JP7005866B2 - Exhaust noise reduction device - Google Patents

Exhaust noise reduction device Download PDF

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JP7005866B2
JP7005866B2 JP2016049736A JP2016049736A JP7005866B2 JP 7005866 B2 JP7005866 B2 JP 7005866B2 JP 2016049736 A JP2016049736 A JP 2016049736A JP 2016049736 A JP2016049736 A JP 2016049736A JP 7005866 B2 JP7005866 B2 JP 7005866B2
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exhaust
sound
pipe
exhaust noise
silencer
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JP2017166333A (en
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慎一郎 小柳
和憲 鈴木
竜太 井上
政樹 松井
英仁 椎貝
慎也 佐能
幸市郎 藤崎
俊輔 高木
伸明 竹永
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Takenaka Corp
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Description

本発明は、排気音低減装置に関する。 The present invention relates to an exhaust noise reducing device.

下記特許文献1には、建設機械のエンジンマフラーの近傍にスピーカを設け、エンジンマフラーから外気に排出される排気の騒音と逆位相の音をスピーカから出して、騒音を低減させる騒音消音装置が開示されている。 The following Patent Document 1 discloses a noise muffling device in which a speaker is provided in the vicinity of an engine muffler of a construction machine, and a sound having a phase opposite to that of the exhaust gas discharged from the engine muffler is emitted from the speaker to reduce the noise. Has been done.

特開2010-24876号公報Japanese Unexamined Patent Publication No. 2010-24876

しかし、上記特許文献1の騒音消音装置は精密機器であるため、メンテナンスが容易ではない。 However, since the noise muffling device of Patent Document 1 is a precision device, maintenance is not easy.

本発明は上記事実を考慮して、マフラーの排気口で発生する排気音を低減できる、メンテナンスが容易な排気音低減装置を提供することを目的とする。 In consideration of the above facts, an object of the present invention is to provide an exhaust noise reducing device that can reduce the exhaust noise generated at the exhaust port of the muffler and is easy to maintain.

請求項1の排気音低減装置は、内燃機関が排出する排気ガスにより生じる音を低減するマフラーの排気口に装着される導波管と、前記導波管と接続され、前記排気口で発生する排気音を低減する消音器と、を有し、前記消音器は、前記導波管と接続された消音管と、前記消音管と接続された枝管と、前記消音管及び前記枝管を取り囲み、前記枝管から排気音が排出される空間を備えた筒体と、前記消音管の軸方向と直交する方向に配置され、前記空間を前記消音管の軸方向と直交する方向に仕切る仕切板と、を有し、前記仕切板で仕切られた前記空間のそれぞれに前記枝管が設けられていると共に、前記仕切板で仕切られた前記空間の体積が同一とされ、一方の前記枝管の内径が他方の前記枝管の内径より小径である。 The exhaust noise reducing device according to claim 1 is connected to the waveguide attached to the exhaust port of a muffler that reduces the noise generated by the exhaust gas discharged from the internal combustion engine, and is generated at the exhaust port. It has a silencer that reduces exhaust noise, and the silencer surrounds the silencer pipe connected to the waveguide, the branch pipe connected to the silencer pipe, and the silencer pipe and the branch pipe. , A cylinder having a space for exhausting exhaust sound from the branch pipe, and a partition plate arranged in a direction orthogonal to the axial direction of the muffling pipe and partitioning the space in a direction orthogonal to the axial direction of the muffling pipe. And, the branch pipe is provided in each of the spaces partitioned by the partition plate, and the volume of the space partitioned by the partition plate is the same, and the volume of the space partitioned by the partition plate is the same. The inner diameter is smaller than the inner diameter of the other branch pipe.

請求項1に記載の排気音低減装置は、騒音対策が必要な工事現場で、例えば、騒音対策が十分でない建設重機のマフラーを防音マフラーに取り替えることなく、排気音低減装置の排気音低減手段をマフラーの排気口に装着するだけで、マフラーの排気口で発生する排気音を低減できる。 The exhaust noise reducing device according to claim 1 is a means for reducing exhaust noise of an exhaust noise reducing device at a construction site where noise countermeasures are required, for example, without replacing the muffler of a heavy construction machine having insufficient noise countermeasures with a soundproof muffler. The exhaust noise generated at the exhaust port of the muffler can be reduced simply by attaching it to the exhaust port of the muffler.

また、排気音低減手段はマフラーの排気口に装着されるため、音源の周波数や、要求される排気音低減効果に合わせて適宜交換することができる。このため、精密機器を用いずに様々な排気音を低減することができる。したがって排気音低減手段のメンテナンスが容易である。 Further, since the exhaust noise reducing means is attached to the exhaust port of the muffler, it can be appropriately replaced according to the frequency of the sound source and the required exhaust noise reducing effect. Therefore, various exhaust sounds can be reduced without using precision equipment. Therefore, maintenance of the exhaust noise reducing means is easy.

さらに、例えば排気音と逆位相の音をスピーカから出して排気音を低減する従来技術では、電源が必要なうえスピーカから出る音の位相がずれると排気音が増幅される虞がある。これに対して請求項1に記載の排気音低減装置は電源が不要であり、排気音を増幅する虞がない。 Further, for example, in the conventional technique of emitting a sound having a phase opposite to that of the exhaust sound from the speaker to reduce the exhaust sound, a power supply is required and the exhaust sound may be amplified if the phase of the sound emitted from the speaker is out of phase. On the other hand, the exhaust noise reducing device according to claim 1 does not require a power source, and there is no risk of amplifying the exhaust noise.

また、請求項1の排気音低減装置は、前記排気音低減手段は、取り込まれた排気音を低減する消音器と、前記消音器と前記排気口とをつなぎ排気音を前記消音器へ伝える導波管と、を有する。 Further, in the exhaust noise reducing device of claim 1 , the exhaust noise reducing means connects a silencer that reduces the captured exhaust noise, the silencer and the exhaust port, and guides the exhaust noise to the silencer. It has a wave tube and.

請求項1に記載の排気音低減装置は、排気口と消音器とを導波管でつないで構成される。このため、排気口に消音器を直接接続する構成と比較すると、消音器の設置場所に制約を受けない。 The exhaust noise reducing device according to claim 1 is configured by connecting an exhaust port and a silencer with a waveguide. Therefore, there are no restrictions on the installation location of the silencer as compared with the configuration in which the silencer is directly connected to the exhaust port.

請求項2の排気音低減装置は、請求項1に記載の排気音低減装置において、前記枝管には、前記枝管の長さを調整可能な調整管が固定されている。
請求項3の排気音低減装置は、請求項1又は請求項2に記載の排気音低減装置において、前記空間にはグラスウールが充填されている。
別態様の排気音低減装置は、前記消音器は、前記導波管が接続され、管壁に貫通孔が形成された消音管と、前記消音管を取り囲み、前記貫通孔から排気音が排出される空間を備えた筒体と、前記空間に充填された吸音材と、を有する。
The exhaust noise reducing device according to claim 2 is the exhaust noise reducing device according to claim 1, wherein an adjusting pipe whose length can be adjusted is fixed to the branch pipe.
The exhaust noise reducing device according to claim 3 is the exhaust noise reducing device according to claim 1 or 2 , wherein the space is filled with glass wool.
In another aspect of the exhaust noise reducing device, the silencer surrounds a silencer tube to which the waveguide is connected and a through hole is formed in the tube wall, and the silencer tube, and exhaust sound is discharged from the through hole. It has a tubular body provided with a space and a sound absorbing material filled in the space.

別態様の排気音低減装置によると、排気音は消音管の貫通孔を介して筒体の空間へ放出される。この空間には吸音材が充填されているため、排気音低減効果を高めることができる。 According to another aspect of the exhaust noise reducing device, the exhaust noise is emitted into the space of the cylinder through the through hole of the muffling pipe. Since this space is filled with a sound absorbing material, the effect of reducing exhaust noise can be enhanced.

本発明に係る排気音低減装置は、マフラーの排気口で発生する排気音を低減でき、メンテナンスが容易である。 The exhaust noise reducing device according to the present invention can reduce the exhaust noise generated at the exhaust port of the muffler and is easy to maintain.

(A)は本発明の第1実施形態に係る排気音低減装置が建設重機のマフラーの排気口に装着された状態を示す側面図であり、(B)は背面図である。(A) is a side view showing a state in which the exhaust noise reduction device according to the first embodiment of the present invention is attached to the exhaust port of a muffler of a heavy construction machine, and (B) is a rear view. 本発明の第1実施形態に係る排気音低減装置を示す断面図であり、(A)は排気流路に沿った方向の断面図、(B)は(A)のB-B線で示す排気流路に直交する方向の断面図である。It is sectional drawing which shows the exhaust noise reduction apparatus which concerns on 1st Embodiment of this invention, (A) is the sectional drawing in the direction along the exhaust flow path, (B) is exhaust shown by line BB of (A). It is sectional drawing in the direction orthogonal to the flow path. 本発明の第2実施形態に係る排気音低減装置を示す断面図であり、(A)は排気流路に沿った方向の断面図、(B)は(A)のB-B線で示す排気流路に直交する方向の断面図である。It is sectional drawing which shows the exhaust noise reduction apparatus which concerns on 2nd Embodiment of this invention, (A) is the sectional drawing in the direction along the exhaust flow path, (B) is exhaust shown by line BB of (A). It is sectional drawing in the direction orthogonal to the flow path. (A)は吸音マフラーと共鳴マフラーの排気音低減効果を示す表であり、(B)は(A)の表に示された値をプロットしたグラフである。(A) is a table showing the exhaust sound reducing effect of the sound absorbing muffler and the resonance muffler, and (B) is a graph plotting the values shown in the table of (A).

[第1実施形態]
図1(A)、(B)に示すように、第1実施形態の排気音低減装置20は、建設重機12の内燃機関(エンジン)14が排出する排気ガスにより生じる音を低減するマフラー16の排気口18に着脱可能に装着される。図1(A)、(B)には建設重機12の一例として油圧ショベルが示されているが、排気音低減装置20は、クレーン、ブルドーザ、ダンプトラック、杭打機などの建設重機、あるいはガソリン機関、ガスタービンなど各種の内燃機関を備えた機械に装着することができる。
[First Embodiment]
As shown in FIGS. 1A and 1B, the exhaust noise reducing device 20 of the first embodiment is a muffler 16 that reduces the noise generated by the exhaust gas emitted from the internal combustion engine (engine) 14 of the heavy construction machine 12. It is detachably attached to the exhaust port 18. Although the hydraulic excavator is shown as an example of the heavy construction machine 12 in FIGS. 1A and 1B, the exhaust noise reducing device 20 is a heavy construction machine such as a crane, a bulldozer, a dump truck, a pile driving machine, or gasoline. It can be mounted on machines equipped with various internal combustion engines such as engines and gas turbines.

(排気音低減装置)
図2(A)に示すように、排気音低減装置20は、取り込まれた排気音を低減する消音器30と、消音器30と建設重機12に装着されたマフラー16(図1参照)の排気口18とをつなぎ排気音を消音器30へ伝える導波管40と、消音器30の排気流路下流側に接続され、排気を外部へ排出する排出管60と、を備えている。なお、消音器30及び導波管40は、本発明における排気音低減手段の一例である。
(Exhaust noise reduction device)
As shown in FIG. 2A, the exhaust noise reducing device 20 includes a silencer 30 that reduces the captured exhaust noise, and an exhaust of a muffler 16 (see FIG. 1) mounted on the silencer 30 and the heavy construction machine 12. It is provided with a waveguide 40 that connects to the mouth 18 and transmits exhaust sound to the muffler 30, and a discharge pipe 60 that is connected to the downstream side of the exhaust flow path of the muffler 30 and discharges exhaust to the outside. The silencer 30 and the waveguide 40 are examples of the exhaust noise reducing means in the present invention.

(消音器)
消音器30は、導波管40が接続された消音管32と、消音管32の周囲を取り囲み、消音管32との間に吸音空間34Aを形成するカバー34と、を備えている。図1(A)、(B)に示すように、消音器30は、建設重機12の車体上部に金属製の治具31を用いて据え付けられる。治具31は、消音器30を保持する保持部と、建設重機12の車体に固定される脚部とを備えており、脚部は建設重機12の車体にマグネット、ボルト、接着剤、粘着シートなどを用いて固定されている。
(Silencer)
The silencer 30 includes a sound deadening tube 32 to which the waveguide 40 is connected, and a cover 34 that surrounds the sound deadening tube 32 and forms a sound absorbing space 34A between the sound deadening tube 32. As shown in FIGS. 1A and 1B, the silencer 30 is installed on the upper part of the vehicle body of the heavy construction machine 12 by using a metal jig 31. The jig 31 includes a holding portion for holding the silencer 30, and a leg portion fixed to the vehicle body of the heavy construction machine 12, and the leg portion is a magnet, a bolt, an adhesive, and an adhesive sheet on the vehicle body of the heavy construction machine 12. It is fixed using such as.

消音管32は耐熱鋼板を湾曲させて円筒状に形成され、管壁には規則的に貫通孔32Cが配列されている。貫通孔32Cは消音管32の内部空間32Aと吸音空間34Aとを連通している。なお、本実施形態においては消音管32に用いる耐熱鋼としてSUH409を用いているが、SUH21、SUH409L等のフェライト系耐熱鋼、SUH309、SUH660などのオーステナイト系耐熱鋼などを用いてもよい。これらの耐熱鋼を用いることにより、高温排気に対する耐久性が確保される。 The sound deadening pipe 32 is formed by bending a heat-resistant steel plate into a cylindrical shape, and through holes 32C are regularly arranged in the pipe wall. The through hole 32C communicates the internal space 32A of the sound deadening tube 32 with the sound absorbing space 34A. In this embodiment, SUH409 is used as the heat-resistant steel used for the muffling tube 32, but ferrite-based heat-resistant steel such as SUH21 and SUH409L, and austenitic heat-resistant steel such as SUH309 and SUH660 may be used. By using these heat-resistant steels, durability against high-temperature exhaust is ensured.

カバー34は、鋼板を湾曲させて楕円筒状に形成された筒状部36と、筒状部36の両側の端部36Aにそれぞれ接合され、吸音空間34Aを閉塞する1対の蓋部38と、を備えている。蓋部38の端部38Aは筒状部36の端部36Aに嵌め込まれている。また、蓋部38には取付孔38Bが形成され、取付孔38Bには、消音管32が嵌め込まれている。なお、本実施形態においては筒状部36及び蓋部38に用いる鋼板としてSUS304を用いているが、これを消音管32と同様に耐熱鋼板(SUH409)としてもよい。 The cover 34 has a tubular portion 36 formed by bending a steel plate into an elliptical cylinder, and a pair of lid portions 38 joined to both end portions 36A of the tubular portion 36 to close the sound absorbing space 34A. , Is equipped. The end portion 38A of the lid portion 38 is fitted into the end portion 36A of the tubular portion 36. Further, a mounting hole 38B is formed in the lid portion 38, and a muffling tube 32 is fitted in the mounting hole 38B. Although SUS304 is used as the steel plate used for the tubular portion 36 and the lid portion 38 in the present embodiment, it may be used as a heat-resistant steel plate (SUH409) in the same manner as the sound deadening pipe 32.

図2(B)に示すように、消音管32の中心O1とカバー34の中心O2とは、互いにずらして配置され、消音管32の中心O1から消音管32の径方向に沿ってカバー34の内周面へ向かって引いた直線上の、消音管32の外周面からカバー34の内周面までの距離Lが、消音管32の円周方向で不均一とされている(例えば図2(B)に示すL1、L2)。 As shown in FIG. 2B, the center O1 of the sound deadening tube 32 and the center O2 of the cover 34 are arranged so as to be offset from each other, and the cover 34 is arranged along the radial direction of the sound deadening tube 32 from the center O1 of the sound deadening tube 32. The distance L from the outer peripheral surface of the muffling tube 32 to the inner peripheral surface of the cover 34 on the straight line drawn toward the inner peripheral surface is non-uniform in the circumferential direction of the muffling tube 32 (for example, FIG. 2 (FIG. 2). L1 and L2) shown in B).

消音管32とカバー34との間に形成された吸音空間34Aには、吸音材としてのグラスウール90が充填されている。グラスウール90の密度は、求められる吸音効果により適宜設定することができるが、一般的には密度が大きくなれば吸音効果が高くなる傾向がある。なお、吸音材としてグラスウール90のほか、ロックウール、SUSウールなどを用いることができる。第1実施形態の排気音低減装置20は、このような吸音材を用いて構成することにより、排気音を吸音して低減する吸音マフラーとされている。 The sound absorbing space 34A formed between the sound deadening tube 32 and the cover 34 is filled with glass wool 90 as a sound absorbing material. The density of the glass wool 90 can be appropriately set depending on the required sound absorbing effect, but in general, the higher the density, the higher the sound absorbing effect tends to be. In addition to glass wool 90, rock wool, SUS wool and the like can be used as the sound absorbing material. The exhaust sound reducing device 20 of the first embodiment is a sound absorbing muffler that absorbs and reduces exhaust sound by using such a sound absorbing material.

また排気音低減装置20では、排気ガスが導波管40から消音管32へ流れた際に、流路面積が導波管40の断面積からカバー34の断面積に拡張される。このため排気ガスの速度および圧力が低減され、また、カバー34の内周面で排気音が反射され、低い周波数帯域の排気音が低減される。このように排気音低減装置20は、拡張型マフラーとしても作用する。 Further, in the exhaust noise reducing device 20, when the exhaust gas flows from the waveguide 40 to the muffling tube 32, the flow path area is expanded from the cross-sectional area of the waveguide 40 to the cross-sectional area of the cover 34. Therefore, the speed and pressure of the exhaust gas are reduced, and the exhaust sound is reflected on the inner peripheral surface of the cover 34, so that the exhaust sound in the low frequency band is reduced. In this way, the exhaust noise reducing device 20 also acts as an extended muffler.

(導波管)
導波管40は、消音器30の消音管32に接続され、一定範囲の曲率で湾曲可能なアルミ製のフレキシブルダクトで形成された導波部42と、導波部42と建設重機12におけるマフラー16(図1(A)、(B)参照)の排気口18とを接続固定する継手部44と、を備えている。導波部42の長さは自由に設定可能とされており、消音器30は、図1(A)、(B)に示すように建設重機12の車体上部の任意の位置に配置できるほか、建設重機12の車体上部に限られず、建設重機12が配置される地盤面GLなどの場所に配置することができる。なお、導波部42の材質としては亜鉛メッキ鋼板やSUS304などの金属材料を適宜用いることができる
(Waveguide)
The waveguide 40 is connected to the sound deadening tube 32 of the silencer 30, and is formed of a flexible duct made of aluminum that can be curved with a certain range of curvature, and a muffler in the waveguide 42 and the heavy construction machine 12. A joint portion 44 for connecting and fixing the exhaust port 18 of 16 (see FIGS. 1A and 1B) is provided. The length of the waveguide 42 can be freely set, and the silencer 30 can be arranged at an arbitrary position on the upper part of the vehicle body of the heavy construction machine 12 as shown in FIGS. 1A and 1B. It is not limited to the upper part of the vehicle body of the heavy construction machine 12, and can be placed in a place such as the ground surface GL where the heavy construction machine 12 is placed. As the material of the waveguide 42, a metal material such as a galvanized steel plate or SUS304 can be appropriately used.

導波部42の一方の端部42Bは消音管32の端部32Bに嵌め込まれており、導波部42の他方の端部42Aは、継手部44の端部44Aに嵌め込まれている。本実施形態において導波部42は、消音管32や継手部44に嵌め込まれた状態で容易に脱落することのない程度に、十分な剛性を備えているものとされている。但し、導波部42をこのような剛性を備えていない材料で形成する場合は、導波部42の管径を消音管32の端部32B及び継手部44の端部44Aよりも大径とし、消音管32の端部32B及び継手部44の端部44Aの外周面側を被覆して例えば締結バンドなどで固定してもよい。 One end 42B of the waveguide 42 is fitted into the end 32B of the sound deadening tube 32, and the other end 42A of the waveguide 42 is fitted into the end 44A of the joint 44. In the present embodiment, the waveguide 42 is assumed to have sufficient rigidity so as not to easily fall off while being fitted in the sound deadening tube 32 or the joint 44. However, when the waveguide 42 is made of a material that does not have such rigidity, the diameter of the waveguide 42 is set to be larger than the end 32B of the sound deadening tube 32 and the end 44A of the joint 44. , The outer peripheral surface side of the end portion 32B of the sound deadening pipe 32 and the end portion 44A of the joint portion 44 may be covered and fixed with, for example, a fastening band.

なお、導波部42は、排気ガスが通過しても建設重機12、内燃機関14、マフラー16の性能に支障を来さない程度の十分な管径を有するものとされている。また、建設重機12におけるマフラー16(図1参照)の排気口18に消音管32を接続することができれば、導波管40は省略することができる。導波管40を省略することで、排気音低減装置20の構成を単純化することができる。 The waveguide 42 has a sufficient pipe diameter so as not to interfere with the performance of the heavy construction machine 12, the internal combustion engine 14, and the muffler 16 even if the exhaust gas passes through. Further, if the sound deadening pipe 32 can be connected to the exhaust port 18 of the muffler 16 (see FIG. 1) in the heavy construction machine 12, the waveguide 40 can be omitted. By omitting the waveguide 40, the configuration of the exhaust noise reducing device 20 can be simplified.

継手部44は、一方の端部44Aに導波部42の端部42Aが嵌め込まれ、他方の端部44Bに建設重機12におけるマフラー16(図1参照)の排気口18が嵌め込まれて構成されている。 The joint portion 44 is configured by fitting the end portion 42A of the waveguide portion 42 into one end portion 44A and fitting the exhaust port 18 of the muffler 16 (see FIG. 1) in the construction heavy equipment 12 into the other end portion 44B. ing.

継手部44は、管径の異なる導波部42と排気口18とを接続するため、内径を導波部42の外径と略同一の径から排気口18の外径と略同一の径へと拡径させる拡径部44Cを備えている。なお、導波部42の外形と排気口18の外形とが等しい場合は、この拡径部44Cは省略することができる。 Since the joint portion 44 connects the waveguide 42 having a different pipe diameter and the exhaust port 18, the inner diameter is changed from substantially the same diameter as the outer diameter of the waveguide 42 to substantially the same diameter as the outer diameter of the exhaust port 18. It is provided with a diameter-expanding portion 44C that expands the diameter. If the outer shape of the waveguide 42 and the outer shape of the exhaust port 18 are the same, the enlarged diameter portion 44C can be omitted.

(排出管)
排出管60は、消音器30における消音管32の排気下流側の端部32B(導波管40が接続される側と反対側の端部)に一方の端部60Bが嵌め込まれている。また、端部60Bから他方の端部60Aにかけては、略U字状の湾曲部60Cが形成されている。このため、図2に矢印Mで示す方向へ流れて消音管32を通過した排気ガス及び排気音は、排出管60を通過する過程で、矢印Mと逆向きの矢印Nで示される方向へ流れる。このため、例えば排出管60に湾曲部60Cが形成されない場合と比べて、排気音低減装置20をコンパクトに構成することができる。
(Discharge pipe)
One end 60B of the discharge pipe 60 is fitted into the exhaust downstream end 32B (the end opposite to the side to which the waveguide 40 is connected) of the muffler 30 on the exhaust downstream side. Further, a substantially U-shaped curved portion 60C is formed from the end portion 60B to the other end portion 60A. Therefore, the exhaust gas and the exhaust sound that flowed in the direction indicated by the arrow M in FIG. 2 and passed through the muffling pipe 32 flow in the direction indicated by the arrow N opposite to the arrow M in the process of passing through the exhaust pipe 60. .. Therefore, the exhaust noise reducing device 20 can be configured more compactly than, for example, as compared with the case where the curved portion 60C is not formed in the discharge pipe 60.

(作用及び効果)
第1実施形態の排気音低減装置20によると、消音器30、導波管40、排出管60を予め工場で組み立てておけば、例えば建設現場などにおいて、導波管の継手部44を建設重機12おけるマフラー16(図1参照)の排気口18に装着するだけで、排気口で発生する排気音を低減できる。
(Action and effect)
According to the exhaust noise reduction device 20 of the first embodiment, if the silencer 30, the waveguide 40, and the exhaust pipe 60 are assembled in advance at the factory, for example, at a construction site, the joint portion 44 of the waveguide can be constructed as a heavy machine. The exhaust noise generated at the exhaust port can be reduced only by attaching the muffler 16 (see FIG. 1) to the exhaust port 18 of the muffler 16.

また、図2(B)に示すように、消音管32の中心O1から消音管32の径方向に沿ってカバー34の内周面へ向かって引いた直線上の、消音管32の外周面からカバー34の内周面までの距離Lが、消音管32の円周方向で不均一とされている。このため、消音管32の貫通孔32Cから吸音空間34Aへ排出された排気音が、カバー34の内周面に至るまでの間に通過するグラスウール90の厚みは、消音管32の円周方向で不均一となる。 Further, as shown in FIG. 2B, from the outer peripheral surface of the muffling tube 32 on a straight line drawn from the center O1 of the muffling tube 32 toward the inner peripheral surface of the cover 34 along the radial direction of the muffling tube 32. The distance L to the inner peripheral surface of the cover 34 is non-uniform in the circumferential direction of the muffling tube 32. Therefore, the thickness of the glass wool 90 through which the exhaust sound discharged from the through hole 32C of the sound deadening pipe 32 to the sound absorbing space 34A reaches the inner peripheral surface of the cover 34 is the thickness in the circumferential direction of the sound deadening pipe 32. It becomes non-uniform.

グラスウールの厚みが厚い場合は、薄い場合と比較して、低い周波数帯域の吸音効果が高い。消音器30では、消音管32の中心O1とカバー34の中心O2とを互いにずらして配置することで、中心O1と中心O2とが互いに一致する場合と比較してグラスウール90の厚みが厚い部分を設け、低い周波数帯域の吸音効果を高めている。 When the glass wool is thick, the sound absorption effect in the low frequency band is higher than when the glass wool is thin. In the silencer 30, by arranging the center O1 of the silencer tube 32 and the center O2 of the cover 34 so as to be offset from each other, a portion where the thickness of the glass wool 90 is thicker than in the case where the center O1 and the center O2 coincide with each other is formed. It is provided to enhance the sound absorption effect in the low frequency band.

また、図2(A)に示されるように、消音管32の排気下流側に排出管60を追加することで、排気音低減装置20全体の共鳴周波数が下がる。これにより低い周波数帯域まで排気音の低減効果を発揮する。このため、排気音低減装置20は、排出管60によっても、排気音の低減効果を得ることができる。 Further, as shown in FIG. 2A, by adding the exhaust pipe 60 to the exhaust downstream side of the muffling pipe 32, the resonance frequency of the entire exhaust sound reducing device 20 is lowered. As a result, the effect of reducing exhaust noise is exhibited even in the low frequency band. Therefore, the exhaust noise reducing device 20 can also obtain the exhaust noise reducing effect by the exhaust pipe 60.

なお、本実施形態において排出管60には湾曲部60Cが設けられているが、本発明の実施形態はこれに限られない。例えば排出管60には湾曲部60Cを設けずに、排出管60を直管として構成してもよい。湾曲部60Cを設けなくても、排気音を低減することができる。 Although the discharge pipe 60 is provided with a curved portion 60C in the present embodiment, the embodiment of the present invention is not limited to this. For example, the discharge pipe 60 may be configured as a straight pipe without providing the curved portion 60C. Exhaust noise can be reduced without providing the curved portion 60C.

また、本実施形態において排出管60は、管径すなわち流路面積が一定とされているが、本発明の実施形態はこれに限られない。例えば排出管60には、流路面積が大きくなる拡径部を設けてもよい。拡径部を設けることにより、排気音の低減効果を高めることができる。 Further, in the present embodiment, the discharge pipe 60 has a constant pipe diameter, that is, a flow path area, but the embodiment of the present invention is not limited to this. For example, the discharge pipe 60 may be provided with a diameter-expanded portion that increases the flow path area. By providing the enlarged diameter portion, the effect of reducing exhaust noise can be enhanced.

さらに、本実施形態において排出管60は消音器30に嵌め込まれているものとしたが、本発明の実施形態はこれに限られない。例えば、消音器30や導波管40を省略し、排出管60を直接、建設重機12におけるマフラー16(図1参照)の排気口18に接続してもよい。排出管60を直接排気口18に接続しても、排気音の低減効果を得ることができる。この場合の排出管60についても、湾曲部60Cの有無は適宜選択することができる。なお、消音器30や導波管40を省略した場合、この排出管60が、本発明における排気音低減手段となる。 Further, although it is assumed that the discharge pipe 60 is fitted in the silencer 30 in the present embodiment, the embodiment of the present invention is not limited to this. For example, the silencer 30 and the waveguide 40 may be omitted, and the discharge pipe 60 may be directly connected to the exhaust port 18 of the muffler 16 (see FIG. 1) in the heavy construction machine 12. Even if the exhaust pipe 60 is directly connected to the exhaust port 18, the effect of reducing exhaust noise can be obtained. With respect to the discharge pipe 60 in this case, the presence or absence of the curved portion 60C can be appropriately selected. When the silencer 30 and the waveguide 40 are omitted, the exhaust pipe 60 is the exhaust noise reducing means in the present invention.

[第2実施形態]
次に、本発明の第2実施形態に係る排気音低減装置22について説明する。なお、第1実施形態と同一の構成については、同一の符号を用いることとして、説明を省略する。第2実施形態の排気音低減装置22は、建設重機12の内燃機関(エンジン)14が排出する排気ガスにより生じる音を低減するマフラー16の排気口18に着脱可能に装着される、共鳴マフラーとされている(図1参照)。
[Second Embodiment]
Next, the exhaust noise reduction device 22 according to the second embodiment of the present invention will be described. For the same configuration as that of the first embodiment, the same reference numerals are used, and the description thereof will be omitted. The exhaust noise reducing device 22 of the second embodiment has a resonance muffler that is detachably attached to the exhaust port 18 of the muffler 16 that reduces the noise generated by the exhaust gas emitted by the internal combustion engine (engine) 14 of the construction heavy machine 12. (See Fig. 1).

(排気音低減装置)
図3(A)に示すように、排気音低減装置22は、取り込まれた排気音を低減する消音器70と、消音器70と建設重機12におけるマフラー16(図1参照)の排気口18とをつなぎ排気音を消音器70へ伝える導波管40と、消音器70に接続され、排気を排出する排出管60と、を備えている。なお、消音器70及び導波管40は、本発明における排気音低減手段の一例である。
(Exhaust noise reduction device)
As shown in FIG. 3A, the exhaust noise reducing device 22 includes a silencer 70 that reduces the captured exhaust noise, and an exhaust port 18 of the muffler 16 (see FIG. 1) in the silencer 70 and the heavy construction machine 12. The waveguide 40 is connected to the silencer 70 to transmit the exhaust sound to the silencer 70, and the exhaust pipe 60 is connected to the silencer 70 to exhaust the exhaust gas. The silencer 70 and the waveguide 40 are examples of the exhaust noise reducing means in the present invention.

(消音器)
消音器70は、導波管40が接続された消音管72と、消音管72の周囲を取り囲み、消音管72との間に共鳴空間74A、74Bを形成するカバー74と、を備えている。共鳴空間74A、74Bは、消音管72の軸方向と直交する方向に配置された仕切板75によって互いに仕切られており、それぞれの体積は略同一に形成されている。
(Silencer)
The silencer 70 includes a sound deadening tube 72 to which the waveguide 40 is connected, and a cover 74 that surrounds the sound deadening tube 72 and forms resonance spaces 74A and 74B between the sound deadening tube 72. The resonance spaces 74A and 74B are partitioned from each other by a partition plate 75 arranged in a direction orthogonal to the axial direction of the muffling tube 72, and their respective volumes are formed to be substantially the same.

消音管72は耐熱鋼板を湾曲させて円筒状に形成され、管壁からは消音管72の内部空間72Cと共鳴空間74A、74Bとをそれぞれ連通する枝管72A、72Bが突出している。枝管72A、72Bの内径はそれぞれ消音管72の内径よりも小径とされ、また、枝管72Aの内径は枝管72Bの内径よりも小径とされている。 The sound deadening pipe 72 is formed in a cylindrical shape by bending a heat-resistant steel plate, and branch pipes 72A and 72B communicating the internal space 72C of the sound deadening pipe 72 and the resonance spaces 74A and 74B, respectively, project from the pipe wall. The inner diameters of the branch pipes 72A and 72B are smaller than the inner diameter of the muffling pipe 72, and the inner diameter of the branch pipe 72A is smaller than the inner diameter of the branch pipe 72B.

枝管72A、72Bには、調整管80A、80Bを取付けることができる。調整管80A、80Bは、それぞれ内径が枝管72A、72Bの外径と略同一とされており、枝管72A、72Bを嵌め込んだ状態において、任意の位置で固定することができる。固定方法は特に限定されないが、例えば調整管80A、80Bに雌ネジを備えた貫通孔82を形成し、この貫通孔82にはボルト84を螺合して、ボルト84の先端で枝管72A、72Bの外周面を押圧することにより、調整管80A、80Bを枝管72A、72Bに固定することができる。このように、調整管80A、80Bを用いることで、枝管72A、72Bの長さが可変とされている。なお、排気音低減装置22を設置した現場で調整管80A、80Bの固定位置を調整するためには、カバー74の蓋部78を取り外し、共鳴空間74A、74Bを開放して作業する。 Adjustment pipes 80A and 80B can be attached to the branch pipes 72A and 72B. The inner diameters of the adjusting pipes 80A and 80B are substantially the same as the outer diameters of the branch pipes 72A and 72B, respectively, and the adjusting pipes 80A and 80B can be fixed at arbitrary positions in a state where the branch pipes 72A and 72B are fitted. The fixing method is not particularly limited, but for example, a through hole 82 having a female screw is formed in the adjusting pipes 80A and 80B, a bolt 84 is screwed into the through hole 82, and a branch pipe 72A at the tip of the bolt 84. By pressing the outer peripheral surface of 72B, the adjusting pipes 80A and 80B can be fixed to the branch pipes 72A and 72B. As described above, by using the adjusting pipes 80A and 80B, the lengths of the branch pipes 72A and 72B are variable. In order to adjust the fixed positions of the adjusting pipes 80A and 80B at the site where the exhaust noise reducing device 22 is installed, the lid portion 78 of the cover 74 is removed and the resonance spaces 74A and 74B are opened for work.

(作用及び効果)
第2実施形態の排気音低減装置22によると、消音器70は、共鳴空間74Aと枝管72Aとによって、共鳴器86Aを構成する。これにより、共鳴器86Aの固有周波数(共鳴周波数)に近い周波数を持つ排気音を集中的に低減することができる。
(Action and effect)
According to the exhaust noise reducing device 22 of the second embodiment, the silencer 70 constitutes the resonator 86A by the resonance space 74A and the branch pipe 72A. As a result, the exhaust sound having a frequency close to the natural frequency (resonance frequency) of the resonator 86A can be intensively reduced.

この共鳴器86Aの共鳴周波数fは、枝管72Aの断面積Sの平方根(√S)に比例し、共鳴空間74Aの体積Vの平方根(√V)と、枝管72Aの長さLの平方根(√L)に反比例する。すなわち、
f∝√(S/(V・L))・・・式(1)
が成り立っている。このとき、枝管72Aの長さLが長くなれば、共鳴周波数fは小さくなり、枝管72Aの長さLが短くなれば、共鳴周波数fは大きくなる。
The resonance frequency f of the resonator 86A is proportional to the square root (√S) of the cross-sectional area S of the branch pipe 72A, and is the square root (√V) of the volume V of the resonance space 74A and the square root of the length L of the branch pipe 72A. It is inversely proportional to (√L). That is,
f∝√ (S / (VL)) ・ ・ ・ Equation (1)
Is established. At this time, if the length L of the branch pipe 72A becomes long, the resonance frequency f becomes small, and if the length L of the branch pipe 72A becomes short, the resonance frequency f becomes large.

第2実施形態の排気音低減装置22では、枝管72Aは、調整管80Aによって長さが可変とされ、このため、共鳴器86Aの共鳴周波数fを変えることができる。したがって、排気音の周波数にあわせて共鳴器86Aの共鳴周波数fを設定し、共鳴器86Aを共鳴させることにより、効率よく排気音を低減することができる。 In the exhaust sound reducing device 22 of the second embodiment, the length of the branch pipe 72A is made variable by the adjusting pipe 80A, and therefore the resonance frequency f of the resonator 86A can be changed. Therefore, by setting the resonance frequency f of the resonator 86A according to the frequency of the exhaust sound and resonating the resonator 86A, the exhaust sound can be efficiently reduced.

また、消音器70は、共鳴器86Aと同様に、共鳴空間74Bと枝管72Bとによって、共鳴器86Bを構成する。さらに、枝管72Bは、調整管80Bによって、長さが可変とされている。したがって、共鳴器86Aと共鳴器86Bとが互いに近い周波数の排気音
に対して共鳴するように調整管80A、80Bの位置を調整することで、特定の周波数の排気音の低減効果を高めることができる。あるいは、共鳴器86Aと共鳴器86Bとが互いに異なる周波数の排気音に対して共鳴するように調整管80A、80Bの位置を調整することで、広い周波数域の排気音の低減効果を得ることができる。
Further, the silencer 70 constitutes the resonator 86B by the resonance space 74B and the branch pipe 72B, similarly to the resonator 86A. Further, the branch pipe 72B has a variable length by the adjusting pipe 80B. Therefore, by adjusting the positions of the adjusting pipes 80A and 80B so that the resonator 86A and the resonator 86B resonate with the exhaust sound of frequencies close to each other, the effect of reducing the exhaust sound of a specific frequency can be enhanced. can. Alternatively, by adjusting the positions of the adjusting pipes 80A and 80B so that the resonator 86A and the resonator 86B resonate with the exhaust sound of different frequencies, the effect of reducing the exhaust sound in a wide frequency range can be obtained. can.

なお、本実施形態においては、カバー74の内部に、共鳴空間を2つ(共鳴空間74A、74B)設けているが、本発明の実施形態はこれに限られない。例えばカバー74の内部空間を仕切板75で仕切らずに、共鳴空間を1つのみ設けるものとしてもよい。この場合、上述の式(1)における共鳴空間の体積Vが大きくなるので、共鳴周波数は小さくなる。 In the present embodiment, two resonance spaces (resonance spaces 74A and 74B) are provided inside the cover 74, but the embodiment of the present invention is not limited to this. For example, the internal space of the cover 74 may not be partitioned by the partition plate 75, and only one resonance space may be provided. In this case, since the volume V of the resonance space in the above equation (1) becomes large, the resonance frequency becomes small.

あるいは、仕切板75の数を増やして共鳴空間を3つ以上形成し、それぞれの共鳴空間を、枝管を介して消音管72の内部空間72Cと連通させてもよい。この場合、上述の式(1)における共鳴空間の体積Vが小さくなるので、共鳴周波数は大きくなる。 Alternatively, the number of partition plates 75 may be increased to form three or more resonance spaces, and each resonance space may be communicated with the internal space 72C of the muffling pipe 72 via a branch pipe. In this case, since the volume V of the resonance space in the above equation (1) becomes small, the resonance frequency becomes large.

また、消音器70の軸方向に沿った全長を大きくして、体積の大きな共鳴空間を複数形成するなど、共鳴空間の大きさ、個数については適宜選択することができる。このように、共鳴空間を複数、適宜の大きさで構成することで、卓越周波数が複数存在する排気音についても、効果的に低減することができる。なお、調整管をつけない状態で、排気音の卓越周波数と共鳴器の共鳴周波数が一致している場合、調整管は必ずしも必要ではない。さらに、共鳴空間の内部には、グラスウールやロックウールなどを充填してもよい。 Further, the size and number of resonance spaces can be appropriately selected, such as increasing the total length of the silencer 70 along the axial direction to form a plurality of resonance spaces having a large volume. In this way, by configuring a plurality of resonance spaces with an appropriate size, it is possible to effectively reduce the exhaust sound having a plurality of dominant frequencies. If the dominant frequency of the exhaust sound and the resonance frequency of the resonator match without the adjusting tube attached, the adjusting tube is not always necessary. Further, the inside of the resonance space may be filled with glass wool, rock wool or the like.

[性能試験]
本発明の実施形態にかかる排気音低減装置20、60の排気音低減効果を実証するために、下記に示す試験を実施した。
[performance test]
In order to demonstrate the exhaust noise reducing effect of the exhaust noise reducing devices 20 and 60 according to the embodiment of the present invention, the tests shown below were carried out.

試験ではまず、排気音低減装置を装着しない状態で、ラフタークレーンのエンジンの回転数(rpm)を変えて音圧レベル(dB)を測定した。
音圧レベルを測定するエンジンの回転数は、アイドリング運転時の回転数700rpm、中速回転時の回転数1800rpm、高速回転時の回転数2400rpmとした。また、音圧レベルを測定する対象周波数(Hz)としては、それぞれのエンジン回転数に応じた卓越周波数とした。卓越周波数は、回転数700rpmで周波数31.5Hz及び周波数63Hz、回転数1800rpmで周波数80Hz、回転数2400rpmで周波数80Hzであった。
In the test, first, the sound pressure level (dB) was measured by changing the rotation speed (rpm) of the engine of the rough terrain crane without installing the exhaust noise reducing device.
The engine speed for measuring the sound pressure level was 700 rpm during idling operation, 1800 rpm during medium speed rotation, and 2400 rpm during high speed rotation. The target frequency (Hz) for measuring the sound pressure level was the predominant frequency according to each engine speed. The predominant frequencies were a frequency of 31.5 Hz and a frequency of 63 Hz at a rotation speed of 700 rpm, a frequency of 80 Hz at a rotation speed of 1800 rpm, and a frequency of 80 Hz at a rotation speed of 2400 rpm.

次いで、ラフタークレーンのマフラーの排気口に排気音低減装置20、60を装着し、エンジンの回転数を変えて音圧レベルを測定した。音圧レベルを測定するエンジンの回転数、周波数は、上述と同様である。 Next, the exhaust noise reducing devices 20 and 60 were attached to the exhaust port of the muffler of the rough terrain crane, and the sound pressure level was measured by changing the engine speed. The engine speed and frequency for measuring the sound pressure level are the same as described above.

図4(A)に示された表には、ラフタークレーンのマフラーの排気口に排気音低減装置を装着しない場合の音圧レベルと、この排気口に第1実施形態の排気音低減装置20の一例である吸音マフラーを装着した場合の音圧レベルとの差が、エンジンの回転数毎、及び周波数毎に記載されている。同様に、ラフタークレーンのマフラーの排気口に排気音低減装置を装着しない場合の音圧レベルと、この排気口に第2実施形態の排気音低減装置22の一例である共鳴マフラーを装着した場合の音圧レベルとの差が、エンジンの回転数毎、及び周波数毎に記載されている。 The table shown in FIG. 4A shows the sound pressure level when the exhaust noise reducing device is not attached to the exhaust port of the muffler of the rough terrain crane, and the exhaust noise reducing device 20 of the first embodiment at this exhaust port. The difference from the sound pressure level when the sound absorbing muffler, which is an example, is attached is described for each engine rotation speed and each frequency. Similarly, the sound pressure level when the exhaust noise reducing device is not attached to the exhaust port of the muffler of the rough terrain crane, and the case where the resonance muffler which is an example of the exhaust noise reducing device 22 of the second embodiment is attached to this exhaust port. The difference from the sound pressure level is described for each engine speed and frequency.

また、図4(B)に示されたグラフには、図4(A)の表に示された値(音圧レベル差)が周波数毎にプロットされている。 Further, in the graph shown in FIG. 4 (B), the values (sound pressure level difference) shown in the table of FIG. 4 (A) are plotted for each frequency.

図4(A)、(B)によると、ラフタークレーンのマフラーの排気口に、第1実施形態の排気音低減装置20の一例である吸音マフラー、第2実施形態の排気音低減装置22の一例である共鳴マフラーの何れを装着した場合も、排気音低減装置を装着しない場合と比較して、10dB以上の排気音が低減されている。 According to FIGS. 4A and 4B, a sound absorbing muffler, which is an example of the exhaust noise reducing device 20 of the first embodiment, and an example of the exhaust noise reducing device 22 of the second embodiment are provided at the exhaust port of the muffler of the rough terrain crane. When any of the resonance mufflers is attached, the exhaust noise of 10 dB or more is reduced as compared with the case where the exhaust noise reducing device is not attached.

なお、排気音低減装置を装着しない場合における各周波数の音圧レベルは周波数31.5Hzで78.7dB、周波数63Hzで73.1dB、周波数80Hzで84.4dB、周波数125Hzで87.2dBであった。 The sound pressure level of each frequency when the exhaust sound reduction device was not installed was 78.7 dB at a frequency of 31.5 Hz, 73.1 dB at a frequency of 63 Hz, 84.4 dB at a frequency of 80 Hz, and 87.2 dB at a frequency of 125 Hz. ..

つまり、周波数80Hzの音圧レベルは、排気音低減装置を装着しない場合においては84.4dBであったが、共鳴マフラーをつけることで図4(A)に示された値19.5dB低減され、64.9dBとなった。 That is, the sound pressure level at a frequency of 80 Hz was 84.4 dB when the exhaust sound reduction device was not installed, but by attaching the resonance muffler, the value shown in FIG. 4 (A) was reduced by 19.5 dB. It became 64.9 dB.

このように、本発明の実施形態に係る排気音低減装置20、60をマフラーの排気口に装着した場合、排気音低減装置を装着しない場合と比較して、排気音が低減される。 As described above, when the exhaust noise reducing devices 20 and 60 according to the embodiment of the present invention are attached to the exhaust port of the muffler, the exhaust noise is reduced as compared with the case where the exhaust noise reducing device is not attached.

14 内燃機関
16 マフラー
18A 排気口
20、22 排気音低減装置
30、70 消音器
32 消音管
32C 貫通孔
34 カバー(筒体)
34A 吸音空間(空間)
40 導波管
90 グラスウール(吸音材)
14 Internal combustion engine 16 Muffler 18A Exhaust port 20, 22 Exhaust sound reduction device 30, 70 Silencer 32 Silencer tube 32C Through hole 34 Cover (cylinder body)
34A Sound absorption space (space)
40 Waveguide 90 Glass wool (sound absorbing material)

Claims (3)

内燃機関が排出する排気ガスにより生じる音を低減するマフラーの排気口に装着される導波管と、
前記導波管と接続され、前記排気口で発生する排気音を低減する消音器と、を有し、
前記消音器は、
前記導波管と接続された消音管と、
前記消音管と接続された枝管と、
前記消音管及び前記枝管を取り囲み、前記枝管から排気音が排出される空間を備えた筒体と、
前記消音管の軸方向と直交する方向に配置され、前記空間を前記消音管の軸方向と直交する方向に仕切る仕切板と、
を有し、
前記仕切板で仕切られた前記空間のそれぞれに前記枝管が設けられていると共に、
前記仕切板で仕切られた前記空間の体積が同一とされ、一方の前記枝管の内径が他方の前記枝管の内径より小径である、
排気音低減装置。
A waveguide attached to the exhaust port of the muffler that reduces the noise generated by the exhaust gas emitted by the internal combustion engine.
It has a silencer that is connected to the waveguide and reduces the exhaust noise generated at the exhaust port.
The silencer is
A muffling tube connected to the waveguide and
The branch pipe connected to the muffling pipe and
A cylinder that surrounds the muffling pipe and the branch pipe and has a space for exhaust sound to be discharged from the branch pipe.
A partition plate arranged in a direction orthogonal to the axial direction of the muffling tube and partitioning the space in a direction orthogonal to the axial direction of the muffling tube.
Have,
The branch pipe is provided in each of the spaces partitioned by the partition plate, and the branch pipe is provided.
The volume of the space partitioned by the partition plate is the same, and the inner diameter of one branch pipe is smaller than the inner diameter of the other branch pipe.
Exhaust noise reduction device.
前記枝管には、前記枝管の長さを調整可能な調整管が固定されている、
請求項1に記載の排気音低減装置。
An adjusting pipe whose length can be adjusted is fixed to the branch pipe.
The exhaust noise reducing device according to claim 1.
前記空間にはグラスウールが充填されている、
請求項1又は請求項2に記載の排気音低減装置。
The space is filled with glass wool,
The exhaust noise reducing device according to claim 1 or 2.
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