JP6994189B2 - Fixtures and fixing methods - Google Patents

Fixtures and fixing methods Download PDF

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JP6994189B2
JP6994189B2 JP2017070688A JP2017070688A JP6994189B2 JP 6994189 B2 JP6994189 B2 JP 6994189B2 JP 2017070688 A JP2017070688 A JP 2017070688A JP 2017070688 A JP2017070688 A JP 2017070688A JP 6994189 B2 JP6994189 B2 JP 6994189B2
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support
support member
columnar
state
columnar member
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JP2018172894A (en
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和浩 鈴木
秀樹 三浦
俊郎 秋場
康次 野口
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Solar Frontier KK
Caname Co Ltd
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Caname Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Description

本発明は、例えば太陽電池モジュールを支持する柱状部材を固定する固定具、及び当該固定具を用いた固定方法に関する。 The present invention relates to, for example, a fixing tool for fixing a columnar member supporting a solar cell module, and a fixing method using the fixing tool.

近年、屋外に太陽電池モジュールのようなパネルの設置が進められている。このようなパネルは、公共施設や一般家庭などのあらゆる場所に設置される。 In recent years, the installation of panels such as solar cell modules has been promoted outdoors. Such panels are installed everywhere, including public facilities and homes.

特許文献1は、パネル状の太陽電池モジュールを固定するための固定装置を開示している。複数のパネル状の太陽電池モジュールが、縦方向及び横方向に複数配列している。固定装置は、縦方向(屋根の傾斜方向)に延びる複数の縦材と、横方向に延びる複数の支持部材(横材)と、を含む。複数の縦材は、屋根の設置面に固定されている。支持部材は、複数の縦材上に固定されている。各々の太陽電池モジュールは、縦方向に互いに隣接する2つの横材によって支持されている。 Patent Document 1 discloses a fixing device for fixing a panel-shaped solar cell module. A plurality of panel-shaped solar cell modules are arranged in the vertical direction and the horizontal direction. The fixing device includes a plurality of vertical members extending in the vertical direction (inclination direction of the roof) and a plurality of support members (horizontal members) extending in the horizontal direction. A plurality of vertical members are fixed to the installation surface of the roof. The support member is fixed on a plurality of vertical members. Each solar cell module is supported by two cross members that are vertically adjacent to each other.

特許文献1では、縦材に、支持部材の底面部の端部を引掛ける引掛部が形成されている。支持部材を縦材上に固定する際には、支持部材の底面部を引掛部に引掛けた後、挟持部材によって支持部材の底面部と縦材の上面とを挟持し、挟持部材と縦材とをボルトによって締結する。 In Patent Document 1, a hooking portion for hooking an end portion of a bottom surface portion of a support member is formed on a vertical member. When fixing the support member on the vertical member, after hooking the bottom surface portion of the support member on the hooking portion, the bottom surface portion of the support member and the upper surface of the vertical member are sandwiched by the sandwiching member, and the sandwiching member and the vertical member are sandwiched. And are fastened with bolts.

国際公開第2014/109194号International Publication No. 2014/109194

特許文献1に記載された固定装置では、支持部材を縦材上に固定する前に、支持部材を縦材上に固定するための挟持部材及びボルトは、支持部材や縦材とは分離した状態で準備される。したがって、支持部材を縦材上に固定する前に、固定装置を構成する部品がバラバラになり易く、小さい部品、例えば挟持部材及びボルトが紛失し易い。太陽電池モジュールのように、屋外に設置される部材を固定する固定装置では、特に部品を紛失し易いという課題が生じる。 In the fixing device described in Patent Document 1, before fixing the support member on the vertical member, the holding member and the bolt for fixing the support member on the vertical member are separated from the support member and the vertical member. Prepared at. Therefore, before fixing the support member on the vertical member, the parts constituting the fixing device are liable to fall apart, and small parts such as the holding member and the bolt are liable to be lost. A fixing device for fixing a member installed outdoors, such as a solar cell module, has a problem that parts are particularly easily lost.

また、足場の良くない場所で固定装置を組み立てる必要がある場合では、固定装置を構成する部品がバラバラに分離されていると、固定装置を容易に組み立て難いという課題もある。 Further, when it is necessary to assemble the fixing device in a place where the foothold is not good, there is a problem that it is difficult to easily assemble the fixing device if the parts constituting the fixing device are separated.

よって、部品を紛失しにくく、容易に組み立て易い固定具が望まれる。 Therefore, a fixative that does not easily lose parts and is easy to assemble is desired.

一態様に係る固定具は、柱状部材を固定する固定具に関する。当該固定具は、柱状部材の底部の第1端部を支持する第1支持部材と、前記柱状部材の前記底部の第2端部を支持する支持片を備えた第2支持部材と、を有する。前記第2支持部材は、第1締結部材によって前記第1支持部材に取り付けられており、前記第2支持部材は、前記第1締結部材を軸に第1状態と第2状態との間で回転可能に構成されている。前記第1状態は、前記第1支持部材が前記柱状部材の前記底部の前記第1端部を支持した状態で前記第2支持部材の前記支持片が前記柱状部材の前記底部の前記第2端部を支持しない状態である。前記第2状態は、前記第1支持部材が前記柱状部材の前記底部の前記第1端部を支持した状態で前記第2支持部材の前記支持片が前記柱状部材の前記底部の前記第2端部を支持する状態であり、前記第2状態は、前記支持片が前記柱状部材の方に向いた状態であり、前記第1状態は、前記支持片が前記柱状部材とは反対の方に向いた状態である。 The fixture according to one aspect relates to a fixture for fixing a columnar member. The fixative has a first support member that supports the first end of the bottom of the columnar member and a second support member with a support piece that supports the second end of the bottom of the columnar member. .. The second support member is attached to the first support member by a first fastening member, and the second support member rotates between the first state and the second state about the first fastening member. It is configured to be possible. In the first state, the support piece of the second support member supports the first end of the bottom of the columnar member, and the support piece of the second support member supports the second end of the bottom of the columnar member. It is in a state where it does not support the part. In the second state, the support piece of the second support member supports the first end of the bottom of the columnar member, and the support piece of the second support member supports the second end of the bottom of the columnar member. The second state is a state in which the support piece faces the columnar member, and the first state is a state in which the support piece faces the columnar member. It is in a suitable state .

一態様に係る固定方法は、柱状部材を固定する固定方法に関する。当該固定方法は、柱状部材の底部の第1端部を支持する第1支持部材と、前記柱状部材の前記底部の第2端部を支持する支持片を備えた第2支持部材と、前記第1支持部材と前記第2支持部材とを締結する第1締結部材と、を有する固定具を準備するステップと、前記柱状部材の前記底部の前記第1端部を前記第1支持部材に支持させるステップと、前記第2支持部材の前記支持片が前記柱状部材の前記底部の前記第2端部を支持しない第1状態から、前記第2支持部材の前記支持片が前記柱状部材の前記底部の前記第2端部を支持する第2状態へ、前記第1締結部材を軸に前記第2支持部材を回転させるステップと、を有し、前記第2状態は、前記支持片が前記柱状部材の方に向いた状態であり、前記第1状態は、前記支持片が前記柱状部材とは反対の方に向いた状態である。 The fixing method according to one aspect relates to a fixing method for fixing a columnar member. The fixing method includes a first support member that supports the first end of the bottom of the columnar member, a second support member that includes a support piece that supports the second end of the bottom of the columnar member, and the first support member . A step of preparing a fixative having a first fastening member for fastening one support member and the second support member, and the first end portion of the bottom portion of the columnar member are supported by the first support member. From the first state where the support piece of the second support member does not support the second end of the bottom of the columnar member, the support piece of the second support member is the bottom of the columnar member. It has a step of rotating the second support member around the first fastening member to a second state of supporting the second end portion, and in the second state , the support piece is a columnar member. The first state is a state in which the support piece is oriented in the direction opposite to the columnar member .

上記態様によれば、部品を紛失しにくく、容易に組み立て易い固定具を提供することができる。 According to the above aspect, it is possible to provide a fixative that does not easily lose parts and is easy to assemble.

第1実施形態に係るパネル用の固定装置と、固定装置に設置されたパネルとを示す斜視図である。It is a perspective view which shows the fixing device for a panel which concerns on 1st Embodiment, and the panel installed in the fixing device. 図1の2A方向から見た固定装置の部分的側面図である。It is a partial side view of the fixing device seen from the 2A direction of FIG. 固定装置を構成する柱状部材の部分的斜視図である。It is a partial perspective view of the columnar member constituting a fixing device. 柱状部材を固定する固定具(第2状態)の斜視図である。It is a perspective view of the fixture (second state) which fixes a columnar member. 固定具の分解斜視図である。It is an exploded perspective view of the fixture. 柱状部材を固定する固定具(第1状態)の斜視図である。It is a perspective view of the fixture (first state) which fixes a columnar member. 固定具に設置可能なスペーサの一例を示す斜視図である。It is a perspective view which shows an example of the spacer which can be installed in a fixture.

以下、図面を参照して、実施形態について説明する。以下の図面において、同一又は類似の部分には、同一又は類似の符号を付している。ただし、図面は模式的なものであり、各寸法の比率等は現実のものとは異なることがあることに留意すべきである。 Hereinafter, embodiments will be described with reference to the drawings. In the following drawings, the same or similar parts are designated by the same or similar reference numerals. However, it should be noted that the drawings are schematic and the ratio of each dimension may differ from the actual one.

図1は、第1実施形態に係るパネル用の固定装置と、固定装置に設置されたパネルとを示す斜視図である。図2は、図1の2A方向から見た固定装置の部分的側面図である。図3は、固定装置を構成する柱状部材の部分的斜視図である。図4は、固定装置を構成する固定具の斜視図である(第2状態)。図5は、固定具の分解斜視図である。図6は、柱状部材を固定する固定具(第1状態)の斜視図である。 FIG. 1 is a perspective view showing a fixing device for a panel according to the first embodiment and a panel installed on the fixing device. FIG. 2 is a partial side view of the fixing device as seen from the 2A direction of FIG. FIG. 3 is a partial perspective view of a columnar member constituting the fixing device. FIG. 4 is a perspective view of a fixture constituting the fixing device (second state). FIG. 5 is an exploded perspective view of the fixture. FIG. 6 is a perspective view of a fixture (first state) for fixing the columnar member.

第1実施形態において、パネル用の固定装置は、立馳を有する屋根10に設置される。具体的には、屋根10は、固定装置が置かれる設置面12と、設置面12から突出し、一方向に延びる複数の凸部14と、を有する。本実施形態では、凸部14は立馳により形成されているが、これに限定されるものではない。本実施形態のパネル用の固定装置は、任意の形状の凸部14を有する設置面上に設置可能である。 In the first embodiment, the fixing device for the panel is installed on the roof 10 having a standing seaming. Specifically, the roof 10 has an installation surface 12 on which the fixing device is placed, and a plurality of convex portions 14 protruding from the installation surface 12 and extending in one direction. In the present embodiment, the convex portion 14 is formed by a hemming and seaming, but the present invention is not limited to this. The fixing device for the panel of the present embodiment can be installed on an installation surface having a convex portion 14 having an arbitrary shape.

固定装置は、設置面の凸部14の位置に固定される複数の固定具90と、固定具90上に支持された柱状部材120と、を含む。柱状部材120は、凸部14が延びる方向(図のY方向)と交差する方向(図のX方向)に沿って延びている。柱状部材120は、凸部14が延びる方向と交差する方向(X方向)おいて互いに隣接する少なくとも2つの固定具90によって支持されていてよい。太陽電池モジュールのようなパネル20は、凸部14が延びる方向に互いに隣接する一対の柱状部材120によって支持されていてよい。 The fixing device includes a plurality of fixing tools 90 fixed at the position of the convex portion 14 on the installation surface, and a columnar member 120 supported on the fixing tool 90. The columnar member 120 extends along a direction (X direction in the figure) intersecting the direction in which the convex portion 14 extends (Y direction in the figure). The columnar member 120 may be supported by at least two fixtures 90 adjacent to each other in a direction (X direction) intersecting the direction in which the convex portion 14 extends. A panel 20 such as a solar cell module may be supported by a pair of columnar members 120 adjacent to each other in the direction in which the protrusions 14 extend.

複数の固定具90は、一方向に延びた凸部14上の任意の位置に設置可能である。また、柱状部材120の長手方向(図のX方向)において、固定具90に対する柱状部材120の位置は、任意である。言い換えると、柱状部材120は、X方向において任意の位置に設置可能である。したがって、パネル20は、互いに直交する2つの方向、すなわちX方向及びY方向において任意の位置に設置可能となる。 The plurality of fixtures 90 can be installed at arbitrary positions on the convex portion 14 extending in one direction. Further, in the longitudinal direction of the columnar member 120 (X direction in the figure), the position of the columnar member 120 with respect to the fixture 90 is arbitrary. In other words, the columnar member 120 can be installed at an arbitrary position in the X direction. Therefore, the panel 20 can be installed at arbitrary positions in two directions orthogonal to each other, that is, in the X direction and the Y direction.

柱状部材120は、柱状部材120の短手方向(図のY方向)に互いに隣接する2つのパネル20をそれぞれ積載する第1積載面126a及び第2積載面126bを有する(図2及び図3参照)。柱状部材120は、後述の固定具90に接する底部122を有する。第1積載面126a及び第2積載面126bは、底部122よりも上方に位置していてよい。具体的には、第1積載面126a及び第2積載面126bは、それぞれ底部122から上方に延びる部分127a,127bによって底部122より上方に支持されている。また、柱状部材120は、第1積載面126aと第2積載面126bとを仕切る側面当接部128を有していてよい。側面当接部128は、柱状部材120の短手方向に互いに隣接する一対のパネル20の側面に当接する。 The columnar member 120 has a first loading surface 126a and a second loading surface 126b for loading two panels 20 adjacent to each other in the lateral direction (Y direction in the figure) of the columnar member 120, respectively (see FIGS. 2 and 3). ). The columnar member 120 has a bottom portion 122 in contact with the fixture 90 described later. The first loading surface 126a and the second loading surface 126b may be located above the bottom 122. Specifically, the first loading surface 126a and the second loading surface 126b are supported above the bottom portion 122 by portions 127a and 127b extending upward from the bottom portion 122, respectively. Further, the columnar member 120 may have a side surface contact portion 128 that separates the first loading surface 126a and the second loading surface 126b. The side contact portion 128 contacts the side surfaces of the pair of panels 20 adjacent to each other in the lateral direction of the columnar member 120.

柱状部材120はフランジ129を有していてよい。フランジ129は、側面当接部128の上部から柱状部材120の短手方向の両側に突出する。本実施形態では、パネル20の端部が、積載面126a,126bとフランジ129によって支持される。 The columnar member 120 may have a flange 129. The flange 129 projects from the upper part of the side surface contact portion 128 to both sides of the columnar member 120 in the lateral direction. In this embodiment, the ends of the panel 20 are supported by the loading surfaces 126a, 126b and the flange 129.

柱状部材120は、凸部14が延びる方向における両端に配置された2つの柱状部材を除き、同一の構造を有していてよい。また、凸部14が延びる方向における両端に配置された2つの柱状部材は、その他の柱状部材120と異なる構造を有していてもよい。例えば、凸部14が延びる方向における両端に配置された2つの柱状部材は、1つのパネル20を積載する1つの積載面のみを有していてよい。 The columnar member 120 may have the same structure except for two columnar members arranged at both ends in the direction in which the convex portion 14 extends. Further, the two columnar members arranged at both ends in the direction in which the convex portion 14 extends may have a structure different from that of the other columnar members 120. For example, the two columnar members arranged at both ends in the direction in which the convex portion 14 extends may have only one loading surface on which one panel 20 is loaded.

柱状部材120を固定する固定具90は、基部100と、第1支持部材130と、第2支持部材140と、を有する。基部100は、設置面12に形成された凸部14を挟み込むように構成されていてよい。基部100は、後述の第1支持部材130及び第2支持部材140を積載可能に構成されている。 The fixture 90 for fixing the columnar member 120 has a base 100, a first support member 130, and a second support member 140. The base portion 100 may be configured to sandwich the convex portion 14 formed on the installation surface 12. The base 100 is configured to be capable of loading the first support member 130 and the second support member 140, which will be described later.

具体的一例として、基部100は、互いに対向する一対の土台部102と、設置面12の凸部14を挟み込む一対の把持部106と、を有する。なお、図4及び図5では、一対の把持部106のうちの一方は、視認できない位置に配置されているため、図示されていない。 As a specific example, the base 100 has a pair of base portions 102 facing each other and a pair of grip portions 106 sandwiching the convex portion 14 of the installation surface 12. In addition, in FIGS. 4 and 5, one of the pair of grip portions 106 is not shown because it is arranged at a position that cannot be visually recognized.

土台部102は、設置面12上に当接する脚部104と、第1支持部材130及び第2支持部材140を載せる上部108と、を有していてよい。脚部104は、土台部102の底に設けられており、基部100を支えている。 The base portion 102 may have a leg portion 104 that abuts on the installation surface 12, and an upper portion 108 on which the first support member 130 and the second support member 140 are placed. The leg portion 104 is provided at the bottom of the base portion 102 and supports the base portion 100.

一対の把持部106は、第2締結部材180によって互いに締結されている。一対の把持部106が第2締結部材180によって互いに締結されることで、一対の把持部106は設置面12の凸部14を強く挟み込むことができる。なお、一対の土台部102及び把持部106の形状は、凸部14の形状に応じて適宜設定されていてよい。 The pair of grips 106 are fastened to each other by a second fastening member 180. By fastening the pair of grips 106 to each other by the second fastening member 180, the pair of grips 106 can strongly sandwich the convex portion 14 of the installation surface 12. The shapes of the pair of base portions 102 and the grip portions 106 may be appropriately set according to the shape of the convex portions 14.

第1支持部材130は、基部100上に設けられる。本実施形態では、第1支持部材130は、土台部102の上部108上に配置されている。第1支持部材130は、第1積載部136と、挟持片132と、を有していてよい。第1積載部136は、柱状部材120の底部122を下から支えるよう構成されている。 The first support member 130 is provided on the base 100. In the present embodiment, the first support member 130 is arranged on the upper portion 108 of the base portion 102. The first support member 130 may have a first loading portion 136 and a holding piece 132. The first loading portion 136 is configured to support the bottom portion 122 of the columnar member 120 from below.

第1支持部材130は、柱状部材120の底部122の短手方向の第1端部122aを支持する。具体的には、挟持片132が、第1積載部136に積載された柱状部材120の底部122の第1端部122aを上方から挟むよう構成されている。 The first support member 130 supports the first end portion 122a of the bottom portion 122 of the columnar member 120 in the lateral direction. Specifically, the holding piece 132 is configured to sandwich the first end portion 122a of the bottom portion 122 of the columnar member 120 loaded on the first loading portion 136 from above.

上下方向(Z方向)における挟持片132の長さは、柱状部材120の長手方向における挟持片132の長さ(本実施形態においては挟持片132の厚さ、すなわちX方向の長さ)よりも長いことが好ましい。これにより、挟持片132は、柱状部材120の底部122の第1端部122aが上方へ持ち上がろうとする力を強固に押さえることができる。このような挟持片132の構造は、例えば、本実施形態のように、柱状部材120の長手方向に相当する端部を所定形状にカットした板金の切縁によって形成することができる。そのほか、挟持片132の構造は、折り曲げ加工することによって形成することもできる。 The length of the holding piece 132 in the vertical direction (Z direction) is larger than the length of the holding piece 132 in the longitudinal direction of the columnar member 120 (in the present embodiment, the thickness of the holding piece 132, that is, the length in the X direction). Long is preferred. As a result, the holding piece 132 can firmly suppress the force that the first end portion 122a of the bottom portion 122 of the columnar member 120 tends to lift upward. Such a structure of the holding piece 132 can be formed, for example, by a cut edge of a sheet metal in which an end portion corresponding to the longitudinal direction of the columnar member 120 is cut into a predetermined shape as in the present embodiment. In addition, the structure of the holding piece 132 can also be formed by bending.

第2支持部材140は、第1支持部材130上に設けられている。第2支持部材140は、柱状部材120の底部122の第2端部122b(第1支持部材130によって支持される第1端部122aとは反対側の端部)を支持する支持片142を備える。より具体的には、柱状部材120の第2端部122bは、支持片142と第1支持部材130の第1積載部136との間に挟まれる。 The second support member 140 is provided on the first support member 130. The second support member 140 includes a support piece 142 that supports the second end 122b of the bottom 122 of the columnar member 120 (the end opposite to the first end 122a supported by the first support member 130). .. More specifically, the second end portion 122b of the columnar member 120 is sandwiched between the support piece 142 and the first loading portion 136 of the first support member 130.

第2支持部材140は、第1状態と第2状態との間で回転可能に構成されている。ここで、第1状態は、第1支持部材130が柱状部材120の底部122の第1端部122aを支持した状態で第2支持部材140の支持片142が柱状部材120の底部122の第2端部122bを支持しない状態である。具体的には、第1状態は、第2支持部材140の支持片142が、柱状部材120とは反対の方向に向けられた状態である(図6参照)。 The second support member 140 is configured to be rotatable between the first state and the second state. Here, in the first state, the support piece 142 of the second support member 140 is the second of the bottom portion 122 of the columnar member 120 in a state where the first support member 130 supports the first end portion 122a of the bottom portion 122 of the columnar member 120. It is in a state where the end portion 122b is not supported. Specifically, the first state is a state in which the support piece 142 of the second support member 140 is oriented in the direction opposite to that of the columnar member 120 (see FIG. 6).

第2状態は、第1支持部材130が柱状部材120の底部122の第1端部122aを支持した状態で第2支持部材140の支持片142が柱状部材120の底部122の第2端部122bを支持する状態である。具体的には、第2状態は、第2支持部材140の支持片142が、柱状部材120の方向に向けられた状態である(図2及び図4参照)。 In the second state, the support piece 142 of the second support member 140 supports the first end 122a of the bottom 122 of the columnar member 120 while the first support member 130 supports the first end 122a of the bottom 122 of the columnar member 120. It is in a state of supporting. Specifically, the second state is a state in which the support piece 142 of the second support member 140 is oriented in the direction of the columnar member 120 (see FIGS. 2 and 4).

第2支持部材140は、第1締結部材160によって第1支持部材130に取り付けられていてよい。第1締結部材160は、例えばボルトやナットの組み合わせであってよい。 The second support member 140 may be attached to the first support member 130 by the first fastening member 160. The first fastening member 160 may be, for example, a combination of bolts and nuts.

第2支持部材140は、第1締結部材160を軸に回転可能に構成されていてよい。第1状態では、第2支持部材140は、柱状部材120の底部122の第2端部122bの上を覆わない。これにより、柱状部材120は、第1状態において、第1支持部材130上に着脱可能となる。一方、第2状態では、第2支持部材140の支持片142は、柱状部材120の底部122の第2端部122bを上から押さえる。これにより、柱状部材120は、第1支持部材130及び第2支持部材140によってしっかりと押さえられる。 The second support member 140 may be configured to be rotatable around the first fastening member 160. In the first state, the second support member 140 does not cover the second end 122b of the bottom 122 of the columnar member 120. As a result, the columnar member 120 can be attached to and detached from the first support member 130 in the first state. On the other hand, in the second state, the support piece 142 of the second support member 140 presses the second end portion 122b of the bottom portion 122 of the columnar member 120 from above. As a result, the columnar member 120 is firmly held by the first support member 130 and the second support member 140.

上記のように、第2支持部材140を回転させることによって柱状部材120の固定が可能であるため、固定具を容易に組み立て易い。また、組み立て時に第2支持部材140を第1支持部材130から取り外す必要がないため、固定具90を構成する部品の紛失も抑制することができる。 As described above, since the columnar member 120 can be fixed by rotating the second support member 140, the fixture can be easily assembled. Further, since it is not necessary to remove the second support member 140 from the first support member 130 at the time of assembly, it is possible to suppress the loss of the parts constituting the fixture 90.

第1支持部材130と第2支持部材140とを締結する第1締結部材160は、基部100に達している。すなわち、第1締結部材160は、第1支持部材130と第2支持部材140と基部100とを互いに締結する。 The first fastening member 160 that fastens the first support member 130 and the second support member 140 reaches the base 100. That is, the first fastening member 160 fastens the first support member 130, the second support member 140, and the base 100 to each other.

第1支持部材130は、上記第1状態及び上記第2状態において第2支持部材140の回転を規制する回転規制部138を有していてよい。具体的一例として、第1支持部材130は、第2支持部材140を下から支える第2積載部137と、第2支持部材140を受け入れる溝を構成する一対の側壁部138を有する。この一対の側壁部138が前述の回転規制部を構成していてよい。第1状態及び第2状態において第2支持部材140の回転が規制されることで、回転方向における支持片142の位置ずれを防止することができる。なお、この場合、第2支持部材140は、一対の側壁部138よりも上方に持ち上げられることによって第1状態と第2状態との間で回転可能となる。 The first support member 130 may have a rotation control unit 138 that regulates the rotation of the second support member 140 in the first state and the second state. As a specific example, the first support member 130 has a second loading portion 137 that supports the second support member 140 from below, and a pair of side wall portions 138 that form a groove for receiving the second support member 140. The pair of side wall portions 138 may constitute the above-mentioned rotation restricting portion. By restricting the rotation of the second support member 140 in the first state and the second state, it is possible to prevent the support piece 142 from being displaced in the rotation direction. In this case, the second support member 140 can rotate between the first state and the second state by being lifted above the pair of side wall portions 138.

一対の側壁部138の高さ(第2積載部137を基準とした高さ)は、第1状態及び第2状態において、第1締結部材160の、第2支持部材140の第3穴部144から上方に突出している部分の長さよりも短いことが好ましい。ここで、第2支持部材140の第3穴部144は、第1締結部材160が挿入されている貫通孔である。当該構成によれば、第1締結部材160、具体的には第1締結部材160を構成するナットを取り外すことなく緩めるだけで、第2支持部材140を一対の側壁部(回転規制部)138よりも上方に持ち上げることができる。すなわち、第2支持部材140は、第1支持部材130から完全に取り外すことなく回転可能となる。 The height of the pair of side wall portions 138 (height with respect to the second loading portion 137) is the third hole portion 144 of the second support member 140 of the first fastening member 160 in the first state and the second state. It is preferably shorter than the length of the portion protruding upward from. Here, the third hole portion 144 of the second support member 140 is a through hole into which the first fastening member 160 is inserted. According to this configuration, the second support member 140 can be pulled from the pair of side wall portions (rotation restricting portions) 138 by simply loosening the first fastening member 160, specifically the nut constituting the first fastening member 160, without removing the nut. Can also be lifted upwards. That is, the second support member 140 can rotate without being completely removed from the first support member 130.

なお、本実施形態では、一対の側壁部138の上部は、柱状部材120の長手方向に向かって曲げられており、前述の第1積載部136を構成している。 In the present embodiment, the upper portion of the pair of side wall portions 138 is bent toward the longitudinal direction of the columnar member 120, and constitutes the above-mentioned first loading portion 136.

第1支持部材130及び第2支持部材140は、一緒に、基部100に対して柱状部材120の短手方向にスライド移動可能に構成されていることが好ましい。これにより、柱状部材120を第1支持部材130及び第2支持部材140によって固定した状態で、短手方向における柱状部材120の位置を微調整することができる。したがって、パネル20の設置が容易になったり、パネル20の位置の微調整が可能になったりする。 It is preferable that the first support member 130 and the second support member 140 are configured so as to be slidably movable in the lateral direction of the columnar member 120 with respect to the base 100. Thereby, the position of the columnar member 120 in the lateral direction can be finely adjusted while the columnar member 120 is fixed by the first support member 130 and the second support member 140. Therefore, the installation of the panel 20 becomes easy, and the position of the panel 20 can be finely adjusted.

具体的構成の一例として、柱状部材120の短手方向において、基部100に形成された、第1締結部材160が貫通する第1穴部116の長さは、第1締結部材160の、第1穴部116に挿入された部分の径よりも長い。本実施形態においては、第3締結部材190が、柱状部材120の短手方向に延び、一対の把持部106の両方を貫通している。第3締結部材190は、各々の把持部106の回動軸として機能している。そして、その第3締結部材190に組み合わされて、第1締結部材160が立設されている。具体的には、第1締結部材160の下端部が、第3締結部材190の上に配置されている。そのため、第1締結部材160は、第3締結部材190に沿ってスライド可能である。これにより、第1支持部材130及び第2支持部材140が基部100に対して柱状部材120の短手方向にスライド移動可能に構成される。 As an example of a specific configuration, in the lateral direction of the columnar member 120, the length of the first hole 116 formed in the base 100 through which the first fastening member 160 penetrates is the first of the first fastening member 160. It is longer than the diameter of the portion inserted into the hole 116. In the present embodiment, the third fastening member 190 extends in the lateral direction of the columnar member 120 and penetrates both of the pair of grip portions 106. The third fastening member 190 functions as a rotation axis of each grip portion 106. Then, the first fastening member 160 is erected in combination with the third fastening member 190. Specifically, the lower end of the first fastening member 160 is arranged on the third fastening member 190. Therefore, the first fastening member 160 is slidable along the third fastening member 190. As a result, the first support member 130 and the second support member 140 are configured to be slidable in the lateral direction of the columnar member 120 with respect to the base 100.

一方、第2支持部材140は、第1支持部材130に対してスライド移動不能に構成されていることが好ましい。本実施形態では、第1支持部材130に形成された、第1締結部材160が貫通する第2穴部134の直径が、第1締結部材160の直径と実質的に同じになっている。また、第2支持部材140に形成された、第1締結部材160が貫通する第3穴部144の直径は、第1締結部材160に挿通されるとほぼ位置決めされる大きさになっている。すなわち、第3穴部144の直径も第1締結部材160の直径とほぼ同様になっている。このように、第2支持部材140が第1支持部材130に対してスライド移動不能に構成されるため、上記第2状態において、第1支持部材130の挟持片132と第2支持部材140の支持片142との間の距離が一定になる。ただし、第1締結部材160を挿通し易くするため、第2穴部134および第3穴部144の直径は、第1締結部材160の直径よりも若干大きいことが好ましい。例えば、第2穴部134および第3穴部144の直径は、第1締結部材160の直径よりも1mm程度大きくてもよい。 On the other hand, it is preferable that the second support member 140 is configured so as not to be slidable with respect to the first support member 130. In the present embodiment, the diameter of the second hole 134 formed in the first support member 130 through which the first fastening member 160 penetrates is substantially the same as the diameter of the first fastening member 160. Further, the diameter of the third hole portion 144 formed in the second support member 140 through which the first fastening member 160 penetrates has a size that is substantially positioned when inserted through the first fastening member 160. That is, the diameter of the third hole portion 144 is substantially the same as the diameter of the first fastening member 160. As described above, since the second support member 140 is configured so as not to be slidable with respect to the first support member 130, the holding piece 132 of the first support member 130 and the support of the second support member 140 are supported in the second state. The distance between the piece 142 and the piece 142 becomes constant. However, in order to facilitate the insertion of the first fastening member 160, it is preferable that the diameters of the second hole portion 134 and the third hole portion 144 are slightly larger than the diameter of the first fastening member 160. For example, the diameters of the second hole portion 134 and the third hole portion 144 may be larger than the diameter of the first fastening member 160 by about 1 mm.

図6に示すような第1状態において、柱状部材120側に向けられる第2支持部材140の上部146は、下方から上方に向かうにつれて柱状部材120から離れる方向に傾斜している。この上部146は、第1状態において、第1締結部分160よりも柱状部材120側に位置していてよい。これにより、第1状態において、柱状部材120の底部122の第1端部122aが挟持片132と第1積載部136との間に挟まれるように、柱状部材120を第1支持部材130上に置き易くなる。 In the first state as shown in FIG. 6, the upper portion 146 of the second support member 140 facing the columnar member 120 side is inclined in a direction away from the columnar member 120 from the lower side to the upper side. The upper portion 146 may be located closer to the columnar member 120 than the first fastening portion 160 in the first state. As a result, in the first state, the columnar member 120 is placed on the first support member 130 so that the first end portion 122a of the bottom portion 122 of the columnar member 120 is sandwiched between the holding piece 132 and the first loading portion 136. It will be easier to place.

例えば一般住宅の屋根のように設置面12が傾斜している場合、固定具90は、第1支持部材130の挟持片132が水下側に位置し、かつ第2支持部材140の支持片142が水上側に位置するように、配置されることが好ましい。 For example, when the installation surface 12 is inclined as in the roof of a general house, the fixture 90 has the holding piece 132 of the first support member 130 located on the underwater side and the support piece 142 of the second support member 140. Is preferably arranged so as to be located above the water.

また、固定具90は、第1締結部材160を緩めることによって基部100と第1支持部材130との間に隙間を形成可能に構成されている。この隙間に板状のスペーサ200を挿入することによって、第1支持部材130、第2支持部材140及び柱状部材120の高さ調節をすることができる。これにより、パネル20の不陸調整が可能となる。 Further, the fixture 90 is configured so that a gap can be formed between the base 100 and the first support member 130 by loosening the first fastening member 160. By inserting the plate-shaped spacer 200 into this gap, the heights of the first support member 130, the second support member 140, and the columnar member 120 can be adjusted. This makes it possible to adjust the non-landing of the panel 20.

図7は、第1支持部材130と基部100との間の隙間に設置可能なスペーサ200の一例を示している。スペーサ200は実質的に平板であってよい。スペーサ200の少なくとも1辺に、第1締結部材160の径よりも大きな幅を有する切り欠き部202が形成されていてよい。スペーサ200の切り欠き部202に、第1締結部材160を位置合わせすることによって、スペーサ200の位置ずれを防止することができる。 FIG. 7 shows an example of a spacer 200 that can be installed in the gap between the first support member 130 and the base 100. The spacer 200 may be substantially a flat plate. A notch 202 having a width larger than the diameter of the first fastening member 160 may be formed on at least one side of the spacer 200. By aligning the first fastening member 160 with the cutout portion 202 of the spacer 200, it is possible to prevent the spacer 200 from being displaced.

次に、柱状部材を固定する固定方法について説明する。まず、前述した固定具90及び柱状部材120を準備する。 Next, a fixing method for fixing the columnar member will be described. First, the fixing tool 90 and the columnar member 120 described above are prepared.

次に、固定具90を設置面12に取り付ける。具体的には、固定具90の基部100の一対の把持部106が設置面12上の凸部14を挟むように、固定具90を設置面12上に置く。次に、第2締結部材180によって一対の把持部106を締め付けることで、固定具90の基部100をしっかりと設置面12上に固定する。 Next, the fixative 90 is attached to the installation surface 12. Specifically, the fixture 90 is placed on the installation surface 12 so that the pair of grips 106 of the base 100 of the fixture 90 sandwich the convex portion 14 on the installation surface 12. Next, by tightening the pair of grips 106 with the second fastening member 180, the base 100 of the fixative 90 is firmly fixed on the installation surface 12.

次に、柱状部材120を第1支持部材130の第1積載部136上に置きつつ、柱状部材120の底部122の第1端部122aを第1支持部材130に支持させる。この際に、第2支持部材140は、上記の第1状態、すなわち支持片142が柱状部材120を支持しない状態にしておく(図6に示す状態)。言い換えると、支持片142は、柱状部材120とは反対の方向に向けられている。これにより、第2支持部材140の支持片142が柱状部材120に干渉することなく、柱状部材120を第1支持部材130の第1積載部136上に置くことができる。また、この際に、柱状部材120は、柱状部材120の長手方向に複数並べられた固定具90上に積載されてよい。 Next, while the columnar member 120 is placed on the first loading portion 136 of the first support member 130, the first end portion 122a of the bottom portion 122 of the columnar member 120 is supported by the first support member 130. At this time, the second support member 140 is in the first state described above, that is, the support piece 142 does not support the columnar member 120 (state shown in FIG. 6). In other words, the support piece 142 is oriented in the direction opposite to the columnar member 120. As a result, the columnar member 120 can be placed on the first loading portion 136 of the first support member 130 without the support piece 142 of the second support member 140 interfering with the columnar member 120. Further, at this time, the columnar member 120 may be loaded on a plurality of fixtures 90 arranged in the longitudinal direction of the columnar member 120.

次に、第2支持部材140の支持片142が柱状部材120の底部122の第2端部122bを支持しない第1状態から、第2支持部材140の支持片142が柱状部材120の底部122の第2端部122bを支持する第2状態へ、第2支持部材140を回転させる。具体的には、第1締結部材160を緩めた状態で、第2支持部材140を若干上方へ持ち上げ、それから第2支持部材140を回転させ、第1締結部材160で第2支持部材140をしっかりと締結する。これにより、図2に示すように、第2支持部材140の支持片142が柱状部材120の底部122の第2端部122bの上部に位置した状態になる。 Next, from the first state in which the support piece 142 of the second support member 140 does not support the second end 122b of the bottom portion 122 of the columnar member 120, the support piece 142 of the second support member 140 is the bottom portion 122 of the columnar member 120. The second support member 140 is rotated to the second state of supporting the second end portion 122b. Specifically, with the first fastening member 160 loosened, the second support member 140 is lifted slightly upward, then the second support member 140 is rotated, and the first fastening member 160 firmly holds the second support member 140. To conclude with. As a result, as shown in FIG. 2, the support piece 142 of the second support member 140 is positioned above the second end portion 122b of the bottom portion 122 of the columnar member 120.

以上説明したように、柱状部材120を固定具90によって固定することができる。太陽電池モジュールのようなパネル20を支持する場合には、柱状部材120の第1積載面126a及び第2積載面126bにパネル20の端部を積載していけばよい。これにより、設置面12上にパネル20を設置することができる。 As described above, the columnar member 120 can be fixed by the fixture 90. When supporting the panel 20 such as the solar cell module, the end portion of the panel 20 may be loaded on the first loading surface 126a and the second loading surface 126b of the columnar member 120. As a result, the panel 20 can be installed on the installation surface 12.

上述したように、実施形態を通じて本発明の内容を開示したが、この開示の一部をなす論述及び図面は、本発明を限定するものであると理解すべきではない。この開示から当業者には様々な代替の実施形態、実施例及び運用技術が明らかとなる。したがって、本発明の技術的範囲は、上述の説明から妥当な特許請求の範囲に係る発明特定事項によってのみ定められるものである。 As mentioned above, although the content of the invention has been disclosed through embodiments, the statements and drawings that form part of this disclosure should not be understood to limit the invention. This disclosure reveals to those skilled in the art various alternative embodiments, examples and operational techniques. Therefore, the technical scope of the present invention is defined only by the matters specifying the invention relating to the reasonable claims from the above description.

例えば、上記実施形態に係る固定具90は、基部100が設置面12上の凸部14を挟持するように構成されている。固定具90が設置面12に固定される構造は、このような態様に限定されない。例えば、固定具90は、設置面12に締結部材によって直接又は間接的に固定されていてよい。また、基部100は、屋根の傾斜方向に沿って長く延びる縦材から構成されていてもよい。 For example, the fixture 90 according to the above embodiment is configured such that the base 100 sandwiches the convex portion 14 on the installation surface 12. The structure in which the fixture 90 is fixed to the installation surface 12 is not limited to such an embodiment. For example, the fixative 90 may be directly or indirectly fixed to the installation surface 12 by a fastening member. Further, the base 100 may be composed of a vertical member extending long along the inclination direction of the roof.

また、上記実施形態では、固定具90は、太陽電池モジュールのようなパネルを支持する柱状部材120を固定する。これに限らず、固定具90は、任意の柱状部材を固定するものであってよい。 Further, in the above embodiment, the fixture 90 fixes a columnar member 120 that supports a panel such as a solar cell module. Not limited to this, the fixture 90 may fix any columnar member.

12 設置面
20 パネル
90 固定具
100 基部
120 柱状部材
122 柱状部材の底部
130 第1支持部材
132 挟持片
136 第1積載部
137 第2積載部
138 回転規制部(側壁部)
140 第2支持部材
142 支持片
12 Installation surface 20 Panel 90 Fixture 100 Base 120 Columnar member 122 Columnar member bottom 130 First support member 132 Holding piece 136 First loading section 137 Second loading section 138 Rotation control section (side wall section)
140 Second support member 142 Support piece

Claims (4)

柱状部材を固定する固定具であって、
柱状部材の底部の第1端部を支持する第1支持部材と、
前記柱状部材の前記底部の第2端部を支持する支持片を備えた第2支持部材と、を有し、
前記第2支持部材は、第1締結部材によって前記第1支持部材に取り付けられており、
前記第2支持部材は、前記第1締結部材を軸に第1状態と第2状態との間で回転可能に構成されており、前記第1状態は、前記第1支持部材が前記柱状部材の前記底部の前記第1端部を支持した状態で前記第2支持部材の前記支持片が前記柱状部材の前記底部の前記第2端部を支持しない状態であり、前記第2状態は、前記第1支持部材が前記柱状部材の前記底部の前記第1端部を支持した状態で前記第2支持部材の前記支持片が前記柱状部材の前記底部の前記第2端部を支持する状態であり、
前記第2状態は、前記支持片が前記柱状部材の方に向いた状態であり、
前記第1状態は、前記支持片が前記柱状部材とは反対の方に向いた状態である、固定具。
A fixture that fixes columnar members
A first support member that supports the first end of the bottom of the columnar member,
A second support member with a support piece that supports the second end of the bottom of the columnar member.
The second support member is attached to the first support member by a first fastening member.
The second support member is configured to be rotatable between a first state and a second state about the first fastening member, and in the first state, the first support member is a columnar member. The support piece of the second support member does not support the second end of the bottom of the columnar member while the first end of the bottom is supported, and the second state is the second state. 1 The support member supports the first end of the bottom of the columnar member, and the support piece of the second support member supports the second end of the bottom of the columnar member . ,
The second state is a state in which the support piece faces the columnar member.
The first state is a fixative in which the support piece faces in the direction opposite to the columnar member .
前記第1支持部材は、前記柱状部材の前記底部を下から支える積載部と、前記柱状部材の前記底部の前記第1端部を上方から挟む挟持片と、を有し、
上下方向における前記挟持片の長さは、前記柱状部材の長手方向における前記挟持片の長さよりも長い、請求項1に記載の固定具。
The first support member has a loading portion that supports the bottom portion of the columnar member from below, and a holding piece that sandwiches the first end portion of the bottom portion of the columnar member from above.
The fixative according to claim 1, wherein the length of the holding piece in the vertical direction is longer than the length of the holding piece in the longitudinal direction of the columnar member.
前記第1支持部材及び前記第2支持部材を載せる基部を有し、
前記第1支持部材及び前記第2支持部材は、一緒に、前記基部に対して前記柱状部材の短手方向にスライド移動可能に構成されている、請求項1又は2に記載の固定具。
It has a base on which the first support member and the second support member are placed.
The fixture according to claim 1 or 2, wherein the first support member and the second support member are configured to be slidable together with respect to the base portion in the lateral direction of the columnar member.
柱状部材を固定する固定方法であって、
柱状部材の底部の第1端部を支持する第1支持部材と、前記柱状部材の前記底部の第2端部を支持する支持片を備えた第2支持部材と、前記第1支持部材と前記第2支持部材とを締結する第1締結部材と、を有する固定具を準備するステップと、
前記柱状部材の前記底部の前記第1端部を前記第1支持部材に支持させるステップと、
前記第2支持部材の前記支持片が前記柱状部材の前記底部の前記第2端部を支持しない第1状態から、前記第2支持部材の前記支持片が前記柱状部材の前記底部の前記第2端部を支持する第2状態へ、前記第1締結部材を軸に前記第2支持部材を回転させるステップと、
を有し、
前記第2状態は、前記支持片が前記柱状部材の方に向いた状態であり、
前記第1状態は、前記支持片が前記柱状部材とは反対の方に向いた状態である、固定方法。
It is a fixing method for fixing columnar members.
A first support member that supports the first end of the bottom of the columnar member, a second support member having a support piece that supports the second end of the bottom of the columnar member, and the first support member and the above. A step of preparing a fixative having a first fastening member for fastening the second support member, and
A step of supporting the first end portion of the bottom portion of the columnar member by the first support member,
From the first state in which the support piece of the second support member does not support the second end of the bottom of the columnar member, the support piece of the second support member is the second of the bottom of the columnar member. A step of rotating the second support member around the first fastening member to a second state of supporting the end portion,
Have,
The second state is a state in which the support piece faces the columnar member.
The first state is a fixing method in which the support piece faces in the direction opposite to the columnar member .
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Publication number Priority date Publication date Assignee Title
JP2003035016A (en) 2001-07-26 2003-02-07 Ykk Ap Inc Shape material fixing structure and installation rack for photovoltaic power generation using the same
WO2008021714A2 (en) 2006-08-09 2008-02-21 Sunpower Corporation Pv module mounting and support assembly and mounting method
US20100012805A1 (en) 2005-09-28 2010-01-21 Peter Taylor Clamp assembly for a standing seam
CN103243874A (en) 2013-04-22 2013-08-14 河南天丰节能板材科技股份有限公司 Photovoltaic roof adapting fixture and photovoltaic roof structure with same
WO2014109194A1 (en) 2013-01-11 2014-07-17 昭和シェル石油株式会社 Retaining device for solar cell module
WO2015008516A1 (en) 2013-07-19 2015-01-22 昭和シェル石油株式会社 Solar cell module anchoring device, anchoring method, and anchoring structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003035016A (en) 2001-07-26 2003-02-07 Ykk Ap Inc Shape material fixing structure and installation rack for photovoltaic power generation using the same
US20100012805A1 (en) 2005-09-28 2010-01-21 Peter Taylor Clamp assembly for a standing seam
WO2008021714A2 (en) 2006-08-09 2008-02-21 Sunpower Corporation Pv module mounting and support assembly and mounting method
WO2014109194A1 (en) 2013-01-11 2014-07-17 昭和シェル石油株式会社 Retaining device for solar cell module
CN103243874A (en) 2013-04-22 2013-08-14 河南天丰节能板材科技股份有限公司 Photovoltaic roof adapting fixture and photovoltaic roof structure with same
WO2015008516A1 (en) 2013-07-19 2015-01-22 昭和シェル石油株式会社 Solar cell module anchoring device, anchoring method, and anchoring structure

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