JP6984622B2 - How to repair a torpedo car - Google Patents

How to repair a torpedo car Download PDF

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JP6984622B2
JP6984622B2 JP2019014594A JP2019014594A JP6984622B2 JP 6984622 B2 JP6984622 B2 JP 6984622B2 JP 2019014594 A JP2019014594 A JP 2019014594A JP 2019014594 A JP2019014594 A JP 2019014594A JP 6984622 B2 JP6984622 B2 JP 6984622B2
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brick
refractory
torpedo
lining
receiving port
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JP2020122182A (en
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知慶 久永
健治 安藤
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JFE Steel Corp
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  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
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Description

本発明は、混銑車の補修方法に関する。 The present invention relates to a method for repairing a torpedo wagon.

溶銑の搬送に用いられる混銑車は、ラグビーボール型の独特な構造をしており、内面には内張り耐火物が設けられる。この内張りレンガを施工する際には、混銑車を少しずつ回転させながら長手方向にレンガを積んでいく手順を踏まざるを得ないため、施工に時間を要する。特に、内張り耐火物の部分補修を行う中間修理では、補修部位のレンガの解体、抜き差し施工及び解体屑の搬出といった施工工程を、混銑車の炉体を回転させながら繰り返し行う必要があるため、非常に能率が悪いものとなる。このため、中間修理では補修耐火物の不定形化が検討されてきた。 The torpedo wagon used to transport the hot metal has a unique rugby ball type structure, and a refractory lining is provided on the inner surface. When constructing this lining brick, it takes time to construct it because it is necessary to follow the procedure of stacking bricks in the longitudinal direction while rotating the torpedo wagon little by little. In particular, in the intermediate repair that partially repairs the refractory lining, it is necessary to repeat the construction process such as dismantling the bricks at the repaired part, inserting and removing, and carrying out the dismantled scraps while rotating the furnace body of the torpedo wagon. It becomes inefficient. For this reason, indeterminate form of repair refractory has been considered in intermediate repairs.

不定形耐火物は、流し込み材と吹き付け材とに大別される。このうち、流し込み材の施工にあたっては、混銑車の内部に型枠を設置し、残存している内張り耐火物と型枠との間隙に耐火物を流し込む必要がある。しかし、上記のように混銑車は独特な形状であるため、補修の効率化の面では大きな効果は得られにくい。このため、吹付機を用いた吹き付け材の施工による補修が志向されている。 Amorphous refractories are roughly classified into pouring materials and spraying materials. Of these, when constructing the pouring material, it is necessary to install a formwork inside the torpedo wagon and pour the refractory material into the gap between the remaining lining refractory material and the formwork. However, since the torpedo wagon has a unique shape as described above, it is difficult to obtain a large effect in terms of improving the efficiency of repair. For this reason, repairs by constructing spraying materials using a spraying machine are aimed at.

混銑車耐火物の吹き付け材による補修については、以下の技術が開示されている。特許文献1には、1回当たりの湿式吹付施工厚みを150mm以下とし、施工範囲が混銑車稼動時の溶銑レベルよりも上まで施工する技術が開示されている。また、特許文献2には、湯当り部の損耗した煉瓦を新品煉瓦と差し替え、湯当り部以外の損耗した煉瓦上には所望の厚さまで湿式吹き付け、あるいは流し込みの不定形耐火物を施工する混銑車内張り耐火物の補修方法において、湯当り部の新品煉瓦と不定形耐火物との混銑車長手方向の接触部を櫛歯構造とする技術が開示されている。 The following techniques are disclosed for repairing torpedo wagon refractories with spray materials. Patent Document 1 discloses a technique in which the thickness of wet spraying work per operation is 150 mm or less, and the work range is higher than the hot metal level during operation of a torpedo wagon. Further, in Patent Document 2, the worn bricks in the hot water contact portion are replaced with new bricks, and the worn bricks other than the hot water contact portion are wet-sprayed to a desired thickness, or a torpedo wagon is constructed with an irregular refractory material. In a method for repairing a car lining refractory, a technique is disclosed in which a contact portion between a new brick in a hot water contact portion and an irregularly shaped refractory in the longitudinal direction of a torpedo wagon has a comb-tooth structure.

特開平11−229018号公報Japanese Unexamined Patent Publication No. 11-229018 特開2000−212624号公報Japanese Unexamined Patent Publication No. 2000-212624

ところで、混銑車は、受銑口が開口部となっているため、受銑口周辺に施工された不定形耐火物は、円周方向の施工面が互いに競り合っておらず、円周方向の拘束力が弱いものとなる。混銑車の使用においては、受銑を繰り返すたびに内張り耐火物が膨張収縮することから、円周方向の拘束力が弱い場合には不定形耐火物に亀裂が生じやすく、さらに十分に残厚を有していても脱落する場合がある。また、特許文献1,2に記載の技術では、いずれも受銑口周囲の耐火物の円周方向の拘束力を増加させるものではないため、上述のように、繰り返しの使用によって内張り耐火物に亀裂が発生したり、内張り耐火物が脱落したりする場合があった。 By the way, in the torpedo wagon, the receiving port is an opening, so the irregular refractory constructed around the receiving port does not compete with each other in the circumferential direction, and is restrained in the circumferential direction. The power will be weak. When using a torpedo wagon, the lining refractory expands and contracts each time the iron is received repeatedly, so if the restraining force in the circumferential direction is weak, the amorphous refractory is likely to crack, and the residual thickness is sufficient. Even if you have it, it may fall off. Further, none of the techniques described in Patent Documents 1 and 2 increase the restraining force in the circumferential direction of the refractory around the receiving port. Therefore, as described above, the refractory is lined with refractory by repeated use. Cracks may occur and the refractory lining may fall off.

そこで、本発明は、上記の課題に着目してなされたものであり、内張り耐火物の亀裂の発生や脱落を抑制することができる、混銑車の補修方法を提供することを目的としている。 Therefore, the present invention has been made by paying attention to the above-mentioned problems, and an object of the present invention is to provide a method for repairing a torpedo wagon, which can suppress the generation and dropout of cracks in a refractory lining.

本発明の一態様によれば、溶銑を搬送する混銑車の内張り耐火物を補修する、混銑車の補修方法であって、上記混銑車の内周面の円周方向に並んで設けられた定形耐火物であるワークレンガのうち、上記混銑車の受銑口が設けられた長手方向の中央部かつ、受銑口側となる上段側のワークレンガである上段レンガを除去する除去工程と、上記混銑車の内周面の上記上段レンガが設けられた位置に、除去された上記上段レンガよりも上記内張り耐火物の厚み方向への長さが長い定形耐火物である押さえレンガを設ける第1ライニング工程と、上記第1ライニング工程の後、上記混銑車の内周面に不定形耐火物を設ける第2ライニング工程と、を備える、混銑車の補修方法が提供される。 According to one aspect of the present invention, it is a method for repairing a torpedo wagon that repairs the refractory lining of the torpedo wagon that conveys the hot metal, and is a fixed form provided side by side in the circumferential direction of the inner peripheral surface of the torpedo wagon. Of the work bricks that are refractory, the removal step of removing the upper brick, which is the upper work brick on the upper side, which is the central part in the longitudinal direction where the receiving port of the torpedo wagon is provided and is on the receiving port side, and the above. The first lining is provided at the position on the inner peripheral surface of the torpedo wagon where the upper brick is provided, which is a standard refractory whose length in the thickness direction is longer than that of the removed upper brick. Provided is a method for repairing a torpedo wagon, comprising a step and a second lining step of providing an irregular refractory on the inner peripheral surface of the torpedo wagon after the first lining step.

本発明の一態様によれば、内張り耐火物の亀裂の発生や脱落を抑制することができる、混銑車の補修方法が提供される。 According to one aspect of the present invention, there is provided a method for repairing a torpedo wagon that can suppress the generation and dropout of cracks in the refractory lining.

混銑車を示す図面であり、(A)は側面図を示し、(B)は平面図を示す。It is a drawing showing a torpedo wagon, (A) shows a side view, and (B) shows a plan view. 稼働前における混銑車を示す断面図であり、図1におけるI−I線矢視図を示す。It is sectional drawing which shows the torpedo wagon before the operation, and shows the arrow view | view of the line I-I in FIG. 稼働後の内張り耐火物が消耗した混銑車を示す断面図である。It is sectional drawing which shows the torpedo wagon which has consumed the refractory lining after operation. 本発明の一実施形態に係る混銑車の補修方法を示す説明図であり、(A)は除去工程を示す断面図、(B)は第1ライニング工程を示す断面図、(C)及び(D)は第2ライニング工程を示す断面図である。It is explanatory drawing which shows the repair method of the torpedo wagon which concerns on one Embodiment of this invention, (A) is the sectional view which shows the removal process, (B) is the sectional view which shows the 1st lining process, (C) and (D). ) Is a cross-sectional view showing the second lining step. 混銑車を示す断面図であり、図1におけるII−II線矢視図を示す。It is sectional drawing which shows the torpedo wagon, and shows the II-II line arrow view in FIG. 変形例における混銑車の補修方法を示す説明図であり、(A)は除去工程を示す断面図、(B)は第1ライニング工程を示す断面図、(C)は第2ライニング工程を示す断面図である。It is explanatory drawing which shows the repair method of the torpedo wagon in the modification, (A) is the sectional view which shows the removal process, (B) is the sectional view which shows the 1st lining process, (C) is the sectional view which shows the 2nd lining process. It is a figure. 従来の補修方法による補修後の混銑車を示す断面図である。It is sectional drawing which shows the torpedo wagon after repair by the conventional repair method.

以下の詳細な説明では、本発明の完全な理解を提供するように、本発明の実施形態を例示して多くの特定の細部について説明する。しかしながら、かかる特定の細部の説明がなくても1つ以上の実施態様が実施できることは明らかである。また、図面は、簡潔にするために、周知の構造及び装置が略図で示されている。 In the following detailed description, many specific details are described by way of illustration of embodiments of the invention to provide a complete understanding of the invention. However, it is clear that one or more embodiments can be implemented without the description of such particular details. Also, for the sake of brevity, the drawings are schematic representations of well-known structures and devices.

<混銑車の補修方法>
図面を参照して、本発明の一実施形態に係る混銑車1の補修方法について説明する。混銑車1は、溶銑を搬送する搬送容器である。混銑車1は、図1に示すように、長手方向(図1における左右方向)に延在する円筒状の直胴部11と、直胴部11の長手方向両端側に先端側の外形が小さくなるように設けられる円錐台状の一対のコニカル部12とを有する。コニカル部12においては、直胴部11と反対側の端の壁部を鏡ともいう。さらに、混銑車1は、直胴部11の長手方向の中央となる中央部には、側面の一部が開口した受銑口13を有する。また、混銑車1は、図2に示すように、外側に設けられる鉄皮2と、永久レンガ3と、ワークレンガ4と、受銑口耐火物5とを有する。なお、図2に示す状態は、新しい耐火物を施工した未使用時(稼働前)の混銑車1の状態を示す。
<How to repair a torpedo wagon>
The repair method of the torpedo wagon 1 according to the embodiment of the present invention will be described with reference to the drawings. The torpedo wagon 1 is a transport container for transporting hot metal. As shown in FIG. 1, the torpedo wagon 1 has a cylindrical straight body portion 11 extending in the longitudinal direction (left-right direction in FIG. 1) and a small outer shape on the tip side on both ends of the straight body portion 11 in the longitudinal direction. It has a pair of conical portions 12 having a truncated cone shape. In the conical portion 12, the wall portion at the end opposite to the straight body portion 11 is also referred to as a mirror. Further, the torpedo wagon 1 has a receiving port 13 having a part of the side surface opened in the central portion which is the center in the longitudinal direction of the straight body portion 11. Further, as shown in FIG. 2, the torpedo wagon 1 has an iron skin 2 provided on the outside, a permanent brick 3, a work brick 4, and a receiving port refractory material 5. The state shown in FIG. 2 shows the state of the torpedo wagon 1 when it is not in use (before operation) in which a new refractory material is installed.

永久レンガ3は、鉄皮2の内面に内張り(ライニング)される定形耐火物であり、長手方向からみて受銑口13側を上側として、受銑口13側の反対側である下側に設けられる。
ワークレンガ4は、永久レンガ3の内面及び永久レンガ3が設けられていない鉄皮2の内面に内張りされる定形耐火物である。また、図2に示すように、受銑口13が設けられる直胴部11の中央部においては、ワークレンガ4は、長手方向からみて、鉄皮2の内側の内周面の円周方向に並んで設けられ、鉄皮2の上側の所定の高さまで積み上げられる。つまり、中央部においては、鉄皮2の受銑口13の周囲となる上側の内面には、ワークレンガ4は設けられず、後述する受銑口耐火物5が設けられる。なお、ワークレンガ4のうち、受銑口13が設けられた中央部、かつ受銑口13側となる上段部のワークレンガ4を上段レンガ41という。上段レンガ41は、後述する除去工程において取り除かれるワークレンガ4であり、除去される範囲に応じて、混銑車1の円周方向の長さ、つまり長手方向から視たワークレンガ4の上側の段数が決まる。図2では、一例として、上段レンガ41を、上側2段のワークレンガ4としている。
The permanent brick 3 is a standard refractory material lined on the inner surface of the iron skin 2, and is provided on the lower side opposite to the receiving port 13 side with the receiving port 13 side as the upper side when viewed from the longitudinal direction. Be done.
The work brick 4 is a standard refractory material lined on the inner surface of the permanent brick 3 and the inner surface of the iron skin 2 on which the permanent brick 3 is not provided. Further, as shown in FIG. 2, in the central portion of the straight body portion 11 provided with the receiving port 13, the work brick 4 is in the circumferential direction of the inner peripheral surface of the iron skin 2 when viewed from the longitudinal direction. They are provided side by side and are stacked up to a predetermined height on the upper side of the iron skin 2. That is, in the central portion, the work brick 4 is not provided on the upper inner surface around the receiving port 13 of the iron skin 2, and the receiving port refractory material 5 described later is provided. Of the work bricks 4, the upper work brick 4 on the central portion where the receiving port 13 is provided and on the receiving port 13 side is referred to as the upper brick 41. The upper brick 41 is a work brick 4 to be removed in a removal step described later, and is the length in the circumferential direction of the torpedo wagon 1, that is, the number of upper steps of the work brick 4 when viewed from the longitudinal direction, depending on the range to be removed. Is decided. In FIG. 2, as an example, the upper brick 41 is the upper two-tier work brick 4.

受銑口耐火物5は、鉄皮2の内側の受銑口13の周囲に内張りされる耐火物である。受銑口耐火物5は、流し込みによって設けられる不定形耐火物である流し込み不定形耐火物である。受銑口耐火物5は、図2に示すように、直胴部11の中央部においては、永久レンガ3及びワークレンガ4よりも受銑口13側に設けられ、鉄皮2の上端を覆って設けられる。 The receiving port refractory material 5 is a refractory material lined around the receiving port 13 inside the iron skin 2. The receiving port refractory 5 is a pouring amorphous refractory which is an amorphous refractory provided by pouring. As shown in FIG. 2, the receiving port refractory 5 is provided on the receiving port 13 side of the permanent brick 3 and the work brick 4 in the central portion of the straight body portion 11 and covers the upper end of the iron skin 2. Is provided.

永久レンガ3、ワークレンガ4及び受銑口耐火物5の材質は、使用に耐えられるものであれば特に限定されず、混銑車等の溶銑の運搬や保持において一般的に用いられるものであれば何を用いてもよい。例えば、永久レンガ3、ワークレンガ4、受銑口耐火物5の材質は、Al−SiO系としてもよい。なお、永久レンガ3、ワークレンガ4、受銑口耐火物5といった、混銑車1の内部に設けられる耐火物を総称して、内張り耐火物ともいう。また、内張り耐火物について、鉄皮2から内部への方向(鉄皮2の略法線方向)を厚み方向といい、厚み方向への内張り耐火物の長さを厚みという。 The materials of the permanent brick 3, the work brick 4, and the hot metal receiving port refractory 5 are not particularly limited as long as they can be used, and are generally used for transporting and holding hot metal such as a torpedo wagon. Any can be used. For example, permanent brick 3, the workpiece bricks 4, the material of受銑port refractories 5 may be Al 2 O 3 -SiO 2 system. The refractory materials provided inside the torpedo wagon 1, such as the permanent brick 3, the work brick 4, and the refractory material at the receiving port 5, are collectively referred to as a lining refractory material. Further, regarding the lining refractory material, the direction from the iron skin 2 to the inside (the direction of the abbreviated line of the iron skin 2) is referred to as the thickness direction, and the length of the lining refractory material in the thickness direction is referred to as the thickness.

また、混銑車1は、図1における左右方向である長手方向の両端を支持する支持装置(不図示)と、この支持機構が載せられる台車(不図示)とをさらに有し、この台車が運搬用の自走式車両へと接続されることで移動可能に構成される。なお、支持装置には、図2に示す混銑車1の炉体(鉄皮2及び内張り耐火物)を傾転させる傾動機構が設けられる。傾動機構によれば、混銑車1の炉体が長手方向の両端が支持された状態で、長手方向に延びる中心軸を中心に炉体が傾転する。 Further, the torpedo wagon 1 further has a support device (not shown) that supports both ends in the longitudinal direction, which is the left-right direction in FIG. 1, and a trolley (not shown) on which the support mechanism is mounted, and the trolley carries the trolley. It is configured to be movable by being connected to a self-propelled vehicle for use. The support device is provided with a tilting mechanism for tilting the furnace body (iron skin 2 and lining refractory material) of the torpedo wagon 1 shown in FIG. According to the tilting mechanism, the furnace body of the torpedo wagon 1 is tilted around a central axis extending in the longitudinal direction while both ends in the longitudinal direction are supported.

混銑車1は、例えば、製鉄所内にて、高炉から出銑された溶銑を、鉛直方向の上側に向いて配される受銑口13を通じて受けて、内部に収容する。なお、混銑車1において、溶銑を内部に受けることを受銑ともいう。そして、混銑車1は、自走式車両によって運搬されることで、次工程である製鋼工程へと溶銑を搬送する。製鋼工程では、混銑車1の傾動機構によって炉体が傾転し、受銑口13が鉛直方向の下側を向くことによって、混銑車1の下方に溶銑が払い出される。
このような混銑車1では、稼働に伴って、受洗や溶銑の搬送、溶銑の払い出しが繰り返されることで、図3に示すように、内張り耐火物が消耗し、厚みが減少する。なお、図3において、点線は、稼働前の内張り耐火物の内面位置を示す。本実施形態に係る混銑車1の補修では、混銑車1の内張り耐火物を補修することで、点線の稼働前の厚みと同程度まで内張り耐火物の厚みを厚くする(中間修理)。
For example, in a steel mill, the torpedo wagon 1 receives hot metal from a blast furnace through a hot metal receiving port 13 arranged facing upward in the vertical direction and houses the hot metal inside. In the torpedo wagon 1, receiving the hot metal inside is also referred to as a hot metal. Then, the torpedo wagon 1 is transported by a self-propelled vehicle to transport the hot metal to the steelmaking process, which is the next process. In the steelmaking process, the furnace body is tilted by the tilting mechanism of the hot metal wheel 1, and the hot metal is discharged below the hot metal wheel 1 by the receiving port 13 facing downward in the vertical direction.
In such a torpedo wagon 1, the refractory lining is consumed and the thickness is reduced by repeating washing, transporting the hot metal, and discharging the hot metal with the operation, as shown in FIG. In FIG. 3, the dotted line indicates the position of the inner surface of the lining refractory before operation. In the repair of the torpedo wagon 1 according to the present embodiment, the refractory lining of the torpedo wagon 1 is repaired to increase the thickness of the refractory lining to the same extent as the thickness of the dotted line before operation (intermediate repair).

本実施形態に係る混銑車1の補修では、まず、図4(A)に示すように、図3の状態から、受銑口耐火物5と上段レンガ41とを解体除去する除去工程を行う。除去工程では、直胴部11の中央部の受銑口耐火物5を全て解体除去する。また、除去工程において、解体除去される上段レンガ41の円周方向の長さ(上段レンガ41の幅)、つまり長手方向から視て扇状に設けられたワークレンガ4の外周における受銑口13側の端部からの解体除去される距離は、100mm以上とすることが好ましい。この上段レンガ41の円周方向の長さを100mmとすることで、次工程で設けられる押さえレンガ42が、受銑口耐火物5から押圧力を受けても割れにくくなる。また、補修に要する時間や耐火物に掛かるコストの観点からは、この上段レンガ41の幅を300mm以下とすることが好ましい。 In the repair of the torpedo wagon 1 according to the present embodiment, first, as shown in FIG. 4A, a removal step of disassembling and removing the hot metal receiving port refractory material 5 and the upper brick 41 from the state of FIG. 3 is performed. In the removal step, all the hot metal receiving port refractory 5 in the central portion of the straight body portion 11 is disassembled and removed. Further, in the removal step, the length in the circumferential direction of the upper brick 41 to be dismantled and removed (the width of the upper brick 41), that is, the receiving port 13 side on the outer periphery of the work brick 4 provided in a fan shape when viewed from the longitudinal direction. The distance from the end of the brick to be disassembled and removed is preferably 100 mm or more. By setting the length of the upper brick 41 in the circumferential direction to 100 mm, the holding brick 42 provided in the next step is less likely to be cracked even if it receives pressing pressure from the receiving port refractory material 5. Further, from the viewpoint of the time required for repair and the cost required for the refractory material, the width of the upper brick 41 is preferably 300 mm or less.

除去工程の後、図4(B)に示すように、上段レンガ41が設けられた位置に、解体除去された上段レンガ41よりも厚み方向への長さが長い、つまり解体除去された上段レンガ41の除去時の厚みよりも厚い押さえレンガ42を設ける(施工する)、第1ライニング工程を行う。押さえレンガ42は、図2に示す未稼働時の上段レンガ41と同じものである。つまり、第1ライニング工程では、除去工程において解体除去された上段レンガ41の幅の分だけ、押さえレンガ42が残存するワークレンガ4の上側に設けられ、固定される。 After the removal step, as shown in FIG. 4B, the length in the thickness direction is longer than that of the dismantled and removed upper brick 41 at the position where the upper brick 41 is provided, that is, the dismantled and removed upper brick. The first lining step is performed in which the holding brick 42, which is thicker than the thickness at the time of removing the 41, is provided (constructed). The holding brick 42 is the same as the upper brick 41 when not in operation as shown in FIG. That is, in the first lining step, the holding brick 42 is provided on the upper side of the remaining work brick 4 and fixed by the width of the upper brick 41 dismantled and removed in the removing step.

第1ライニング工程の後、混銑車1の内周面に不定形耐火物を設ける第2ライニング工程を行う。第2ライニング工程では、はじめに、図4(C)に示すように、未稼働の状態で受銑口耐火物5が設けられていた箇所に、型枠(不図示)を用いて、原料に水を加えた不定形耐火物(流し込み材)を流し込み、乾燥させることで新たな受銑口耐火物5を設ける(施工する)。次いで、第2ライニング工程では、図4(D)に示すように、上段レンガ41よりも下側のワークレンガ4の内周面に、原料に水を加えた不定形耐火物(吹き付け材)を吹き付け、乾燥させることで、吹き付け補修部6を設ける(施工する)。吹き付け補修部6は、内周面の位置が、図2に示す未稼働の状態におけるワークレンガ4の内周面となる厚みで設けられる。第2ライニング工程で用いられる不定形耐火物は、使用に耐えられるものであれば特に限定されず、混銑車等の溶銑の運搬や保持において一般的に用いられるものであれば何を用いてもよく、例えばAl−SiO系としてもよい。 After the first lining step, a second lining step of providing an amorphous refractory material on the inner peripheral surface of the torpedo wagon 1 is performed. In the second lining step, first, as shown in FIG. 4 (C), water is used as a raw material by using a mold (not shown) at a place where the receiving port refractory 5 is provided in an unoperated state. A new receiving port refractory 5 is provided (constructed) by pouring an irregular refractory (casting material) into which the above is added and drying it. Next, in the second lining step, as shown in FIG. 4D, an amorphous refractory material (spraying material) obtained by adding water to the raw material is applied to the inner peripheral surface of the work brick 4 below the upper brick 41. By spraying and drying, the spray repair part 6 is provided (constructed). The spray repair portion 6 is provided with a thickness such that the position of the inner peripheral surface becomes the inner peripheral surface of the work brick 4 in the unoperated state shown in FIG. The amorphous refractory used in the second lining step is not particularly limited as long as it can withstand use, and any material generally used for transporting and holding hot metal such as a torpedo wagon may be used. Often, for example, it may be an Al 2 O 3- SiO 2 system.

なお、上記の除去工程、第1ライニング工程及び第2ライニング工程は、図5に示す直胴部11の中央部における補修となる。中央部は、長手方向において少なくとも受銑口13を含む範囲であり、図5のように長手方向において受銑口耐火物5が設けられる範囲までとしてもよい。中央部以外の箇所については、第2ライニング工程での吹き付け材を用いた補修と同様に、混銑車1の内周面に吹き付け材を吹き付けて、乾燥させることで内周面の全面に吹き付け補修部6が設けられる。 The removal step, the first lining step, and the second lining step are repairs in the central portion of the straight body portion 11 shown in FIG. The central portion is a range including at least the receiving port 13 in the longitudinal direction, and may be a range in which the receiving port refractory material 5 is provided in the longitudinal direction as shown in FIG. As for the parts other than the central part, the spraying material is sprayed on the inner peripheral surface of the torpedo wagon 1 and dried to repair the entire inner peripheral surface in the same manner as the repair using the spraying material in the second lining process. The unit 6 is provided.

また、このような混銑車1の補修は、混銑車1の炉体を傾転させて、受銑口13が水平方向に向いた状態として内周面の反面を施工し、その後、炉体を反対側に傾転させて、反対側の内周面を施工するようにしてもよい。さらに、作業の施工する部位に合わせて、さらに細かく混銑車1の炉体を傾転させてもよい。
このような補修をすることで、混銑車1の内張り耐火物の厚みが、未稼働の状態と同程度まで厚くなる。
Further, in such repair of the torpedo wagon 1, the furnace body of the torpedo wagon 1 is tilted, the inner peripheral surface is constructed with the receiving port 13 facing in the horizontal direction, and then the furnace body is installed. It may be tilted to the opposite side to construct the inner peripheral surface on the opposite side. Further, the furnace body of the torpedo wagon 1 may be tilted more finely according to the part where the work is to be performed.
By performing such repairs, the thickness of the refractory lining of the torpedo wagon 1 becomes as thick as in the non-operating state.

<変形例>
以上で、特定の実施形態を参照して本発明を説明したが、これら説明によって発明を限定することを意図するものではない。本発明の説明を参照することにより、当業者には、開示された実施形態とともに種々の変形例を含む本発明の別の実施形態も明らかである。従って、特許請求の範囲に記載された発明の実施形態には、本明細書に記載したこれらの変形例を単独または組み合わせて含む実施形態も網羅すると解すべきである。
<Modification example>
Although the present invention has been described above with reference to specific embodiments, it is not intended to limit the invention by these explanations. By reference to the description of the invention, one of ordinary skill in the art will appreciate the disclosed embodiments as well as other embodiments of the invention including various modifications. Therefore, it should be understood that the embodiments of the invention described in the claims also include embodiments including these variations described herein alone or in combination.

例えば、上記実施形態では、第2ライニング工程において、新たな受銑口耐火物5を設けた後に吹き付け補修部6を設けるとしたが、本発明はかかる例に限定されない。例えば、第2ライニング工程において、吹き付け補修部6を設けた後に新たな受銑口耐火物5を設けてもよい。
また、上記実施形態では、除去工程において中央部の受銑口耐火物5を全て解体除去するとしたが本発明はかかる例に限定されない。例えば、除去工程において受銑口耐火物5を解体除去する場合には、中央部の受銑口耐火物5のうち、少なくとも上段レンガ41よりも上側のものが解体除去されればよい。つまり、除去工程において、上段レンガ41よりも上側の受銑口耐火物5のみを解体除去するようにしてもよい。この場合、第2ライニング工程では、残存する受銑口耐火物5よりも上側に新たな受銑口耐火物5が設けられる。
For example, in the above embodiment, in the second lining step, the spray repair unit 6 is provided after the new receiving port refractory material 5 is provided, but the present invention is not limited to this example. For example, in the second lining step, a new hot metal receiving port refractory 5 may be provided after the spray repair portion 6 is provided.
Further, in the above embodiment, it is assumed that all the receiving port refractory 5 in the central portion is disassembled and removed in the removing step, but the present invention is not limited to such an example. For example, when the receiving port refractory material 5 is disassembled and removed in the removing step, at least the one above the upper brick 41 may be disassembled and removed from the receiving port refractory material 5 in the central portion. That is, in the removal step, only the receiving port refractory material 5 above the upper brick 41 may be disassembled and removed. In this case, in the second lining step, a new receiving port refractory 5 is provided above the remaining receiving port refractory 5.

さらに、補修方法の変形例として、図6に示す工程で補修が行われてもよい。図6に示す変形例では、除去工程として、図6(A)に示すように、上段レンガ41のみを解体除去する。次いで、第1ライニング工程では、図6(B)に示すように、上段レンガ41が解体除去された位置に押さえレンガ42を設ける。さらに、第2ライニング工程では、図6(C)に示すように、押さえレンガ42よりも上方となる受銑口耐火物5の内周面、及び上段レンガよりも下方となる残存するワークレンガ4の内周面に吹き付け材を吹き付け、不定形耐火物である吹き付け補修部6を設けてもよい。 Further, as a modification of the repair method, repair may be performed in the process shown in FIG. In the modification shown in FIG. 6, as the removal step, as shown in FIG. 6A, only the upper brick 41 is disassembled and removed. Next, in the first lining step, as shown in FIG. 6B, the holding brick 42 is provided at the position where the upper brick 41 is disassembled and removed. Further, in the second lining step, as shown in FIG. 6C, the inner peripheral surface of the receiving port refractory 5 above the holding brick 42 and the remaining work brick 4 below the upper brick. A spraying material may be sprayed on the inner peripheral surface of the above, and a spraying repair portion 6 which is an amorphous refractory may be provided.

さらに、上記実施形態では、押さえレンガ42は、稼働前の上段レンガ41と同じものとしたが、本発明はかかる例に限定されない。押さえレンガ42は、後述する押さえレンガ42による押圧拘束の効果が得られるものであればよく、上段レンガ41と寸法が異なるものであってもよい。例えば、レンガ1段当たりの幅が、上段レンガ41と押さえレンガ42とで異なってもよい。また、使用に耐え得るものであれば、押さえレンガ42の組成や特性等が上段レンガ41と異なってもよい。また、押さえレンガ42の厚みは、少なくとも解体除去後の上段レンガ41の厚みよりも厚ければよい。押さえレンガ42の厚みを少なくとも解体除去後の上段レンガ41の厚みよりも厚くすることで、消耗後のワークレンガ4の内面よりも押さえレンガ42が内側に突出するため、その後設けられる吹き付け補修部6を押圧拘束することができる。押さえレンガ42の厚みが稼働前の上段レンガ41の厚みよりも薄い場合には、第2ライニング工程において、押さえレンガ42の内周面側に、受銑口耐火物5や吹き付け補修部6を設けることで、内張り耐火物の厚みを未稼働の状態と同様にすることができる。なお、押圧拘束の効果としては、上記実施期形態のように、押さえレンガ42の厚みを、稼働前の上段レンガ41と同じとすることで効果が大きくなるため、そのようにすることが好ましい。 Further, in the above embodiment, the pressing brick 42 is the same as the upper brick 41 before operation, but the present invention is not limited to this example. The pressing brick 42 may have a size different from that of the upper brick 41 as long as it can obtain the effect of pressing restraint by the pressing brick 42 described later. For example, the width per brick may be different between the upper brick 41 and the holding brick 42. Further, the composition, characteristics, and the like of the pressing brick 42 may be different from those of the upper brick 41 as long as it can withstand use. Further, the thickness of the holding brick 42 may be at least thicker than the thickness of the upper brick 41 after dismantling and removal. By making the thickness of the holding brick 42 at least thicker than the thickness of the upper brick 41 after dismantling and removing, the holding brick 42 protrudes inward from the inner surface of the worn work brick 4, so that the spray repair portion 6 provided after that is provided. Can be pressed and restrained. When the thickness of the holding brick 42 is thinner than the thickness of the upper brick 41 before operation, the receiving port refractory material 5 and the spray repair portion 6 are provided on the inner peripheral surface side of the holding brick 42 in the second lining step. As a result, the thickness of the lining refractory can be made the same as in the non-operating state. As for the effect of pressing restraint, it is preferable to make the thickness of the pressing brick 42 the same as that of the upper brick 41 before operation, as in the above embodiment, because the effect is increased.

さらに、上記実施形態では、押さえレンガ42の鉄皮側の端面を、残存するワークレンガ4の鉄皮側の端面と同じ外周面上に配するものとしたが、本発明はかかる例に限定されない。押圧拘束する効果が十分に得られるならば、例えば、押さえレンガ42の鉄皮側の端面を残存するワークレンガ4の鉄皮側の端面の外周面よりも、内側に配してもよい。なお、上記実施形態のように、押さえレンガ42の鉄皮側の端面を、残存するワークレンガ4の鉄皮側の端面と同じ外周面上とすることで、受銑口耐火物5による押圧力が大きくなり、後述する押圧拘束効果が向上する。
さらに、上記実施形態では、補修後の内張り耐火物の厚みを未稼働の状態と同程度にするとしたが、本発明はかかる例に限定されない。混銑車1の使用状況や、吹き付け補修部6の材質等の条件に応じて、補修後の内張り耐火物の厚みを、未稼働の状態よりも厚くしてもよく、薄くしてもよい。
Further, in the above embodiment, the end face of the holding brick 42 on the iron skin side is arranged on the same outer peripheral surface as the end face of the remaining work brick 4 on the iron skin side, but the present invention is not limited to this example. .. If the effect of pressing and restraining is sufficiently obtained, for example, the end face of the holding brick 42 on the iron skin side may be arranged inside the outer peripheral surface of the remaining end face of the work brick 4 on the iron skin side. As in the above embodiment, by setting the end surface of the holding brick 42 on the iron skin side on the same outer peripheral surface as the end surface of the remaining work brick 4 on the iron skin side, the pressing force by the receiving port refractory material 5 Is increased, and the pressing restraint effect described later is improved.
Further, in the above embodiment, the thickness of the refractory lining after repair is set to be about the same as that in the unoperated state, but the present invention is not limited to such an example. The thickness of the lining refractory after repair may be thicker or thinner than that in the non-operating state, depending on the usage conditions of the torpedo wagon 1 and the conditions such as the material of the spray repair portion 6.

<実施形態の効果>
(1)本発明の一態様に係る混銑車1の補修方法は、溶銑を搬送する混銑車1の内張り耐火物を補修する、混銑車1の補修方法であって、混銑車1の内周面の円周方向に並んで設けられた定形耐火物であるワークレンガ4のうち、混銑車1の受銑口13が設けられた長手方向の中央部、かつ受銑口13側となる上段部のワークレンガ4である上段レンガ41を解体除去する除去工程と、混銑車1の内周面の上段レンガ41が設けられた位置に、解体除去された上段レンガ41よりも内張り耐火物の厚み方向への長さが長い定形耐火物である押さえレンガ42を設ける第1ライニング工程と、第1ライニング工程の後、混銑車1の内周面に不定形耐火物を設ける第2ライニング工程と、を備える。
<Effect of embodiment>
(1) The method for repairing the torpedo wagon 1 according to one aspect of the present invention is a method for repairing the lining refractory of the torpedo wagon 1 for transporting hot metal, and is a method for repairing the torpedo wagon 1. Of the work bricks 4 which are standard refractories provided side by side in the circumferential direction of the above, the central portion in the longitudinal direction provided with the receiving port 13 of the torpedo wagon 1 and the upper portion on the receiving port 13 side. In the removal step of dismantling and removing the upper brick 41 which is the work brick 4, and at the position where the upper brick 41 on the inner peripheral surface of the torpedo wagon 1 is provided, in the thickness direction of the lining refractory than the upper brick 41 which was dismantled and removed. It is provided with a first lining step of providing a holding brick 42 which is a fixed-form refractory having a long length, and a second lining step of providing an irregular refractory on the inner peripheral surface of the torpedo wagon 1 after the first lining step. ..

従来の吹き付け材を使用した補修方法の場合、図3に示す内張り耐火物が消耗した状態から、内張り耐火物の内面に吹き付け材を吹き付けて補修する。このため、補修後は図7に示すように、混銑車1の内面が吹き付け補修部6Aで全て覆われた状態となる。このような状態において混銑車1が繰り返し使用されると、特に吹き付け補修部6Aが膨張収縮を繰り返すこととなる。しかし、吹き付け補修部6Aは、図7に示すように、受銑口13側の端部が拘束されていないことから、膨張収縮に伴う変形量が大きくなり、亀裂が発生し易くなる。吹き付け補修部6Aに亀裂が発生してしまうと、亀裂が発生した箇所が脱落し、さらなる補修や内張り耐火物の張り替えを要することとなる。 In the case of the repair method using the conventional spraying material, the spraying material is sprayed on the inner surface of the lining refractory from the state where the lining refractory shown in FIG. 3 is exhausted for repair. Therefore, after the repair, as shown in FIG. 7, the inner surface of the torpedo wagon 1 is completely covered with the spray repair portion 6A. If the torpedo wagon 1 is used repeatedly in such a state, the spray repair portion 6A will repeatedly expand and contract. However, as shown in FIG. 7, since the end portion on the receiving port 13 side of the spray repair portion 6A is not restrained, the amount of deformation due to expansion and contraction becomes large, and cracks are likely to occur. If a crack is generated in the spray repair portion 6A, the cracked portion will fall off, and further repair or replacement of the refractory lining will be required.

しかし、上記(1)の構成によれば、中央部において、押さえレンガ42によって吹き付け補修部6は、円周方向の端部が押圧拘束されるようになる。このため、補修後に混銑車1が繰り返し使用される際には、吹き付け補修部6の膨張収縮に伴う円周方向への変形が抑えられ、亀裂が発生しにくくなる。また、亀裂が発生した場合においても、吹き付け補修部6は周方向に押圧拘束されているため、脱落しにくくなる。 However, according to the configuration of (1) above, in the central portion, the end portion in the circumferential direction of the spray repair portion 6 is pressed and restrained by the pressing brick 42. Therefore, when the torpedo wagon 1 is repeatedly used after repair, deformation in the circumferential direction due to expansion and contraction of the spray repair portion 6 is suppressed, and cracks are less likely to occur. Further, even when a crack is generated, the spray repair portion 6 is pressed and restrained in the circumferential direction, so that it is difficult to fall off.

(2)上記(1)の構成において、除去工程において上段レンガ41が解体除去され、第1ライニング工程にて押さえレンガ42が設けられる箇所の、円周方向の長さが100mm以上である。
上記(2)の構成によれば、受銑口耐火物5から押圧力を受けても、押さえレンガ42が割れにくくなる。
(2) In the configuration of (1) above, the length of the portion where the upper brick 41 is disassembled and removed in the removal step and the holding brick 42 is provided in the first lining step is 100 mm or more in the circumferential direction.
According to the configuration of (2) above, even if the pressing force is received from the receiving port refractory material 5, the pressing brick 42 is less likely to break.

(3)上記(1)または(2)の構成において、除去工程では、中央部の上段レンガ41よりも受銑口13側に設けられる不定形耐火物である受銑口耐火物5をさらに解体除去し、第2ライニング工程では、上段レンガ41よりも受銑口13側に、不定形耐火物を流し込みにより設け、上段レンガ41よりも受銑口13側の反対側に、不定形耐火物を吹き付けにより設ける。 (3) In the configuration of (1) or (2) above, in the removal step, the pig iron refractory 5 which is an irregular refractory provided on the pig iron 13 side of the upper brick 41 in the central portion is further dismantled. In the second lining step, an amorphous refractory is provided on the receiving port 13 side of the upper brick 41 by pouring, and an amorphous refractory is provided on the opposite side of the receiving port 13 from the upper brick 41. Provided by spraying.

上記(3)の構成によれば、補修後の内張り耐火物を例えば図4(D)に示す状態とすることができる。このような状態では、吹き付け補修部6は、押さえレンガ42と受銑口耐火物5とによって押圧拘束されることとなり、上記(1)の構成における押圧拘束の効果を高めることができる。また、図7に示すような従来の補修方法と比べて、受銑口耐火物5が一体のものとして形成されるため、受銑口耐火物5における亀裂や脱落の発生も抑制することができる。 According to the configuration of (3) above, the refractory lining after repair can be in the state shown in FIG. 4 (D), for example. In such a state, the spray repair portion 6 is pressed and restrained by the holding brick 42 and the receiving port refractory material 5, and the effect of the pressing restraint in the configuration of the above (1) can be enhanced. Further, as compared with the conventional repair method as shown in FIG. 7, since the receiving port refractory 5 is formed as an integral body, it is possible to suppress the occurrence of cracks and falling off in the receiving port refractory 5. ..

次に、本発明者らが実施した実施例について説明する。実施例では、容量200トンの混銑車1について、図2に示す稼働前の状態から、溶銑の搬送及び予備処理に300チャージ(回)使用した後、中間修理として上記実施形態と同様な補修を行った。なお、予備処理とは、溶銑の搬送の途中で、混銑車1中の溶銑に酸化精錬処理等を施す処理である。
実施例では、まず、除去工程にて受銑口耐火物5と上段レンガ41とを解体除去した。解体除去した上段レンガ41は2段であり、1段当たりの幅が100mmであることから、ワークレンガ4の上端から200mmの幅で上段レンガ41が解体除去された。
Next, the examples carried out by the present inventors will be described. In the embodiment, the torpedo wagon 1 having a capacity of 200 tons is repaired in the same manner as in the above embodiment as an intermediate repair after using 300 charges (times) for the transportation and pretreatment of the hot metal from the state before the operation shown in FIG. gone. The preliminary treatment is a treatment in which the hot metal in the hot metal mill 1 is subjected to an oxidative refining treatment or the like during the transportation of the hot metal.
In the embodiment, first, the pig iron refractory material 5 and the upper brick 41 were disassembled and removed in the removal step. Since the upper brick 41 that was dismantled and removed had two stages and the width per stage was 100 mm, the upper brick 41 was dismantled and removed with a width of 200 mm from the upper end of the work brick 4.

次いで、第1ライニング工程として、押さえレンガ42を施工した。なお、実施例では、押さえレンガ42の段数や1段当たりの幅を変えた2条件(実施例1,2)とした。実施例1では、押さえレンガ42の1段当たりの幅を70mmとして、3段設けることで、210mmの幅で押さえレンガ42を施工した。また、実施例2では、押さえレンガ42の1段当たりの幅を100mmとして、2段設けることで、200mmの幅で押さえレンガ42を施工した。なお、押さえレンガ42の材質は、Al−SiO系とした。 Next, as the first lining step, the holding brick 42 was constructed. In the example, two conditions (Examples 1 and 2) were set in which the number of steps of the pressing brick 42 and the width per step were changed. In the first embodiment, the holding brick 42 was constructed with a width of 210 mm by providing three steps with the width per step of the holding brick 42 being 70 mm. Further, in Example 2, the holding brick 42 was constructed with a width of 200 mm by providing two steps with the width per step of the holding brick 42 being 100 mm. The material of the holding brick 42 was Al 2 O 3- SiO 2 system.

さらに、第2ライニング工程として、受銑口13に型枠を設置して流し込み材を流し込むことで、新しい受銑口耐火物5を施工した。流し込み材の材質は、Al−SiO系とした。その後、鏡とコニカル部12の全周、及び直胴部11の下側半分について吹き付け材を吹き付けて設け、硬化を確認した後、パネルと突っ張り棒を用いて吹き付け補修部6を養生した。そして、混銑車1を傾転させることで反転させ、残りの部位についても吹き付け材を吹き付けることで施工し、硬化を確認した後、パネルと突っ張り棒を取り外して乾燥を行った。吹き付け補修部6における厚みは、実施例1,2ともに100mmであった。また、吹き付け材の材質は、Al−SiO系とした。 Further, as a second lining step, a new hot metal receiving port refractory 5 was constructed by installing a formwork in the hot metal receiving port 13 and pouring the pouring material into it. The material of the pouring material was Al 2 O 3- SiO 2 system. After that, a spraying material was sprayed on the entire circumference of the mirror and the conical portion 12 and the lower half of the straight body portion 11, and after confirming the curing, the spraying repair portion 6 was cured using a panel and a tension rod. Then, the torpedo wagon 1 was inverted by tilting it, and the remaining parts were also constructed by spraying a spraying material. After confirming the hardening, the panel and the tension rod were removed and dried. The thickness of the spray repair portion 6 was 100 mm in both Examples 1 and 2. The material of the spray material was Al 2 O 3- SiO 2 system.

このようにして補修を行った混銑車1について、再稼働させて、次の中間修理までに搬送及び予備処理に使用した回数を調査した。なお、稼働させる際には、内張り耐火物の厚みを確認しながら、脱落が発生した場合や厚みが規定厚みよりも薄くなった場合に、使用不可として再度中間修理を行った。
また、実施例では、比較として、押さえレンガ42を用いない場合(比較例1)と、ワークレンガ4を差し替えることで補修する場合(比較例2)とについても同様に検証した。なお、比較例1では、受銑口耐火物5を除去し、流し込み材にて新たな受銑口耐火物5を設けた後、ワークレンガ4に吹き付け材を設けることで補修を行った。また、比較例2では、受銑口耐火物5については、解体除去せずに吹き付け材を設けることで補修をした。
The torpedo wagon 1 repaired in this way was restarted, and the number of times it was used for transportation and pretreatment before the next intermediate repair was investigated. In addition, when operating, while checking the thickness of the lining refractory, if it fell off or the thickness became thinner than the specified thickness, it was deemed unusable and intermediate repair was performed again.
Further, in the example, as a comparison, the case where the holding brick 42 was not used (Comparative Example 1) and the case where the work brick 4 was replaced to repair (Comparative Example 2) were also verified in the same manner. In Comparative Example 1, the receiving port refractory material 5 was removed, a new receiving port refractory material 5 was provided with a pouring material, and then a spraying material was provided on the work brick 4 for repair. Further, in Comparative Example 2, the receiving port refractory material 5 was repaired by providing a spraying material without dismantling and removing it.

表1に実施例及び比較例における、条件と結果を示す。なお、比較例1の結果は、複数回実施したものであり、次の中間修理までの間隔は最大値となる。また、比較例2の結果も複数回実施したものであり、次の中間修理までの間隔は平均値となる。表1に示すように、比較例1の条件では、直胴部11の中央部の吹き付けによる補修を行った部位にて脱落が発生し、100チャージ以内で次の中間修理となっていた。これに対して、実施例1,2では、次の中間修理までの間隔が150チャージ以上となり、ワークレンガ4の差し替えを行った比較例2と同程度の寿命となることが確認できた。また、実施例1,2では、中間修理に要する期間は比較例1と同じ3日となり、寿命の長い比較例2よりも短くなることが確認できた。 Table 1 shows the conditions and results in Examples and Comparative Examples. The result of Comparative Example 1 was carried out a plurality of times, and the interval until the next intermediate repair is the maximum value. Further, the result of Comparative Example 2 was also carried out a plurality of times, and the interval until the next intermediate repair is an average value. As shown in Table 1, under the conditions of Comparative Example 1, a dropout occurred at a portion of the straight body portion 11 repaired by spraying, and the next intermediate repair was performed within 100 charges. On the other hand, in Examples 1 and 2, it was confirmed that the interval until the next intermediate repair was 150 charges or more, and the life was about the same as that of Comparative Example 2 in which the work brick 4 was replaced. Further, in Examples 1 and 2, it was confirmed that the period required for the intermediate repair was 3 days, which was the same as in Comparative Example 1, which was shorter than that in Comparative Example 2 having a long life.

Figure 0006984622
Figure 0006984622

1 混銑車
11 直胴部
12 コニカル部
13 受銑口
2 鉄皮
3 永久レンガ
4 ワークレンガ
41 上段レンガ
42 押さえレンガ
5 受銑口耐火物
6 吹き付け補修部
1 torpedo wagon 11 straight body part 12 conical part 13 receiving port 2 iron skin 3 permanent brick 4 work brick 41 upper brick 42 holding brick 5 receiving port refractory 6 spray repair part

Claims (3)

長手方向に延在する円筒状の直胴部と前記直胴部の長手方向両端側円錐台状の一対のコニカル部とを有し、前記直胴部の長手方向の中央となる中央部に側面の一部が開口した受銑口を有する混銑車において、溶銑を搬送する前記混銑車の内張り耐火物を補修する、混銑車の補修方法であって、
前記混銑車の内周面の円周方向に並んで設けられた定形耐火物であるワークレンガのうち、前記混銑車の長手方向においては前記混銑車の前記中央部か前記混銑車を長手方向からみて前記受銑口側の端部となる上段部、に設けられたワークレンガである上段レンガを解体除去する除去工程と、
前記混銑車の内周面の前記上段レンガが設けられた位置に、解体除去された前記上段レンガの除去時の厚みよりも前記内張り耐火物の厚み方向への長さが長い定形耐火物である押さえレンガを設ける第1ライニング工程と、
前記第1ライニング工程の後、前記混銑車の内周面に不定形耐火物を設ける第2ライニング工程と、
を備える、混銑車の補修方法。
It has a cylindrical straight body portion extending in the longitudinal direction and a pair of conical portions having a truncated cone shape on both ends in the longitudinal direction of the straight body portion, and a side surface thereof is located at the center of the straight body portion in the longitudinal direction. in torpedo car part having a受銑port which is open, and repairing a refractory lining of the torpedo cars for transporting hot metal, a method of repairing a torpedo car,
Of Work bricks are monolithic refractories which are arranged in the circumferential direction of the inner circumferential surface of the torpedo car, a longitudinal direction of the central portion or One the torpedo cars of the torpedo car in the longitudinal direction of the torpedo car A removal step of dismantling and removing the upper brick, which is a work brick provided in the upper portion , which is the end portion on the receiving port side when viewed from the perspective.
It is a standard refractory whose length in the thickness direction of the lining refractory is longer than the thickness at the time of removal of the dismantled and removed upper brick at the position where the upper brick is provided on the inner peripheral surface of the torpedo wagon. The first lining process to install the holding bricks and
After the first lining step, a second lining step of providing an amorphous refractory on the inner peripheral surface of the torpedo wagon, and
How to repair a torpedo wagon.
前記除去工程において前記上段レンガが解体除去され、前記第1ライニング工程にて押さえレンガが設けられる箇所の、前記混銑車を長手方向からみて扇状に設けられた前記ワークレンガの外周における前記受銑口側の端部からの解体除去される距離が、前記円周方向の長さ100mm以上である、請求項1に記載の混銑車の補修方法。 The receiving port on the outer periphery of the work brick provided in a fan shape when the torpedo wagon is viewed from the longitudinal direction at the place where the upper brick is disassembled and removed in the removing step and the holding brick is provided in the first lining step. The method for repairing a torpedo wagon according to claim 1, wherein the distance to be disassembled and removed from the side end is 100 mm or more in the circumferential length. 前記除去工程では、前記中央部の前記上段レンガよりも前記受銑口側に設けられる不定形耐火物である受銑口耐火物をさらに解体除去し、
前記第2ライニング工程では、前記上段レンガよりも前記受銑口側に、前記不定形耐火物を流し込みにより設け、前記上段レンガよりも前記受銑口側の反対側に、前記不定形耐火物を吹き付けにより設ける、請求項1または2に記載の混銑車の補修方法。
In the removal step, the pig iron refractory, which is an amorphous refractory provided on the receiving port side of the upper brick in the central portion, is further dismantled and removed.
In the second lining step, the amorphous refractory is provided on the receiving port side of the upper brick by pouring, and the amorphous refractory is provided on the opposite side of the upper brick on the receiving port side. The method for repairing a torpedo car according to claim 1 or 2, which is provided by spraying.
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