JP6942093B2 - Fuel supply device - Google Patents

Fuel supply device Download PDF

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JP6942093B2
JP6942093B2 JP2018115145A JP2018115145A JP6942093B2 JP 6942093 B2 JP6942093 B2 JP 6942093B2 JP 2018115145 A JP2018115145 A JP 2018115145A JP 2018115145 A JP2018115145 A JP 2018115145A JP 6942093 B2 JP6942093 B2 JP 6942093B2
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pump
storage tank
fuel
tank
supply pipe
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JP2019219084A (en
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耕司 中島
耕司 中島
星次 赤佐
星次 赤佐
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Corona Corp
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本発明は、汲み上げポンプを備えた燃料供給装置に関するものである。 The present invention relates to a fuel supply device including a pump.

従来よりこの種の燃料供給装置においては、特許文献1に示すように、筐体の内部に、燃油を燃焼させる燃焼部と、該燃焼部に燃油を供給する燃料ポンプと、前記燃焼部に供給される燃油を貯留する貯留タンクと、該貯留タンク内に外部タンクからの燃油を供給する汲み上げポンプと、前記汲み上げポンプから吐出された燃油を前記貯留タンクへ送る逆U字状の供給管とを備えたものがあった。 Conventionally, in this type of fuel supply device, as shown in Patent Document 1, a combustion unit that burns fuel oil, a fuel pump that supplies fuel oil to the combustion unit, and a fuel pump that supplies the fuel oil to the combustion unit are supplied to the inside of the housing. A storage tank for storing the fuel oil to be produced, a pump pump for supplying the fuel oil from the external tank into the storage tank, and an inverted U-shaped supply pipe for sending the fuel oil discharged from the pumping pump to the storage tank. There was something to prepare.

特許第2870221号公報Japanese Patent No. 2870221

ところが、この従来のものでは、汲み上げポンプの駆動による振動が逆U字状の供給管で増幅され、騒音が発生するという課題があった。 However, in this conventional one, there is a problem that the vibration caused by driving the pump is amplified by the inverted U-shaped supply pipe and noise is generated.

本発明の燃料供給装置は上記課題を解決するために、燃焼部に供給される燃油を貯留する貯留タンクと、該貯留タンクの上面を塞ぐタンク蓋と、該タンク蓋に設けられ前記燃焼部に燃油を供給する燃料ポンプと、前記貯留タンク内に外部タンクからの燃油を供給する汲み上げポンプと、前記タンク蓋に設けられ前記貯留タンク内の油面を検知する油面センサと、一端が前記汲み上げポンプに接続され、他端が前記タンク蓋に開口された穴部を介して前記貯留タンク内に挿通される供給管と、を備え、前記供給管は、前記一端から垂直上方に向かう立ち上げ部と、該立ち上げ部の上端から平面視で前記汲み上げポンプから離れた方向へ向かう離れ部と、該離れ部の終端から下方に向かう引き下げ部と、該引き下げ部の下端から平面視で前記汲み上げポンプへ近づく方向へ向かう戻り部と、該戻り部の終端から垂直下方へ向かい前記貯留タンク内に挿通される終端部とを備えた形状とした。 In order to solve the above problems, the fuel supply device of the present invention has a storage tank for storing fuel oil supplied to the combustion unit, a tank lid for closing the upper surface of the storage tank, and the combustion unit provided on the tank lid. A fuel pump that supplies fuel oil, a pump that supplies fuel oil from an external tank into the storage tank, an oil level sensor that is provided on the tank lid and detects the oil level in the storage tank, and one end of the pumping A supply pipe connected to a pump and the other end of which is inserted into the storage tank through a hole opened in the tank lid is provided, and the supply pipe is a rising portion vertically upward from the one end. The pumping pump from the upper end of the rising portion in a plan view from the lower end of the pulling-down portion, and the pulling-down portion downward from the end of the separating portion, and the pumping pump in a plan view from the lower end of the pulling-down portion. The shape is provided with a return portion that tends toward the return portion and a terminal portion that is inserted vertically downward from the end of the return portion and is inserted into the storage tank.

また、前記タンク蓋の穴部には、筒状のクッション部材が介設され、この筒状のクッション部材の内径は、前記供給管の終端部の外径よりも大径とした。 Further, a cylindrical cushion member is interposed in the hole of the tank lid, and the inner diameter of the tubular cushion member is larger than the outer diameter of the end portion of the supply pipe.

本発明によれば、汲み上げポンプの駆動による振動が、離れ部の終端から下方に向かう引き下げ部と、引き下げ部の下端から平面視で汲み上げポンプへ近づく方向へ向かう戻り部とで分散されて、騒音を低減することができる。 According to the present invention, the vibration caused by the drive of the pump is dispersed by the pulling portion downward from the end of the remote portion and the return portion from the lower end of the pulling portion toward the pump pump in a plan view, and noise is generated. Can be reduced.

本発明の一実施形態の概略構成図Schematic block diagram of one embodiment of the present invention 同一実施形態の燃料供給装置の断面図Cross-sectional view of the fuel supply device of the same embodiment

次に、本発明の燃料供給装置を用いた暖房機1を図面に基づいて説明する。
2は暖房機1の筐体、3は筐体2の底板を構成し、周縁に立ち上げ部3aを有した浅い容器状の下受け皿、4は表示部4aと操作スイッチ4bを有した操作パネルである。
Next, the heater 1 using the fuel supply device of the present invention will be described with reference to the drawings.
Reference numeral 2 is a housing of the heater 1, 3 is a bottom plate of the housing 2, and 2 is a shallow container-shaped lower tray having a rising portion 3a on the peripheral edge, and 4 is an operation panel having a display portion 4a and an operation switch 4b. Is.

5は灯油等の燃油を燃焼させる燃焼部、6は燃焼部5に燃油を供給する燃料供給装置、7は燃焼部5に屋外から取り込んだ燃焼用空気を供給する燃焼ファン、8は燃焼部5へ着火用の火花を飛ばすスパークロッドを有した着火装置、9は燃焼部5の火炎の有無を検出するフレームロッドを有した炎検出装置である。 5 is a combustion unit that burns fuel oil such as kerosene, 6 is a fuel supply device that supplies fuel oil to the combustion unit 5, 7 is a combustion fan that supplies combustion air taken in from the outside to the combustion unit 5, and 8 is a combustion unit 5. An ignition device having a spark rod for blowing sparks for ignition, and 9 is a flame detection device having a frame rod for detecting the presence or absence of a flame in the combustion unit 5.

10は燃焼部5の火炎が形成されるバーナヘッド5aが臨んで燃焼室10aを形成する燃焼筒、11は燃焼筒10内の上部に配置され、燃焼熱により赤熱して輻射暖房を行うための赤熱筒、12は燃焼筒10の上部に形成され、燃焼熱と室内空気とを熱交換する熱交換器、13は熱交換器12で放熱後の燃焼排ガスを屋外に放出するための排気筒、14は熱交換器12へ室内空気を送風する送風ファンである。 Reference numeral 10 denotes a combustion cylinder in which the burner head 5a on which the flame of the combustion unit 5 is formed faces and forms a combustion chamber 10a. A red hot cylinder, 12 is a heat exchanger formed on the upper part of the combustion cylinder 10 to exchange heat between combustion heat and indoor air, and 13 is an exhaust cylinder for discharging the combustion exhaust gas after heat dissipation to the outside by the heat exchanger 12. Reference numeral 14 denotes a blower fan that blows indoor air to the heat exchanger 12.

次に、燃料供給装置6について詳しく説明する。
燃料供給装置6は、燃焼部5に供給される燃油を貯留する貯留タンク15と、貯留タンク15の燃油を燃焼部5に供給する燃料ポンプ16と、貯留タンク15内の燃油の油面高さを検知する油面センサ17と、貯留タンク15内の油面が所定高さよりも低下したときに、所定高さまで屋外の外部タンク(図示せず)から汲み上げた燃油を供給する汲み上げポンプ18とを備えている。貯留タンク15へ燃油を供給する機構として汲み上げポンプ18を用いているため、外部タンクと貯留タンク15との高低差の制限(外部タンクの設置高さの制限)を大幅に緩和できる。
Next, the fuel supply device 6 will be described in detail.
The fuel supply device 6 includes a storage tank 15 for storing the fuel oil supplied to the combustion unit 5, a fuel pump 16 for supplying the fuel oil of the storage tank 15 to the combustion unit 5, and the oil level height of the fuel oil in the storage tank 15. The oil level sensor 17 for detecting the above, and the pump 18 for supplying the fuel oil pumped from the outdoor external tank (not shown) to the predetermined height when the oil level in the storage tank 15 drops below the predetermined height. I have. Since the pump 18 is used as a mechanism for supplying fuel to the storage tank 15, the limitation on the height difference between the external tank and the storage tank 15 (the limitation on the installation height of the external tank) can be significantly relaxed.

貯留タンク15は下受け皿3上に配置されていると共に、貯留タンク15の上面は板金より成るタンク蓋19で塞がれ、貯留タンク15の真上のタンク蓋19に燃料ポンプ16、油面センサ17が取り付けられ、貯留タンク15の真上から外れた部位のタンク蓋19に汲み上げポンプ18が取り付けられている。燃料ポンプ16は、吸入端16aが貯留タンク15内に設けられ、燃料管20を介して燃焼部5へ燃焼量に応じた量の貯留タンク15内の燃油を供給する。 The storage tank 15 is arranged on the lower tray 3, and the upper surface of the storage tank 15 is closed by a tank lid 19 made of sheet metal. The tank lid 19 directly above the storage tank 15 has a fuel pump 16 and an oil level sensor. 17 is attached, and the pump 18 is attached to the tank lid 19 at a portion detached from directly above the storage tank 15. In the fuel pump 16, a suction end 16a is provided in the storage tank 15, and fuel oil in the storage tank 15 is supplied to the combustion unit 5 via the fuel pipe 20 in an amount corresponding to the amount of combustion.

油面センサ17は、支柱部17aに上下動可能に磁石を有したフロート17bが設けられ、この支柱部17a内に所定の低油面を検知するための低油面リードスイッチ17cと、所定の高油面を検知するための高油面リードスイッチ17dとが設けられている。ここで、所定の低油面は貯留タンク15が保つ一定の油面の下限油面で、所定の高油面は貯留タンク15が保つ一定の油面の上限油面よりも高い油面としている。 The oil level sensor 17 is provided with a float 17b having a magnet that can move up and down on the support column 17a, and has a low oil level reed switch 17c for detecting a predetermined low oil level in the support column 17a and a predetermined low oil level reed switch 17c. A high oil level reed switch 17d for detecting a high oil level is provided. Here, the predetermined low oil level is the lower limit oil level of the constant oil level maintained by the storage tank 15, and the predetermined high oil level is the oil level higher than the upper limit oil level of the constant oil level maintained by the storage tank 15. ..

汲み上げポンプ18は、上部に位置する吐出側の端部が供給管21を介して貯留タンク15に接続され、下部に位置する吸入側の端部が屋外に設置されている外部タンクから燃油を送油する送油管22に接続されており、動作することで外部タンクから燃油を貯留タンク15内に供給し、停止することで外部タンクからの燃油が貯留タンク15内に供給されないように閉止するものである。 In the pump 18, the discharge side end located at the upper part is connected to the storage tank 15 via the supply pipe 21, and the suction side end located at the lower part sends fuel oil from an external tank installed outdoors. It is connected to the oil supply pipe 22 for oiling, and when it operates, it supplies fuel oil from the external tank into the storage tank 15, and when it stops, it closes so that the fuel oil from the external tank is not supplied into the storage tank 15. Is.

供給管21は、銅パイプより成り、汲み上げポンプ18の吐出端から垂直上方に向かう立ち上げ部21aと、立ち上げ部21aの上端から平面視で汲み上げポンプ18から離れた方向へ向かう離れ部21bと、離れ部21bの終端から下方に向かう引き下げ部21cと、引き下げ部21cの下端から平面視で汲み上げポンプ18へ近づく方向へ向かう戻り部21dと、戻り部21dの終端から垂直下方へ向かい貯留タンク15内に挿通される終端部21eとを備えた形状を有している。 The supply pipe 21 is made of a copper pipe, and has a rising portion 21a vertically upward from the discharge end of the pump 18 and a separating portion 21b facing away from the pump 18 in a plan view from the upper end of the rising portion 21a. , A pull-down portion 21c that goes downward from the end of the separation part 21b, a return part 21d that goes toward the pump 18 in a plan view from the lower end of the pull-down part 21c, and a storage tank 15 that goes vertically downward from the end of the return part 21d. It has a shape provided with a terminal portion 21e inserted therein.

タンク蓋19には、供給管21を挿通するための穴部23が開口され、この穴部23に軟質ゴム製で筒状のクッション部材24が取り付けられている。このクッション部材24の内径は供給管21の終端部21eの外径よりも大径としている。よって、供給管21の終端部21eは、固定されること無くクッション部材24に非接触状態とされている。 A hole 23 for inserting the supply pipe 21 is opened in the tank lid 19, and a tubular cushion member 24 made of soft rubber is attached to the hole 23. The inner diameter of the cushion member 24 is larger than the outer diameter of the end portion 21e of the supply pipe 21. Therefore, the end portion 21e of the supply pipe 21 is not fixed and is in a non-contact state with the cushion member 24.

次に、25はこの暖房機1を制御する制御部で、予めプログラムを記憶されたマイクロコンピュータを備え、炎検出装置9や油面センサ17等の各種のセンサの検出値および操作スイッチ4bの出力が入力されて、表示部4a、燃焼ファン7、着火装置8、送風ファン14、燃料ポンプ16、汲み上げポンプ18の作動を制御する。 Next, reference numeral 25 denotes a control unit for controlling the heater 1, which is equipped with a microcomputer in which a program is stored in advance, and detects values of various sensors such as the flame detection device 9 and the oil level sensor 17 and outputs of the operation switch 4b. Is input to control the operation of the display unit 4a, the combustion fan 7, the ignition device 8, the blower fan 14, the fuel pump 16, and the pump pump 18.

そして、操作スイッチ4bが操作されて暖房運転の開始指示があると、制御部25は、燃料ポンプ16と燃焼ファン7と送風ファン14を駆動して、燃料供給装置6からの燃油と燃焼ファン7からの燃焼用空気が燃焼部5に供給され、着火装置8を駆動して燃焼を開始し、燃焼部5からの燃焼ガスは熱交換器12で室内空気と熱交換され、燃焼排ガスとなって排気管13を通過して屋外へ排出される一方、室内空気は送風ファン14によって熱交換器12で加熱されて温風吹き出し口(図示せず)から吹き出して暖房が行われる。 Then, when the operation switch 4b is operated and an instruction to start the heating operation is given, the control unit 25 drives the fuel pump 16, the combustion fan 7, and the blower fan 14, and the fuel oil from the fuel supply device 6 and the combustion fan 7 are driven. The combustion air from the combustion unit 5 is supplied to the combustion unit 5, drives the ignition device 8 to start combustion, and the combustion gas from the combustion unit 5 is heat-exchanged with the indoor air by the heat exchanger 12 to become combustion exhaust gas. While the indoor air is discharged to the outside through the exhaust pipe 13, the indoor air is heated by the heat exchanger 12 by the blower fan 14 and blown out from the warm air outlet (not shown) for heating.

燃料供給装置6では、暖房運転中に油面が低下して低油面リードスイッチ17cがフロート17bの磁石を検知すると、制御部35は、汲み上げポンプ18の駆動を開始すると共に時間カウントを開始し、予め定められた時間が経過すると汲み上げポンプ18の駆動を停止するようにして、貯留タンク15内を一定の油面に保つようにしている。ここで、制御部35は、油面センサ17の出力を暖房運転の運転中、停止中に関わらず常時監視している。 In the fuel supply device 6, when the oil level drops during the heating operation and the low oil level reed switch 17c detects the magnet of the float 17b, the control unit 35 starts driving the pump 18 and starts time counting. When a predetermined time elapses, the pumping pump 18 is stopped to be driven so that the inside of the storage tank 15 is kept at a constant oil level. Here, the control unit 35 constantly monitors the output of the oil level sensor 17 regardless of whether the heating operation is in operation or stopped.

操作スイッチ4bが操作されて暖房運転の停止指示があると、制御部25は、燃料ポンプ16と燃焼ファン7とを停止して燃焼を停止させ、その後、燃焼ファン7を再駆動すると共に、所定時間経過するまで燃焼ファン7と送風ファン14の駆動を継続し、機具内を冷却したら燃焼ファン7と送風ファン14の駆動を停止して運転を終了する。 When the operation switch 4b is operated and an instruction to stop the heating operation is given, the control unit 25 stops the fuel pump 16 and the combustion fan 7 to stop the combustion, and then re-drives the combustion fan 7 and determines a predetermined value. The combustion fan 7 and the blower fan 14 are continuously driven until the time elapses, and when the inside of the equipment is cooled, the drive of the combustion fan 7 and the blower fan 14 is stopped to end the operation.

このように、汲み上げポンプ18が駆動することによる振動は、一端が汲み上げポンプ18に固定されている供給管21に伝動するが、供給管21は、燃油の吐出流れの順で、汲み上げポンプ18から立ち上げ部21aで上方へ向かった後、汲み上げポンプ18から水平方向へ離れた方向へ離れ部21bにより向かい、その後引き下げ部21cで下方へ向かった後、戻り部21dで汲み上げポンプ18へ近づき、最後に終端部21eで下方へ向かい貯留タンク15内に挿通される形状となっているため、一度汲み上げポンプ18から離れて戻る形状により振動が効果的に分散されると考えられることから、従来の逆U字状の供給管に比べて、汲み上げポンプ18に起因する騒音を低減することができた。 In this way, the vibration caused by driving the pump 18 is transmitted to the supply pipe 21 whose one end is fixed to the pump 18, but the supply pipe 21 is transmitted from the pump 18 in the order of the fuel oil discharge flow. After heading upward at the start-up section 21a, heading horizontally away from the pump 18 by the separation section 21b, then heading downward at the pull-down section 21c, approaching the pumping pump 18 at the return section 21d, and finally. Since the shape is such that the terminal portion 21e is inserted downward into the storage tank 15, the vibration is considered to be effectively dispersed by the shape of the pump 18 once separated from the pump 18 and returned. Compared with the U-shaped supply pipe, the noise caused by the pump 18 could be reduced.

さらに終端部21eはクッション部材24と非接触となっているため、供給管21の振動が貯留タンク15に伝動されず、汲み上げポンプ18に起因する騒音を低減することができ、また供給管21がクッション部材24に接触しても、金属同士の接触が回避されていると共に、供給管21の振動が軟質ゴム製のクッション部材24により低減されて貯留タンク15に伝動されることから、汲み上げポンプ18に起因する騒音の増加を抑制することができる。 Further, since the end portion 21e is not in contact with the cushion member 24, the vibration of the supply pipe 21 is not transmitted to the storage tank 15, the noise caused by the pumping pump 18 can be reduced, and the supply pipe 21 can be reduced. Even if it comes into contact with the cushion member 24, contact between metals is avoided, and the vibration of the supply pipe 21 is reduced by the cushion member 24 made of soft rubber and transmitted to the storage tank 15, so that the pump 18 It is possible to suppress the increase in noise caused by the above.

ここで、本発明と、逆U字状の供給管を上部に約1.5倍伸ばした比較例1と比べても、本発明の供給管21を用いた燃料供給装置6の方が、汲み上げポンプ18に起因する騒音が低減できたことが確認できている。また、本発明と、本発明の供給管21の離れ部21bの長さを、図2の実施形態の約1.5倍まで伸ばした比較例2と比べると、汲み上げポンプ18に起因する騒音の大きさに有意な差がないことが確認できている。 Here, even when compared with the present invention and Comparative Example 1 in which the inverted U-shaped supply pipe is extended about 1.5 times at the top, the fuel supply device 6 using the supply pipe 21 of the present invention pumps up. It has been confirmed that the noise caused by the pump 18 can be reduced. Further, comparing the present invention and Comparative Example 2 in which the length of the separated portion 21b of the supply pipe 21 of the present invention is extended to about 1.5 times that of the embodiment of FIG. 2, the noise caused by the pump 18 is generated. It has been confirmed that there is no significant difference in size.

なお、本発明は上記一実施形態に限定されるものではなく、要旨を変更しない範囲で種々の改変が可能なものである。 The present invention is not limited to the above embodiment, and various modifications can be made without changing the gist.

5 燃焼部
15 貯留タンク
16 燃料ポンプ
17 油面センサ
18 汲み上げポンプ
19 タンク蓋
21 供給管
21a 立ち上げ部
21b 離れ部
21c 引き下げ部
21d 戻り部
21e 終端部
23 穴部
24 クッション部材
5 Combustion part 15 Storage tank 16 Fuel pump 17 Oil level sensor 18 Pumping pump 19 Tank lid 21 Supply pipe 21a Start-up part 21b Separate part 21c Pull-down part 21d Return part 21e End part 23 Hole part 24 Cushion member

Claims (2)

燃焼部に供給される燃油を貯留する貯留タンクと、
該貯留タンクの上面を塞ぐタンク蓋と、
該タンク蓋に設けられ前記燃焼部に燃油を供給する燃料ポンプと、
前記貯留タンク内に外部タンクからの燃油を供給する汲み上げポンプと、
前記タンク蓋に設けられ前記貯留タンク内の油面を検知する油面センサと、
一端が前記汲み上げポンプに接続され、他端が前記タンク蓋に開口された穴部を介して前記貯留タンク内に挿通される供給管と、を備え、
前記供給管は、
前記一端から垂直上方に向かう立ち上げ部と、
該立ち上げ部の上端から平面視で前記汲み上げポンプから離れた方向へ向かう離れ部と、
該離れ部の終端から下方に向かう引き下げ部と、
該引き下げ部の下端から平面視で前記汲み上げポンプへ近づく方向へ向かう戻り部と、
該戻り部の終端から垂直下方へ向かい前記貯留タンク内に挿通される終端部と
を備えた形状としたことを特徴とした燃料供給装置。
A storage tank that stores the fuel oil supplied to the combustion section,
A tank lid that closes the upper surface of the storage tank and
A fuel pump provided on the tank lid and supplying fuel oil to the combustion portion,
A pump that supplies fuel from an external tank into the storage tank,
An oil level sensor provided on the tank lid to detect the oil level in the storage tank, and
One end is connected to the pump, and the other end is provided with a supply pipe inserted into the storage tank through a hole opened in the tank lid.
The supply pipe
A rising part that goes vertically upward from one end,
A remote portion from the upper end of the riser portion toward a direction away from the pump in a plan view, and a remote portion.
A pull-down portion that goes downward from the end of the detached portion,
A return portion from the lower end of the pull-down portion toward the pumping pump in a plan view, and a return portion.
A fuel supply device characterized in that the shape is provided with a terminal portion inserted vertically downward from the end of the return portion and inserted into the storage tank.
前記タンク蓋の穴部には、筒状のクッション部材が介設され、この筒状のクッション部材の内径は、前記供給管の終端部の外径よりも大径としていることを特徴とする請求項1記載の燃料供給装置。 A tubular cushion member is interposed in the hole of the tank lid, and the inner diameter of the tubular cushion member is larger than the outer diameter of the end portion of the supply pipe. Item 1. The fuel supply device according to item 1.
JP2018115145A 2018-06-18 2018-06-18 Fuel supply device Active JP6942093B2 (en)

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