JP6942046B2 - Polylactic acid resin composition laminated sheet - Google Patents
Polylactic acid resin composition laminated sheet Download PDFInfo
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- JP6942046B2 JP6942046B2 JP2017248261A JP2017248261A JP6942046B2 JP 6942046 B2 JP6942046 B2 JP 6942046B2 JP 2017248261 A JP2017248261 A JP 2017248261A JP 2017248261 A JP2017248261 A JP 2017248261A JP 6942046 B2 JP6942046 B2 JP 6942046B2
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- Prior art keywords
- layer
- polylactic acid
- acid resin
- resin composition
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920000747 poly(lactic acid) Polymers 0.000 title claims description 158
- 239000004626 polylactic acid Substances 0.000 title claims description 158
- 239000011342 resin composition Substances 0.000 title claims description 106
- 239000004014 plasticizer Substances 0.000 claims description 91
- 229920005989 resin Polymers 0.000 claims description 56
- 239000011347 resin Substances 0.000 claims description 56
- 239000003484 crystal nucleating agent Substances 0.000 claims description 54
- -1 ester compound Chemical class 0.000 claims description 47
- 150000001875 compounds Chemical class 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 18
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 17
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 238000004898 kneading Methods 0.000 claims description 15
- 125000002947 alkylene group Chemical group 0.000 claims description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 125000004185 ester group Chemical group 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 18
- 238000003860 storage Methods 0.000 description 17
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 15
- 238000001816 cooling Methods 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
- 239000002253 acid Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 8
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 8
- 230000007062 hydrolysis Effects 0.000 description 8
- 238000006460 hydrolysis reaction Methods 0.000 description 8
- 239000003112 inhibitor Substances 0.000 description 8
- 150000005690 diesters Chemical class 0.000 description 7
- 239000001384 succinic acid Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- ALDZNWBBPCZXGH-UHFFFAOYSA-N 12-hydroxyoctadecanamide Chemical compound CCCCCCC(O)CCCCCCCCCCC(N)=O ALDZNWBBPCZXGH-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 238000007792 addition Methods 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- TUEYHEWXYWCDHA-UHFFFAOYSA-N ethyl 5-methylthiadiazole-4-carboxylate Chemical compound CCOC(=O)C=1N=NSC=1C TUEYHEWXYWCDHA-UHFFFAOYSA-N 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 4
- FHHGCKHKTAJLOM-UHFFFAOYSA-N hexaethylene glycol monomethyl ether Chemical compound COCCOCCOCCOCCOCCOCCO FHHGCKHKTAJLOM-UHFFFAOYSA-N 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 150000002894 organic compounds Chemical class 0.000 description 4
- 239000008188 pellet Substances 0.000 description 4
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 3
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- MUXOBHXGJLMRAB-UHFFFAOYSA-N Dimethyl succinate Chemical compound COC(=O)CCC(=O)OC MUXOBHXGJLMRAB-UHFFFAOYSA-N 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 3
- 238000006297 dehydration reaction Methods 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 229920002601 oligoester Polymers 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000007127 saponification reaction Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229940014800 succinic anhydride Drugs 0.000 description 3
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 3
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- 239000003242 anti bacterial agent Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 150000001733 carboxylic acid esters Chemical class 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 239000000417 fungicide Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000004310 lactic acid Substances 0.000 description 2
- 235000014655 lactic acid Nutrition 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000004611 light stabiliser Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- CLZOHDKRJJFTSA-UHFFFAOYSA-N n'-[2,3-di(propan-2-yl)phenyl]methanediimine Chemical compound CC(C)C1=CC=CC(N=C=N)=C1C(C)C CLZOHDKRJJFTSA-UHFFFAOYSA-N 0.000 description 2
- 239000012766 organic filler Substances 0.000 description 2
- 125000005702 oxyalkylene group Chemical group 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- RJRRZABNCURWAM-UHFFFAOYSA-N (2-butylphenyl)phosphonic acid Chemical compound CCCCC1=CC=CC=C1P(O)(O)=O RJRRZABNCURWAM-UHFFFAOYSA-N 0.000 description 1
- YXTSJMYYIRPSDF-UHFFFAOYSA-N (2-methylphenyl)phosphonic acid Chemical compound CC1=CC=CC=C1P(O)(O)=O YXTSJMYYIRPSDF-UHFFFAOYSA-N 0.000 description 1
- GDKNDQBTIVRVAV-UHFFFAOYSA-N (2-propylphenyl)phosphonic acid Chemical compound CCCC1=CC=CC=C1P(O)(O)=O GDKNDQBTIVRVAV-UHFFFAOYSA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- BOSWPVRACYJBSJ-UHFFFAOYSA-N 1,3-di(p-tolyl)carbodiimide Chemical compound C1=CC(C)=CC=C1N=C=NC1=CC=C(C)C=C1 BOSWPVRACYJBSJ-UHFFFAOYSA-N 0.000 description 1
- BDNKZNFMNDZQMI-UHFFFAOYSA-N 1,3-diisopropylcarbodiimide Chemical compound CC(C)N=C=NC(C)C BDNKZNFMNDZQMI-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 1
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- IVHVNMLJNASKHW-UHFFFAOYSA-M Chlorphonium chloride Chemical group [Cl-].CCCC[P+](CCCC)(CCCC)CC1=CC=C(Cl)C=C1Cl IVHVNMLJNASKHW-UHFFFAOYSA-M 0.000 description 1
- QOSSAOTZNIDXMA-UHFFFAOYSA-N Dicylcohexylcarbodiimide Chemical compound C1CCCCC1N=C=NC1CCCCC1 QOSSAOTZNIDXMA-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- CDSMQIKSBQLILH-UHFFFAOYSA-N [2,3-bis(ethoxycarbonyl)phenyl]phosphonic acid Chemical compound CCOC(=O)C1=CC=CC(P(O)(O)=O)=C1C(=O)OCC CDSMQIKSBQLILH-UHFFFAOYSA-N 0.000 description 1
- VONVWUIMYVDDGL-UHFFFAOYSA-N [2,3-bis(methoxycarbonyl)phenyl]phosphonic acid Chemical compound COC(=O)C1=CC=CC(P(O)(O)=O)=C1C(=O)OC VONVWUIMYVDDGL-UHFFFAOYSA-N 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000008431 aliphatic amides Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- MYONAGGJKCJOBT-UHFFFAOYSA-N benzimidazol-2-one Chemical group C1=CC=CC2=NC(=O)N=C21 MYONAGGJKCJOBT-UHFFFAOYSA-N 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- 229920000229 biodegradable polyester Polymers 0.000 description 1
- 239000004622 biodegradable polyester Substances 0.000 description 1
- 229920006167 biodegradable resin Polymers 0.000 description 1
- 229920001222 biopolymer Polymers 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- MWQBWSPPTQGZII-UHFFFAOYSA-N ethoxy(phenyl)phosphinic acid Chemical compound CCOP(O)(=O)C1=CC=CC=C1 MWQBWSPPTQGZII-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- YSARBTHSZMNCIB-UHFFFAOYSA-N hexane-1,3,6-tricarboxylic acid Chemical compound OC(=O)CCCC(C(O)=O)CCC(O)=O YSARBTHSZMNCIB-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229940097275 indigo Drugs 0.000 description 1
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 1
- 239000004790 ingeo Substances 0.000 description 1
- PXZQEOJJUGGUIB-UHFFFAOYSA-N isoindolin-1-one Chemical group C1=CC=C2C(=O)NCC2=C1 PXZQEOJJUGGUIB-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 1
- MDBAAYRCFODAFZ-UHFFFAOYSA-N n'-phenylmethanediimine Chemical compound N=C=NC1=CC=CC=C1 MDBAAYRCFODAFZ-UHFFFAOYSA-N 0.000 description 1
- JCNCSCMYYGONLU-UHFFFAOYSA-N n,n'-bis(2-methylphenyl)methanediimine Chemical compound CC1=CC=CC=C1N=C=NC1=CC=CC=C1C JCNCSCMYYGONLU-UHFFFAOYSA-N 0.000 description 1
- IXDCJFUOQJOQCM-UHFFFAOYSA-N n,n'-dioctadecylmethanediimine Chemical compound CCCCCCCCCCCCCCCCCCN=C=NCCCCCCCCCCCCCCCCCC IXDCJFUOQJOQCM-UHFFFAOYSA-N 0.000 description 1
- CMESPBFFDMPSIY-UHFFFAOYSA-N n,n'-diphenylmethanediimine Chemical compound C1=CC=CC=C1N=C=NC1=CC=CC=C1 CMESPBFFDMPSIY-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical group N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001432 poly(L-lactide) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 150000004032 porphyrins Chemical group 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000013772 propylene glycol Nutrition 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical group C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Biological Depolymerization Polymers (AREA)
Description
本発明は、ポリ乳酸樹脂組成物積層シートに関する。更に詳しくは、日用品、化粧品、家電製品等のパックやトレイ等の成形体に好適に使用し得るポリ乳酸樹脂組成物積層シート、及び該シートの製造方法に関する。 The present invention relates to a laminated sheet of polylactic acid resin composition. More specifically, the present invention relates to a polylactic acid resin composition laminated sheet that can be suitably used for molded articles such as packs and trays for daily necessities, cosmetics, home appliances, etc., and a method for producing the sheet.
ポリ乳酸樹脂は、原料が植物由来であるために二酸化炭素排出量が極めて少ないこと等からその利用が期待されているが、樹脂の特性として剛性が強く透明性が高いこと等の特徴により、積層化により機能性を付与する技術が検討されている。 Polylactic acid resin is expected to be used because its raw material is derived from plants and therefore emits extremely little carbon dioxide. However, due to its characteristics such as high rigidity and high transparency, it is laminated. A technique for imparting functionality through conversion is being studied.
例えば、特許文献1には、高い耐衝撃性と透明性を両立するポリ乳酸樹脂組成物積層シートとして、可塑剤を含有する層Pと、層Pよりも可塑剤の含有量が少ない層Qを備えたポリ乳酸樹脂組成物積層シートが提案されている。 For example, Patent Document 1 describes a layer P containing a plasticizer and a layer Q having a lower plasticizer content than the layer P as a laminated sheet of a polylactic acid resin composition having both high impact resistance and transparency. A provided laminated sheet of polylactic acid resin composition has been proposed.
しかしながら、特許文献1のポリ乳酸樹脂組成物積層シートでは、保管中に透明性が悪化する場合が見られ、さらなる改良が必要であることが分かった。 However, in the polylactic acid resin composition laminated sheet of Patent Document 1, the transparency may be deteriorated during storage, and it has been found that further improvement is required.
本発明は、透明性および保管安定性に優れるポリ乳酸樹脂組成物積層シート、及び該積層シートの製造方法に関する。 The present invention relates to a polylactic acid resin composition laminated sheet having excellent transparency and storage stability, and a method for producing the laminated sheet.
本発明は、下記〔1〕〜〔2〕に関する。
〔1〕 複数のポリ乳酸樹脂組成物の層を含むポリ乳酸樹脂組成物積層シートであり、少なくとも次の層Pと層Qを含むポリ乳酸樹脂組成物積層シートであって、
層Pが、(P−A)ポリ乳酸樹脂、(P−B)可塑剤、及び(P−C)有機結晶核剤を含有するポリ乳酸樹脂組成物の層であり、
層Qが、(Q−A)ポリ乳酸樹脂、及び(Q−C)有機結晶核剤を含有するポリ乳酸樹脂組成物の層であり、層中の(Q−C)有機結晶核剤の含有量が0.3質量%を超えて1.0質量%以下であり、
ここで、層Q中にさらに(Q−B)可塑剤を含む場合においては、層P中の(P−B)可塑剤の含有量の方が層Q中の(Q−B)可塑剤の含有量より多く、シートの表面側と裏面側の少なくとも一方の最外層が層Pである、ポリ乳酸樹脂組成物積層シート。
〔2〕 複数のポリ乳酸樹脂組成物の層を含むポリ乳酸樹脂組成物積層シートの製造方法であり、下記工程(1)、(2)、及び(3)を含む、ポリ乳酸樹脂組成物積層シートの製造方法。
工程(1):(P−A)ポリ乳酸樹脂、(P−B)可塑剤、及び(P−C)有機結晶核剤を含有する原料を溶融混練して、層Pを構成するポリ乳酸樹脂組成物を調製する工程
工程(2):(Q−A)ポリ乳酸樹脂、及び(Q−C)有機結晶核剤を含有する原料を溶融混練して、層Qを構成するポリ乳酸樹脂組成物を調製する工程であって、層中の(Q−C)有機結晶核剤の含有量が0.3質量%を超えて1.0質量%以下であり、
ここで、層Q中にさらに(Q−B)可塑剤を含む場合においては、層P中の(P−B)可塑剤の含有量の方が層Q中の(Q−B)可塑剤の含有量より多い工程
工程(3):工程(1)で得られた層Pのポリ乳酸樹脂組成物と、工程(2)で得られた層Qのポリ乳酸樹脂組成物とを層Pがシートの表面側と裏面側の少なくとも一方の最外層になるように溶融共押出成形する工程
The present invention relates to the following [1] to [2].
[1] A polylactic acid resin composition laminated sheet containing a plurality of layers of a polylactic acid resin composition, and a polylactic acid resin composition laminated sheet containing at least the following layers P and Q.
Layer P is a layer of a polylactic acid resin composition containing (PA) polylactic acid resin, (P-B) plasticizer, and (PC) organic crystal nucleating agent.
Layer Q is a layer of the polylactic acid resin composition containing the (QA) polylactic acid resin and the (QC) organic crystal nucleating agent, and the layer contains the (QC) organic crystal nucleating agent. The amount is more than 0.3% by mass and 1.0% by mass or less.
Here, when the layer Q further contains the (Q-B) plasticizer, the content of the (P-B) plasticizer in the layer P is higher than that of the (Q-B) plasticizer in the layer Q. A laminated sheet of a polylactic acid resin composition having a content higher than that of the sheet, wherein at least one outermost layer on the front surface side and the back surface side is the layer P.
[2] A method for producing a polylactic acid resin composition laminated sheet containing a plurality of layers of a polylactic acid resin composition, which comprises the following steps (1), (2), and (3). Sheet manufacturing method.
Step (1): Polylactic acid resin constituting layer P by melt-kneading a raw material containing (PA) polylactic acid resin, (P-B) thermoplastic, and (PC) organic crystal nucleating agent. Steps for preparing the composition Step (2): Polylactic acid resin composition containing (QA) polylactic acid resin and (QC) organic crystal nucleating agent is melt-kneaded to form layer Q. The content of the (QC) organic crystal nucleating agent in the layer is more than 0.3% by mass and 1.0% by mass or less in the step of preparing.
Here, when the layer Q further contains the (Q-B) plasticizer, the content of the (P-B) plasticizer in the layer P is higher than that of the (Q-B) plasticizer in the layer Q. Steps greater than the content Step (3): The layer P is a sheet of the layer P polylactic acid resin composition obtained in the step (1) and the layer Q polylactic acid resin composition obtained in the step (2). A step of melt coextrusion molding so as to be the outermost layer of at least one of the front surface side and the back surface side of the
本発明によれば、透明性および保管安定性に優れるポリ乳酸樹脂組成物積層シート、及び該積層シートの製造方法を提供することができる。 According to the present invention, it is possible to provide a polylactic acid resin composition laminated sheet having excellent transparency and storage stability, and a method for producing the laminated sheet.
本発明のポリ乳酸樹脂組成物積層シートは、ポリ乳酸樹脂、可塑剤、及び有機結晶核剤を含有するポリ乳酸樹脂組成物の層が少なくとも2種類積層されたものであり、一方の層が他方の層より可塑剤の含有量が多いことを特徴とする。一般に、外部から衝撃が加わると緩和作用を奏するために、衝撃を吸収するシートの体積に応じて可塑剤が必要となるところ、可塑剤が均一に分散された系では全体体積に応じた可塑剤量が必要となる。すると、シート全体に亘って透明性と剛性が低下することになる。一方、可塑剤含有量が多い層(層Pとも称する)と少ない層(層Qとも称する)とが存在する本発明においては、外部からの衝撃緩和は可塑剤含有量が多い層Pが担うため、当該層に均一分散系で必要とされる可塑剤量と同じ量を含有させることになると可塑剤の分布割合が高くなり結果として耐衝撃性が向上すると考えられる。また、可塑剤が少ない層Qはポリ乳酸樹脂が元来有する高い透明性と剛性を維持することが可能になるから、シート全体の透明性も向上し、耐衝撃性と透明性の両立が達成されると考えられている。 The polylactic acid resin composition laminated sheet of the present invention is obtained by laminating at least two layers of a polylactic acid resin composition containing a polylactic acid resin, a plasticizer, and an organic crystal nucleating agent, and one layer is the other. It is characterized by having a higher content of plasticizer than the layer of. In general, a plasticizer is required according to the volume of the sheet that absorbs the impact in order to exert a relaxing effect when an impact is applied from the outside. However, in a system in which the plasticizer is uniformly dispersed, the plasticizer according to the total volume. Amount is needed. Then, the transparency and the rigidity are reduced over the entire sheet. On the other hand, in the present invention in which a layer having a high plasticizer content (also referred to as layer P) and a layer having a low plasticizer content (also referred to as layer Q) exist, the external impact mitigation is carried out by the layer P having a high plasticizer content. If the layer contains the same amount of the plasticizer required in the uniform dispersion system, the distribution ratio of the plasticizer will increase, and as a result, the impact resistance will be improved. In addition, since the layer Q with less plasticizer can maintain the high transparency and rigidity inherent in the polylactic acid resin, the transparency of the entire sheet is also improved, and both impact resistance and transparency are achieved. It is believed that it will be done.
ここで、可塑剤が少ない層Qにおいては、透明性を向上させる観点から、結晶化度を低くすることが望ましいと考えられる。そのため、従来は、層Q中の可塑剤や有機結晶核剤の量を極力少なくすることが望ましいと考えられていた。事実、特許文献1の実施例では、層Q中に可塑剤や有機結晶核剤を含有しない態様で高い透明性が得られている。しかしながら、本発明者らが前記課題について検討したところ、驚くべきことに、可塑剤が少ない層Qにおいて有機結晶核剤を特定量含有することで、透明性に優れるのみならず、ガラス転移点以上の温度での保管時の透明性を維持できることでき、保管安定性にも優れることを新たに見出した。このメカニズムは定かではないが、透明性を悪化させない範囲で層Qを微結晶化させることで、可塑剤含有量が多い層Pから層Qへの可塑剤の移行や拡散を防止することができ、これに起因する層Qの結晶化を抑制できるためであると推定される。ただし、これらの推測は、本発明を限定するものではない。なお、本発明のポリ乳酸樹脂組成物積層シートのことを、単に、本発明の積層シートと記載することもある。 Here, in the layer Q having a small amount of plasticizer, it is considered desirable to lower the crystallinity from the viewpoint of improving the transparency. Therefore, conventionally, it has been considered desirable to reduce the amount of the plasticizer and the organic crystal nucleating agent in the layer Q as much as possible. In fact, in the examples of Patent Document 1, high transparency is obtained in a mode in which the layer Q does not contain a plasticizer or an organic crystal nucleating agent. However, when the present inventors examined the above-mentioned problems, surprisingly, by containing a specific amount of the organic crystal nucleating agent in the layer Q having a small amount of plasticizer, not only the transparency was excellent, but also the glass transition point or higher. We have newly found that it is possible to maintain transparency during storage at the same temperature and that it is also excellent in storage stability. Although this mechanism is not clear, by microcrystallizing the layer Q within a range that does not deteriorate the transparency, it is possible to prevent the transfer and diffusion of the plasticizer from the layer P having a high plasticizer content to the layer Q. It is presumed that this is because the crystallization of the layer Q caused by this can be suppressed. However, these speculations do not limit the present invention. The polylactic acid resin composition laminated sheet of the present invention may be simply referred to as the laminated sheet of the present invention.
<ポリ乳酸樹脂組成物積層シート>
本発明のポリ乳酸樹脂組成物積層シートは、少なくとも後述の層Pと層Qを含み、ポリ乳酸樹脂組成物の層を複数含む。また、層Pはシートの表面側と裏面側の少なくとも一方の最外層に、好ましくは表面側と裏面側の各最外層に配置されるのに対し、層Qは内側の層であればよく、層Pの間に層Qが存在することが好ましい。例えば、3層構造であれば中心に層Qが位置し、5層構造であれば最外層以外のいずれかに層Qを配置することができる。積層シートの積層数は特に限定されないが、耐衝撃性と成形性の観点から、好ましくは3層以上8層以下、より好ましくは3層以上5層以下であり、例えば、層P/層Q/層P/層Q/層Pの順、層P/層Q/層Pの順に積層された積層シートである。
<Polylactic acid resin composition laminated sheet>
The polylactic acid resin composition laminated sheet of the present invention contains at least layers P and Q, which will be described later, and includes a plurality of layers of the polylactic acid resin composition. Further, the layer P is arranged on at least one outermost layer on the front surface side and the back surface side of the sheet, preferably on each outermost layer on the front surface side and the back surface side, whereas the layer Q may be an inner layer. It is preferable that the layer Q is present between the layers P. For example, in the case of a three-layer structure, the layer Q is located at the center, and in the case of a five-layer structure, the layer Q can be arranged in any of the outermost layers. The number of laminated sheets is not particularly limited, but from the viewpoint of impact resistance and moldability, it is preferably 3 layers or more and 8 layers or less, more preferably 3 layers or more and 5 layers or less, for example, layer P / layer Q /. It is a laminated sheet laminated in the order of layer P / layer Q / layer P, and in the order of layer P / layer Q / layer P.
なお、本発明のポリ乳酸樹脂組成物積層シートは、層Pと層Q以外の層を含むものであってもよく、例えば、本発明のポリ乳酸樹脂組成物積層シート自体を対象に載置する際に剥離が可能な剥離シート、あるいは、本発明のポリ乳酸樹脂組成物積層シートにガスバリア性あるいはヒートシール性を付与するシート等、各種機能性シートを含む態様が挙げられる。具体的には、PET、PBT、あるいはPTT等のポリエステル樹脂組成物、PE、PP等のポリオレフィン系樹脂組成物、あるいはナイロン樹脂組成物を構成成分とするシートである。これらの機能性シートは公知のものを用いることができ、その機能に応じて本発明のポリ乳酸樹脂組成物積層シートの適切な位置に積層させることができる。例えば、剥離シートは、本発明のポリ乳酸樹脂組成物積層シートの外側に貼り付けることができる。 The polylactic acid resin composition laminated sheet of the present invention may include layers other than the layer P and the layer Q. For example, the polylactic acid resin composition laminated sheet of the present invention is placed on the target. Examples thereof include various functional sheets such as a release sheet that can be peeled off at the time, or a sheet that imparts gas barrier property or heat seal property to the polylactic acid resin composition laminated sheet of the present invention. Specifically, it is a sheet containing a polyester resin composition such as PET, PBT or PTT, a polyolefin resin composition such as PE or PP, or a nylon resin composition as constituent components. Known functional sheets can be used, and the polylactic acid resin composition laminated sheet of the present invention can be laminated at an appropriate position according to its function. For example, the release sheet can be attached to the outside of the polylactic acid resin composition laminated sheet of the present invention.
〔層P〕
本発明における層Pは、(P−A)ポリ乳酸樹脂、(P−B)可塑剤、及び(P−C)有機結晶核剤を含有するポリ乳酸樹脂組成物の層である。
[Layer P]
The layer P in the present invention is a layer of a polylactic acid resin composition containing (PA) polylactic acid resin, (P-B) plasticizer, and (PC) organic crystal nucleating agent.
[(P−A)ポリ乳酸樹脂]
層Pにおけるポリ乳酸樹脂としては、市販されているポリ乳酸樹脂、例えば、Nature Works社製:Nature Works PLA/NW2003D、NW3001D、NW4032D、NW4060Dや、トヨタ自動車社製:エコプラスチックU'z S−09、S−12、S−17等の他、乳酸やラクチドから合成したポリ乳酸樹脂が挙げられる。なかでも、層Pのポリ乳酸樹脂組成物の耐衝撃性と成形性を向上する観点から、光学純度が好ましくは90%以上、より好ましくは95%以上のポリ乳酸樹脂が好ましく、例えば、Nature Works社製ポリ乳酸樹脂(NW4032D等)を用いることができる。なお、本発明におけるポリ乳酸の光学純度は、「ポリオレフィン等合成樹脂製食品容器包装等に関する自主基準 第3版改訂版 2004年6月追補 第3部 衛生試験法 P12-13」記載のD体含有量の測定方法に従って求めることができる。
[(PA) Polylactic acid resin]
Examples of the polylactic acid resin in the layer P include commercially available polylactic acid resins, for example, Nature Works PLA / NW2003D, NW3001D, NW4032D, NW4060D, and Toyota Motor Corporation: Ecoplastic U'z S-09. , S-12, S-17 and the like, as well as polylactic acid resins synthesized from lactic acid and lactide. Among them, from the viewpoint of improving the impact resistance and moldability of the polylactic acid resin composition of layer P, a polylactic acid resin having an optical purity of preferably 90% or more, more preferably 95% or more is preferable, and for example, Nature Works. A company-made polylactic acid resin (NW4032D or the like) can be used. The optical purity of polylactic acid in the present invention is the D-form content described in "Voluntary Standards for Food Containers and Packaging Made of Synthetic Resins such as Polyolefins, 3rd Edition, Revised Edition, June 2004 Supplement, Part 3 Hygiene Test Method P12-13". It can be determined according to the method for measuring the amount.
また、本発明において、ポリ乳酸樹脂として、ポリ乳酸樹脂組成物の強度や透明性の観点から、異なる異性体を主成分とする乳酸成分を用いて得られた2種類のポリ乳酸からなるステレオコンプレックスポリ乳酸樹脂を用いてもよい。 Further, in the present invention, as the polylactic acid resin, a stereo complex composed of two types of polylactic acid obtained by using lactic acid components containing different isomers as main components from the viewpoint of strength and transparency of the polylactic acid resin composition. Polylactic acid resin may be used.
また、本発明におけるポリ乳酸樹脂は、ポリ乳酸樹脂以外の生分解性ポリエステル樹脂やポリプロピレン等の非生分解性樹脂がポリ乳酸樹脂とのブレンドによるポリマーアロイとして含有されていてもよい。なお、本明細書において「生分解性」とは、自然界において微生物によって低分子化合物に分解され得る性質のことであり、具体的には、JIS K6953(ISO14855)「制御された好気的コンポスト条件の好気的かつ究極的な生分解度及び崩壊度試験」に基づいた生分解性のことを意味する。 Further, the polylactic acid resin in the present invention may contain a biodegradable polyester resin other than the polylactic acid resin and a non-biodegradable resin such as polypropylene as a polymer alloy by blending with the polylactic acid resin. In addition, in this specification, "biodegradability" is a property that can be decomposed into a low molecular weight compound by a microorganism in the natural world. Specifically, JIS K6953 (ISO14855) "Controlled aerobic composting condition". It means biodegradability based on the aerobic and ultimate biodegradability and disintegration degree test.
ポリ乳酸樹脂の含有量は、耐衝撃性と透明性の観点から、層Pのポリ乳酸樹脂組成物中、80質量%以上が好ましく、85質量%以上がより好ましく、98質量%以下が好ましく、90質量%以下がより好ましい。 The content of the polylactic acid resin is preferably 80% by mass or more, more preferably 85% by mass or more, and preferably 98% by mass or less in the polylactic acid resin composition of the layer P from the viewpoint of impact resistance and transparency. More preferably, it is 90% by mass or less.
[(P−B)可塑剤]
層Pで用いられる可塑剤としては、耐衝撃性と透明性を向上させ、成形性も向上させる観点から、以下の(i)及び(ii)からなる群より選ばれる1種又は2種以上のエステル化合物を含むことが好ましい。
(i)分子中に2個以上のエステル基を有するエステル化合物であって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2〜3のアルキレンオキサイドを平均0.5〜8モル付加したアルコールであるエステル化合物、及び
(ii)式(I):
R1O−CO−R2−CO−〔(OR3)mO−CO−R2−CO−〕nOR1 (I)
(式中、R1は炭素数が1〜4のアルキル基、R2は炭素数が2〜4のアルキレン基、R3は炭素数が2又は3のアルキレン基であり、mは1〜6の数、nは1〜12の数を示し、但し、全てのR2は同一でも異なっていてもよく、全てのR3は同一でも異なっていてもよい)
で表される化合物
[(P-B) Plasticizer]
The plasticizer used in the layer P is one or more selected from the group consisting of the following (i) and (ii) from the viewpoint of improving impact resistance and transparency and improving moldability. It preferably contains an ester compound.
(I) An ester compound having two or more ester groups in the molecule, and at least one of the alcohol components constituting the ester compound contains an average of 0.5 alkylene oxide having 2 to 3 carbon atoms per hydroxyl group. Ester compounds that are alcohols with ~ 8 mol added, and formula (I):
R 1 O-CO-R 2 -CO-[(OR 3 ) m O-CO-R 2- CO-] n OR 1 (I)
(In the formula, R 1 is an alkyl group having 1 to 4 carbon atoms, R 2 is an alkylene group having 2 to 4 carbon atoms, R 3 is an alkylene group having 2 or 3 carbon atoms, and m is 1 to 6 , N indicates a number from 1 to 12, but all R 2s may be the same or different, and all R 3s may be the same or different).
Compound represented by
(i)のエステル化合物としては、耐衝撃性、透明性、及び成形性の観点から、分子中に2個以上、好ましくは2個以上5個以下、より好ましくは2個以上3個以下のエステル基を有するエステル化合物であって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2又は3のアルキレンオキサイドを平均0.5モル以上8モル以下、好ましくは1モル以上6モル以下、より好ましくは1モル以上3モル以下付加したアルコールであるエステル化合物を用いることができる。なかでも、好ましくは、分子中に2個以上、好ましくは2個以上5個以下、より好ましくは2個以上3個以下のエステル基を有する多価アルコールエステル又は多価カルボン酸エステルであって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2又は3のアルキレンオキサイドを平均0.5モル以上8モル以下、好ましくは1モル以上6モル以下、より好ましくは1モル以上3モル以下付加したアルコールであるエステル化合物を用いることができる。 As the ester compound of (i), from the viewpoint of impact resistance, transparency, and moldability, 2 or more, preferably 2 or more and 5 or less, more preferably 2 or more and 3 or less esters in the molecule. An ester compound having a group, wherein at least one of the alcohol components constituting the ester compound contains an average of 0.5 mol or more and 8 mol or less, preferably 1 mol or more, of an alkylene oxide having 2 or 3 carbon atoms per hydroxyl group. Ester compounds which are alcohols added in an amount of 6 mol or less, more preferably 1 mol or more and 3 mol or less can be used. Among them, a polyhydric alcohol ester or a polyvalent carboxylic acid ester having two or more, preferably two or more and five or less, more preferably two or more and three or less ester groups in the molecule is preferable. At least one of the alcohol components constituting the ester compound contains an average of 0.5 mol or more and 8 mol or less, preferably 1 mol or more and 6 mol or less, and more preferably 1 mol of an alkylene oxide having 2 or 3 carbon atoms per hydroxyl group. An ester compound which is an alcohol added in an amount of 3 mol or less can be used.
具体的には、例えば、特開2008−174718号公報及び特開2008−115372号公報に記載の可塑剤が挙げられる。なかでも、酢酸とグリセリンのエチレンオキサイド平均3モル以上6モル以下付加物(水酸基1個あたりエチレンオキサイドを1モル以上2モル以下付加)とのエステル、酢酸とエチレンオキサイドの平均付加モル数が4以上6以下のポリエチレングリコールとのエステル、コハク酸とエチレンオキサイドの平均付加モル数が2以上6以下のポリエチレングリコールモノメチルエーテル(水酸基1個あたりエチレンオキサイドを2モル以上6モル以下付加)とのエステル、アジピン酸とジエチレングリコールモノメチルエーテルとのエステル、1,3,6−ヘキサントリカルボン酸とジエチレングリコールモノメチルエーテルとのエステルが好適に用いられる。 Specific examples thereof include the plasticizers described in JP-A-2008-174718 and JP-A-2008-115372. Among them, the average number of molar additions of ethylene oxide of acetic acid and glycerin is 3 mol or more and 6 mol or less (addition of 1 mol or more and 2 mol or less of ethylene oxide per hydroxyl group), and the average number of moles of acetic acid and ethylene oxide is 4 or more. Ester with 6 or less polyethylene glycol, ester with polyethylene glycol monomethyl ether with an average addition molar number of succinic acid and ethylene oxide of 2 or more and 6 or less (addition of 2 mol or more and 6 mol or less of ethylene oxide per hydroxyl group), adipine An ester of an acid and diethylene glycol monomethyl ether, and an ester of 1,3,6-hexanetricarboxylic acid and diethylene glycol monomethyl ether are preferably used.
(ii)のエステル化合物は、耐衝撃性、透明性、及び耐ブリード性の観点から、好ましい。 The ester compound of (ii) is preferable from the viewpoint of impact resistance, transparency, and bleed resistance.
式(I)におけるR1は、炭素数が1以上4以下、好ましくは1又は2のアルキル基を示し、1分子中に2個存在して、分子の両末端に存在する。R1は炭素数が1以上4以下であれば、直鎖であっても分岐鎖であってもよい。具体的には、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、sec−ブチル基、tert−ブチル基が挙げられ、なかでも、ポリ乳酸樹脂との相溶性を向上させ可塑剤のブリードアウトを抑制する観点、及び耐衝撃性と透明性の観点から、メチル基が好ましい。 R 1 in the formula (I) represents an alkyl group having 1 or more and 4 or less carbon atoms, preferably 1 or 2, and is present in two in one molecule and is present at both ends of the molecule. R 1 may be a straight chain or a branched chain as long as it has 1 or more and 4 or less carbon atoms. Specific examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a sec-butyl group, and a tert-butyl group. Among them, bleeding of a plastic agent by improving compatibility with a polylactic acid resin. A methyl group is preferable from the viewpoint of suppressing out-out, and from the viewpoint of impact resistance and transparency.
式(I)におけるR2は、炭素数が2以上4以下のアルキレン基を示し、直鎖のアルキレン基が好適例として挙げられる。具体的には、エチレン基、1,3−プロピレン基、1,4−ブチレン基が挙げられ、なかでも、ポリ乳酸樹脂との相溶性を向上させ可塑剤のブリードアウトを抑制する観点、及び耐衝撃性と透明性の観点から、エチレン基、1,3−プロピレン基が好ましく、エチレン基がより好ましい。但し、全てのR2は同一でも異なっていてもよい。 R 2 in the formula (I) represents an alkylene group having 2 or more and 4 or less carbon atoms, and a linear alkylene group is a preferable example. Specific examples thereof include an ethylene group, a 1,3-propylene group and a 1,4-butylene group. Among them, a viewpoint of improving compatibility with a polylactic acid resin and suppressing bleed-out of a plastic agent, and resistance to From the viewpoint of impact resistance and transparency, an ethylene group and a 1,3-propylene group are preferable, and an ethylene group is more preferable. However, all of R 2 may be the same or different.
式(I)におけるR3は、炭素数が2又は3のアルキレン基を示し、OR3はオキシアルキレン基を示す。具体的には、エチレン基、1,2−プロピレン基、1,3−プロピレン基が挙げられる。但し、全てのR3は同一でも異なっていてもよい。 R 3 in the formula (I) represents an alkylene group having 2 or 3 carbon atoms, and OR 3 represents an oxyalkylene group. Specific examples thereof include an ethylene group, a 1,2-propylene group and a 1,3-propylene group. However, all R 3s may be the same or different.
mはオキシアルキレン基の平均の繰り返し数を示し、1以上6以下の数である。mが大きくなると、式(I)で表されるエステル化合物のエーテル基価が上がり、酸化されやすくなり安定性が低下する傾向がある。ポリ乳酸樹脂との相溶性を向上させる観点から、1以上4以下の数が好ましく、1以上3以下の数がより好ましく、1以上2以下の数が更に好ましい。 m represents the average number of repetitions of the oxyalkylene group, and is a number of 1 or more and 6 or less. As m increases, the ether base value of the ester compound represented by the formula (I) increases, and it tends to be easily oxidized and the stability tends to decrease. From the viewpoint of improving compatibility with the polylactic acid resin, a number of 1 or more and 4 or less is preferable, a number of 1 or more and 3 or less is more preferable, and a number of 1 or more and 2 or less is further preferable.
nは平均重合度を示し、1以上12以下の数である。ポリ乳酸樹脂との相溶性を向上させ可塑剤のブリードアウトを抑制する観点、及び耐衝撃性と透明性の観点から、1以上4以下の数が好ましく、1以上3以下の数がより好ましく、1以上2以下の数が更に好ましい。 n indicates the average degree of polymerization and is a number of 1 or more and 12 or less. From the viewpoint of improving compatibility with the polylactic acid resin and suppressing bleed-out of the plasticizer, and from the viewpoint of impact resistance and transparency, a number of 1 or more and 4 or less is preferable, and a number of 1 or more and 3 or less is more preferable. A number of 1 or more and 2 or less is more preferable.
かかる構造のうちでも、透明性の観点から、コハク酸、グルタル酸、及びアジピン酸から選ばれる少なくとも1つの二塩基酸と、ジエチレングリコール、トリエチレングリコール、1,2−プロパンジオール、及び1,3−プロパンンジオールから選ばれる少なくとも1つの2価アルコールのオリゴエステル〔式(I)中、n=1〜3〕が好ましい。 Among such structures, from the viewpoint of transparency, at least one dibasic acid selected from succinic acid, glutaric acid, and adipic acid, diethylene glycol, triethylene glycol, 1,2-propanediol, and 1,3-. Oligoesters of at least one dihydric alcohol selected from propandiol [n = 1-3 in formula (I)] are preferred.
式(I)で表される化合物は、市販品であっても公知の製造方法に従って合成したものを用いてもよく、例えば特開2012−62467号公報に開示されているような方法に従って製造することができる。 The compound represented by the formula (I) may be a commercially available product or a compound synthesized according to a known production method, and is produced, for example, according to a method disclosed in JP2012-62467A. be able to.
本発明においては、本発明の効果を損なわない範囲内で、前記(i)及び(ii)以外の他の可塑剤を用いることができる。他の可塑剤としては、例えば、前記(i)及び(ii)以外の、ポリエステル系可塑剤、グリセリン系可塑剤、多価カルボン酸エステル系可塑剤、ポリアルキレングリコール系可塑剤、及びエポキシ系可塑剤等を用いることができる。本発明で用いられる全可塑剤における前記(i)及び(ii)からなる群より選ばれる1種又は2種以上のエステル化合物の含有量は、耐衝撃性と透明性の観点から、50質量%以上が好ましく、70質量%以上がより好ましく、90質量%以上が更に好ましく、95質量%以上が更により好ましく、100質量%が更により好ましい。なお、本明細書において、(i)及び(ii)からなる群より選ばれる1種又は2種以上のエステル化合物の含有量とは、複数の化合物を用いている場合は合計含有量を意味する。 In the present invention, other plasticizers other than the above (i) and (ii) can be used as long as the effects of the present invention are not impaired. Examples of other plasticizers include polyester-based plasticizers, glycerin-based plasticizers, polyvalent carboxylic acid ester-based plasticizers, polyalkylene glycol-based plasticizers, and epoxy-based plasticizers other than the above (i) and (ii). Agents and the like can be used. The content of one or more ester compounds selected from the group consisting of (i) and (ii) in the total plasticizer used in the present invention is 50% by mass from the viewpoint of impact resistance and transparency. The above is preferable, 70% by mass or more is more preferable, 90% by mass or more is further preferable, 95% by mass or more is further preferable, and 100% by mass is even more preferable. In the present specification, the content of one or more ester compounds selected from the group consisting of (i) and (ii) means the total content when a plurality of compounds are used. ..
層P中の可塑剤の含有量は、層Pのポリ乳酸樹脂100質量部に対して、耐衝撃性の観点から、5質量部以上が好ましく、7質量部以上がより好ましく、9質量部以上が更に好ましく、13質量部以上が更に好ましく、相溶性、成形性の観点から、20質量部以下が好ましく、18質量部以下がより好ましく、17質量部以下が更に好ましい。 The content of the plasticizer in the layer P is preferably 5 parts by mass or more, more preferably 7 parts by mass or more, and 9 parts by mass or more with respect to 100 parts by mass of the polylactic acid resin of the layer P from the viewpoint of impact resistance. Is more preferable, 13 parts by mass or more is further preferable, 20 parts by mass or less is preferable, 18 parts by mass or less is more preferable, and 17 parts by mass or less is further preferable from the viewpoint of compatibility and moldability.
また、層Pのポリ乳酸樹脂組成物中の可塑剤の含有量は、耐衝撃性の観点から、4質量%以上が好ましく、6質量%以上がより好ましく、8質量%以上が更に好ましく、10質量%以上が更に好ましく、透明性の観点から、18質量%以下が好ましく、15質量%以下がより好ましく、14質量%以下が更に好ましい。 Further, the content of the plasticizer in the polylactic acid resin composition of the layer P is preferably 4% by mass or more, more preferably 6% by mass or more, still more preferably 8% by mass or more, from the viewpoint of impact resistance. It is more preferably mass% or more, preferably 18% by mass or less, more preferably 15% by mass or less, and further preferably 14% by mass or less from the viewpoint of transparency.
[(P−C)有機結晶核剤]
層Pで用いられる有機結晶核剤としては、透明性の観点から、以下の(a)〜(d)からなる群より選ばれる少なくとも1種の有機結晶核剤を用いることが好ましい。
(a)イソインドリノン骨格を有する化合物、ジケトピロロピロール骨格を有する化合物、ベンズイミダゾロン骨格を有する化合物、インジゴ骨格を有する化合物、フタロシアニン骨格を有する化合物、及びポルフィリン骨格を有する化合物からなる群より選ばれる少なくとも1種の有機化合物〔有機結晶核剤(a)という〕
(b)カルボヒドラジド類、ウラシル類、及びN−置換尿素類からなる群より選ばれる少なくとも1種の有機化合物〔有機結晶核剤(b)という〕
(c)芳香族スルホン酸ジアルキルの金属塩、リン酸エステルの金属塩、フェニルホスホン酸の金属塩、ロジン酸類の金属塩、芳香族カルボン酸アミド、及びロジン酸アミドからなる群より選ばれる少なくとも1種の有機化合物〔有機結晶核剤(c)という〕
(d)分子中に水酸基とアミド基を有する化合物及びヒドロキシ脂肪酸エステルからなる群より選ばれる少なくとも1種の有機化合物〔有機結晶核剤(d)という〕
[(PC) Organic Crystal Nucleating Agent]
As the organic crystal nucleating agent used in the layer P, it is preferable to use at least one organic crystal nucleating agent selected from the group consisting of the following (a) to (d) from the viewpoint of transparency.
(A) From the group consisting of a compound having an isoindolinone skeleton, a compound having a diketopyrrolopyrrole skeleton, a compound having a benzimidazolone skeleton, a compound having an indigo skeleton, a compound having a phthalocyanine skeleton, and a compound having a porphyrin skeleton. At least one organic compound selected [referred to as organic crystal nucleating agent (a)]
(B) At least one organic compound selected from the group consisting of carbhydrazides, uracils, and N-substituted ureas [referred to as organic crystal nucleating agent (b)].
(C) At least one selected from the group consisting of a metal salt of dialkyl aromatic sulfonic acid, a metal salt of phosphoric acid ester, a metal salt of phenylphosphonic acid, a metal salt of logonic acids, an aromatic carboxylic acid amide, and a loginic acid amide. Species of organic compounds [referred to as organic crystal nucleating agent (c)]
(D) At least one organic compound selected from the group consisting of a compound having a hydroxyl group and an amide group in the molecule and a hydroxy fatty acid ester [referred to as an organic crystal nucleating agent (d)].
これらの中では、透明性向上の観点から、有機結晶核剤(c)、有機結晶核剤(d)が好ましく、有機結晶核剤(d)がより好ましい。 Among these, the organic crystal nucleating agent (c) and the organic crystal nucleating agent (d) are preferable, and the organic crystal nucleating agent (d) is more preferable from the viewpoint of improving transparency.
有機結晶核剤(c)としては、上記の観点から、置換基を有しても良いフェニル基とホスホン基(−PO(OH)2)を有するフェニルホスホン酸の金属塩が好ましく、フェニルホスホン酸の具体例としては、無置換のフェニルホスホン酸、メチルフェニルホスホン酸、エチルフェニルホスホン酸、プロピルフェニルホスホン酸、ブチルフェニルホスホン酸、ジメトキシカルボニルフェニルホスホン酸、ジエトキシカルボニルフェニルホスホン酸等が挙げられ、無置換のフェニルホスホン酸が好ましい。 From the above viewpoint, the organic crystal nucleating agent (c) is preferably a metal salt of phenylphosphonic acid having a phenyl group which may have a substituent and a phosphon group (-PO (OH) 2), and phenylphosphonic acid. Specific examples of the above include unsubstituted phenylphosphonic acid, methylphenylphosphonic acid, ethylphenylphosphonic acid, propylphenylphosphonic acid, butylphenylphosphonic acid, dimethoxycarbonylphenylphosphonic acid, diethoxycarbonylphenylphosphonic acid and the like. Unsubstituted phenylphosphonic acid is preferred.
有機結晶核剤(d)の分子中に水酸基とアミド基を有する化合物としては、水酸基を有する脂肪族アミドが好ましく、具体例としては、12−ヒドロキシステアリン酸モノエタノールアミド等のヒドロキシ脂肪酸モノアミド、メチレンビス12−ヒドロキシステアリン酸アミド、エチレンビス12−ヒドロキシステアリン酸アミド、ヘキサメチレンビス12−ヒドロキシステアリン酸アミド等のヒドロキシ脂肪酸ビスアミド等が挙げられる。 As the compound having a hydroxyl group and an amide group in the molecule of the organic crystal nucleating agent (d), an aliphatic amide having a hydroxyl group is preferable, and specific examples thereof include hydroxy fatty acid monoamides such as 12-hydroxystearic acid monoethanolamide and methylenebis. Examples thereof include hydroxy fatty acid bisamides such as 12-hydroxystearic acid amide, ethylenebis 12-hydroxystearic acid amide, and hexamethylenebis 12-hydroxystearic acid amide.
層P中の有機結晶核剤の含有量は、層Pのポリ乳酸樹脂100質量部に対して、層Pの結晶化度を向上させる観点から、0.1質量部以上が好ましく、0.3質量部以上がより好ましく、透明性の観点から、1.0質量部以下が好ましく、0.8質量部以下がより好ましく、0.75質量部以下が更に好ましく、0.5質量部以下が更に好ましい。 The content of the organic crystal nucleating agent in the layer P is preferably 0.1 part by mass or more, preferably 0.3 parts by mass or more, with respect to 100 parts by mass of the polylactic acid resin of the layer P, from the viewpoint of improving the crystallinity of the layer P. More than parts by mass is more preferable, and from the viewpoint of transparency, 1.0 part by mass or less is more preferable, 0.8 parts by mass or less is more preferable, 0.75 parts by mass or less is further preferable, and 0.5 parts by mass or less is further preferable. preferable.
また、層Pのポリ乳酸樹脂組成物中の有機結晶核剤の含有量は、結晶化度を向上させる観点から、0.05質量%以上が好ましく、0.1質量%以上がより好ましく、0.2質量%以上が更に好ましく、透明性の観点から、1.0質量%以下が好ましく、0.9質量%以下がより好ましく、0.5質量%以下が更に好ましい。 The content of the organic crystal nucleating agent in the polylactic acid resin composition of layer P is preferably 0.05% by mass or more, more preferably 0.1% by mass or more, and 0, from the viewpoint of improving the degree of crystallization. .2% by mass or more is more preferable, and from the viewpoint of transparency, 1.0% by mass or less is more preferable, 0.9% by mass or less is more preferable, and 0.5% by mass or less is further preferable.
[(P−D)加水分解抑制剤]
本発明のポリ乳酸樹脂組成物積層シートは、耐衝撃性を向上させる観点から、前記成分以外に、更に、加水分解抑制剤を用いることができる。
[(PD) Hydrolysis inhibitor]
In the polylactic acid resin composition laminated sheet of the present invention, a hydrolysis inhibitor can be further used in addition to the above components from the viewpoint of improving impact resistance.
加水分解抑制剤としては、ポリカルボジイミド化合物やモノカルボジイミド化合物等のカルボジイミド化合物が挙げられる。 Examples of the hydrolysis inhibitor include carbodiimide compounds such as polycarbodiimide compounds and monocarbodiimide compounds.
モノカルボジイミド化合物としては、ジフェニルカルボジイミド、ジ−2,6−ジメチルフェニルカルボジイミド、ジ−2,6−ジエチルフェニルカルボジイミド、ジ−2,6−ジイソプロピルフェニルカルボジイミド、ジ−2,6−ジ−tert−ブチルフェニルカルボジイミド、ジ−o−トリルカルボジイミド、ジ−p−トリルカルボジイミド、ジ−2,4,6−トリメチルフェニルカルボジイミド、ジ−2,4,6−トリイソプロピルフェニルカルボジイミド、ジ−2,4,6−トリイソブチルフェニルカルボジイミド等の芳香族モノカルボジイミド化合物;ジ−シクロヘキシルカルボジイミド、ジ−シクロヘキシルメタンカルボジイミド等の脂環族モノカルボジイミド化合物;ジ−イソプロピルカルボジイミド、ジ−オクタデシルカルボジイミド等の脂肪族モノカルボジイミド化合物等が挙げられる。 Examples of monocarbodiimide compounds include diphenylcarbodiimide, di-2,6-dimethylphenylcarbodiimide, di-2,6-diethylphenylcarbodiimide, di-2,6-diisopropylphenylcarbodiimide, and di-2,6-di-tert-butyl. Phenylcarbodiimide, di-o-tolylcarbodiimide, di-p-tolylcarbodiimide, di-2,4,6-trimethylphenylcarbodiimide, di-2,4,6-triisopropylphenylcarbodiimide, di-2,4,6- Aromatic monocarbodiimide compounds such as triisobutylphenylcarbodiimide; alicyclic monocarbodiimide compounds such as di-cyclohexylcarbodiimide and di-cyclohexylmethanecarbodiimide; aliphatic monocarbodiimide compounds such as di-isopropylcarbodiimide and di-octadecylcarbodiimide. Be done.
ポリカルボジイミドとしては、具体的には、ポリ(4,4’−ジフェニルメタンカルボジイミド)、ポリ(p−フェニレンカルボジイミド)、ポリ(m−フェニレンカルボジイミド)、ポリ(ジイソプロピルフェニルカルボジイミド)、ポリ(トリイソプロピルフェニルカルボジイミド)等の芳香族ポリカルボジイミド;ポリ(ジシクロヘキシルメタンカルボジイミド)等の脂環族ポリカルボジイミドが挙げられる。 Specific examples of the polycarbodiimide include poly (4,4'-diphenylmethanecarbodiimide), poly (p-phenylene carbodiimide), poly (m-phenylene carbodiimide), poly (diisopropylphenylcarbodiimide), and poly (triisopropylphenylcarbodiimide). ) And other aromatic polycarbodiimides; examples thereof include alicyclic polycarbodiimides such as poly (dicyclohexylmethanecarbodiimide).
前記カルボジイミド化合物は、単独で又は2種以上組み合わせて用いてもよい。これらの中では、耐衝撃性の観点から、ジ−2,6−ジイソプロピルフェニルカルボジイミド、ポリ(ジシクロヘキシルメタンカルボジイミド)が好ましく、ジ−2,6−ジイソプロピルフェニルカルボジイミドがより好ましい。 The carbodiimide compound may be used alone or in combination of two or more. Among these, di-2,6-diisopropylphenylcarbodiimide and poly (dicyclohexylmethanecarbodiimide) are preferable, and di-2,6-diisopropylphenylcarbodiimide is more preferable from the viewpoint of impact resistance.
層P中の加水分解抑制剤の含有量は、耐久性を向上させる観点から、層Pのポリ乳酸樹脂100質量部に対して、0.05質量部以上が好ましく、0.1質量部以上がより好ましく、0.3質量部以上が更に好ましく、透明性向上の観点から3質量部以下が好ましく、2質量部以下がより好ましく、1質量部以下が更に好ましい。 The content of the hydrolysis inhibitor in the layer P is preferably 0.05 parts by mass or more, preferably 0.1 parts by mass or more, based on 100 parts by mass of the polylactic acid resin of the layer P from the viewpoint of improving durability. More preferably, 0.3 parts by mass or more is further preferable, and from the viewpoint of improving transparency, 3 parts by mass or less is preferable, 2 parts by mass or less is more preferable, and 1 part by mass or less is further preferable.
層Pにおけるポリ乳酸樹脂組成物は、前記以外の他の成分として、滑剤、無機結晶核剤、充填剤(無機充填剤、有機充填剤)、難燃剤、酸化防止剤、紫外線吸収剤、帯電防止剤、防曇剤、光安定剤、顔料、防カビ剤、抗菌剤、発泡剤、衝撃改良剤等を、本発明の効果を損なわない範囲で含有することができる。また同様に、本発明の効果を阻害しない範囲内で他の高分子材料や他の樹脂組成物を含有することも可能である。これらの使用量は公知技術に従って適宜設定することができる。 The polylactic acid resin composition in the layer P has, as other components other than the above, a lubricant, an inorganic crystal nucleating agent, a filler (inorganic filler, an organic filler), a flame retardant, an antioxidant, an ultraviolet absorber, and an antistatic agent. Agents, antifogging agents, light stabilizers, pigments, fungicides, antibacterial agents, foaming agents, impact improvers and the like can be contained within a range that does not impair the effects of the present invention. Similarly, other polymer materials and other resin compositions can be contained within a range that does not impair the effects of the present invention. The amount of these used can be appropriately set according to a known technique.
層Pにおけるポリ乳酸樹脂組成物は、前記成分(P−A)〜(P−C)を含有するものであれば特に限定なく調製することができ、例えば、ポリ乳酸樹脂、可塑剤、及び有機結晶核剤、さらに必要により、加水分解抑制剤を含む他の添加剤を含有する原料を、密閉式ニーダー、1軸もしくは2軸の押出機、オープンロール型混練機等の公知の混練機を用いて溶融混練して調製することができる。原料は、予めヘンシェルミキサー、スーパーミキサー等を用いて均一に混合した後に、溶融混練に供することも可能である。なお、ポリ乳酸樹脂組成物を調製する際にポリ乳酸樹脂の可塑性を促進させるため、超臨界ガスを存在させて溶融混合させてもよい。溶融混練後は、公知の方法に従って、溶融混練物を乾燥させてもよい。 The polylactic acid resin composition in the layer P can be prepared without particular limitation as long as it contains the above-mentioned components (PA) to (PC). For example, a polylactic acid resin, a plasticizer, and an organic material can be prepared. A known kneader such as a closed kneader, a single-screw extruder, or an open-roll kneader is used as a raw material containing a crystal nucleating agent and, if necessary, other additives including a hydrolysis inhibitor. It can be prepared by melting and kneading. The raw materials can be uniformly mixed in advance using a Henschel mixer, a super mixer, or the like, and then subjected to melt-kneading. In addition, in order to promote the plasticity of the polylactic acid resin when preparing the polylactic acid resin composition, a supercritical gas may be present and melt-mixed. After the melt-kneading, the melt-kneaded product may be dried according to a known method.
溶融混練温度は、分解抑制及び透明性の観点から、好ましくは170℃以上であり、好ましくは220℃以下、より好ましくは200℃以下である。溶融混練時間は、溶融混練温度、混練機の種類によって一概には決定できないが、15秒間以上900秒間以下が好ましい。 The melt-kneading temperature is preferably 170 ° C. or higher, preferably 220 ° C. or lower, and more preferably 200 ° C. or lower, from the viewpoint of suppressing decomposition and transparency. The melt-kneading time cannot be unconditionally determined depending on the melt-kneading temperature and the type of kneading machine, but is preferably 15 seconds or more and 900 seconds or less.
かくして得られた層Pにおけるポリ乳酸樹脂組成物は、公知の方法に従って、層状化(シート化)することができる。なお、本発明においては、層Pと層Qを別々にシート化した後それらを所望の順に積層してもよく、また、層Pと層Qの各ポリ乳酸樹脂組成物を所望の順に積層したものを同時にシート化してもよい。詳細は後述する。 The polylactic acid resin composition in the layer P thus obtained can be layered (sheeted) according to a known method. In the present invention, the layer P and the layer Q may be separately sheeted and then laminated in a desired order, or the polylactic acid resin compositions of the layer P and the layer Q are laminated in a desired order. You may make things into sheets at the same time. Details will be described later.
〔層Q〕
本発明における層Qは、(Q−A)ポリ乳酸樹脂、及び(Q−C)有機結晶核剤を含有するポリ乳酸樹脂組成物の層であって、有機結晶核剤の含有量が以下の含有量であることを特徴とする。
[Layer Q]
The layer Q in the present invention is a layer of a polylactic acid resin composition containing (QA) a polylactic acid resin and (QC) an organic crystal nucleating agent, and the content of the organic crystal nucleating agent is as follows. It is characterized by having a content.
[(Q−A)ポリ乳酸樹脂]
層Qにおけるポリ乳酸樹脂は、層Pにおけるポリ乳酸樹脂と同様のものを用いることができる。具体的には、層Pにおけるポリ乳酸樹脂の項に例示されたものである。なかでも、層Qのポリ乳酸樹脂組成物の透明性を向上する観点から、光学純度が好ましくは50%以上、より好ましくは70%以上、更に好ましくは80%以上であり、好ましくは99%以下のポリ乳酸樹脂が好ましく、例えば、Nature Works社製ポリ乳酸樹脂(NW2003D、4032D、4060D等)を用いることができる。
[(QA) Polylactic acid resin]
As the polylactic acid resin in the layer Q, the same polylactic acid resin as in the layer P can be used. Specifically, it is exemplified in the section of polylactic acid resin in layer P. Among them, from the viewpoint of improving the transparency of the polylactic acid resin composition of layer Q, the optical purity is preferably 50% or more, more preferably 70% or more, further preferably 80% or more, and preferably 99% or less. Polylactic acid resin is preferable, and for example, polylactic acid resin manufactured by Nature Works (NW2003D, 4032D, 4060D, etc.) can be used.
ポリ乳酸樹脂の含有量は、剛性と透明性の観点から、層Qのポリ乳酸樹脂組成物中、95質量%以上が好ましく、99質量%以上がより好ましい。 The content of the polylactic acid resin is preferably 95% by mass or more, more preferably 99% by mass or more in the polylactic acid resin composition of the layer Q from the viewpoint of rigidity and transparency.
[(Q−B)可塑剤]
層Q中にはさらに可塑剤が含まれていてもよい。層Qにおける可塑剤は、層Pにおける可塑剤と同様のものを用いることができ、具体的には、層Pにおける可塑剤の項に例示されたものが挙げられる。
[(Q-B) Plasticizer]
A plasticizer may be further contained in the layer Q. As the plasticizer in the layer Q, the same one as the plasticizer in the layer P can be used, and specific examples thereof include those exemplified in the section of the plasticizer in the layer P.
層Q中の可塑剤の含有量は、層Qのポリ乳酸樹脂100質量部に対して、透明性の観点から、6質量部以下が好ましく、5質量部以下がより好ましく、4質量部以下が更に好ましく、3質量部以下が更に好ましく、2質量部以下がより更に好ましい。下限は特に設定されないが、0質量部以上であればよい。 The content of the plasticizer in the layer Q is preferably 6 parts by mass or less, more preferably 5 parts by mass or less, and 4 parts by mass or less with respect to 100 parts by mass of the polylactic acid resin of the layer Q from the viewpoint of transparency. More preferably, 3 parts by mass or less is further preferable, and 2 parts by mass or less is even more preferable. The lower limit is not particularly set, but it may be 0 parts by mass or more.
また、層Qのポリ乳酸樹脂組成物中の可塑剤の含有量は、0質量%以上6質量%以下であるが、透明性の観点から、5.4質量%以下が好ましく、5質量%以下がより好ましく、4質量%以下が更に好ましく、3質量%以下がより更に好ましい。なお、本明細書において、可塑剤の含有量が0質量部又は0質量%とは、層Qにおけるポリ乳酸樹脂組成物に可塑剤が含まれない態様のことであり、本発明においては、層Qに可塑剤が添加されても、添加されなくてもよい。また、本発明においては、層Pから可塑剤成分が移行して層Q中に認められてもよく、前記範囲内の含有量となり、かつ、層P中の可塑剤含有量が多くなるのであれば本発明に含まれるものとする。 The content of the plasticizer in the polylactic acid resin composition of layer Q is 0% by mass or more and 6% by mass or less, but from the viewpoint of transparency, it is preferably 5.4% by mass or less, and 5% by mass or less. Is more preferable, 4% by mass or less is further preferable, and 3% by mass or less is further preferable. In the present specification, the content of the plasticizer is 0 parts by mass or 0% by mass means that the polylactic acid resin composition in the layer Q does not contain the plasticizer, and in the present invention, the layer A plasticizer may or may not be added to Q. Further, in the present invention, the plasticizer component may be transferred from the layer P and recognized in the layer Q, and the content is within the above range and the plasticizer content in the layer P is increased. For example, it is included in the present invention.
本発明においては、層Q中にさらに可塑剤が含まれる場合、層P中の可塑剤と層Q中の可塑剤では、層P中の可塑剤の含有量が多いことを一つの特徴とする。層Qにおけるポリ乳酸樹脂の含有量を基準とし、層Qにおけるポリ乳酸樹脂100質量部に対する含有量として比較した場合、層P中の可塑剤の含有量は、層Q中の可塑剤の含有量に比べて、好ましくは1質量部以上、より好ましくは2質量部以上多ければよい。また、上限は特に設定されない。 In the present invention, when the layer Q further contains a plasticizer, one of the features is that the plasticizer in the layer P and the plasticizer in the layer Q have a large content of the plasticizer in the layer P. .. When compared as the content of the polylactic acid resin in the layer Q with respect to 100 parts by mass of the polylactic acid resin in the layer Q, the content of the plasticizer in the layer P is the content of the plasticizer in the layer Q. It is preferable that the amount is 1 part by mass or more, more preferably 2 parts by mass or more. In addition, no upper limit is set.
また、本発明の積層シートに用いられる可塑剤の合計含有量としては、積層シート中のポリ乳酸樹脂の合計含有量を100質量部とした場合、2質量部以上が好ましく、3質量部以上がより好ましく、4.5質量部以上が更に好ましく、6質量部以上がより更に好ましく、16質量部以下が好ましく、12質量部以下がより好ましく、10質量部以下が更に好ましい。本発明では、可塑剤の全体としての使用量が前記範囲内のような量であっても十分な耐衝撃性が得られる。 The total content of the plasticizer used in the laminated sheet of the present invention is preferably 2 parts by mass or more, preferably 3 parts by mass or more, when the total content of the polylactic acid resin in the laminated sheet is 100 parts by mass. More preferably, 4.5 parts by mass or more is further preferable, 6 parts by mass or more is further preferable, 16 parts by mass or less is preferable, 12 parts by mass or less is more preferable, and 10 parts by mass or less is further preferable. In the present invention, sufficient impact resistance can be obtained even if the total amount of the plasticizer used is within the above range.
[(Q−C)有機結晶核剤]
層Qで用いられる有機結晶核剤としては、層Pにおける有機結晶核剤と同様のものを用いることができ、具体的には、層Pにおける有機結晶核剤の項に例示されたものが挙げられるが、保管安定性の観点から、前記の有機結晶核剤(d)などが好ましい。
[(QC) Organic Crystal Nucleating Agent]
As the organic crystal nucleating agent used in the layer Q, the same organic crystal nucleating agent as in the layer P can be used, and specific examples thereof include those exemplified in the section of the organic crystal nucleating agent in the layer P. However, from the viewpoint of storage stability, the above-mentioned organic crystal nucleating agent (d) and the like are preferable.
層Q中の有機結晶核剤の含有量は、層Qのポリ乳酸樹脂100質量部に対して、保管安定性の観点から、0.32質量部以上が好ましく、0.35質量部以上がより好ましく、0.40質量部以上が更に好ましく、透明性の観点から、1.00質量部以下が好ましく、0.90質量部以下がより好ましく、0.80質量部以下が更に好ましい。 The content of the organic crystal nucleating agent in the layer Q is preferably 0.32 parts by mass or more, more preferably 0.35 parts by mass or more, with respect to 100 parts by mass of the polylactic acid resin of the layer Q from the viewpoint of storage stability. It is preferably 0.40 parts by mass or more, more preferably 1.00 parts by mass or less, more preferably 0.90 parts by mass or less, and further preferably 0.80 parts by mass or less from the viewpoint of transparency.
また、層Qのポリ乳酸樹脂組成物中の有機結晶核剤の含有量は、0.3質量%を超えて1質量%以下であるが、保管安定性の観点から、0.32質量%以上が好ましく、0.35質量%以上がより好ましく、0.40質量%以上が更に好ましく、透明性の観点から、1.00質量%以下が好ましく、0.90質量%以下がより好ましく、0.80質量%以下が更に好ましい。また、本発明においては、層Pから有機結晶核剤成分が移行して層Q中に認められてもよく、前記範囲内の含有量であれば本発明に含まれるものとする。 The content of the organic crystal nucleating agent in the polylactic acid resin composition of layer Q exceeds 0.3% by mass and is 1% by mass or less, but from the viewpoint of storage stability, it is 0.32% by mass or more. Is preferable, 0.35% by mass or more is more preferable, 0.40% by mass or more is further preferable, and from the viewpoint of transparency, 1.00% by mass or less is preferable, 0.90% by mass or less is more preferable, and 0. More preferably, it is 80% by mass or less. Further, in the present invention, the organic crystal nucleating agent component may be transferred from the layer P and recognized in the layer Q, and if the content is within the above range, it is included in the present invention.
層Qの結晶化度は、保管安定性の観点から、5%以上が好ましく、7%以上がより好ましく、10%以上が更に好ましい。 The crystallinity of the layer Q is preferably 5% or more, more preferably 7% or more, still more preferably 10% or more from the viewpoint of storage stability.
層Qにおけるポリ乳酸樹脂組成物は、前記以外の他の成分として、加水分解抑制剤、滑剤、無機結晶核剤、充填剤(無機充填剤、有機充填剤)、難燃剤、酸化防止剤、紫外線吸収剤、帯電防止剤、防曇剤、光安定剤、顔料、防カビ剤、抗菌剤、発泡剤、衝撃改良剤等を、本発明の効果を損なわない範囲で含有することができる。また同様に、本発明の効果を阻害しない範囲内で他の高分子材料や他の樹脂組成物を含有することも可能である。これらの使用量は公知技術に従って適宜設定することができる。 The polylactic acid resin composition in layer Q has, as other components other than the above, a hydrolysis inhibitor, a lubricant, an inorganic crystal nucleating agent, a filler (inorganic filler, an organic filler), a flame retardant, an antioxidant, and ultraviolet rays. Absorbents, antistatic agents, antifogging agents, light stabilizers, pigments, fungicides, antibacterial agents, foaming agents, impact improvers and the like can be contained within a range that does not impair the effects of the present invention. Similarly, other polymer materials and other resin compositions can be contained within a range that does not impair the effects of the present invention. The amount of these used can be appropriately set according to a known technique.
層Qにおけるポリ乳酸樹脂組成物は、前記成分(Q−A)及び(Q−C)を含有するもの、必要に応じて更に前記成分(Q−B)を含有するものであれば特に限定なく調製することができ、層Pにおけるポリ乳酸樹脂組成物と同様にして調製することができる。具体的には、層Pにおけるポリ乳酸樹脂組成物の調製方法の項を参照することができる。 The polylactic acid resin composition in layer Q is not particularly limited as long as it contains the components (QA) and (QC), and if necessary, further contains the component (QB). It can be prepared and can be prepared in the same manner as the polylactic acid resin composition in layer P. Specifically, the section of the method for preparing the polylactic acid resin composition in the layer P can be referred to.
かくして得られた層Qにおけるポリ乳酸樹脂組成物は、公知の方法に従って、層状化(シート化)することができる。層Pと層Qの積層方法については、公知の方法を選択することができるが、以下に、層Pと層Qの各ポリ乳酸樹脂組成物を所望の順に同時にシート化する方法について説明する。 The polylactic acid resin composition in the layer Q thus obtained can be layered (sheeted) according to a known method. A known method can be selected for the method of laminating the layer P and the layer Q, but a method of simultaneously forming the polylactic acid resin compositions of the layer P and the layer Q into sheets in a desired order will be described below.
具体的には、例えば、層Pと層Qの各ポリ乳酸樹脂組成物を、例えば、フィードブロック法、マルチマニホールド法等のTダイを用いた溶融共押出成形に供することで積層シートを調製することができる。ここで、得られた積層シートを冷却ロール、次いで加熱ロールに接触させることでシートの結晶性を調整し、その後、裁断してもよい。また、得られた積層シートを必要に応じて一軸又は二軸延伸してもよい。なお、押出機に充填する際に、各ポリ乳酸樹脂組成物を構成する原料を充填して溶融混練後、押出成形してもよい。 Specifically, for example, a laminated sheet is prepared by subjecting each of the polylactic acid resin compositions of layer P and layer Q to melt coextrusion molding using a T die such as a feed block method or a multi-manifold method. be able to. Here, the crystallinity of the sheet may be adjusted by bringing the obtained laminated sheet into contact with a cooling roll and then a heating roll, and then cutting may be performed. Further, the obtained laminated sheet may be uniaxially or biaxially stretched as required. When filling the extruder, the raw materials constituting each polylactic acid resin composition may be filled, melt-kneaded, and then extruded.
押出機の温度は、層Pと層Qのポリ乳酸樹脂組成物の構成成分によって同じであっても異なっていてもよい。具体的には、透明性向上の観点から、好ましくは170℃以上、より好ましくは175℃以上、更に好ましくは180℃以上であり、好ましくは240℃以下、より好ましくは220℃以下、更に好ましくは210℃以下の温度範囲内で適宜設定することができる。なお、本発明において、押出機の温度とは押出機の二軸混練部のシリンダー温度を意味する。また、押出機における滞留時間は、シートの厚さや幅、巻き取り速度に依存するため一概には規定できないが、熱による劣化を避ける観点から、30秒から数分程度が好ましい。 The temperature of the extruder may be the same or different depending on the constituents of the polylactic acid resin composition of layer P and layer Q. Specifically, from the viewpoint of improving transparency, it is preferably 170 ° C. or higher, more preferably 175 ° C. or higher, further preferably 180 ° C. or higher, preferably 240 ° C. or lower, more preferably 220 ° C. or lower, still more preferably. It can be appropriately set within a temperature range of 210 ° C. or lower. In the present invention, the temperature of the extruder means the cylinder temperature of the twin-screw kneaded portion of the extruder. Further, the residence time in the extruder cannot be unconditionally specified because it depends on the thickness and width of the sheet and the winding speed, but it is preferably about 30 seconds to several minutes from the viewpoint of avoiding deterioration due to heat.
冷却ロールの温度は、透明性向上と冷却ロールからの剥離性向上の観点から、40℃未満が好ましく、30℃以下がより好ましい。 The temperature of the cooling roll is preferably less than 40 ° C., more preferably 30 ° C. or lower, from the viewpoint of improving transparency and peelability from the cooling roll.
冷却ロールに接する時間としては、冷却ロールの設定温度や冷却ロールの個数、押出速度、シート巻取速度によって異なるため必ずしも規定されるものではないが、例えば透明性向上と冷却ロールからの剥離性向上の観点から、好ましくは1秒以上、より好ましくは3秒以上、更に好ましくは5秒以上であり、好ましくは60秒以下、より好ましくは50秒以下、更に好ましくは40秒以下である。 The time of contact with the cooling roll is not necessarily specified because it varies depending on the set temperature of the cooling roll, the number of cooling rolls, the extrusion speed, and the sheet winding speed. From this point of view, it is preferably 1 second or longer, more preferably 3 seconds or longer, still more preferably 5 seconds or longer, preferably 60 seconds or shorter, more preferably 50 seconds or shorter, still more preferably 40 seconds or shorter.
加熱ロールの表面温度は、透明性向上と結晶化度向上の観点から、65℃以上が好ましく、70℃以上がより好ましく、75℃以上が更に好ましく、100℃以下が好ましい。また加熱ロールに接触している時間の合計は、5秒以上が好ましく、10秒以上がより好ましく、15秒以上が更に好ましい。なお、冷却ロール及び加熱ロールの表面温度とは、ロール表面の実測した温度を意味し、接触式温度計を用いて測定することができる。 The surface temperature of the heating roll is preferably 65 ° C. or higher, more preferably 70 ° C. or higher, further preferably 75 ° C. or higher, and preferably 100 ° C. or lower from the viewpoint of improving transparency and crystallinity. The total time of contact with the heating roll is preferably 5 seconds or longer, more preferably 10 seconds or longer, and even more preferably 15 seconds or longer. The surface temperature of the cooling roll and the heating roll means the actually measured temperature of the roll surface, and can be measured using a contact thermometer.
かくして、本発明のポリ乳酸樹脂組成物積層シートが得られる。得られた積層シートの厚みは、好ましくは10μm以上、より好ましくは100μm以上であり、好ましくは1000μm以下、より好ましくは700μm以下である。 Thus, the polylactic acid resin composition laminated sheet of the present invention is obtained. The thickness of the obtained laminated sheet is preferably 10 μm or more, more preferably 100 μm or more, preferably 1000 μm or less, and more preferably 700 μm or less.
また、積層シートにおける各層は、例えば、層Pを複数含み、そのうち最も厚い1層の厚みが、積層シート全体の厚みに対して、耐衝撃性の観点から、好ましくは5%以上、より好ましくは7%以上、更に好ましくは11%以上、更に好ましくは15%以上であり、透明性の観点から、好ましくは40%以下、より好ましくは35%以下、更に好ましくは28%以下、更に好ましくは25%以下であることが好ましい。 Further, each layer in the laminated sheet contains, for example, a plurality of layers P, and the thickness of one of the thickest layers is preferably 5% or more, more preferably 5% or more, based on the thickness of the entire laminated sheet from the viewpoint of impact resistance. It is 7% or more, more preferably 11% or more, still more preferably 15% or more, and from the viewpoint of transparency, it is preferably 40% or less, more preferably 35% or less, still more preferably 28% or less, still more preferably 25. % Or less is preferable.
また、層Pの合計厚みと層Qの厚みの比(層P/層Q)としては、80/20〜10/90が好ましく、55/45〜30/70がより好ましい。 The ratio of the total thickness of the layer P to the thickness of the layer Q (layer P / layer Q) is preferably 80/20 to 10/90, more preferably 55/45 to 30/70.
層Pを複数含み、そのうち最も厚い1層の厚みが、積層シート全体の厚みに対して、5%以上28%以下であるとき、層P中の可塑剤の含有量は、耐衝撃性の観点から6質量%以上が好ましく、8質量%以上がより好ましく、10質量%以上が更に好ましく、透明性の観点から、15質量%以下が好ましく、14質量%以下がより好ましい。 When a plurality of layers P are contained and the thickness of one of the thickest layers is 5% or more and 28% or less with respect to the total thickness of the laminated sheet, the content of the plasticizer in the layer P is from the viewpoint of impact resistance. From 6% by mass or more, 8% by mass or more is more preferable, 10% by mass or more is further preferable, and from the viewpoint of transparency, 15% by mass or less is preferable, and 14% by mass or less is more preferable.
本発明のポリ乳酸樹脂組成物積層シートのヘイズ値は、好ましくは10%以下であり、より好ましくは8%以下であり、さらに好ましくは6%以下である。本明細書において、ヘイズ値は、成形後のシートから5cm×5cm×0.3mmのサンプルを作成し、JIS−K7105規定の積分球式光線透過率測定装置(HM−150 村上色彩技術研究所)を用いて測定する。 The haze value of the polylactic acid resin composition laminated sheet of the present invention is preferably 10% or less, more preferably 8% or less, still more preferably 6% or less. In the present specification, the haze value is obtained by preparing a sample of 5 cm × 5 cm × 0.3 mm from the molded sheet and measuring the integrating sphere type light transmittance specified by JIS-K7105 (HM-150 Murakami Color Technology Laboratory). Measure using.
本発明のポリ乳酸樹脂組成物積層シートは、透明性が良好で、かつ保管安定性に優れることから、各種用途、例えば、日用品、化粧品、家電製品などの包装材として、ブリスターパックやトレイ、お弁当の蓋等の食品容器、工業部品の輸送や保護に用いる工業用トレイ等の材として好適に用いることができる。 Since the polylactic acid resin composition laminated sheet of the present invention has good transparency and excellent storage stability, it can be used as a packaging material for various applications such as daily necessities, cosmetics, and home appliances, such as blister packs, trays, and closures. It can be suitably used as a material for food containers such as lunch lids and industrial trays used for transporting and protecting industrial parts.
本発明はまた、本発明のポリ乳酸樹脂組成物積層シートの製造方法を提供する。 The present invention also provides a method for producing the polylactic acid resin composition laminated sheet of the present invention.
製造方法としては、層Pにおけるポリ乳酸樹脂組成物と層Qにおけるポリ乳酸樹脂組成物を溶融共押出成形する工程を含む方法であればよく、例えば、以下の方法が好適に用いられる。 The production method may be any method including a step of melt coextrusion molding the polylactic acid resin composition in the layer P and the polylactic acid resin composition in the layer Q. For example, the following method is preferably used.
具体的には、下記工程(1)〜(3)を有する製造方法が挙げられる。
工程(1):(P−A)ポリ乳酸樹脂、(P−B)可塑剤、及び(P−C)有機結晶核剤を含有する原料を溶融混練して、層Pを構成するポリ乳酸樹脂組成物を調製する工程
工程(2):(Q−A)ポリ乳酸樹脂、及び(Q−C)有機結晶核剤を含有する原料を溶融混練して、層Qを構成するポリ乳酸樹脂組成物を調製する工程であって、層中の(Q−C)有機結晶核剤の含有量が0.3質量%を超えて1.0質量%以下であり、
ここで、層Q中にさらに(Q−B)可塑剤を含む場合においては、層P中の(P−B)可塑剤の含有量の方が層Q中の(Q−B)可塑剤の含有量より多い工程
工程(3):工程(1)で得られた層Pのポリ乳酸樹脂組成物と、工程(2)で得られた層Qのポリ乳酸樹脂組成物とを層Pがシートの表面側と裏面側の少なくとも一方の最外層になるように溶融共押出成形する工程
Specifically, a manufacturing method having the following steps (1) to (3) can be mentioned.
Step (1): Polylactic acid resin constituting layer P by melt-kneading a raw material containing (PA) polylactic acid resin, (P-B) thermoplastic, and (PC) organic crystal nucleating agent. Steps for preparing the composition Step (2): Polylactic acid resin composition containing (QA) polylactic acid resin and (QC) organic crystal nucleating agent is melt-kneaded to form layer Q. The content of the (QC) organic crystal nucleating agent in the layer is more than 0.3% by mass and 1.0% by mass or less in the step of preparing.
Here, when the layer Q further contains the (Q-B) plasticizer, the content of the (P-B) plasticizer in the layer P is higher than that of the (Q-B) plasticizer in the layer Q. Steps greater than the content Step (3): The layer P is a sheet of the layer P polylactic acid resin composition obtained in the step (1) and the layer Q polylactic acid resin composition obtained in the step (2). A step of melt coextrusion molding so as to be the outermost layer of at least one of the front surface side and the back surface side of the
工程(1)は、(P−A)ポリ乳酸樹脂、(P−B)可塑剤、及び(P−C)有機結晶核剤、さらに必要に応じて(P−D)加水分解抑制剤を含む他の添加剤を含む原料を、密閉式ニーダー、1軸もしくは2軸の押出機、オープンロール型混練機等の公知の混練機を用いて、好ましくは170℃以上であり、好ましくは220℃以下、より好ましくは200℃以下の温度で溶融混練して、層Pにおけるポリ乳酸樹脂組成物を調製する。原料や溶融混練の条件は、前記本発明のポリ乳酸樹脂組成物積層シートの項に準ずる。 Step (1) comprises (PA) polylactic acid resin, (P-B) plasticizer, (PC) organic crystal nucleating agent, and optionally (PD) hydrolysis inhibitor. The raw material containing other additives is preferably 170 ° C. or higher, preferably 220 ° C. or lower, using a known kneader such as a closed kneader, a single-screw or twin-screw extruder, or an open roll type kneader. , More preferably, melt-kneading at a temperature of 200 ° C. or lower to prepare a polylactic acid resin composition in layer P. The conditions of the raw material and the melt-kneading conform to the section of the polylactic acid resin composition laminated sheet of the present invention.
工程(2)は、(Q−A)ポリ乳酸樹脂、及び(Q−C)有機結晶核剤を含む原料を、密閉式ニーダー、1軸もしくは2軸の押出機、オープンロール型混練機等の公知の混練機を用いて、好ましくは170℃以上であり、好ましくは220℃以下、より好ましくは200℃以下の温度で溶融混練して、層Qにおけるポリ乳酸樹脂組成物を調製する。原料や溶融混練の条件は、前記本発明のポリ乳酸樹脂組成物積層シートの項に準ずる。 In step (2), a raw material containing (QA) polylactic acid resin and (QC) organic crystal nucleating agent is used in a closed kneader, a single-screw or twin-screw extruder, an open roll kneader, or the like. A polylactic acid resin composition in layer Q is prepared by melt-kneading at a temperature of preferably 170 ° C. or higher, preferably 220 ° C. or lower, and more preferably 200 ° C. or lower using a known kneader. The conditions of the raw material and the melt-kneading conform to the section of the polylactic acid resin composition laminated sheet of the present invention.
工程(3)では、工程(1)及び工程(2)で得られたポリ乳酸樹脂組成物を溶融共押出成形する。溶融共押出成形としては、公知の溶融共押出成形機を用いて成形することができ、層Pが得られるシートの表面側と裏面側の少なくとも一方の最外層になるように、条件を適宜設定することができる。例えば、冷却ロールと加熱ロールを備えた溶融共押出シート成形機(創研社製、300mmT−ダイ)を用いる場合は、結晶性が調整された積層シートを得ることができる。押出機の条件や、その後の冷却ロール、加熱ロールに接触させる場合の条件は、前記本発明のポリ乳酸樹脂組成物積層シートの項に準ずる。 In the step (3), the polylactic acid resin composition obtained in the steps (1) and (2) is melt-coextruded. The melt coextrusion molding can be performed using a known melt coextrusion molding machine, and the conditions are appropriately set so that the layer P is at least one outermost layer on the front surface side and the back surface side of the sheet from which the layer P is obtained. can do. For example, when a melt coextrusion sheet molding machine (manufactured by Soken Co., Ltd., 300 mmT-die) equipped with a cooling roll and a heating roll is used, a laminated sheet having adjusted crystallinity can be obtained. The conditions of the extruder and the conditions for contacting the cooling roll and the heating roll thereafter are in accordance with the section of the polylactic acid resin composition laminated sheet of the present invention.
溶融共押出成形後のシートは、端部を裁断して成形してもよく、裁断された端部は、溶融後、層P及び/又は層Qを構成するポリ乳酸樹脂組成物の原料と混合して、各層のポリ乳酸樹脂組成物として使用することができる。なかでも、層Qを構成するポリ乳酸樹脂組成物の原料と混合して使用することが好ましく、本発明のポリ乳酸樹脂組成物積層シートの製造方法の他の態様として、更に、下記工程(4)を含む態様を挙げることができる。
工程(4):工程(3)で得られた溶融共押出成形品の一部を裁断後、回収して工程(2)におけるポリ乳酸樹脂組成物の原料と混合して使用する工程
The sheet after melt coextrusion may be formed by cutting the end portion, and the cut end portion is mixed with the raw material of the polylactic acid resin composition constituting the layer P and / or the layer Q after melting. Therefore, it can be used as a polylactic acid resin composition for each layer. Among them, it is preferable to use the mixture with the raw material of the polylactic acid resin composition constituting the layer Q, and as another aspect of the method for producing the polylactic acid resin composition laminated sheet of the present invention, the following step (4) is further performed. ) Can be mentioned.
Step (4): A step of cutting a part of the melt coextruded product obtained in the step (3), recovering it, and mixing it with the raw material of the polylactic acid resin composition in the step (2).
工程(4)において端部の裁断は公知技術に従って行うことができる。端部を裁断する比率としては、生産性の観点から、ポリ乳酸樹脂組成物積層シートの50質量%以下が好ましく、40質量%以下がより好ましく、30質量%以下が更に好ましい。 In step (4), the end portion can be cut according to a known technique. From the viewpoint of productivity, the ratio of cutting the end portion is preferably 50% by mass or less, more preferably 40% by mass or less, and further preferably 30% by mass or less of the polylactic acid resin composition laminated sheet.
以下、実施例を示して本発明を具体的に説明する。なお、この実施例は、単なる本発明の例示であり、何ら限定を意味するものではない。例中の部は、特記しない限り質量部である。なお、「常圧」とは101.3kPaを、「常温」とは25℃を示す。 Hereinafter, the present invention will be specifically described with reference to Examples. It should be noted that this embodiment is merely an example of the present invention and does not mean any limitation. The part in the example is a mass part unless otherwise specified. The "normal pressure" indicates 101.3 kPa, and the "normal temperature" indicates 25 ° C.
可塑剤の製造例1((MeEO3)2SA、コハク酸とトリエチレングリコールモノメチルエーテルとのジエステル化合物)
攪拌機、温度計、脱水管を備えた3Lフラスコに、無水コハク酸500g、トリエチレングリコールモノメチルエーテル(和光純薬社製、試薬)2463g、パラトルエンスルホン酸一水酸化物(和光純薬社製、試薬)9.5gを仕込み、空間部に窒素(500mL/分)を吹き込みながら、減圧下(4〜10.7kPa)、110℃で15時間反応させた。反応液の酸価は1.6mgKOH/gであった。反応液に吸着剤キョーワード500SH(協和化学工業社製)27gを添加して80℃、2.7kPaで45分間攪拌してろ過した後、液温115〜200℃、圧力0.03kPaでトリエチレングリコールモノメチルエーテルを留去し、80℃に冷却後、残液を減圧ろ過して、ろ液として、コハク酸とトリエチレングリコールモノメチルエーテルとのジエステル〔(MeEO3)2SA〕を得た。得られたジエステルは、重量平均分子量410、粘度(23℃)27mPa・s、酸価0.2mgKOH/g、鹸化価274mgKOH/g、水酸基価1mgKOH/g以下、色相APHA200であった。なお、本可塑剤は、水酸基1個当たりエチレンオキサイドを3モル付加したアルコールとのエステル化合物である。
Production Example 1 of Plasticizer ((MeEO 3 ) 2 SA, Diester compound of succinic acid and triethylene glycol monomethyl ether)
In a 3L flask equipped with a stirrer, a thermometer, and a dehydration tube, 500 g of succinic anhydride, 2463 g of triethylene glycol monomethyl ether (manufactured by Wako Pure Chemical Industries, Ltd., reagent), and paratoluenesulfonic acid monohydroxide (manufactured by Wako Pure Chemical Industries, Ltd., 9.5 g of the reagent) was charged, and the reaction was carried out at 110 ° C. for 15 hours under reduced pressure (4-10.7 kPa) while blowing nitrogen (500 mL / min) into the space. The acid value of the reaction solution was 1.6 mgKOH / g. After adding 27 g of the adsorbent Kyoward 500SH (manufactured by Kyowa Chemical Industry Co., Ltd.) to the reaction solution, stirring at 80 ° C. and 2.7 kPa for 45 minutes and filtering, the solution temperature is 115-200 ° C. and the pressure is 0.03 kPa. The glycol monomethyl ether was distilled off, and after cooling to 80 ° C., the residual liquid was filtered under reduced pressure to obtain a diester of succinic acid and triethylene glycol monomethyl ether [(MeEO 3 ) 2 SA] as a filtrate. The obtained diester had a weight average molecular weight of 410, a viscosity (23 ° C.) of 27 mPa · s, an acid value of 0.2 mgKOH / g, a saponification value of 274 mgKOH / g, a hydroxyl value of 1 mgKOH / g or less, and a hue of APHA200. The present plasticizer is an ester compound with an alcohol to which 3 mol of ethylene oxide is added per hydroxyl group.
可塑剤の製造例2((MeEO4)2SA、コハク酸とテトラエチレングリコールモノメチルエーテルとのジエステル化合物)
攪拌機、温度計、脱水管を備えた3Lフラスコに、無水コハク酸500g、テトラエチレングリコールモノメチルエーテル3124g、パラトルエンスルホン酸一水酸化物9.5gを仕込み、空間部に窒素(500mL/分)を吹き込みながら、減圧下(4〜10.7kPa)、130℃で20時間反応させた。反応液の酸価は1.6mgKOH/gであった。反応液に吸着剤キョーワード500SH 27gを添加して80℃、2.7kPaで45分間攪拌してろ過した後、液温150〜250℃、圧力0.003kPaでテトラエチレングリコールモノメチルエーテルを留去し、80℃に冷却後、残液を減圧ろ過して、ろ液として、コハク酸とテトラエチレングリコールモノメチルエーテルとのジエステル〔(MeEO4)2SA〕を得た。得られたジエステルは、重量平均分子量499、粘度(23℃)35mPa・s、酸価0.2mgKOH/g、鹸化価225mgKOH/g、水酸基価1mgKOH/g以下、色相APHA230であった。なお、本可塑剤は、水酸基1個当たりエチレンオキサイドを4モル付加したアルコールとのエステル化合物である。
Production Example 2 of Plasticizer ((MeEO 4 ) 2 SA, Diester compound of succinic acid and tetraethylene glycol monomethyl ether)
Succinic anhydride (500 g), tetraethylene glycol monomethyl ether (3124 g), and p-toluenesulfonic acid monohydroxide (9.5 g) were charged in a 3 L flask equipped with a stirrer, a thermometer, and a dehydration tube, and nitrogen (500 mL / min) was added to the space. While blowing, the reaction was carried out under reduced pressure (4-10.7 kPa) at 130 ° C. for 20 hours. The acid value of the reaction solution was 1.6 mgKOH / g. After adding 27 g of the adsorbent Kyoward 500SH to the reaction solution and stirring at 80 ° C. and 2.7 kPa for 45 minutes for filtration, the tetraethylene glycol monomethyl ether was distilled off at a liquid temperature of 150 to 250 ° C. and a pressure of 0.003 kPa. After cooling to 80 ° C., the residual liquid was filtered under reduced pressure to obtain a diester of succinic acid and tetraethylene glycol monomethyl ether [(MeEO 4 ) 2 SA] as a filtrate. The obtained diester had a weight average molecular weight of 499, a viscosity (23 ° C.) of 35 mPa · s, an acid value of 0.2 mgKOH / g, a saponification value of 225 mgKOH / g, a hydroxyl value of 1 mgKOH / g or less, and a hue of APHA230. The present plasticizer is an ester compound with an alcohol to which 4 mol of ethylene oxide is added per hydroxyl group.
可塑剤の製造例3((MeEO6)2SA、コハク酸とヘキサエチレングリコールモノメチルエーテルとのジエステル化合物)
攪拌機、温度計、脱水管を備えた3Lフラスコに、無水コハク酸500g、ヘキサエチレングリコールモノメチルエーテル4235g、パラトルエンスルホン酸一水酸化物9.5gを仕込み、空間部に窒素(500mL/分)を吹き込みながら、減圧下(4〜10.7kPa)、150℃で40時間反応させた。反応液の酸価は1.6mgKOH/gであった。反応液に吸着剤キョーワード500SH 27gを添加して80℃、2.7kPaで45分間攪拌してろ過した後、液温200〜280℃、圧力0.003kPaでヘキサエチレングリコールモノメチルエーテルを留去し、80℃に冷却後、残液を減圧ろ過して、ろ液として、コハク酸とヘキサエチレングリコールモノメチルエーテルとのジエステル〔(MeEO6)2SA〕を得た。得られたジエステルは、重量平均分子量674、粘度(23℃)42mPa・s、酸価0.2mgKOH/g、鹸化価166mgKOH/g、水酸基価1mgKOH/g以下、色相APHA280であった。なお、本可塑剤は、水酸基1個当たりエチレンオキサイドを6モル付加したアルコールとのエステル化合物である。
Production Example 3 of Plasticizer ((MeEO 6 ) 2 SA, Diester compound of succinic acid and hexaethylene glycol monomethyl ether)
Succinic anhydride (500 g), hexaethylene glycol monomethyl ether (4235 g), and p-toluenesulfonic acid monohydroxide (9.5 g) were charged in a 3 L flask equipped with a stirrer, a thermometer, and a dehydration tube, and nitrogen (500 mL / min) was added to the space. While blowing, the reaction was carried out under reduced pressure (4-10.7 kPa) at 150 ° C. for 40 hours. The acid value of the reaction solution was 1.6 mgKOH / g. 27 g of the adsorbent Kyoward 500SH was added to the reaction solution, and the mixture was stirred and filtered at 80 ° C. and 2.7 kPa for 45 minutes, and then hexaethylene glycol monomethyl ether was distilled off at a liquid temperature of 200 to 280 ° C. and a pressure of 0.003 kPa. After cooling to 80 ° C., the residual liquid was filtered under reduced pressure to obtain a diester of succinic acid and hexaethylene glycol monomethyl ether [(MeEO 6 ) 2 SA] as a filtrate. The obtained diester had a weight average molecular weight of 674, a viscosity (23 ° C.) of 42 mPa · s, an acid value of 0.2 mgKOH / g, a saponification value of 166 mgKOH / g, a hydroxyl value of 1 mgKOH / g or less, and a hue of APHA280. The present plasticizer is an ester compound with an alcohol to which 6 mol of ethylene oxide is added per hydroxyl group.
可塑剤の製造例4(MeSA−1,3PD、コハク酸ジメチルと1,3−プロパンジオ−ルとのオリゴエステル化合物)
4ツロフラスコ(攪拌機、温度計、滴下漏斗、蒸留管、窒素吹き込み管付き)に1,3−プロパンジオール86.8g(1.14モル)及び触媒として28重量%ナトリウムメトキシド含有メタノール溶液2.2g(ナトリウムメトキシド0.011モル)を入れ、常圧、120℃で0.5時間攪拌しながらメタノールを留去した。その後、コハク酸ジメチル(和光純薬工業社製)500g(3.42モル)を2時間かけて滴下し、常圧、120℃で、反応により生じるメタノールを留去した。次に、75℃に冷却し、圧力を2時間かけて常圧から6.7kPaまで徐々に下げてメタノールを留去した後、常圧にもどし、さらに、触媒として28重量%ナトリウムメトキシド含有メタノール溶液2.0g(ナトリウムメトキシド0.010モル)を添加し、100℃で、圧力を3時間かけて常圧から2.9kPaまで徐々に下げてメタノールを留出させた。その後、80℃に冷却してキョーワード600S(協和化学工業社製)6gを添加し、圧力4.0kPa、80℃で1時間攪拌した後、減圧ろ過を行った。ろ液を圧力4.5kPaで、温度を1時間かけて114℃から194℃に上げて残存コハク酸ジメチルを留去し、常温黄色の液体として〔MeSA−1,3PD〕を得た。なお、触媒の使用量は、ジカルボン酸エステル100モルに対して0.61モルであった。なお、本可塑剤は、式(I)で表されるエステル化合物(R1はメチル基、R2はエチレン基、R3はプロピレン基であり、mは1、nは1.5)である。
Production Example 4 of Plasticizer (MeSA-1,3PD, oligoester compound of dimethyl succinate and 1,3-propanediol)
86.8 g (1.14 mol) of 1,3-propanediol in a 4-tubular flask (with stirrer, thermometer, dropping funnel, distillation tube, nitrogen blowing tube) and 2.2 g of methanol solution containing 28 wt% sodium methoxide as a catalyst. (0.011 mol of sodium methoxide) was added, and methanol was distilled off while stirring at 120 ° C. at normal pressure for 0.5 hours. Then, 500 g (3.42 mol) of dimethyl succinate (manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise over 2 hours, and methanol produced by the reaction was distilled off at 120 ° C. at normal pressure. Next, the temperature was cooled to 75 ° C., the pressure was gradually lowered from normal pressure to 6.7 kPa over 2 hours to distill off methanol, and then the pressure was returned to normal pressure, and 28 wt% sodium methoxide-containing methanol was used as a catalyst. 2.0 g of the solution (0.010 mol of sodium methoxide) was added, and the pressure was gradually lowered from normal pressure to 2.9 kPa over 3 hours at 100 ° C. to distill out methanol. Then, the mixture was cooled to 80 ° C., 6 g of Kyoward 600S (manufactured by Kyowa Chemical Industry Co., Ltd.) was added, and the mixture was stirred at a pressure of 4.0 kPa and 80 ° C. for 1 hour, and then filtered under reduced pressure. The filtrate was heated at a pressure of 4.5 kPa and the temperature was raised from 114 ° C. to 194 ° C. over 1 hour to distill off residual dimethyl succinate to obtain [MeSA-1,3PD] as a room temperature yellow liquid. The amount of the catalyst used was 0.61 mol with respect to 100 mol of the dicarboxylic acid ester. The plasticizer is an ester compound represented by the formula (I) (R1 is a methyl group, R2 is an ethylene group, R3 is a propylene group, m is 1 and n is 1.5).
実施例1〜7及び比較例1〜2
ポリ乳酸樹脂組成物の調製
ポリ乳酸樹脂組成物として、表1に示す組成物原料を、二軸押出機(Perker社製、HK25D、シリンダー直径25.2mm、回転数100rpm、吐出量8kg/h)を使用して、溶融混練温度180〜190℃で溶融混練し、ストランドカットを行い、ポリ乳酸樹脂組成物のペレットを得た。得られたペレットは、110℃減圧下で2時間乾燥し、水分量を500ppm以下とした。
Examples 1 to 7 and Comparative Examples 1 to 2
Preparation of Polylactic Acid Resin Composition As a polylactic acid resin composition, the composition raw materials shown in Table 1 are used in a twin-screw extruder (Perker, HK25D, cylinder diameter 25.2 mm, rotation speed 100 rpm, discharge rate 8 kg / h). Was melt-kneaded at a melt-kneading temperature of 180 to 190 ° C., and strand cut was performed to obtain pellets of a polylactic acid resin composition. The obtained pellets were dried under reduced pressure at 110 ° C. for 2 hours to bring the water content to 500 ppm or less.
共押出成形による積層シートの調製
前記で得られた層Pのペレット及び、層Qの原料となるペレットを2種3層のマルチマニホールド式のT−ダイ押出機(プラスチック工学研究所社製、300mmT−ダイ)を用いて、表2の条件にて幅250mmの共押出シート成形を行い、シート厚み300μmのポリ乳酸樹脂組成物積層シートを得た。
Preparation of Laminated Sheet by Coextrusion Molding The pellets of layer P obtained above and the pellets used as the raw material of layer Q are used in a multi-manifold T-die extruder of 2 types and 3 layers (manufactured by Plastic Engineering Laboratory, 300 mmT). A coextruded sheet having a width of 250 mm was formed using a die) under the conditions shown in Table 2 to obtain a polylactic acid resin composition laminated sheet having a sheet thickness of 300 μm.
なお、表1における原料は以下の通りである。
<ポリ乳酸樹脂>
4032D:NatureWorksLLC製Ingeo(登録商標)Biopolymer4032D(ポリ−L−乳酸、光学純度98.5%、融点166℃、重量平均分子量180000)
<可塑剤>
DAIFATTY−101:アジピン酸と、ジエチレングリコールモノメチルエーテル/ベンジルアルコール=1/1との混合ジエステル、大八化学工業社製
(MeEO3)2SA:前記可塑剤の製造例1で製造したジエステル化合物
(MeEO4)2SA:前記可塑剤の製造例2で製造したジエステル化合物
(MeEO6)2SA:前記可塑剤の製造例3で製造したジエステル化合物
MeSA−1,3PD:前記可塑剤の製造例4で製造したオリゴエステル化合物
<有機結晶核剤>
スリパックスH:エチレンビス12−ヒドロキシステアリン酸アミド、日本化成社製
<加水分解抑制剤>
BioAdmide 100:ジイソプロピルフェニルカルボジイミド、ラインケミー社製
The raw materials in Table 1 are as follows.
<Polylactic acid resin>
4032D: NatureWorks LLC Ingeo® Biopolymer 4032D (poly-L-lactic acid, optical purity 98.5%, melting point 166 ° C., weight average molecular weight 180,000)
<Plasticizer>
DAIFATTY-101: A mixed diester of adipic acid and diethylene glycol monomethyl ether / benzyl alcohol = 1/1, manufactured by Daihachi Chemical Industry Co., Ltd.
(MeEO 3 ) 2 SA: The diester compound produced in Production Example 1 of the plasticizer.
(MeEO 4 ) 2 SA: The diester compound produced in Production Example 2 of the plasticizer.
(MeEO 6 ) 2 SA: Diester compound produced in Production Example 3 of the plasticizer MeSA-1, 3PD: Oligoester compound produced in Production Example 4 of the plasticizer <organic crystal nucleating agent>
Slipax H: Ethylenebis 12-hydroxystearic acid amide, manufactured by Nippon Kasei Co., Ltd. <Hydrolysis inhibitor>
BioAdmide 100: Diisopropylphenylcarbodiimide, manufactured by Rheinchemy
得られた積層シートの特性を、下記の試験例1〜3の方法に従って評価した。なお、層比については下記のようにして測定した。結果を表1に示す。
<層比>
内層に用いる樹脂を黒顔料(カーボンブラック)で着色し、得られた積層シートの破断面をミクロトームを使用して作成し、光学顕微鏡(キーエンス社製、VHX−1000)を用いて、200倍で観察し、シート厚み、内層の着色層の厚みを測定し、層比を求めた。
The characteristics of the obtained laminated sheet were evaluated according to the methods of Test Examples 1 to 3 below. The layer ratio was measured as follows. The results are shown in Table 1.
<Layer ratio>
The resin used for the inner layer is colored with a black pigment (carbon black), and the fracture surface of the obtained laminated sheet is prepared using a microtome, and at 200 times using an optical microscope (Keyence, VHX-1000). After observing, the sheet thickness and the thickness of the colored layer of the inner layer were measured, and the layer ratio was determined.
試験例1
<透明性>
成形後のシートから5cm×5cm×0.3mmのサンプルを作成し、JIS−K7105規定の積分球式光線透過率測定装置(HM−150 村上色彩技術研究所)を用い、ヘイズ値を測定した。数値が小さいほど透明性が良好であることを示す。結果を表1に示す。
Test Example 1
<Transparency>
A sample of 5 cm × 5 cm × 0.3 mm was prepared from the molded sheet, and the haze value was measured using an integrating sphere type light transmittance measuring device (HM-150 Murakami Color Technology Laboratory) specified by JIS-K7105. The smaller the value, the better the transparency. The results are shown in Table 1.
試験例2
<保管試験>
成形後のシートから5cm×5cm×0.3mmのサンプルを作成し、恒温恒湿器(エスペック社製、PL−3J)を用いて温度60℃湿度30%で7日間保管した後、試験例1と同様にしてヘイズ値を測定した。結果を表1に示す。
Test Example 2
<Storage test>
A sample of 5 cm x 5 cm x 0.3 mm was prepared from the molded sheet and stored for 7 days at a temperature of 60 ° C. and a humidity of 30% using a constant temperature and humidity controller (PL-3J, manufactured by ESPEC), and then Test Example 1 The haze value was measured in the same manner as above. The results are shown in Table 1.
<保管安定性>
保管前後のヘイズ値の差を算出した。この差分が1.5%以下であれば保管安定性が良好であることを意味する。結果を表1に示す。
<Storage stability>
The difference in haze value before and after storage was calculated. If this difference is 1.5% or less, it means that the storage stability is good. The results are shown in Table 1.
<耐衝撃性>
成形後のシートから5cm×5cm×0.3mmのサンプルを作成し、デュポン式落下衝撃試験機(安田精機製作所製、No.517−L、落下高さ最大1000mm、間隔50mm、直径19.05mmの撃ち型、直径19.05mmの受け台、落下ウエイト100〜1000gを使用)により、JIS−K7211−1(2006)に従い、温度23℃の雰囲気下において測定した50%衝撃破壊エネルギーを衝撃強度とした。衝撃強度の数値が大きいほど耐衝撃性に優れることを示す。結果を表1に示す。
<Impact resistance>
A sample of 5 cm x 5 cm x 0.3 mm was prepared from the molded sheet, and a DuPont type drop impact tester (manufactured by Yasuda Seiki Seisakusho, No. 517-L, drop height maximum 1000 mm, interval 50 mm, diameter 19.05 mm). Using a shooting type, a cradle with a diameter of 19.05 mm, and a drop weight of 100 to 1000 g), the impact strength was 50% impact destruction energy measured in an atmosphere at a temperature of 23 ° C. in accordance with JIS-K7211-1 (2006). .. The larger the value of impact strength, the better the impact resistance. The results are shown in Table 1.
表1より、層Qに有機結晶核剤を含む各実施例のポリ乳酸樹脂組成物積層シートは、透明性、保管安定性、及び耐衝撃性に優れるものであることが分かる。一方、有機結晶核剤を含まない比較例1や少量の比較例2においては、調製直後の透明性に優れるものの、保管安定性については本発明のポリ乳酸樹脂組成物積層シートに比べて劣るものであった。 From Table 1, it can be seen that the polylactic acid resin composition laminated sheet of each example containing the organic crystal nucleating agent in the layer Q is excellent in transparency, storage stability, and impact resistance. On the other hand, in Comparative Example 1 containing no organic crystal nucleating agent and Comparative Example 2 in a small amount, the transparency immediately after preparation is excellent, but the storage stability is inferior to that of the polylactic acid resin composition laminated sheet of the present invention. Met.
本発明のポリ乳酸樹脂組成物積層シートは、透明性及び保管安定性に優れることから、食品容器、日用品や家電製品の包装材料、工業用部品のトレイ等、様々な用途に好適に使用することができる。 Since the polylactic acid resin composition laminated sheet of the present invention is excellent in transparency and storage stability, it is suitably used for various applications such as food containers, packaging materials for daily necessities and home appliances, trays for industrial parts, and the like. Can be done.
Claims (6)
層Pが、(P−A)ポリ乳酸樹脂、(P−B)可塑剤、及び(P−C)有機結晶核剤を含有するポリ乳酸樹脂組成物の層であり、層中の(P−B)可塑剤が分子中に2個以上のエステル基を有するエステル化合物であって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2〜3のアルキレンオキサイドを平均0.5〜8モル付加したアルコールであるエステル化合物であり、層中の(P−C)有機結晶核剤の含有量が0.05質量%以上1.0質量%以下であり、
層Qが、(Q−A)ポリ乳酸樹脂、及び(Q−C)有機結晶核剤を含有するポリ乳酸樹脂組成物の層であり、層中の(Q−C)有機結晶核剤の含有量が0.3質量%を超えて0.8質量%以下であり、
ここで、層Q中にさらに(Q−B)可塑剤を含む場合においては、層P中の(P−B)可塑剤の含有量の方が層Q中の(Q−B)可塑剤の含有量より多く、シートの表面側と裏面側の少なくとも一方の最外層が層Pである、ポリ乳酸樹脂組成物積層シート。 A polylactic acid resin composition laminated sheet containing a plurality of layers of a polylactic acid resin composition, and a polylactic acid resin composition laminated sheet containing at least the next layers P and Q.
Layer P is, (P-A) polylactic acid resin, (P-B) a plasticizer, and (P-C) is a layer of polylactic acid resin composition containing the organic crystal nucleating agent, in the layer (P- B) The plasticizer is an ester compound having two or more ester groups in the molecule, and at least one of the alcohol components constituting the ester compound averages 0 alkylene oxides having 2 to 3 carbon atoms per hydroxyl group. It is an ester compound which is an alcohol to which 5 to 8 mol is added, and the content of the (PC) organic crystal nucleating agent in the layer is 0.05% by mass or more and 1.0% by mass or less.
Layer Q is a layer of the polylactic acid resin composition containing the (QA) polylactic acid resin and the (QC) organic crystal nucleating agent, and the layer contains the (QC) organic crystal nucleating agent. The amount is more than 0.3% by mass and 0.8 % by mass or less,
Here, when the layer Q further contains the (Q-B) plasticizer, the content of the (P-B) plasticizer in the layer P is higher than that of the (Q-B) plasticizer in the layer Q. A laminated sheet of a polylactic acid resin composition having a content higher than that of the sheet, wherein at least one outermost layer on the front surface side and the back surface side is the layer P.
(i)分子中に2個以上のエステル基を有するエステル化合物であって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2〜3のアルキレンオキサイドを平均0.5〜8モル付加したアルコールであるエステル化合物、及び
(ii)式(I):
R1O−CO−R2−CO−〔(OR3)mO−CO−R2−CO−〕nOR1 (I)
(式中、R1は炭素数が1〜4のアルキル基、R2は炭素数が2〜4のアルキレン基、R3は炭素数が2又は3のアルキレン基であり、mは1〜6の数、nは1〜12の数を示し、但し、全てのR2は同一でも異なっていてもよく、全てのR3は同一でも異なっていてもよい)
で表される化合物
からなる群から選ばれる1種又は2種以上を含んでなる、請求項1〜4いずれか記載のポリ乳酸樹脂組成物積層シート。 ( QB) The plasticizer is
(I) An ester compound having two or more ester groups in the molecule, and at least one of the alcohol components constituting the ester compound contains an average of 0.5 alkylene oxide having 2 to 3 carbon atoms per hydroxyl group. Ester compounds that are alcohols with ~ 8 mol added, and formula (I):
R 1 O-CO-R 2 -CO-[(OR 3 ) m O-CO-R 2- CO-] n OR 1 (I)
(In the formula, R 1 is an alkyl group having 1 to 4 carbon atoms, R 2 is an alkylene group having 2 to 4 carbon atoms, R 3 is an alkylene group having 2 or 3 carbon atoms, and m is 1 to 6 , N indicates a number from 1 to 12, but all R 2s may be the same or different, and all R 3s may be the same or different).
The polylactic acid resin composition laminated sheet according to any one of claims 1 to 4 , which comprises one kind or two or more kinds selected from the group consisting of the compounds represented by.
工程(1):(P−A)ポリ乳酸樹脂、(P−B)可塑剤、及び(P−C)有機結晶核剤を含有する原料を溶融混練して、層Pを構成するポリ乳酸樹脂組成物を調製する工程であって、層中の(P−B)可塑剤が分子中に2個以上のエステル基を有するエステル化合物であって、該エステル化合物を構成するアルコール成分の少なくとも1種が水酸基1個当たり炭素数2〜3のアルキレンオキサイドを平均0.5〜8モル付加したアルコールであるエステル化合物であり、層中の(P−C)有機結晶核剤の含有量が0.05質量%以上1.0質量%以下である工程
工程(2):(Q−A)ポリ乳酸樹脂、及び(Q−C)有機結晶核剤を含有する原料を溶融混練して、層Qを構成するポリ乳酸樹脂組成物を調製する工程であって、層中の(Q−C)有機結晶核剤の含有量が0.3質量%を超えて0.8質量%以下であり、
ここで、層Q中にさらに(Q−B)可塑剤を含む場合においては、層P中の(P−B)可塑剤の含有量の方が層Q中の(Q−B)可塑剤の含有量より多い工程
工程(3):工程(1)で得られた層Pのポリ乳酸樹脂組成物と、工程(2)で得られた層Qのポリ乳酸樹脂組成物とを層Pがシートの表面側と裏面側の少なくとも一方の最外層になるように溶融共押出成形する工程 A method for producing a polylactic acid resin composition laminated sheet containing a plurality of layers of a polylactic acid resin composition, which comprises the following steps (1), (2), and (3) to produce a polylactic acid resin composition laminated sheet. Method.
Step (1): Polylactic acid resin constituting layer P by melt-kneading a raw material containing (PA) polylactic acid resin, (P-B) plasticizer, and (PC) organic crystal nucleating agent. In the step of preparing the composition, the (P-B) plastic agent in the layer is an ester compound having two or more ester groups in the molecule, and at least one of the alcohol components constituting the ester compound. Is an ester compound in which an average of 0.5 to 8 mol of alkylene oxide having 2 to 3 carbon atoms per hydroxyl group is added, and the content of the (PC) organic crystal nucleating agent in the layer is 0.05. Steps of mass% or more and 1.0 mass% or less Step (2): A raw material containing (QA) polylactic acid resin and (QC) organic crystal nucleating agent is melt-kneaded and kneaded. In the step of preparing the polylactic acid resin composition constituting the layer Q, the content of the (QC) organic crystal nucleating agent in the layer is more than 0.3% by mass and 0.8 % by mass or less. ,
Here, when the layer Q further contains the (Q-B) plasticizer, the content of the (P-B) plasticizer in the layer P is higher than that of the (Q-B) plasticizer in the layer Q. Steps greater than the content Step (3): The layer P is a sheet of the layer P polylactic acid resin composition obtained in the step (1) and the layer Q polylactic acid resin composition obtained in the step (2). A step of melt coextrusion molding so as to be the outermost layer of at least one of the front surface side and the back surface side of the
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