JP6927216B2 - Fluorine-containing polymer composition, fluororesin paint, painted articles - Google Patents
Fluorine-containing polymer composition, fluororesin paint, painted articles Download PDFInfo
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- JP6927216B2 JP6927216B2 JP2018527656A JP2018527656A JP6927216B2 JP 6927216 B2 JP6927216 B2 JP 6927216B2 JP 2018527656 A JP2018527656 A JP 2018527656A JP 2018527656 A JP2018527656 A JP 2018527656A JP 6927216 B2 JP6927216 B2 JP 6927216B2
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- Prior art keywords
- fluorine
- containing polymer
- vinyl ether
- solvent
- polymer composition
- Prior art date
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- 229910052731 fluorine Inorganic materials 0.000 title claims description 153
- 229920000642 polymer Polymers 0.000 title claims description 139
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims description 138
- 239000011737 fluorine Substances 0.000 title claims description 138
- 239000000203 mixture Substances 0.000 title claims description 121
- 239000003973 paint Substances 0.000 title claims description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 76
- 239000000178 monomer Substances 0.000 claims description 75
- 239000002904 solvent Substances 0.000 claims description 74
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 57
- 238000004519 manufacturing process Methods 0.000 claims description 45
- 239000003960 organic solvent Substances 0.000 claims description 38
- 238000009835 boiling Methods 0.000 claims description 35
- 238000006116 polymerization reaction Methods 0.000 claims description 35
- SKYXLDSRLNRAPS-UHFFFAOYSA-N 1,2,4-trifluoro-5-methoxybenzene Chemical compound COC1=CC(F)=C(F)C=C1F SKYXLDSRLNRAPS-UHFFFAOYSA-N 0.000 claims description 28
- 239000011248 coating agent Substances 0.000 claims description 27
- 238000000576 coating method Methods 0.000 claims description 27
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 26
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 claims description 25
- 238000005259 measurement Methods 0.000 claims description 24
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims description 18
- 150000008041 alkali metal carbonates Chemical class 0.000 claims description 18
- 125000001153 fluoro group Chemical group F* 0.000 claims description 17
- 229920002313 fluoropolymer Polymers 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 15
- 230000014759 maintenance of location Effects 0.000 claims description 14
- 239000012488 sample solution Substances 0.000 claims description 12
- 238000004364 calculation method Methods 0.000 claims description 11
- 238000004817 gas chromatography Methods 0.000 claims description 9
- 230000000379 polymerizing effect Effects 0.000 claims description 9
- 239000004811 fluoropolymer Substances 0.000 claims description 8
- VGIYPVFBQRUBDD-UHFFFAOYSA-N ethenoxycyclohexane Chemical group C=COC1CCCCC1 VGIYPVFBQRUBDD-UHFFFAOYSA-N 0.000 claims description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 7
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 claims description 6
- 239000007870 radical polymerization initiator Substances 0.000 claims description 6
- 239000012046 mixed solvent Substances 0.000 claims description 5
- 238000007865 diluting Methods 0.000 claims description 4
- 239000002612 dispersion medium Substances 0.000 claims description 3
- 239000011541 reaction mixture Substances 0.000 claims description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical group CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000243 solution Substances 0.000 description 29
- DQNSRQYYCSXZDF-UHFFFAOYSA-N 1,4-bis(ethenoxymethyl)cyclohexane Chemical compound C=COCC1CCC(COC=C)CC1 DQNSRQYYCSXZDF-UHFFFAOYSA-N 0.000 description 27
- 238000003860 storage Methods 0.000 description 24
- 125000004432 carbon atom Chemical group C* 0.000 description 18
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 18
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 11
- -1 hydroxyalkyl vinyl ethers Chemical class 0.000 description 11
- 239000012535 impurity Substances 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 10
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 9
- 229910000027 potassium carbonate Inorganic materials 0.000 description 9
- 239000005909 Kieselgur Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 7
- 238000004821 distillation Methods 0.000 description 7
- 238000001914 filtration Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 6
- 230000008859 change Effects 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000008096 xylene Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 4
- 150000002576 ketones Chemical class 0.000 description 4
- 239000011707 mineral Substances 0.000 description 4
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000005292 vacuum distillation Methods 0.000 description 4
- 229920001567 vinyl ester resin Polymers 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- HMBNQNDUEFFFNZ-UHFFFAOYSA-N 4-ethenoxybutan-1-ol Chemical compound OCCCCOC=C HMBNQNDUEFFFNZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 125000004430 oxygen atom Chemical group O* 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- HGXJDMCMYLEZMJ-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOOC(=O)C(C)(C)C HGXJDMCMYLEZMJ-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 2
- DXVYLFHTJZWTRF-UHFFFAOYSA-N Ethyl isobutyl ketone Chemical compound CCC(=O)CC(C)C DXVYLFHTJZWTRF-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 229920006217 cellulose acetate butyrate Polymers 0.000 description 2
- 238000004581 coalescence Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 238000011045 prefiltration Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 235000019260 propionic acid Nutrition 0.000 description 2
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical compound CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- YAOJJEJGPZRYJF-UHFFFAOYSA-N 1-ethenoxyhexane Chemical compound CCCCCCOC=C YAOJJEJGPZRYJF-UHFFFAOYSA-N 0.000 description 1
- MIMKRVLJPMYKID-UHFFFAOYSA-N 1-ethenoxynonane Chemical compound CCCCCCCCCOC=C MIMKRVLJPMYKID-UHFFFAOYSA-N 0.000 description 1
- HQOVXPHOJANJBR-UHFFFAOYSA-N 2,2-bis(tert-butylperoxy)butane Chemical compound CC(C)(C)OOC(C)(CC)OOC(C)(C)C HQOVXPHOJANJBR-UHFFFAOYSA-N 0.000 description 1
- AVTLBBWTUPQRAY-UHFFFAOYSA-N 2-(2-cyanobutan-2-yldiazenyl)-2-methylbutanenitrile Chemical compound CCC(C)(C#N)N=NC(C)(CC)C#N AVTLBBWTUPQRAY-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- PTTPXKJBFFKCEK-UHFFFAOYSA-N 2-Methyl-4-heptanone Chemical compound CC(C)CC(=O)CC(C)C PTTPXKJBFFKCEK-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- PGYJSURPYAAOMM-UHFFFAOYSA-N 2-ethenoxy-2-methylpropane Chemical compound CC(C)(C)OC=C PGYJSURPYAAOMM-UHFFFAOYSA-N 0.000 description 1
- VUIWJRYTWUGOOF-UHFFFAOYSA-N 2-ethenoxyethanol Chemical compound OCCOC=C VUIWJRYTWUGOOF-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- DSSAWHFZNWVJEC-UHFFFAOYSA-N 3-(ethenoxymethyl)heptane Chemical compound CCCCC(CC)COC=C DSSAWHFZNWVJEC-UHFFFAOYSA-N 0.000 description 1
- OJPSFJLSZZTSDF-UHFFFAOYSA-N 3-ethoxyprop-1-ene Chemical compound CCOCC=C OJPSFJLSZZTSDF-UHFFFAOYSA-N 0.000 description 1
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
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- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
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- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
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- 229910000831 Steel Inorganic materials 0.000 description 1
- MOOIXEMFUKBQLJ-UHFFFAOYSA-N [1-(ethenoxymethyl)cyclohexyl]methanol Chemical compound C=COCC1(CO)CCCCC1 MOOIXEMFUKBQLJ-UHFFFAOYSA-N 0.000 description 1
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- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
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- 230000009257 reactivity Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- WMOVHXAZOJBABW-UHFFFAOYSA-N tert-butyl acetate Chemical compound CC(=O)OC(C)(C)C WMOVHXAZOJBABW-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F214/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F214/18—Monomers containing fluorine
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F216/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
- C08F216/12—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an ether radical
- C08F216/14—Monomers containing only one unsaturated aliphatic radical
- C08F216/16—Monomers containing no hetero atoms other than the ether oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D127/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
- C09D127/02—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D127/12—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D129/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Coating compositions based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Coating compositions based on derivatives of such polymers
- C09D129/10—Homopolymers or copolymers of unsaturated ethers
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- Polymers & Plastics (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、含フッ素重合体組成物、フッ素樹脂塗料、および、塗装物品に関する。 The present invention relates to a fluorine-containing polymer composition, a fluororesin coating material, and a coated article.
含フッ素重合体と溶媒を含む組成物は、フッ素樹脂塗料の原料として好適に用いられる。含フッ素重合体組成物に含まれる含フッ素重合体には、通常、フルオロオレフィン単位と、それ以外の単量体に基づく単位とが含まれる。
特許文献1においては、フルオロオレフィン単位と、シクロへキシルビニルエーテル単位とを含む含フッ素重合体と溶媒とを含む含フッ素重合体組成物が開示されている。A composition containing a fluorine-containing polymer and a solvent is suitably used as a raw material for a fluororesin coating material. The fluorine-containing polymer contained in the fluorine-containing polymer composition usually contains a fluoroolefin unit and a unit based on other monomers.
Patent Document 1 discloses a fluorine-containing polymer composition containing a fluoroolefin unit, a cyclohexyl vinyl ether unit, and a solvent.
近年、フッ素樹脂塗料の用途の広がりに応じて、その原料として用いられる含フッ素重合体組成物の貯蔵安定性の一層の向上が求められている。なお、ここで貯蔵安定性とは、加熱環境下において、含フッ素重合体組成物中に含まれる含フッ素重合体の質量平均分子量の増加がないことを意味する。
本発明者は、特許文献1に記載の方法を参考にして、フルオロオレフィン単位およびシクロへキシルビニルエーテル単位を含む含フッ素重合体と溶媒とを含む含フッ素重合体組成物を製造し、その貯蔵安定性を検討した結果、昨今の要求レベルを満たさない場合があるのを知見した。In recent years, as the applications of fluororesin coating materials have expanded, it has been required to further improve the storage stability of the fluoropolymer composition used as a raw material thereof. Here, the storage stability means that the mass average molecular weight of the fluorine-containing polymer contained in the fluorine-containing polymer composition does not increase under a heating environment.
The present inventor has produced a fluorinated polymer composition containing a fluorinated polymer containing a fluoroolefin unit and a cyclohexyl vinyl ether unit and a solvent with reference to the method described in Patent Document 1, and is stable in storage thereof. As a result of examining the sex, it was found that it may not meet the recent demand level.
本発明は、上記課題に鑑みてなされたものであって、貯蔵安定性に優れる含フッ素重合体組成物、および含フッ素重合体の製造方法の提供を目的とする。
また、本発明は、含フッ素重合体組成物を含むフッ素樹脂塗料、および塗装物品の提供も目的とする。The present invention has been made in view of the above problems, and an object of the present invention is to provide a fluorinated polymer composition having excellent storage stability and a method for producing a fluorinated polymer.
Another object of the present invention is to provide a fluororesin coating material containing a fluorine-containing polymer composition and a coated article.
本発明者らは、上記課題を解決するために鋭意検討した結果、含フッ素重合体組成物中の所定の不純物成分の存在によって貯蔵安定性が影響を受けていることを知見し、さらに、その量を所定の範囲に調整すれば、所望の効果が得られることを知見して、本発明を完成した。
すなわち、本発明は以下の通りである。As a result of diligent studies to solve the above problems, the present inventors have found that the storage stability is affected by the presence of a predetermined impurity component in the fluorine-containing polymer composition, and further, the present inventions have found that the storage stability is affected by the presence of the predetermined impurity component. The present invention was completed by finding that a desired effect can be obtained by adjusting the amount within a predetermined range.
That is, the present invention is as follows.
[1]フルオロオレフィン単位とシクロへキシルビニルエーテル単位とを含む含フッ素重合体および溶媒(ただし、トルエンおよびアセトンを除く)を含む組成物であって、以下の面積割合算出法によって求められる面積割合ARが0.1〜3%であることを特徴とする含フッ素重合体組成物。
面積割合算出法:前記含フッ素重合体組成物100質量部に対してアセトン200質量部を加えて、前記含フッ素重合体組成物を希釈した希釈溶液を調製し、さらに、前記希釈溶液全質量に対して1質量%のトルエンを前記希釈溶液に加えてサンプル溶液を調製し、得られた前記サンプル溶液を用いてガスクロマトグラフィー測定を実施し、トルエンに由来するピークのピーク面積の0.5倍以下のピーク面積を有するピークを抽出して、抽出された前記ピークのピーク面積の総和を面積Aとし、抽出された前記ピークのうちシクロヘキサノールの保持時間よりも短時間側に現れる成分に由来するピークのピーク面積の総和を面積Bとし、以下の式(1)によって求められる値を面積割合ARとする。
式(1):面積割合AR(%)=(面積B/面積A)×100[1] A composition containing a fluorine-containing polymer containing a fluoroolefin unit and a cyclohexyl vinyl ether unit and a solvent (excluding toluene and acetone), and the area ratio AR obtained by the following area ratio calculation method. A fluoropolymer composition containing 0.1 to 3%.
Area ratio calculation method: Add 200 parts by mass of acetone to 100 parts by mass of the fluorine-containing polymer composition to prepare a diluted solution obtained by diluting the fluorine-containing polymer composition, and further add to the total mass of the diluted solution. On the other hand, 1% by mass of toluene was added to the diluted solution to prepare a sample solution, and gas chromatography measurement was carried out using the obtained sample solution to obtain 0.5 times the peak area of the peak derived from toluene. A peak having the following peak areas is extracted, and the sum of the peak areas of the extracted peaks is defined as area A, which is derived from a component of the extracted peaks that appears on the side shorter than the retention time of cyclohexanol. Let the sum of the peak areas of the peaks be the area B, and let the value obtained by the following equation (1) be the area ratio AR.
Equation (1): Area ratio AR (%) = (Area B / Area A) × 100
[2]前記フルオロオレフィン単位の含有量が、前記含フッ素重合体が含む全単位に対して、30〜70モル%であり、前記シクロへキシルビニルエーテル単位の含有量が、前記含フッ素重合体が含む全単位に対して、10〜50モル%である、[1]の含フッ素重合体組成物。
[3]前記面積割合ARが0.1〜1.5%である、[1]または[2]の含フッ素重合体組成物。
[4]前記フルオロオレフィン単位が、テトラフルオロエチレン単位またはクロロトリフルオロエチレン単位である、[1]〜[3]のいずれかの含フッ素重合体組成物。
[5]含フッ素重合体が、さらに架橋性基を有する単位を含む、[1]〜[4]のいずれかの含フッ素重合体組成物。
[6]前記架橋性基を有する単位が、水酸基を有する単位である、[5]の含フッ素重合体組成物。
[7]含フッ素重合体が、さらに、フルオロオレフィン、シクロへキシルビニルエーテルおよび架橋性基を有する単量体以外の第4の単量体に基づく単位を含む、[1]〜[6]のいずれかの含フッ素重合体組成物。
[8]前記第4の単量体に基づく単位が、フッ素原子を有しない単量体に基づく単位である、[7]の含フッ素重合体組成物。[2] The content of the fluoroolefin unit is 30 to 70 mol% with respect to all the units contained in the fluorine-containing polymer, and the content of the cyclohexyl vinyl ether unit is the content of the fluorine-containing polymer. The fluorine-containing polymer composition according to [1], which is 10 to 50 mol% with respect to all the units contained.
[3] The fluorine-containing polymer composition according to [1] or [2], wherein the area ratio AR is 0.1 to 1.5%.
[4] The fluorine-containing polymer composition according to any one of [1] to [3], wherein the fluoroolefin unit is a tetrafluoroethylene unit or a chlorotrifluoroethylene unit.
[5] The fluorine-containing polymer composition according to any one of [1] to [4], wherein the fluorine-containing polymer further contains a unit having a crosslinkable group.
[6] The fluorine-containing polymer composition according to [5], wherein the unit having a crosslinkable group is a unit having a hydroxyl group.
[7] Any of [1] to [6], wherein the fluorine-containing polymer further contains a unit based on a fourth monomer other than a fluoroolefin, a cyclohexyl vinyl ether and a monomer having a crosslinkable group. Fluorine-containing polymer composition.
[8] The fluorine-containing polymer composition according to [7], wherein the unit based on the fourth monomer is a unit based on a monomer having no fluorine atom.
[9]フルオロオレフィンとシクロへキシルビニルエーテルとを含む単量体混合物を重合して含フッ素重合体を製造する方法であって、シクロへキシルビニルエーテルを精製して、シクロへキシルビニルエーテルに含有される、シクロヘキサノールよりも低沸点の化合物の下記面積率が0.15%以下であるシクロへキシルビニルエーテルとし、該精製後のシクロへキシルビニルエーテルを前記重合に使用することを特徴とする含フッ素重合体の製造方法。
面積率:ガスクロマトグラフィーによるシクロへキシルビニルエーテルの測定において、得られたガスクロマトグラム中の全てのピークのピーク面積の総和に対する、シクロヘキサノールの保持時間よりも短時間側に現れる成分由来のピークのピーク面積の総和の割合。
[10]溶媒または分散媒の存在下に前記単量体混合物を重合させる、[9]の含フッ素重合体の製造方法。[9] A method for producing a fluorine-containing polymer by polymerizing a monomer mixture containing a fluoroolefin and a cyclohexyl vinyl ether, wherein the cyclohexyl vinyl ether is purified and contained in the cyclohexyl vinyl ether. , A fluorine-containing polymer characterized in that a cyclohexyl vinyl ether having the following area ratio of a compound having a boiling point lower than that of cyclohexanol is 0.15% or less, and the purified cyclohexyl vinyl ether is used for the polymerization. Manufacturing method.
Area ratio: In the measurement of cyclohexyl vinyl ether by gas chromatography, the peaks derived from the components appearing on the side shorter than the retention time of cyclohexanol with respect to the sum of the peak areas of all the peaks in the obtained gas chromatogram. Percentage of total area.
[10] The method for producing a fluorine-containing polymer according to [9], wherein the monomer mixture is polymerized in the presence of a solvent or a dispersion medium.
[11]フルオロオレフィンとシクロへキシルビニルエーテルとを含む単量体混合物をラジカル重合開始剤、アルカリ金属炭酸塩および重合溶媒の存在下に重合して含フッ素重合体を製造する方法であって、重合溶媒が炭素数1〜6のアルコールと該アルコールよりも20℃以上高沸点の有機溶媒との混合溶媒であり、重合後反応混合物から前記アルコールを減圧留去して析出した前記アルカリ金属炭酸塩を除去するとともに、前記アルコールの減圧留去を該アルコールの減圧溜去に通常使用される温度および減圧度を超えかつ前記有機溶媒が減圧留去されない条件で行い、前記有機溶媒に溶解した含フッ素重合体を得ることを特徴とする含フッ素重合体の製造方法。
[12]前記有機溶媒が110℃以上の沸点を有する有機溶媒であり、前記アルコールがエタノールであり、エタノールの減圧留去を65℃以上の温度、45Torr以下の減圧度で行う、[11]の含フッ素重合体の製造方法。
[13]前記シクロへキシルビニルエーテルが、シクロヘキサノールよりも低沸点の化合物を含有し、該化合物の下記面積率が0.15%以下のシクロへキシルビニルエーテルである、[11]または[12]の含フッ素重合体の製造方法。
面積率:ガスクロマトグラフィーによるシクロへキシルビニルエーテルの測定において、得られたガスクロマトグラム中の全てのピークのピーク面積の総和に対する、シクロヘキサノールの保持時間よりも短時間側に現れる成分由来のピークのピーク面積の総和の割合。[11] A method for producing a fluorine-containing polymer by polymerizing a monomer mixture containing a fluoroolefin and a cyclohexyl vinyl ether in the presence of a radical polymerization initiator, an alkali metal carbonate and a polymerization solvent. The solvent is a mixed solvent of an alcohol having 1 to 6 carbon atoms and an organic solvent having a boiling point higher than that of the alcohol by 20 ° C. or higher. While removing the alcohol, the alcohol was distilled off under reduced pressure under the conditions that the temperature and degree of reduced pressure normally used for the vacuum distillation of the alcohol were exceeded and the organic solvent was not distilled off under reduced pressure, and the fluorine-containing weight dissolved in the organic solvent was obtained. A method for producing a fluorine-containing polymer, which comprises obtaining a coalescence.
[12] The organic solvent is an organic solvent having a boiling point of 110 ° C. or higher, the alcohol is ethanol, and ethanol is distilled off under reduced pressure at a temperature of 65 ° C. or higher and a reduced pressure of 45 Torr or lower. A method for producing a fluorine-containing polymer.
[13] The cyclohexyl vinyl ether according to [11] or [12], wherein the cyclohexyl vinyl ether contains a compound having a boiling point lower than that of cyclohexanol, and the following area ratio of the compound is 0.15% or less. A method for producing a fluorine-containing polymer.
Area ratio: In the measurement of cyclohexyl vinyl ether by gas chromatography, the peaks derived from the components appearing on the side shorter than the retention time of cyclohexanol with respect to the sum of the peak areas of all the peaks in the obtained gas chromatogram. Percentage of total area.
[14]前記[1]〜[8]のいずれかの含フッ素重合体組成物を含む、フッ素樹脂塗料。
[15]物品と、[14]のフッ素樹脂塗料から前記物品上に形成されてなる塗膜と、を有する塗装物品。[14] A fluororesin coating material containing the fluorine-containing polymer composition according to any one of the above [1] to [8].
A painted article comprising the article [15] and a coating film formed on the article from the fluororesin coating material of [14].
本発明によれば、貯蔵安定性に優れる含フッ素重合体組成物を提供できる。
また、本発明によれば、含フッ素重合体組成物を含むフッ素樹脂塗料および塗装物品も提供できる。According to the present invention, it is possible to provide a fluorine-containing polymer composition having excellent storage stability.
Further, according to the present invention, a fluororesin coating material and a coated article containing a fluorine-containing polymer composition can also be provided.
本発明における用語の意味は以下の通りである。
「単位」とは、単量体の重合により直接形成された、該単量体1分子に由来する原子団と、該原子団の一部を化学変換して得られる原子団との総称である。重合体が含む全単位に対する、それぞれの単位の含有量(モル%)は、重合体を核磁気共鳴スペクトル法により分析して求められる。なお、特定の単量体に基づく単位をその単量体名に「単位」を付して表す。
「数平均分子量」および「質量平均分子量」は、ポリスチレンを標準物質としてゲルパーミエーションクロマトグラフィーで測定される値である。「数平均分子量」は「Mn」ともいい、「質量平均分子量」は「Mw」ともいう。
「中間粒度」とは、粒子径の小さいほうから質量%を積算して50質量%になる粒子径を意味する。The meanings of the terms in the present invention are as follows.
The "unit" is a general term for an atomic group derived from one molecule of the monomer directly formed by polymerization of the monomer and an atomic group obtained by chemically converting a part of the atomic group. .. The content (mol%) of each unit with respect to all the units contained in the polymer is determined by analyzing the polymer by nuclear magnetic resonance spectral method. A unit based on a specific monomer is represented by adding a "unit" to the monomer name.
The "number average molecular weight" and the "mass average molecular weight" are values measured by gel permeation chromatography using polystyrene as a standard substance. The "number average molecular weight" is also referred to as "Mn", and the "mass average molecular weight" is also referred to as "Mw".
The "intermediate particle size" means a particle size that is 50% by mass by accumulating mass% from the smallest particle size.
本発明の含フッ素重合体組成物(以下、「本組成物」ともいう。)の特徴点としては、後段で詳述する面積割合算出法によって得られる面積割合ARの範囲が所定の範囲である点が挙げられる。
本発明者らは、従来技術について検討した結果、本組成物中に微量に含まれる所定の成分(不純物成分)が組成物の貯蔵安定性に悪影響を及ぼすのを知見している。具体的には、まず、そもそも本組成物には、含フッ素重合体を製造するために用いられる単量体由来の不純物成分が不可避的に含まれる。前記不純物成分としては、シクロヘキシルビニルエーテルを合成する際に使用されるシクロヘキサノールの残渣や、シクロヘキシルビニルエーテルを合成する際に生じる副生成物残渣等が挙げられる。なかでも、ガスクロマトグラフィー測定(以下、「GC測定」ともいう。)において、主に、シクロヘキサノールの保持時間より短時間側に現れる成分(ただし、後述するように、アセトンやトルエン等は含まれない。)が、本組成物の貯蔵安定性に影響を与えるのを、本発明者らは知見している。
そこで、本発明者らは、前記成分の含有量を所定量以下に制御すれば、貯蔵安定性が向上するのを見出した。なお、前記成分が貯蔵安定性に関連している詳細な理由は不明だが、前記成分が本組成物中の含フッ素重合体同士の架橋を促すため、貯蔵安定性が悪化していると推測される。As a feature of the fluorine-containing polymer composition of the present invention (hereinafter, also referred to as “the present composition”), the range of the area ratio AR obtained by the area ratio calculation method described in detail later is a predetermined range. There are points.
As a result of studying the prior art, the present inventors have found that a predetermined component (impurity component) contained in a trace amount in the present composition adversely affects the storage stability of the composition. Specifically, first of all, the present composition inevitably contains an impurity component derived from a monomer used for producing a fluorine-containing polymer. Examples of the impurity component include a residue of cyclohexanol used when synthesizing cyclohexyl vinyl ether, a by-product residue generated when synthesizing cyclohexyl vinyl ether, and the like. Among them, in gas chromatography measurement (hereinafter, also referred to as "GC measurement"), components appearing on the side shorter than the retention time of cyclohexanol (however, acetone, toluene and the like are included, as will be described later). However, the present inventors have found that it affects the storage stability of the composition.
Therefore, the present inventors have found that the storage stability is improved by controlling the content of the component to a predetermined amount or less. Although the detailed reason why the component is related to the storage stability is unknown, it is presumed that the storage stability is deteriorated because the component promotes cross-linking between the fluorine-containing polymers in the present composition. NS.
以下では、まず、面積割合ARの算出方法(以下、「面積割合算出法」ともいう。)について詳述する。
本面積割合算出法では、GC測定を利用する。GC測定に供されるサンプル溶液の調製方法は、以下の通りである。
まず、含フッ素重合体組成物を用意し、含フッ素重合体組成物100質量部に対してアセトン200質量部を加えて、含フッ素重合体組成物を希釈した希釈溶液を調製する。
次いで、前記希釈溶液の全質量に対して1質量%のトルエンを、前記希釈溶液に加えて、サンプル溶液を調製する。後述するように、GC測定において、トルエンは含フッ素重合体組成物中に含まれる微量成分のピークを抽出する基準とするために添加する。In the following, first, the calculation method of the area ratio AR (hereinafter, also referred to as “area ratio calculation method”) will be described in detail.
In this area ratio calculation method, GC measurement is used. The method for preparing the sample solution to be used for GC measurement is as follows.
First, a fluorinated polymer composition is prepared, and 200 parts by mass of acetone is added to 100 parts by mass of the fluorinated polymer composition to prepare a diluted solution obtained by diluting the fluorinated polymer composition.
Then, 1% by mass of toluene with respect to the total mass of the diluted solution is added to the diluted solution to prepare a sample solution. As will be described later, in the GC measurement, toluene is added as a reference for extracting the peak of the trace component contained in the fluorine-containing polymer composition.
次いで、得られたサンプル溶液を用いてGC測定を実施する。
GC測定は、Agilent Technologies社製のガスクロマトグラフ(検出器:FID)を用いて、以下の条件にて行う。
(サンプル注入量)1.0μL(注入モード)スプリット(キャリアガス)He(注入口温度)240℃(圧力)199.9kPa(トータルフロー)179mL/min(スプリット比)100:1(スプリット流量)174mL/min(カラム)キャピラリーカラム DB1301(長さ60m×内径0.25mm、膜厚1.00μm)(カラム圧力)199.9kPa(カラム流量)1.7mL/min(平均線速度)29.0cm/sec(カラムオーブン温度プログラム)40℃で10分間保持後、10℃/minで昇温し、250℃で25分間保持(検出器)水素炎イオン化検出法(FID)(検出器温度)250℃。Then, GC measurement is performed using the obtained sample solution.
The GC measurement is performed under the following conditions using a gas chromatograph (detector: FID) manufactured by Agilent Technologies.
(Sample injection volume) 1.0 μL (Injection mode) Split (Carrier gas) He (Injection port temperature) 240 ° C. (Pressure) 199.9 kPa (Total flow) 179 mL / min (Split ratio) 100: 1 (Split flow rate) 174 mL / Min (column) Capillary column DB1301 (length 60 m x inner diameter 0.25 mm, film thickness 1.00 μm) (column pressure) 199.9 kPa (column flow rate) 1.7 mL / min (average linear velocity) 29.0 cm / sec ( Column oven temperature program) After holding at 40 ° C. for 10 minutes, raise the temperature at 10 ° C./min and hold at 250 ° C. for 25 minutes (detector) Flame ionization detection method (FID) (detector temperature) 250 ° C.
GC測定によって得られるガスクロマトグラムより、まず、トルエンに由来するピークのピーク面積の、0.5倍以下のピーク面積を有するピークを抽出する。ここでは、本組成物に所定量加えられるトルエンに由来するピークのピーク面積を基準にして、本組成物中に含まれる微量成分に関連するピークを抽出する。前記サンプル溶液に加えられたアセトンは、トルエンよりも量が多いため、アセトンのピークはトルエンのピークよりも大きなピークとして現れ、抽出の際に除外される。また、本組成物中の溶媒は、通常、トルエンよりもその含有量は多いため、抽出の際に、溶媒に該当するピークは除外される。つまり、抽出により、本組成物中に含まれる微量成分(主に、不純物成分)に関連するピークを抽出できる。 From the gas chromatogram obtained by GC measurement, first, a peak having a peak area of 0.5 times or less the peak area of the peak derived from toluene is extracted. Here, the peaks related to the trace components contained in the present composition are extracted based on the peak area of the peak derived from toluene added to the present composition in a predetermined amount. Since the amount of acetone added to the sample solution is larger than that of toluene, the peak of acetone appears as a peak larger than the peak of toluene and is excluded during extraction. Further, since the solvent in the present composition usually has a higher content than toluene, the peak corresponding to the solvent is excluded at the time of extraction. That is, by extraction, peaks related to trace components (mainly impurity components) contained in the present composition can be extracted.
次いで、抽出されたピークのピーク面積の総和を面積Aとする。
また、抽出されたピークのうち、シクロヘキサノールの保持時間よりも短時間側に現れる成分に由来するピークのピーク面積の総和を面積Bとする。なお、そもそも抽出されたピークの中には溶媒由来のピークのピーク面積、アセトン由来のピークおよびトルエン由来のピークは含まれていないため、面積Bを算出する際には、溶媒由来のピーク、アセトン由来のピークのピーク面積およびトルエン由来のピークのピーク面積は含まれない。
なお、前記面積Bを算出する際に、シクロヘキサノールの保持時間を算出するために、シクロヘキサノール単体を用いてGC測定を行い、事前に、シクロヘキサノールの保持時間を得ることができる。
得られた面積Aおよび面積Bを用いて、以下の式(1)によって面積割合ARを求める。
式(1):面積割合AR(%)=(面積B/面積A)×100Next, the total peak area of the extracted peaks is defined as the area A.
Further, among the extracted peaks, the total peak area of the peaks derived from the components appearing on the side shorter than the retention time of cyclohexanol is defined as the area B. Since the extracted peaks do not include the peak area of the solvent-derived peak, the acetone-derived peak, and the toluene-derived peak, when calculating the area B, the solvent-derived peak and acetone The peak area of the peak derived from and the peak area of the peak derived from toluene are not included.
When calculating the area B, in order to calculate the retention time of cyclohexanol, GC measurement can be performed using cyclohexanol alone, and the retention time of cyclohexanol can be obtained in advance.
Using the obtained area A and area B, the area ratio AR is calculated by the following formula (1).
Equation (1): Area ratio AR (%) = (Area B / Area A) × 100
本組成物における面積割合ARの範囲は、本組成物の貯蔵安定性の点から、0.1〜3%であり、0.1〜3.0%が好ましく、0.1〜1.5%がより好ましく、0.1〜1.0%が特に好ましい。
面積割合ARが3%超の場合、本組成物の貯蔵安定性が劣る。また、本組成物中の微量成分を除去できる技術的な限度として、前記面積割合ARの下限値(0.1%)がある。面積割合ARを0.1%未満とするためには、非常に純度の高く、高価なシクロヘキシルビニルエーテルを用いる必要があるため、工業的な点で劣る。The range of the area ratio AR in the present composition is 0.1 to 3%, preferably 0.1 to 3.0%, preferably 0.1 to 1.5% from the viewpoint of storage stability of the present composition. Is more preferable, and 0.1 to 1.0% is particularly preferable.
When the area ratio AR is more than 3%, the storage stability of the present composition is inferior. Further, as a technical limit for removing trace components in the composition, there is a lower limit value (0.1%) of the area ratio AR. In order to make the area ratio AR less than 0.1%, it is necessary to use a very pure and expensive cyclohexyl vinyl ether, which is inferior in terms of industry.
本組成物は、所定の単位を含む含フッ素重合体と溶媒とを含む。
含フッ素重合体は、フルオロオレフィン単位と、シクロへキシルビニルエーテル単位とを含む。なお、以下、シクロへキシルビニルエーテルを「CHVE」ともいう。
フルオロオレフィンは、水素原子の1個以上がフッ素原子で置換されたオレフィンである。フルオロオレフィンは、フッ素原子で置換されていない水素原子の1個以上が塩素原子で置換されていてもよい。
フルオロオレフィンとしては、CF2=CF2、CF2=CFCl、CF2=CFCF3およびCF2=CH2が好ましく、CF2=CF2(テトラフルオロエチレン)およびCF2=CFCl(クロロトリフルオロエチレン)がより好ましい。
フルオロオレフィンは、1種を単独使用してもよく、2種以上を併用してもよい。The composition comprises a fluorinated polymer containing a predetermined unit and a solvent.
The fluorine-containing polymer contains a fluoroolefin unit and a cyclohexyl vinyl ether unit. Hereinafter, cyclohexyl vinyl ether is also referred to as "CHVE".
A fluoroolefin is an olefin in which one or more hydrogen atoms are substituted with fluorine atoms. In the fluoroolefin, one or more hydrogen atoms which are not substituted with fluorine atoms may be substituted with chlorine atoms.
As the fluoroolefin, CF 2 = CF 2 , CF 2 = CFCl, CF 2 = CFCF 3 and CF 2 = CH 2 are preferable, and CF 2 = CF 2 (tetrafluoroethylene) and CF 2 = CFCl (chlorotrifluoroethylene) are preferable. ) Is more preferable.
As the fluoroolefin, one type may be used alone, or two or more types may be used in combination.
フルオロオレフィン単位の含有量は、含フッ素重合体が含む全単位に対して、30〜70モル%が好ましく、40〜60モル%がより好ましく、45〜55モル%が特に好ましい。フルオロオレフィン単位の含有量が30モル%以上であれば、本発明のフッ素樹脂塗料から形成されてなる塗膜(以下、「本塗膜」ともいう。)の耐候性により優れる。フルオロオレフィン単位の含有量が70モル%以下であれば、含フッ素重合体の溶媒への溶解性や分散性により優れる。 The content of the fluoroolefin unit is preferably 30 to 70 mol%, more preferably 40 to 60 mol%, and particularly preferably 45 to 55 mol% with respect to all the units contained in the fluorine-containing polymer. When the content of the fluoroolefin unit is 30 mol% or more, the weather resistance of the coating film formed from the fluororesin coating film of the present invention (hereinafter, also referred to as “the present coating film”) is excellent. When the content of the fluoroolefin unit is 70 mol% or less, the solubility and dispersibility of the fluorine-containing polymer in the solvent are excellent.
CHVE単位の含有量は、含フッ素重合体が含む全単位に対して、10〜50モル%が好ましく、10〜45モル%がより好ましく、15〜40モル%が特に好ましい。CHVE単位の含有量が10モル%以上であれば、含フッ素重合体の溶媒への溶解性や分散性により優れる。CHVE単位の含有量が50モル%以下であれば、本塗膜の耐候性に優れる。 The content of CHVE units is preferably 10 to 50 mol%, more preferably 10 to 45 mol%, and particularly preferably 15 to 40 mol% with respect to all the units contained in the fluorine-containing polymer. When the content of CHVE units is 10 mol% or more, the solubility and dispersibility of the fluorine-containing polymer in a solvent are excellent. When the content of CHVE units is 50 mol% or less, the weather resistance of this coating film is excellent.
含フッ素重合体には、フルオロオレフィン単位およびCHVE単位以外の単位が含まれていてもよい。以下、フルオロオレフィンおよびCHVE以外の単量体を「他の単量体」といい、該他の単量体に基づく単位を「他の単位」という。
含フッ素重合体に含まれる他の単位は2種以上であってもよい。また、他の単位はフッ素原子を有する単位であってもよく、フッ素原子を有しない単位であってもよい。また、他の単位は後述の架橋性基を有する単位であってもよい。他の単位のうち架橋性基を有する単位以外の単位が第4の単位である。含フッ素重合体は、少なくとも1種の他の単位を含むことが好ましい。
他の単位としては、フッ素原子を有しない単位が好ましい。また、含フッ素重合体に含まれるフッ素原子を有しない単位としては、架橋性基を有する単位と第4の単位(すなわち、架橋性基を有しない単位)の少なくとも2種の他の単位を含むことがより好ましい。
フッ素原子を有さない他の単量体としては、フッ素原子を有さず、重合性基を有する化合物であればよく、具体例としては、フッ素原子を有さない、ビニルエーテル、アリルエーテル、ビニルエステル、アリルエステル、α−オレフィン、アクリレート、メタクリレートが挙げられる。
なお、フッ素原子を有さない単量体としては、フルオロオレフィンとの反応性の点から、フッ素原子を有さないビニル系単量体が好ましく、フッ素原子を有さないビニルエーテル、ビニルエステルがより好ましい。The fluorine-containing polymer may contain units other than the fluoroolefin unit and the CHVE unit. Hereinafter, monomers other than fluoroolefins and CHVE will be referred to as "other monomers", and units based on the other monomers will be referred to as "other units".
The other units contained in the fluorine-containing polymer may be two or more. Further, the other unit may be a unit having a fluorine atom or a unit having no fluorine atom. Further, the other unit may be a unit having a crosslinkable group described later. Among the other units, the unit other than the unit having a crosslinkable group is the fourth unit. The fluorine-containing polymer preferably contains at least one other unit.
As the other unit, a unit having no fluorine atom is preferable. Further, the unit having no fluorine atom contained in the fluorine-containing polymer includes at least two other units of a unit having a crosslinkable group and a fourth unit (that is, a unit having no crosslinkable group). Is more preferable.
The other monomer having no fluorine atom may be a compound having no fluorine atom and having a polymerizable group, and specific examples thereof include vinyl ether, allyl ether, and vinyl having no fluorine atom. Examples include esters, allyl esters, α-olefins, acrylates and methacrylates.
As the monomer having no fluorine atom, a vinyl-based monomer having no fluorine atom is preferable, and vinyl ether and vinyl ester having no fluorine atom are more preferable from the viewpoint of reactivity with fluoroolefin. preferable.
前記フッ素原子を有さない他の単量体の好適態様の一つとしては、架橋性基を有する単量体(以下、「単量体I」ともいう。)が挙げられる。後段で詳述するように、含フッ素重合体が架橋性基を有する場合、フッ素樹脂塗料に硬化剤を含ませることで、本塗膜の耐候性、耐水性、耐薬品性、耐熱性等をさらに向上できる。
架橋性基としては、活性水素を有する官能基(ヒドロキシ基、カルボキシ基、アミノ基等)、加水分解性シリル基(アルコキシシリル基等)等が好ましく、ヒドロキシ基が特に好ましい。One of the preferred embodiments of the other monomer having no fluorine atom is a monomer having a crosslinkable group (hereinafter, also referred to as “monomer I”). As will be described in detail later, when the fluoropolymer has a crosslinkable group, the fluororesin coating material contains a curing agent to improve the weather resistance, water resistance, chemical resistance, heat resistance, etc. of the present coating film. It can be further improved.
As the crosslinkable group, a functional group having an active hydrogen (hydroxy group, carboxy group, amino group, etc.), a hydrolyzable silyl group (alkoxysilyl group, etc.) and the like are preferable, and a hydroxy group is particularly preferable.
単量体Iとしては、ヒドロキシアルキルビニルエーテル、ヒドロキシアルキルビニルエステル、ヒドロキシアルキルアリルエーテル、ヒドロキシアルキルアリルエステル、ヒドロキシアルキルアクリレート、ヒドロキシアルキルメタクリレート等が挙げられ、フルオロオレフィンとの共重合性および本塗膜の耐候性の点から、ヒドロキシアルキルビニルエーテルが好ましい。
単量体Iの具体例としては、2−ヒドロキシエチルビニルエーテル、4−ヒドロキシブチルビニルエーテル、シクロヘキサンジメタノールモノビニルエーテル、2−ヒドロキシエチルアリルエーテル、2−ヒドロキシエチルアクリレート、2−ヒドロキシエチルメタクリレートが挙げられる。
単量体Iは、1種を単独使用してもよく、2種以上を併用してもよい。Examples of the monomer I include hydroxyalkyl vinyl ethers, hydroxyalkyl vinyl esters, hydroxyalkyl allyl ethers, hydroxyalkyl allyl esters, hydroxyalkyl acrylates, hydroxyalkyl methacrylates, etc., which are copolymerizable with fluoroolefins and of the present coating film. From the viewpoint of weather resistance, hydroxyalkyl vinyl ether is preferable.
Specific examples of the monomer I include 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, cyclohexanedimethanol monovinyl ether, 2-hydroxyethyl allyl ether, 2-hydroxyethyl acrylate, and 2-hydroxyethyl methacrylate.
As the monomer I, one type may be used alone, or two or more types may be used in combination.
単量体Iの好適態様としては、下式(2)で表される単量体が挙げられる。
式(2) CH2=CX1(CH2)n1−Q1−R1−Y
式中、X1は、水素原子またはメチル基である。
n1は、0または1である。
Q1は、酸素原子、−C(O)O−または−O(O)C−であり、酸素原子が好ましい。
R1は、分岐構造または環構造を有していてもよい炭素数2〜20のアルキレン基であり、シクロヘキサン−1,4−ジメチレン基またはn−ノニレン基が好ましい。
Yは、架橋性基であり、ヒドロキシ基、カルボキシ基またはアミノ基が好ましく、ヒドロキシ基がより好ましい。A preferred embodiment of the monomer I is a monomer represented by the following formula (2).
Equation (2) CH 2 = CX 1 (CH 2 ) n1- Q 1- R 1- Y
In the formula, X 1 is a hydrogen atom or a methyl group.
n1 is 0 or 1.
Q 1 is an oxygen atom, −C (O) O− or −O (O) C−, and an oxygen atom is preferable.
R 1 is an alkylene group having 2 to 20 carbon atoms which may have a branched structure or a ring structure, and a cyclohexane-1,4-dimethylene group or an n-nonylene group is preferable.
Y is a crosslinkable group, preferably a hydroxy group, a carboxy group or an amino group, and more preferably a hydroxy group.
単量体Iに基づく単位の含有量は、本組成物の貯蔵安定性の点から、含フッ素重合体が含む全単位に対して、0〜20モル%が好ましく、0〜18モル%がより好ましく、0〜15モル%が特に好ましい。 From the viewpoint of storage stability of the present composition, the content of the unit based on the monomer I is preferably 0 to 20 mol%, more preferably 0 to 18 mol%, based on all the units contained in the fluorine-containing polymer. Preferably, 0 to 15 mol% is particularly preferable.
第4の単位となる単量体の好適態様としては、フッ素原子、環状炭化水素基、および架橋性基を有さない単量体(以下、「単量体II」ともいう。)が挙げられる。
単量体IIとしては、フッ素原子、環状炭化水素基、および架橋性基を有さない、ビニルエーテル、アリルエーテル、ビニルエステル、アリルエステル、オレフィン、アクリレート、メタクリレート等が挙げられる。
単量体IIの具体例としては、ノニルビニルエーテル、2−エチルヘキシルビニルエーテル、ヘキシルビニルエーテル、エチルビニルエーテル、n−ブチルビニルエーテル、tert−ブチルビニルエーテル、エチルアリルエーテル、ヘキシルアリルエーテル、カルボン酸(酢酸、酪酸、ピバリン酸、安息香酸、プロピオン酸等)のビニルエステル、カルボン酸(酢酸、酪酸、ピバリン酸、安息香酸、プロピオン酸等)のアリルエステル、エチレン、プロピレン、イソブチレンが挙げられる。
単量体IIは、1種を単独使用してもよく、2種以上を併用してもよい。Preferable embodiments of the monomer as the fourth unit include a monomer having no fluorine atom, cyclic hydrocarbon group, and crosslinkable group (hereinafter, also referred to as “monomer II”). ..
Examples of the monomer II include vinyl ethers, allyl ethers, vinyl esters, allyl esters, olefins, acrylates, and methacrylates having no fluorine atom, cyclic hydrocarbon group, and crosslinkable group.
Specific examples of Monomer II include nonyl vinyl ether, 2-ethylhexyl vinyl ether, hexyl vinyl ether, ethyl vinyl ether, n-butyl vinyl ether, tert-butyl vinyl ether, ethyl allyl ether, hexyl allyl ether, and carboxylic acid (acetic acid, butyric acid, pivalin). Examples thereof include vinyl esters of acids (acids, benzoic acid, propionic acid, etc.), allyl esters of carboxylic acids (acetic acid, butyric acid, pivalic acid, benzoic acid, propionic acid, etc.), ethylene, propylene, and isobutylene.
As the monomer II, one type may be used alone, or two or more types may be used in combination.
単量体IIの好適態様としては、下式(3)で表される単量体が挙げられる。
式(3) CH2=CX2(CH2)n2−Q2−R2
式中、X2は、水素原子またはメチル基である。
n2は、0または1である。
Q2は、酸素原子、−C(O)O−または−O(O)C−である。
R2は分岐構造を有していてもよい炭素数2〜20のアルキル基である。A preferred embodiment of the monomer II is a monomer represented by the following formula (3).
Equation (3) CH 2 = CX 2 (CH 2) n2 -Q 2 -R 2
In the formula, X 2 is a hydrogen atom or a methyl group.
n2 is 0 or 1.
Q 2 is an oxygen atom, a -C (O) O-or -O (O) C-.
R 2 is an alkyl group having 2 to 20 carbon atoms which may have a branched structure.
単量体IIに基づく単位の含有量は、本組成物の貯蔵安定性の点から、含フッ素重合体が含む全単位に対して、0〜50モル%が好ましく、5〜45モル%がより好ましく、15〜40モル%が特に好ましい。 From the viewpoint of storage stability of the present composition, the content of the unit based on Monomer II is preferably 0 to 50 mol%, more preferably 5 to 45 mol%, based on all the units contained in the fluorine-containing polymer. Preferably, 15-40 mol% is particularly preferred.
フルオロオレフィン単位、CHVE単位、単量体Iに基づく単位、および単量体IIに基づく単位の含有量は、含フッ素重合体が含む全単位に対してそれぞれこの順に、30〜70モル%、10〜50モル%、0〜20モル%、0〜50モル%が好ましい。 The contents of the fluoroolefin unit, the CHVE unit, the unit based on the monomer I, and the unit based on the monomer II are 30 to 70 mol% and 10 in this order with respect to all the units contained in the fluorine-containing polymer. It is preferably ~ 50 mol%, 0 to 20 mol%, 0 to 50 mol%.
含フッ素重合体のMnは、3000〜40000が好ましい。
含フッ素重合体のMwは、5000〜100000が好ましく、5000〜80000がより好ましい。
含フッ素重合体を70℃で2週間加温した際の、加温前後の含フッ素重合体のMw変化率((加温後のMw)/(加温前のMw))は、含フッ素重合体の貯蔵安定性の点から、1.50以下が好ましく、1.40以下がより好ましく、1.30以下が特に好ましい。Mw変化率の下限は、通常1.0である。
Mw変化率が1.50以下であれば、含フッ素重合体組成物およびフッ素系塗料の粘度を好適に維持でき、フッ素系塗料から塗膜を形成する際の作業性に優れる。The Mn of the fluorine-containing polymer is preferably 3000 to 40,000.
The Mw of the fluorine-containing polymer is preferably 5,000 to 100,000, more preferably 5,000 to 80,000.
When the fluorine-containing polymer is heated at 70 ° C. for 2 weeks, the Mw change rate ((Mw after heating) / (Mw before heating)) of the fluorine-containing polymer before and after heating is the fluorine-containing weight. From the viewpoint of storage stability of the coalescence, 1.50 or less is preferable, 1.40 or less is more preferable, and 1.30 or less is particularly preferable. The lower limit of the Mw rate of change is usually 1.0.
When the Mw change rate is 1.50 or less, the viscosities of the fluorine-containing polymer composition and the fluorine-based paint can be suitably maintained, and the workability when forming a coating film from the fluorine-based paint is excellent.
本組成物は、前記含フッ素重合体と溶媒を含む。本組成物に含まれる溶媒は、面積割合算出法による面積割合ARの測定に使用される溶媒(トルエンとアセトン)以外の溶媒である。本組成物に含まれる溶媒の少なくとも一部は、単量体混合物から前記含フッ素重合体を製造するために使用された溶媒であることが好ましい。溶媒としては、水や有機溶媒が挙げられる。
後述のように、含フッ素重合体の製造方法において、単量体混合物の重合の際に使用される溶媒(以下、「重合用溶媒」ともいう。)は、通常、アルコールとアルコール以外の有機溶媒が使用される。本組成物における溶媒は、この重合用溶媒として使用されたアルコール以外の有機溶媒が好ましい。また、この有機溶媒は、重合用溶媒として使用されたアルコールよりも高沸点の有機溶媒が好ましい。
本組成物における有機溶媒は、芳香族炭化水素溶媒、ケトン溶媒、エーテルエステル溶媒、エステル溶媒、および弱溶剤からなる群から選択される少なくとも1種からなる有機溶媒が好ましい。有機溶媒としては、含フッ素重合体を溶解しうる有機溶媒が好ましく、本組成物は含フッ素重合体とそれを溶解した有機溶媒とを含む溶液であることが好ましい。
なお、エーテルエステルとは、分子内にエーテル結合とエステル結合の両方を有する化合物である。また、弱溶剤とは、日本国労働安全衛生法における第三種有機溶剤に分類される溶剤である。The present composition contains the fluorine-containing polymer and a solvent. The solvent contained in this composition is a solvent other than the solvent (toluene and acetone) used for measuring the area ratio AR by the area ratio calculation method. It is preferable that at least a part of the solvent contained in the present composition is the solvent used for producing the fluorine-containing polymer from the monomer mixture. Examples of the solvent include water and organic solvents.
As will be described later, in the method for producing a fluorine-containing polymer, the solvent used when polymerizing the monomer mixture (hereinafter, also referred to as “polymerization solvent”) is usually alcohol and an organic solvent other than alcohol. Is used. The solvent in this composition is preferably an organic solvent other than the alcohol used as the polymerization solvent. Further, the organic solvent is preferably an organic solvent having a higher boiling point than the alcohol used as the polymerization solvent.
The organic solvent in the present composition is preferably an organic solvent consisting of at least one selected from the group consisting of an aromatic hydrocarbon solvent, a ketone solvent, an ether ester solvent, an ester solvent, and a weak solvent. As the organic solvent, an organic solvent capable of dissolving the fluorine-containing polymer is preferable, and the present composition is preferably a solution containing the fluorine-containing polymer and the organic solvent in which the fluorine-containing polymer is dissolved.
The ether ester is a compound having both an ether bond and an ester bond in the molecule. A weak solvent is a solvent classified as a third-class organic solvent under the Industrial Safety and Health Act of Japan.
芳香族炭化水素溶媒は、キシレン、エチルベンゼン、芳香族石油ナフサ、テトラリン、ソルベッソ#100(エクソン化学(株)登録商標)、ソルベッソ#150(エクソン化学(株)登録商標)等が好ましく、キシレン、エチルベンゼンがより好ましい。
ケトン溶媒は、アセトン、メチルエチルケトン、メチルアミルケトン、メチルイソブチルケトン、エチルイソブチルケトン、ジイソブチルケトン、シクロヘキサノン、等が好ましい。
エーテルエステル溶媒は、3−エトキシプロピオン酸エチル、プロピレングリコールモノメチルエーテルアセテート、酢酸メトキシブチル等が好ましい。
エステル溶媒は、酢酸メチル、酢酸エチル、酢酸n−プロピル、酢酸イソブチル、酢酸t−ブチル等が好ましい。
弱溶剤は、ガソリン、コールタールナフサ(ソルベントナフサを含む。)、石油エーテル、石油ナフサ、石油ベンジン、テレピン油、ミネラルスピリット(ミネラルシンナー、ペトロリウムスピリット、ホワイトスピリット、ミネラルターペンを含む。)等からなる群から選択される少なくとも1種であり、引火点が室温以上である点から、ミネラルスピリットが好ましい。As the aromatic hydrocarbon solvent, xylene, ethylbenzene, aromatic petroleum naphtha, tetraline, Solbesso # 100 (registered trademark of Exxon Chemical Co., Ltd.), Solbesso # 150 (registered trademark of Exxon Chemical Co., Ltd.) and the like are preferable, and xylene and ethylbenzene are preferable. Is more preferable.
The ketone solvent is preferably acetone, methyl ethyl ketone, methyl amyl ketone, methyl isobutyl ketone, ethyl isobutyl ketone, diisobutyl ketone, cyclohexanone, or the like.
The ether ester solvent is preferably ethyl 3-ethoxypropionate, propylene glycol monomethyl ether acetate, methoxybutyl acetate and the like.
The ester solvent is preferably methyl acetate, ethyl acetate, n-propyl acetate, isobutyl acetate, t-butyl acetate and the like.
Weak solvents include gasoline, white spirit naphtha (including solvent naphtha), petroleum ether, petroleum naphtha, petroleum benzine, terepine oil, mineral spirit (including mineral thinner, petroleum spirit, white spirit, mineral tarpen), etc. Mineral spirit is preferable because it is at least one selected from the group and the ignition point is at room temperature or higher.
溶媒は1種の溶媒のみからなっていてもよく、2種以上の混合溶媒であってもよい。
本組成物における溶媒の含有量は、本組成物の全質量に対して、30〜70質量%が好ましく、45〜70質量%がより好ましい。The solvent may consist of only one type of solvent, or may be a mixed solvent of two or more types.
The content of the solvent in the present composition is preferably 30 to 70% by mass, more preferably 45 to 70% by mass, based on the total mass of the present composition.
また、本組成物には、含フッ素重合体を得るために使用される単量体の残渣や、単量体の製造に用いられた原料の成分が含まれる場合があり、これらの成分が上述した微量成分(不純物成分)に該当する場合がある。
なお、含フッ素重合体を得るために使用される単量体の残渣の具体例としては、シクロへキシルビニルエーテルの残渣や、上述した単量体I(4−ヒドロキシビニルエーテル等)の残渣が挙げられる。
また、単量体を製造するために用いられた原料の具体例としては、シクロへキシルビニルエーテルを製造するために用いたシクロヘキサノールが挙げられる。In addition, the present composition may contain a residue of a monomer used to obtain a fluorine-containing polymer and a component of a raw material used for producing the monomer, and these components are described above. It may correspond to a trace amount component (impurity component).
Specific examples of the residue of the monomer used to obtain the fluorine-containing polymer include the residue of cyclohexyl vinyl ether and the residue of the above-mentioned monomer I (4-hydroxyvinyl ether, etc.). ..
Moreover, as a specific example of the raw material used for producing a monomer, cyclohexanol used for producing a cyclohexyl vinyl ether can be mentioned.
本発明は、また、貯蔵安定性に優れる含フッ素重合体を製造する2つの製造方法である。本発明の製造方法のうち第1の製造方法は、CHVEを重合前に精製し、精製されたCHVEを使用して含フッ素重合体を製造する方法である。本発明の製造方法のうち第2の製造方法は、単量体を重合して含フッ素重合体を生成させた後、反応混合物から重合溶媒の一部であるアルコールを溜去する際、アルコールの除去に通常必要とされる条件よりもより厳しい条件で溜去して不純物成分も同時に除去を行って、含フッ素重合体を製造する方法である。
本発明の製造方法のいずれも、その方法で得られた含フッ素重合体は、単量体等に起因する不純物成分の含有量が少ないことにより貯蔵安定性が高く、その溶媒溶液等においても粘度変化が少ない。さらに、2つの製造方法を同時に実施することにより、個々の製造方法を実施した場合に比較して、不純物成分の含有量をさらに少なくすることができる。
本発明の製造方法は、いずれも、前記本発明の含フッ素重合体組成物の製造に好適な方法である。しかし、本発明の製造方法は、本組成物の製造に限定されるものではなく、本発明の製造方法で得られた含フッ素重合体は、本組成物以外の含フッ素重合体溶液や分散液の製造に用いることもできる。
以下、本組成物の製造を例に、本発明の製造方法を説明する。The present invention is also two production methods for producing a fluorine-containing polymer having excellent storage stability. The first production method of the production method of the present invention is a method in which CHVE is purified before polymerization and the purified CHVE is used to produce a fluorine-containing polymer. In the second production method of the production method of the present invention, after polymerizing a monomer to produce a fluorine-containing polymer, when alcohol that is a part of a polymerization solvent is distilled off from the reaction mixture, the alcohol is used. This is a method for producing a fluorine-containing polymer by accumulating under stricter conditions than normally required for removal and simultaneously removing impurity components.
In any of the production methods of the present invention, the fluorine-containing polymer obtained by the method has high storage stability due to a small content of impurity components caused by monomers and the like, and has a viscosity even in a solvent solution thereof. There is little change. Further, by carrying out the two manufacturing methods at the same time, the content of the impurity component can be further reduced as compared with the case where the individual manufacturing methods are carried out.
All of the production methods of the present invention are suitable methods for producing the fluorine-containing polymer composition of the present invention. However, the production method of the present invention is not limited to the production of the present composition, and the fluorine-containing polymer obtained by the production method of the present invention is a fluorine-containing polymer solution or dispersion other than the present composition. It can also be used in the production of.
Hereinafter, the production method of the present invention will be described by taking the production of the present composition as an example.
本発明の第1の製造方法は、フルオロオレフィンとCHVEとを含む単量体混合物を重合して含フッ素重合体を製造する方法であって、CHVEを精製して、CHVEとともに含まれるシクロヘキサノールよりも低沸点の化合物の下記面積率が0.15%以下であるCHVEとし、該精製後のCHVEを前記重合に使用することを特徴とする製造方法である。
面積率:ガスクロマトグラフィーによるCHVEの測定において、得られたガスクロマトグラム中の全てのピークのピーク面積の総和に対する、シクロヘキサノールの保持時間よりも短時間側に現れる成分由来のピークのピーク面積の総和の割合。
本発明者らは、GC測定においてシクロヘキサノールの保持時間よりも短時間側に現れる成分の大部分が、原料として用いるCHVEに含まれる低沸点化合物であることを知見している。また、この低沸点化合物が、含フッ素重合体溶液の貯蔵安定性を低下させる不純物成分の少なくとも一部であると考えられる。そこで、CHVEの蒸留により、CHVEとともに含まれる低沸点化合物の量を低減させれば、貯蔵安定性に優れる含フッ素重合体を製造することができる。また、前記本発明の含フッ素重合体組成物における面積割合ARを低減できる。すなわち、この第1の製造方法により、前記本発明の含フッ素重合体組成物を製造することができる。
前記面積割合は、0.1%以下が好ましく、0.05%以下がより好ましく、0.01%以下が特に好ましい。下限は特に制限されず、0%である。
フルオロオレフィンとCHVEとを含む単量体混合物を重合して含フッ素重合体を製造する方法については、精製されたCHVEを使用する点を除き公知の方法を使用できる。重合媒体としては溶媒や分散媒を使用することができ、生成する含フッ素重合体を溶解できる有機溶媒を使用することが好ましい。さらに、アルコールの減圧留去条件を除き後記第2の製造方法と同様の製造方法が好ましく、さらにアルコールの減圧留去条件を含めて後記第2の製造方法の使用がより好ましい。The first production method of the present invention is a method for producing a fluorine-containing polymer by polymerizing a monomer mixture containing a fluoroolefin and CHVE, from cyclohexanol contained together with CHVE by purifying CHVE. Is also a production method characterized in that CHVE having the following area ratio of a low boiling point compound of 0.15% or less is used, and the purified CHVE is used for the polymerization.
Area ratio: In the measurement of CHVE by gas chromatography, the sum of the peak areas of the peaks derived from the components appearing on the side shorter than the retention time of cyclohexanol with respect to the sum of the peak areas of all the peaks in the obtained gas chromatogram. Percentage of.
The present inventors have found that most of the components appearing on the shorter side than the retention time of cyclohexanol in the GC measurement are low boiling point compounds contained in CHVE used as a raw material. Further, it is considered that this low boiling point compound is at least a part of the impurity component that lowers the storage stability of the fluorine-containing polymer solution. Therefore, if the amount of the low boiling point compound contained together with CHVE is reduced by distillation of CHVE, a fluorine-containing polymer having excellent storage stability can be produced. In addition, the area ratio AR in the fluorine-containing polymer composition of the present invention can be reduced. That is, the fluorine-containing polymer composition of the present invention can be produced by this first production method.
The area ratio is preferably 0.1% or less, more preferably 0.05% or less, and particularly preferably 0.01% or less. The lower limit is not particularly limited and is 0%.
As a method for producing a fluorine-containing polymer by polymerizing a monomer mixture containing a fluoroolefin and CHVE, a known method can be used except that purified CHVE is used. As the polymerization medium, a solvent or a dispersion medium can be used, and it is preferable to use an organic solvent capable of dissolving the produced fluorine-containing polymer. Further, the same production method as the second production method described later is preferable except for the conditions for distilling off alcohol under reduced pressure, and it is more preferable to use the second production method described later including the conditions for distilling off alcohol under reduced pressure.
本発明の第2の製造方法は、フルオロオレフィンとCHVEとを含む単量体混合物をラジカル重合開始剤、アルカリ金属炭酸塩および重合溶媒の存在下に重合して含フッ素重合体を製造する方法であって、重合溶媒が炭素数1〜6のアルコールと該アルコールよりも20℃以上高沸点の有機溶媒(以下、「高沸点有機溶媒」ともいう。)との混合溶媒であり、重合後に反応混合物から前記アルコールを減圧留去して析出した前記アルカリ金属炭酸塩を除去するとともに、前記アルコールの減圧留去を該アルコールの減圧溜去に通常使用される温度および減圧度を超えかつ前記有機溶媒が減圧留去されない条件で行い、前記有機溶媒に溶解した含フッ素重合体を得ることを特徴とする製造方法である。
第2の製造方法においては、炭素数1〜6のアルコールを除去する際に、前記低沸点化合物が合わせて除去されるように、通常のアルコール除去条件よりも厳しい除去条件を設定する。例えば、アルコールの減圧留去の際、より低圧条件下やより高温条件下で減圧留去することにより、低沸点化合物を合わせて除去する。一方、アルコール除去の際に高沸点有機溶媒までも除去されないように、使用されるアルコールと高沸点有機溶媒の沸点差はより大きい方が好ましく、高沸点有機溶媒の沸点は、併用されるアルコールの沸点よりも30℃以上高いことが好ましく、50℃以上高いことがより好ましい。
炭素数1〜6のアルコールとしてはエタノールが好ましく、エタノールを用いた場合は、より具体的には、65℃以上の温度(上限は85℃が好ましい。)で、45Torr以下(好ましくは、30Torr以下。下限は5Torrが好ましい。)に減圧して、減圧蒸留するのが好ましい。
また、この第2の製造方法により、前記本発明の重合体組成物における面積割合ARを低減できる。すなわち、この第2の製造方法により、前記本発明の含フッ素重合体組成物を製造することができる。The second production method of the present invention is a method for producing a fluorine-containing polymer by polymerizing a monomer mixture containing a fluoroolefin and CHVE in the presence of a radical polymerization initiator, an alkali metal carbonate and a polymerization solvent. The polymerization solvent is a mixed solvent of an alcohol having 1 to 6 carbon atoms and an organic solvent having a boiling point higher than that of the alcohol by 20 ° C. or higher (hereinafter, also referred to as “high boiling point organic solvent”), and is a reaction mixture after polymerization. The alcohol was distilled off under reduced pressure to remove the precipitated alkali metal carbonate, and the alcohol was distilled off under reduced pressure to exceed the temperature and degree of reduced pressure normally used for distillation under reduced pressure of the alcohol, and the organic solvent was used. It is a production method characterized by obtaining a fluorine-containing polymer dissolved in the organic solvent by carrying out under the condition that the distillation is not carried out under reduced pressure.
In the second production method, removal conditions stricter than the usual alcohol removal conditions are set so that the low boiling point compound is also removed when the alcohol having 1 to 6 carbon atoms is removed. For example, when the alcohol is distilled off under reduced pressure, the low boiling point compounds are also removed by distillation under reduced pressure under lower pressure conditions or higher temperature conditions. On the other hand, the boiling point difference between the alcohol used and the high boiling point organic solvent is preferably larger so that even the high boiling point organic solvent is not removed when the alcohol is removed, and the boiling point of the high boiling point organic solvent is the same as that of the alcohol used in combination. It is preferably 30 ° C. or higher, more preferably 50 ° C. or higher than the boiling point.
Ethanol is preferable as the alcohol having 1 to 6 carbon atoms, and more specifically, when ethanol is used, it is 45 Torr or less (preferably 30 Torr or less) at a temperature of 65 ° C. or higher (the upper limit is preferably 85 ° C.). The lower limit is preferably 5 Torr), and the distillation is preferably carried out under reduced pressure.
Further, by this second production method, the area ratio AR in the polymer composition of the present invention can be reduced. That is, the fluorine-containing polymer composition of the present invention can be produced by this second production method.
本発明の第2の製造方法は、生産性の点から、以下の工程1〜工程3を有するのが好ましい。
工程1(重合工程):フルオロオレフィンおよびCHVEを含む単量体混合物を、ラジカル重合開始剤、アルカリ金属炭酸塩、および、炭素数1〜6のアルコールと高沸点有機溶媒との混合溶媒である重合溶媒の存在下に、アルカリ金属炭酸塩の少なくとも一部が前記重合溶媒に溶解した状態で共重合させて、含フッ素重合体の溶液を得る工程。
工程2(析出工程):含フッ素重合体の溶液から前記アルコールを除去して、前記アルコールの含有量を低減し、アルカリ金属炭酸塩を析出させる工程。
工程3(除去工程):前記工程2で得た含フッ素重合体の溶液を濾過して、析出したアルカリ金属炭酸塩を除去して、高沸点有機溶媒に溶解した含フッ素重合体を得る工程。From the viewpoint of productivity, the second production method of the present invention preferably has the following steps 1 to 3.
Step 1 (Polymerization Step): Polymerization of a monomer mixture containing fluoroolefin and CHVE as a mixed solvent of a radical polymerization initiator, an alkali metal carbonate, and an alcohol having 1 to 6 carbon atoms and a high boiling point organic solvent. A step of copolymerizing in a state where at least a part of an alkali metal carbonate is dissolved in the above-mentioned polymerization solvent in the presence of a solvent to obtain a solution of a fluorine-containing polymer.
Step 2 (precipitation step): A step of removing the alcohol from the solution of the fluoropolymer to reduce the content of the alcohol and precipitating an alkali metal carbonate.
Step 3 (removal step): A step of filtering the solution of the fluorine-containing polymer obtained in the above step 2 to remove the precipitated alkali metal carbonate to obtain a fluorine-containing polymer dissolved in a high boiling point organic solvent.
工程1における単量体混合物には、フルオロオレフィンおよびCHVE以外に、必要によりそれら以外の単量体(単量体I、単量体II等)が含まれていてもよい。
工程1で用いるアルカリ金属炭酸塩の具体例としては、炭酸カリウムが挙げられる。
工程1における、アルカリ金属炭酸塩と単量体混合物中の全単量体との質量比率(アルカリ金属炭酸塩/単量体混合物中の全単量体)は、0.005/1〜0.013/1が好ましく、0.008/1〜0.012/1がより好ましい。炭酸カリウムと単量体混合物中の全単量体との質量比率を0.005/1以上とすれば、円滑に共重合反応が進行し、炭酸カリウムと単量体混合物中の全単量体との質量比率を0.013/1以下とすれば、重合安定性を確保しつつ、得られる含フッ素重合体溶液の着色を抑制できる。
なお、工程1における重合溶媒は、炭素数1〜6のアルコールと高沸点有機溶媒を含んでいればよく、これら溶媒以外に、従来公知の重合に用いる溶媒を使用できる。
本組成物を製造する場合には、溶媒置換等の特別な処理が不要なことから、本組成物中に含まれる溶媒を重合溶媒中の高沸点有機溶媒と同じものとし、工程3で得られる含フッ素重合体溶液をそのまま本組成物とすることが好ましい。In addition to the fluoroolefin and CHVE, the monomer mixture in step 1 may contain other monomers (monomer I, monomer II, etc.), if necessary.
Specific examples of the alkali metal carbonate used in step 1 include potassium carbonate.
The mass ratio of the alkali metal carbonate to all the monomers in the monomer mixture (all monomers in the alkali metal carbonate / monomer mixture) in step 1 was 0.005 / 1 to 0. 013/1 is preferable, and 0.008 / 1 to 0.012 / 1 is more preferable. When the mass ratio of potassium carbonate to all the monomers in the monomer mixture is 0.005 / 1 or more, the copolymerization reaction proceeds smoothly and all the monomers in the potassium carbonate and monomer mixture. When the mass ratio with and is set to 0.013 / 1 or less, it is possible to suppress the coloring of the obtained fluoropolymer solution while ensuring the polymerization stability.
The polymerization solvent in step 1 may contain an alcohol having 1 to 6 carbon atoms and a high boiling point organic solvent, and in addition to these solvents, conventionally known solvents used for polymerization can be used.
When the present composition is produced, no special treatment such as solvent substitution is required. Therefore, the solvent contained in the present composition is the same as the high boiling point organic solvent in the polymerization solvent, and the present composition can be obtained in step 3. It is preferable to use the fluorine-containing polymer solution as it is as the present composition.
炭素数1〜6のアルコールの具体例としては、メタノール、エタノール、n−プロパノール、i−プロパノール、tert−ブタノール、ペンタノール、ヘキサノールが挙げられ、炭酸カリウムの溶解性の点から、エタノールが好ましい。
重合溶媒中の高沸点有機溶媒としては、芳香族炭化水素溶媒、炭素数1〜6のアルコール以外のアルコール溶媒、ケトン溶媒、エーテルエステル溶媒、エステル溶媒、弱溶剤等であって、重合媒体中のアルコールよりも20℃以上高沸点の有機溶媒が挙げられる。芳香族炭化水素溶媒、ケトン溶媒、エーテルエステル溶媒、エステル溶媒、および弱溶剤の具体例は、本組成物中に好ましく含まれる溶媒のうちで高沸点の条件が満たされる有機溶媒である。
炭素数1〜6のアルコール以外のアルコール溶媒の具体例としては、オクチルアルコール、ドデシルアルコールが挙げられる。
高沸点有機溶媒は、芳香族炭化水素溶媒、エーテルエステル溶媒、または炭素数1〜6のアルコール以外のアルコール溶媒がより好ましく、芳香族炭化水素溶媒が特に好ましい。
炭素数1〜6のアルコールがエタノール(bp:78℃)の場合、高沸点有機溶媒としては、110℃以上の沸点を有する有機溶媒が好ましく、具体的にはトルエン(bp:110℃)、エチルベンゼン(bp:136℃)、キシレン(bp:138〜144℃)等の芳香族炭化水素溶媒が挙げられる。
重合溶媒の全質量に対する、炭素数1〜6のアルコールの含有量は、10〜95質量%が好ましく、20〜90質量%がより好ましい。Specific examples of the alcohol having 1 to 6 carbon atoms include methanol, ethanol, n-propanol, i-propanol, tert-butanol, pentanol, and hexanol, and ethanol is preferable from the viewpoint of solubility of potassium carbonate.
Examples of the high boiling point organic solvent in the polymerization solvent include an aromatic hydrocarbon solvent, an alcohol solvent other than alcohol having 1 to 6 carbon atoms, a ketone solvent, an ether ester solvent, an ester solvent, a weak solvent, and the like in the polymerization medium. Examples thereof include organic solvents having a boiling point higher than that of alcohol by 20 ° C. or higher. Specific examples of the aromatic hydrocarbon solvent, the ketone solvent, the ether ester solvent, the ester solvent, and the weak solvent are organic solvents that satisfy the high boiling point condition among the solvents preferably contained in the present composition.
Specific examples of alcohol solvents other than alcohols having 1 to 6 carbon atoms include octyl alcohol and dodecyl alcohol.
The high boiling point organic solvent is more preferably an aromatic hydrocarbon solvent, an ether ester solvent, or an alcohol solvent other than an alcohol having 1 to 6 carbon atoms, and an aromatic hydrocarbon solvent is particularly preferable.
When the alcohol having 1 to 6 carbon atoms is ethanol (bp: 78 ° C.), the high boiling point organic solvent is preferably an organic solvent having a boiling point of 110 ° C. or higher, specifically toluene (bp: 110 ° C.) and ethylbenzene. Examples thereof include aromatic hydrocarbon solvents such as (bp: 136 ° C.) and xylene (bp: 138 to 144 ° C.).
The content of the alcohol having 1 to 6 carbon atoms with respect to the total mass of the polymerization solvent is preferably 10 to 95% by mass, more preferably 20 to 90% by mass.
前記単量体混合物は、ラジカル重合開始剤、アルカリ金属炭酸塩、および前記重合溶媒の存在下に、炭酸カリウムの少なくとも一部が溶解した状態で溶液重合により共重合させるのが好ましい。
なお、「アルカリ金属炭酸塩の少なくとも一部が溶解した状態」とは、溶媒中にアルカリ金属炭酸塩の一部が溶解しているが、少なくとも一部が溶解せずに分散(浮遊或いは沈殿を含む)していてもよい状態のことである。The monomer mixture is preferably copolymerized by solution polymerization in the presence of a radical polymerization initiator, an alkali metal carbonate, and the polymerization solvent in a state where at least a part of potassium carbonate is dissolved.
The "state in which at least a part of the alkali metal carbonate is dissolved" means that a part of the alkali metal carbonate is dissolved in the solvent, but at least a part of the alkali metal carbonate is not dissolved and dispersed (suspended or precipitated). It is a state in which it may be (including).
ラジカル重合開始剤の具体例としては、アゾ系開始剤(2,2’−アゾビスイソブチロニトリル、2,2’−アゾビスシクロヘキサンカーボネートニトリル、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(2−メチルブチロニトリル)等)、ケトンパーオキサイド(シクロヘキサノンパーオキサイド等)、ハイドロパーオキサイド(tert−ブチルハイドロパーオキサイド等)、ジアシルパーオキサイド(ベンゾイルパーオキサイド等)、ジアルキルパーオキサイド(ジ−tert−ブチルパーオキサイド等)、パーオキシケタール(2,2−ジ−(tert−ブチルパーオキシ)ブタン等)、アルキルパーエステル(tert−ブチルパーオキシピバレート(PBPV)等)、パーカーボネート類の過酸化物系開始剤(ジイソプロピルパーオキシジカーボネート等)が挙げられる。 Specific examples of the radical polymerization initiator include azo-based initiators (2,2'-azobisisobutyronitrile, 2,2'-azobiscyclohexanecarbonatenitrile, 2,2'-azobis (2,4-dimethyl). Valeronitrile), 2,2'-azobis (2-methylbutyronitrile), etc.), ketone peroxide (cyclohexanone peroxide, etc.), hydroperoxide (tert-butylhydroperoxide, etc.), diacyl peroxide (benzoylper) Oxide, etc.), Dialkyl peroxide (di-tert-butyl peroxide, etc.), Peroxyketal (2,2-di- (tert-butylperoxy) butane, etc.), Alkyl peroxide (tert-butylperoxypivalate, etc.) (PBPV), etc.), peroxide-based initiators of percarbonates (diisopropylperoxydicarbonate, etc.) can be mentioned.
また、含フッ素重合体のMnおよびMwを調節する必要がある場合には、必要に応じて従来公知の連鎖移動剤を添加すればよい。 When it is necessary to adjust Mn and Mw of the fluorine-containing polymer, a conventionally known chain transfer agent may be added as necessary.
重合反応は、重合温度が65℃±10℃、重合時間が6時間〜36時間の条件で行うのが好ましい。重合温度は、使用する開始剤の分解開始温度や半減期に応じて適宜設定すればよい。重合反応は、冷却後にハイドロキノンモノメチルエーテル等の重合禁止剤により停止すればよい。 The polymerization reaction is preferably carried out under the conditions that the polymerization temperature is 65 ° C. ± 10 ° C. and the polymerization time is 6 hours to 36 hours. The polymerization temperature may be appropriately set according to the decomposition start temperature and the half-life of the initiator to be used. The polymerization reaction may be stopped by a polymerization inhibitor such as hydroquinone monomethyl ether after cooling.
工程2は、工程1で得られる含フッ素重合体の溶液から、炭素数1〜6のアルコール溶媒を除去して、好ましくは重合溶媒に対して0〜0.03質量%に低減し、アルカリ金属炭酸塩を溶液中に析出させる工程である。
なお、炭素数1〜6のアルコールを除去する方法としては、減圧蒸留装置により減圧加熱下で濃縮する方法等が挙げられる。In step 2, the alcohol solvent having 1 to 6 carbon atoms is removed from the solution of the fluorine-containing polymer obtained in step 1, preferably reduced to 0 to 0.03% by mass with respect to the polymerization solvent, and the alkali metal. This is a step of precipitating carbonate in a solution.
Examples of the method for removing alcohol having 1 to 6 carbon atoms include a method of concentrating under reduced pressure heating with a vacuum distillation apparatus.
炭素数1〜6のアルコールを除去する前に、予備濾過を行うのが好ましい。予備濾過は、前記含フッ素重合体の溶液中に固体として分散(浮遊或いは沈殿を含む)するアルカリ金属炭酸塩またはその変質物等をおおまかに濾別する目的で行う。なお、予備濾過を行わない場合は、下記除去工程において、これらを除去すればよい。 It is preferable to perform prefiltration before removing the alcohol having 1 to 6 carbon atoms. Preliminary filtration is performed for the purpose of roughly filtering alkali metal carbonates or alterations thereof, which are dispersed (including floating or precipitation) as solids in the solution of the fluorine-containing polymer. If pre-filtration is not performed, these may be removed in the following removal step.
工程3は、前記析出工程で得られた、炭素数1〜6のアルコール溶媒を除去した含フッ素重合体の溶液を濾過して、析出したアルカリ金属炭酸塩を除去して、有機溶媒に溶解した含フッ素重合体を得る工程である。 In step 3, the solution of the fluorine-containing polymer obtained in the precipitation step from which the alcohol solvent having 1 to 6 carbon atoms had been removed was filtered to remove the precipitated alkali metal carbonate and dissolved in an organic solvent. This is a step of obtaining a fluorine-containing polymer.
濾過の方法としては、珪藻土を用いた濾過が挙げられる。珪藻土としては、中間粒度25〜40μmの珪藻土が挙げられ、その使用量は、濾過面積に対して0.05〜0.10g/cm2が好ましい。
濾過は、具体的には、前記珪藻土を用いて粘調液用濾紙No.63を装着した加圧濾過器へ移液し、圧力0.01〜0.5MPaの加圧条件下で濾過し、濾液の外観が目視でヘイズ無しになるまで循環濾過するのが好ましい。Examples of the filtration method include filtration using diatomaceous earth. Examples of the diatomaceous earth include diatomaceous earth having an intermediate particle size of 25 to 40 μm, and the amount used thereof is preferably 0.05 to 0.10 g / cm 2 with respect to the filtration area.
Specifically, the filtration was performed using the diatomaceous earth, and the filter paper No. 1 for viscous liquid was used. It is preferable to transfer the liquid to a pressure filter equipped with 63, filter under a pressure condition of 0.01 to 0.5 MPa, and circulate filter until the appearance of the filtrate is visually free of haze.
本組成物は、フッ素樹脂塗料(クリア塗料等)に好適に使用できる。
本発明のフッ素樹脂塗料は、本組成物に、硬化剤、含フッ素重合体以外の樹脂等の塗料配合成分をさらに加えて調製できる。
フッ素樹脂塗料は、一液タイプの塗料でもよく、二液タイプの塗料でもよい。二液タイプの場合には、硬化剤は使用直前に混合されるのが好ましい。This composition can be suitably used for fluororesin paints (clear paints, etc.).
The fluororesin paint of the present invention can be prepared by further adding a paint compounding component such as a curing agent and a resin other than the fluoropolymer to the composition.
The fluororesin paint may be a one-component type paint or a two-component type paint. In the case of the two-component type, the curing agent is preferably mixed immediately before use.
硬化剤は、含フッ素重合体が単量体Iに基づく単位を含む場合、単量体Iが有する架橋性基と架橋可能な硬化剤が好ましい。
単量体Iが有する架橋性基が水酸基である場合には、硬化剤としては、常温硬化型イソシアネート硬化剤、熱硬化型ブロックイソシアネート硬化剤、メラミン硬化剤等の塗料用硬化剤が好ましい。
フッ素樹脂塗料中の硬化剤の含有量は、含フッ素重合体の100質量部に対して、1〜100質量部が好ましく、1〜50質量部がより好ましい。When the fluorine-containing polymer contains a unit based on the monomer I, the curing agent is preferably a curing agent capable of crosslinking with the crosslinkable group of the monomer I.
When the crosslinkable group of the monomer I is a hydroxyl group, the curing agent is preferably a curing agent for coating materials such as a room temperature curing type isocyanate curing agent, a thermosetting type blocked isocyanate curing agent, and a melamine curing agent.
The content of the curing agent in the fluororesin coating material is preferably 1 to 100 parts by mass, more preferably 1 to 50 parts by mass with respect to 100 parts by mass of the fluoropolymer.
含フッ素重合体以外の樹脂は、フッ素樹脂塗料に配合される公知の樹脂を適宜使用できる。
塗膜の乾燥性を改善するために、CAB(セルロースアセテートブチレート)、NC(ニトロセルロース)等を配合してもよい。また、本塗膜の光沢、硬度、塗料の施工性を改良するために、アクリル酸またはそのエステルからなる重合体、ポリエステル等の塗料用樹脂を配合してもよい。As the resin other than the fluororesin-containing polymer, a known resin blended in the fluororesin coating material can be appropriately used.
In order to improve the drying property of the coating film, CAB (cellulose acetate butyrate), NC (nitrocellulose) and the like may be blended. Further, in order to improve the gloss, hardness and workability of the paint film, a paint resin such as a polymer composed of acrylic acid or an ester thereof and polyester may be blended.
その他にも、添加物としてシランカップリング剤、紫外線吸収剤、硬化促進剤、光安定剤、着色剤、つや消し剤等、塗料に配合される公知の成分を必要に応じて配合できる。 In addition, known ingredients to be blended in the paint, such as a silane coupling agent, an ultraviolet absorber, a curing accelerator, a light stabilizer, a colorant, and a matting agent, can be blended as an additive, if necessary.
本発明の塗装物品は、物品の表面に、本発明のフッ素樹脂塗料により塗膜が形成されてなる。
塗装される物品の具体例としては、輸送用機器(自動車、電車、航空機等)、土木部材(橋梁部材、鉄塔等)、産業機材(防水材シート、タンク、パイプ等)、建築部材(ビル外装、ドア、窓門部材、モニュメント、ポール等)、道路部材(道路の中央分離帯、ガードレール、防音壁等)、通信機材、電気および電子部品、太陽電池モジュール用の表面シートやバックシートが挙げられる。
塗膜の膜厚は、10〜200μmが好ましく、10〜100μmがより好ましい。The coated article of the present invention has a coating film formed on the surface of the article by the fluororesin coating material of the present invention.
Specific examples of articles to be painted include transportation equipment (automobiles, trains, aircraft, etc.), civil engineering members (bridge members, steel towers, etc.), industrial equipment (waterproof material sheets, tanks, pipes, etc.), and building members (building exteriors). , Doors, window gate members, monuments, poles, etc.), road members (road central separation zone, guard rails, soundproof walls, etc.), communication equipment, electrical and electronic parts, surface sheets and back sheets for solar cell modules. ..
The film thickness of the coating film is preferably 10 to 200 μm, more preferably 10 to 100 μm.
フッ素樹脂塗料は、物品の表面に直接塗布してもよく、物品の表面に公知の表面処理(下地処理等)を施した上に塗布してもよい。
フッ素樹脂塗料の塗布方法の具体例としては、スプレー塗装、エアスプレー塗装、はけ塗り、浸漬法、ロールコーター、フローコーターを用いる方法が挙げられる。
塗布後の乾燥温度は、15℃〜300℃程度が好ましい。The fluororesin paint may be applied directly to the surface of the article, or may be applied after applying a known surface treatment (base treatment or the like) to the surface of the article.
Specific examples of the method for applying the fluororesin paint include spray coating, air spray coating, brush coating, dipping method, roll coater, and flow coater.
The drying temperature after coating is preferably about 15 ° C. to 300 ° C.
以下、実施例を挙げて本発明を詳細に説明する。ただし本発明はこれらの実施例に限定されない。
各例で用いた評価方法および材料を以下に示す。Hereinafter, the present invention will be described in detail with reference to examples. However, the present invention is not limited to these examples.
The evaluation methods and materials used in each example are shown below.
<面積割合ARの算出>
上述した面積割合算出法にしたがって算出した。
後述する実施例および比較例にて製造した含フッ素重合体組成物を用意し、含フッ素重合体組成物100質量部に対してアセトン(和光純薬工業社製、試薬特級)200質量部を加えて、含フッ素重合体組成物を希釈した希釈溶液を調製した。
次いで、この希釈溶液全質量に対して1質量%のトルエン(和光純薬工業社製、試薬特級)を希釈溶液に加えて、サンプル溶液を調製した。得られたサンプル溶液を用いて、Agilent Technologies社製6850 Series II(検出器:FID)を用いて、上述した条件にてGC測定を行った。得られたクロマトグラムから、上述した方法にて面積割合ARを求めた。なお、シクロヘキサノールの保持時間は、シクロヘキサノール(和光純薬工業社製、試薬特級)を測定して確認した。<Calculation of area ratio AR>
It was calculated according to the area ratio calculation method described above.
Prepare the fluorine-containing polymer composition produced in Examples and Comparative Examples described later, and add 200 parts by mass of acetone (manufactured by Wako Pure Chemical Industries, Ltd., special grade reagent) to 100 parts by mass of the fluorine-containing polymer composition. To prepare a diluted solution obtained by diluting the fluorine-containing polymer composition.
Next, 1% by mass of toluene (manufactured by Wako Pure Chemical Industries, Ltd., special grade reagent) was added to the diluted solution to prepare a sample solution. Using the obtained sample solution, GC measurement was performed under the above-mentioned conditions using a 6850 Series II (detector: FID) manufactured by Agilent Technologies. From the obtained chromatogram, the area ratio AR was determined by the method described above. The retention time of cyclohexanol was confirmed by measuring cyclohexanol (manufactured by Wako Pure Chemical Industries, Ltd., special grade reagent).
<貯蔵安定性評価>
後述する実施例および比較例にて製造した含フッ素重合体組成物を密閉容器に入れ、70℃設定のオーブンで2週間加温した。加温前後の含フッ素重合体のMwの変化率を評価した。
Mw変化率=(加温後のMw)/(加温前のMw)
なお、Mwの測定は、装置:東ソー製EcoSEC HLC−8320GPCを用い、Mwを評価するためのサンプル溶液としては、含フッ素重合体組成物をテトラヒドロフランで希釈し、含フッ素重合体の濃度を1質量%に調製したサンプル溶液を用いた。<Evaluation of storage stability>
The fluorine-containing polymer compositions produced in Examples and Comparative Examples described later were placed in a closed container and heated in an oven set at 70 ° C. for 2 weeks. The rate of change in Mw of the fluorine-containing polymer before and after heating was evaluated.
Mw rate of change = (Mw after heating) / (Mw before heating)
For the measurement of Mw, an apparatus: EcoSEC HLC-8320GPC manufactured by Toso Co., Ltd. was used, and as a sample solution for evaluating Mw, the fluorine-containing polymer composition was diluted with tetrahydrofuran and the concentration of the fluorine-containing polymer was 1 mass. The sample solution prepared to% was used.
<CHVE>
以下の実施例および比較例にて、以下の表1に記載のCHVE1〜3を用いた。なお、表1中の「シクロヘキサノールよりも低沸点の化合物の面積率(%)」欄は、各CHVEを用いて上述したGC測定を行って得られた、ガスクロマトグラム中の全てのピークのピーク面積の総和に対する、シクロヘキサノールの保持時間よりも短時間側に現れる成分由来のピークのピーク面積の総和の割合(面積率)を表す。この面積率が低いほど、シクロヘキサノールよりも低沸点な成分の割合が少ないことを意味する。
なお、CHVE3は市場流通品であり、CHVE1はCHVE3を蒸留処理して得られたCHVE(蒸留収率70%)であり、CHVE2はCHVE3を蒸留処理して得られたCHVE(蒸留収率90%)である。<CHVE>
In the following examples and comparative examples, CHVE1 to 3 shown in Table 1 below were used. In the "Area ratio (%) of compound having a boiling point lower than that of cyclohexanol" in Table 1, the peaks of all the peaks in the gas chromatogram obtained by performing the above-mentioned GC measurement using each CHVE. It represents the ratio (area ratio) of the total peak area of the peaks derived from the components appearing on the side shorter than the retention time of cyclohexanol with respect to the total area. The lower the area ratio, the smaller the proportion of components having a lower boiling point than cyclohexanol.
CHVE3 is a commercially available product, CHVE1 is CHVE (distillation yield 70%) obtained by distilling CHVE3, and CHVE2 is CHVE (distillation yield 90%) obtained by distilling CHVE3. ).
(実施例1)
攪拌機付きステンレス鋼製耐圧反応器(内容積2500mL)に、キシレン(587g)、エタノール(168g)、エチルビニルエーテル(EVE)(206g)、4−ヒドロキシビニルエーテル(HBVE)(129g)、シクロヘキシルビニルエーテル1(CHVE1)(208g)、炭酸カリウム(11g)、およびtert−ブチルパーオキシピバレート(PBPV)(3.5g)を仕込み、窒素による加圧・パージおよび脱気により液中の溶存酸素を除去した。
次いで、クロロトリフルオロエチレン(CTFE)(660g)を導入して徐々に昇温し、温度65℃に維持しながら反応を続けた。12時間後に反応器を水冷して反応を停止した。この反応液を室温まで冷却した後、未反応単量体をパージし、反応器を開放した。
得られた反応液を粘調用濾紙No.63を装着した加圧濾過器へ移液し、圧力0.05MPaにて炭酸カリウムを濾別した後、ハイドロキノンモノメチルエーテル(HQMME)を0.1g添加した。次いで、減圧蒸留装置によって、65℃、45Torrの減圧加熱下、反応液におけるエタノールを留去した。次いで、濾過面積に対し0.06g/cm2の珪藻土(中間粒度30.1μm)を反応液に添加し、混合撹拌した後、粘調用濾紙No.63を装着した加圧濾過器へ移液し、圧力0.02MPaにて2度濾過して珪藻土を濾別して、含フッ素重合体組成物P1を得た。
その後、含フッ素重合体組成物P1中の含フッ素重合体の質量濃度が60質量%になるよう濃度調整を行い、含フッ素重合体組成物1を得た。
次いで、上述したGC測定で含フッ素重合体組成物1を分析した結果、面積割合ARは0.8%であることを確認した。(Example 1)
Xylene (587 g), ethanol (168 g), ethyl vinyl ether (EVE) (206 g), 4-hydroxy vinyl ether (HBVE) (129 g), cyclohexyl vinyl ether 1 (CHVE1) in a stainless steel pressure-resistant reactor with a stirrer (internal volume 2500 mL). ) (208 g), potassium carbonate (11 g), and tert-butyl peroxypivalate (PBPV) (3.5 g) were charged, and dissolved oxygen in the liquid was removed by pressurization / purging with nitrogen and degassing.
Then, chlorotrifluoroethylene (CTFE) (660 g) was introduced, the temperature was gradually raised, and the reaction was continued while maintaining the temperature at 65 ° C. After 12 hours, the reactor was cooled with water to stop the reaction. After cooling the reaction solution to room temperature, the unreacted monomer was purged and the reactor was opened.
The obtained reaction solution was used as a viscous filter paper No. The liquid was transferred to a pressure filter equipped with 63, potassium carbonate was filtered off at a pressure of 0.05 MPa, and then 0.1 g of hydroquinone monomethyl ether (HQMME) was added. Then, ethanol in the reaction solution was distilled off by a vacuum distillation apparatus under reduced pressure heating at 65 ° C. and 45 Torr. Next, 0.06 g / cm 2 of diatomaceous earth (intermediate particle size 30.1 μm) with respect to the filtered area was added to the reaction solution, mixed and stirred, and then the viscous filter paper No. The liquid was transferred to a pressure filter equipped with 63, filtered twice at a pressure of 0.02 MPa, and the diatomaceous earth was filtered off to obtain a fluorine-containing polymer composition P1.
Then, the concentration was adjusted so that the mass concentration of the fluorine-containing polymer in the fluorine-containing polymer composition P1 was 60% by mass, and the fluorine-containing polymer composition 1 was obtained.
Next, as a result of analyzing the fluorine-containing polymer composition 1 by the above-mentioned GC measurement, it was confirmed that the area ratio AR was 0.8%.
(実施例2)
CHVE1の代わりにCHVE2を用いた以外は実施例1と同様の手順に従って、含フッ素重合体組成物2を得た。
次いで、上述したGC測定で含フッ素重合体組成物2を分析した結果、面積割合ARは3.0%であることを確認した。(Example 2)
A fluorine-containing polymer composition 2 was obtained according to the same procedure as in Example 1 except that CHVE2 was used instead of CHVE1.
Next, as a result of analyzing the fluorine-containing polymer composition 2 by the above-mentioned GC measurement, it was confirmed that the area ratio AR was 3.0%.
(実施例3)
攪拌機付きステンレス鋼製耐圧反応器(内容積2500mL)に、キシレン(587g)、エタノール(168g)、EVE(206g)、HBVE(129g)、CHVE2(208g)、炭酸カリウム(11g)およびPBPV(3.5g)を仕込み、窒素による加圧・パージおよび脱気により液中の溶存酸素を除去した。
次いで、CTFE(660g)を導入して徐々に昇温し、温度65℃に維持しながら反応を続けた。12時間後に反応器を水冷して反応を停止した。この反応液を室温まで冷却した後、未反応単量体をパージし、反応器を開放した。
得られた反応液を粘調用濾紙No.63を装着した加圧濾過器へ移液し、圧力0.05MPaにて炭酸カリウムを濾別した後、HQMMEを0.1g添加した。次いで、減圧蒸留装置によって、65℃、15Torrの減圧加熱下、反応液におけるエタノールを留去した。次いで、濾過面積に対し0.06g/cm2の珪藻土(中間粒度30.1μm)を反応液に添加し、混合撹拌した後、粘調用濾紙No.63を装着した加圧濾過器へ移液し、圧力0.02MPaにて2度濾過して珪藻土を濾別して、含フッ素重合体組成物P3を得た。
その後、含フッ素重合体組成物P3中の含フッ素重合体の質量濃度が60質量%になるよう濃度調整を行い、含フッ素重合体組成物3を得た。
次いで、上述したGC測定で含フッ素重合体組成物3を分析した結果、面積割合ARは1.3%であることを確認した。(Example 3)
Xylene (587 g), ethanol (168 g), EVE (206 g), HBVE (129 g), CHVE2 (208 g), potassium carbonate (11 g) and PBPV (3. 5 g) was charged, and dissolved oxygen in the liquid was removed by pressurizing / purging with nitrogen and degassing.
Then, CTFE (660 g) was introduced to gradually raise the temperature, and the reaction was continued while maintaining the temperature at 65 ° C. After 12 hours, the reactor was cooled with water to stop the reaction. After cooling the reaction solution to room temperature, the unreacted monomer was purged and the reactor was opened.
The obtained reaction solution was used as a viscous filter paper No. The liquid was transferred to a pressure filter equipped with 63, potassium carbonate was filtered off at a pressure of 0.05 MPa, and then 0.1 g of HQMME was added. Then, ethanol in the reaction solution was distilled off by a vacuum distillation apparatus under reduced pressure heating at 65 ° C. and 15 Torr. Next, 0.06 g / cm 2 of diatomaceous earth (intermediate particle size 30.1 μm) with respect to the filtered area was added to the reaction solution, mixed and stirred, and then the viscous filter paper No. The liquid was transferred to a pressure filter equipped with 63, filtered twice at a pressure of 0.02 MPa, and the diatomaceous earth was filtered off to obtain a fluorine-containing polymer composition P3.
Then, the concentration was adjusted so that the mass concentration of the fluorine-containing polymer in the fluorine-containing polymer composition P3 was 60% by mass, and the fluorine-containing polymer composition 3 was obtained.
Next, as a result of analyzing the fluorine-containing polymer composition 3 by the above-mentioned GC measurement, it was confirmed that the area ratio AR was 1.3%.
(比較例1)
CHVE1の代わりにCHVE3を用いた以外は実施例1と同様の手順に従って、含フッ素重合体組成物4を得た。
次いで、上述したガスクロマトグラフィー測定で含フッ素重合体組成物4を分析した結果、面積割合ARは5.0%であることを確認した。(Comparative Example 1)
A fluorine-containing polymer composition 4 was obtained according to the same procedure as in Example 1 except that CHVE3 was used instead of CHVE1.
Next, as a result of analyzing the fluorine-containing polymer composition 4 by the above-mentioned gas chromatography measurement, it was confirmed that the area ratio AR was 5.0%.
前記各実施例および比較例で得られた含フッ素重合体組成物を用いて、上述した貯蔵安定性評価を実施した。結果を以下の表2にまとめて示す。 The above-mentioned storage stability evaluation was carried out using the fluorine-containing polymer compositions obtained in each of the above Examples and Comparative Examples. The results are summarized in Table 2 below.
表2に示すように、所定の面積割合ARを示す本組成物は、貯蔵安定性に優れることが確認された。
なお、2016年07月14日に出願された日本特許出願2016−139553号の明細書、特許請求の範囲および要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。As shown in Table 2, it was confirmed that the present composition showing a predetermined area ratio AR is excellent in storage stability.
The entire contents of the specification, claims and abstract of Japanese Patent Application No. 2016-139553 filed on July 14, 2016 are cited here and incorporated as disclosure of the specification of the present invention. Is.
Claims (13)
以下の面積割合算出法によって求められる面積割合ARが0.1〜3%であることを特徴とする含フッ素重合体組成物。
面積割合算出法:前記含フッ素重合体組成物100質量部に対してアセトン200質量部を加えて、前記含フッ素重合体組成物を希釈した希釈溶液を調製し、さらに、前記希釈溶液全質量に対して1質量%のトルエンを前記希釈溶液に加えてサンプル溶液を調製し、得られた前記サンプル溶液を用いてガスクロマトグラフィー測定を実施し、トルエンに由来するピークのピーク面積の0.5倍以下のピーク面積を有するピークを抽出して、抽出された前記ピークのピーク面積の総和を面積Aとし、抽出された前記ピークのうちシクロヘキサノールの保持時間よりも短時間側に現れる成分に由来するピークのピーク面積の総和を面積Bとし、以下の式(1)によって求められる値を面積割合ARとする。
式(1):面積割合AR(%)=(面積B/面積A)×100 A composition comprising a fluoropolymer containing a fluoroolefin unit and a cyclohexyl vinyl ether unit and a solvent (excluding toluene and acetone).
A fluorine-containing polymer composition characterized in that the area ratio AR obtained by the following area ratio calculation method is 0.1 to 3%.
Area ratio calculation method: Add 200 parts by mass of acetone to 100 parts by mass of the fluorine-containing polymer composition to prepare a diluted solution obtained by diluting the fluorine-containing polymer composition, and further add to the total mass of the diluted solution. On the other hand, 1% by mass of toluene was added to the diluted solution to prepare a sample solution, and gas chromatography measurement was carried out using the obtained sample solution to obtain 0.5 times the peak area of the peak derived from toluene. A peak having the following peak areas is extracted, and the sum of the peak areas of the extracted peaks is defined as area A, which is derived from a component of the extracted peaks that appears on the side shorter than the retention time of cyclohexanol. Let the sum of the peak areas of the peaks be the area B, and let the value obtained by the following equation (1) be the area ratio AR.
Equation (1): Area ratio AR (%) = (Area B / Area A) × 100
前記シクロへキシルビニルエーテル単位の含有量が、前記含フッ素重合体が含む全単位に対して、10〜50モル%である、請求項1に記載の含フッ素重合体組成物。 The content of the fluoroolefin unit is 30 to 70 mol% with respect to all the units contained in the fluorine-containing polymer.
The fluorine-containing polymer composition according to claim 1, wherein the content of the cyclohexyl vinyl ether unit is 10 to 50 mol% with respect to all the units contained in the fluorine-containing polymer.
面積率:ガスクロマトグラフィーによるシクロへキシルビニルエーテルの測定において、得られたガスクロマトグラム中の全てのピークのピーク面積の総和に対する、シクロヘキサノールの保持時間よりも短時間側に現れる成分由来のピークのピーク面積の総和の割合。 A method for producing a fluorine-containing polymer by polymerizing a monomer mixture containing a fluoroolefin and a cyclohexyl vinyl ether, wherein the cyclohexyl vinyl ether is purified and contained in the cyclohexyl vinyl ether, cyclohexanol. A method for producing a fluorine-containing polymer, which comprises using a cyclohexyl vinyl ether having the following area ratio of a compound having a boiling point lower than that of 0.15% or less, and using the purified cyclohexyl vinyl ether for the polymerization. ..
Area ratio: In the measurement of cyclohexyl vinyl ether by gas chromatography, the peaks derived from the components appearing on the side shorter than the retention time of cyclohexanol with respect to the sum of the peak areas of all the peaks in the obtained gas chromatogram. Percentage of total area.
前記シクロへキシルビニルエーテルが、シクロヘキサノールよりも低沸点の化合物を含有し、該化合物の下記面積率が0.15%以下のシクロへキシルビニルエーテルであり、重合溶媒がエタノールと該エタノールよりも20℃以上高沸点の有機溶媒との混合溶媒であり、前記有機溶媒が110℃以上の沸点を有する有機溶媒であり、重合後反応混合物から前記エタノールを減圧留去して析出した前記アルカリ金属炭酸塩を除去するとともに、前記エタノールの減圧留去を65℃以上の温度、45Torr以下の減圧度で行い、前記有機溶媒に溶解した含フッ素重合体を得ることを特徴とする含フッ素重合体の製造方法。
面積率:ガスクロマトグラフィーによるシクロへキシルビニルエーテルの測定において、得られたガスクロマトグラム中の全てのピークのピーク面積の総和に対する、シクロヘキサノールの保持時間よりも短時間側に現れる成分由来のピークのピーク面積の総和の割合。 A method for producing a fluorine-containing polymer by polymerizing a monomer mixture containing a fluoroolefin and a cyclohexyl vinyl ether in the presence of a radical polymerization initiator, an alkali metal carbonate and a polymerization solvent.
The cyclohexyl vinyl ether contains a compound having a boiling point lower than that of cyclohexanol, and the following area ratio of the compound is 0.15% or less, and the polymerization solvent is ethanol and 20 ° C. than that of ethanol. The alkali metal carbonate precipitated by distilling off the ethanol from the reaction mixture after polymerization under reduced pressure, which is a mixed solvent with the organic solvent having a high boiling point, the organic solvent has a boiling point of 110 ° C. or higher. A method for producing a fluorine-containing polymer, which comprises removing the ethanol under reduced pressure and distilling off the ethanol under reduced pressure at a temperature of 65 ° C. or higher and a reduced pressure of 45 Torr or lower to obtain a fluorine-containing polymer dissolved in the organic solvent.
Area ratio: In the measurement of cyclohexyl vinyl ether by gas chromatography, the peaks derived from the components appearing on the side shorter than the retention time of cyclohexanol with respect to the sum of the peak areas of all the peaks in the obtained gas chromatogram. Percentage of total area.
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