JP6925845B2 - Extra length absorption structure of harness - Google Patents

Extra length absorption structure of harness Download PDF

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JP6925845B2
JP6925845B2 JP2017077306A JP2017077306A JP6925845B2 JP 6925845 B2 JP6925845 B2 JP 6925845B2 JP 2017077306 A JP2017077306 A JP 2017077306A JP 2017077306 A JP2017077306 A JP 2017077306A JP 6925845 B2 JP6925845 B2 JP 6925845B2
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harness
connector
extra length
fixing member
clamp
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JP2018182857A (en
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小林 哲
哲 小林
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Daihatsu Motor Co Ltd
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Description

この発明は、ハーネスの余長吸収構造に関し、特に、車両に設けられるワイヤハーネスの余長を吸収する構造に関する。 The present invention relates to an extra length absorbing structure of a harness, and more particularly to a structure that absorbs an extra length of a wire harness provided in a vehicle.

この種の構造の一例が、特許文献1に開示されている。この文献によれば、余長吸収クランプは、ワイヤハーネスを曲げた状態で保持することにより余長吸収可能な保持部と、保持部を固定対象部材に対して固定可能な固定部とを備える。ここで、保持部は、第1規制部を設けた第1部材と、第2規制部を設けた第2部材とによって構成され、第1部材および第2部材は、相対位置関係を変化する第1位置と第2位置とで相対移動可能である。第1部材および第2部材は、第1規制部および第2規制部に引掛けることで相対移動する。これによって、ワイヤハーネス容易に余長を吸収することができる。 An example of this type of structure is disclosed in Patent Document 1. According to this document, the extra length absorption clamp includes a holding portion capable of absorbing extra length by holding the wire harness in a bent state, and a fixing portion capable of fixing the holding portion to a member to be fixed. Here, the holding portion is composed of a first member provided with the first regulating portion and a second member provided with the second regulating portion, and the first member and the second member change the relative positional relationship. Relative movement is possible between the first position and the second position. The first member and the second member move relative to each other by being hooked on the first regulating portion and the second regulating portion. As a result, the extra length of the wire harness can be easily absorbed.

特開2012−85414号公報Japanese Unexamined Patent Publication No. 2012-85414

しかし、保持部にワイヤハーネスを格納する特許文献1の技術では、余長吸収クランプのサイズがワイヤハーネスの線径に対して増大するという問題がある。 However, the technique of Patent Document 1 in which the wire harness is stored in the holding portion has a problem that the size of the extra length absorption clamp increases with respect to the wire diameter of the wire harness.

それゆえに、この発明の主たる目的は、小型かつ簡易な構成でハーネスの余長を吸収することができる、ハーネスの余長吸収構造を提供することである。 Therefore, a main object of the present invention is to provide a harness extra length absorbing structure capable of absorbing the extra length of the harness with a small and simple configuration.

この発明に係るハーネスの余長吸収構造は、長さ方向一方端の近傍の所定長さ範囲において硬質を示し、かつ所定長さ範囲と異なる範囲において軟質を示すハーネス部材、所定長さ範囲において摺動可能にハーネス部材に取り付けられた固定部材、および長さ方向一方端に取り付けられたコネクタを備え、ハーネス部材の長さ方向他方端側にはクランプが取り付けられ、固定部材とクランプとは、ハーネス部材が同じ方向を向くように配置され、固定部材がコネクタから離れた引き出し位置に配された状態において軟質を示すハーネス部材は硬質を示す部分からクランプに向かって斜め方向に配され、固定部材がコネクタに近接する押し込み位置に配された状態において軟質を示すハーネス部材が固定部材方向に撓むThe extra length absorbing structure of the harness according to the present invention is a harness member that exhibits hardness in a predetermined length range near one end in the length direction and is soft in a range different from the predetermined length range, and slides in a predetermined length range. It has a fixing member movably attached to the harness member and a connector attached to one end in the length direction, and a clamp is attached to the other end side in the length direction of the harness member. When the members are arranged so as to face the same direction and the fixing member is arranged at a pull-out position away from the connector, the harness member indicating softness is arranged diagonally from the portion indicating hardness toward the clamp, and the fixing member is arranged. The harness member showing softness bends in the direction of the fixing member when it is arranged at the pushing position close to the connector .

コネクタを結線する前に固定部材をコネクタから離された位置に配することで、コネクタの結線作業が容易になる。また、コネクタの結線作業が完了した後に、固定部材をコネクタに近接する位置に配して他の部材に固定することで、ハーネス部材の余長が吸収される。これによって、小型かつ簡易な構成でハーネスの余長を吸収することができる。 By arranging the fixing member at a position away from the connector before connecting the connector, the connection work of the connector becomes easy. Further, after the connector connection work is completed, the fixing member is arranged at a position close to the connector and fixed to another member, so that the extra length of the harness member is absorbed. As a result, the extra length of the harness can be absorbed with a small and simple configuration.

この発明の上述の目的,その他の目的,特徴および利点は、図面を参照して行う以下の実施例の詳細な説明から一層明らかとなろう。 The above-mentioned object, other object, feature and advantage of the present invention will be further clarified from the detailed description of the following examples made with reference to the drawings.

(A)はハーネスの余長吸収構造を構成するワイヤハーネスの一例を示す斜視図であり、(B)はハーネスの余長吸収構造を構成する硬質チューブの一例を示す斜視図であり、(C)はハーネスの余長吸収構造を構成するコルゲートチューブの一例を示す斜視図であり、(D)はハーネスの余長吸収構造を構成するクランプの一例を示す斜視図であり、(E)はハーネスの余長吸収構造を構成するコネクタの一例を示す斜視図である。(A) is a perspective view showing an example of a wire harness constituting the extra length absorption structure of the harness, (B) is a perspective view showing an example of a hard tube constituting the extra length absorption structure of the harness, and (C). ) Is a perspective view showing an example of a corrugated tube constituting the extra length absorption structure of the harness, (D) is a perspective view showing an example of a clamp constituting the extra length absorption structure of the harness, and (E) is a perspective view showing an example of a clamp constituting the extra length absorption structure of the harness. It is a perspective view which shows an example of the connector which constitutes the extra length absorption structure of. ワイヤハーネスおよび硬質チューブからなるハーネス部材の一例を示す斜視図である。It is a perspective view which shows an example of the harness member which consists of a wire harness and a hard tube. コルゲートチューブおよびクランプからなる固定部材の一例を示す斜視図である。It is a perspective view which shows an example of the fixing member including a corrugated tube and a clamp. 引き出し状態にあるハーネスの余長吸収構造を示す斜視図である。It is a perspective view which shows the extra length absorption structure of the harness which is in a pull-out state. 押し込み状態にあるハーネスの余長吸収構造を示す斜視図である。It is a perspective view which shows the extra length absorption structure of the harness which is in a pushed state.

この実施例に従うハーネスの余長吸収構造10は、図1(A)に示すワイヤハーネス12, 図1(B)に示す硬質チューブ14,図1(C)に示すコルゲートチューブ16,図1(D)に示すクランプ18および図1(E)に示すコネクタ20によって構成される。 The extra length absorbing structure 10 of the harness according to this embodiment includes the wire harness 12 shown in FIG. 1 (A), the hard tube 14 shown in FIG. 1 (B), the corrugated tube 16 shown in FIG. 1 (C), and FIG. 1 (D). ) And the connector 20 shown in FIG. 1 (E).

ワイヤハーネス12は、電源供給や信号通信に用いられる複数の電線を束にして集合部品とした軟質の部材である。長さ方向に直交するワイヤハーネス12の断面は、真円をなす。硬質チューブ14は略直線状に延在するポリ塩化ビニル製のチューブであり、その長さはワイヤハーネス12よりも短く、その内径はワイヤハーネス12の外径とほぼ一致する。 The wire harness 12 is a soft member in which a plurality of electric wires used for power supply and signal communication are bundled to form an aggregate. The cross section of the wire harness 12 orthogonal to the length direction forms a perfect circle. The hard tube 14 is a tube made of polyvinyl chloride extending substantially linearly, its length is shorter than that of the wire harness 12, and its inner diameter is substantially the same as the outer diameter of the wire harness 12.

図2に示すハーネス部材30は、ワイヤハーネス12を硬質チューブ14に挿入し、ワイヤハーネス12の長さ方向一方端を硬質チューブ14の長さ方向一方端近傍に合わせることで作製される。このとき、硬質チューブ14はワイヤハーネス12に固着される。この結果、ワイヤハーネス12の長さ方向一方端の近傍の所定長さ範囲は、硬質チューブ14によって覆われる。 The harness member 30 shown in FIG. 2 is manufactured by inserting the wire harness 12 into the hard tube 14 and aligning one end of the wire harness 12 in the length direction with the vicinity of one end of the hard tube 14 in the length direction. At this time, the hard tube 14 is fixed to the wire harness 12. As a result, the predetermined length range near one end of the wire harness 12 in the length direction is covered with the hard tube 14.

コルゲートチューブ16の長さは硬質チューブ14よりも格段に短く、コルゲートチューブ16の内径は硬質チューブ14の外径を若干上回る。クランプ18は、ベース18bsを含む。ベース18bsの下面には係止部材18enが設けられ、ベース18bsの上面には上方に向かって延在するバンド18bdが設けられる。 The length of the corrugated tube 16 is much shorter than that of the hard tube 14, and the inner diameter of the corrugated tube 16 is slightly larger than the outer diameter of the hard tube 14. The clamp 18 includes a base 18bs. A locking member 18en is provided on the lower surface of the base 18bs, and a band 18b extending upward is provided on the upper surface of the base 18bs.

ベース18bsにはまた、バンド18bdの付け根に相当する位置に設けられてバンド18bdの厚み方向に延在する貫通孔18hlを有する。ここで、貫通孔18hlの幅はバンド18dbの幅と略一致し、貫通孔18hlの高さはバンド18dbの厚みと略一致する。なお、この実施例では、2つのクランプ18が準備される。 The base 18bs also has a through hole 18hl provided at a position corresponding to the base of the band 18bd and extending in the thickness direction of the band 18bd. Here, the width of the through hole 18hl substantially coincides with the width of the band 18db, and the height of the through hole 18hl substantially coincides with the thickness of the band 18db. In this embodiment, two clamps 18 are prepared.

図3に示す固定部材40は、一方のクランプ18を構成するバンド18bdをコルゲートチューブ16の外周に巻き付け、バンド18bdの先端をクランプ18に設けられた貫通孔18hlに挿入し、バンド18bdの先端をハサミなどで切り取ることで作製される。 In the fixing member 40 shown in FIG. 3, the band 18bd constituting one of the clamps 18 is wound around the outer circumference of the corrugated tube 16, the tip of the band 18bd is inserted into the through hole 18hl provided in the clamp 18, and the tip of the band 18bd is inserted. It is made by cutting with scissors.

図4および図5を参照して、コネクタ20は、ワイヤハーネス12を車両の電気系統に接続するための部材であり、ハーネス部材30の長さ方向一方端に取り付けられる。 With reference to FIGS. 4 and 5, the connector 20 is a member for connecting the wire harness 12 to the electric system of the vehicle, and is attached to one end of the harness member 30 in the length direction.

また、固定部材40は、これを構成するコルゲートチューブ16が硬質チューブ14に対して摺動可能なように、硬質チューブ14に取り付けられる。 Further, the fixing member 40 is attached to the hard tube 14 so that the corrugated tube 16 constituting the fixing member 40 can slide with respect to the hard tube 14.

他方のクランプ18は、ハーネス部材30の長さ方向他方端に取り付けられる。このとき、バンド18bdは、ワイヤハーネス12の長さ方向他方端の外周に巻き付けられた後に貫通孔18hlに挿入される。また、貫通孔18hlから突出したバンド18bdの先端は、ハサミなどで切り取られる。 The other clamp 18 is attached to the other end of the harness member 30 in the length direction. At this time, the band 18bd is wound around the outer circumference of the other end of the wire harness 12 in the length direction and then inserted into the through hole 18hl. Further, the tip of the band 18bd protruding from the through hole 18hl is cut off with scissors or the like.

こうして構成された余長吸収構造10をインストルメントパネルコアやSWベースなどの別の部材(図示せず)に取り付けるときは、まず、ハーネス部材30の長さ方向他方端に取り付けられたクランプ18が、係止部材18enによって別の部材に係止される。続いて、固定部材40がコネクタ20から離れた引き出し位置に配され、コネクタ20が別のコネクタ(図示せず)に接続される。コネクタ20の接続が完了すると、固定部材40がコネクタ20に近接する押し込み位置に配され、固定部材40を構成するクランプ18が、係止部材18enによって別の部材に係止される。 When the extra length absorption structure 10 configured in this way is attached to another member (not shown) such as an instrument panel core or a SW base, first, a clamp 18 attached to the other end in the length direction of the harness member 30 is attached. , Locked to another member by the locking member 18en. Subsequently, the fixing member 40 is arranged at a pull-out position away from the connector 20, and the connector 20 is connected to another connector (not shown). When the connection of the connector 20 is completed, the fixing member 40 is arranged at a pushing position close to the connector 20, and the clamp 18 constituting the fixing member 40 is locked to another member by the locking member 18en.

以上の説明から分かるように、ワイヤハーネス12および硬質チューブ14からなるハーネス部材30は、長さ方向一方端の近傍の所定長さ範囲において硬質を示し、かつ所定長さ範囲と異なる範囲において軟質を示す。コルゲートチューブ16およびクランプ18からなる固定部材40は、少なくともハーネス部材30の所定長さ範囲において摺動可能にハーネス部材30に取り付けられる。コネクタ20は、ハーネス部材30の長さ方向一方端に取り付けられる。 As can be seen from the above description, the harness member 30 composed of the wire harness 12 and the hard tube 14 is rigid in a predetermined length range near one end in the length direction and is soft in a range different from the predetermined length range. show. The fixing member 40 composed of the corrugated tube 16 and the clamp 18 is slidably attached to the harness member 30 within a predetermined length range of the harness member 30 at least. The connector 20 is attached to one end of the harness member 30 in the length direction.

コネクタ20を結線する前に、固定部材40をコネクタ20から離された引き出し位置に配することで、コネクタ20の結線作業が容易になる。また、コネクタ20の結線作業が完了した後に、固定部材40をコネクタ20に近接する押し込み位置に配し、固定部材40を構成するクランプ18を別の部材に係止することで、ハーネス部材30の余長が吸収される。これによって、小型かつ簡易な構成でハーネス部材30の余長を吸収することができる。 By arranging the fixing member 40 at a pull-out position away from the connector 20 before connecting the connector 20, the connection work of the connector 20 becomes easy. Further, after the wiring work of the connector 20 is completed, the fixing member 40 is arranged at a pushing position close to the connector 20, and the clamp 18 constituting the fixing member 40 is locked to another member, whereby the harness member 30 is connected. The extra length is absorbed. As a result, the extra length of the harness member 30 can be absorbed with a small and simple configuration.

こうして余長を吸収することで、余長が他の部位に噛み込む懸念や、他の部位と干渉して異音が発生する懸念を軽減することができる。また、硬質チューブ14が略直線状に延在することから、引き出し位置と押し込み位置との間で固定部材40を容易に移動させることができる。 By absorbing the extra length in this way, it is possible to reduce the concern that the extra length bites into another part and that the extra length interferes with another part to generate an abnormal noise. Further, since the hard tube 14 extends substantially linearly, the fixing member 40 can be easily moved between the pull-out position and the push-in position.

10 …ハーネスの余長吸収構造
12 …ワイヤハーネス
14 …硬質チューブ
16 …コルゲートチューブ
18 …クランプ
20 …コネクタ
30 …ハーネス部材
40 …固定部材
10 ... Harness extra length absorption structure 12 ... Wire harness 14 ... Hard tube 16 ... Corrugated tube 18 ... Clamp 20 ... Connector 30 ... Harness member 40 ... Fixing member

Claims (1)

長さ方向一方端の近傍の所定長さ範囲において硬質を示し、かつ所定長さ範囲と異なる範囲において軟質を示すハーネス部材、
前記所定長さ範囲において摺動可能に前記ハーネス部材に取り付けられた固定部材、および
前記長さ方向一方端に取り付けられたコネクタを備え
前記ハーネス部材の長さ方向他方端側にはクランプが取り付けられ、前記固定部材と前記クランプとは、前記ハーネス部材が同じ方向を向くように配置され、
前記固定部材が前記コネクタから離れた引き出し位置に配された状態において前記軟質を示すハーネス部材は前記硬質を示す部分から前記クランプに向かって斜め方向に配され、
前記固定部材が前記コネクタに近接する押し込み位置に配された状態において前記軟質を示すハーネス部材が前記固定部材方向に撓む、ハーネスの余長吸収構造。
A harness member that is rigid in a predetermined length range near one end in the length direction and is soft in a range different from the predetermined length range.
It is provided with a fixing member slidably attached to the harness member within the predetermined length range, and a connector attached to one end in the length direction .
A clamp is attached to the other end side in the length direction of the harness member, and the fixing member and the clamp are arranged so that the harness member faces the same direction.
In a state where the fixing member is arranged at a pull-out position away from the connector, the soft harness member is arranged obliquely from the rigid portion toward the clamp.
An extra length absorbing structure of a harness in which the soft harness member bends in the direction of the fixing member when the fixing member is arranged at a pushing position close to the connector.
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