JP6900668B2 - Aqueous composite resin and its manufacturing method - Google Patents
Aqueous composite resin and its manufacturing method Download PDFInfo
- Publication number
- JP6900668B2 JP6900668B2 JP2016252495A JP2016252495A JP6900668B2 JP 6900668 B2 JP6900668 B2 JP 6900668B2 JP 2016252495 A JP2016252495 A JP 2016252495A JP 2016252495 A JP2016252495 A JP 2016252495A JP 6900668 B2 JP6900668 B2 JP 6900668B2
- Authority
- JP
- Japan
- Prior art keywords
- group
- meth
- composite resin
- ethylenically unsaturated
- acrylate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000805 composite resin Substances 0.000 title claims description 54
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 66
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 55
- 239000000178 monomer Substances 0.000 claims description 52
- 239000000203 mixture Substances 0.000 claims description 46
- 229920005989 resin Polymers 0.000 claims description 40
- 239000011347 resin Substances 0.000 claims description 40
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 37
- -1 dimethylaminoethyl Chemical group 0.000 claims description 36
- 150000003077 polyols Chemical class 0.000 claims description 36
- 239000002904 solvent Substances 0.000 claims description 33
- 229920005862 polyol Polymers 0.000 claims description 32
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 26
- 239000002253 acid Substances 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 22
- 239000000049 pigment Substances 0.000 claims description 21
- 239000000758 substrate Substances 0.000 claims description 20
- 239000005056 polyisocyanate Substances 0.000 claims description 13
- 229920001228 polyisocyanate Polymers 0.000 claims description 13
- 125000000217 alkyl group Chemical group 0.000 claims description 12
- 150000001412 amines Chemical class 0.000 claims description 12
- 125000003277 amino group Chemical group 0.000 claims description 12
- 125000002947 alkylene group Chemical group 0.000 claims description 10
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 10
- 230000000379 polymerizing effect Effects 0.000 claims description 7
- 125000005529 alkyleneoxy group Chemical group 0.000 claims description 6
- 125000000732 arylene group Chemical group 0.000 claims description 6
- 239000012986 chain transfer agent Substances 0.000 claims description 6
- MZVQCMJNVPIDEA-UHFFFAOYSA-N [CH2]CN(CC)CC Chemical group [CH2]CN(CC)CC MZVQCMJNVPIDEA-UHFFFAOYSA-N 0.000 claims description 4
- DPLUMPJQXVYXBH-UHFFFAOYSA-N n,n-diethyl-2-phenylethenamine Chemical compound CCN(CC)C=CC1=CC=CC=C1 DPLUMPJQXVYXBH-UHFFFAOYSA-N 0.000 claims description 3
- SDYRIBONPHEWCT-UHFFFAOYSA-N n,n-dimethyl-2-phenylethenamine Chemical compound CN(C)C=CC1=CC=CC=C1 SDYRIBONPHEWCT-UHFFFAOYSA-N 0.000 claims description 3
- 229920006395 saturated elastomer Polymers 0.000 claims 2
- 150000003673 urethanes Chemical class 0.000 claims 1
- 239000000976 ink Substances 0.000 description 53
- 239000011248 coating agent Substances 0.000 description 33
- 238000000576 coating method Methods 0.000 description 33
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 32
- 239000006185 dispersion Substances 0.000 description 21
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 19
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 18
- 229920001807 Urea-formaldehyde Polymers 0.000 description 18
- OYQYHJRSHHYEIG-UHFFFAOYSA-N ethyl carbamate;urea Chemical compound NC(N)=O.CCOC(N)=O OYQYHJRSHHYEIG-UHFFFAOYSA-N 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 17
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 15
- 239000012860 organic pigment Substances 0.000 description 15
- 239000007787 solid Substances 0.000 description 15
- 229920000178 Acrylic resin Polymers 0.000 description 14
- 239000004925 Acrylic resin Substances 0.000 description 14
- 125000000524 functional group Chemical group 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 13
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 13
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 13
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 11
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 10
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- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 9
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 239000000306 component Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 238000001035 drying Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 229920005906 polyester polyol Polymers 0.000 description 8
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 229920001577 copolymer Polymers 0.000 description 7
- 239000010419 fine particle Substances 0.000 description 7
- 229940097275 indigo Drugs 0.000 description 7
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 7
- 229920001223 polyethylene glycol Polymers 0.000 description 7
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 6
- 238000013329 compounding Methods 0.000 description 6
- 239000003759 ester based solvent Substances 0.000 description 6
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 6
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 5
- 239000002202 Polyethylene glycol Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000004202 carbamide Substances 0.000 description 5
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 230000009477 glass transition Effects 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N glycerol group Chemical group OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- HXHCOXPZCUFAJI-UHFFFAOYSA-N prop-2-enoic acid;styrene Chemical compound OC(=O)C=C.C=CC1=CC=CC=C1 HXHCOXPZCUFAJI-UHFFFAOYSA-N 0.000 description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 4
- 238000004448 titration Methods 0.000 description 4
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- 239000005062 Polybutadiene Substances 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 3
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- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
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- 125000002723 alicyclic group Chemical group 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000007514 bases Chemical class 0.000 description 3
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- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
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- 125000005815 pentoxymethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])OC([H])([H])* 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- ZZSIDSMUTXFKNS-UHFFFAOYSA-N perylene red Chemical compound CC(C)C1=CC=CC(C(C)C)=C1N(C(=O)C=1C2=C3C4=C(OC=5C=CC=CC=5)C=1)C(=O)C2=CC(OC=1C=CC=CC=1)=C3C(C(OC=1C=CC=CC=1)=CC1=C2C(C(N(C=3C(=CC=CC=3C(C)C)C(C)C)C1=O)=O)=C1)=C2C4=C1OC1=CC=CC=C1 ZZSIDSMUTXFKNS-UHFFFAOYSA-N 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- USGIERNETOEMNR-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO.CCCO USGIERNETOEMNR-UHFFFAOYSA-N 0.000 description 1
- ZJLMKPKYJBQJNH-UHFFFAOYSA-N propane-1,3-dithiol Chemical compound SCCCS ZJLMKPKYJBQJNH-UHFFFAOYSA-N 0.000 description 1
- 125000005767 propoxymethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])[#8]C([H])([H])* 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- DVQHRBFGRZHMSR-UHFFFAOYSA-N sodium methyl 2,2-dimethyl-4,6-dioxo-5-(N-prop-2-enoxy-C-propylcarbonimidoyl)cyclohexane-1-carboxylate Chemical compound [Na+].C=CCON=C(CCC)[C-]1C(=O)CC(C)(C)C(C(=O)OC)C1=O DVQHRBFGRZHMSR-UHFFFAOYSA-N 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- AFCAKJKUYFLYFK-UHFFFAOYSA-N tetrabutyltin Chemical compound CCCC[Sn](CCCC)(CCCC)CCCC AFCAKJKUYFLYFK-UHFFFAOYSA-N 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- RKBCYCFRFCNLTO-UHFFFAOYSA-N triisopropylamine Chemical compound CC(C)N(C(C)C)C(C)C RKBCYCFRFCNLTO-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Description
本発明は、水性複合樹脂とその製造方法に関する。 The present invention relates to an aqueous composite resin and a method for producing the same.
近年、省エネや低コスト、環境負荷低減の観点から、グラビアやフレキソ、インクジェットなど、各種インキ市場において、非極性フィルム基材に対して優れた密着性と塗膜耐性を発現できる水性インキの開発が急がれている。これらの水性インキには、顔料分散性や耐擦性に優れるアクリル樹脂や、基材密着性に優れるウレタン樹脂が使用されている。また、各々の樹脂の利点を活かすために、アクリル樹脂とウレタン樹脂のブレンド系や複合化樹脂についても活発に検討されている。しかしながら、一般的に、アクリル樹脂とウレタン樹脂の相溶は良くないため、単純なブレンドや複合化では、塗膜耐性の向上は図れず、むしろ脆弱な塗膜となり、塗膜耐性が大幅に悪化する傾向にあった。 In recent years, from the viewpoint of energy saving, low cost, and reduction of environmental load, the development of water-based inks that can exhibit excellent adhesion and coating film resistance to non-polar film substrates has been developed in various ink markets such as gravure, flexo, and inkjet. I'm in a hurry. Acrylic resin having excellent pigment dispersibility and abrasion resistance and urethane resin having excellent substrate adhesion are used for these water-based inks. Further, in order to utilize the advantages of each resin, a blend system of an acrylic resin and a urethane resin and a composite resin are also being actively studied. However, in general, since the compatibility between the acrylic resin and the urethane resin is not good, the coating film resistance cannot be improved by simple blending or compounding, but rather the coating film becomes fragile and the coating film resistance is significantly deteriorated. There was a tendency to do.
特許文献1では、シェル成分が水性ウレタン樹脂、コア成分がアクリル樹脂で構成される水性インキ用コアシェル型複合樹脂が開示されている。ウレタン樹脂にヒドラジド基、アクリル樹脂にケト基を導入し、異種樹脂間で常温架橋させる事で、塗膜耐性の向上を試みている。しかしながら、この設計では架橋前のウレタン樹脂とアクリル樹脂の相溶が悪く、最終的に架橋させても飛躍的な塗膜耐性向上には至らない。また、エマルジョンタイプであるので顔料分散性も著しく悪い。 Patent Document 1 discloses a core-shell type composite resin for water-based ink in which the shell component is a water-based urethane resin and the core component is an acrylic resin. We are trying to improve the coating resistance by introducing a hydrazide group into a urethane resin and a keto group into an acrylic resin and cross-linking between different resins at room temperature. However, in this design, the compatibility between the urethane resin and the acrylic resin before cross-linking is poor, and even if cross-linking is finally performed, the coating film resistance is not dramatically improved. Moreover, since it is an emulsion type, the pigment dispersibility is extremely poor.
特許文献2では、ウレタン骨格にエチレン性不飽和基を導入し、エチレン性不飽和単量体と共重合させる事で、アクリル部分をグラフトさせた水性インキ用アクリル・ウレタン複合樹脂が開示されている。しかしながら、この方法では、ウレタン樹脂部分が3次元的に高分子量化してしまう。したがって、分子鎖の運動性が低下し、ウレタン部分とアクリル部分の相溶も著しく低下するため、低温乾燥条件では樹脂間で十分に融着できず、優れた塗膜耐性を発現する事はできない。また、このタイプも顔料分散能に劣る。 Patent Document 2 discloses an acrylic / urethane composite resin for water-based inks in which an acrylic portion is grafted by introducing an ethylenically unsaturated group into a urethane skeleton and copolymerizing it with an ethylenically unsaturated monomer. .. However, in this method, the urethane resin portion has a three-dimensionally high molecular weight. Therefore, the motility of the molecular chain is reduced, and the compatibility between the urethane portion and the acrylic portion is also significantly reduced. Therefore, the resins cannot be sufficiently fused under low temperature drying conditions, and excellent coating film resistance cannot be exhibited. .. This type is also inferior in pigment dispersibility.
特許文献3では、ウレタン樹脂末端にメルカプト基を導入し、連鎖移動反応により、アクリル部分をグラフトさせた水性インキ用アクリル・ウレタン複合樹脂が開示されている。この方法であればウレタン部分の3次元的な高分子量化は避ける事ができる。しかしながら、この樹脂では、耐水摩擦性、耐スクラッチ性、非極性フィルム基材への密着性といった課題があった。 Patent Document 3 discloses an acrylic / urethane composite resin for water-based ink in which a mercapto group is introduced at the end of a urethane resin and an acrylic portion is grafted by a chain transfer reaction. With this method, it is possible to avoid increasing the three-dimensional molecular weight of the urethane portion. However, this resin has problems such as water friction resistance, scratch resistance, and adhesion to a non-polar film substrate.
異種樹脂間の相溶性に優れ、低温乾燥条件下においても優れた耐水摩擦性、耐スクラッチ性、非極性フィルム基材への密着性を発現する水性複合樹脂ならびにそれを用いた水性インキ組成物の提供を目的とする。 A water-based composite resin that has excellent compatibility between dissimilar resins and exhibits excellent water friction resistance, scratch resistance, and adhesion to non-polar film substrates even under low-temperature drying conditions, and water-based ink compositions using the same. For the purpose of provision.
すなわち、本発明は、
ポリオール(A)とポリイソシアネート(B)とを反応させてなるウレタンプレポリマー(C−1)に、一般式(1)で表される化合物(D)を反応させてなる両末端メルカプト基含有ウレタンウレア樹脂(C−2)を連鎖移動剤として、カルボキシル基含有エチレン性不飽和単量体(e−1)およびアミノ基含有エチレン性不飽和単量体(e−2)を含むエチレン性不飽和単量体(E)を重合してなる水性複合樹脂(F)に関する。
一般式(1)
Rはアルキレン基、アリーレン基、およびアルキレンオキシ基からなる群より選ばれる少なくとも一種の2価の基である。)
That is, the present invention
Both-terminal mercapto group-containing urethane formed by reacting a urethane prepolymer (C-1) formed by reacting a polyol (A) with a polyisocyanate (B) with a compound (D) represented by the general formula (1). Ethylene unsaturated monomer containing a carboxyl group-containing ethylenically unsaturated monomer (e-1) and an amino group-containing ethylenically unsaturated monomer (e-2) using a urethane resin (C-2) as a chain transfer agent. The present invention relates to an aqueous composite resin (F) obtained by polymerizing a monomer (E).
General formula (1)
R is at least one divalent group selected from the group consisting of an alkylene group, an arylene group, and an alkyleneoxy group. )
本発明は、一般式(1)で表される化合物(D)が、アミノアルカンチオールである前記水性複合樹脂に関する。 The present invention relates to the aqueous composite resin in which the compound (D) represented by the general formula (1) is an aminoalkanethiol.
本発明は、酸価が15〜150mgKOH/gである前記水性複合樹脂に関する。 The present invention relates to the aqueous composite resin having an acid value of 15 to 150 mgKOH / g.
本発明は、アミン価が3〜35mgKOH/gである前記水性複合樹脂に関する。 The present invention relates to the aqueous composite resin having an amine value of 3 to 35 mgKOH / g.
本発明は、エチレン性不飽和単量体(E)の配合量が、両末端メルカプト基含有ウレタンウレア樹脂(C−2)100重量部に対して30〜180重量部の範囲である前記水性複合樹脂に関する。 In the present invention, the amount of the ethylenically unsaturated monomer (E) blended is in the range of 30 to 180 parts by weight with respect to 100 parts by weight of the urethane urea resin (C-2) containing both terminal mercapto groups. Regarding resin.
本発明は、前記水性複合樹脂と顔料と親水性溶剤とを含有してなる水性インキ組成物に関する。 The present invention relates to an aqueous ink composition containing the aqueous composite resin, a pigment, and a hydrophilic solvent.
本発明は、基材上に、前記水性インキ組成物から形成された印刷層を有する印刷物に関する。 The present invention relates to a printed matter having a printed layer formed from the water-based ink composition on a substrate.
本発明は、ポリオール(A)とポリイソシアネート(B)とを反応させてなるウレタンプレポリマー(C−1)に、一般式(1)で表される化合物(D)を反応させてなる両末端メルカプト基含有ウレタンウレア樹脂(C−2)を連鎖移動剤として、カルボキシル基含有エチレン性不飽和単量体(e−1)およびアミノ基含有エチレン性不飽和単量体(e−2)を含むエチレン性不飽和単量体(E)を重合してなる水性複合樹脂(F)の製造方法に関する。
一般式(1)
Rはアルキレン基、アリーレン基、およびアルキレンオキシ基からなる群より選ばれる少なくとも一種の2価の基である。)
In the present invention, both ends formed by reacting a urethane prepolymer (C-1) formed by reacting a polyol (A) with a polyisocyanate (B) with a compound (D) represented by the general formula (1). It contains a carboxyl group-containing ethylenically unsaturated monomer (e-1) and an amino group-containing ethylenically unsaturated monomer (e-2) using a mercapto group-containing urethane urea resin (C-2) as a chain transfer agent. The present invention relates to a method for producing an aqueous composite resin (F) obtained by polymerizing an ethylenically unsaturated monomer (E).
General formula (1)
R is at least one divalent group selected from the group consisting of an alkylene group, an arylene group, and an alkyleneoxy group. )
本発明の水性複合樹脂は、異種樹脂間の相溶性に優れ、低温乾燥条件下においても優れた耐水摩擦性、耐スクラッチ性、非極性フィルム基材への密着性を発現する。 The aqueous composite resin of the present invention has excellent compatibility between dissimilar resins, and exhibits excellent water friction resistance, scratch resistance, and adhesion to a non-polar film substrate even under low-temperature drying conditions.
まず、本発明で使用する水性複合樹脂(F)であるアクリル・ウレタン複合樹脂について説明する。本発明の水性複合樹脂(F)は、ポリオール(A)とポリイソシアネート(B)とを反応させてなるウレタンプレポリマー(C-1)に、一般式(1)で表される化合物(D)を反応させて、両末端メルカプト基含有ウレタンウレア樹脂(C-2)を合成し、さらにそれを連鎖移動剤として、エチレン性不飽和単量体(E)を重合する事で得る事ができる。
具体的に本発明の水性複合樹脂(F)の製造方法について説明する。始めに、反応槽にポリオール(A)とポリイソシアネート(B)を仕込み、触媒を加えて反応させ、両末端がイソシアネート基のウレタンプレポリマー(C-1)を合成する。続いて、ウレタンプレポリマー(C-1)に一般式(1)で示される化合物(D)を添加して反応させる。さらにエチレン性不飽和単量体(E)と溶媒を添加し、窒素雰囲気下でラジカル開始剤を添加する事で、連鎖移動反応が生じ、ウレタンウレア樹脂(C-2)の両末端からアクリル樹脂骨格がグラフトされる。
エチレン性不飽和単量体(E)には、カルボキシル基含有エチレン性不飽和単量体(e−1)、およびアミノ基含有エチレン性不飽和単量体(e−2)が含有されている。
First, the acrylic / urethane composite resin which is the aqueous composite resin (F) used in the present invention will be described. The aqueous composite resin (F) of the present invention is a urethane prepolymer (C-1) formed by reacting a polyol (A) with a polyisocyanate (B), and a compound (D) represented by the general formula (1). Can be obtained by synthesizing a urethane urea resin (C-2) containing both terminal mercapto groups by reacting the above, and further polymerizing an ethylenically unsaturated monomer (E) using it as a chain transfer agent.
Specifically, the method for producing the aqueous composite resin (F) of the present invention will be described. First, a polyol (A) and a polyisocyanate (B) are charged into a reaction vessel, and a catalyst is added to cause a reaction to synthesize a urethane prepolymer (C-1) having an isocyanate group at both ends. Subsequently, the compound (D) represented by the general formula (1) is added to the urethane prepolymer (C-1) and reacted. Further, by adding an ethylenically unsaturated monomer (E) and a solvent and adding a radical initiator in a nitrogen atmosphere, a chain transfer reaction occurs, and an acrylic resin is formed from both ends of the urethane urea resin (C-2). The skeleton is grafted.
The ethylenically unsaturated monomer (E) contains a carboxyl group-containing ethylenically unsaturated monomer (e-1) and an amino group-containing ethylenically unsaturated monomer (e-2). ..
<ポリオール(A)>
ウレタンプレポリマー(C-1)に使用するポリオール(A)には、代表的なものとして、ポリエーテルポリオール(a−1)、ポリエステルポリオール(a−2)、ポリカーボネートポリオール(a−3)、ポリオレフィン系ポリオール(a−4)、ひまし油ポリオール等が挙げられる。これらのポリオールは、1種だけを用いてもよいし、複数種を併用してもよい。
<Polyprethane (A)>
Typical examples of the polyol (A) used for the urethane prepolymer (C-1) include a polyether polyol (a-1), a polyester polyol (a-2), a polycarbonate polyol (a-3), and a polyolefin. Examples thereof include based polyols (a-4) and castor oil polyols. Only one kind of these polyols may be used, or a plurality of kinds may be used in combination.
ポリエーテルポリオール(a−1)としては、例えば、酸化メチレン、酸化エチレン、酸化プロピレン、テトラヒドロフランなどの重合体または共重合体、具体的には、ポリエチレングリコール、ポリプロピレングリコール、ポリ(エチレン/プロピレン)グリコール、ポリテトラメチレングリコール等が挙げられる。また、ヘキサンジオール、メチルヘキサンジオール、ヘプタンジオール、オクタンジオールあるいはこれらの混合物の縮合によるポリエーテルポリオール類等が挙げられる。 Examples of the polyether polyol (a-1) include polymers or copolymers such as methylene oxide, ethylene oxide, propylene oxide and tetrahydrofuran, specifically, polyethylene glycol, polypropylene glycol and poly (ethylene / propylene) glycol. , Polytetrahydrofuran glycol and the like. Further, examples thereof include polyether polyols obtained by condensing hexanediol, methylhexanediol, heptanediol, octanediol or a mixture thereof.
ポリエステルポリオール(a−2)としては、例えば、ポリオール成分と二塩基酸成分とが縮合反応したポリエステルポリオールがある。ポリオールのうちジオールとしては、エチレングリコール、プロピレングリコール、ジプロピレングリコール、ジエチレングリコール、トリエチレングリコール、ブチレングリコール、1,6−ヘキサンジオール、3−メチル−1,5−ペンタンジオール、3,3’−ジメチロールヘプタン、ポリオキシエチレングリコール、ポリオキシプロピレングリコール、1,3−ブタンジオール、1,4−ブタンジオール、ネオペンチルグリコール、オクタンジオール、ブチルエチルペンタンジオール、2−エチル−1,3−ヘキサンジオール、シクロヘキサンジオール、ビスフェノールA等が挙げられ、3個以上の水酸基を有するポリオールとしては、グリセリン、トリメチロールプロパン、ペンタエリスリトール等が挙げられ、二塩基酸成分としてテレフタル酸、アジピン酸、アゼライン酸、セバチン酸、ダイマー酸、水添ダイマー酸、無水フタル酸、イソフタル酸、トリメリット酸等の脂肪族あるいは芳香族二塩基酸、およびそれらの無水物が挙げられる。また、ε−カプロラクトン、ポリ(β−メチル−γ−バレロラクトン)、ポリバレロラクトン等のラクトン類等の環状エステル化合物の開環重合により得られるポリエステルポリオールが挙げられる。 Examples of the polyester polyol (a-2) include a polyester polyol in which a polyol component and a dibasic acid component are condensed and reacted. Among the polyols, the diols include ethylene glycol, propylene glycol, dipropylene glycol, diethylene glycol, triethylene glycol, butylene glycol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, and 3,3'-di. Methylol heptane, polyoxyethylene glycol, polyoxypropylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, octanediol, butylethylpentanediol, 2-ethyl-1,3-hexanediol, Cyclohexanediol, bisphenol A and the like can be mentioned, and examples of the polyol having three or more hydroxyl groups include glycerin, trimethylolpropane, pentaerythritol and the like, and terephthalic acid, adipic acid, azelaic acid and sebatic acid as dibasic acid components. , Diol acid, hydrogenated dimer acid, phthalic anhydride, isophthalic acid, trimellitic acid and other aliphatic or aromatic dibasic acids, and anhydrides thereof. Examples thereof include polyester polyols obtained by ring-opening polymerization of cyclic ester compounds such as lactones such as ε-caprolactone, poly (β-methyl-γ-valerolactone) and polyvalerolactone.
ポリカーボネートポリオール(a−3)としては、例えば、ポリオールとジアルキルカーボネート、アルキレンカーボネート、ジアリールカーボネートなどのカーボネート化合物との反応により得られるものを挙げることができる。ポリカーボネートポリオールを構成するポリオールとしては、ポリエステルポリオールの構成成分として先に例示したポリオールを用いることができる。また、ジアルキルカーボネートとしてはジメチルカーボネート、ジエチルカーボネートなどを、アルキレンカーボネートとしてはエチレンカーボネートなどを、ジアリールカーボネートとしてはジフェニルカーボネートなどを挙げることができる。 Examples of the polycarbonate polyol (a-3) include those obtained by reacting a polyol with a carbonate compound such as a dialkyl carbonate, an alkylene carbonate, or a diaryl carbonate. As the polyol constituting the polycarbonate polyol, the polyol exemplified above as a constituent component of the polyester polyol can be used. Further, examples of the dialkyl carbonate include dimethyl carbonate and diethyl carbonate, examples of the alkylene carbonate include ethylene carbonate, and examples of the diaryl carbonate include diphenyl carbonate.
ポリオレフィン系ポリオール(a−4)としては、水酸基含有ポリブタジエン、水添した水酸基含有ポリブタジエン、水酸基含有ポリイソプレン、水添した水酸基含有ポリイソプレン、水酸基含有塩素化ポリプロピレン、水酸基含有塩素化ポリエチレン等が挙げられる。 Examples of the polyolefin-based polyol (a-4) include hydroxyl group-containing polybutadiene, hydrogenated hydroxyl group-containing polybutadiene, hydroxyl group-containing polyisoprene, hydrogenated hydroxyl group-containing polyisoprene, hydroxyl group-containing chlorinated polypropylene, and hydroxyl group-containing chlorinated polyethylene. ..
ひまし油ポリオールは植物由来のひまし油を原料としたバイオマスポリオールである。 Castor oil polyol is a biomass polyol made from plant-derived castor oil.
上記以外にも、ウレタン結合濃度の調節や各種官能基導入の目的で低分子ジオールを併用する事ができる。低分子ジオールとしては分子量500以下のジオールが好ましく、例えば、
エチレングリコール、1,2−プロパンジオール、1,3−プロパンジオール、1,3−ブタンジオール、1,4−ブタンジオール、ネオペンチルグリコール、ペンタンジオール、ヘキサンジオール、オクタンジオール、2−ブチル−2−エチル−1,3−プロパンジオール、1,4−ブチレンジオール、ジプロピレングリコール、グリセリン、トリメチロールプロパン、トリメチロールエタン、1,2,6−ブタントリオール、ペンタエリスリトール、ソルビトール、N,N-ビス(2−ヒドロキシプロピル)アニリン、ジメチロール酢酸、ジメチロールプロピオン酸、ジメチロールブタン酸、2,2−ジメチロール酪酸、2,2−ジメチロールペンタン酸等のジメチロールアルカン酸や、ジヒドロキシコハク酸、ジヒドロキシプロピオン酸、ジヒドロキシ安息香酸等が挙げられる。
In addition to the above, a low molecular weight diol can be used in combination for the purpose of adjusting the urethane bond concentration and introducing various functional groups. As the low molecular weight diol, a diol having a molecular weight of 500 or less is preferable, and for example,
Ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, pentanediol, hexanediol, octanediol, 2-butyl-2- Ethyl-1,3-propanediol, 1,4-butylenediol, dipropylene glycol, glycerin, trimethylolpropane, trimethylolethane, 1,2,6-butanetriol, pentaerythritol, sorbitol, N, N-bis ( 2-Hydroxypropyl) aniline, dimethylolacetate, dimethylolpropionic acid, dimethylolbutanoic acid, 2,2-dimethylolbutyric acid, 2,2-dimethylolpentanoic acid and other dimethylolalkanoic acids, dihydroxysuccinic acid and dihydroxypropionic acid. , Dihydroxybenzoic acid and the like.
<ポリイソシアネート(B)>
ポリオール(A)と反応させるポリイソシアネート(B)としては、芳香族、脂肪族、脂環式のポリイソシアネートが挙げられる。これらは、1種だけを用いてもよいし、あるいは、複数種を併用してもよい。
<Polyisocyanate (B)>
Examples of the polyisocyanate (B) to be reacted with the polyol (A) include aromatic, aliphatic, and alicyclic polyisocyanates. Only one of these may be used, or a plurality of types may be used in combination.
芳香族ポリイソシアネートとしては、例えば、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、m−フェニレンジイソシアネート、p−フェニレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、キシリレンジイソシアネート、リジンジイソシアネート、3,3’−ジメチル−4,4’−ビフェニレンジイソシアネート、3,3’−ジメトキシ−4,4’−ビフェニレンジイソシアネート、3,3’−ジクロロ−4,4’−ビフェニレンジイソシアネート、1,5−ナフタレンジイソシアネート、1,5−テトラヒドロナフタレンジイソシアネート等が挙げられる。 Examples of the aromatic polyisocyanate include 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate, and lysine diisocyanate. 3,3'-dimethyl-4,4'-biphenylenediocyanate, 3,3'-dimethoxy-4,4'-biphenylenediocyanate, 3,3'-dichloro-4,4'-biphenylenediocyanate, 1,5-naphthalene Examples thereof include diisocyanate, 1,5-tetrahydronaphthalenediocyanate.
脂肪族ポリイソシアネートとしては、例えば、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、トリメチルヘキサメチレンジイソシアネート等が挙げられる。 Examples of the aliphatic polyisocyanate include tetramethylene diisocyanate, hexamethylene diisocyanate, and trimethylhexamethylene diisocyanate.
脂環式ポリイソシアネートとしては、例えば、イソホロンジイソシアネート、1,4−シクロヘキシレンジイソシアネート、4,4’−ジシクロヘキシルメタンジイソシアネート等が挙げられる。 Examples of the alicyclic polyisocyanate include isophorone diisocyanate, 1,4-cyclohexylene diisocyanate, and 4,4'-dicyclohexylmethane diisocyanate.
ウレタンプレポリマー(C−1)を得る反応に際して、触媒を用いることもできる。使用できる触媒としては、公知の金属系触媒、アミン系触媒が使用できる。金属系触媒としては、ジブチル錫ジラウレート、オクトエ酸錫、ジブチル錫ジ(2−エチルヘキソエート)、 2−エチルヘキソエート鉛、チタン酸2−エチルヘキシル、チタンエチルアセテート、2−エチルヘキソエート鉄、2−エチルヘキソエートコバルト、ナフテン酸亜鉛、ナフテン酸コバルト、テトラ−n−ブチル錫等が挙げられる。アミン系触媒としてはテトラメチルブタンジアミン等の3級アミン等が挙げられる。これらの触媒はポリマーポリオールに対して0.001〜1モル%の範囲で使用される。 A catalyst can also be used in the reaction to obtain the urethane prepolymer (C-1). As the catalyst that can be used, a known metal-based catalyst or amine-based catalyst can be used. Metallic catalysts include dibutyltin dilaurate, tin octoate, dibutyltin di (2-ethylhexoate), lead 2-ethylhexoate, 2-ethylhexyl titanate, titanium ethylacetate, 2-ethylhexoate. Examples thereof include iron, 2-ethylhexoate cobalt, zinc naphthenate, cobalt naphthenate, tetra-n-butyltin and the like. Examples of the amine-based catalyst include tertiary amines such as tetramethylbutanediamine. These catalysts are used in the range of 0.001-1 mol% with respect to the polymer polyol.
ウレタンプレポリマー(C−1)を得る反応は、50〜150℃で2〜10時間行うのが好ましい。反応の終点は、滴定によるNCO%測定により判断することができる。 The reaction for obtaining the urethane prepolymer (C-1) is preferably carried out at 50 to 150 ° C. for 2 to 10 hours. The end point of the reaction can be determined by NCO% measurement by titration.
ウレタンプレポリマー(C−1)を得る際に使用できる溶媒としては、イソシアネート基と反応しないものであれば任意のものを使用する事ができるが、後の脱溶剤の工程を考慮し、水と共沸して除去しやすい溶剤を使用する事が好ましい。また、無溶媒で反応を行い、後で溶媒希釈する事も可能である。好ましい溶剤としては、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤;
酢酸エチル、酢酸プロピル、酢酸ブチル等のエステル系溶剤;
エチレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート等のグリコールエステル系溶剤;等が挙げられる。
As the solvent that can be used to obtain the urethane prepolymer (C-1), any solvent can be used as long as it does not react with the isocyanate group. It is preferable to use a solvent that can be easily removed by azeotropic boiling. It is also possible to carry out the reaction without a solvent and later dilute the solvent. Preferred solvents include ketone solvents such as acetone, methyl ethyl ketone and methyl isobutyl ketone;
Ester solvents such as ethyl acetate, propyl acetate and butyl acetate;
Glycol ester-based solvents such as ethylene glycol monomethyl ether acetate and propylene glycol monomethyl ether acetate; and the like can be mentioned.
<一般式(1)で表される化合物(D)>
上述のウレタンプレポリマー(C-1)に一般式(1)で表されるメルカプト基含有化合物(D)を反応させる事で両末端にメルカプト基を有するウレタンウレア樹脂(C-2)を得る。
一般式(1)
(一般式(1)中、Xは−OH、−NH2、−NHR1、および−SHからなる群より選ばれる少なくとも一種であり、R1はアルキル基である。
Rはアルキレン基、アリーレン基、およびアルキレンオキシ基からなる群より選ばれる少なくとも一種の2価の基である。)
<Compound (D) represented by the general formula (1)>
A urethane urea resin (C-2) having a mercapto group at both ends is obtained by reacting the above-mentioned urethane prepolymer (C-1) with a mercapto group-containing compound (D) represented by the general formula (1).
General formula (1)
(In the general formula (1), X is at least one selected from the group consisting of -OH, -NH 2 , -NHR 1 , and -SH, and R 1 is an alkyl group.
R is at least one divalent group selected from the group consisting of an alkylene group, an arylene group, and an alkyleneoxy group. )
R1のアルキル基としては、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、へキシル基、ヘプチル基、オクチル基、ドデシル基等の炭素数1〜12のアルキル基が挙げられ、炭素数1〜6のアルキル基が好ましい。
Rのうちアルキレン基としては、メチレン基、エチレン基、プロピレン基、ブチレン基、ペンチレン基、へキシレン基、ヘプチレン基、オクチレン基、ドデシレン基等の炭素数1〜12のアルキレン基が挙げられ、炭素数1〜6のアルキレン基が好ましい。
アリーレン基としては、フェニレン基等が挙げられ、アルキレンオキシ基としては、エチレンオキシ、プロピレンオキシ、ブチレンオキシ等が挙げられる。Rは、アルキレン基またはフェニレン基が好ましい。
Examples of the alkyl group of R 1 include alkyl groups having 1 to 12 carbon atoms such as a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group and a dodecyl group. Alkyl groups of numbers 1 to 6 are preferred.
Examples of the alkylene group among R include alkylene groups having 1 to 12 carbon atoms such as a methylene group, an ethylene group, a propylene group, a butylene group, a pentylene group, a hexylene group, a heptylene group, an octylene group and a dodecylene group. The number of alkylene groups 1 to 6 is preferable.
Examples of the arylene group include a phenylene group and the like, and examples of the alkyleneoxy group include ethyleneoxy, propyleneoxy and butyleneoxy. R is preferably an alkylene group or a phenylene group.
一般式(1)で表される化合物(D)としては例えば、
2−ヒドロキシエタンチオール、3−ヒドロキシプロピル−1−チオール、1−ヒドロキシプロピル−2−チオール、4−ヒドロキシ−1−ブタンチオール等のヒドロキシアルカンチオール類;
1,2−エタンジチオール、1,3−プロパンジチオール、1,4−ブタンジチオール、1,5−ペンタンジチオール、1,6−ヘキサンジチオール等のジチオール類、
2−アミノエタンチオール、3−アミノプロピル−1−チオール、1−アミノプロピル−2−チオール、4−アミノ−1−ブタンチオール等のアミノアルカンチオール類;
2−アミノチオフェノール、3−アミノチオフェノール、4−アミノチオフェノール等のアミノベンゼンチオール類;
が挙げられる。
Examples of the compound (D) represented by the general formula (1) include
Hydroxyalkanethiols such as 2-hydroxyethanethiol, 3-hydroxypropyl-1-thiol, 1-hydroxypropyl-2-thiol, 4-hydroxy-1-butanethiol;
Dithiols such as 1,2-ethanedithiol, 1,3-propanedithiol, 1,4-butanedithiol, 1,5-pentanedithiol, 1,6-hexanedithiol, etc.
Amino alkanethiols such as 2-aminoethanethiol, 3-aminopropyl-1-thiol, 1-aminopropyl-2-thiol, 4-amino-1-butanethiol;
Aminobenzene thiols such as 2-aminothiophenol, 3-aminothiophenol, 4-aminothiophenol;
Can be mentioned.
一般式(1)の化合物(D)の中でも、反応性に富み、ウレア結合を形成する点で、Xが−NH2または−NHR1であり、Rがアルキレン基であるアミノアルカンチオール類を使用する事が好ましい。ウレア結合を導入する事で、樹脂の凝集力が上がり、樹脂の塗膜耐性、基材への接着強度が向上する。さらにアミノ基のモル数に対して、イソシアネート基のモル数が過剰になるように仕込む事で、残存したイソシアネート基がメルカプト基と反応して鎖延長され、ウレタンプレポリマー(C-1)が高分子量化される。この時、両末端の他に、ウレタン樹脂内部にもウレア結合が導入されるため、さらに凝集力が向上し、塗膜耐性、接着強度が向上する。 Among the compounds (D) of the general formula (1), aminoalkanethiols in which X is -NH 2 or -NHR 1 and R is an alkylene group are used in that they are highly reactive and form a urea bond. It is preferable to do so. By introducing the urea bond, the cohesive force of the resin is increased, and the coating film resistance of the resin and the adhesive strength to the base material are improved. Furthermore, by charging so that the number of moles of the isocyanate group is excessive with respect to the number of moles of the amino group, the remaining isocyanate group reacts with the mercapto group to extend the chain, and the urethane prepolymer (C-1) is high. It is molecularized. At this time, since the urea bond is introduced into the urethane resin in addition to both ends, the cohesive force is further improved, and the coating film resistance and the adhesive strength are improved.
一般式(1)で表される化合物(D)としてアミノアルカンチオールを用いると、ウレタンプレポリマー(C-1)中のイソシアネート基に対してアミノ基が優先的に反応してウレア結合を形成する。さらに一般式(1)で表される化合物(D)のモル数に対して、イソシアネート基のモル数が過剰になるように仕込むことで、残存したイソシアネート基がメルカプト基と反応して鎖延長され、ウレタンプレポリマー(C-1)が高分子量化される。この時、ウレタンプレポリマー(C-1)の両末端の他に、その骨格内部にもウレア結合が導入されるため、ウレタン樹脂の凝集力が向上し、接着強度が向上する。また、未反応の化合物(D)も低減されるため、樹脂塗膜の臭気も大幅に改善される。 When aminoalkanethiol is used as the compound (D) represented by the general formula (1), the amino group preferentially reacts with the isocyanate group in the urethane prepolymer (C-1) to form a urea bond. .. Further, by charging the compound (D) represented by the general formula (1) so that the number of moles of the isocyanate group is excessive with respect to the number of moles, the remaining isocyanate group reacts with the mercapto group to extend the chain. , Urethane prepolymer (C-1) is made high molecular weight. At this time, since the urea bond is introduced into the skeleton of the urethane prepolymer (C-1) in addition to both ends, the cohesive force of the urethane resin is improved and the adhesive strength is improved. Moreover, since the unreacted compound (D) is also reduced, the odor of the resin coating film is also significantly improved.
上記の理由から、両末端メルカプト基含有ウレタンウレア樹脂(C-2)を製造する際、ウレタンプレポリマー(C-1)のイソシアネート基が、一般式(1)で表される化合物(D)に対して、過剰になるように仕込む事が好ましい。さらに一般式(1)で表される化合物(D)は、ウレタンプレポリマー(C-1)のイソシアネート基1モルに対して、0.60〜0.90モルになるように反応させる事が好ましい。仕込み量が0.6モル以上であると、ウレタン骨格にアクリル骨格が組み込まれやすくなり、目的の複合樹脂を得やすいため好ましく、樹脂溶液の保存安定性、基材密着性に優れる。一方で、0.90モル以下であると、樹脂に組み込まれない未反応の化合物(D)の量が少なくなるため、樹脂塗膜の臭気の点で優れる。 For the above reasons, when producing the urethane urea resin (C-2) containing both terminal mercapto groups, the isocyanate group of the urethane prepolymer (C-1) is changed to the compound (D) represented by the general formula (1). On the other hand, it is preferable to prepare in excess. Further, the compound (D) represented by the general formula (1) is preferably reacted with respect to 1 mol of the isocyanate group of the urethane prepolymer (C-1) so as to be 0.60 to 0.90 mol. .. When the amount charged is 0.6 mol or more, the acrylic skeleton is easily incorporated into the urethane skeleton, and the desired composite resin is easily obtained. Therefore, the storage stability of the resin solution and the adhesion to the base material are excellent. On the other hand, when the amount is 0.90 mol or less, the amount of the unreacted compound (D) that is not incorporated into the resin is reduced, which is excellent in terms of the odor of the resin coating film.
両末端メルカプト基含有ウレタンウレア樹脂(C-2)を得る際に使用できる溶媒としては、原料を溶解可能で、イソシアネート基と反応しない溶媒であれば任意のものを使用する事ができるが、後の脱溶剤工程を考慮し、水と共沸して除去しやすい溶剤を使用する事が好ましい。好ましい溶剤としては、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤;酢酸エチル、酢酸プロピル、酢酸ブチル等のエステル系溶剤;エチレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート等のグリコールエステル系溶剤;等が挙げられ、ケトン系溶剤が好ましい。 As the solvent that can be used to obtain the urethane urea resin (C-2) containing both terminal mercapto groups, any solvent can be used as long as it can dissolve the raw material and does not react with the isocyanate group. It is preferable to use a solvent that can be easily removed by azeotropically boiling with water in consideration of the solvent removal step. Preferred solvents include ketone solvents such as acetone, methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate, propyl acetate and butyl acetate; glycol ester solvents such as ethylene glycol monomethyl ether acetate and propylene glycol monomethyl ether acetate; Etc., and a ketone solvent is preferable.
<エチレン性不飽和単量体(E)>
前記両末端メルカプト基含有ウレタンウレア樹脂(C−2)を連鎖移動剤として、エチレン性不飽和単量体(E)を重合する事により、アクリル・ウレタン複合樹脂(F)を得ることができる。この時、エチレン性不飽和単量体(E)には、カルボキシル基含有エチレン性不飽和単量体(e−1)、およびアミノ基含有エチレン性不飽和単量体(e−2)を共重合させることが好ましい。アニオン性官能基であるカルボキシル基とカチオン性官能基であるアミノ基を複合樹脂中に共存させ、酸―塩基の塩を形成することで樹脂間の相溶性が良くなり、造膜性および樹脂塗膜強度が増して非極性フィルム基材への密着性や耐水摩擦性が向上する。
<Ethylene unsaturated monomer (E)>
An acrylic / urethane composite resin (F) can be obtained by polymerizing an ethylenically unsaturated monomer (E) using the mercapto group-containing urethane urea resin (C-2) at both ends as a chain transfer agent. At this time, the ethylenically unsaturated monomer (E) contains both the carboxyl group-containing ethylenically unsaturated monomer (e-1) and the amino group-containing ethylenically unsaturated monomer (e-2). It is preferable to polymerize. A carboxyl group, which is an anionic functional group, and an amino group, which is a cationic functional group, coexist in the composite resin to form an acid-base salt, which improves compatibility between the resins, and forms a film and coats the resin. The film strength is increased, and the adhesion to the non-polar film substrate and the water friction resistance are improved.
カルボキシル基含有エチレン性不飽和単量体(e−1)としては、例えば、マレイン酸、フマル酸、イタコン酸、シトラコン酸、または、これらのアルキルもしくはアルケニルモノエステル、ヘキサヒドロフタル酸β−(メタ)アクリロキシエチルモノエステル、コハク酸β−(メタ)アクリロキシエチルモノエステル、アクリル酸、メタクリル酸、クロトン酸、けい皮酸等が挙げられ、アクリル酸、メタクリル酸が好ましい。 Examples of the carboxyl group-containing ethylenically unsaturated monomer (e-1) include maleic acid, fumaric acid, itaconic acid, citraconic acid, or alkyl or alkenyl monoesters thereof, hexahydrophthalic acid β- (meth). ) Acryloxyethyl monoester, succinic acid β- (meth) acryloxyethyl monoester, acrylic acid, methacrylic acid, crotonic acid, carcinic acid and the like, and acrylic acid and methacrylic acid are preferable.
アミノ基含有エチレン性不飽和単量体(e−2)としては、例えば、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、メチルエチルアミノエチル(メタ)アクリレート、ジメチルアミノスチレン、ジエチルアミノスチレン等が挙げられ、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、メチルエチルアミノエチル(メタ)アクリレートが好ましい。 Examples of the amino group-containing ethylenically unsaturated monomer (e-2) include dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, methylethylaminoethyl (meth) acrylate, dimethylaminostyrene, and diethylaminostyrene. Etc., and dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, and methylethylaminoethyl (meth) acrylate are preferable.
また、上記以外のエチレン性不飽和単量体(E)としては、親水性基含有エチレン性不飽和単量体を使用する事かできる。例えば、
スチレンスルホン酸、スチレンスルホン酸ナトリウム、スチレンスルホン酸アンモニウム、スチレンスルホン酸リチウム、2−アクリルアミド2−メチルプロパンスルホン酸、2−アクリルアミド2−メチルプロパンスルホン酸ナトリウム、メタリルスルホン酸、メタリルスルホン酸ナトリウム、アリルスルホン酸、アリルスルホン酸ナトリウム、アリルスルホン酸アンモニウム、ビニルスルホン酸、アリルオキシベンゼンスルホン酸、アリルオキシベンゼンスルホン酸ナトリウム、アリルオキシベンゼンスルホン酸アンモニウム等のスルホン酸基含有エチレン性不飽和単量体;
2−メタクリロイルオキシエチルアシッドホスフェート、2−アクリロイルオキシエチルアシッドホスフェート、ジフェニル−2−アクリロイルオキシエチルホスフェート、ジフェニル−2−メタクリロイルオキシエチルホスフェート、ジブチル−2−アクリロイルオキシエチルホスフェート等のリン酸基本含有エチレン性不飽和単量体;
ポリエチレングリコールモノ(メタ)アクリレート(日本油脂社製、ブレンマーPE−90、200、350、350G、AE−90、200、400等)ポリエチレングリコール・ポリプロピレングリコールモノ(メタ)アクリレート(日本油脂社製、ブレンマー50PEP−300、70PEP−350等)、メトキシポリエチレングリコールモノ(メタ)アクリレート(日本油脂社製、ブレンマーPME−400、550、1000、4000等)等のポリエチレンオキシ基含有エチレン性不飽和単量体;
(メタ)アクリルアミド、N−メトキシメチル−(メタ)アクリルアミド、N−エトキシメチル−(メタ)アクリルアミド、N−プロポキシメチル−(メタ)アクリルアミド、N−ブトキシメチル−(メタ)アクリルアミド、N−ペントキシメチル−(メタ)アクリルアミド、N,N−ジ(メトキシメチル)アクリルアミド、N−エトキシメチル−N−メトキシメチルメタアクリルアミド、N,N−ジ(エトキシメチル)アクリルアミド、N−エトキシメチル−N−プロポキシメチルメタアクリルアミド、N,N−ジ(プロポキシメチル)アクリルアミド、N−ブトキシメチル−N−(プロポキシメチル)メタアクリルアミド、N,N−ジ(ブトキシメチル)アクリルアミド、N−ブトキシメチル−N−(メトキシメチル)メタアクリルアミド、N,N−ジ(ペントキシメチル)アクリルアミド、N−メトキシメチル−N−(ペントキシメチル)メタアクリルアミド、N,N−ジメチルアミノプロピルアクリルアミド、N,N−ジエチルアミノプロピルアクリルアミド、N,N−ジメチルアクリルアミド、N,N−ジエチルアクリルアミド、ジアセトン(メタ)アクリルアミド等のアミド基含有エチレン性不飽和単量体;
2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、グリセロールモノ(メタ)アクリレート、アリルアルコール等のヒドロキシル基含有エチレン性不飽和単量体;
等が挙げられるが、特にこれらに限定されるものではない。これらは1種類または2種以上を併用して用いることができる。
Further, as the ethylenically unsaturated monomer (E) other than the above, a hydrophilic group-containing ethylenically unsaturated monomer can be used. For example
Sulfonic acid, sodium styrene sulfonate, ammonium styrene sulfonate, lithium styrene sulfonate, 2-acrylamide 2-methyl propane sulfonic acid, sodium 2-acrylamide 2-methyl propane sulfonic acid, metharyl sulfonic acid, sodium metharyl sulfonate , Allyl sulfonic acid, sodium allyl sulfonate, ammonium allyl sulfonate, vinyl sulfonic acid, allyl oxybenzene sulfonic acid, sodium allyl oxybenzene sulfonate, ammonium allyl oxybenzene sulfonate, etc. body;
Basic phosphoric acid content such as 2-methacryloyloxyethyl acid phosphate, 2-acryloyloxyethyl acid phosphate, diphenyl-2-acryloyloxyethyl phosphate, diphenyl-2-methacryloyloxyethyl phosphate, dibutyl-2-acryloyloxyethyl phosphate, etc. Unsaturated monomer;
Polyethylene glycol mono (meth) acrylate (manufactured by Nippon Oil & Fats Co., Ltd., Blemmer PE-90, 200, 350, 350G, AE-90, 200, 400, etc.) Polyethylene glycol / polypropylene glycol mono (meth) acrylate (manufactured by Nippon Oil & Fats Co., Ltd., Blemmer) 50PEP-300, 70PEP-350, etc.), methoxypolyethylene glycol mono (meth) acrylate (manufactured by Nippon Oil & Fats Co., Ltd., Blemmer PME-400, 550, 1000, 4000, etc.) and other polyethyleneoxy group-containing ethylenically unsaturated monomers;
(Meta) acrylamide, N-methoxymethyl- (meth) acrylamide, N-ethoxymethyl- (meth) acrylamide, N-propoxymethyl- (meth) acrylamide, N-butoxymethyl- (meth) acrylamide, N-pentoxymethyl -(Meta) acrylamide, N, N-di (methoxymethyl) acrylamide, N-ethoxymethyl-N-methoxymethylmethacrylamide, N, N-di (ethoxymethyl) acrylamide, N-ethoxymethyl-N-propoxymethylmetha Acrylamide, N, N-di (propoxymethyl) acrylamide, N-butoxymethyl-N- (propoxymethyl) metaacrylamide, N, N-di (butoxymethyl) acrylamide, N-butoxymethyl-N- (methoxymethyl) meta Acrylamide, N, N-di (pentoxymethyl) acrylamide, N-methoxymethyl-N- (pentoxymethyl) metaacrylamide, N, N-dimethylaminopropylacrylamide, N, N-diethylaminopropylacrylamide, N, N- Amid group-containing ethylenically unsaturated monomers such as dimethylacrylamide, N, N-diethylacrylamide, and diacetone (meth) acrylamide;
Hydroxy-group-containing ethylenically unsaturated monomers such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, glycerol mono (meth) acrylate, and allyl alcohol;
Etc., but are not particularly limited to these. These can be used alone or in combination of two or more.
また、その他の単量体としては、例えば、スチレン、α−メチルスチレン、o−メチルスチレン、p−メチルスチレン、m−メチルスチレン、ビニルナフタレン、ベンジルアクリレート、ベンジルメタクリレート、フェノキシエチルアクリレート、フェノキシエチルメタクリレート、フェノキシジエチレングリコールアクリレート、フェノキシジエチレングリコールメタクリレート、フェノキシテトラエチレングリコールアクリレート、フェノキシテトラエチレングリコールメタクリレート、フェノキシヘキサエチレングリコールアクリレート、フェノキシヘキサエチレングリコールメタクリレート、フェニルアクリレート、フェニルメタクリレート等の芳香族含有エチレン性不飽和単量体;
メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、tーブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、ヘプチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、ウンデシル(メタ)アクリレート、ドデシル(メタ)アクリレート、トリデシル(メタ)アクリレート、テトラデシル(メタ)アクリレート等の直鎖または分岐アルキル基含有エチレン性不飽和単量体;
シクロヘキシル(メタ)アクリレート、イソボニル(メタ)アクリレート等の脂環式アルキル基含有エチレン性不飽和単量体;
トリフルオロエチル(メタ)アクリレート、ヘプタデカフルオロデシル(メタ)アクリレート等のフッ素化アルキル基含有エチレン性不飽和単量体;
2−アセトアセトキシエチル(メタ)アクリレート等のケト基含有エチレン性不飽和単量体;
アリル(メタ)アクリレート、ビニル(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、ポリエチレングリコール(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、1,9−ノナンジオールジ(メタ)アクリレート、1,10−デカンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、グリセリンジメタクリレート、ジメチロールトリシクロデカンジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリストールテトラ(メタ)アクリレート、ジビニルベンゼン、アジピン酸ジビニル、イソフタル酸ジアリル、フタル酸ジアリル、マレイン酸ジアリル等の2個以上のエチレン性不飽和基を有するエチレン性不飽和単量体;
グリシジル(メタ)アクリレート、3,4−エポキシシクロヘキシル(メタ)アクリレート等のエポキシ基含有エチレン性不飽和単量体;
等が挙げられるが、特にこれらに限定されるものではない。これらは1種類または2種類以上を併用して用いることができる。
Examples of other monomers include styrene, α-methylstyrene, o-methylstyrene, p-methylstyrene, m-methylstyrene, vinylnaphthalene, benzyl acrylate, benzyl methacrylate, phenoxyethyl acrylate, and phenoxyethyl methacrylate. , Phenoxydiethylene glycol acrylate, phenoxydiethylene glycol methacrylate, phenoxytetraethylene glycol acrylate, phenoxytetraethylene glycol methacrylate, phenoxyhexaethylene glycol acrylate, phenoxyhexaethylene glycol methacrylate, phenylacrylate, phenylmethacrylate and other aromatic-containing ethylenically unsaturated monomers ;
Methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, t-butyl (meth) acrylate, pentyl (meth) acrylate, heptyl (meth) acrylate, hexyl (meth) acrylate , 2-Ethylhexyl (meth) acrylate, octyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate, dodecyl (meth) acrylate, tridecyl (meth) acrylate, tetradecyl (meth) acrylate Such as linear or branched alkyl group-containing ethylenically unsaturated monomers;
Alicyclic alkyl group-containing ethylenically unsaturated monomers such as cyclohexyl (meth) acrylate and isobonyl (meth) acrylate;
Fluorinated alkyl group-containing ethylenically unsaturated monomers such as trifluoroethyl (meth) acrylate and heptadecafluorodecyl (meth) acrylate;
Keto group-containing ethylenically unsaturated monomer such as 2-acetoacetoxyethyl (meth) acrylate;
Allyl (meth) acrylate, vinyl (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, polyethylene glycol (meth) acrylate, 1,4-butanediol di (Meta) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1,10-decanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, Glycerin dimethacrylate, dimethyloltricyclodecanedi (meth) acrylate, trimethylolpropanthry (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaeristoltetra (meth) acrylate, divinylbenzene, divinyl adipate, isophthalic acid An ethylenically unsaturated monomer having two or more ethylenically unsaturated groups such as diallyl, diallyl phthalate, and diallyl maleate;
Epoxy group-containing ethylenically unsaturated monomers such as glycidyl (meth) acrylate and 3,4-epoxycyclohexyl (meth) acrylate;
Etc., but are not particularly limited to these. These can be used alone or in combination of two or more.
上述のエチレン性不飽和単量体(E)を重合してなるアクリル樹脂部分のガラス転移温度(Tg)は、−10〜60℃の範囲であることが好ましい。ガラス転移温度が−10℃以上であると、アクリル樹脂部分が硬く耐ブロッキング性に優れる。一方でガラス転移温度が60℃以下であると、低温乾燥下における分子鎖の運動性が阻害されにくいため、接着強度に優れる。 The glass transition temperature (Tg) of the acrylic resin portion obtained by polymerizing the ethylenically unsaturated monomer (E) described above is preferably in the range of −10 to 60 ° C. When the glass transition temperature is −10 ° C. or higher, the acrylic resin portion is hard and has excellent blocking resistance. On the other hand, when the glass transition temperature is 60 ° C. or lower, the motility of the molecular chain under low temperature drying is not easily impaired, so that the adhesive strength is excellent.
上記のガラス転移温度とは、以下のFOXの式より計算した理論値の事をさす。
<FOX式>
1/Tg=W1/Tg1+W2/Tg2+…+Wi/Tgi+…Wn/Tgn
〔上記FOX式は、n種の単量体からなる重合体を構成する各モノマーのホモポリマーのガラス転移温度をTgi(K)とし、各モノマーの質量分率をWiとしており、(W1+W2+…Wi+…Wn=1)である。〕
The above glass transition temperature refers to a theoretical value calculated from the following FOX equation.
<FOX type>
1 / Tg = W1 / Tg1 + W2 / Tg2 + ... + Wi / Tgi + ... Wn / Tgn
[In the above FOX formula, the glass transition temperature of the homopolymer of each monomer constituting the polymer composed of n kinds of monomers is Tgi (K), and the mass fraction of each monomer is Wi. (W1 + W2 + ... Wi + ... Wn = 1). ]
アクリル・ウレタン複合化の工程では、両末端メルカプト基含有ウレタンウレア樹脂(C-2)100重量部に対して、エチレン性不飽和単量体(E)の量は30〜180重量部である事が好ましい。上記範囲内であると、樹脂の分散安定性が向上する。また、塗膜硬度が向上し耐水摩擦性、耐ブロッキング性に優れ、また非極性フィルム基材への密着性に優れる。 In the process of compounding acrylic and urethane, the amount of the ethylenically unsaturated monomer (E) is 30 to 180 parts by weight with respect to 100 parts by weight of the urethane urea resin (C-2) containing mercapto groups at both ends. Is preferable. Within the above range, the dispersion stability of the resin is improved. In addition, the hardness of the coating film is improved, and it is excellent in water friction resistance and blocking resistance, and is also excellent in adhesion to a non-polar film substrate.
アクリル・ウレタン複合化反応の際に使用するラジカル開始剤としては、公知の油溶性重合開始剤を使用でき、例えば、ベンゾイルパーオキサイド、tert−ブチルパーオキシベンゾエート、tert−ブチルハイドロパーオキサイド、tert−ブチルパーオキシ(2−エチルヘキサノエート)、tert−ブチルパーオキシ−3,5,5−トリメチルヘキサノエート、ジ−tert−ブチルパーオキサイドなどの有機過酸化物;
2,2’−アゾビスイソブチロニトリル、2,2’−アゾビス−2,4−ジメチルバレロニトリル、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、1,1’−アゾビス−シクロヘキサン−1−カルボニトリルなどのアゾビス化合物を挙げることができる。
As the radical initiator used in the acrylic / urethane composite reaction, a known oil-soluble polymerization initiator can be used, and for example, benzoyl peroxide, tert-butylperoxybenzoate, tert-butylhydroperoxide, tert- Organic peroxides such as butylperoxy (2-ethylhexanoate), tert-butylperoxy-3,5,5-trimethylhexanoate, di-tert-butylperoxide;
2,2'-azobisisobutyronitrile, 2,2'-azobis-2,4-dimethylvaleronitrile, 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile), 1,1 Azobis compounds such as'-azobis-cyclohexane-1-carbonitrile can be mentioned.
ラジカル開始剤は、エチレン性不飽和単量体(E)100重量%に対して、0.1〜0.5重量部の範囲で使用する事が好ましい。0.1重量%未満であると、重合反応が十分に進行せず、原料成分が残留し、経時安定性、臭気などを悪化させる恐れがある。一方で、0.5重量部を超えると、両末端メルカプト基含有ウレタンウレア樹脂(c−2)のメルカプト基に連鎖移動せず、単独で生成するアクリル樹脂成分が増加するため、接着強度が悪化する場合がある。 The radical initiator is preferably used in the range of 0.1 to 0.5 parts by weight with respect to 100% by weight of the ethylenically unsaturated monomer (E). If it is less than 0.1% by weight, the polymerization reaction does not proceed sufficiently, the raw material components remain, and there is a risk of deteriorating stability over time, odor and the like. On the other hand, if it exceeds 0.5 parts by weight, the mercapto group-containing urethane urea resin (c-2) at both ends does not chain transfer to the mercapto group, and the acrylic resin component generated independently increases, so that the adhesive strength deteriorates. May be done.
反応に使用する溶媒としては、原料ならびに生成物を溶解するものであれば、任意のものを使用する事ができるが、後の脱溶剤工程を考慮し、水と共沸して除去しやすい溶剤を使用する事が好ましい。好ましい溶剤としては、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤;酢酸エチル、酢酸プロピル、酢酸ブチル等のエステル系溶剤;エチレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート等のグリコールエステル系溶剤;
エタノール、イソプロピルアルコール、n−プロパノール、イソブタノールn−ブタノール等のアルコール系溶剤;
等が挙げられる。これらの溶媒は単独で使用しても、2種類以上併用しても構わない。
As the solvent used in the reaction, any solvent can be used as long as it dissolves the raw material and the product, but a solvent that can be easily removed by azeotropically boiling with water in consideration of the subsequent solvent removal step. It is preferable to use. Preferred solvents include ketone solvents such as acetone, methyl ethyl ketone and methyl isobutyl ketone; ester solvents such as ethyl acetate, propyl acetate and butyl acetate; glycol ester solvents such as ethylene glycol monomethyl ether acetate and propylene glycol monomethyl ether acetate;
Alcohol-based solvents such as ethanol, isopropyl alcohol, n-propanol, isobutanol n-butanol;
And so on. These solvents may be used alone or in combination of two or more.
本発明の複合樹脂を水性化する好ましい方法としては、まず、反応が完了した複合樹脂に、イオン交換水ならびに塩基性化合物を添加して攪拌する。塩基性化合物は、複合樹脂の親水性基がアニオン性で未中和の場合に、中和剤として使用する。全体が均一になった段階で、脱溶剤処理を開始して有機溶剤を除去する。脱溶剤には必要に応じてアスピレーターや真空ポンプを使用し、減圧下で行う事もできる。 As a preferable method for making the composite resin of the present invention aqueous, first, ion-exchanged water and a basic compound are added to the reaction-completed composite resin and stirred. The basic compound is used as a neutralizing agent when the hydrophilic group of the composite resin is anionic and unneutralized. When the whole becomes uniform, the solvent removal treatment is started to remove the organic solvent. If necessary, an aspirator or a vacuum pump can be used to remove the solvent, and the solvent can be removed under reduced pressure.
上述の中和剤として使用する塩基性化合物としては、例えば、
アンモニア、トリエチルアミン、トリイソプロピルアミン、トリブチルアミン、トリエタノールアミン、N−メチルジエタノールアミン、N−フェニルジエタノールアミン、モノエタノールアミン、ジメチルエタノールアミン、ジエチルエタノールアミン、モルホリン、N−メチルモルホリン、2−アミノ−2−エチル−1−プロパノール、ピリジン等のアミン類、水酸化ナトリウム、水酸化カリウム等の無機アルカリ類等が挙げられ、アンモニア、トリアルキルアミンが好ましい。
Examples of the basic compound used as the above-mentioned neutralizing agent include, for example.
Ammonia, triethylamine, triisopropylamine, tributylamine, triethanolamine, N-methyldiethanolamine, N-phenyldiethanolamine, monoethanolamine, dimethylethanolamine, diethylethanolamine, morpholine, N-methylmorpholine, 2-amino-2- Examples thereof include amines such as ethyl-1-propanol and pyridine, inorganic alkalis such as sodium hydroxide and potassium hydroxide, and ammonia and trialkylamine are preferable.
複合樹脂の酸価は15〜150mgKOH/gの範囲である事が好ましい。上記範囲内であると、複合樹脂の分散安定性が良いため経時安定性に優れ、また、基材密着性および塗膜耐性が向上する。さらに、樹脂塗膜の乾燥性が良いため、耐ブロッキング性に優れ、臭気も低減する。 The acid value of the composite resin is preferably in the range of 15 to 150 mgKOH / g. Within the above range, the dispersion stability of the composite resin is good, so that the stability over time is excellent, and the adhesion to the base material and the coating film resistance are improved. Furthermore, since the resin coating film has good drying properties, it has excellent blocking resistance and reduces odor.
複合樹脂のアミン価は3〜35mgKOH/gの範囲である事が好ましい。上記範囲内で、かつカルボキシル基含有エチレン性不飽和単量体(e−1)を共存させることにより、官能基間に酸―塩基の塩を形成することで樹脂間の相溶性が良くなり、造膜性および樹脂塗膜強度が増して非極性フィルム基材への密着性や耐水摩擦性が向上する。 The amine value of the composite resin is preferably in the range of 3 to 35 mgKOH / g. By coexisting the carboxyl group-containing ethylenically unsaturated monomer (e-1) within the above range, an acid-base salt is formed between the functional groups, so that the compatibility between the resins is improved. The film-forming property and the strength of the resin coating film are increased, and the adhesion to the non-polar film substrate and the water friction resistance are improved.
<水性インキ組成物>
本発明の水性インキ組成物は、前記水性複合樹脂と、顔料と、親水性溶剤と、水を含有してなるインキ組成物である。
<Aqueous ink composition>
The water-based ink composition of the present invention is an ink composition containing the water-based composite resin, a pigment, a hydrophilic solvent, and water.
本発明の複合樹脂は、水性インキ組成物100重量%中、固形分換算で5〜40重量%使用するのが好ましく、10〜30重量%使用するのがより好ましい。複合樹脂の添加量が固形分換算で重量5%未満であると、インキの分散安定性、保存安定性、塗膜物性(基材密着性、耐水摩擦性)が低下する場合がある。一方、複合樹脂が固形分換算で40重量%を超えると、インキ組成物の粘度が著しく上昇し、塗膜における乾燥不良の発生し、塗膜物性(基材密着性、耐水摩擦性、耐水ブロッキング性)が低下する場合がある。 The composite resin of the present invention is preferably used in an amount of 5 to 40% by weight, more preferably 10 to 30% by weight, in terms of solid content in 100% by weight of the aqueous ink composition. If the amount of the composite resin added is less than 5% by weight in terms of solid content, the dispersion stability, storage stability, and coating film physical properties (base material adhesion, water friction resistance) of the ink may deteriorate. On the other hand, when the composite resin exceeds 40% by weight in terms of solid content, the viscosity of the ink composition increases remarkably, drying defects occur in the coating film, and the physical properties of the coating film (base material adhesion, water friction resistance, water resistance blocking). Sex) may decrease.
顔料としては、例えば、カーボンブラック、酸化チタン、炭酸カルシウム等の無彩色の顔料または有彩色の有機顔料が使用できる。有機顔料としては、トルイジンレッド、トルイジンマルーン、ハンザエロー、ベンジジンエロー、ピラゾロンレッドなどの不溶性アゾ顔料、リトールレッド、ヘリオボルドー、ピグメントスカーレット、パーマネントレッド2Bなどの溶性アゾ顔料、アリザリン、インダントロン、チオインジゴマルーンなどの建染染料からの誘導体、フタロシアニンブルー、フタロシアニングリーンなどのフタロシアニン系有機顔料、キナクリドンレッド、キナクリドンマゼンタなどのキナクリドン系有機顔料、ペリレンレッド、ペリレンスカーレットなどのペリレン系有機顔料、イソインドリノンエロー、イソインドリノンオレンジなどのイソインドリノン系有機顔料、ピランスロンレッド、ピランスロンオレンジなどのピランスロン系有機顔料、チオインジゴ系有機顔料、縮合アゾ系有機顔料、ベンズイミダゾロン系有機顔料、キノフタロンエローなどのキノフタロン系有機顔料、イソインドリンエローなどのイソインドリン系有機顔料、その他の顔料として、フラバンスロンエロー、アシルアミドエロー、ニッケルアゾエロー、銅アゾメチンエロー、ペリノンオレンジ、アンスロンオレンジ、ジアンスラキノニルレッド、ジオキサジンバイオレット等が挙げられる。 As the pigment, for example, an achromatic pigment such as carbon black, titanium oxide, or calcium carbonate or a chromatic organic pigment can be used. Organic pigments include insoluble azo pigments such as Truizin Red, Truizin Maroon, Hansa Yellow, Benzidine Yellow, and Pyrazolone Red, soluble azo pigments such as Ritol Red, Helio Bordeaux, Pigment Scarlet, and Permanent Red 2B, Arizarin, Indantron, and Thioindigo Derivatives from building dyes such as Maroon, phthalocyanine organic pigments such as phthalocyanine blue and phthalocyanine green, quinacridone organic pigments such as quinacridone red and quinacridon magenta, perylene organic pigments such as perylene red and perylene curlet, isoindolinone yellow , Isoindolinone-based organic pigments such as Isoindrinone Orange, Pyranslon-based organic pigments such as Pyranthron Red, Pyranthron Orange, Thioindigo-based organic pigments, Condensed Azo-based organic pigments, Benzimidazolone-based organic pigments, Kinoftalone yellow, etc. Isoindrin-based organic pigments such as quinophthalone-based organic pigments, isoindrin-ello, and other pigments such as flavanthron ero, acylamide ero, nickel azo ero, copper azomethine ero, perinone orange, anthron orange, dianthraquinonyl red, Examples thereof include dioxazine violet.
有機顔料をカラーインデックス(C.I.)ナンバーで例示すると、C.I.ピグメントエロー12、13、14、17、20、24、74、83、86 93、109、110、117、120、125、128、129、137、138、139、147、148、150、151、153、154、155、166、168、180、185、C.I.ピグメントオレンジ16、36、43、51、55、59、61、C.I.ピグメントレッド9、48、49、52、53、57、97、122、123、149、168、177、180、192、202、206、215、216、217、220、223、224、226、227、228、238、240、C.I.ピグメントバイオレット19、23、29、30、37、40、50、C.I.ピグメントブルー15、15:1、15:3、15:4、15:6、22、60、64、C.I.ピグメントグリーン7、36、C.I.ピグメントブラウン23、25、26等が挙げられる。 To exemplify organic pigments by color index (CI) number, C.I. I. Pigment Yellow 12, 13, 14, 17, 20, 24, 74, 83, 86 93, 109, 110, 117, 120, 125, 128, 129, 137, 138, 139, 147, 148, 150, 151, 153 154, 155, 166, 168, 180, 185, C.I. I. Pigment Orange 16, 36, 43, 51, 55, 59, 61, C.I. I. Pigment Red 9, 48, 49, 52, 53, 57, 97, 122, 123, 149, 168, 177, 180, 192, 202, 206, 215, 216, 217, 220, 223, 224, 226, 227, 228, 238, 240, C.I. I. Pigment Violet 19, 23, 29, 30, 37, 40, 50, C.I. I. Pigment Blue 15, 15: 1, 15: 3, 15: 4, 15: 6, 22, 60, 64, C.I. I. Pigment Green 7, 36, C.I. I. Pigment Brown 23, 25, 26 and the like.
カーボンブラックの具体例としては、デグサ社製「Special Black350、250、100、550、5、4、4A、6」「PrintexU、V、140U、140V、95、90、85、80、75、55、45、40、P、60、L6、L、300、30、3、35、25、A、G」、キャボット社製「REGAL400R、660R、330R、250R」「MOGUL E、L」、三菱化学社製「MA7、8、11、77、100、100R、100S、220、230」「#2700、#2650、#2600、#200、#2350、#2300、#2200、#1000、#990、#980、#970、#960、#950、#900、#850、#750、#650、#52、#50、#47、#45、#45L、#44、#40、#33、#332、#30、#25、#20、#10、#5、CF9、#95、#260」等が挙げられる。 Specific examples of carbon black include "Special Black 350, 250, 100, 550, 5, 4, 4A, 6" manufactured by Degusa, "Printex U, V, 140U, 140V, 95, 90, 85, 80, 75, 55," 45, 40, P, 60, L6, L, 300, 30, 3, 35, 25, A, G ", Cabot's" REGAL 400R, 660R, 330R, 250R "" MOGUL E, L ", Mitsubishi Chemical Corporation "MA7, 8, 11, 77, 100, 100R, 100S, 220, 230" "# 2700, # 2650, # 2600, # 200, # 2350, # 2300, # 2200, # 1000, # 990, # 980, # 970, # 960, # 950, # 900, # 850, # 750, # 650, # 52, # 50, # 47, # 45, # 45L, # 44, # 40, # 33, # 332, # 30 , # 25, # 20, # 10, # 5, CF9, # 95, # 260 "and the like.
酸化チタンの具体例としては、石原産業社製「タイペークCR−50、50−2、57、80、90、93、95、953、97、60、60−2、63、67、58、58−2、85」「タイペークR−820,830、930、550、630、680、670、580、780、780−2、850、855」「タイペークA−100、220」「タイペークW−10」「タイペークPF−740、744」「TTO−55(A)、55(B)、55(C)、55(D)、55(S)、55(N)、51(A)、51(C)」「TTO−S−1、2」「TTO−M−1、2」、テイカ社製「チタニックスJR−301、403、405、600A、605、600E、603、805、806、701、800、808」「チタニックスJA−1、C、3、4、5」、デュポン社製「タイピュアR−900、902、960、706、931」などが挙げられる。イエロー、マゼンタ、シアン、ブラックなどの有機顔料は、水性インキ組成物100重量%中、5〜30重量%の割合で配合する事が好ましい。また、白の酸化チタンの場合は通常10〜60重量%の割合で配合することが好ましい。 Specific examples of titanium oxide include "Tapake CR-50, 50-2, 57, 80, 90, 93, 95, 953, 97, 60, 60-2, 63, 67, 58, 58-" manufactured by Ishihara Sangyo Co., Ltd. 2,85 ”“ Typake R-820,830, 930, 550, 630, 680, 670, 580, 780, 780-2, 850, 855 ”“ Typake A-100, 220 ”“ Typake W-10 ”“ Typake PF-740, 744 "" TTO-55 (A), 55 (B), 55 (C), 55 (D), 55 (S), 55 (N), 51 (A), 51 (C) "" "TTO-S-1, 2" "TTO-M-1, 2", "Titanics JR-301, 403, 405, 600A, 605, 600E, 603, 805, 806, 701, 800, 808" manufactured by TAYCA Corporation. Examples thereof include "Titanics JA-1, C, 3, 4, 5" and "Typure R-900, 902, 960, 706, 931" manufactured by DuPont. Organic pigments such as yellow, magenta, cyan, and black are preferably blended in a proportion of 5 to 30% by weight based on 100% by weight of the aqueous ink composition. Further, in the case of white titanium oxide, it is usually preferable to blend in a proportion of 10 to 60% by weight.
親水性溶剤としては、例えば、エタノール、1−プロパノール(n−プロパノール)、2−プロパノール(イソプロピルアルコール)、1−ブタノール、2−メチル−1−プロパノール、2−ブタノール、2−メチル−2−プロパノールなどの一価のアルコール溶剤;
エチレングリコール、1,3−プロパンジオール、プロピレングリコール、1,2−ブタンジオール、1,4−ブタンジオール、ペンチレングリコール、1,2−ヘキサンジオール、1,6−ヘキサンジオール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール等のグリコール系溶剤;
エチレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、トリエチレングリコールモノエチルエーテル、エチレングリコールモノエチルエーテル、ジエチレングリコールモノエチルエーテル、トリエチレングリコールモノエチルエーテル、エチレングリコールモノイソプロピルエーテル、ジエチレングリコールモノイソプロピルエーテル、トリエチレングリコールモノイソプロピルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコールモノブチルエーテル、エチレングリコールモノイソブチルエーテル、ジエチレングリコールモノイソブチルエーテル、トリエチレングリコールモノイソブチルエーテル、エチレングリコールモノヘキシルエーテル、ジエチレングリコールモノヘキシルエーテル、エチレングリコールジメチルエーテル、ジエチレングリコールジメチルエーテル、トリエチレングリコールジメチルエーテル、テトラエチレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテル、ジプロピレングリコールモノメチルエーテル、トリプロピレングリコールモノメチルエーテル等のグリコールエーテル系溶剤;
N−メチル−2−ピロリドン、N−ヒドロキシエチル−2−ピロリドン、2−ピロリドン、ε−カプロラクタム等のラクタム系溶剤;
ホルムアミド、N−メチルホルムアミド、N,N−ジメチルホルムアミド、出光製エクアミドM−100、エクアミドB−100等のアミド系溶剤
等が挙げられ、一価のアルコール溶剤、グリコールエーテル系溶剤が好ましい。
これらは1種類または2種以上を併用して用いることができる。
Examples of the hydrophilic solvent include ethanol, 1-propanol (n-propanol), 2-propanol (isopropyl alcohol), 1-butanol, 2-methyl-1-propanol, 2-butanol, 2-methyl-2-propanol. Monovalent alcohol solvent such as;
Ethylene glycol, 1,3-propanediol, propylene glycol, 1,2-butanediol, 1,4-butanediol, pentylene glycol, 1,2-hexanediol, 1,6-hexanediol, diethylene glycol, triethylene glycol , Glycol-based solvents such as tetraethylene glycol;
Ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, triethylene glycol monoethyl ether, ethylene glycol monoethyl ether, diethylene glycol monoethyl ether, triethylene glycol monoethyl ether, ethylene glycol monoisopropyl ether, diethylene glycol monoisopropyl ether, triethylene glycol monoisopropyl Ether, ethylene glycol monobutyl ether, diethylene glycol monobutyl ether, triethylene glycol monobutyl ether, ethylene glycol monoisobutyl ether, diethylene glycol monoisobutyl ether, triethylene glycol monoisobutyl ether, ethylene glycol monohexyl ether, diethylene glycol monohexyl ether, ethylene glycol dimethyl ether, Glycol ether-based solvents such as diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, and tripropylene glycol monomethyl ether;
Lactam solvents such as N-methyl-2-pyrrolidone, N-hydroxyethyl-2-pyrrolidone, 2-pyrrolidone, ε-caprolactam;
Examples thereof include amide solvents such as formamide, N-methylformamide, N, N-dimethylformamide, Idemitsu Equamid M-100 and Equamid B-100, and monohydric alcohol solvents and glycol ether solvents are preferable.
These can be used alone or in combination of two or more.
本発明の水性インキ組成物は、顔料分散樹脂として、(メタ)アクリル酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−(メタ)アクリル酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−(メタ)アクリル酸共重合体、マレイン酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−マレイン酸共重合体、スチレン−マレイン酸−(メタ)アクリル酸アルキルエステル共重合体、スチレン−マレイン酸ハーフエステル教重合体、水性ウレタン樹脂等を使用する事ができる。本発明の水性複合樹脂は、これらの顔料分散樹脂との相溶しやすく、造膜性に優れるため、良好な塗膜耐性を発現する。顔料分散樹脂には市販品を使用しても構わない。 The aqueous ink composition of the present invention contains, as a pigment dispersion resin, a (meth) acrylic acid- (meth) acrylic acid alkyl ester copolymer, a styrene- (meth) acrylic acid- (meth) acrylic acid alkyl ester copolymer, Styrene- (meth) acrylic acid copolymer, maleic acid- (meth) acrylic acid alkyl ester copolymer, styrene-maleic acid copolymer, styrene-maleic acid- (meth) acrylic acid alkyl ester copolymer, styrene -Maleic acid half ester copolymer, aqueous urethane resin, etc. can be used. The aqueous composite resin of the present invention is easily compatible with these pigment-dispersed resins and has excellent film-forming properties, so that it exhibits good coating film resistance. A commercially available product may be used as the pigment dispersion resin.
市販品としては、例えば、BASF社製JONCRYL67、JONCRYL678、JONCRYL586、JONCRYL611、JONCRYL683、JONCRYL690、JONCRYL57J、JONCRYL60J、JONCRYL61J、 JONCRYL62J、JONCRYL63J、JONCRYLHPD−96J、JONCRYL501J、JONCRYLPDX-6102B、ビックケミー社製DISPERBYK、DISPERBYK180、DISPERBYK187、DISPERBYK190、DISPERBYK191、DISPERBYK194、DISPERBYK2010、DISPERBYK2015、DISPERBYK2090、DISPERBYK2091、DISPERBYK2095、DISPERBYK2155、ゼネカ社製SOLSPERS41000、サートマー社製、SMA1000H、SMA1440H、SMA2000H、SMA3000H、SMA17352H等が挙げられる。 As commercially available products, for example, BASF Corp. JONCRYL67, JONCRYL678, JONCRYL586, JONCRYL611, JONCRYL683, JONCRYL690, JONCRYL57J, JONCRYL60J, JONCRYL61J, JONCRYL62J, JONCRYL63J, JONCRYLHPD-96J, JONCRYL501J, JONCRYLPDX-6102B, manufactured by BYK Chemie DISPERBYK, DISPERBYK180, DISPERBYK187 , DISPERBYK190, DISPERBYK191, DISPERBYK194, DISPERBYK2010, DISPERBYK2015, DISPERBYK2090, DISPERBYK2091, DISPERBYK2095, DISPERBYK2155, SOLSPERS41000 manufactured by AstraZeneca, SMA1000H, SMA1440H, SMA2000H, SMA2000H
また、本発明の水性インキ組成物は、耐水摩擦性や耐水ブロッキング性をさらに向上させる目的で、カルボジイミド基を含有した樹脂微粒子分散体を併用する事もできる。本発明の複合樹脂は、疎水性のウレタン骨格を有しているため、カルボジイミド基含有樹脂微粒子分散体との造膜時の相溶が良好であり、複合樹脂のカルボキシル基とカルボジイミド基が反応したインキ塗膜は、耐水摩擦性がさらに向上する。 Further, the water-based ink composition of the present invention may be used in combination with a resin fine particle dispersion containing a carbodiimide group for the purpose of further improving water friction resistance and water blocking resistance. Since the composite resin of the present invention has a hydrophobic urethane skeleton, the compatibility with the carbodiimide group-containing resin fine particle dispersion at the time of film formation is good, and the carboxyl group and the carbodiimide group of the composite resin react with each other. The water-based friction resistance of the ink coating film is further improved.
カルボジイミド基含有樹脂微粒子分散体としては、ジシクロヘキシルメタン−4,4'-ジイソシアナートや1,3-ビス(2-イソシアナト−2−プロピル)ベンゼンから製造したポリカルボジイミドに親水基を変性した水分散体等が挙げられる。市販品としては、例えば、日清紡社製、カルボジライトE−02、E−03A、SV−02、V−02、V−02−L2、V−04、E−04等が挙げられる。 As the carbodiimide group-containing resin fine particle dispersion, aqueous dispersion in which a hydrophilic group is modified in polycarbodiimide produced from dicyclohexylmethane-4,4'-diisocyanate or 1,3-bis (2-isocyanato-2-propyl) benzene. The body etc. can be mentioned. Examples of commercially available products include Carbodilite E-02, E-03A, SV-02, V-02, V-02-L2, V-04, E-04 and the like manufactured by Nisshinbo.
カルボジイミド基含有樹脂微粒子分散体の添加量は、水性インキ組成物100重量%中、固形分換算で0.5〜10重量%程度使用するのが好ましい。添加量が0.5重量%未満であると、添加量が少ないために、耐水摩擦性や耐水ブロッキング性向上の効果が確認できない場合がある。一方で、10重量%を超えると、インキの分散安定性や保存安定性が悪化する恐れがある。 The amount of the carbodiimide group-containing resin fine particle dispersion added is preferably about 0.5 to 10% by weight in terms of solid content in 100% by weight of the aqueous ink composition. If the addition amount is less than 0.5% by weight, the effect of improving the water friction resistance and the water blocking resistance may not be confirmed because the addition amount is small. On the other hand, if it exceeds 10% by weight, the dispersion stability and storage stability of the ink may deteriorate.
また、本発明の水性インキ組成物には、塗膜の耐摩擦性を向上させる目的で市販のワックス微粒子分散体を使用する事ができる。ワックス樹脂微粒子分散体としては、例えば、三井化学社製、ケミパールW100、W200、W300、W310、W306、W400、W401、W4005、W410、W500、WF640、W700、W800、W900、W950、WH201、WP100などが挙げられる。 Further, in the water-based ink composition of the present invention, a commercially available wax fine particle dispersion can be used for the purpose of improving the abrasion resistance of the coating film. Examples of the wax resin fine particle dispersion include Chemipearl W100, W200, W300, W310, W306, W400, W401, W4005, W410, W500, WF640, W700, W800, W900, W950, WH201, WP100, etc. Can be mentioned.
ワックス微粒子分散体の添加量は、塗膜物性における耐摩擦性向上と色相への悪影響のバランスを考慮して、水性インキ組成物100重量%中、固形分換算で1〜5重量%程度使用するのが好ましい。 The amount of the wax fine particle dispersion added is about 1 to 5% by weight in terms of solid content in 100% by weight of the aqueous ink composition in consideration of the balance between the improvement of the abrasion resistance in the physical characteristics of the coating film and the adverse effect on the hue. Is preferable.
また、本発明の水性インキ組成物は、基材へのレベリング性を調節する目的で各種表面調整剤を使用する事ができる。表面調整剤としては例えば、日信化学社製、サーフィノール104E,104H、104A、104PA,104PG−50、104S、420、440、465、485、SE,SE−F、PSA−336、61、2502、ダイノール604、607、ビックケミー社製BYK−381、3441、302、307、325、331、333、342、345、346、347、348、349、378、3455等が挙げられるがこれらに限らない。 Further, in the water-based ink composition of the present invention, various surface conditioners can be used for the purpose of adjusting the leveling property on the substrate. Examples of the surface conditioner include Surfinol 104E, 104H, 104A, 104PA, 104PG-50, 104S, 420, 440, 465, 485, SE, SE-F, PSA-336, 61, 2502 manufactured by Nissin Chemical Co., Ltd. , Dynol 604, 607, BYK-381, 3441, 302, 307, 325, 331, 333, 342, 345, 346, 347, 348, 349, 378, 3455 and the like, but are not limited thereto.
表面調整剤の添加量は、塗膜物性への悪影響のバランスを考慮して、水性インキ組成物100重量%中、固形分換算で0〜1.0重量%程度使用するのが好ましい。 The amount of the surface conditioner added is preferably about 0 to 1.0% by weight in terms of solid content in 100% by weight of the aqueous ink composition in consideration of the balance of adverse effects on the physical characteristics of the coating film.
また、本発明の水性インキ組成物は、基材への密着性向上や、樹脂の常温架橋(ケト基含有の場合)等の目的で、ヒドラジド系添加剤を使用する事ができる。ヒドラジド系添加剤としては、例えば、アジピン酸ヒドラジド等が挙げられる。 Further, in the water-based ink composition of the present invention, a hydrazide-based additive can be used for the purpose of improving the adhesion to the substrate, cross-linking the resin at room temperature (in the case of containing a keto group), and the like. Examples of the hydrazide-based additive include adipic acid hydrazide and the like.
本発明の水性インキ組成物は、低温乾燥条件下においても、ポリエチレンテレフタラートやポリオレフィン等の非極性フィルム基材において、良好な基材密着性、耐水摩擦性や耐スクラッチ性を発現する。したがって、近年、水性化、基材拡張が強く求められている、フレキソ、グラビア、インクジェットなどの各種インキの分野において大変有用である。また、上質紙などの浸透性基材やアート紙、コート紙など、従来の基材に対しても塗膜物性向上の目的で使用する事ができる。 The water-based ink composition of the present invention exhibits good substrate adhesion, water friction resistance and scratch resistance on a non-polar film substrate such as polyethylene terephthalate or polyolefin even under low-temperature drying conditions. Therefore, in recent years, it is very useful in the fields of various inks such as flexo, gravure, and inkjet, which are strongly required to be water-based and expand the base material. Further, it can be used for the purpose of improving the physical characteristics of the coating film even for a penetrating base material such as high-quality paper and a conventional base material such as art paper and coated paper.
水性インキ組成物の乾燥工程であるが、基材に悪影響を及ぼさない範囲であれば任意の温度をかける事が可能である。フレキソ印刷、グラビア印刷、インクジェット印刷においては、40〜100℃の低温乾燥で1〜200秒の範囲で処理する事が一般的である。 Although it is a drying step of the water-based ink composition, it is possible to apply an arbitrary temperature as long as it does not adversely affect the base material. In flexographic printing, gravure printing, and inkjet printing, it is common to process at a low temperature of 40 to 100 ° C. for 1 to 200 seconds.
以下に、実施例により本発明をさらに具体的に説明するが、以下の実施例は本発明の権利範囲を何ら制限するものではない。なお、実施例における「部」は「重量部」、「%」は「重量%」を表す。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the following Examples do not limit the scope of rights of the present invention at all. In the examples, "parts" represents "parts by weight" and "%" represents "% by weight".
<両末端メルカプト基含有ウレタンウレア樹脂の製造>
[製造例1]
攪拌器、温度計、還流器を備えた反応容器に、ポリオール(A)としてポリテトラメチレングリコール(保土谷化学製PTG−2000 官能基数2、水酸基価57.0mgKOH/g)51.5部、ポリエステル系ポリオール(クラレ製P−2010 官能基数2 水酸基価56.0mgKOH/g)34.9部、ポリイソシアネート(B)としてイソホロンジイソシアネート13.6部を仕込み、窒素雰囲気下で攪拌しながら80℃まで昇温させた。そこに、触媒として、チタンジイソプロポキシビス(エチルアセトアセテート)を0.02部添加して、110℃に昇温して、5時間反応させた後、80℃まで温度を下げた。この時、生成したウレタンプレポリマー(C−1)の重量平均分子量は12700であった。続いて、メチルエチルケトン40.0部、化合物(D)として2−アミノエタンチオール2.3部を加え、75℃で2時間反応させた。反応の終点は、FT−IRによりイソシアネート基由来のピーク(2270cm-1付近)の消失により確認した。さらにメチルエチルケトンを添加して、樹脂溶液の最終固形分を70.0%に調製した。得られた両末端メルカプト基含有ウレタンウレア樹脂(C−2)の酸価は0mgKOH/g、重量平均分子量は19600であった。
<Manufacture of urethane urea resin containing mercapto groups at both ends>
[Manufacturing Example 1]
Polytetramethylene glycol (PTG-2000, Hodoya Chemical Co., Ltd., number of functional groups 2, hydroxyl value 57.0 mgKOH / g) 51.5 parts, polyester as polyol (A) in a reaction vessel equipped with a stirrer, thermometer, and recirculator. 34.9 parts of a system polyol (P-2010 functional group number 2 hydroxyl value 56.0 mgKOH / g manufactured by Kuraray) and 13.6 parts of isophorone diisocyanate as polyisocyanate (B) were charged and raised to 80 ° C. while stirring in a nitrogen atmosphere. I warmed it up. 0.02 part of titanium diisopropoxybis (ethylacetacetate) was added thereto as a catalyst, the temperature was raised to 110 ° C., the reaction was carried out for 5 hours, and then the temperature was lowered to 80 ° C. At this time, the weight average molecular weight of the produced urethane prepolymer (C-1) was 12700. Subsequently, 40.0 parts of methyl ethyl ketone and 2.3 parts of 2-aminoethanethiol as compound (D) were added, and the mixture was reacted at 75 ° C. for 2 hours. The end point of the reaction was confirmed by FT-IR by disappearance of the peak derived from the isocyanate group ( around 2270 cm -1). Further, methyl ethyl ketone was added to prepare the final solid content of the resin solution to 70.0%. The acid value of the obtained urethane urea resin (C-2) containing both terminal mercapto groups was 0 mgKOH / g, and the weight average molecular weight was 19,600.
[酸価]
樹脂1g中に含まれる酸性成分を中和するのに要する水酸化カリウムのミリグラム数である。乾燥させた樹脂について、JIS K2501に記載の方法に従い、水酸化カリウム・エタノール溶液で電位差滴定をおこない算出した。滴定には平沼産業社製:自動滴定装置COM−1600を使用した。
[Acid value]
It is the number of milligrams of potassium hydroxide required to neutralize the acidic component contained in 1 g of the resin. The dried resin was calculated by potentiometric titration with a potassium hydroxide / ethanol solution according to the method described in JIS K2501. For titration, Hiranuma Sangyo Co., Ltd .: automatic titrator COM-1600 was used.
[重量平均分子量]
重量平均分子量は、GPC(ゲルパーミエーションクロマトグラフィー)測定によるポリスチレン換算の値である。乾燥させた樹脂をテトラヒドロフランに溶解させ、0.1%溶液を調製し、以下の装置ならびに測定条件により重量平均分子量を測定した。
装置:HLC−8320−GPCシステム(東ソー社製)
カラム;TSKgel-SuperMultiporeHZ−M0021488
4.6 mmI.D.×15 cm×3本(分子量測定範囲2千〜約200万)
溶出溶媒;テトラヒドロフラン
標準物質;ポリスチレン(東ソー社製)
流速;0.6mL/分、試料溶液使用量;10μL、カラム温度;40℃。
[Weight average molecular weight]
The weight average molecular weight is a polystyrene-equivalent value measured by GPC (gel permeation chromatography). The dried resin was dissolved in tetrahydrofuran to prepare a 0.1% solution, and the weight average molecular weight was measured by the following equipment and measurement conditions.
Equipment: HLC-8320-GPC system (manufactured by Tosoh Corporation)
Column; TSKgel-SuperMultiporeHZ-M0021488
4.6 mm I.D. x 15 cm x 3 (Molecular weight measurement range 20 to about 2 million)
Elution solvent; Tetrahydrofuran standard substance; Polystyrene (manufactured by Tosoh Corporation)
Flow rate: 0.6 mL / min, sample solution usage: 10 μL, column temperature: 40 ° C.
[イソシアネート基の定量]
ウレタンプレポリマー0.5gをサンプリングして、0.2モル/L(リットル)のジブチルアミン−トルエン溶液10mL、トルエン25mLを加えて10分攪拌した。その後、イソプロピルアルコール40mLを加え、0.1モル/Lの塩酸エタノール溶液で未消費のジブチルアミンを滴定した。滴定には、平沼産業社製:自動滴定装置COM−1600を使用した。この滴定値とブランク実験との差より、樹脂中に残存するイソシアネート基の量(mmol/g)を算出した。
[Quantification of isocyanate groups]
0.5 g of urethane prepolymer was sampled, 10 mL of a 0.2 mol / L (liter) dibutylamine-toluene solution and 25 mL of toluene were added, and the mixture was stirred for 10 minutes. Then, 40 mL of isopropyl alcohol was added, and unconsumed dibutylamine was titrated with a 0.1 mol / L ethanol solution of hydrochloric acid. For titration, an automatic titrator COM-1600 manufactured by Hiranuma Sangyo Co., Ltd. was used. From the difference between this titration value and the blank experiment, the amount of isocyanate groups remaining in the resin (mmol / g) was calculated.
[製造例2〜12]
表1に示す配合組成で、製造例1と同様の方法により、ウレタンプレポリマー(C−1)を合成し、さらに一般式(1)で表される化合物(D)と反応させ、両末端メルカプト基含有ウレタンウレア樹脂(C-2)を得た。反応後、製造例1と同様の操作をおこない、樹脂溶液の最終固形分を70.0%に調製した。得られた両末端メルカプト基含有ウレタンウレア樹脂についても同様に酸価、重量平均分子量を測定した。
[Manufacturing Examples 2 to 12]
Urethane prepolymer (C-1) was synthesized with the compounding composition shown in Table 1 by the same method as in Production Example 1, and further reacted with the compound (D) represented by the general formula (1) to mercapto both ends. A group-containing urethane urea resin (C-2) was obtained. After the reaction, the same operation as in Production Example 1 was carried out to prepare the final solid content of the resin solution to 70.0%. The acid value and weight average molecular weight of the obtained urethane urea resin containing mercapto groups at both ends were measured in the same manner.
表1中の略語について下記に示す。
<ポリオール>
・ユニオールD−2000;日油製ポリプロピレングリコール(官能基数2、OH基価56.0、分子量2000)
・PEG#2000;日油製ポリエチレングリコール(官能基数2、OH基価56.0、分子量2000)
・PTG−2000SN;保土谷化学製ポリテトラメチレングリコール(官能基数2、OH基価57.0、分子量2000)
・P−2010;クラレ製MPD/AA系ポリエステルポリオール(官能基数2、OH価56.0、分子量2000)
・P−2011;クラレ製MPD/AA/TPA系ポリエステルポリオール(官能基数2、 OH価55.0、分子量2000)
・HS2P−203S;豊国製油製1,3PD/SA系ポリエステルポリオール(官能基数2、OH価54.6、分子量2000)
・T5652;旭化成製ポリカーボネートポリオール(官能基数2、OH価56.0、分子量2000)
・GI−1000;日本曹達製水素化ポリブタジエン系ポリオール(官能基数2、OH価64.0、分子1000)
<アクリル・ウレタン複合樹脂(F)の製造>
[実施例1]
攪拌器、温度計、滴下ロート、還流器を備えた反応容器に、製造例1で得られた両末端メルカプト基含有ウレタンウレア樹脂溶液142.9部(不揮発成分は100.0部)、メチルメタクリレート40.0部、n−ブチルメタクリレート40.0部、メタクリル酸10.0部、ジメチルアミノエチルメタクリレート5.0部、スチレン5.0部、イソプロピルアルコール37.0部を加え、窒素雰囲気下で攪拌しながら70℃まで昇温させた。滴下ロートに、メチルエチルケトン20.0部、開始剤として2,2’−アゾビス(2,4−ジメチルバレロニトリル)を0.35部仕込み、5時間かけて反応槽に滴下した。70℃で8時間反応させ、アクリル樹脂部分のグラフト反応を終了した。反応後、イオン交換水300.0部、25%アンモニア水7.9部を加え、中和した後、90℃で4時間脱溶剤処理することで水性アクリル・ウレタン複合樹脂の水分散体を得た。イオン交換水により、最終固形分は25.0%に調製した。得られた複合樹脂の酸価は32.6mgKOH/g、アミン価は17.8mgKOH/g、重量平均分子量は41800であった。酸価、重量平均分子量は、両末端メルカプト基含有ウレタンウレア樹脂と同様にして測定した。また、両末端メルカプト基含有ウレタンウレア樹脂の酸価、複合樹脂の酸価、およびアクリル・ウレタン重量比から、アクリル部分の酸価を算出し、その値は65.2mgKOH/gであった。
The abbreviations in Table 1 are shown below.
<Polyol>
Uniol D-2000; NOF polypropylene glycol (2 functional groups, OH group value 56.0, molecular weight 2000)
PEG # 2000; polyethylene glycol manufactured by NOF (2 functional groups, OH group value 56.0, molecular weight 2000)
-PTG-2000SN; Polytetramethylene glycol manufactured by Hodogaya Chemical Co., Ltd. (number of functional groups 2, OH group value 57.0, molecular weight 2000)
-P-2010; MPD / AA polyester polyol manufactured by Kuraray (number of functional groups 2, OH value 56.0, molecular weight 2000)
-P-2011; MPD / AA / TPA polyester polyol manufactured by Kuraray (number of functional groups 2, OH value 55.0, molecular weight 2000)
HS2P-203S; Toyokuni Oil Co., Ltd. 1,3PD / SA polyester polyol (number of functional groups 2, OH value 54.6, molecular weight 2000)
T5652; Asahi Kasei Polycarbonate Polyol (2 functional groups, 56.0 OH value, 2000 molecular weight)
GI-1000; Nippon Soda's hydrogenated polybutadiene-based polyol (number of functional groups 2, OH value 64.0, molecule 1000)
<Manufacturing of acrylic / urethane composite resin (F)>
[Example 1]
In a reaction vessel equipped with a stirrer, a thermometer, a dropping funnel, and a recirculator, 142.9 parts (nonvolatile component: 100.0 parts) of the urethane urea resin solution containing both terminal mercapto groups obtained in Production Example 1 and methyl methacrylate were placed. Add 40.0 parts, n-butyl methacrylate 40.0 parts, methacrylic acid 10.0 parts, dimethylaminoethyl methacrylate 5.0 parts, styrene 5.0 parts, and isopropyl alcohol 37.0 parts, and stir in a nitrogen atmosphere. While doing so, the temperature was raised to 70 ° C. 20.0 parts of methyl ethyl ketone and 0.35 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) as an initiator were charged in the dropping funnel and added dropwise to the reaction vessel over 5 hours. The reaction was carried out at 70 ° C. for 8 hours to complete the graft reaction of the acrylic resin portion. After the reaction, 300.0 parts of ion-exchanged water and 7.9 parts of 25% ammonia water were added to neutralize the mixture, and then the solvent was removed at 90 ° C. for 4 hours to obtain an aqueous dispersion of an aqueous acrylic / urethane composite resin. It was. The final solid content was adjusted to 25.0% with ion-exchanged water. The acid value of the obtained composite resin was 32.6 mgKOH / g, the amine value was 17.8 mgKOH / g, and the weight average molecular weight was 41800. The acid value and the weight average molecular weight were measured in the same manner as in the urethane urea resin containing mercapto groups at both ends. Further, the acid value of the acrylic portion was calculated from the acid value of the urethane urea resin containing both terminal mercapto groups, the acid value of the composite resin, and the weight ratio of acrylic / urethane, and the value was 65.2 mgKOH / g.
[アミン価]
アミン価は、0.1Nの塩酸水溶液を用い、電位差測定によって求めた後、水酸化カリウムの当量に換算した。アミン価は、樹脂固形分のアミン価(mgKOH/g)を示す。
[Amine value]
The amine value was determined by measuring the potential difference using a 0.1 N aqueous hydrochloric acid solution, and then converted to the equivalent of potassium hydroxide. The amine value indicates the amine value (mgKOH / g) of the resin solid content.
[実施例2〜18および比較例1、2]
表2に示す配合組成で、実施例1と同様の方法で複合樹脂を合成した。反応後、実施例1と同様に、脱溶剤処理をおこない、目的の水性複合樹脂の水分散体を得た。得られた複合樹脂の水分散体の最終固形分は25.0%に調製した。得られた樹脂について、実施例1と同様に酸価等を測定した。なお、比較例2においては、中和は不要である。
[Examples 2 to 18 and Comparative Examples 1 and 2]
A composite resin was synthesized by the same method as in Example 1 with the compounding composition shown in Table 2. After the reaction, the solvent was removed in the same manner as in Example 1 to obtain an aqueous dispersion of the target aqueous composite resin. The final solid content of the aqueous dispersion of the obtained composite resin was adjusted to 25.0%. The acid value and the like of the obtained resin were measured in the same manner as in Example 1. In Comparative Example 2, neutralization is not necessary.
表2中の略語を下記に示す。
・PME−400:日油製メトキシポリエチレングリコールメタクリレート(エチレンオキサイド付加モル数9)
The abbreviations in Table 2 are shown below.
-PME-400: NOF methoxypolyethylene glycol methacrylate (9 moles of ethylene oxide added)
<水性インキ組成物の製造> <Manufacturing of water-based ink composition>
<白色インキ組成物の製造>
[実施例19]酸化チタン系無機顔料[タイペークCR80 石原産業社製]40.5部、ジョンクリル67(スチレン・アクリル樹脂)水溶液(固形分25%)13.5部、イオン交換水11.0部、表面調整剤[サーフィノール420 日信化学工業社製]0.2部、アジピン酸ヒドラジド0.3部、n−プロパノール2.0部をペイントコンディショナーにて2時間分散し、濃縮白顔料分散液を得た。この濃縮白顔料分散液67.5部に、実施例1で得られた水性複合樹脂の水分散体29.0部、ケミパールW500(固形分40.0%)3.0部、ジエチレングリコールモノエチルエーテル0.5部を加えた後、混練して目的の白色水性インキ組成物を得た。
<Manufacturing of white ink composition>
[Example 19] Titanium oxide-based inorganic pigment [Typake CR80 manufactured by Ishihara Sangyo Co., Ltd.] 40.5 parts, John Krill 67 (styrene / acrylic resin) aqueous solution (solid content 25%) 13.5 parts, ion-exchanged water 11.0 Parts, surface conditioner [Surfinol 420 manufactured by Nisshin Kagaku Kogyo Co., Ltd.] 0.2 parts, 0.3 parts of adipic acid hydrazide, 2.0 parts of n-propanol were dispersed in a paint conditioner for 2 hours to disperse concentrated white pigment. I got the liquid. In 67.5 parts of this concentrated white pigment dispersion, 29.0 parts of the aqueous dispersion of the aqueous composite resin obtained in Example 1, 3.0 parts of Chemipearl W500 (solid content 40.0%), and diethylene glycol monoethyl ether After adding 0.5 part, the mixture was kneaded to obtain the desired white water-based ink composition.
[実施例20〜36および比較例3、4]
表3、4に示す配合組成で、実施例19と同様の方法で調製し、白色水性インキ組成物を得た。
<藍色インキ組成物の製造>
[実施例37]
フタロシアニン系有機顔料[リオノールブルーFG7330 トーヨーカラー社製]17.2部、ジョンクリル67(スチレン・アクリル樹脂)水溶液(固形分25.0%)11.6部、イオン交換水18.6部、表面調整剤[サーフィノール420 日信化学工業製]0.2部、アジピン酸ヒドラジド0.2部、n−プロパノール2.7部をペイントコンディショナーにて2時間分散し、濃縮藍顔料分散液を得た。さらに、実施例1のウレタン・アクリル樹脂水分散体39.5部、三井化学社製ケミパールW500(固形分40.0%)4.5部、親水性溶剤としてジエチレングリコールモノエチルエーテル0.5部、イオン交換水5.0部を加えた後、混練して藍色水性インキ組成物を得た。
[Examples 20 to 36 and Comparative Examples 3 and 4]
The compounding compositions shown in Tables 3 and 4 were prepared in the same manner as in Example 19 to obtain a white water-based ink composition.
<Manufacturing of indigo ink composition>
[Example 37]
Phtalocyanin-based organic pigment [Rionol Blue FG7330 manufactured by Toyo Color Co., Ltd.] 17.2 parts, John Krill 67 (styrene / acrylic resin) aqueous solution (solid content 25.0%) 11.6 parts, ion-exchanged water 18.6 parts, Surface conditioner [Surfinol 420 manufactured by Nisshin Kagaku Kogyo] 0.2 parts, 0.2 parts of adipate hydrazide, 2.7 parts of n-propanol were dispersed in a paint conditioner for 2 hours to obtain a concentrated indigo pigment dispersion. It was. Further, 39.5 parts of the aqueous dispersion of urethane / acrylic resin of Example 1, 4.5 parts of Chemipearl W500 (solid content 40.0%) manufactured by Mitsui Chemicals, Inc., 0.5 parts of diethylene glycol monoethyl ether as a hydrophilic solvent, After adding 5.0 parts of ion-exchanged water, the mixture was kneaded to obtain an indigo water-based ink composition.
[実施例38〜54および比較例5、6]
表5、6に示す配合組成で、実施例37と同様の方法で調製し、藍色水性インキ組成物を得た。
[Examples 38 to 54 and Comparative Examples 5 and 6]
The compounding compositions shown in Tables 5 and 6 were prepared in the same manner as in Example 37 to obtain an indigo water-based ink composition.
<水性インキ組成物の評価>
上述の水性インキ組成物について、フレキシプルーフ100(アニロックスローラー80線/cm)を用いて、処理PET基材に塗工した。塗工後、基材をオーブンで80℃・2分で加熱処理して評価用の印刷物塗膜を得た。これを用いて、基材密着性、耐水摩擦性、耐スクラッチ性を評価した。表3〜6にその結果を示す。
<Evaluation of water-based ink composition>
The above-mentioned water-based ink composition was coated on a treated PET substrate using Flexiproof 100 (Anilox roller 80 lines / cm). After coating, the substrate was heat-treated in an oven at 80 ° C. for 2 minutes to obtain a printed matter coating film for evaluation. Using this, the substrate adhesion, water friction resistance, and scratch resistance were evaluated. The results are shown in Tables 3-6.
[基材密着性]
印刷物塗膜にセロハンテープ(ニチバン社製18mm幅)を貼り付け、垂直方向に剥離試験をおこない、インキの剥がれた面積の割合から基材密着性について評価した。
評価基準は以下の通りである。(実用可能レベルは◎および○)
◎;インキの剥がれがない
○;インキの剥がれがややある(10%未満)
△;インキの剥がれがある(10%以上、50%未満)
×;インキの剥がれがかなりある(50%以上)
[Adhesion to base material]
A cellophane tape (18 mm width manufactured by Nichiban Co., Ltd.) was attached to the printed matter coating film, a peeling test was conducted in the vertical direction, and the substrate adhesion was evaluated from the ratio of the peeled area of the ink.
The evaluation criteria are as follows. (Practical level is ◎ and ○)
◎; No ink peeling ○; Some ink peeling (less than 10%)
Δ: Ink peels off (10% or more, less than 50%)
×: There is considerable ink peeling (50% or more)
[耐水摩擦性]
印刷物塗膜を1分間水に浸漬させた。浸漬後、摩擦子にカナキン(JIS L 0803)を用い、水をたらした塗膜表面を学振試験機(テスター産業社製)により、荷重500gで800往復させた。インキの剥がれた面積の割合から耐水摩擦性について評価した。評価基準は以下の通りである。(実用可能レベルは◎および○)
◎;インキの剥がれがない
○;インキの剥がれがややある(5%未満)
△;インキの剥がれがある(5%以上、30%未満)
×;インキの剥がれがかなりある(30%以上)
[Water resistance]
The printed matter coating was immersed in water for 1 minute. After the immersion, Kanakin (JIS L 0803) was used as the friction element, and the surface of the coating film dipped in water was reciprocated 800 times with a load of 500 g by a Gakushin tester (manufactured by Tester Sangyo Co., Ltd.). The water friction resistance was evaluated from the ratio of the area where the ink was peeled off. The evaluation criteria are as follows. (Practical level is ◎ and ○)
◎; No ink peeling ○; Some ink peeling (less than 5%)
Δ: Ink peeling (5% or more, less than 30%)
×: There is considerable ink peeling (30% or more)
[耐スクラッチ性]
各印刷物塗膜について、爪で20回擦って塗工面の傷付き易さを観察した。評価基準は以下の通りである。(実用可能レベルは○)
〇;印刷物塗膜全てに傷がつかなかった
×;印刷塗膜のいずれかに傷が付いた。
[Scratch resistance]
For each printed matter coating film, the coated surface was rubbed 20 times with a nail to observe the susceptibility to scratches. The evaluation criteria are as follows. (Practical level is ○)
〇; All the printed matter coating film was not scratched ×; One of the printed matter coating films was scratched.
表3、5に示すように、実施例1〜18の水性複合樹脂を使用した白色水性インキ組成物(実施例19〜36)ならびに藍色水性インキ組成物(実施例37〜54)は、印刷物塗膜の基材密着性、耐水摩擦性、耐スクラッチ性に優れ、実用可能なレベルである事がわかった。
実施例の中でも、化合物(D)が、アミノアルカンチオールであり、酸価が15〜150mgKOH/gかつアミン価が3〜35mgKOH/gであり、エチレン性不飽和単量体(E)の配合量が、両末端メルカプト基含有ウレタンウレア樹脂(C-2)100重量部に対して30〜180重量部の範囲である水性複合樹脂を使用した実施例19、20、22、23、26、28、29、31、32、34は基材密着性及び耐水摩擦性が優れる結果となった。これは、藍色水性インキ組成物についても同様の結果となった。
一方、比較例1、2の水性樹脂を使用した白色水性インキ組成物(比較例3、4)ならびに藍色水性インキ組成物(比較例5、6)は、表4、6に示すように耐水摩擦性、耐スクラッチ性が劣っており、実用可能なレベルを満たさない結果となった。
以上により、本発明の水性複合樹脂の優位性が証明された。
As shown in Tables 3 and 5, the white water-based ink compositions (Examples 19 to 36) and the indigo water-based ink compositions (Examples 37 to 54) using the water-based composite resins of Examples 1 to 18 are printed matter. It was found that the coating film had excellent substrate adhesion, water friction resistance, and scratch resistance, and was at a practical level.
Among the examples, the compound (D) is aminoalkanethiol, the acid value is 15 to 150 mgKOH / g, the amine value is 3 to 35 mgKOH / g, and the amount of the ethylenically unsaturated monomer (E) blended. However, Examples 19, 20, 22, 23, 26, 28, in which an aqueous composite resin in the range of 30 to 180 parts by weight with respect to 100 parts by weight of the urethane urea resin (C-2) containing both terminal mercapto groups was used. The results of 29, 31, 32, and 34 were excellent in substrate adhesion and water friction resistance. This was the same result for the indigo water-based ink composition.
On the other hand, the white water-based ink compositions (Comparative Examples 3 and 4) and the indigo water-based ink compositions (Comparative Examples 5 and 6) using the water-based resins of Comparative Examples 1 and 2 are water resistant as shown in Tables 4 and 6. The friction and scratch resistance were inferior, and the result did not meet the practical level.
From the above, the superiority of the aqueous composite resin of the present invention was proved.
Claims (8)
前記アミノ基含有エチレン性不飽和単量体(e−2)が、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、メチルエチルアミノエチル(メタ)アクリレート、ジメチルアミノスチレン、およびジエチルアミノスチレンからなる群より選ばれる少なくとも1種である、水性複合樹脂(F)。
一般式(1)
Rはアルキレン基、アリーレン基、およびアルキレンオキシ基からなる群より選ばれる少なくとも一種の2価の基である。) Both-terminal mercapto group-containing ureta formed by reacting a urethane prepolymer (C-1) formed by reacting a polyol (A) with a polyisocyanate (B) with a compound (D) represented by the general formula (1). down resins of (C-2) as a chain transfer agent, ethylenically unsaturated containing carboxyl group-containing ethylenically unsaturated monomer (e-1) and the amino group-containing ethylenically unsaturated monomer (e-2) An aqueous composite resin (F) obtained by polymerizing a saturated monomer (E) .
The amino group-containing ethylenically unsaturated monomer (e-2) is derived from dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, methylethylaminoethyl (meth) acrylate, dimethylaminostyrene, and diethylaminostyrene. Aqueous composite resin (F), which is at least one selected from the above group.
General formula (1)
R is at least one divalent group selected from the group consisting of an alkylene group, an arylene group, and an alkyleneoxy group. )
前記アミノ基含有エチレン性不飽和単量体(e−2)が、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、メチルエチルアミノエチル(メタ)アクリレート、ジメチルアミノスチレン、およびジエチルアミノスチレンからなる群より選ばれる少なくとも1種である、水性複合樹脂(F)の製造方法。
一般式(1)
Rはアルキレン基、アリーレン基、およびアルキレンオキシ基からなる群より選ばれる少なくとも一種の2価の基である。) Both-terminal mercapto group-containing ureta formed by reacting a urethane prepolymer (C-1) formed by reacting a polyol (A) with a polyisocyanate (B) with a compound (D) represented by the general formula (1). down resins of (C-2) as a chain transfer agent, ethylenically unsaturated containing carboxyl group-containing ethylenically unsaturated monomer (e-1) and the amino group-containing ethylenically unsaturated monomer (e-2) A method for producing an aqueous composite resin (F) obtained by polymerizing a saturated monomer (E).
The amino group-containing ethylenically unsaturated monomer (e-2) is derived from dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, methylethylaminoethyl (meth) acrylate, dimethylaminostyrene, and diethylaminostyrene. A method for producing an aqueous composite resin (F), which is at least one selected from the above group .
General formula (1)
R is at least one divalent group selected from the group consisting of an alkylene group, an arylene group, and an alkyleneoxy group. )
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