JP6887072B2 - Extension pipe and vacuum cleaner using it - Google Patents

Extension pipe and vacuum cleaner using it Download PDF

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JP6887072B2
JP6887072B2 JP2017113920A JP2017113920A JP6887072B2 JP 6887072 B2 JP6887072 B2 JP 6887072B2 JP 2017113920 A JP2017113920 A JP 2017113920A JP 2017113920 A JP2017113920 A JP 2017113920A JP 6887072 B2 JP6887072 B2 JP 6887072B2
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support member
fiber
laminated sheet
resin
reinforced resin
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JP2018202055A (en
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勇 堀部
勇 堀部
星出 真一
真一 星出
羽田野 剛
剛 羽田野
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Panasonic Intellectual Property Management Co Ltd
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Description

本発明は、電気掃除機等に用いる延長管ならびに電気掃除機に関するものである。 The present invention relates to an extension pipe used for an electric vacuum cleaner and the like, and an electric vacuum cleaner.

従来、この種の延長管として、通気路を形成する円筒部をアルミ材等の金属材料で構成し、電気掃除機に接続されるホースおよび吸口体との接続部が別部材として配置されている構成が提案されている(例えば、特許文献1参照)。 Conventionally, as an extension pipe of this type, a cylindrical portion forming a ventilation path is made of a metal material such as an aluminum material, and a hose connected to a vacuum cleaner and a connecting portion with a mouthpiece are arranged as separate members. A configuration has been proposed (see, for example, Patent Document 1).

図9は、上記特許文献1に記載された従来の延長管の側面図である。図9において、従来の延長管202は、アルミ素材で構成され通気路(図示せず)を形成する円筒部204と、一端が被清掃面の塵埃を吸引する吸込具201に接続される吸込具接続部205と、電気掃除機(図示せず)の掃除機本体(図示せず)に内蔵された電動送風機(図示せず)と連通するホース203に接続されるホース接続部206から構成されており、吸込具接続部205とホース接続部206の夫々は、円筒部204に形成された嵌合部207に嵌合させて固定するようになっていた。 FIG. 9 is a side view of the conventional extension tube described in Patent Document 1. In FIG. 9, the conventional extension pipe 202 is a suction tool connected to a cylindrical portion 204 made of an aluminum material and forming a ventilation path (not shown) and a suction tool 201 whose one end sucks dust on the surface to be cleaned. It is composed of a connection part 205 and a hose connection part 206 connected to a hose 203 communicating with an electric blower (not shown) built in a vacuum cleaner body (not shown) of an electric vacuum cleaner (not shown). Each of the suction tool connecting portion 205 and the hose connecting portion 206 is fitted and fixed to the fitting portion 207 formed in the cylindrical portion 204.

特開平6−54784号公報Japanese Unexamined Patent Publication No. 6-54784

しかしながら、上記従来の延長管においては、電気掃除機の使い勝手を向上させるという観点からは未だ改善の余地があった。 However, in the above-mentioned conventional extension pipe, there is still room for improvement from the viewpoint of improving the usability of the vacuum cleaner.

すなわち、従来の延長管は、通気路を形成する円筒部204は一般的な樹脂と比較して比重が大きいアルミ素材で構成されており、質量が増加していた。また、通気路を形成する円筒部204と吸込具201もしくはホース203を吸込具接続部205若しくはホース接続部206を介して嵌合させる必要があるため、嵌合部を形成する構造が複雑になり、大型化かつ質量が増加するという課題があった。 That is, in the conventional extension pipe, the cylindrical portion 204 forming the air passage is made of an aluminum material having a larger specific gravity than that of a general resin, and the mass has increased. Further, since it is necessary to fit the cylindrical portion 204 forming the ventilation path and the suction tool 201 or the hose 203 via the suction tool connection portion 205 or the hose connection portion 206, the structure for forming the fitting portion becomes complicated. There was a problem that the size and mass of the hose increased.

また、異材質の部品を嵌合させているため、延長管202に外力が加わると、通気路を形成する円筒部204と吸込具201もしくはホース203を接続できる接続部の嵌合が外れ、空気が流出、円筒部204と接続部間が分離してしまうという課題があった。 Further, since parts made of different materials are fitted, when an external force is applied to the extension pipe 202, the cylindrical portion 204 forming the ventilation path and the connecting portion that can connect the suction tool 201 or the hose 203 are disengaged, and air is removed. Leaked out, and there was a problem that the cylindrical portion 204 and the connecting portion were separated.

本発明は、上位従来技術の有する課題に鑑みてなされたものであり、軽量かつ小型で安全性の高い用延長管及び使い勝手の良い電気掃除機を提供することを目的とする。 The present invention has been made in view of the problems of the higher-level prior art, and an object of the present invention is to provide a lightweight, compact and highly safe extension pipe and an easy-to-use vacuum cleaner.

上記従来の課題を解決するために、本発明の延長管は、ポリオレフィン系樹脂から成る繊維強化樹脂積層シートと、前記繊維強化樹脂積層シートと親和性が高い樹脂から成る樹脂支持部材とを備え、前記繊維強化樹脂積層シートと前記樹脂支持部材とが略円筒形状となるよう構成され、前記樹脂支持部材は前記繊維強化樹脂積層シートにインサート成形を含む一体成形工法で融着されており、前記樹脂支持部材の端部に塵埃を吸引する吸込具が接続できる接続部を備えたもので、樹脂の中でも比較的比重の小さいポリオレフィン系樹脂から成る繊維強化樹脂積層シートと繊維強化樹脂積層シートと親和性が高い樹脂で通気路を形成する円筒部を構成できるため、曲げに対する物理的強度を確保しつつ軽量化が図
れるものである。また、通気路を形成する円筒部と塵埃を吸引する吸込具が接続される接続部が一体成形されるため、構造が単純化され、大型になることなく軽量化が図れる。さらに、円筒部と接続部が分離することがないため、安全性の高い延長管を提供できるものである。
In order to solve the above-mentioned conventional problems, the extension tube of the present invention includes a fiber-reinforced resin laminated sheet made of a polyolefin resin and a resin supporting member made of a resin having a high affinity with the fiber-reinforced resin laminated sheet. The fiber-reinforced resin laminated sheet and the resin support member are configured to have a substantially cylindrical shape, and the resin support member is fused to the fiber-reinforced resin laminated sheet by an integral molding method including insert molding. It is equipped with a connecting part at the end of the support member to which a suction tool that sucks dust can be connected, and is compatible with fiber-reinforced resin laminated sheets and fiber-reinforced resin laminated sheets made of polyolefin-based resin, which has a relatively small specific gravity among resins. Since the cylindrical portion forming the air passage can be formed of a high resin, the weight can be reduced while ensuring the physical strength against bending. Further, since the cylindrical portion forming the ventilation path and the connecting portion to which the suction tool for sucking dust is connected are integrally molded, the structure is simplified and the weight can be reduced without increasing the size. Further, since the cylindrical portion and the connecting portion are not separated, it is possible to provide a highly safe extension tube.

また、本発明の電気掃除機は、請求項1〜7のいずれか1項に記載の延長管を有するもので、軽量かつ小型で安全性の高い延長管を使用することで使用勝手の良い電気掃除機を提供できる。 Further, the vacuum cleaner of the present invention has the extension pipe according to any one of claims 1 to 7, and is easy to use by using a lightweight, compact and highly safe extension pipe. A vacuum cleaner can be provided.

本発明の延長管によれば、樹脂の中でも比較的比重の小さいポリオレフィン系樹脂から成る繊維強化樹脂積層シートと繊維強化樹脂積層シートと親和性が高い樹脂で通気路を形成する円筒部を構成できるため、曲げに対する物理的強度を確保しつつ軽量化が図れるものである。また、通気路を形成する円筒部と塵埃を吸引する吸込具が接続される接続部が一体成形されるため、構造が単純化され、大型になることなく軽量化が図れる。さらに、円筒部と接続部が分離することがないため、安全性の高い延長管を提供できるものである。さらにこの延長管を電気掃除機に用いることで、使用勝手の良い電気掃除機を提供することができる。 According to the extension pipe of the present invention, a cylindrical portion forming a ventilation path can be formed of a fiber-reinforced resin laminated sheet made of a polyolefin-based resin having a relatively small specific gravity among the resins and a resin having a high affinity with the fiber-reinforced resin laminated sheet. Therefore, the weight can be reduced while ensuring the physical strength against bending. Further, since the cylindrical portion forming the ventilation path and the connecting portion to which the suction tool for sucking dust is connected are integrally molded, the structure is simplified and the weight can be reduced without increasing the size. Further, since the cylindrical portion and the connecting portion are not separated, it is possible to provide a highly safe extension tube. Further, by using this extension pipe for a vacuum cleaner, it is possible to provide a vacuum cleaner that is easy to use.

本発明の実施の形態1における延長管を用いた電気掃除機の右側面図Right side view of the vacuum cleaner using the extension pipe according to the first embodiment of the present invention. 同延長管の斜視図Perspective view of the extension pipe 同延長管の右側面図Right side view of the extension pipe 同延長管の略円筒形状の中心軸における右側面からの断面図Cross-sectional view from the right side of the central axis of the substantially cylindrical shape of the extension pipe 同延長管の分解図Exploded view of the extension pipe 同延長管の一体成形部品の分解図Exploded view of integrally molded parts of the extension pipe 同延長管の中央部における中心軸に垂直方向の断面図Cross-sectional view in the central part of the extension pipe in the direction perpendicular to the central axis 同延長管の繊維強化樹脂積層シートの積層構成を示す断面図Sectional drawing which shows the laminated structure of the fiber reinforced resin laminated sheet of the extension tube 従来の延長管の側面図Side view of conventional extension pipe

第1の発明は、ポリオレフィン系樹脂から成る繊維強化樹脂積層シートと、前記繊維強化樹脂積層シートと親和性が高い樹脂から成る樹脂支持部材とを備え、前記繊維強化樹脂積層シートと前記樹脂支持部材とが略円筒形状となるよう構成され、前記樹脂支持部材は前記繊維強化樹脂積層シートにインサート成形を含む一体成形工法で融着されており、前記樹脂支持部材の端部に塵埃を吸引する吸込具が接続できる接続部を備えたもので、樹脂の中でも比較的比重の小さいポリオレフィン系樹脂から成る繊維強化樹脂積層シートと繊維強化樹脂積層シートと親和性が高い樹脂で通気路を形成する円筒部を構成できるため、曲げに対する物理的強度を確保しつつ軽量化が図れるものである。また、通気路を形成する円筒部と塵埃を吸引する吸込具が接続される接続部が一体成形されるため、構造が単純化され、大型になることなく軽量化が図れる。さらに、円筒部と接続部が分離することがないため、安全性の高い延長管を提供できるものである。 The first invention includes a fiber-reinforced resin laminated sheet made of a polyolefin resin and a resin support member made of a resin having a high affinity with the fiber-reinforced resin laminated sheet, and the fiber-reinforced resin laminated sheet and the resin support member. The resin support member is fused to the fiber-reinforced resin laminated sheet by an integral molding method including insert molding, and sucks dust into the end portion of the resin support member. A cylindrical part that is equipped with a connection part to which tools can be connected, and forms a ventilation path with a fiber-reinforced resin laminated sheet made of a polyolefin resin having a relatively small specific gravity and a resin having a high affinity with the fiber-reinforced resin laminated sheet. Therefore, it is possible to reduce the weight while ensuring the physical strength against bending. Further, since the cylindrical portion forming the ventilation path and the connecting portion to which the suction tool for sucking dust is connected are integrally molded, the structure is simplified and the weight can be reduced without increasing the size. Further, since the cylindrical portion and the connecting portion are not separated, it is possible to provide a highly safe extension pipe.

第2の発明は、特に、第1の発明の樹脂支持部材を繊維強化樹脂積層シートの両端に一体成形工法で融着し、一方の樹脂支持部材の端部に吸込具を接続できる接続部を、他方の樹脂支持部材の端部に掃除機本体もしくは前記掃除機本体に接続されるホースに接続できる第2の接続部をそれぞれ備えたもので、一方の樹脂支持部材に接続部が、他方の樹脂支持部材に第2の接続部が夫々一体成形されるため、通気路内に部品の嵌合部分が無くなり、さらに構造が単純化され、大型になることなく軽量化が図れるものである。 The second invention particularly provides a connecting portion in which the resin support member of the first invention is fused to both ends of the fiber reinforced resin laminated sheet by an integral molding method, and a suction tool can be connected to one end of the resin support member. , The other end of the resin support member is provided with a second connection portion that can be connected to the vacuum cleaner main body or the hose connected to the vacuum cleaner main body, and one resin support member has a connection portion of the other. Since the second connecting portion is integrally molded with the resin support member, the fitting portion of the component is eliminated in the air passage, the structure is simplified, and the weight can be reduced without increasing the size.

第3の発明は、特に、第1又は第2の発明の樹脂支持部材は、ポリオレフィン系樹脂から構成されるもので、繊維強化樹脂積層シートと樹脂支持部材とが共にポリオレフィン系樹脂で形成されるため、接合部で親和性があり、通気路を形成する繊維強化樹脂積層シートと樹脂支持部材で構成された円筒部の接合部が分離することを防止することができる。さらに、通気路を形成する円筒部と樹脂支持部材で構成された接続部の接合部が分離することを防止することができ、安全性の高い延長管を提供することができるものである。 In the third invention, in particular, the resin support member of the first or second invention is composed of a polyolefin-based resin, and both the fiber-reinforced resin laminated sheet and the resin support member are formed of the polyolefin-based resin. Therefore, the joint portion has an affinity, and it is possible to prevent the joint portion of the cylindrical portion composed of the fiber-reinforced resin laminated sheet forming the air passage and the resin support member from being separated. Further, it is possible to prevent the joint portion of the cylindrical portion forming the ventilation path and the connecting portion made of the resin support member from being separated, and it is possible to provide a highly safe extension pipe.

第4の発明は、特に、第1〜3のいずれか一つの発明の円筒形状の繊維強化樹脂積層シートの両端部に少なくとも1つ以上の貫通穴を配置し、樹脂支持部材との一体成形時に溶けた樹脂が前記貫通穴に入り込むように構成したもので、繊維強化樹脂積層シートに設けられた貫通穴に入り込んだ樹脂支持部材の樹脂が円筒部の中心軸方向からの抵抗となり、通気路を形成する円筒部と樹脂支持部材で構成された接続部の接合部が分離することを防止することができ、安全性の高い延長管を提供することができるものである。 In the fourth invention, in particular, at least one or more through holes are arranged at both ends of the cylindrical fiber reinforced plastic laminated sheet of any one of the first to third inventions, and at the time of integral molding with the resin support member. The melted resin is configured to enter the through hole, and the resin of the resin support member that has entered the through hole provided in the fiber reinforced resin laminated sheet acts as a resistance from the central axis direction of the cylindrical portion and creates a ventilation path. It is possible to prevent the joint portion between the cylindrical portion to be formed and the connecting portion made of the resin support member from being separated, and it is possible to provide an extension pipe with high safety.

第5の発明は、特に、第1〜4のいずれか一つの発明の繊維強化樹脂積層シートの外周に厚みが薄い薄肉部を設け、前記薄肉部における樹脂支持部材の樹脂厚みを厚くしたもので、繊維強化樹脂積層シートの外周の接合強度が増し、引き剥がしに対する剛性も増すため、通気路を形成する繊維強化樹脂積層シートと樹脂支持部材で構成された円筒部の接合部が分離することを防止することができる。さらに、通気路を形成する円筒部と樹脂支持部材で構成された接続部の接合部が分離することを防止することができ、安全性の高い延長管を提供することができるものである。 In the fifth invention, in particular, a thin-walled portion having a thin thickness is provided on the outer periphery of the fiber-reinforced resin laminated sheet of any one of the first to fourth aspects, and the resin thickness of the resin support member in the thin-walled portion is increased. , The bonding strength of the outer circumference of the fiber reinforced resin laminated sheet is increased, and the rigidity against peeling is also increased. Therefore, the joint portion of the fiber reinforced resin laminated sheet forming the air passage and the cylindrical portion composed of the resin support member should be separated. Can be prevented. Further, it is possible to prevent the joint portion of the cylindrical portion forming the ventilation path and the connecting portion made of the resin support member from being separated, and it is possible to provide a highly safe extension pipe.

第6の発明は、特に、第1〜5のいずれか一つの発明の繊維強化樹脂積層シートの略円筒形状の両端部に、軸方向に伸びる延長部を備えたもので、樹脂支持部材で構成された接続部が円筒部の中心軸方向に垂直な外力を受けた際、剛性の異なる繊維強化樹脂積層シートと樹脂支持部材の境目にかかる負担を軽減するため、通気路を形成する円筒部と樹脂支持部材で構成された接続部の接合部が分離することを防止することができ、安全性の高い延長管を提供することができるものである。 The sixth invention is provided with extension portions extending in the axial direction at both ends of a substantially cylindrical shape of the fiber-reinforced resin laminated sheet of any one of the first to fifth inventions, and is composed of a resin support member. When the connected connection part receives an external force perpendicular to the central axis direction of the cylindrical part, in order to reduce the load on the boundary between the fiber-reinforced resin laminated sheet having different rigidity and the resin support member, the cylindrical part forming the ventilation path It is possible to prevent the joint portion of the connecting portion made of the resin support member from separating, and it is possible to provide an extension pipe with high safety.

第7の発明は、特に、第1〜6のいずれか一つの発明の樹脂支持部材とで略円筒形状に形成される繊維強化樹脂積層シートの内面に織物層を配置したもので、織物層により通気路内面に微小な凹凸が多数生じ、その凹凸が、吸引された比較的大きな塵埃等の通気路内面への接触面積を減少させ、比較的大きな塵埃等の吸引時の抵抗を減少させることで、比較的大きな塵埃等の通気路内面への詰まりを防止することができるものである。 In the seventh invention, in particular, a woven fabric layer is arranged on the inner surface of a fiber-reinforced resin laminated sheet formed in a substantially cylindrical shape with the resin support member of any one of the first to sixth inventions, and the woven fabric layer is used. A large number of minute irregularities are generated on the inner surface of the air passage, and the irregularities reduce the contact area of the sucked relatively large dust and the like with the inner surface of the vent passage, and reduce the resistance at the time of sucking the relatively large dust and the like. , It is possible to prevent clogging of the inner surface of the ventilation path such as relatively large dust.

第8の発明に係る電気掃除機は、請求項1〜7のいずれか1項に記載の延長管を有するもので、軽量かつ小型で安全性の高い延長管を使用することで使用勝手の良い電気掃除機を提供できる。 The vacuum cleaner according to the eighth invention has the extension pipe according to any one of claims 1 to 7, and is convenient to use by using a lightweight, compact and highly safe extension pipe. We can provide vacuum cleaners.

以下、図面を参照しながら本発明の延長管の好適な実施の形態について詳細に説明する。なお、この実施の形態によって本発明が限定されるものではない。 Hereinafter, preferred embodiments of the extension tube of the present invention will be described in detail with reference to the drawings. The present invention is not limited to this embodiment.

(実施の形態1)
図1は、本発明の実施の形態1における延長管を用いた電気掃除機の右側面図、図2は、同延長管の斜視図、図3は、同延長管の右側面図、図4は、同延長管の略円筒形状の中心軸における右側面からの断面図、図5は、同延長管の分解図、図6は、同延長管の一体成形部品の分解図、図7は、同延長管の中央部における中心軸に垂直方向の断面図、図8は、同延長管の繊維強化樹脂積層シートの積層構成を示す断面図である。
(Embodiment 1)
FIG. 1 is a right side view of an electric vacuum cleaner using an extension pipe according to the first embodiment of the present invention, FIG. 2 is a perspective view of the extension pipe, and FIG. 3 is a right side view of the extension pipe. Is a cross-sectional view from the right side of the substantially cylindrical central axis of the extension pipe, FIG. 5 is an exploded view of the extension pipe, FIG. 6 is an exploded view of an integrally molded part of the extension pipe, and FIG. FIG. 8 is a cross-sectional view of the central portion of the extension pipe in a direction perpendicular to the central axis, and FIG. 8 is a cross-sectional view showing a laminated structure of fiber-reinforced resin laminated sheets of the extension pipe.

図1に示すように、本実施の形態における延長管3が接続される電気掃除機100は、
吸引風を発生させる電動送風機(図示せず)を内蔵する掃除機本体1と、被清掃面の塵埃を吸引する吸込具2と、一端が吸込具2に接続される本発明の延長管3と、一端が延長管3に接続され他端が掃除機本体1に接続されるホース4とから構成されている。
As shown in FIG. 1, the vacuum cleaner 100 to which the extension pipe 3 in the present embodiment is connected is
A vacuum cleaner main body 1 incorporating an electric blower (not shown) that generates suction air, a suction tool 2 that sucks dust on the surface to be cleaned, and an extension pipe 3 of the present invention whose one end is connected to the suction tool 2. It is composed of a hose 4 having one end connected to the extension pipe 3 and the other end connected to the vacuum cleaner main body 1.

吸込具2は、被清掃面の塵埃を掻きあげる回転ブラシ(図示せず)と、回転ブラシ(図示せず)を回転駆動する電動機(図示せず)を内蔵すると共に塵埃を移送する吸込具パイプ5を有し、この吸込具パイプ5を介して吸込具2と延長管3とが着脱自在に接続されている。また、ホース4の延長管3側の端部には、使用者が掃除する際に保持する把手部6を備えた先端パイプ7が設けられており、この先端パイプ7を介して延長管3とホース4とが着脱自在に接続されている。さらに、ホース4の掃除機本体1側の端部には、接続パイプ8が設けられており、この接続パイプ8を介して掃除機本体1の吸気口9とホース4とが着脱自在に接続されている。 The suction tool 2 has a built-in rotary brush (not shown) that scoops up dust on the surface to be cleaned and an electric motor (not shown) that rotationally drives the rotary brush (not shown), and also has a suction tool pipe that transfers dust. 5 is provided, and the suction tool 2 and the extension pipe 3 are detachably connected to each other via the suction tool pipe 5. Further, at the end of the hose 4 on the extension pipe 3 side, a tip pipe 7 having a handle portion 6 to be held when the user cleans is provided, and the extension pipe 3 and the extension pipe 3 are provided via the tip pipe 7. The hose 4 is detachably connected to the hose 4. Further, a connection pipe 8 is provided at the end of the hose 4 on the vacuum cleaner body 1 side, and the intake port 9 of the vacuum cleaner body 1 and the hose 4 are detachably connected via the connection pipe 8. ing.

図2及び図3に示すように、延長管3は、一端は吸込具パイプ5に接続可能であり、一端は先端パイプ7に接続可能な接続部を備えた略円筒形状のパイプ体10と、吸込具2と接続する際に吸込具パイプ5と係合する尾錠12を覆う第1のカバー体11と、収納状態において掃除機本体1に設けられた溝部(図示せず)と嵌合する嵌合部14を備えた第2のカバー体13と、ホース4と電気的に接続する接続ピン16を覆う第3のカバー体15と、パイプ体10の中心軸線に対し第3のカバー体15の反対に配置された第4のカバー体17から構成されている。 As shown in FIGS. 2 and 3, the extension pipe 3 has a substantially cylindrical pipe body 10 having a connection portion having one end connectable to the suction tool pipe 5 and one end connectable to the tip pipe 7. Fitting that fits the first cover body 11 that covers the tail lock 12 that engages with the suction tool pipe 5 when connected to the suction tool 2 and the groove portion (not shown) provided in the vacuum cleaner main body 1 in the stored state. The second cover body 13 provided with the joint portion 14, the third cover body 15 covering the connection pin 16 electrically connected to the hose 4, and the third cover body 15 with respect to the central axis of the pipe body 10. It is composed of a fourth cover body 17 arranged in the opposite direction.

ここで、延長管3に関し、略円筒形状の中心軸に対して垂直方向で、かつ電気掃除機100を使用する際、使用者が見ることができる方向を鉛直上方向、使用者がみることができない方向を鉛直下方向と規定する。 Here, with respect to the extension pipe 3, the direction that the user can see when using the vacuum cleaner 100 in the direction perpendicular to the central axis having a substantially cylindrical shape can be seen by the user in the vertically upward direction. The direction that cannot be defined is defined as the vertical downward direction.

図6に示すように、繊維強化樹脂積層シート18は略真円形状で形成されている。樹脂支持部材19は、後述する線材20を収納する線材保持部材21が嵌め合わさる棒状部分と、樹脂支持部材19の一端に吸込具パイプ5が接続可能な接続部44と、樹脂支持部材19の他端に先端パイプ7が接続可能な第2の接続部45との3点の部位が一体成型にて構成されている。そして、樹脂支持部材19の棒状部分は、繊維強化樹脂積層シート18の両端の中心軸方向に延長されて形成されている。 As shown in FIG. 6, the fiber reinforced resin laminated sheet 18 is formed in a substantially perfect circular shape. The resin support member 19 includes a rod-shaped portion into which the wire rod holding member 21 for accommodating the wire rod 20 described later is fitted, a connecting portion 44 to which the suction tool pipe 5 can be connected to one end of the resin support member 19, and the resin support member 19. Three points with a second connecting portion 45 to which the tip pipe 7 can be connected at the end are integrally molded. The rod-shaped portion of the resin support member 19 is formed so as to extend in the central axis direction of both ends of the fiber-reinforced resin laminated sheet 18.

また、線材保持部材21は、図6における下側部に銅メッキされたピアノ線から成る線材20を収納する形状で形成され、線材20を収納した状態で、樹脂支持部材19の棒状部分に嵌め合うように構成されている。このようにして、線材20は、樹脂支持部材19の棒状部分と線材保持部材21とで、はさまれて保持される。 Further, the wire rod holding member 21 is formed in a shape for accommodating the wire rod 20 made of copper-plated piano wire in the lower portion in FIG. 6, and is fitted into the rod-shaped portion of the resin support member 19 with the wire rod 20 stored. It is configured to fit. In this way, the wire rod 20 is sandwiched and held between the rod-shaped portion of the resin support member 19 and the wire rod holding member 21.

略真円形状の繊維強化樹脂積層シート18の下側部の中央には、繊維強化樹脂積層シート18の両端の中心軸方向に延長されて形成された切欠き穴であるスリット部46が、樹脂支持部材19の棒状部分を許容できる長さに設けられている。 In the center of the lower portion of the fiber-reinforced resin laminated sheet 18 having a substantially perfect circular shape, a slit portion 46, which is a notch hole formed by extending in the central axial direction of both ends of the fiber-reinforced resin laminated sheet 18, is made of resin. The rod-shaped portion of the support member 19 is provided with an allowable length.

そして、線材20を樹脂支持部材19の棒状部分と線材保持部材21とではさんで保持した状態にしたユニットを、略真円形状の繊維強化樹脂積層シート18の下側部の中央に設けたスリット部46を広げることで、略真円形状の繊維強化樹脂積層シート18の内部に収めさせることができる。さらにこのように収めた状態で一体成形することでパイプ体10が形成される。 Then, a unit in which the wire rod 20 is held between the rod-shaped portion of the resin support member 19 and the wire rod holding member 21 is provided in the center of the lower portion of the fiber reinforced resin laminated sheet 18 having a substantially perfect circular shape. By expanding the portion 46, it can be accommodated inside the fiber-reinforced resin laminated sheet 18 having a substantially perfect circular shape. Further, the pipe body 10 is formed by integrally molding in the state of being housed in this way.

図7に示した状態が、略真円形状の繊維強化樹脂積層シート18の内部に、線材20を樹脂支持部材19の棒状部分と線材保持部材21とではさんで保持した状態にしたユニットを収めた状態の後、一体成形した断面を示すものである。 In the state shown in FIG. 7, a unit in which the wire rod 20 is held between the rod-shaped portion of the resin support member 19 and the wire rod holding member 21 is housed inside the fiber-reinforced resin laminated sheet 18 having a substantially perfect circular shape. It shows a cross section that is integrally molded after being in a state of being.

つまり、図4〜図7に示すように略円筒形状のパイプ体10は、ポリオレフィン系樹脂から成る略真円形状の繊維強化樹脂積層シート18と、ポリオレフィン系樹脂から成る樹脂支持部材19と、銅メッキされたピアノ線から成る線材20と、ポリオレフィン系樹脂から成る線材保持部材21から構成され、繊維強化樹脂積層シート18と樹脂支持部材19と線材20と線材保持部材21がインサート成形により一体成形されてパイプ体10が完成するものである。 That is, as shown in FIGS. 4 to 7, the substantially cylindrical pipe body 10 includes a substantially perfect circular fiber-reinforced resin laminated sheet 18 made of a polyolefin resin, a resin support member 19 made of a polyolefin resin, and copper. It is composed of a wire rod 20 made of plated piano wire and a wire rod holding member 21 made of a polyolefin resin, and the fiber reinforced resin laminated sheet 18, the resin support member 19, the wire rod 20 and the wire rod holding member 21 are integrally molded by insert molding. The pipe body 10 is completed.

次に上述の工程を詳しく説明すると、図7に示すように、線材保持部材21には、パイプ体10の中心軸と垂直方向に線材20を収納できる溝部28が設けられており、インサート成形を行う前に線材20が線材保持部材21の溝部28に収納されている。さらに、線材保持部材21には、溝部28の周囲に複数個所設けられた溶着用リブ29が備えられており、線材20が溝部28に収納された状態で溶着されることで、溝部28に固着されている。 Next, the above-mentioned process will be described in detail. As shown in FIG. 7, the wire rod holding member 21 is provided with a groove 28 capable of accommodating the wire rod 20 in the direction perpendicular to the central axis of the pipe body 10, and insert molding can be performed. Before this is done, the wire rod 20 is housed in the groove 28 of the wire rod holding member 21. Further, the wire rod holding member 21 is provided with a plurality of welding ribs 29 provided around the groove portion 28, and the wire rod 20 is welded while being housed in the groove portion 28 to be fixed to the groove portion 28. Has been done.

図7に示すように、繊維強化樹脂積層シート18の境界部43は鉛直下側に配置されている。また、繊維強化樹脂積層シート18の境界部43はインサート成形時に樹脂支持部材19の樹脂を流しこむことで接合されている。さらに、繊維強化樹脂積層シート18の境界部43側には、線材20と線材保持部材21がパイプ体10の中心軸と平行かつ繊維強化樹脂積層シート18の内面側に配置されており、繊維強化樹脂積層シート18の境界部43を接合される樹脂支持部材19の樹脂で同時に接合されている。線材20の両端の先端部は、パイプ体10の中心軸と垂直方向に屈曲されている。 As shown in FIG. 7, the boundary portion 43 of the fiber reinforced resin laminated sheet 18 is arranged on the vertically lower side. Further, the boundary portion 43 of the fiber reinforced resin laminated sheet 18 is joined by pouring the resin of the resin support member 19 during insert molding. Further, on the boundary portion 43 side of the fiber reinforced resin laminated sheet 18, the wire rod 20 and the wire rod holding member 21 are arranged parallel to the central axis of the pipe body 10 and on the inner surface side of the fiber reinforced resin laminated sheet 18. The boundary portion 43 of the resin laminated sheet 18 is simultaneously joined with the resin of the resin support member 19 to be joined. The tip ends of both ends of the wire rod 20 are bent in the direction perpendicular to the central axis of the pipe body 10.

図6及び図7に示すように、繊維強化樹脂積層シート18のパイプ体10中心軸から垂直方向外側の表面に関して、外周端部すべてがC面カット処理されており、C面カット処理されている繊維強化樹脂積層シート18の外周すべてを覆うように樹脂支持部材19が配置されている。 As shown in FIGS. 6 and 7, all the outer peripheral ends of the fiber-reinforced resin laminated sheet 18 with respect to the outer surface in the direction perpendicular to the central axis of the pipe body 10 are C-plane cut and C-plane cut. The resin support member 19 is arranged so as to cover the entire outer circumference of the fiber reinforced resin laminated sheet 18.

また、繊維強化樹脂積層シート18には、パイプ体10の中心軸方向両端部の鉛直上側に、パイプ体10の中心軸から鉛直方向に複数個の貫通穴30が開けられており、インサート成形時に貫通穴30に樹脂支持部材19の樹脂が流れ込むよう構成されている。 Further, the fiber-reinforced resin laminated sheet 18 is provided with a plurality of through holes 30 in the vertical direction from the central axis of the pipe body 10 on the vertical upper side of both ends in the central axis direction of the pipe body 10, and is formed during insert molding. The resin of the resin support member 19 is configured to flow into the through hole 30.

さらに繊維強化樹脂積層シート18は、パイプ体10の中心軸方向両端部が、鉛直上側のみ一部延長されている延長部31が設けられており、延長部31のパイプ体10の中心軸から鉛直方向側の表面はすべて樹脂支持部材19で覆われるよう構成されている。 Further, the fiber reinforced resin laminated sheet 18 is provided with extension portions 31 in which both ends of the pipe body 10 in the central axial direction are partially extended only on the vertical upper side, and the extension portion 31 is vertically extended from the central axis of the pipe body 10. The entire surface on the directional side is configured to be covered with the resin support member 19.

図8に示すように、繊維強化樹脂積層シート18は、繊維強化層32と、カバー層33の積層構成からなる。繊維強化層32は、中核層34、織物層35a、35b、接着層36a、36b、36cなどから構成される。カバー層33は、透明層37、着色層38、透明な保護層39などで構成される。繊維強化樹脂積層シート18の繊維強化層32は、具体的には、中核層34の両表面に接着層36aおよび接着層36bを介して、織物層35aおよび織物層35bを貼り合わせて構成される。 As shown in FIG. 8, the fiber reinforced resin laminated sheet 18 has a laminated structure of a fiber reinforced layer 32 and a cover layer 33. The fiber reinforcing layer 32 is composed of a core layer 34, a woven fabric layer 35a, 35b, an adhesive layer 36a, 36b, 36c, and the like. The cover layer 33 is composed of a transparent layer 37, a colored layer 38, a transparent protective layer 39, and the like. Specifically, the fiber-reinforced layer 32 of the fiber-reinforced resin laminated sheet 18 is formed by laminating the woven fabric layer 35a and the woven fabric layer 35b on both surfaces of the core layer 34 via the adhesive layer 36a and the adhesive layer 36b. ..

繊維強化層32の中核層34は、例えばポリプロピレンを主成分とする樹脂で構成され、シート状またはフィルム状で積層される。なお、中核層34は、例えば非発泡ポリプロピレン系シートを使用することが好ましい。なぜなら、非発泡ポリプロピレン系シートは、プレス成形時に、積層された各層が潰れ難い。また、非発泡ポリプロピレン系シートは、真空成形や熱変形を利用した曲げ加工成形などで容易に成形できるためである。 The core layer 34 of the fiber reinforced layer 32 is made of, for example, a resin containing polypropylene as a main component, and is laminated in the form of a sheet or a film. For the core layer 34, for example, it is preferable to use a non-foamed polypropylene-based sheet. This is because, in the non-foamed polypropylene-based sheet, each laminated layer is not easily crushed during press molding. Further, the non-foamed polypropylene-based sheet can be easily formed by vacuum forming or bending processing utilizing thermal deformation.

繊維強化層32の織物層35aおよび織物層35bは、例えば芯成分がポリプロピレン
樹脂で、鞘成分が芯成分より低融点のポリオレフィン系樹脂からなる芯鞘複合繊維の糸で構成される。鞘成分を低融点のポリオレフィン系樹脂成分とすることにより、加熱接着が容易になる。なお、織物層35aおよび織物層35bの織物は、平織、綾織(斜文織)、朱子織、その他の変化織などどのような組織の織物でもよい。
The woven fabric layer 35a and the woven fabric layer 35b of the fiber reinforcing layer 32 are composed of, for example, a core-sheath composite fiber yarn in which the core component is a polypropylene resin and the sheath component is a polyolefin resin having a melting point lower than that of the core component. By using a polyolefin resin component having a low melting point as the sheath component, heat bonding becomes easy. The woven fabric of the woven fabric layer 35a and the woven fabric layer 35b may be a woven fabric having any structure such as plain weave, twill weave (oblique weave), satin weave, and other variable weaves.

また、繊維強化層32の接着層36a、36b、36cは、例えば透明の熱融着ポリオレフィン系フィルムで構成される。これにより、中核層34と、織物層35aおよび織物層35bとの加熱加圧接着が可能となる。その結果、繊維強化層32の積層一体化が容易にできる。 Further, the adhesive layers 36a, 36b and 36c of the fiber reinforcing layer 32 are composed of, for example, a transparent heat-sealed polyolefin-based film. As a result, the core layer 34 and the woven fabric layer 35a and the woven fabric layer 35b can be heat-pressed and bonded together. As a result, the fiber reinforcing layer 32 can be easily laminated and integrated.

そして、繊維強化樹脂積層シート18は、繊維強化層32の一方の表層に接着層36cを介してカバー層33を一体化して形成される。このとき、カバー層33は、例えば透明なポリオレフィン系樹脂シートで構成することが好ましい。 Then, the fiber reinforced resin laminated sheet 18 is formed by integrating the cover layer 33 with one surface layer of the fiber reinforced layer 32 via the adhesive layer 36c. At this time, the cover layer 33 is preferably made of, for example, a transparent polyolefin resin sheet.

つまり、カバー層33は、外部から透かして織物層35aを見ることができる程度の透明性を有することが好ましい。外部から織物層35aが見えることにより、繊維強化樹脂積層シート18が高強度に見える。さらに、繊維強化樹脂積層シート18の美装状態を高く保つことができる。 That is, it is preferable that the cover layer 33 has transparency enough to allow the woven fabric layer 35a to be seen through from the outside. Since the woven fabric layer 35a is visible from the outside, the fiber reinforced resin laminated sheet 18 looks high in strength. Further, the beautifully dressed state of the fiber reinforced resin laminated sheet 18 can be kept high.

カバー層33は、具体的には、ポリプロピレン系樹脂シートの透明層37と、着色層38と、ポリプロピレン系樹脂シートの保護層39を積層して構成される。薄い着色層38を保護層39と透明層37の間に入れることにより、白色の繊維強化層32の織物層35aを、染色した風合いに見せることが可能となる。 Specifically, the cover layer 33 is formed by laminating a transparent layer 37 of a polypropylene-based resin sheet, a colored layer 38, and a protective layer 39 of a polypropylene-based resin sheet. By inserting the light colored layer 38 between the protective layer 39 and the transparent layer 37, the woven fabric layer 35a of the white fiber reinforced layer 32 can be made to look like a dyed texture.

つまり、本実施の形態における延長管3のパイプ体10の繊維強化樹脂積層シート18は、まず、繊維強化層32の中核層34の両表面に接着層36a、36bを介して、織物層35a、35bを貼り合わせて一体化する。これにより、繊維強化層32を形成する。つぎに、繊維強化層32の織物層35aの表面に、接着層36cを介して、カバー層33を形成する、透明層37と着色層38と保護層39を積層して一体化する。これにより、繊維強化樹脂積層シート18が形成される。 That is, the fiber-reinforced resin laminated sheet 18 of the pipe body 10 of the extension pipe 3 in the present embodiment first has the woven fabric layer 35a, via the adhesive layers 36a and 36b on both surfaces of the core layer 34 of the fiber-reinforced layer 32. 35b is pasted together and integrated. As a result, the fiber reinforcing layer 32 is formed. Next, the transparent layer 37, the colored layer 38, and the protective layer 39, which form the cover layer 33 via the adhesive layer 36c, are laminated and integrated on the surface of the woven fabric layer 35a of the fiber reinforcing layer 32. As a result, the fiber reinforced resin laminated sheet 18 is formed.

なお、透明層37と着色層38と保護層39をカバー層33として、予め積層して一体化してもよい。この場合、一体化したカバー層33を、接着層36cを介して繊維強化層32と積層して一体化する。これにより、繊維強化樹脂積層シート18が形成される。 The transparent layer 37, the colored layer 38, and the protective layer 39 may be laminated and integrated in advance as the cover layer 33. In this case, the integrated cover layer 33 is laminated and integrated with the fiber reinforcing layer 32 via the adhesive layer 36c. As a result, the fiber reinforced resin laminated sheet 18 is formed.

図4及び図5に示すように、パイプ体10には吸込具パイプ5との接続側の端面、かつ樹脂支持部材19の鉛直上側を覆うように第1のカバー体11が配置されており、パイプ体10と第1のカバー体11はネジ41と第1のカバー体11に設けられた係合部11aによって結合されている。 As shown in FIGS. 4 and 5, a first cover body 11 is arranged on the pipe body 10 so as to cover the end face on the connection side with the suction tool pipe 5 and the vertically upper side of the resin support member 19. The pipe body 10 and the first cover body 11 are connected by a screw 41 and an engaging portion 11a provided on the first cover body 11.

パイプ体10の中心軸と第1のカバー体11の間には、吸込具2と接続する際に吸込具パイプ5と係合する尾錠12が回動可能に配置されており、パイプ体10と尾錠12の間に尾錠バネ22が配置されている。また、パイプ体10の鉛直上側、かつ吸込具パイプ5との接続側の端面には端子収納部23が設けられており、接続端子24が収納・保持されている。 A buckle 12 that engages with the suction tool pipe 5 when connected to the suction tool 2 is rotatably arranged between the central axis of the pipe body 10 and the first cover body 11. A buckle spring 22 is arranged between the buckles 12. Further, a terminal storage portion 23 is provided on the vertically upper side of the pipe body 10 and on the end surface on the connection side with the suction tool pipe 5, and the connection terminal 24 is stored and held.

パイプ体10の中心軸線に対し第1のカバー体11の反対側に配置された第2のカバー体13は、パイプ体10とネジ41と両面テープ25で結合されており、かつ第2のカバー体13に設けられた係合部13aで第1のカバー体11と係合されている。また、第2のカバー体13は、収納状態において掃除機本体1と嵌合する嵌合部14を備えている。
第2のカバー体13で覆われている線材20は、接続端子24に接続されているリード線24aと半田接続されており、リード線24aはパイプ体10に設けられた第1の配線リブ26aに配線されている。
The second cover body 13 arranged on the opposite side of the first cover body 11 with respect to the central axis of the pipe body 10 is connected to the pipe body 10, the screw 41, and the double-sided tape 25, and the second cover. The engaging portion 13a provided on the body 13 is engaged with the first cover body 11. Further, the second cover body 13 includes a fitting portion 14 that fits with the vacuum cleaner main body 1 in the stored state.
The wire rod 20 covered with the second cover body 13 is solder-connected to the lead wire 24a connected to the connection terminal 24, and the lead wire 24a is the first wiring rib 26a provided on the pipe body 10. Is wired to.

パイプ体10には、先端パイプ7との接続側の端面、かつ樹脂支持部材19の鉛直上側を覆うように第3のカバー体15が配置されており、パイプ体10と第3のカバー体15は、ネジ41によって結合されている。また、パイプ体10の鉛直上側、かつ先端パイプ7との接続側の端面には端子収納保持部27が設けられており、接続ピン16が収納・保持されている。 A third cover body 15 is arranged on the pipe body 10 so as to cover the end surface on the connection side with the tip pipe 7 and the vertically upper side of the resin support member 19, and the pipe body 10 and the third cover body 15 are arranged. Are connected by a screw 41. Further, a terminal storage holding portion 27 is provided on the vertically upper side of the pipe body 10 and on the end surface on the connection side with the tip pipe 7, and the connection pin 16 is stored and held.

パイプ体10の中心軸線に対し第3のカバー体15の反対側に配置された第4のカバー体17は、パイプ体10とネジ41で結合されており、かつ第4のカバー体17に設けられた係合部17aで第3のカバー体15と係合されている。また、第4のカバー体17に覆われている線材20は、接続ピン16に接続されているリード線16aと半田接続されており、リード線16aはパイプ体10に設けられた第2の配線リブ26bに配線されている。 The fourth cover body 17 arranged on the opposite side of the third cover body 15 with respect to the central axis of the pipe body 10 is connected to the pipe body 10 by a screw 41 and is provided on the fourth cover body 17. The engaged portion 17a is engaged with the third cover body 15. Further, the wire rod 20 covered by the fourth cover body 17 is solder-connected to the lead wire 16a connected to the connection pin 16, and the lead wire 16a is the second wiring provided on the pipe body 10. It is wired to the rib 26b.

以上のように構成された本実施の形態における延長管3について、以下、その動作、作用を説明する。 The operation and operation of the extension tube 3 according to the present embodiment configured as described above will be described below.

使用者が吸込具2と延長管3とホース4を接続し、電気掃除機100を使用して掃除を開始すると、電動送風機(図示せず)で吸引風が発生する。使用者は、把手部6を把持することで、吸込具2を操作でき、被清掃面上の塵埃が吸込具2から空気とともに吸引される。吸込具2から吸引された塵埃を含む空気は、延長管3及びホース4を介して掃除機本体1の内部へと流入し、その後集塵装置(図示せず)で塵埃のみが捕集される。 When the user connects the suction tool 2, the extension pipe 3, and the hose 4 and starts cleaning using the vacuum cleaner 100, a suction air is generated by the electric blower (not shown). The user can operate the suction tool 2 by gripping the handle portion 6, and dust on the surface to be cleaned is sucked from the suction tool 2 together with air. The air containing dust sucked from the suction tool 2 flows into the inside of the vacuum cleaner main body 1 through the extension pipe 3 and the hose 4, and then only the dust is collected by the dust collector (not shown). ..

以上のように、本実施の形態においては、樹脂の中でも比較的比重の小さいポリオレフィン系樹脂から成る繊維強化樹脂積層シート18と親和性が高い樹脂で通気路を形成するパイプ体10を構成できるため、曲げに対する物理的強度を確保しつつ軽量化が図れるものである。 As described above, in the present embodiment, the pipe body 10 having a high affinity with the fiber-reinforced resin laminated sheet 18 made of a polyolefin-based resin having a relatively small specific gravity among the resins can be formed. , It is possible to reduce the weight while ensuring the physical strength against bending.

また、塵埃が通る通気路を形成するパイプ体10と塵埃を吸引する吸込具2を接続可能な樹脂支持部材19がインサート成形されるため、構造が単純化され、大型になることなく軽量化が図れるものである。さらに、パイプ体10と樹脂支持部材19が分離することがないため、安全性の高い延長管3を提供できるものである。 Further, since the resin support member 19 capable of connecting the pipe body 10 forming the ventilation path through which the dust passes and the suction tool 2 for sucking the dust is insert-molded, the structure is simplified and the weight is reduced without becoming large. It can be planned. Further, since the pipe body 10 and the resin support member 19 are not separated from each other, the extension pipe 3 having high safety can be provided.

さらに、本実施の形態においては、通気路を形成するパイプ体10の一端に塵埃を吸引できる吸込具2が接続可能な樹脂支持部材19、一端に掃除機本体1に接続されるホース4が接続可能な樹脂支持部材19が夫々インサート成形されるため、通気路内に部品の嵌合部分が無くなり、さらに構造が単純化され、大型になることなく軽量化が図れるものである。 Further, in the present embodiment, a resin support member 19 to which a suction tool 2 capable of sucking dust can be connected is connected to one end of a pipe body 10 forming a ventilation path, and a hose 4 connected to the vacuum cleaner main body 1 is connected to one end. Since each of the possible resin support members 19 is insert-molded, there is no fitting portion of the component in the air passage, the structure is simplified, and the weight can be reduced without increasing the size.

さらに、繊維強化樹脂積層シート18と樹脂支持部材19とが共にポリオレフィン系樹脂で形成されるため、接合部で親和性があり、通気路を形成する繊維強化樹脂積層シート18と樹脂支持部材19で構成されたパイプ体10の接合部が分離することを防止することができる。 Further, since the fiber-reinforced resin laminated sheet 18 and the resin support member 19 are both formed of a polyolefin resin, the fiber-reinforced resin laminated sheet 18 and the resin support member 19 have an affinity at the joint and form a ventilation path. It is possible to prevent the joint portions of the configured pipe bodies 10 from separating.

さらに、通気路を形成するパイプ体10と樹脂支持部材19で構成された接続部の接合部が分離することを防止することができ、安全性の高い延長管3を提供することができるものである。 Further, it is possible to prevent the joint portion of the connecting portion composed of the pipe body 10 forming the ventilation path and the resin support member 19 from separating, and it is possible to provide the extension pipe 3 having high safety. is there.

さらに、本実施の形態においては、繊維強化樹脂積層シート18に設けられた貫通穴30に入り込んだ樹脂支持部材19の樹脂が、パイプ体10の中心軸方向からの抵抗となり、通気路を形成するパイプ体10と樹脂支持部材19で構成された接続部の接合部が分離することを防止することができ、安全性の高い延長管3を提供することができるものである。 Further, in the present embodiment, the resin of the resin support member 19 that has entered the through hole 30 provided in the fiber reinforced resin laminated sheet 18 acts as a resistance from the central axis direction of the pipe body 10 to form a ventilation path. It is possible to prevent the joint portion of the connecting portion composed of the pipe body 10 and the resin support member 19 from separating, and it is possible to provide the extension pipe 3 with high safety.

さらに、本実施の形態においては、繊維強化樹脂積層シート18の外周の接合強度が増し、引き剥がしに対する剛性も増すため、通気路を形成する繊維強化樹脂積層シート18と樹脂支持部材19とで構成されたパイプ体10の接合部が分離することを防止することができる。 Further, in the present embodiment, since the bonding strength of the outer periphery of the fiber reinforced resin laminated sheet 18 is increased and the rigidity against peeling is also increased, the fiber reinforced resin laminated sheet 18 forming the ventilation path and the resin support member 19 are composed of the fiber reinforced resin laminated sheet 18. It is possible to prevent the joint portion of the pipe body 10 from being separated.

さらに、本実施の形態においては、樹脂支持部材19で構成された接続部がパイプ体10の中心軸方向に垂直な外力を受けた際、剛性の異なる繊維強化樹脂積層シート18と樹脂支持部材19の境目にかかる負担を軽減するため、通気路を形成するパイプ体10と樹脂支持部材19で構成された接続部の接合部が分離することを防止することができ、安全性の高い延長管3を提供することができるものである。 Further, in the present embodiment, when the connecting portion composed of the resin support member 19 receives an external force perpendicular to the central axis direction of the pipe body 10, the fiber reinforced resin laminated sheet 18 and the resin support member 19 having different rigidity are obtained. In order to reduce the burden on the boundary between the two, it is possible to prevent the joint portion of the connecting portion composed of the pipe body 10 forming the ventilation path and the resin support member 19 from separating, and the extension pipe 3 having high safety. Can be provided.

さらに、本実施の形態においては、通気路を形成するパイプ体10の繊維強化樹脂積層シート18の内壁が織物層35bで形成されているので、塵埃が触れる内面に微小な凹凸が多数形成される。この微小な凹凸が、吸引された比較的大きな塵埃等の通気路内面への接触面積を減少させ、比較的大きな塵埃等の吸引時の抵抗を減少させることで、比較的大きな塵埃等の通気路内面への詰まりを防止することができるものである。 Further, in the present embodiment, since the inner wall of the fiber reinforced resin laminated sheet 18 of the pipe body 10 forming the ventilation path is formed by the woven fabric layer 35b, a large number of minute irregularities are formed on the inner surface that the dust comes into contact with. .. These minute irregularities reduce the contact area of the sucked relatively large dust and the like with the inner surface of the ventilation path, and reduce the resistance when sucking the relatively large dust and the like, so that the ventilation path of the relatively large dust and the like is reduced. It is possible to prevent clogging on the inner surface.

なお、特に図示しないが、繊維強化樹脂積層シート18の外周に厚みが薄い薄肉部を設け、樹脂支持部材19の前記薄肉部に対応する部分の樹脂厚みを厚くするようにすれば、繊維強化樹脂積層シート18の外周の接合強度が増し、引き剥がしに対する剛性も増すため、通気路を形成する繊維強化樹脂積層シート18と樹脂支持部材19で構成された円筒部の接合部が分離することを防止することができる。さらに、通気路を形成する円筒部と樹脂支持部材19で構成された接続部の接合部が分離することを防止することができ、安全性の高い延長管を提供することができるものである。 Although not particularly shown, if a thin-walled portion is provided on the outer periphery of the fiber-reinforced resin laminated sheet 18 and the resin thickness of the portion of the resin support member 19 corresponding to the thin-walled portion is increased, the fiber-reinforced resin can be used. Since the joint strength of the outer periphery of the laminated sheet 18 is increased and the rigidity against peeling is also increased, it is possible to prevent the joint portion of the cylindrical portion composed of the fiber reinforced resin laminated sheet 18 forming the ventilation path and the resin support member 19 from being separated. can do. Further, it is possible to prevent the joint portion of the cylindrical portion forming the ventilation path and the connecting portion made of the resin support member 19 from being separated, and it is possible to provide a highly safe extension pipe.

また、上記実施の形態における軽量かつ小型で安全性の高い延長管3を電気掃除機100に用いることで操作性に優れ使用勝手の良い電気掃除機100を提供することができるものである。 Further, by using the lightweight, compact and highly safe extension pipe 3 in the above embodiment for the vacuum cleaner 100, it is possible to provide the vacuum cleaner 100 having excellent operability and ease of use.

以上のように本発明に係る延長管は、単純化された構造で、物理的強度を確保しつつ、大型になることなく軽量化が図れ、安全性に優れたもので、これを電気掃除機に用いることで使用勝手の良い電気掃除機を提供することもでき、各種延長管は勿論、家庭用電気掃除機及び産業用電気掃除機の分野・用途に好適に適用することができる。 As described above, the extension pipe according to the present invention has a simplified structure, can be reduced in weight without becoming large while ensuring physical strength, and is excellent in safety. It is also possible to provide a vacuum cleaner that is easy to use, and can be suitably applied to the fields and applications of household vacuum cleaners and industrial vacuum cleaners as well as various extension pipes.

1 掃除機本体
2 吸込具
3 延長管
4 ホース
5 吸込具パイプ
6 把手部
7 先端パイプ
8 接続パイプ
9 吸気口
10 パイプ体
11 第1のカバー体
11a、13a,17a 係合部
12 尾錠
13 第2のカバー体
14 嵌合部
15 第3のカバー体
16 接続ピン
16a、24a リード線
17 第4のカバー体
18 繊維強化樹脂積層シート
19 樹脂支持部材
20 線材
21 線材保持部材
22 尾錠バネ
23 端子収納部
24 接続端子
25 両面テープ
26a 第1の配線リブ
26b 第2の配線リブ
27 端子収納保持部
28 溝部
29 溶着用リブ
30 貫通穴
31 延長部
32 繊維強化層
33 カバー層
34 中核層
35a、35b 織物層
36a、36b、36c 接着層
37 透明層
38 着色層
39 保護層
41 ネジ
43 境界部
44、45 接続部
46 スリット部
100 電気掃除機
1 Vacuum cleaner body 2 Suction tool 3 Extension pipe 4 Hose 5 Suction tool pipe 6 Handle part 7 Tip pipe 8 Connection pipe 9 Intake port 10 Pipe body 11 First cover body 11a, 13a, 17a Engagement part 12 Tail lock 13 Second Cover body 14 Fitting part 15 Third cover body 16 Connection pins 16a, 24a Lead wire 17 Fourth cover body 18 Fiber reinforced resin laminated sheet 19 Resin support member 20 Wire rod 21 Wire rod holding member 22 Hose lock spring 23 Terminal storage 24 Connection terminal 25 Double-sided tape 26a First wiring rib 26b Second wiring rib 27 Terminal storage holding part 28 Groove part 29 Welding rib 30 Through hole 31 Extension part 32 Fiber reinforced layer 33 Cover layer 34 Core layer 35a, 35b Textile layer 36a, 36b, 36c Adhesive layer 37 Transparent layer 38 Colored layer 39 Protective layer 41 Screw 43 Boundary part 44, 45 Connection part 46 Slit part 100 Electric vacuum cleaner

Claims (1)

ポリオレフィン系樹脂から成る略真円形状の繊維強化樹脂積層シートと、
前記繊維強化樹脂積層シートの両端部の鉛直方向上側の一部に軸方向に伸びる延長部と、
前記繊維強化樹脂積層シートと親和性が高い樹脂から成る樹脂支持部材と、
前記樹脂支持部材の両端部に塵埃を吸引する吸込具が接続できる略円筒形状の接続部とを備え、
前記樹脂支持部材は前記繊維強化樹脂積層シートにインサート成形を含む一体成形工法によって、
前記繊維強化樹脂積層シートと前記樹脂支持部材とが略円筒形状のパイプ体となるよう融着されており、
前記延長部の鉛直方向の表面はすべて前記樹脂支持部材で覆われるように構成される延長管。
A fiber-reinforced resin laminated sheet with a substantially perfect circular shape made of polyolefin resin,
An extension portion extending in the axial direction to a part of the upper side of both ends of the fiber reinforced resin laminated sheet in the vertical direction
A resin support member made of a resin having a high affinity with the fiber-reinforced resin laminated sheet,
Both ends of the resin support member are provided with a substantially cylindrical connecting portion to which a suction tool for sucking dust can be connected.
The resin support member is formed by an integral molding method including insert molding on the fiber reinforced resin laminated sheet .
The fiber-reinforced resin laminated sheet and the resin support member are fused so as to form a substantially cylindrical pipe body.
An extension pipe configured so that the vertical surface of the extension portion is entirely covered with the resin support member.
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JPS6418627A (en) * 1987-07-13 1989-01-23 Honda Motor Co Ltd Jointing of thermoplastic resin molded body
JPH0357422A (en) * 1989-07-25 1991-03-12 Matsushita Electric Ind Co Ltd Suction pipe for vacuum cleaner
JPH0395854U (en) * 1990-01-24 1991-09-30
JPH08256957A (en) * 1995-03-22 1996-10-08 Sharp Corp Extension tube of vacuum cleaner and manufacture of extension tube
KR100751462B1 (en) * 2006-02-13 2007-08-23 삼성광주전자 주식회사 Vacuum Cleaner for both Vacuum Cleaning and Steam Cleaning
CN101061934A (en) * 2006-04-24 2007-10-31 乐金电子(天津)电器有限公司 Dust collecting pipe having flexional universal joint
JP6369720B2 (en) * 2014-07-03 2018-08-08 株式会社ジェイテクト Manufacturing method of rack housing
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