JP6869528B2 - Friction wear tester - Google Patents

Friction wear tester Download PDF

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JP6869528B2
JP6869528B2 JP2017009447A JP2017009447A JP6869528B2 JP 6869528 B2 JP6869528 B2 JP 6869528B2 JP 2017009447 A JP2017009447 A JP 2017009447A JP 2017009447 A JP2017009447 A JP 2017009447A JP 6869528 B2 JP6869528 B2 JP 6869528B2
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friction
test piece
friction member
wear
copying
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JP2018119803A (en
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岩井 智昭
智昭 岩井
豊 赤池
豊 赤池
淳 西堀
淳 西堀
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Kanazawa University NUC
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Description

本発明は、材料の摩擦摩耗試験機に関し、特に摩擦面の潤滑切れ防止構造に係る。 The present invention relates to a material friction and wear tester, and particularly to a structure for preventing lubrication of the friction surface.

材料の摩擦摩耗試験は、試験片を相手面に押し当て相対運動させる摩耗試験であるが、摩擦面を無潤滑で行う乾式と、摩擦面に水,油等の潤滑剤を供給して行う湿式とがある。
一般的に乾式は、摩擦面の摩耗が安定しない。
これに対して、潤滑性液体を用いた潤滑下の湿式摩擦試験では、摩擦面の異常発熱を抑え、摩耗量の再現性が高い。
しかし、従来の摩擦摩耗試験では試験片を相手面に常に接触させた状態で、相対的な往復運動又は回転運動させるために摩擦面から潤滑剤が排除され、枯渇潤滑状態になりやすく、再現性の高い正しい摩耗試験結果が得られない課題があった。
The frictional wear test of a material is a wear test in which a test piece is pressed against a mating surface and relatively moved. A dry type in which the friction surface is unlubricated and a wet type in which a lubricant such as water or oil is supplied to the friction surface. There is.
Generally, in the dry type, the wear of the friction surface is not stable.
On the other hand, in the wet friction test under lubrication using a lubricating liquid, abnormal heat generation on the friction surface is suppressed, and the reproducibility of the amount of wear is high.
However, in the conventional friction and wear test, the lubricant is removed from the friction surface because the test piece is always in contact with the mating surface, and the relative reciprocating motion or rotational motion is performed. There was a problem that high and correct wear test results could not be obtained.

特許文献1には、摩擦係数測定装置ではあるものの、第5図に案内板19に設けられたパターン設定カム20bを有するスライド面のパターン設定構造を開示する。
しかし、同公報の第3図を見ると明らかなように、両側の支柱16a,16bに門構え状に固定されたガイドシャフト15a,15bに固定した本体支柱14を有し、この本体支柱14に対して上下動するアーム10に、摩擦係数を測定するための工具3が固定されている。
このことから、工具3はパターン設定カム20bに沿って直接上下動するものではなく、このパターン設定カム20bの形状をセンサー等にて検出し、その電気信号によりベロフラムシリンダーが伸縮するものと認められ、機械的に直接接触パターンを制御するものではなく、電気的な複雑な制御である。
よって、上下の機械的構造も複雑となっている。
Patent Document 1 discloses a pattern setting structure of a slide surface having a pattern setting cam 20b provided on a guide plate 19 in FIG. 5, although it is a friction coefficient measuring device.
However, as is clear from FIG. 3 of the same publication, the main body support 14 fixed to the guide shafts 15a and 15b fixed to the support columns 16a and 16b on both sides in a gate-like shape is provided with respect to the main body support column 14. A tool 3 for measuring the coefficient of friction is fixed to the arm 10 that moves up and down.
From this, it is recognized that the tool 3 does not move up and down directly along the pattern setting cam 20b, but detects the shape of the pattern setting cam 20b with a sensor or the like, and the belofram cylinder expands and contracts by the electric signal. It is not a mechanical direct control of the contact pattern, but an electrically complex control.
Therefore, the upper and lower mechanical structures are also complicated.

実開昭63−90148号公報Jikkai Sho 63-90148

本発明は、試験信頼性が高く、簡単な構造からなる摩擦摩耗試験機の提供を目的とする。 An object of the present invention is to provide a friction and wear tester having high test reliability and a simple structure.

本発明に係る摩擦摩耗試験機は、試験片を保持するホルダー部と、前記試験片に摺接する摩擦部材とを備え、前記試験片と前記摩擦部材とを相対的に往復運動又は回転運動させるための運動機構と、前記試験片と前記摩擦部材との摺接状態と離間状態とを機械的に切り換えるための切換機構とを有することを特徴とする。 The friction and wear tester according to the present invention includes a holder portion for holding the test piece and a friction member that is in sliding contact with the test piece, and for relatively reciprocating or rotating the test piece and the friction member. It is characterized by having a motion mechanism of the above and a switching mechanism for mechanically switching between a sliding contact state and a separated state of the test piece and the friction member.

ここで、摺接状態と離間状態とを機械的に切り換えるとは、電気的駆動部を有することなく、その相互の機械的要素の接触又は離間により、試験片と摩擦部材とが接触状態と離間状態とに切り換わることをいう。
例えば、切換機構は倣い機構又はカム機構である例が挙げられる。
ここで倣い機構とは、一方の機械的要素に設けた案内部(ガイド部)に沿って、他方の機械的要素が移動することをいう。
Here, mechanically switching between the sliding contact state and the separated state means that the test piece and the friction member are separated from the contact state by the contact or separation of the mechanical elements of each other without having an electric drive unit. Switching to a state.
For example, the switching mechanism may be a copying mechanism or a cam mechanism.
Here, the copying mechanism means that the other mechanical element moves along a guide portion (guide portion) provided on one mechanical element.

本発明においては、摩擦係数の計測手段を有してもよく、その場合には摩擦力を測定する部位に影響がない位置に前記切換機構を有しているのが好ましい。 In the present invention, the friction coefficient measuring means may be provided, and in that case, it is preferable to have the switching mechanism at a position that does not affect the portion where the frictional force is measured.

本発明においては、試験片と摩擦部材との接触面が簡便に且つ機械的に分離(離間)と接触を繰り返すので、分離状態のときに潤滑剤がその濡れ性等により摩擦面に供給されるので、安定した摩耗試験結果が得られる。
切換機構として倣い部材,カム等を用いた場合に、これらの形状,設置位置を変えることで、潤滑剤の供給タイミングを簡便に変更できる。
In the present invention, the contact surface between the test piece and the friction member simply and mechanically repeats separation (separation) and contact, so that the lubricant is supplied to the friction surface due to its wettability or the like in the separated state. Therefore, stable wear test results can be obtained.
When a copying member, a cam, or the like is used as the switching mechanism, the lubricant supply timing can be easily changed by changing the shape and installation position of these members.

本発明に係る摩擦摩耗試験機の構造例を示す。A structural example of the friction and wear tester according to the present invention is shown. 摩擦部の拡大図を示す。The enlarged view of the friction part is shown. 往復運動の動きを示し、(a)は試験片が摩擦部材に摺接した状態、(b)は離間した状態を示す。The reciprocating motion is shown, (a) shows a state in which the test piece is in sliding contact with the friction member, and (b) shows a state in which the test piece is separated. 転がり摩耗の例を示す。An example of rolling wear is shown. ピンオンディスク摩耗の例を示す。An example of pin-on disc wear is shown. リングオンディスク摩耗の例を示す。An example of ring-on-disk wear is shown.

図1は、本発明を適用した往復運動式摩擦摩耗試験機の構造例を示す。
図2は、摩擦部の拡大図を示す。
往復運動する部分は、ベース部11の上部側にスライド12を設けてある。
ベース部11とスライド12との間には、一方にLMレール,他方にLMブロック等、公知のLMガイド機構が採用されており、ベース部11内に駆動部を有する。
スライド12には、摩擦部材21を取り付けるための取付部13を有し、この取付部13の摩擦部材21の取り付け位置から離れた位置に、機械要素としての倣い部材32を固定した固定部31をこの取付部13の側面に連結してある。
ここで摩擦部材21は、試験片22の摩耗量を評価するための相手材である。
FIG. 1 shows a structural example of a reciprocating friction and wear tester to which the present invention is applied.
FIG. 2 shows an enlarged view of the friction portion.
A slide 12 is provided on the upper side of the base portion 11 for the reciprocating portion.
A known LM guide mechanism such as an LM rail on one side and an LM block on the other side is adopted between the base portion 11 and the slide 12, and the base portion 11 has a driving portion.
The slide 12 has a mounting portion 13 for mounting the friction member 21, and a fixing portion 31 in which the copying member 32 as a mechanical element is fixed at a position away from the mounting position of the friction member 21 of the mounting portion 13. It is connected to the side surface of the mounting portion 13.
Here, the friction member 21 is a mating material for evaluating the amount of wear of the test piece 22.

往復運動しない部分は、2本の支柱19を立設し、この支柱19の上部に設けた左右一対のシャフト受け部19a間に架け渡すように、支持シャフト16aを回動自在に装着してある。
支持シャフト16aの中央部には、ブロック状の支持部16を固定連結してある。
支持部16の両側から水平方向に延在させた一対の弾性材からなる摩擦力検出部17を取り付け、この一対の摩擦力検出部17の他端側にホルダー部14を連結してある。
ホルダー部14の下部には、図2,3に示すように試験片装着部14aを設け、試験片22を着脱できるようになっている。
支持部16から摩擦力検出部17に影響を与えないように、ウエイト保持部15を延在させてあり、試験片22に摩擦部材21に向けて所定の押圧荷重がかかるようにウエイト15aを装着できるようになっている。
本実施例は、ピン部15bにした例になっている。
試験片22の装着位置から離れた位置に、機械要素である摺動部材としてのベアリング33を支持部16側からあるいは、ウエイト保持部15側を介して取り付けてある。
これによりホルダー部14は、支持シャフト16aを回動中心として上下方向に回動自在になっている。
そこで本実施例は、ウエイト15aを載せない状態ではホルダー部14及びウエイト保持部15が水平状態になるように、バランサー18を図1では支持部の裏面側(ホルダー部の反対側)に、バランス調整可能に取り付けた例になっている。
これにより、ウエイト15aの重さがそのまま試験片への荷重となる。
また、摩擦力検出部17には図示を省略した、歪みゲージを取り付けることで、試験片22が摩擦部材21の表面を摺接移動しはじめ、あるいは摺接移動中の水平方向の力(摩擦力)を検出することができ、ウエイト15aの値から静摩擦係数,動摩擦係数等が測定できる。
In the portion that does not reciprocate, two columns 19 are erected, and a support shaft 16a is rotatably mounted so as to bridge between a pair of left and right shaft receiving portions 19a provided on the upper part of the columns 19. ..
A block-shaped support portion 16 is fixedly connected to the central portion of the support shaft 16a.
A frictional force detecting portion 17 made of a pair of elastic materials extending horizontally from both sides of the supporting portion 16 is attached, and a holder portion 14 is connected to the other end side of the pair of frictional force detecting portions 17.
As shown in FIGS. 2 and 3, a test piece mounting portion 14a is provided below the holder portion 14 so that the test piece 22 can be attached and detached.
The weight holding portion 15 is extended so as not to affect the friction force detecting portion 17 from the supporting portion 16, and the weight 15a is attached to the test piece 22 so that a predetermined pressing load is applied toward the friction member 21. You can do it.
This embodiment is an example in which the pin portion 15b is used.
A bearing 33 as a sliding member, which is a mechanical element, is attached to a position away from the mounting position of the test piece 22 from the support portion 16 side or the weight holding portion 15 side.
As a result, the holder portion 14 is rotatable in the vertical direction with the support shaft 16a as the center of rotation.
Therefore, in this embodiment, the balancer 18 is balanced on the back surface side (opposite side of the holder portion) of the support portion in FIG. 1 so that the holder portion 14 and the weight holding portion 15 are in a horizontal state when the weight 15a is not placed. It is an example of adjustable installation.
As a result, the weight of the weight 15a becomes the load on the test piece as it is.
Further, by attaching a strain gauge (not shown) to the friction force detection unit 17, the test piece 22 starts to move in sliding contact with the surface of the friction member 21, or a horizontal force (friction force) during the sliding contact movement. ) Can be detected, and the coefficient of static friction, the coefficient of dynamic friction, etc. can be measured from the value of the weight 15a.

次に、図3に基づいて摩擦摩耗試験機の動きを説明する。
図3(a)の状態では、ホルダー14の試験片装着部14aに装着した試験片22には、ウエイト15aの荷重が負荷された状態で摩擦部材21に接触し、スライド12の左右方向の往復運動により、この摩擦部材21も往復運動する。
図3では分かりやすくするために取付部13を省略して、摩擦部材21を模式的に表現してあるが、手前側に試験片22と摩擦部材21が位置し、その奥側に少し離れて倣い部材32とベアリング33とが位置している。
本実施例では、摩擦部材21の形状を逆台形にて表現してあるが、これに限定されるものではない。
図3(a)の状態から摩擦部材21が左側に移動すると、図3(b)に示すようにベアリング33が倣い部材32の外側方向が上側に位置する傾斜面(倣い面)32aに沿って上昇し、これに伴い試験片21の摩擦面が摩擦部材21の表面から離れ、この間に潤滑剤がその濡れ性により、摩擦部材21の摩擦部に供給される。
図3(b)が往路とすると、次の復路の工程にてベアリング33が倣い部材32から離れ、試験片22の摩擦面は潤滑剤が供給された摩擦部材21の表面に接触する。
よって、試験片22と摩擦部材21とが接触と離間を繰り返しながら往復運動することになり、摩耗試験の信頼性が向上する。
なお、本実施例は摩擦部材が往復運動した例になっているが、試験片側が往復運動してもよい。
Next, the operation of the friction and wear tester will be described with reference to FIG.
In the state of FIG. 3A, the test piece 22 mounted on the test piece mounting portion 14a of the holder 14 comes into contact with the friction member 21 in a state where the load of the weight 15a is applied, and the slide 12 reciprocates in the left-right direction. Due to the movement, the friction member 21 also reciprocates.
In FIG. 3, the mounting portion 13 is omitted for the sake of clarity, and the friction member 21 is schematically represented. However, the test piece 22 and the friction member 21 are located on the front side and slightly separated from each other on the back side. The copying member 32 and the bearing 33 are located.
In this embodiment, the shape of the friction member 21 is represented by an inverted trapezoid, but the present invention is not limited to this.
When the friction member 21 moves to the left from the state of FIG. 3 (a), the bearing 33 moves along the inclined surface (copying surface) 32a in which the outer direction of the copying member 32 is located on the upper side as shown in FIG. 3 (b). As it rises, the friction surface of the test piece 21 separates from the surface of the friction member 21, and during this time, the lubricant is supplied to the friction portion of the friction member 21 due to its wettability.
Assuming that FIG. 3B is the outward path, the bearing 33 is separated from the copying member 32 in the next return step, and the friction surface of the test piece 22 comes into contact with the surface of the friction member 21 to which the lubricant is supplied.
Therefore, the test piece 22 and the friction member 21 reciprocate while repeating contact and separation, and the reliability of the wear test is improved.
Although this embodiment is an example in which the friction member reciprocates, the test piece side may reciprocate.

本発明は、往復運動摩擦摩耗試験に限定されるものではなく、図4は転がり摩耗試験に適用した例である。
摩擦部材121と試験片122とが回転しながら相互に接触する摩耗試験方法であるが、摩擦部材と試験片との一方に、同軸上にカム132と他方に同軸上のベアリング等の摺動部材133とを設けることで、2つの回転体が接触と離間を繰り返す。
図5は、ピンオンディスクタイプであり、ディスク側の外周部に沿ってカム232を設け、試験片222を装着したホルダー114側にカム形状に沿って上下方向に移動する摺動部材233を設けた例である。
図6は、リングオンディスクタイプを示し、回転するディスク321の表面にカム部332を取り付けることで、試験片322を摺動部材(ベアリング)333と連動させ、接触と離間を繰り返すようにした例である。
このように本発明は、各種構造の摩擦摩耗試験機に適用できる。
The present invention is not limited to the reciprocating friction and wear test, and FIG. 4 shows an example applied to the rolling wear test.
This is a wear test method in which the friction member 121 and the test piece 122 come into contact with each other while rotating. A sliding member such as a cam 132 coaxially on one side of the friction member and the test piece and a bearing coaxially on the other side. By providing 133, the two rotating bodies repeat contact and separation.
FIG. 5 is a pin-on disc type, in which a cam 232 is provided along the outer peripheral portion on the disc side, and a sliding member 233 that moves in the vertical direction along the cam shape is provided on the holder 114 side on which the test piece 222 is mounted. This is an example.
FIG. 6 shows a ring-on-disc type, in which a cam portion 332 is attached to the surface of the rotating disc 321 so that the test piece 322 is interlocked with the sliding member (bearing) 333 to repeat contact and separation. Is.
As described above, the present invention can be applied to friction and wear testers having various structures.

11 ベース部
12 スライド
13 取付部
14 ホルダー部
15 ウエイト保持部
15a ウエイト部
16 支持部
16a 支持シャフト
17 摩擦力検出部
18 バランサー
19 支柱
19a シャフト受け部
21 摩擦部材
22 試験片
31 固定部
32 倣い部材
33 ベアリング
11 Base part 12 Slide 13 Mounting part 14 Holder part 15 Weight holding part 15a Weight part 16 Support part 16a Support shaft 17 Friction force detection part 18 Balancer 19 Strut 19a Shaft receiving part 21 Friction member 22 Test piece 31 Fixed part 32 Copying member 33 bearing

Claims (2)

試験片を保持するホルダー部と、前記試験片に摺接する摩擦部材とを備え、
前記試験片と前記摩擦部材とを相対的に往復運動又は回転運動させるための運動機構と、
前記試験片と前記摩擦部材との摺接状態と離間状態とを機械的に切り換えるための切換機構とを有する潤滑剤による湿式摩耗試験であり、
前記切換機構は倣い機構であり、
前記倣い機構は試験片を保持するホルダー部側に設けたベアリングと、前記摩擦部材側に設けた傾斜面を有する倣い面とを有し、
前記ベアリングが前記倣い面に沿って移動することで試験片と摩擦部材との摺接状態と離間状態とを機械的に切り換えるものであることを特徴とする摩擦摩耗試験機。
A holder portion for holding the test piece and a friction member that is in sliding contact with the test piece are provided.
A motion mechanism for relatively reciprocating or rotating the test piece and the friction member, and
It is a wet wear test using a lubricant having a switching mechanism for mechanically switching between a sliding contact state and a separated state between the test piece and the friction member.
The switching mechanism is a copying mechanism, and is
The copying mechanism has a bearing provided on the holder portion side for holding the test piece and a copying surface having an inclined surface provided on the friction member side.
A friction and wear tester characterized in that the bearing mechanically switches between a sliding contact state and a separated state between a test piece and a friction member by moving along the copying surface.
摩擦係数の計測手段を備えたことを特徴とする請求項記載の摩擦摩耗試験機。 Friction abrasion tester according to claim 1, further comprising a means for measuring the friction coefficient.
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CN112697451B (en) * 2020-11-30 2023-10-24 中国汽车工程研究院股份有限公司 In-line switching structure of material friction abnormal sound test bed

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