JP6868870B2 - Reinforcing bar assembly stand - Google Patents

Reinforcing bar assembly stand Download PDF

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JP6868870B2
JP6868870B2 JP2019031178A JP2019031178A JP6868870B2 JP 6868870 B2 JP6868870 B2 JP 6868870B2 JP 2019031178 A JP2019031178 A JP 2019031178A JP 2019031178 A JP2019031178 A JP 2019031178A JP 6868870 B2 JP6868870 B2 JP 6868870B2
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reinforcing bar
holding frame
holding
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base body
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博文 橋爪
博文 橋爪
喜寿 石神
喜寿 石神
和伸 城坂
和伸 城坂
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Toda Kogyo Corp
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Description

本発明は、例えば、鉄筋どうしを結束する鉄筋組立作業に用いられる鉄筋組立架台に関する。 The present invention relates to, for example, a reinforcing bar assembling stand used for a reinforcing bar assembling work for binding reinforcing bars to each other.

例えば道路橋の床版として使用されるプレキャストPC(プレストレストコンクリート)床版の製造に際しては、複数の鉄筋を、橋軸方向に間隔をおいて多数平行に配置したり、上下方向に間隔をおいて多数平行に配置したりし、かつ、鉄筋どうしが適宜に当接されるように配置して、その当接箇所を番線等により結束することが行われている(特許文献1)。 For example, in the manufacture of precast PC (prestressed concrete) decks used as decks for road bridges, a large number of reinforcing bars may be arranged in parallel at intervals in the bridge axis direction, or at intervals in the vertical direction. A large number of reinforcing bars are arranged in parallel, and the reinforcing bars are arranged so as to be appropriately in contact with each other, and the contact points are bound by a number line or the like (Patent Document 1).

特開2001−49616号公報Japanese Unexamined Patent Publication No. 2001-49616

ところで、従来、上記鉄筋どうしの結束は、複数の鉄筋を固定架台上に寝かせた状態で行っている。 By the way, conventionally, the binding of the reinforcing bars is performed in a state where a plurality of reinforcing bars are laid down on a fixed pedestal.

そのため、固定架台上に寝かせた複数の鉄筋の上側から結束作業を行うことになるが、その作業中、作業者は腰を屈めておく必要があり、人体への負担が大きい。また、結束作業に結束機を用いて効率化を図ろうとしても、固定架台上に寝かせた複数の鉄筋の上側から下層にまで結束機を進入させることができず、下層にある鉄筋の結束については手作業によることになり、この点でも作業者への負担が大きく、作業効率も悪いという問題がある。 Therefore, the bundling work is performed from the upper side of a plurality of reinforcing bars laid on the fixed pedestal, but the worker needs to bend down during the work, which puts a heavy burden on the human body. In addition, even if an attempt is made to improve efficiency by using a binding machine for binding work, the binding machine cannot enter from the upper side to the lower layer of a plurality of reinforcing bars laid on a fixed pedestal, and the binding of the reinforcing bars in the lower layer is performed. This is a manual operation, and this also causes a heavy burden on the operator and has a problem of poor work efficiency.

本発明は上述の事柄に留意してなされたもので、その目的は、鉄筋の結束を行う作業者への負担を軽減し、作業効率の向上を図ることのできる鉄筋組立架台を提供することにある。 The present invention has been made in consideration of the above-mentioned matters, and an object of the present invention is to provide a reinforcing bar assembly stand capable of reducing the burden on the operator who binds the reinforcing bars and improving the work efficiency. is there.

上記目的を達成するために、本発明に係る鉄筋組立架台は、複数の鉄筋を保持するための保持フレームと、該保持フレームの水平面に対する傾斜角度を変更させるための角度調整装置とを具備し、前記角度調整装置は、前記保持フレームの下方に配されるベース体と、該ベース体の一端部と前記保持フレームの一端部とを回動可能に連結するヒンジ部と、前記ベース体における前記一端部から他端側に離れた部位と、前記保持フレームにおける前記一端部から他端側に離れた部位とに連結され、伸縮自在な伸縮部とを有する鉄筋組立架台であって、
前記保持フレームは、二つの長辺部と二つの短辺部とを有し、各長辺部の上部には、上方に開放された切欠き溝状の鉄筋保持溝が間隔をおいて複数設けられ、各短辺部の上部には、上方に突出する鉄筋保持柱が間隔をおいて複数設けられているとともに、
前記二つの短辺部と前記長辺部のうち一つとが前記ヒンジ部を中心として持ち上げられるようにしてあり、さらに、
前記保持フレームに保持させた鉄筋を表裏から覆うような部材を前記保持フレームに設けていないことを特徴とする(請求項1)。
In order to achieve the above object, the reinforcing bar assembly frame according to the present invention includes a holding frame for holding a plurality of reinforcing bars and an angle adjusting device for changing the inclination angle of the holding frame with respect to the horizontal plane . The angle adjusting device includes a base body arranged below the holding frame, a hinge portion for rotatably connecting one end of the base body and one end of the holding frame, and one end of the base body. A reinforcing bar assembly pedestal having a stretchable portion connected to a portion separated from the other end side of the portion and a portion separated from the one end portion to the other end side of the holding frame.
The holding frame has two long side portions and two short side portions, and a plurality of notched groove-shaped reinforcing bar holding grooves opened upward are provided at intervals on the upper portion of each long side portion. At the top of each short side, a plurality of reinforcing bar holding columns protruding upward are provided at intervals, and
The two short sides and one of the long sides are designed to be lifted around the hinge, and further.
The holding frame is not provided with a member that covers the reinforcing bars held by the holding frame from the front and back (claim 1).

上記鉄筋組立架台において、前記鉄筋保持柱は、横断面視L状の金属L型アングルによって構成されているとともに、鉄筋に対して面接触するように前記鉄筋保持柱の向きが定められていてもよい(請求項2)。 In the reinforcing bar assembly stand, even if the reinforcing bar holding column is formed of a metal L-shaped angle having an L-shaped cross-sectional view and the orientation of the reinforcing bar holding column is determined so as to make surface contact with the reinforcing bar. Good (Claim 2).

本願発明では、鉄筋の結束を行う作業者への負担を軽減し、作業効率の向上を図ることのできる鉄筋組立架台が得られる。 According to the present invention, a reinforcing bar assembly stand capable of reducing the burden on the operator who binds the reinforcing bars and improving the work efficiency can be obtained.

すなわち、本願の各請求項に係る発明の鉄筋組立架台では、例えば、鉄筋組立架台を倒伏状態にして鉄筋1を保持フレーム2に保持させた後、立て起こし状態にして鉄筋1に対する結束作業を行うようにすれば、作業者はその結束作業を行う間、ずっと腰を屈めなくてはならないということがなく、負担を軽減することができ、作業効率の向上を図ることも可能となる。 That is, in the reinforcing bar assembly frame of the invention according to each claim of the present application, for example, the reinforcing bar assembly frame is placed in an inverted state to hold the reinforcing bar 1 in the holding frame 2, and then the reinforcing bar 1 is held in an upright state to perform binding work on the reinforcing bar 1. By doing so, the worker does not have to bend down all the time during the bundling work, the burden can be reduced, and the work efficiency can be improved.

また、保持フレームに保持させた鉄筋を表裏から覆うような部材を保持フレームに設けていないので、保持フレームを立て起こし状態にすることにより、鉄筋に対して表裏両側から結束作業を行えるので、結束機を用いて全ての結束作業を行うことができ、この点でも作業効率の向上に資することになる。 Further, since the holding frame is not provided with a member that covers the reinforcing bars held by the holding frame from the front and back sides, the holding frame can be raised upright so that the reinforcing bars can be bound from both the front and back sides. All the binding work can be performed using the machine, which also contributes to the improvement of work efficiency.

また、角度調整装置の構成の簡易化を図り、保持フレームを立て起こし状態としたときに角度調整装置が鉄筋の結束作業の邪魔になり難くすることも可能となる。 Further, it is possible to simplify the configuration of the angle adjusting device so that the angle adjusting device does not easily interfere with the binding work of the reinforcing bars when the holding frame is in the upright state.

(A)及び(B)は、保持フレームを倒伏状態及び立て起こし状態とした本発明の一実施の形態に係る鉄筋組立架台の構成を示す説明図である。(A) and (B) are explanatory views which show the structure of the reinforcing bar assembly pedestal which concerns on one Embodiment of this invention which put the holding frame in the laid state and the upright state. (A)及び(B)は、前記鉄筋組立架台の構成を示す平面図及び側面図である。(A) and (B) are a plan view and a side view showing the structure of the reinforcing bar assembly frame. (A)〜(C)は、前記鉄筋組立架台の要部の構成を示す平面図、正面図及び側面図である。(A) to (C) are a plan view, a front view, and a side view showing the configuration of a main part of the reinforcing bar assembly frame. 前記鉄筋組立架台の構成を概略的に示す斜視図である。It is a perspective view which shows schematic structure of the said reinforcing bar assembly pedestal.

本発明の実施の形態について図面を参照しながら以下に説明する。 Embodiments of the present invention will be described below with reference to the drawings.

図1〜図4に示す鉄筋組立架台は、前後方向、左右方向に延び上下多段に配された複数の鉄筋1を保持するための保持フレーム2と、保持フレーム2の水平面に対する傾斜角度を変更させるための角度調整装置3とを具備している。 The reinforcing bar assembly frame shown in FIGS. 1 to 4 extends in the front-rear direction and the left-right direction, and changes the inclination angle of the holding frame 2 with respect to the horizontal plane and the holding frame 2 for holding a plurality of reinforcing bars 1 arranged in multiple stages in the vertical direction. It is provided with an angle adjusting device 3 for this purpose.

保持フレーム2は、図4に示すように、二つの長辺部4と二つの短辺部5とで構成され、各長辺部4の上部には、上方に開放された切欠き溝状の鉄筋保持溝6が間隔をおいて複数設けられ、各短辺部5の上部には、上方に突出する横断面視L状のアングル(金属L型アングル)によって構成された鉄筋保持柱7(図3(A)〜(C)も参照)が間隔をおいて複数設けられている。 As shown in FIG. 4, the holding frame 2 is composed of two long side portions 4 and two short side portions 5, and the upper portion of each long side portion 4 has a notched groove shape open upward. A plurality of reinforcing bar holding grooves 6 are provided at intervals, and a reinforcing bar holding column 7 (FIG. 6) is formed by an L-shaped cross-sectional view (metal L-shaped angle) protruding upward at the upper portion of each short side portion 5. 3 (A) to (C)) are provided at intervals.

ここで、図3(B)において、紙面上左右に延びる鉄筋1Aは鉄筋保持溝6によって保持され、紙面奥行(手前)方向に延びる鉄筋1Bは鉄筋保持柱7に当接し位置決めされるのであり、図3(A)から理解されるように、この鉄筋1Bに対して面接触するように鉄筋保持柱7の向きを定めておく。なお、図3(A)の例では、中央から左側の鉄筋保持柱7と右側の鉄筋保持柱7とで向きを逆としてある。 Here, in FIG. 3B, the reinforcing bar 1A extending to the left and right on the paper surface is held by the reinforcing bar holding groove 6, and the reinforcing bar 1B extending in the depth (front) direction of the paper surface abuts on the reinforcing bar holding column 7 and is positioned. As can be understood from FIG. 3A, the orientation of the reinforcing bar holding column 7 is determined so as to make surface contact with the reinforcing bar 1B. In the example of FIG. 3A, the directions of the reinforcing bar holding column 7 on the left side and the reinforcing bar holding column 7 on the right side are reversed from the center.

斯かる保持フレーム2に鉄筋1を保持させるに際して、複数の鉄筋1を上下に離すために、図外のスペーサや保持台等を用いてもよい。 When the reinforcing bars 1 are held by the holding frame 2, a spacer, a holding table, or the like (not shown) may be used in order to separate the plurality of reinforcing bars 1 up and down.

一方、角度調整装置3は、図4に示すように、保持フレーム2の下方に配されるベース体8と、ベース体8の一端部と保持フレーム2の一端部とを回動可能に連結するヒンジ部9と、ベース体8における一端部から他端側に離れた部位と、保持フレーム2における一端部から他端側に離れた部位とに連結され、伸縮自在な伸縮部(本例ではパワーシリンダ)10とを有する。なお、伸縮部10の両端はそれぞれ保持フレーム2及びベース体8に軸支されている。 On the other hand, as shown in FIG. 4, the angle adjusting device 3 rotatably connects the base body 8 arranged below the holding frame 2, one end of the base body 8 and one end of the holding frame 2. The hinge portion 9, the portion of the base body 8 that is separated from one end to the other end, and the portion of the holding frame 2 that is separated from one end to the other end are connected and stretchable (power in this example). It has a cylinder) 10. Both ends of the telescopic portion 10 are pivotally supported by the holding frame 2 and the base body 8, respectively.

本例では、図2(A)及び(B)に示すように、短辺部5に平行に延びるベース体8を長辺部4の長さ方向に間隔をおいて計四つ設け、各ベース体8に対応させてヒンジ部9及び伸縮部10を設けてある。そして、これらの伸縮部10は、制御部11を介した操作部12の操作によって同時に伸縮する。 In this example, as shown in FIGS. 2A and 2B, a total of four base bodies 8 extending parallel to the short side portion 5 are provided at intervals in the length direction of the long side portion 4, and each base is provided. A hinge portion 9 and an expansion / contraction portion 10 are provided so as to correspond to the body 8. Then, these expansion / contraction portions 10 are simultaneously expanded / contracted by the operation of the operation unit 12 via the control unit 11.

すなわち、伸縮部10が最も縮んだ状態では、保持フレーム2は図1(A)に示す倒伏状態をとり、伸縮部10が伸びると同図(B)に示す立て起こし状態となる。そして、例えば、保持フレーム2を倒伏状態にして鉄筋1を保持フレーム2に保持させた後、立て起こし状態にして鉄筋1に対する結束作業を行うようにすれば、作業者はその結束作業を行う間、ずっと腰を屈めなくてはならないということがなく、負担を軽減することができ、作業効率の向上を図ることも可能となる。 That is, when the telescopic portion 10 is most contracted, the holding frame 2 takes the inverted state shown in FIG. 1 (A), and when the telescopic portion 10 is expanded, it is in the upright state shown in FIG. 1 (B). Then, for example, if the holding frame 2 is placed in an inverted state to hold the reinforcing bar 1 in the holding frame 2, and then the holding frame 2 is placed in an upright state to perform the binding work on the reinforcing bar 1, the operator can perform the binding work while performing the binding work. You don't have to bend down all the time, you can reduce the burden, and you can improve work efficiency.

また、保持フレーム2に保持させた鉄筋1を表裏から覆うような部材を保持フレーム2等に設けておらず、伸縮部10を伸ばして保持フレーム2を立て起こし状態にすれば、鉄筋1に対して表裏両側から結束作業を行えるので、結束機を用いて全ての結束作業を行うことができ、この点でも作業効率の向上に資することになる。ただし、作業効率等の観点から、保持フレーム2が倒伏状態にあるときに可能な範囲で鉄筋1に対する結束作業を行ってもよいことはいうまでもない。 Further, if the holding frame 2 or the like is not provided with a member that covers the reinforcing bar 1 held by the holding frame 2 from the front and back, and the elastic portion 10 is extended to raise the holding frame 2 in an upright state, the reinforcing bar 1 is provided. Since the binding work can be performed from both the front and back sides, all the binding work can be performed using the binding machine, which also contributes to the improvement of work efficiency. However, from the viewpoint of work efficiency and the like, it goes without saying that the binding work may be performed on the reinforcing bar 1 to the extent possible when the holding frame 2 is in the inverted state.

また、本例の鉄筋組立架台では、角度調整装置3の構成の簡易化を図り、保持フレーム2を立て起こし状態としたときに角度調整装置3が鉄筋1の結束作業の邪魔になり難くすることも可能となっている。 Further, in the reinforcing bar assembly frame of this example, the configuration of the angle adjusting device 3 is simplified so that the angle adjusting device 3 does not easily interfere with the binding work of the reinforcing bars 1 when the holding frame 2 is in the upright state. Is also possible.

ここで、図1(B)及び図2(B)では、鉄筋組立架台の大きさを表すために作業者を描き込んでいるのであり、図1(B)に示すように、立て起こし状態にした鉄筋組立架台が人の背丈よりかなり高くなる場合には、それに対応する足場等を適宜に用いればよい。 Here, in FIGS. 1 (B) and 2 (B), an operator is drawn to show the size of the reinforcing bar assembly frame, and as shown in FIG. 1 (B), the rebar is in an upright state. When the rebar assembly stand is considerably taller than a person's height, a scaffolding or the like corresponding to the height may be appropriately used.

なお、本発明は、上記の実施の形態に何ら限定されず、本発明の要旨を逸脱しない範囲において種々に変形して実施し得ることは勿論である。例えば、以下のような変形例を挙げることができる。 It should be noted that the present invention is not limited to the above-described embodiment, and it is needless to say that the present invention can be variously modified and implemented without departing from the gist of the present invention. For example, the following modification examples can be given.

伸縮部10は、パワーシリンダ以外に、油圧シリンダ、空圧シリンダ等の直線作動機の他、ジャッキ等の機械装置を用いて構成してもよい。また、電気式や流体作動式(油圧や圧縮空気)のものに限らず、ねじ式ジャッキのような機械式のものとしてもよい。さらに、伸縮部10(角度調整装置3)は、図1(A)及び(B)に示す2段階にのみ保持フレーム2を角度調整可能に構成されていてもよいが、任意の角度を保てるように構成してあることが好ましい。 In addition to the power cylinder, the telescopic portion 10 may be configured by using a linear actuator such as a hydraulic cylinder or a pneumatic cylinder, or a mechanical device such as a jack. Further, the type is not limited to an electric type or a fluid-operated type (hydraulic or compressed air), and may be a mechanical type such as a screw type jack. Further, the telescopic portion 10 (angle adjusting device 3) may be configured so that the holding frame 2 can be angle-adjustable only in the two stages shown in FIGS. 1A and 1B, but can maintain an arbitrary angle. It is preferable that it is configured in.

上記実施の形態では、長辺部4に鉄筋保持溝6を設け、短辺部5に鉄筋保持柱7を設けているが、これに限らず、例えば長辺部4に鉄筋保持柱7を設けたり、短辺部5に鉄筋保持溝6を設けたりしてもよく、さらに、鉄筋1の保持のために鉄筋保持溝6、鉄筋保持柱7以外の構成を採用しても良い。いずれにしても、鉄筋組立架台を立て起こし状態にしたときに鉄筋1が滑落せず、また、組立後の鉄筋1を鉄筋組立架台から容易に取り外すことができるようにしてあることが望ましい。 In the above embodiment, the long side portion 4 is provided with the reinforcing bar holding groove 6, and the short side portion 5 is provided with the reinforcing bar holding column 7, but the present invention is not limited to this, and for example, the long side portion 4 is provided with the reinforcing bar holding column 7. Alternatively, the reinforcing bar holding groove 6 may be provided on the short side portion 5, and further, a configuration other than the reinforcing bar holding groove 6 and the reinforcing bar holding column 7 may be adopted for holding the reinforcing bar 1. In any case, it is desirable that the reinforcing bar 1 does not slide down when the reinforcing bar assembly frame is raised upright, and that the assembled reinforcing bar 1 can be easily removed from the reinforcing bar assembly frame.

なお、本明細書で挙げた変形例どうしを適宜組み合わせてもよいことはいうまでもない。 Needless to say, the modifications given in the present specification may be combined as appropriate.

1 鉄筋
1A 鉄筋
1B 鉄筋
2 保持フレーム
3 角度調整装置
4 長辺部
5 短辺部
6 鉄筋保持溝
7 鉄筋保持柱
8 ベース体
9 ヒンジ部
10 伸縮部
11 制御部
12 操作部
1 Reinforcing bar 1A Reinforcing bar 1B Reinforcing bar 2 Reinforcing bar 2 Holding frame 3 Angle adjusting device 4 Long side part 5 Short side part 6 Reinforcing bar holding groove 7 Reinforcing bar holding column 8 Base body 9 Hinge part 10 Telescopic part 11 Control part 12 Operation part

Claims (2)

複数の鉄筋を保持するための保持フレームと、該保持フレームの水平面に対する傾斜角度を変更させるための角度調整装置とを具備し、前記角度調整装置は、前記保持フレームの下方に配されるベース体と、該ベース体の一端部と前記保持フレームの一端部とを回動可能に連結するヒンジ部と、前記ベース体における前記一端部から他端側に離れた部位と、前記保持フレームにおける前記一端部から他端側に離れた部位とに連結され、伸縮自在な伸縮部とを有する鉄筋組立架台であって、
前記保持フレームは、二つの長辺部と二つの短辺部とを有し、各長辺部の上部には、上方に開放された切欠き溝状の鉄筋保持溝が間隔をおいて複数設けられ、各短辺部の上部には、上方に突出する鉄筋保持柱が間隔をおいて複数設けられているとともに、
前記二つの短辺部と前記長辺部のうち一つとが前記ヒンジ部を中心として持ち上げられるようにしてあり、さらに、
前記保持フレームに保持させた鉄筋を表裏から覆うような部材を前記保持フレームに設けていないことを特徴とする鉄筋組立架台。
A holding frame for holding a plurality of reinforcing bars and an angle adjusting device for changing the inclination angle of the holding frame with respect to the horizontal plane are provided, and the angle adjusting device is a base body arranged below the holding frame. A hinge portion that rotatably connects one end of the base body and one end of the holding frame, a portion of the base body separated from the one end to the other end, and one end of the holding frame. A reinforcing bar assembly stand that is connected to a portion separated from the portion on the other end side and has an expandable and contractible portion.
The holding frame has two long side portions and two short side portions, and a plurality of notched groove-shaped reinforcing bar holding grooves opened upward are provided at intervals on the upper portion of each long side portion. At the top of each short side, a plurality of reinforcing bar holding columns protruding upward are provided at intervals, and
The two short sides and one of the long sides are designed to be lifted around the hinge, and further.
A reinforcing bar assembly stand characterized in that the holding frame is not provided with a member that covers the reinforcing bars held by the holding frame from the front and back.
前記鉄筋保持柱は、横断面視L状の金属L型アングルによって構成されているとともに、鉄筋に対して面接触するように前記鉄筋保持柱の向きが定められている請求項1に記載の鉄筋組立架台。
The reinforcing bar according to claim 1, wherein the reinforcing bar holding column is formed of a metal L-shaped angle having an L-shaped cross-sectional view, and the orientation of the reinforcing bar holding column is determined so as to make surface contact with the reinforcing bar. Assembly stand.
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