JP6857312B2 - Manufacturing method of slab rolls and steel pieces - Google Patents

Manufacturing method of slab rolls and steel pieces Download PDF

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JP6857312B2
JP6857312B2 JP2017087278A JP2017087278A JP6857312B2 JP 6857312 B2 JP6857312 B2 JP 6857312B2 JP 2017087278 A JP2017087278 A JP 2017087278A JP 2017087278 A JP2017087278 A JP 2017087278A JP 6857312 B2 JP6857312 B2 JP 6857312B2
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steel piece
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JP2018183804A (en
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洋文 二岡
洋文 二岡
量夫 勝部
量夫 勝部
浩司 畑野
浩司 畑野
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Hitachi Metals Ltd
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Description

本発明は、鋼塊または鋳片を所定断面の鋼片に圧延する可逆式圧延機用の分塊ロール、および鋼片の製造方法に関するものである。 The present invention relates to a slab roll for a reversible rolling mill that rolls an ingot or a slab into a steel piece having a predetermined cross section, and a method for manufacturing the steel piece.

従来の可逆式圧延機に用いる分塊ロールは、例えば、図4に示すように、一対の分塊ロールに、それぞれ形状の異なる複数個のカリバーを有している。そして、そのカリバーは、角型やオクタゴン型、あるいはラウンド型の形状を呈している。この分塊ロールを使用する分塊圧延においては、鋼塊または鋳片を、先ず角型の中間カリバーで四角形状の断面に圧延する。次に、この四角形状の断面をオクタゴン形状等の断面に圧延する。そして、最終的にラウンド型の成形カリバーで円形断面の鋼片に仕上げることが一般的である。 The lump roll used in the conventional reversible rolling mill has, for example, a pair of lump rolls having a plurality of calibers having different shapes, as shown in FIG. The caliber has a square, octagonal, or round shape. In the block rolling using this block roll, the steel ingot or slab is first rolled into a square cross section with a square intermediate caliber. Next, this square cross section is rolled into a cross section having an octagon shape or the like. Finally, it is common to finish the steel piece with a circular cross section with a round type molded caliber.

鋼塊または鋳片を圧延して円形断面の鋼片に順次圧延するための複数個のカリバーを有する分塊ロールにおいては、複数個のカリバーの内でも、特に、最終形状に近い形状となるオクタゴン型やラウンド型の成形カリバーの形状は、圧延により摩耗して悪化する。これは、圧延後段となる成形カリバーが、圧延前段の中間カリバーよりも延べ圧延長さが長くなるために生じる。そして、形状が悪化した成形カリバーは、旋削して、正常な形状を定期的に維持することで、最終形状の直角度や真円度を出す必要があった。 In a slab roll having a plurality of calibers for rolling a steel ingot or a slab and sequentially rolling it into a steel piece having a circular cross section, the octagon having a shape close to the final shape among the plurality of calibers. The shape of the mold or round mold caliber wears and deteriorates due to rolling. This occurs because the forming caliber in the post-rolling stage has a longer total rolling length than the intermediate caliber in the pre-rolling stage. Then, the molded caliber whose shape has deteriorated needs to be turned to maintain a normal shape on a regular basis to obtain the squareness and roundness of the final shape.

これに対して、特許文献1では、圧延後段の成形カリバーの寿命を圧延前段の中間カリバーの寿命に近づけることを可能とする提案がなされている。これは、分塊ロールの圧延後段で用いる成形カリバーの摩耗量を、出来るだけ圧延前段で用いる中間カリバーの摩耗量に合わせるために中間カリバー数を増加させるものである。そして、これにより分塊ロールを旋削し直すまでの期間を長くして、ロール寿命を延長化した分塊ロールが得られるという点で優れたものである。 On the other hand, Patent Document 1 proposes that the life of the molded caliber in the post-rolling stage can be brought closer to the life of the intermediate caliber in the pre-rolling stage. This is to increase the number of intermediate calibers in order to match the wear amount of the molded caliber used in the post-rolling stage of the slab roll with the wear amount of the intermediate caliber used in the pre-rolling stage as much as possible. As a result, the period until the lump roll is re-turned is lengthened, and the lump roll having an extended roll life can be obtained, which is excellent.

特開2008−149338号公報Japanese Unexamined Patent Publication No. 2008-149338

上述した特許文献1に開示される分塊ロールは、各カリバーでの延べ圧延長さを考慮して、その延べ圧延長さができるだけ均等になるようにカリバー数を配置することで、各カリバーの摩耗量を均一化させ、ロールの旋削時期を延長することができるという点では有利である。
しかしながら、本発明者の検討によると、可逆式圧延機に用いる分塊ロールは、鋼塊や鋳片の断面形状や、上記したオクタゴン型やラウンド型といった成形カリバーで圧延をすると、分塊ロールに大きいスラスト力を受けるという問題があることを確認した。このスラスト力の問題は、得ようとする鋼片の捩じれ、直角度や真円度といった形状精度に大きく影響を与え、続く鋼片の切削工程で歩留の低下と効率の悪化を招く原因となる。
In the lump roll disclosed in Patent Document 1 described above, the total rolling length of each caliber is taken into consideration, and the number of calibers is arranged so that the total rolling length is as uniform as possible. It is advantageous in that the amount of wear can be made uniform and the turning time of the roll can be extended.
However, according to the study of the present inventor, the ingot roll used in the reversible rolling mill becomes a ingot roll when rolled with the cross-sectional shape of a steel ingot or slab or the above-mentioned forming caliber such as an octagon type or a round type. It was confirmed that there was a problem of receiving a large thrust force. This problem of thrust force greatly affects the shape accuracy such as twist, squareness and roundness of the steel piece to be obtained, and causes a decrease in yield and efficiency in the subsequent cutting process of the steel piece. Become.

本発明の目的は、鋼塊または鋳片から鋼片を得る分塊における分塊ロールに生じるスラスト力の問題を解決し、形状精度に優れた鋼片を得ることができる分塊ロールおよび鋼片の製造方法を提供することである。 An object of the present invention is to solve the problem of thrust force generated in a slab roll in a slab for obtaining a steel slab from a steel ingot or a slab, and to obtain a steel slab having excellent shape accuracy. Is to provide a manufacturing method of.

本発明者は、一対の可逆式圧延機用分塊ロールを用いた分塊圧延において、分塊ロールに生じるスラスト力の問題を検討し、ロール軸方向に分塊ロールが対向して噛合う段付部を採用することで、得られる鋼片の形状精度を大きく改善できることを見出し、本発明に到達した。 The present inventor has investigated the problem of thrust force generated in a lump roll in lump rolling using a pair of lump rolls for a reversible rolling mill, and a step in which the lump rolls are engaged with each other in the roll axial direction. We have found that the shape accuracy of the obtained steel piece can be greatly improved by adopting the attached portion, and have reached the present invention.

すなわち、本発明は、中間カリバーと所定断面の鋼片に圧延する成形カリバーを有する一対の可逆式圧延機用分塊ロールにおいて、前記一対の分塊ロールが対向して噛合う段付部を具備する分塊ロールである。
前記段付部は、ロール軸方向に2か所以上配置されることが好ましい。
前記段付部は、前記成形カリバーのロール軸方向の両側に配置されることがより好ましい。
前記成形カリバーは、ラウンド型に好適である。
That is, the present invention includes a stepped portion in which the pair of lump rolls for a reversible rolling mill having an intermediate caliber and a forming caliber for rolling into a steel piece having a predetermined cross section are engaged with each other. It is a lump roll to roll.
It is preferable that the stepped portions are arranged at two or more locations in the roll axis direction.
It is more preferable that the stepped portions are arranged on both sides of the molded caliber in the roll axis direction.
The molded caliber is suitable for a round type.

また、本発明は、中間カリバーと成形カリバーを備える一対の可逆式圧延機用分塊ロールが互いに噛合い可能な段付部を備え、前記中間カリバーで圧延するときは前記段付部が噛合う状態になく、前記成形カリバーで圧延するときは前記段付部が噛合う鋼片の製造方法である。 Further, the present invention includes a stepped portion in which a pair of lump rolls for a reversible rolling mill provided with an intermediate caliber and a forming caliber can mesh with each other, and the stepped portion meshes when rolling with the intermediate caliber. It is a method of manufacturing a steel piece in which the stepped portion meshes when rolling with the formed caliber without being in a state.

本発明によれば、分塊圧延における分塊ロールに生じるスラスト力の問題を飛躍的に改善することができ、例えば円形断面の鋼片、すなわち丸ビレットの製造に有用な技術となる。 According to the present invention, the problem of thrust force generated in a slab roll in slab rolling can be dramatically improved, which is a useful technique for manufacturing, for example, a steel piece having a circular cross section, that is, a round billet.

本発明の分塊ロールの一例を示す断面構成図。FIG. 5 is a cross-sectional configuration diagram showing an example of a lump roll of the present invention. 本発明の分塊ロールを用いて得た鋼片の横断面の輪郭を示す模式図。The schematic diagram which shows the outline of the cross section of the steel piece obtained by using the slab roll of this invention. 従来例の分塊ロールを用いて得た鋼片の横断面の輪郭を示す模式図。The schematic diagram which shows the outline of the cross section of the steel piece obtained by using the slab roll of the conventional example. 従来の分塊ロールの一例を示す断面模式図。FIG. 6 is a schematic cross-sectional view showing an example of a conventional lump roll.

上述したように、本発明の重要な特徴は、一対の可逆式圧延機用分塊ロールに分塊ロールが対向して噛合う段付部を採用したことにある。
本発明の分塊ロールの断面模式図の一例を図1に示す。尚、図1では、上下一対の分塊ロールの軸対象部分は省略して表わしている。本発明の分塊ロール1は、一対のロールで構成され、可逆式圧延機に用いることができる。これにより、圧延スタンドをタンデムに配置する圧延機に比べて、省スペース化に寄与できる。そして、本発明の分塊ロールは、鋼塊または鋳片を中間鋼片に圧延するための中間カリバーと、所定の断面形状の鋼片に圧延するための成形カリバーを具備する。
As described above, an important feature of the present invention is the adoption of a stepped portion in which the lump rolls are opposed to each other and mesh with the pair of lump rolls for a reversible rolling mill.
FIG. 1 shows an example of a schematic cross-sectional view of the lump roll of the present invention. In FIG. 1, the axisymmetric portion of the pair of upper and lower symmetry rolls is omitted. The slabbing roll 1 of the present invention is composed of a pair of rolls and can be used in a reversible rolling mill. This can contribute to space saving as compared with a rolling mill in which a rolling stand is arranged in tandem. The ingot roll of the present invention includes an intermediate caliber for rolling a steel ingot or a slab into an intermediate steel piece, and a molded caliber for rolling into a steel piece having a predetermined cross-sectional shape.

本発明の分塊ロール1は、図1[A]に示す状態で、図示しない角型やオクタゴン型等の中間カリバーに鋼塊または鋳片を通材して圧延して中間鋼片に圧延することができる。そして、この中間鋼片を、例えば、図1[B]に示すように、最終的にラウンド型の成形カリバー2で円形断面の鋼片に成形する。
本発明の分塊ロール1は、そのロール軸方向に、分塊ロールが対向して噛合う段付部3を具備する。これは、図1[B]に示すように、分塊ロールの成形カリバー2で所定断面の鋼片に圧延する際に、その段付部同士で上下一対の分塊ロールを噛合わせるためである。そして、本発明の分塊ロール1に具備される段付部3は、成形カリバー2以外の中間カリバーで圧延する際には、噛合うことがない高さになっている。
In the state shown in FIG. 1 [A], the ingot roll 1 of the present invention is rolled into an intermediate steel piece by passing a steel ingot or a slab through an intermediate caliber such as a square type or an octagon type (not shown) and rolling it. be able to. Then, as shown in FIG. 1 [B], for example, this intermediate steel piece is finally formed into a steel piece having a circular cross section with a round type forming caliber 2.
The lump roll 1 of the present invention includes a stepped portion 3 in which the lump rolls face each other and mesh with each other in the roll axis direction. This is because, as shown in FIG. 1 [B], when the forming caliber 2 of the lump roll rolls into a steel piece having a predetermined cross section, the stepped portions engage the pair of upper and lower lump rolls. .. The stepped portion 3 provided in the lump roll 1 of the present invention has a height at which it does not mesh when rolled with an intermediate caliber other than the molded caliber 2.

本発明の分塊ロールは、この段付部を採用することで、所定断面の鋼片を得るための成形カリバーでの圧延時に、分塊ロールに生じるスラスト力の影響を低減することができる。これにより、成形カリバーの形状が高い精度で維持されて圧延でき、得られる鋼片の形状の安定化を促進し、続く鋼片の切削工程で歩留の低下を抑制できる。 By adopting this stepped portion, the lump roll of the present invention can reduce the influence of the thrust force generated on the lump roll during rolling with a forming caliber for obtaining a steel piece having a predetermined cross section. As a result, the shape of the formed caliber can be maintained with high accuracy and rolled, the stabilization of the shape of the obtained steel piece can be promoted, and the decrease in yield can be suppressed in the subsequent cutting process of the steel piece.

本発明の分塊ロール1における段付部3は、図1のように、例えば、上ロール1aには突起(凸)部を形成し、下ロール1bには上ロール1aの凸部に対向する位置に溝(凹)部を形成して噛合せるようにする。要するに、段付部3は、所謂インローの役割を果たす。
そして、この段付部は、分塊ロールの軸方向に1か所配置することで、成形カリバーでの圧延時の分塊ロールに生じるスラスト力の影響を低減することは可能である。本発明では、この段付部を2か所以上配置することが好ましい。これにより、スラスト力の低減が顕著になり、垂直直径と水平直径との誤差を極小化することができ、成形カリバーの形状をより高い精度で維持しながら圧延することができる。
As shown in FIG. 1, the stepped portion 3 of the lump roll 1 of the present invention forms, for example, a protrusion (convex) portion on the upper roll 1a and faces the convex portion of the upper roll 1a on the lower roll 1b. A groove (concave) is formed at the position so that it meshes. In short, the stepped portion 3 serves as a so-called inlay.
By arranging the stepped portion at one position in the axial direction of the lump roll, it is possible to reduce the influence of the thrust force generated on the lump roll during rolling with the forming caliber. In the present invention, it is preferable to arrange the stepped portions at two or more places. As a result, the thrust force is significantly reduced, the error between the vertical diameter and the horizontal diameter can be minimized, and rolling can be performed while maintaining the shape of the formed caliber with higher accuracy.

また、段付部は、分塊ロール軸方向において、成形カリバーの両側に配置することがより好ましい。これにより、スラスト力の影響を最小限に抑えることができ、成形カリバーの形状保持力が強固になり、喰い出しや喰い違い、あるいは捩じれ等が抑制され、高い形状精度の鋼片を得ることが可能な圧延ができる。 Further, it is more preferable that the stepped portions are arranged on both sides of the molded caliber in the axial direction of the lump roll. As a result, the influence of thrust force can be minimized, the shape holding force of the molded caliber is strengthened, and digging, misalignment, twisting, etc. are suppressed, and a steel piece with high shape accuracy can be obtained. Possible rolling is possible.

本発明の分塊ロールに具備する成形カリバーは、図1では、円形断面の鋼片を得るためにラウンド型のカリバーとしている。これを、角型断面の鋼片を得るために、スクエア型やボックス型のカリバーにすることもできる。 In FIG. 1, the molded caliber provided in the lump roll of the present invention is a round caliber in order to obtain a steel piece having a circular cross section. This can also be a square or box caliber to obtain a piece of steel with a square cross section.

ここで、可逆式圧延機で、図1に示す本発明の分塊ロール1を用いて、横断面の形状が直径160mmの鋼片に圧延して、丸ビレットを得た。尚、ラウンド型の成形カリバー2を用いて圧延する際には、分塊ロールが対向するように段付部3を噛合せて圧延を行なった。
そして、得られた鋼片の横断面の形状を測定して、輪郭を模式化した。その結果を図2に示す。本発明の分塊ロールを用いて圧延した鋼片は、図2の基準線に沿った形状を呈していた。その鋼片は、円形断面の全周で直径を測定した際に、最大直径と最小直径との差が1mm以下であり、捩じれもなく、丸ビレットとして十分な真円度であり、本発明の有効性が確認できた。
Here, a round billet was obtained by rolling into a steel piece having a cross-sectional shape of 160 mm using the slab roll 1 of the present invention shown in FIG. 1 with a reversible rolling mill. When rolling using the round type molded caliber 2, the stepped portions 3 were engaged with each other so that the lump rolls faced each other for rolling.
Then, the shape of the cross section of the obtained steel piece was measured, and the contour was modeled. The result is shown in FIG. The steel piece rolled using the lump roll of the present invention had a shape along the reference line of FIG. When the diameter of the steel piece is measured on the entire circumference of a circular cross section, the difference between the maximum diameter and the minimum diameter is 1 mm or less, there is no twist, and the roundness is sufficient as a round billet. The effectiveness was confirmed.

また、可逆式圧延機で、本発明でいう段付部を具備しない、図4に示す分塊ロールを用いて、横断面の形状が直径160mmの鋼片に圧延して、丸ビレットを得た。
そして、得られた鋼片の横断面の形状を測定して、輪郭を模式化した。その結果を図3に示す。本発明でいう段付部を具備しない分塊ロールを用いて圧延した鋼片は、捩じれはないものの、喰い違いが生じていた。その鋼片は、円形断面の全周で直径を測定した際に、最大直径と最小直径との差が10mmを超えており、丸ビレットとして不適な真円度であることが確認された。
Further, in a reversible rolling mill, a round billet was obtained by rolling into a steel piece having a cross-sectional shape of 160 mm using a lump roll shown in FIG. 4 which does not have the stepped portion according to the present invention. ..
Then, the shape of the cross section of the obtained steel piece was measured, and the contour was modeled. The result is shown in FIG. The steel pieces rolled using the lump roll not provided with the stepped portion according to the present invention were not twisted but had discrepancies. When the diameter of the steel piece was measured on the entire circumference of the circular cross section, the difference between the maximum diameter and the minimum diameter exceeded 10 mm, and it was confirmed that the steel piece had an unsuitable roundness as a round billet.

1.分塊ロール
1a.上ロール
1b.下ロール
2.成形カリバー
3.段付部
1. 1. Block roll 1a. Upper roll 1b. Lower roll 2. Molded caliber 3. Stepped part

Claims (5)

中間カリバーと所定断面の鋼片に圧延する成形カリバーをロール軸方向に有する一対の可逆式圧延機用分塊ロールにおいて、前記一対の分塊ロールが対向して噛合う段付部を具備し、該段付部は、一方のロールには突起部が形成されており、他方のロールには前記一方のロールの突起部に対向する位置に前記突起部が噛合う溝部が形成されており、前記突起部は、前記中間カリバーで鋼塊または鋳片を通材して中間鋼片に圧延するときは前記溝部と噛合う状態にない高さを有し、前記成形カリバーに前記中間鋼片を通材して所定断面の鋼片に圧延するときは前記溝部と噛合う高さを有することを特徴とする分塊ロール。 In a pair of ingot rolls for a reversible rolling mill having an intermediate caliber and a forming caliber for rolling into a steel piece having a predetermined cross section in the roll axis direction, the pair of ingot rolls are provided with a stepped portion in which they are opposed to each other and mesh with each other. In the stepped portion, one roll is formed with a protrusion, and the other roll is formed with a groove in which the protrusion is engaged at a position facing the protrusion of the one roll. The protrusion has a height that does not mesh with the groove when the ingot or slab is passed through the intermediate caliber and rolled into the intermediate steel piece, and the intermediate steel piece is passed through the formed caliber. slabbing roll, characterized by chromatic said groove meshing with height when rolling steel pieces of a predetermined cross section in wood. 前記段付部は、ロール軸方向に2か所以上配置されることを特徴とする請求項1に記載の分塊ロール。 The lump roll according to claim 1, wherein the stepped portions are arranged at two or more locations in the roll axis direction. 前記段付部は、前記成形カリバーのロール軸方向の両側に配置されることを特徴とする請求項1または請求項2に記載の分塊ロール。 The lump roll according to claim 1 or 2, wherein the stepped portions are arranged on both sides of the molded caliber in the roll axial direction. 前記成形カリバーがラウンド型からなることを特徴とする請求項1ないし請求項3のいずれかに記載の分塊ロール。 The lump roll according to any one of claims 1 to 3, wherein the molded caliber is of a round shape. 中間カリバーと成形カリバーをロール軸方向に備える一対の可逆式圧延機用分塊ロールが互いに噛合い可能な段付部を備え、該段付部は、一方のロールには突起部が形成されており、他方のロールには前記一方のロールの突起部に対向する位置に前記突起部が噛合う溝部が形成されており、前記中間カリバーに鋼塊または鋳片を通材して圧延して中間鋼片に圧延するときは前記段付部が噛合う状態になく、前記成形カリバーに前記中間鋼片を通材して所定断面の鋼片に圧延するときは前記段付部が噛合うことを特徴とする鋼片の製造方法。 A pair of reversible rolling mill slab rolls having an intermediate caliber and a forming caliber in the roll axis direction are provided with a stepped portion capable of engaging with each other, and the stepped portion has a protrusion formed on one of the rolls. The other roll is formed with a groove in which the protrusion is engaged at a position facing the protrusion of the one roll, and a steel ingot or a slab is passed through the intermediate caliber and rolled to be intermediate. When rolling into a steel piece, the stepped portion is not in a meshed state, and when the intermediate steel piece is passed through the formed caliber and rolled into a steel piece having a predetermined cross section, the stepped portion is engaged. A characteristic method for manufacturing steel pieces.
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