JP6854694B2 - Environmental test equipment and heating equipment - Google Patents

Environmental test equipment and heating equipment Download PDF

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JP6854694B2
JP6854694B2 JP2017090569A JP2017090569A JP6854694B2 JP 6854694 B2 JP6854694 B2 JP 6854694B2 JP 2017090569 A JP2017090569 A JP 2017090569A JP 2017090569 A JP2017090569 A JP 2017090569A JP 6854694 B2 JP6854694 B2 JP 6854694B2
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insulating material
support member
outer frame
frame member
holding
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JP2018189442A (en
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貴康 村上
貴康 村上
由亀雄 長野
由亀雄 長野
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Espec Corp
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本発明は、被試験物を所定の環境下に置いて試験を行う環境試験装置に関するものである。本発明の環境試験装置は、温度サイクル試験や熱衝撃試験(冷熱衝撃試験ともいう)等の様に、試験室内の温度を変化させる試験を行う装置として好適である。
また本発明は、環境試験装置に用いられる加熱装置に関するものである。
The present invention relates to an environmental test apparatus for performing a test by placing a test object in a predetermined environment. The environmental test apparatus of the present invention is suitable as an apparatus for performing a test for changing the temperature in a test chamber, such as a temperature cycle test and a thermal impact test (also referred to as a cold impact test).
The present invention also relates to a heating device used in an environmental test device.

製品や素材等の性能や耐久性を試験する装置として、特許文献1の様な環境試験装置が知られている。環境試験装置は、被試験物が載置される試験室を備え、試験室内の温度や湿度を所望の試験環境に調整するものである。 An environmental test device such as Patent Document 1 is known as a device for testing the performance and durability of products and materials. The environmental test apparatus is provided with a test chamber on which the test object is placed, and adjusts the temperature and humidity of the test chamber to a desired test environment.

図1は、代表的な環境試験装置を概念的に表したものである。
環境試験装置100の基本構成は、図1に示すようであり、断熱壁2によって覆われた断熱槽3を有している。そして当該断熱槽3の一部に試験室5が形成されている。試験室5は、被試験物18を設置する空間である。
環境試験装置100は、さらに空調機器17と送風機10を備えている。空調機器17は、加湿装置6、冷却装置7及び加熱装置101によって構成されている。
FIG. 1 is a conceptual representation of a typical environmental test apparatus.
The basic configuration of the environmental test apparatus 100 is as shown in FIG. 1, and has a heat insulating tank 3 covered with a heat insulating wall 2. A test chamber 5 is formed in a part of the heat insulating tank 3. The test room 5 is a space in which the test object 18 is installed.
The environmental test device 100 further includes an air conditioner 17 and a blower 10. The air conditioner 17 is composed of a humidifying device 6, a cooling device 7, and a heating device 101.

環境試験装置100には、試験室5と環状に連通する空調通風路15があり、当該空調通風路15に前記した空調機器17と送風機10が内蔵されている。 The environmental test apparatus 100 has an air-conditioning ventilation passage 15 that communicates with the test chamber 5 in a ring shape, and the air-conditioning equipment 17 and the blower 10 described above are built in the air-conditioning ventilation passage 15.

空調通風路15は、断熱槽3の一部に形成され、空気吹き出し部16と空気導入部25の2箇所で試験室5と連通している。
そのため送風機10を起動すると、試験室5内の空気が空気導入部25から空調通風路15内に導入される。そして空調通風路15が通風状態となり、空調機器17に空気が接触して熱交換や湿度調整がなされ、空気吹き出し部16から試験室5内に調整後の空気が吹き出される。
また空調通風路15の空気吹き出し部16の近傍に、温度センサー12と湿度センサー13が設けられている。
環境試験装置100を使用する際には、送風機10を運転して空調通風路15内を通風状態とし、温度センサー12及び湿度センサー13の検出値が、設定環境の温度及び湿度に近づく様に空調機器17を制御する。
The air-conditioning ventilation passage 15 is formed in a part of the heat insulating tank 3 and communicates with the test chamber 5 at two locations, an air blowing portion 16 and an air introducing portion 25.
Therefore, when the blower 10 is started, the air in the test chamber 5 is introduced from the air introduction unit 25 into the air conditioning ventilation passage 15. Then, the air-conditioning ventilation passage 15 is in a ventilation state, air comes into contact with the air-conditioning equipment 17, heat exchange and humidity adjustment are performed, and the adjusted air is blown out from the air blowing portion 16 into the test chamber 5.
Further, a temperature sensor 12 and a humidity sensor 13 are provided in the vicinity of the air blowing portion 16 of the air conditioning ventilation passage 15.
When using the environmental test device 100, the blower 10 is operated to bring the air-conditioned ventilation passage 15 into a ventilation state, and the air-conditioning is performed so that the detected values of the temperature sensor 12 and the humidity sensor 13 approach the temperature and humidity of the set environment. Control the device 17.

即ち送風機10を運転することによって、空気導入部25から試験室5内の空気が空調通風路15に導入され、空調通風路15内の空調機器17を通過して温度・湿度が整えられる。そして温度・湿度を調整された空気が、空気吹き出し部16から試験室5に戻され、試験室5内に所望の温度・湿度の環境が作られる。 That is, by operating the blower 10, the air in the test chamber 5 is introduced into the air-conditioning ventilation passage 15 from the air introduction unit 25, passes through the air-conditioning equipment 17 in the air-conditioning ventilation passage 15, and the temperature and humidity are adjusted. Then, the air whose temperature and humidity have been adjusted is returned from the air blowing unit 16 to the test chamber 5, and an environment of a desired temperature and humidity is created in the test chamber 5.

環境試験の一つとして、温度サイクル試験が知られている。
温度サイクル試験は、温度変化する環境を人工的に作り、被試験物をこの環境下において熱ストレスを与え、被試験物の変化を観察するものである。
A temperature cycle test is known as one of the environmental tests.
In the temperature cycle test, an environment in which the temperature changes is artificially created, the test object is subjected to thermal stress in this environment, and the change in the test object is observed.

図1に示す環境試験装置100を使用して温度サイクル試験を行う場合は、試験室5内に被試験物18を載置し、試験室5内の環境を高温状態から低温状態に変化させ、さらに低温状態から高温状態に変化させ、これを一定回数に渡って繰り返す。 When the temperature cycle test is performed using the environmental test apparatus 100 shown in FIG. 1, the test object 18 is placed in the test chamber 5 and the environment in the test chamber 5 is changed from a high temperature state to a low temperature state. Further, the temperature is changed from the low temperature state to the high temperature state, and this is repeated over a certain number of times.

特開2016−102681号公報Japanese Unexamined Patent Publication No. 2016-102681

本発明者らは、環境試験装置100に使用する加熱装置101として、図13、図14、図15に示す構造のものを試作した。
試作した加熱装置101は、電熱線等の電熱エレメント103を熱源とするものである。電熱線は、高熱を発するだけでなく、表面に電流が流れる。そのため他の部材と直接接触すると、漏電やショートが発生する場合がある。
そこで試作した加熱装置101では、ショート等を防ぐために、碍子105で電熱エレメント103を保持することとした。
試作した加熱装置101は、図13の様に、外枠を構成するフレーム102があり、フレーム102の内部に碍子105a乃至105eが固定されている。なお、作図の関係上、碍子105の数は実際よりも少ない。
The present inventors have prototyped the heating device 101 used in the environmental test device 100, which has the structures shown in FIGS. 13, 14, and 15.
The prototype heating device 101 uses a heating element 103 such as a heating wire as a heat source. The heating wire not only emits high heat, but also allows current to flow on the surface. Therefore, direct contact with other members may cause electric leakage or short circuit.
Therefore, in the prototype heating device 101, the electric heating element 103 is held by the insulator 105 in order to prevent a short circuit or the like.
As shown in FIG. 13, the prototype heating device 101 has a frame 102 constituting an outer frame, and insulators 105a to 105e are fixed inside the frame 102. Due to the drawing, the number of insulators 105 is smaller than the actual number.

碍子105は、板状の絶縁材であり、固定用の支持軸112を挿通する貫通孔107が設けられている。一端の碍子105には、端子106が設けられている。それ以外の碍子105には電熱エレメント挿通用の貫通孔110が設けられている。
またフレーム102には、対向する側板111a、111bがある。側板111a、111bには、固定用の支持軸112を挿通する貫通孔113が設けられている。
支持軸112は、長尺の雄ねじ部材であり、棒材の外周に、両端に渡って雄ねじが形成されたものである。支持軸112は、ステンレス等の金属で作られている。
The insulator 105 is a plate-shaped insulating material, and is provided with a through hole 107 through which a support shaft 112 for fixing is inserted. A terminal 106 is provided on the insulator 105 at one end. The other insulator 105 is provided with a through hole 110 for inserting an electric heating element.
Further, the frame 102 has side plates 111a and 111b facing each other. The side plates 111a and 111b are provided with through holes 113 through which the fixing support shaft 112 is inserted.
The support shaft 112 is a long male threaded member, and male threads are formed on the outer periphery of the bar material over both ends. The support shaft 112 is made of a metal such as stainless steel.

加熱装置101では、フレーム102の側板111a、111bの間に、碍子105が直列かつ平行に並べられ、側板111a、111bの貫通孔113と、碍子105の貫通孔107に、固定用の支持軸112が連通している。
また碍子105同士の間においては、支持軸112に磁器製のパイプ115が挿通されており、碍子105間の間隔が保持されている。
両端に設けられた碍子105a、105eの貫通孔107からは、図14、図15の様に支持軸112の両端が突出している。そして図15の様に、支持軸112であって、両端に設けられた碍子105の外側の位置に突出した部分にナット116a、116bが係合しており、二つの116a、116bを締めつけることによって、各碍子105が平行に並べられている。
さらに支持軸112の両端は、側板111a、111bの貫通孔113に挿通されており、支持軸112には側板111a、111bを挟んでそれぞれ2個のナット118a、118bが係合している。
In the heating device 101, the insulators 105 are arranged in series and in parallel between the side plates 111a and 111b of the frame 102, and the support shaft 112 for fixing to the through holes 113 of the side plates 111a and 111b and the through holes 107 of the insulator 105. Are in communication.
Further, between the insulators 105, a porcelain pipe 115 is inserted through the support shaft 112, and the distance between the insulators 105 is maintained.
Both ends of the support shaft 112 project from the through holes 107 of the insulators 105a and 105e provided at both ends, as shown in FIGS. 14 and 15. Then, as shown in FIG. 15, the nuts 116a and 116b are engaged with the portion of the support shaft 112 that protrudes to the outer position of the insulator 105 provided at both ends, and by tightening the two 116a and 116b. , Each insulator 105 is arranged in parallel.
Further, both ends of the support shaft 112 are inserted into through holes 113 of the side plates 111a and 111b, and two nuts 118a and 118b are engaged with the support shaft 112 with the side plates 111a and 111b interposed therebetween, respectively.

図15は、試作した加熱装置101の、碍子105と、パイプ115と、支持軸112及びナット116a、116bの関係を抜き出して表示したものである。
図15の様に、各碍子105の間には、パイプ115があって、各碍子105の間の間隔は、パイプ115によって規制されている。また一連の碍子105と、パイプ115の集合体は、両側からナット116a、116bで締め付けられており、碍子105には、常に圧縮応力が掛かっている。
FIG. 15 shows an extracted relationship between the insulator 105, the pipe 115, the support shaft 112, and the nuts 116a and 116b of the prototype heating device 101.
As shown in FIG. 15, there is a pipe 115 between each insulator 105, and the distance between each insulator 105 is regulated by the pipe 115. Further, a series of insulators 105 and an assembly of pipes 115 are tightened with nuts 116a and 116b from both sides, and compressive stress is always applied to the insulators 105.

電熱エレメント103は、その両端が端子106に接続されている。また電熱エレメント103の中間部は、碍子105に設けられたエレメント挿通用の貫通孔110に挿入されて支持されている。 Both ends of the electric heating element 103 are connected to terminals 106. Further, the intermediate portion of the electric heating element 103 is inserted and supported in the through hole 110 for inserting the element provided in the insulator 105.

試作した加熱装置101を採用した環境試験装置100は、高温試験を行ったり、低
温試験を行う場合には、特に大きな問題は発生せず、良好な性能を発揮した。
しかしながら、環境試験装置100を使用して温度サイクル試験を行うと、碍子105が破損する場合があった。
The environmental test device 100 using the prototype heating device 101 did not cause any major problems when the high temperature test or the low temperature test was performed, and exhibited good performance.
However, when the temperature cycle test is performed using the environmental test apparatus 100, the insulator 105 may be damaged.

この原因を検討したところ、碍子105の固定方法に問題があることが判明した。
即ち試作した加熱装置101では、図15の様に、複数の碍子105を縦に、平行に並べ、その間にパイプ115が挟まれ、各碍子105の貫通孔107に支持軸112を挿通し、外側にナット116a、116bを取り付けて締めつけている。そのため前記した様に碍子105には、常に圧縮応力が掛かっている。
また各碍子105は、支持軸112に対して剛着された状態となっており、自由度がない。
環境試験装置100を使用して温度サイクル試験を行うと、高温環境時には加熱装置101の温度が上昇し、低温環境時には、加熱装置101に冷風が通過して加熱装置101の温度が下がる。
As a result of examining the cause, it was found that there was a problem in the method of fixing the insulator 105.
That is, in the prototype heating device 101, as shown in FIG. 15, a plurality of insulators 105 are arranged vertically and in parallel, a pipe 115 is sandwiched between them, and a support shaft 112 is inserted into a through hole 107 of each insulator 105 to the outside. The nuts 116a and 116b are attached to and tightened. Therefore, as described above, compressive stress is always applied to the insulator 105.
Further, each insulator 105 is in a state of being rigidly attached to the support shaft 112, and has no degree of freedom.
When the temperature cycle test is performed using the environmental test device 100, the temperature of the heating device 101 rises in a high temperature environment, and cold air passes through the heating device 101 to lower the temperature of the heating device 101 in a low temperature environment.

ここで、試作した加熱装置101では、碍子105に支持軸112が挿通され、碍子列は外側からナット116a、116bで支持軸112に剛着されているので、支持軸112が温度変化に起因して膨張・収縮するに伴い、碍子105がより強く締めつけられたり、緩められることとなる。特に試作した加熱装置101では、支持軸112は、ステンレス等の金属棒であるから、碍子105に比べて線膨張率が大きく、加熱装置101の温度が変化する度に、碍子105が締めつけられたり、緩められることが繰り返され、碍子105が繰り返し応力を受けて疲労破壊すると予想される。 Here, in the prototype heating device 101, the support shaft 112 is inserted through the insulator 105, and the insulator row is rigidly attached to the support shaft 112 with nuts 116a and 116b from the outside, so that the support shaft 112 is caused by a temperature change. As the insulator expands and contracts, the insulator 105 is tightened or loosened more strongly. In particular, in the prototype heating device 101, since the support shaft 112 is a metal rod such as stainless steel, the linear expansion rate is larger than that of the insulator 105, and the insulator 105 is tightened every time the temperature of the insulator 101 changes. It is expected that the insulator 105 will be repeatedly stressed and fatigue fracture will occur.

本発明は、この知見に基づいて発案されたものてあり、電熱エレメントを保持する絶縁材が破損しにくい環境試験装置を提供することを課題とするものである。 The present invention has been devised based on this finding, and an object of the present invention is to provide an environmental test apparatus in which the insulating material holding the electric heating element is not easily damaged.

上記した課題を解決するための発明は、被試験物が配置される試験室と、試験室の温度を調節する空調機器を有していて試験室内に所望の環境を創出する環境試験装置であって、前記空調機器の一つとして加熱装置を有する環境試験装置において、前記加熱装置は、外枠部材と、支持部材と、電熱エレメントと、電熱エレメントを保持すると共に前記支持部材が挿通される貫通孔を有する保持用絶縁材を有し、外枠部材に前記支持部材が保持され、前記保持用絶縁材の貫通孔に支持部材が挿通され、且つ外枠部材とこれに隣接する保持用絶縁材との間に間隔形成部材が配されて前記保持用絶縁材が位置決めされていることを特徴とする環境試験装置である。
請求項1に記載の発明は、被試験物が配置される試験室と、当該試験室の温度を調節する空調機器を有していて当該試験室内に所望の環境を創出する環境試験装置であって、前記空調機器の一つとして加熱装置を有する環境試験装置において、前記加熱装置は、外枠部材と、支持部材と、電熱エレメントと、当該電熱エレメントを保持すると共に前記支持部材が挿通される貫通孔を有する保持用絶縁材を有し、前記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されて前記保持用絶縁材が位置決めされるものであり、前記外枠部材とこれに隣接する前記保持用絶縁材との間の距離よりも前記間隔形成部材の長さの方が短いことを特徴とする環境試験装置である。
請求項2に記載の発明は、被試験物が配置される試験室と、当該試験室の温度を調節する空調機器を有していて当該試験室内に所望の環境を創出する環境試験装置であって、前記空調機器の一つとして加熱装置を有する環境試験装置において、前記加熱装置は、外枠部材と、支持部材と、電熱エレメントと、当該電熱エレメントを保持すると共に前記支持部材が挿通される貫通孔を有する保持用絶縁材を有し、前記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されると共に、前記保持用絶縁材の間に間隔維持用絶縁材が配されて、前記保持用絶縁材が位置決めされるものであり、前記外枠部材は対向する側面部材を有し、前記対向する側面部材の間において、前記支持部材の全長が、前記保持用絶縁材の厚さと、前記間隔形成部材の長さと、前記間隔維持用絶縁材の長さの合計より長いことを特徴とする環境試験装置である。
The invention for solving the above-mentioned problems is an environmental test apparatus having a test chamber in which a test object is arranged and an air conditioner for controlling the temperature of the test chamber to create a desired environment in the test chamber. In an environmental test device having a heating device as one of the air conditioning devices, the heating device holds an outer frame member, a support member, an electric heating element, and an electric heating element, and the support member is inserted through the device. It has a holding insulating material having holes, the supporting member is held by the outer frame member, the supporting member is inserted into the through hole of the holding insulating material, and the outer frame member and the holding insulating material adjacent thereto are inserted. It is an environmental test apparatus characterized in that a spacing forming member is arranged between the two and the holding insulating material is positioned.
The invention according to claim 1 is an environmental test apparatus having a test chamber in which a test object is arranged and an air conditioner for adjusting the temperature of the test chamber to create a desired environment in the test chamber. In an environmental test apparatus having a heating device as one of the air conditioning devices, the heating device holds an outer frame member, a support member, an electric heating element, and the electric heating element, and the support member is inserted through the heating device. The holding insulating material having a through hole, the support member is held by the outer frame member, the support member is inserted through the through hole, and the outer frame member and the holding insulating material adjacent thereto are inserted. A gap forming member is arranged between the two, and the holding insulating material is positioned, and the distance forming member of the spacing forming member is more than the distance between the outer frame member and the holding insulating material adjacent thereto. It is an environmental test device characterized by having a shorter length.
The invention according to claim 2 is an environmental test apparatus having a test chamber in which a test object is arranged and an air conditioner for adjusting the temperature of the test chamber to create a desired environment in the test chamber. In an environmental test apparatus having a heating device as one of the air conditioning devices, the heating device holds an outer frame member, a support member, an electric heating element, and the electric heating element, and the support member is inserted through the heating device. A holding insulating material having a through hole, the support member is held by the outer frame member, the support member is inserted through the through hole, and the outer frame member and the holding insulating material adjacent thereto are inserted. A gap forming member is arranged between the two, and a gap maintaining insulating material is arranged between the holding insulating materials to position the holding insulating material, and the outer frame members face each other. has a side surface member, between the opposed side member, the overall length of the support member, wherein the thickness of the holding insulating material, the length of the interval formation member, the length of the gap maintaining insulating material It is an environmental test device characterized by being longer than the total.

本発明の環境試験装置では、絶縁材は、剛着状態とはならず幾分の自由度を持っている。そのため支持部材が熱によって膨張・収縮しても、絶縁材に過度の力が負荷されず、破壊を免れる。 In the environmental test apparatus of the present invention, the insulating material does not become rigidly attached and has some degree of freedom. Therefore, even if the support member expands or contracts due to heat, an excessive force is not applied to the insulating material, and the insulating material is prevented from being destroyed.

前記支持部材は長尺状であり、前記間隔形成部材が前記支持部材に外嵌されていることが望ましい(請求項)。 Wherein the support member is elongated, it is desirable that the interval formation member is fitted on said support member (claim 3).

外枠部材は、対向する側壁を有し、前記側壁の間に支持部材が掛け渡されており、複数の前記保持用絶縁材があり、各保持用絶縁材は板状であってその貫通孔に支持部材が挿通されており、保持用絶縁材同士の間の領域においては、支持部材に間隔維持用絶縁材が装着され、間隔維持用絶縁材が両脇の保持用絶縁材に接触または近接していることが望ましい。
請求項4に記載の発明は、前記外枠部材は、対向する側壁を有し、前記側壁の間に前記支持部材が掛け渡されており、前記保持用絶縁材同士の間の領域においては、前記支持部材に間隔維持用絶縁材が装着され、前記間隔維持用絶縁材が両脇の前記保持用絶縁材に接触または近接していることを特徴とする請求項1乃至3のいずれかに記載の環境試験装置である。
The outer frame member has side walls facing each other, a support member is hung between the side walls, there are a plurality of the holding insulating materials, and each holding insulating material is plate-shaped and has a through hole thereof. A support member is inserted into the support member, and in the area between the holding insulating materials, the space-maintaining insulating material is attached to the support member, and the space-maintaining insulating material comes into contact with or is close to the holding insulating materials on both sides. It is desirable to do.
According to a fourth aspect of the present invention, the outer frame member has side walls facing each other, and the support member is hung between the side walls. The invention according to any one of claims 1 to 3, wherein an interval maintaining insulating material is attached to the support member, and the interval maintaining insulating material is in contact with or in close proximity to the holding insulating materials on both sides. Environmental test equipment.

前記支持部材は端部に雌ねじ又はねじ挿通孔が形成されており、前記外枠部材の外側からねじ部材が挿通されて前記支持部材が前記外枠部材に取り付けられていることが望ましい(請求項)。 Said support member is internally threaded or screw insertion hole is formed in an end portion, it is desirable that the support member threaded member from the outside of the outer frame member is inserted is attached to the outer frame member (claim 5 ).

本発明によると、外枠部材の内側寸法を支持部材で確定することができる。 According to the present invention, the inner dimensions of the outer frame member can be determined by the support member.

外枠部材とこれに隣接する保持用絶縁材との間の距離よりも間隔形成部材の長さの方が短いことが望ましい(請求項)。 It is desirable that the length of the spacing forming member is shorter than the distance between the outer frame member and the holding insulating material adjacent thereto (claim 1 ).

本発明によると、絶縁材の自由度を確実に確保することができる。 According to the present invention, the degree of freedom of the insulating material can be surely secured.

請求項6に記載の発明は、外枠部材と、支持部材と、電熱エレメントと、当該電熱エレメントを保持すると共に前記支持部材が挿通される貫通孔を有する保持用絶縁材を有し、前記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されて前記保持用絶縁材が位置決めされるものであり、前記外枠部材とこれに隣接する前記保持用絶縁材との間の距離よりも前記間隔形成部材の長さの方が短いことを特徴とする加熱装置である。
請求項7に記載の発明は、外枠部材と、支持部材と、電熱エレメントと、当該電熱エレメントを保持すると共に前記支持部材挿通される貫通孔を有する保持用絶縁材を有し、前記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されて前記保持用絶縁材が位置決めされるものであり、前記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されると共に、前記保持用絶縁材の間に間隔維持用絶縁材が配されて、前記保持用絶縁材が位置決めされるものであり、前記外枠部材は対向する側面部材を有し、前記対向する側面部材の間において、前記支持部材の全長が、前記保持用絶縁材の厚さと、前記間隔形成部材の長さと、前記間隔維持用絶縁材の長さの合計より長いことを特徴とする加熱装置である。
The invention according to claim 6 has an outer frame member, a support member, an electric heating element, and a holding insulating material that holds the electric heating element and has a through hole through which the support member is inserted. The support member is held by the frame member, the support member is inserted into the through hole, and a space forming member is arranged between the outer frame member and the holding insulating material adjacent thereto for holding. A heating device in which the insulating material is positioned, and the length of the spacing forming member is shorter than the distance between the outer frame member and the holding insulating material adjacent thereto. is there.
The invention according to claim 7 has an outer frame member, a support member, an electric heating element, and a holding insulating material that holds the electric heating element and has a through hole through which the support member is inserted. The support member is held by the frame member, the support member is inserted into the through hole, and a space forming member is arranged between the outer frame member and the holding insulating material adjacent thereto for holding. The insulating material is positioned, the support member is held by the outer frame member, the support member is inserted into the through hole, and the outer frame member and the holding insulating material adjacent thereto are with the spacing member disposed between, said gap maintaining insulating material between the retaining insulating member is disposed, which the holding insulating material is positioned, a side where the outer frame member opposite The total length of the support member between the facing side members having the members is the sum of the thickness of the holding insulating material, the length of the spacing forming member, and the length of the spacing maintaining insulating material. It is a heating device characterized by being long.

本発明の環境試験装置では、電熱エレメントを保持する絶縁材にある程度の自由度が確保され、支持部材が膨張・収縮しても絶縁材に過度に力が掛からない。そのため本発明の環境試験装置は、絶縁材が破損する故障が少ない。 In the environmental test apparatus of the present invention, a certain degree of freedom is secured in the insulating material that holds the electric heating element, and excessive force is not applied to the insulating material even if the support member expands or contracts. Therefore, in the environmental test apparatus of the present invention, there are few failures in which the insulating material is damaged.

本実施形態及び従来技術の環境試験装置を概念的に表した断面図である。It is sectional drawing which conceptually represented the environmental test apparatus of this embodiment and the prior art. 本実施形態の環境試験装置で採用する加熱装置の斜視図及び斜視図の円内の拡大図である。It is a perspective view and the enlarged view in the circle of the perspective view of the heating apparatus adopted in the environmental test apparatus of this embodiment. 図2の加熱装置の正面図である。It is a front view of the heating device of FIG. 図2の加熱装置の要部を概念的に表した一部断面正面図である。It is a partial cross-sectional front view which conceptually represented the main part of the heating device of FIG. (a)は、図2の加熱装置の要部を概念的に表した分解斜視図であり、(b)は、間隔形成部材と、支持部材と、筒状碍子によって構成される姿勢維持具の斜視図である。(A) is an exploded perspective view conceptually showing a main part of the heating device of FIG. 2, and (b) is a posture maintaining tool composed of an interval forming member, a support member, and a tubular insulator. It is a perspective view. 図2の加熱装置の外枠部材及びそれに隣接する碍子周辺を概念的に表した分解斜視図である。It is an exploded perspective view which conceptually represented the outer frame member of the heating device of FIG. 2 and the periphery of an insulator adjacent thereto. 図2の加熱装置の外枠部材及びそれに隣接する碍子周辺の断面図である。It is sectional drawing of the outer frame member of the heating device of FIG. 2 and the periphery of an insulator adjacent thereto. 本発明の他の実施形態における加熱装置の外枠部材及びそれに隣接する碍子周辺の断面図である。It is sectional drawing around the outer frame member of the heating apparatus and the insulator adjacent thereto in another embodiment of this invention. 本発明のさらに他の実施形態における加熱装置の外枠部材及びそれに隣接する碍子周辺の断面図である。It is sectional drawing around the outer frame member of the heating apparatus and the insulator adjacent thereto in still another Embodiment of this invention. 本発明のさらに他の実施形態における加熱装置の外枠部材及びそれに隣接する碍子周辺の断面図である。It is sectional drawing around the outer frame member of the heating apparatus and the insulator adjacent thereto in still another Embodiment of this invention. 本発明のさらに他の実施形態における加熱装置の外枠部材及びそれに隣接する碍子周辺の断面図である。It is sectional drawing around the outer frame member of the heating apparatus and the insulator adjacent thereto in still another Embodiment of this invention. 本発明のさらに他の実施形態の環境試験装置を概念的に表した断面図である。It is sectional drawing which conceptually represented the environmental test apparatus of still another embodiment of this invention. 試作した加熱装置を概念的に表した分解斜視図である。It is an exploded perspective view which conceptually represented the prototype heating device. 試作した加熱装置を概念的に表した一部断面正面図である。It is a partial cross-sectional front view which conceptually represented the prototype heating device. 試作した加熱装置の碍子の固定構造を概念的に表した拡大断面図である。It is an enlarged sectional view conceptually showing the fixed structure of the insulator of the prototype heating device.

以下さらに本発明の実施形態について説明する。
本実施形態の環境試験装置1の構成は、前記した従来技術の環境試験装置100と大差ない。即ち環境試験装置1は、図1の様に、断熱壁2によって覆われた断熱槽3を有している。そして当該断熱槽3の一部に試験室5が形成されている。環境試験装置1は、さらに空調機器17と送風機10を備えている。空調機器17は、加湿装置6、冷却装置7及び加熱装置8を備えている。
加熱装置8は、前述した試作品を改良したものである。
Hereinafter, embodiments of the present invention will be further described.
The configuration of the environmental test apparatus 1 of the present embodiment is not much different from that of the above-mentioned prior art environmental test apparatus 100. That is, as shown in FIG. 1, the environmental test apparatus 1 has a heat insulating tank 3 covered with a heat insulating wall 2. A test chamber 5 is formed in a part of the heat insulating tank 3. The environmental test device 1 further includes an air conditioner 17 and a blower 10. The air conditioner 17 includes a humidifying device 6, a cooling device 7, and a heating device 8.
The heating device 8 is an improvement of the above-mentioned prototype.

本実施形態で採用する加熱装置8は、図2、図3の様に外枠部材30を有し、外枠部材の中に6組の電熱モジュール31が内蔵されたものである。
外枠部材30は、対向する側面部材(側壁)32a、32bを有している。外枠部材30の側面部材32a、32bには、各電熱モジュール31が取り付けられる取り付け部20が、6か所設けられている。側面部材32a、32bの取り付け部20には、それぞれ2個ずつ、貫通孔51が設けられている。
外枠部材30の対向する側面部材32a、32bは、複数の支持部材35によって結合され、所定の相対位置関係を保っている。
The heating device 8 used in the present embodiment has an outer frame member 30 as shown in FIGS. 2 and 3, and 6 sets of electric heating modules 31 are built in the outer frame member.
The outer frame member 30 has side surface members (side walls) 32a and 32b that face each other. The side members 32a and 32b of the outer frame member 30 are provided with six attachment portions 20 to which the electric heating modules 31 are attached. Two through holes 51 are provided in the attachment portions 20 of the side member 32a and 32b.
The facing side surface members 32a and 32b of the outer frame member 30 are connected by a plurality of support members 35 and maintain a predetermined relative positional relationship.

以下、一つの電熱モジュール31と、対応する側面部材32a、32bの取り付け部20について、図4乃至図7を参照しつつ説明する。
電熱モジュール31は、複数の碍子36と、二本の支持部材35と、間隔形成部材40と、筒状碍子(間隔維持用絶縁材)42及び電熱エレメント45によって構成されている。
本実施形態の加熱装置では、一本の支持部材35と、2個の間隔形成部材40と、多数の筒状碍子(間隔維持用絶縁材)42によって、一組の姿勢維持具21が構成されている。そして二組の姿勢維持具21によって、側面部材32a、32bと、複数の碍子36のの相対位置が規制されている。
Hereinafter, one electric heating module 31 and the attachment portions 20 of the corresponding side surface members 32a and 32b will be described with reference to FIGS. 4 to 7.
The electric heating module 31 is composed of a plurality of insulators 36, two support members 35, an interval forming member 40, a tubular insulator (insulating material for maintaining an interval) 42, and an electric heating element 45.
In the heating device of the present embodiment, a set of posture maintaining tools 21 is composed of one support member 35, two spacing forming members 40, and a large number of tubular insulators (insulating materials for maintaining spacing) 42. ing. The two sets of posture maintaining tools 21 regulate the relative positions of the side members 32a and 32b and the plurality of insulators 36.

電熱モジュール31は、試作品と同様、複数の碍子(絶縁材)36を有している。作図の関係上、図4、図5等では、碍子(絶縁材)36の数を減らして図示している。
碍子36は、いずれも板状である。
Like the prototype, the electric heating module 31 has a plurality of insulators (insulating materials) 36. In relation to drawing, in FIGS. 4 and 5, the number of insulators (insulating materials) 36 is reduced.
Each of the insulators 36 has a plate shape.

外枠部材30の一方の側面部材32aに最も近い位置に配される碍子36aには、図4、図5の様に中央部に端子37が2個設けられている。
また碍子36aには、電熱モジュールを折り返すための貫通孔38a、38bが設けられている。
さらに碍子36aの二つの角には、支持部材35を挿通する貫通孔46が設けられている。
The insulator 36a arranged at the position closest to one side surface member 32a of the outer frame member 30 is provided with two terminals 37 at the center as shown in FIGS. 4 and 5.
Further, the insulator 36a is provided with through holes 38a and 38b for folding back the electric heating module.
Further, through holes 46 through which the support member 35 is inserted are provided at the two corners of the insulator 36a.

他の碍子36b乃至36iには、中央部に電熱エレメント45を挿通する貫通孔47が4個設けられている。
また他の36b乃至36iの二つの角には、支持部材35を挿通する貫通孔46が設けられている。
The other insulators 36b to 36i are provided with four through holes 47 through which the electric heating element 45 is inserted in the central portion.
Further, through holes 46 through which the support member 35 is inserted are provided at the other two corners of 36b to 36i.

支持部材35は、断面形状が円形の軸であり長尺部材である。支持部材35の両端の端面には、雌ねじ50が形成されている。支持部材35の外径は、碍子36の貫通孔46よりも小さく、支持部材35は貫通孔46を貫通する。
その一方で、支持部材35の外径は、取り付け部20に設けられた貫通孔51よりも大きく、支持部材35は取り付け部20に設けられた貫通孔51を通過することができない。
The support member 35 is a long member having a shaft having a circular cross-sectional shape. Female threads 50 are formed on the end faces of both ends of the support member 35. The outer diameter of the support member 35 is smaller than the through hole 46 of the insulator 36, and the support member 35 penetrates the through hole 46.
On the other hand, the outer diameter of the support member 35 is larger than the through hole 51 provided in the mounting portion 20, and the support member 35 cannot pass through the through hole 51 provided in the mounting portion 20.

間隔形成部材40は、側面部材32と端部の碍子36a、36iの間に介在されるスペーサである。本実施形態では、一方の側面部材32aと一端の碍子36aの間に介在される間隔形成部材40aと、他方の側面部材32bと他端の碍子36iの間に介在される間隔形成部材40bがある。
間隔形成部材40は、ステンレススチール製の筒である。間隔形成部材40の内径は、支持部材35の外径よりも大きい。そのため間隔形成部材40に支持部材35を挿通することができる。
また間隔形成部材40の外径は、碍子36の貫通孔46及び側面部材32a、32bの取り付け部20に設けられた貫通孔51よりも大きい。そのため間隔形成部材40は、碍子36の貫通孔46及び取り付け部20の貫通孔51を通過することができない。
The space forming member 40 is a spacer interposed between the side surface member 32 and the insulators 36a and 36i at the ends. In the present embodiment, there is an interval forming member 40a interposed between one side surface member 32a and one end insulator 36a, and an interval forming member 40b interposed between the other side surface member 32b and the other end insulator 36i. ..
The spacing forming member 40 is a stainless steel cylinder. The inner diameter of the space forming member 40 is larger than the outer diameter of the support member 35. Therefore, the support member 35 can be inserted through the interval forming member 40.
Further, the outer diameter of the space forming member 40 is larger than the through hole 51 provided in the through hole 46 of the insulator 36 and the attachment portion 20 of the side members 32a and 32b. Therefore, the spacing forming member 40 cannot pass through the through hole 46 of the insulator 36 and the through hole 51 of the mounting portion 20.

筒状碍子42は、碍子36同士の間に介在される絶縁材である。また筒状碍子42は、碍子36同士の間隔を確保するスペーサとしても機能する。
即ち筒状碍子42は、碍子36間にあって、間隔維持用絶縁材として機能するものであり、磁器製の筒である。筒状碍子42の内径は、支持部材35の外径よりも大きい。そのため筒状碍子42に支持部材35を挿通させることができる。
また筒状碍子42の外径は、碍子36の貫通孔46よりも大きい。そのため筒状碍子42は、碍子36の貫通孔46を通過することができない。
The tubular insulator 42 is an insulating material interposed between the insulators 36. The tubular insulator 42 also functions as a spacer for ensuring a distance between the insulators 36.
That is, the tubular insulator 42 is located between the insulators 36 and functions as an insulating material for maintaining the interval, and is a porcelain cylinder. The inner diameter of the tubular insulator 42 is larger than the outer diameter of the support member 35. Therefore, the support member 35 can be inserted through the tubular insulator 42.
The outer diameter of the tubular insulator 42 is larger than that of the through hole 46 of the insulator 36. Therefore, the tubular insulator 42 cannot pass through the through hole 46 of the insulator 36.

電熱エレメント45は、コイル状に巻かれた電熱線である。 The heating element 45 is a heating wire wound in a coil shape.

次に、電熱モジュール31の各部材と、対応する側面部材32a、32bとの位置関係について説明する。
前記した様に外枠部材30には対向する側面部材32a、32bがあり、その各取り付け部20の間に、複数の碍子36a乃至36iが直列かつ平行姿勢に並べられている。
外枠部材30の側面部材32a、32bに設けられた2個の貫通孔51は、各碍子36の角に設けられた2個の貫通孔46に対応する位置にある。
Next, the positional relationship between each member of the electric heating module 31 and the corresponding side surface members 32a and 32b will be described.
As described above, the outer frame member 30 has side surface members 32a and 32b facing each other, and a plurality of insulators 36a to 36i are arranged in series and in a parallel posture between the mounting portions 20 thereof.
The two through holes 51 provided in the side surface members 32a and 32b of the outer frame member 30 are located at positions corresponding to the two through holes 46 provided at the corners of each insulator 36.

本実施形態では、側面部材32a、32bと各碍子36の位置関係が、二組の姿勢維持具21によって決められている。
即ち各碍子36a乃至36iの貫通孔46に、支持部材35が挿通され、一方の側面部材32aと端部の碍子36aの間に、支持部材35に外装された間隔形成部材40aがあり、各碍子36a乃至36iの間に、支持部材35に外装された筒状碍子(間隔維持用絶縁材)42があり、碍子36iと他方の側面部材32bの間に、支持部材35に外装された間隔形成部材40bがある。
In the present embodiment, the positional relationship between the side members 32a and 32b and each insulator 36 is determined by two sets of posture maintaining tools 21.
That is, the support member 35 is inserted into the through hole 46 of each of the insulators 36a to 36i, and between the one side surface member 32a and the insulator 36a at the end, there is a space forming member 40a externally attached to the support member 35, and each insulator Between 36a to 36i, there is a tubular insulator (insulating material for maintaining spacing) 42 exteriored to the support member 35, and between the insulator 36i and the other side surface member 32b, a spacing forming member exteriored to the support member 35. There are 40b.

即ち本実施形態では、図4、図7の様に、各碍子36の二つの貫通孔46に、前記した軸状の支持部材35がそれぞれ挿通されている。また図7の様に、側面部材32a、32bの内面であって貫通孔51の部位に支持部材35の端面が接している。
そして支持部材35の端面に形成された雌ねじ50に、側面部材32a、32bの外側からボルト等のネジ65が係合され、支持部材35は、側面部材32a、32bに固定されている。
本実施形態では、支持部材35の端面が側面部材32a、32bの内面と接している。そのため側面部材32a、32bの間の距離は、支持部材35の全長によって決まる。従って、本実施形態では、外枠部材30の側面部材32a、32bの位置決めが容易である。
That is, in the present embodiment, as shown in FIGS. 4 and 7, the above-mentioned axial support member 35 is inserted into each of the two through holes 46 of each insulator 36. Further, as shown in FIG. 7, the end surface of the support member 35 is in contact with the portion of the through hole 51 on the inner surface of the side surface members 32a and 32b.
Then, a screw 65 such as a bolt is engaged from the outside of the side surface members 32a and 32b with the female screw 50 formed on the end surface of the support member 35, and the support member 35 is fixed to the side surface members 32a and 32b.
In the present embodiment, the end surface of the support member 35 is in contact with the inner surfaces of the side surface members 32a and 32b. Therefore, the distance between the side surface members 32a and 32b is determined by the total length of the support member 35. Therefore, in the present embodiment, the side members 32a and 32b of the outer frame member 30 can be easily positioned.

各碍子36の間においては、図4、図7の様に支持部材35に筒状碍子42が挿通されている。
また一方の端部に配された碍子36aと対向する側面部材32aの間においては、支持部材35に間隔形成部材40aが挿通されている。同様に他方の端部に配された碍子36iと他方の側面部材32bの間においても、支持部材35に間隔形成部材40bが挿通されている。
A tubular insulator 42 is inserted through the support member 35 as shown in FIGS. 4 and 7 between the insulators 36.
A gap forming member 40a is inserted through the support member 35 between the insulator 36a arranged at one end and the side surface member 32a facing the insulator 36a. Similarly, between the insulator 36i arranged at the other end and the other side surface member 32b, the space forming member 40b is inserted through the support member 35.

ここで碍子36同士の間に配された筒状碍子42に注目すると、筒状碍子42の外径は、碍子36の貫通孔46よりも大きい。そのため碍子36同士の間隔は、筒状碍子42によって規制され、碍子36同士の間隔は筒状碍子42よりも狭くなることはない。
同様に、端部の碍子36a,36iと、側面部材32a、32bの間に配された間隔形成部材40に注目すると、間隔形成部材40の外径は、碍子36の貫通孔46及び側面部材32a、32bの取り付け部20に設けられた貫通孔51よりも大きいので、端部の碍子36a,36iと側面部材32a、32bとの間隔は、間隔形成部材40によって規制され、端部の碍子36a,36iと側面部材32a、32bとの間隔は間隔形成部材40よりも狭くなることはない。
Focusing on the tubular insulators 42 arranged between the insulators 36, the outer diameter of the tubular insulators 42 is larger than that of the through holes 46 of the insulators 36. Therefore, the distance between the insulators 36 is regulated by the tubular insulator 42, and the distance between the insulators 36 is not narrower than that of the tubular insulator 42.
Similarly, paying attention to the spacing forming member 40 arranged between the insulators 36a and 36i at the ends and the side surface members 32a and 32b, the outer diameter of the spacing forming member 40 is the through hole 46 and the side surface member 32a of the insulator 36. , 32b is larger than the through hole 51 provided in the mounting portion 20, so that the distance between the end insulators 36a, 36i and the side surface members 32a, 32b is regulated by the gap forming member 40, and the end insulators 36a, The distance between the 36i and the side surface members 32a and 32b is not narrower than that of the gap forming member 40.

そして本実施形態では、支持部材35の全長が、各碍子36の厚さと、間隔形成部材40及び筒状碍子42の長さの合計よりも長く設計されている。
そのため各碍子36と間隔形成部材40及び筒状碍子42を密着させて中央に寄せると、図7の様に、間隔形成部材40と一方の側面部材32aの間に隙間Aができる。図示しないが、間隔形成部材40と他方の側面部材32bの間にも同様の隙間ができることとなる。
この隙間Aは、1mmから10mm程度である。
言い換えると、側面部材32a、32bの間隔は、各碍子36の厚さと、間隔形成部材40及び筒状碍子42の長さの合計よりも広い。
そのため側面部材32a、32bの間において、各碍子36には支持部材35の長手方向に遊びがあり、わずかではあるが、側面部材32a、32bの間隔方向に自由度がある。
In the present embodiment, the total length of the support member 35 is designed to be longer than the total of the thickness of each insulator 36 and the lengths of the spacing forming member 40 and the tubular insulator 42.
Therefore, when each insulator 36, the spacing forming member 40, and the tubular insulator 42 are brought into close contact with each other and brought to the center, a gap A is formed between the spacing forming member 40 and one side surface member 32a, as shown in FIG. Although not shown, a similar gap is formed between the space forming member 40 and the other side surface member 32b.
This gap A is about 1 mm to 10 mm.
In other words, the distance between the side member 32a and 32b is wider than the sum of the thickness of each insulator 36 and the lengths of the distance forming member 40 and the tubular insulator 42.
Therefore, between the side members 32a and 32b, each insulator 36 has a play in the longitudinal direction of the support member 35, and there is a slight degree of freedom in the spacing direction of the side members 32a and 32b.

本実施形態では、外枠部材30に支持部材35が掛け渡され、碍子36の貫通孔46に支持部材35が挿通されることによって、各碍子36が支持部材35から離脱することが阻止されている。そして本実施形態では、外枠部材30と端部の碍子36a、36iの間にそれぞれ間隔形成部材40が介在され、さらに各碍子36の間に筒状碍子42が介在されることによって、各碍子36が位置決めされている。
しかしながら、試作品の様に各碍子36はねじで締めつけられてはおらず、わずかではあるが自由度がある。
即ち外枠部材30とこれに隣接する碍子36a、36iとの間の距離よりも間隔形成部材40の長さの方が短い。そのため各碍子36は、締めつけられた状態とはならず、緩く位置決めされた状態となっている。
即ち各碍子36同士の間の領域においては、支持部材35に筒状碍子42が装着され、筒状碍子42が両脇の碍子36に軽く接触しているか、あるいは僅かに間隔をあけて近接している。
In the present embodiment, the support member 35 is hung on the outer frame member 30, and the support member 35 is inserted into the through hole 46 of the insulator 36 to prevent each insulator 36 from being separated from the support member 35. There is. In the present embodiment, the spacing forming member 40 is interposed between the outer frame member 30 and the insulators 36a and 36i at the ends, and the tubular insulator 42 is interposed between the insulators 36, whereby each insulator is interposed. 36 is positioned.
However, unlike the prototype, each insulator 36 is not tightened with screws, and there is a slight degree of freedom.
That is, the length of the spacing forming member 40 is shorter than the distance between the outer frame member 30 and the insulators 36a and 36i adjacent thereto. Therefore, each insulator 36 is not in a tightened state, but in a loosely positioned state.
That is, in the region between the insulators 36, the tubular insulator 42 is attached to the support member 35, and the tubular insulator 42 is in light contact with the insulators 36 on both sides, or is close to each other with a slight interval. ing.

電熱エレメント45は、両端が碍子36aの端子37に接続され、中間部は、各碍子36の貫通孔47に挿通されて支持されている。
詳細に説明すると、電熱エレメント45の一端は、側面部材32a側の碍子36aの端子37の一方に接続され、これに続く部分は、縦に配列された碍子36に設けられた貫通孔47に挿通されて他方の碍子36に向かって配されている。そして他方の端部の碍子36に設けられた貫通孔47で折り返され、各碍子36の貫通孔47に挿通される。
そして碍子36で再度折り返される。この様に、電熱エレメント45は、複数回に渡って折り返され、他端部が他方の端子37に到達して接続されている。
Both ends of the electric heating element 45 are connected to the terminals 37 of the insulator 36a, and the intermediate portion is inserted and supported through the through holes 47 of each insulator 36.
More specifically, one end of the electric heating element 45 is connected to one of the terminals 37 of the insulator 36a on the side surface member 32a side, and the portion following this is inserted into the through holes 47 provided in the vertically arranged insulators 36. It is arranged toward the other insulator 36. Then, it is folded back at a through hole 47 provided in the insulator 36 at the other end, and is inserted into the through hole 47 of each insulator 36.
Then, it is folded back again at the insulator 36. In this way, the electric heating element 45 is folded back a plurality of times, and the other end reaches the other terminal 37 and is connected.

次に、加熱装置8の機能について説明する。
加熱装置8は、公知のそれと同様に、電熱エレメント45に通電されて発熱する。
環境試験装置1で温度サイクル試験を行う場合を想定すると、加熱装置8に通電することによって電熱エレメント45が発熱し、試験室5内に高温環境をつくり出すことができる。
続く低温環境時においては、冷風が加熱装置8を通過し、冷却される。
ここで、各碍子36に挿通された支持部材35は、金属製の軸であるから、碍子36よりも大きく熱収縮する。
しかしながら、本実施形態では、各碍子36は、側面部材32a、32bの間隔方向に自由度があるから、支持部材35が収縮しても過度に締めつけられることはない。
そのため各碍子36に掛かる力は小さく、例え繰り返し応力があったとしても碍子36が破損するには至らない。
また本実施形態によると、側面部材32a、32bに端部の碍子36a、36iが接触することも防止される。
Next, the function of the heating device 8 will be described.
The heating device 8 is energized by the electric heating element 45 to generate heat in the same manner as the known one.
Assuming that the temperature cycle test is performed by the environmental test apparatus 1, the electric heating element 45 generates heat by energizing the heating apparatus 8, and a high temperature environment can be created in the test chamber 5.
In the subsequent low temperature environment, cold air passes through the heating device 8 and is cooled.
Here, since the support member 35 inserted through each insulator 36 is a metal shaft, it shrinks more heat than the insulator 36.
However, in the present embodiment, since each insulator 36 has a degree of freedom in the spacing direction of the side surface members 32a and 32b, the support member 35 is not excessively tightened even if the support member 35 contracts.
Therefore, the force applied to each insulator 36 is small, and even if there is repeated stress, the insulator 36 will not be damaged.
Further, according to the present embodiment, it is also possible to prevent the insulators 36a and 36i at the ends from coming into contact with the side surface members 32a and 32b.

以上説明した実施形態では、間隔形成部材40をステンレススチールで製作し、間隔形成部材40が直接的に碍子36aと接触する構成としたが、何らかの緩衝部材を介在させてもよい。例えば図8に示す様な、ワッシャ状のリングを緩衝材71とし、これをステンレススチール製の筒体80と碍子36aの間に介在させ、碍子36aが傷付くことを防いでもよい。本実施形態では、筒体80と緩衝材71の二つが間隔形成部材81として機能する。 In the embodiment described above, the spacing forming member 40 is made of stainless steel, and the spacing forming member 40 is configured to be in direct contact with the insulator 36a, but some cushioning member may be interposed. For example, a washer-shaped ring as shown in FIG. 8 may be used as a cushioning material 71, and this may be interposed between the stainless steel cylinder 80 and the insulator 36a to prevent the insulator 36a from being damaged. In the present embodiment, the tubular body 80 and the cushioning material 71 function as the spacing forming member 81.

図8に示す実施形態では、板状の碍子36と、筒状碍子42の間にも、リング83を装着し、碍子同士が直接接触することを防いでいる。なお板状の碍子36と、筒状碍子42の間に装着するリング83は、絶縁材であることが望ましい。 In the embodiment shown in FIG. 8, a ring 83 is also mounted between the plate-shaped insulator 36 and the tubular insulator 42 to prevent the insulators from coming into direct contact with each other. It is desirable that the ring 83 mounted between the plate-shaped insulator 36 and the tubular insulator 42 is an insulating material.

また図9に示す様に、ワッシャ状のリング72を複数重ねて支持部材35に挿通し、これを間隔形成部材73としてもよい。
間隔形成部材は断面形状が溝状であって、支持部材35に被さる様に外嵌されるものであってもよい。
Further, as shown in FIG. 9, a plurality of washer-shaped rings 72 may be stacked and inserted into the support member 35, which may be used as the spacing forming member 73.
The interval forming member may have a groove-like cross-sectional shape and may be externally fitted so as to cover the support member 35.

以上説明した実施形態では、間隔形成部材40、73、81は筒状又はリング状であって、支持部材35に外嵌させることによって、間隔形成部材40、73、81を側面部材32aと碍子36aとの間に介在させたが、他の部位に間隔形成部材を設けてもよい。
例えば図10の様に、側面部材32aに突起を設けてこれを間隔形成部材74としてもよい。
逆に碍子36aの側面部材32a側に突起を設けてこれを間隔形成部材としてもよい。
In the embodiment described above, the spacing forming members 40, 73, 81 have a tubular shape or a ring shape, and by fitting the spacing forming members 40, 73, 81 to the support member 35, the spacing forming members 40, 73, 81 are fitted to the side member 32a and the insulator 36a. Although it is interposed between the two, an interval forming member may be provided at another portion.
For example, as shown in FIG. 10, a protrusion may be provided on the side surface member 32a to serve as the spacing forming member 74.
On the contrary, a protrusion may be provided on the side surface member 32a side of the insulator 36a, and this may be used as the spacing forming member.

間隔形成部材40、73、81は、錆びたり変質することが少ない素材であることが望ましく、ステンレススチールであることが推奨されるが、間隔形成部材40、73、81の素材は限定されるものではない。例えば間隔形成部材40、73、81は、磁器製であってもよく、樹脂製であってもよい。また間隔形成部材40、73、81をステンレススチール以外の金属で製作してもよい。 It is desirable that the spacing forming members 40, 73, 81 are made of a material that is less likely to rust or deteriorate, and stainless steel is recommended, but the materials of the spacing forming members 40, 73, 81 are limited. is not it. For example, the spacing forming members 40, 73, 81 may be made of porcelain or resin. Further, the spacing forming members 40, 73 and 81 may be made of a metal other than stainless steel.

以上説明した実施形態では、支持部材35は断面形状が円形であって、軸状であるが、支持部材35の断面形状は任意であり、四角形であってもよく、溝状であってもよい。 In the embodiment described above, the support member 35 has a circular cross-sectional shape and a shaft shape, but the cross-sectional shape of the support member 35 is arbitrary and may be quadrangular or groove-shaped. ..

以上説明した実施形態では、支持部材35の端面に雌ねじ50を設け、外枠部材30の外側からネジ65を挿通して支持部材35を固定した。この構成は、推奨されるものであるが、本発明はこの構成に限定されるものではなく、例えば図11の様に支持部材35の端部にフランジ部75を設け、これに貫通孔を設け、ボルトナット76で、支持部材35を固定してもよい。
またネジの挿通方向についても任意であり、外枠部材30の内側から外側に向かってネジを挿入してもよい。
In the embodiment described above, the female screw 50 is provided on the end surface of the support member 35, and the screw 65 is inserted from the outside of the outer frame member 30 to fix the support member 35. Although this configuration is recommended, the present invention is not limited to this configuration. For example, as shown in FIG. 11, a flange portion 75 is provided at the end of the support member 35, and a through hole is provided therein. , The support member 35 may be fixed by bolts and nuts 76.
Further, the insertion direction of the screw is also arbitrary, and the screw may be inserted from the inside to the outside of the outer frame member 30.

また支持部材35と外枠部材30との接続構造は、本実施形態に限定されるものではなく、試作品と同様の構造であってもよい。即ち試作品の様に、支持部材35を外枠部材30の貫通孔に挿通させてもよい。
要するに外枠部材30の側面部材32a、32bの相対位置が決まり、且つ碍子36が位置決めされる方法であれば、支持部材35と外枠部材30との接続構造は限定されない。
Further, the connection structure between the support member 35 and the outer frame member 30 is not limited to this embodiment, and may have the same structure as the prototype. That is, as in the prototype, the support member 35 may be inserted into the through hole of the outer frame member 30.
In short, the connection structure between the support member 35 and the outer frame member 30 is not limited as long as the relative positions of the side surface members 32a and 32b of the outer frame member 30 are determined and the insulator 36 is positioned.

以上説明した実施形態は、通常の環境試験装置の加熱装置8として本発明の構成を採用したが、例えば図12に示すような熱衝撃試験装置48の加熱装置として利用することもできる。
熱衝撃試験装置48は、環境試験装置の一形態であり、電子部品や電子機器等の被試験物に対して、熱風や冷風を所定のサイクルで送って、当該試料体に熱ストレスを与える機能を備えた装置である。
In the embodiment described above, the configuration of the present invention is adopted as the heating device 8 of the normal environmental test device, but it can also be used as the heating device of the thermal shock test device 48 as shown in FIG. 12, for example.
The thermal shock test device 48 is a form of an environmental test device, and has a function of sending hot air or cold air to a test object such as an electronic component or an electronic device in a predetermined cycle to apply thermal stress to the sample body. It is a device equipped with.

熱衝撃試験装置48は、図12に示すように、その内部に、試料体が載置される試験室52と、その試験室52に熱風を送ることが可能な高温室53と、試験室52に冷風を送ることが可能な低温室55とを備えている。本実施形態では、試験室52を基準として、上部に高温室53が配され、下部に低温室55が配されている。また、試験室52と高温室53の間、及び、試験室52と低温室55の間には、互いに連通した通気口56が設けられている。そして、それぞれの通気口56には、室間の気体の往来を制限するダンパー63が設けられている。 As shown in FIG. 12, the thermal shock test apparatus 48 has a test chamber 52 in which a sample body is placed, a high temperature chamber 53 capable of sending hot air to the test chamber 52, and a test chamber 52. It is equipped with a low temperature chamber 55 capable of sending cold air to the air. In the present embodiment, the high temperature chamber 53 is arranged at the upper part and the low temperature chamber 55 is arranged at the lower part with the test room 52 as a reference. Further, a vent 56 communicating with each other is provided between the test chamber 52 and the high temperature chamber 53 and between the test chamber 52 and the low temperature chamber 55. Each of the vents 56 is provided with a damper 63 that limits the flow of gas between the chambers.

試験室52は、所望の環境が形成される部分であり、試験室52内の雰囲気温度を検知する試験室側温度センサー57を有する。 The test chamber 52 is a portion where a desired environment is formed, and has a test chamber side temperature sensor 57 that detects the ambient temperature in the test chamber 52.

高温室53は、当該室内の気体を予め設定した高温側の設定温度まで加熱し、その加熱した気体を試験室52の間で循環させる機能を備えた部分であり、主たる構成として、気体を加熱する加熱ヒーター58と、気体を循環させる高温側送風機60と、高温室53内の雰囲気温度を検知する高温側温度センサー61を有する。
本実施形態では、加熱ヒーター58として、上記した加熱装置8と同等の構造のものが採用されている。
The high greenhouse 53 is a portion having a function of heating the gas in the room to a preset temperature on the high temperature side set in advance and circulating the heated gas between the test chambers 52, and the gas is heated as a main configuration. It has a heater 58 for heating, a high temperature side blower 60 for circulating gas, and a high temperature side temperature sensor 61 for detecting the ambient temperature in the high temperature chamber 53.
In the present embodiment, as the heating heater 58, one having the same structure as the heating device 8 described above is adopted.

低温室55は、室内の気体を予め設定した低温側の設定温度まで冷却し、その冷却した気体を試験室52との間で循環させる機能を備えた部分であり、主たる構成として、気体を冷却する冷却器62と、気体を循環させる低温側送風機67と、冷却した気体の温度を微調整する調整用ヒーター68と、低温室55内の雰囲気温度を検知する低温側温度センサー70を有する。
本実施形態では、調整用ヒーター68として、上記した加熱装置8と同等の構造のものが採用されている。
The low greenhouse 55 is a portion having a function of cooling the gas in the room to a preset temperature on the low temperature side set in advance and circulating the cooled gas with the test room 52, and the gas is cooled as a main configuration. It has a cooler 62, a low-temperature side blower 67 that circulates gas, an adjustment heater 68 that finely adjusts the temperature of the cooled gas, and a low-temperature side temperature sensor 70 that detects the ambient temperature in the low-temperature chamber 55.
In the present embodiment, as the adjusting heater 68, a heater having the same structure as the heating device 8 described above is adopted.

熱衝撃試験装置48では、試験室52内の環境を低温環境から高温環境に切り替える際、高温室53と試験室52を連通させるが、そのとき、試験室52内の低温の空気が、高温室53に流れ込み、加熱ヒーター58の周辺温度が一時的に低下する。しかしながら、加熱ヒーター58は上記した加熱装置8と同等の構造を備えており、破損しにくい。
また熱衝撃試験装置48では、試験室52内の環境を高温環境から低温環境に切り替える際、低温室55と試験室52を連通させるが、そのとき、試験室52内の高温の空気が、低温室55に流れ込み、調整用ヒーター68の周辺温度が一時的に上昇する。
しかしながら、調整用ヒーター68は上記した加熱装置8と同等の構造を備えており、破損しにくい。
In the thermal shock test apparatus 48, when the environment in the test chamber 52 is switched from the low temperature environment to the high temperature environment, the high temperature chamber 53 and the test chamber 52 are communicated with each other. At that time, the low temperature air in the test chamber 52 is the high temperature chamber. It flows into 53, and the ambient temperature of the heater 58 temporarily drops. However, the heater 58 has the same structure as the heating device 8 described above, and is not easily damaged.
Further, in the thermal shock test apparatus 48, when the environment in the test chamber 52 is switched from the high temperature environment to the low temperature environment, the low temperature chamber 55 and the test chamber 52 are communicated with each other. It flows into the chamber 55, and the ambient temperature of the adjusting heater 68 temporarily rises.
However, the adjusting heater 68 has the same structure as the heating device 8 described above, and is not easily damaged.

熱衝撃試験装置48では、高温室53内の加熱ヒーター58と、低温室55内の調整用ヒーター68に、本発明の特徴的構成を採用したが、いずれか一方のヒーターに本発明の特徴的構成を採用してもよい。その場合には、低温室55内の調整用ヒーター68に、本発明の特徴的構成を採用することが推奨される。 In the thermal shock test apparatus 48, the characteristic configuration of the present invention is adopted for the heating heater 58 in the high temperature chamber 53 and the adjustment heater 68 in the low temperature chamber 55, but one of the heaters is characteristic of the present invention. The configuration may be adopted. In that case, it is recommended to adopt the characteristic configuration of the present invention for the adjusting heater 68 in the low temperature chamber 55.

熱衝撃試験装置の例として、試験室52と、温度調節室たる高温室53及び低温室55を備え、試験室52と連通させる温度調節室を切り替える構造のものを示したが、他の構造の熱衝撃試験装置に本発明の加熱装置8を使用することもできる。
例えば、高温側試験室と低温側試験室を有する2槽タイプや、高温側試験室と常温試験室及び低温側試験室を有する3槽タイプであって、被試験物を移動させる試験物移動手段を有し、被試験物を試験室間で移動させて熱衝撃を与えるものであってもよい。
As an example of the thermal shock test apparatus, a test chamber 52, a high temperature chamber 53 and a low temperature chamber 55 as temperature control chambers, and a structure for switching the temperature control chamber for communicating with the test chamber 52 are shown, but other structures are shown. The heating device 8 of the present invention can also be used as the thermal shock test device.
For example, a two-tank type having a high-temperature side test chamber and a low-temperature side test chamber, or a three-tank type having a high-temperature side test chamber, a normal temperature test chamber, and a low-temperature side test chamber, and a test object moving means for moving the test object. The object to be tested may be moved between test rooms to give a thermal shock.

1 環境試験装置
8 加熱装置
21 姿勢維持具
30 外枠部材
31 電熱モジュール
32a、32b 側面部材
35 支持部材
36 碍子(絶縁材)
37 端子
40、73、74、81 間隔形成部材
42 間隔維持用絶縁材
45 電熱エレメント
46 貫通孔
50 雌ねじ
51 貫通孔
58 加熱ヒーター
68 調整用ヒーター
1 Environmental test device 8 Heating device 21 Posture maintenance tool 30 Outer frame member 31 Electric heating modules 32a, 32b Side members 35 Support members 36 Insulators (insulators)
37 Terminals 40, 73, 74, 81 Spacing forming member 42 Spacing insulating material 45 Electric heating element 46 Through hole 50 Female screw 51 Through hole 58 Heating heater 68 Adjustment heater

Claims (7)

被試験物が配置される試験室と、当該試験室の温度を調節する空調機器を有していて当該試験室内に所望の環境を創出する環境試験装置であって、前記空調機器の一つとして加熱装置を有する環境試験装置において、
前記加熱装置は、外枠部材と、支持部材と、電熱エレメントと、当該電熱エレメントを保持すると共に前記支持部材が挿通される貫通孔を有する保持用絶縁材を有し、
前記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されて前記保持用絶縁材が位置決めされるものであり、
前記外枠部材とこれに隣接する前記保持用絶縁材との間の距離よりも前記間隔形成部材の長さの方が短いことを特徴とする環境試験装置。
An environmental test device that has a test room in which a test object is placed and an air conditioner that controls the temperature of the test room to create a desired environment in the test room, and is one of the air conditioners. In an environmental test device having a heating device,
The heating device has an outer frame member, a support member, an electric heating element, and a holding insulating material that holds the electric heating element and has a through hole through which the support member is inserted.
The support member is held by the outer frame member, the support member is inserted into the through hole, and a space forming member is arranged between the outer frame member and the holding insulating material adjacent thereto. The holding insulating material is positioned,
An environmental test apparatus characterized in that the length of the spacing forming member is shorter than the distance between the outer frame member and the holding insulating material adjacent thereto.
被試験物が配置される試験室と、当該試験室の温度を調節する空調機器を有していて当該試験室内に所望の環境を創出する環境試験装置であって、前記空調機器の一つとして加熱装置を有する環境試験装置において、
前記加熱装置は、外枠部材と、支持部材と、電熱エレメントと、当該電熱エレメントを保持すると共に前記支持部材が挿通される貫通孔を有する保持用絶縁材を有し、
前記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されると共に、前記保持用絶縁材の間に間隔維持用絶縁材が配されて、前記保持用絶縁材が位置決めされるものであり、
前記外枠部材は対向する側面部材を有し、
前記対向する側面部材の間において、前記支持部材の全長が、前記保持用絶縁材の厚さと、前記間隔形成部材の長さと、前記間隔維持用絶縁材の長さの合計より長いことを特徴とする環境試験装置。
An environmental test device that has a test room in which a test object is placed and an air conditioner that controls the temperature of the test room to create a desired environment in the test room, and is one of the air conditioners. In an environmental test device having a heating device,
The heating device has an outer frame member, a support member, an electric heating element, and a holding insulating material that holds the electric heating element and has a through hole through which the support member is inserted.
The support member is held by the outer frame member, the support member is inserted into the through hole, and a space forming member is arranged between the outer frame member and the holding insulating material adjacent thereto. , An insulating material for maintaining an interval is arranged between the insulating materials for holding, and the insulating material for holding is positioned.
The outer frame member has side surface members facing each other.
The overall length of the support member between the opposing side surface members is longer than the sum of the thickness of the holding insulating material, the length of the spacing forming member, and the length of the spacing maintaining insulating material. Environmental test equipment.
前記支持部材は長尺状であり、前記間隔形成部材が前記支持部材に外嵌されていることを特徴とする請求項1又は2に記載の環境試験装置。 The environmental test apparatus according to claim 1 or 2, wherein the support member has an elongated shape, and the interval forming member is fitted onto the support member. 前記外枠部材は、対向する側壁を有し、前記側壁の間に前記支持部材が掛け渡されており、前記保持用絶縁材同士の間の領域においては、前記支持部材に間隔維持用絶縁材が装着され、前記間隔維持用絶縁材が両脇の前記保持用絶縁材に接触または近接していることを特徴とする請求項1乃至3のいずれかに記載の環境試験装置。 The outer frame member has side walls facing each other, and the support member is hung between the side walls. In the region between the holding insulating materials, the supporting member is provided with an insulating material for maintaining an interval. The environmental test apparatus according to any one of claims 1 to 3, wherein the space-maintaining insulating material is in contact with or in close contact with the holding insulating material on both sides. 前記支持部材は端部に雌ねじ又はねじ挿通孔が形成されており、前記外枠部材の外側からねじ部材が挿通されて前記支持部材が前記外枠部材に取り付けられていることを特徴とする請求項1乃至4のいずれかに記載の環境試験装置。 A claim characterized in that the support member has a female screw or a screw insertion hole formed at an end thereof, and the screw member is inserted from the outside of the outer frame member so that the support member is attached to the outer frame member. Item 4. The environmental test apparatus according to any one of Items 1 to 4. 外枠部材と、支持部材と、電熱エレメントと、当該電熱エレメントを保持すると共に前記支持部材が挿通される貫通孔を有する保持用絶縁材を有し、
前記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されて前記保持用絶縁材が位置決めされるものであり、
前記外枠部材とこれに隣接する前記保持用絶縁材との間の距離よりも前記間隔形成部材の長さの方が短いことを特徴とする加熱装置。
It has an outer frame member, a support member, an electric heating element, and a holding insulating material that holds the electric heating element and has a through hole through which the support member is inserted.
The support member is held by the outer frame member, the support member is inserted into the through hole, and a space forming member is arranged between the outer frame member and the holding insulating material adjacent thereto. The holding insulating material is positioned,
A heating device characterized in that the length of the spacing forming member is shorter than the distance between the outer frame member and the holding insulating material adjacent thereto.
外枠部材と、支持部材と、電熱エレメントと、当該電熱エレメントを保持すると共に前記支持部材挿通される貫通孔を有する保持用絶縁材を有し、
記外枠部材に前記支持部材が保持され、前記貫通孔に前記支持部材が挿通され、且つ前記外枠部材とこれに隣接する前記保持用絶縁材との間に間隔形成部材が配されると共に、前記保持用絶縁材の間に間隔維持用絶縁材が配されて、前記保持用絶縁材が位置決めされるものであり、
前記外枠部材は対向する側面部材を有し、
前記対向する側面部材の間において、前記支持部材の全長が、前記保持用絶縁材の厚さと、前記間隔形成部材の長さと、前記間隔維持用絶縁材の長さの合計より長いことを特徴とする加熱装置。
It has an outer frame member, a support member, an electric heating element, and a holding insulating material that holds the electric heating element and has a through hole through which the support member is inserted.
Is the supporting member is held before Kigaiwaku member, wherein the support member into the through hole is inserted, the spacing member disposed between the and the outer frame member and the holding insulating material adjacent thereto At the same time, an insulating material for maintaining an interval is arranged between the insulating materials for holding, and the insulating material for holding is positioned.
The outer frame member has side surface members facing each other.
The overall length of the support member between the opposing side surface members is longer than the sum of the thickness of the holding insulating material, the length of the spacing forming member, and the length of the spacing maintaining insulating material. Heating device.
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