JP6843716B2 - Organic EL solution, organic EL device manufacturing method and organic EL device - Google Patents
Organic EL solution, organic EL device manufacturing method and organic EL device Download PDFInfo
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- JP6843716B2 JP6843716B2 JP2017168695A JP2017168695A JP6843716B2 JP 6843716 B2 JP6843716 B2 JP 6843716B2 JP 2017168695 A JP2017168695 A JP 2017168695A JP 2017168695 A JP2017168695 A JP 2017168695A JP 6843716 B2 JP6843716 B2 JP 6843716B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 239000003960 organic solvent Substances 0.000 claims description 54
- 239000000463 material Substances 0.000 claims description 50
- 239000010410 layer Substances 0.000 claims description 46
- 239000012044 organic layer Substances 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 21
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- 238000001035 drying Methods 0.000 claims description 7
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- 239000001294 propane Substances 0.000 claims 1
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Images
Description
本発明は、有機EL用溶液、有機ELデバイスの製造方法および有機ELデバイスに関する。 The present invention relates to a solution for organic EL, a method for producing an organic EL device, and an organic EL device.
近年、固体蛍光性物質の電界発光現象を利用した発光デバイスである有機エレクトロルミネッセンス(EL)デバイスの研究・開発が進んでいる。有機ELデバイスは自発光を行うため視認性が高く、さらに完全固体素子であるため耐衝撃性に優れるなどの特徴を有する。有機ELデバイスは画素電極(陽極)および共通電極(陰極)の電極対の間に、キャリア(正孔と電子)の再結合による電界発光現象を行う発光層を含む有機層を積層して構成される。有機層は、有機材料から形成され、発光層の他に、キャリア注入層、キャリア輸送層、キャリア阻止層等を含む。 In recent years, research and development of an organic electroluminescence (EL) device, which is a light emitting device utilizing the electroluminescence phenomenon of a solid fluorescent substance, has been progressing. Since the organic EL device emits light by itself, it has high visibility, and since it is a completely solid element, it has excellent impact resistance. The organic EL device is configured by laminating an organic layer including a light emitting layer that performs an electroluminescence phenomenon by recombination of carriers (holes and electrons) between electrode pairs of a pixel electrode (anode) and a common electrode (cathode). To. The organic layer is formed of an organic material and includes a carrier injection layer, a carrier transport layer, a carrier blocking layer, and the like in addition to the light emitting layer.
上記有機層の製法の例として、蒸着方式と塗布方式(例えば、特許文献1を参照)が存在する。塗布方式では、有機材料を溶媒に溶解させてインク(有機EL用溶液)とし、そのインクを印刷法(液滴吐出法)等で基板上に塗布する。塗布後はインクから溶媒を蒸発、乾燥させて有機層を形成する。従って、塗布方式においてはプロセスを真空容器中で行なう必要がなく、量産化の点で好ましいとされている。 As an example of the method for producing the organic layer, there are a vapor deposition method and a coating method (see, for example, Patent Document 1). In the coating method, an organic material is dissolved in a solvent to form an ink (solution for organic EL), and the ink is coated on a substrate by a printing method (droplet ejection method) or the like. After coating, the solvent is evaporated from the ink and dried to form an organic layer. Therefore, in the coating method, it is not necessary to carry out the process in a vacuum vessel, which is preferable in terms of mass production.
また、有機ELデバイスを製造するために用いられる有機EL用溶液は、通常2種類以上の有機溶媒を混合(例えば、特許文献2を参照)することが、液滴吐出の安定性や乾燥後の膜形状の平坦性などの点で好ましいとされている。 Further, in the organic EL solution used for manufacturing an organic EL device, it is usually necessary to mix two or more kinds of organic solvents (see, for example, Patent Document 2) for stability of droplet ejection and after drying. It is said to be preferable in terms of flatness of the film shape and the like.
ところで、インクを印刷法等で基板上に塗布する工程において、インクは印刷装置の構成部材に接液する。また、基板上に塗布されたインクは、基板上に既に形成されている他の有機層や、色の異なるインクとの混合を避けるための隔壁層(バンク構成物)等に接液する。 By the way, in the step of applying the ink on the substrate by a printing method or the like, the ink comes into contact with the constituent members of the printing apparatus. Further, the ink applied on the substrate is brought into contact with another organic layer already formed on the substrate, a partition wall layer (bank structure) for avoiding mixing with inks of different colors, and the like.
しかしながら、インクに含まれる有機溶媒には、印刷装置の構成部材を微量に溶出して印刷装置を劣化させる有機溶媒がある。また、他の有機層や隔壁層を溶解して他の有機層や隔壁層の性能を劣化させる有機溶媒もある。さらに、印刷装置の構成部材、有機層、隔壁層の成分を微量に溶出して、インク自身の性能を劣化させる有機溶媒もある。それ故、インクは、印刷装置の構成部材、基板上の他の有機層や隔壁層等と接液しても、それらを溶解して劣化させない、またはインク自身の性能を劣化させないことが求められている。 However, the organic solvent contained in the ink includes an organic solvent that elutes a small amount of the constituent members of the printing apparatus and deteriorates the printing apparatus. There are also organic solvents that dissolve other organic layers and bulkhead layers to deteriorate the performance of the other organic layers and bulkhead layers. Further, there is also an organic solvent that elutes a small amount of components of the constituent members of the printing apparatus, the organic layer, and the partition wall layer to deteriorate the performance of the ink itself. Therefore, even if the ink comes into contact with the constituent members of the printing apparatus, other organic layers on the substrate, the partition wall layer, etc., they are required not to be dissolved and deteriorated, or the performance of the ink itself is not deteriorated. ing.
本発明の課題は、印刷装置の構成部材に接液しても、溶液自身の性能を劣化させない有機EL用溶液を提供することである。 An object of the present invention is to provide a solution for organic EL that does not deteriorate the performance of the solution itself even when it comes into contact with a constituent member of a printing apparatus.
本発明の他の課題は、2枚の電極間に発光層を含む有機層を挟んだ構造を備える有機ELデバイスの製造方法であって、上記有機EL用溶液を用いて塗布、乾燥することにより、前記有機層を形成する工程を含む有機ELデバイスの製造方法を提供することである。 Another object of the present invention is a method for manufacturing an organic EL device having a structure in which an organic layer including a light emitting layer is sandwiched between two electrodes, by applying and drying using the above-mentioned organic EL solution. The present invention provides a method for manufacturing an organic EL device, which comprises a step of forming the organic layer.
本発明の他の課題は、上記有機層が、上記有機ELデバイスの製造方法で形成された有機ELデバイスを提供することである。 Another object of the present invention is to provide an organic EL device in which the organic layer is formed by the method for manufacturing an organic EL device.
本発明の一つの実施形態によれば、第1有機溶媒および第2有機溶媒を少なくとも含む2種類以上の有機溶媒の混合溶媒に有機EL寄与材料が溶解している有機EL用溶液であって、前記第1有機溶媒のハンセン溶解度パラメータで規定される座標(HSP座標)は、17.5〜19.5(J/cm3)1/2の範囲内のHd、3.5〜5.5(J/cm3)1/2の範囲内のHpおよび3.5〜5.5(J/cm3)1/2の範囲内のHhであり、前記第2有機溶媒のHSP座標は、17.5〜19.5(J/cm3)1/2の範囲内のHd、0〜2.0(J/cm3)1/2の範囲内のHpおよび0.5〜2.5(J/cm3)1/2の範囲内のHhである有機EL用溶液が提供される。 According to one embodiment of the present invention, it is a solution for organic EL in which an organic EL contributing material is dissolved in a mixed solvent of two or more kinds of organic solvents containing at least a first organic solvent and a second organic solvent. The coordinates (HSP coordinates) defined by the Hansen solubility parameter of the first organic solvent are Hd within the range of 17.5 to 19.5 (J / cm 3 ) 1/2 , 3.5 to 5.5 (Hd). J / cm 3 ) Hp in the range of 1/2 and Hh in the range of 3.5 to 5.5 (J / cm 3 ) 1/2 , and the HSP coordinates of the second organic solvent are 17. 5~19.5 (J / cm 3) in the half of the range Hd, within the range of 0~2.0 (J / cm 3) 1/2 Hp and 0.5 to 2.5 (J / cm 3 ) A solution for organic EL that is Hh within the range of 1/2 is provided.
本発明の実施形態に係る有機EL用溶液は、第1有機溶媒および第2有機溶媒を少なくとも含む2種類以上の有機溶媒の混合溶媒に有機EL寄与材料が溶解している。第1有機溶媒のハンセン溶解度パラメータで規定される座標(HSP座標)は、17.5〜19.5(J/cm3)1/2の範囲内のHd、3.5〜5.5(J/cm3)1/2の範囲内のHpおよび3.5〜5.5(J/cm3)1/2の範囲内のHhである。第2有機溶媒のHSP座標は、17.5〜19.5(J/cm3)1/2の範囲内のHd、0〜2.0(J/cm3)1/2の範囲内のHpおよび0.5〜2.5(J/cm3)1/2の範囲内のHhである。 In the organic EL solution according to the embodiment of the present invention, the organic EL contributing material is dissolved in a mixed solvent of two or more kinds of organic solvents containing at least a first organic solvent and a second organic solvent. The coordinates (HSP coordinates) defined by the Hansen solubility parameter of the first organic solvent are Hd within the range of 17.5 to 19.5 (J / cm 3 ) 1/2 , 3.5 to 5.5 (J). / Cm 3 ) Hp in the range of 1/2 and Hh in the range of 3.5 to 5.5 (J / cm 3 ) 1/2. HSP coordinates of the second organic solvent is, 17.5~19.5 (J / cm 3) in the half of the range Hd, Hp in the range of 0~2.0 (J / cm 3) 1/2 And Hh in the range of 0.5 to 2.5 (J / cm 3 ) 1/2.
ハンセン溶解度パラメータ(Hansen Solubility Parameter,HSP)は、ロンドン分散力によるエネルギー(Hd)、双極子相互作用によるエネルギー(Hp)、および水素結合によるエネルギー(Hh)の3つのパラメータで構成される。HSPは、(Hd,Hp,Hh)のように表されるベクトル量であり、HSPの3つのパラメータを座標軸とする3次元空間(ハンセン空間)上にプロットして表される。HSPは、例えばHSP座標として表すことができる。各パラメータの単位は、(J/cm3)1/2である。HSPについては、例えば、Charles M. HansenのHansen Solubility Parameters: A User’s Handbook, Second Editionの1〜26頁に記載されている。 The Hansen Solubility Parameter (HSP) is composed of three parameters: energy due to London dispersion force (Hd), energy due to bipolar interaction (Hp), and energy due to hydrogen bonding (Hh). HSP is a vector quantity expressed as (Hd, Hp, Hh), and is represented by plotting it on a three-dimensional space (Hansen space) having three parameters of HSP as coordinate axes. HSP can be expressed as HSP coordinates, for example. The unit of each parameter is (J / cm 3 ) 1/2 . HSP is described, for example, on pages 1-26 of Hansen Solubility Parameters: A User's Handbook, Second Edition by Charles M. Hansen.
一般的に使用される物質のHSPは、データベースが構築されているため、当該データベースを参照することによって、所望の物質のHSPを入手することができる。データベースにHSPが登録されていない物質は、例えばHansen Solubility Parameters in Practice(HSPiP)のようなコンピュータソフトウェアを用いることによって、当該物質の化学構造からHSPを計算することができる。 Since a database has been constructed for HSPs of commonly used substances, HSPs of desired substances can be obtained by referring to the database. For substances for which HSP is not registered in the database, HSP can be calculated from the chemical structure of the substance by using computer software such as Hansen Solubility Parameters in Practice (HSPiP).
2以上の物質を含む混合物のHSPは、各物質のHSPに、混合物全体に対する各物質の体積比を乗じた値のベクトル和として算出される。 The HSP of a mixture containing two or more substances is calculated as the vector sum of the values obtained by multiplying the HSP of each substance by the volume ratio of each substance with respect to the entire mixture.
本発明の実施形態に係る第1有機溶媒のHSP座標は、17.5〜19.5(J/cm3)1/2の範囲内のHd、3.5〜5.5(J/cm3)1/2の範囲内のHpおよび3.5〜5.5(J/cm3)1/2の範囲内のHhである。 The HSP coordinates of the first organic solvent according to the embodiment of the present invention are Hd within the range of 17.5 to 19.5 (J / cm 3 ) 1/2 , 3.5 to 5.5 (J / cm 3). ) Hp in the range of 1/2 and Hh in the range of 3.5 to 5.5 (J / cm 3 ) 1/2.
第1有機溶媒の例は、エチルフェニルアセテート、m−トリルアセテート、o−トリルアセテート、o−メチルベンジルアセテート、プロピルフェニルアセテート、2−フェニルプロピルアセテート、スチラリルアセテート、メチルフェニルアセテート、メチルフェニルカルビニルアセテート、メチルベンジルアセテート、3−フェニルプロピルアセテート、アリルフェニルアセテート、ベンジルブチレート、o−クレジルイソブチレート、クレジルブチレート、p−クレジルイソブチレート、p−アニシルイソブチレート、メチル4−フェニルブチレート、ベンジルプロピオネート、フェネチルプロピオネート、スチラリルプロピオネート、シンナミルプロピオネート、p−クレジルプロピオネート、p−メチルアニソール、m−メチルアニソール、o−メチルアニソール、2,4−ジメチルアニソール、o−ビニルアニソール、4−エチルアニソール、フェニルアセトアルデヒドエチレンアセタール、ベンズアルデヒドプロピレンアセタール、2−(α−メチルベンジル)−1,3−ジオキソラン、シンナムアルデヒドジメチルアセタール、o−ジエトキシベンゼン、p−メトキシスチレン、2−エトキシナフタレン、4−アリルアニソール、3,4−ジメトキシスチレン、1−エトキシナフタレン、オクチルメトキシシンナム、2,5−ジメトキシスチレン、2,6−ジメトキシスチレン、1−メトキシ−4−プロポキシベンゼン、ベンジルメチルエーテル、ブチルフェニルエーテル、エチルフェニルエーテル、ベンジルエチルエーテル、フェニルイソプロピルエーテル、フェニルプロピルエーテル、アリルフェニルエーテル、フェニルビニルエーテル、アネトール、ジヒドロアネトール、ベンザルアセトン、フェニルエチリデンアセトン、2−(4−イソプロピルフェニル)プロパナール、3−(4−イソプロピルフェニル)プロパナール等が挙げられる。第1有機溶媒は、上述した範囲内のHSPであれば、2種類以上の混合溶媒であってもよい。本発明はかかる例示のみに限定されるものではない。 Examples of the first organic solvent are ethylphenyl acetate, m-tolyl acetate, o-tolyl acetate, o-methylbenzyl acetate, propylphenyl acetate, 2-phenylpropyl acetate, styralyl acetate, methylphenyl acetate, methylphenylcarbinyl. Acetate, methylbenzylacetate, 3-phenylpropylacetate, allylphenylacetate, benzylbutyrate, o-cresylisobutyrate, cresylbutyrate, p-cresylisobutyrate, p-anisylisobutyrate, methyl 4-phenylbutyrate, benzyl propionate, phenethyl propionate, styralyl propionate, cinnamyl propionate, p-cresyl propionate, p-methylanisole, m-methylanisole, o-methylanisole , 2,4-Dimethylanisole, o-vinylanisole, 4-ethylanisole, phenylacetaldehyde ethyleneacetal, benzaldehydepropylene acetal, 2- (α-methylbenzyl) -1,3-dioxolane, cinnamaldehyde dimethylacetal, o-di Ethoxybenzene, p-methoxystyrene, 2-ethoxynaphthalene, 4-allyl anisole, 3,4-dimethoxystyrene, 1-ethoxynaphthalene, octylmethoxycinnam, 2,5-dimethoxystyrene, 2,6-dimethoxystyrene, 1 −methoxy-4-propoxybenzene, benzylmethyl ether, butylphenyl ether, ethylphenyl ether, benzyl ethyl ether, phenylisopropyl ether, phenylpropyl ether, allylphenyl ether, phenylvinyl ether, anisole, dihydroanetol, benzalacetone, phenylethylideneacetone , 2- (4-Isopropyl) propanal, 3- (4-isopropylphenyl) propanal and the like. The first organic solvent may be a mixed solvent of two or more kinds as long as it is an HSP within the above range. The present invention is not limited to such examples.
本発明の実施形態に係る第1有機溶媒は、好ましくはジメチルアニソールである。 The first organic solvent according to the embodiment of the present invention is preferably dimethylanisole.
本発明の実施形態に係る第2有機溶媒のHSP座標は、17.5〜19.5(J/cm3)1/2の範囲内のHd、0〜2.0(J/cm3)1/2の範囲内のHpおよび0.5〜2.5(J/cm3)1/2の範囲内のHhである。 The HSP coordinates of the second organic solvent according to the embodiment of the present invention are Hd within the range of 17.5 to 19.5 (J / cm 3 ) 1/2 , 0 to 2.0 (J / cm 3 ) 1. Hp in the range of / 2 and Hh in the range of 0.5 to 2.5 (J / cm 3 ) 1/2.
第2有機溶媒の例は、メシチレン、シクロヘキシルベンゼン、トルエン、ベンゼン、p−ジエチルベンゼン、エチルベンゼン、o−n−ブチルトルエン、1,2−ジエチルベンゼン、1,2,3,4−テトラメチルベンゼン、1,2,3,5−テトラメチルベンゼン、1,1−ジフェニルペンタン、1,1−ジフェニルヘキサン、3−(1−メチルエテニル)トルエン、1−メチル−3−プロピルベンゼン、1−メチル−4−(1−メチルエチル)−2−(1−プロペニル)ベンゼン、ペンタメチルベンゼン、イソプロピルベンゼン、1,2,4−トリメチルベンゼン、2,2−ジフェニルプロパン、2−エチルジフェニルメタン、1,4−ジメチルテトラリン、カラメネン、1−ブチル−1,2,3,4−テトラヒドロナフタレン、3−エチルジフェニルメタン、1,1−ジフェニルプロパン、3−エチルビフェニル、3−メチルジフェニルメタン、1,1−ジフェニルブタン、3,3’−ジメチルビフェニル、3,3’,4,4’−テトラメチルビフェニル、3,3’,5,5’−テトラメチルビフェニル、ジエチルビフェニル、(S)−1,2−ジヒドロ−4,7−ジメチル−1−イソプロピルナフタレン、(S)−1,2−ジヒドロ−1,6−ジメチル−4−イソプロピルナフタレン等が挙げられる。第2有機溶媒は、上述した範囲内のHSPであれば、2種類以上の混合溶媒であってもよい。本発明はかかる例示のみに限定されるものではない。 Examples of the second organic solvent are mesitylene, cyclohexylbenzene, toluene, benzene, p-diethylbenzene, ethylbenzene, on-butyltoluene, 1,2-diethylbenzene, 1,2,3,4-tetramethylbenzene, 1, 2,3,5-tetramethylbenzene, 1,1-diphenylpentane, 1,1-diphenylhexane, 3- (1-methylethenyl) toluene, 1-methyl-3-propylbenzene, 1-methyl-4- (1) -Methylethyl) -2- (1-propenyl) benzene, pentamethylbenzene, isopropylbenzene, 1,2,4-trimethylbenzene, 2,2-diphenylpropane, 2-ethyldiphenylmethane, 1,4-dimethyltetraline, caramenen , 1-butyl-1,2,3,4-tetrahydronaphthalene, 3-ethyldiphenylmethane, 1,1-diphenylpropane, 3-ethylbiphenyl, 3-methyldiphenylmethane, 1,1-diphenylbutane, 3,3'- Dimethylbiphenyl, 3,3', 4,4'-tetramethylbiphenyl, 3,3', 5,5'-tetramethylbiphenyl, diethylbiphenyl, (S) -1,2-dihydro-4,7-dimethyl- Examples thereof include 1-isopropylnaphthalene and (S) -1,2-dihydro-1,6-dimethyl-4-isopropylnaphthalene. The second organic solvent may be a mixed solvent of two or more kinds as long as it is an HSP within the above range. The present invention is not limited to such examples.
本発明の実施形態に係る第2有機溶媒は、好ましくはジフェニルプロパンである。 The second organic solvent according to the embodiment of the present invention is preferably diphenylpropane.
本発明の実施形態に係る有機EL用溶液は、第1有機溶媒および第2有機溶媒の他に、本発明の目的が阻害されない範囲内で、必要により他の溶媒が追加されていてもよい。 In addition to the first organic solvent and the second organic solvent, other solvents may be added to the organic EL solution according to the embodiment of the present invention as long as the object of the present invention is not impaired.
有機EL寄与材料は、有機ELに寄与する有機材料であり、有機EL材料(R、GおよびBの発光材料)、キャリア輸送性材料(電子輸送性材料、正孔輸送性材料)、キャリア注入性材料(電子注入性材料、正孔注入性材料)およびキャリア阻止性材料(電子阻止性材料、正孔阻止性材料)を含む。 The organic EL contributing material is an organic material that contributes to organic EL, and is an organic EL material (light emitting material of R, G and B), a carrier transporting material (electron transporting material, a hole transporting material), and a carrier injection property. Includes materials (electron-injecting materials, hole-injecting materials) and carrier-blocking materials (electron-blocking materials, hole-blocking materials).
本発明の実施形態に係る有機EL寄与材料は、例えば発光材料、キャリア輸送性材料、キャリア注入性材料、またはキャリア阻止性材料である。 The organic EL contributing material according to the embodiment of the present invention is, for example, a light emitting material, a carrier transporting material, a carrier injecting material, or a carrier blocking material.
発光材料の例は、F8−co−F6(F8(ポリジオクチルフルオレン)とF6(ポリジヘキシルフルオレン)との共重合体)、オキシノイド化合物、ペリレン化合物、ピロロピロール化合物、ナフタレン化合物、アントラセン化合物、フルオレン化合物、フルオランテン化合物、テトラセン化合物、ピレン化合物、コロネン化合物、キノロン化合物およびアザキノロン化合物、ピラゾリン誘導体、ピラゾロン誘導体、ローダミン化合物、クリセン化合物、フェナントレン化合物、シクロペンタジエン化合物、スチルベン化合物、ジフェニルキノン化合物、スチリル化合物、ブタジエン化合物、ジシアノメチレンピラン化合物、ジシアノメチレンチオピラン化合物、フルオレセイン化合物、ピリリウム化合物、チアピリリウム化合物、セレナピリリウム化合物、テルロピリリウム化合物、芳香族アルダジエン化合物、オリゴフェニレン化合物、チオキサンテン化合物、シアニン化合物、アクリジン化合物、8−ヒドロキシキノリン化合物の金属錯体、2−ビピリジン化合物の金属錯体、シッフ塩基とIII族金属との鎖体、オキシン金属錯体、希土類錯体等の蛍光物質が挙げられる。これら化合物や錯体は、単独で用いてもよいし、複数を混合して用いてもよい。本発明はかかる例示のみに限定されるものではない。 Examples of luminescent materials include F8-co-F6 (a copolymer of F8 (polydioctyl fluorene) and F6 (polydihexyl fluorene)), an oxinoid compound, a perylene compound, a pyrolopyrrole compound, a naphthalene compound, an anthracene compound, and a fluorene compound. , Fluolanthen compound, tetracene compound, pyrene compound, coronen compound, quinolone compound and azaquinolone compound, pyrazoline derivative, pyrazolone derivative, rhodamine compound, chrysene compound, phenanthrene compound, cyclopentadiene compound, stylben compound, diphenylquinone compound, styryl compound, butadiene compound , Dicyanomethylenepyran compound, Dicyanomethylenethiopyran compound, Fluolecein compound, Pyrylium compound, Thiapyrylium compound, Serenapyrilium compound, Tellopyrylium compound, Aromatic aldaziene compound, Oligophenylene compound, Thioxanthene compound, Cyanine compound, Acrydin compound, 8- Examples thereof include metal complexes of hydroxyquinoline compounds, metal complexes of 2-bipyridine compounds, chains of Schiff bases and Group III metals, oxine metal complexes, rare earth complexes and the like. These compounds and complexes may be used alone or in combination of two or more. The present invention is not limited to such examples.
正孔輸送性材料の例は、トリアゾール誘導体、オキサジアゾール誘導体、イミダゾール誘導体、ポリアリールアルカン誘導体、ピラゾリン誘導体、ピラゾロン誘導体、フェニレンジアミン誘導体、アリールアミン誘導体、アミノ置換カルコン誘導体、オキサゾール誘導体、スチリルアントラセン誘導体、フルオレノン誘導体、ヒドラゾン誘導体、スチルベン誘導体、ポリフィリン化合物、芳香族第三級アミン化合物、スチリルアミン化合物、ブタジエン化合物、ポリスチレン誘導体、ヒドラゾン誘導体、トリフェニルメタン誘導体、テトラフェニルベンジン誘導体等が挙げられる。これら化合物や錯体は、単独で用いてもよいし、複数を混合して用いてもよい。また、正孔輸送性材料は、電子阻止性材料として用いてもよい。本発明はかかる例示のみに限定されるものではない。 Examples of hole-transporting materials include triazole derivatives, oxadiazole derivatives, imidazole derivatives, polyarylalkane derivatives, pyrazoline derivatives, pyrazolone derivatives, phenylenediamine derivatives, arylamine derivatives, amino-substituted chalcone derivatives, oxazole derivatives, and styrylanthracene derivatives. , Fluolenone derivative, hydrazone derivative, stilben derivative, polyphyllin compound, aromatic tertiary amine compound, styrylamine compound, butadiene compound, polystyrene derivative, hydrazone derivative, triphenylmethane derivative, tetraphenylbenzine derivative and the like. These compounds and complexes may be used alone or in combination of two or more. Further, the hole transporting material may be used as an electron blocking material. The present invention is not limited to such examples.
電子輸送性材料の例は、フェナントロリン誘導体、ピリジン誘導体、テトラジン誘導体、オキサジアゾール誘導体等のヘテロ環を有する化合物、またはトリス(8−ヒドロキシキノリナート)アルミニウム錯体(Alq3)等の金属錯体等が挙げられる。また、電子輸送性材料は、正孔阻止性材料として用いてもよい。これら化合物や錯体は、単独で用いてもよいし、複数を混合して用いてもよい。また、正孔輸送性材料は、電子阻止性材料として用いてもよい。本発明はかかる例示のみに限定されるものではない。 Examples of electron-transporting materials include compounds having a heterocycle such as a phenanthroline derivative, a pyridine derivative, a tetrazine derivative, and an oxadiazole derivative, or a metal complex such as a tris (8-hydroxyquinolinate) aluminum complex (Alq 3). Can be mentioned. Moreover, the electron transporting material may be used as a hole blocking material. These compounds and complexes may be used alone or in combination of two or more. Further, the hole transporting material may be used as an electron blocking material. The present invention is not limited to such examples.
正孔注入性材料の例は、MoOx(酸化モリブデン)、WOx(酸化タングステン)もしくはMoxWyOz(モリブデン−タングステン酸化物)等の金属酸化物(x、yおよびzは、正数である)、金属窒化物または金属酸窒化物等が挙げられる。 Examples of hole-injectable materials include metal oxides such as MoOx (molybdenum oxide), WOx (tungsten oxide) or MoxWyOz (molybdenum-tungsten oxide) (x, y and z are positive numbers), metal nitrides. A thing or a metal oxynitride and the like can be mentioned.
電子注入性材料の例は、リチウム、ナトリウム等のアルカリ金属、マグネシウム、カルシウム等のアルカリ土類金属、フッ化リチウム、酸化リチウム等のアルカリ金属またはアルカリ土類金属の無機化合物、8−キノリノールリチウム等のアルカリ金属またはアルカリ土類金属を中心金属とする有機金属錯体等が挙げられる。本発明はかかる例示のみに限定されるものではない。 Examples of electron-injectable materials include alkali metals such as lithium and sodium, alkaline earth metals such as magnesium and calcium, alkali metals such as lithium fluoride and lithium oxide, or inorganic compounds of alkaline earth metals, 8-quinolinol lithium and the like. Examples thereof include organic metal complexes having an alkali metal or alkaline earth metal as a central metal. The present invention is not limited to such examples.
本発明の実施形態に係る有機EL用溶液は、印刷装置の構成部材に接液しても、溶液自身の性能を劣化しない。具体的には、有機EL用溶液は、印刷装置の構成部材に接液しても、自身に含まれる有機EL寄与材料の性能が劣化しない。また、有機EL用溶液は、基板上に既に形成された他の有機層等と接液しても、それらを溶解して劣化させず、溶液自身の性能も劣化しない。そのため、実施形態に係る有機EL用溶液を液滴吐出法等で基板上に塗布し、乾燥させることによって、性能を劣化させずに有機層を形成することができる。 The organic EL solution according to the embodiment of the present invention does not deteriorate the performance of the solution itself even when it comes into contact with the constituent members of the printing apparatus. Specifically, even if the organic EL solution comes into contact with the constituent members of the printing apparatus, the performance of the organic EL contributing material contained therein does not deteriorate. Further, even if the organic EL solution comes into contact with other organic layers already formed on the substrate, they are not dissolved and deteriorated, and the performance of the solution itself is not deteriorated. Therefore, the organic EL solution according to the embodiment can be applied onto the substrate by a droplet ejection method or the like and dried to form an organic layer without deteriorating the performance.
本発明の実施形態に係る有機ELデバイスの製造方法は、2枚の電極間に発光層を含む有機層を挟んだ構造を備える有機ELデバイスの製造方法であって、実施形態の有機EL用溶液を用いて塗布、乾燥することにより、前記有機層を形成する工程を含む。 The method for manufacturing an organic EL device according to an embodiment of the present invention is a method for manufacturing an organic EL device having a structure in which an organic layer including a light emitting layer is sandwiched between two electrodes, and is a method for manufacturing an organic EL device according to the embodiment. Includes a step of forming the organic layer by applying and drying using.
以下、実施形態に係る有機ELデバイスの製造方法について説明するが、まず、図1を参照して、その製造方法により形成される有機EL表示パネル1の構成について説明する。なお、有機EL表示パネル1は、実施形態に係る有機ELデバイスに組み込まれる。
Hereinafter, the method for manufacturing the organic EL device according to the embodiment will be described. First, the configuration of the organic
図1は、有機EL表示パネル1の断面図である。なお、図1には、有機EL表示パネル1の2画素(6サブ画素)分が示されている。
FIG. 1 is a cross-sectional view of the organic
有機EL表示パネル1は、ガラス基板、TFT(薄膜トランジスタ)層、平坦化膜層等を含むTFT基板11と、TFT基板11上に形成された隔壁層12とを備える。なお、薄膜トランジスタおよび平坦化膜の構成は周知のものを使用しているため、ここでは図示しない。隔壁層12の膜厚は1μm程度であり、その断面形状は順テーパー状である。
The organic
隣り合う隔壁層12の間にあるサブ画素領域には、Alのような金属からなる陽極(第1電極)13と、正孔注入層14と、発光材料からなる発光層15R、15G、15B(以下、区別の必要が無いときには、「発光層15」と総称する)とが積層されている。さらに、隔壁層12および発光層15を覆うような電子注入層16と、ITO(Indium Tin Oxide)のような透明材料からなる陰極(第2電極)17と、SiN、SiONのような光透過性材料からなる封止層18とが順に積層されている。有機EL表示パネル1では、R、G、Bの3つのサブ画素の組み合わせを1画素としている。また、サブ画素領域の発光色がR、G、Bとそれぞれ異なるのは、発光層15の発光材料の違いによる。
In the sub-pixel region between the adjacent partition wall layers 12, an anode (first electrode) 13 made of a metal such as Al, a
次に、図2および図3を参照して、有機EL表示パネル1の製造方法を説明する。
図2の(a)〜(d)は、有機EL表示パネル1の製造工程を示す断面図であり、図3は、図2の(b)の上面図である。なお、図3におけるA−A’断面が、図2の(b)である。
Next, a method of manufacturing the organic
2A to 2D are cross-sectional views showing a manufacturing process of the organic
図2の(a)に示すように、まず、TFT基板11と、隔壁層12と、陽極13と、正孔注入層14とを備えた基板10を準備する。
As shown in FIG. 2A, first, a substrate 10 including a
図2の(b)に示すように、基板10上のすべてのサブ画素領域における、隔壁層12に囲まれた凹部に、インクジェット法を用いた印刷方式で発光層15の材料である有機EL用溶液を塗布し、乾燥させることにより、発光層15を形成する。図3に示すように、隔壁層12は発光層15を囲んでいる。また、発光層15が見えている領域が、それぞれのサブ画素領域に相当する。一般的な20インチの有機EL表示パネルで、1280×768画素が均等な距離で配置されている場合、サブ画素領域のサイズは(64μm×234μm)程度となる。
As shown in FIG. 2B, in all the sub-pixel regions on the substrate 10, the recesses surrounded by the
図2の(c)に示すように、隔壁層12および発光層15を覆うような電子注入層16と陰極17とを形成する。
As shown in FIG. 2C, an
図2の(d)に示すように、陰極17上に封止層18を形成すると、有機EL表示パネル1が完成する。
As shown in FIG. 2D, when the
なお、陰極17および封止層18については公知の有機発光デバイス技術における一般的な部材と形成技術を用いる。
For the
次に、図4を参照して、実施形態に係る有機ELデバイス40の構成を説明する。
図4は、有機EL表示パネル1を備えた有機ELデバイス40の概略構成を示す模式ブロック図である。
Next, the configuration of the
FIG. 4 is a schematic block diagram showing a schematic configuration of the
図4に示すように、有機EL表示パネル1は、駆動回路31に電気的に接続され、駆動回路31は制御回路32により制御される。有機EL表示パネル1の電気的接続については、公知の通りである。このようにして、有機EL表示パネル1を備えた有機ELデバイス40を製造できる。言い換えると、有機ELデバイスの有機層は、上述した製造方法で形成される。
As shown in FIG. 4, the organic
以下、本発明を実施例により説明する。 Hereinafter, the present invention will be described with reference to Examples.
〔有機溶媒の準備〕
表1に示す有機溶媒A〜Fを準備した。各有機溶媒のHSP座標も併せて示す。
The organic solvents A to F shown in Table 1 were prepared. The HSP coordinates of each organic solvent are also shown.
〔有機EL寄与材料(溶質)の準備〕
アントラセン系の発光材料を溶質として準備した。
[Preparation of organic EL contributing material (solute)]
An anthracene-based luminescent material was prepared as a solute.
〔有機EL用溶液の調製〕
表2に示す組合せの各混合溶媒と、前記溶質とを大気雰囲気下、温度60℃、振とう器中で100rpm、24時間撹拌して、溶質を溶解させ、2.0重量%の有機EL用溶液(No.1〜No.13)を調製した。なお、2種類の有機溶媒の混合比率は50:50(重量%比)とした。
[Preparation of solution for organic EL]
Each mixed solvent of the combination shown in Table 2 and the solute are stirred in an air atmosphere at a temperature of 60 ° C. in a shaker at 100 rpm for 24 hours to dissolve the solute for 2.0% by weight of organic EL. Solutions (No. 1 to No. 13) were prepared. The mixing ratio of the two organic solvents was 50:50 (% by weight).
〔評価方法〕
このように調製したNo.1〜No.13の有機EL用溶液を、印刷装置にセットし、印刷装置から吐出して、印刷装置の構成部材に接液させたものと、接液させていないものをそれぞれ準備した。続いて、脱気処理した後に、各有機EL用溶液の蛍光量子収率(PLQE)を、蛍光量子収率測定装置を用いて測定した。
〔Evaluation methods〕
No. prepared in this way. 1-No. The organic EL solution of No. 13 was set in the printing apparatus, discharged from the printing apparatus, and contacted with the constituent members of the printing apparatus, and the solution not contacted with the liquid was prepared. Subsequently, after the degassing treatment, the fluorescence quantum yield (PLQE) of each organic EL solution was measured using a fluorescence quantum yield measuring device.
次に、No.1〜No.13の有機EL用溶液のPLQE変化率(%)を、次の式
[PLQE変化率]=([印刷装置の構成部材に接液させた有機EL用溶液のPLQE]/[接液させていない有機EL用溶液のPLQE])×100%
によって、算出した。
Next, No. 1-No. The PLQE change rate (%) of the organic EL solution of No. 13 is calculated by the following formula [PLQE change rate] = ([PLQE of the organic EL solution brought into contact with the constituent members of the printing apparatus] / [not contacted]. PLQE of organic EL solution]) x 100%
Calculated by
No.1〜No.13の有機EL用溶液のPLQE変化率を3段階で評価した。評価結果は、a>b>cとして、aはPLQE変化率が90%以上であって、有機EL用溶液の性能が劣化していないか、劣化していても劣化の程度が小さい。bはPLQE変化率が60%以上、90%未満である。cはPLQE変化率が60%未満であって、有機EL用溶液の劣化の程度が大きい。結果は表2に示した。
〔結果〕
表2のNo.1,2,5,6に示すように、第1有機溶媒と第2有機溶媒の混合溶媒を含む有機EL用溶液は、いずれもPLQE変化率が100%を超えている。言い換えると、実施形態にかかる有機EL用溶液は、印刷装置の構成部材に接液しても、溶液自身の性能が劣化していないことがわかる。
〔result〕
No. in Table 2 As shown in 1, 2, 5, and 6, the PLQE change rate of each of the organic EL solutions containing the mixed solvent of the first organic solvent and the second organic solvent exceeds 100%. In other words, it can be seen that the organic EL solution according to the embodiment does not deteriorate in the performance of the solution itself even when it comes into contact with the constituent members of the printing apparatus.
また、第1有機溶媒、第2有機溶媒のどちらか一方、または第1有機溶媒と第2有機溶媒のいずれも含まない有機EL用溶液は、いずれもPLQE変化率が100%未満である。比較例として第1有機溶媒と第2有機溶媒のHSPを満たさないEとFの溶媒として用いた場合、PLQE変化率はいずれも低下することがわかった。 Further, the PLQE change rate of any of the first organic solvent and the second organic solvent, or the solution for organic EL containing neither the first organic solvent nor the second organic solvent is less than 100%. As a comparative example, it was found that when the first organic solvent and the second organic solvent were used as the solvents of E and F which did not satisfy the HSP, the rate of change of PLQE was lowered.
以上、本発明のいくつかの実施形態を説明したが、これらの実施形態は、例として提示したものであり、発明の範囲を限定するものではない。これらの新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これらの実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。
以下に、本願出願の当初の特許請求の範囲に記載された発明を付記する。
[1]
第1有機溶媒および第2有機溶媒を少なくとも含む2種類以上の有機溶媒の混合溶媒に有機EL寄与材料が溶解している有機EL用溶液であって、
前記第1有機溶媒のハンセン溶解度パラメータで規定される座標(HSP座標)は、17.5〜19.5(J/cm 3 ) 1/2 の範囲内のHd、3.5〜5.5(J/cm 3 ) 1/2 の範囲内のHpおよび3.5〜5.5(J/cm 3 ) 1/2 の範囲内のHhであり、
前記第2有機溶媒のHSP座標は、17.5〜19.5(J/cm 3 ) 1/2 の範囲内のHd、0〜2.0(J/cm 3 ) 1/2 の範囲内のHpおよび0.5〜2.5(J/cm 3 ) 1/2 の範囲内のHhである有機EL用溶液。
[2]
前記第1有機溶媒は、ジメチルアニソールである[1]に記載の有機EL用溶液。
[3]
前記第2有機溶媒は、ジフェニルプロパンである[1]または[2]に記載の有機EL用溶液。
[4]
前記有機EL寄与材料は、発光材料、キャリア輸送性材料、キャリア注入性材料、またはキャリア阻止性材料である[1]から[3]までのいずれか1つに記載の有機EL用溶液。
[5]
2枚の電極間に発光層を含む有機層を挟んだ構造を備える有機ELデバイスの製造方法であって、[1]〜[4]のいずれか1つに記載の有機EL用溶液を用いて塗布、乾燥することにより、前記有機層を形成する工程を含む有機ELデバイスの製造方法。
[6]
2枚の電極間に発光層を含む有機層を挟んだ構造を備える有機ELデバイスであって、前記有機層が[1]〜[4]のいずれか1つに記載の有機EL用溶液を用いて塗布、乾燥することにより形成される有機ELデバイス。
Although some embodiments of the present invention have been described above, these embodiments are presented as examples and do not limit the scope of the invention. These novel embodiments can be implemented in various other embodiments, and various omissions, replacements, and changes can be made without departing from the gist of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are also included in the scope of the invention described in the claims and the equivalent scope thereof.
The inventions described in the claims of the original application of the present application are described below.
[1]
An organic EL solution in which an organic EL contributing material is dissolved in a mixed solvent of two or more kinds of organic solvents containing at least a first organic solvent and a second organic solvent.
The coordinates (HSP coordinates) defined by the Hansen solubility parameter of the first organic solvent are Hd within the range of 17.5 to 19.5 (J / cm 3 ) 1/2 , 3.5 to 5.5 (Hd). J / cm 3 ) Hp in the range of 1/2 and Hh in the range of 3.5 to 5.5 (J / cm 3 ) 1/2.
The HSP coordinates of the second organic solvent is, 17.5~19.5 (J / cm 3) in the half of the range Hd, 0~2.0 (J / cm 3 ) in the half of the range A solution for organic EL that has Hp and Hh in the range of 0.5 to 2.5 (J / cm 3 ) 1/2.
[2]
The organic EL solution according to [1], wherein the first organic solvent is dimethylanisole.
[3]
The solution for organic EL according to [1] or [2], wherein the second organic solvent is diphenylpropane.
[4]
The solution for organic EL according to any one of [1] to [3], wherein the organic EL contributing material is a light emitting material, a carrier transporting material, a carrier injecting material, or a carrier blocking material.
[5]
A method for manufacturing an organic EL device having a structure in which an organic layer including a light emitting layer is sandwiched between two electrodes, using the organic EL solution according to any one of [1] to [4]. A method for manufacturing an organic EL device, which comprises a step of forming the organic layer by coating and drying.
[6]
An organic EL device having a structure in which an organic layer including a light emitting layer is sandwiched between two electrodes, wherein the organic layer uses the solution for organic EL according to any one of [1] to [4]. An organic EL device formed by applying and drying.
1 有機EL表示パネル
11 TFT基板
12 隔壁層
13 陽極(第1電極)
14 正孔注入層
15 発光層
16 電子注入層
17 陰極(第2電極)
18 封止層
40 有機ELデバイス
1 Organic
14 Hole injection layer 15
18
Claims (4)
前記第1有機溶媒は、ベンジルブチレートであり、
前記第2有機溶媒は、ハンセン溶解度パラメータで規定される座標(HSP座標)が17.5〜19.5(J/cm3)1/2の範囲内のHd、0〜2.0(J/cm3)1/2の範囲内のHpおよび0.5〜2.5(J/cm3)1/2の範囲内のHhである有機EL用溶液。 An organic EL solution in which an organic EL contributing material is dissolved in a mixed solvent of two or more kinds of organic solvents containing at least a first organic solvent and a second organic solvent.
The first organic solvent is benzyl butyrate and is
The second organic solvent has a coordinate (HSP coordinate) defined by the Hansen solubility parameter, which is Hd within the range of 17.5 to 19.5 (J / cm 3 ) 1/2 , 0 to 2.0 (J / cm). cm 3 ) A solution for organic EL that has Hp in the range of 1/2 and Hh in the range of 0.5 to 2.5 (J / cm 3 ) 1/2.
前記第1有機溶媒は、ハンセン溶解度パラメータで規定される座標(HSP座標)が17.5〜19.5(J/cm3)1/2の範囲内のHd、3.5〜5.5(J/cm3)1/2の範囲内のHpおよび3.5〜5.5(J/cm3)1/2の範囲内のHhであり、
前記第2有機溶媒は、ジフェニルプロパンである有機EL用溶液。
An organic EL solution in which an organic EL contributing material is dissolved in a mixed solvent of two or more kinds of organic solvents containing at least a first organic solvent and a second organic solvent.
The first organic solvent has Hd, 3.5 to 5.5 (Hd, 3.5 to 5.5) in which the coordinates (HSP coordinates) defined by the Hansen solubility parameter are within the range of 17.5 to 19.5 (J / cm 3 ) 1/2. J / cm 3 ) Hp in the range of 1/2 and Hh in the range of 3.5 to 5.5 (J / cm 3 ) 1/2.
It said second organic solvent is an organic EL solution is diphenyl Le propane.
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