JP6833186B2 - Method for Producing Polyvinyl Carboxylic Acid Amide Crosslinked Polymer Particles - Google Patents
Method for Producing Polyvinyl Carboxylic Acid Amide Crosslinked Polymer Particles Download PDFInfo
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- JP6833186B2 JP6833186B2 JP2016186416A JP2016186416A JP6833186B2 JP 6833186 B2 JP6833186 B2 JP 6833186B2 JP 2016186416 A JP2016186416 A JP 2016186416A JP 2016186416 A JP2016186416 A JP 2016186416A JP 6833186 B2 JP6833186 B2 JP 6833186B2
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- Prior art keywords
- polymerization
- water
- acid amide
- polymer
- acid
- Prior art date
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- 239000002245 particle Substances 0.000 title claims description 21
- 229920006037 cross link polymer Polymers 0.000 title claims description 20
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 229920002554 vinyl polymer Polymers 0.000 title claims description 11
- 150000001732 carboxylic acid derivatives Chemical class 0.000 title 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 62
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 claims description 46
- ZQXSMRAEXCEDJD-UHFFFAOYSA-N n-ethenylformamide Chemical compound C=CNC=O ZQXSMRAEXCEDJD-UHFFFAOYSA-N 0.000 claims description 36
- -1 anionic compounds 2,4-dimethylbenzenesulfonate Chemical class 0.000 claims description 25
- 150000001408 amides Chemical class 0.000 claims description 13
- 239000002270 dispersing agent Substances 0.000 claims description 13
- 150000003839 salts Chemical class 0.000 claims description 12
- 150000001449 anionic compounds Chemical class 0.000 claims description 11
- 229920006317 cationic polymer Polymers 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 11
- 239000002736 nonionic surfactant Substances 0.000 claims description 10
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 6
- LPNBBFKOUUSUDB-UHFFFAOYSA-N p-toluic acid Chemical compound CC1=CC=C(C(O)=O)C=C1 LPNBBFKOUUSUDB-UHFFFAOYSA-N 0.000 claims description 6
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims description 5
- 238000010557 suspension polymerization reaction Methods 0.000 claims description 5
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 4
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 3
- 239000005642 Oleic acid Substances 0.000 claims description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 3
- 235000010233 benzoic acid Nutrition 0.000 claims description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 3
- LBLYYCQCTBFVLH-UHFFFAOYSA-M 2-methylbenzenesulfonate Chemical compound CC1=CC=CC=C1S([O-])(=O)=O LBLYYCQCTBFVLH-UHFFFAOYSA-M 0.000 claims description 2
- 239000005711 Benzoic acid Substances 0.000 claims description 2
- 239000005639 Lauric acid Substances 0.000 claims description 2
- ZZXDRXVIRVJQBT-UHFFFAOYSA-M Xylenesulfonate Chemical compound CC1=CC=CC(S([O-])(=O)=O)=C1C ZZXDRXVIRVJQBT-UHFFFAOYSA-M 0.000 claims description 2
- MOTZDAYCYVMXPC-UHFFFAOYSA-N dodecyl hydrogen sulfate Chemical compound CCCCCCCCCCCCOS(O)(=O)=O MOTZDAYCYVMXPC-UHFFFAOYSA-N 0.000 claims description 2
- XDRMBCMMABGNMM-UHFFFAOYSA-N ethyl benzenesulfonate Chemical compound CCOS(=O)(=O)C1=CC=CC=C1 XDRMBCMMABGNMM-UHFFFAOYSA-N 0.000 claims description 2
- 229940071104 xylenesulfonate Drugs 0.000 claims description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 claims 2
- ZHGASCUQXLPSDT-UHFFFAOYSA-M cyclohexanesulfonate Chemical compound [O-]S(=O)(=O)C1CCCCC1 ZHGASCUQXLPSDT-UHFFFAOYSA-M 0.000 claims 1
- POULHZVOKOAJMA-UHFFFAOYSA-M dodecanoate Chemical compound CCCCCCCCCCCC([O-])=O POULHZVOKOAJMA-UHFFFAOYSA-M 0.000 claims 1
- 229940043264 dodecyl sulfate Drugs 0.000 claims 1
- 229940070765 laurate Drugs 0.000 claims 1
- 229940033355 lauric acid Drugs 0.000 claims 1
- 229940049964 oleate Drugs 0.000 claims 1
- 229960002969 oleic acid Drugs 0.000 claims 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 claims 1
- 238000006116 polymerization reaction Methods 0.000 description 73
- 239000000178 monomer Substances 0.000 description 60
- 229920000642 polymer Polymers 0.000 description 48
- 239000000243 solution Substances 0.000 description 38
- PFHOSZAOXCYAGJ-UHFFFAOYSA-N 2-[(2-cyano-4-methoxy-4-methylpentan-2-yl)diazenyl]-4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)OC PFHOSZAOXCYAGJ-UHFFFAOYSA-N 0.000 description 32
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 22
- 229910052757 nitrogen Inorganic materials 0.000 description 22
- 239000003505 polymerization initiator Substances 0.000 description 21
- 238000003756 stirring Methods 0.000 description 21
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 20
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 20
- 235000011130 ammonium sulphate Nutrition 0.000 description 20
- 239000007874 V-70 Substances 0.000 description 18
- 239000000203 mixture Substances 0.000 description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 18
- 239000000126 substance Substances 0.000 description 18
- 239000007864 aqueous solution Substances 0.000 description 17
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 16
- 239000012798 spherical particle Substances 0.000 description 16
- 239000007787 solid Substances 0.000 description 14
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 150000003863 ammonium salts Chemical class 0.000 description 5
- RTANHMOFHGSZQO-UHFFFAOYSA-N 4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)C#N RTANHMOFHGSZQO-UHFFFAOYSA-N 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 3
- MPNXSZJPSVBLHP-UHFFFAOYSA-N 2-chloro-n-phenylpyridine-3-carboxamide Chemical compound ClC1=NC=CC=C1C(=O)NC1=CC=CC=C1 MPNXSZJPSVBLHP-UHFFFAOYSA-N 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- 150000005215 alkyl ethers Chemical class 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 3
- KVCGISUBCHHTDD-UHFFFAOYSA-M sodium;4-methylbenzenesulfonate Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1 KVCGISUBCHHTDD-UHFFFAOYSA-M 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 2
- 229920001213 Polysorbate 20 Polymers 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 230000004523 agglutinating effect Effects 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical compound CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 description 2
- 125000005498 phthalate group Chemical class 0.000 description 2
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 2
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 2
- 235000010234 sodium benzoate Nutrition 0.000 description 2
- 239000004299 sodium benzoate Substances 0.000 description 2
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical class [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 2
- GJQXYSKWRDJNAJ-UHFFFAOYSA-M sodium;2,4-dimethylbenzenesulfonate Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=O)C(C)=C1 GJQXYSKWRDJNAJ-UHFFFAOYSA-M 0.000 description 2
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 description 1
- FFJCNSLCJOQHKM-CLFAGFIQSA-N (z)-1-[(z)-octadec-9-enoxy]octadec-9-ene Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCCCCCCC\C=C/CCCCCCCC FFJCNSLCJOQHKM-CLFAGFIQSA-N 0.000 description 1
- WVAFEFUPWRPQSY-UHFFFAOYSA-N 1,2,3-tris(ethenyl)benzene Chemical compound C=CC1=CC=CC(C=C)=C1C=C WVAFEFUPWRPQSY-UHFFFAOYSA-N 0.000 description 1
- OSSNTDFYBPYIEC-UHFFFAOYSA-N 1-ethenylimidazole Chemical compound C=CN1C=CN=C1 OSSNTDFYBPYIEC-UHFFFAOYSA-N 0.000 description 1
- CHZLVSBMXZSPNN-UHFFFAOYSA-M 2,4-dimethylbenzenesulfonate Chemical compound CC1=CC=C(S([O-])(=O)=O)C(C)=C1 CHZLVSBMXZSPNN-UHFFFAOYSA-M 0.000 description 1
- COXCGWKSEPPDAA-UHFFFAOYSA-N 2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)C#N COXCGWKSEPPDAA-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- VFXXTYGQYWRHJP-UHFFFAOYSA-N 4,4'-azobis(4-cyanopentanoic acid) Chemical compound OC(=O)CCC(C)(C#N)N=NC(C)(CCC(O)=O)C#N VFXXTYGQYWRHJP-UHFFFAOYSA-N 0.000 description 1
- MKTOIPPVFPJEQO-UHFFFAOYSA-N 4-(3-carboxypropanoylperoxy)-4-oxobutanoic acid Chemical compound OC(=O)CCC(=O)OOC(=O)CCC(O)=O MKTOIPPVFPJEQO-UHFFFAOYSA-N 0.000 description 1
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical class O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 1
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical group NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 1
- 229920001214 Polysorbate 60 Polymers 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- BCKXLBQYZLBQEK-KVVVOXFISA-M Sodium oleate Chemical compound [Na+].CCCCCCCC\C=C/CCCCCCCC([O-])=O BCKXLBQYZLBQEK-KVVVOXFISA-M 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000004520 agglutination Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000003957 anion exchange resin Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 150000001559 benzoic acids Chemical class 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 229960003328 benzoyl peroxide Drugs 0.000 description 1
- WYFGBFHRZGNGAU-UHFFFAOYSA-N bis[2-(4,5-dihydro-1h-imidazol-2-yl)propan-2-yl]diazene;hydrochloride Chemical compound Cl.N=1CCNC=1C(C)(C)N=NC(C)(C)C1=NCCN1 WYFGBFHRZGNGAU-UHFFFAOYSA-N 0.000 description 1
- LSGUXGJUXCTZPW-UHFFFAOYSA-N bis[2-(5-methyl-4,5-dihydro-1h-imidazol-2-yl)propan-2-yl]diazene;hydrochloride Chemical compound Cl.N1C(C)CN=C1C(C)(C)N=NC(C)(C)C1=NCC(C)N1 LSGUXGJUXCTZPW-UHFFFAOYSA-N 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 235000011148 calcium chloride Nutrition 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- ZHGASCUQXLPSDT-UHFFFAOYSA-N cyclohexanesulfonic acid Chemical class OS(=O)(=O)C1CCCCC1 ZHGASCUQXLPSDT-UHFFFAOYSA-N 0.000 description 1
- 238000011033 desalting Methods 0.000 description 1
- 125000004985 dialkyl amino alkyl group Chemical group 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- HQWKKEIVHQXCPI-UHFFFAOYSA-L disodium;phthalate Chemical class [Na+].[Na+].[O-]C(=O)C1=CC=CC=C1C([O-])=O HQWKKEIVHQXCPI-UHFFFAOYSA-L 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- DDXLVDQZPFLQMZ-UHFFFAOYSA-M dodecyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+](C)(C)C DDXLVDQZPFLQMZ-UHFFFAOYSA-M 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical compound NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000019256 formaldehyde Nutrition 0.000 description 1
- FICBXRYQMBKLJJ-UHFFFAOYSA-N hex-5-en-1-amine Chemical compound NCCCCC=C FICBXRYQMBKLJJ-UHFFFAOYSA-N 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 125000001165 hydrophobic group Chemical group 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- WFKDPJRCBCBQNT-UHFFFAOYSA-N n,2-dimethylprop-2-enamide Chemical compound CNC(=O)C(C)=C WFKDPJRCBCBQNT-UHFFFAOYSA-N 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- ZJDNTSGQAOAXNR-UHFFFAOYSA-N n-ethenyl-2-methylpropanamide Chemical compound CC(C)C(=O)NC=C ZJDNTSGQAOAXNR-UHFFFAOYSA-N 0.000 description 1
- PNLUGRYDUHRLOF-UHFFFAOYSA-N n-ethenyl-n-methylacetamide Chemical compound C=CN(C)C(C)=O PNLUGRYDUHRLOF-UHFFFAOYSA-N 0.000 description 1
- OFESGEKAXKKFQT-UHFFFAOYSA-N n-ethenyl-n-methylformamide Chemical compound C=CN(C)C=O OFESGEKAXKKFQT-UHFFFAOYSA-N 0.000 description 1
- DSENQNLOVPYEKP-UHFFFAOYSA-N n-ethenyl-n-methylpropanamide Chemical compound CCC(=O)N(C)C=C DSENQNLOVPYEKP-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- SRSFOMHQIATOFV-UHFFFAOYSA-N octanoyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(=O)CCCCCCC SRSFOMHQIATOFV-UHFFFAOYSA-N 0.000 description 1
- 229920002114 octoxynol-9 Polymers 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- DBSDMAPJGHBWAL-UHFFFAOYSA-N penta-1,4-dien-3-ylbenzene Chemical compound C=CC(C=C)C1=CC=CC=C1 DBSDMAPJGHBWAL-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 239000000244 polyoxyethylene sorbitan monooleate Substances 0.000 description 1
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 description 1
- 229920000053 polysorbate 80 Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 229940048842 sodium xylenesulfonate Drugs 0.000 description 1
- UXDOVWDLXFKBOV-UHFFFAOYSA-M sodium;2-ethylbenzenesulfonate Chemical compound [Na+].CCC1=CC=CC=C1S([O-])(=O)=O UXDOVWDLXFKBOV-UHFFFAOYSA-M 0.000 description 1
- QUCDWLYKDRVKMI-UHFFFAOYSA-M sodium;3,4-dimethylbenzenesulfonate Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1C QUCDWLYKDRVKMI-UHFFFAOYSA-M 0.000 description 1
- DIIKAKPJAGLSOD-UHFFFAOYSA-M sodium;cyclohexanesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1CCCCC1 DIIKAKPJAGLSOD-UHFFFAOYSA-M 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000013076 target substance Substances 0.000 description 1
- FZGFBJMPSHGTRQ-UHFFFAOYSA-M trimethyl(2-prop-2-enoyloxyethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCOC(=O)C=C FZGFBJMPSHGTRQ-UHFFFAOYSA-M 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- KAKZBPTYRLMSJV-UHFFFAOYSA-N vinyl-ethylene Natural products C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Polymerisation Methods In General (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明はポリビニルカルボン酸アミド架橋重合体粒子の製造方法に関する。 The present invention relates to a method for producing polyvinylcarboxylic acid amide crosslinked polymer particles.
ポリビニルカルビン酸アミド架橋重合体粒子を加水分解して得られるポリビニルアミン架橋重合体粒子は、ガス吸着剤や陰イオン交換樹脂等の幅広い用途が提案されている。ポリビニルアミン架橋重合体粒子の製造方法として、例えば、ジビニルベンゼン、(メタ)アクリル酸エステル又は(メタ)アクリルアミド系の架橋性モノマーとN−ビニルホルムアミド(以下、NVFと略す)とを共重合させ、得られたポリビニルホルムアミド架橋重合体のホルムアミド基を加水分解によりアミノ基とするポリビニルアミン架橋物を得る方法が提案されている(特許文献1)。しかしながら、このものは重合終了後重合物を乾燥、粉砕する必要があり、また得られたものは不定形状のものとなる。また、シクロヘキサン中でNVFとジビニルベンゼンを撹拌しながら逆相懸濁重合する方法が開示されている(特許文献2)。この方法では一般的に架橋重合体粒子が得られるが、重合後、シクロヘキサンを除去する必要があり、留去等の操作が必要となる。またシクロヘキサン等を完全に除去することは難しく、残留するという問題がある。
塩水中でN−ビニルカルボン酸アミドをポリビニル化合物と分散剤存在下、懸濁重合することにより、ポリビニルカルボン酸アミド架橋重合体粒子を得る方法が開示されている(特許文献3)。当該方法は上記問題点を解決したものであるが、重合体粒子が凝集物となる場合があり、更なる改善が望まれている。
Polyvinylamine crosslinked polymer particles obtained by hydrolyzing polyvinylcarbic acid amide crosslinked polymer particles have been proposed for a wide range of uses such as gas adsorbents and anion exchange resins. As a method for producing the polyvinylamine crosslinked polymer particles, for example, divinylbenzene, (meth) acrylic acid ester or (meth) acrylamide-based crosslinkable monomer is copolymerized with N-vinylformamide (hereinafter abbreviated as NVF). A method has been proposed for obtaining a polyvinylamine crosslinked product in which the formamide group of the obtained polyvinylformamide crosslinked polymer is hydrolyzed to form an amino group (Patent Document 1). However, in this case, it is necessary to dry and pulverize the polymer after the completion of polymerization, and the obtained product has an indefinite shape. Further, a method of reverse phase suspension polymerization while stirring NVF and divinylbenzene in cyclohexane is disclosed (Patent Document 2). In this method, crosslinked polymer particles are generally obtained, but after the polymerization, cyclohexane needs to be removed, and operations such as distillation are required. Further, it is difficult to completely remove cyclohexane and the like, and there is a problem that they remain.
A method for obtaining polyvinylcarboxylic acid amide crosslinked polymer particles by suspension polymerization of N-vinylcarboxylic acid amide in salt water in the presence of a polyvinyl compound and a dispersant is disclosed (Patent Document 3). Although this method solves the above problems, the polymer particles may become agglomerates, and further improvement is desired.
本発明の課題は、簡便な操作で効率良く凝集物のないポリビニルカルボン酸アミド架橋重合体粒子を製造することにある。従来の方法では、凝集物が得られる場合が多く、特にポリビニル化合物の含有率が大きくなると凝集傾向が強くなり、安定して凝集物のない架橋共重合体は得られていなかった。 An object of the present invention is to efficiently produce agglutinated polyvinylcarboxylic acid amide crosslinked polymer particles by a simple operation. In many cases, agglomerates can be obtained by the conventional method, and particularly when the content of the polyvinyl compound is large, the agglutination tendency becomes strong, and a crosslinked copolymer without agglomerates has not been stably obtained.
前記課題を解決するために鋭意検討した結果、塩水中でN−ビニルカルボン酸アミドとポリビニル化合物をカチオン性高分子分散剤と、アニオン性化合物及び/又は非イオン性界面活性剤の存在下、懸濁重合することにより、凝集物のない球状のポリビニルカルボン酸アミド架橋重合体粒子が得られることを見出した。 As a result of diligent studies to solve the above problems, N-vinylcarboxylic acid amide and polyvinyl compound were suspended in salt water in the presence of a cationic polymer dispersant, an anionic compound and / or a nonionic surfactant. It has been found that by turbid polymerization, spherical polyvinylcarboxylic acid amide crosslinked polymer particles without aggregates can be obtained.
即ち、本発明は、N−ビニルカルボン酸アミドとポリビニル化合物を塩水中でカチオン性高分子分散剤と、アニオン性化合物及び/又は非イオン性界面活性剤の存在下、懸濁重合し、ポリビニルカルボン酸アミド架橋重合体粒子を製造する方法に関する。 That is, in the present invention, N-vinylcarboxylic acid amide and polyvinyl compound are suspended-polymerized in salt water in the presence of a cationic polymer dispersant, an anionic compound and / or a nonionic surfactant, and polyvinylcarboxylic acid is used. The present invention relates to a method for producing an acid amide crosslinked polymer particle.
本発明によれば、簡便に効率良く、凝集物のない球状のポリビニルカルボン酸アミド架橋重合体粒子を製造することができる。 According to the present invention, spherical polyvinylcarboxylic acid amide crosslinked polymer particles without aggregates can be produced easily and efficiently.
以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明におけるポリビニルカルボン酸アミド架橋重合体粒子の製造の手法としては、先ず一般的に使用される懸濁重合を適用する。即ち、本発明における塩水中での懸濁重合は、N−ビニルカルボン酸アミド、ポリビニル化合物、必要に応じてN−ビニルカルボン酸アミドと共重合が可能なモノマー、重合開始剤、カチオン性高分子分散剤と、アニオン性化合物及び/又は非イオン性界面活性剤を塩水中で懸濁させ、任意の強度で撹拌することによりモノマー液滴を発生させ、ラジカル重合することにより行うことができる。モノマー液滴の粒径は分散剤、撹拌強度で制御されるが、0.01mm〜10mm、好ましくは0.1mm〜5mmである。 As a method for producing polyvinylcarboxylic acid amide crosslinked polymer particles in the present invention, first, generally used suspension polymerization is applied. That is, the suspension polymerization in salt water in the present invention includes an N-vinylcarboxylic acid amide, a polyvinyl compound, a monomer capable of copolymerizing with N-vinylcarboxylic acid amide if necessary, a polymerization initiator, and a cationic polymer. It can be carried out by suspending a dispersant, an anionic compound and / or a nonionic surfactant in salt water, stirring at an arbitrary strength to generate monomer droplets, and performing radical polymerization. The particle size of the monomer droplets is controlled by the dispersant and the stirring intensity, but is 0.01 mm to 10 mm, preferably 0.1 mm to 5 mm.
本発明で使用するN−ビニルカルボン酸アミドのモノマーの例としては、N−ビニルホルムアミド、N−メチル−N−ビニルホルムアミド、N−ビニルアセトアミド、N−メチル−N−ビニルアセトアミド、N−ビニルプロピオンアミド、N−メチル−N−ビニルプロピオンアミド、N−ビニルブチルアミド、N−ビニルイソブチルアミド等が挙げられ、好ましくはN−ビニルホルムアミドである。N−ビニルカルボン酸アミドのモノマー以外にN−ビニルカルボン酸アミドと共重合が可能なモノマーを使用しても良く、(メタ)アクリロニトリル、(メタ)アクリルアミド、N−アルキル(メタ)アクリルアミド、N,N′−ジアルキル(メタ)アクリルアミド、N,N′−ジアルキルアミノアルキル(メタ)アクリルアミド、(メタ)アクリルアミドアルカンスルホン酸のアルカリ金属塩またはアンモニウム塩、(メタ)アクリル酸のアルカリ金属塩またはアンモニウム塩、ヒドロキシアルキル(メタ)アクリレート、ジアルキルアミノアルキル(メタ)アクリレート、(メタ)アクリロイルオキシアルキル−トリメチルアンモニウム塩、(メタ)アクリロイルオキシアルカンスルホン酸のアルカリ金属塩またはアンモニウム塩、N−ビニルピロリドン、ジアリル−ジアルキルアンモニウム塩、ビニルピリジン、ビニルイミダゾール、ビニルペンジルトリアルキルアンモニウム塩、ビニルスルホン酸のアルカリ金属塩またはアンモニウム塩等が挙げられ、これらの中の1種使用しても良く、2種以上を組み合わせても良い。特にアクリロニトリルが好ましい。 Examples of the monomer of N-vinylcarboxylic acid amide used in the present invention include N-vinylformamide, N-methyl-N-vinylformamide, N-vinylacetamide, N-methyl-N-vinylacetamide, and N-vinylpropion. Examples thereof include amide, N-methyl-N-vinylpropionamide, N-vinylbutylamide, N-vinylisobutyramide and the like, and N-vinylformamide is preferable. In addition to the monomer of N-vinylcarboxylic acid amide, a monomer capable of copolymerizing with N-vinylcarboxylic acid amide may be used, and (meth) acrylonitrile, (meth) acrylamide, N-alkyl (meth) acrylamide, N, N'-dialkyl (meth) acrylamide, N, N'-dialkylaminoalkyl (meth) acrylamide, (meth) acrylamide Alkali metal salt or ammonium salt of alkane sulfonic acid, Alkali metal salt or ammonium salt of (meth) acrylic acid, Hydroxyalkyl (meth) acrylate, dialkylaminoalkyl (meth) acrylate, (meth) acryloyloxyalkyl-trimethylammonyl salt, alkali metal or ammonium salt of (meth) acryloyloxyalkanosulfonic acid, N-vinylpyrrolidone, diallyl-dialkyl Examples thereof include ammonium salt, vinyl pyridine, vinyl imidazole, vinyl penzyltrialkylammonium salt, alkali metal salt or ammonium salt of vinylsulfonic acid, and one of these may be used, or two or more thereof may be combined. Is also good. Acrylonitrile is particularly preferable.
ポリビニル化合物としては、ジビニルベンゼン、トリビニルベンゼン、ジビニルトルエン等の芳香族ポリビニル化合物、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、グリセロールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート等のポリ(メタ)アクリレート、メチレンビスアクリルアミド等を用いることもできる。芳香族ジビニル化合物を用いるのが好ましい。最も好ましいのはジビニルベンゼンである。添加率はモノマーに対して0.1〜50質量%の範囲であり、0.1〜20質量%の範囲が好ましい。5質量%を越えるとN−ビニルカルボン酸アミドのみでは球状粒子が得られ難くなるので、N−ビニルカルボン酸アミドと共重合が可能なモノマーを使用した方が好ましい。共重合が可能なモノマーの添加率は、全モノマーに対して50質量%以下の範囲で使用する。特にアクリロニトリルを使用するのが好ましい。 Examples of the polyvinyl compound include aromatic polyvinyl compounds such as divinylbenzene, trivinylbenzene and divinyltoluene, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, glycerol di (meth) acrylate, and trimethylolpropane tri (meth). Poly (meth) acrylate such as acrylate, methylenebisacrylamide and the like can also be used. It is preferable to use an aromatic divinyl compound. The most preferred is divinylbenzene. The addition rate is in the range of 0.1 to 50% by mass with respect to the monomer, preferably in the range of 0.1 to 20% by mass. If it exceeds 5% by mass, it becomes difficult to obtain spherical particles only with N-vinylcarboxylic acid amide, so it is preferable to use a monomer copolymerizable with N-vinylcarboxylic acid amide. The addition rate of the copolymerizable monomer is used in the range of 50% by mass or less with respect to all the monomers. In particular, it is preferable to use acrylonitrile.
重合開始剤としてはアゾ系やパーオキサイド系の重合開始剤、例えば2、2’−アゾビス(2、4−ジメチルバレロニトリル)、2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)、2、2’−アゾビス(2−メチルプロピオニトリル)、2、2’−アゾビス−2−アミジノプロパン塩酸塩、4、4’−アゾビス−4−シアノバレリン酸、2、2’−アゾビス[2−(5−メチル−イミダゾリン−2−イル)プロパン]塩酸塩、2、2’−アゾビス[2−(2−イミダゾリン−2−イル)プロパン]塩酸塩等、ペルオキソ二硫酸アンモニウム或いはカリウム、過酸化水素、ベンゾイルペルオキサイド、ラウロイルペルオキサイド、オクタノイルペルオキサイド、サクシニックペルオキサイド、t−ブチルペルオキシ−2−エチルヘキサノエート等が挙げられる。これらの中で、2、2’−アゾビス(2、4−ジメチルバレロニトリル)、2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)等の油溶性開始剤が好ましい。又、開始剤二種以上を併用しても差し支えない。添加率はモノマーに対し通常0.02〜5質量%、好ましくは0.05〜2質量%である。 As the polymerization initiator, azo or peroxide-based polymerization initiators such as 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (4-methoxy-2,4-dimethylvalero) Nitrile), 2,2'-azobis (2-methylpropionitrile), 2,2'-azobis-2-amidinopropane hydrochloride, 4,4'-azobis-4-cyanovaleric acid, 2,2'-azobis [2- (5-Methyl-imidazolin-2-yl) propane] hydrochloride, 2,2'-azobis [2- (2-imidazolin-2-yl) propane] hydrochloride, etc., ammonium peroxobisulfate or potassium, excess Examples thereof include hydrogen oxide, benzoylperoxide, lauroylperoxide, octanoylperoxide, succinicperoxide, t-butylperoxy-2-ethylhexanoate and the like. Of these, oil-soluble initiators such as 2,2'-azobis (2,4-dimethylvaleronitrile) and 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) are preferred. In addition, two or more initiators may be used in combination. The addition rate is usually 0.02 to 5% by mass, preferably 0.05 to 2% by mass, based on the monomer.
塩としては、硫酸アンモニウム、硫酸ナトリウム、塩化アンモニウム、塩化ナトリウム、塩化カルシウム等が挙げられ、これらのうちでは、硫酸アンモニウムが特に好ましい。又、これらのものを単独で用いても、混合して用いてもよい。添加率は水に対し50〜100質量%の範囲であり、50質量%より少ないとN−ビニルカルボン酸アミドが二相に分離せず、100質量%で塩による効果が十分得られており、100質量%を越えて添加しても不経済である。好ましくは60〜90質量%である。 Examples of the salt include ammonium sulfate, sodium sulfate, ammonium chloride, sodium chloride, calcium chloride and the like, and among these, ammonium sulfate is particularly preferable. Further, these may be used alone or in combination. The addition rate is in the range of 50 to 100% by mass with respect to water, and if it is less than 50% by mass, the N-vinylcarboxylic acid amide does not separate into two phases, and if it is 100% by mass, the effect of the salt is sufficiently obtained. It is uneconomical to add more than 100% by mass. It is preferably 60 to 90% by mass.
カチオン性高分子分散剤としては、カチオン性モノマーである(メタ)アクリロイルオキシエチルトリメチルアンモニウム塩化物、ジメチルジアリルアンモニウム塩化物などを重合したものであるが、これらカチオン性モノマーと非イオン性モノマーとの共重合体も使用可能である。非イオン性モノマーの例としては、アクリルアミド、N−ビニルホルムアミド、N−ビニルアセトアミド、N−ビニルピロリドン、N、N’−ジメチルアクリルアミド、アクリロニトリル、ジアセトンアクリルアミド、2−ヒドロキシエチル(メタ)アクリレート等が挙げられる。カチオン性高分子分散剤の重量平均分子量としては、5000〜200万、好ましくは5万〜100万である。添加率は水に対し通常0.05〜5質量%、好ましくは0.1〜2質量%である。 The cationic polymer dispersant is obtained by polymerizing (meth) acryloyloxyethyltrimethylammonium chloride, dimethyldialylammonium chloride, etc., which are cationic monomers, and these cationic monomers and nonionic monomers are used. Copolymers can also be used. Examples of nonionic monomers include acrylamide, N-vinylformamide, N-vinylacetamide, N-vinylpyrrolidone, N, N'-dimethylacrylamide, acrylonitrile, diacetoneacrylamide, 2-hydroxyethyl (meth) acrylate and the like. Can be mentioned. The weight average molecular weight of the cationic polymer dispersant is 5,000 to 2 million, preferably 50,000 to 1,000,000. The addition rate is usually 0.05 to 5% by mass, preferably 0.1 to 2% by mass with respect to water.
アニオン性化合物としては、2,4−ジメチルベンゼンスルホン酸ナトリウム等の2,4−ジメチルベンゼンスルホン酸塩、トルエンスルホン酸ナトリウム等のトルエンスルホン酸塩、キシレンスルホン酸ナトリウム等のキシレンスルホン酸塩、エチルベンゼンスルホン酸ナトリウム等のエチルベンゼンスルホン酸塩、ドデシル硫酸ナトリウム等のドデシル硫酸塩、シクロヘキサンスルホン酸ナトリウム等のシクロヘキサンスルホン酸塩、脂肪族硫酸塩、芳香族硫酸塩、安息香酸または安息香酸ナトリウム等の安息香酸塩、フタル酸またはフタル酸ナトリウム等のフタル酸塩、p−トルイル酸、p−トルイル酸ナトリウム等のp−トルイル酸塩、ラウリン酸またはラウリン酸ナトリウム等のラウリン酸塩、オレイン酸、オレイン酸ナトリウム等のオレイン酸塩、その他、脂肪族カルボン酸塩、芳香族カルボン酸塩等が挙げられる。アニオン性化合物の添加率は、モノマー総量に対して0.1〜20質量%の範囲であり、0.5〜10質量%が好ましい。 Examples of the anionic compound include 2,4-dimethylbenzene sulfonate such as sodium 2,4-dimethylbenzene sulfonate, toluene sulfonate such as sodium toluene sulfonate, xylene sulfonate such as sodium xylene sulfonate, and ethyl benzene. Ethylbenzene sulfonates such as sodium sulfonate, dodecyl sulphates such as sodium dodecyl sulphate, cyclohexane sulfonates such as sodium cyclohexane sulfonate, aliphatic sulfates, aromatic sulphates, benzoic acids such as benzoic acid or sodium benzoate. Salts, phthalates such as phthalates or sodium phthalates, p-tolulates such as p-tolurates, sodium p-tolulates, laurates such as lauric acid or sodium laurates, oleic acid, sodium oleate And other oleates, aliphatic carboxylic acid salts, aromatic carboxylic acid salts and the like. The addition ratio of the anionic compound is in the range of 0.1 to 20% by mass, preferably 0.5 to 10% by mass, based on the total amount of the monomers.
非イオン性界面活性剤としては、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレントリデシルエーテル、ポリオキシエチレンオレイルエーテルなどのポリオキシアルキレンアルキルエーテル化合物、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテルなどのポリオキシアルキレンアルキルフェニルエーテル化合物、ポリオキシエチレン多環フェニルエーテルなどのポリオキシアルキレン多環フェニルエーテル化合物などのポリオキシアルキレン単位含有エーテル化合物;ポリオキシエチレンモノラウレート、ポリオキシエチレンモノステアレート、ポリオキシエチレンモノオレエート、ポリオキシエチレンジステアレートなどのポリオキシアルキレンアルキルエステル化合物;ポリオキシエチレンアルキルアミンなどのポリオキシアルキレンアルキルアミン化合物;ソルビタンモノラウレート、ソルビタンモノステアレート、ソルビタントリオレート、ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレンソルビタンモノオレートなどのソルビタン化合物が挙げられる。これらのHLB値は任意のものが使用されるが、8.0〜17.0の範囲が好ましい。非イオン性界面活性剤の添加率は、モノマー総量に対して0.1〜20質量%の範囲であり、0.5〜10質量%が好ましい。 Examples of the nonionic surfactant include polyoxyalkylene alkyl ether compounds such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene tridecyl ether, and polyoxyethylene oleyl ether, polyoxyethylene octylphenyl ether, and poly. Polyoxyalkylene alkyl phenyl ether compounds such as oxyethylene nonylphenyl ether, polyoxyalkylene unit-containing ether compounds such as polyoxyalkylene polycyclic phenyl ether compounds such as polyoxyethylene polycyclic phenyl ether; polyoxyethylene monolaurate, poly Polyoxyalkylene alkyl ester compounds such as oxyethylene monostearate, polyoxyethylene monooleate, and polyoxyethylene distearate; polyoxyalkylene alkylamine compounds such as polyoxyethylene alkylamine; sorbitan monolaurate, sorbitan monosteer Examples thereof include sorbitan compounds such as rate, sorbitan triolate, polyoxyethylene sorbitan monolaurate, and polyoxyethylene sorbitan monoolate. Any of these HLB values is used, but the range of 8.0 to 17.0 is preferable. The addition rate of the nonionic surfactant is in the range of 0.1 to 20% by mass, preferably 0.5 to 10% by mass, based on the total amount of the monomers.
カチオン性高分子分散剤とアニオン性化合物を併用する、あるいはカチオン性高分子分散剤と非イオン性界面活性剤を併用することによって、凝集物のないポリビニルカルボン酸アミド架橋重合体粒子が得られることができる。これは、アニオン性化合物を添加することにより、塩析されモノマー相側に存在するアニオン性化合物のアニオン性基と水相側に存在するカチオン性高分子分散剤のカチオン性基が相互作用することによりモノマー液滴界面にこれらの複合体が存在する結果、モノマー液滴の安定性が向上し、凝集物のない球状の重合体が得られるものと推測される。又、非イオン性界面活性剤は疎水基がモノマー相側に存在し親水基が水相側に存在する結果、カチオン性高分子分散剤の分散安定効果と共同的にモノマー液滴の分散安定性を向上させ、凝集物のない球状の重合体が得られるものと推測される。又、アニオン性化合物及び非イオン性界面活性剤の両者を任意の割合で存在させることも可能である。 By using a cationic polymer dispersant and an anionic compound in combination, or by using a cationic polymer dispersant and a nonionic surfactant in combination, polyvinylcarboxylic acid amide crosslinked polymer particles without aggregates can be obtained. Can be done. This is because by adding an anionic compound, the anionic group of the anionic compound that is salted and exists on the monomer phase side and the cationic group of the cationic polymer dispersant that exists on the aqueous phase side interact with each other. As a result of the presence of these compounds at the interface of the monomer droplets, it is presumed that the stability of the monomer droplets is improved and a spherical polymer without agglomerates can be obtained. In addition, the nonionic surfactant has a hydrophobic group on the monomer phase side and a hydrophilic group on the aqueous phase side, and as a result, the dispersion stability of the monomer droplets is jointly with the dispersion stabilization effect of the cationic polymer dispersant. It is presumed that a spherical polymer without agglomerates can be obtained by improving the above. It is also possible that both the anionic compound and the nonionic surfactant are present in an arbitrary ratio.
重合反応は、通常、温度30℃〜100℃、時間は1時間〜15時間で行う。 The polymerization reaction is usually carried out at a temperature of 30 ° C. to 100 ° C. and a time of 1 hour to 15 hours.
重合後、水洗により塩、カチオン性高分子分散剤、アニオン性化合物及び/又は非イオン性界面活性剤、未反応モノマー等を除去することができる。 After the polymerization, salts, cationic polymer dispersants, anionic compounds and / or nonionic surfactants, unreacted monomers and the like can be removed by washing with water.
本発明における製造方法により得られたビニルカルボン酸アミド架橋重合体粒子は、加水分解しビニルアミン架橋重合体粒子とすることにより、ガス処理用途や一般的な水処理用途の他に、半導体製造用、原子力用、火力発電用、医薬・化粧品用等の純水の製造、プロセス用水、ボイラー用水、反応溶液、発酵液からの脱塩、廃水等からの酸性物質、ホルムアルデヒド類、金属イオンの吸着除去、有機化合物等の吸着処理、等に利用される。又、本発明における架橋重合体粒子は球状であるため、吸着剤としてカラムで使用する場合には、充填効率が高く流路が安定になり分離効率が高まることや、一般的な水処理用途等においても対象物質との吸着能が高まり処理能力が向上する等の利点がある。 The vinylcarboxylic acid amide crosslinked polymer particles obtained by the production method in the present invention can be hydrolyzed into vinylamine crosslinked polymer particles for gas treatment and general water treatment, as well as for semiconductor production. Production of pure water for nuclear power, thermal power generation, pharmaceuticals and cosmetics, process water, boiler water, reaction solution, desalting from fermented liquid, adsorption removal of acidic substances, formaldehydes, metal ions from waste water, etc. It is used for adsorption treatment of organic compounds and the like. Further, since the crosslinked polymer particles in the present invention are spherical, when used in a column as an adsorbent, the filling efficiency is high, the flow path is stable, the separation efficiency is increased, and general water treatment applications are used. There are also advantages such as increased adsorption capacity with the target substance and improved processing capacity.
以下、実施例によって本発明をさらに詳しく説明するが、本発明はその要旨を超えない限り、以下の実施例に制約されるものではない。 Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to the following examples as long as the gist of the present invention is not exceeded.
(実施例1)
500mLの4つ口フラスコに脱塩水146.4g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.2gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド50.1g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18g、2,4−ジメチルベンゼンスルホン酸ナトリウム0.5gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら200rpmで撹拌した。30分後昇温し、50℃で3時間、続いて60℃で2時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子133.2gを得た。
(Example 1)
146.4 g of desalted water, 96.0 g of ammonium sulfate, and 4.2 g of a polyacryloyloxyethyl trimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL four-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 50.1 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, Wako Jun 0.18 g of Yakuhin Kogyo Co., Ltd. and 0.5 g of sodium 2,4-dimethylbenzenesulfonate were mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 200 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 50 ° C. for 3 hours, followed by 60 ° C. for 2 hours. After the polymerization, it was filtered, washed with water, and filtered to obtain 133.2 g of polymer spherical particles having no aggregates in a water-containing state.
(実施例2)
3000mLの4つ口フラスコに脱塩水980.3g、硫酸アンモニウム640.4g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)20.4gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド332.0g、ジビニルベンゼン28.0g、アクリロニトリル40.0g、トルエンスルホン酸ナトリウム10.0g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)1.2gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら90rpmで撹拌した。30分後昇温し、45℃で4時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子858.7gを得た。固形分率は40.3%であった。
(Example 2)
980.3 g of desalted water, 640.4 g of ammonium sulfate, and 20.4 g of an aqueous polyacryloyloxyethyltrimethylammonium chloride solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 3000 mL four-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 332.0 g, divinylbenzene 28.0 g, acrylonitrile 40.0 g, sodium toluene sulfonate 10.0 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) ) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 1.2 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 90 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 4 hours, followed by 60 ° C. for 1 hour. After the polymerization, the polymer was filtered, washed with water, and filtered to obtain 858.7 g of polymer spherical particles having no aggregates in a water-containing state. The solid content was 40.3%.
(実施例3)
500mLの4つ口フラスコに脱塩水144.2g、硫酸アンモニウム96.4g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)6.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド37.9g、ジビニルベンゼン7.2g、アクリロニトリル15.0g、トルエンスルホン酸ナトリウム1.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら200rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1.5時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子88.4gを得た。固形分率は55.8%であった。
(Example 3)
144.2 g of desalted water, 96.4 g of ammonium sulfate, and 6.0 g of a polyacryloyloxyethyl trimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL four-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 37.9 g, divinylbenzene 7.2 g, acrylonitrile 15.0 g, sodium toluene sulfonate 1.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2, 4-dimethylvaleronitrile) ) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 200 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1.5 hours. After the polymerization, it was filtered, washed with water, and filtered to obtain 88.4 g of polymer spherical particles having no agglomerates in a water-containing state. The solid content was 55.8%.
(実施例4)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、ラウリン酸ナトリウム0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子131.49gを得た。固形分率は40.1%であった。
(Example 4)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, sodium laurate 0.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, the polymer was filtered, washed with water, and filtered to obtain 131.49 g of polymer spherical particles having no aggregates in a water-containing state. The solid content was 40.1%.
(実施例5)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、オレイン酸0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子126.57gを得た。固形分率は40.9%であった。
(Example 5)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, oleic acid 0.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) ( 0.18 g of V-70 and Wako Pure Chemical Industries, Ltd. were mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 126.57 g of polymer spherical particles having no agglomerates in a water-containing state. The solid content was 40.9%.
(実施例6)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、ドデシル硫酸ナトリウム0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子127.63gを得た。固形分率は40.4%であった。
(Example 6)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, sodium dodecyl sulfate 0.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, the polymer was filtered, washed with water, and filtered to obtain 127.63 g of polymer spherical particles without agglomerates in a water-containing state. The solid content was 40.4%.
(実施例7)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、安息香酸ナトリウム0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子128.85gを得た。固形分率は40.5%であった。
(Example 7)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, sodium benzoate 0.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, the polymer was filtered, washed with water, and filtered to obtain 128.85 g of polymer spherical particles having no aggregates in a water-containing state. The solid content was 40.5%.
(実施例8)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、p−トルイル酸0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子104.18gを得た。固形分率は39.1%であった。
(Example 8)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, p-toluic acid 0.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) ) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 104.18 g of polymer spherical particles without agglomerates in a water-containing state. The solid content was 39.1%.
(実施例9)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、エチルベンゼンスルホン酸ナトリウム0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子121.95gを得た。固形分率は38.9%であった。
(Example 9)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, sodium ethylbenzene sulfonate 0.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) ) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 121.95 g of polymer spherical particles without agglomerates in a water-containing state. The solid content was 38.9%.
(実施例10)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、ポリオキシエチレンソルビタンモノラウレート(HLB16.7)0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子129.51gを得た。固形分率は39.6%であった。
(Example 10)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, polyoxyethylene sorbitan monolaurate (HLB16.7) 0.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy) -2,4-Dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 129.51 g of polymer spherical particles having no agglutinating state. The solid content was 39.6%.
(実施例11)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、ポリオキシエチレンソルビタンモノオレート(HLB15.0)0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子126.61gを得た。固形分率は42.1%であった。
(Example 11)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, polyoxyethylene sorbitan monooleate (HLB15.0) 0.5 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-) 0.18 g of 2,4-dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 126.61 g of polymer spherical particles having no agglomerates in a water-containing state. The solid content was 42.1%.
(実施例12)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、ポリオキシアルキレンアルキルエーテル(CL−70、HLB11.7、三洋化成工業株式会社)0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子133.24gを得た。固形分率は41.4%であった。
(Example 12)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, polyoxyalkylene alkyl ether (CL-70, HLB11.7, Sanyo Kasei Kogyo Co., Ltd.) 0.5 g, azo-based polymerization initiator 2, 0.18 g of 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 133.24 g of polymer spherical particles having no agglomerates in a water-containing state. The solid content was 41.4%.
(実施例13)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、ポリオキシアルキレンアルキルエーテル(CL−100、HLB13.3、三洋化成工業株式会社)0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子130.75gを得た。固形分率は39.2%であった。
(Example 13)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, polyoxyalkylene alkyl ether (CL-100, HLB13.3, Sanyo Kasei Kogyo Co., Ltd.) 0.5 g, azo-based polymerization initiator 2, 0.18 g of 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 130.75 g of polymer spherical particles without agglomerates in a water-containing state. The solid content was 39.2%.
(実施例14)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、ポリオキシアルキレンアルキルエーテル(ID−40、HLB8.0、三洋化成工業株式会社)0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子143.59gを得た。固形分率は37.2%であった。
(Example 14)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, polyoxyalkylene alkyl ether (ID-40, HLB8.0, Sanyo Kasei Kogyo Co., Ltd.) 0.5 g, azo-based polymerization initiator 2, 0.18 g of 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 143.59 g of polymer spherical particles having no agglutinating state. The solid content was 37.2%.
(実施例15)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、ポリオキシエチレンジステアレート(DO−400、HLB8.4、三洋化成工業株式会社)0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し、45℃で3時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過し、含水状態の凝集物のない重合体球状粒子137.46gを得た。固形分率は38.2%であった。
(Example 15)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, polyoxyethylene distearate (DO-400, HLB 8.4, Sanyo Kasei Kogyo Co., Ltd.) 0.5 g, azo-based polymerization initiator 2 , 2'-Azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 60 ° C. for 1 hour. After the polymerization, it was filtered, washed with water, and filtered to obtain 137.46 g of polymer spherical particles without agglomerates in a water-containing state. The solid content was 38.2%.
(比較例1)
500mLの4つ口フラスコに脱塩水142g、硫酸アンモニウム96.1g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)8.1gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.9g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら250rpmで撹拌した。30分後昇温し、45℃で2時間、続いて60℃で1時間重合した。重合後濾過、水洗し、濾過したが、得られた重合体は数百マイクロメートルから数mmの凝集物が多数存在した。
(Comparative Example 1)
142 g of desalted water, 96.1 g of ammonium sulfate, and 8.1 g of polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL four-necked flask, and the mixture was stirred and dissolved. , A polymer bath. N-vinylformamide 49.9 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, azo-based polymerization initiator 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, Wako Pure Chemical Industries, Ltd.) 0.18 g (manufactured by Yakuhin Kogyo Co., Ltd.) was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 250 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 2 hours, followed by 60 ° C. for 1 hour. After the polymerization, the polymer was filtered, washed with water, and filtered, and the obtained polymer contained a large number of aggregates of several hundred micrometers to several mm.
(比較例2)
3000mLの4つ口フラスコに脱塩水1471g、硫酸アンモニウム942.8g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)30.2gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド332.4g、ジビニルベンゼン28.0g、アクリロニトリル40.0g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)1.20gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら110rpmで撹拌した。30分後昇温し、45℃で3時間、続いて70℃で2時間重合した。重合後濾過、水洗し、濾過したが、得られた重合体は数mmの凝集物が多数存在した。
(Comparative Example 2)
1471 g of desalted water, 942.8 g of ammonium sulfate, and 30.2 g of a polyacryloyloxyethyl trimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 3000 mL four-necked flask, and the mixture was stirred and dissolved. , A polymer bath. N-vinylformamide 332.4 g, divinylbenzene 28.0 g, acrylonitrile 40.0 g, azo-based polymerization initiator 2, 2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) (V-70, Wako Pure Chemical Industries, Ltd.) 1.20 g (manufactured by Yakuhin Kogyo Co., Ltd.) was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 110 rpm. After 30 minutes, the temperature was raised, and polymerization was carried out at 45 ° C. for 3 hours, followed by 70 ° C. for 2 hours. After the polymerization, the polymer was filtered, washed with water, and filtered, and the obtained polymer contained many agglomerates of several mm.
(比較例3)
500mLの3つ口フラスコに脱塩水150.0g、硫酸アンモニウム96.0g、ポリアクリロイルオキシエチルトリメチルアンモニウム塩化物水溶液(ポリマー濃度20質量%、重量平均分子量80万)4.0gを投入し、撹拌し、溶解させ、重合浴とした。N−ビニルホルムアミド49.8g、ジビニルベンゼン4.2g、アクリロニトリル6.0g、塩化ラウリルトリメチルアンモニウム 0.5g、アゾ系重合開始剤2、2’−アゾビス(4−メトキシ−2、4−ジメチルバレロニトリル)(V−70、和光純薬工業(株)製)0.18gを混合し、モノマー溶液とした。モノマー溶液と重合浴を混合、窒素でフラスコ内を置換しながら170rpmで撹拌した。30分後昇温し45℃で反応を開始させたが、得られた重合体は凝集物が発生した。
(Comparative Example 3)
150.0 g of desalted water, 96.0 g of ammonium sulfate, and 4.0 g of a polyacryloyloxyethyltrimethylammonium chloride aqueous solution (polymer concentration 20% by mass, weight average molecular weight 800,000) were put into a 500 mL three-necked flask, and the mixture was stirred. It was dissolved and used as a polymerization bath. N-vinylformamide 49.8 g, divinylbenzene 4.2 g, acrylonitrile 6.0 g, lauryltrimethylammonium chloride 0.5 g, azo-based polymerization initiator 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile) ) (V-70, manufactured by Wako Pure Chemical Industries, Ltd.) 0.18 g was mixed to prepare a monomer solution. The monomer solution and the polymerization bath were mixed, and the inside of the flask was replaced with nitrogen while stirring at 170 rpm. After 30 minutes, the temperature was raised and the reaction was started at 45 ° C., but aggregates were generated in the obtained polymer.
Claims (3)
The method for producing polyvinylcarboxylic acid amide crosslinked polymer particles according to claim 1, wherein the polyvinyl compound is divinylbenzene.
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