JP6825070B1 - Cylindrical sieve classifier - Google Patents
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- JP6825070B1 JP6825070B1 JP2019217466A JP2019217466A JP6825070B1 JP 6825070 B1 JP6825070 B1 JP 6825070B1 JP 2019217466 A JP2019217466 A JP 2019217466A JP 2019217466 A JP2019217466 A JP 2019217466A JP 6825070 B1 JP6825070 B1 JP 6825070B1
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- 239000000843 powder Substances 0.000 claims abstract description 84
- 239000008187 granular material Substances 0.000 claims abstract description 80
- 238000003756 stirring Methods 0.000 claims abstract description 31
- 230000002093 peripheral effect Effects 0.000 claims abstract description 14
- 239000011362 coarse particle Substances 0.000 claims abstract description 7
- 238000010334 sieve classification Methods 0.000 claims abstract description 6
- 238000005192 partition Methods 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 5
- 230000005484 gravity Effects 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
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Abstract
【課題】分級対象の粉粒体の飛散などを効果的に抑制でき且つ円筒篩の切替を簡便に行うことができる円筒篩分級機を提供することを解決すべき課題とする。【解決手段】被処理粉粒体を導入する導入口103及び分級後粉粒体を導出する導出口102をもつ分級ユニット1と、被処理粉粒体を供給する粉粒体供給ユニットと、分級ユニット1に回転動力を供給する駆動軸21をもつ駆動手段23とを備える駆動部2とを有し、分級ユニット1は、導入口103及び導出口102と粗粒回収部101をもつケーシング10と、外周篩134と、導入口103に内側が連通し、導入口側及び導出口側にケーシング10の内部を2つに区画する円筒篩13と、撹拌翼125と、前記円筒篩の中心線上に設けられており撹拌翼が固定され駆動軸が接続される回転軸とをもつ撹拌機構とを備え、分級ユニット1は、駆動部2から一体的に脱離可能である。【選択図】図1PROBLEM TO BE SOLVED: To provide a cylindrical sieve classifying machine capable of effectively suppressing scattering of powder or granular material to be classified and easily switching cylindrical sieves. SOLUTION: A classification unit 1 having an introduction port 103 for introducing a powder or granular material to be treated and an outlet 102 for leading out the powder or granular material after classification, a powder or granular material supply unit for supplying the powder or granular material to be treated, and a classification. The classification unit 1 includes a drive unit 2 including a drive unit 23 having a drive shaft 21 for supplying rotational power to the unit 1, and the classification unit 1 includes a casing 10 having an introduction port 103 and an outlet 102 and a coarse particle collection unit 101. , The outer peripheral sieve 134, the cylindrical sieve 13 that communicates the inside with the introduction port 103 and divides the inside of the casing 10 into two on the introduction port side and the outlet side, the stirring blade 125, and the center line of the cylindrical sieve. The classification unit 1 is integrally detachable from the drive unit 2 and includes a stirring mechanism provided with a rotating shaft to which the stirring blade is fixed and the drive shaft is connected. [Selection diagram] Fig. 1
Description
本発明は、円筒篩分級機に関する。 The present invention relates to a cylindrical sieve classifier.
従来、外周が篩から形成されている円筒篩を用いて粉粒体を分級する分級機が開示されている(特許文献1、2など)。 Conventionally, a classifier for classifying powders and granules using a cylindrical sieve whose outer circumference is formed of a sieve has been disclosed (Patent Documents 1, 2, etc.).
円筒篩分級機は、円筒型のスクリーンの内側に粉粒体を供給し、円筒篩を通過した所定の粒径以下の粉粒体を円筒篩の外側から回収することで分級を行う。 The cylindrical sieve classifier supplies the powder or granular material to the inside of the cylindrical screen, and collects the powder or granular material having a predetermined particle size or less that has passed through the cylindrical sieve from the outside of the cylindrical sieve to perform classification.
ところで分級機は、複数の粉粒体を分級する際の粉粒体の切替時、円筒篩の交換時などに分級機の清掃を行う。その清掃を行う際に分級機から円筒篩を外す必要があり、円筒篩内外に付着する粉粒体が外部に漏出したり、分級後の粉粒体に混入したりするなどの問題が生じるおそれがあり、それを避けるためには煩雑な操作が必要であった。 By the way, the classifier cleans the classifier when switching the powder or granular material when classifying a plurality of powder or granular material, when replacing the cylindrical sieve, or the like. When cleaning the cylinder, it is necessary to remove the cylindrical sieve from the classifier, which may cause problems such as powder particles adhering to the inside and outside of the cylindrical sieve leaking to the outside or being mixed into the powder particles after classification. There was a problem, and complicated operations were required to avoid it.
本発明は上記実情に鑑み完成したものであり円筒篩の切替を簡便に行うことができる円筒篩分級機を提供することを解決すべき課題とする。 The present invention has been completed in view of the above circumstances, and it is an object to be solved to provide a cylindrical sieve classifying machine capable of easily switching cylindrical sieves.
上記課題を解決する目的で本発明者が鋭意検討を行った結果、以下の発明を完成した。すなわち、本発明の円筒篩分級機は、分級の被処理粉粒体を導入する導入口及び分級後の分級後粉粒体を導出する導出口をもつ分級ユニットと、
前記導入口に嵌合する粉粒体供給口から前記被処理粉粒体を供給する粉粒体供給ユニットと、前記分級ユニットに回転動力を供給する駆動軸をもつ駆動源とを備える駆動部と、
を有し、
前記分級ユニットは、
前記導入口及び前記導出口が開口し、粗粒回収部をもつケーシングと、
所定の目開きをもつ篩からなる外周篩をもち、前記導入口に内側が連通し、前記導入口及び粗粒回収部側と導出口側とに前記ケーシング内部を2つに区画する円筒篩と、
撹拌翼と、前記円筒篩の中心線上に設けられており前記撹拌翼が固定され前記駆動軸が接続される回転軸とをもつ撹拌機構とを備え、
前記分級ユニットは、前記駆動部から一体的に脱離可能である。
As a result of diligent studies by the present inventor for the purpose of solving the above problems, the following inventions have been completed. That is, the cylindrical sieve classifier of the present invention has a classification unit having an introduction port for introducing the powder or granular material to be classified and an outlet for deriving the powder or granular material after classification after classification.
A drive unit including a powder or granular material supply unit for supplying the powder or granular material to be processed from a powder or granular material supply port fitted to the introduction port, and a drive source having a drive shaft for supplying rotational power to the classification unit. ,
Have,
The classification unit is
A casing in which the introduction port and the outlet are open and have a coarse grain collecting portion.
A cylindrical sieve having an outer peripheral sieve made of a sieve having a predetermined opening, the inside communicating with the introduction port, and the inside of the casing being divided into two on the introduction port, the coarse grain collecting portion side, and the outlet side. ,
A stirring mechanism having a stirring blade and a rotating shaft provided on the center line of the cylindrical sieve to which the stirring blade is fixed and the drive shaft is connected is provided.
The classification unit can be integrally detached from the drive unit.
本発明の円筒篩分級機は、ケーシングとそのケーシング内を2つに区画する円筒篩とが一体化した状態で取り外し可能な形態とすることで円筒篩を露出しなくても取り扱うことができるようになったため、分級前後の粉粒体が混ざり合うことを抑制できるようになり、その結果、円筒篩の切替作業を簡便に行うことができる。 The cylindrical sieve classifier of the present invention can be handled without exposing the cylindrical sieve by making the casing and the cylindrical sieve that divides the inside of the casing into two integrated and removable forms. As a result, it becomes possible to suppress the mixing of powders and granules before and after classification, and as a result, the switching operation of the cylindrical sieve can be easily performed.
本発明の円筒篩分級機について実施形態に基づき以下図面を参照して詳細に説明を行う。本実施形態の円筒篩分級機は、被処理粉粒体を連続的に分級して分級後粉粒体とする装置である。特に被処理粉粒体中に僅かに含まれる粗粒を分離除去するために好適に用いることができる。 The cylindrical sieve classifier of the present invention will be described in detail based on the embodiment with reference to the following drawings. The cylindrical sieve classifier of the present embodiment is an apparatus that continuously classifies the powder or granular material to be treated into the powder or granular material after classification. In particular, it can be suitably used for separating and removing coarse particles slightly contained in the powder or granular material to be treated.
(構成)
本実施形態の円筒篩分級機は、図1及び2に示すように、分級ユニット1と駆動部2とを有する。分級ユニット1は、図1〜7に示すように、ケーシング10と円筒篩13と撹拌機構12とをもつ。本装置の粉粒体に接する部分は樹脂にて形成されている。例えば本実施形態の円筒篩分級機では、軸体123にて被覆される駆動軸21、粉粒体に接するように設計されていない駆動手段23や回転翼駆動部24やネジなど以外については基本的に樹脂にて構成される。樹脂としては特に限定しないが、ポリエチレン、ポリプロピレン、ポリエチレンテレフタレート樹脂などの汎用樹脂が採用できる。また、カーボンファイバ、グラスファイバ等の補強材を用いることもできる。
(Constitution)
As shown in FIGS. 1 and 2, the cylindrical sieve classifier of the present embodiment has a classifying unit 1 and a driving unit 2. As shown in FIGS. 1 to 7, the classification unit 1 has a casing 10, a cylindrical sieve 13, and a stirring mechanism 12. The portion of the device in contact with the powder or granular material is made of resin. For example, in the cylindrical sieve classifier of the present embodiment, the drive shaft 21 covered with the shaft body 123, the drive means 23 not designed to be in contact with the powder or granular material, the rotary blade drive unit 24, the screws, and the like are basically excluded. It is composed of resin. The resin is not particularly limited, but general-purpose resins such as polyethylene, polypropylene, and polyethylene terephthalate resin can be used. Further, a reinforcing material such as carbon fiber or glass fiber can also be used.
分級ユニット1について言及する際は、特に限定する場合を除いて「長さ」は円筒篩の形態である円筒の軸方向での長さであり、「外径」は円筒の径方向の長さである。また、図1におけるF方向が先端方向である。 When referring to the classification unit 1, unless otherwise specified, the "length" is the axial length of the cylinder, which is the form of a cylindrical sieve, and the "outer diameter" is the radial length of the cylinder. Is. Further, the F direction in FIG. 1 is the tip direction.
ケーシング10は、一端Aで開口する円筒状のケーシング本体10aと、ケーシング本体10aの一端Aに周囲が密着嵌合する嵌合蓋10bとをもつ。ケーシング10の内部は、後述する円筒篩13により2つに区画され、それらの区画のうちの一方から他方に移行させることで被処理粉粒体が外周篩134(図6のみに記載。他図では記載を省略)を通過して分級が完了する。 The casing 10 has a cylindrical casing main body 10a that opens at one end A, and a fitting lid 10b whose periphery is closely fitted to one end A of the casing main body 10a. The inside of the casing 10 is divided into two by a cylindrical sieve 13 described later, and by migrating from one of those compartments to the other, the powder or granular material to be treated is transferred to the outer peripheral sieve 134 (described only in FIG. 6; the other drawing). Then, the description is omitted) and the classification is completed.
ケーシング本体10aは、円筒の側面に導出口102が開口する。導出口102は、使用時には下方に向けて開口するように配設され、後述する粉体の導入口103の直下には位置しない。導入口103には粗粒を含む分級前の被処理粉粒体が供給されるため、操作により導入口103から被処理粉粒体がこぼれた場合に導出口102を配置しないことで導出口102から導出される分級後粉粒体への被処理粉粒体のコンタミを防止できる。ケーシング本体10aの他端には、略円筒状の粗粒回収部101が設けられる。 In the casing main body 10a, the outlet 102 opens on the side surface of the cylinder. The outlet 102 is arranged so as to open downward during use, and is not located directly below the powder introduction port 103 described later. Since the powder or granular material to be treated containing coarse particles is supplied to the introduction port 103, if the powder or granular material to be treated is spilled from the introduction port 103 by an operation, the outlet 102 is not arranged so that the outlet 102 is not arranged. It is possible to prevent contamination of the powder or granular material to be treated with the powder or granular material after classification derived from. A substantially cylindrical coarse grain collecting portion 101 is provided at the other end of the casing main body 10a.
粗粒回収部101は、外周篩134により分級された粗粒を収納する空間である。粗粒回収部101の大きさは、ケーシング本体10aの外径よりも小さい外径をもつ。粗粒回収部101には分級時には閉塞部材(図略)にて閉じられている圧縮空気導入口101aと粗粒排出口101bが設けられており、清掃時には圧縮空気導入口101aから圧縮空気を導入しながら粗粒排出口101bから空気を吸引して内部に空気の流れを形成し、その空気の流れに乗せて内部に収納された粗粒を回収する。 The coarse grain collecting unit 101 is a space for storing coarse grains classified by the outer peripheral sieve 134. The size of the coarse grain collecting portion 101 has an outer diameter smaller than the outer diameter of the casing main body 10a. The coarse grain recovery unit 101 is provided with a compressed air introduction port 101a and a coarse grain discharge port 101b that are closed by a closing member (not shown) at the time of classification, and compressed air is introduced from the compressed air introduction port 101a at the time of cleaning. At the same time, air is sucked from the coarse particle discharge port 101b to form an air flow inside, and the coarse particles stored inside are collected on the air flow.
嵌合蓋10bは、ケーシング本体10aの一端Aの外形よりも僅かに大きな径をもつ円盤状の部材であり、中央に円形の導入口103が開口する。嵌合蓋10bは、ケーシング本体10aの一端Aに隙間無く嵌合する大きさの円盤状の凸部である嵌合凸部10b1と、その嵌合凸部10b1よりも僅かに径が小さい円盤状の円筒篩保持部10b2をもつ。 The fitting lid 10b is a disk-shaped member having a diameter slightly larger than the outer shape of one end A of the casing main body 10a, and a circular introduction port 103 opens in the center. The fitting lid 10b has a fitting convex portion 10b1 which is a disk-shaped convex portion having a size of fitting to one end A of the casing main body 10a without a gap, and a disk shape having a diameter slightly smaller than the fitting convex portion 10b1. It has a cylindrical sieve holding portion 10b2 of.
円筒篩保持部10b2の外径は、外周篩134の外径と同じである。概略すると、嵌合蓋10bのケーシング本体10aに嵌合する側の形状は、径が異なる3つの円盤状の部材が径の大きさ順番に同心状に一体化した外形をもち、ケーシング本体10aに嵌合する側と反対側の形状は後述する駆動部凸部222が隙間無く嵌合できる凹部104をもち、中央に円形の導入口103が形成された部材である。 The outer diameter of the cylindrical sieve holding portion 10b2 is the same as the outer diameter of the outer peripheral sieve 134. Roughly speaking, the shape of the fitting lid 10b on the side to be fitted to the casing body 10a has an outer shape in which three disc-shaped members having different diameters are concentrically integrated in the order of the diameter, and the casing body 10a has an outer shape. The shape on the side opposite to the fitting side is a member having a recess 104 into which the convex portion 222 of the drive portion, which will be described later, can be fitted without a gap, and a circular introduction port 103 is formed in the center.
円筒篩13は、外周篩134(図6のみに示す)と円筒篩保持部10b2とスペーサ132とをもち、ケーシング10の内部を2つの領域に区画する。円筒篩13は嵌合蓋10bに固定される。円筒篩13は、円筒状に形成された外周篩134をもち、外周篩134は嵌合蓋10bの円筒篩保持部10b2に一端が隙間無く保持されている。他端はケーシング本体10aの内壁に密着する円筒篩保持環131に隙間無く保持されている。 The cylindrical sieve 13 has an outer peripheral sieve 134 (shown only in FIG. 6), a cylindrical sieve holding portion 10b2, and a spacer 132, and divides the inside of the casing 10 into two regions. The cylindrical sieve 13 is fixed to the fitting lid 10b. The cylindrical sieve 13 has an outer peripheral sieve 134 formed in a cylindrical shape, and one end of the outer peripheral sieve 134 is held by the cylindrical sieve holding portion 10b2 of the fitting lid 10b without a gap. The other end is held tightly by the cylindrical sieve holding ring 131 that is in close contact with the inner wall of the casing body 10a.
円筒篩保持環131は、外周篩134の外径よりも大きい円環状の鍔部131aと外周篩134の他端の内径とほぼ同じ外形をもち円筒篩13の他端の内周が隙間無く嵌合できる外周面をもつ嵌合部131bとをもつ。 The cylindrical sieve holding ring 131 has an outer diameter substantially the same as the inner diameter of the annular flange portion 131a larger than the outer diameter of the outer peripheral sieve 134 and the other end of the outer peripheral sieve 134, and the inner circumference of the other end of the cylindrical sieve 13 is fitted without a gap. It has a fitting portion 131b having an outer peripheral surface that can be fitted.
円筒篩保持環131は鍔部131aに固定された3つの棒状のスペーサ132を介して嵌合蓋10bに固定されている。スペーサ132の配置は、円筒篩保持環131の鍔部131aに120°間隔で固定される。スペーサ132の長さは、円筒篩13の長さと同じである。 The cylindrical sieve holding ring 131 is fixed to the fitting lid 10b via three rod-shaped spacers 132 fixed to the flange portion 131a. The arrangement of the spacer 132 is fixed to the flange 131a of the cylindrical sieve holding ring 131 at 120 ° intervals. The length of the spacer 132 is the same as the length of the cylindrical sieve 13.
円筒篩保持環131の鍔部131aは、ケーシング本体10aの内壁(粗粒回収部101が形成されている周囲)に隙間無く密着する。つまり、粗粒回収部101を除いたケーシング本体10aの長さは、円筒篩13の長さとほぼ同じ長さである。 The flange portion 131a of the cylindrical sieve holding ring 131 is in close contact with the inner wall of the casing main body 10a (around the periphery where the coarse grain collecting portion 101 is formed) without a gap. That is, the length of the casing main body 10a excluding the coarse grain collecting portion 101 is substantially the same as the length of the cylindrical sieve 13.
撹拌機構12は、円筒篩13の内部に配設される部材であり、後述する駆動部2が備える駆動軸21の先端部に接続され、駆動軸21の回転に連れて回転する。 The stirring mechanism 12 is a member arranged inside the cylindrical sieve 13, is connected to the tip end portion of the drive shaft 21 included in the drive unit 2 described later, and rotates with the rotation of the drive shaft 21.
撹拌機構12は、軸体123と軸体123の両端部近傍に2枚平行に固定され、それぞれ6つの三角形の組み合わせからなるトラス状の六角板121、122と、六角板121及び122のそれぞれの六角形の対応する頂点を結ぶように配設された6つの略長方形の撹拌翼125(図6のみに示す)とをもつ。これらの撹拌翼125は、撹拌機構12の自転に伴って被処理粉粒体を先端方向に付勢できるような捻れが形成され、スクリューフィーダを構成している。なお、被処理粉粒体の先端方向への付勢速度は、撹拌機構12による撹拌速度よりも十分に遅いことが分級が十分に進行できるために好ましい。 The stirring mechanism 12 is fixed in parallel to both ends of the shaft body 123 and the shaft body 123, and consists of six triangular combinations of truss-shaped hexagonal plates 121 and 122, and hexagonal plates 121 and 122, respectively. It has six substantially rectangular stirring blades 125 (shown only in FIG. 6) arranged to connect the corresponding vertices of the hexagon. These stirring blades 125 form a screw feeder by forming a twist that can urge the powder or granular material to be processed in the tip direction as the stirring mechanism 12 rotates. It is preferable that the urging speed of the powder or granular material to be treated in the tip direction is sufficiently slower than the stirring speed by the stirring mechanism 12 because the classification can proceed sufficiently.
軸体123は、中心が空洞になっており、その空洞内に駆動軸21が挿入・固定される。軸体123の最先端部には、仕切板124が固定されている。仕切板124は、ケーシング本体10aにおける粗粒回収部101の内径よりも僅かに小さい外径をもつ円板状の部材であり、粗粒回収部101の内壁と僅かな隙間を形成して封止することができる位置である。仕切板124は、ケーシング10の内部を粗粒回収部101とそれ以外とに区画する。 The shaft body 123 has a hollow center, and the drive shaft 21 is inserted and fixed in the hollow. A partition plate 124 is fixed to the most advanced portion of the shaft body 123. The partition plate 124 is a disk-shaped member having an outer diameter slightly smaller than the inner diameter of the coarse grain collecting portion 101 in the casing main body 10a, and is sealed by forming a slight gap with the inner wall of the coarse grain collecting portion 101. It is a position that can be done. The partition plate 124 divides the inside of the casing 10 into a coarse grain collecting portion 101 and other parts.
ケーシング10には、分級ユニット1を駆動部2から取り外すときの操作がし易いように設けられる取り扱いハンドル14が固定される。取り扱いハンドル14は、内径が粗粒回収部101の外径よりも僅かに大きく円筒篩保持環131とほぼ同じ外内径をもつ円環状のステー141と、ステー141に固定された2つの持ち手142、143とをもつ。ステー141には、120°間隔(円筒篩保持環131と同じ位置)に取付穴が設けられており、円筒篩保持環131を固定する締結手段(ネジ)にて固定される。 A handling handle 14 provided for easy operation when the classification unit 1 is removed from the drive unit 2 is fixed to the casing 10. The handling handle 14 has an annular stay 141 having an inner diameter slightly larger than the outer diameter of the coarse grain collecting portion 101 and having substantially the same outer diameter as the cylindrical sieve holding ring 131, and two handles 142 fixed to the stay 141. , 143 and. The stay 141 is provided with mounting holes at 120 ° intervals (at the same position as the cylindrical sieve holding ring 131), and is fixed by fastening means (screws) for fixing the cylindrical sieve holding ring 131.
駆動部2は、分級ユニット1に駆動力を伝達すると共に粉粒体供給口222aから被処理粉粒体を供給する手段である。駆動部2は、粉粒体供給ユニット(駆動部筐体22)と駆動源(駆動軸21及び駆動手段23)とをもつ。駆動部2は任意の高さに配置することができる。分級ユニット1から導出される分級後粉粒体が重力により排出されるため、分級ユニット1の下方に十分な余裕があるように配置することが好ましい。駆動軸21は先細のテーパ状であり、先端部には撹拌機構12の軸体123との間で係合する回り止め(図略)をもつ。軸体123と駆動軸21とは、相対回転不能に係合しているが軸方向(長さ方向)においては自在に相対移動可能である。 The drive unit 2 is a means for transmitting a driving force to the classification unit 1 and supplying the powder or granular material to be processed from the powder or granular material supply port 222a. The drive unit 2 includes a powder or granular material supply unit (drive unit housing 22) and a drive source (drive shaft 21 and drive means 23). The drive unit 2 can be arranged at an arbitrary height. Since the powder or granular material after classification derived from the classification unit 1 is discharged by gravity, it is preferable to arrange the powder or granular material below the classification unit 1 so as to have a sufficient margin. The drive shaft 21 has a tapered shape, and the tip portion has a detent (not shown) that engages with the shaft body 123 of the stirring mechanism 12. Although the shaft body 123 and the drive shaft 21 are engaged with each other so as not to rotate relative to each other, they can move freely in the axial direction (length direction).
駆動部筐体22は、上部に開口する粉粒体導入口221aから粉粒体供給口222aに連通する被処理粉粒体流路22aを区画している。粉粒体導入口221aから粉粒体供給口222aへは基本的には重力により自然に移動することで被処理粉粒体を供給する。 The drive unit housing 22 partitions the powder or granular material flow path 22a to be processed, which communicates from the powder or granular material introduction port 221a opening at the upper part to the powder or granular material supply port 222a. Basically, the powder or granular material to be treated is supplied by naturally moving from the powder or granular material introduction port 221a to the powder or granular material supply port 222a by gravity.
粉粒体導入口221aには適正な方法で被処理粉粒体が導入される。本実施形態では、粉粒体導入口接続部221に前工程である粉粒体製造工程の導出口(図略)が接続される。被処理粉粒体流路22aの途中には、回転翼駆動部24により駆動される回転翼241が配設される。回転翼241の回転により被処理粉粒体流路22a中の被処理粉粒体のつまりを解消する。 The powder or granular material to be treated is introduced into the powder or granular material introduction port 221a by an appropriate method. In the present embodiment, the outlet (not shown) of the powder or granular material manufacturing process, which is the previous step, is connected to the powder or granular material introduction port connection portion 221. A rotary blade 241 driven by the rotary blade drive unit 24 is arranged in the middle of the powder or granular material flow path 22a to be processed. The rotation of the rotary blade 241 eliminates the clogging of the powder or granular material to be processed in the powder or granular material flow path 22a to be processed.
粉粒体供給口222aは、横方向に開口するため重力のみでは十分に被処理粉粒体の移動ができない場合があるので駆動軸21と同軸にスクリュ21bが配設される。スクリュ21bは駆動軸21の回転により被処理粉粒体を粉粒体供給口222aから導出する方向に付勢するような向きに設けられている。粉粒体供給口222aは駆動部凸部222に設けられ、駆動部凸部222の外形は円筒状である。駆動部凸部222の周囲には、嵌合蓋10bが固定できるような固定手段(図略:スイングクランプ)が設けられている。 Since the powder or granular material supply port 222a opens in the lateral direction, the powder or granular material to be processed may not be sufficiently moved by gravity alone, so that the screw 21b is arranged coaxially with the drive shaft 21. The screw 21b is provided so as to urge the powder or granular material to be processed in the direction of leading out from the powder or granular material supply port 222a by the rotation of the drive shaft 21. The powder or granular material supply port 222a is provided on the convex portion 222 of the drive portion, and the outer shape of the convex portion 222 of the drive portion is cylindrical. A fixing means (not shown: swing clamp) for fixing the fitting lid 10b is provided around the convex portion 222 of the drive portion.
(作用効果)
・組立の例及び分級動作の説明
駆動部2の駆動部凸部222に嵌合蓋10bを嵌合する。嵌合蓋10bはスイングクランプにて駆動部2に固定する。嵌合蓋10bには予め円筒篩13が固定される。粉体供給口222aの中央から突出する駆動軸21は、嵌合蓋10bの導入口103からケーシング本体10a内に挿入される。駆動軸21には撹拌機構12を固定する。具体的には軸体123に駆動軸21を挿入固定する。
(Action effect)
-Example of assembly and explanation of classification operation The fitting lid 10b is fitted to the convex portion 222 of the driving portion of the driving portion 2. The fitting lid 10b is fixed to the drive unit 2 with a swing clamp. A cylindrical sieve 13 is fixed to the fitting lid 10b in advance. The drive shaft 21 protruding from the center of the powder supply port 222a is inserted into the casing main body 10a from the introduction port 103 of the fitting lid 10b. The stirring mechanism 12 is fixed to the drive shaft 21. Specifically, the drive shaft 21 is inserted and fixed in the shaft body 123.
次にケーシング本体10aの一端Aを嵌合蓋10bと嵌合する。その際に円筒篩13のスペーサ132を固定するネジの先端がケーシング本体10aから突出することになり、その突出部分を利用して取り扱いハンドル14を固定する。 Next, one end A of the casing body 10a is fitted with the fitting lid 10b. At that time, the tip of the screw for fixing the spacer 132 of the cylindrical sieve 13 protrudes from the casing main body 10a, and the handling handle 14 is fixed by using the protruding portion.
駆動部2の粉粒体導入口221aには、被処理粉粒体を供給する装置が接続され、ケーシング10の導出口102には分級後粉粒体を貯蔵する手段(図略)が接続される。 A device for supplying the powder or granular material to be processed is connected to the powder or granular material introduction port 221a of the drive unit 2, and a means (not shown) for storing the powder or granular material after classification is connected to the outlet 102 of the casing 10. Ru.
この状態で本実施形態の円筒篩分級機を作動すると、駆動部2の粉粒体導入口221aから導入された被処理粉粒体は、駆動部筐体22内を通って粉粒体供給口222aから導出される。この際に駆動部筐体22内で詰まらないように回転翼241が作動させられる。そして、粉粒体供給口222aから確実に導出されるようにスクリュ21bにより付勢される。スクリュ21bは駆動軸21の回転に伴い回転される。 When the cylindrical sieve classifier of the present embodiment is operated in this state, the powder or granular material to be treated introduced from the powder or granular material introduction port 221a of the drive unit 2 passes through the inside of the drive unit housing 22 and the powder or granular material supply port. Derived from 222a. At this time, the rotor blades 241 are operated so as not to be clogged in the drive unit housing 22. Then, it is urged by the screw 21b so as to be reliably derived from the powder or granular material supply port 222a. The screw 21b is rotated as the drive shaft 21 rotates.
分級ユニット1の導入口103から導入された被処理粉粒体は、ケーシング10の内部空間のうち円筒篩13の内側に移動する。そこで撹拌機構12により撹拌させられることで外向き(篩の方向)に付勢される。その結果、円筒篩13の目開きよりも小さな粒径をもつ粉粒体が円筒篩13を通過する。円筒篩13を通過した粉粒体(分級後粉粒体)は、ケーシング10の内部空間のうちの円筒篩13外側に移動し導出口102から外部に導出される。 The powder or granular material to be treated introduced from the introduction port 103 of the classification unit 1 moves to the inside of the cylindrical sieve 13 in the internal space of the casing 10. Therefore, it is urged outward (in the direction of the sieve) by being stirred by the stirring mechanism 12. As a result, powder or granular material having a particle size smaller than the opening of the cylindrical sieve 13 passes through the cylindrical sieve 13. The powder or granular material (powder or granular material after classification) that has passed through the cylindrical sieve 13 moves to the outside of the cylindrical sieve 13 in the internal space of the casing 10 and is led out from the outlet 102.
円筒篩13内の被処理粉粒体は、撹拌機構12により徐々に先端方向に移動させられる。仕切板124にまで移動しても円筒篩13を通過できない粉粒体は、目開きよりも粒径が大きい粉粒体(粗粒)として仕切板124とケーシング10内との隙間から粗粒回収部101に回収される。粗粒回収部101に回収された粗粒は、仕切板124の存在により逆流が阻止される。そして、撹拌機構12により被処理粉粒体が先端方向に付勢される反力により撹拌機構12が駆動軸21から脱離することが抑制される。 The powder or granular material to be treated in the cylindrical sieve 13 is gradually moved toward the tip by the stirring mechanism 12. The powder or granular material that cannot pass through the cylindrical sieve 13 even if it moves to the partition plate 124 is collected as a powder or granular material (coarse grain) having a particle size larger than the opening from the gap between the partition plate 124 and the casing 10. Collected in part 101. The coarse particles collected by the coarse grain collecting unit 101 are prevented from flowing back due to the presence of the partition plate 124. Then, the stirring mechanism 12 is prevented from being detached from the drive shaft 21 by the reaction force in which the powder or granular material to be treated is urged toward the tip end.
撹拌機構12による先端方向への付勢の程度と撹拌速度とを調節することにより分級速度と分級効率とを調節することができる。撹拌速度は高い方が分級速度は高くなるが、撹拌速度を高くすると、分級に要するエネルギーや騒音が相対的に大きくなること、分級機の損耗が大きくなることなどが想定される。先端方向への付勢の程度が大きくなると相対的に早期に粗粒回収部101に粗粒として回収されることになり、反対に付勢の程度を小さくすると十分に分級を行った後に粗粒回収部101に回収されるために分級効率は高くなるが分級速度は低下する。 The classification speed and the classification efficiency can be adjusted by adjusting the degree of urging in the tip direction by the stirring mechanism 12 and the stirring speed. The higher the stirring speed, the higher the classification speed. However, if the stirring speed is increased, it is expected that the energy and noise required for classification will be relatively large, and the wear of the classifying machine will be large. When the degree of urging in the tip direction becomes large, it will be collected as coarse grains in the coarse grain collecting unit 101 relatively early, and conversely, if the degree of urging is small, the coarse grains will be sufficiently classified and then coarse grains will be collected. Since it is collected by the collection unit 101, the classification efficiency is high, but the classification speed is low.
・分解及び清掃
分級が進み粗粒回収部101が一杯になったり、別の被処理粉粒体の分級を行う場合には分級ユニット1の切替操作を行う必要がある。粗粒回収部101の内部が一杯になったときへの対応方法としては粗粒回収部101内から粗粒を取り出すこともできる。粗粒の取り出しは、閉塞部材を外した上で圧縮空気導入口101aから圧縮空気を導入しながら同程度の速度で粗粒排出口101bから空気を吸引して粗粒を回収することができる。
-When disassembly and cleaning progresses and the coarse grain collecting unit 101 becomes full, or when another class to be processed is classified, it is necessary to perform a switching operation of the classifying unit 1. As a method for dealing with the case where the inside of the coarse grain recovery unit 101 is full, coarse grains can be taken out from the coarse grain recovery unit 101. Coarse grains can be taken out by sucking air from the coarse grain discharge port 101b at the same speed while introducing compressed air from the compressed air introduction port 101a after removing the closing member.
分級ユニット1は分級ユニット1のうちの円筒篩13の外周篩134を交換すれば分級できる粒径は変更できるが、ケーシング10内部などの粉粒体に接触する部分についての清掃を行うために全体を清掃乃至交換する必要があり、そのためには分級ユニット1を分解する必要がある。 The particle size of the classification unit 1 that can be classified can be changed by replacing the outer peripheral sieve 134 of the cylindrical sieve 13 of the classification unit 1, but the entire classification unit 1 is used to clean the part in contact with the powder or granular material such as the inside of the casing 10. Needs to be cleaned or replaced, for which the classification unit 1 needs to be disassembled.
分級ユニット1の分解に先立ち、分級ユニット1を駆動部2から外すことで分級ユニット1内に残留する粉粒体の飛散が抑制される。分級ユニット1は、嵌合蓋10bを固定するスイングクランプを外した後、取り扱いハンドル14を掴んで駆動軸21の先端方向に引っ張ることで一体的に脱離させることができる。分級ユニット1の脱離前に導出口102を塞ぐなどすることで導出口102からの分級後粉粒体の漏出は抑制できる。 By removing the classification unit 1 from the drive unit 2 prior to the disassembly of the classification unit 1, scattering of powder or granular material remaining in the classification unit 1 is suppressed. After removing the swing clamp that fixes the fitting lid 10b, the classification unit 1 can be integrally detached by grasping the handling handle 14 and pulling it toward the tip of the drive shaft 21. Leakage of powder or granular material after classification from the outlet 102 can be suppressed by closing the outlet 102 before the classification unit 1 is detached.
導入口103からの被処理粉粒体の漏出は、被処理粉粒体に接触する撹拌機構12が分級ユニット1内に残り、その分級ユニット1に対して駆動軸21が外れる方向に力が加わるのみであり、且つ、導入口103の開口方向は水平方向であるため、その動きにつれて被処理粉粒体が外部に漏出するおそれは低い。 When the powder or granular material to be processed leaks from the introduction port 103, the stirring mechanism 12 in contact with the powder or granular material to be processed remains in the classification unit 1, and a force is applied to the classification unit 1 in the direction in which the drive shaft 21 is disengaged. In addition, since the opening direction of the introduction port 103 is the horizontal direction, there is a low possibility that the powder or granular material to be treated leaks to the outside as it moves.
分解・清掃を行うときに別の分級ユニット1を予め用意することで分級ユニット1の分解・清掃を待たずに次の分級操作を行うことができる。 By preparing another classification unit 1 in advance when disassembling / cleaning, the next classification operation can be performed without waiting for the disassembly / cleaning of the classification unit 1.
1…分級ユニット
10…ケーシング 10a…ケーシング本体 10b…嵌合蓋 101…粗粒回収部 102…導出口 103…導入口
12…撹拌機構 13…円筒篩 14…取り扱いハンドル
2…駆動部
21…駆動軸
1 ... Classification unit 10 ... Casing 10a ... Casing body 10b ... Fitting lid 101 ... Coarse grain collection unit 102 ... Outlet port 103 ... Introduction port 12 ... Stirring mechanism 13 ... Cylindrical sieve 14 ... Handling handle 2 ... Drive unit 21 ... Drive shaft
Claims (6)
前記導入口に嵌合する粉粒体供給口から前記被処理粉粒体を供給する粉粒体供給ユニットと、前記分級ユニットに回転動力を供給する駆動軸をもつ駆動源とを備える駆動部と、
を有し、
前記分級ユニットは、
前記導入口及び前記導出口が開口し、粗粒回収部をもつケーシングと、
所定の目開きをもつ篩からなる外周篩をもち、前記導入口に内側が連通し、前記導入口及び粗粒回収部側と導出口側とに前記ケーシング内部を2つに区画する円筒篩と、
撹拌翼と、前記円筒篩の中心線上に設けられており前記撹拌翼が固定され前記駆動軸が接続される回転軸とをもつ撹拌機構とを備え、
前記分級ユニットは、前記駆動部から一体的に脱離可能である円筒篩分級機。 A classification unit having an introduction port for introducing the powder or granular material to be classified and an outlet for deriving the powder or granular material after classification after classification,
A drive unit including a powder or granular material supply unit for supplying the powder or granular material to be processed from a powder or granular material supply port fitted to the introduction port, and a drive source having a drive shaft for supplying rotational power to the classification unit. ,
Have,
The classification unit is
A casing in which the introduction port and the outlet are open and have a coarse grain collecting portion.
A cylindrical sieve having an outer peripheral sieve made of a sieve having a predetermined opening, the inside communicating with the introduction port, and the inside of the casing being divided into two on the introduction port, the coarse grain collecting portion side, and the outlet side. ,
A stirring mechanism having a stirring blade and a rotating shaft provided on the center line of the cylindrical sieve to which the stirring blade is fixed and the drive shaft is connected is provided.
The classification unit is a cylindrical sieve classifier that can be integrally detached from the drive unit.
前記撹拌機構は、前記円筒篩内の前記被処理粉粒体を前記仕切板に向けて付勢するスクリューフィーダをもつ、
請求項1に記載の円筒篩分級機。 The cylindrical sieve has an outer diameter in which a slight gap is formed between the inner surface of the outer peripheral sieve, and has a partition plate that divides the internal space of the casing into a coarse grain collecting portion and other portions.
The stirring mechanism has a screw feeder that urges the powder or granular material to be processed in the cylindrical sieve toward the partition plate.
The cylindrical sieve classifying machine according to claim 1.
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