JP6814393B2 - Faucet device and its manufacturing method - Google Patents

Faucet device and its manufacturing method Download PDF

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JP6814393B2
JP6814393B2 JP2018171705A JP2018171705A JP6814393B2 JP 6814393 B2 JP6814393 B2 JP 6814393B2 JP 2018171705 A JP2018171705 A JP 2018171705A JP 2018171705 A JP2018171705 A JP 2018171705A JP 6814393 B2 JP6814393 B2 JP 6814393B2
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flow path
spout
hot water
secondary side
faucet device
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JP2020041378A (en
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政信 金城
政信 金城
幸人 鶴田
幸人 鶴田
貴文 井上
貴文 井上
畠山 真
真 畠山
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Toto Ltd
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Toto Ltd
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Priority to JP2018171705A priority Critical patent/JP6814393B2/en
Priority to CN201910485557.1A priority patent/CN110594446B/en
Priority to US16/435,868 priority patent/US11761551B2/en
Priority to SG10202108125UA priority patent/SG10202108125UA/en
Priority to SG10201905269WA priority patent/SG10201905269WA/en
Priority to TW108120089A priority patent/TWI716894B/en
Priority to EP19179691.1A priority patent/EP3581722B1/en
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本発明は、水栓装置及びその製造方法に係り、特に、給湯源から供給される湯と給水源から供給される水とを混合した湯水を吐止水可能にする水栓装置及びその製造方法に関する。 The present invention relates to a faucet device and a method for manufacturing the faucet device, and in particular, a faucet device and a method for manufacturing the faucet device capable of discharging hot water obtained by mixing hot water supplied from a hot water supply source and water supplied from the water supply source. Regarding.

従来から、給湯源から供給される湯と給水源から供給される水とを混合した湯水を吐止水可能にする水栓装置として、例えば、特許文献1に記載されているように、水栓装置の種類に応じた形状に形成された外殻部材を備えているものが知られている。
また、この従来の水栓装置の外殻部材の内部には、別体のケーシング部材が挿入されている。このケーシング部材には、水栓機能ユニットが内蔵されており、この水栓機能ユニットは、給水源及び給水源のそれぞれから一次側流路により供給された湯と水とを混合し、この混合した湯水を吐止水する機能を備えている。
Conventionally, as a faucet device capable of discharging hot water obtained by mixing hot water supplied from a hot water supply source and water supplied from a water supply source, for example, as described in Patent Document 1, a faucet It is known that the outer shell member is provided in a shape corresponding to the type of the device.
Further, a separate casing member is inserted inside the outer shell member of this conventional faucet device. A faucet function unit is built in the casing member, and the faucet function unit mixes hot water and water supplied from each of the water supply source and the water supply source by the primary side flow path, and mixes the hot water and water. It has a function to spit out hot water and stop it.

欧州特許出願公開第2586919号明細書European Patent Application Publication No. 2586919

しかしながら、上述した従来の水栓装置においては、外殻部材の内部に挿入されているケーシング部材が樹脂材料で形成されているため、水栓装置の種類に応じた外殻部材の寸法や形状に応じて、射出成形用の型を用意する必要があり、製造コストがかかるという問題がある。
また、従来の水栓装置の樹脂製のケーシング部材については、金属製のものに比べて強度が低く、経年変化等による耐久性も低いという問題もある。これにより、長期的な安全性を確保するためには、点検や部品交換等のメンテナンスにおいてもコストがかかるという問題がある。
However, in the above-mentioned conventional faucet device, since the casing member inserted inside the outer shell member is made of a resin material, the size and shape of the outer shell member can be adjusted according to the type of the faucet device. Therefore, it is necessary to prepare a mold for injection molding, which causes a problem that manufacturing cost is high.
Further, the resin casing member of the conventional faucet device has a problem that the strength is lower than that of the metal casing member and the durability due to aging or the like is also low. As a result, in order to ensure long-term safety, there is a problem that maintenance such as inspection and parts replacement is costly.

一方、従来の水栓装置のケーシング部材について、仮に、樹脂材料とは異なる銅合金等の金属を用いて鋳造した場合には、銅合金から鉛成分が溶出することを規制する対策が必要となるという問題や、ケーシング部材のサイズ自体も大型化するという問題、或いは、銅価格の相場変動に影響を受け易いという問題もある。
また、常時湯水に晒される水栓装置の事情を考慮し、ケーシング部材として耐食性が高いステンレス材料を採用した場合には、ステンレス材料が高い加工精度で加工することが難しいという問題もある。
したがって、脱銅合金や脱鋳物を実現し、銅合金以外の素材を活用し、水栓装置の種類に応じて様々な仕様に対しても、いかに製造コストを抑制しつつ、設計の自由度を高めていくかが、近年要請された課題となっている。
On the other hand, if the casing member of a conventional faucet device is cast using a metal such as a copper alloy different from the resin material, it is necessary to take measures to regulate the elution of the lead component from the copper alloy. There is also a problem that the size of the casing member itself becomes large, or that it is easily affected by fluctuations in the copper price.
Further, in consideration of the circumstances of the faucet device that is constantly exposed to hot water, when a stainless steel material having high corrosion resistance is used as the casing member, there is a problem that it is difficult to process the stainless steel material with high processing accuracy.
Therefore, we have realized decopper alloys and decasts, utilized materials other than copper alloys, and have a degree of freedom in design while controlling manufacturing costs for various specifications depending on the type of faucet device. How to raise it has become an issue requested in recent years.

また、スパウト部に各種機能を持たせるために外殻部材のスパウト部内にスパウト側流路形成部材を設ける場合において、従来は、外殻部材がスパウト側流路形成部材を支持していた。しかしながら、スパウト側流路形成部材には、水圧がかかる時、当該水圧によって吐水口側へと抜け出ようとする力が作用する。このため、当該力に対抗するべく、外殻部材には相応の強度が必要であった。 Further, in the case where the spout side flow path forming member is provided in the spout portion of the outer shell member in order to give the spout portion various functions, the outer shell member has conventionally supported the spout side flow path forming member. However, when water pressure is applied to the spout side flow path forming member, a force that tries to escape to the spout side by the water pressure acts. Therefore, in order to counter the force, the outer shell member needs to have a certain strength.

そこで、本発明は、上述した従来技術の問題や近年要請された課題を解決するためになされたものであり、設計の自由度を向上させることができると共に、製造コストを抑制することができる水栓装置の製造方法を提供することを目的としている。
更に、本発明は、スパウト側流路形成部材の支持(の少なくとも一部)を外殻部材から解放することにより、外殻部材に求められる強度を低減することができる水栓装置及びその製造方法を提供することを目的としている。
Therefore, the present invention has been made to solve the above-mentioned problems of the prior art and the problems requested in recent years, and can improve the degree of freedom in design and suppress the manufacturing cost. It is an object of the present invention to provide a method for manufacturing a plug device.
Further, the present invention is a faucet device and a method for manufacturing the faucet device, which can reduce the strength required for the outer shell member by releasing (at least a part of) the support of the spout side flow path forming member from the outer shell member. Is intended to provide.

上述した課題を解決するために、本発明は、給湯源から供給される湯と給水源から供給される水とを混合した湯水を吐止水可能にする水栓装置であって、概ね筒状の支柱部と、この支柱部の側面に設けられたスパウト部と、を備えた外殻部材と、この外殻部材の支柱部内に挿入され、吐止水制御及び/または温調制御を行う機能部ユニットと、この機能部ユニットにそれぞれ延びて湯及び水をそれぞれ供給する一次側流路を形成する湯供給流路及び水供給流路と、上記スパウト部内において、吐水口へと延びるスパウト流路を形成するスパウト側流路形成部材と、を有し、上記機能部ユニットと上記支柱部との間に概ね筒状の二次側アダプタ部材が設けられており、上記スパウト側流路形成部材は、上記二次側アダプタ部材に連通されており、上記外殻部材及び上記二次側アダプタ部材は、上記機能部ユニットに対して、一体的に回転可能であることを特徴とする水栓装置である。 In order to solve the above-mentioned problems, the present invention is a faucet device capable of discharging and stopping hot water obtained by mixing hot water supplied from a hot water supply source and water supplied from a water supply source, and is generally tubular. A function of inserting an outer shell member including a support column portion of the above and a spout portion provided on the side surface of the support column portion into the support column portion of the outer shell member to perform water discharge stop control and / or temperature control control. A hot water supply flow path and a water supply flow path that extend to the unit, and form a primary side flow path that extends to the functional unit and supplies hot water and water, respectively, and a spout flow path that extends to a spout in the spout part. A spout side flow path forming member is provided, and a substantially tubular secondary side adapter member is provided between the functional unit and the support column, and the spout side flow path forming member is provided. A faucet device that is communicated with the secondary adapter member, and that the outer shell member and the secondary adapter member can rotate integrally with the functional unit. is there.

本発明によれば、機能部ユニットと支柱部との間に概ね筒状の二次側アダプタ部材が設けられており、スパウト側流路形成部材は二次側アダプタ部材によって固定されている。これにより、スパウト側流路形成部材は、二次側アダプタ部材を介して例えば機能部ユニット(更には後述する台座部材)によって支持され得る。従って、スパウト側流路形成部材の支持(の少なくとも一部)を外殻部材から解放することができ、外殻部材に求められる強度を低減することができる。
また、外殻部材の支柱部と二次側アダプタ部材とを別部材としたことにより、外殻部材の材料を外観品位を満たす材料から幅広く選択できる一方で、二次側アダプタ部材の材料を通水に関する要求仕様を満たす材料から幅広く選択できる。これにより、設計の自由度を向上させることができると共に、製造コストを抑制することができる。
更に、スパウト側流路形成部材を二次側アダプタ部材に取り付ける作業が容易である(吐水口側から作業可能である)という利点も得られる。
According to the present invention, a substantially tubular secondary side adapter member is provided between the functional unit and the support column, and the spout side flow path forming member is fixed by the secondary side adapter member. Thereby, the spout side flow path forming member can be supported by, for example, a functional unit (further, a pedestal member described later) via the secondary side adapter member. Therefore, the support (at least a part of) of the spout side flow path forming member can be released from the outer shell member, and the strength required for the outer shell member can be reduced.
Further, by making the strut portion of the outer shell member and the secondary side adapter member separate members, the material of the outer shell member can be widely selected from the materials satisfying the appearance quality, while the material of the secondary side adapter member is passed through. A wide range of materials that meet the water requirements can be selected. As a result, the degree of freedom in design can be improved and the manufacturing cost can be suppressed.
Further, there is an advantage that the work of attaching the spout side flow path forming member to the secondary side adapter member is easy (work can be performed from the spout side).

また、本発明によれば、上記外殻部材及び上記二次側アダプタ部材は、上記機能部ユニットに対して、一体的に回転可能である
これにより、外殻部材及び二次側アダプタ部材を機能部ユニットに対して回転することによって吐水の方向を適宜に調整することが可能であるため、水栓装置の利便性が更に高められる。
機能部ユニットの外周面と二次側アダプタ部材の内周面との間に二次側流路が形成されている場合でも、例えば軸シールによって水密が保持されていれば、外殻部材及び二次側アダプタ部材を機能部ユニットに対して回転することを阻害しない。
Further, according to the present invention, the outer shell member and the secondary adapter member, relative to the functional unit unit, it is rotatable integrally.
As a result , the direction of water discharge can be appropriately adjusted by rotating the outer shell member and the secondary side adapter member with respect to the functional unit, so that the convenience of the faucet device is further enhanced.
Even when a secondary side flow path is formed between the outer peripheral surface of the functional unit and the inner peripheral surface of the secondary adapter member, for example, if watertightness is maintained by a shaft seal, the outer shell member and the secondary It does not prevent the next adapter member from rotating with respect to the functional unit.

また、この場合、上記外殻部材及び上記二次側アダプタ部材は、上記機能部ユニットに対する回転方向に、互いに直接的に係合されていることが更に好ましい。
これによれば、外殻部材と二次側アダプタ部材との間の回転力の伝達がスパウト側流路形成部材を介して行われる場合と比較して、ガタツキの発生を顕著に抑制することができる。
Further, in this case, it is more preferable that the outer shell member and the secondary side adapter member are directly engaged with each other in the rotational direction with respect to the functional unit.
According to this, the occurrence of rattling can be remarkably suppressed as compared with the case where the rotational force is transmitted between the outer shell member and the secondary side adapter member via the spout side flow path forming member. it can.

また、本発明は、給湯源から供給される湯と給水源から供給される水とを混合した湯水を吐止水可能にする水栓装置であって、概ね筒状の支柱部と、この支柱部の側面に設けられたスパウト部と、を備えた外殻部材と、この外殻部材の支柱部内に挿入され、吐止水制御及び/または温調制御を行う機能部ユニットと、この機能部ユニットにそれぞれ延びて湯及び水をそれぞれ供給する一次側流路を形成する湯供給流路及び水供給流路と、上記スパウト部内において、吐水口へと延びるスパウト流路を形成するスパウト側流路形成部材と、を有し、上記機能部ユニットと上記支柱部との間に概ね筒状の二次側アダプタ部材が設けられており、上記スパウト側流路形成部材は、上記二次側アダプタ部材に連通されており、当該水栓装置が設置される設置面に固定される台座部材を更に備え上記機能部ユニットは、上記台座部材に固定されており、上記二次側アダプタ部材の下端部に、フランジ部が形成されており、上記台座部材上に、上記二次側アダプタ部材の上記フランジ部が載置されており、上記二次側アダプタ部材の上記フランジ部上に、上記支柱部の下端部が載置されていることを特徴とする水栓装置である
本発明によっても、機能部ユニットと支柱部との間に概ね筒状の二次側アダプタ部材が設けられており、スパウト側流路形成部材は二次側アダプタ部材によって固定されている。これにより、スパウト側流路形成部材は、二次側アダプタ部材を介して例えば機能部ユニット(更には後述する台座部材)によって支持され得る。従って、スパウト側流路形成部材の支持(の少なくとも一部)を外殻部材から解放することができ、外殻部材に求められる強度を低減することができる。
また、外殻部材の支柱部と二次側アダプタ部材とを別部材としたことにより、外殻部材の材料を外観品位を満たす材料から幅広く選択できる一方で、二次側アダプタ部材の材料を通水に関する要求仕様を満たす材料から幅広く選択できる。これにより、設計の自由度を向上させることができると共に、製造コストを抑制することができる。
更に、スパウト側流路形成部材を二次側アダプタ部材に取り付ける作業が容易である(吐水口側から作業可能である)という利点も得られる。
そして、本発明によれば、外殻部材の支柱部と台座部材とが互いに直接擦れ合うことがないため、それらの要素にめっき等を施しても、当該めっきの剥がれ等が生じる虞がない。
以上の各発明において、上記機能部ユニットの外周面と上記二次側アダプタ部材の内周面との間に、水密にシールされた二次側流路が形成されており、上記機能部ユニットの上記外周面には、上記二次側流路に混合後の湯水を流出させる流出穴が設けられており、上記スパウト側流路形成部材は、上記二次側流路に連通していることが好ましい。
これによれば、二次側流路を所望の形態で設計することができるため、装置材料が水に浸浸することで引き起こされ得る問題(例えば銅合金からの鉛成分の溶出等)を効果的に回避することができる。
Further, the present invention is a faucet device capable of discharging and stopping hot water, which is a mixture of hot water supplied from a hot water supply source and water supplied from a water supply source, and has a substantially tubular strut portion and the strut portion. An outer shell member provided with a spout portion provided on the side surface of the portion, a functional unit unit inserted into a strut portion of the outer shell member to control water discharge and / or temperature control, and this functional unit. A hot water supply flow path and a water supply flow path that extend to the unit to form a primary side flow path for supplying hot water and water, respectively, and a spout side flow path that forms a spout flow path extending to a spout in the spout portion. A secondary side adapter member having a forming member and having a substantially tubular shape is provided between the functional unit and the support column, and the spout side flow path forming member is the secondary adapter member. is communicated with the further comprises a base member fixed to the installation surface of the faucet apparatus is installed, the functional portion unit is fixed to the base member, the lower end portion of the secondary-side adapter member The flange portion is formed on the pedestal member, the flange portion of the secondary side adapter member is placed on the pedestal member, and the support column portion is placed on the flange portion of the secondary side adapter member. It is a faucet device characterized in that a lower end portion is mounted.
Also in the present invention, a substantially tubular secondary side adapter member is provided between the functional unit and the support column, and the spout side flow path forming member is fixed by the secondary side adapter member. Thereby, the spout side flow path forming member can be supported by, for example, a functional unit (further, a pedestal member described later) via the secondary side adapter member. Therefore, the support (at least a part of) of the spout side flow path forming member can be released from the outer shell member, and the strength required for the outer shell member can be reduced.
Further, by making the strut portion of the outer shell member and the secondary side adapter member separate members, the material of the outer shell member can be widely selected from the materials satisfying the appearance quality, while the material of the secondary side adapter member is passed through. A wide range of materials that meet the water requirements can be selected. As a result, the degree of freedom in design can be improved and the manufacturing cost can be suppressed.
Further, there is an advantage that the work of attaching the spout side flow path forming member to the secondary side adapter member is easy (work can be performed from the spout side).
According to the present invention , since the strut portion of the outer shell member and the pedestal member do not directly rub against each other, even if those elements are plated or the like, there is no possibility that the plating will peel off.
In each of the above inventions, a watertightly sealed secondary side flow path is formed between the outer peripheral surface of the functional unit and the inner peripheral surface of the secondary adapter member. On the outer peripheral surface, an outflow hole is provided in the secondary side flow path to allow the mixed hot water to flow out, and the spout side flow path forming member may communicate with the secondary side flow path. preferable.
According to this, since the secondary side flow path can be designed in a desired form, the problem that can be caused by the immersion of the device material in water (for example, elution of the lead component from the copper alloy) is effective. Can be avoided.

また、二次側アダプタ部材は、上下方向に2以上に分割されていてもよい。例えば、二次側アダプタ部材は、上部二次側アダプタ部材と下部二次側アダプタ部材とを有し得る。
この場合、好ましくは、上記機能部ユニットの外周面と上記上部二次側アダプタ部材の内周面との間に、水密にシールされた二次側流路が形成されており、上記機能部ユニットの上記外周面には、上記二次側流路に混合後の湯水を流出させる流出穴が設けられており、上記スパウト側流路形成部材は、上記二次側流路に連通していることが好ましい。
これによれば、二次側流路を所望の形態で設計することができるため、装置材料が水に浸浸することで引き起こされ得る問題(例えば銅合金からの鉛成分の溶出等)を効果的に回避することができる。
そして、下部二次側アダプタ部材は、当該二次側流路に関与せず、すなわち、下部二次側アダプタ部材を交換しても特段の調整作業が不要である。従って、異なる高さの下部二次側アダプタ部材を用意しておいてそれらを適宜に交換することで、二次側アダプタ部材の高さを容易に変更することができる。
Further, the secondary side adapter member may be divided into two or more in the vertical direction. For example, the secondary adapter member may have an upper secondary adapter member and a lower secondary adapter member.
In this case, preferably, a watertightly sealed secondary side flow path is formed between the outer peripheral surface of the functional unit and the inner peripheral surface of the upper secondary adapter member. On the outer peripheral surface of the above, an outflow hole is provided in the secondary side flow path to allow hot water after mixing to flow out, and the spout side flow path forming member communicates with the secondary side flow path. Is preferable.
According to this, since the secondary side flow path can be designed in a desired form, the problem that can be caused by the immersion of the device material in water (for example, elution of the lead component from the copper alloy) is effective. Can be avoided.
The lower secondary adapter member does not participate in the secondary flow path, that is, even if the lower secondary adapter member is replaced, no special adjustment work is required. Therefore, the height of the secondary side adapter member can be easily changed by preparing lower secondary side adapter members having different heights and replacing them as appropriate.

本発明によれば、機能部ユニットと支柱部との間に概ね筒状の二次側アダプタ部材が設けられており、スパウト側流路形成部材は二次側アダプタ部材によって固定されている。これにより、スパウト側流路形成部材は、二次側アダプタ部材を介して例えば機能部ユニット(更には後述する台座部材)によって支持され得る。従って、スパウト側流路形成部材の支持(の少なくとも一部)を外殻部材から解放することができ、外殻部材に求められる強度を低減することができる。
また、外殻部材の支柱部と二次側アダプタ部材とを別部材としたことにより、外殻部材の材料を外観品位を満たす材料から幅広く選択できる一方で、二次側アダプタ部材の材料を通水に関する要求仕様を満たす材料から幅広く選択できる。これにより、設計の自由度を向上させることができると共に、製造コストを抑制することができる。
更に、スパウト側流路形成部材を二次側アダプタ部材に取り付ける作業が容易である(吐水口側から作業可能である)という利点も得られる。
そして、上記外殻部材及び上記二次側アダプタ部材が上記機能部ユニットに対して一体的に回転可能であることにより、外殻部材及び二次側アダプタ部材を機能部ユニットに対して回転することによって吐水の方向を適宜に調整することが可能であるため、水栓装置の利便性が更に高められる、あるいは、上記機能部ユニットが上記台座部材に固定されて上記二次側アダプタ部材の下端部にフランジ部が形成されて上記台座部材上に上記二次側アダプタ部材の上記フランジ部が載置されて上記二次側アダプタ部材の上記フランジ部上に上記支柱部の下端部が載置されていることによって、外殻部材の支柱部と台座部材とが互いに直接擦れ合うことがないため、それらの要素にめっき等を施しても、当該めっきの剥がれ等が生じる虞がない。
According to the present invention, a substantially tubular secondary side adapter member is provided between the functional unit and the support column, and the spout side flow path forming member is fixed by the secondary side adapter member. Thereby, the spout side flow path forming member can be supported by, for example, a functional unit (further, a pedestal member described later) via the secondary side adapter member. Therefore, the support (at least a part of) of the spout side flow path forming member can be released from the outer shell member, and the strength required for the outer shell member can be reduced.
Further, by making the strut portion of the outer shell member and the secondary side adapter member separate members, the material of the outer shell member can be widely selected from the materials satisfying the appearance quality, while the material of the secondary side adapter member is passed through. A wide range of materials that meet the water requirements can be selected. As a result, the degree of freedom in design can be improved and the manufacturing cost can be suppressed.
Further, there is an advantage that the work of attaching the spout side flow path forming member to the secondary side adapter member is easy (work can be performed from the spout side).
Then, since the outer shell member and the secondary side adapter member can be integrally rotated with respect to the functional unit, the outer shell member and the secondary side adapter member can be rotated with respect to the functional unit. Since the direction of water discharge can be appropriately adjusted, the convenience of the faucet device can be further enhanced, or the functional unit is fixed to the pedestal member and the lower end of the secondary adapter member. A flange portion is formed on the pedestal member, the flange portion of the secondary side adapter member is placed on the pedestal member, and the lower end portion of the support column portion is placed on the flange portion of the secondary side adapter member. As a result, the strut portion of the outer shell member and the pedestal member do not directly rub against each other, so that even if these elements are plated or the like, there is no possibility that the plating will peel off.

本発明の第1実施形態による水栓装置を斜め前方から見た概略斜視図である。It is the schematic perspective view which looked at the faucet device by 1st Embodiment of this invention from the oblique front. 本発明の第1実施形態による水栓装置全体の分解斜視図である。It is an exploded perspective view of the whole faucet device according to 1st Embodiment of this invention. 本発明の第1実施形態による水栓装置の中央側面断面図である。It is a central side sectional view of the faucet device according to 1st Embodiment of this invention. 本発明の第1実施形態による水栓装置の水栓機能ユニットを分解した斜視図である。It is a perspective view which disassembled the faucet function unit of the faucet device by 1st Embodiment of this invention. 本発明の第1実施形態による水栓装置の水栓機能ユニットを斜め後方から見た斜視図である。It is a perspective view which looked at the faucet function unit of the faucet device by 1st Embodiment of this invention from the oblique rear view. 本発明の第1実施形態による水栓装置の機能部ユニットと二次側アダプタ部材と外殻部材との分解縦断面図である。FIG. 5 is an exploded vertical sectional view of a functional unit of a faucet device, a secondary adapter member, and an outer shell member according to the first embodiment of the present invention. 図6の機能部ユニットと二次側アダプタ部材と外殻部材との分解縦断面斜視図である。FIG. 6 is an exploded vertical cross-sectional perspective view of the functional unit, the secondary adapter member, and the outer shell member of FIG. 本発明の第1実施形態による水栓装置の水栓機能ユニットの正面断面図であり、湯側及び水側のそれぞれの一次側流路の縦断面を示す。It is a front sectional view of the faucet function unit of the faucet device by 1st Embodiment of this invention, and shows the vertical sectional view of each primary side flow path of a hot water side and a water side. 図3に示す本発明の第1実施形態による水栓装置の中央側面断面図において、水栓機能ユニットの上方部分を拡大した部分拡大断面図である。FIG. 3 is a partially enlarged cross-sectional view of the upper portion of the faucet function unit in the central side sectional view of the faucet device according to the first embodiment of the present invention shown in FIG. 本発明の第1実施形態による水栓装置のケーシング部材の分解斜視図である。It is an exploded perspective view of the casing member of the faucet device according to the 1st Embodiment of this invention. 図10のXI−XI線に沿った断面図である。It is sectional drawing along the XI-XI line of FIG. 本発明の第1実施形態による水栓装置の下側ケーシング部材において、穴開け加工により形成された場合の下方ピン係合穴(又は上方ピン係合穴)の部分を概略的に示した図である。In the lower casing member of the faucet device according to the first embodiment of the present invention, the portion of the lower pin engaging hole (or upper pin engaging hole) when formed by drilling is schematically shown. is there. 本発明の第1実施形態による水栓装置の下側ケーシング部材において、曲げ加工により形成された場合の下方ピン係合穴(又は上方ピン係合穴)の部分を概略的に示した図である。It is a figure which showed roughly the part of the lower pin engaging hole (or the upper pin engaging hole) when it was formed by bending in the lower casing member of the faucet device according to 1st Embodiment of this invention. .. 図3のXIV部分の拡大図である。It is an enlarged view of the XIV part of FIG. 図3のXV部分の拡大図である。It is an enlarged view of the XV part of FIG. 図15の回転係合凹部の斜視図である。It is a perspective view of the rotation engagement recess of FIG. 図15の回転係合凸部の斜視図である。It is a perspective view of the rotational engagement convex part of FIG. 本発明の第2実施形態による水栓装置の中央側面断面図である。It is a central side sectional view of the faucet device according to the 2nd Embodiment of this invention. 図18の二次側アダプタ部材の斜視図である。It is a perspective view of the secondary side adapter member of FIG. ケーシング部材が分割された変形例の分解斜視図である。It is an exploded perspective view of the modified example in which the casing member was divided. 図20のXXI−XXI線に沿った断面図である。It is sectional drawing along the XXI-XXI line of FIG.

以下、添付図面を参照して本発明の第1実施形態による水栓装置について説明する。
まず、図1は、本発明の第1実施形態による水栓装置を斜め前方から見た概略斜視図である。
図1に示すように、本発明の第1実施形態による水栓装置1は、給湯源(図示せず)から供給される湯と給水源(図示せず)から供給される水とを混合して吐止水する、いわゆる、「シングルレバー式」と呼ばれる水栓装置であり、台所のシンク又は洗面台のカウンター等の設置面F1上に設置されている。
すなわち、このシングルレバー式の水栓装置1においては、いわゆる、「シングルレバー」と呼ばれる単一の操作ハンドル2が手動で回動操作されることにより、流量と温度が調整された湯水がスパウト4の吐水口6から吐止水されるようになっている。
Hereinafter, the faucet device according to the first embodiment of the present invention will be described with reference to the accompanying drawings.
First, FIG. 1 is a schematic perspective view of the faucet device according to the first embodiment of the present invention as viewed diagonally from the front.
As shown in FIG. 1, the faucet device 1 according to the first embodiment of the present invention mixes hot water supplied from a hot water supply source (not shown) and water supplied from a water supply source (not shown). It is a so-called "single-lever type" faucet device that stops water from being discharged, and is installed on an installation surface F1 such as a kitchen sink or a washbasin counter.
That is, in this single lever type faucet device 1, hot water whose flow rate and temperature are adjusted by manually rotating a single operation handle 2 so-called "single lever" is spouted 4. The water is stopped from the water spouting port 6.

例えば、図1に示すように、本実施形態の水栓装置1において、まず、操作ハンドル2が最下方の止水操作位置に設定されている場合には、スパウト4の吐水口6から吐出される湯水が止水されるようになっている。
また、図1に示すように、操作ハンドル2が止水操作位置から上方の操作位置に回動操作された場合には、スパウト4の吐水口6から吐出される湯水が吐水状態に設定されるようになっている。
すなわち、操作ハンドル2は、吐水状態において、より上方(図1に示す矢印「開」の方向)に回動操作される程、湯水の流量が大きく設定され、より下方(図1に示す矢印「閉」の方向)に回動操作される程、湯水の流量が小さく設定されるようになっている。
For example, as shown in FIG. 1, in the faucet device 1 of the present embodiment, first, when the operation handle 2 is set to the lowermost water stop operation position, the water is discharged from the water spout 6 of the spout 4. The hot water is stopped.
Further, as shown in FIG. 1, when the operation handle 2 is rotated from the water stop operation position to the upper operation position, the hot water discharged from the water discharge port 6 of the spout 4 is set to the water discharge state. It has become like.
That is, in the water discharge state, the operation handle 2 is set to have a larger flow rate of hot water as it is rotated upward (in the direction of the arrow "open" shown in FIG. 1), and is further lowered (arrow "open" shown in FIG. 1). The flow rate of hot water is set smaller as it is rotated in the "closed" direction).

さらに、図1に示すように、操作ハンドル2は、水栓装置1の鉛直方向に延びる中心軸線(回転中心軸線A1)を中心に水側(図1に示す矢印「C」側)に回動操作された場合には、スパウト4の吐水口6から吐出される湯水の温度が低温側に設定されるようになっている。
一方、図1に示すように、操作ハンドル2が回転中心軸線A1を中心に湯側(図1に示す矢印「H」側)に回動操作された場合には、スパウト4の吐水口6から吐出される湯水の混合比を湯が大きく設定されるようになっている。
Further, as shown in FIG. 1, the operation handle 2 rotates about the central axis (rotation center axis A1) extending in the vertical direction of the faucet device 1 toward the water side (arrow “C” side shown in FIG. 1). When operated, the temperature of the hot water discharged from the spout 6 of the spout 4 is set to the low temperature side.
On the other hand, as shown in FIG. 1, when the operation handle 2 is rotated around the rotation center axis A1 toward the hot water side (arrow “H” side shown in FIG. 1), the spout 4 is spouted from the spout 6 The mixing ratio of the discharged hot water is set to a large value.

つぎに、図2〜図11により、本発明の第1実施形態による水栓装置の内部構造について具体的に説明する。
図2は、本発明の第1実施形態による水栓装置全体の分解斜視図である。また、図3は、本発明の第1実施形態による水栓装置の中央側面断面図である。
まず、図2及び図3に示すように、本実施形態の水栓装置1は、その種類又は仕様に応じた形状に形成された中空の外殻部材8(外殻ユニットの一要素)を備えている。この外殻部材8は、上下方向に概ね筒状に延びる支柱部8a、及び、この支柱部8aの側面から外側に延びるスパウト部8bをそれぞれ備えている。
なお、外殻部材8については、金属材料で形成されていてもよいし、樹脂材料で形成されていてもよい。
Next, with reference to FIGS. 2 to 11, the internal structure of the faucet device according to the first embodiment of the present invention will be specifically described.
FIG. 2 is an exploded perspective view of the entire faucet device according to the first embodiment of the present invention. Further, FIG. 3 is a central side sectional view of the faucet device according to the first embodiment of the present invention.
First, as shown in FIGS. 2 and 3, the faucet device 1 of the present embodiment includes a hollow outer shell member 8 (one element of the outer shell unit) formed in a shape corresponding to the type or specification thereof. ing. The outer shell member 8 includes a strut portion 8a extending in a substantially tubular shape in the vertical direction, and a spout portion 8b extending outward from the side surface of the strut portion 8a.
The outer shell member 8 may be made of a metal material or a resin material.

つぎに、図2及び図3に示すように、本実施形態の水栓装置1は、外殻部材8の下方側(上流側)において、湯供給管10、水供給管12、固定金具14(把持金具14a、締結金具14b)、及び、台座部材16をそれぞれ備えている。
図2及び図3に示すように、台座部材16は、水栓装置1の設置面F1に配置された状態で固定金具14の馬蹄形の把持金具14a及び締結金具14bにより固定されるようになっている。
また、図2に示すように、台座部材16には、縦方向に貫く通湯穴16a及び通水穴16bがそれぞれ形成されている。通湯穴16aには、給湯器等の給湯源(図示せず)から湯を供給する湯供給管10が下方から接続されている。同様に、通水穴16bには、水道等の給水源(図示せず)から水を供給する水供給管12が下方から接続されている。
さらに、図2及び図3に示すように、本実施形態の水栓装置1は、外殻部材8の支柱部8aの内部において、詳細は後述する水栓機能ユニット18を備えている。
Next, as shown in FIGS. 2 and 3, the faucet device 1 of the present embodiment has a hot water supply pipe 10, a water supply pipe 12, and a fixing bracket 14 (on the lower side (upstream side) of the outer shell member 8). A gripping metal fitting 14a, a fastening metal fitting 14b), and a pedestal member 16 are provided, respectively.
As shown in FIGS. 2 and 3, the pedestal member 16 is fixed by the horseshoe-shaped gripping bracket 14a and the fastening bracket 14b of the fixing bracket 14 in a state of being arranged on the installation surface F1 of the faucet device 1. There is.
Further, as shown in FIG. 2, the pedestal member 16 is formed with a hot water passage hole 16a and a water passage hole 16b, respectively, which penetrate in the vertical direction. A hot water supply pipe 10 for supplying hot water from a hot water supply source (not shown) such as a water heater is connected to the hot water passage hole 16a from below. Similarly, a water supply pipe 12 for supplying water from a water supply source (not shown) such as a water supply is connected to the water passage hole 16b from below.
Further, as shown in FIGS. 2 and 3, the faucet device 1 of the present embodiment includes a faucet function unit 18 which will be described in detail inside the support column portion 8a of the outer shell member 8.

つぎに、図4は、本発明の第1実施形態による水栓装置1の水栓機能ユニット18を分解した斜視図である。また、図5は、本発明の第1実施形態による水栓装置1の機能部ユニット19を斜め後方から見た斜視図である。
図4及び図5に示すように、本実施形態の水栓装置1は、水栓機能ユニット18の外側において、下方から上方に向って、下側下方シール保持部材20、下方シール部材22、上側下方シール保持部材24、下側上方シール保持部材26、上方シール部材28、及び、上側上方シール保持部材30をそれぞれ備えている。水栓機能ユニット18に、下側下方シール保持部材20、下方シール部材22、上側下方シール保持部材24、下側上方シール保持部材26、上方シール部材28、及び、上側上方シール保持部材30を装着させた構成が、機能部ユニット19である。
また、図4及び図5に示すように、下方シール部材22及び上方シール部材28のそれぞれは、水栓機能ユニット18の外側面と外殻部材8の支柱部8aの内側面との間を水密にシールするものである。
さらに、図4及び図5に示すように、下側下方シール保持部材20及び上側下方シール保持部材24のそれぞれは、下方シール部材22を保持するためのものでもあり、一方、下側上方シール保持部材26及び上側上方シール保持部材30のそれぞれは、上方シール部材28を保持するためのものである。
Next, FIG. 4 is an exploded perspective view of the faucet function unit 18 of the faucet device 1 according to the first embodiment of the present invention. Further, FIG. 5 is a perspective view of the functional unit 19 of the faucet device 1 according to the first embodiment of the present invention as viewed obliquely from the rear.
As shown in FIGS. 4 and 5, the faucet device 1 of the present embodiment has the lower lower seal holding member 20, the lower seal member 22, and the upper side facing upward from the lower side on the outside of the faucet function unit 18. It includes a lower seal holding member 24, a lower upper seal holding member 26, an upper seal member 28, and an upper upper seal holding member 30, respectively. The lower lower seal holding member 20, the lower seal member 22, the upper lower seal holding member 24, the lower upper seal holding member 26, the upper seal member 28, and the upper upper seal holding member 30 are attached to the faucet function unit 18. The configuration is the functional unit unit 19.
Further, as shown in FIGS. 4 and 5, each of the lower seal member 22 and the upper seal member 28 is watertight between the outer surface of the faucet function unit 18 and the inner surface of the support column portion 8a of the outer shell member 8. It is intended to seal.
Further, as shown in FIGS. 4 and 5, each of the lower lower seal holding member 20 and the upper lower seal holding member 24 is also for holding the lower seal member 22, while holding the lower upper seal. Each of the member 26 and the upper upper seal holding member 30 is for holding the upper seal member 28.

図6は、本発明の第1実施形態による水栓装置の機能部ユニット19と二次側アダプタ部材64と外殻部材8との分解縦断面図であり、図7は、図6の機能部ユニット19と二次側アダプタ部材64と外殻部材8との分解縦断面斜視図である。
図6及び図7に示すように、外殻部材8の支柱部8aは、略円筒形状の機能部収容空間を区画しており、機能部ユニット19は、当該機能部収容空間内に収容されるようになっている。図6及び図7から分かるように、外殻部材8は、機能部ユニット19の上方から当該機能部ユニット19に被さるように取り外し可能に装着可能となっている。
FIG. 6 is an exploded vertical sectional view of the functional unit unit 19 of the faucet device, the secondary adapter member 64, and the outer shell member 8 according to the first embodiment of the present invention, and FIG. 7 is an exploded vertical sectional view of the functional unit of FIG. FIG. 5 is an exploded vertical sectional perspective view of the unit 19, the secondary side adapter member 64, and the outer shell member 8.
As shown in FIGS. 6 and 7, the support column portion 8a of the outer shell member 8 divides the functional portion accommodating space having a substantially cylindrical shape, and the functional portion unit 19 is accommodated in the functional portion accommodating space. It has become like. As can be seen from FIGS. 6 and 7, the outer shell member 8 can be detachably attached so as to cover the functional unit 19 from above the functional unit 19.

また、図3、図6及び図7に示すように、本実施形態の水栓装置1は、外殻部材8のスパウト部8b内において、スパウト流路68aを形成するスパウト側流路形成部材68と、吐水口6を形成する吐水口形成部材70と、をそれぞれ備えている。
外殻部材8に、二次側アダプタ部材64、スパウト側流路形成部材68、及び、吐水口形成部材70を装着させた構成が、外殻ユニットである。
外殻ユニットの各要素は、機能部ユニット19に装着する前に互いに組み付けられることが通常であるが、幾つかのサブユニットが機能部ユニット19に順次に装着されながら互いに組み付けられてもよい。
Further, as shown in FIGS. 3, 6 and 7, the faucet device 1 of the present embodiment has a spout side flow path forming member 68 that forms a spout flow path 68a in the spout portion 8b of the outer shell member 8. And a water spout forming member 70 that forms the water spout 6.
The outer shell unit is configured by mounting the secondary side adapter member 64, the spout side flow path forming member 68, and the spout forming member 70 on the outer shell member 8.
The elements of the outer shell unit are usually assembled to each other before being attached to the functional unit 19, but some subunits may be assembled to each other while being sequentially attached to the functional unit 19.

さらに、図2及び図3に示すように、本実施形態の水栓装置1は、外殻部材8とその上方の操作ハンドル2との上下方向の間において、下方から上方に向って、Cリング32、シール部材34、固定部材36、及び、留め具38(ビス38a、キャップ38b)をそれぞれ備えている。
これらの部材32,34,36,38については、外殻部材8の支柱部8a内に挿入された機能部ユニット19について、上方から水密に保持するものである。
Further, as shown in FIGS. 2 and 3, the faucet device 1 of the present embodiment has a C ring from the lower side to the upper side between the outer shell member 8 and the operation handle 2 above the outer shell member 8 in the vertical direction. 32, a seal member 34, a fixing member 36, and a fastener 38 (screw 38a, cap 38b) are provided, respectively.
With respect to these members 32, 34, 36, 38, the functional unit 19 inserted into the support column 8a of the outer shell member 8 is watertightly held from above.

また、図2及び図3に示すように、外殻部材8と水栓機能ユニット18(ケーシング部材40:図4参照)との間に概ね筒状の二次側アダプタ部材64が設けられている。当該二次側アダプタ部材64は、水栓機能ユニット18(ケーシング部材40)を周方向に取り囲む筒状部材として形成され、ケーシング部材40によって支持されている。
さらに、図2に示すように、外殻部材8と二次側アダプタ部材64との間に、概ね半筒状の係止部材62が設けられている。係止部材62には、後述するスパウト側流路形成部材68に嵌合する嵌合溝62gが設けられている。また、係止部材62の対向する端縁部には、内側に折り返された嵌合突縁部62fが形成されており、当該嵌合突縁部62fが二次側アダプタ部材64の外周面上に形成された対応する収容溝(不図示)内に収容されることで、係止部材62は二次側アダプタ部材64に固定されるようになっている。係止部材62は、十分な強度を担保するべく、例えば金属製である。
Further, as shown in FIGS. 2 and 3, a substantially tubular secondary side adapter member 64 is provided between the outer shell member 8 and the faucet function unit 18 (casing member 40: see FIG. 4). .. The secondary side adapter member 64 is formed as a tubular member that surrounds the faucet function unit 18 (casing member 40) in the circumferential direction, and is supported by the casing member 40.
Further, as shown in FIG. 2, a substantially semi-cylindrical locking member 62 is provided between the outer shell member 8 and the secondary side adapter member 64. The locking member 62 is provided with a fitting groove 62g that fits into the spout side flow path forming member 68, which will be described later. Further, a fitting ridge portion 62f folded inward is formed at the opposite end edge portion of the locking member 62, and the fitting ridge portion 62f is on the outer peripheral surface of the secondary side adapter member 64. The locking member 62 is fixed to the secondary side adapter member 64 by being accommodated in the corresponding accommodating groove (not shown) formed in. The locking member 62 is made of, for example, metal in order to ensure sufficient strength.

つぎに、図8は、本発明の第1実施形態による水栓装置1の水栓機能ユニット18の正面断面図であり、湯側及び水側のそれぞれの一次側流路の縦断面を示す。また、図9は、図3に示す本発明の第1実施形態による水栓装置1の中央側面断面図において、水栓機能ユニット18の上方部分を拡大した部分拡大断面図である。
まず、図3〜図9に示すように、本実施形態の水栓装置1の水栓機能ユニット18は、詳細については後述する金属製のケーシング部材40を備えている。この金属製のケーシング部材40は、外殻部材8の支柱部8a内に挿入された状態で、その一端側(下端側)が台座部材16に対して固定されている。
Next, FIG. 8 is a front sectional view of the faucet function unit 18 of the faucet device 1 according to the first embodiment of the present invention, and shows a vertical cross section of each primary side flow path on the hot water side and the water side. Further, FIG. 9 is a partially enlarged cross-sectional view of the upper portion of the faucet function unit 18 in the central side sectional view of the faucet device 1 according to the first embodiment of the present invention shown in FIG.
First, as shown in FIGS. 3 to 9, the faucet function unit 18 of the faucet device 1 of the present embodiment includes a metal casing member 40 which will be described in detail later. One end side (lower end side) of the metal casing member 40 is fixed to the pedestal member 16 in a state of being inserted into the support column portion 8a of the outer shell member 8.

つぎに、図4及び図8に示すように、水栓機能ユニット18は、ケーシング部材40の内部において、下方から上方に且つ内側から外側に向って(或いは、上流側から下流側に向って)、軸シール部材42(湯側軸シール部材42a、水側軸シール部材42b)、湯供給管44、水供給管46、軸シール部材48(湯側軸シール部材48a、水側軸シール部材48b)、一次側アダプタ部材50、弁座部材52、シングルレバーカートリッジ54(固定弁体54a、可動弁体54b、単一のレバー54c)、及び、カートリッジ押さえ部材56をそれぞれ備えている。
また、図4及び図5に示すように、水栓機能ユニット18は、ケーシング部材40の外側面において、台座部材保持用の機械的係合ピン58、及び、一次側アダプタ部材保持用の機械的係合ピン60をそれぞれ備えている。
Next, as shown in FIGS. 4 and 8, the faucet function unit 18 is located inside the casing member 40 from the lower side to the upper side and from the inner side to the outer side (or from the upstream side to the downstream side). , Shaft seal member 42 (hot water side shaft seal member 42a, water side shaft seal member 42b), hot water supply pipe 44, water supply pipe 46, shaft seal member 48 (hot water side shaft seal member 48a, water side shaft seal member 48b) , A primary side adapter member 50, a valve seat member 52, a single lever cartridge 54 (fixed valve body 54a, movable valve body 54b, single lever 54c), and a cartridge holding member 56, respectively.
Further, as shown in FIGS. 4 and 5, the faucet function unit 18 has a mechanical engaging pin 58 for holding the pedestal member and a mechanical for holding the primary side adapter member on the outer surface of the casing member 40. Each of the engaging pins 60 is provided.

また、図4及び図8に示すように、湯供給管44及び水供給管46のそれぞれは、下方の台座部材16の通湯穴16a及び通水穴16bのそれぞれと、上方の一次側アダプタ部材50の通湯穴50a及び通水穴50bのそれぞれとを互いに連通させる一次側通湯路(湯供給流路)及び一次側通水路(水供給流路)を形成している。
また、図8に示すように、湯供給管44は、下側被接続部44a及び上側被接続部44bをそれぞれ備えている。湯供給管44の下側被接続部44aは、台座部材16の通湯穴16aの上端(下流端)の湯側接続受け部16c内に湯側軸シール部材42aを介して差し込まれて水密に接続され、いわゆる、軸シールされている。一方、湯供給管44の上側被接続部44bは、一次側アダプタ部材50の通湯穴50aの下端(上流端)の湯側接続受け部50c内に湯側軸シール部材48aを介して差し込まれて水密に接続され、いわゆる、軸シールされている。
同様に、図8に示すように、水供給管46は、下側被接続部46a及び上側被接続部46bをそれぞれ備えている。水供給管46の下側被接続部46aは、台座部材16の通水穴16bの上端(下流端)の水側接続受け部16d内に水側軸シール部材42bを介して差し込まれて水密に接続され、いわゆる、軸シールされている。一方、水供給管46の上側被接続部46bは、一次側アダプタ部材の通水穴50bの下端(上流端)の水側接続受け部50d内に水側軸シール部材48bを介して水密に接続され、いわゆる、軸シールされている。
Further, as shown in FIGS. 4 and 8, each of the hot water supply pipe 44 and the water supply pipe 46 includes each of the hot water passage holes 16a and the water passage holes 16b of the lower pedestal member 16 and the upper primary side adapter member. A primary side hot water passage (hot water supply flow path) and a primary side water passage (water supply flow path) are formed so as to communicate with each other of the hot water passage holes 50a and the water passage holes 50b.
Further, as shown in FIG. 8, the hot water supply pipe 44 includes a lower connected portion 44a and an upper connected portion 44b, respectively. The lower connected portion 44a of the hot water supply pipe 44 is inserted into the hot water side connection receiving portion 16c at the upper end (downstream end) of the hot water passage hole 16a of the pedestal member 16 via the hot water side shaft seal member 42a to be watertight. It is connected and has a so-called shaft seal. On the other hand, the upper connected portion 44b of the hot water supply pipe 44 is inserted into the hot water side connection receiving portion 50c at the lower end (upstream end) of the hot water passage hole 50a of the primary side adapter member 50 via the hot water side shaft seal member 48a. It is watertightly connected and has a so-called shaft seal.
Similarly, as shown in FIG. 8, the water supply pipe 46 includes a lower connected portion 46a and an upper connected portion 46b, respectively. The lower connected portion 46a of the water supply pipe 46 is inserted into the water side connection receiving portion 16d at the upper end (downstream end) of the water passage hole 16b of the pedestal member 16 via the water side shaft seal member 42b to be watertight. It is connected and so-called shaft sealed. On the other hand, the upper connected portion 46b of the water supply pipe 46 is watertightly connected to the water side connection receiving portion 50d at the lower end (upstream end) of the water passage hole 50b of the primary side adapter member via the water side shaft seal member 48b. And so-called shaft seal.

つぎに、図8に示すように、台座部材16及び一次側アダプタ部材50の各接続受け部16c,16d,50c,50dにおいて、湯供給管44及び水供給管46の各被接続部44a,44b,46a,46bに対するクリアランスd1,d2,d3,d4がそれぞれ設けられている。
これらのクリアランスd1,d2,d3,d4により、湯供給管44の各被接続部44a,44b及び水供給管46の各被接続部46a,46bが、台座部材16の各接続受け部16c,16d及び一次側アダプタ部材50の各接続受け部50c,50dにおける各クリアランスd1〜d4の範囲内で水密状態を保ちながら移動することができるようになっている。
Next, as shown in FIG. 8, in the connection receiving portions 16c, 16d, 50c, 50d of the pedestal member 16 and the primary side adapter member 50, the connected portions 44a, 44b of the hot water supply pipe 44 and the water supply pipe 46, respectively. , 46a and 46b are provided with clearances d1, d2, d3 and d4, respectively.
Due to these clearances d1, d2, d3, d4, the connected portions 44a, 44b of the hot water supply pipe 44 and the connected portions 46a, 46b of the water supply pipe 46 are connected to the connection receiving portions 16c, 16d of the pedestal member 16. And, it is possible to move while maintaining a watertight state within the range of each clearance d1 to d4 in each connection receiving portion 50c, 50d of the primary side adapter member 50.

つぎに、図4、図8及び図9に示すように、一次側アダプタ部材50の上面には、弁座部材52が水密に接続されており、この弁座部材52の上面には、シングルレバーカートリッジ54が水密に接続されている。これらの一次側アダプタ部材50及び弁座部材52のそれぞれは、ポリフェニレンサルファイド(PPS)等の樹脂材料で概ね円柱状に形成されており、互いに別部材となっている。
また、これらの一次側アダプタ部材50及び弁座部材52は、詳細は後述する上側ケーシング部材74の底部74aを間に挟みつつ、湯供給管44及び水供給管46のそれぞれの下流端とシングルレバーカートリッジ54とを互いに水密に接続する接続部材として機能するようになっている。
ここで、図4、図8及び図9に示すように、シングルレバーカートリッジ54の構造については、周知のシングルレバーカートリッジの構造と同様であるため、詳細な説明は省略するが、代表的には、下方から上方に向って、固定弁体54a、可動弁体54b、及び、レバー54cをそれぞれ備えている。
Next, as shown in FIGS. 4, 8 and 9, a valve seat member 52 is watertightly connected to the upper surface of the primary side adapter member 50, and a single lever is connected to the upper surface of the valve seat member 52. The cartridge 54 is watertightly connected. Each of the primary side adapter member 50 and the valve seat member 52 is formed of a resin material such as polyphenylene sulfide (PPS) in a substantially columnar shape, and is a separate member from each other.
Further, the primary side adapter member 50 and the valve seat member 52 are sandwiched between the bottom portion 74a of the upper casing member 74, which will be described in detail later, and the downstream ends of the hot water supply pipe 44 and the water supply pipe 46 and the single lever. It functions as a connecting member for watertightly connecting the cartridge 54 to each other.
Here, as shown in FIGS. 4, 8 and 9, the structure of the single lever cartridge 54 is the same as that of the well-known single lever cartridge, and therefore detailed description thereof will be omitted, but typically. A fixed valve body 54a, a movable valve body 54b, and a lever 54c are provided from the lower side to the upper side, respectively.

また、図4、図8及び図9に示すように、固定弁体54aは、シングルレバーカートリッジ54内の底部に固定されている。
つぎに、図8及び図9に示すように、可動弁体54bは、固定弁体54aの上面に対して並進及び回転する摺動が可能に配置されている。
さらに、図8及び図9に示すように、レバー54cは、その下端が可動弁体54bに連結されており、上端が操作ハンドル2に連結されている単一の軸部材となっている。
なお、図8に示すように、固定弁体54a及び可動弁体54bのそれぞれには、弁座部材52の通湯穴52a及び通水穴52bのそれぞれと連通する一次側流路である通湯路54d及び通水路54eがそれぞれ形成されている。
また、図9に示すように、固定弁体54a及び可動弁体54bのそれぞれには、通湯路54d及び通水路54eのそれぞれから供給された湯と水を混合する二次側流路である湯水混合路54fがそれぞれ形成されている。通湯路54d及び通水路54eから湯水混合路54fに供給される湯水の混合比と流量は、可動弁体54bの位置に応じて調整されるようになっている。
また、図5及び図9に示すように、シングルレバーカートリッジ54の湯水混合路54fの流出口54gは、詳細は後述するケーシング部材40の上側ケーシング部材74の側面の流出穴74fと連通している。
Further, as shown in FIGS. 4, 8 and 9, the fixed valve body 54a is fixed to the bottom portion in the single lever cartridge 54.
Next, as shown in FIGS. 8 and 9, the movable valve body 54b is arranged so as to be slidable in translation and rotation with respect to the upper surface of the fixed valve body 54a.
Further, as shown in FIGS. 8 and 9, the lever 54c is a single shaft member whose lower end is connected to the movable valve body 54b and its upper end is connected to the operation handle 2.
As shown in FIG. 8, each of the fixed valve body 54a and the movable valve body 54b is a primary side flow path that communicates with each of the hot water passage hole 52a and the water passage hole 52b of the valve seat member 52. A road 54d and a water passage 54e are formed, respectively.
Further, as shown in FIG. 9, each of the fixed valve body 54a and the movable valve body 54b is a secondary side flow path for mixing hot water and water supplied from each of the hot water passage 54d and the water passage 54e. Hot and cold water mixing passages 54f are formed respectively. The mixing ratio and the flow rate of the hot water supplied from the hot water passage 54d and the hot water passage 54e to the hot water mixing passage 54f are adjusted according to the position of the movable valve body 54b.
Further, as shown in FIGS. 5 and 9, the outlet 54g of the hot water mixing path 54f of the single lever cartridge 54 communicates with the outflow hole 74f on the side surface of the upper casing member 74 of the casing member 40, which will be described in detail later. ..

そして、図3及び図9に示すように、本実施形態の水栓装置1は、シングルレバーカートリッジ54の側方のケーシング部材40の外側と外殻部材8の支柱部8aの内側との間において、二次側アダプタ部材64を備えている。
また、前述のように、本実施形態の水栓装置1は、外殻部材8のスパウト部8b内において、スパウト流路68aを形成するスパウト側流路形成部材68と、吐水口6を形成する吐水口形成部材70と、をそれぞれ備えている。
Then, as shown in FIGS. 3 and 9, the faucet device 1 of the present embodiment is located between the outside of the casing member 40 on the side of the single lever cartridge 54 and the inside of the support column 8a of the outer shell member 8. , The secondary side adapter member 64 is provided.
Further, as described above, the faucet device 1 of the present embodiment forms the spout side flow path forming member 68 forming the spout flow path 68a and the spout 6 in the spout portion 8b of the outer shell member 8. Each of the spout forming member 70 is provided.

図3、図6、図7及び図9に示すように、スパウト側流路形成部材68の二次側アダプタ部材64側の端部が、例えばOリングであるシール部材68sを介して、概ね上側ケーシング部材74の流出穴74fの側方に位置する二次側アダプタ部材64に設けられた開口部64a内に、挿入されて固定されている。
また、スパウト側流路形成部材68の二次側アダプタ部材64側の端部の近傍において、スパウト側流路形成部材68の外周面に、フランジ状の突出部68fが設けられている。
そして、係止部材62は、フランジ状の突出部68fの吐水口側の面(下方側の面は除く)を係止することによって、スパウト側流路形成部材68が二次側アダプタ部材64から抜け出ることを防止するようになっている。具体的には、係止部材62の嵌合溝62gが、スパウト側流路形成部材68の突出部68fに対して吐水口側に隣接する部分(嵌合溝68g)との嵌合を許容する一方で、突出部68fの通過は許容しない形状ないしサイズで形成されている。
As shown in FIGS. 3, 6, 7, and 9, the end portion of the spout side flow path forming member 68 on the secondary side adapter member 64 side is substantially on the upper side via, for example, the seal member 68s which is an O-ring. It is inserted and fixed in the opening 64a provided in the secondary side adapter member 64 located on the side of the outflow hole 74f of the casing member 74.
Further, in the vicinity of the end portion of the spout side flow path forming member 68 on the secondary side adapter member 64 side, a flange-shaped protruding portion 68f is provided on the outer peripheral surface of the spout side flow path forming member 68.
Then, the locking member 62 locks the surface (excluding the lower surface) of the flange-shaped protrusion 68f on the spout side, so that the spout side flow path forming member 68 is removed from the secondary side adapter member 64. It is designed to prevent it from coming out. Specifically, the fitting groove 62g of the locking member 62 allows fitting with a portion (fitting groove 68g) adjacent to the spout side with respect to the protruding portion 68f of the spout side flow path forming member 68. On the other hand, it is formed in a shape or size that does not allow the passage of the protruding portion 68f.

更に、スパウト側流路形成部材68の二次側アダプタ部材64側の端部の近傍において、スパウト側流路形成部材68の下方側の外周面にリブ部68rが設けられている。リブ部68rの下方側領域は、二次側アダプタ部材64の方へ延出して(スパウト側流路形成部材68の二次側アダプタ部材64側の端部の方へ延びて)、二次側アダプタ部材64に当接している。
これによって、二次側アダプタ部材64と当接するリブ部68rが「つっかえ棒」のように機能して、スパウト側流路形成部材68の吐水口側が下方側へ撓む(「おじぎ」をする)事象の発生を効果的に抑制するようになっている。
Further, a rib portion 68r is provided on the lower outer peripheral surface of the spout side flow path forming member 68 in the vicinity of the end portion of the spout side flow path forming member 68 on the secondary side adapter member 64 side. The lower region of the rib portion 68r extends toward the secondary side adapter member 64 (extends toward the end portion of the spout side flow path forming member 68 on the secondary side adapter member 64 side) to the secondary side. It is in contact with the adapter member 64.
As a result, the rib portion 68r that comes into contact with the secondary side adapter member 64 functions like a "replacement rod", and the spout side flow path forming member 68 bends downward ("bows"). It is designed to effectively suppress the occurrence of events.

つぎに、図10及び図11を参照して、本実施形態による水栓装置1のケーシング部材40の詳細について、このケーシング部材40の加工方法と共に説明する。
図10は、本発明の第1実施形態による水栓装置1のケーシング部材40の分解斜視図である。また、図11は、図10のXI−XI線に沿った断面図である。
図4、図10及び図11に示すように、本実施形態による水栓装置1の金属製のケーシング部材40は、下方から上方に向って、下側ケーシング部材72、上側ケーシング部材74、及び、上部円環部材76をそれぞれ備えている。
また、これらの部材72,74,76の金属材料としては、耐食性が比較的高く、耐久性や強度等も比較的高いステンレス材料(例えば、SUS304等)等が用いられている。
しかしながら、本実施形態による水栓装置1の金属製のケーシング部材40に用いられる金属材料については、耐食性が比較的高く、耐久性や強度等も比較的高い材料であれば、ステンレス材料以外の他の金属材料であってもよい。
そして、図4、図10及び図11に示すように、下側ケーシング部材72の上端と上側ケーシング部材74の下端とは、溶接加工等により互いに一体的に接続されていると共に、上側ケーシング部材74の上端と上部円環部材76の下端とは、溶接加工等により互いに一体的に接続されている。
Next, with reference to FIGS. 10 and 11, the details of the casing member 40 of the faucet device 1 according to the present embodiment will be described together with the processing method of the casing member 40.
FIG. 10 is an exploded perspective view of the casing member 40 of the faucet device 1 according to the first embodiment of the present invention. Further, FIG. 11 is a cross-sectional view taken along the line XI-XI of FIG.
As shown in FIGS. 4, 10 and 11, the metal casing member 40 of the faucet device 1 according to the present embodiment has the lower casing member 72, the upper casing member 74, and the upper casing member 74 from the lower side to the upper side. Each has an upper ring member 76.
Further, as the metal material of these members 72, 74, 76, a stainless steel material (for example, SUS304 or the like) having relatively high corrosion resistance and relatively high durability and strength is used.
However, the metal material used for the metal casing member 40 of the faucet device 1 according to the present embodiment is other than the stainless steel material as long as it has relatively high corrosion resistance and relatively high durability and strength. It may be a metal material of.
Then, as shown in FIGS. 4, 10 and 11, the upper end of the lower casing member 72 and the lower end of the upper casing member 74 are integrally connected to each other by welding or the like, and the upper casing member 74. The upper end of the ring member 76 and the lower end of the upper ring member 76 are integrally connected to each other by welding or the like.

ここで、図10及び図11に示すように、上側ケーシング部材74と溶接される前の状態の下側ケーシング部材72おいては、外殻部材8の支柱部8a内に挿入可能な寸法で金属製の板材又は管材によってほぼ円筒状に形成されている。
例えば、ほぼ円筒状の金属製の下側ケーシング部材72を成形する際には、金属製の薄板材について、ロール成形等の曲げ加工を行うことにより湾曲状に成形し、最終的には、外殻部材8の支柱部8a内に挿入可能な寸法でほぼ円筒状に形成する。
或いは、予め外殻部材8の支柱部8a内に挿入可能な寸法径の金属製の管材を用意し、この管材について、切断加工又は切削加工を行うことにより、外殻部材8の支柱部8a内に挿入可能な軸方向の長さ寸法に調整する。
すなわち、金属製の下側ケーシング部材72を成形する際には、鋳型等を用いる鋳造加工は採用されていないため、水栓装置1の種類に応じた外殻部材8の形状毎に下側ケーシング部材72の成形用の型を用意する必要がない。
Here, as shown in FIGS. 10 and 11, in the lower casing member 72 in the state before being welded to the upper casing member 74, the metal has a size that can be inserted into the support column portion 8a of the outer shell member 8. It is formed in a substantially cylindrical shape by a plate material or a pipe material made of wood.
For example, when molding a substantially cylindrical metal lower casing member 72, the metal thin plate material is formed into a curved shape by bending such as roll forming, and finally, the outside is formed. It is formed in a substantially cylindrical shape with dimensions that can be inserted into the support column portion 8a of the shell member 8.
Alternatively, a metal pipe material having a diameter that can be inserted into the support column portion 8a of the outer shell member 8 is prepared in advance, and the pipe material is cut or cut to be formed in the support column portion 8a of the outer shell member 8. Adjust to the axial length dimension that can be inserted into.
That is, when molding the metal lower casing member 72, casting using a mold or the like is not adopted, so that the lower casing is used for each shape of the outer shell member 8 according to the type of the faucet device 1. It is not necessary to prepare a mold for molding the member 72.

つぎに、図4、図10及び図11に示すように、下側ケーシング部材72の側面の下方において、穴開け加工等により径方向に貫く下方ピン係合穴72aが周方向に間隔を置いて複数形成されている。
これにより、図3、図4、図10及び図11に示すように、台座部材保持用の機械的係合ピン58は、下方ピン係合穴72aに対して外側から挿入されるようになっている。そして、この機械的係合ピン58は、下方ピン係合穴72aに係合した後、その内側端部が台座部材16の側面の係合穴16eに係合するようになっている。
したがって、これらの下側ケーシング部材72の下方ピン係合穴72a、台座部材保持用の機械的係合ピン58、及び、台座部材16の係合穴16eは、下側ケーシング部材72が機械的係合により台座部材16を保持可能にする機械的係合手段として機能するようになっている。
Next, as shown in FIGS. 4, 10 and 11, below the side surface of the lower casing member 72, lower pin engaging holes 72a penetrating in the radial direction by drilling or the like are spaced apart in the circumferential direction. Multiple are formed.
As a result, as shown in FIGS. 3, 4, 10 and 11, the mechanical engagement pin 58 for holding the pedestal member is inserted into the lower pin engagement hole 72a from the outside. There is. Then, after the mechanical engaging pin 58 is engaged with the lower pin engaging hole 72a, its inner end is engaged with the engaging hole 16e on the side surface of the pedestal member 16.
Therefore, the lower casing member 72 is mechanically engaged in the lower pin engaging hole 72a of the lower casing member 72, the mechanical engaging pin 58 for holding the pedestal member, and the engaging hole 16e of the pedestal member 16. Together, it functions as a mechanical engaging means that makes it possible to hold the pedestal member 16.

同様に、図4、図10及び図11に示すように、下側ケーシング部材72の側面の上方においても、穴開け加工等により径方向に貫く上方ピン係合穴72bが周方向に複数形成されている。
これにより、図3、図4、図10及び図11に示すように、一次側アダプタ部材保持用の機械的係合ピン60は、上方ピン係合穴72bに対して外側から挿入されるようになっている。そして、この機械的係合ピン60は、上方ピン係合穴72bに係合した後、その内側端部が一次側アダプタ部材50の側面の係合穴50eに係合するようになっている。
したがって、これらの下側ケーシング部材72の上方ピン係合穴72b、一次側アダプタ部材保持用の機械的係合ピン60、及び、一次側アダプタ部材50の係合穴50eは、下側ケーシング部材72が機械的係合により一次側アダプタ部材50を保持可能にする機械的係合手段として機能するようになっている。
なお、本実施形態の水栓装置では、下側ケーシング部材72の側面について穴開け加工を行うことにより、下方ピン係合穴72aや上方ピン係合穴72bを下側ケーシング部材72の機械的係合部とするような形態を採用している。
しかしながら、下側ケーシング部材72の機械的係合部として、下方ピン係合穴72aや上方ピン係合穴72bの代わりに、下側ケーシング部材72について曲げ加工を行うことにより、下側ケーシング部材72の側面に機械的係合を可能にする係合面等を設けた形態を採用してもよい。
Similarly, as shown in FIGS. 4, 10 and 11, a plurality of upper pin engaging holes 72b penetrating in the radial direction are formed in the circumferential direction also above the side surface of the lower casing member 72 by drilling or the like. ing.
As a result, as shown in FIGS. 3, 4, 10 and 11, the mechanical engagement pin 60 for holding the primary side adapter member is inserted into the upper pin engagement hole 72b from the outside. It has become. Then, after engaging the mechanical engaging pin 60 with the upper pin engaging hole 72b, the inner end portion thereof engages with the engaging hole 50e on the side surface of the primary side adapter member 50.
Therefore, the upper pin engaging hole 72b of the lower casing member 72, the mechanical engaging pin 60 for holding the primary adapter member, and the engaging hole 50e of the primary adapter member 50 are the lower casing member 72. Functions as a mechanical engagement means that makes it possible to hold the primary side adapter member 50 by mechanical engagement.
In the faucet device of the present embodiment, the lower pin engaging hole 72a and the upper pin engaging hole 72b are mechanically engaged with the lower casing member 72 by drilling a hole in the side surface of the lower casing member 72. It adopts a form that makes it a joint.
However, as the mechanical engaging portion of the lower casing member 72, the lower casing member 72 is bent instead of the lower pin engaging hole 72a and the upper pin engaging hole 72b, so that the lower casing member 72 is bent. A form may be adopted in which an engaging surface or the like that enables mechanical engagement is provided on the side surface of the.

ここで、図12は、本発明の第1実施形態による水栓装置1の下側ケーシング部材72において、穴開け加工により形成された場合の下方ピン係合穴72a(又は上方ピン係合穴72b)の部分を概略的に示した図である。
まず、図12に示すように、下側ケーシング部材72の下方ピン係合穴72a及び上方ピン係合穴72bのそれぞれが穴開け加工により形成された場合、下側ケーシング部材72の下方ピン係合穴72a(又は上方ピン係合穴72b)の内周面上の任意の各点Q1について、それぞれ下側ケーシング部材72の軸方向の中心軸線A1と平行に移動させることにより、下側ケーシング部材72の軸方向の中心軸線A1に対して垂直な任意の仮想平面S0上に投影させる。
このとき、仮想平面S0上には、各点Q1の鉛直方向に位置する各仮想点Q2が存在し、これらの各点Q2の集合をすべて結んだ状態の平面が、いわゆる、投影面S1,S2として、仮想平面S0上に形成される。
すなわち、本実施形態の水栓装置1においては、穴開け加工により形成された下側ケーシング部材72の下方ピン係合穴72a及び上方ピン係合穴72bのそれぞれが、下側ケーシング部材72の軸方向の中心軸線A1に対して垂直な任意の平面S0に投影面S1,S2をそれぞれ形成することが可能である。
また、図12に示すように、下側ケーシング部材72の下方ピン係合穴72a及び上方ピン係合穴72bのそれぞれに対して上下に位置する側壁については、例えば、穴開け加工時の切削工具(図示せず)等によるせん断力f1等が下側ケーシング部材72の軸方向の中心軸線A1に対して垂直な方向(下側ケーシング部材72の径方向A2)に作用するため、互いにA2方向にずれる傾向にある。
さらに、図13に示すように、下側ケーシング部材72の下方ピン係合穴72a及び上方ピン係合穴72bのそれぞれの上下の側壁が互いにA2方向にずれている状態では、各投影面S1,S2における下側ケーシング部材72の径方向A2の幅W1は、下側ケーシング部材72の側壁の厚みW2よりも大きくなっている(W1>W2)。
したがって、図12に示すように、下側ケーシング部材72の下方ピン係合穴72a及び上方ピン係合穴72bのそれぞれが、投影面S1,S2のそれぞれを形成することができるということは、各係合穴72a,72bに係合する各機械的係合ピン58,60が下側ケーシング部材72に対して鉛直方向(中心軸線A1方向)に移動しようとした際に、下側ケーシング部材72の各係合穴72a,72bの内周面が、各機械的係合ピン58,60との機械的係合が可能な面を形成していることは当然であるが、各機械的係合ピン58,60を介しながら、台座部材16及び一次側アダプタ部材50のそれぞれとの機械的係合が可能な面を形成していることにもなる。
Here, FIG. 12 shows a lower pin engaging hole 72a (or an upper pin engaging hole 72b) when the lower casing member 72 of the faucet device 1 according to the first embodiment of the present invention is formed by drilling. ) Is a diagram schematically showing the part.
First, as shown in FIG. 12, when each of the lower pin engaging hole 72a and the upper pin engaging hole 72b of the lower casing member 72 is formed by drilling, the lower pin engaging hole 72 of the lower casing member 72 is engaged. The lower casing member 72 is moved in parallel with the axial central axis A1 of the lower casing member 72 at any point Q1 on the inner peripheral surface of the hole 72a (or the upper pin engagement hole 72b). Is projected onto an arbitrary virtual plane S0 perpendicular to the central axis A1 in the axial direction of.
At this time, on the virtual plane S0, each virtual point Q2 located in the vertical direction of each point Q1 exists, and the plane in which all the sets of these points Q2 are connected is the so-called projection planes S1 and S2. Is formed on the virtual plane S0.
That is, in the faucet device 1 of the present embodiment, each of the lower pin engaging hole 72a and the upper pin engaging hole 72b of the lower casing member 72 formed by the drilling process is the shaft of the lower casing member 72. It is possible to form the projection planes S1 and S2 on an arbitrary plane S0 perpendicular to the central axis A1 in the direction.
Further, as shown in FIG. 12, for the side walls located above and below each of the lower pin engaging hole 72a and the upper pin engaging hole 72b of the lower casing member 72, for example, a cutting tool at the time of drilling. Since the shearing force f1 or the like due to (not shown) or the like acts in the direction perpendicular to the central axis A1 in the axial direction of the lower casing member 72 (the radial direction A2 of the lower casing member 72), they are in the A2 direction with each other. It tends to shift.
Further, as shown in FIG. 13, in a state where the upper and lower side walls of the lower pin engaging hole 72a and the upper pin engaging hole 72b of the lower casing member 72 are displaced from each other in the A2 direction, the projection surfaces S1 and S1 The width W1 of the lower casing member 72 in the radial direction A2 in S2 is larger than the thickness W2 of the side wall of the lower casing member 72 (W1> W2).
Therefore, as shown in FIG. 12, each of the lower pin engaging hole 72a and the upper pin engaging hole 72b of the lower casing member 72 can form the projection surfaces S1 and S2, respectively. When the mechanical engagement pins 58 and 60 that engage with the engagement holes 72a and 72b try to move in the vertical direction (center axis A1 direction) with respect to the lower casing member 72, the lower casing member 72 It goes without saying that the inner peripheral surfaces of the engaging holes 72a and 72b form a surface capable of mechanically engaging with the mechanical engaging pins 58 and 60, but each mechanical engaging pin It also forms a surface capable of mechanically engaging with each of the pedestal member 16 and the primary side adapter member 50 via the 58 and 60.

つぎに、図13は、本発明の第1実施形態による水栓装置1の下側ケーシング部材72において、曲げ加工により形成された場合の下方ピン係合穴72a(又は上方ピン係合穴72b)の部分を概略的に示した図である。
まず、図13に示すように、下側ケーシング部材72の下方ピン係合穴72a及び上方ピン係合穴72bのそれぞれが曲げ加工により形成された場合、下側ケーシング部材72の側壁の一部分B1が、下側ケーシング部材72の径方向の内側方向A2に向って押圧力(曲げ力f2)で押圧されることにより折り曲げられている。
つぎに、図13に示すように、下側ケーシング部材72の下方ピン係合穴72a(又は上方ピン係合穴72b)の内周面上の任意の点Q3について、それぞれ下側ケーシング部材72の軸方向の中心軸線A1と平行に移動させることにより、下側ケーシング部材72の軸方向の中心軸線A1に対して垂直な任意の仮想平面S0上に投影させる。
このとき、仮想平面S0上には、各点Q3の鉛直方向に位置する仮想点Q4が存在し、これらの各点Q4の集合をすべて結んだ状態の平面が、いわゆる、投影面S3,S4として、仮想平面S0上に形成される。
すなわち、本実施形態の水栓装置1においては、曲げ加工により形成された下側ケーシング部材72の下方ピン係合穴72a及び上方ピン係合穴72bのそれぞれが、下側ケーシング部材72の軸方向の中心軸線A1に対して垂直な任意の平面S0に投影面S3,S4をそれぞれ形成することが可能である。
また、図13に示すように、各投影面S3,S4における下側ケーシング部材72の径方向A2の幅W3は、下側ケーシング部材72の側壁の厚みW4よりも大きくなっている(W3>W4)。
したがって、図13に示すように、下側ケーシング部材72の下方ピン係合穴72a及び上方ピン係合穴72bのそれぞれが、投影面S3,S4のそれぞれを形成することができるということは、各係合穴72a,72bに係合する各機械的係合ピン58,60が下側ケーシング部材72に対して鉛直方向(中心軸線A1方向)に移動しようとした際に、下側ケーシング部材72の各係合穴72a,72bの内周面が、各機械的係合ピン58,60との機械的係合が可能な面を形成していること当然であるが、各機械的係合ピン58,60を介しながら、台座部材16及び一次側アダプタ部材50のそれぞれとの機械的係合が可能な面を形成していることにもなる。
Next, FIG. 13 shows a lower pin engaging hole 72a (or an upper pin engaging hole 72b) when the lower casing member 72 of the faucet device 1 according to the first embodiment of the present invention is formed by bending. It is a figure which showed the part of.
First, as shown in FIG. 13, when each of the lower pin engaging hole 72a and the upper pin engaging hole 72b of the lower casing member 72 is formed by bending, a part B1 of the side wall of the lower casing member 72 is formed. , The lower casing member 72 is bent by being pressed by a pressing force (bending force f2) toward the inner direction A2 in the radial direction.
Next, as shown in FIG. 13, at any point Q3 on the inner peripheral surface of the lower pin engaging hole 72a (or the upper pin engaging hole 72b) of the lower casing member 72, the lower casing member 72, respectively. By moving it in parallel with the central axis A1 in the axial direction, it is projected onto an arbitrary virtual plane S0 perpendicular to the central axis A1 in the axial direction of the lower casing member 72.
At this time, on the virtual plane S0, there are virtual points Q4 located in the vertical direction of each point Q3, and the plane in which all the sets of these points Q4 are connected is referred to as so-called projection planes S3 and S4. , Formed on the virtual plane S0.
That is, in the faucet device 1 of the present embodiment, each of the lower pin engaging hole 72a and the upper pin engaging hole 72b of the lower casing member 72 formed by bending is in the axial direction of the lower casing member 72. It is possible to form the projection planes S3 and S4 on an arbitrary plane S0 perpendicular to the central axis A1 of the above.
Further, as shown in FIG. 13, the width W3 of the lower casing member 72 in the radial direction A2 on each of the projection surfaces S3 and S4 is larger than the thickness W4 of the side wall of the lower casing member 72 (W3> W4). ).
Therefore, as shown in FIG. 13, each of the lower pin engaging hole 72a and the upper pin engaging hole 72b of the lower casing member 72 can form the projection surfaces S3 and S4, respectively. When the mechanical engaging pins 58 and 60 that engage with the engaging holes 72a and 72b try to move in the vertical direction (center axis A1 direction) with respect to the lower casing member 72, the lower casing member 72 It goes without saying that the inner peripheral surfaces of the engaging holes 72a and 72b form a surface capable of mechanically engaging with the mechanical engaging pins 58 and 60, but each mechanical engaging pin 58 , 60 also form a surface capable of mechanically engaging with each of the pedestal member 16 and the primary side adapter member 50.

つぎに、図10及び図11に示すように、下側ケーシング部材72と溶接される前の状態の上側ケーシング部材74は、底部74aを備えており、その上方が開放された有底のカップ状の部材である。
また、図10及び図11に示すように、上側ケーシング部材74は、その底部74aから上方にほぼ円筒状に延びるように形成されている。
さらに、上側ケーシング部材74の上縁には、外側に突出するフランジ部74bが形成されている。
例えば、このような有底のカップ状の上側ケーシング部材74を成形する際には、金属製の薄板材について絞り加工等を行うことにより、外殻部材8の支柱部8a内に挿入可能な寸法で有底のカップ状に成形する。
すなわち、金属製の上側ケーシング部材74を成形する際には、鋳型等を用いる鋳造加工は採用されていないため、水栓装置1の種類に応じた外殻部材8の形状毎に上側ケーシング部材74の成形用の型を用意する必要がない。
Next, as shown in FIGS. 10 and 11, the upper casing member 74 in a state before being welded to the lower casing member 72 has a bottom portion 74a, and a bottomed cup shape in which the upper portion is open. It is a member of.
Further, as shown in FIGS. 10 and 11, the upper casing member 74 is formed so as to extend upward from the bottom portion 74a in a substantially cylindrical shape.
Further, a flange portion 74b protruding outward is formed on the upper edge of the upper casing member 74.
For example, when molding such a bottomed cup-shaped upper casing member 74, the metal thin plate material is drawn to a size that can be inserted into the support column portion 8a of the outer shell member 8. Mold into a bottomed cup shape.
That is, since the casting process using a mold or the like is not adopted when molding the metal upper casing member 74, the upper casing member 74 is used for each shape of the outer shell member 8 according to the type of the faucet device 1. There is no need to prepare a mold for molding.

つぎに、図8、図9及び図11に示すように、上側ケーシング部材74の底部74aにおいて、湯側連通穴74c、水側連通穴74d、及び、取付穴74eのそれぞれが穴開け加工により形成されている。
ちなみに、図8に示すように、上側ケーシング部材74の底部74aの湯側連通穴74cにより、その下方の一次側アダプタ部材50の通湯穴50aと上方の弁座部材52の通湯穴52aとが連通可能となっている。
また、図8及び図11に示すように、上側ケーシング部材74の底部74aの水側連通穴74dにより、その下方の一次側アダプタ部材50の通水穴50bと弁座部材52の通水穴52bとが連通可能となっている。
さらに、図9〜図11に示すように、上側ケーシング部材74の底部74aの取付穴74eにおいて、その上方の弁座部材52の底面から下側に突出する突起52cが挿入された後、その下方の一次側アダプタ部材50の取付穴50fに挿入されるようになっている。これにより、弁座部材52が上側ケーシング部材74の底部74aに固定されるようになっている。
Next, as shown in FIGS. 8, 9 and 11, each of the hot water side communication hole 74c, the water side communication hole 74d, and the mounting hole 74e is formed by drilling in the bottom portion 74a of the upper casing member 74. Has been done.
Incidentally, as shown in FIG. 8, the hot water side communication hole 74c of the bottom portion 74a of the upper casing member 74 allows the hot water passage hole 50a of the primary side adapter member 50 below it and the hot water passage hole 52a of the upper valve seat member 52. Can be communicated.
Further, as shown in FIGS. 8 and 11, the water side communication hole 74d of the bottom portion 74a of the upper casing member 74 allows the water passage hole 50b of the primary side adapter member 50 and the water passage hole 52b of the valve seat member 52 below the water side communication hole 74d. Can communicate with.
Further, as shown in FIGS. 9 to 11, after the protrusion 52c protruding downward from the bottom surface of the valve seat member 52 above the mounting hole 74e of the bottom portion 74a of the upper casing member 74 is inserted, the protrusion 52c is below the mounting hole 74e. It is designed to be inserted into the mounting hole 50f of the primary side adapter member 50. As a result, the valve seat member 52 is fixed to the bottom portion 74a of the upper casing member 74.

つぎに、図10及び図11に示すように、上側ケーシング部材74の側面において、複数(例えば、2個)の流出穴74fが、穴開け加工により互いに周方向に隣接して形成されている。
また、図10及び図11に示すように、上側ケーシング部材74の側面において、各流出穴74fに対して互いに周方向に離間する側には、複数(例えば、2個)の下方突起係合穴74gのそれぞれが、穴開け加工により互いに対角線上に形成されている。
ちなみに、図2、図5及び図10に示すように、上側ケーシング部材74の側面の各下方突起係合穴74gについては、上側下方シール保持部材24の内周面に対角線上に設けられた複数(例えば、2個)の突起24aのそれぞれが嵌合されるようになっている。これにより、上側下方シール保持部材24の内周面が上側ケーシング部材74の外周面上に対して保持されるようになっている。
さらに、図10及び図11に示すように、上側ケーシング部材74の側面において、各流出穴74f及び各下方突起係合穴74gよりも上方には、複数(例えば、2個)の上方突起係合穴74hのそれぞれが、穴開け加工により互いに対角線上に形成されている。
ちなみに、図2、図5及び図11に示すように、上側ケーシング部材74の側面の各上方突起係合穴74hについては、下側上方シール保持部材26の内周面に対角線上に設けられた複数(例えば、2個)の突起26aのそれぞれが嵌合されるようになっている。これにより、下側上方シール保持部材26の内周面が、上側下方シール保持部材24よりも上方の位置で上側ケーシング部材74の外周面に対して保持されるようになっている。
これらの穴開け加工の後、図10及び図11に示すように、有底のカップ状の上側ケーシング部材74の底部74aの外縁且つ下縁部分が下側ケーシング部材72の上方開口縁部72c内に挿入された状態で、この上側ケーシング部材74の底部74aの外縁且つ下縁部分と下側ケーシング部材72の上方開口縁部72cとが互いに溶接加工される。これにより、下側ケーシング部材72の上端と上側ケーシング部材74の下端とが互いに一体的に接続されるようになっている。
Next, as shown in FIGS. 10 and 11, a plurality of (for example, two) outflow holes 74f are formed adjacent to each other in the circumferential direction by drilling on the side surface of the upper casing member 74.
Further, as shown in FIGS. 10 and 11, on the side surface of the upper casing member 74, a plurality of (for example, two) lower protrusion engaging holes are provided on the sides of the upper casing member 74 so as to be separated from each other in the circumferential direction. Each of the 74 g is formed diagonally to each other by drilling.
Incidentally, as shown in FIGS. 2, 5 and 10, a plurality of lower protrusion engaging holes 74g on the side surface of the upper casing member 74 are provided diagonally on the inner peripheral surface of the upper lower seal holding member 24. Each of the (for example, two) protrusions 24a is fitted. As a result, the inner peripheral surface of the upper lower seal holding member 24 is held on the outer peripheral surface of the upper casing member 74.
Further, as shown in FIGS. 10 and 11, on the side surface of the upper casing member 74, a plurality (for example, two) upper protrusions are engaged above each outflow hole 74f and each lower protrusion engagement hole 74g. Each of the holes 74h is formed diagonally to each other by drilling.
Incidentally, as shown in FIGS. 2, 5 and 11, each upper protrusion engaging hole 74h on the side surface of the upper casing member 74 is provided diagonally on the inner peripheral surface of the lower upper seal holding member 26. Each of the plurality of (for example, two) protrusions 26a is fitted. As a result, the inner peripheral surface of the lower upper seal holding member 26 is held at a position above the upper lower seal holding member 24 with respect to the outer peripheral surface of the upper casing member 74.
After these drilling processes, as shown in FIGS. 10 and 11, the outer edge and the lower edge portion of the bottom portion 74a of the bottomed cup-shaped upper casing member 74 are inside the upper opening edge portion 72c of the lower casing member 72. The outer edge and lower edge portion of the bottom portion 74a of the upper casing member 74 and the upper opening edge portion 72c of the lower casing member 72 are welded to each other in a state of being inserted into the lower casing member 72. As a result, the upper end of the lower casing member 72 and the lower end of the upper casing member 74 are integrally connected to each other.

つぎに、図10及び図11に示すように、上側ケーシング部材74と溶接される前の状態の上部円環部材76は、外殻部材8の支柱部8a内に挿入可能な寸法で金属製の板材又は管材によってほぼ円環状に形成されている。
例えば、ほぼ円環状の金属製の上部円環部材76を成形する際には、予め外殻部材8の支柱部8a内に挿入可能な寸法径の金属製の管材を用意し、この管材について切断加工又は切削加工を行うことにより、外殻部材8の支柱部8a内に挿入可能な軸方向の長さ寸法に調整する。
すなわち、金属製の上部円環部材76を成形する際には、鋳型等を用いる鋳造加工は採用されていないため、水栓装置1の種類に応じた外殻部材8の形状毎に上部円環部材76の成形用の型を用意する必要がない。
Next, as shown in FIGS. 10 and 11, the upper ring member 76 in a state before being welded to the upper casing member 74 is made of metal with dimensions that can be inserted into the support column portion 8a of the outer shell member 8. It is formed in a substantially annular shape by a plate material or a pipe material.
For example, when molding a substantially annular metal upper ring member 76, a metal tube material having a diameter that can be inserted into the support column portion 8a of the outer shell member 8 is prepared in advance, and the tube material is cut. By processing or cutting, the length dimension in the axial direction that can be inserted into the support column portion 8a of the outer shell member 8 is adjusted.
That is, since the casting process using a mold or the like is not adopted when molding the metal upper ring member 76, the upper ring is formed for each shape of the outer shell member 8 according to the type of the faucet device 1. It is not necessary to prepare a mold for molding the member 76.

つぎに、図10及び図11に示すように、上部円環部材76の内周面において、雌ねじ加工により雌ねじ76aが形成されている。
また、図8及び図9に示すように、上部円環部材76の雌ねじ76aにより、カートリッジ押さえ部材56の外周面に形成された雄ねじ56aが螺合可能であり、カートリッジ押さえ部材56がケーシング部材40の上端部(上部円環部材76)に対して固定されるようになっている。
このような雌ねじ加工の後、図10及び図11に示すように、上部円環部材76の下縁部分と上側ケーシング部材74のフランジ部74bの外縁部分とが互いに溶接加工され、上側ケーシング部材74の上端と上部円環部材76の下端とが互いに一体的に接続されている。
なお、本実施形態の水栓装置1では、上部円環部材76の内周面に雌ねじ76aを形成して雌側部材とし、カートリッジ押さえ部材56の外周面に雄ねじ56aを形成して雄側部材として互いに螺合させる形態を採用している。しかしながら、このような形態に限られず、上部円環部材76の外周面に雄ねじを形成して雄側部材とし、カートリッジ押さえ部材56の内周面に雌ねじを形成して雌側部材として互いに螺合させる形態を採用してもよい。
Next, as shown in FIGS. 10 and 11, a female screw 76a is formed on the inner peripheral surface of the upper annular member 76 by female screw processing.
Further, as shown in FIGS. 8 and 9, the male screw 56a formed on the outer peripheral surface of the cartridge holding member 56 can be screwed by the female screw 76a of the upper ring member 76, and the cartridge holding member 56 is the casing member 40. It is fixed to the upper end portion (upper ring member 76) of the.
After such female thread processing, as shown in FIGS. 10 and 11, the lower edge portion of the upper ring member 76 and the outer edge portion of the flange portion 74b of the upper casing member 74 are welded to each other, and the upper casing member 74 The upper end of the ring member 76 and the lower end of the upper ring member 76 are integrally connected to each other.
In the faucet device 1 of the present embodiment, a female screw 76a is formed on the inner peripheral surface of the upper ring member 76 to form a female side member, and a male screw 56a is formed on the outer peripheral surface of the cartridge holding member 56 to form a male side member. The form of screwing each other is adopted. However, the present invention is not limited to this form, and a male screw is formed on the outer peripheral surface of the upper annular member 76 to form a male side member, and a female screw is formed on the inner peripheral surface of the cartridge holding member 56 to be screwed together as a female side member. You may adopt the form to make it.

つぎに、図4及び図9に示すように、一次側アダプタ部材50は、機械的係合ピン60により下側ケーシング部材72内の上方に保持されており、弁座部材52は、上側ケーシング部材74内の底部74aに保持されている。
また、図9に示すように、概ね円柱状の一次側アダプタ部材50の外径D1は、弁座部材52の外径D2よりも大きく設定されている(D1>D2)。
Next, as shown in FIGS. 4 and 9, the primary side adapter member 50 is held upward in the lower casing member 72 by the mechanical engagement pin 60, and the valve seat member 52 is the upper casing member. It is held at the bottom 74a inside the 74.
Further, as shown in FIG. 9, the outer diameter D1 of the substantially columnar primary side adapter member 50 is set to be larger than the outer diameter D2 of the valve seat member 52 (D1> D2).

つぎに、図9に示すように、上側ケーシング部材74内の弁座部材52の上方には、シングルレバーカートリッジ54が配置されている。
また、図9に示すように、シングルレバーカートリッジ54の上方において、カートリッジ押さえ部材56の雄ねじ56aが上部円環部材76の雌ねじ76aに螺合されることにより、シングルレバーカートリッジ54が上側ケーシング部材74内の弁座部材52の上方において押圧された状態で保持されている。すなわち、カートリッジ押さえ部材56は、シングルレバーカートリッジ54を弁座部材52に固定する固定部材となる。
このとき、図5及び図9に示すように、シングルレバーカートリッジ54の湯水混合路54fの流出口54gは、上側ケーシング部材74の流出穴74fと連通している。
また、図5及び図9に示すように、上側ケーシング部材74の外周面とその外側の二次側アダプタ部材64の内周面との間には、二次側流路78が形成されている。シングルレバーカートリッジ54の湯水混合路54fの流出口54gから流出した湯水は、上側ケーシング部材74の流出穴74fを介して二次側流路78に流出するようになっている。
さらに、図9に示すように、二次側流路78内の湯水は、二次側アダプタ部材64内の開口部64aに流出した後、スパウト側流路形成部材68内のスパウト流路68aに流出するようになっている。
Next, as shown in FIG. 9, a single lever cartridge 54 is arranged above the valve seat member 52 in the upper casing member 74.
Further, as shown in FIG. 9, the male screw 56a of the cartridge holding member 56 is screwed into the female screw 76a of the upper ring member 76 above the single lever cartridge 54, so that the single lever cartridge 54 is moved to the upper casing member 74. It is held in a pressed state above the valve seat member 52 inside. That is, the cartridge holding member 56 is a fixing member that fixes the single lever cartridge 54 to the valve seat member 52.
At this time, as shown in FIGS. 5 and 9, the outlet 54g of the hot water mixing path 54f of the single lever cartridge 54 communicates with the outflow hole 74f of the upper casing member 74.
Further, as shown in FIGS. 5 and 9, a secondary side flow path 78 is formed between the outer peripheral surface of the upper casing member 74 and the inner peripheral surface of the secondary side adapter member 64 on the outer side thereof. .. The hot water flowing out from the outflow port 54g of the hot water mixing path 54f of the single lever cartridge 54 flows out to the secondary side flow path 78 through the outflow hole 74f of the upper casing member 74.
Further, as shown in FIG. 9, the hot water in the secondary side flow path 78 flows out to the opening 64a in the secondary side adapter member 64 and then flows into the spout flow path 68a in the spout side flow path forming member 68. It is supposed to leak.

つぎに、図14は、図3のXIV部分の拡大図である。
図14に示すように、二次側アダプタ部材64の下端部には、フランジ部64fが形成されており、台座部材16上に、当該フランジ部64fが載置されている。そして、当該フランジ部64f上に、外殻部材8の支柱部8aの下端部が載置されている。
これにより、外殻部材8の支柱部8aと台座部材16とが互いに直接擦れ合うことが防止されている。
Next, FIG. 14 is an enlarged view of the XIV portion of FIG.
As shown in FIG. 14, a flange portion 64f is formed at the lower end portion of the secondary side adapter member 64, and the flange portion 64f is placed on the pedestal member 16. Then, the lower end portion of the support column portion 8a of the outer shell member 8 is placed on the flange portion 64f.
This prevents the strut portion 8a of the outer shell member 8 and the pedestal member 16 from directly rubbing against each other.

つぎに、図15は、図3のXV部分の拡大図であり、図16は、図15の回転係合凹部の斜視図であり、図17は、図15の回転係合凸部の斜視図である。
図15乃至図17に示すように、外殻部材8の支柱部8aと二次側アダプタ部材64とは、機能部ユニット19に対する回転方向に、互いに直接的に係合されている。
より具体的には、外殻部材8の支柱部8aの下端部の内周面上に設けられた回転係合凹部8rと、二次側アダプタ部材64のフランジ部64fの上方の外周面上に設けられた回転係合凸部64pとが、機能部ユニット19に対する回転方向に係合している(上下方向には摺動移動可能となっている)。
これにより、外殻部材8及び二次側アダプタ部材64は、機能部ユニット19に対して、一体的に回転可能となっている。また、外殻部材8の回転係合凹部8pと二次側アダプタ部材64の回転係合凸部64pとの間で回転力が直接的に伝達されるため、回転力の伝達がスパウト側流路形成部材68を介して行われる場合と比較して、ガタツキの発生が顕著に抑制されている。
Next, FIG. 15 is an enlarged view of the XV portion of FIG. 3, FIG. 16 is a perspective view of the rotating engagement concave portion of FIG. 15, and FIG. 17 is a perspective view of the rotating engaging convex portion of FIG. Is.
As shown in FIGS. 15 to 17, the support column portion 8a of the outer shell member 8 and the secondary side adapter member 64 are directly engaged with each other in the rotational direction with respect to the functional portion unit 19.
More specifically, on the rotary engaging recess 8r provided on the inner peripheral surface of the lower end portion of the support column portion 8a of the outer shell member 8 and on the outer peripheral surface above the flange portion 64f of the secondary side adapter member 64. The provided rotational engagement convex portion 64p is engaged with the functional unit unit 19 in the rotational direction (sliding and moving in the vertical direction).
As a result, the outer shell member 8 and the secondary side adapter member 64 can rotate integrally with the functional unit unit 19. Further, since the rotational force is directly transmitted between the rotational engagement recess 8p of the outer shell member 8 and the rotational engagement convex portion 64p of the secondary side adapter member 64, the transmission of the rotational force is transmitted to the spout side flow path. The occurrence of rattling is remarkably suppressed as compared with the case where it is performed via the forming member 68.

つぎに、上述した本発明の第1実施形態による水栓装置1の作用について、水栓装置1の組立方法や加工方法を交えながら説明する。 Next, the operation of the faucet device 1 according to the first embodiment of the present invention described above will be described with reference to the assembly method and the processing method of the faucet device 1.

まず、本実施形態による水栓装置1によれば、この水栓装置1を組み立てる際、水栓装置1の種類に応じた形状に形成された外殻部材8の概ね筒状の支柱部8a内に対して、概ね円筒状の水栓機能ユニット18が挿入される。
その際、予め、この水栓機能ユニット18のケーシング部材40において、台座部材保持用の機械的係合ピン58及び一次側アダプタ部材保持用の機械的係合ピン60のそれぞれを介して、台座部材16及び一次側アダプタ部材50のそれぞれを保持することができる。これにより、台座部材16と一次側アダプタ部材50とをケーシング部材40を介して軸方向に接続することができる。
また、金属製のケーシング部材40により、水栓装置1の種類に応じた形状の外殻部材8に応じて、その支柱部8a内の台座部材16と一次側アダプタ部材50との間の軸方向のスペースや距離寸法を定めることができると共に、外殻部材8の支柱部8a内に挿入されている水栓機能ユニット18等の内部構造の強度を高めることができる。
さらに、金属製のケーシング部材40については、水栓装置1の種類に応じた形状の外殻部材8の支柱部8a内に挿入可能に金属製の板材又は管材によって概ね円筒状に形成することができる。
これにより、ケーシング部材40が樹脂材料で射出成形された場合や金属材料で鋳造成形された場合に比べて、水栓装置1の種類に応じた外殻部材8の形状毎にケーシング部材40の成形用の型を用意する必要がないため、比較的安価な加工方式でケーシング部材40の寸法や形状を容易に調整することができる。
また、ケーシング部材40が金属製の板材又は管材によって概ね円筒状に形成されるため、ケーシング部材40について、必要な強度を保ちながら、薄く形成することもできる。これにより、水栓装置1の内部寸法を抑制することができる。
さらに、水栓装置1の種類に応じた様々な形状の外殻部材8に対しても、ある程度共通化させたケーシング部材40を用意しておけば、このケーシング部材40の一部に切断加工等を施すだけで、比較的安価な加工方式で所望の軸方向の寸法に調整することができる。これにより、台座部材16と一次側アダプタ部材50との間のケーシング部材40の軸方向の寸法距離についても、ケーシング部材40の軸方向の寸法に応じて自由に設定することができる。また、軸方向の寸法を調整した状態のケーシング部材40を外殻部材8の支柱部8a内に挿入するだけで、簡単に組み付けることができる。
これらの結果、水栓装置1の設計の自由度を向上させることができると共に、製造コストを抑制することができる。
First, according to the faucet device 1 according to the present embodiment, when the faucet device 1 is assembled, the inside of the substantially cylindrical strut portion 8a of the outer shell member 8 formed in a shape corresponding to the type of the faucet device 1. On the other hand, a substantially cylindrical faucet function unit 18 is inserted.
At that time, in the casing member 40 of the faucet function unit 18, the pedestal member is previously interposed via the mechanical engagement pin 58 for holding the pedestal member and the mechanical engagement pin 60 for holding the primary side adapter member. Each of 16 and the primary side adapter member 50 can be held. As a result, the pedestal member 16 and the primary side adapter member 50 can be connected in the axial direction via the casing member 40.
Further, the metal casing member 40 is used in the axial direction between the pedestal member 16 and the primary side adapter member 50 in the support column portion 8a according to the outer shell member 8 having a shape corresponding to the type of the faucet device 1. It is possible to determine the space and distance dimension of the faucet, and to increase the strength of the internal structure of the faucet function unit 18 or the like inserted in the support column 8a of the outer shell member 8.
Further, the metal casing member 40 can be formed into a substantially cylindrical shape by a metal plate material or a pipe material so as to be inserted into the support column portion 8a of the outer shell member 8 having a shape corresponding to the type of the faucet device 1. it can.
As a result, the casing member 40 is molded for each shape of the outer shell member 8 according to the type of the faucet device 1, as compared with the case where the casing member 40 is injection-molded with a resin material or cast-molded with a metal material. Since it is not necessary to prepare a mold for the casing member 40, the dimensions and shape of the casing member 40 can be easily adjusted by a relatively inexpensive processing method.
Further, since the casing member 40 is formed in a substantially cylindrical shape by a metal plate material or a pipe material, the casing member 40 can be formed thin while maintaining the required strength. As a result, the internal dimensions of the faucet device 1 can be suppressed.
Further, if a casing member 40 that is made common to some extent is prepared for the outer shell member 8 having various shapes according to the type of the faucet device 1, a part of the casing member 40 can be cut or processed. It is possible to adjust the dimensions in the desired axial direction by a relatively inexpensive processing method simply by applying. As a result, the axial dimensional distance of the casing member 40 between the pedestal member 16 and the primary side adapter member 50 can also be freely set according to the axial dimension of the casing member 40. Further, the casing member 40 in a state where the dimensions in the axial direction are adjusted can be easily assembled by simply inserting the casing member 40 into the support column portion 8a of the outer shell member 8.
As a result, the degree of freedom in designing the faucet device 1 can be improved, and the manufacturing cost can be suppressed.

そして、本実施形態による水栓装置1によれば、ケーシング部材40と外殻部材8との間に二次側アダプタ部材64が設けられており、二次側アダプタ部材64はケーシング部材40によって支持されており、スパウト側流路形成部材68は二次側アダプタ部材64によって固定されている。
これにより、スパウト側流路形成部材68は、二次側アダプタ部材64を介してケーシング部材40によって支持される。従って、スパウト側流路形成部材68の支持(の少なくとも一部)を外殻部材8から解放することができ、外殻部材8に求められる強度を低減することができる。
Then, according to the faucet device 1 according to the present embodiment, the secondary side adapter member 64 is provided between the casing member 40 and the outer shell member 8, and the secondary side adapter member 64 is supported by the casing member 40. The spout side flow path forming member 68 is fixed by the secondary side adapter member 64.
As a result, the spout side flow path forming member 68 is supported by the casing member 40 via the secondary side adapter member 64. Therefore, the support (at least a part of) of the spout side flow path forming member 68 can be released from the outer shell member 8, and the strength required for the outer shell member 8 can be reduced.

また、本実施形態による水栓装置1によれば、二次側アダプタ部材64は、ケーシング部材40を周方向に取り囲む概ね筒状部材である。
これにより、ケーシング部材40によって二次側アダプタ部材64が効果的に支持される。また、二次側アダプタ部材64を小さく(薄く)設計することが容易で、水栓装置1の小型化が阻害されない。
また、外殻部材8の支柱部8aと二次側アダプタ部材64とを別部材としたことにより、外殻部材8の材料を外観品位を満たす材料から幅広く選択できる一方で、二次側アダプタ部材64の材料を通水に関する要求仕様を満たす材料から幅広く選択できる。これにより、設計の自由度を向上させることができると共に、製造コストを抑制することができる。
Further, according to the faucet device 1 according to the present embodiment, the secondary side adapter member 64 is a substantially tubular member that surrounds the casing member 40 in the circumferential direction.
As a result, the casing member 40 effectively supports the secondary side adapter member 64. Further, it is easy to design the secondary side adapter member 64 to be small (thin), and the miniaturization of the faucet device 1 is not hindered.
Further, by making the support column portion 8a of the outer shell member 8 and the secondary side adapter member 64 separate members, the material of the outer shell member 8 can be widely selected from the materials satisfying the appearance quality, while the secondary side adapter member. A wide range of materials can be selected from 64 materials that meet the required specifications for water flow. As a result, the degree of freedom in design can be improved and the manufacturing cost can be suppressed.

また、本実施形態による水栓装置1によれば、スパウト側流路形成部材68の二次側アダプタ部材64側の端部が、Oリングのようなシール部材68sを介して、二次側アダプタ部材64に設けられた開口部64aに挿入されて固定されている。
これにより、二次側アダプタ部材64によってスパウト側流路形成部材68を効果的に支持することができる。
また、スパウト側流路形成部材68を二次側アダプタ部材64に取り付ける作業が容易である(吐水口側から作業可能である)という利点も得られる。
Further, according to the faucet device 1 according to the present embodiment, the end portion of the spout side flow path forming member 68 on the secondary side adapter member 64 side is connected to the secondary side adapter via a seal member 68s such as an O-ring. It is inserted and fixed in the opening 64a provided in the member 64.
Thereby, the spout side flow path forming member 68 can be effectively supported by the secondary side adapter member 64.
Further, there is an advantage that the work of attaching the spout side flow path forming member 68 to the secondary side adapter member 64 is easy (work can be performed from the spout side).

また、本実施形態による水栓装置1によれば、スパウト側流路形成部材68の二次側アダプタ部材64側の端部の近傍において、スパウト側流路形成部材68の外周面にフランジ状の突出部68fが設けられており、当該突出部68fの吐水口側の面を係止することによってスパウト側流路形成部材68が二次側アダプタ部材64から抜け出ることを防止する係止部材62が、二次側アダプタ部材64に支持されている。
これにより、スパウト側流路形成部材68が二次側アダプタ部材64から抜け出ることを効果的に防止することができる。
また、係止部材62が二次側アダプタ部材64に支持(例えば固定)されていることによって、係止の際の力も、二次側アダプタ部材64を介してケーシング部材40によって支持され、外殻部材8に不所望の負荷が生じることがない。
Further, according to the faucet device 1 according to the present embodiment, in the vicinity of the end portion of the spout side flow path forming member 68 on the secondary side adapter member 64 side, the outer peripheral surface of the spout side flow path forming member 68 has a flange shape. A protruding portion 68f is provided, and a locking member 62 for preventing the spout side flow path forming member 68 from coming out of the secondary side adapter member 64 by locking the surface of the protruding portion 68f on the spout side is provided. , Supported by the secondary side adapter member 64.
Thereby, it is possible to effectively prevent the spout side flow path forming member 68 from coming out of the secondary side adapter member 64.
Further, since the locking member 62 is supported (for example, fixed) by the secondary side adapter member 64, the force at the time of locking is also supported by the casing member 40 via the secondary side adapter member 64, and the outer shell No undesired load is generated on the member 8.

突出部68fの形状としては、製造が容易であるためにフランジ状であることが好ましいが、本件出願の時点では他の形態も排除されない。 The shape of the protruding portion 68f is preferably a flange shape because it is easy to manufacture, but at the time of filing the present application, other forms are not excluded.

係止部材62は、二次側アダプタ部材64の外周面に沿うような筒状部材または断面円弧状(例えば断面C字状)の壁状部材で構成される場合、水栓装置1の小型化が阻害されない(水栓装置1が大径化してしまうことが抑制される)。 When the locking member 62 is composed of a tubular member along the outer peripheral surface of the secondary adapter member 64 or a wall-shaped member having an arc-shaped cross section (for example, a C-shaped cross section), the faucet device 1 is downsized. Is not hindered (the faucet device 1 is prevented from increasing in diameter).

また、本実施形態の係止部材62の嵌合溝62gは、図2に示すように、溝正面から見て上側が半円形で下側が矩形の形態であるが、スパウト側流路形成部材68の突出部68fに対して吐水口側に隣接する部分の嵌合を許容し且つ当該突出部68fの通過は許容しない形状ないしサイズであれば、他の形態も排除されない。 Further, as shown in FIG. 2, the fitting groove 62g of the locking member 62 of the present embodiment has a semicircular upper side and a rectangular lower side when viewed from the front of the groove, but the spout side flow path forming member 68 Other forms are not excluded as long as the shape or size allows the fitting of the portion adjacent to the spout side with respect to the protruding portion 68f and does not allow the passage of the protruding portion 68f.

また、本実施形態による水栓装置1によれば、スパウト側流路形成部材68の二次側アダプタ部材64側の端部の近傍において、当該スパウト側流路形成部材68の下方側の外周面にリブ部68rが設けられており、当該リブ部68rの下方側領域が、二次側アダプタ部材64の方へ延出して(スパウト側流路形成部材68の二次側アダプタ部材64側の端部の方へ延びて)、二次側アダプタ部材64に当接している。
これにより、二次側アダプタ部材64と当接するリブ部68rが「つっかえ棒」のように機能して、スパウト側流路形成部材68の吐水口側が下方側へ撓む(「おじぎ」をする)事象の発生を効果的に抑制することができる。
Further, according to the faucet device 1 according to the present embodiment, in the vicinity of the end portion of the spout side flow path forming member 68 on the secondary side adapter member 64 side, the outer peripheral surface on the lower side of the spout side flow path forming member 68. The rib portion 68r is provided in the rib portion 68r, and the lower region of the rib portion 68r extends toward the secondary side adapter member 64 (the end of the spout side flow path forming member 68 on the secondary side adapter member 64 side). It extends toward the portion) and is in contact with the secondary side adapter member 64.
As a result, the rib portion 68r that comes into contact with the secondary side adapter member 64 functions like a "replacement rod", and the spout side flow path forming member 68 bends downward ("bows"). The occurrence of events can be effectively suppressed.

また、本実施形態による水栓装置1によれば、金属製の板材又は管材によって概ね円筒状に形成されていて当初凹凸がない滑らかな状態である下側ケーシング部材72であっても、機械的係合手段として、下側ケーシング部材72の側部について曲げ加工又は穴開け加工が施されることにより、下方ピン係合穴72a及び上方ピン係合穴72bをそれぞれ形成することができる。
また、図12及び図13に示すように、下側ケーシング部材72の各係合穴72a,72bは、その内周面を下側ケーシング部材72の軸方向(中心軸線A1の方向)に対して垂直な面S0に投影させることにより、投影面S1〜S4をそれぞれ形成可能であり、台座部材16や一次側アダプタ部材50が下側ケーシング部材72に対して軸方向(中心軸線A1の方向)に相対的に移動しようとした際に台座部材16や一次側アダプタ部材50との機械的係合が可能な面を形成することができる。
すなわち、図12及び図13に示すように、下側ケーシング部材72の各係合穴72a,72bを下側ケーシング部材72の軸方向(中心軸線A1の方向)に対して垂直な面S0に投影させることにより投影面S1〜S4を形成することができるということは、台座部材16や一次側アダプタ部材50が下側ケーシング部材72に対して軸方向(中心軸線A1の方向)に相対的に移動しようとした際に、下側ケーシング部材72の各係合穴72a,72bが、各機械的係合ピン58,60を介して台座部材16や一次側アダプタ部材50との機械的係合を可能にする面を形成することができることにもなる。
したがって、このような投影面S1〜S4を形成可能な下側ケーシング部材72の各係合穴72a,72bにより、下側ケーシング部材72が台座部材16や一次側アダプタ部材50を保持することができるようになる。
これらの結果、下側ケーシング部材72の下方ピン係合穴72a、台座部材保持用の機械的係合ピン58、及び、台座部材16の係合穴16eは、下側ケーシング部材72が機械的係合により台座部材16を保持可能にする機械的係合手段として機能する。
さらに、下側ケーシング部材72の上方ピン係合穴72b、一次側アダプタ部材保持用の機械的係合ピン60、及び、一次側アダプタ部材50の係合穴50eは、下側ケーシング部材72が機械的係合により一次側アダプタ部材50を保持可能にする機械的係合手段として機能する。
これらにより、金属製の板材又は管材によって概ね円筒状に形成されているケーシング部材40であっても、このケーシング部材40が、台座部材16及び一次側アダプタ部材50を確実に保持することができる。
Further, according to the faucet device 1 according to the present embodiment, even if the lower casing member 72 is formed in a substantially cylindrical shape by a metal plate material or a pipe material and is initially in a smooth state without unevenness, it is mechanical. As the engaging means, the lower pin engaging hole 72a and the upper pin engaging hole 72b can be formed, respectively, by bending or drilling the side portion of the lower casing member 72.
Further, as shown in FIGS. 12 and 13, each of the engaging holes 72a and 72b of the lower casing member 72 has an inner peripheral surface thereof with respect to the axial direction of the lower casing member 72 (direction of the central axis A1). The projection surfaces S1 to S4 can be formed by projecting onto the vertical surface S0, and the pedestal member 16 and the primary side adapter member 50 are axially oriented with respect to the lower casing member 72 (in the direction of the central axis A1). It is possible to form a surface capable of mechanically engaging with the pedestal member 16 and the primary side adapter member 50 when the relative movement is attempted.
That is, as shown in FIGS. 12 and 13, the engaging holes 72a and 72b of the lower casing member 72 are projected onto the plane S0 perpendicular to the axial direction (the direction of the central axis A1) of the lower casing member 72. The fact that the projection surfaces S1 to S4 can be formed by causing the projection surfaces S1 to S4 means that the pedestal member 16 and the primary side adapter member 50 move relative to the lower casing member 72 in the axial direction (direction of the central axis A1). When attempted, the engaging holes 72a and 72b of the lower casing member 72 can be mechanically engaged with the pedestal member 16 and the primary side adapter member 50 via the mechanical engaging pins 58 and 60. It will also be possible to form a casing.
Therefore, the lower casing member 72 can hold the pedestal member 16 and the primary side adapter member 50 by the engaging holes 72a and 72b of the lower casing member 72 capable of forming such projection surfaces S1 to S4. Will be.
As a result, the lower casing member 72 is mechanically engaged in the lower pin engaging hole 72a of the lower casing member 72, the mechanical engaging pin 58 for holding the pedestal member, and the engaging hole 16e of the pedestal member 16. Together, it functions as a mechanical engaging means that makes it possible to hold the pedestal member 16.
Further, in the upper pin engaging hole 72b of the lower casing member 72, the mechanical engaging pin 60 for holding the primary adapter member, and the engaging hole 50e of the primary adapter member 50, the lower casing member 72 is a machine. It functions as a mechanical engagement means that makes it possible to hold the primary side adapter member 50 by target engagement.
As a result, even if the casing member 40 is formed in a substantially cylindrical shape by a metal plate material or a pipe material, the casing member 40 can surely hold the pedestal member 16 and the primary side adapter member 50.

さらに、本実施形態による水栓装置1によれば、図8に示すように、特に、湯供給管44内を流れる湯の熱量等により、湯供給管44やその周辺の水供給管46、或いは、湯供給管44の各被接続部44a,44b及び水供給管46の各被接続部46a,46bにおいて、熱膨張が生じることにより軸方向に移動することがある。
これに対し、本実施形態の水栓装置1では、図8に示すように、湯供給管44の各被接続部44a,44b及び水供給管46の各被接続部46a,46bが、台座部材16の各接続受け部16c,16d及び一次側アダプタ部材50の各接続受け部50c,50dにおける各クリアランスd1〜d4の範囲内で水密状態を保ちながら移動することができる。これにより、熱膨張による湯供給管44の各被接続部44a,44b及び水供給管46の各被接続部46a,46bの移動を吸収することができる。
Further, according to the faucet device 1 according to the present embodiment, as shown in FIG. 8, in particular, depending on the amount of heat of the hot water flowing in the hot water supply pipe 44, the hot water supply pipe 44 or the water supply pipe 46 around it, or , Each connected portion 44a, 44b of the hot water supply pipe 44 and each connected portion 46a, 46b of the water supply pipe 46 may move in the axial direction due to thermal expansion.
On the other hand, in the faucet device 1 of the present embodiment, as shown in FIG. 8, the connected portions 44a and 44b of the hot water supply pipe 44 and the connected portions 46a and 46b of the water supply pipe 46 are pedestal members. The connection receiving portions 16c and 16d of 16 and the connection receiving portions 50c and 50d of the primary side adapter member 50 can move within the range of the clearances d1 to d4 while maintaining a watertight state. As a result, it is possible to absorb the movement of the connected portions 44a and 44b of the hot water supply pipe 44 and the connected portions 46a and 46b of the water supply pipe 46 due to thermal expansion.

また、本実施形態による水栓装置1によれば、図9に示すように、上側ケーシング部材74の底部74a上にシングルレバーカートリッジ54を配置することができる。これにより、有底の上側ケーシング部材74でシングルレバーカートリッジ54を確実に保持することができる。 Further, according to the faucet device 1 according to the present embodiment, as shown in FIG. 9, the single lever cartridge 54 can be arranged on the bottom portion 74a of the upper casing member 74. As a result, the single lever cartridge 54 can be reliably held by the bottomed upper casing member 74.

さらに、本実施形態による水栓装置1によれば、図7に示すように、例えば、平面断面の大きさが比較的小さく設定されたシングルレバーカートリッジ54が用いられた場合において、このシングルレバーカートリッジ54が接続される弁座部材52の平面断面の大きさ(外径D2)について比較的小さく設定された場合であっても、一次側アダプタ部材50の外径D1を弁座部材52の外径D2よりも大きく設定することができる(D1>D2)。
したがって、一次側アダプタ部材50において、湯供給管44及び水供給管46のそれぞれが軸方向に接続されるスペースを十分に確保することができる。
Further, according to the faucet device 1 according to the present embodiment, as shown in FIG. 7, for example, when a single lever cartridge 54 having a relatively small plane cross-sectional size is used, the single lever cartridge 54 is used. Even when the size of the plane cross section (outer diameter D2) of the valve seat member 52 to which the 54 is connected is set to be relatively small, the outer diameter D1 of the primary side adapter member 50 is set to the outer diameter of the valve seat member 52. It can be set larger than D2 (D1> D2).
Therefore, in the primary side adapter member 50, it is possible to sufficiently secure a space in which each of the hot water supply pipe 44 and the water supply pipe 46 is connected in the axial direction.

また、本実施形態による水栓装置1によれば、接続部材である一次側アダプタ部材50及び弁座部材52が樹脂材料で形成されている。これにより、安価で且つ軽量な一次側アダプタ部材50及び弁座部材52を提供することができると共に、浸出性能についても確保することができる。 Further, according to the faucet device 1 according to the present embodiment, the primary side adapter member 50 and the valve seat member 52, which are connecting members, are made of a resin material. Thereby, the primary side adapter member 50 and the valve seat member 52 which are inexpensive and lightweight can be provided, and the leaching performance can be ensured.

さらに、本実施形態による水栓装置1によれば、有底状の上側ケーシング部材74を形成する際に、金属製の板材について絞り加工が行われることにより、溶接等による継ぎ目箇所がない状態で、有底のカップ状に一体的に形成することができる。
これにより、上側ケーシング部材74に保持されるシングルレバーカートリッジ54の周辺の水により上側ケーシング部材74の溶接等の継ぎ目箇所が接水されるおそれがない。
したがって、金属製の上側ケーシング部材74が腐食されるリスクを軽減することができる。
Further, according to the faucet device 1 according to the present embodiment, when the bottomed upper casing member 74 is formed, the metal plate material is drawn, so that there is no seam due to welding or the like. , Can be integrally formed in a bottomed cup shape.
As a result, there is no possibility that the water around the single lever cartridge 54 held by the upper casing member 74 will come into contact with the joint portion such as welding of the upper casing member 74.
Therefore, the risk that the metal upper casing member 74 is corroded can be reduced.

また、本実施形態による水栓装置1によれば、機能部ユニット19の外周面と二次側アダプタ部材64の内周面との間に水密にシールされた二次側流路78が形成されており、機能部ユニット19の外周面に二次側流路78に向けて混合後の湯水を流出させる流出穴74fが設けられており、スパウト側流路形成部材68は二次側流路78に連通している。
このように、二次側流路78を所望の形態(位置、大きさ等)で設計することにより、装置材料が水に浸浸することで引き起こされ得る問題(例えば銅合金からの鉛成分の溶出等)を効果的に回避することができる。
Further, according to the faucet device 1 according to the present embodiment, a watertightly sealed secondary side flow path 78 is formed between the outer peripheral surface of the functional unit unit 19 and the inner peripheral surface of the secondary side adapter member 64. An outflow hole 74f for flowing out the mixed hot water toward the secondary side flow path 78 is provided on the outer peripheral surface of the functional unit unit 19, and the spout side flow path forming member 68 is provided in the secondary side flow path 78. It communicates with.
In this way, by designing the secondary side flow path 78 in a desired form (position, size, etc.), problems that can be caused by the immersion of the device material in water (for example, the lead component from the copper alloy). Elution, etc.) can be effectively avoided.

また、本実施形態による水栓装置1によれば、外殻部材8の支柱部8aの下端部の内周面上に設けられた回転係合凹部8rと、二次側アダプタ部材64のフランジ部64fの上方の外周面上に設けられた回転係合凸部64pとが、機能部ユニット19に対する回転方向に係合している。
これにより、外殻部材8及び二次側アダプタ部材64は、機能部ユニット19に対して一体的に回転可能である。外殻部材8及び二次側アダプタ部材64を機能部ユニット19に対して回転することによって、吐水の方向を適宜に調整することが可能である。これにより、水栓装置1の利便性が高められている。
ここで、二次側流路78は、下方シール部材22及び上方シール部材28によって軸シールされているため、外殻部材8及び二次側アダプタ部材64を機能部ユニット19に対して回転することを何ら阻害しない。
また、外殻部材8の回転係合凹部8rと二次側アダプタ部材64の回転係合凸部64pとの間で回転力が直接的に伝達されるため、回転力の伝達がスパウト側流路形成部材68を介して行われる場合と比較して、ガタツキの発生が顕著に抑制される。なお、外殻部材8の支柱部8aの内周面上に回転係合凸部が設けられ、二次側アダプタ部材64の外周面上に回転係合凹部設けられてもよい。
Further, according to the faucet device 1 according to the present embodiment, the rotary engaging recess 8r provided on the inner peripheral surface of the lower end portion of the support column portion 8a of the outer shell member 8 and the flange portion of the secondary side adapter member 64. The rotationally engaging convex portion 64p provided on the outer peripheral surface above the 64f is engaged with the functional portion unit 19 in the rotational direction.
As a result, the outer shell member 8 and the secondary side adapter member 64 can rotate integrally with the functional unit unit 19. By rotating the outer shell member 8 and the secondary side adapter member 64 with respect to the functional unit unit 19, the direction of water discharge can be appropriately adjusted. As a result, the convenience of the faucet device 1 is enhanced.
Here, since the secondary side flow path 78 is shaft-sealed by the lower seal member 22 and the upper seal member 28, the outer shell member 8 and the secondary side adapter member 64 are rotated with respect to the functional unit unit 19. Does not interfere with anything.
Further, since the rotational force is directly transmitted between the rotational engagement recess 8r of the outer shell member 8 and the rotational engagement convex portion 64p of the secondary side adapter member 64, the transmission of the rotational force is transmitted to the spout side flow path. The occurrence of rattling is remarkably suppressed as compared with the case where it is performed via the forming member 68. A rotating engaging convex portion may be provided on the inner peripheral surface of the support column portion 8a of the outer shell member 8, and a rotating engaging concave portion may be provided on the outer peripheral surface of the secondary side adapter member 64.

また、本実施形態による水栓装置1によれば、二次側アダプタ部材64の下端部にフランジ部64fが形成され、台座部材16上に当該フランジ部64fが載置され、当該フランジ部64f上に外殻部材8の支柱部8aの下端部が載置されている。
これにより、外殻部材8の支柱部8aと台座部材16とが互いに直接擦れ合うことが防止されている。従って、外殻部材8の支柱部8aや台座部材16にめっき等を施しても、当該めっきの剥がれ等が生じる虞がない。
Further, according to the faucet device 1 according to the present embodiment, the flange portion 64f is formed at the lower end portion of the secondary side adapter member 64, the flange portion 64f is placed on the pedestal member 16, and the flange portion 64f is placed on the flange portion 64f. The lower end of the support column 8a of the outer shell member 8 is placed on the outer shell member 8.
This prevents the strut portion 8a of the outer shell member 8 and the pedestal member 16 from directly rubbing against each other. Therefore, even if the support column portion 8a of the outer shell member 8 or the pedestal member 16 is plated or the like, there is no possibility that the plating will peel off.

つぎに、図18及び図19を参照して、本発明の第2実施形態による水栓装置について説明する。
図18は、本発明の第2実施形態による水栓装置の中央側面断面図であり、図19は、図18の二次側アダプタ部材の斜視図である。
ここで、図18及び図19に示す本発明の第2実施形態による水栓装置100において、図1乃至図17に示す本発明の第1実施形態による水栓装置1と同一部分については同一の符号を付し、これらの説明については省略する。
Next, the faucet device according to the second embodiment of the present invention will be described with reference to FIGS. 18 and 19.
FIG. 18 is a central side sectional view of the faucet device according to the second embodiment of the present invention, and FIG. 19 is a perspective view of the secondary side adapter member of FIG.
Here, in the faucet device 100 according to the second embodiment of the present invention shown in FIGS. 18 and 19, the same parts as those of the faucet device 1 according to the first embodiment of the present invention shown in FIGS. 1 to 17 are the same. Reference numerals are given, and these description will be omitted.

図18及び図19に示すように、本発明の第2実施形態による水栓装置100の二次側アダプタ部材164は、上下方向に2つに分割されている。具体的には、二次側アダプタ部材164は、上部二次側アダプタ部材164aと下部二次側アダプタ部材164bとを有している。二次側流路78は、機能部ユニット19の外周面と上部二次側アダプタ部材164aの内周面との間に形成されている。 As shown in FIGS. 18 and 19, the secondary side adapter member 164 of the faucet device 100 according to the second embodiment of the present invention is divided into two in the vertical direction. Specifically, the secondary side adapter member 164 has an upper secondary side adapter member 164a and a lower secondary side adapter member 164b. The secondary side flow path 78 is formed between the outer peripheral surface of the functional unit unit 19 and the inner peripheral surface of the upper secondary side adapter member 164a.

また、図19に示すように、上部二次側アダプタ部材164aの下端部に設けられた回転係合凸部164eと、下部二次側アダプタ部材164bの上端部に設けられた回転係合凹部164fとが、機能部ユニット19に対する回転方向に係合している。これにより、上部二次側アダプタ部材164aと下部二次側アダプタ部材164bとの間で回転力が直接的に伝達され、ガタツキの発生が顕著に抑制される。なお、上部二次側アダプタ部材164aの下端部に回転係合凹部が設けられ、下部二次側アダプタ部材164bの上端部に回転係合凸部が設けられてもよい。 Further, as shown in FIG. 19, a rotating engaging convex portion 164e provided at the lower end portion of the upper secondary side adapter member 164a and a rotating engaging concave portion 164f provided at the upper end portion of the lower secondary side adapter member 164b. Are engaged in the rotational direction with respect to the functional unit unit 19. As a result, the rotational force is directly transmitted between the upper secondary side adapter member 164a and the lower secondary side adapter member 164b, and the occurrence of rattling is remarkably suppressed. A rotating engaging recess may be provided at the lower end of the upper secondary adapter member 164a, and a rotating engaging convex may be provided at the upper end of the lower secondary adapter member 164b.

また、図18に示すように、下部二次側アダプタ部材164bは、二次側流路78に関与しておらず、すなわち、下部二次側アダプタ部材164bを交換しても特段の調整作業が不要である。従って、異なる高さの下部二次側アダプタ部材164bを用意しておいてそれらを適宜に交換することで、二次側アダプタ部材164の高さを容易に変更することができる。 Further, as shown in FIG. 18, the lower secondary side adapter member 164b is not involved in the secondary side flow path 78, that is, even if the lower secondary side adapter member 164b is replaced, a special adjustment work is performed. Not needed. Therefore, the height of the secondary side adapter member 164 can be easily changed by preparing the lower secondary side adapter member 164b having a different height and replacing them as appropriate.

このようにして高さを変更する発想は、ケーシング部材の高さの変更にも適用可能である。ここで、図20及び図21を参照して、ケーシング部材が分割された変形例について説明する。 The idea of changing the height in this way can also be applied to changing the height of the casing member. Here, a modified example in which the casing member is divided will be described with reference to FIGS. 20 and 21.

図20は、当該変形例のケーシング部材の分解斜視図である。また、図21は、図20のXXI−XXI線に沿った断面図である。
ここで、図20及び図21に示す当該変形例によるケーシング部材140において、図8及び図9に示す本発明の第1実施形態による水栓装置1のケーシング部材40と同一部分については同一の符号を付し、これらの説明については省略する。
FIG. 20 is an exploded perspective view of the casing member of the modified example. 21 is a cross-sectional view taken along the line XXI-XXI of FIG. 20.
Here, in the casing member 140 according to the modification shown in FIGS. 20 and 21, the same parts as those of the casing member 40 of the faucet device 1 according to the first embodiment of the present invention shown in FIGS. 8 and 9 have the same reference numerals. , And these explanations will be omitted.

まず、図20及び図21に示すケーシング部材140は、下方から上方に向って、下側ケーシング部材172、中間ケーシング部材174、上側ケーシング部材74、及び、上部円環部材76をそれぞれ備えている。
すなわち、図20及び図21に示すケーシング部材140おいては、上述した水栓装置1、100のケーシング部材40の下側ケーシング部材72に相当する部材が、概ね円筒状の下側ケーシング部材172及び中間ケーシング部材174の二つの金属製の部材となっている点で異なった構造となっている。
また、これらの下側ケーシング部材172及び中間ケーシング部材174の金属材料としては、耐食性が比較的高く、耐久性や強度等も比較的高いステンレス材料(例えば、SUS304等)等が用いられている。しかしながら、ケーシング部材140に用いられる金属材料については、耐食性が比較的高く、耐久性や強度等も比較的高い材料であれば、ステンレス材料15の他の金属材料であってもよい。
そして、図20及び図21に示すように、下側ケーシング部材172の上縁部172aの外周面と中間ケーシング部材174の下方開口端部174aの内周面とは、溶接加工等により互いに一体的に接続されている。
さらに、図20及び図21に示すように、中間ケーシング部材174の上方開口端部174bの内周面と有底の上側ケーシング部材74の底部74aの外周面とは、溶接加工等により互いに一体的に接続されている。
First, the casing member 140 shown in FIGS. 20 and 21 includes a lower casing member 172, an intermediate casing member 174, an upper casing member 74, and an upper annular member 76, respectively, from the lower side to the upper side.
That is, in the casing member 140 shown in FIGS. 20 and 21, the member corresponding to the lower casing member 72 of the casing member 40 of the faucet devices 1 and 100 described above is the substantially cylindrical lower casing member 172 and the lower casing member 172. The structure is different in that the intermediate casing member 174 is made of two metals.
Further, as the metal material of the lower casing member 172 and the intermediate casing member 174, a stainless steel material (for example, SUS304 or the like) having relatively high corrosion resistance and relatively high durability and strength is used. However, the metal material used for the casing member 140 may be another metal material of the stainless steel material 15 as long as it has a relatively high corrosion resistance and a relatively high durability and strength.
Then, as shown in FIGS. 20 and 21, the outer peripheral surface of the upper edge portion 172a of the lower casing member 172 and the inner peripheral surface of the lower opening end portion 174a of the intermediate casing member 174 are integrated with each other by welding or the like. It is connected to the.
Further, as shown in FIGS. 20 and 21, the inner peripheral surface of the upper opening end portion 174b of the intermediate casing member 174 and the outer peripheral surface of the bottom portion 74a of the bottomed upper casing member 74 are integrally integrated with each other by welding or the like. It is connected to the.

ここで、図20に示すように、中間ケーシング部材174と溶接される前の下側ケーシング部材172においては、外殻部材8の支柱部8a内に挿入可能な寸法で金属製の板材又は管材によって、その横断面視の形状が概ねC字形形状に形成されている。これにより、この下側ケーシング部材172の両側縁部172b,172c同士は、互いに周方向に所定間隔d101[mm]となるように形成されている。
例えば、金属製の下側ケーシング部材172を成形する際には、金属製の薄板材について、ロール成形等の曲げ加工を行うことにより湾曲状に成形し、最終的には、外殻部材8の支柱部8a内に挿入可能な寸法で、その横断面視の形状が概ねC字形形状に形成する。
或いは、予め外殻部材8の支柱部8a内に挿入可能な寸法径の金属製の管材を用意し、この管材について、切断加工又は切削加工を行うことにより、外殻部材8の支柱部8a内に挿入可能な軸方向の長さ寸法に調整すると共に、下側ケーシング部材172の側縁部172b,172c同士の周方向に所定間隔がd101[mm]となるように、この所定間隔d101とほぼ同一寸法の溝幅の縦溝G101を成形する。
すなわち、金属製の下側ケーシング部材172を成形する際には、鋳型等を用いる鋳造加工は採用されていないため、水栓装置1、100の種類に応じた外殻部材8の形状毎に下側ケーシング部材172の成形用の型を用意する必要がない。
Here, as shown in FIG. 20, in the lower casing member 172 before being welded to the intermediate casing member 174, a metal plate material or a pipe material having a size that can be inserted into the support column portion 8a of the outer shell member 8 is used. , The shape in cross-sectional view is formed in a substantially C shape. As a result, both side edge portions 172b and 172c of the lower casing member 172 are formed so as to have a predetermined distance d101 [mm] in the circumferential direction.
For example, when molding the metal lower casing member 172, the metal thin plate material is formed into a curved shape by bending such as roll molding, and finally, the outer shell member 8 is formed. It has a size that can be inserted into the support column 8a, and its cross-sectional view is formed into a substantially C-shape.
Alternatively, a metal pipe material having a diameter that can be inserted into the support column portion 8a of the outer shell member 8 is prepared in advance, and the pipe material is cut or cut to be formed in the support column portion 8a of the outer shell member 8. It is adjusted to the length dimension in the axial direction that can be inserted into the lower casing member 172, and the predetermined spacing is approximately d101 [mm] in the circumferential direction between the side edge portions 172b and 172c of the lower casing member 172. A vertical groove G101 having the same groove width is formed.
That is, when molding the metal lower casing member 172, casting processing using a mold or the like is not adopted, so that each shape of the outer shell member 8 according to the type of the faucet devices 1 and 100 is lowered. It is not necessary to prepare a mold for molding the side casing member 172.

つぎに、図20及び図21に示すように、下側ケーシング部材172の側面の下方において、穴開け加工等により径方向に貫く下方係合穴172dが周方向に間隔を置いて複数形成されている。
これにより、図20及び図21に示すように、台座部材保持用の機械的係合ピン58は、下方係合穴172dに対して外側から挿入されることにより下方係合穴172dに係合した後、その内側端部が台座部材16の側面の係合穴16eに係合するようになっている。
したがって、これらの下側ケーシング部材172の下方係合穴172d、台座部材保持用の機械的係合ピン58、及び、台座部材16の係合穴16eは、下側ケーシング部材172が機械的係合により台座部材16を保持可能にする機械的係合手段として機能するようになっている。
Next, as shown in FIGS. 20 and 21, a plurality of lower engaging holes 172d penetrating in the radial direction are formed below the side surface of the lower casing member 172 at intervals in the circumferential direction by drilling or the like. There is.
As a result, as shown in FIGS. 20 and 21, the mechanical engaging pin 58 for holding the pedestal member was inserted into the lower engaging hole 172d from the outside to engage with the lower engaging hole 172d. After that, the inner end portion thereof engages with the engaging hole 16e on the side surface of the pedestal member 16.
Therefore, the lower casing member 172 is mechanically engaged with the lower engaging hole 172d of the lower casing member 172, the mechanical engaging pin 58 for holding the pedestal member, and the engaging hole 16e of the pedestal member 16. As a result, it functions as a mechanical engaging means that makes it possible to hold the pedestal member 16.

つぎに、図20及び図21に示すように、上側ケーシング部材74と溶接される前の状態の中間ケーシング部材174についても、外殻部材8の支柱部8a内に挿入可能な寸法で金属製の板材又は管材によってほぼ円筒状に形成されている。
例えば、ほぼ円筒状の金属製の中間ケーシング部材174を成形する際には、金属製の薄板材について、ロール成形等の曲げ加工を行うことにより湾曲状に成形し、最終的には、外殻部材8の支柱部8a内に挿入可能な寸法でほぼ円筒状に形成する。
或いは、予め外殻部材8の支柱部8a内に挿入可能な寸法径の金属製の管材を用意し、この管材について、切断加工又は切削加工を行うことにより、外殻部材8の支柱部8a内に挿入可能な軸方向の長さ寸法に調整する。
すなわち、金属製の中間ケーシング部材174を成形する際には、鋳型等を用いる鋳造加工は採用されていないため、水栓装置1の種類に応じた外殻部材8の形状毎に中間ケーシング部材174の成形用の型を用意する必要がない。
Next, as shown in FIGS. 20 and 21, the intermediate casing member 174 in the state before being welded to the upper casing member 74 is also made of metal with dimensions that can be inserted into the support column portion 8a of the outer shell member 8. It is formed into a substantially cylindrical shape by a plate material or a pipe material.
For example, when forming a substantially cylindrical metal intermediate casing member 174, the metal thin plate material is formed into a curved shape by bending such as roll forming, and finally, an outer shell is formed. It is formed in a substantially cylindrical shape with dimensions that can be inserted into the support column portion 8a of the member 8.
Alternatively, a metal pipe material having a diameter that can be inserted into the support column portion 8a of the outer shell member 8 is prepared in advance, and the pipe material is cut or cut to be formed in the support column portion 8a of the outer shell member 8. Adjust to the axial length dimension that can be inserted into.
That is, since the casting process using a mold or the like is not adopted when molding the metal intermediate casing member 174, the intermediate casing member 174 is used for each shape of the outer shell member 8 according to the type of the faucet device 1. There is no need to prepare a mold for molding.

つぎに、図20及び図21に示すように、中間ケーシング部材174の側面においても、穴開け加工等により径方向に貫く係合穴174cが周方向に複数形成されている。
これにより、図20及び図21に示すように、一次側アダプタ部材保持用の機械的係合ピン60は、係合穴174cに対して外側から挿入されることにより係合穴174cに係合した後、その内側端部が一次側アダプタ部材50の側面の係合穴50eに係合するようになっている。
したがって、これらの中間ケーシング部材174の係合穴174c、一次側アダプタ部材保持用の機械的係合ピン60、及び、一次側アダプタ部材50の係合穴50eは、下側ケーシング部材172が機械的係合により一次側アダプタ部材50を保持可能にする機械的係合手段として機能するようになっている。
Next, as shown in FIGS. 20 and 21, a plurality of engaging holes 174c penetrating in the radial direction are also formed on the side surface of the intermediate casing member 174 by drilling or the like.
As a result, as shown in FIGS. 20 and 21, the mechanical engagement pin 60 for holding the primary side adapter member is inserted into the engagement hole 174c from the outside to engage with the engagement hole 174c. After that, the inner end portion thereof engages with the engaging hole 50e on the side surface of the primary side adapter member 50.
Therefore, in the engaging hole 174c of the intermediate casing member 174, the mechanical engaging pin 60 for holding the primary side adapter member, and the engaging hole 50e of the primary side adapter member 50, the lower casing member 172 is mechanical. It functions as a mechanical engagement means that makes it possible to hold the primary side adapter member 50 by engagement.

上述した変形例によれば、下側ケーシング部材172がその横断面視において概ねC字形形状に形成されているため、下側ケーシング部材172を概ねC字形形状に形成する際に、金属製の板材について比較的に安価な曲げ加工で簡単に成形することができる。
また、比較的に安価な曲げ加工で成形される下側ケーシング部材172のみを変更することにより、水栓装置1、100の種類に応じた様々な形態のケーシング部材140を用意することができるため、より一層のコストダウンを実現することもできる。
したがって、水栓装置1、100の設計の自由度を向上させることができると共に、製造コストを抑制することができる。
According to the above-described modification, since the lower casing member 172 is formed in a substantially C-shape in the cross-sectional view thereof, a metal plate material is formed when the lower casing member 172 is formed in a substantially C-shape. It can be easily molded by a relatively inexpensive bending process.
Further, by changing only the lower casing member 172 formed by a relatively inexpensive bending process, it is possible to prepare various types of casing members 140 according to the types of the faucet devices 1 and 100. , It is also possible to realize further cost reduction.
Therefore, the degree of freedom in designing the faucet devices 1 and 100 can be improved, and the manufacturing cost can be suppressed.

なお、上述した本実施形態による水栓装置1、100においては、湯供給管44及び水供給管46のそれぞれが、その下方の台座部材16に対して別部材である形態について説明したが、湯供給管44及び水供給管46のそれぞれについては、台座部材16に対して一体に設けられていてもよい。
また、本実施形態による水栓装置1、100においては、湯供給管44及び水供給管46のそれぞれが互いに別部材である形態について説明したが、各供給管44,46内の各流路(湯供給流路、水供給流路)が互い独立した流路であれば、湯供給管44及び水供給管46のそれぞれが互いに一体に設けられた形態であってもよい。
In the faucet devices 1 and 100 according to the present embodiment described above, the mode in which the hot water supply pipe 44 and the water supply pipe 46 are separate members from the pedestal member 16 below the hot water supply pipe 44 has been described. Each of the supply pipe 44 and the water supply pipe 46 may be provided integrally with the pedestal member 16.
Further, in the faucet devices 1 and 100 according to the present embodiment, the mode in which the hot water supply pipe 44 and the water supply pipe 46 are separate members from each other has been described, but each flow path in each of the supply pipes 44 and 46 ( As long as the hot water supply flow path and the water supply flow path are independent of each other, the hot water supply pipe 44 and the water supply pipe 46 may be provided integrally with each other.

なお、上述した本発明の一実施形態による水栓装置1に用いられる金属製のケーシング部材40においては、外殻部材8の支柱部8a内に挿入可能な寸法で金属製の板材又は管材によって概ね円筒形状に形成されている形態について説明した。
しかしながら、本実施形態では、金属製のケーシング部材の形状については、必ずしも全周に亘って連続的に形成された完全な円筒形状に限られず、半円筒形状であってもよいし、この半円筒よりも周方向に延びて且つ完全な円筒未満の形状や、半円筒未満の形状等であってもよい。要するに、金属製のケーシング部材の形状については、少なくとも半円筒形状に形成された形状であってもよいし、半円筒未満の板形状であってもよい。
In the metal casing member 40 used in the faucet device 1 according to the embodiment of the present invention described above, the metal casing member 40 is generally made of a metal plate material or a pipe material having a size that can be inserted into the support column portion 8a of the outer shell member 8. The form formed in a cylindrical shape has been described.
However, in the present embodiment, the shape of the metal casing member is not necessarily limited to a perfect cylindrical shape continuously formed over the entire circumference, and may be a semi-cylindrical shape, or this semi-cylindrical shape. It may have a shape extending in the circumferential direction and less than a perfect cylinder, a shape less than a semi-cylinder, and the like. In short, the shape of the metal casing member may be at least a semi-cylindrical shape or a plate shape smaller than a semi-cylindrical shape.

1 本発明の第1実施形態による水栓装置
2 操作ハンドル
4 スパウト
6 吐水口
8 外殻部材
8a 支柱部
8b スパウト部
8r 回転係合凹部
10 湯供給管(一次側流路)
12 水供給管(一次側流路)
14 固定金具
14a 把持金具
14b 締結金具
16 台座部材
16a 通湯穴
16b 通水穴
16c 湯側接続受け部
16d 水側接続受け部
16e 係合穴
18 水栓機能ユニット
20 下側下方シール保持部材
22 下方シール部材
24 上側下方シール保持部材
24a 突起
26 下側上方シール保持部材
28 上方シール部材
30 上側上方シール保持部材
32 Cリング
34 シール部材
36 固定部材
38 留め具
38a ビス
38b キャップ
40 ケーシング部材
42 軸シール部材
42a 湯側軸シール部材
42b 水側軸シール部材
44 湯供給管(一次側流路、湯供給流路)
44a 下側被接続部(被接続部)
44b 上側被接続部(被接続部)
46 水供給管(一次側流路、水供給流路)
46a 下側接続部
46b 上側接続部
48 軸シール部材
48a 湯側軸シール部材
48b 水側軸シール部材
50 一次側アダプタ部材(接続部材)
50a 通湯穴
50b 通水穴
50c 湯側接続部
50d 水側接続部
50e 係合穴
50f 取付穴
52 弁座部材(接続部材)
52a 通湯穴
52b 通水穴
52c 突起
54 シングルレバーカートリッジ
54a シングルレバーカートリッジの固定弁体
54b シングルレバーカートリッジの可動弁体(開閉弁)
54c シングルレバーカートリッジのレバー
54d シングルレバーカートリッジ内の通湯路(一次側流路)
54e シングルレバーカートリッジ内の通水路(一次側流路)
54f シングルレバーカートリッジ内の湯水混合路(二次側流路)
54g シングルレバーカートリッジの湯水混合路の流出口
56 カートリッジ押さえ部材(固定部材)
56a 雄ねじ
58 台座部材保持用の機械的係合ピン(第2機械的係合手段)
60 一次側アダプタ部材保持用の機械的係合ピン(機械的係合手段、第1機械的係合手段)
62 係止部材
62g 嵌合溝
62f 嵌合突縁部
64 二次側アダプタ部材
64a 開口部
64f フランジ部
64p 回転係合凸部
68 スパウト側流路形成部材
68a スパウト流路
68f 突出部(フランジ状)
68g 嵌合溝
68s シール部材(例えばOリング)
68r リブ部
70 吐水口形成部材
72 下側ケーシング部材
72a 下方ピン係合穴(機械的係合手段、第2係合部)
72b 上方ピン係合穴(機械的係合手段、第1係合部)
72c 上方開口縁部
74 上側ケーシング部材
74a 上側ケーシング部材の底部(上側ケーシング部材の底面)
74b 上側ケーシング部材のフランジ部
74c 上側ケーシング部材の底部の湯側連通穴
74d 上側ケーシング部材の底部の水側連通穴
74e 上側ケーシング部材の底部の取付穴
74f 上側ケーシング部材の側面の流出穴
74g 上側ケーシング部材の側面の下方突起係合穴
74h 上側ケーシング部材の側面の上方突起係合穴
76 上部円環部材
76a 雌ねじ
78 二次側流路
100 本発明の第2実施形態による水栓装置
164 二次側アダプタ部材
164a 上部二次側アダプタ部材
164b 下部二次側アダプタ部材
164e 回転係合凸部
164f 回転係合凹部
140 ケーシング部材
172 下側ケーシング部材
172a 上縁部
172b 側縁部
172c 側縁部
172d 下方係合穴
174 中間ケーシング部材
174a 下方開口端部
174b 下方開口端部
174c 係合穴
A1 回転中心軸線、下側ケーシング部材の軸方向の中心軸線
A2 下側ケーシング部材の径方向
A3 下側ケーシング部材の径方向における内側方向
B1 下側ケーシング部材の側壁の一部分
D1 一次側アダプタ部材の外径
D2 弁座部材の外径
d1 クリアランス
d2 クリアランス
d3 クリアランス
d4 クリアランス
d101 間隔
F1 設置面
f1 せん断力
f2 曲げ力
G101 縦溝
Q1 下方ピン係合穴(又は上方ピン係合穴)の内周面上の任意の点
Q2 下方ピン係合穴(又は上方ピン係合穴)の内周面上の任意の点
Q3 下方ピン係合穴(又は上方ピン係合穴)の内周面上の任意の点
Q4 下方ピン係合穴(又は上方ピン係合穴)の内周面上の任意の点
S0 下側ケーシング部材の軸方向の中心軸線に対して垂直な任意の仮想平面
S1 投影面(第2投影面)
S2 投影面(第1投影面)
W1 投影面の幅
W2 下側ケーシング部材の側壁の厚み
W3 投影面の幅
W4 下側ケーシング部材の側壁の厚み
1 Faucet device according to the first embodiment of the present invention 2 Operation handle 4 Spout 6 Spout 8 Outer shell member 8a Strut part 8b Spout part 8r Rotating engagement recess 10 Hot water supply pipe (primary side flow path)
12 Water supply pipe (primary side flow path)
14 Fixing metal fittings 14a Gripping metal fittings 14b Fastening metal fittings 16 Pedestal member 16a Hot water flow hole 16b Water flow hole 16c Hot water side connection receiving part 16d Water side connection receiving part 16e Engagement hole 18 Water faucet function unit 20 Lower lower seal holding member 22 Lower Seal member 24 Upper lower seal holding member 24a Protrusion 26 Lower upper seal holding member 28 Upper sealing member 30 Upper upper seal holding member 32 C ring 34 Sealing member 36 Fixing member 38 Fastener 38a Screw 38b Cap 40 Casing member 42 Shaft sealing member 42a Hot water side shaft seal member 42b Water side shaft seal member 44 Hot water supply pipe (primary side flow path, hot water supply flow path)
44a Lower connected part (connected part)
44b Upper connected part (connected part)
46 Water supply pipe (primary side flow path, water supply flow path)
46a Lower connection part 46b Upper connection part 48 Shaft seal member 48a Hot water side shaft seal member 48b Water side shaft seal member
50 Primary side adapter member (connection member)
50a Hot water flow hole 50b Water flow hole 50c Hot water side connection part 50d Water side connection part 50e Engagement hole 50f Mounting hole 52 Valve seat member (connection member)
52a Hot water flow hole 52b Water flow hole 52c Protrusion 54 Single lever cartridge 54a Single lever cartridge fixed valve body 54b Single lever cartridge movable valve body (open / close valve)
54c Lever of single lever cartridge 54d Hot water passage in single lever cartridge (primary side flow path)
Water passage (primary side flow path) in the 54e single lever cartridge
Hot water mixing path (secondary flow path) in the 54f single lever cartridge
Outlet of hot water mixing path of 54g single lever cartridge 56 Cartridge holding member (fixing member)
56a Male screw 58 Mechanical engagement pin for holding the pedestal member (second mechanical engagement means)
60 Mechanical engaging pin for holding the primary side adapter member (mechanical engaging means, first mechanical engaging means)
62 Locking member 62g Fitting groove 62f Fitting ridge part 64 Secondary side adapter member 64a Opening 64f Flange part 64p Rotating engaging convex part 68 Spout side flow path forming member 68a Spout flow path 68f Protruding part (flange shape)
68g Fitting groove 68s Sealing member (eg O-ring)
68r rib part 70 spout forming member 72 lower casing member 72a lower pin engaging hole (mechanical engaging means, second engaging part)
72b Upper pin engaging hole (mechanical engaging means, first engaging part)
72c Upper opening edge 74 Upper casing member 74a Bottom of upper casing member (bottom surface of upper casing member)
74b Flange part of the upper casing member 74c Hot water side communication hole at the bottom of the upper casing member 74d Water side communication hole at the bottom of the upper casing member 74e Mounting hole at the bottom of the upper casing member 74f Outflow hole on the side surface of the upper casing member 74g Upper casing Lower protrusion engagement hole on the side surface of the member 74h Upper protrusion engagement hole on the side surface of the upper casing member 76 Upper ring member 76a Female screw 78 Secondary side flow path 100 Water faucet device according to the second embodiment of the present invention 164 Secondary side Adapter member 164a Upper secondary side adapter member 164b Lower secondary side adapter member 164e Rotational engagement convex part 164f Rotational engagement recess 140 Casing member 172 Lower casing member 172a Upper edge part 172b Side edge part 172c Side edge part 172d Lower engagement Joint hole 174 Intermediate casing member 174a Lower open end 174b Lower open end 174c Engagement hole A1 Rotation center axis, axial center axis of lower casing member A2 Radial direction of lower casing member A3 Diameter of lower casing member Inner direction in the direction B1 Part of the side wall of the lower casing member D1 Outer diameter of the primary side adapter member D2 Outer diameter of the valve seat member d1 Clearance d2 Clearance d3 Clearance d4 Clearance d101 Interval F1 Installation surface f1 Shear force f2 Bending force G101 Vertical groove Q1 Arbitrary point on the inner peripheral surface of the lower pin engaging hole (or upper pin engaging hole) Q2 Arbitrary point on the inner peripheral surface of the lower pin engaging hole (or upper pin engaging hole) Q3 Lower pin casing Arbitrary point on the inner peripheral surface of the joint hole (or upper pin engaging hole) Q4 Arbitrary point on the inner peripheral surface of the lower pin engaging hole (or upper pin engaging hole) S0 Axial direction of the lower casing member Arbitrary virtual plane perpendicular to the central axis of S1 projection plane (second projection plane)
S2 projection plane (first projection plane)
W1 Width of projection surface W2 Thickness of side wall of lower casing member W3 Width of projection surface W4 Thickness of side wall of lower casing member

Claims (6)

給湯源から供給される湯と給水源から供給される水とを混合した湯水を吐止水可能にする水栓装置であって、
概ね筒状の支柱部と、この支柱部の側面に設けられたスパウト部と、を備えた外殻部材と、
この外殻部材の支柱部内に挿入され、吐止水制御及び/または温調制御を行う機能部ユニットと、
この機能部ユニットにそれぞれ延びて湯及び水をそれぞれ供給する一次側流路を形成する湯供給流路及び水供給流路と、
上記スパウト部内において、吐水口へと延びるスパウト流路を形成するスパウト側流路形成部材と、
を有し、
上記機能部ユニットと上記支柱部との間に概ね筒状の二次側アダプタ部材が設けられており、
上記スパウト側流路形成部材は、上記二次側アダプタ部材に連通されており、
上記外殻部材及び上記二次側アダプタ部材は、上記機能部ユニットに対して、一体的に回転可能である
ことを特徴とする水栓装置。
A faucet device that enables spouting and stopping of hot water that is a mixture of hot water supplied from a hot water supply source and water supplied from a water supply source.
An outer shell member having a substantially tubular strut portion and a spout portion provided on the side surface of the strut portion,
A functional unit that is inserted into the support column of this outer shell member to control water discharge and / or temperature control, and
A hot water supply flow path and a water supply flow path that extend to the functional unit and form a primary side flow path for supplying hot water and water, respectively.
In the spout portion, a spout side flow path forming member that forms a spout flow path extending to the spout, and a spout side flow path forming member.
Have,
A substantially tubular secondary side adapter member is provided between the functional unit and the support column.
The spout side flow path forming member communicates with the secondary side adapter member .
The faucet device is characterized in that the outer shell member and the secondary side adapter member can rotate integrally with the functional unit .
上記外殻部材及び上記二次側アダプタ部材は、上記機能部ユニットに対する回転方向に、互いに直接的に係合されている
ことを特徴とする請求項に記載の水栓装置。
The faucet device according to claim 1 , wherein the outer shell member and the secondary side adapter member are directly engaged with each other in the rotational direction with respect to the functional unit.
給湯源から供給される湯と給水源から供給される水とを混合した湯水を吐止水可能にする水栓装置であって、
概ね筒状の支柱部と、この支柱部の側面に設けられたスパウト部と、を備えた外殻部材と、
この外殻部材の支柱部内に挿入され、吐止水制御及び/または温調制御を行う機能部ユニットと、
この機能部ユニットにそれぞれ延びて湯及び水をそれぞれ供給する一次側流路を形成する湯供給流路及び水供給流路と、
上記スパウト部内において、吐水口へと延びるスパウト流路を形成するスパウト側流路形成部材と、
を有し、
上記機能部ユニットと上記支柱部との間に概ね筒状の二次側アダプタ部材が設けられており、
上記スパウト側流路形成部材は、上記二次側アダプタ部材に連通されており、
当該水栓装置が設置される設置面に固定される台座部材
を更に備え、
上記機能部ユニットは、上記台座部材に固定されており、
上記二次側アダプタ部材の下端部に、フランジ部が形成されており、
上記台座部材上に、上記二次側アダプタ部材の上記フランジ部が載置されており、
上記二次側アダプタ部材の上記フランジ部上に、上記支柱部の下端部が載置されている
ことを特徴とする水栓装置。
A faucet device that enables spouting and stopping of hot water that is a mixture of hot water supplied from a hot water supply source and water supplied from a water supply source.
An outer shell member having a substantially tubular strut portion and a spout portion provided on the side surface of the strut portion,
A functional unit that is inserted into the support column of this outer shell member to control water discharge and / or temperature control, and
A hot water supply flow path and a water supply flow path that extend to the functional unit and form a primary side flow path for supplying hot water and water, respectively.
In the spout portion, a spout side flow path forming member that forms a spout flow path extending to the spout, and a spout side flow path forming member.
Have,
A substantially tubular secondary side adapter member is provided between the functional unit and the support column.
The spout side flow path forming member communicates with the secondary side adapter member .
Pedestal member fixed to the installation surface where the faucet device is installed
With more
The functional unit is fixed to the pedestal member.
A flange portion is formed at the lower end portion of the secondary side adapter member.
The flange portion of the secondary side adapter member is mounted on the pedestal member.
A faucet device characterized in that a lower end portion of the support column portion is placed on the flange portion of the secondary side adapter member .
上記機能部ユニットの外周面と上記二次側アダプタ部材の内周面との間に、水密にシールされた二次側流路が形成されており、
上記機能部ユニットの上記外周面には、上記二次側流路に混合後の湯水を流出させる流出穴が設けられており、
上記スパウト側流路形成部材は、上記二次側流路に連通している
ことを特徴とする請求項1乃至3のいずれかに記載の水栓装置。
A watertightly sealed secondary side flow path is formed between the outer peripheral surface of the functional unit and the inner peripheral surface of the secondary adapter member.
On the outer peripheral surface of the functional unit, an outflow hole is provided in the secondary flow path to allow hot water after mixing to flow out.
The faucet device according to any one of claims 1 to 3, wherein the spout side flow path forming member communicates with the secondary side flow path.
上記二次側アダプタ部材は、上部二次側アダプタ部材と下部二次側アダプタ部材とを有している
ことを特徴とする請求項1乃至4のいずれかに記載の水栓装置。
The faucet device according to any one of claims 1 to 4, wherein the secondary side adapter member includes an upper secondary side adapter member and a lower secondary side adapter member.
上記機能部ユニットの外周面と上記上部二次側アダプタ部材の内周面との間に、水密にシールされた二次側流路が形成されており、
上記機能部ユニットの上記外周面には、上記二次側流路に混合後の湯水を流出させる流出穴が設けられており、
上記スパウト側流路形成部材は、上記二次側流路に連通している
ことを特徴とする請求項に記載の水栓装置。
A watertightly sealed secondary flow path is formed between the outer peripheral surface of the functional unit and the inner peripheral surface of the upper secondary adapter member.
On the outer peripheral surface of the functional unit, an outflow hole is provided in the secondary flow path to allow hot water after mixing to flow out.
The faucet device according to claim 5 , wherein the spout side flow path forming member communicates with the secondary side flow path.
JP2018171705A 2018-06-12 2018-09-13 Faucet device and its manufacturing method Active JP6814393B2 (en)

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JP2018171705A JP6814393B2 (en) 2018-09-13 2018-09-13 Faucet device and its manufacturing method
CN201910485557.1A CN110594446B (en) 2018-06-12 2019-06-05 Faucet assembly and method of manufacturing the same
SG10202108125UA SG10202108125UA (en) 2018-06-12 2019-06-10 Faucet device and manufacturing method therefor
SG10201905269WA SG10201905269WA (en) 2018-06-12 2019-06-10 Faucet device and manufacturing method therefor
US16/435,868 US11761551B2 (en) 2018-06-12 2019-06-10 Faucet device and manufacturing method therefor
TW108120089A TWI716894B (en) 2018-06-12 2019-06-11 Water hydrant device and manufacturing method thereof
EP19179691.1A EP3581722B1 (en) 2018-06-12 2019-06-12 Faucet and manufacturing method therefor

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JP4041692B2 (en) * 2002-05-08 2008-01-30 株式会社三栄水栓製作所 Adapter for replacement of water discharge pipe in faucet
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JP6536784B2 (en) * 2015-02-10 2019-07-03 Toto株式会社 Faucet device
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