JP6807112B2 - How to set print conditions and print system - Google Patents

Description

The present invention relates to a method for setting printing conditions when printing is performed using an inkjet printer on the side surface of a product or a packing container transported by a conveyor, and a printing system that employs the setting method.

In order to manage the manufacturing date, manufacturing lot, expiration date (expiration date, expiry date), etc. of the product, the information is printed directly on the product or on the packaged container on the manufacturing line or distribution line.

In recent years, an inkjet printer (hereinafter abbreviated as "IJP") has been used as a printing means because it is most suitable for printing characters that change from moment to moment, such as dates and lot numbers (Patent Documents). 1).

Japanese Unexamined Patent Publication No. 2010-58282 Japanese Unexamined Patent Publication No. 2017-10271

In the printing system described in Patent Document 1, the IJP is stationary, and the object to be printed (commodity, packing container, hereinafter referred to as "work") is moving on the conveyor. In order to print the intended content at the targeted position on the side surface of the work, it is necessary to set the conveyor transport speed, the printing position, the printing density, and the like. Generally, the content required for such printing is called "printing condition".

At present, as for the position among the printing conditions, the user measures the distance from the edge of the printing surface to the printing position and inputs the value to the IJP controller. As for the transport speed, the speed of the conveyor is directly measured using a tachometer or the like, and the value is input to the controller.

Then, printing is performed on a trial basis under the printing conditions input to the controller, and the printing conditions are set while confirming whether or not printing is performed as intended.

However, in the above-described printing condition setting method, it takes time to determine the printing conditions, and it is necessary to perform unnecessary printing on the workpiece. Therefore, a method of omitting the test printing by using the technology of virtual reality (AR) has been proposed.

The printing system described in Patent Document 2 is different from the present invention in that a handheld type IJP is used, but a print image is displayed on a print medium displayed on a display of a mobile terminal by using AR technology. .. Then, the print size and position are adjusted on the screen of the display to set the print conditions.

If the printing system described in Patent Document 2 is adopted, printing conditions can be set without performing trial printing, and the time required for setting the conditions can be significantly shortened.

On the other hand, when printing is performed on the side surface of the work transported by the conveyor, it is necessary to adjust the printing timing according to the transport speed of the conveyor.

As a method of adjusting the printing timing, there is a method of automatically acquiring the position information of the conveyor by connecting the encoder attached to the conveyor and the IJP, but this is not applicable to the conveyor without the encoder attached. In such a case, the conveyor speed is measured in advance using a tachometer or the like, and the value is manually input to the IJP controller.

The present invention has been made in view of such a situation, and an object of the present invention is to provide a method capable of acquiring a conveyor transfer speed without using an encoder, a tachometer, or the like in the flow of editing work using AR. And.

In order to achieve the above object, the printing condition setting method according to the present invention is a method of setting the printing condition when printing is performed using an inkjet printer on the side surface of the work conveyed by the conveyor, and the following a It is characterized by including steps of ~ h.
a) The camera of the mobile terminal takes a picture of the work conveyed by the conveyor together with the print head of the inkjet printer installed near the conveyor.
b) An image showing the print surface of the work is extracted from a plurality of images constituting the captured moving image, and an image of the print surface is extracted from the image.
c) An image of a pair of markers installed in the vicinity of the print head is extracted from the image.
d) The dimensions of the printed surface are calculated by comparing the distance between the pair of extracted markers with the actual distance between the markers prepared in advance.
e) The conveyor is obtained by extracting time data when one side of the printed surface passes through each of the pair of markers from a plurality of images constituting the moving image and dividing the distance between the markers by the difference between the time data. Calculate the transport speed of.
f) The image of the extracted print surface is displayed on the display of the mobile terminal, and the virtual print image created based on the print data is displayed superimposed on the print surface.
g) The position of the print image is adjusted with respect to the print surface displayed on the display.
h) From the image data in which the position of the print image with respect to the print surface is determined, the data for specifying the print position of the actual print surface of the work is read out.

Here, it is preferable that the data for specifying the print position and the data for the transfer speed of the conveyor are transmitted to the controller of the inkjet printer together with the print data as printing conditions.

Further, in the step g, the size is adjusted together with the position of the print image, and in the step h, the print surface of the work is printed from the image data in which the position and size of the print image with respect to the print surface are determined. It is preferable to read the data that specifies the position and size.

The steps b to h are preferably executed using the application software installed on the mobile terminal.

It is preferable that the pair of markers are attached to the back surface of the housing of the print head so that the heights in the horizontal direction are substantially equal.

As the print head, it is preferable to use a drop-on-demand type print head in which a plurality of nozzles are arranged at equal intervals in the vertical direction.

Further, the printing system according to the present invention is a printing system that prints on the side surface of a work conveyed by a conveyor using an inkjet printer.
A mobile terminal operated by a user to set printing conditions for the inkjet printer, and
A print head that is installed near the conveyor and prints on the side surface of the work, receives print data and print condition data transmitted from the mobile terminal, and generates a drive signal and a timing signal of the print head. With an inkjet printer equipped with a controller,
The mobile terminal
With the built-in camera, the work transported on the conveyor is photographed together with the print head of the inkjet printer installed in the vicinity of the conveyor.
An image showing the print surface of the work is extracted from a plurality of images constituting the captured moving image, and an image of the print surface is extracted from the image.
An image of a pair of markers installed near the print head is extracted from the image, and the image is extracted.
The dimensions of the printed surface are calculated by comparing the distance between the pair of extracted markers with the actual distance between the markers prepared in advance.
Time data when one side of the printing surface passes through each of the pair of markers is taken out from a plurality of images constituting the moving image, and the distance between the markers is divided by the difference between the time data to convey the conveyor. Calculate the speed,
The extracted image of the printed surface is displayed on the display of the mobile terminal, and the virtual print image created based on the print data is displayed on the printed surface.
Adjust the position of the print image with respect to the print surface displayed on the display.
It is characterized in that data for specifying the print position of the print surface of the work is extracted from the image data in which the position of the print image with respect to the print surface is fixed.

According to the printing condition setting method of the present invention, the conveyor speed can be easily calculated by shooting a moving image including a pair of markers installed near the print head. As a result, all printing conditions including the conveyor transfer speed can be easily set in a series of editing work using AR, and the time required for setting the printing conditions can be significantly shortened.

It is a perspective view which shows the schematic structure of the printing system which concerns on embodiment of this invention. It is the figure which displayed the work and the print head taken by the camera of a mobile terminal on the display. It is a figure which shows the print surface and the print image which were superposed on the display of a mobile terminal. It is a block diagram which shows the structure of the mobile terminal used in embodiment of this invention. It is a block diagram which shows the structure of IJP used in embodiment of this invention. It is a flowchart which shows the procedure at the time of preparation in the print condition setting. It is a figure which shows the positional relationship between a pair of markers attached to a print head, and a nozzle. It is a flowchart (the 1) which shows the procedure of setting a print condition. It is a flowchart (2) which shows the procedure of setting a print condition.

Hereinafter, a method for setting printing conditions and a printing system according to an embodiment of the present invention will be described with reference to the drawings.

<Procedure for setting print conditions>
First, with reference to FIGS. 1, 2 and 3, the outline of the processing procedure in the printing condition setting method according to the present invention will be described. FIG. 1 shows a schematic configuration of a printing system 1 for setting printing conditions. FIG. 2 shows a work (product or packaging box) 3 photographed by the camera of the mobile terminal 4 and a print head 55 of the IJP5. Further, FIG. 3 shows a state in which a virtual print image PI is displayed on the print surface 31 of the work 3 using AR.

The present invention provides a method for setting printing conditions when printing is performed using the IJP 5 installed adjacent to the conveyor 2 on the side surface (printing surface) 31 of the work 3 conveyed by the conveyor 2. ..

In the present embodiment, it is assumed that printing is performed on the work by using a drop-on-demand type print head in which a plurality of nozzles for ejecting ink are arranged at equal intervals in the vertical direction. However, the method for setting printing conditions according to the present invention can also be applied to printing using an inkjet printer of another method such as a continuous method.

As described above, when printing is performed on the printing surface 31 of the work 3 conveyed by the conveyor 2, it is necessary to set printing conditions in advance. Specifically, as the first condition, it is necessary to set the print position and size with respect to the print surface. That is, it is necessary to determine at which position on the printing surface 31 and in what size.

As a second condition, in order to print on the side surface of the work 3 conveyed by the conveyor 2 according to the first condition, the timing of ink ejection from the nozzle of the print head 55 is adjusted to the transfer speed of the conveyor 2. It needs to be adjusted, and therefore the transport speed needs to be measured.

In the present invention, the above-mentioned two printing conditions are set in a series of editing work using AR. As a premise, as shown in FIG. 1, the user U photographs the work 3 conveyed by the conveyor 2 and the print head 55 of the IJP 5 installed close to the conveyor 2 by using the camera of the mobile terminal 4. , As shown in FIG. 2, moving image data including the work 3 and the print head 55 is acquired. Then, from the obtained moving image data, an image showing the entire side surface of the work, that is, the print surface 31, and the print head 55 is extracted.

Further, in the present invention, two markers extracted from the above-mentioned image are used as means for expanding the real world in AR. The first sign extracts the feature points of the space, extracts the image of the side surface of the work 3 conveyed by the conveyor 2, uses that side surface as the print surface, and superimposes the print image on it as a virtual object. doing.

FIG. 3 shows an image in which a virtual print image PI is superimposed and displayed on the image 31 of the print surface extracted in this way. Then, with respect to the print image PI of FIG. 3, the position and size of the print image PI with respect to the print surface 31 are adjusted by using the function of moving / enlarging / reducing the object, which is one of the functions of the mobile terminal 4. .. If the size of the printed characters cannot be changed, only the position of the characters may be changed.

In order to set the print conditions based on the position and size of the print image adjusted by the above procedure, it is necessary to replace the size of the print surface 31 with the actual dimensions of the work 3. In the present invention, the size of the printed surface is replaced with the actual size by using the second marker.

The second sign is to attach a pair of markers M1 and M2, which are black and white patterned figures according to a specific rule, to the back surface of the housing of the printhead 55, and take an image of the pair of markers M1 and M2. It is extracted from the image. The markers M1 and M2 are used for calculating the size of the printed surface 31 of the work 3, and are attached so that the heights in the horizontal direction are substantially equal.

The actual dimensions between the markers are prepared in advance and stored in the memory of the mobile terminal 4. Therefore, if the dimensions a, b, and c that determine the printing position and size on the printing surface shown in FIG. 3 are replaced with the actual dimensions based on the distance between the markers, the above-mentioned first printing condition, that is, the actual Data indicating the position and size of the print data on the print surface can be calculated.

Next, the second condition of printing will be described. In FIG. 2, the user U operates the camera of the mobile terminal 4 to shoot a moving image while the work 3 is transported from the position indicated by the solid line to the position indicated by the two-point difference line. An image when one side (left side AB in the figure) of the printed surface passes through the marks M1 and M2 is taken out from the moving image, and time data is taken out from each image data.

As described above, since the distance between the marks M1 and M2 is predetermined, there is a time difference between the markers when the left side AB of the printed surface 31 passes through the two markers M1 and M2 (positions P1 and P2 in FIG. 2). By dividing the distance of, the transport speed of the work, that is, the second printing condition can be calculated.

A timing signal is generated at the position of the print surface indicated by the first print condition calculated in this manner based on the second print condition, and ink is ejected from the nozzle of the print head 55 based on the signal. Printing of a predetermined size can be performed at a predetermined position on the side surface of the work 3.

As described above, in the conventional printing system, the position information of the conveyor is measured by using an encoder and the information is provided to IJP, or the transfer speed of the conveyor 2 is measured by using a tachometer or the like, and the value is measured by IJP. The timing signal was generated by manually inputting to the controller of.

On the other hand, in the present invention, the first and second printing conditions are set by using the two markers in combination in a series of editing work using AR. That is, in the printing condition setting method according to the present invention, it is not necessary to attach an encoder to the conveyor to acquire position information or measure the conveyor speed with a tachometer or the like.

<Configuration and functions of mobile terminals and IJP>
Next, with reference to FIGS. 4 and 5, the configuration of the control system of the mobile terminal and the IJP that realizes the method for setting the printing conditions according to the present invention and the functions of each part will be described.

As shown in FIG. 4, the mobile terminal 4 includes a control unit 41, a communication module 42, a camera 43, a display 44, an operation unit 45, and a storage unit 46, and is usually a smartphone or a tablet PC (Personal Computer). It is composed.

The control unit 41 controls the operation of each unit of the mobile terminal 4, reads the program stored in the storage unit 46, and executes it on a CPU (not shown) to realize each function of the blocks 411 to 416.

The print data acquisition unit 411 acquires the print data received by the operation unit 44 or received by the communication module 42, and stores it in the storage unit 46. The print data acquired by the print data acquisition unit 411 also includes data necessary for calculating printing conditions such as the distance between the pair of markers M1 and M2.

The image acquisition unit 412 acquires the data of the moving image taken by the camera 43 and temporarily stores the data in the storage unit 46. The moving image data captured by the camera is usually stored in the memory after data compression in order to reduce the data capacity, but in the present embodiment, it is compressed in the print surface extraction unit 413 and the marker extraction unit 414. Since the recognition process is performed based on the non-compressed image data, the uncompressed image data for each frame is stored in the storage unit 46.

The user U displays the image data in frame units stored in the storage unit 46 on the display 45, and operates the operation unit 44 to select an image. The print surface extraction unit 413 extracts the print surface of the work 3 as the first marker from the image by using the first image recognition software according to the instruction of the user U. The image data from which the image of the print surface 31 as shown in FIG. 2 is extracted is temporarily stored in the storage unit 46.

Similar to the print surface extraction unit 413, the marker extraction unit 414 uses the second image recognition software for the frame image read from the storage unit 46 by the operation of the user U, and uses the second image recognition software to select the image from the images. A pair of markers, which are the markers of 2, are extracted. The extracted image data of the pair of markers is temporarily stored in the storage unit 46.

The image generation display unit 415 displays the image of the print surface extracted by the print surface extraction unit 413 on the display 45 of the mobile terminal 4, and reads the print data stored in the storage unit 46 to generate a virtual print image PI. It is generated, and as shown in FIG. 3, the image PI is superimposed and displayed on the print surface 31 displayed on the display 45.

The print condition setting unit 416 compares the coordinate data of the markers M1 and M2 extracted by the marker extraction unit 414 with the measured value of the distance between the markers, and uses the obtained coefficient to determine the dimensions of each side of the print surface 31. calculate. Further, the values of a, b, and c, which are the first printing conditions set by the user's operation, are replaced with the actual dimensions.

Further, the print condition setting unit 416 calculates the transport speed of the work 3 based on the time data taken out by the marker extraction unit 414.

The communication module 42 transmits the data of the first and second print conditions set by the print condition setting unit 416 to the controller 51 of the IJP5 by wireless communication, while the print condition stored in the storage unit of the IJP5. Receive the data required for the calculation. The communication module 42 is composed of modules such as a wireless LAN and Bretooth (registered trademark).

The camera 43 includes an image sensor such as CMOS, and is used for photographing the work 3 and the print head 55. To set the print conditions, you only need a few seconds of video. As described above, in the present embodiment, uncompressed image data for each frame for several seconds is stored in the storage unit 46.

The operation unit 44 and the display 45 are composed of a touch panel type liquid crystal display or the like. The operation unit 44 is used for inputting data necessary for setting print conditions, setting a first print condition, and the like, and the display 45 is used for displaying an image, a print image, or the like taken by the camera 43.

The storage unit 46 is composed of a non-volatile memory such as a ROM and a flash memory and a volatile memory such as a RAM. The non-volatile memory stores an OS and a program that realize each function of the control unit 41. On the other hand, the volatile memory stores image data, print data, and the like taken by the camera, and further functions as a working memory in the calculation by the control unit 41.

Next, the configuration of IJP5 will be described. As shown in FIG. 5, the IJP 5 includes a controller 51, a communication module 52, an operation unit 53, a display 54, a print head 55, a storage unit 56, and a photoelectric sensor 57.

The controller 51 controls the operation of the print head 55, and has the same functions as a commercially available personal computer. The controller 51 reads the program stored in the storage unit 56 and executes it on a CPU (not shown) to realize the functions of the print data acquisition unit 511, the printer driver 512, and the timing signal generation unit 513.

The print data acquisition unit 511 acquires print data or the like input from the outside via the communication module 52 or the operation unit 53, and stores the print data in the storage unit 56.

When the print data input from the operation unit 53 is expressed in color, the printer driver 512 performs processing such as color conversion and half toning (pseudo halftone reproduction) on the print data to drive the print head 55. Create a signal. The drive signal generated by the printer driver 512 is transmitted to the printhead 55.

In the present embodiment, since it is assumed that printing is performed using black ink on the printing surface, only half toning processing is performed. Since the half toning process using ink dots is widely known, detailed description thereof will be omitted.

The timing signal generation unit 513 generates a timing signal based on the transfer speed data of the conveyor 2 transmitted from the mobile terminal 4, and transmits it to the print head 55.

The communication module 52 has the same function as the communication module 42 of the mobile terminal 4, and transmits the print data acquired by the print data acquisition unit 511 to the print data acquisition unit 41 of the mobile terminal 4 by wireless communication, and vice versa. , Receives the print condition data transmitted from the mobile terminal 4 and hands it over to the print data acquisition unit 511.

The operation unit 53 and the display 54 are composed of a touch panel type liquid crystal display or the like. The operation unit 53 is used for inputting data necessary for printing, adjusting the print position, and the like, and the display 55 is used for displaying data to be printed on the print surface of the work 3.

The print head 55 ejects ink from the nozzles according to the drive signal generated by the printer driver 512 and the timing signal generated by the timing signal generation unit 513, and prints on the side surface of the work 3.

As described above, in the present embodiment, a drop-on-demand type print head is used as the print head. FIG. 7, which will be described later, shows the arrangement state of the nozzles 551 formed on the print head 55. A plurality of nozzles 551 are formed on the front surface of the print head 55 at equal intervals in the vertical direction, and ink is ejected from a predetermined nozzle at a predetermined timing based on a drive signal and a timing signal supplied from the controller 51. By doing so, printing is performed on the printing surface of the work.

The storage unit 56 is composed of a non-volatile memory such as a ROM and a flash memory and a volatile memory such as a RAM. The non-volatile memory stores a program that realizes the functions of each block of the OS and the controller 51, and print data. On the other hand, the volatile memory functions as a working memory when the printer driver 512 generates a drive signal and when the timing signal generation unit 513 generates a timing signal.

As shown in FIG. 1, the photoelectric sensor 57 is installed in the vicinity of the conveyor 2 on the upstream side of the print head 55, and generates a signal when the work 3 crosses the photoelectric sensor 58. The output signal of the photoelectric sensor 58 is used as a trigger signal when generating a timing signal, and a position at which printing is started is determined on the printing surface based on this signal.

<Procedure for setting print conditions>
Next, in the printing system according to the present embodiment, a procedure for setting printing conditions will be described with reference to the flowcharts of FIGS. 6 to 9. First, a preparatory procedure for setting printing conditions will be described with reference to FIGS. 6 and 7.

First, as shown in FIG. 1, the print head 51 of the IJP5 is installed in the vicinity of the conveyor 2, and the photoelectric sensor 57 is installed on the upstream side of the print head (step S11). The print head 55 is fixed to a base (not shown) by a frame 50. Further, the print head 55 and the printer main body 58 are connected by an ink supply pipe 59, and ink is supplied to the print head 55 from an ink tank (not shown) built in the printer main body 59.

Next, the application software for setting print conditions is installed on the mobile terminal 4 (step S12). The installed application software is stored in the storage unit 46. The application software realizes the functions shown in blocks 411 to 416 of the control unit 41.

Next, the user prepares print data and data necessary for setting print conditions, and inputs the data to the mobile terminal 4 via the operation unit 44 or the communication module 42. There is data related to a pair of markers M1 and M2 as data required for setting print conditions. The data required for setting the printing conditions will be described with reference to FIG. 7.

FIG. 7 shows the positional relationship between the nozzle 551 formed on the front surface of the housing of the printhead 55 and the pair of markers M1 and M2 attached to the back surface of the housing.

The distance W1 between the pair of markers M1 and M2 is data necessary for calculating the dimensions of the printing surface 31 and the transport speed of the conveyor 2 described above. Further, the distance W2 between one marker M2 and the nozzle 551, the distance h1 between the markers M1 and M2 and the highest nozzle, and the distance h2 between the markers M1 and M2 and the lowest nozzle are the print image PI on the printing surface. This is data required when setting the positions a, b, and c.

By the way, in FIG. 3 described above, the position Ht of the uppermost nozzle and the position Hb of the lowermost nozzle are shown. These values serve as criteria for determining the position of the print image PI.

In order to set the print conditions, in addition to the above data, the vertical height of the marker and the height data of the upper and lower sides of the side surface of the work 3 placed on the conveyor are required, and these data are used. , Pre-measured and stored in the storage unit 46 of the mobile terminal. In this way, the preparation for setting the print condition is completed.

In the present embodiment, the markers M1 and M2 are attached to the back surface of the housing of the printhead 55, but depending on the form of the printhead, a space for attaching the markers may not be secured. In such a case, a mounting plate may be installed in the vicinity of the print head, and a marker may be mounted on the mounting plate.

Next, a procedure for setting printing conditions will be described with reference to FIGS. 8 and 9. As shown in FIG. 1 described above, the user U drives the conveyor 2 with the work 3 placed on the conveyor 2 and conveys the work 3.

The user U uses the camera 43 of the mobile terminal 4 to take a picture of the work 3 conveyed by the conveyor together with the print head 55 (step S21). The state is shown in FIG. 2 described above. The user U operates the camera 43 to shoot a moving image while the work 3 passing in front of the print head 55 moves from the position indicated by the solid line to the position indicated by the alternate long and short dash line.

At the time of shooting, the position of the mobile terminal 4 is set to a position where the rectangular print surface is not distorted in the image taken by the camera 43, that is, a position where the lengths of the upper and lower sides and the left and right sides are equal. It is preferable to shoot with.

The video data of the moving image taken by the camera 43 is temporarily stored in the RAM of the storage unit 46 after being acquired by the image acquisition unit 412. As described above, the storage unit 46 stores video data of a plurality of uncompressed frames having a shooting time of several seconds.

The user U reads the video data from the storage unit 46 and displays it on the display 45. Then, an image in which all the printed surfaces of the work 3 as shown in FIG. 2 are displayed is taken out from the plurality of frames (step S22).

The print surface extraction unit 413 of the control unit extracts the image of the print surface from the extracted image by using the first image recognition software according to the instruction of the user U (step S22).

Subsequently, the print surface extraction unit 413 extracts the coordinate data of the four vertices (A to D) of the extracted image of the print surface (step S23). The extracted coordinate data is relative data indicating the position on the display. The coordinate data of the four vertices taken out is temporarily stored in the storage unit 46.

Next, the user U uses the second image recognition software for the marker extraction unit 414 to obtain the pair of markers M1 and M2 attached to the back surface of the printhead 55 from the image data of one frame previously extracted. The image is extracted (step S24).

Further, the marker extraction unit 413 specifies the shape and position of the pair of extracted markers M1 and M2 (step S25). The shapes and positions of the markers M1 and M2 are expressed as the coordinates of the screen of the display 45.

As described in step S13 of FIG. 6 above, the distance W1 between the pair of markers M1 and M2 is prepared in advance and stored in the storage unit 46. Therefore, by comparing the coordinate data indicating the distance between the pair of markers M1 and M2 based on the image data with the actually measured value, the coordinate data of the printed surface of the display 45 can be replaced with the actual size of the printed surface (. Step S26).

Next, the user U reads out the moving image data stored in the storage unit 46 and displays it on the display 45, and the user U of the two frames (positions P1 and P2 in FIG. 2) in which the left side AB of the printed surface matches the pair of markers. The image data is taken out, and the time data described in each image data is read out (step S27).

The difference in the time data described in the two image data indicates the time when the left side AB of the printed surface passes between the markers (between P1 and P2). Therefore, if the distance W1 between the pair of markers is divided by this time difference, , The transport speed of the conveyor 2 can be calculated (step S28). The data of the length of each side of the printed surface and the transport speed calculated in this way is stored in the storage unit 46.

Next, with reference to FIG. 9, a procedure for specifying the position and size of the characters printed on the printed surface will be described.

The user U reads out the image data of the printed surface extracted in step S22 of FIG. 8 from the storage unit 46 and displays it on the display 45 of the mobile terminal 4 (step S31).

Next, the user U instructs the image generation display unit 415 to create a virtual print image PI based on the print data, and displays the virtual print image PI on the print surface 31 displayed on the display 45 (step S32). The state is shown in FIG. 3 described above.

In this state, the user U adjusts the position and size of the print image by using the function of moving / enlarging / reducing the object displayed on the display, which is a basic function of the mobile terminal 4 (step S33). ..

When the user U operates the operation unit 44 while looking at the print image PI displayed on the display 45 to adjust the position and size of the characters and determines that the print image is as intended (Yes in step S34). ), The printing conditions are determined (step S35).

That is, the print condition setting unit 46 extracts the coordinate data of a, b, and c from the screen of the display 45. Since the actual dimensions of the printed surface 31 have been calculated by the process of step S26 described above, the above-mentioned values of a, b, and c can be replaced with the actual dimensions of the work 3 by using the data.

The control unit 41 transmits the data of the printing conditions (dimensions of a, b, c, the conveyor speed) set in this way to the controller 51 of the IJP5 via the communication nodule 42 (step S35). ).

<Printing procedure>
Next, the printing procedure in IJP1 will be described. The print data acquisition unit 511 of the controller 51, which has acquired the print condition data together with the print data from the mobile terminal 4 via the communication module 52, delivers the data to the printer driver 512 and the timing signal generation unit 513. The printer driver 512 that has received the print data and the data of the first print condition creates a drive signal of the print head 55 based on these data.

Further, the timing signal generation unit 513 that has received the data of the second printing condition generates a timing signal based on the data of the conveyor speed of the conveyor 2 and sends it to the print head 55 together with the drive signal described above.

The print head 55, which has received the drive signal and the timing signal, ejects ink from a predetermined nozzle at a predetermined timing by using the output signal of the photoelectric sensor 57 as a trigger, so that the print surface of the work 3 conveyed by the conveyor 2 is printed. Print.

As described above, according to the printing condition setting method according to the present embodiment, the printing conditions of the inkjet printer, that is, the printing on the printing surface, can be obtained by combining the two markers in the editing work using AR. It is possible to easily generate data indicating the position and size of the conveyor and data on the conveyor speed required for generating the timing signal.

As a result, the printing conditions can be set without performing the conventional trial printing, and the time required for setting the printing conditions can be significantly shortened.

In the above-described embodiment, the application software for setting the printing conditions is installed in the mobile terminal 4, but the application software may be installed in a personal computer (hereinafter referred to as "PC").

The mobile terminal 4 has a limit on the image data that can be stored in the storage unit 46, but if a normal PC is used, since it has a large capacity memory such as an HDD, even if the video shooting data is stored uncompressed. there is no problem.

1 Printing system 2 Conveyor 3 Work 4 Mobile terminal 5 IJP
41 Control unit 42, 52 Communication module 43 Camera 44, 53 Operation unit 45, 54 Display 46, 56 Storage unit 55 Printhead 57 Photoelectric sensor M1, M2 Marker PI Print image U User

Claims (8)

A method for setting printing conditions when printing is performed on the side surface of a work conveyed by a conveyor using an inkjet printer, which comprises the following steps a to h.
a) The camera of the mobile terminal takes a picture of the work conveyed by the conveyor together with the print head of the inkjet printer installed near the conveyor.
b) An image showing the print surface of the work is extracted from a plurality of images constituting the captured moving image, and an image of the print surface is extracted from the image.
c) An image of a pair of markers installed in the vicinity of the print head is extracted from the image.
d) The dimensions of the printed surface are calculated by comparing the distance between the pair of extracted markers with the actual distance between the markers prepared in advance.
e) The conveyor is obtained by extracting time data when one side of the printed surface passes through each of the pair of markers from a plurality of images constituting the moving image and dividing the distance between the markers by the difference between the time data. Calculate the transport speed of.
f) The image of the extracted print surface is displayed on the display of the mobile terminal, and the virtual print image created based on the print data is displayed superimposed on the print surface.
g) The position of the print image is adjusted with respect to the print surface displayed on the display.
h) From the image data in which the position of the print image with respect to the print surface is determined, the data for specifying the print position of the actual print surface of the work is read out. The printing condition setting method according to claim 1, wherein the data for specifying the printing position and the data for the conveyor speed are transmitted to the controller of the inkjet printer together with the printing data as printing conditions. In the step g, the size is adjusted together with the position of the print image, and in the step h, the print position of the print surface of the work is determined from the image data in which the position and size of the print image with respect to the print surface are determined. The method for setting printing conditions according to claim 1 or 2, wherein the data for which the size is specified is read out. The method for setting printing conditions according to any one of claims 1 to 3, wherein the steps b to h are executed by using the application software installed on the mobile terminal. The method for setting printing conditions according to any one of claims 1 to 4, wherein the pair of markers are attached to the back surface of the housing of the print head so that the heights in the horizontal direction are substantially equal. The method for setting printing conditions according to any one of claims 1 to 5, wherein as the printing head, a drop-on-demand type printing head in which a plurality of nozzles are arranged at equal intervals in the vertical direction is used. It is a printing system that prints on the side of a work conveyed by a conveyor using an inkjet printer.
A mobile terminal operated by a user to set printing conditions for the inkjet printer, and
A print head that is installed near the conveyor and prints on the side surface of the work, receives print data and print condition data transmitted from the mobile terminal, and generates a drive signal and a timing signal of the print head. With an inkjet printer equipped with a controller,
The mobile terminal
With the built-in camera, the work transported on the conveyor is photographed together with the print head of the inkjet printer installed in the vicinity of the conveyor.
An image showing the print surface of the work is extracted from a plurality of images constituting the captured moving image, and an image of the print surface is extracted from the image.
An image of a pair of markers installed near the print head is extracted from the image, and the image is extracted.
The dimensions of the printed surface are calculated by comparing the distance between the pair of extracted markers with the actual distance between the markers prepared in advance.
Time data when one side of the printing surface passes through each of the pair of markers is taken out from a plurality of images constituting the moving image, and the distance between the markers is divided by the difference between the time data to convey the conveyor. Calculate the speed,
The extracted image of the printed surface is displayed on the display of the mobile terminal, and the virtual print image created based on the print data is displayed on the printed surface.
Adjust the position of the print image with respect to the print surface displayed on the display.
A printing system characterized in that data for specifying the print position of the print surface of the work is taken out from the image data in which the position of the print image with respect to the print surface is fixed. The printing system according to claim 7, wherein the data for specifying the printing position and the data for the transport speed of the conveyor are transmitted to the controller of the inkjet printer together with the printing data as printing conditions.

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