JP6784382B2 - How to make starch noodles - Google Patents

How to make starch noodles Download PDF

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JP6784382B2
JP6784382B2 JP2016095932A JP2016095932A JP6784382B2 JP 6784382 B2 JP6784382 B2 JP 6784382B2 JP 2016095932 A JP2016095932 A JP 2016095932A JP 2016095932 A JP2016095932 A JP 2016095932A JP 6784382 B2 JP6784382 B2 JP 6784382B2
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勝之 中間
勝之 中間
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株式会社サナス
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本発明は、澱粉麺の製造方法に関する。さらに詳しくは、澱粉を原料とし、ドウを圧延して麺を製造する方法に関する。 The present invention relates to a method for producing starch noodles. More specifically, the present invention relates to a method for producing noodles by rolling dough using starch as a raw material.

澱粉を原料とする澱粉麺としては、春雨、葛きりが広く知られており、落下式製法とシート製法のいずれかの方法で製造するのが一般的である。
前者は、原料を部分糊化(1次糊化)した柔らかいドウをトンピョーと呼ばれる多数の小孔のある装置から押し出して麺状にし、熱湯中で糊化(2次糊化)させて固め、冷凍、乾燥して製造される。これらの方法では、麺を構成する澱粉が糊化した状態になっており、麺の表面がべたつき取扱いが難しく、糊化した澱粉を冷凍により老化させる工程を必要とする。一般的に冷凍時間は8〜15時間は必要であり、冷凍中の澱粉の老化により麺から離水が起き、麺の分線に効果的に働いている。この製法は、冷凍工程によって製造時間が長くかかるばかりでなく、老化が遅い澱粉では、離水による分線効果が低下し、利用しづらいという課題がある。
後者は、原料を部分糊化(1次糊化)した澱粉乳液をベルトコンベア上に薄く拡げた後、外部からの水分補給を断った状態で蒸気により加熱糊化(2次糊化)させて固め、冷却、切り出しおよび乾燥して製造する。前者と比較すると冷凍工程を必要とせず製造時間が大幅に短縮されるが、2次糊化後の澱粉を冷却して老化させる工程は必要であり、1〜3時間冷却するのが一般的である。老化の遅い澱粉を利用する場合、澱粉が老化してべたつかない状態になるまで、冷却時間を大幅に長く確保する必要があるため、老化の遅い澱粉の利用は制限されている。各澱粉の老化特性に合わせて冷却時間を取らない場合、切り出し後麺同士がくっついてしまう不具合が生じ、良好な麺は得られない。
Vermicelli and Kuzukiri are widely known as starch noodles made from starch, and they are generally manufactured by either a drop-type manufacturing method or a sheet manufacturing method.
In the former, a soft dough obtained by partially gelatinizing the raw material (primary gelatinization) is extruded from a device with a large number of small holes called tonpyo to make noodles, and then gelatinized (secondary gelatinization) in boiling water to harden it. Manufactured by freezing and drying. In these methods, the starch constituting the noodles is in a gelatinized state, the surface of the noodles is sticky and difficult to handle, and a step of aging the gelatinized starch by freezing is required. Generally, the freezing time is 8 to 15 hours, and the aging of the starch during freezing causes water to separate from the noodles, which effectively works to separate the noodles. This manufacturing method not only takes a long time to manufacture due to the freezing process, but also has a problem that it is difficult to use starch that ages slowly because the demarcation effect due to water separation is reduced.
In the latter, a starch emulsion obtained by partially gelatinizing the raw material (primary gelatinization) is spread thinly on a belt conveyor, and then heat gelatinized (secondary gelatinization) by steam in a state where hydration from the outside is cut off. Manufactured by hardening, cooling, cutting and drying. Compared to the former, it does not require a freezing process and the production time is significantly shortened, but a process of cooling and aging the starch after secondary gelatinization is required, and cooling is generally performed for 1 to 3 hours. is there. When using slow-aging starch, the use of slow-aging starch is restricted because it is necessary to secure a significantly long cooling time until the starch ages and becomes non-greasy. If the cooling time is not taken according to the aging characteristics of each starch, there will be a problem that the noodles will stick to each other after cutting, and good noodles cannot be obtained.

本明細書では、澱粉乳液またはドウを作るために混練時点で澱粉の一部を糊化することを1次糊化、澱粉乳液またはドウを作った後、全体を糊化させることを2次糊化と呼ぶ。
これに対し、澱粉を主原料とし製麺機によってドウを成形して麺を製造する方法が提案されている。例えば特許文献1には、主原料の米粉とアルファ化乾燥澱粉からなる捏和物を成形し、蒸煮加熱により糊化して麺を製造する方法が記載されている。この方法は、捏和物を成形し蒸煮加熱して2次糊化する工程を必要とし、工程の簡素化に改良の余地がある。また実施例では、米粉50%以上を配合することを条件とする以外に、小麦粉や塩水など澱粉麺の原料とは大きく異なる原料を用いている。また蒸煮後やや冷却という表現で冷却時間は短いとされているが、切り出し時に麺がくっつかないように油の塗布も必要としている。
また特許文献2には、澱粉と水とを混合しながら加熱して1次糊化した澱粉糊を製造し、得られた澱粉糊に更に澱粉を投入したドウを圧延して麺帯を製造した後、加熱し2次糊化して麺を製造する方法が記載されている。この方法では2次糊化を必要とするため、冷却時間が長くなり、生産性が低下することは避けられない。従ってこの方法も、ドウを加熱し2次糊化する工程を必要とし、工程の簡素化に改良の余地がある。
In the present specification, gelatinization of a part of starch at the time of kneading to make starch emulsion or dough is primary gelatinization, and after making starch emulsion or dough, gelatinization of the whole is secondary glue. Called porridge.
On the other hand, a method of producing noodles by molding dough with a noodle making machine using starch as a main raw material has been proposed. For example, Patent Document 1 describes a method for producing noodles by molding a kneaded product composed of rice flour as a main raw material and pregelatinized dried starch and gelatinizing the noodles by boiling and heating. This method requires a step of molding the kneaded product, steaming and heating it for secondary gelatinization, and there is room for improvement in the simplification of the step. Further, in the examples, in addition to the condition that 50% or more of rice flour is blended, raw materials such as wheat flour and salt water that are significantly different from the raw materials of starch noodles are used. In addition, although the cooling time is said to be short after steaming and slightly cooling, it is necessary to apply oil so that the noodles do not stick to each other when cutting.
Further, in Patent Document 2, a starch paste which is primarily gelatinized by heating while mixing starch and water is produced, and a dough in which starch is further added to the obtained starch paste is rolled to produce a noodle band. Later, a method of heating and secondary gelatinization to produce noodles is described. Since this method requires secondary gelatinization, it is inevitable that the cooling time will be long and the productivity will be reduced. Therefore, this method also requires a step of heating the dough and secondary gelatinization, and there is room for improvement in the simplification of the step.

特開昭54−70447号公報Japanese Unexamined Patent Publication No. 54-70447 特開2007−166936号公報JP-A-2007-166936

本発明の目的は、澱粉を主原料として小麦粉麺等で一般的に利用されているロール圧延機を用いて2次糊化することなく麺を製造する方法を提供することにある。 An object of the present invention is to provide a method for producing noodles using starch as a main raw material without secondary gelatinization using a roll rolling mill generally used for wheat flour noodles and the like.

本発明者は、澱粉(A成分)に対して、所定量のアルファ化澱粉(B成分)および所定量の澱粉糊(D成分)を混練したドウを用いて、ロール圧延により製麺すると、2次糊化することなく麺を製造することができることを見出し、本発明を完成した。
すなわち本発明は、以下の発明を包含する。
(i)100重量部の澱粉(A成分)に対して、20〜40重量部の糊用澱粉(C成分)を準備する工程、
(ii)糊用澱粉(C成分)に水を加えて加熱し、澱粉糊(D成分)を調製する工程、
(iii)100重量部の澱粉(A成分)に対して、10〜35重量部のアルファ化澱粉(B成分)および工程(ii)で得られた澱粉糊(D成分)を混練して、含水率35〜55重量%のドウを製造する工程、
(iv)ドウを圧延して麺帯を製造する工程、
(v)麺帯を冷却する工程、並びに
(vi)冷却した麺帯を麺状に切り出す工程、
を含む澱粉麺の製造方法。
2. さらに切り出した麺を乾燥する工程(vii)を含む前項1記載の製造方法。
3.澱粉(A成分)は、低温糊化性甘藷澱粉、甘藷澱粉、馬鈴薯澱粉、とうもろこし澱粉、緑豆澱粉、えんどう澱粉、葛澱粉、米澱粉、タピオカ澱粉、糯種とうもろこし澱粉、糯種馬鈴薯澱粉、糯種米澱粉およびこれらの加工澱粉からなる群より選ばれる少なくとも一種である前項1記載の製造方法。
4.アルファ化澱粉(B成分)は、低温糊化性甘藷澱粉、甘藷澱粉、馬鈴薯澱粉、タピオカ澱粉、とうもろこし澱粉、緑豆澱粉、えんどう澱粉および葛澱粉およびこれらの加工澱粉からなる群より選ばれる少なくとも一種である前項1記載の製造方法。
5.糊用澱粉(C成分)は、低温糊化性甘藷澱粉、甘藷澱粉、タピオカ澱粉およびこれらの加工澱粉からなる群より選ばれる少なくとも一種である前項1記載の製造方法。
The present inventor makes noodles by roll rolling using a dough obtained by kneading a predetermined amount of pregelatinized starch (B component) and a predetermined amount of starch paste (D component) with starch (A component). The present invention was completed by finding that noodles can be produced without subgelatinization.
That is, the present invention includes the following inventions.
(I) A step of preparing 20 to 40 parts by weight of starch for glue (component C) with respect to 100 parts by weight of starch (component A).
(Ii) A step of adding water to starch for glue (component C) and heating to prepare starch paste (component D).
(Iii) 100 parts by weight of starch (component A) is kneaded with 10 to 35 parts by weight of pregelatinized starch (component B) and starch paste (component D) obtained in step (ii) to contain water. The process of producing dough with a rate of 35 to 55% by weight,
(Iv) The process of rolling dough to produce noodle strips,
(V) A step of cooling the noodle band, and (vi) a step of cutting the cooled noodle band into noodles.
A method for producing starch noodles containing.
2. The production method according to item 1 above, which further comprises a step (vii) of drying the cut noodles.
3. 3. The starch (component A) is low-temperature gelatinized sweet potato starch, sweet potato starch, horse belly starch, corn starch, green bean starch, starch starch, kudzu starch, rice starch, tapioca starch, sardine corn starch, sardine sardine starch, and sardine starch. The production method according to item 1 above, which is at least one selected from the group consisting of seed rice starch and processed starch thereof.
4. The pregelatinized starch (component B) is at least one selected from the group consisting of low-temperature gelatinizable sweet potato starch, sweet potato starch, horse belly starch, tapioca starch, corn starch, green bean starch, starch starch and kudzu starch, and processed starches thereof. The manufacturing method according to item 1 above.
5. The production method according to the above item 1, wherein the starch for glue (C component) is at least one selected from the group consisting of low-temperature gelatinable sweet potato starch, sweet potato starch, tapioca starch and modified starch thereof.

本発明によれば、澱粉を老化させるための冷却時間を大幅に短縮し、澱粉麺を製造できる。本発明によれば、麺の切れの発生が少なく安定して澱粉麺を製造することができる。本発明によれば、最高荷重(N)とその時の変形量(mm)の数値が共に高い破断強度に優れた澱粉麺帯が得られ、切り出し時や乾燥時に切れにくい強度に優れた澱粉麺を製造することができる。本発明によれば、ゆでた後の麺重量をゆでる前の乾麺重量で割ったもどり倍率が高く、良好な品質を有する澱粉麺を製造することができる。 According to the present invention, the cooling time for aging starch can be significantly shortened to produce starch noodles. According to the present invention, starch noodles can be stably produced with less occurrence of breakage of noodles. According to the present invention, a starch noodle band having a high maximum load (N) and a high deformation amount (mm) at that time and having excellent breaking strength can be obtained, and a starch noodle having excellent strength that is hard to cut at the time of cutting or drying can be obtained. Can be manufactured. According to the present invention, it is possible to produce starch noodles having a high return ratio and good quality by dividing the weight of the noodles after boiling by the weight of the dry noodles before boiling.

<工程(i)>
工程(i)は、100重量部の澱粉(A成分)に対して、20〜40重量部の糊用澱粉(C成分)を準備する工程である。糊用澱粉(C成分)の量は、100重量部の澱粉(A成分)に対して、好ましくは22〜38重量部、より好ましくは25〜35重量部、さらに好ましくは28〜33重量部である。澱粉(A成分)と糊用澱粉(C成分)とは同一でも異なっていても良い。
<Step (i)>
Step (i) is a step of preparing 20 to 40 parts by weight of starch for glue (component C) with respect to 100 parts by weight of starch (component A). The amount of starch for glue (C component) is preferably 22 to 38 parts by weight, more preferably 25 to 35 parts by weight, and further preferably 28 to 33 parts by weight with respect to 100 parts by weight of starch (A component). is there. The starch (component A) and the starch for glue (component C) may be the same or different.

<工程(ii)>澱粉糊(D成分)の調製
工程(ii)は、糊用澱粉(C成分)に水を加えて加熱し、澱粉糊(D成分)を調製する工程である。加える水の量は、工程(iii)におけるドウの含水率が35〜55重量%になるように調整する。加える水の量は澱粉(A成分)、アルファ化澱粉(B成分)、糊用澱粉(C成分)の澱粉合計100重量部に対し、好ましくは40〜70重量部、より好ましくは45〜60重量部、さらに好ましくは48〜56重量部である。
澱粉糊(D成分)は、アルファ化澱粉(B成分)と共にドウを圧延する際の麺帯強度、展延性、結着性、粘弾性などを付与する重要な役割を担う。糊用澱粉(C成分)は、澱粉の特性により選定する必要がある。糊用澱粉(C成分)として、低温糊化性甘藷澱粉、甘藷澱粉、タピオカ澱粉およびこれらの加工澱粉からなる群より選ばれる少なくとも一種が好ましい。糊用澱粉(C成分)自体も10〜18重量%程度の水分を含有するが、基準となる100重量部には、この澱粉自体に含有する水分量も含む。
澱粉糊(D成分)の調製は、工程(iii)の混練を行うミキサーまたは別に設けた糊調製容器中で、糊用澱粉(C成分)に20〜40℃の水を加えながら攪拌して両者を混合したのち、70〜100℃の熱湯を加えて加熱し糊化させることが好ましい。澱粉と水を混合後、容器内をヒーターで昇温して糊化させても良い。加熱温度は、澱粉(C成分)の糊化温度によって異なるが、低温糊化性甘藷澱粉の場合50〜60℃、甘藷澱粉、タピオカ澱粉の場合70〜80℃まで高める必要がある。
<Step (ii)> Preparation of starch paste (component D) The step (ii) is a step of adding water to starch for glue (component C) and heating to prepare starch paste (component D). The amount of water to be added is adjusted so that the water content of the dough in the step (iii) is 35 to 55% by weight. The amount of water to be added is preferably 40 to 70 parts by weight, more preferably 45 to 60 parts by weight, based on 100 parts by weight of the total starch of starch (component A), pregelatinized starch (component B), and starch for glue (component C). Parts, more preferably 48-56 parts by weight.
The starch paste (component D) plays an important role in imparting noodle band strength, malleability, binding property, viscoelasticity, etc. when rolling dough together with pregelatinized starch (component B). The starch for glue (C component) needs to be selected according to the characteristics of the starch. As the starch for gluing (component C), at least one selected from the group consisting of low-temperature gelatinizing sweet potato starch, sweet potato starch, tapioca starch and modified starch thereof is preferable. The starch for glue (C component) itself contains about 10 to 18% by weight of water, but the reference 100 parts by weight also includes the amount of water contained in the starch itself.
The starch paste (component D) is prepared by adding water at 20 to 40 ° C. to the starch for paste (component C) in a mixer for kneading in step (iii) or a separately provided glue preparation container, and stirring the mixture. After mixing, it is preferable to add boiling water at 70 to 100 ° C. and heat to gelatinize. After mixing the starch and water, the inside of the container may be heated with a heater to gelatinize. The heating temperature varies depending on the gelatinization temperature of the starch (C component), but it is necessary to raise the temperature to 50 to 60 ° C. for low-temperature gelatinizable sweet potato starch and to 70 to 80 ° C. for sweet potato starch and tapioca starch.

<工程(iii)>
工程(iii)は、100重量部の澱粉(A成分)に対して、10〜35重量部のアルファ化澱粉(B成分)および工程(ii)で得られた澱粉糊(D成分)を混練して含水率35〜55重量%のドウを製造する工程である。
(A成分)
澱粉(A成分)として、従来の製法で主原料として利用可能な澱粉(I群)に加えて、老化スピードが遅いために従来の製法では利用しづらい澱粉(II群)が利用可能である。
I群澱粉とII群澱粉は、澱粉麺の製造方法(シート製法)にて、糊化後の冷却条件(2℃、1時間〜3時間)で製造可能かどうかによって分類するものである。3時間以内に切刃でスムーズにカットでき、その後の麺線同士がくっ付くことがないものをI群澱粉、同条件において3時間経過してもべたつきがあり、正常に切刃でカットができないものをII群澱粉に分類する。本発明によれば、II群澱粉を工程で糊化させないか、または一部のみ糊化させることにより、I群澱粉のみの場合と同様冷却時間を変えることなく生産性を落とさずに製造することができる。
I群澱粉として、甘藷澱粉、馬鈴薯澱粉、とうもろこし澱粉、緑豆澱粉、えんどう澱粉、葛澱粉等が挙げられる。日本国内で製造および海外から輸入され流通している澱粉麺の原料はほぼすべて、I群澱粉を単独または混合して製造されたものである。
II群澱粉は、澱粉を糊化後老化させる一般的な澱粉麺製造には不向きなものである。II群澱粉として、こなみずき(さつま芋品種)、クイックスィート(さつま芋品種)等の低温糊化性甘藷澱粉、糯種とうもろこし、糯種馬鈴薯澱粉、糯種米澱粉、タピオカ澱粉、耐老化性の官能基を付与した加工澱粉(アセチル化澱粉、ヒドロキシプロピル化澱粉、アセチル化アジピン酸架橋澱粉、アセチル化リン酸架橋澱粉、ヒドロキシプロピル化澱粉リン酸架橋澱粉)が含まれる。
I群澱粉、II群澱粉の澱粉特性を考慮しながら目的によって、単独またはこれらの二種以上を混合物して用いることができる。澱粉(A成分)は、工程(ii)で用いる糊用澱粉(C成分)と同じものでも、異なる種類の澱粉でも良い。
澱粉(A成分)自体も10〜18重量%程度の水分を含有するが、基準となる100重量部には、この澱粉(A成分)自体に含有する水分量も含む。
<Process (iii)>
In the step (iii), 10 to 35 parts by weight of pregelatinized starch (component B) and starch paste (component D) obtained in step (ii) are kneaded with 100 parts by weight of starch (component A). This is a step of producing starch having a water content of 35 to 55% by weight.
(Component A)
As the starch (component A), in addition to the starch (group I) that can be used as the main raw material in the conventional production method, starch (group II) that is difficult to use in the conventional production method due to the slow aging speed can be used.
Group I starch and group II starch are classified according to whether or not they can be produced under cooling conditions (2 ° C., 1 hour to 3 hours) after gelatinization by a method for producing starch noodles (sheet production method). Group I starch, which can be cut smoothly with a cutting blade within 3 hours and the noodle strings do not stick to each other after that, is sticky even after 3 hours under the same conditions, and cannot be cut normally with a cutting blade. Those are classified as Group II starch. According to the present invention, the group II starch is not gelatinized in the process, or only a part of the starch is gelatinized, so that the starch is produced without reducing the productivity without changing the cooling time as in the case of the group I starch alone. Can be done.
Examples of Group I starch include sweet potato starch, potato starch, corn starch, green bean starch, starch starch, and kudzu starch. Almost all raw materials for starch noodles manufactured in Japan and imported and distributed from overseas are manufactured by using group I starch alone or in combination.
Group II starch is unsuitable for general starch noodle production in which starch is gelatinized and then aged. Group II starches include low-temperature gelatinized sweet potato starch such as Konamizuki (Satsuma potato varieties) and Quick Sweet (Satsuma potato varieties), sardine corn, sardine potato starch, sardine rice starch, tapioca starch, and aging-resistant sensuality. Group-imparted processed starches (acetylated starch, hydroxypropylated starch, acetylated adipic acid cross-linked starch, acetylated phosphoric acid cross-linked starch, hydroxypropylated starch phosphoric acid cross-linked starch) are included.
Depending on the purpose, the starch characteristics of group I starch and group II starch can be taken into consideration, and the starch can be used alone or in combination of two or more thereof. The starch (component A) may be the same as the starch for glue (component C) used in the step (ii), or may be a different type of starch.
The starch (component A) itself contains about 10 to 18% by weight of water, but the standard 100 parts by weight also includes the amount of water contained in the starch (component A) itself.

(B成分)
アルファ化澱粉(B成分)は、ドラムドライヤー等を用いて澱粉を糊化後、急速に乾燥させた粉末体であり、冷水で糊化状態が再現できるものである。
アルファ化澱粉(B成分)として、低温糊化性甘藷澱粉、甘藷澱粉、馬鈴薯澱粉、タピオカ澱粉、とうもろこし澱粉、緑豆澱粉、えんどう澱粉、葛澱粉およびこれらの加工澱粉等が挙げられる。これらの二種以上を混合物して用いても良い。
アルファ化澱粉(B成分)の量は、100重量部の澱粉(A成分)に対して、10〜35重量部、好ましくは15〜33重量部、より好ましくは17〜28重量部、さらに好ましくは18〜25重量部である。
アルファ化澱粉(B成分)自体も5〜15重量%程度の水分を含有するが、アルファ化澱粉(B成分)の重量部には、このアルファ化澱粉(B成分)自体に含有する水分量も含む。
(B component)
The pregelatinized starch (component B) is a powder body obtained by gelatinizing starch using a drum dryer or the like and then rapidly drying it, and the gelatinized state can be reproduced with cold water.
Examples of pregelatinized starch (component B) include low-temperature gelatinizable sweet potato starch, sweet potato starch, horse belly starch, tapioca starch, corn starch, green bean starch, starch starch, kudzu starch, and processed starches thereof. Two or more of these may be used as a mixture.
The amount of pregelatinized starch (component B) is 10 to 35 parts by weight, preferably 15 to 33 parts by weight, more preferably 17 to 28 parts by weight, still more preferably, with respect to 100 parts by weight of starch (component A). It is 18 to 25 parts by weight.
The pregelatinized starch (B component) itself contains about 5 to 15% by weight of water, but the weight portion of the pregelatinized starch (B component) also contains the amount of water contained in the pregelatinized starch (B component) itself. Including.

(その他)
工程(iii)では、A、B、D成分の他に、麺をゆでた時の澱粉の溶出防止など品質向上を目的として増粘安定剤を混練しても良い。増粘安定剤として、キサンタンガム、グアーガム、ローカストビーンガム、アルギン酸ナトリウム、アルギン酸エステル、カルボキシメチルセルロース等が挙げられる。
また、栄養強化や麺の見た目を変える目的で、貝殻や卵殻などのカルシウム粉末、人参、ホウレンソウなどの野菜粉末、ワカメやヒジキなどの海藻粉末を混練しても良い。
(Other)
In the step (iii), in addition to the components A, B, and D, a thickening stabilizer may be kneaded for the purpose of improving quality such as preventing elution of starch when the noodles are boiled. Examples of the thickening stabilizer include xanthan gum, guar gum, locust bean gum, sodium alginate, alginate ester, carboxymethyl cellulose and the like.
In addition, calcium powder such as shells and eggshells, vegetable powders such as carrots and spinach, and seaweed powders such as wakame seaweed and hijiki may be kneaded for the purpose of fortifying nutrition and changing the appearance of noodles.

(混練)
混練は、容器内でD成分を調製した後、A成分とB成分の混合物を加えて混練することが好ましい。D成分を別の容器で調製する場合は、後に入れることになるがどちらでも良い。混練装置として、縦型ミキサー、プレスニーダー等が挙げられる。得られるドウの含水率は、35〜55重量%、好ましくは36〜50重量%、より好ましくは37〜45重量%、さらに好ましくは38〜43重量%である。
(Kneading)
For kneading, it is preferable that the D component is prepared in a container, and then a mixture of the A component and the B component is added and kneaded. When the D component is prepared in another container, it will be added later, but either one is acceptable. Examples of the kneading device include a vertical mixer and a press kneader. The water content of the obtained dough is 35 to 55% by weight, preferably 36 to 50% by weight, more preferably 37 to 45% by weight, still more preferably 38 to 43% by weight.

<工程(iv)>
工程(iv)は、ドウを圧延して麺帯を製造する工程である。圧延は、単式で製造する場合には、複合後段階的にロール幅を狭めながら3〜5回通して、目的とする商品形態によって0.7〜2.0mmの厚みの麺帯に仕上げる。連続生産の場合は、麺帯複合機と3〜5段の連続圧延機を組み合わせて徐々にロール幅を狭めながら、同様の厚みに仕上げることができる。
<Process (iv)>
The step (iv) is a step of rolling the dough to produce a noodle band. In the case of rolling by a single type, the noodle strip is passed 3 to 5 times while narrowing the roll width stepwise after compounding to finish a noodle band having a thickness of 0.7 to 2.0 mm depending on the desired product form. In the case of continuous production, the noodle strip compound machine and the continuous rolling mill of 3 to 5 stages can be combined to gradually narrow the roll width and finish the same thickness.

<工程(v)>
工程(v)麺帯を冷却し、ドウに含まれる糊化澱粉(B成分およびD成分)を老化させる工程である。ドウに含まれる主原料であるA成分が未糊化であり、一緒に混練することによりB成分およびD成分のべたつきを抑える働きがあるため、B成分およびD成分は完全に老化しなくても、切り出し後麺同士がくっつかない状態になれば良く、必要とする冷却時間は、2℃で10〜15分、20℃で20〜40分程度である。
麺帯を麺棒に巻き取り保管しても良いが、広げる際に剥がれが悪い場合には、麺帯表面に打ち粉をするかプラスチックフィルムを挟んで巻くと良い。打ち粉に使用する澱粉は特に限定するものではないが、A成分またはC成分と同じ澱粉を利用することもできる。巻き取らない場合は、ベルトコンベアやバーコンベアにて滞留させると良い。
<Step (v)>
Step (v) This is a step of cooling the noodle strip and aging the gelatinized starch (B component and D component) contained in the dough. Since the A component, which is the main raw material contained in the dough, is ungelatinized and has a function of suppressing the stickiness of the B component and the D component by kneading together, the B component and the D component do not have to be completely aged. It is sufficient that the noodles do not stick to each other after cutting, and the required cooling time is about 10 to 15 minutes at 2 ° C. and about 20 to 40 minutes at 20 ° C.
The noodle band may be rolled up on a rolling pin and stored, but if the noodle band does not come off easily when unfolded, it is recommended to dust the surface of the noodle band or wrap it with a plastic film. The starch used for dusting is not particularly limited, but the same starch as the A component or the C component can also be used. If it is not wound, it is recommended to keep it on a belt conveyor or bar conveyor.

<工程(vi)>
工程(vi)冷却した麺帯を麺状に切り出す工程である。切り出し装置は、商品形態によってカットする幅に応じて一般の麺に用いられている切刃を使用し、麺状に切り出すものである。乾麺の場合には、切り出した麺を竿掛けする装置を含むが、ベルトコンベア上で連続的に乾燥しても良く、この場合竿掛け装置は必要としない。
<工程(vii)>
工程(vii)は、切り出した麺を乾燥する工程である。麺を1〜2mの長さにして、含水率9〜15重量%になるまで乾燥する。乾燥温度、時間は特に限定するものではなく、麺の特性に応じて設定すれば良い。
<澱粉麺の特性>
本発明により得られる澱粉麺は、可食に適した柔らかさにもどるゆで時間における、ゆでた後の麺重量をゆでる前の乾麺重量で割った「もどり倍率」が2.5倍以上、好ましくは2.8倍以上、より好ましくは3倍以上である。
<Process (vi)>
Step (vi) This is a step of cutting a cooled noodle band into noodles. The cutting device uses a cutting blade used for general noodles according to the width to be cut depending on the product form, and cuts into noodles. In the case of dried noodles, a device for hanging the cut noodles on a rod is included, but the noodles may be continuously dried on a belt conveyor, and in this case, a rod hanging device is not required.
<Process (vii)>
The step (vii) is a step of drying the cut noodles. The noodles are 1-2 m long and dried to a moisture content of 9-15% by weight. The drying temperature and time are not particularly limited, and may be set according to the characteristics of the noodles.
<Characteristics of starch noodles>
The starch noodles obtained by the present invention have a "return ratio" of 2.5 times or more, preferably 2.5 times or more, which is obtained by dividing the weight of noodles after boiling by the weight of dry noodles before boiling in the boiling time to return to edible softness. It is 2.8 times or more, more preferably 3 times or more.

以下の実施例では、評価は以下の方法で行った。
(1)含水率
含水率は、KETT赤外線水分計FD−240で測定した。
(2)製麺適性
2次糊化がない製法においては、麺帯圧延および竿掛け時の麺の切れ状況などから総合的に判定し、以下の三段階で評価した。
○:良い
麺帯圧延が安定しており、切り出し時の切刃カットの衝撃や1.5mに竿掛けした時点で切れる麺が10%以下。
△:やや悪い
麺帯圧延時にやや脆く切れが見られるまたは圧延時は安定しているが、切り出し時切刃カットの衝撃や1.5mに竿掛けした時点で切れる麺が10〜30%。
×:悪い
麺帯の圧延が難しいまたは圧延時は安定しているが、切り出し時切刃カットの衝撃や1.5mに竿掛けした時点で切れる麺が30%以上。
In the following examples, the evaluation was performed by the following method.
(1) Moisture content The water content was measured with a KETT infrared moisture meter FD-240.
(2) Suitability for Noodle Making In the manufacturing method without secondary gelatinization, the noodles were comprehensively judged from the cutting condition of the noodles at the time of rolling the noodle strip and hanging on the rod, and evaluated in the following three stages.
◯: Good noodle strip rolling is stable, and the impact of cutting the cutting edge at the time of cutting and the noodles that cut when the rod is hung on 1.5 m are 10% or less.
Δ: Slightly bad Noodle strips are slightly brittle when rolled or are stable when rolled, but 10 to 30% of the noodles are cut when the impact of cutting the cutting edge or when the noodles are hung on a rod of 1.5 m.
×: Bad Noodle band is difficult to roll or stable during rolling, but 30% or more of the noodles are cut when the impact of cutting the cutting edge at the time of cutting or when the noodles are hung on a rod of 1.5 m.

(3)最大荷重、最大荷重時変形量(mm)
φ40mm、厚さ1mmの麺帯を、(株)山電製クリープメータにてφ5mmの球状プランジャーを用いた破断強度測定にて、最高荷重(N)と最大荷重時の変形(mm)を測定した。最高荷重(N)とその時の変形量(mm)がともに数値が高いものが良い麺帯と評価できる。評価は、下記表1に示す評価レベルにより行った。
(3) Maximum load, deformation amount at maximum load (mm)
Measure the maximum load (N) and deformation (mm) at maximum load by measuring the breaking strength of a noodle band with a diameter of 40 mm and a thickness of 1 mm using a spherical plunger of φ5 mm with a creep meter manufactured by Yamaden Co., Ltd. did. A noodle band having a high maximum load (N) and a high deformation amount (mm) at that time can be evaluated as a good noodle band. The evaluation was performed according to the evaluation level shown in Table 1 below.

Figure 0006784382
Figure 0006784382

総合評価は、最高荷重レベルと変形量レベルを掛けて最高点25を100として、以下の指数で表した。
○:良い 指数70〜100
△:やや悪い 指数40〜69
×:悪い 指数39以下
The comprehensive evaluation was expressed by the following index with the maximum point 25 as 100 by multiplying the maximum load level and the deformation amount level.
◯: Good index 70-100
Δ: Slightly bad index 40-69
×: Bad index 39 or less

(4)麺品質の評価
麺品質は、可食に適した柔らかさにもどるゆで時間において、何倍にもどるかで品質を評価する「もどり倍率」にて評価した。倍率の差異が生じる主因は、ゆで水への澱粉の溶出の違いによるものである。「もどり倍率」は下記式で算出した。
(4) Evaluation of noodle quality Noodle quality was evaluated by the "return ratio", which evaluates the quality by multiplying the boiling time to return to edible softness. The main reason for the difference in magnification is the difference in the elution of starch into boiled water. The "return magnification" was calculated by the following formula.

もどり倍率=ゆでた後の麺重量÷ゆでる前の乾麺重量
◎:大変良い 3.0倍以上
○:良い 2.5〜2.9倍
△:やや悪い 2.0〜2.4倍
×:悪い 1.9倍以下
Return ratio = Weight of noodles after boiling ÷ Weight of dry noodles before boiling ◎: Very good 3.0 times or more ○: Good 2.5 to 2.9 times △: Slightly bad 2.0 to 2.4 times ×: Bad 1.9 times or less

〔実施例1〕
<工程(i)>
A成分として100重量部の低温糊化性甘藷澱粉(さつま芋品種こなみずき、日本澱粉工業(株)製)、C成分として29重量部の低温糊化性甘藷澱粉(さつま芋品種こなみずき、日本澱粉工業(株)製)を準備した。
<工程(ii)>澱粉糊(D成分)の調製
愛工舎製作所製縦型ミキサー中で、29重量部の低温糊化性甘藷澱粉(さつま芋品種こなみずき、日本澱粉工業(株)製)(C成分)に、25℃の水29重量部を加えて攪拌して両者を混合したのち、攪拌しながら80℃の熱湯45重量部を加えて糊化させ澱粉糊(D成分)を調製した。攪拌直後の澱粉糊(D成分)の温度は55〜57℃程度である。澱粉糊(D成分)を55℃以下になるまで放冷した後、均一になるまで攪拌した。
<工程(iii)>ドウの調製
100重量部の低温糊化性甘藷澱粉(さつま芋品種こなみずき、日本澱粉工業(株)製)(A成分)、B成分として14重量部のアルファ化馬鈴薯澱粉(朝日化学工業(株)製)をあらかじめ袋内で混合し、工程(ii)で得られた澱粉糊(D成分)が入った愛工舎製作所製縦型ミキサーに加え、均一になるまで攪拌しドウを製造した。ドウの含水率は、42.0重量%であった。
<工程(iv)>ドウの圧延
得られたドウを製麺機(リッチメン、大和製作所製)にて5mmの麺帯にしたもの2枚を複合し、その後3〜5回ロール幅を狭めながら圧延し、厚み約1.2mmの麺帯に仕上げた。
<工程(v)>冷却
得られた麺帯をバーに掛け、2℃の冷蔵庫に15分間放置し冷却し老化を進めた。
<工程(vi)および(vii)>切り出しおよび乾燥
同製麺機の切刃24番(カット幅1.25mm)にてカット麺状化し、1.5mの長さに竿掛けして常温室内で自然乾燥し、乾燥後17〜18cmの長さにはさみでカットし、麺を製造した。
[Example 1]
<Step (i)>
100 parts by weight of low-temperature gelatinized sweet potato starch (Sweet potato variety Konamizuki, manufactured by Nippon Starch Industry Co., Ltd.) as component A, 29 parts by weight of low-temperature gelatinized sweet potato starch (Sweet potato variety Konamizuki, Japan) as component C (Made by Starch Industry Co., Ltd.) was prepared.
<Step (ii)> Preparation of starch paste (component D) In a vertical mixer manufactured by Aikosha Seisakusho, 29 parts by weight of low-temperature gelatinizable sweet potato starch (Sweet potato variety Konamizuki, manufactured by Nippon Starch Industry Co., Ltd.) ( To the C component), 29 parts by weight of water at 25 ° C. was added and stirred to mix the two, and then 45 parts by weight of boiling water at 80 ° C. was added while stirring to gelatinize the starch paste (component D). The temperature of the starch paste (component D) immediately after stirring is about 55 to 57 ° C. The starch paste (component D) was allowed to cool to 55 ° C. or lower, and then stirred until uniform.
<Step (iii)> Preparation of dough 100 parts by weight of low-temperature gelatinized sweet potato starch (Sweet potato variety Konamizuki, manufactured by Nippon Starch Industry Co., Ltd.) (component A), 14 parts by weight of pregelatinized potato starch as component B (Made by Asahi Kagaku Kogyo Co., Ltd.) is mixed in advance in a bag, added to a vertical mixer manufactured by Aikosha Seisakusho containing the starch paste (component D) obtained in step (ii), and stirred until uniform. Manufactured dough. The water content of the dough was 42.0% by weight.
<Process (iv)> Rolling of dough The obtained dough is made into a 5 mm noodle band by a noodle making machine (Richmen, manufactured by Yamato Manufacturing Co., Ltd.), and two pieces are combined, and then rolled 3 to 5 times while narrowing the roll width. The noodle strip was finished to a thickness of about 1.2 mm.
<Step (v)> Cooling The obtained noodle strip was hung on a bar and left in a refrigerator at 2 ° C. for 15 minutes to cool and proceed with aging.
<Process (vi) and (vi)> Cutting and drying Cut noodles with the cutting blade No. 24 (cut width 1.25 mm) of the same noodle making machine, hang on a rod to a length of 1.5 m, and indoors at room temperature. The noodles were naturally dried, and after drying, they were cut with scissors to a length of 17 to 18 cm to produce noodles.

〔実施例2〕
A成分100重量部の低温糊化性甘藷澱粉に対してB成分として19重量部のアルファ化馬鈴薯澱粉、C成分として30重量部の低温糊化性甘藷澱粉を用い、77重量部の水を用いる以外は、実施例1と同じ方法で麺を製造した。
[Example 2]
For 100 parts by weight of A component, 19 parts by weight of pregelatinized potato starch is used as B component, 30 parts by weight of low temperature gelatinized sweet potato starch is used as C component, and 77 parts by weight of water is used. Noodles were produced by the same method as in Example 1 except that.

〔実施例3〕
A成分100重量部の低温糊化性甘藷澱粉に対してB成分として23重量部のアルファ化馬鈴薯澱粉、C成分として31重量部の低温糊化性甘藷澱粉を用い、80重量部の水を用いる以外は、実施例1と同じ方法で麺を製造した。
[Example 3]
23 parts by weight of pregelatinized potato starch is used as the B component, 31 parts by weight of the low temperature gelatinized sweet potato starch is used as the C component, and 80 parts by weight of water is used with respect to 100 parts by weight of the low temperature gelatinizable sweet potato starch of the A component. Noodles were produced by the same method as in Example 1 except that.

〔実施例4〕
A成分100重量部の低温糊化性甘藷澱粉に対してB成分として33重量部のアルファ化馬鈴薯澱粉、C成分として33重量部の低温糊化性甘藷澱粉を用い、87重量部の水を用いる以外は、実施例1と同じ方法で麺を製造した。
[Example 4]
For 100 parts by weight of component A, 33 parts by weight of pregelatinized potato starch is used as component B, 33 parts by weight of low temperature gelatinized sweet potato starch is used as component C, and 87 parts by weight of water is used. Noodles were produced by the same method as in Example 1 except that.

〔比較例1〕
B成分およびD成分は用いず、A成分として100重量部の低温糊化性甘藷澱粉、その他の成分として、1.5重量部のキサンタンガム((株)カーギルジャパン製)および2.0重量部のグアーガム((株)タカラゲン製)を用い、60重量部の水を用いた以外は実施例1と同じ方法で麺を製造した。
[Comparative Example 1]
100 parts by weight of low-temperature gelatinized sweet potato starch as component A, 1.5 parts by weight of xanthan gum (manufactured by Cargill Japan Limited) and 2.0 parts by weight of other components, without using components B and D. Noodles were produced by the same method as in Example 1 except that 60 parts by weight of water was used using guar gum (manufactured by Takaragen Co., Ltd.).

〔比較例2〕
C成分は用いず、A成分100重量部の低温糊化性甘藷澱粉に対してB成分として11重量部のアルファ化タピオカ澱粉(朝日化学工業(株)製)、1.7重量部のキサンタンガム((株)カーギルジャパン製)および2.2重量部のグアーガム((株)タカラゲン製)を用い、71重量部の水を用いた以外は実施例1と同じ方法で麺を製造した。
[Comparative Example 2]
No C component is used, and 11 parts by weight of pregelatinized tapioca starch (manufactured by Asahi Chemical Industry Co., Ltd.) as B component with respect to 100 parts by weight of low temperature gelatinized sweet potato starch of A component, 1.7 parts by weight of xanthan gum ( Noodles were produced by the same method as in Example 1 except that using Cargill Japan Co., Ltd. and 2.2 parts by weight of guar gum (manufactured by Takaragen Co., Ltd.) and 71 parts by weight of water.

〔比較例3〕
C成分は用いず、A成分100重量部の低温糊化性甘藷澱粉に対してB成分として18重量部のアルファ化タピオカ澱粉(朝日化学工業(株)製)を用い、61重量部の水を用いた以外は実施例1と同じ方法で麺を製造した。
[Comparative Example 3]
Without using component C, use 18 parts by weight of pregelatinized tapioca starch (manufactured by Asahi Chemical Industry Co., Ltd.) as component B for 100 parts by weight of low temperature gelatinized sweet potato starch of component A, and add 61 parts by weight of water. Noodles were produced by the same method as in Example 1 except that they were used.

〔比較例4〕
C成分は用いず、A成分100重量部の低温糊化性甘藷澱粉に対してB成分として18重量部のアルファ化馬鈴薯澱粉を用い、61重量部の水を用いた以外は実施例1と同じ方法で麺を製造した。
[Comparative Example 4]
Same as Example 1 except that the C component was not used, 18 parts by weight of pregelatinized potato starch was used as the B component with respect to 100 parts by weight of the low temperature gelatinized sweet potato starch of the A component, and 61 parts by weight of water was used. The noodles were made by the method.

〔比較例5〕
C成分は用いず、A成分100重量部の低温糊化性甘藷澱粉に対してB成分として18重量部のアルファ化低温糊化性甘藷澱粉(さつま芋品種こなみずき、朝日化学工業(株)試作品)を用い、61重量部の水を用いた以外は実施例1と同じ方法で麺を製造した。
[Comparative Example 5]
100 parts by weight of low-temperature gelatinized sweet potato starch without C component, 18 parts by weight of pregelatinized low-temperature gelatinized sweet potato starch as B component (Sweet potato variety Konamizuki, Asahi Chemical Industry Co., Ltd. trial The noodles were produced by the same method as in Example 1 except that 61 parts by weight of water was used.

〔比較例6〕
B成分は用いず、A成分100重量部の低温糊化性甘藷澱粉に対してC成分として18重量部の低温糊化性甘藷澱粉を用い、71重量部の水を用いた以外は実施例1と同じ方法で麺を製造した。
[Comparative Example 6]
Example 1 except that the B component was not used, 18 parts by weight of the low temperature gelatinized sweet potato starch was used as the C component with respect to 100 parts by weight of the A component, and 71 parts by weight of water was used. The noodles were produced in the same way as above.

〔比較例7〕
B成分は用いず、A成分100重量部の低温糊化性甘藷澱粉に対してC成分として25重量部の低温糊化性甘藷澱粉を用い、100重量部の水を用いた以外は実施例1と同じ方法で麺を製造した。
[Comparative Example 7]
Example 1 except that component B was not used, 25 parts by weight of low-temperature gelatinizable sweet potato starch was used as component C with respect to 100 parts by weight of component A, and 100 parts by weight of water was used. The noodles were produced in the same way as above.

実施例1〜4のように、未糊化の澱粉(A成分)に対して、一定の割合でアルファ化澱粉(B成分)と澱粉糊(D成分)を配合すると、製麺適性、麺品質共に良好なものが得られた。比較例1〜7のようにアルファ化澱粉(B成分)と澱粉糊(D成分)のいずれかがない配合では、麺品質は良好なものもあったが、いずれも良好な製麺適性が得られなかった。
実施例1〜4で示した配合では、湯戻しした春雨100重量部に対してノンオイル青じそドレッシング(理研ビタミン製)50重量部を和えて作った春雨サラダで、2℃冷蔵保存で1週間良好な食感を保つことができた。また、−18℃の冷凍庫で保管後25℃の室温で自然解凍した場合でも良好な食感が得られた。これは低温糊化性甘藷澱粉の老化が遅い特性によるもので、2次糊化させる従来の製法でも実現可能であるが、従来の製法では、老化させる冷却工程が少なくとも10時間以上かかり、生産性は大幅に低下することになる。
When pregelatinized starch (component B) and starch paste (component D) are mixed in a fixed ratio with ungelatinized starch (component A) as in Examples 1 to 4, the suitability for noodle making and the quality of noodles are obtained. Both were good. In the formulation without either pregelatinized starch (B component) or starch paste (D component) as in Comparative Examples 1 to 7, the noodle quality was good in some cases, but good noodle making suitability was obtained in both cases. I couldn't.
In the formulation shown in Examples 1 to 4, the vermicelli salad made by adding 50 parts by weight of non-oil green perilla dressing (manufactured by RIKEN Vitamin) to 100 parts by weight of vermicelli rehydrated in hot water is good for 1 week when stored in a refrigerator at 2 ° C. I was able to maintain the texture. In addition, a good texture was obtained even when the product was stored in a freezer at -18 ° C and then naturally thawed at room temperature at 25 ° C. This is due to the slow aging property of low-temperature gelatinizable sweet potato starch, which can be realized by the conventional manufacturing method of secondary gelatinization, but in the conventional manufacturing method, the cooling step of aging takes at least 10 hours, and the productivity Will drop significantly.

Figure 0006784382
Figure 0006784382

〔実施例5〕
<工程(i)>
A成分として54重量部の糯種とうもろこし澱粉(日本澱粉工業(株)製)、46重量部のとうもろこし澱粉(日本澱粉工業(株)製)、C成分として31重量部の甘藷澱粉(日本澱粉工業(株)製)(C成分)を準備した。
<工程(ii)>澱粉糊(D成分)の調製
ステンレスボール中で、31重量部の甘藷澱粉(日本澱粉工業(株)製)(C成分)に、80重量部の水を加えて攪拌しながら80℃まで昇温、糊化した。その後、自然冷却させ澱粉糊(D成分)を調製した。
<工程(iii)>ドウの調製
愛工舎製作所製縦型ミキサーに、54重量部の糯種とうもろこし澱粉(日本澱粉工業(株)製)、46重量部のとうもろこし澱粉(日本澱粉工業(株)製)、(A成分)、アルファ化澱粉(B成分)として23重量部の馬鈴薯澱粉(朝日化学工業(株)製)、4.6重量部の貝殻カルシウム((株)エヌ・シー・コーポレーション製)を入れて混合し、55℃の温度の澱粉糊(D成分)を加えて均一になるまで攪拌しドウを製造した。ドウの含水率は、38.0%であった。
<工程(iv)>ドウの圧延
得られたドウを製麺機(リッチメン、大和製作所製)にて5mmの麺帯したもの2枚を複合し、その後3〜4回ロール幅を狭めながら圧延し、厚み約1.2mmの麺帯に仕上げた。
<工程(v)>冷却
得られた麺帯を2℃の冷蔵庫に15分間放置し冷却し老化を進めた。
<工程(vi)および(vii)>切断および乾燥
同製麺機の切刃13番にてカット麺状化し、1.5mの長さに竿掛けして常温室内で自然乾燥し、乾燥後17〜18cmの長さにはさみでカットし、麺を製造した。
〔実施例6〕
A成分として44重量部の糯種とうもろこし澱粉、41重量部のとうもろこし澱粉、15重量部のアセチル化リン酸架橋タピオカ澱粉(日本澱粉工業(株)製)を用い、アルファ化澱粉(B成分)として19重量部のアルファ化馬鈴薯澱粉を用いた以外は実施例5と同じ方法で麺を製造した。
〔実施例7〕
A成分としての52重量部の国産米粉((株)高橋製粉所製)、48重量部のとうもろこし澱粉を用い、アルファ化澱粉(B成分)として19重量部のアルファ化馬鈴薯澱粉を用いた以外は実施例5と同じ方法で麺を製造した。
[Example 5]
<Step (i)>
54 parts by weight of corn starch (manufactured by Nippon Starch Industry Co., Ltd.) as component A, 46 parts by weight of corn starch (manufactured by Nippon Starch Industry Co., Ltd.), and 31 parts by weight of sweet potato starch (manufactured by Japan Starch Industry Co., Ltd.) as component C. (Manufactured by Co., Ltd.) (C component) was prepared.
<Step (ii)> Preparation of starch paste (component D) In a stainless steel bowl, add 80 parts by weight of water to 31 parts by weight of sweet potato starch (manufactured by Nippon Starch Industry Co., Ltd.) (component C) and stir. However, the temperature was raised to 80 ° C. and gelatinized. Then, it was naturally cooled to prepare starch paste (component D).
<Process (iii)> Preparation of dough 54 parts by weight of corn starch (manufactured by Nippon Starch Industry Co., Ltd.) and 46 parts by weight of corn starch (manufactured by Nippon Starch Industry Co., Ltd.) in a vertical mixer manufactured by Aikosha Seisakusho. ), (A component), 23 parts by weight of potato starch (manufactured by Asahi Chemical Industry Co., Ltd.), 4.6 parts by weight of shell calcium (manufactured by NC Corporation) as pregelatinized starch (B component) Was added and mixed, starch paste (component D) having a temperature of 55 ° C. was added, and the mixture was stirred until uniform to produce dough. The water content of the dough was 38.0%.
<Process (iv)> Rolling of dough The obtained dough is combined with two 5 mm noodle strips using a noodle making machine (Richmen, manufactured by Yamato Manufacturing Co., Ltd.), and then rolled 3 to 4 times while narrowing the roll width. , Finished into a noodle band with a thickness of about 1.2 mm.
<Step (v)> Cooling The obtained noodle strip was left in a refrigerator at 2 ° C. for 15 minutes to cool and proceed with aging.
<Steps (vi) and (vi)> Cutting and drying Cut noodles with the cutting blade No. 13 of the same noodle making machine, hang them on a rod to a length of 1.5 m, and naturally dry them in a room at room temperature. Noodles were produced by cutting with scissors to a length of ~ 18 cm.
[Example 6]
As component A, 44 parts by weight of corn starch, 41 parts by weight of corn starch, and 15 parts by weight of acetylated phosphoric acid crosslinked tapioca starch (manufactured by Nippon Starch Industry Co., Ltd.) were used as pregelatinized starch (component B). Noodles were produced by the same method as in Example 5 except that 19 parts by weight of pregelatinized tapioca starch was used.
[Example 7]
Except that 52 parts by weight of domestic rice flour (manufactured by Takahashi Flour Mill Co., Ltd.) and 48 parts by weight of corn starch were used as component A, and 19 parts by weight of pregelatinized potato starch was used as pregelatinized starch (component B). Noodles were produced in the same manner as in Example 5.

実施例5〜7で示した配合では、未糊化澱粉の種類を変えた場合でも、糊化澱粉、アルファ化澱粉を適切な配合比率で組み合わせることで、製麺適性、品質共に良好なものを得ることができる。糯種とうもろこし澱粉、タピオカ加工澱粉など従来の澱粉麺の製法では利用し難い澱粉を配合することで、小麦粉麺に近いもちもちとした食感を得ることが可能となる。カルシウムの添加は、麺の透明感をなくし外観的に小麦粉麺に近づけるために使用した。実施例7は、澱粉の一部を穀物粉に置き換えても安定したものが得られた事例である。
小麦アレルギーの方やたんぱく質の摂取を制限されている方向けとして利用可能な麺が提案可能となる。
In the formulations shown in Examples 5 to 7, even when the type of ungelatinized starch is changed, by combining the gelatinized starch and the pregelatinized starch in an appropriate compounding ratio, both the suitability for noodle making and the quality are good. Obtainable. By blending starch that is difficult to use with conventional starch noodle manufacturing methods, such as starch corn starch and tapioca modified starch, it is possible to obtain a chewy texture similar to that of wheat flour noodles. The addition of calcium was used to eliminate the transparency of the noodles and to make them look like wheat flour noodles. Example 7 is an example in which a stable starch was obtained even when a part of the starch was replaced with a grain flour.
We can propose noodles that can be used by people who are allergic to wheat or who have restricted protein intake.

Figure 0006784382
Figure 0006784382

本発明の製造方法は、春雨、葛きりなどの製造に適用できる。 The production method of the present invention can be applied to the production of vermicelli, Kuzukiri and the like.

Claims (5)

(i)100重量部の澱粉(A成分)に対して、20〜40重量部の糊用澱粉(C成分)を準備する工程、
(ii)糊用澱粉(C成分)に水を加えて加熱し、澱粉糊(D成分)を調製する工程、
(iii)100重量部の澱粉(A成分)に対して、10〜35重量部のアルファ化澱粉(B成分)および工程(ii)で得られた澱粉糊(D成分)を混練して、含水率35〜55重量%のドウを製造する工程、
(iv)ドウを圧延して麺帯を製造する工程、
(v)麺帯を冷却する工程、並びに
(vi)冷却した麺帯を麺状に切り出す工程、
を含む澱粉麺の製造方法。
(I) A step of preparing 20 to 40 parts by weight of starch for glue (component C) with respect to 100 parts by weight of starch (component A).
(Ii) A step of adding water to starch for glue (component C) and heating to prepare starch paste (component D).
(Iii) 100 parts by weight of starch (component A) is kneaded with 10 to 35 parts by weight of pregelatinized starch (component B) and starch paste (component D) obtained in step (ii) to contain water. The process of producing dough with a rate of 35 to 55% by weight,
(Iv) The process of rolling dough to produce noodle strips,
(V) A step of cooling the noodle band, and (vi) a step of cutting the cooled noodle band into noodles.
A method for producing starch noodles containing.
さらに切り出した麺を乾燥する工程(vii)を含む請求項1記載の製造方法。 The production method according to claim 1, further comprising a step (vii) of drying the cut noodles. 澱粉(A成分)は、低温糊化性甘藷澱粉、甘藷澱粉、馬鈴薯澱粉、とうもろこし澱粉、緑豆澱粉、えんどう澱粉、葛澱粉、米澱粉、タピオカ澱粉、糯種とうもろこし澱粉、糯種馬鈴薯澱粉、糯種米澱粉およびこれらの加工澱粉からなる群より選ばれる少なくとも一種である請求項1記載の製造方法。 Starch (component A) is low-temperature gelatinized sweet potato starch, sweet potato starch, horse belly starch, corn starch, green bean starch, starch starch, kudzu starch, rice starch, tapioca starch, sardine corn starch, sardine sardine starch, sardine starch. The production method according to claim 1, which is at least one selected from the group consisting of seed rice starch and processed starch thereof. アルファ化澱粉(B成分)は、低温糊化性甘藷澱粉、甘藷澱粉、馬鈴薯澱粉、タピオカ澱粉、とうもろこし澱粉、緑豆澱粉、えんどう澱粉、葛澱粉およびこれらの加工澱粉からなる群より選ばれる少なくとも一種である請求項1記載の製造方法。 The pregelatinized starch (component B) is at least one selected from the group consisting of low temperature gelatinizing sweet potato starch, sweet potato starch, horse belly starch, tapioca starch, corn starch, green bean starch, starch starch, kudzu starch and processed starches thereof. The manufacturing method according to claim 1. 糊用澱粉(C成分)は、低温糊化性甘藷澱粉、甘藷澱粉、タピオカ澱粉およびこれらの加工澱粉からなる群より選ばれる少なくとも一種である請求項1記載の製造方法。 The production method according to claim 1, wherein the starch for gluing (component C) is at least one selected from the group consisting of low-temperature gelatinable sweet potato starch, sweet potato starch, tapioca starch and modified starch thereof.
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