JP6777675B2 - How to make breathable waterproof shoes - Google Patents
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- JP6777675B2 JP6777675B2 JP2018075734A JP2018075734A JP6777675B2 JP 6777675 B2 JP6777675 B2 JP 6777675B2 JP 2018075734 A JP2018075734 A JP 2018075734A JP 2018075734 A JP2018075734 A JP 2018075734A JP 6777675 B2 JP6777675 B2 JP 6777675B2
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Description
本発明は、通気防水靴を製造する方法に関する。より詳細には、靴内で発生した水蒸気を靴の外部に放散させ、雨その他が発生源の水滴が靴内に浸透するのを防止する通気防水靴を製造する方法に関する。 The present invention relates to a method of manufacturing a breathable waterproof shoe . More specifically, the present invention relates to a method for producing a breathable waterproof shoe in which water vapor generated in the shoe is dissipated to the outside of the shoe to prevent water droplets of a source such as rain from penetrating into the shoe.
本発明は、いわゆる、広義での靴、即ち、足を包み、足を保護し、歩行、走行等各種運動を補助或いは向上させる履物を対象とし、そのデザイン、使用場所、用途、男女別、年齢別等に制約されない。また、材料に関しては、靴底[外底(アウトソール)、中底(ミッドソール)]は、天然、又は(EVAを含む)合成ゴム、ウレタンスポンジ等、アッパーは、天然皮革又は人工皮革、或いは各種繊維から製造された編織布又はそれらの複合材等を対象とする。従って、本発明では、形状、用途、デザイン、素材等に限定されることなく包括的に「靴」と総称する。 The present invention is intended for so-called shoes in a broad sense, that is, footwear that wraps the foot, protects the foot, and assists or improves various exercises such as walking and running, and its design, place of use, use, gender, and age. Not restricted to anything else. Regarding the material, the sole [outer sole (outsole), insole (midsole)] is natural or synthetic rubber (including EVA), urethane sponge, etc., and the upper is natural leather or artificial leather, or The target is knitted fabrics manufactured from various fibers or their composite materials. Therefore, in the present invention, the term "shoes" is generically referred to without being limited to the shape, use, design, material, and the like.
靴の主要部材にアッパーがある。アッパーは、足の甲全体を包み込む部品で、単一の素材で製造されているものではなく、靴の外装材としての「アッパー表材」、及び直接、又は靴下等各種衣料品を介して、靴の内部で足の甲と接触する「アッパー裏材」から成る少なくとも2枚の素材から構成されている。アッパーは、アッパー表材及びアッパー裏材になる原反を一緒にして、裁断パターンに従って打ち抜き型で打ち抜き、縫製して全体として1枚のアッパーに形成される。 The main component of the shoe is the upper. The upper is a part that wraps the entire instep and is not manufactured from a single material, but through the "upper surface material" as the exterior material of the shoe, and directly or through various clothing items such as socks. It is composed of at least two pieces of material consisting of "upper lining" that makes contact with the instep inside the shoe. The upper is formed into a single upper as a whole by punching and sewing the upper surface material and the raw fabric to be the upper back material together according to a cutting pattern with a punching die.
アッパー表材或いはアッパー裏材になる材料には、各種天然皮革、人工皮革、織物・編物・不織布等各種繊維製品、或いは天然または合成ゴム、或いは各種合成樹脂の成形品から、製造しようとする靴の用途、或いは要求される性能等に応じて適宜選択される。特に、近年、ポリエステル繊維等の合成繊維を経編(タテアミ)によって3次元構造に編んだ、いわゆるダブルラッセル、或いはナイロンメッシュ等が、特にスポーツシューズ等のアッパー表材及びアッパー裏材の両に使用されてきている。上述したアッパー表材或いはアッパー裏材は、防水処理或いは撥水処理されていることが望ましい。 The material used as the upper surface material or upper backing material is shoes to be manufactured from various natural leathers, artificial leathers, various textile products such as woven fabrics, knitted fabrics, non-woven fabrics, natural or synthetic rubber, or molded products of various synthetic resins. It is appropriately selected according to the intended use, required performance, and the like. In particular, in recent years, so-called double raschel or nylon mesh, which is made by knitting synthetic fibers such as polyester fibers into a three-dimensional structure by warp knitting (vertical knitting), is used especially for both the upper surface material and the upper back material of sports shoes and the like. Has been done. It is desirable that the upper surface material or the upper backing material described above is waterproof or water repellent.
従来から靴は、主として、衝撃緩衝特性、安定性、防滑性、質量軽減等諸機能を付加する開発が行われてきた。その中で重要な開発課題の一つとして、靴内環境の改良がある。靴内環境改良とは、主として、靴の内部で発生した水蒸気を靴外に放出し、いわゆる「蒸れ」を防止又は軽減し、雨その他が発生源の水滴が靴内に浸透するのを防止する靴、即ち、通気防水靴が提案されている。 Conventionally, shoes have been mainly developed to add various functions such as shock absorbing properties, stability, anti-slip properties, and mass reduction. One of the important development issues is the improvement of the shoe environment. Improving the environment inside shoes mainly releases water vapor generated inside the shoes to the outside of the shoes to prevent or reduce so-called "stuffiness" and prevent water droplets from which rain or other sources have penetrated into the shoes. Shoes, i.e. breathable waterproof shoes, have been proposed.
従来の通気防水靴の主流は、アッパー表材、及び直接又は靴下等を介して足に間接的に接触するアッパー裏材の少なくとも2層から成るアッパーの間に、靴内で発生した水蒸気を靴の外部に放散させ、雨その他が発生源の水滴が靴内に浸透するのを防止する「透湿・防水フィルム」を間挿させるタイプである。尚、用語「通気防水」は「透湿・防水」と同義である。 The mainstream of conventional breathable waterproof shoes is to transfer water vapor generated in the shoe between the upper surface material and the upper consisting of at least two layers of the upper lining material that directly or indirectly contacts the foot through socks or the like. It is a type in which a "moisture permeable / waterproof film" is inserted to prevent water vapor from rain and other sources from penetrating into the shoes. The term "ventilation waterproof" is synonymous with "breathable / waterproof".
用語「フィルム」の厚さに関しては、学術的にも、また業界の規格でも、確定された定義はなく、「フィルム」と「シート」との明確な相違もない。いずれにしても、当業界では、100〜200μmの範囲を境界として、それよりも薄い膜体を「フィルム」、厚い膜体を「シート」と呼称しているので、本発明でもその慣例に従うものとする。 There is no definitive definition of the thickness of the term "film", neither academically nor in industry standards, and there is no clear difference between "film" and "sheet". In any case, in the art, a film body thinner than 100 to 200 μm is referred to as a “film” and a film body thicker than that is referred to as a “sheet”, and the present invention also follows the conventional practice. And.
例示した特許文献1〜3は、いずれも発泡ポリテトラフルオロエチレン、ポリウレタン、ポリエチレン、ポリプロピレン或いはポリエステル等で製造された通気防水性フィルムをアッパー表材、及び直接又は靴下等を介して足に間接的に接触するアッパー裏材の少なくとも2層から成るアッパー構成体の間に間挿させ、アッパーの表材、及びアッパー裏の両方に接合するタイプである。ところで、通常、通気防水性フィルムとして使用されているポリテトラフルオロエチレンフィルムの引張強さ[kg/cm(ASTMD882〜61T)]は1.1〜2.8、破断伸び[%(ASTMD882〜61T)]は100〜350であり、ポリウレタンフィルムの引張強さ[kg/cm(ASTMD882〜61T)]は3.5〜6.3、破断伸び[%(ASTMD882〜61T)]は450〜650であり、ポリエチレンフィルムの引張強さ[kg/cm(ASTMD882〜61T)]は1.1〜4.3、破断伸び[%(ASTMD882〜61T)]は10〜650であり、ポリプロピレンフィルムの引張強さ[kg/cm(ASTMD882〜61T)]は3.2〜23.2、破断伸び[%(ASTMD882〜61T)]は50〜1,000であり、ポリエステルフィルムの引張強さ[kg/cm(ASTMD882〜61T)]は14〜24.6;28.1(Tタイプ)、破断伸び[%(ASTMD882〜61T)]は60〜165;50(Tタイプ)である。
In all of
然しながら、前記通気防水性フィルムは、厚さが15μm〜70μmと非常に薄い。従って、これらのフィルム自体を単品で使用する場合は簡単に亀裂が入ることはないが、アッパー表材及びアッパー裏材に固着された場合、通気防水性フィルムはそれらの動き或いは形状変化に完全には追随することができず、変形また破断することがある。特に、バスケット、サッカー、ラグビー等激しい運動、或いはジョギング、マラソン等長時間の運動に使用するスポーツシューズの場合、アッパー表材及び/又はアッパー裏材に負荷される力は、縦方向及び横方向の単純な2方向以外に、瞬間的な停止或いは方向転換等による予期しない負荷がアッパー表材及び/又はアッパー裏材にかかることがある。このような場合、通気防水性フィルムの伸び率或いは弾力性は、アッパー表材及び/又はアッパー裏材のそれらと異なるので、アッパー表材、アッパー裏材及び通気防水性フィルムの三者の中で最も薄い通気防水性フィルムに亀裂が入るか又は破断することがある。 However, the breathable waterproof film has a very thin thickness of 15 μm to 70 μm. Therefore, when these films themselves are used alone, they do not easily crack, but when they are fixed to the upper surface material and upper back material, the breathable waterproof film is completely resistant to their movement or shape change. Is unable to follow and may deform or break. In particular, in the case of sports shoes used for intense exercise such as basketball, soccer, rugby, or long-term exercise such as jogging and marathon, the force applied to the upper surface material and / or the upper back material is in the vertical and horizontal directions. In addition to the simple two directions, an unexpected load due to a momentary stop or change of direction may be applied to the upper surface material and / or the upper back material. In such a case, since the elongation or elasticity of the breathable waterproof film is different from that of the upper surface material and / or the upper backing material, among the three of the upper surface material, the upper backing material and the breathable waterproof film. The thinnest breathable waterproof film may crack or break.
従って、本発明が解決しようとする課題は、アッパーの表材、及び直接、又は靴下等を介して足に間接的に接触するアッパー裏材の少なくとも2層から構成されるアッパーの間に、靴内で発生した水蒸気を靴の外部に放散させ、雨その他が発生源の水滴が靴内に浸透するのを防止する通気防水フィルムを間挿させるタイプの従来の通気防水靴の欠点を改良することである。 Therefore, the problem to be solved by the present invention is that the shoe is between the upper surface material and the upper composed of at least two layers of the upper backing material that directly or indirectly contacts the foot through socks or the like. To improve the shortcomings of conventional breathable waterproof shoes of the type that dissipate the water vapor generated inside the shoe to the outside of the shoe and insert a breathable waterproof film that prevents water droplets from the source of rain or the like from penetrating into the shoe. Is.
本発明が解決しようとするより具体的な課題は、アッパー表材、及び直接、又は靴下等を介して足の甲に間接的に接触するアッパー裏材の少なくとも2層から成るアッパー構成体の間に挿入されて、靴内で発生した水蒸気を靴の外部に放散させ、雨その他が発生源の水滴が靴内に浸透するのを防止する新規な通気防水材であって、アッパー表材、及び直接、又は靴下等を介して足の甲に間接的に接触するアッパー裏材の両方に接合されていても、バスケット、サッカー、ラグビー等激しい運動、或いはジョギング、マラソン等長時間の運動に使用しても、アッパー表材及びアッパー裏材の変形に追随することによって、靴に、縦方向及び横方向の単純な2方向以外に、瞬間的な停止或いは方向転換等による予期しない負荷が掛かっても、亀裂が入ったり、又は破断しない通気防水靴用の通気防水材を提供することである。 A more specific problem to be solved by the present invention is between the upper surface material and the upper structure consisting of at least two layers of the upper backing material that directly or indirectly contacts the instep through socks or the like. A new breathable waterproof material that is inserted into the shoe to dissipate the water vapor generated inside the shoe to the outside of the shoe and prevent water droplets from the source of rain and other sources from penetrating into the shoe. Used for intense exercise such as basketball, soccer, rugby, or long-term exercise such as jogging or marathon, even if it is joined to both the upper lining that comes into direct contact with the instep, either directly or through socks. However, by following the deformation of the upper surface material and upper backing material, even if an unexpected load is applied to the shoe due to a momentary stop or change of direction in addition to the simple two directions of the vertical direction and the horizontal direction. To provide a breathable waterproof material for breathable waterproof shoes that does not crack or break.
本発明が解決しようとするより具体的な別の課題は、アッパー表材、及び直接、又は靴下等を介して足の甲に間接的に接触するアッパー裏材の少なくとも2層から成るアッパー構成体の間に挿入されて、靴内で発生した水蒸気を靴の外部に放散させ、雨その他が発生源の水滴が靴内に浸透するのを防止する新規な通気防水材であって、少なくともアッパー裏材と同じ程度の厚さと弾力性を備えている通気防水材を提供することである。 Another more specific problem to be solved by the present invention is an upper structure composed of at least two layers of an upper surface material and an upper backing material that directly or indirectly contacts the instep through socks or the like. A new breathable waterproof material that is inserted between the shoes to dissipate the water vapor generated inside the shoe to the outside of the shoe and prevent rain and other water droplets from penetrating into the shoe, at least on the back of the upper. It is to provide a breathable waterproof material that is as thick and elastic as the material.
本発明が解決しようとする更に具体的な課題は、以下逐次明らかにされる。 More specific problems to be solved by the present invention will be clarified sequentially below.
本発明者は、アッパー裏材及びアッパー表材の間に、100〜200μm以下の薄い通気防水フィルムを挿入し、アッパー裏材及びアッパー表材の両方に接着した従来のタイプの通気防水靴は、通気防水フィルムの厚さが、アッパー裏材及びアッパー表材に比べてあまりにも薄いために、靴の履用者の激しい運動によるアッパー裏材或いはアッパー表材の変形に追随できず、靴の使用態様によっては、フィルムの特定の箇所に応力が集中し、フィルムの断裂或いは破断を引き起こすことを確認した。 The present inventor has inserted a thin breathable waterproof film of 100 to 200 μm or less between the upper backing material and the upper surface material, and adhered to both the upper backing material and the upper surface material. The thickness of the breathable waterproof film is too thin compared to the upper backing material and the upper surface material, so it cannot follow the deformation of the upper backing material or the upper surface material due to the vigorous exercise of the shoe wearer, and the use of shoes It was confirmed that stress was concentrated on a specific part of the film depending on the mode, causing tearing or breaking of the film.
従って、課題を解決するための手段は、アッパー裏材及びアッパー表材の少なくとも2層から構成されたアッパーを備えた靴の前記アッパー裏材及びアッパー表材の間に、通気防水材を挿入し、前記アッパー裏材及びアッパー表材の両方に固着して、靴内で発生した水蒸気を靴の外部に放散させ、雨その他が発生源の水滴が靴内に浸透するのを防止する通気防水靴であって、前記通気防水材として、前記アッパー裏材及びアッパー表材の厚さと同じ程度の厚さ及び弾力性を有し、その幅方向の全面に、靴の履用時に発生する水蒸気の直径より大きく、雨その他が発生源の水滴の直径より小さな微孔が多数形成された通気防水材を使用することである。 Therefore, as a means for solving the problem, a breathable waterproof material is inserted between the upper backing material and the upper surface material of a shoe having an upper composed of at least two layers of the upper backing material and the upper surface material. , A breathable waterproof shoe that adheres to both the upper backing material and the upper surface material to dissipate the water vapor generated in the shoe to the outside of the shoe and prevent water droplets from which rain or the like is the source from penetrating into the shoe. The breathable waterproof material has the same thickness and elasticity as the thickness of the upper backing material and the upper surface material, and the diameter of water vapor generated when shoes are worn on the entire surface in the width direction. Use a ventilated waterproofing material with a large number of micropores that are larger and smaller than the diameter of the water droplets from which rain or the like is the source.
本発明で使用する通気防水材は、各種弾性繊維を原糸として「布帛」状に製造される。尚、本発明で使用する用語「布帛」は、JIS繊維用語(JIS L 0206 1284)で定義する「シート状の繊維製品」の意味で、広義では、織物、編み物(メリヤス)、ラッセルレース、ラッセルネット、組み物、トーションレース、リバーレー、羊毛フェルト、ニードルパンチ不織布、水流パンチ不織布、ケミカル不織布、スパンボンド等を包含する。本発明で使用する織物の組織としては、平織で織った伸縮性(ストレッチ)のあるものが好ましく、また、よこ編の一種であるゴム編が伸縮性に富んでいて好ましい。 The breathable waterproof material used in the present invention is manufactured in the form of a "fabric" using various elastic fibers as raw threads. The term "fabric" used in the present invention means "sheet-like textile product" defined by JIS fiber terminology (JIS L 0206 1284), and in a broad sense, woven fabric, knitting (knit), Russell lace, Russell. Includes nets, braids, torsion laces, riverleys, wool felts, needle punched non-woven fabrics, water flow punched non-woven fabrics, chemical non-woven fabrics, spunbonds and the like. As the structure of the woven fabric used in the present invention, a plain weave woven fabric having elasticity (stretch) is preferable, and a rubber knitting, which is a kind of weft knitting, is preferable because it is rich in elasticity.
本発明で使用する通気防水材を製造する弾性繊維としては、ポリウレタン系弾性繊維、アクリロニトリルとブタジエンとのコポリマー繊維、ビスフェノールA由来のポリカーボネートとポリエステルグリコールカーボネート由来ブロックコポリマー、高軟化点ポリエステルと低軟化点ポリエステルからのブロックコポリマー繊維、ポリウレタンとポリアミドの複合紡糸による芯鞘型複合繊維、ポリエーテル・エステル系弾性繊維、ポリエステルとポリブチレンテレフタレートのコンジュゲートヤーン、ポリメチレンテレフタレート等が好ましい。 The elastic fibers for producing the breathable waterproof material used in the present invention include polyurethane-based elastic fibers, copolymer fibers of acrylonitrile and butadiene, polycarbonate derived from bisphenol A and block copolymer derived from polyester glycol carbonate, high softening point polyester and low softening point. Block copolymer fibers from polyester, core-sheath composite fibers made by composite spinning of polyurethane and polyamide, polyether ester-based elastic fibers, conjugated yarns of polyester and polybutylene terephthalate, polymethylene terephthalate and the like are preferable.
本発明で使用する通気防水材は、前述した弾性繊維を原糸として使用して製造する以外に非弾性繊維を原糸としても製造することができる。即ち、本来非弾性のポリエステル繊維、ポリアミド繊維、或いはナイロン等のフィラメント糸に撚りをかけた後、加熱して固定し、撚りを戻すことによってクリンプを形成して伸縮性或いは嵩高性を付与し、さらに弾力性がある布帛にして通気防水材として使用することができる。 The breathable waterproof material used in the present invention can be produced not only by using the elastic fiber described above as the raw yarn but also by using the non-elastic fiber as the raw yarn. That is, after twisting a filament yarn such as polyester fiber, polyamide fiber, or nylon, which is originally inelastic, it is heated and fixed, and the twist is returned to form a crimp to impart elasticity or bulkiness. Further, it can be made into an elastic cloth and used as a breathable waterproof material.
本発明の通気防水靴においては、アッパーを構成する表材及び裏材の厚さ、並びに通気防水材の厚さが重要である。本発明では、アッパー表材の厚さは、約0.2〜約5.0mmの範囲が好ましい。また、アッパー裏材の厚さは、約0.2〜約5.0mmの範囲が好ましい。また、通気防水材の厚さは、約0.2〜3.0mmの範囲が好ましい。通気防水材の厚さが約0.2〜3.0mmの範囲にあれば、アッパー表材及び裏材の間に挿入して製造された通気防水靴は、厚さが15μm〜70μmと、アッパー表材及び裏材の厚さに比べて非常に薄い通気防水性フィルムを使用する従来の通気防水靴のように、靴の履用者の激しい運動によるアッパー裏材或いはアッパー表材の変形に十分追随できず、亀裂或いは断裂することはない。 In the breathable waterproof shoe of the present invention, the thickness of the front and back materials constituting the upper and the thickness of the breathable waterproof material are important. In the present invention, the thickness of the upper surface material is preferably in the range of about 0.2 to about 5.0 mm. The thickness of the upper backing material is preferably in the range of about 0.2 to about 5.0 mm. The thickness of the breathable waterproof material is preferably in the range of about 0.2 to 3.0 mm. If the thickness of the ventilation waterproof material is in the range of about 0.2 to 3.0 mm, the ventilation waterproof shoes manufactured by inserting between the upper surface material and the back material have a thickness of 15 μm to 70 μm, which is the upper. Sufficient for deformation of the upper lining or upper surface due to strenuous exercise by the shoe wearer, such as conventional breathable waterproof shoes that use a breathable waterproof film that is very thin compared to the thickness of the front and lining. It cannot follow and does not crack or rupture.
本発明で特に好ましいアッパー表材及び裏材としては、防水ナイロンメッシュ、例えば、厚さ0.2mmの薄手のナイロンメッシュ、或いは厚さ5.0mmの厚手のダブルラッセルが例示される。また、本発明で特に好ましい通気防水材は、厚さ0.2mm〜3.0mmの防水ナイロンメッシュが例示される。なお、本発明で特に好ましい通気防水材の構成、製造法等は後述する。 Examples of the upper surface material and back material particularly preferable in the present invention include a waterproof nylon mesh, for example, a thin nylon mesh having a thickness of 0.2 mm or a thick double Russell having a thickness of 5.0 mm. Further, as a particularly preferable breathable waterproof material in the present invention, a waterproof nylon mesh having a thickness of 0.2 mm to 3.0 mm is exemplified. The configuration, manufacturing method, etc. of the breathable waterproof material particularly preferable in the present invention will be described later.
ところで、靴の履用中に靴の内部で発生し、いわゆる蒸れの原因となる水蒸気の直径は約0.0004μmと言われている。また、水滴の直径は約100〜600μmと言われている。従って、上述した弾力性の繊維を原糸として製造した各種の布帛に通気防水機能を付与するには、布帛の厚さ方向の全面に、水蒸気は通過させ、水滴は通過させない微孔、たとえば、約0.0004μm〜約600μmの微孔を多数穿孔することが好ましい。 By the way, it is said that the diameter of water vapor generated inside shoes while wearing shoes and causes so-called stuffiness is about 0.0004 μm. The diameter of the water droplet is said to be about 100 to 600 μm. Therefore, in order to impart a breathable waterproof function to various fabrics manufactured using the above-mentioned elastic fibers as raw yarns, fine pores that allow water vapor to pass through and water droplets to pass through the entire surface of the fabric in the thickness direction, for example, It is preferable to perforate a large number of micropores of about 0.0004 μm to about 600 μm.
さらに、本発明で使用する通気防水材を製造するに当っては、原糸の段階で撥水加工を施すか、或いは布帛に編織した段階で撥水加工を施すことが好ましい。撥水加工としては、ろう、油、アルミニウム化合物等を付着させる「一次撥水加工」、シリコン樹脂、過フッ素系化合物、いわゆるスコッチガードと原糸を化学結合させる「耐久撥水加工」等各種の技術が確立されているので、製造しようとする通気防水靴の用途、特性等諸条件を勘案して選択することが好ましい。 Further, in producing the breathable waterproof material used in the present invention, it is preferable to apply a water repellent treatment at the stage of the raw yarn or at the stage of knitting the fabric. Various types of water repellent treatment include "primary water repellent treatment" that adheres wax, oil, aluminum compounds, etc., and "durable water repellent treatment" that chemically bonds silicon resin, superhydrophobic compounds, so-called scotchgard, and raw yarn. Since the technology has been established, it is preferable to select the shoes in consideration of various conditions such as the application and characteristics of the breathable waterproof shoes to be manufactured.
従って、本発明は下記の各項に記載された手段によって解決される。
1.ポリウレタン系弾性繊維、アクリロニトリルとブタジエンとのコポリマー繊維、ビスフェノールA由来のポリカーボネートとポリエステルグリコールカーボネート由来ブロックコポリマー、高軟化点ポリエステルと低軟化点ポリエステルからのブロックコポリマー繊維、ポリウレタンとポリアミドの複合紡糸による芯鞘型複合繊維、ポリエーテル・エステル系弾性繊維、ポリエステルとポリブチレンテレフタレートのコンジュゲートヤーン及びポリメチレンテレフタレートから成る群から選択された弾性繊維、又はポリエステル繊維、ポリアミド繊維、及びナイロンのフィラメント糸から成る群から選択された非弾性繊維に撚りをかけた後、加熱して固定し、撚りを戻すことによってクリンプを形成して伸縮性、弾力性、或いは嵩高性を付与した非弾性繊維を原糸として布帛を形成すること;前記布帛の厚さ方向の全面に、水蒸気は通過させ、水滴は通過させない直径0.0004μm〜600μmの範囲の微孔を多数穿孔した厚さ0.2〜3.0mmの通気防水材を製造すること;及び前記通気防水材を、所定のアッパー表材及びアッパー裏材の間に挿入し、前記通気防水材を、前記アッパー表材及びアッパー裏材の両方に固着することを含む通気防水靴を製造する方法。
Therefore, the present invention is solved by the means described in each of the following sections.
1. 1. Polyurethane-based elastic fiber, copolymer fiber of acrylonitrile and butadiene, block copolymer derived from polycarbonate and polyester glycol carbonate derived from bisphenol A, block copolymer fiber from high softening point polyester and low softening point polyester, core sheath by composite spinning of polyurethane and polyamide A group consisting of a type composite fiber, a polyether ester-based elastic fiber, an elastic fiber selected from the group consisting of a conjugated yarn of polyester and polybutylene terephthalate and a polymethylene terephthalate, or a group consisting of a polyester fiber, a polyamide fiber, and a filament yarn of nylon. After twisting the inelastic fiber selected from the above, heat and fix it, and untwist it to form a crimp to give elasticity, elasticity, or bulkiness to the fabric using inelastic fiber as the raw yarn. Aeration having a thickness of 0.2 to 3.0 mm, in which a large number of micropores having a diameter of 0.0004 μm to 600 μm are perforated over the entire surface of the cloth in the thickness direction to allow water vapor to pass through and water droplets to pass through. Producing a waterproof material; and inserting the breathable waterproof material between a predetermined upper surface material and the upper backing material, and fixing the breathable waterproof material to both the upper surface material and the upper backing material. How to make breathable waterproof shoes, including.
2.前記1項において、アッパー表材の厚さを0.2〜5.0mmの範囲、前記アッパー裏材の厚さを0.2〜5.0mmの範囲とする。
2. In the
3.前記1項又は2項において、前記原糸は、原糸の段階で撥水加工を施すか、或いは布帛に編織した段階で撥水加工を施す。
3. 3. In the
本発明の通気防水靴は、主として、下記に例示する効果をあげる。The breathable waterproof shoe of the present invention mainly has the effects illustrated below.
1.通気防水材として、各種弾性繊維、又は非弾性繊維を所定の方法で伸縮性を付与した繊維を原糸として布帛に成形し、布帛の厚さ方向の全面に水蒸気は通過させ、水滴は通過させない微孔を多数穿孔してあるので、従来の発泡ポリテトラフルオロエチレン、ポリウレタン、ポリエチレン、ポリプロピレン或いはポリエステル等で製造された透湿・防水性フィルムに比べて引張強度、伸び率等各種機械的強度が優れていて、且つ同一条件、同一測定方法で測定して、透湿効果を最大差約20%向上させる。1. 1. As a breathable waterproof material, various elastic fibers or non-elastic fibers are formed into a woven fabric using elastic fibers imparted by a predetermined method as raw yarn, and water vapor is allowed to pass through the entire surface of the fabric in the thickness direction, and water droplets are not allowed to pass through. Since many micropores are perforated, various mechanical strengths such as tensile strength and elongation are higher than those of conventional moisture-permeable and waterproof films made of foamed polytetrafluoroethylene, polyurethane, polyethylene, polypropylene, polyester, etc. It is excellent and measures with the same conditions and the same measuring method to improve the moisture permeation effect by a maximum difference of about 20%.
2.本発明で使用する通気防水材の厚さは、0.2〜3.0mmの範囲であるので、厚さが15μm〜70μmと非常に薄い従来の透湿・防水フィルムに比べて強靭で耐久性がある。従って、アッパー表材及びアッパー裏材に固着された場合、それらの動き或いは形状変化に完全に追随し、特に、縦方向及び横方向の単純な2方向以外に、瞬間的な停止或いは方向転換等による予期しない負荷がかかるバスケット、サッカー、ラグビー等激しい運動、或いはジョギング、マラソン等長時間の運動に使用するスポーツシューズであっても、厚さが15μm〜70μmと非常に薄い従来の透湿・防水フィルムのように亀裂が入ったり又は破断することがない。2. Since the thickness of the breathable waterproof material used in the present invention is in the range of 0.2 to 3.0 mm, it is tougher and more durable than the conventional moisture-permeable / waterproof film having a thickness of 15 μm to 70 μm, which is extremely thin. There is. Therefore, when it is fixed to the upper surface material and the upper back material, it completely follows their movements or shape changes, and in particular, in addition to the simple two directions of the vertical direction and the horizontal direction, a momentary stop or a change of direction, etc. Even sports shoes used for intense exercise such as basketball, soccer, rugby, etc., or long-term exercise such as jogging, marathon, etc. are extremely thin with a thickness of 15 μm to 70 μm, and are conventional breathable and waterproof. It does not crack or break like a film.
通気防水材の製造Manufacture of breathable waterproof material
ポリウレタン弾性繊維として東レ・オペロンテックスの「ライクラⓇ」に、予めフッ素系撥水剤で撥水処理を施した。この撥水処理を施したポリウレタン弾性繊維を原糸として、厚さ1.0mmの本発明で使用する通気防水材を製造した。図1は、通気防水材の組織構造と、通気防水材が水蒸気を通過させ、水滴を通過させない機能を概念的に示した拡大図である。図1において、1はポリウレタン弾性繊維の横糸、2はポリウレタン弾性繊維縦糸である。ポリウレタン弾性繊維1とポリウレタン弾性繊維2は交差して空間3を形成している。空間3の径は、水蒸気は通過させ、水滴は通過させない範囲、例えば、0.0004μm〜約600μmの微孔である。直径が大きな球4は水滴、小さな球5は水蒸気である。図1は、直径が大きな球4である水滴は前記空間3を通過せず、小さな球5である水蒸気は前記空間3を通過している状態を概念的に示している。尚、水蒸気は通過させ、水滴は通過させない範囲の微孔は、環境の温度、湿度、気圧、測定方法等諸条件によって左右されるので、0.0004μm〜約600μmは臨界的数値ではなく、あくまでも、目安としての例示である。Toray Operontex's "Lycra Ⓡ" as a polyurethane elastic fiber was previously water-repellent with a fluorine-based water repellent. Using this water-repellent treated polyurethane elastic fiber as a raw yarn, a breathable waterproof material having a thickness of 1.0 mm used in the present invention was manufactured. FIG. 1 is an enlarged view conceptually showing the organizational structure of the ventilation waterproof material and the function of the ventilation waterproof material to allow water vapor to pass through and water droplets to pass through. In FIG. 1, 1 is a weft of polyurethane elastic fiber and 2 is a warp of polyurethane elastic fiber. The polyurethane
アッパーの製造Manufacture of upper
アッパー表材として、市販の厚さ2.0mmの防水ダブルラッセルを使用し、アッパー裏材として厚さ1.0mmの防水ダブルラッセルを使用した。前述した通気防水材を、前記アッパー表材とアッパー裏材の間に挿入し、両者を接着して、所定の方法で型により打ち抜いて、縫製して、アッパーを製造した。A commercially available waterproof double Russell with a thickness of 2.0 mm was used as the upper surface material, and a waterproof double Russell with a thickness of 1.0 mm was used as the upper backing material. The above-mentioned breathable waterproof material was inserted between the upper surface material and the upper back material, both were adhered, punched by a mold by a predetermined method, and sewn to manufacture an upper.
通気防水靴の製造Manufacture of breathable waterproof shoes
図2は、前述したアッパーを使用して所定の方法で製造した靴の主要部を示す断面図である。本発明の通気防水靴は、アッパー表材6とアッパー裏材7の間に前述した通気防水材8が接合された構造となっている。アッパー表材6、通気防水材8およびアッパー裏材7が相互に接着されて一体化されたアッパーは、中底10と靴底11の、ほぼ中央部まで挿入されて、相互に接合され一体化されている。FIG. 2 is a cross-sectional view showing a main part of a shoe manufactured by a predetermined method using the above-mentioned upper. The breathable waterproof shoe of the present invention has a structure in which the above-mentioned breathable
実施例で製造した本発明の通気防水靴(以下「本発明靴」という)及び厚さが15μm〜70μmの薄い透湿・防水フィルムを使用した従来の通気防水靴(以下「従来靴」という)の靴内相対湿度を測定した。(1)〜(5)の5名のモニターのそれぞれの左足に従来靴を、右足に本発明靴を装着させた。装着すると同時に、前甲外側内部の足とアッパー裏材との間に靴内相対湿度を測定するための温湿度センサーを挿入した。図3は、温湿度センサーを配置した位置12を示す左足の斜視図である(尚、右足は図3の鏡像関係にある)。The breathable waterproof shoes of the present invention (hereinafter referred to as "the shoes of the present invention") manufactured in the examples and the conventional breathable waterproof shoes using a thin breathable / waterproof film having a thickness of 15 μm to 70 μm (hereinafter referred to as “conventional shoes”). The relative humidity in the shoes was measured. Conventional shoes were attached to the left foot of each of the five monitors (1) to (5), and the shoes of the present invention were attached to the right foot. At the same time as wearing, a temperature / humidity sensor was inserted between the foot inside the outside of the front instep and the upper lining to measure the relative humidity inside the shoe. FIG. 3 is a perspective view of the left foot showing the
図4−1〜5は、本発明の靴と、従来靴の靴内の相対湿度変化を比較したグラフである。FIGS. 4-1 to 5 are graphs comparing the relative humidity changes in the shoes of the present invention and the conventional shoes.
図4−1は、モニター(1)の試験結果を示すグラフ、図4−2は、モニター(2)の試験結果を示すグラフ、図4−3は、モニター(3)の試験結果を示すグラフ、図4−4は、モニター(4)の試験結果を示すグラフ、図4−5は、モニター(5)の試験結果を示すグラフ、及び図4−6は、モニター(1)〜(5)の試験結果の統計的平均値を示すグラフである。各グラフにおいて縦軸は相対湿度(%)、横軸は時間(分)、及び直線は本発明靴の靴内相対湿度変化、点線は従来靴の靴内相対湿度を示す。FIG. 4-1 is a graph showing the test result of the monitor (1), FIG. 4-2 is a graph showing the test result of the monitor (2), and FIG. 4-3 is a graph showing the test result of the monitor (3). 4-4 is a graph showing the test results of the monitor (4), FIG. 4-5 is a graph showing the test results of the monitor (5), and FIGS. 4-6 are the monitors (1) to (5). It is a graph which shows the statistical average value of the test result of. In each graph, the vertical axis indicates the relative humidity (%), the horizontal axis indicates the time (minutes), the straight line indicates the relative humidity change in the shoe of the present invention, and the dotted line indicates the relative humidity in the shoe of the conventional shoe.
図4−1に示したように、モニター(1)の場合、本発明靴による通気防水靴の靴内相対湿度(直線)は、測定開始から直ちに50%から60%に上昇し、その後、測定終了の80分間に亘って、経時的に60%以内に推移していることが理解される。他方、従来靴(点線)は、測定開始から約10分間で50%から約75%に上昇し、更に約30分間から、測定終了の80分間まで80〜90%の間を推移している。測定終了の80分間後には、それぞれの最大差は32%になっていること、即ち本発明靴の靴内相対湿度は、従来靴に比べて32%低いことが理解される。As shown in FIG. 4-1 in the case of the monitor (1), the relative humidity (straight line) in the shoe of the breathable waterproof shoe by the shoe of the present invention rises from 50% to 60% immediately after the start of measurement, and then measured. It is understood that it has remained within 60% over time over the final 80 minutes. On the other hand, the conventional shoes (dotted line) increased from 50% to about 75% in about 10 minutes from the start of measurement, and remained between 80 and 90% from about 30 minutes to 80 minutes after the end of measurement. It is understood that 80 minutes after the end of the measurement, the maximum difference between them is 32%, that is, the relative humidity in the shoe of the shoe of the present invention is 32% lower than that of the conventional shoe.
図4−2に示したように、モニター(2)の場合、本発明靴の靴内相対湿度(直線)は、測定開始から約30分間で約60%になり、約30分間〜約50分間で、70%近傍に上昇し、測定終了の80分間まで、その値で推移した。従来靴(点線)は、測定開始から約50分間で60〜80%に上昇し、測定終了の80分間まで、約85%に上昇した。80分間後には、それぞれの最大差は17%になっていること、即ち本発明靴の靴内相対湿度は、従来靴に比べて17%低いことが理解される。As shown in FIG. 4-2, in the case of the monitor (2), the relative humidity (straight line) in the shoe of the present invention becomes about 60% in about 30 minutes from the start of measurement, and is about 30 minutes to about 50 minutes. Then, it increased to around 70% and remained at that value until 80 minutes after the end of the measurement. The conventional shoes (dotted line) increased to 60 to 80% in about 50 minutes from the start of measurement, and increased to about 85% in about 80 minutes from the end of measurement. It is understood that after 80 minutes, the maximum difference between them is 17%, that is, the relative humidity inside the shoes of the present invention is 17% lower than that of the conventional shoes.
図4−3に示したように、モニター(3)の場合、本発明靴の靴内相対湿度(直線)は、50%と60%の間で推移しているが、従来靴(点線)の場合、55%〜約77%の間で上昇し、80分間後には、それぞれの最大差は18%になっていること、即ち本発明靴の靴内相対湿度は、従来靴に比べて18%低いことが理解される。As shown in FIG. 4-3, in the case of the monitor (3), the relative humidity (straight line) in the shoe of the present invention changes between 50% and 60%, but that of the conventional shoe (dotted line). In the case, it increases between 55% and about 77%, and after 80 minutes, the maximum difference between them is 18%, that is, the relative humidity in the shoe of the present invention is 18% as compared with the conventional shoe. It is understood to be low.
図4−4に示したように、モニター(4)の場合、本発明による通気防水靴の靴内相対湿度(直線)は、測定から60分間までは、60%〜70%の間で推移し、60分間以降〜80分間までは、70%を少し超えている。他方、従来靴(点線)の場合、測定開始から80分間まで70〜90%近傍にまで上昇し、80分間後には、それぞれの最大差は20%になっていること、即ち本発明による通気防水靴の靴内相対湿度は、従来靴に比べて20%低いことが理解される。 As shown in FIG. 4-4, in the case of the monitor (4), the relative humidity (straight line) in the ventilated waterproof shoe according to the present invention changes between 60% and 70% from the measurement to 60 minutes. From 60 minutes to 80 minutes, it is slightly over 70%. On the other hand, in the case of conventional shoes (dotted line), it rises to around 70 to 90% from the start of measurement to 80 minutes, and after 80 minutes, the maximum difference between them is 20%, that is, ventilation waterproofing according to the present invention. It is understood that the relative humidity inside the shoe is 20% lower than that of conventional shoes .
図4−5に示したように、モニター(5)の場合、本発明による通気防水靴の靴内相対湿度(直線)は、測定開始から40分間までは、70%〜63%に降下し、40分間〜80分間までは約62%を推移している。他方、従来靴(点線)の場合、測定開始から約40分間までは、70%から約85%に上昇し、更に80分間までは、85〜90%近傍を推移していて、80分間後では、それぞれの最大差は27%になっていること、即ち本発明による通気防水靴の靴内相対湿度は、従来靴に比べて27%低いことが理解される。As shown in FIG. 4-5, in the case of the monitor (5), the relative humidity (straight line) in the ventilated waterproof shoe according to the present invention drops to 70% to 63% from the start of measurement to 40 minutes. It has remained at about 62% from 40 minutes to 80 minutes. On the other hand, in the case of conventional shoes (dotted line), it increased from 70% to about 85% from the start of measurement to about 40 minutes, and remained around 85 to 90% until 80 minutes, and after 80 minutes. It is understood that the maximum difference between them is 27%, that is, the relative humidity in the shoes of the ventilation waterproof shoes according to the present invention is 27% lower than that of the conventional shoes.
図4−6は、モニター(1)〜(5)の試験結果の統計的平均値を示すグラフである。FIG. 4-6 is a graph showing the statistical average value of the test results of the monitors (1) to (5).
図4−6に示すように、本発明靴の靴内相対湿度(直線)は、測定開始から80分間まで、60%近傍を推移している。他方、従来靴(点線)の場合、測定開始から約40分間までは、60%から約80%に上昇し、更に80分間までは、80〜85%まで上昇していることが理解される。80分間後の、それぞれの最大差は21.8%になっていること、即ち本発明靴の靴内相対湿度は、従来靴に比べて平均で21.8%低いことが理解される。 As shown in FIG. 4-6, the relative humidity (straight line) in the shoe of the present invention shoe has been around 60% from the start of measurement to 80 minutes. On the other hand, in the case of conventional shoes (dotted line), it is understood that the increase is from 60% to about 80% from the start of measurement to about 40 minutes, and further increases to 80 to 85% until 80 minutes. It is understood that after 80 minutes, the maximum difference between them is 21.8%, that is, the relative humidity inside the shoes of the present invention is 21.8% lower on average than that of the conventional shoes.
前述したように、本発明による通気防水靴は、通気防水材として、各種弾性繊維又は非弾性繊維を所定の方法で伸縮性を付与した繊維を原糸として厚さ約0.2〜3.0mmの範囲の布帛に成形し、布帛の厚さ方向の全面に、水蒸気は通過させ、水滴は通過させない微孔、たとえば、約0.0004μm〜約600μmの微孔を多数穿孔してあるので、発泡ポリテトラフルオロエチレン、ポリウレタン、ポリエチレン、ポリプロピレン或いはポリエステル等で製造された透湿防水性フィルムを使用した従来の通気防水靴と比べて、同一条件、同一の使用態様で、透湿効果を最大差で約32%、平均で約21.8%向上させることができ、また、厚さが15μm〜70μmと非常に薄い従来の透湿・防水フィルムに比べて強靭で耐久性がある。従って、アッパー表材及びアッパー裏材に固着された場合、それらの動き或いは形状変化に完全に追随し、特に、縦方向及び横方向の単純な2方向以外に、瞬間的な停止或いは方向転換等による予期しない負荷がかかるバスケット、サッカー、ラグビー等激しい運動、或いはジョギング、マラソン等長時間の運動に使用するスポーツシューズに使用しても、厚さが15μm〜70μmと非常に薄い従来の透湿・防水フィルムのように亀裂が入ったり又は破断することがない。従って、スポーツシューズは、もとより、通常のビジネスシューズ、ジョギングシューズ、日常履用シューズ等広範なシューズに利用可能性がある。As described above, the breathable waterproof shoe according to the present invention has a thickness of about 0.2 to 3.0 mm as a breathable waterproof material, using fibers obtained by imparting elasticity to various elastic fibers or non-elastic fibers by a predetermined method as raw yarn. A large number of micropores, for example, about 0.0004 μm to about 600 μm, which allow water vapor to pass through and water droplets to pass through, are perforated on the entire surface of the cloth in the range of Compared to conventional breathable waterproof shoes that use a moisture permeable waterproof film made of polytetrafluoroethylene, polyurethane, polyethylene, polypropylene, polyester, etc., the moisture permeable effect is maximized under the same conditions and the same usage mode. It can be improved by about 32% and about 21.8% on average, and is tougher and more durable than the conventional moisture-permeable / waterproof film having a thickness of 15 μm to 70 μm, which is very thin. Therefore, when it is fixed to the upper surface material and the upper back material, it completely follows their movements or shape changes, and in particular, in addition to the simple two directions of the vertical direction and the horizontal direction, a momentary stop or a change of direction, etc. Even if it is used for sports shoes used for intense exercise such as basketball, soccer, rugby, etc., or for long-term exercise such as jogging, marathon, etc., the thickness is very thin, 15 μm to 70 μm. It does not crack or break like a waterproof film. Therefore, sports shoes can be used not only for a wide range of shoes such as ordinary business shoes, jogging shoes, and daily shoes.
11
ポリウレタン弾性繊維横糸Polyurethane elastic fiber weft
22
ポリウレタン弾性繊維縦糸Polyurethane elastic fiber warp
33
ポリウレタン弾性繊維横糸1とポリウレタン弾性繊維縦糸2が交差して形成する空間Space formed by intersecting polyurethane
44
水滴Water drops
55
水蒸気water vapor
66
アッパー表材Upper surface material
77
アッパー裏材Upper lining
88
通気防水材Ventilation waterproof material
99
インソールinsole
1010
中底Insole
1111
本底Outsole
1212
靴内相対湿度を測定するために温湿度センサーを配置する靴内の位置に対応する靴外の位置Place a temperature / humidity sensor to measure relative humidity inside the shoe Position outside the shoe that corresponds to the position inside the shoe
Claims (3)
前記布帛の厚さ方向の全面に、水蒸気は通過させ、水滴は通過させない直径0.0004μm〜600μmの範囲の微孔を多数穿孔した厚さ0.2〜3.0mmの通気防水材を製造すること;及びA breathable waterproof material having a thickness of 0.2 to 3.0 mm is produced by perforating a large number of micropores in the range of 0.0004 μm to 600 μm in diameter that allow water vapor to pass through and water droplets to pass through the entire surface of the cloth in the thickness direction. That; and
前記通気防水材を、所定のアッパー表材及びアッパー裏材の間に挿入し、前記通気防水材を、前記アッパー表材及びアッパー裏材の両方に固着することを含む通気防水靴を製造する方法。A method for producing a breathable waterproof shoe, which comprises inserting the breathable waterproof material between a predetermined upper surface material and an upper backing material, and fixing the breathable waterproof material to both the upper surface material and the upper backing material. ..
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