JP6771974B2 - Closure repair member, heating member, sealing member, and closure repair method. - Google Patents

Closure repair member, heating member, sealing member, and closure repair method. Download PDF

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JP6771974B2
JP6771974B2 JP2016140683A JP2016140683A JP6771974B2 JP 6771974 B2 JP6771974 B2 JP 6771974B2 JP 2016140683 A JP2016140683 A JP 2016140683A JP 2016140683 A JP2016140683 A JP 2016140683A JP 6771974 B2 JP6771974 B2 JP 6771974B2
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sealing member
heating
closure
sealing
cable
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JP2018011486A (en
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吉昭 難波
吉昭 難波
研爾 桑原
研爾 桑原
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Corning Research and Development Corp
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Description

本発明は、クロージャの補修用部材、加熱部材、封止部材、及び、クロージャの補修方法に関する。 The present invention relates to a closure repair member, a heating member, a sealing member, and a closure repair method.

従来から、通信用ケーブルの接続部を覆って保護するクロージャが知られている。クロージャの内部にはケーブルを通じて空気、窒素ガス等のガスが加圧供給されており、この加圧されたガスによってクロージャ内部への水の浸入が防止される。 Conventionally, closures that cover and protect the connection portion of a communication cable have been known. Gas such as air and nitrogen gas is pressurized and supplied to the inside of the closure through a cable, and the pressurized gas prevents water from entering the inside of the closure.

特許文献1には、通信用ケーブルの接続部を収容する筒状のスリーブと、スリーブの両端に取り付けられる端面板とを備えたケーブル接続部保護ケースのガス漏れ補修方法が記載されている。このガス漏れ補修方法では、2個の半円形の型枠で端面板の外側に位置するケーブルを挟み込む。そして、2個の型枠を端面板に押し当てた後、上側の型枠に形成された注入口から型枠の内部に液状の発泡ウレタンを充填させ、この発泡ウレタンを硬化させることによってガス漏れを補修する。発泡ウレタンを硬化させた後には、型枠を取り外して補修が完了する。 Patent Document 1 describes a gas leak repair method for a cable connection portion protective case including a tubular sleeve accommodating a connection portion of a communication cable and end face plates attached to both ends of the sleeve. In this gas leak repair method, a cable located on the outside of the end face plate is sandwiched between two semi-circular molds. Then, after pressing the two molds against the end face plate, the inside of the mold is filled with liquid urethane foam from the injection port formed in the upper mold, and the urethane foam is cured to cause gas leakage. To repair. After curing the urethane foam, the formwork is removed to complete the repair.

特開平5−146026号公報Japanese Unexamined Patent Publication No. 5-146026

特許文献1に記載された補修方法では、型枠の内部に液状の発泡ウレタンを充填させ、この発泡ウレタンの発泡硬化によってガス漏れの箇所を塞いでいる。この補修方法では、ガスが漏れている状態で補修をすると、液状の発泡ウレタンを充填させているときに漏出したガスの通り道が形成されて、結局ガス漏れが解消されないといった問題が起こりうる。この場合、ガス漏れの箇所を特定して更なる補修が必要となる。このように、ガス漏れの補修作業が不十分になる可能性がある。 In the repair method described in Patent Document 1, a liquid urethane foam is filled inside the mold, and the gas leak portion is closed by the foam curing of the urethane foam. In this repair method, if the repair is performed in a state where the gas is leaking, a path for the leaked gas is formed when the liquid urethane foam is filled, and there may be a problem that the gas leak is not eliminated after all. In this case, it is necessary to identify the location of the gas leak and make further repairs. In this way, the repair work for gas leaks may be inadequate.

そのため、ガス漏れの補修作業を簡単且つ確実に行うことができることが望まれている。 Therefore, it is desired that the repair work of the gas leak can be easily and surely performed.

本発明の一形態に係るクロージャの補修用部材は、少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、ケーブルを通す孔部を有し孔部にケーブルを通した状態でスリーブを封止する端面板とを備えたクロージャの補修用部材であって、ケーブルと端面板との間に形成された漏出部に当てられて漏出部を封止する封止部材と、封止部材を加熱する加熱部材と、を備え、封止部材は、加熱部材によって加熱されると共に加熱部材によって押さえつけられることにより、変形して硬化する部材である。 The closure repair member according to one embodiment of the present invention has a tubular sleeve for accommodating a connection portion to which at least two cables are connected, and a hole for passing the cable, and the cable is passed through the hole. A closure member for repairing a closure having an end face plate that seals the sleeve with a seal, and a sealing member that is applied to a leak portion formed between the cable and the end face plate to seal the leak portion. The sealing member includes a heating member for heating the stop member, and the sealing member is a member that is deformed and hardened by being heated by the heating member and pressed by the heating member.

このような形態によれば、封止部材が漏出部を封止して、加熱部材が封止部材を加熱すると共に封止部材を端面板の外側から押さえつける。従って、封止部材によって漏出部を封止させて加熱部材で封止部材を加熱しながら押さえつけることにより、封止部材は変形しながら漏出部を確実に塞ぎ込むと共に硬化する。このように封止部材が加熱によって変形及び硬化することにより、漏出部から漏れるガス漏れの補修作業を簡単且つ確実に行うことができる。 According to such a form, the sealing member seals the leaked portion, the heating member heats the sealing member, and the sealing member is pressed from the outside of the end face plate. Therefore, by sealing the leaked portion with the sealing member and pressing the sealing member while heating it with the heating member, the sealing member is deformed to surely close the leaked portion and harden. By deforming and hardening the sealing member by heating in this way, it is possible to easily and surely repair the gas leak leaking from the leaking portion.

別の形態に係る補修用部材において、加熱部材の封止部材に当接する部分には凹部が形成されていてもよい。 In the repair member according to another form, a recess may be formed in a portion of the heating member that comes into contact with the sealing member.

別の形態に係る補修用部材において、封止部材への加熱部材の付着を抑制する離型手段を備えてもよい。 In the repair member according to another form, a mold release means for suppressing the adhesion of the heating member to the sealing member may be provided.

別の形態に係る補修用部材において、離型手段は、封止部材に貼り合わされるシート部材であってもよい。 In the repair member according to another form, the mold release means may be a sheet member bonded to the sealing member.

別の形態に係る補修用部材では、加熱部材に加熱される前において、封止部材は未架橋のEPDMゴムであってもよい。 In the repair member according to another form, the sealing member may be uncrosslinked EPDM rubber before being heated by the heating member.

本発明の一形態に係る加熱部材は、少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、ケーブルを通す孔部を有し孔部にケーブルを通した状態でスリーブを封止する端面板とを備えたクロージャの補修に用いられる加熱部材であって、ケーブルと端面板との間に形成された漏出部を封止する封止部材を端面板の外側から押さえつけると共に封止部材を加熱する。 The heating member according to one embodiment of the present invention has a tubular sleeve for accommodating a connection portion to which at least two cables are connected, and a sleeve having a hole for passing the cable and passing the cable through the hole. A heating member used for repairing closures provided with an end face plate to be sealed, and a sealing member for sealing a leak portion formed between a cable and an end face plate is pressed from the outside of the end face plate and sealed. Heat the stop member.

このような形態の加熱部材では、ケーブルと端面板との間に形成された漏出部を封止する封止部材を加熱して封止部材を端面板の外側から押さえつけることにより、封止部材は、変形しながら漏出部を確実に塞ぎ込むと共に硬化する。従って、加熱部材で封止部材を加熱しながら押さえつけることにより、漏出部を簡単且つ確実に塞ぐことができる。 In such a form of the heating member, the sealing member is formed by heating the sealing member that seals the leaked portion formed between the cable and the end face plate and pressing the sealing member from the outside of the end face plate. While deforming, it surely closes the leaked part and hardens. Therefore, by pressing the sealing member while heating it with the heating member, the leaked portion can be easily and surely closed.

本発明の一形態に係る封止部材は、少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、ケーブルを通す孔部を有し孔部にケーブルを通した状態でスリーブを封止する端面板とを備えたクロージャの補修に用いられる封止部材であって、ケーブルと端面板との間に形成された漏出部に配置され、加熱部材によって端面板の外側から押さえつけられると共に加熱されることにより、変形して硬化する。 The sealing member according to one embodiment of the present invention has a tubular sleeve for accommodating a connection portion to which at least two cables are connected, and a sleeve having a hole for passing the cable and passing the cable through the hole. It is a sealing member used for repairing a closure provided with an end face plate for sealing, and is arranged in a leakage portion formed between a cable and an end face plate, and is pressed from the outside of the end face plate by a heating member. By being heated together, it deforms and hardens.

このような形態の封止部材は、ケーブルと端面板との間に形成された漏出部を封止した状態で加熱部材によって押さえつけられることにより、変形して漏出部を塞ぎ込むと共に硬化する。このように、封止部材は漏出部を封止した状態で変形及び硬化するので、漏出部を確実に塞ぎ込むことができる。従って、漏出部に対する確実且つ簡単な補修を実現させることができる。 The sealing member of such a form is deformed to close the leaked portion and harden by being pressed by the heating member in a state where the leaked portion formed between the cable and the end face plate is sealed. In this way, since the sealing member is deformed and hardened in a state where the leaked portion is sealed, the leaked portion can be reliably closed. Therefore, reliable and easy repair of the leaked portion can be realized.

別の形態に係る封止部材において、加熱部材の付着を抑制する離型手段を備えてもよい。 In the sealing member according to another form, a mold release means for suppressing adhesion of the heating member may be provided.

本発明の一形態に係る補修方法は、少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、ケーブルを通す孔部を有し孔部にケーブルを通した状態でスリーブを封止する端面板とを備えたクロージャの補修方法であって、ケーブルと端面板との間に形成された漏出部に封止部材を配置する工程と、加熱部材によって封止部材を加熱しながら封止部材を漏出部に向けて押さえつけることにより、封止部材を変形及び硬化させる工程と、を備える。 In the repair method according to one embodiment of the present invention, a tubular sleeve accommodating a connection portion to which at least two cables are connected and a sleeve having a hole for passing the cable and passing the cable through the hole. It is a method of repairing a closure provided with an end face plate to be sealed, in which a step of arranging a sealing member in a leak portion formed between a cable and an end face plate and while heating the sealing member by a heating member. A step of deforming and hardening the sealing member by pressing the sealing member toward the leaking portion is provided.

このような形態によれば、ケーブルと端面板との間に形成された漏出部に封止部材を配置して漏出部を封止し、加熱部材で封止部材を漏出部に向けて押さえつける。そして、封止部材で漏出部を封止して加熱部材で封止部材を加熱して封止部材を押さえつけることにより、封止部材は、変形しながら確実に漏出部を塞ぎ込むと共に硬化する。従って、漏出部から漏れるガス漏れの補修作業を簡単且つ確実に行うことができる。 According to such a form, a sealing member is arranged in the leaking portion formed between the cable and the end face plate to seal the leaking portion, and the sealing member is pressed toward the leaking portion by the heating member. Then, by sealing the leaked portion with the sealing member and heating the sealing member with the heating member to press the sealing member, the sealing member surely closes and cures the leaking portion while being deformed. Therefore, the repair work of the gas leak leaking from the leaked portion can be easily and surely performed.

本発明によれば、ガス漏れの補修作業を簡単且つ確実に行うことができる。 According to the present invention, the gas leak repair work can be easily and surely performed.

実施形態に係る補修用部材の補修対象であるクロージャの一例を示す斜視図である。It is a perspective view which shows an example of the closure which is the object of repair of the repair member which concerns on embodiment. 図1のクロージャの補修後の状態を示す正面図である。It is a front view which shows the state after repair of the closure of FIG. (a)は、封止部材を示す斜視図である。(b)は、離型手段であるシート部材を示す斜視図である。(A) is a perspective view which shows the sealing member. (B) is a perspective view showing a seat member which is a mold release means. (a)は、加熱部材を示す側面図である。(b)は、図4(a)のA−A線断面図である。(A) is a side view showing a heating member. (B) is a cross-sectional view taken along the line AA of FIG. 4 (a). (a)は、クロージャの漏出部の一例を示す正面図である。(b)は、図5(a)の漏出部を封止部材で封止した状態を示す正面図である。(A) is a front view which shows an example of the leakage part of a closure. (B) is a front view showing a state in which the leaked portion of FIG. 5 (a) is sealed with a sealing member. 図5(b)の封止部材にシート部材を乗せた状態を示す斜視図である。It is a perspective view which shows the state which put the sheet member on the sealing member of FIG. 5B. 図6のシート部材に加熱部材を押さえつけた状態を示す斜視図である。It is a perspective view which shows the state which pressed the heating member against the sheet member of FIG. 図6のシート部材に加熱部材を押さえつけた状態を示す断面図である。It is sectional drawing which shows the state which pressed the heating member against the sheet member of FIG. 変形例に係る封止部材を示す断面図である。It is sectional drawing which shows the sealing member which concerns on the modification.

以下、添付図面を参照しながら本発明の実施形態について詳細に説明する。図面の説明において、同一又は相当する要素には同一の符号を付し、重複する説明を省略する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same or corresponding elements are designated by the same reference numerals, and duplicate description is omitted.

以下では、本実施形態に係る補修用部材、加熱部材、及び封止部材について説明する。なお、本明細書における用語「補修」は、クロージャからのガス漏れを解消、使用上問題が無い程度にまで漏出を低減すること、及びクロージャからのガス漏れを予め防止することを含んでおり、クロージャからのガスリーク対策も含んでいる。クロージャの種類としては種々のものが挙げられる。具体的には、図1及び図2に示されるように、通信用のケーブルCの接続部を保護するクロージャ1を挙げることができ、クロージャ1は、例えば地下で延びるケーブルCの接続部を保護する。 Hereinafter, the repair member, the heating member, and the sealing member according to the present embodiment will be described. The term "repair" in the present specification includes eliminating gas leakage from the closure, reducing the leakage to the extent that there is no problem in use, and preventing gas leakage from the closure in advance. It also includes measures against gas leaks from closures. Various types of closures can be mentioned. Specifically, as shown in FIGS. 1 and 2, a closure 1 that protects the connection portion of the cable C for communication can be mentioned, and the closure 1 protects the connection portion of the cable C extending underground, for example. To do.

まず、クロージャ1の構造について説明する。クロージャ1は、半円筒状となった2つのスリーブ2を備えており、2つのスリーブ2はネジ3で互いに固定されている。クロージャ1は全体的に円筒形状を呈しており、スリーブ2はクロージャ1の側面を構成している。スリーブ2は少なくとも2本以上のケーブルCの接続部を収容する。スリーブ2の材料は、例えば、ポリプロピレンである。 First, the structure of closure 1 will be described. The closure 1 includes two semi-cylindrical sleeves 2, and the two sleeves 2 are fixed to each other with screws 3. The closure 1 has a cylindrical shape as a whole, and the sleeve 2 constitutes a side surface of the closure 1. The sleeve 2 accommodates at least two or more cable C connections. The material of the sleeve 2 is, for example, polypropylene.

スリーブ2は、クロージャ1の長手方向(クロージャ1の軸線方向、ケーブルCの延在方向)に沿って並設される複数のリブ2aを備えており、各リブ2aはクロージャ1の周方向に延在している。また、ネジ3は、クロージャ1の長手方向に沿って並設されている。なお、以下の説明において、クロージャ1の軸線方向、クロージャ1の径方向、及びクロージャ1の周方向を、それぞれ単に軸線方向、径方向、及び周方向とすることがある。 The sleeve 2 includes a plurality of ribs 2a arranged side by side along the longitudinal direction of the closure 1 (the axial direction of the closure 1 and the extending direction of the cable C), and each rib 2a extends in the circumferential direction of the closure 1. Exists. Further, the screws 3 are arranged side by side along the longitudinal direction of the closure 1. In the following description, the axial direction of the closure 1, the radial direction of the closure 1, and the circumferential direction of the closure 1 may be simply the axial direction, the radial direction, and the circumferential direction, respectively.

クロージャ1の長手方向の両端には円板形の端面板4が設けられており、2個の端面板4によってスリーブ2は封止されている。端面板4は、ケーブルCを通す円形の孔部4aを備える。孔部4aの径は、ケーブルCの外径よりも大きい。また、端面板4は、2個の半円形状の側壁部材4bがボルト接合されることによって形成されている。 Disk-shaped end face plates 4 are provided at both ends of the closure 1 in the longitudinal direction, and the sleeve 2 is sealed by the two end face plates 4. The end face plate 4 includes a circular hole 4a through which the cable C is passed. The diameter of the hole 4a is larger than the outer diameter of the cable C. Further, the end face plate 4 is formed by bolting two semicircular side wall members 4b.

2個の側壁部材4bの間にはシーリングテープが介在しており、このシーリングテープによって2個の側壁部材4bの間における気密性が確保されている。このシーリングテープは、例えば、パテ状となっており、シーリングテープの材料としてはブチルゴムが挙げられる。 A sealing tape is interposed between the two side wall members 4b, and the airtightness between the two side wall members 4b is ensured by the sealing tape. This sealing tape has, for example, a putty shape, and examples of the material of the sealing tape include butyl rubber.

ケーブルCには、端面板4の孔部4aとケーブルCとの間の隙間を塞ぐエアタイトテープTが巻き付けられている。エアタイトテープTは、ゴム製であり、例えばエアタイトテープTの材料はEPDM(エチレン・プロピレン・ジエンゴム)である。エアタイトテープTは、過酸化物架橋EPDMで構成されていてもよい。エアタイトテープTはケーブルCの外周に複数層巻き付けられる。そして、最も径方向外側に位置するエアタイトテープTの外周面が孔部4aの内周面に密着することによって、ケーブルCと端面板4との間が封止される。 An airtight tape T that closes the gap between the hole 4a of the end face plate 4 and the cable C is wound around the cable C. The airtight tape T is made of rubber. For example, the material of the airtight tape T is EPDM (ethylene propylene diene rubber). The airtight tape T may be composed of peroxide crosslinked EPDM. A plurality of layers of the airtight tape T are wound around the outer circumference of the cable C. Then, the outer peripheral surface of the airtight tape T located on the outermost side in the radial direction is brought into close contact with the inner peripheral surface of the hole 4a, so that the space between the cable C and the end face plate 4 is sealed.

図2の端面板4では1個の孔部4aのみが設けられているが、クロージャ1から延びるケーブルCの本数又はケーブルCの種類に応じて、端面板と孔部の形状及び個数は適宜変更可能である。端面板の種類は様々である。具体的には、例えばケーブルの接続部から二股又は三股となってケーブルCが延び出している場合もあり、このような場合、端面板に設けられる孔部の数は2つ又は3つとなる。 The end face plate 4 of FIG. 2 is provided with only one hole 4a, but the shape and number of the end face plate and the holes are appropriately changed according to the number of cables C extending from the closure 1 or the type of the cable C. It is possible. There are various types of end face plates. Specifically, for example, the cable C may be bifurcated or trifurcated from the cable connection portion, and in such a case, the number of holes provided in the end face plate is two or three.

スリーブ2の内部には加圧された窒素ガス又は空気等のガスがケーブルCを通じて供給されており、このガスでスリーブ2の内部が高い気圧とされていることによって、スリーブ2の内部への水の浸入が阻止される。また、スリーブ2と端面板4との間には気密保持を行うガスケットが設けられている。 Pressurized nitrogen gas or gas such as air is supplied to the inside of the sleeve 2 through the cable C, and the inside of the sleeve 2 is made to have a high atmospheric pressure by this gas, so that water to the inside of the sleeve 2 is made. Invasion is blocked. Further, a gasket for maintaining airtightness is provided between the sleeve 2 and the end face plate 4.

スリーブ2の外周にはバンド部材5が巻き付けられており、複数のバンド部材5がクロージャ1の長手方向に並設されている。複数のバンド部材5は、内部が高い気圧とされたスリーブ2を外側からネジ3で締め付けるために設けられており、例えばステンレスによって構成されている。 A band member 5 is wound around the outer circumference of the sleeve 2, and a plurality of band members 5 are arranged side by side in the longitudinal direction of the closure 1. The plurality of band members 5 are provided for tightening the sleeve 2 having a high atmospheric pressure inside with screws 3 from the outside, and are made of, for example, stainless steel.

以上のように構成されるクロージャ1では、経年劣化等により、ケーブルCと孔部4aとの間(エアタイトテープTが設けられる箇所)に位置する漏出部L(図5参照)からガスが漏れることがある。漏出部Lは、ケーブルCと孔部4aの間等、スリーブ2に封入されたガスが漏れ得る箇所を示している。 In the closure 1 configured as described above, gas leaks from the leak portion L (see FIG. 5) located between the cable C and the hole portion 4a (the place where the airtight tape T is provided) due to aged deterioration or the like. There is. The leak portion L indicates a portion where the gas sealed in the sleeve 2 can leak, such as between the cable C and the hole portion 4a.

例えば、漏出部Lは、エアタイトテープTの一部分と、当該一部分と径方向に隣接する他の部分との間(界面)に形成される。漏出部Lからのガス漏れを検知した場合には、漏出部Lを塞いでガス漏れを解消する補修作業を行う必要がある。漏出部Lを特定する方法としては、例えば、エアタイトテープTに石鹸水等の液体を付着させて発泡するかどうかを確認する方法が挙げられる。 For example, the leak portion L is formed between a part of the airtight tape T and another portion (interface) adjacent to the portion in the radial direction. When a gas leak from the leaked portion L is detected, it is necessary to perform repair work to close the leaked portion L and eliminate the gas leak. Examples of the method for identifying the leaked portion L include a method of adhering a liquid such as soapy water to the airtight tape T and confirming whether or not it foams.

次に、漏出部Lの補修作業で用いられる補修用部材10について説明する。補修用部材10は、漏出部Lを封止する封止部材11を含んでおり、図2では、漏出部Lが封止部材11によって封止され、補修用部材10による漏出部Lの補修がなされた状態を示している。また、図2、図3及び図4に示されるように、補修用部材10は、上記の封止部材11と、封止部材11を加熱すると共に封止部材11を押さえつける加熱部材12と、封止部材11及び加熱部材12の間に介在するシート部材13(離型手段)とを備える。 Next, the repair member 10 used in the repair work of the leaked portion L will be described. The repair member 10 includes a sealing member 11 that seals the leaked portion L. In FIG. 2, the leaked portion L is sealed by the sealing member 11, and the leaked portion L is repaired by the repair member 10. It shows the state of being done. Further, as shown in FIGS. 2, 3 and 4, the repair member 10 seals the sealing member 11 and the heating member 12 that heats the sealing member 11 and presses the sealing member 11 together. A sheet member 13 (release means) interposed between the stop member 11 and the heating member 12 is provided.

封止部材11は、加熱前において軟質のゴム材料とされている。加熱前において、封止部材11は、手でちぎれる程度の柔らかい状態とされている。封止部材11は、漏出部Lを封止するために設けられ、封止部材11の形状及び大きさは漏出部Lの形状及び大きさに合わせて適宜変更される。例えば、封止部材11は略直方体状とされており、封止部材11の長さ、幅、厚さは、それぞれ、15mm、15mm、2.8mmである。封止部材11は、加熱と共に変形しながら硬化する。 The sealing member 11 is made of a soft rubber material before heating. Before heating, the sealing member 11 is in a soft state so as to be torn by hand. The sealing member 11 is provided to seal the leaked portion L, and the shape and size of the sealing member 11 are appropriately changed according to the shape and size of the leaked portion L. For example, the sealing member 11 has a substantially rectangular parallelepiped shape, and the length, width, and thickness of the sealing member 11 are 15 mm, 15 mm, and 2.8 mm, respectively. The sealing member 11 is cured while being deformed with heating.

封止部材11の材料は、硬化する際、エアタイトテープTに密着して接着される材料であることが好ましい。封止部材11は、漏出部Lを塞いだ状態でエアタイトテープTと一体化することにより、漏出部Lからのガスの漏洩を解消する。また、硬化した封止部材11は、複数層のエアタイトテープTを軸線方向外側から塞いでいる。例えば、硬化した封止部材11の形状は円形状である。 The material of the sealing member 11 is preferably a material that adheres to and adheres to the airtight tape T when it is cured. The sealing member 11 is integrated with the airtight tape T in a state where the leaked portion L is closed, thereby eliminating the leakage of gas from the leaked portion L. Further, the cured sealing member 11 closes the plurality of layers of airtight tape T from the outside in the axial direction. For example, the cured sealing member 11 has a circular shape.

加熱前の封止部材11の材料は、例えば、未架橋のEPDMゴムである。加熱前の封止部材11は、例えば、漏出部Lに仮止めされる粘着性、及び常温で外力を受けると塑性変形する流動性を有する。加熱前の封止部材11は、外力を受けると加圧によって変形する。そして、封止部材11は、加熱されると架橋及び接着し、硬化した状態でエアタイトテープTと一体化するので、漏出部Lの封止を一層確実に行える。また、封止部材11は、漏出部Lへの密着を維持した状態で硬化し、硬化によって流動性及び粘着性が低下する。なお、封止部材11の材料は、EPDMに限られず、適宜変更可能である。 The material of the sealing member 11 before heating is, for example, uncrosslinked EPDM rubber. The sealing member 11 before heating has, for example, adhesiveness temporarily fixed to the leaking portion L and fluidity that plastically deforms when subjected to an external force at room temperature. The sealing member 11 before heating is deformed by pressurization when it receives an external force. Then, when the sealing member 11 is heated, it is crosslinked and adhered, and in a cured state, it is integrated with the airtight tape T, so that the leaking portion L can be sealed more reliably. Further, the sealing member 11 is cured while maintaining close contact with the leaked portion L, and the fluidity and adhesiveness are lowered by the curing. The material of the sealing member 11 is not limited to EPDM and can be changed as appropriate.

シート部材13は、例えば正方形の紙状とされているが、シート部材13の形状及び大きさは、封止部材11の形状及び大きさに合わせて適宜変更される。シート部材13は、例えば、封止部材11を覆うことが可能な形状及び大きさに変更される。シート部材13は、粘着性を有する封止部材11に押し付けられることにより、封止部材11に貼り付けられる。また、シート部材13は、封止部材11に予め貼り付けられていてもよい。 The sheet member 13 has, for example, a square paper shape, but the shape and size of the sheet member 13 are appropriately changed according to the shape and size of the sealing member 11. The sheet member 13 is changed to, for example, a shape and size capable of covering the sealing member 11. The sheet member 13 is attached to the sealing member 11 by being pressed against the sealing member 11 having adhesiveness. Further, the sheet member 13 may be attached to the sealing member 11 in advance.

シート部材13は、封止部材11への加熱部材12の付着を抑制する。シート部材13は、封止部材11と加熱部材12の間に介在し、封止部材11に対する加熱部材12の離型性を維持する。このシート部材13により、封止部材11と加熱部材12との接着が抑制されることとなり、封止部材11から加熱部材12を容易に離間させることが可能となる。シート部材13は、例えばPTFE(Poly Tetra Fluoro Ethylene)製のシートである。また、シート部材13の材料は、PTFE等のフッ素系材料、又はシリコーン系材料等であってもよく適宜変更可能である。 The sheet member 13 suppresses the adhesion of the heating member 12 to the sealing member 11. The sheet member 13 is interposed between the sealing member 11 and the heating member 12 to maintain the releasability of the heating member 12 with respect to the sealing member 11. The sheet member 13 suppresses the adhesion between the sealing member 11 and the heating member 12, and makes it possible to easily separate the heating member 12 from the sealing member 11. The sheet member 13 is, for example, a sheet made of PTFE (Poly Tetra Fluoro Ethylene). Further, the material of the sheet member 13 may be a fluorine-based material such as PTFE, a silicone-based material, or the like, and can be appropriately changed.

加熱部材12は、シート部材13を介して、封止部材11を押さえつけながら加熱する。加熱部材12による封止部材11の加熱温度は、例えば、170℃以上且つ200℃以下である。図4(a)及び図4(b)に示されるように、本実施形態において、加熱部材12は棒状とされている。加熱部材12は、棒状に延びる本体部12aと、本体部12aの長手方向の一端において拡径する拡径部12bとを備える。加熱部材12は、熱を封止部材11に伝達可能な材料で構成されており、例えば鉄等の金属によって構成されている。 The heating member 12 heats while pressing the sealing member 11 via the sheet member 13. The heating temperature of the sealing member 11 by the heating member 12 is, for example, 170 ° C. or higher and 200 ° C. or lower. As shown in FIGS. 4 (a) and 4 (b), in the present embodiment, the heating member 12 has a rod shape. The heating member 12 includes a main body portion 12a extending in a rod shape and a diameter-expanded portion 12b whose diameter is increased at one end of the main body portion 12a in the longitudinal direction. The heating member 12 is made of a material capable of transferring heat to the sealing member 11, and is made of a metal such as iron, for example.

本体部12aは、例えば、丸棒状とされている。加熱部材12は、例えば、電気ごて又は半田ごて等の汎用の加熱源H(図8参照)に接続可能となっており、本体部12aが加熱源Hの筒状の加熱部H1に挿入されることによって、加熱部材12は加熱源Hに接続される。なお、加熱部材12は、加熱部H1への本体部12aの挿入以外の手段によって加熱源Hに接続されてもよい。 The main body 12a has, for example, a round bar shape. The heating member 12 can be connected to a general-purpose heating source H (see FIG. 8) such as an electric iron or a soldering iron, and the main body portion 12a is inserted into the tubular heating portion H1 of the heating source H. By doing so, the heating member 12 is connected to the heating source H. The heating member 12 may be connected to the heating source H by means other than inserting the main body portion 12a into the heating portion H1.

拡径部12bは、周方向に延びる外周面12cと、外周面12cの軸線方向の端部から径方向内側に傾斜するテーパ面12fと、テーパ面12fの軸線方向の端部に位置する環状の端面12dと、端面12dの径方向内側で軸線方向に窪む凹部12eとを有する。拡径部12bは、例えば、本体部12aに対して直角に拡径している。 The enlarged diameter portion 12b has an outer peripheral surface 12c extending in the circumferential direction, a tapered surface 12f inclined inward in the radial direction from the axial end of the outer peripheral surface 12c, and an annular shape located at the axial end of the tapered surface 12f. It has an end face 12d and a recess 12e recessed in the axial direction inside the end face 12d in the radial direction. The diameter-expanded portion 12b is, for example, expanded at a right angle to the main body portion 12a.

端面12dは、シート部材13を介して封止部材11を押さえつける部位である。テーパ面12fは、端面12dに向かうに従って徐々に縮径している。端面12dは、シート部材13及び封止部材11を介して、漏出部Lの軸線方向外側に位置する。端面12dの環状部分の面積は、封止部材11の正方形部分の面積、及びシート部材13の正方形部分の面積のいずれよりも小さい。また、端面12dの直径は、封止部材11の一辺の長さ、及びシート部材13の一辺の長さのいずれよりも小さい。なお、加熱部材12、封止部材11及びシート部材13それぞれの大きさは、漏出部Lの大きさに応じて変更することが可能である。 The end face 12d is a portion that presses the sealing member 11 via the sheet member 13. The diameter of the tapered surface 12f is gradually reduced toward the end surface 12d. The end face 12d is located outside the leakage portion L in the axial direction via the sheet member 13 and the sealing member 11. The area of the annular portion of the end face 12d is smaller than the area of the square portion of the sealing member 11 and the area of the square portion of the sheet member 13. Further, the diameter of the end face 12d is smaller than either the length of one side of the sealing member 11 or the length of one side of the sheet member 13. The sizes of the heating member 12, the sealing member 11, and the sheet member 13 can be changed according to the size of the leaked portion L.

凹部12eは、漏出部Lを封止する封止部材11の軸線方向の厚みを確保する。具体的には、端面12dによって押さえつけられて加圧された封止部材11は、加圧に伴って変形し、凹部12eに入り込む。このように封止部材11が凹部12eに入り込んでくるので、凹部12eに位置する封止部材11は厚くなる。凹部12eは、例えば、曲線状に湾曲して窪んでいるが、凹部12eの形状は適宜変更可能である。 The recess 12e secures the thickness of the sealing member 11 that seals the leaked portion L in the axial direction. Specifically, the sealing member 11 pressed and pressed by the end face 12d is deformed by the pressure and enters the recess 12e. Since the sealing member 11 enters the recess 12e in this way, the sealing member 11 located in the recess 12e becomes thicker. The recess 12e is curved and recessed, for example, but the shape of the recess 12e can be changed as appropriate.

次に、補修用部材10を用いてクロージャ1の漏出部Lを補修する補修方法について説明する。初期状態では、図5(a)に示されるように、端面板4の孔部4aとケーブルCとの間にエアタイトテープTが介在した状態とされており、複数層のエアタイトテープTの間に漏出部Lが形成されている。 Next, a repair method for repairing the leaked portion L of the closure 1 using the repair member 10 will be described. In the initial state, as shown in FIG. 5A, the airtight tape T is interposed between the hole 4a of the end face plate 4 and the cable C, and the airtight tape T is between the plurality of layers of the airtight tape T. A leak portion L is formed.

まず、図5(b)に示されるように、封止部材11が有する粘着性を利用して、漏出部Lの軸線方向外側に封止部材11を貼り付ける。具体的には、未架橋の封止部材11を、漏出部Lを封止可能な大きさに切断し、切断した封止部材11で漏出部Lを塞ぎ込む。図5(b)の例では、正方形状の封止部材11をエアタイトテープTの軸線方向外側に当てこむことにより、封止部材11を配置している(漏出部に封止部材を配置する工程)。次に、図6に示されるように、シート部材13を封止部材11に乗せて、封止部材11に離型手段を施す。このとき、例えば、封止部材11の粘着性を利用して、正方形状のシート部材13を、封止部材11を軸線方向外側から覆うように貼り付ける(封止部材11に離型手段を施す工程)。 First, as shown in FIG. 5B, the sealing member 11 is attached to the outside of the leaking portion L in the axial direction by utilizing the adhesiveness of the sealing member 11. Specifically, the uncrosslinked sealing member 11 is cut to a size capable of sealing the leaking portion L, and the leaking portion L is closed by the cut sealing member 11. In the example of FIG. 5B, the sealing member 11 is arranged by applying the square-shaped sealing member 11 to the outside in the axial direction of the airtight tape T (step of arranging the sealing member in the leakage portion). ). Next, as shown in FIG. 6, the sheet member 13 is placed on the sealing member 11, and the sealing member 11 is subjected to the mold release means. At this time, for example, by utilizing the adhesiveness of the sealing member 11, the square sheet member 13 is attached so as to cover the sealing member 11 from the outside in the axial direction (the sealing member 11 is provided with a mold release means). Process).

続いて、図7及び図8に示されるように、加熱部材12の本体部12aを加熱源Hの加熱部H1に挿入することによって、加熱部材12を加熱源Hに接続する(加熱部材12を加熱源Hに接続する工程)。そして、手で加熱源Hを持って加熱部材12の端面12dをシート部材13に押さえつけ、加熱源Hから加熱部材12及びシート部材13を介して封止部材11に熱を伝達させる。このとき、漏出部L、封止部材11、及び加熱部材12の凹部12eが軸線方向に並ぶように、加熱部材12を配置する(加熱部材12を配置する工程)。 Subsequently, as shown in FIGS. 7 and 8, the heating member 12 is connected to the heating source H by inserting the main body portion 12a of the heating member 12 into the heating portion H1 of the heating source H (the heating member 12 is connected to the heating source H). Step of connecting to the heating source H). Then, the end surface 12d of the heating member 12 is pressed against the sheet member 13 by hand holding the heating source H, and heat is transferred from the heating source H to the sealing member 11 via the heating member 12 and the sheet member 13. At this time, the heating member 12 is arranged so that the leakage portion L, the sealing member 11, and the recess 12e of the heating member 12 are aligned in the axial direction (step of arranging the heating member 12).

このように加熱部材12によって封止部材11を漏出部Lに押しつけて封止部材11を変形させると共に、加熱によって封止部材11を架橋させる。加熱部材12による封止部材11の加熱及び押圧の時間は例えば5分である。加熱及び押圧された封止部材11は、変形して凹部12eに入り込み、凹部12eで厚みを確保しながら硬化すると共にエアタイトテープTに接着する(封止部材11を加熱しながら封止部材11を漏出部Lに向けて押さえつける工程)。以上の工程を経て、クロージャ1の漏出部Lの補修が完了する。 In this way, the sealing member 11 is pressed against the leakage portion L by the heating member 12 to deform the sealing member 11, and the sealing member 11 is crosslinked by heating. The time for heating and pressing the sealing member 11 by the heating member 12 is, for example, 5 minutes. The heated and pressed sealing member 11 deforms and enters the recess 12e, cures while ensuring the thickness in the recess 12e, and adheres to the airtight tape T (the sealing member 11 is heated while heating the sealing member 11). Step of pressing toward the leaked portion L). Through the above steps, the repair of the leaked portion L of the closure 1 is completed.

次に、本実施形態に係る補修用部材10、封止部材11、加熱部材12、及び、本実施形態に係る補修方法の作用効果について説明する。 Next, the operation and effect of the repair member 10, the sealing member 11, the heating member 12, and the repair method according to the present embodiment will be described.

本実施形態の補修用部材10、封止部材11、加熱部材12、及び補修方法によれば、封止部材11が漏出部Lを封止して、加熱部材12が封止部材11を加熱すると共に封止部材11を端面板4の外側から押さえつける。従って、封止部材11によって漏出部Lを封止させて加熱部材12で封止部材11を加熱しながら封止部材11を押さえつけて加圧することにより、封止部材11は変形しながら漏出部Lを確実に塞ぎ込むと共に硬化及び接着する。このように封止部材11が加圧及び加熱によって変形、硬化及び接着することにより、漏出部Lから漏れるガス漏れの補修作業を簡単且つ確実に行うことができる。また、漏出部Lの大きさに適合した大きさの封止部材11を当てることができるので、漏出部Lに対する局所的な補修を行うことができる。 According to the repair member 10, the sealing member 11, the heating member 12, and the repair method of the present embodiment, the sealing member 11 seals the leaked portion L, and the heating member 12 heats the sealing member 11. At the same time, the sealing member 11 is pressed from the outside of the end face plate 4. Therefore, by sealing the leaked portion L with the sealing member 11 and pressing the sealing member 11 while heating the sealing member 11 with the heating member 12 to pressurize the sealing member 11, the sealing member 11 is deformed and the leaking portion L is deformed. Firmly closes and cures and adheres. By deforming, curing and adhering the sealing member 11 by pressurization and heating in this way, it is possible to easily and surely repair the gas leak leaking from the leaked portion L. Further, since the sealing member 11 having a size suitable for the size of the leaked portion L can be applied, the leaked portion L can be locally repaired.

また、加熱部材12のシート部材13を介して封止部材11に当接する部分(端面12d)には、凹部12eが形成されている。従って、加熱部材12で封止部材11を押し込んだときに、押し込まれた封止部材11を凹部12eに入り込ませることにより、凹部12eに位置する封止部材11の厚さを維持することができる。よって、漏出部L、封止部材11及び凹部12eが軸線方向に並ぶように加熱部材12を配置して端面12dで封止部材11を押し込むことにより、漏出部Lへの封止部材11の密着度を上げることができると共に、漏出部Lの封止箇所に位置する封止部材11の厚さを維持することができるので、漏出部Lの一層確実な封止が実現される。 Further, a recess 12e is formed in a portion (end face 12d) of the heating member 12 that comes into contact with the sealing member 11 via the sheet member 13. Therefore, when the sealing member 11 is pushed by the heating member 12, the thickness of the sealing member 11 located in the recess 12e can be maintained by inserting the pushed sealing member 11 into the recess 12e. .. Therefore, by arranging the heating member 12 so that the leaking portion L, the sealing member 11 and the recess 12e are lined up in the axial direction and pushing the sealing member 11 with the end face 12d, the sealing member 11 adheres to the leaking portion L. Since the degree can be increased and the thickness of the sealing member 11 located at the sealing portion of the leaking portion L can be maintained, more reliable sealing of the leaking portion L can be realized.

また、補修用部材10は、封止部材11への加熱部材12の付着を抑制する離型手段(シート部材13)を備える。このように、補修用部材10は、離型手段を備えることにより、加熱部材12を封止部材11に押し付けて加熱した後に、封止部材11から加熱部材12を容易に離間させることができる。従って、封止部材11及び加熱部材12による漏出部Lの補修作業を効率よく行うことができる。 Further, the repair member 10 includes a mold release means (sheet member 13) for suppressing adhesion of the heating member 12 to the sealing member 11. As described above, by providing the mold release means, the repair member 10 can easily separate the heating member 12 from the sealing member 11 after the heating member 12 is pressed against the sealing member 11 to be heated. Therefore, the repair work of the leaked portion L by the sealing member 11 and the heating member 12 can be efficiently performed.

また、前述の離型手段は、封止部材11の粘着性によって封止部材11に貼り合わされるシート部材13である。このように離型手段をシート部材13とすることにより、封止部材11と加熱部材12の間にシート部材13を挟むことによって、離型手段の配置を容易に行うことができる。従って、補修作業をより効率よく行うことができる。また、シート部材13が予め封止部材11に貼り付けられている場合、補修作業時における離型手段の配置を不要とすることができる。 Further, the above-mentioned mold release means is a sheet member 13 that is attached to the sealing member 11 due to the adhesiveness of the sealing member 11. By using the sheet member 13 as the mold release means in this way, the mold release means can be easily arranged by sandwiching the sheet member 13 between the sealing member 11 and the heating member 12. Therefore, the repair work can be performed more efficiently. Further, when the sheet member 13 is attached to the sealing member 11 in advance, it is possible to eliminate the need to arrange the mold release means at the time of repair work.

また、加熱部材12に加熱される前において、封止部材11は未架橋のEPDMゴムである。よって、封止部材11を漏出部Lに配置し、加熱部材12で封止部材11を加圧しながら加熱すると、封止部材11は、加圧により変形してエアタイトテープTに密着する。そして、封止部材11は、漏出部Lを確実に塞ぎ込み、その状態で架橋することで硬化及び接着する。このように封止部材11を架橋させて硬化及び接着させることにより、ガス漏れの補修作業を簡単且つ確実に行うことができる。 Further, the sealing member 11 is uncrosslinked EPDM rubber before being heated by the heating member 12. Therefore, when the sealing member 11 is arranged in the leakage portion L and the sealing member 11 is heated while being pressurized by the heating member 12, the sealing member 11 is deformed by the pressure and adheres to the airtight tape T. Then, the sealing member 11 surely closes the leaked portion L and crosslinks in that state to cure and adhere. By cross-linking, curing and adhering the sealing member 11 in this way, the gas leak repair work can be easily and surely performed.

また、加熱部材12は、汎用の加熱源Hに接続可能となっている。従って、汎用の加熱源Hと加熱部材12とを用いて封止部材11を加熱及び押圧することにより、汎用の加熱源Hを漏出部Lの補修に有効利用することができる。 Further, the heating member 12 can be connected to a general-purpose heating source H. Therefore, by heating and pressing the sealing member 11 using the general-purpose heating source H and the heating member 12, the general-purpose heating source H can be effectively used for repairing the leaked portion L.

次に、補修用部材10(封止部材11及び加熱部材12)の効果を検証した試験について説明する。まず、図2に示されるような補修後の封止部材11及びエアタイトテープTに界面活性剤入りの液体を吹き付けた。仮に、漏出部Lの補修が不十分である場合、上記の液体を吹きかけると、補修が不十分である箇所から泡が生じることになる。しかしながら、補修後の封止部材11及びエアタイトテープTに上記の液体を吹きかけて5分程度経過しても泡の発生は見られなかった。従って、補修後の封止部材11及びエアタイトテープTでは、封止部材11がエアタイトテープTと一体化しており漏出部Lが完全に塞がれていることが分かる。 Next, a test for verifying the effects of the repair member 10 (sealing member 11 and heating member 12) will be described. First, a liquid containing a surfactant was sprayed onto the repaired sealing member 11 and the airtight tape T as shown in FIG. If the leaked portion L is insufficiently repaired, spraying the above liquid will generate bubbles from the insufficiently repaired portion. However, no bubbles were observed even after the above liquid was sprayed on the repaired sealing member 11 and the airtight tape T for about 5 minutes. Therefore, in the sealing member 11 and the airtight tape T after the repair, it can be seen that the sealing member 11 is integrated with the airtight tape T and the leakage portion L is completely closed.

また、補修後の封止部材11及びエアタイトテープTに対し、ヒートサイクル試験を行って、温度変化時でも封止部材11の確実な封止が維持されるかどうかについて検証した。このヒートサイクル試験では、補修後の封止部材11及びエアタイトテープTを有するクロージャ1の内部にコンプレッサで空気を封入して栓をし、クロージャ1の初期状態の温度、内部圧力を、それぞれ23℃、100kPaとした。 In addition, a heat cycle test was performed on the repaired sealing member 11 and the airtight tape T to verify whether or not the sealing member 11 can be reliably sealed even when the temperature changes. In this heat cycle test, air is sealed inside the closure 1 having the repaired sealing member 11 and the airtight tape T with a compressor to plug the closure 1, and the initial temperature and internal pressure of the closure 1 are set to 23 ° C., respectively. , 100 kPa.

そして、クロージャ1をヒートサイクルオーブンに設置し、20℃(0.5時間)、20℃⇒60℃(1.0時間)、60℃(1.0時間)、60℃⇒20℃(1.0時間)、20℃(1.0時間)、20℃⇒−20℃(1.5時間)、−20℃(1.0時間)、−20℃⇒20℃(1.0時間)の8ステップを有するヒートサイクルを複数サイクル実施した。このとき、クロージャ1の内部圧力は、空気の膨張収縮に伴って高温時に上昇し低温時に低下する。各サイクルにおいて示される内部圧力の最大値及び最小値がサイクル間で低下した場合や、ヒートサイクル終了後の同一温度(20℃)の状態においてクロージャ1の内部圧力が低下した場合には、空気が漏れており漏出部Lの補修が不十分であると判断できる。 Then, the closure 1 is installed in a heat cycle oven, and 20 ° C. (0.5 hours), 20 ° C.⇒60 ° C. (1.0 hours), 60 ° C. (1.0 hours), 60 ° C.⇒20 ° C. (1. 0 hours), 20 ° C (1.0 hours), 20 ° C ⇒ -20 ° C (1.5 hours), -20 ° C (1.0 hours), -20 ° C ⇒ 20 ° C (1.0 hours) 8 Multiple heat cycles with steps were performed. At this time, the internal pressure of the closure 1 rises at a high temperature and decreases at a low temperature with the expansion and contraction of air. If the maximum and minimum values of the internal pressure shown in each cycle decrease between cycles, or if the internal pressure of closure 1 decreases at the same temperature (20 ° C) after the end of the heat cycle, air will be released. It can be determined that the leaked portion L is leaking and the repair of the leaked portion L is insufficient.

前述したヒートサイクル試験を5サイクル実施した結果、1サイクル目のクロージャ1の内部圧力の最大値は126kPa、最小値は73kPaとなった。また、2サイクル目のクロージャ1の内部圧力の最大値及び最小値はそれぞれ125kPa,72kPaとなり、3サイクル目のクロージャ1の内部圧力の最大値及び最小値はそれぞれ125kPa,72kPaとなり、4サイクル目のクロージャ1の内部圧力の最大値及び最小値はそれぞれ124kPa,71kPaとなった。そして、5サイクル目のクロージャ1の内部圧力の最大値は124kPa、最小値は71kPaとなった。 As a result of carrying out the above-mentioned heat cycle test for 5 cycles, the maximum value of the internal pressure of the closure 1 in the first cycle was 126 kPa, and the minimum value was 73 kPa. The maximum and minimum values of the internal pressure of the closure 1 in the second cycle are 125 kPa and 72 kPa, respectively, and the maximum and minimum values of the internal pressure of the closure 1 in the third cycle are 125 kPa and 72 kPa, respectively, in the fourth cycle. The maximum and minimum values of the internal pressure of closure 1 were 124 kPa and 71 kPa, respectively. The maximum value of the internal pressure of the closure 1 in the fifth cycle was 124 kPa, and the minimum value was 71 kPa.

また、補修後の封止部材11及びエアタイトテープTを有するクロージャ1では、前述のヒートサイクルを複数回繰り返してもクロージャ1の内部圧力が殆ど変化していない。従って、補修後の封止部材11及びエアタイトテープTを有するクロージャ1では、温度変化に伴う内部圧力の変化の影響を受けず、確実に漏出部Lが封止されていることが分かる。なお、封止部材11を有しないクロージャ1に対して同様の試験を行った結果、クロージャ1の内部圧力が0kPaにまで低下したので、漏出部Lから空気が漏れていたと判断できる。 Further, in the closure 1 having the sealing member 11 and the airtight tape T after repair, the internal pressure of the closure 1 hardly changes even if the above-mentioned heat cycle is repeated a plurality of times. Therefore, it can be seen that the closure member 1 having the sealing member 11 and the airtight tape T after the repair is not affected by the change in the internal pressure due to the temperature change, and the leakage portion L is surely sealed. As a result of conducting the same test on the closure 1 having no sealing member 11, it can be determined that air was leaking from the leaked portion L because the internal pressure of the closure 1 was reduced to 0 kPa.

以上、本発明をその実施形態に基づいて詳細に説明した。しかしながら、本発明は上記実施形態に限定されるものではない。本発明は、その要旨を逸脱しない範囲において種々の変形が可能である。 The present invention has been described in detail above based on the embodiment. However, the present invention is not limited to the above embodiment. The present invention can be modified in various ways without departing from the gist thereof.

例えば、前述の実施形態では、封止部材11と加熱部材12との離型性を確保する離型手段がシート部材13である例について説明した。しかしながら、シート部材13とは別の離型手段を用いることも可能である。例えば、シート部材13に代えて、加熱部材12の封止部材11に当接する部分に離型剤が塗布されてもよい。この離型剤を離型手段とする場合、例えば、加熱部材12にスプレーで離型剤が噴霧されるので、補修作業中に容易に離型手段を施すことができる。この離型剤としては、例えば、フッ素系の離型剤、又はシリコーン系の離型剤が挙げられる。 For example, in the above-described embodiment, an example has been described in which the sheet member 13 is the mold release means for ensuring the releasability of the sealing member 11 and the heating member 12. However, it is also possible to use a mold release means different from the sheet member 13. For example, instead of the sheet member 13, a mold release agent may be applied to a portion of the heating member 12 that comes into contact with the sealing member 11. When this mold release agent is used as the mold release means, for example, since the mold release agent is sprayed onto the heating member 12, the mold release means can be easily applied during the repair work. Examples of the release agent include a fluorine-based release agent and a silicone-based release agent.

また、シート部材13に代えて、封止部材11及び加熱部材12の少なくともいずれかの部分であって、封止部材11及び加熱部材12が互いに当接する当接部分を粗すことによって離型手段を形成してもよい。この場合、当該当接部分に微細な凹凸が形成されるので、封止部材11及び加熱部材12の接触面積を減らして離型性を高めることができる。 Further, instead of the sheet member 13, the mold release means is provided by roughening the contact portion of at least one of the sealing member 11 and the heating member 12 where the sealing member 11 and the heating member 12 come into contact with each other. May be formed. In this case, since fine irregularities are formed on the contact portion, the contact area between the sealing member 11 and the heating member 12 can be reduced to improve the releasability.

また、シート部材13に代えて、図9に示されるように、封止部材11の加熱部材12が当接する部分に予め形成した架橋層14を離型手段としてもよい。この架橋層14は、例えば、封止部材11の一の面が予め架橋されることによって形成される。この架橋層14を離型手段として用いる場合、離型手段を別部材として用意しなくてもよいという利点がある。 Further, instead of the sheet member 13, as shown in FIG. 9, a crosslinked layer 14 formed in advance at a portion of the sealing member 11 in contact with the heating member 12 may be used as the mold release means. The crosslinked layer 14 is formed, for example, by preliminarily crosslinking one surface of the sealing member 11. When the crosslinked layer 14 is used as the mold release means, there is an advantage that the mold release means does not have to be prepared as a separate member.

また、前述の実施形態では、手で加熱源Hを持って加熱部材12の端面12dをシート部材13に押さえつける例について説明した。しかしながら、加熱部材12を封止部材11に押さえつける手段は上記の例に限られない。例えば、端面板4にボルトナット接合によって固定される加圧手段、又は、バネ力によって加熱部材12を封止部材11に向けて付勢する付勢手段によって、加熱部材12を封止部材11に押さえつけてもよい。この場合、手で加熱部材12を封止部材11に押さえつける必要がないので、加熱部材12を押さえつける作業を容易に行うことができる。 Further, in the above-described embodiment, an example in which the end surface 12d of the heating member 12 is pressed against the sheet member 13 by holding the heating source H by hand has been described. However, the means for pressing the heating member 12 against the sealing member 11 is not limited to the above example. For example, the heating member 12 is attached to the sealing member 11 by a pressurizing means fixed to the end face plate 4 by bolt-nut joining, or by a urging means for urging the heating member 12 toward the sealing member 11 by a spring force. You may hold it down. In this case, since it is not necessary to manually press the heating member 12 against the sealing member 11, the work of pressing the heating member 12 can be easily performed.

また、前述の実施形態では、棒状に延びる本体部12aと拡径部12bとを備えた加熱部材12について説明したが、加熱部材の形状、大きさ及び材料は適宜変更することが可能である。更に、前述の実施形態では、汎用の加熱源Hに接続される加熱部材12について説明したが、加熱部材の態様は、汎用の加熱源Hに接続されるものに限定されない。すなわち、汎用の加熱源Hに接続されない加熱部材が封止部材11を加熱してもよい。例えば、加熱源Hを省略して専用の加熱部材を用いてもよい。 Further, in the above-described embodiment, the heating member 12 including the main body portion 12a extending in a rod shape and the diameter-expanded portion 12b has been described, but the shape, size, and material of the heating member can be appropriately changed. Further, in the above-described embodiment, the heating member 12 connected to the general-purpose heating source H has been described, but the mode of the heating member is not limited to that connected to the general-purpose heating source H. That is, a heating member that is not connected to the general-purpose heating source H may heat the sealing member 11. For example, the heating source H may be omitted and a dedicated heating member may be used.

1…クロージャ、2…スリーブ、2a…リブ、3…ネジ、4…端面板、4a…孔部、4b…側壁部材、5…バンド部材、10…補修用部材、11…封止部材、12…加熱部材、12a…本体部、12b…拡径部、12c…外周面、12d…端面、12e…凹部、12f…テーパ面、13…シート部材(離型手段)、14…架橋層(離型手段)、C…ケーブル、H…加熱源、H1…加熱部、L…漏出部、T…エアタイトテープ。 1 ... Closure, 2 ... Sleeve, 2a ... Rib, 3 ... Screw, 4 ... End face plate, 4a ... Hole, 4b ... Side wall member, 5 ... Band member, 10 ... Repair member, 11 ... Sealing member, 12 ... Heating member, 12a ... main body, 12b ... enlarged diameter, 12c ... outer peripheral surface, 12d ... end face, 12e ... concave, 12f ... tapered surface, 13 ... sheet member (release means), 14 ... crosslinked layer (release means) ), C ... Cable, H ... Heating source, H1 ... Heating part, L ... Leakage part, T ... Airtight tape.

Claims (9)

少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、前記ケーブルを通す孔部を有し前記孔部に前記ケーブルを通した状態で前記スリーブを封止する端面板とを備えたクロージャの補修用部材であって、
前記ケーブルと前記端面板との間に形成された漏出部に当てられて前記漏出部を封止する封止部材と、
前記封止部材を加熱する加熱部材と、を備え、
前記封止部材は、前記加熱部材によって加熱されると共に前記加熱部材によって押さえつけられることにより、変形して硬化する部材である、
クロージャの補修用部材。
A tubular sleeve accommodating a connection portion to which at least two cables are connected, and an end face plate having a hole for passing the cable and sealing the sleeve with the cable passed through the hole. It is a repair member for the closure provided.
A sealing member that is applied to a leaked portion formed between the cable and the end face plate to seal the leaked portion.
A heating member for heating the sealing member is provided.
The sealing member is a member that is deformed and hardened by being heated by the heating member and pressed by the heating member.
Closure repair material.
前記加熱部材の前記封止部材に当接する部分には凹部が形成されている、
請求項1に記載のクロージャの補修用部材。
A recess is formed in a portion of the heating member that comes into contact with the sealing member.
The closure repair member according to claim 1.
前記封止部材への前記加熱部材の付着を抑制する離型手段を備える、
請求項1又は2に記載のクロージャの補修用部材。
A mold release means for suppressing adhesion of the heating member to the sealing member is provided.
The closure repair member according to claim 1 or 2.
前記離型手段は、前記封止部材に貼り合わされるシート部材である、
請求項3に記載のクロージャの補修用部材。
The mold release means is a sheet member bonded to the sealing member.
The closure repair member according to claim 3.
前記加熱部材に加熱される前において、前記封止部材は未架橋のEPDMゴムである、
請求項1〜4のいずれか一項に記載のクロージャの補修用部材。
Before being heated by the heating member, the sealing member is uncrosslinked EPDM rubber.
The closure repair member according to any one of claims 1 to 4.
少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、前記ケーブルを通す孔部を有し前記孔部に前記ケーブルを通した状態で前記スリーブを封止する端面板とを備えたクロージャの補修に用いられる加熱部材であって、
前記ケーブルと前記端面板との間に形成された漏出部を封止する封止部材を前記端面板の外側から押さえつけると共に前記封止部材を加熱する、
加熱部材。
A tubular sleeve accommodating a connection portion to which at least two cables are connected, and an end face plate having a hole for passing the cable and sealing the sleeve with the cable passed through the hole. It is a heating member used for repairing the provided closure.
A sealing member that seals the leaked portion formed between the cable and the end face plate is pressed from the outside of the end face plate, and the sealing member is heated.
Heating member.
少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、前記ケーブルを通す孔部を有し前記孔部に前記ケーブルを通した状態で前記スリーブを封止する端面板とを備えたクロージャの補修に用いられる封止部材であって、
前記ケーブルと前記端面板との間に形成された漏出部に配置され、加熱部材によって前記端面板の外側から押さえつけられると共に加熱されることにより、変形して硬化する、
封止部材。
A tubular sleeve accommodating a connection portion to which at least two cables are connected, and an end face plate having a hole for passing the cable and sealing the sleeve with the cable passed through the hole. It is a sealing member used for repairing the provided closure.
It is arranged in a leakage portion formed between the cable and the end face plate, and is deformed and hardened by being pressed and heated from the outside of the end face plate by a heating member.
Sealing member.
前記加熱部材の付着を抑制する離型手段を備える、
請求項7に記載の封止部材。
A mold release means for suppressing adhesion of the heating member is provided.
The sealing member according to claim 7.
少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、前記ケーブルを通す孔部を有し前記孔部に前記ケーブルを通した状態で前記スリーブを封止する端面板とを備えたクロージャの補修方法であって、
前記ケーブルと前記端面板との間に形成された漏出部に封止部材を配置する工程と、
加熱部材によって前記封止部材を加熱しながら前記封止部材を前記漏出部に向けて押さえつけることにより、前記封止部材を変形及び硬化させる工程と、
を備えるクロージャの補修方法。
A tubular sleeve accommodating a connection portion to which at least two cables are connected, and an end face plate having a hole for passing the cable and sealing the sleeve with the cable passed through the hole. It ’s a method of repairing the closure
A step of arranging a sealing member in a leak portion formed between the cable and the end face plate, and
A step of deforming and hardening the sealing member by pressing the sealing member toward the leaked portion while heating the sealing member with a heating member.
How to repair closures with.
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US4545830A (en) * 1982-09-17 1985-10-08 Thomas & Betts Corporation Method of sealing pressurized electrical cable while under pressure
JPH02254913A (en) * 1989-03-28 1990-10-15 Nippon Telegr & Teleph Corp <Ntt> Method of repairing gas leakage hole of communication cable
JPH07107652A (en) * 1993-10-06 1995-04-21 Nippon Telegr & Teleph Corp <Ntt> Gas leakage prevention method for communication cable closure
JP2001253983A (en) * 2000-03-10 2001-09-18 Sumitomo Rubber Ind Ltd Rubber composition having low elastic modulus, and sealing material using the same
JP2008099391A (en) * 2006-10-10 2008-04-24 Chugoku Electric Power Co Inc:The Insulated wire repair method and repair tool using this method
JP2014023329A (en) * 2012-07-20 2014-02-03 Nippon Telegraph & Telephone East Corp Repair method and repair device
JP2015033259A (en) * 2013-08-05 2015-02-16 日本通信電材株式会社 Gas leak repair method of communication line
JP2016063654A (en) * 2014-09-18 2016-04-25 株式会社カンドー Gas leakage repair tool and gas leakage repair method for communication cable closure
JP2016116268A (en) * 2014-12-11 2016-06-23 スリーエム イノベイティブ プロパティズ カンパニー Closure repair member, closure repair structure, and closure repair method
JP6566521B2 (en) * 2015-11-09 2019-08-28 株式会社コスモマテリアル Gas leak repair method

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