JP6771239B1 - Rotating disk type article supply device - Google Patents

Abstract

PROBLEM TO BE SOLVED: To easily disperse an article which causes a large frictional resistance on a contact surface with a rotating disk by forcibly blowing air, but a large number of articles are put on a swivel track in a piled state. It ends up. SOLUTION: The interval of at least one article B on the outer edge 27 side of the rotating disk 25 is set as an annular transfer standby area 79, and as a guiding mechanism, it extends toward the outer edge 27 of the rotating disk 25 and has a leading edge 59. The guide piece 57 extends to the vicinity of the transfer standby area 79. The article B located on the front side in the rotation direction of the guide piece 57 receives centrifugal force while being pushed by the plate surface 61 of the guide piece 57 from the rear side, and the mountain of the article B collapses to the outer edge 27 of the rotating disk 25. It is gradually pushed toward and spreads. When the article B on the outer edge 27 is transferred to the turning track 21 and the place is vacated, the subsequent article B is pushed by the guide piece 57 and sent to the transfer standby area 79. [Selection diagram] Fig. 5

Description

The present invention relates to a rotary disk type article supply device, and more particularly to a rotary disk type article supply device suitable for aligning and supplying articles that cause a large frictional resistance on a contact surface with the rotary disk.

As described in Patent Document 1, the rotary disk type article supply device includes a swivel track that rotates horizontally in a planar annular shape when viewed from above, and a rotary disk that rotates in an inclined posture inside the swivel track. When the outer edge of the rotating disk reaches the highest position, it is configured to be closest to the inner edge of the swivel track, and the article thrown on the rotating disk receives centrifugal force and heads toward the outer edge while climbing the slope. It slides and moves, then transfers to the turning track at or near the closest portion, undergoes an alignment step, and is discharged from the exit.

Japanese Unexamined Patent Publication No. 2005-82378 Special Fair 6-51529 Gazette

In this type of rotary disk type article supply device, a large number of articles are put together on the rotary disk, but the articles are scattered on the rotary disk, and the articles do not overlap on the swivel truck and are sequentially mounted independently. It is preferable to move. If multiple items are piled up on top of each other on a swivel track, a lot of overlapping items will be dropped in the subsequent alignment process, which not only reduces the efficiency of alignment but also forces them to be dropped. This is because there is a risk of damage to some articles due to the damage. Therefore, it is necessary to rotate the rotating disk as slowly as possible so that the centrifugal force does not become larger than necessary.
Therefore, the shape, size, and material of the article to be supplied are various, and some of them, such as a polyethylene disk, cause a large frictional resistance on the contact surface with the rotating disk. When a large number of such articles are put together on a rotating disk, they do not easily come apart.

On the other hand, if air is forcibly blown, even a pile of such articles can be easily scattered, but this time, a large number of the scattered and blown articles are piled up on the turning truck. I get on. That is, the result is the same as when the rotational speed of the rotating disk is increased to increase the centrifugal force.
Patent Document 2 describes a rod-shaped guide piece in which one end of a rod-shaped guide piece is rotatably supported at the center of a rotating disk, and an article hits the guide piece in a free state. The mechanism is such that it is guided to the outer edge of the rotating disk. However, this mechanism does not easily induce an article that causes a large frictional resistance.

The present invention has been made by paying attention to the above-mentioned conventional problems, and while following the basic alignment supply idea of the rotary disk type article supply device, the rotary disk is similar to a polyethylene disk. It is an object of the present invention to provide a new and useful rotary disk type article supply device capable of aligning and supplying articles that cause a large frictional resistance on the contact surface of the article without deteriorating the alignment efficiency.

The present invention has been made to solve the above problems, and the invention of claim 1 has a turning track that turns horizontally in an annular shape when viewed from above, and the turning track that is tilted inside the turning track. It is provided with a rotating disk that rotates in the same direction when viewed from above, and is configured so that when the outer edge of the rotating disk reaches the highest position, it comes closest to the inner edge of the turning track, and is placed on the rotating disk. The loaded article receives centrifugal force due to the rotation, slides toward the outer edge, and transfers to the swivel track at or near the closest portion as a transfer point, which is a rotary disk type article supply device. In the above, the interval of at least one article on the outer edge side of the rotating disk is set as an annular transfer standby area, and as an induction mechanism, it is pivotally supported at the center of the rotating disk and toward the outer edge of the rotating disk. A rotating means that extends and extends the tip to the vicinity of the transfer standby area and the induction piece that rotates in the same direction faster than the rotating disk in a no-load state and decelerates according to the magnitude of the load. The rotary disk type article supply device is characterized in that the articles on the rotary disk are sequentially sent to the transfer standby area by being pushed by the guide piece.

The invention of claim 2 is the article supply device of the rotary disk type article supply device according to claim 1, wherein three guide pieces are pivotally supported at intervals of 120 °.

According to a third aspect of the present invention, in the rotary disk type article supply device according to the first or second aspect, the rotating means is connected to a motor and the motor, and an induction piece is provided so that the torque from the motor can be adjusted. It is an article supply device characterized by being composed of a permahis torque controller that transmits to an induction shaft that supports the shaft.

The invention of claim 4 is the article supply device of the rotary disk type article supply device according to claim 3, wherein the guide piece is detachable from the guide shaft.

The invention according to claim 5 is the rotary disk type article supply device according to any one of claims 1 to 4, wherein the article input section, the rotation state detection section for detecting the rotation state of the induction shaft, and the rotation state detection. It is an article supply device characterized by including a controller for loading operation into the article loading section based on detection information from the section.

According to the rotary disk type article supply device of the present invention, the contact surface with the rotary disk is large like a polyethylene disk while following the basic alignment supply idea of the rotary disk type article supply device. It is possible to align and supply articles that cause frictional resistance without reducing the efficiency of alignment.

It is a side view of the rotary disk type article supply device which concerns on embodiment of this invention. It is an exploded perspective view of the main part of FIG. It is a top view of the rotating disk of FIG. It is explanatory drawing of the article feeding operation based on FIG. It is explanatory drawing of the article feeding operation following FIG. FIG. 5 is an explanatory diagram of an article feeding operation following FIG.

The rotary disk type article supply device 1 according to the embodiment of the present invention will be described with reference to the drawings.
In FIG. 1, reference numeral 3 indicates a base. In the base 3, the legs 5 horizontally lift and support the base plate 7 to a certain height, and a space is formed under the base plate 7. A ball bearing 9 is provided in the round through hole formed in the base plate portion 7. The rotary container 11 shown in FIGS. 2 and 3 is rotatably supported by using the ball bearing 9.

A round communication hole 13 is formed in the center of the disk-shaped bottom surface of the rotary container 11, and a small cylinder portion 15 connected to the hole edge extends downward. The small cylinder portion 15 has a straight shape and is along the axial core direction of the rotary container 11.
The side surface portion 17 of the rotary container 11 bulges outward, and its inner surface is an annular spherical surface, and this inner surface is used as a fall prevention wall 19. The upper end portion of the side surface portion 17 is widened to the maximum, and the side surface portion 17 is greatly opened upward. A swivel track 21 is continuously provided at the upper end in an outer flange shape. The swivel track 21 has an annular shape when viewed from above, and its upper surface is flat. The small cylinder portion 15 of the rotary container 11 is rotatably supported by the ball bearing 9 around an axis, and the upper plane of the swivel truck 21 is a horizontal plane.
A rotary container drive motor 23 is attached to the lower surface of the base plate portion 7, and torque from the rotary container drive motor 23 is transmitted to the small cylinder portion 15 via a timing belt / pulley transmission system to rotate. The container 11 is designed to rotate about an axis. Due to this rotation, the turning track 21 turns horizontally.

A perfect circular rotary disk 25 is provided in the rotary container 11 in an inclined posture, and the outer edge 27 of the rotary disk 25 is close to the inner surface of the side surface portion 17 of the rotary container 11. The upper surface of the outer edge 27 is inclined and has a downward slope toward the tip, and the outer edge 27 rising to the highest position is closest to the inner edge of the swivel track 21 which is the upper end of the inner surface of the rotary container 11. There is. That is, the inner edge of the swivel track 21 is closest to the lowered tip of the outer edge 27.
A rotary disk drive shaft 29 is fixed through the center of the rotary disk 25, and the upper end portion of the rotary disk drive shaft 29 protrudes slightly from the upper surface of the rotary disk 25. On the other hand, the rotary disk drive shaft 29 protrudes greatly from the lower surface of the rotary disk 25, and this protruding portion passes through the hollow portion of the small cylinder portion 15 and reaches the lower space of the base plate portion 7.

The mounting plate portion 31 is fixed in the lower space in an inclined state, and a ball bearing 33 is provided in the round through hole formed in the mounting plate portion 31. The mounting plate portion 31 is inclined so as to be parallel to the rotating disk 25, and the rotating disk drive shaft 29 is rotatably supported around the axis by the ball bearing 33. A holder portion 35 is also connected to the mounting plate portion 31, and a rotary disk drive shaft 29 is rotatably supported around the axis by a ball bearing 37 provided in the holder portion 35, and is spaced up and down. The tilted posture is stabilized by supporting each of them.

A rotary disk drive motor 39 is mounted on the lower surface of the mounting plate portion 31, and torque from the rotary disk drive motor 39 is transmitted to the rotary disk drive shaft 29 via a timing belt / pulley transmission system. As a result, the rotating disk 25 rotates about the axis. Due to this rotation, each position on the upper surface of the rotating disk 25 follows a circular orbit including the outer edge 27 and orbits. Then, of the inner side surfaces of the rotary container 11, the inner side surface exposed between the swivel track 21 and the rotary disk 25 acts as a fall prevention wall 19.
The rotary disk drive shaft 29 has a cylindrical shape, and both ends thereof in the axial direction are opened through. The above-mentioned support and torque transmission are realized by using the outer peripheral surface of the rotary disk drive shaft 29, and the hollow portion thereof can be used for shaft insertion. Bearings 41 and 41 are provided in the openings at the upper and lower ends, respectively.

An induction piece drive shaft 43 is inserted through this hollow portion, and is rotatably supported around the shaft by bearings 41 and 41. The upper end of the guide piece drive shaft 43 slightly protrudes from the upper end surface of the rotary disk drive shaft 29. On the other hand, the lower end portion greatly protrudes from the lower end surface of the rotary disk drive shaft 29.
An induction piece drive motor 45 is attached to the lower surface of the mounting plate portion 31, and a permahis torque controller 47 is connected to the drive shaft of the induction piece drive motor 45, and the central axis of the permahis torque controller 47 is connected. , It is connected to the induction piece drive shaft 43 via a timing belt / pulley transmission system.

By inserting the perm hiss torque controller 47 into the transmission system, the torque from the induction piece drive motor 45 is adjusted and transmitted to the induction piece drive shaft 43 instead of being as it is.
A speed detection pulse generator 49 is attached to the lower end of the guide piece drive shaft 43 as a rotation state detection unit. The speed detection pulse generator 49 generates a pulse signal corresponding to the rotation speed (rotation speed) of the induction piece drive shaft 43 and transmits it by using a communication function.

Reference numeral 51 indicates an induction piece unit. A mounting hub 53 is provided at the center of the guide piece unit 51. The mounting hub 53 has a cap shape and a hexagonal top surface portion, and flat plate-shaped side surface portions 55 rise vertically from the edge of the top surface portion. Therefore, the side surface portions 55, 55, ... Are formed by connecting six plane portions in an annular shape.
Reference numeral 57 indicates a guide piece, and the guide piece 57 is composed of an elongated rectangular flat plate. One short edge side of the guide piece 57 is the base end side, and the plate surface on the base end side is overlapped and fixed to one side surface portion 55. The edge on the base end side is aligned with the corner portion of the side surface portion 55 on the overlapping side, and does not protrude.
The three guide pieces 57, 57, 57 are fixed to the side surface portions 55, 55, ... As described above, and are arranged radially with an interval of 120 ° from each other.

When the mounting hub 53 of the guide piece unit 51 is placed on the head of the guide piece drive shaft 43 protruding upward and fixed by screwing, it seems that the three guide pieces 57, 57, 57 stand up vertically on the rotating disk 25. It becomes a state that looks like. The long side edge, which is the lower edge of the guide piece 57, faces the rotating disk 25 with a slight gap.
Further, the short edge to be the leading edge 59 of the guide piece 57 extends toward the outer edge 27 of the rotating disk 25, but the article B, in this embodiment, about two polyethylene disks are lined up. A gap enough to pass through is left on the outer edge 27 side. The height of the upper edge of the plate surface 61 of the guide piece 57 is set to be slightly larger than the thickness of the article B.

The rotary container drive motor 23, the rotary disk drive motor 39, and the induction piece drive motor 45 can all be driven independently. All motors are variable speed type.
The rotations of the rotary container 11, the rotary disk 25, and the guide piece 57 do not interfere with each other.

A guide wall 63 stands on the outer edge 27 side of the swivel track 21. The guide wall 63 is composed of two peripheral walls, and an alignment mechanism is formed by using the respective ends. That is, by hitting the drop piece 65, the article B piled up on the swivel track 21 on the upper stage side is dropped on the rotating disk 25. Further, a discharge path 67 is configured to be discharged to the outside from the turning truck 21.
The guide wall 63 is surrounded by a cylindrical housing 69, and a discharge port 71 is formed in the housing 69. The discharge port 71 faces the discharge direction ahead of the discharge path 67.

A charging portion 73 is provided above the rotating disk 25, and the article B slides down the charging chute 75 and is dropped and charged onto the upper surface of the rotating disk 25. The closing unit 73 is provided with a shutter function (not shown) that regulates the closing timing, and when the signal from the speed detection pulse generator 49 described above is received, the controller determines that the speed exceeds a certain level. When it is determined, the shutter function is opened and the article B is inserted. As a matter of course, the articles B are put together, so that the articles B are piled up on the upper surface of the rotating disk 25.

The rotary disk type article supply device 1 of the present invention is configured as described above, and is characterized by including a guidance mechanism using a guide piece 57.
This article supply operation will be described below.
While the device is in operation, torque is transmitted to the rotary container 11, the rotary disk 25, and the guide piece 57 so as to rotate clockwise when viewed from above by motor drive, respectively. Since the rotary container 11 and the rotary disk 25 are fixedly connected to each other on the motor side, they rotate at a set rotation speed. These rotation speeds are almost the same, and the speed is low so that the centrifugal force does not increase more than necessary. Torque is transmitted to the induction piece 57 via the permahis torque controller 47 so as to rotate clockwise. In the free state, the torque is transmitted at a speed faster than that of the rotating disk 25, and in the slip state, the torque is rotated. It rotates at the same speed as the disk 25.

In the above state, when a large number of articles B are put together on the rotating disk 25, they are in a heaping state immediately after falling on the rotating disk 25 rotating clockwise as shown by an arrow in FIG. However, the article B on the annular transfer waiting area 79 on the outer edge 27 side receives centrifugal force and transfers to the turning track 21 by sliding movement at the transfer point 77, and after riding on the turning track 21. Is guided to the discharge path 67 according to the turning run of the turning track 21. At that time, when the trucks are placed on the swivel truck 21 so as to overlap each other, the upper article B is dropped by the drop piece 65.

In parallel with the above, the article B located on the front side in the rotation direction of the guide piece 57 receives centrifugal force while being pushed by the plate surface 61 of the guide piece 57 from the rear side, as shown in FIGS. 5 and 6. Gradually, the guide piece 57 overcomes the load on the article B side and rotates faster than the rotating disk 25 as shown by the thick arrow. Therefore, the pile of the article B collapses and is gradually pushed out toward the outer edge 27 of the rotating disk 25 and spreads.
The outer edge 27 and the inner annular portion connected to the outer edge 27 form a transfer standby area 79, which is located ahead of the tip edge 59 of the guide piece 57. The transfer standby area 79 has a width dimension such that one article B can sufficiently pass through.

The guide piece 57 obtains torque and sends the article B to the transfer standby area 79, but the speed of the guide piece 57 is reduced to the same speed as that of the rotating disk 25 by inserting the perm hiss torque controller 47. If the transfer standby area 79, which is the destination of the transfer, is available, it can be sent by pushing out the article B, but if it is not available, the location is already available. It is not pushed back by another occupying article B and forcibly sent the article B into an overlapping state. That is, when the article B on the transfer waiting area 79 is transferred to the turning truck 21 and the place becomes vacant, the subsequent article B is pushed by the guide piece 57 and sent to the transfer waiting area 79. It is possible to fill the vacant position, and a state is realized in which the articles B are sequentially and individually sent to the transfer standby area 79 one by one.

Articles B, B, ... Are sequentially sent to the transfer standby area 79, and then the sent articles B, B, ... Are subjected to centrifugal force and sequentially become independent on the turning track 21 one by one. I will transfer with. Taking advantage of the low-speed rotation of the rotary disk 25 and the swivel track 21, the article B is transferred independently, and it is possible to supply the articles B in an aligned manner without deteriorating the efficiency of the alignment.
Further, since the three guide pieces 57 are used, the articles B, B, ... Are divided into three areas and placed on the rotating disk 25, and the articles B, B, ... The range of torque fluctuation, which is affected by the number of, is kept small, which helps to realize the above-mentioned gentle operation.
Since the set speed of the rotary container drive motor 23, the rotary disk drive motor 39, and the induction piece drive motor 45 can be adjusted, it can be optimized according to the actual shape / size and material of the article B. ..

Further, the timing of charging by the charging chute 75 is performed by using the speed detection pulse generator 49, and since the article B on the rotating disk 25 is transparent, the article B is transparent, so the article is used by using an optical sensor. It is possible to achieve a more accurate input timing than detecting B.

Although the embodiment of the present invention has been described in detail above, the specific configuration is not limited to this embodiment, and the invention is invented even if there is a design change within a range not deviating from the gist of the present invention. included.
For example, it is possible to increase the number of guide pieces by exchanging the guide piece units.

1 ... Rotating disk type article supply device 3 ... Base 5 ... Leg 7 ... Base plate 9 ... Ball bearing 11 ... Rotating container 13 ... Communication hole 15 ... Small cylinder 17 ... Side surface 19 ... Fall prevention wall 21 ... Swivel track 23 ... Rotating container drive motor 25 ... Rotating disc 27 ... Outer edge 29 ... Rotating disc drive shaft 31 ... Mounting plate 33 ... Ball bearing 35 ... Holder 37 ... Ball bearing 39 ... Rotating disc drive motor 41 ... Bearing 43 ... Induction piece drive shaft 45 ... Induction piece drive motor 47 ... Permahis torque controller 49 ... Speed detection pulse generator 51 ... Induction piece unit 53 ... Mounting hub 55 ... Side part 57 ... Induction piece 59 ... Tip edge 61 ... Plate Surface 63 ... Guide wall 65 ... Drop piece 67 ... Discharge path 69 ... Housing 71 ... Discharge port 73 ... Input section 75 ... Input chute 77 ... Transfer point 79 ... Transfer standby area B ... Article

Claims (5)

A swivel track that rotates horizontally in an annular shape when viewed from above, and a rotating disk that rotates in the same direction as the swivel track when viewed from above in an inclined posture inside the swivel track are provided, and the outer edge of the rotating disk is When it reaches the highest position, it is configured to come closest to the inner edge of the swivel truck, and the article thrown onto the rotating disk receives centrifugal force due to the rotation and slides toward the outer edge. In a rotary disk type article supply device that transfers to the swivel truck at or near the closest portion as a transfer point.
The interval of at least one article on the outer edge side of the rotating disk is set as an annular transfer standby area.
As a guidance mechanism, a guide piece that is pivotally supported at the center of the rotary disk and extends toward the outer edge of the rotary disk and whose tip extends to the vicinity of the transfer standby area, and the guide piece in a no-load state. It is provided with a rotating means that rotates in the same direction faster than the rotating disk and decelerates according to the magnitude of the load.
A rotary disk type article supply device, characterized in that articles on the rotary disk are sequentially sent to the transfer standby area by being pushed by the guide piece. In the rotary disk type article supply device according to claim 1.
An article supply device characterized in that three guide pieces are axially supported at 120 ° intervals. In the rotary disk type article supply device according to claim 1 or 2.
An article characterized in that the rotating means is composed of a motor and a perm hiss torque controller which is connected to the motor and transmits torque from the motor to an induction shaft which pivotally supports an induction piece so that the torque can be adjusted. Supply device. In the rotary disk type article supply device according to claim 3.
An article supply device characterized in that the guide piece is removable from the guide shaft. In the rotary disk type article supply device according to any one of claims 1 to 4.
An article supply unit is provided with an article loading unit, a rotation state detection unit that detects the rotation state of the guide shaft, and a controller that causes the article loading unit to perform a loading operation based on detection information from the rotation state detection unit. apparatus.

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