JP6770783B2 - How to attach the intermediate fixing tool and the intermediate fixing tool - Google Patents

How to attach the intermediate fixing tool and the intermediate fixing tool Download PDF

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JP6770783B2
JP6770783B2 JP2016155401A JP2016155401A JP6770783B2 JP 6770783 B2 JP6770783 B2 JP 6770783B2 JP 2016155401 A JP2016155401 A JP 2016155401A JP 2016155401 A JP2016155401 A JP 2016155401A JP 6770783 B2 JP6770783 B2 JP 6770783B2
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fiber sheet
continuous fiber
tension material
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fixing tool
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JP2018024983A (en
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裕生 篠崎
裕生 篠崎
藤原 保久
保久 藤原
安藤 直文
直文 安藤
浅井 洋
洋 浅井
直貴 有川
直貴 有川
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Sumitomo Mitsui Construction Co Ltd
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Description

本発明は、すでに緊張力が導入され、両端部が構造物に定着されている緊張材の中間部分に取り付け、該緊張材に緊張力が導入された状態を維持したまま周囲にある構造物に緊張材を定着する中間定着具及びこの中間定着具を緊張材に装着する方法に関するものである。 According to the present invention, the tension force has already been introduced, and both ends thereof are attached to the intermediate portion of the tension material fixed to the structure, and the tension force is introduced into the tension material while maintaining the tension force applied to the surrounding structure. The present invention relates to an intermediate fixing tool for fixing the tension material and a method for attaching the intermediate fixing tool to the tension material.

コンクリート構造物には埋設された緊張材の緊張力によってプレストレスが導入されているものがある。このようなコンクリート構造物は、補修、補強又は改修等のために一部の撤去が必要となる場合がある。例えば、コンクリートの橋桁の幅方向の一部を撤去し、残った部分で交通を維持しながら一部を新しい橋桁に架け替えることがある。また、橋桁の軸線方向の一部、例えば桁端部が劣化して補修が必要となったときに桁端部を一旦除去し、新たにコンクリートを打設して補修することがある。この他、建築物の一部を解体することもある。このようなときに、コンクリート構造物の撤去する部分と残す部分とにわたって連続する緊張材が配置され、プレストレスが導入されていると、緊張材の中間部分を露出させ、中間定着具を取り付けて残す部分のコンクリートに定着することが行われる。そして、コンクリート構造物の残す部分では緊張材に緊張力が導入された状態を維持し、撤去する部分の緊張材を切断するとともにコンクリート構造物を撤去することが行われている。 In some concrete structures, prestress is introduced by the tension force of the buried tension material. Such concrete structures may need to be partially removed for repair, reinforcement or refurbishment. For example, a part of the concrete bridge girder in the width direction may be removed and the remaining part may be replaced with a new bridge girder while maintaining traffic. In addition, when a part of the bridge girder in the axial direction, for example, the girder end portion deteriorates and needs to be repaired, the girder end portion may be temporarily removed and new concrete may be cast for repair. In addition, a part of the building may be demolished. In such a case, a continuous tension material is arranged over the part to be removed and the part to be left of the concrete structure, and when prestress is introduced, the middle part of the tension material is exposed and an intermediate fixing tool is attached. It is fixed to the concrete of the remaining part. Then, in the remaining portion of the concrete structure, the tension force is maintained in the tension material, the tension material in the portion to be removed is cut, and the concrete structure is removed.

このように緊張力が導入された状態の緊張材を中間部分で定着する中間定着具として、例えば特許文献1又は特許文献2に開示されるものがある。
特許文献1に記載の中間定着具は、緊張材が露出された部分に2つの半筒状部材を互いに結合して装着し、これらの間に膨張性グラウトを充填・硬化させて緊張材に固着させるものとなっている。そして、2つの半筒状部材からなる定着具をコンクリート構造物の残す部分と一体となった支圧層に当接させて緊張材を定着する。
特許文献2に記載の中間定着具は、2つの半割り鋼スリーブを併せてなる鋼管スリーブを露出したPC鋼材に装着し、これらの半割り鋼スリーブの周囲に複数の板状C型部材を嵌め合わせて2つの半割り鋼スリーブを互いに固定する。そして、鋼管スリーブ内に膨張材を流し込んで膨張圧により鋼管スリーブとPC鋼材とを一体化するものとなっている。
As an intermediate fixing tool for fixing the tension material in a state where the tension force is introduced in the intermediate portion, for example, there is one disclosed in Patent Document 1 or Patent Document 2.
In the intermediate fixing tool described in Patent Document 1, two semi-cylindrical members are bonded to each other and attached to a portion where the tension material is exposed, and an inflatable grout is filled and hardened between them to be fixed to the tension material. It is supposed to make you. Then, the fixing tool composed of the two semi-cylindrical members is brought into contact with the bearing layer integrated with the remaining portion of the concrete structure to fix the tension material.
In the intermediate fixing tool described in Patent Document 2, a steel pipe sleeve consisting of two half-split steel sleeves is attached to an exposed PC steel material, and a plurality of plate-shaped C-shaped members are fitted around these half-split steel sleeves. Together, the two half-split steel sleeves are fixed to each other. Then, the expansion material is poured into the steel pipe sleeve, and the steel pipe sleeve and the PC steel material are integrated by the expansion pressure.

特開平6−101344号公報Japanese Unexamined Patent Publication No. 6-101344 特開2007−277826号公報Japanese Unexamined Patent Publication No. 2007-277826

しかしながら上記先行技術では、次のような解決が望まれる課題がある。
上記先行技術では、半筒状となった金属部材を組み合わせて緊張材の周囲で筒状とし、筒状となった部材と緊張材との間に膨張性を有する充填材を充填する。筒状となった部材は、充填材が硬化する時の膨張圧に抵抗するように拘束するものである。このため、金属からなる半筒状部材は寸法が大きくなり、重量が大きくなる。
また、筒状に結合された金属部材から支圧板又はフランジを介して構造物に緊張材の緊張力が伝達されるので、中間定着具を設けるのに緊張材の周囲に大きなスペースが必要となる。このため、他の緊張材が隣接して配置されている部分では使用が制限されることがある。
However, the above-mentioned prior art has problems for which the following solutions are desired.
In the above prior art, semi-cylindrical metal members are combined to form a tubular shape around the tension material, and an expandable filler is filled between the tubular member and the tension material. The tubular member is restrained so as to resist the expansion pressure when the filler is cured. Therefore, the semi-cylindrical member made of metal has a large size and a large weight.
Further, since the tension force of the tensioning material is transmitted from the tubularly connected metal member to the structure via the bearing plate or the flange, a large space is required around the tensioning material to provide the intermediate fixing tool. .. For this reason, its use may be restricted in the portion where other tensioning materials are arranged adjacent to each other.

本発明は、上記のような事情に鑑みてなされたものであり、その目的は、重量が小さく緊張材に装着するときの施工性が良好であるとともに、緊張材の周囲に大きなスペースを必要としない中間定着具、及びこの中間定着具の装着方法を提供することである。 The present invention has been made in view of the above circumstances, and an object of the present invention is that the weight is small, the workability is good when the tension material is attached, and a large space is required around the tension material. It is to provide an intermediate fixing tool which does not, and a method of mounting the intermediate fixing tool.

上記課題を解決するために、請求項1に係る発明は、 緊張材の周囲に、周方向に連続する複数の繊維を配列した連続繊維シートが筒状に巻き回され、 筒状となった前記連続繊維シートと前記緊張材との間に、硬化時に膨張性を有する充填材が充填されており、 前記充填材は、両端が塞がれた筒状の前記連続繊維シートと前記緊張材との間で、膨張が前記連続繊維シートによって拘束された状態で硬化したものであり、 前記緊張材との間に膨張圧が作用した状態で硬化した前記充填材及び前記連続繊維シートが前記緊張材に固定され、 筒状となった前記連続繊維シートの外周面と密接するように打設されたコンクリートに埋め込まれている中間定着具を提供する。 In order to solve the above problem, the invention according to claim 1 is the above-mentioned invention in which a continuous fiber sheet in which a plurality of fibers continuous in the circumferential direction are arranged is wound in a tubular shape around a tension material to form a tubular shape. A filler having expandability at the time of curing is filled between the continuous fiber sheet and the tension material, and the filler is a tubular continuous fiber sheet with both ends closed and the tension material. The filler and the continuous fiber sheet, which were cured in a state where the expansion was restrained by the continuous fiber sheet and were cured in a state where the expansion pressure acted between the tension material, became the tension material. Provided is an intermediate fixing tool embedded in concrete cast so as to be in close contact with the outer peripheral surface of the continuous fiber sheet which has been fixed and formed into a tubular shape.

この中間定着具では、充填材が硬化するときの膨張が筒状に巻き回された連続繊維シートによって拘束され、硬化した充填材には圧縮力が作用している。このため、硬化した充填材は、緊張材を締め付けるように圧接されている。したがって、硬化した充填材は緊張材に強固に固着され、硬化した充填材の位置を拘束したときに緊張材が抜け出さないように保持することができる。また、充填材は、筒状となった連続繊維シートによって拘束され、高い強度を有するものとなってコンクリートに埋め込まれている。したがって、周面及び端面が密接するように打設されて硬化したコンクリートに拘束されて一体となり、緊張材の引張力は充填材を介して構造体の一部となったコンクリートに定着される。
また、連続繊維シートは緊張材の周囲に巻き回すことによって筒状にすることができ、緊張材の両端がすでに定着されていても緊張材の中間部分の周りで容易に筒状とすることができる。そして、筒状となった連続繊維シートの内側に膨張性の充填材を充填し、コンクリートに埋め込むことによって緊張材を周囲の構造部材に定着することが可能となる。
In this intermediate fixing tool, the expansion when the filler is cured is restrained by the continuous fiber sheet wound in a tubular shape, and a compressive force acts on the cured filler. Therefore, the cured filler is pressure-welded so as to tighten the tensioning material. Therefore, the cured filler is firmly fixed to the tensioning material, and the tensioning material can be held so as not to come out when the position of the cured filler is restrained. Further, the filler is restrained by a tubular continuous fiber sheet, has high strength, and is embedded in concrete. Therefore, the peripheral surface and the end surface are placed so as to be in close contact with each other, and the concrete is restrained and integrated with the hardened concrete, and the tensile force of the tension material is fixed to the concrete which is a part of the structure through the filler.
In addition, the continuous fiber sheet can be made into a tubular shape by winding it around the tension material, and even if both ends of the tension material are already fixed, it can be easily made into a tubular shape around the middle part of the tension material. it can. Then, the tension material can be fixed to the surrounding structural members by filling the inside of the tubular continuous fiber sheet with an expandable filler and embedding it in concrete.

請求項2に係る発明は、請求項1に記載の中間定着具において、 筒状に巻き回された前記連続繊維シートの外周面には、凸部が形成されているものとする。 According to the second aspect of the present invention, in the intermediate fixing tool according to the first aspect, a convex portion is formed on the outer peripheral surface of the continuous fiber sheet wound in a tubular shape.

この中間定着具では、内側に充填材が充填されて筒状となった連続繊維シートの外周面に凸部が形成され、この外周面と密接するようにコンクリートが打設されているので、凸部は硬化したコンクリートに突き入れられた状態となる。これにより、連続繊維シートが巻き回されてブロック状となった充填材が緊張材の軸線方向に移動しようとするのをコンクリートによって有効に拘束することが可能となる。 In this intermediate fixing tool, a convex portion is formed on the outer peripheral surface of the continuous fiber sheet which is filled with a filler inside to form a tubular shape, and concrete is cast so as to be in close contact with the outer peripheral surface. The part is in a state of being pushed into hardened concrete. This makes it possible for the concrete to effectively restrain the filler, which is formed into a block by winding the continuous fiber sheet, from moving in the axial direction of the tension material.

請求項3に係る発明は、請求項1又は請求項2に記載の中間定着具において、 筒状に巻き回された前記連続繊維シートは、巻き回された外径が、前記緊張材が引っ張られる方向に向かって縮小するものとする。 The invention according to claim 3 is the intermediate fixing tool according to claim 1 or 2, wherein the continuous fiber sheet wound in a tubular shape has a wound outer diameter, and the tension material is pulled. It shall shrink in the direction.

この中間定着具では、連続繊維シートが巻き回されて外径が変化するブロック状となった充填材が硬化したコンクリート内に埋め込まれており、緊張材とともにコンクリートとの間で相対的に変位するのに抵抗する。また、緊張材が引っ張られる方向に外径が縮小しているので、緊張材の引張力によってブロック状となった充填材には半径方向の圧縮力が作用し、硬化した充填材を緊張材に向かって押し付ける力が作用する。これによって緊張材は硬化してブロック状となった充填材によってより強固に保持される。 In this intermediate fixing tool, a block-shaped filler in which a continuous fiber sheet is wound and whose outer diameter changes is embedded in the hardened concrete, and is displaced relative to the concrete together with the tension material. Resist. In addition, since the outer diameter is reduced in the direction in which the tension material is pulled, a compressive force in the radial direction acts on the filler that has become a block due to the tensile force of the tension material, and the cured filler is used as the tension material. A force that pushes toward you acts. This causes the tension material to be held more firmly by the hardened and blocked filler.

請求項4に係る発明は、請求項1から請求項3までのいずれかに記載の中間定着具において、 筒状に巻き回された前記連続繊維シートの内側に、該連続繊維シートの形状を維持するための形状保持部材を有するものとする。 The invention according to claim 4 maintains the shape of the continuous fiber sheet inside the continuous fiber sheet wound in a tubular shape in the intermediate fixing tool according to any one of claims 1 to 3. It shall have a shape-retaining member for this purpose.

この中間定着具では、形状保持部材の周りに連続繊維シートを巻き回すことによって緊張材の周囲で連続繊維シートを所定の形状に維持することが容易となる。したがって、両端がすでに保持されている緊張材であっても、緊張材の周りに連続繊維シートを巻き回して容易に所定の形状を保持し、筒状となった連続繊維シートの内側に充填材を充填することができる。 In this intermediate fixing tool, it becomes easy to maintain the continuous fiber sheet in a predetermined shape around the tension material by winding the continuous fiber sheet around the shape-retaining member. Therefore, even if the tension material is already held at both ends, the continuous fiber sheet is easily wound around the tension material to easily maintain a predetermined shape, and the filler is inside the tubular continuous fiber sheet. Can be filled.

請求項5に係る発明は、 緊張材の周囲に、周方向に連続する複数の繊維を配列した連続繊維シートを筒状に巻き回し、 筒状となった前記連続繊維シートの両端を塞ぎ、該連続繊維シートと前記緊張材との間に、硬化時に膨張性を有する充填材を充填して硬化させ、 筒状となった前記連続繊維シートの外周面と密接するようにコンクリートを打設して緊張材を前記コンクリートが硬化した構造体に定着するものとし、 前記連続繊維シートを前記緊張材の周囲で筒状に巻き回す工程は、該連続繊維シートの巻き回す方向の一部を前記緊張材の周囲の一部又は全部を囲うように湾曲した形状に成形しておき、柔軟に変形する非成形部分を前記成形した部分に巻き回し、筒状に接着する中間定着具の装着方法を提供するものである。 In the invention according to claim 5, a continuous fiber sheet in which a plurality of fibers continuous in the circumferential direction are arranged is wound in a tubular shape around a tensioning material , and both ends of the tubular continuous fiber sheet are closed. A filler that expands during curing is filled between the continuous fiber sheet and the tension material and cured, and concrete is poured so as to be in close contact with the outer peripheral surface of the tubular continuous fiber sheet. The tension material is fixed to the structure in which the concrete is hardened, and in the step of winding the continuous fiber sheet in a tubular shape around the tension material, a part of the winding direction of the continuous fiber sheet is the tension material. Provided is a method for mounting an intermediate fixing tool which is formed into a curved shape so as to surround a part or all of the periphery of the concrete, and a non-molded portion which is flexibly deformed is wound around the molded portion and bonded in a tubular shape. It is a thing.

この中間定着具の装着方法では、連続繊維シートの一部を湾曲した形状に成形しており、この成形部分の周りに柔軟な非成形部分を巻き回すことにより、緊張材の周囲で容易に筒状にすることができる。そして、接着剤等によって巻き回した連続繊維シートを一体に接着することにより、膨張性を有する充填材の硬化時における膨張圧に耐えられる強固な筒状の部材にすることができる。したがって、筒状となった連続繊維シートの内側に膨張性を有する充填材を充填して中間定着具を装着する工程を効率よく行うことができる。 In this method of mounting the intermediate fixing tool, a part of the continuous fiber sheet is molded into a curved shape, and by winding a flexible non-molded portion around the molded portion, the cylinder can be easily formed around the tension material. Can be shaped. Then, by integrally adhering the continuous fiber sheets wound by an adhesive or the like, it is possible to obtain a strong tubular member that can withstand the expansion pressure at the time of curing of the expandable filler. Therefore, the step of filling the inside of the tubular continuous fiber sheet with an expandable filler and attaching the intermediate fixing tool can be efficiently performed.

請求項6に係る発明は、 緊張材の周囲に、周方向に連続する複数の繊維を配列した連続繊維シートを筒状に巻き回し、 筒状となった前記連続繊維シートの両端を塞ぎ、該連続繊維シートと前記緊張材との間に、硬化時に膨張性を有する充填材を充填して硬化させ、 筒状となった前記連続繊維シートの外周面と密接するようにコンクリートを打設して緊張材を前記コンクリートが硬化した構造体に定着するものとし、 前記連続繊維シートを前記緊張材の周囲で筒状に巻き回す工程は、 筒状部材を該筒状部材の軸線方向の切断面で切断した形状の形状保持部材を、前記連続繊維シートの繊維の方向の一端付近に予め接着しておき、前記緊張材の周囲を囲むように前記形状保持部材を筒状に配列して、該形状保持部材の周囲に前記連続繊維シートを巻き回す中間定着具の装着方法を提供するものである。 In the invention according to claim 6, a continuous fiber sheet in which a plurality of fibers continuous in the circumferential direction are arranged is wound in a tubular shape around a tensioning material , and both ends of the tubular continuous fiber sheet are closed. A filler that expands during curing is filled between the continuous fiber sheet and the tension material and cured, and concrete is cast so as to be in close contact with the outer peripheral surface of the tubular continuous fiber sheet. The tension material is fixed to the structure in which the concrete is hardened, and the step of winding the continuous fiber sheet in a tubular shape around the tension material is performed by winding the tubular member in an axially cut surface of the tubular member. A shape-retaining member having a cut shape is previously adhered to the vicinity of one end in the fiber direction of the continuous fiber sheet, and the shape-retaining members are arranged in a tubular shape so as to surround the tension material to form the shape. It provides a method of mounting an intermediate fixing tool in which the continuous fiber sheet is wound around a holding member.

この中間定着具の装着方法では、連続繊維シートの一部に形状保持部材を接着しているので、緊張材の周囲で形状保持部材が接着された連続繊維シートを容易に筒状にすることができ、さらに筒状となった形状保持部材の周りに柔軟な非成形部分を巻き回すことができる。そして、接着剤等によって巻き回した連続繊維シートを一体に接着することができ、筒状となった連続繊維シートの内側に膨張性を有する充填材を充填して中間定着具を装着する工程を効率よく行うことができる。 In this method of attaching the intermediate fixing tool, since the shape-retaining member is adhered to a part of the continuous fiber sheet, the continuous fiber sheet to which the shape-retaining member is adhered around the tension material can be easily formed into a tubular shape. In addition, a flexible non-molded portion can be wound around the tubular shape-retaining member. Then, the continuous fiber sheet wound around by an adhesive or the like can be integrally adhered, and the step of filling the inside of the tubular continuous fiber sheet with an expandable filler and attaching the intermediate fixing tool is performed. It can be done efficiently.

以上説明したように本発明の中間定着具では、軽量の材料を用いて緊張材の中間部分で構造部材に引張力を伝達する中間定着具を形成することができ、中間定着具を装着する作業を効率よく行うことができる。また、コンクリート中に埋め込んで端面及び周面から緊張材の引張力を伝達するものとなって、少ないスペースでも定着可能な中間定着具とすることができる。
また、本発明の中間定着具の装着方法では、連続繊維シートを筒状に巻き回す作業を効率よく行うことができ、中間定着具を形成して緊張材を中間部分で定着する作業を効率よく行うことができる。
As described above, in the intermediate fixing tool of the present invention, it is possible to form an intermediate fixing tool that transmits a tensile force to the structural member at the intermediate portion of the tension material by using a lightweight material, and the work of mounting the intermediate fixing tool. Can be done efficiently. Further, it can be embedded in concrete to transmit the tensile force of the tension material from the end face and the peripheral surface, and can be used as an intermediate fixing tool that can be fixed even in a small space.
Further, in the method of mounting the intermediate fixing tool of the present invention, the work of winding the continuous fiber sheet in a tubular shape can be efficiently performed, and the work of forming the intermediate fixing tool and fixing the tension material in the intermediate portion is efficiently performed. It can be carried out.

本発明の一実施形態である中間定着具を示す側面図、正面図及び断面図である。It is a side view, a front view and a sectional view which show the intermediate fixing tool which is one Embodiment of this invention. 図1に示す中間定着具を構成する連続繊維シートの緊張材に装着する前の状態を示す概略斜視図及び装着する状態を示す概略図である。It is the schematic perspective view which shows the state before attaching to the tension material of the continuous fiber sheet which comprises the intermediate fixing tool shown in FIG. 1, and is the schematic diagram which shows the attachment state. 図1に示す中間定着具で使用することができる連続繊維シートの他の例を示す概略斜視図及び装着する状態を示す概略図である。It is the schematic perspective view which shows the other example of the continuous fiber sheet which can be used in the intermediate fixing tool shown in FIG. 1, and the schematic diagram which shows the wearing state. 図1に示す中間定着具に使用する端部プレートを示す概略斜視図である。It is a schematic perspective view which shows the end plate used for the intermediate fixing tool shown in FIG. 図1に示す中間定着具を使用して一部を解体する橋桁の概略断面図である。It is the schematic sectional drawing of the bridge girder which dismantles a part using the intermediate fixing tool shown in FIG. 図1に示す中間定着具を緊張材の中間部分に装着する工程を示す概略断面図である。It is schematic cross-sectional view which shows the process of attaching the intermediate fixing tool shown in FIG. 1 to the intermediate part of a tension material. 図1に示す中間定着具を緊張材の中間部分に装着する工程を示す概略断面図である。It is schematic cross-sectional view which shows the process of attaching the intermediate fixing tool shown in FIG. 1 to the intermediate part of a tension material. 本発明の他の実施形態である中間定着具を示す断面図である。It is sectional drawing which shows the intermediate fixing tool which is another Embodiment of this invention. 図8に示す中間定着具で使用する連続繊維シートの緊張材に装着する前の状態を示す概略斜視図である。It is a schematic perspective view which shows the state before attaching to the tension material of the continuous fiber sheet used in the intermediate fixing tool shown in FIG. 図8に示す中間定着具において使用することができる形状保持部材の他の例を示す概略斜視図である。FIG. 3 is a schematic perspective view showing another example of a shape-retaining member that can be used in the intermediate fixing tool shown in FIG. 本発明の他の実施形態である中間定着具を示す側面図、正面図及び断面図である。It is a side view, a front view and a sectional view which show the intermediate fixing tool which is another Embodiment of this invention. 図11に示す中間定着具で使用することができる連続繊維シートの概略展開図である。It is a schematic development view of the continuous fiber sheet which can be used in the intermediate fixing tool shown in FIG. 本発明に係る中間定着具の他の使用例を示す概略工程図である。It is a schematic process diagram which shows the other use example of the intermediate fixing tool which concerns on this invention. 本発明に係る中間定着具の他の使用例を示す概略工程図である。It is a schematic process diagram which shows the other use example of the intermediate fixing tool which concerns on this invention.

以下、本発明の実施の形態を図に基づいて説明する。
図1は、本発明に係る中間定着具を示す側面図、正面図及び断面図である。
この中間定着具1は、緊張力が導入されている緊張材2の中間部分に装着されたものであり、緊張材2の周りで筒状に巻き回された連続繊維シート3と、筒状となった連続繊維シート3の端部を塞ぐように設けられる端部プレート4と、筒状となった連続繊維シート3の内側に充填されて硬化した膨張性を有する充填材5とで主要部が構成されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a side view, a front view, and a cross-sectional view showing an intermediate fixing tool according to the present invention.
The intermediate fixing tool 1 is attached to the intermediate portion of the tension material 2 into which the tension force is introduced, and has a continuous fiber sheet 3 wound in a tubular shape around the tension material 2 and a tubular shape. The main part is composed of an end plate 4 provided so as to close the end portion of the continuous fiber sheet 3 and a filler 5 having an expandable property which is filled and hardened inside the tubular continuous fiber sheet 3. It is configured.

上記連続繊維シート3は、緊張材2の軸線方向に所定の幅を有し、緊張材2と間隔を空けて周囲に巻き回して筒状とすることができる長さを備えるものであり、周方向に連続する繊維群を束ねてシート状にしたものである。連続繊維はアラミド繊維、ガラス繊維、炭素繊維等を用いることができ、幅方向の横糸(図示しない)によってシート状に束ねられている。このような連続繊維シート3は、緊張材2の周囲で筒状に巻き回され、繊維間に合成樹脂を含浸させることによって多数の繊維が一体に固められるとともに、巻き回して重ね合された連続繊維シート3の層間が合成樹脂で強固に接着され、筒状となった内側に作用する膨張圧に抵抗できるものとなっている。 The continuous fiber sheet 3 has a predetermined width in the axial direction of the tension material 2, and has a length that can be wound around the tension material 2 at intervals to form a tubular shape. It is a sheet of fibers that are continuous in the direction. As the continuous fiber, aramid fiber, glass fiber, carbon fiber or the like can be used, and the continuous fiber is bundled in a sheet shape by weft threads (not shown) in the width direction. Such a continuous fiber sheet 3 is wound in a tubular shape around the tension material 2, and a large number of fibers are integrally hardened by impregnating the fibers with a synthetic resin, and the continuous fiber sheet 3 is wound and superposed. The layers of the fiber sheet 3 are firmly adhered with a synthetic resin to resist the expansion pressure acting on the inside of the tubular shape.

この連続繊維シート3は、緊張材2の周囲に装着する前には、図2(a)に示すように横糸(図示しない)によってシート状に束ねられて柔軟に変形するものとなっているが、周方向の端部における所定の範囲は成形部分3aとなっており、合成樹脂が含浸されて円筒曲面を形成するように成形されている。この成形部分は所定の内径で、円筒形の周方向における一部を軸線方向に沿って除外した形状となっている。このように一部が所定の形状に成形されている連続繊維シート3は、図2(b)に示すように円筒形の一部が除外された領域3cから緊張材2を内側に導入して緊張材2の周囲に配置することができ、図2(c)に示すように円筒曲面を形成する成形部分3aの周囲に成形されていない非成形部分3bを巻き回して筒状にすることができるものである。 As shown in FIG. 2A, the continuous fiber sheet 3 is bundled into a sheet shape by weft threads (not shown) and flexibly deformed before being mounted around the tension material 2. A predetermined range at the end portion in the circumferential direction is a molded portion 3a, which is impregnated with a synthetic resin and molded so as to form a cylindrical curved surface. This molded portion has a predetermined inner diameter, and has a shape in which a part of the cylindrical shape in the circumferential direction is excluded along the axial direction. In the continuous fiber sheet 3 which is partially formed into a predetermined shape in this way, as shown in FIG. 2B, the tension material 2 is introduced inside from the region 3c where a part of the cylindrical shape is excluded. It can be arranged around the tension material 2, and as shown in FIG. 2C, the unmolded non-molded portion 3b can be wound around the molded portion 3a forming a cylindrical curved surface to form a tubular shape. It can be done.

周方向の一部が成形された連続繊維シートは、図2に示すように円筒系の一部が除外された形状に限定されるものではなく、図3(a)に示すように円筒形を2つに分割した形状が2つ連なるように成形された成形部分6b,6cを備える連続繊維シート6を用いることもできる。2つに分割された円筒曲面の連結部6aは柔軟に変形するものとなっており、2つの円筒曲面となった成形部分6b,6cが連結部6aの両側で互いに回動することが可能となっている。このように一部が成形された連続繊維シート6では、図3(b)に示すように2つに分割された成形部分6b,6cを、内側が開放されるように開いた状態で緊張材2の周囲に配置し、2つの成形部分6b,6cを閉鎖して円筒状とすることができる。この周囲に非成形部分6dを巻き回して周方向に連続した円筒状とすることができる。
また、連続繊維シートの端縁から円筒形の全周分を一つの連続した円筒曲面となるように成形しておき、弾性変形によって円筒曲面の一部を押し開いた状態で緊張材2が円筒形の内側に挿通されるように配置するものであってもよい。
The continuous fiber sheet partially formed in the circumferential direction is not limited to a shape in which a part of the cylindrical system is excluded as shown in FIG. 2, but has a cylindrical shape as shown in FIG. 3 (a). It is also possible to use a continuous fiber sheet 6 having molded portions 6b and 6c formed so that two shapes divided into two are connected in a row. The connecting portion 6a of the cylindrical curved surface divided into two is flexibly deformed, and the molded portions 6b and 6c formed into the two cylindrical curved surfaces can rotate with each other on both sides of the connecting portion 6a. It has become. In the continuous fiber sheet 6 partially molded in this way, as shown in FIG. 3 (b), the molded portions 6b and 6c divided into two are tensioned members in a state of being opened so that the inside is opened. It can be arranged around 2 and the two molded portions 6b, 6c can be closed to form a cylinder. The non-molded portion 6d can be wound around this to form a cylindrical shape continuous in the circumferential direction.
Further, the entire circumference of the cylinder is formed from the edge of the continuous fiber sheet so as to form one continuous cylindrical curved surface, and the tension material 2 is a cylinder with a part of the cylindrical curved surface pushed open by elastic deformation. It may be arranged so as to be inserted inside the shape.

上記端部プレート4は、2つに分割された部材4a,4bを突き合わせて用いるものであり、図4に示すように、突き合わせたときにほぼ円形となる板状部4cと、この板状部4cの周縁から緊張材2の軸線方向に張り出したフランジ部4dとを備えている。そして板状部4cの中央部分には緊張材2が挿通される円孔4eが設けられている。このような形状の端部プレート4を2つに分割する分割線4fは、板状部4cの直径方向となっており、2つに分割された部材4a,4bを緊張材2の両側から挟むように突き合わせ、緊張材2が円孔4eに挿通された状態とすることによって、緊張材2の中間部分の周囲に装着することができるものである。 The end plate 4 is used by abutting the members 4a and 4b divided into two, and as shown in FIG. 4, a plate-shaped portion 4c that becomes substantially circular when abutted and the plate-shaped portion 4c. It is provided with a flange portion 4d protruding from the peripheral edge of 4c in the axial direction of the tension member 2. A circular hole 4e through which the tension member 2 is inserted is provided in the central portion of the plate-shaped portion 4c. The dividing line 4f that divides the end plate 4 having such a shape into two is in the diameter direction of the plate-shaped portion 4c, and sandwiches the two divided members 4a and 4b from both sides of the tension member 2. By abutting them in this way so that the tension member 2 is inserted into the circular hole 4e, the tension member 2 can be mounted around the intermediate portion of the tension member 2.

この端部プレート4は、上記連続繊維シート3,6を巻き回すまでに2組を緊張材2の所定の位置に装着し、連続繊維シート3,6の幅方向の両縁部を端部プレート4のフランジ部4dに巻き回して筒状となる連続繊維シート3,6と接合するのが望ましい。
また、この端部プレート4には、図4に示すように、2つに分割された部材の一方4aに、板状部4cから突き出すように充填材の注入口4gが設けられている。充填材5は、2組の端部プレート4の一方に設けられた注入口4gから充填され、他方の端部プレート4に設けられた注入口4gは、筒状となった連続繊維シート3,6の内側に取り込まれている気体の排出及び内側の全域に充填材が充填されたことを確認するために用いることができる。
Two sets of the end plates 4 are attached to the tension members 2 at predetermined positions before the continuous fiber sheets 3 and 6 are wound around, and both edges of the continuous fiber sheets 3 and 6 in the width direction are end plates. It is desirable to join the continuous fiber sheets 3 and 6 which are wound around the flange portion 4d of 4 to form a tubular shape.
Further, as shown in FIG. 4, the end plate 4 is provided with an injection port 4g of a filler so as to protrude from the plate-shaped portion 4c on one of the members 4a divided into two. The filler 5 is filled from the injection port 4g provided on one of the two sets of end plates 4, and the injection port 4g provided on the other end plate 4 is a tubular continuous fiber sheet 3, It can be used to discharge the gas taken into the inside of 6 and to confirm that the entire inside is filled with the filler.

上記膨張性を有する充填材5は、充填時には液状又はゲル状であって充填後の硬化時に膨張するものが用いられる。例えば、静的破砕剤やそれに類する材料(例えば、太平洋マテリアル株式会社製「エクスグリッパー」)、膨張モルタル、アルミニウム粉末を含むグラウト材等がある。この他、合成樹脂であって硬化時に膨張性を有するものも用いることができる。 As the expandable filler 5, a filler that is liquid or gel-like at the time of filling and expands at the time of curing after filling is used. For example, there are static crushing agents and similar materials (for example, "Exgripper" manufactured by Pacific Materials Co., Ltd.), expanded mortar, grout material containing aluminum powder, and the like. In addition, synthetic resins having expandability at the time of curing can also be used.

円筒状に巻き回して端部プレート4と一体となった連続繊維シート3の外周面には、図1に示すように金属の線材7が螺旋状に巻き回され、連続繊維シート3と一体となるように合成樹脂によって接着されている。これにより螺旋状の凸部が形成されており、この中間定着具1を埋め込むように打設されたコンクリートに対して、緊張材2の軸線方向へのずれ止めとして機能するものとなっている。
円筒状となった連続繊維シート3の外周面に螺旋状に巻き回す部材は、上記金属の線材に代えて、合成樹脂のひも状の部材等であってもよい。
As shown in FIG. 1, a metal wire rod 7 is spirally wound around the outer peripheral surface of the continuous fiber sheet 3 which is wound in a cylindrical shape and integrated with the end plate 4, and is integrated with the continuous fiber sheet 3. It is adhered with a synthetic resin so as to be. As a result, a spiral convex portion is formed, and the tension material 2 functions as a stopper in the axial direction with respect to the concrete placed so as to embed the intermediate fixing tool 1.
The member spirally wound around the outer peripheral surface of the cylindrical continuous fiber sheet 3 may be a string-shaped member made of synthetic resin instead of the metal wire rod.

このような中間定着具1では、引張力が導入されて両端部が構造体に定着されている緊張材2であっても該緊張材2の中間部分に装着し、図1中に示す矢印Aの方向に引っ張られる緊張材2を、この中間定着具1を介して構造体に定着することができる。したがって、該中間定着具1の背後では緊張材2の緊張力を解放し、切断及び撤去が可能となる。そして、この中間定着具1を構成する部材が軽量となっており、緊張材2の中間部分に装着する作業を効率よく行うことができる。 In such an intermediate fixing tool 1, even if the tensioning material 2 has both ends fixed to the structure by introducing a tensile force, the tensioning material 2 is attached to the intermediate portion of the tensioning material 2, and the arrow A shown in FIG. The tension material 2 pulled in the direction of the above can be fixed to the structure via the intermediate fixing tool 1. Therefore, behind the intermediate fixing tool 1, the tension force of the tension member 2 is released, and cutting and removal are possible. The member constituting the intermediate fixing tool 1 is lightweight, and the work of attaching the intermediate fixing member 2 to the intermediate portion can be efficiently performed.

次に上記中間定着具1を用いて、緊張力が導入されている緊張材の一部の緊張力を解放する例について説明する。
図5は、本発明に係る中間定着具1を用いてプレストレストコンクリートからなる橋桁20の一部を撤去する例を示す概略断面図である。
この橋桁20は複数の主桁21を有するものであり、これらの主桁21に支持される床版22には幅方向に横締め緊張材23が配置されている。この橋桁20を老朽化等の理由によって架け替えるものであり、幅方向の約半分を残存させて車両等の交通を維持するとともに、約半分を撤去して新たな橋桁に架け替える。そして、新たな橋桁が完成すると、交通を新たな橋桁上に切り替え、最初に残存させた部分を撤去してこの部分も新たな橋桁に架け替えるものである。橋桁20の幅方向の約半分を撤去するためには残存させる部分20aで横締め緊張材23の緊張力を維持し、撤去する部分20bではコンクリートを破砕するとともに横締め緊張材23の緊張力を解放して切断することになる。
Next, an example of releasing a part of the tension force of the tension material into which the tension force has been introduced will be described by using the intermediate fixing tool 1.
FIG. 5 is a schematic cross-sectional view showing an example in which a part of a bridge girder 20 made of prestressed concrete is removed by using the intermediate fixing tool 1 according to the present invention.
The bridge girder 20 has a plurality of main girders 21, and a lateral tightening tension member 23 is arranged in the width direction on the floor slab 22 supported by these main girders 21. The bridge girder 20 is to be replaced due to deterioration or the like, and about half of the bridge girder in the width direction is left to maintain traffic such as vehicles, and about half is removed and replaced with a new bridge girder. Then, when a new bridge girder is completed, traffic is switched to the new bridge girder, the first remaining part is removed, and this part is also replaced with a new bridge girder. In order to remove about half of the bridge girder 20 in the width direction, the tension of the lateral tightening tension material 23 is maintained at the remaining portion 20a, and the concrete is crushed and the tension of the lateral tightening tension material 23 is applied at the portion 20b to be removed. It will be released and disconnected.

橋桁の一部撤去は次のような工程で行うことができる。
最初に、橋桁20の幅方向におけるほぼ中央部でコンクリートを斫り、緊張材23を露出させる。この部分で、図5(a)に示すように本発明に係る中間定着具1を緊張材23に装着する。中間定着具1の装着は、図6(a)に示すように、二つに分割されている端部プレート4a,4bを、中間定着具1を装着する範囲の両端部で緊張材23の両側から突き合わせて円孔に緊張材23が挿通されるように配置する。連続繊維シート3は緊張材23の周囲に巻き回し、軸線方向の両端部が端部プレート4に接合された筒状として、図6(b)に示すように緊張材23に装着する。端部プレート4の円孔と緊張材23との間の隙間は間詰材等によって閉鎖して、図7(a)に示すように一方の端部プレート4に設けられた注入口4g−1から液状又はゲル状の充填材を注入する。他方の端部プレート4に設けられ、排出口として機能する注入口4g−2から充填材が排出されることによって筒状となった連続繊維シート3の内側に充填材が充填されたことを確認することができる。
Partial removal of the bridge girder can be done by the following process.
First, concrete is scraped at a substantially central portion in the width direction of the bridge girder 20 to expose the tension material 23. At this portion, as shown in FIG. 5A, the intermediate fixing tool 1 according to the present invention is attached to the tension member 23. To attach the intermediate fixing tool 1, as shown in FIG. 6A, the end plates 4a and 4b divided into two are attached to both sides of the tension member 23 at both ends of the range in which the intermediate fixing tool 1 is attached. The tension member 23 is arranged so as to be inserted into the circular hole so as to be abutted against each other. The continuous fiber sheet 3 is wound around the tension material 23, and is attached to the tension material 23 as shown in FIG. 6B as a tubular shape in which both ends in the axial direction are joined to the end plate 4. The gap between the circular hole of the end plate 4 and the tension member 23 is closed by a filling material or the like, and as shown in FIG. 7A, the injection port 4g-1 provided in one end plate 4 is provided. Inject liquid or gel filler from. It is confirmed that the filler is filled inside the continuous fiber sheet 3 which is formed into a tubular shape by discharging the filler from the injection port 4g-2 provided on the other end plate 4 and functioning as the discharge port. can do.

充填材が硬化した後、図7(b)に示すように中間定着具1を埋め込むようにコンクリート25を打ち戻して残存させる部分20aのコンクリートと一体とする。打設したコンクリート25が硬化した後、図5(b)に示すように、中間定着具1がコンクリートに埋め込まれた状態を維持したまま、撤去する部分20bの橋桁を破砕し、緊張材23は切断する。これにより緊張材23に導入されている緊張力Aは中間定着具1を介して残存させる部分20aのコンクリートに伝達され、残存させる部分では幅方向のプレストレスが導入された状態が維持される。 After the filler is hardened, as shown in FIG. 7B, the concrete 25 is driven back so as to embed the intermediate fixing tool 1 and integrated with the concrete of the portion 20a to be left. After the cast concrete 25 has hardened, as shown in FIG. 5B, the bridge girder of the portion 20b to be removed is crushed while the intermediate fixing tool 1 is maintained embedded in the concrete, and the tension material 23 is released. Disconnect. As a result, the tension force A introduced into the tension member 23 is transmitted to the concrete of the remaining portion 20a via the intermediate fixing tool 1, and the state in which the prestress in the width direction is introduced is maintained in the remaining portion.

図8は、本発明の他の実施形態である中間定着具を示す断面図である。
この中間定着具8は、図1及び図2に示す中間定着具1と同様に、緊張材2の中間部分の周囲に連続繊維シート9を巻き回し、両端部を端部プレート(図8中には示さない)で塞いで内側に充填材5を充填したものであるが、この中間定着具8では連続繊維シート9の内側に形状保持部材10a,10bを配置し、柔軟に変形する連続繊維シート9を該形状保持部材10a,10bに巻きつけて筒状としたものである。
FIG. 8 is a cross-sectional view showing an intermediate fixing tool according to another embodiment of the present invention.
Similar to the intermediate fixing tool 1 shown in FIGS. 1 and 2, the intermediate fixing tool 8 is obtained by winding a continuous fiber sheet 9 around an intermediate portion of the tension material 2 and end plates at both ends (in FIG. 8). The shape-retaining members 10a and 10b are arranged inside the continuous fiber sheet 9 in the intermediate fixing tool 8, and the continuous fiber sheet is flexibly deformed. 9 is wound around the shape-retaining members 10a and 10b to form a tubular shape.

上記形状保持部材10a,10bは、金属又は合成樹脂で形成された円筒状部材を軸線方向の切断線によって二つに分割したものであり、双方を突き合わせて円筒状としたときに、この周囲に巻き回した連続繊維シート9を円筒形に維持することができるものである。
連続繊維シート9は、このような形状保持部材10a,10bを円筒状としてその周囲に巻き回され、接着剤によって形状保持部材10a,10bと一体となるように強固に接着される。また、円筒状となった連続繊維シート9及び形状保持部材10a,10bの内側に充填された充填材5は形状保持部材10a,10bと密着するものであり、充填して硬化した後に形状保持部材10a,10bとの間で相対的な変位が生じないように形状保持部材10a,10bの内側には凹凸を設けておくこともできる。
The shape-retaining members 10a and 10b are formed by dividing a cylindrical member made of metal or synthetic resin into two by a cutting line in the axial direction, and when both are abutted to form a cylindrical shape, around the cylindrical member 10a and 10b. The wound continuous fiber sheet 9 can be maintained in a cylindrical shape.
The continuous fiber sheet 9 has such shape-retaining members 10a and 10b wound around the shape-retaining members 10a and 10b in a cylindrical shape, and is firmly adhered to the shape-retaining members 10a and 10b by an adhesive. Further, the cylindrical continuous fiber sheet 9 and the filler 5 filled inside the shape-retaining members 10a and 10b are in close contact with the shape-retaining members 10a and 10b, and the shape-retaining member is filled and cured. The inside of the shape-retaining members 10a and 10b may be provided with irregularities so that relative displacement with the 10a and 10b does not occur.

上記形状保持部材10a,10bを用いて連続繊維シート9を円筒状に巻き回すときには、図9に示すように形状保持部材10a,10bの外周面に帯状となった連続繊維シート9の端部に張り付けておく。円筒形を二つに分割した形状保持部材10a,10bは周方向にほぼ連続するように貼り付け、図9に示すように円筒状となる内側を解放するように開いた状態から円筒状に閉じた状態にすることができるものとする。これにより開いた状態で円筒形の内側に緊張材2の中間部分を接近させ、2つに分割された形状保持部材10a,10bを閉じることによって内側に緊張材2が挿通された円筒形とすることができる。そして、この円筒形となった形状保持部材10a,10bの周囲に柔軟に変形する連続繊維シート9を巻き回し、接着剤で固めて連続繊維シート9を円筒状とすることができる。
なお、円筒状となった連続繊維シート9の軸線方向の端部は、図3に示すものと同様の端部プレート4を用いて閉鎖することができる。
When the continuous fiber sheet 9 is wound in a cylindrical shape using the shape-retaining members 10a and 10b, as shown in FIG. 9, the end of the continuous fiber sheet 9 having a band shape on the outer peripheral surface of the shape-retaining members 10a and 10b Stick it on. The shape-retaining members 10a and 10b obtained by dividing the cylindrical shape into two are attached so as to be substantially continuous in the circumferential direction, and as shown in FIG. 9, the cylindrical shape is closed from an open state so as to open the inside. It shall be possible to put it in a state of being. As a result, the intermediate portion of the tension member 2 is brought close to the inside of the cylinder in the open state, and the shape-retaining members 10a and 10b divided into two are closed to form a cylinder in which the tension member 2 is inserted inside. be able to. Then, a continuously deformable continuous fiber sheet 9 can be wound around the cylindrical shape-retaining members 10a and 10b and hardened with an adhesive to form the continuous fiber sheet 9 into a cylindrical shape.
The axial end of the cylindrical continuous fiber sheet 9 can be closed by using an end plate 4 similar to that shown in FIG.

上記形状保持部材10a,10bを用いるときには、形状保持部材10a,10bを連続繊維シート9に張り付けておくのではなく、図10に示すように2つに分割した形状保持部材10a,10bを、それぞれ二つに分割された二つの端部プレート4を用いて筒状に組み立てておき、その周囲に連続繊維シートを巻きつけるものであってもよい。このときには、2つに分割した形状保持部材10a,10bを緊張材2の両側から突き合わせて筒状にし、内側に緊張材2を挿通させるとともに、軸線方向の端部における外周面又は内周面に端部プレート4a,4bのフランジ4dを当接する。このとき形状保持部材10a,10bを2つに分割する分割線10cと端部プレート4a,4bを2つに分割する分割線4fとは方向が異なるように配置する。そして、接着剤等を用いて形状保持部材10a,10bと端部プレート4a,4bとを接合することによって筒状にすることができる。 When the shape-retaining members 10a and 10b are used, the shape-retaining members 10a and 10b are not attached to the continuous fiber sheet 9, but the shape-retaining members 10a and 10b divided into two as shown in FIG. It may be assembled in a tubular shape using two end plates 4 divided into two, and a continuous fiber sheet may be wrapped around the tubular shape. At this time, the shape-retaining members 10a and 10b divided into two are abutted from both sides of the tension member 2 to form a tubular shape, and the tension member 2 is inserted inside, and the outer peripheral surface or the inner peripheral surface at the end in the axial direction is formed. The flanges 4d of the end plates 4a and 4b are brought into contact with each other. At this time, the dividing line 10c that divides the shape-retaining members 10a and 10b into two and the dividing line 4f that divides the end plates 4a and 4b into two are arranged so as to have different directions. Then, the shape-retaining members 10a and 10b and the end plates 4a and 4b can be joined to form a tubular shape by using an adhesive or the like.

なお、上記形状保持部材10a,10bは、円筒形を直径方向の分割線で同形状の2つの部分に分割したものであるが、中心角が異なる2つの部分に分割するものであってもよい。また、2つに分割するのではなく、円筒形の周方向の一部を長さ方向に連続して切り欠いた形状のものを用い、この切り欠いた部分から形状保持部材の内側に緊張材を導入するものであってもよい。 The shape-retaining members 10a and 10b are formed by dividing a cylindrical shape into two parts having the same shape by a dividing line in the radial direction, but may be divided into two parts having different central angles. .. Further, instead of dividing into two, a cylindrical shape in which a part of the circumferential direction is continuously cut out in the length direction is used, and a tension material is used inside the shape-retaining member from this cutout part. May be introduced.

図11は、本発明の他の実施形態である中間定着具を示す側面図、正面図及び断面図である。
図1に示す中間定着具1では、円筒状に巻き回した連続繊維シート3は緊張材2の軸線方向に径がほぼ同じとなっているが、この実施の形態では筒状に巻き回した連続繊維シート13の径が軸線方向に変化するものとし、この中間定着具11で緊張材12を定着したときに緊張材12が引っ張られる方向、つまり図11中に矢印Aで示す方向に径が徐々に縮小するものとなっている。
このような中間定着具11でも、連続繊維シート13、端部プレート14は同様の材料で形成されたものを用いることができ、同様の工程で装着することができるが、緊張材12の軸線方向の両端部で用いられる二つの端部プレート14a,14bは径が異なるものを用いる。また、連続繊維シート13は、周方向に多数の繊維を配列し、横糸で束ねるときに図12に示すように両側縁が湾曲した形状としておくことができる。
なお、充填材15は図1に示す中間定着具1と同様のものを同様に注入して硬化させることができる。
FIG. 11 is a side view, a front view, and a cross-sectional view showing an intermediate fixing tool according to another embodiment of the present invention.
In the intermediate fixing tool 1 shown in FIG. 1, the continuous fiber sheet 3 wound in a cylindrical shape has substantially the same diameter in the axial direction of the tension material 2, but in this embodiment, the continuous fiber sheet 3 wound in a cylindrical shape is continuously wound. It is assumed that the diameter of the fiber sheet 13 changes in the axial direction, and the diameter gradually increases in the direction in which the tension material 12 is pulled when the tension material 12 is fixed by the intermediate fixing tool 11, that is, in the direction indicated by the arrow A in FIG. It is supposed to be reduced to.
Even in such an intermediate fixing tool 11, the continuous fiber sheet 13 and the end plate 14 can be made of the same material and can be mounted in the same process, but in the axial direction of the tension member 12. The two end plates 14a and 14b used at both ends of the above have different diameters. Further, the continuous fiber sheet 13 can have a shape in which both side edges are curved as shown in FIG. 12 when a large number of fibers are arranged in the circumferential direction and bundled with weft threads.
The filler 15 can be cured by injecting the same filler as the intermediate fixing tool 1 shown in FIG. 1 in the same manner.

以上に説明した中間定着具は、本発明の一実施形態であって、本発明はこれらに限定されるものではなく、本発明の範囲内で形状、寸法、材料等を変更し、他の形態で実施することができる。また、本発明の中間定着具の使用は、図5に示すような橋桁の横締め緊張材に限定されるものではなく、図13及び図14に示すように橋桁の軸線方向に配置された緊張材について使用することもできる。 The intermediate fixing tool described above is an embodiment of the present invention, and the present invention is not limited thereto, and the shape, dimensions, materials, etc. may be changed within the scope of the present invention, and other forms may be used. Can be carried out at. Further, the use of the intermediate fixing tool of the present invention is not limited to the lateral tightening tension material of the bridge girder as shown in FIG. 5, and the tension arranged in the axial direction of the bridge girder as shown in FIGS. 13 and 14. It can also be used for materials.

図13及び図14に示す使用例は、プレストレストコンクリートからなる橋桁31の端部が経年劣化して補修が必要になったときに、桁端部に限定して緊張材32の緊張力を解放し、桁端部を破砕して新たなコンクリートを打設するのに中間定着具41が用いられたものである。
このような使用例では、図13に示すように橋桁31の残存させる部分31aで緊張材32の周囲のコンクリート33を斫り、緊張材32を露出させる。そして、本発明の中間定着具41を緊張材32に装着し、この中間定着具41を埋め込むようにコンクリートを打設して橋桁の残存させる部分31aと一体とする。
打設したコンクリートが硬化した後、図14(a)に示すように仮支柱34によって橋桁31を仮支持し、橋桁の端部31bのコンクリートを破砕して除去するとともに中間定着具41より端部側で緊張材32の緊張力が開放された部分を切断する。切断した緊張材32には、図14(b)に示すように新たな緊張材35を接続して、桁端部の新たなコンクリート36を打設する。そして、硬化後に接続した緊張材34に緊張力を導入して橋桁端部の補修を完了する。
In the usage examples shown in FIGS. 13 and 14, when the end of the bridge girder 31 made of prestressed concrete deteriorates over time and needs to be repaired, the tension of the tension member 32 is released only at the end of the girder. The intermediate fixing tool 41 was used to crush the end of the girder and place new concrete.
In such a usage example, as shown in FIG. 13, the concrete 33 around the tension material 32 is scraped at the remaining portion 31a of the bridge girder 31 to expose the tension material 32. Then, the intermediate fixing tool 41 of the present invention is attached to the tension member 32, and concrete is cast so as to embed the intermediate fixing tool 41 to integrate the intermediate fixing tool 41 with the remaining portion 31a of the bridge girder.
After the cast concrete is hardened, the bridge girder 31 is temporarily supported by the temporary support column 34 as shown in FIG. 14A, the concrete at the end 31b of the bridge girder is crushed and removed, and the end portion from the intermediate fixing tool 41 is removed. The portion of the tension material 32 where the tension is released is cut on the side. As shown in FIG. 14B, a new tension material 35 is connected to the cut tension material 32, and a new concrete 36 at the end of the girder is placed. Then, a tension force is introduced into the tension member 34 connected after curing to complete the repair of the bridge girder end portion.

1:中間定着具, 2:緊張材, 3:連続繊維シート, 4:端部プレート, 5:充填材, 6:連続繊維シート, 7:金属の線材, 8:中間定着具, 9:連続繊維シート, 10:形状保持部材,
11:中間定着具, 12:緊張材, 13:連続繊維シート, 14:端部プレート,
15:充填材, 17:金属の線材,
20:橋桁, 20a:橋桁の残存させる部分, 20b:橋桁の撤去する部分, 21
:主桁, 22:床版, 23:緊張材, 25:中間定着具を埋め込むコンクリート,
31:橋桁, 32:緊張材, 33:定着具を露出させるために斫るコンクリート,
34:仮支柱, 35:新たに接続した緊張材, 36:桁端部に打設したコンクリート, 41:中間定着具

1: Intermediate fixing tool, 2: Tension material, 3: Continuous fiber sheet, 4: End plate, 5: Filler, 6: Continuous fiber sheet, 7: Metal wire, 8: Intermediate fixing tool, 9: Continuous fiber Sheet, 10: Shape-retaining member,
11: Intermediate fixing tool, 12: Tension material, 13: Continuous fiber sheet, 14: End plate,
15: Filler, 17: Metal wire,
20: Bridge girder, 20a: Remaining part of bridge girder, 20b: Part to be removed from bridge girder, 21
: Main girder, 22: Floor slab, 23: Tension material, 25: Concrete to embed intermediate fixing tool,
31: Bridge girder, 32: Tension material, 33: Concrete scraped to expose the fixture,
34: Temporary support, 35: Newly connected tension material, 36: Concrete placed at the end of the girder, 41: Intermediate fixing tool

Claims (6)

緊張材の周囲に、周方向に連続する複数の繊維を配列した連続繊維シートが筒状に巻き回され、
筒状となった前記連続繊維シートと前記緊張材との間に、硬化時に膨張性を有する充填材が充填されており、
前記充填材は、両端が塞がれた筒状の前記連続繊維シートと前記緊張材との間で、膨張が前記連続繊維シートによって拘束された状態で硬化したものであり、
前記緊張材との間に膨張圧が作用した状態で硬化した前記充填材及び前記連続繊維シートが前記緊張材に固定され、
筒状となった前記連続繊維シートの外周面と密接するように打設されたコンクリートに埋め込まれていることを特徴とする中間定着具。
A continuous fiber sheet in which a plurality of fibers continuous in the circumferential direction are arranged is wound around the tension material in a tubular shape.
A filler having an expandable property at the time of curing is filled between the continuous fiber sheet in a tubular shape and the tension material.
The filler is hardened between the tubular continuous fiber sheet with both ends closed and the tension material in a state where expansion is restrained by the continuous fiber sheet.
The filler and the continuous fiber sheet cured in a state where an expansion pressure is applied between the tension material and the tension material are fixed to the tension material.
An intermediate fixing tool characterized in that it is embedded in concrete cast so as to be in close contact with the outer peripheral surface of the continuous fiber sheet having a tubular shape.
筒状に巻き回された前記連続繊維シートの外周面には、凸部が形成されていることを特徴とする請求項1に記載の中間定着具。 The intermediate fixing tool according to claim 1, wherein a convex portion is formed on the outer peripheral surface of the continuous fiber sheet wound in a tubular shape. 筒状に巻き回された前記連続繊維シートは、巻き回された外径が、前記緊張材が引っ張られる方向に向かって縮小するものであることを特徴とする請求項1又は請求項2に中間定着具。 The continuous fiber sheet wound in a tubular shape is intermediate between claims 1 and 2, wherein the wound outer diameter is reduced in a direction in which the tension material is pulled. Fixer. 筒状に巻き回された前記連続繊維シートの内側に、該連続繊維シートの形状を維持するための形状保持部材を有することを特徴とする請求項1から請求項3までのいずれかに記載の中間定着具。 The invention according to any one of claims 1 to 3, wherein a shape-retaining member for maintaining the shape of the continuous fiber sheet is provided inside the continuous fiber sheet wound in a tubular shape. Intermediate fixing tool. 緊張材の周囲に、周方向に連続する複数の繊維を配列した連続繊維シートを筒状に巻き回し、
筒状となった前記連続繊維シートの両端を塞ぎ、該連続繊維シートと前記緊張材との間に、硬化時に膨張性を有する充填材を充填して硬化させ、
筒状となった前記連続繊維シートの外周面と密接するようにコンクリートを打設して緊張材を前記コンクリートが硬化した構造体に定着するものとし、
前記連続繊維シートを前記緊張材の周囲で筒状に巻き回す工程は、該連続繊維シートの巻き回す方向の一部を前記緊張材の周囲の一部又は全部を囲うように湾曲した形状に成形しておき、柔軟に変形する非成形部分を前記成形した部分に巻き回し、筒状に接着することを特徴とする中間定着具の装着方法。
A continuous fiber sheet in which a plurality of fibers continuous in the circumferential direction are arranged is wound around the tension material in a tubular shape.
Both ends of the tubular continuous fiber sheet are closed, and a filler having an expandable property at the time of curing is filled between the continuous fiber sheet and the tension material and cured.
Concrete is placed so as to be in close contact with the outer peripheral surface of the tubular continuous fiber sheet, and the tension material is fixed to the structure in which the concrete is hardened.
In the step of winding the continuous fiber sheet in a tubular shape around the tension material, a part of the winding direction of the continuous fiber sheet is formed into a curved shape so as to surround a part or the whole of the tension material. A method of mounting an intermediate fixing tool, which comprises winding a non-molded portion that is flexibly deformed around the molded portion and adhering it in a tubular shape.
緊張材の周囲に、周方向に連続する複数の繊維を配列した連続繊維シートを筒状に巻き回し、
筒状となった前記連続繊維シートの両端を塞ぎ、該連続繊維シートと前記緊張材との間に、硬化時に膨張性を有する充填材を充填して硬化させ、
筒状となった前記連続繊維シートの外周面と密接するようにコンクリートを打設して緊張材を前記コンクリートが硬化した構造体に定着するものとし、
前記連続繊維シートを前記緊張材の周囲で筒状に巻き回す工程は、 筒状部材を該筒状部材の軸線方向の切断面で切断した形状の形状保持部材を、前記連続繊維シートの繊維の方向の一端付近に予め接着しておき、前記緊張材の周囲を囲むように前記形状保持部材を筒状に配列して、該形状保持部材の周囲に前記連続繊維シートを巻き回すことを特徴とする中間定着具の装着方法。
A continuous fiber sheet in which a plurality of fibers continuous in the circumferential direction are arranged is wound around the tension material in a tubular shape.
Both ends of the tubular continuous fiber sheet are closed, and a filler having an expandable property at the time of curing is filled between the continuous fiber sheet and the tension material and cured.
Concrete is cast so as to be in close contact with the outer peripheral surface of the tubular continuous fiber sheet, and the tension material is fixed to the structure in which the concrete is hardened.
In the step of winding the continuous fiber sheet in a tubular shape around the tension material, a shape-retaining member having a shape obtained by cutting the tubular member along the axially cut surface of the tubular member is formed by forming the fibers of the continuous fiber sheet. The feature is that the shape-retaining member is arranged in a tubular shape so as to surround the tension material in advance by adhering to the vicinity of one end in the direction, and the continuous fiber sheet is wound around the shape-retaining member. How to attach the intermediate fixing tool.
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