JP6766429B2 - Capacity database construction device - Google Patents

Description

The present invention relates to a capability database construction device.

A production facility composed of a plurality of processing machines (for example, machine tools, industrial robots, etc.) is executed according to a production plan for a plurality of objects. Here, the production equipment includes a fully automated equipment in which a worker is not involved at all and a non-fully automated equipment in which a worker is involved. In a non-fully automated facility, in order to perform processing by a plurality of processing machines, an operator may perform operations such as setup change of the processing machine, loading / unloading of an object, and start operation of the processing machine.

Therefore, based on the production plan, a process plan in which the execution order regarding the processing by the plurality of processing machines and the work by the workers on the plurality of processing machines is defined is determined, and the workers execute the work according to the process plans. As the work by the worker in the process plan, for example, the setup of the processing machine is executed, the object is carried into the processing machine, and the operation of starting the processing machine is executed in this order, and then the processing by the processing machine is executed.

Here, the working ability differs depending on the worker. Some skilled workers can perform all tasks, while others are immature workers who can only perform specific tasks. In addition, the time required for the work differs depending on the worker. Here, in the process plan, the work by the worker is generally determined based on the standard working time. Therefore, it is important to understand the working ability of the worker.

Patent Document 1 describes a skill management system that manages the skills of workers based on the work performance of the workers. The skill management system includes a worker position transmission device and a skill management device. The worker position transmission device acquires the work area ID in which the worker is located, and transmits the worker position data including the worker ID and the work area ID. When the skill management device receives the worker position data, it stores it in the memory in association with the time, and at a predetermined timing, the work time in the worker's work area is calculated from the time associated with the worker ID and the work area ID. A worker position data acquisition means that calculates and stores work time data associated with a worker ID, a work area ID, and a work time, and a work area ID stored in the work time data are converted into a work ID, and work is performed. A work time update means for updating the worker ID of the worker data and the actual time associated with the work ID based on the work time of the time data is provided.

Patent Document 2 describes an autonomous coordinated control device that improves communication efficiency between workers and efficiency of worker selection, and performs high-speed task processing. This device determines a work procedure from the state of the controlled object, manages the execution of the work flow management means, divides the work instructed by the work flow management means into tasks, and manages the task processing. And, the processing capacity determination means that supports the processing control of the task by comparing the attribute of the task and the ability of the worker in the system during the processing control of the task in the work execution means, and the result of execution completion by the work execution means. Based on this, it is provided with a learning means for changing the ability value of each worker.

Patent Document 3 describes a personnel allocation system capable of determining an arrangement mode of each worker in each work process capable of efficiently developing the ability of the operator without disturbing the production plan. Are listed.

The staffing system includes a production plan database that stores production plan information including the production plan number of products, an element work information database that stores element work information including standard time for each element work in the manufacturing process, and each work. A worker information database that stores worker information including cycle times for each elemental work of the person, and a plurality of tact times are calculated based on the planned number of production units, and the tact time and the standard time for each elemental work are used. Each element work is assigned to each work process, and the arrangement mode of each worker in each work process to which each element work is assigned is determined based on the tact time and the cycle time for each element work of each worker. It has a means of determination. Further, a cycle time investigating means for investigating the cycle time for each elemental work of each worker is provided, and the worker information database is provided based on the cycle time for each elemental work of each worker investigated by the cycle time investigating means. Update worker information.

Japanese Unexamined Patent Publication No. 2010-97490 JP-A-11-96011 Japanese Unexamined Patent Publication No. 2007-293690

When targeting a non-fully automated facility consisting of multiple processing machines, the relevant work depends on the position where the worker started the work and the position where the worker completed the work. The work time required for the work changes. In particular, the greater the number of processing machines that one worker is in charge of, the less fair the working hours for each work are evaluated.

An object of the present invention is to provide a capacity database construction device capable of fairly evaluating work capacity when targeting equipment constituting a plurality of processing machines.

The capacity database construction device according to the present invention is a device for constructing a database of work capacity by a worker for the plurality of processing machines for equipment provided with a plurality of processing machines, and at a predetermined home position in the equipment. Assuming that the work has been started and completed, a work state acquisition unit that acquires the start time and completion time of the work by the worker, a work type acquisition unit that acquires the work type executed by the worker, and each work type. An ability database that stores work time as work ability, and a database update unit that updates information in the ability database based on information acquired by the work state acquisition unit and information acquired by the work type acquisition unit. Be prepared.

According to the ability database construction device according to the present invention, the work state acquisition unit acquires the start time and the completion time of the work by the worker based on the predetermined home position. Therefore, no matter where the worker is in the equipment, the working time is determined based on the home position. Therefore, the work ability stored in the ability database can be the result of evaluating the fair work ability of the worker.

It is a layout drawing of the equipment of this embodiment. It is a figure which shows the internal structure of the equipment. It is a figure which shows the operation procedure and display contents at the start of work in the worker terminal (home terminal, mobile terminal, operation panel) of FIG. It is a figure which shows the operation procedure and display contents at the time of work completion in the worker terminal (home terminal, mobile terminal, operation panel) of FIG. The configuration of the management device shown in FIGS. 1 and 2 is shown. The contents displayed on the display device of FIG. 4, the initial process plan, the process result, and the update process plan (planned plan) are displayed. It is a flowchart which shows the process by the process plan update part of FIG. It is a figure which shows the first example of the work ability of a worker stored in the ability database of FIG. It is a figure which shows the 2nd example of the work ability of a worker stored in the ability database of FIG. It is a figure which shows the work performance information of a worker stored in the ability database of FIG. It is a flowchart which shows the process by the work start time estimation part in the work state acquisition part of FIG. It is a flowchart which shows the process by the work completion time estimation part in the work state acquisition part of FIG. It is a figure which shows the information acquired by the all worker state acquisition part of FIG. It is a flowchart which shows the process by the next work decision part of FIG.

(1. Configuration of equipment 1)
The configuration of the facility 1 to which the capability database construction device of the embodiment of the present invention is applied will be described with reference to FIG. The equipment 1 is, for example, a production equipment for producing various objects, a distribution equipment for transporting the objects, and the like. In the present embodiment, the equipment 1 is, for example, a production equipment for machining. Further, the equipment 1 is a non-fully automated equipment in which a worker is involved. That is, the equipment 1 does not automatically operate all the processing of the processing machines MC1-MC8 constituting the equipment 1, but requires the work by the operator for each processing machine MC1-MC8.

As shown in FIG. 1, the equipment 1 includes eight processing machines MC1-MC8, a home terminal HP, a plurality of mobile terminals W, and a management device M. The object of production is, for example, a cylindrical member.

The processing machines MC1-MC8 are machine tools such as a machining center, a lathe, and a grinding machine, and the order of the processing machines MC1 to MC8 is the process order. The processing machines MC1-MC8 are arranged in two rows, and the processing machines MC1-MC8 in each row are arranged so that the front surfaces face each other.

The processing machines MC1-MC8 are, in order, a lathe that roughens the outer shape, a grinding machine that performs intermediate finishing of the outer shape, a lathe that roughens the inner shape, a grinding machine that performs intermediate finishing of the inner shape, and a straight of the outer shape. A lathe that finishes the part, a lathe that finishes the tapered part of the outer shape, a lathe that finishes the straight part of the inner shape, and a grinding machine that finishes the tapered part of the inner shape.

The home terminal HP is installed at the home position P of the equipment 1. The home position P is a reference position of the equipment 1 and is a position defined from the viewpoint of work. Here, the home terminal HP is a device for giving a work instruction to a worker and inputting work start information and work completion information by the worker. The worker performs input processing on the home terminal HP each time the work is started and completed. Therefore, from the viewpoint of the moving distance of the worker, the home position P where the home terminal HP is installed is set to be near the center of the entire facility 1. The home position P where the home terminal HP is installed is not limited to the vicinity of the center of the equipment 1, but is appropriately determined according to the arrangement of the processing machines MC1-MC8 constituting the equipment 1.

The mobile terminal W has the same function as the home terminal HP and is a terminal that can be carried by an operator. That is, the mobile terminal W is a device for giving a work instruction to the worker and inputting the work start information and the work completion information by the worker. The mobile terminal W may be either a handy type or a wearable type. Examples of handy types include non-wearable devices such as tablets, mobile phones and smartphones. Examples of wearing types include arm band type, eyeglass type, earphone type, and helmet mounting type.

Here, since the home terminal HP and the mobile terminal W have the same functions, either one can be selectively used. When both are used, for example, an inexperienced worker can use only the home terminal HP, and a skilled worker can use both the home terminal HP and the mobile terminal. As will be described later, when the mobile terminal W is used, the working time as one of the working abilities is estimated, so that the working abilities of the worker cannot be accurately grasped. Therefore, it is preferable to enable the mobile terminal W to be used until the working ability of the worker becomes stable to some extent, that is, when the worker becomes a skilled worker.

The management device M manages the processing by the processing machines MC1-MC8 and the work by the operator on the processing machines MC1-MC8. Specifically, the management device M has an operation record grasping function, an update process plan creation function, a next work instruction function for the worker, and a worker ability database construction function (corresponding to the ability database construction device of the present invention). Has. The management device M is connected to the processing machines MC1-MC8 and the home terminal HP by a wired or wireless communication network. The management device M is connected to the mobile terminal W by a wireless communication network.

(2. Internal configuration of processing machine, home terminal and mobile terminal)
Next, the internal configurations of the processing machines MC1-MC8, the home terminal HP, and the mobile terminal W will be described with reference to FIG.

The processing machines MC1-MC8 include a machine body 11, a control device 12, an operation panel 13, and a machine imaging device 14. The operation panel 13 includes an input unit 13a and a display unit 13b. The machine imaging device 14 is a device for imaging the surroundings of the processing machines MC1-MC8, and particularly for capturing motion information of an operator.

The home terminal HP includes an input unit 21 and a display unit 22. The mobile terminal W includes an input unit 31, a display unit 32, a position sensor 33, a mobile imaging device 34, a biological information sensor 35, and an acceleration sensor 36. The position sensor 33 of the mobile terminal W is a sensor for recognizing the position of the mobile terminal W itself in the equipment 1, and is, for example, a GPS sensor. The portable imaging device 34 captures the field of view of the operator. The biological information sensor 35 detects the pulse wave and the respiratory wave of the worker. The acceleration sensor 36 detects a signal according to the movement of the operator (for example, walking state, standing state, etc.).

The input unit 13a of the operation panel 13, the input unit 21 of the home terminal HP, and the input unit 31 of the mobile terminal W are, for example, a touch panel capable of input by touch operation, a mechanical button, and the like.

(3. Configuration and operation procedure of worker terminal)
Since the operation panel 13, the home terminal HP, and the mobile terminal W are devices for giving instructions to the worker and performing input processing by the worker, they are collectively referred to as the worker terminals 13, HP, and W below. Refer to. The configurations of the worker terminals 13, HP, and W will be described with reference to FIGS. 3A and 3B.

As shown in FIGS. 3A and 3B, the worker terminals 13, HP, and W have a work display column 41 for displaying the next work or the current work, a candidate column 42 for displaying a list of next work candidates, and a work. It is provided with an input field 43 for displaying a person name button, a work start button, a completion button, and a cancel button for each worker.

In the work display column 41, the processing machines MC1-MC8 to be worked and the work type are described. Further, as shown in FIG. 3A, the work display column 41 functions as a column for instructing the worker who is about to start the next work to perform the next work, and as shown in FIG. 3B, the current work is completed. It functions as a column for displaying the current work to the worker who is going to process.

In the candidate column 42, the work that can be executed by the worker (hereinafter referred to as the next work candidate) is displayed, and the processing machines MC1-MC8 to be worked and the work type are described. Further, in the candidate column 42, when a plurality of next work candidates are displayed, the priority order is also displayed.

Next, when the worker starts the next work, the operation procedure by the worker will be described with reference to FIG. 3A. Here, in the candidate column 42 of the worker terminals 13, HP, and W, the next work candidate that can be executed at present is always displayed. Then, the worker who is not currently working touches his / her own worker name button on the worker terminal 13, HP, W (shown in (1) of FIG. 3A). Then, the next work is displayed in the work display column 41 of the worker terminals 13, HP, and W (shown in (2) of FIG. 3A). This next work is one of the next work candidates displayed in the candidate column 42. That is, the worker is instructed to perform the next work by the worker terminals 13, HP, and W. Subsequently, the operator touches the start button (shown in (3) of FIG. 3A) and starts the next work instructed.

Next, when the worker currently completes the work, the operation procedure by the worker will be described with reference to FIG. 3A. A worker who has completed the work on the processing machines MC1-MC8 touches his / her own worker name button on the worker terminals 13, HP, and W (shown in (1) of FIG. 3B). Then, the work currently being performed is displayed in the work display column 41 of the worker terminals 13, HP, and W (shown in (2) of FIG. 3B). That is, the worker can confirm the work currently being performed in the work display column 41. Subsequently, the operator touches the completion button (shown in (3) of FIG. 3B) or receives a signal from the processing machines MC1-MC8 or the like to completely complete the work currently being performed.

(4. Outline of management device)
Next, the outline of the management device M will be described with reference to FIG. As shown in FIG. 4, the management device M includes a process plan storage unit 51, a machine state acquisition unit 52, an execution worker acquisition unit 53, a position information acquisition unit 54, a work state acquisition unit 55, a process result storage unit 56, and an ability. Database 57, next work candidate extraction unit 58, all worker status acquisition unit 59, next work decision unit 60, initial process plan acquisition unit 61, process plan update unit 62, display device 63, work type acquisition unit 64, machine imaging information The acquisition unit 71, the visibility information acquisition unit 72, the biological information acquisition unit 73, the acceleration information acquisition unit 74, the operation order information acquisition unit 75, and the database update unit 76 are provided.

Among the units constituting the management device M, the machine state acquisition unit 52 acquires information on the current state (operating state) of the processing machine MC1-MC8 from the control device 12 of the processing machine MC1-MC8. The machine image pickup information acquisition unit 71 acquires the information played by the machine image pickup device 14 of the processing machines MC1-MC8. Further, the execution worker acquisition unit 53, the position information acquisition unit 54, the work state acquisition unit 55, the visual field information acquisition unit 72, the biological information acquisition unit 73, the acceleration information acquisition unit 74, and the operation order information acquisition unit 75 are the operator terminals. From 13, HP, W, information on the executing worker, position information, information on the working state, visual field information, biological information, acceleration information, and operation sequence information are acquired.

The execution worker acquisition unit 53 acquires the information of the worker corresponding to the touched worker name button on the worker terminals 13, HP, and W as the execution worker. That is, the execution worker acquisition unit 53 acquires the ID information (name of the worker, etc.) of the worker who executes the work. The other part that constitutes the management device M is a part that performs processing in the management device M, and will be described in detail later.

Here, as described above, the management device M has an operation record grasping function, an update process plan creation function, a next work instruction function for the worker, and a worker ability database construction function (the ability database construction device of the present invention). Corresponds to). The operation record grasping function is composed of a process plan storage unit 51, a machine state acquisition unit 52, a position information acquisition unit 54, a work state acquisition unit 55, a process record storage unit 56, a display device 63, and a work type acquisition unit 64. ..

The update process plan creation function is composed of a process plan storage unit 51, a process result storage unit 56, an initial process plan acquisition unit 61, and a process plan update unit 62. The next work instruction function for the worker includes a process plan storage unit 51, a machine state acquisition unit 52, an execution worker acquisition unit 53, a position information acquisition unit 54, a work state acquisition unit 55, an ability database 57, and a next work candidate extraction unit 58. , All worker status acquisition unit 59, and next work determination unit 60.

The functions for constructing the ability database of the worker include the ability database 57, the position information acquisition unit 54, the work type acquisition unit 64, the machine imaging information acquisition unit 71, the visual field information acquisition unit 72, the biological information acquisition unit 73, and the acceleration information acquisition unit 74. , Operation order information acquisition unit 75, and database update unit 76.

(5. Operation record grasping function)
The function of grasping the operation record of the management device M will be described with reference to FIGS. 4 and 5. First, the initial process plan, the process result, and the update process plan used for the function of grasping the operation record will be described with reference to FIG.

FIG. 5 shows the contents displayed on the display device 63. FIG. 5 shows a pacemaker representing the current time, an initial process plan for each object stored in the process plan storage unit 51, an update process plan for each object stored in the process plan storage unit 51, and process result storage. The process results for each object stored in the unit 56 are displayed. The objects 1a, 1b, and 1c are objects of the same type, and the objects 2a, 2b, and 2c are objects of the same type. Here, the object is a production object (workpiece, assembly, etc.) in the production equipment, and a distribution object (transported object) in the distribution equipment. Further, the objects 1a, 1b, 1c, the objects 2a, 2b, 2c, and the object 3 are different objects.

Here, the process plan is a plan in which the execution order regarding the processing by the plurality of processing machines MC1-MC8 and the work by the operator on the plurality of processing machines is defined. The initial process plan and the updated process plan are stored in the process plan storage unit 51. The initial process plan is determined in advance by the manager based on the production plan of the object. Further, the initial process plan is a process plan set based on the work time by a worker having a standard work capacity. The update process plan is a process plan in which the initial process plan is updated according to the operation record of the processing machine and the work record of the worker. The process results represent the processing results by the processing machines MC1-MC8 and the work results by the operator. The process results are stored in the process results storage unit 56.

In FIG. 5, it can be seen from the display of the pacemaker that the current time is around 23:30. The initial process plan is displayed in the initial plan column for each object in FIG. In the initial plan column, the white solid line frame is the work by the operator, and the hatching solid line frame is the work by the processing machines MC1-MC8.

The process results are the white solid line frame and the hatching solid line frame in the actual result schedule column for each object in FIG. In the actual result schedule column, the white solid line frame is the work result by the worker, and the hatching solid line frame is the processing result by the processing machines MC1-MC8. The update process plan is a white broken line frame and a hatched broken line frame in the actual result schedule column for each object in FIG. The white dashed line frame is the scheduled work by the operator, and the hatched broken line frame is the scheduled work by the processing machines MC1-MC8. Here, in FIG. 5, blackening is a process performed by the processing machines MC1-MC8 currently being executed or a work performed by an operator. Further, the gap between the frames is a time zone in which neither processing by the processing machines MC1-MC8 nor work by the operator is performed.

Here, the process record storage unit 56 stores the processing record by the processing machines MC1-MC8 and the work record by the operator. The processing results by the processing machines MC1-MC8 are information acquired by the machine state acquisition unit 52. The machine state acquisition unit 52 acquires the current state (operating state) of the processing machine MC1-MC8 from the control device 12 of the processing machine MC1-MC8.

Further, the work record by the worker is information acquired by the work state acquisition unit 55 and the work type acquisition unit 64. The work state acquisition unit 55 acquires information on the work state by the worker as one of the work results. Here, the information on the work state by the worker is the work start time, the work completion time, and the information on whether the work is in progress or the work is completed.

Further, the work type acquisition unit 64 acquires the work type to be executed by the worker as one of the work results. The work type acquisition unit 64 acquires the work type by acquiring the next work determined by the next work determination unit 60, which will be described later. The details of the processing of the work state acquisition unit 55 and the processing of the next work determination unit 60 will be described later.

(6. Update process plan creation function)
Next, the function of creating the update process plan of the management device M will be described with reference to FIGS. 4 to 6. The update process plan creation function is composed of a process plan storage unit 51, a process result storage unit 56, an initial process plan acquisition unit 61, and a process plan update unit 62.

The initial process plan acquisition unit 61 acquires the initial process plan stored in the process plan storage unit 51. The process plan update unit 62 updates as shown by the broken line frame in FIG. 5 based on the initial process plan acquired by the initial process plan acquisition unit 61 and the process results stored in the process result storage unit 56. Create a process plan.

Specifically, the process by the process plan update unit 62 is shown in FIG. The update unit 62 acquires the initial process plan from the initial process plan acquisition unit 61 (S1). Subsequently, the update unit 62 determines whether or not the record stored in the process record storage unit 56 has been updated (S2). If the actual result has not been updated, the update unit 62 repeats the determination process until it is updated (S2: No).

On the other hand, if the actual result is updated, the update unit 62 updates the process plan based on the process actual result (S3). Subsequently, the update unit 62 determines whether or not all of the process plans have been executed, and if not, returns to S2 and repeats the process (S4: No). On the other hand, the update unit 62 ends the process if all of the process plans are executed (S4: Yes).

That is, when the process result is delayed with respect to the initial process plan, the process plan update unit 62 determines the future process plan in consideration of this delay. At this time, the working time by the worker is set based on the working time by the worker having a standard working ability.

(7. Ability database 57)
Next, the capacity database 57 used for the next work instruction function for the operator of the management device M will be described with reference to FIGS. 7A and 7B. FIG. 7A is the capacity database 57 of the first example, and FIG. 7B is the capacity database 57 of the second example.

The ability database 57 stores the work ability for each work type for each worker with respect to the plurality of workers and the plurality of work types. The work types include, for example, setup, trial machining, and abnormality recovery processing. Further, each information is stored for each processing machine MC1-MC8.

As shown in FIG. 7A, the capacity database 57 of the first example has information on whether or not each worker can execute the corresponding work type. In the figure, a circle indicates that the work type can be worked, and a cross indicates that the work type cannot be worked. The worker A can work on all work types, while the workers B, C, and D can work on only some work types.

As shown in FIG. 7B, the ability database 57 of the second example includes, for the corresponding work type, whether or not each worker can work, and if it is possible to work, the proficiency level. For example, the ability database 57 of the second example shows whether each worker has a standard ability or higher or does not have a standard ability as a proficiency level when each worker can work. In the figure, ◯ indicates that the work type has the standard ability or higher, Δ indicates that the standard ability is not possessed, and × indicates that the work type cannot be executed.

Further, the capacity database 57 has the work record information shown in FIG. The work record information includes work time, machine work time, position information, biological information, acceleration information, field of view information captured by the portable imaging device 34, and information captured by the machine imaging device 14 for each worker and each work type. , Includes operating procedure information. The working time is the time from the start to the completion of the work when the home position P is used as a reference. The machine working time is the time during which the processing machines MC1-MC8 are directly worked. The machine working time can be obtained from the operation of the operation panel 13, position information, machine imaging information, field of view information, acceleration information, and the like. The operation procedure information is information related to the operation procedure of the operation panel 13 by the operator.

(8. Ability database construction function)
As described above, the capacity database 57 has a large amount of work record information. This construction process is performed by the database update unit 76. That is, the database update unit 76 includes a position information acquisition unit 54, a work type acquisition unit 64, a machine imaging information acquisition unit 71, a field of view information acquisition unit 72, a biological information acquisition unit 73, an acceleration information acquisition unit 74, and an operation order information acquisition unit. The ability database 57 is updated by acquiring information from 75. Here, when the same object is performed a plurality of times, the latest information is stored.

(9. Processing by work state acquisition unit 55)
The processing by the work state acquisition unit 55 used for the next work instruction function to the worker by the management device M and the operation state grasping function will be described with reference to FIGS. 3A, 3B, 9 and 10. The work state acquisition unit 55 includes a work start time estimation unit 55a and a work completion time estimation unit 55b.

As shown in FIG. 9, the work start time estimation unit 55a determines whether or not the start information has been acquired by the worker terminals 13, HP, and W (S11). That is, the estimation unit 55a determines whether or not the worker touches the start button shown in FIG. 3A of the worker terminals 13, HP, and W. When the start information is acquired, the estimation unit 55a determines whether the operated worker terminal is the home terminal HP (S12) or the mobile terminal W if it is not the home terminal HP (S13).

When the worker operates the home terminal HP (S12: Yes), the estimation unit 55a sets the current time when the start button is touched as the start time (S14). When the worker operates the mobile terminal W (S12: No → S13: Yes), the estimation unit 55a acquires the position information of the mobile terminal W acquired by the position information acquisition unit 54 (S15). Subsequently, the estimation unit 55a estimates the movement time of the worker based on the standard movement speed of the worker and the distance from the current position of the mobile terminal W to the home position P (S16). The standard moving speed of the worker is preset. Subsequently, the estimation unit 55a estimates the time obtained by adding the estimated travel time to the current time as the start time (S17).

When the operator operates the operation panel 13 (S12: No → S13: No), the estimation unit 55a determines the standard movement speed of the operator and the distance from the position of the operated operation panel 13 to the home position P. Based on the above, the travel time of the worker is estimated (S18). Subsequently, the estimation unit 55a estimates the time obtained by adding the estimated travel time to the current time as the start time (S19).

As shown in FIG. 10, the work completion time estimation unit 55b determines whether the completion information has been acquired by the worker terminals 13, HP, and W (S21). That is, the estimation unit 55b determines whether or not the worker has touched the completion button shown in FIG. 3B of the worker terminals 13, HP, and W. When the completion information is acquired, the estimation unit 55b determines whether the operated worker terminal is the home terminal HP (S22) or the mobile terminal W if it is not the home terminal HP (S23).

When the worker operates the home terminal HP (S22: Yes), the estimation unit 55b sets the current time when the completion button is touched as the completion time (S24). When the worker operates the mobile terminal W (S22: No → S23: Yes), the estimation unit 55b acquires the position information of the mobile terminal W acquired by the position information acquisition unit 54 (S25). Subsequently, the estimation unit 55b estimates the movement time of the worker based on the standard movement speed of the worker and the distance from the current position of the mobile terminal W to the home position P (S26). Subsequently, the estimation unit 55b estimates the time obtained by adding the estimated travel time to the current time as the completion time (S27).

When the operator operates the operation panel 13 (S22: No → S23: No), the estimation unit 55b determines the standard movement speed of the operator and the distance from the position of the operated operation panel 13 to the home position P. Based on the above, the travel time of the worker is estimated (S28). Subsequently, the estimation unit 55b estimates the time obtained by adding the estimated travel time to the current time as the completion time (S29).

(10. Information acquired by the all worker status acquisition unit 59)
The processing by the all-worker state acquisition unit 59 used for the next work instruction function to the worker by the management device M will be described with reference to FIG. The all worker state acquisition unit 59 receives information on the execution worker acquired by the execution worker acquisition unit 53 and the work state acquired by the work state acquisition unit 55. Specifically, as shown in FIG. 11, the all worker state acquisition unit 59 sets the input time of the work start information and the estimated time of the work start based on the home position P (HP work start estimated time) for each worker. ), The input time of the work completion information, and the estimated time of work completion (HP work completion estimated time) based on the home position P.

Further, the all worker state acquisition unit 59 has information on whether the worker is in the process of working or is in the state of completing the work. The all-worker status acquisition unit 59 determines that the work is in progress if it has not been completed after the work has been started, and determines that the work has been completed if it has not been started after the work has been completed.

Further, the all-worker state acquisition unit 59 has an estimated time at which the working worker completes the instructed work. At this time, the all worker state acquisition unit 59 acquires the work type instructed to the worker from the next work determination unit 60, and calculates the predicted time in consideration of the standard work time according to the work type.

Here, in FIG. 11, the worker A is working, and the work start input time and the HP work start estimated time are the same time. That is, the worker A uses the home terminal HP to perform the work start operation. In addition, the worker C also performs the work completion operation using the home terminal HP in the same manner. On the other hand, the worker D has a different work start input time and an HP work start estimated time. That is, the worker D operates using the mobile terminal W or the operation panel 13. The same applies to worker B.

(11. Next work instruction function)
Next, the next work instruction function for the operator by the management device M will be described with reference to FIGS. 3A, 4 and 12. The next work instruction function for the worker includes a process plan storage unit 51, a machine state acquisition unit 52, an execution worker acquisition unit 53, a position information acquisition unit 54, a work state acquisition unit 55, an ability database 57, and a next work candidate extraction unit 58. , All worker status acquisition unit 59, and next work determination unit 60.

As shown in FIG. 4, the next work candidate extraction unit 58 captures the current states of the plurality of processing machines MC1-MC8 acquired by the machine state acquisition unit 52 and the process plan stored in the process plan storage unit 51. get. Then, the next work candidate extraction unit 58 extracts the next work candidate to be performed by the worker based on the current state and the process plan of the processing machines MC1-MC8. The next work candidate is a work that currently requires work by an operator for the entire facility 1. The next work candidate is displayed in the candidate column 42 of the worker terminals 13, HP, and W in FIG. 3A. When the next work candidate extraction unit 58 extracts a plurality of next work candidates, the next work candidate extraction unit 58 determines the order of the plurality of next work candidates. The ranking is also displayed in the candidate column 42 of FIG. 3A.

Next, the next work determination unit 60 determines the next work for a predetermined worker. The processing by the next work determination unit 60 will be described with reference to FIG. The determination unit 60 determines whether or not the execution worker has been acquired from the execution worker acquisition unit 53 (S31). That is, when any worker touches the worker button on the worker terminals 13, HP, or W, the determination unit 60 determines that the execution worker has been acquired.

The determination unit 60 does not proceed with the process unless the execution worker is acquired (S31: No). On the other hand, if the determination unit 60 acquires the execution worker (S31: Yes), the determination unit 60 acquires the status of the execution worker from the all worker state acquisition unit 59 (S32). Then, the determination unit 60 determines whether or not the state of the execution worker is the work completion state (S33). If it is not in the work completion state (S33: No), the determination unit 60 returns to S31 and repeats the process.

On the other hand, if the work is completed (S33: Yes), the next work candidate extracted by the next work candidate extraction unit 58 is acquired (S34). Subsequently, the determination unit 60 acquires the work ability of the execution worker from the ability database 57 (S35). Subsequently, the determination unit 60 acquires the status of another worker from the all worker status acquisition unit 59 (S36). For example, the determination unit 60 acquires whether another worker is currently in a state where the next work can be started, or whether the other worker is in a state where the work will be completed soon. Subsequently, the determination unit 60 acquires the work ability of another worker from the ability database 57 (S37).

Finally, the determination unit 60 determines the next work for the execution worker based on the next work candidate, the work ability of the execution worker, the state of the other worker, and the work ability of the other worker (S38). The determination unit 60 determines whether or not the next work candidate in the higher rank can be worked by the execution worker, and sets the workable next work candidate as the next work of the execution worker. However, if the work can be started by other workers, the next work of the execution worker is determined in consideration of the work ability of the execution worker and the work ability of the other worker. ..

For example, as shown in FIG. 7A, the worker A can work in all work types, but the workers B, C, and D can work in only some work types. When deciding the next work of the worker A, it is assumed that the worker B is in a state where the next work can be started at present, or a state in which the worker B can start the next work soon. At this time, if the work type that both the worker A and the worker B can work on is the next work candidate of the higher rank, the determination unit 60 sets the next work candidate of the lower rank as the next work for the worker A. And. The next work candidate of the higher rank can be instructed as the next work of the worker B, but the next work candidate of the lower rank may not be instructed as the next work of the worker B. Therefore, the next work candidate in the upper order is the next work for the worker B, and the next work candidate in the lower order is the next work for the worker A, so that the next work candidate can be efficiently executed.

However, when determining the next work candidate in the lower rank as the next work, the process plan is considered. If the next work candidate of the lower rank is determined as the next work of the worker and there is a risk of delay in the process plan, the next work candidate of the lower rank is not set as the next work of the worker, but the next work candidate of the lower rank is also the higher rank. The next work candidate of is set as the next work of the worker.

Further, if there is no delay in the process plan, the next work determination unit 60 can determine the next work for the worker having a work capacity lower than the standard capacity. In FIG. 5, the gap between the frames is a time zone in which neither the processing by the processing machines MC1-MC8 nor the work by the operator is performed. That is, by using this blank time, the next work determination unit 60 can set the work time longer than the standard work time to allow a margin and educate the worker having a low work ability.

(12. Effect of Embodiment)
The capacity database construction function (corresponding to the capacity database construction device) of the management device M according to the above embodiment targets the equipment 1 provided with the plurality of processing machines MC1-MC8, and the work by the operator on the plurality of processing machines MC1-MC8. It is a device that builds a database of capabilities. The ability database construction function is assumed to have started and completed the work at the home position P in the facility 1, and the work state acquisition unit 55 that acquires the start time and the completion time of the work by the worker and the work type executed by the worker. Based on the work type acquisition unit 64 to acquire the work type, the ability database 57 that stores the work time for each work type as the work capacity, the information acquired by the work state acquisition unit 55, and the information acquired by the work type acquisition unit 64. It also includes a database update unit 76 that updates the information in the capability database 57.

According to the ability database construction function, the work state acquisition unit 55 acquires the start time and the completion time of the work by the worker with reference to the home position P. Therefore, no matter where the worker is in the equipment 1, the working time is determined based on the home position P. Therefore, the work ability stored in the ability database 57 can be the result of evaluating the fair work ability of the worker.

Further, the ability database construction function of the management device M includes a home terminal HP which is arranged at the home position P and the start and completion of the work are input by the operator. The work state acquisition unit 55 acquires the time when the start of work is input to the home terminal HP as the start time, and acquires the time when the completion of work is input to the home terminal HP as the completion time. By inputting the start and completion of the work by the worker using the home terminal HP arranged at the home position P, the work state acquisition unit 55 can easily set the start time and the work start time based on the home position P. You can get the completion time.

Further, the ability database construction function of the management device M includes a mobile terminal W that can be carried by the worker at a position different from the home position P and in which the start and completion of the work are input by the worker. When the start of work is input to the mobile terminal W, the work state acquisition unit 55 is based on the input time and the distance from the position of the mobile terminal W to the position of the home position P at the time of input. , The position of the home position P from the input time and the position of the mobile terminal W at the time of input when the completion of the work is input to the work start time estimation unit 55a for estimating the start time and the mobile terminal W. It is provided with a work completion time estimation unit 55b that estimates the completion time based on the distance to.

When the worker inputs the start and completion of the work by the worker using the portable terminal W, the work state acquisition unit 55 considers the distance between the position of the mobile terminal W and the position of the home position P. Then, the start time and the completion time are estimated. Therefore, even if the worker inputs the start and completion of the work on the mobile terminal W when the worker is in a position different from the home position P, the work state acquisition unit 55 surely sets the home position P. It is possible to acquire the start time and the completion time of the reference work.

Further, the ability database construction function of the management device M includes a position information acquisition unit 54 that acquires the position of the mobile terminal W. The work state acquisition unit 55 estimates the start time and the completion time based on the position acquired by the position information acquisition unit 54. When the position information acquisition unit 54 acquires the position of the mobile terminal W, the work state acquisition unit 55 can surely acquire the start time and the completion time of the work based on the home position P.

Further, the capacity database construction function of the management device M is provided on the operation panel 13 of each of the plurality of processing machines MC1-MC8, and the input unit 13a (in the operation panel input device) for inputting the start and completion of the work by the operator. Equivalent). When the start of work is input to the input unit 13a of the operation panel 13, the work state acquisition unit 55 sets the home position P from the input time and the position of the input unit 13a of the operation panel 13 at the time of input. When the work completion is input to the work start time estimation unit 55a for estimating the start time and the input unit 13a of the operation panel 13 based on the distance to the position, the input time and the input time are input. A work completion time estimation unit 55b that estimates the completion time based on the distance from the position of the input unit 13a of the operation panel 13 to the position of the home position P is provided.

When the operator inputs the start and completion of the work by the operator using the input unit 13a provided on the operation panel 13 of the processing machines MC1-MC8, the work state acquisition unit 55 inputs the input of the operation panel 13. The start time and the completion time are estimated in consideration of the distance between the position of the unit 13a and the position of the home position P. Therefore, even if the operator inputs the start and completion of the work in the input unit 13a of the operation panel 13 when the operator is in a position where the operation panel 13 can be operated, the work state acquisition unit 55 reliably performs the work state acquisition unit 55. , The start time and the completion time of the work based on the home position P can be acquired.

Further, the ability database construction function of the management device M includes a biological information acquisition unit 73 of the worker. The database update unit 76 updates the information in the ability database 57 based on the biometric information acquired by the biometric information acquisition unit 73. The working time may change depending on the physical condition of the worker. Therefore, by acquiring biometric information that can recognize the physical condition, the working ability of the worker can be appropriately recorded.

Further, the capability database construction function of the management device M includes a machine imaging information acquisition unit 71 that acquires information captured by the machine imaging device 14 provided in the processing machines MC1-MC8. The database update unit 76 updates the information in the capability database 57 based on the operation information of the worker acquired by the machine imaging information acquisition unit 71.

The machine imaging device 14 can record the work performed by the operator on the processing machines MC1-MC8. That is, it is possible to grasp the time when the worker is in the vicinity of the processing machines MC1-MC8, and it is also possible to grasp what kind of procedure the worker is processing in the vicinity of the processing machines MC1-MC8. , It is also possible to grasp the facial expression and physical condition of the worker. That is, by storing the information recorded by the machine imaging device 14 in the ability database 57, the working ability of the operator can be appropriately recorded.

Further, the capability database construction function of the management device M includes an operation order information acquisition unit 75 that acquires operation order information for the operation panel 13 of the processing machines MC1-MC8. The database update unit 76 updates the information in the capability database 57 based on the operation order information of the operator acquired by the operation order information acquisition unit 75. It is considered that there is an efficient operation sequence in the operation sequence for the input unit 13a of the operation panel 13. Therefore, by acquiring the operation order information, the work ability of the worker can be appropriately recorded.

Further, the ability database construction function of the management device M includes a field of view information acquisition unit 72 that acquires the field of view information imaged by the portable image pickup device 34 carried by the worker. The database update unit 76 updates the information in the ability database 57 based on the worker's field of view information captured by the field of view information acquisition unit 72. From the visual field information of the worker, it is possible to grasp how the worker operates. That is, by acquiring the visual field information of the worker, it is possible to grasp whether or not the movement of the worker is an efficient movement. As a result, the working ability of the worker can be appropriately recorded.

1: Equipment, 13: Operation panel, 14: Machine imaging device, 33: Position sensor, 34: Portable imaging device, 35: Biological information sensor, 36: Acceleration sensor, 51: Process plan storage unit, 52: Machine status acquisition unit , 53: Execution worker acquisition unit, 54: Position information acquisition unit, 55: Work status acquisition unit, 55a: Work start time estimation unit, 55b: Work completion time estimation unit, 56: Process record storage unit, 57: Capacity database , 58: Next work candidate extraction unit, 59: All worker status acquisition unit, 60: Next work decision unit, 61: Initial process plan acquisition unit, 62: Process plan update unit, 63: Display device, 64: Work type acquisition Unit, 71: Machine imaging information acquisition unit, 72: Vision information acquisition unit, 73: Biometric information acquisition unit, 74: Acceleration information acquisition unit, 75: Operation sequence information acquisition unit, 76: Database update unit, HP: Home terminal, M: Management device, MC1-MC8: Processing machine, P: Home position, W: Mobile terminal

Claims (7)

A device for constructing a database of work capacity of workers for the plurality of processing machines for equipment equipped with a plurality of processing machines.
A work state acquisition unit that acquires the start time and completion time of the work by the worker when the predetermined home position , which is the reference position of the equipment , is set as the start position and the finish position of the work by the worker.
Work type acquisition unit that acquires the work type executed by the worker,
An ability database that stores the work time for each work type as work ability,
A database update unit that updates the information of the ability database based on the information acquired by the work state acquisition unit and the information acquired by the work type acquisition unit.
A mobile terminal that can be carried by a worker at a position different from the predetermined home position and in which the worker inputs the start and completion of the work.
Equipped with a,
The work state acquisition unit
When the start of work is input to the mobile terminal, the start time is set based on the input time and the distance from the position of the mobile terminal to the position of the predetermined home position at the time of input. Work start time estimation unit to estimate and
When the completion of work is input to the mobile terminal, the completion time is set based on the input time and the distance from the position of the mobile terminal to the position of the predetermined home position at the time of input. Work completion time estimation unit to estimate and
Ru with a capability database construction apparatus. The capability database construction device includes a position information acquisition unit that acquires the position of the mobile terminal.
The capability database construction device according to claim 1 , wherein the work state acquisition unit estimates the start time and the completion time based on the position acquired by the position information acquisition unit. A device for constructing a database of work capacity of workers for the plurality of processing machines for equipment equipped with a plurality of processing machines.
A work state acquisition unit that acquires the start time and completion time of the work by the worker when the predetermined home position , which is the reference position of the equipment , is set as the start position and the finish position of the work by the worker.
Work type acquisition unit that acquires the work type executed by the worker,
An ability database that stores the work time for each work type as work ability,
A database update unit that updates the information of the ability database based on the information acquired by the work state acquisition unit and the information acquired by the work type acquisition unit.
An operation panel input device provided on the operation panel of each of the plurality of processing machines and for inputting the start and completion of work by an operator,
Equipped with a,
The work state acquisition unit
When the start of work is input to the operation panel input device, based on the input time and the distance from the position of the operation panel input device to the position of the predetermined home position at the time of input. The work start time estimation unit that estimates the start time,
When the completion of work is input to the operation panel input device, based on the input time and the distance from the position of the operation panel input device at the time of input to the position of the predetermined home position. The work completion time estimation unit that estimates the completion time,
Ru with a capability database construction apparatus. The ability database construction device includes a biometric information acquisition unit that acquires biometric information that can recognize the physical condition of the worker.
The database update unit updates the work time as a work ability in the ability database based on the biometric information acquired by the biometric information acquisition unit , using the relationship that the work time changes depending on the physical condition. − The capability database construction device according to any one of 3 . The capability database construction device includes a machine imaging information acquisition unit that acquires motion information of a worker imaged by a machine imaging device provided in the processing machine.
The imaged motion information of the worker includes at least the time when the worker is in the vicinity of the processing machine, the procedure processed by the worker in the vicinity of the processing machine, the facial expression of the worker, and the physical condition of the worker. Including one
There is a relationship that the working time changes depending on the time when the worker is in the vicinity of the processing machine, the procedure that the worker is processing in the vicinity of the processing machine, the facial expression of the worker, and the physical condition of the worker.
The database update unit updates the work time as a work capacity in the capacity database based on the operation information of the worker acquired by the machine imaging information acquisition unit using the above relationship , claim 1-4. The capability database construction device according to any one of the above. The capability database construction device includes an operation order information acquisition unit that acquires operation order information for the operation panel of the processing machine.
There is an efficient operation sequence that affects the working time in the operation sequence.
The database update unit calculates the work time as the work capacity in the capacity database based on the operation order information of the worker acquired by the operation order information acquisition unit , using the relationship that the work time changes depending on the operation order. The capability database construction device according to any one of claims 1 to 5 to be updated. The ability database construction device includes a field of view information acquisition unit that acquires field of view information captured by a portable imaging device carried by an operator.
There are efficient movements that affect the working time in the movements of the worker,
The database update unit grasps the operation of the worker based on the field of view information of the worker captured by the field of view information acquisition unit, and uses the relationship that the work time changes depending on the movement of the worker of the worker. The capacity database construction apparatus according to any one of claims 1 to 6 , which updates the working time as a working capacity in the capacity database based on the operation .

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