JP6763649B2 - Bag-shaped container supply device - Google Patents

Bag-shaped container supply device Download PDF

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JP6763649B2
JP6763649B2 JP2015096884A JP2015096884A JP6763649B2 JP 6763649 B2 JP6763649 B2 JP 6763649B2 JP 2015096884 A JP2015096884 A JP 2015096884A JP 2015096884 A JP2015096884 A JP 2015096884A JP 6763649 B2 JP6763649 B2 JP 6763649B2
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満春 中西
満春 中西
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Shikoku Kakoki Co Ltd
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Description

本発明は、袋状容器を積み重ね保持する袋状容器スタック装置と、積み重ねた最上面位置の袋状容器を移載する袋状容器移載装置とを備えた袋状容器供給装置に関する。 The present invention relates to a bag-shaped container supply device including a bag-shaped container stacking device for stacking and holding bag-shaped containers and a bag-shaped container transfer device for transferring the stacked bag-shaped containers at the top surface position.

従来の袋状容器(スタンディングパウチ)の供給装置として、包装袋の繰出し装置(特許文献1参照)が知られている。この包装袋の繰出し装置はパウチを長手方向に沿ってコンベア上にストックしている関係上、コンベア上で1枚ずつ切り出すためコンベアのスペースが必要となる。そのためコンベアを配置するスペースを確保する必要がある。 As a conventional bag-shaped container (standing pouch) supply device, a packaging bag feeding device (see Patent Document 1) is known. Since the pouches are stocked on the conveyor along the longitudinal direction in this packaging bag feeding device, a space for the conveyor is required because the pouches are cut out one by one on the conveyor. Therefore, it is necessary to secure a space for arranging the conveyor.

また、スタンディングパウチを高さ方向へ積む形でスタックする供給装置や方法として、自動包装機の袋取出し装置(特許文献2参照)、自動包装機に対する貯袋器からの空袋取出し供給方法(特許文献3参照)、袋持ち上げ装置(特許文献4参照)、及び自動包装機用昇降式袋マガジン装置を備えた袋供給装置(特許文献5参照)を挙げることができる。 Further, as a supply device and method for stacking standing pouches in the height direction, a bag removal device for an automatic packaging machine (see Patent Document 2) and an empty bag removal supply method from a bag storage device for an automatic packaging machine (Patent). Reference 3), a bag lifting device (see Patent Document 4), and a bag supply device provided with an elevating bag magazine device for an automatic packaging machine (see Patent Document 5).

上記自動包装機の袋取出し装置は、スタンディングパウチを貯袋器内に積み重ね、最上面の袋を吸盤により取り出す装置である。この装置はスタンディングパウチの底部の厚みが考慮されておらず、貯袋器は水平、又は、スタンディングパウチ底部側が高い位置になるよう傾斜している。スタンディングパウチは積み重ねると扇状になり、多く積み重ねるほど、底部と開口部との傾斜が大きくなるため、この装置では多くスタック量を確保できない。また、1)スタック装置がベッドの下側にある為、ベッドの側面よりメンテナンスが出来なくなる;2)従来の機械を改造する場合、上記“1)”の問題がある為、ベッドの側面よりメンテナンスをするようになっていないため出来ない;3)スタック装置を上げると全体の機械のレベルが上がるため、作業性がよくない;といった問題がある。 The bag taking-out device of the automatic packaging machine is a device in which standing pouches are stacked in a bag storage device and the uppermost bag is taken out by a suction cup. This device does not consider the thickness of the bottom of the standing pouch, and the bag storage device is horizontal or tilted so that the bottom side of the standing pouch is in a high position. The standing pouches become fan-shaped when stacked, and the more stacked, the greater the inclination between the bottom and the opening, so this device cannot secure a large amount of stacking. In addition, 1) maintenance is not possible from the side of the bed because the stack device is under the bed; 2) maintenance from the side of the bed due to the problem of "1)" above when modifying a conventional machine. It cannot be done because it is not designed to do; 3) Raising the stacking device raises the level of the entire machine, resulting in poor workability.

上記自動包装機に対する貯袋器からの空袋取出し供給方法において用いられる装置は、スタンディングパウチなどの開口部と底部の厚さが異なる袋に対応するため、開口部と底部の向きを交互に変えながら積み重ねることにより、積み重ねた最上位の袋を平坦状態にし、貯袋上方に袋の開口部・底部を識別するセンサを設け、吸盤で吸着した袋をセンサの識別信号に基づき開口部が特定方向となるように回転させている。この装置は袋を積む際、人の手により開口部と底部の向きを変えながら行うため、手間がかかり、かつ積みミスが生じてしまう恐れがある。また、センサにより袋の模様を識別し、吸着した袋を回転させる手段は、装置の構造・制御が複雑になってしまう。さらに、上記自動包装機の袋取出し装置と同様に、スタックの駆動装置が下にくるため、ベッドの側面よりメンテナンスが出来なくなる、といった問題がある。 The device used in the method of taking out and supplying empty bags from the bag storage device to the automatic packaging machine alternately changes the orientation of the opening and the bottom in order to correspond to bags having different thicknesses of the opening and the bottom such as a standing pouch. By stacking the bags while stacking them, the top-ranked bags are flattened, a sensor is provided above the storage bag to identify the opening / bottom of the bag, and the opening of the bag sucked by the sucker is in a specific direction based on the identification signal of the sensor. It is rotated so that it becomes. When loading the bags, this device is performed while manually changing the orientation of the opening and the bottom, which is troublesome and may cause a stacking error. Further, the means for identifying the pattern of the bag by the sensor and rotating the sucked bag complicates the structure and control of the device. Further, similarly to the bag taking-out device of the automatic wrapping machine, there is a problem that maintenance cannot be performed from the side surface of the bed because the drive device of the stack is lowered.

上記袋持ち上げ装置は、端部の厚みが増した袋を上下に多数積み重ね、最上面より順次、吸着盤で次工程に送り出す装置において、吸着盤の吸着面と同一平面内に接触検知面を備え、これにより吸着盤を袋の傾きに合わせ傾動させる。この装置は袋の傾きに合わせ吸着盤を傾動させるため、吸着盤部の部品点数が多く構造が複雑になり、調整も困難になる。さらに、この装置には機械の横に大掛かりなスタック装置を設置する必要があり、改造を行う際、作業スペースが無い場所には設置できない、といった問題がある。 The bag lifting device is a device in which a large number of bags with thickened ends are stacked one above the other and sent out to the next process by the suction plate sequentially from the top surface, and is provided with a contact detection surface in the same plane as the suction surface of the suction plate. As a result, the suction plate is tilted according to the inclination of the bag. Since this device tilts the suction plate according to the inclination of the bag, the number of parts of the suction plate is large, the structure is complicated, and adjustment becomes difficult. Further, this device requires a large-scale stack device to be installed next to the machine, and there is a problem that it cannot be installed in a place where there is no work space when remodeling.

上記自動包装機用昇降式袋マガジン装置を備えた袋供給装置は、自立型袋を多数積み重ねた場合、袋口部と底部との間の傾斜が大きくなる問題に対し、昇降式袋マガジン装置に備えられている袋受け板の上下動に応じて袋受け板を傾動させる傾動装置を備えることにより、最上位に位置する袋が吸着装置に対し水平になるようになっている。この装置は、マガジンと受け板を上下方向に案内する案内装置と、受け板を上下させる駆動装置と受け板の上下動に応じて傾動させる傾動装置が必要であるため、部品点数が多く構造が複雑になり調整などが困難になってくる。さらに、制御する対象が大掛かりなため、大きな駆動力、スペース的にも大きな駆動装置が必要である。その他の従来技術同様、装置を設置している側のメンテナンスができない及び現状の作業スペース等で制約をうける、といった問題がある。 The bag supply device provided with the elevating bag magazine device for the automatic packaging machine is used in the elevating bag magazine device to solve the problem that the inclination between the bag mouth and the bottom becomes large when a large number of self-supporting bags are stacked. By providing a tilting device that tilts the bag receiving plate according to the vertical movement of the provided bag receiving plate, the bag located at the highest position is horizontal to the suction device. Since this device requires a guide device that guides the magazine and the receiving plate in the vertical direction, a driving device that moves the receiving plate up and down, and a tilting device that tilts according to the vertical movement of the receiving plate, the structure has a large number of parts. It becomes complicated and difficult to adjust. Further, since the object to be controlled is large, a large driving force and a large driving device in terms of space are required. Similar to other conventional techniques, there are problems that maintenance cannot be performed on the side where the device is installed and that the current work space is restricted.

特開平5−51016号公報Japanese Unexamined Patent Publication No. 5-51016 特許第3084539号公報Japanese Patent No. 3084539 特許第2583206号公報Japanese Patent No. 2583206 特開2014−8995号公報Japanese Unexamined Patent Publication No. 2014-8995 特開2002−53108号公報JP-A-2002-53108

本発明の課題は、袋状容器(以下、「スタンディングパウチ」という場合もある)を安定して充填機、包装機に供給できる上に、多くのスタンディングパウチをストックでき、かつ、コンパクトな袋状容器供給装置を提供することにある。 An object of the present invention is that a bag-shaped container (hereinafter, also referred to as a "standing pouch") can be stably supplied to a filling machine and a packaging machine, a large number of standing pouches can be stocked, and a compact bag-shaped container can be stocked. The purpose is to provide a container supply device.

本発明者は、上記の課題を解決するため、まず、袋状容器を積み重ね保持する袋状容器スタック装置と、積み重ねた最上面位置の袋状容器を移載する袋状容器移載装置とを備えた袋状容器供給装置として構成した。すなわち、1)袋状容器スタック装置は、袋状容器を規制する袋状容器ガイドと、袋状容器を平面状態でその下面側を支持している支持レバーと、支持レバーの駆動手段と、積み重ねた最上面位置の袋状容器を検出するセンサーを備えている;2)袋状容器ガイドは、斜め上下方向にまっすぐ伸び、袋状容器を搬送する袋状容器搬送装置に受け渡す方向に傾斜している;3)袋状容器ガイドと支持レバーが垂直状態になるとき、袋状容器ガイド内における支持レバー上の袋状容器の載置面の前後方向の幅は袋状容器の高さと等しくなる;4)支持レバーは支点を袋状容器搬送装置側におき円弧状に動作する;5)積み重ねた最上面の袋状容器が袋状容器移載装置により取り上げられると、センサーの情報により支持レバーを動作させ、積み重ねた袋状容器の最上面のレベルを一定にする;という構成とした。その結果、以下の作用効果が得られた。 In order to solve the above problems, the present inventor first provides a bag-shaped container stacking device for stacking and holding bag-shaped containers and a bag-shaped container transferring device for transferring the stacked bag-shaped containers at the top surface position. It was configured as a bag-shaped container supply device provided. That is, 1) The bag-shaped container stacking device stacks a bag-shaped container guide that regulates the bag-shaped container, a support lever that supports the lower surface side of the bag-shaped container in a flat state, and a driving means for the support lever. It is equipped with a sensor that detects the bag-shaped container at the top position; 2) The bag-shaped container guide extends diagonally in the vertical direction and tilts in the direction of delivery to the bag-shaped container transport device that transports the bag-shaped container. 3) When the bag-shaped container guide and the support lever are in the vertical state, the width of the mounting surface of the bag-shaped container on the support lever in the bag-shaped container guide in the front-rear direction becomes equal to the height of the bag-shaped container. 4) The support lever operates in an arc shape with the fulcrum on the side of the bag-shaped container transport device; 5) When the stacked top-level bag-shaped containers are picked up by the bag-shaped container transfer device, the support lever is based on the sensor information. To keep the level of the top surface of the stacked bag-shaped containers constant; As a result, the following effects were obtained.

袋状容器ガイドが袋状容器搬送装置方向に傾斜され立設されているため、袋状容器ガイド上部スペースにある袋状容器は、必ず袋状容器ガイドの袋状容器搬送装置側方向に揃っており、吸着盤により常に一定の袋状容器の箇所を吸着することができる。さらに、袋状容器ガイドと支持レバーによる袋状容器の巻き込みを防止する。 Since the bag-shaped container guide is erected at an angle toward the bag-shaped container transport device, the bag-shaped containers in the space above the bag-shaped container guide are always aligned in the bag-shaped container transport device side direction of the bag-shaped container guide. The suction plate can always suck a certain part of the bag-shaped container. Further, the bag-shaped container guide and the support lever prevent the bag-shaped container from being caught.

袋状容器を袋状容器スタック装置に積み重ねた際、袋状容器が袋状容器ガイドの辺4箇所に接触するのは、支持レバーの前端部が上昇して最上位置に達したときであって、1)袋状容器ガイドと直交する前後方向の幅が袋状容器の高さと等しい場合、袋状容器ガイドと支持レバーが直交(垂直)状態となったときであり、2)袋状容器ガイドと直交する前後方向の幅が袋状容器の高さより小さい場合、袋状容器ガイドと支持レバーが直交(垂直)状態になる前の状態であり、上記1)及び2)の場合とも、最上位置となるまでは、スタックされている袋状容器は袋状容器ガイドの2箇所(袋状容器の左右横辺)あるいは3箇所(袋状容器の左右横辺と底辺)に接していることから、支持レバーにより底上げした際、袋状容器にかかる抵抗は最小のものとなる。なお、袋状容器ガイドと支持レバーが直交(垂直)状態になる前に最上位置となる場合であっても、最上位置となったときに、袋状容器ガイド上部スペースにある袋状容器は、必ず袋状容器ガイドの袋状容器搬送装置側方向に揃っていることが好ましい。 When the bag-shaped containers are stacked on the bag-shaped container stacking device, the bag-shaped containers come into contact with the four sides of the bag-shaped container guide only when the front end of the support lever rises and reaches the uppermost position. 1) When the width in the front-rear direction orthogonal to the bag-shaped container guide is equal to the height of the bag-shaped container, it means that the bag-shaped container guide and the support lever are in the orthogonal (vertical) state. 2) The bag-shaped container guide When the width in the front-rear direction orthogonal to is smaller than the height of the bag-shaped container, it is the state before the bag-shaped container guide and the support lever are in the orthogonal (vertical) state, and in both cases 1) and 2) above, the highest position. Until, the stacked bag-shaped containers are in contact with two places (left and right sideways of the bag-shaped container) or three places (left and right side and bottom of the bag-shaped container) of the bag-shaped container guide. When the bottom is raised by the support lever, the resistance applied to the bag-shaped container is minimized. Even if the bag-shaped container guide and the support lever are in the uppermost position before they are in the orthogonal (vertical) state, the bag-shaped container in the space above the bag-shaped container guide when the bag-shaped container guide is in the uppermost position It is preferable that the bag-shaped container guides are always aligned in the bag-shaped container transport device side direction.

前記特許文献5に記載の昇降式袋マガジン装置よりも、本発明における円弧方式機構の方が簡単でかつ安定して袋状容器を支持レバーにより上昇させることが可能である。昇降式袋マガジン装置による底上げの場合、カムで真っ直ぐな状態→斜めの状態→真っ直ぐの状態と袋状容器を動かすために袋状容器にかかる抵抗が変わってくるが、円弧状態の場合、常に一定の抵抗となる。また、袋状容器ガイドと支持レバーが垂直状態になる位置では、袋状容器ガイド内における支持レバー上の袋状容器の載置面の前後方向の幅と袋状容器の高さが等しいため、袋状容器が袋状容器ガイドにより位置決めされる。 The arc-type mechanism of the present invention is simpler and more stable than the elevating bag magazine device described in Patent Document 5, and the bag-shaped container can be raised by the support lever. When raising the bottom with the elevating bag magazine device, the resistance applied to the bag-shaped container changes from the straight state to the slanted state to the straight state with the cam, but in the arc state, it is always constant. Becomes a resistance. Further, at the position where the bag-shaped container guide and the support lever are in the vertical state, the width of the bag-shaped container mounting surface on the support lever in the bag-shaped container guide in the front-rear direction is equal to the height of the bag-shaped container. The bag-shaped container is positioned by the bag-shaped container guide.

シリンダ装置(ロボシリンダ)を使用することで、僅かな力(従来技術と比べて)でかつ細かい駆動を行うことが可能であり、安定した動きを実現できる。 By using a cylinder device (robo cylinder), it is possible to perform fine drive with a small force (compared to the conventional technology), and stable movement can be realized.

支持レバーが最下位位置(初期位置)のとき、支持レバーが下方向に傾いていることから袋状容器ガイド内に大きいスペースが確保できるため、袋状容器の積載枚数が確保できる。前記特許文献5に記載の昇降式袋マガジン装置では、ガイド(袋受け板)が最初は真っ直ぐであるが、本発明においては最初から袋状容器マガジン装置の支持レバーを斜めにすることによって積載枚数を多く確保できるうえに、本発明の円弧方式機構の方が、前記特許文献5に記載の昇降式袋マガジン装置よりコンパクトである。その結果、包装充填機ベッド上に全ての装置を搭載することができる。なおかつ大きい駆動を必要としない。また、袋状容器スタック装置の支持レバー支点が袋状容器搬送装置側にあるため駆動部を包装充填機内に設置することができ、さらにコンパクトになる。 When the support lever is in the lowest position (initial position), since the support lever is tilted downward, a large space can be secured in the bag-shaped container guide, so that the number of loaded bag-shaped containers can be secured. In the elevating bag magazine device described in Patent Document 5, the guide (bag receiving plate) is initially straight, but in the present invention, the number of loaded sheets is increased by tilting the support lever of the bag-shaped container magazine device from the beginning. In addition to being able to secure a large number of items, the arc-type mechanism of the present invention is more compact than the elevating bag magazine device described in Patent Document 5. As a result, all the devices can be mounted on the packaging filling machine bed. Moreover, it does not require a large drive. Further, since the support lever fulcrum of the bag-shaped container stacking device is located on the bag-shaped container transporting device side, the drive unit can be installed in the packaging filling machine, and the size becomes further compact.

袋状容器を吸着盤により取り上げ、次の袋状容器を取り上げるまでの1サイクルは2秒である。本装置はコンパクトなため、袋状容器スタック装置の切り換えから、次の袋状容器を吸着するまでを1サイクルの時間で可能である。 One cycle from picking up the bag-shaped container with the suction plate to picking up the next bag-shaped container is 2 seconds. Since this device is compact, it is possible to perform the process from switching the bag-shaped container stacking device to adsorbing the next bag-shaped container in one cycle time.

次に、支持レバーを常に持ち上げる方向に付勢するスプリングを備えることにより、袋状容器を積載した支持レバーをより小さな駆動力で上昇させることができる。袋状容器分のみの重量(最大400枚3kg)を上昇させるために必要な力と、持ち上げる際の袋状容器と袋状容器ガイドによる摺動抵抗分の力をスプリングにて補うことができる。 Next, by providing a spring that urges the support lever in a direction that constantly lifts the support lever, the support lever loaded with the bag-shaped container can be raised with a smaller driving force. The force required to increase the weight of only the bag-shaped container (up to 400 sheets, 3 kg) and the force of the sliding resistance of the bag-shaped container and the bag-shaped container guide when lifting can be supplemented by the spring.

また、支持レバーの振り幅(初期位置から最上位置)角度は30°〜50°程度とすることが好ましい。この角度が大きすぎると、袋状容器が立ちすぎて支持レバーと袋状容器ガイドに巻き込まれる。また、小さすぎると袋状容器の積載量が少なくなる。 Further, the swing width (from the initial position to the uppermost position) angle of the support lever is preferably about 30 ° to 50 °. If this angle is too large, the bag-shaped container will stand too high and get caught in the support lever and the bag-shaped container guide. If it is too small, the load capacity of the bag-shaped container will be small.

さらに、袋状容器ガイド上方部に、エアー噴きつけ手段を備えている。吸着盤にて積み重ねた最上面の袋状容器を取り上げた際、次の袋状容器が一緒に付着し、位置決め位置からずれる場合がある。その際、次にずれた袋容器を吸着すると吸着不良が起こるため、エアーを噴きつけることにより位置決め位置へ戻し、吸着不良を防ぐ。 Further, an air blowing means is provided above the bag-shaped container guide. When the uppermost bag-shaped containers stacked on the suction plate are picked up, the next bag-shaped containers may adhere together and deviate from the positioning position. At that time, if the next displaced bag container is adsorbed, adsorption failure occurs. Therefore, the bag container is returned to the positioning position by blowing air to prevent the adsorption failure.

すなわち、本発明は以下の通りである。
(1)袋状容器を積み重ね保持する袋状容器スタック装置と、積み重ねた最上面位置の袋状容器を袋状容器搬送装置に移載する袋状容器移載装置とを備えた袋状容器供給装置であって、前記袋状容器スタック装置は、袋状容器を規制する袋状容器ガイドと、袋状容器を平面状態でその下面側を支持している支持レバーと、該支持レバーの駆動手段と、積み重ねた最上面位置の袋状容器を検出するセンサーを備え、前記袋状容器ガイドは、袋状容器搬送装置に受け渡す方向に傾斜して立設されており、前記支持レバーは支点を袋状容器搬送装置側におき円弧状に動作し、その前端部が上昇して最上位置に達したとき、袋状容器ガイド内における支持レバー上の袋状容器の載置面の前後方向の幅は袋状容器の高さと等しくなり、積み重ねた最上面の袋状容器が袋状容器移載装置により取り上げられると、センサーの情報により支持レバーを動作させ、積み重ねた袋状容器の最上面のレベルを一定にする、ことを特徴とする袋状容器供給装置。
(2)支持レバーを常に持ち上げる方向に付勢するスプリングを備えていることを特徴とする前記(1)記載の袋状容器供給装置。
(3)支持レバーの前端部が上昇して支持レバーと袋状容器ガイドが直交状態で最上位置に達することを特徴とする前記(1)又は(2)記載の袋状容器供給装置。
(4)初期位置から最上位置までの支持レバーの振り幅角度が30°〜50°程度であることを特徴とする前記(1)〜(3)のいずれか記載の袋状容器供給装置。
(5)袋状容器ガイド上方部に、エアー噴きつけ手段を備えていることを特徴とする前記(1)〜(4)のいずれか記載の袋状容器供給装置。
(6)支持レバーの駆動手段が、ステッピングモータを備えたロボシリンダであることを特徴とする前記(1)〜(5)のいずれか記載の袋状容器供給装置。
(7)袋状容器ガイドが、袋状容器搬送装置に受け渡す方向に70°〜80°程度傾斜して立設されていることを特徴とする前記(1)〜(6)のいずれか記載の袋状容器供給装置。
(8)袋状容器スタック装置が、最大400枚の袋状容器を積載可能であることを特徴とする前記(1)〜(7)のいずれか記載の袋状容器供給装置。
That is, the present invention is as follows.
(1) Supply of a bag-shaped container including a bag-shaped container stacking device for stacking and holding bag-shaped containers and a bag-shaped container transfer device for transferring the stacked bag-shaped containers at the top surface position to the bag-shaped container transport device. The bag-shaped container stacking device is a device, the bag-shaped container guide that regulates the bag-shaped container, a support lever that supports the lower surface side of the bag-shaped container in a flat state, and a driving means for the support lever. The bag-shaped container guide is provided with a sensor that detects the stacked top-positioned bag-shaped containers, and the bag-shaped container guide is erected at an angle in the direction of delivery to the bag-shaped container transport device, and the support lever serves as a fulcrum. It is placed on the bag-shaped container transport device side and operates in an arc shape, and when the front end portion rises and reaches the uppermost position, the width of the bag-shaped container mounting surface on the support lever in the bag-shaped container guide in the front-rear direction. Is equal to the height of the bag-shaped container, and when the stacked top-faced bag-shaped container is picked up by the bag-shaped container transfer device, the support lever is operated by the information of the sensor, and the level of the top surface of the stacked bag-shaped container. A bag-shaped container supply device characterized by being constant.
(2) The bag-shaped container supply device according to (1) above, further comprising a spring for urging the support lever in a direction of constantly lifting.
(3) The bag-shaped container supply device according to (1) or (2) above, wherein the front end portion of the support lever rises and the support lever and the bag-shaped container guide reach the uppermost position in an orthogonal state.
(4) The bag-shaped container supply device according to any one of (1) to (3) above, wherein the swing width angle of the support lever from the initial position to the uppermost position is about 30 ° to 50 °.
(5) The bag-shaped container supply device according to any one of (1) to (4) above, wherein an air blowing means is provided above the bag-shaped container guide.
(6) The bag-shaped container supply device according to any one of (1) to (5) above, wherein the driving means of the support lever is a robo cylinder provided with a stepping motor.
(7) The description according to any one of (1) to (6) above, wherein the bag-shaped container guide is erected at an angle of about 70 ° to 80 ° in the direction of delivery to the bag-shaped container transport device. Bag-shaped container supply device.
(8) The bag-shaped container supply device according to any one of (1) to (7) above, wherein the bag-shaped container stacking device can load up to 400 bag-shaped containers.

スタンディングパウチを安定して充填機、包装機に供給できる。また、多くのスタンディングパウチをストックでき、かつ、装置はコンパクトである。 Standing pouches can be stably supplied to filling machines and packaging machines. In addition, many standing pouches can be stocked, and the device is compact.

本発明の袋状容器供給装置を備えた包装充填機全体図である。It is an overall view of the packaging filling machine provided with the bag-shaped container supply device of this invention. 本発明の袋状容器供給装置の側面図である。It is a side view of the bag-shaped container supply device of this invention. 図2の袋状容器スタック装置の拡大図である。It is an enlarged view of the bag-shaped container stacking apparatus of FIG. 本発明の袋状容器供給装置の平面図である。It is a top view of the bag-shaped container supply device of this invention. 本発明の袋状容器供給装置の正面図である。It is a front view of the bag-shaped container supply device of this invention. 本発明の袋状容器供給装置の斜視図である。It is a perspective view of the bag-shaped container supply device of this invention.

本発明の袋状容器供給装置は、袋状容器を積み重ね保持する袋状容器スタック装置と、積み重ねた最上面位置の袋状容器を袋状容器搬送装置に移載する袋状容器移載装置とを備えている。前記袋状容器スタック装置は、袋状容器を規制する袋状容器ガイドと、袋状容器を平面状態でその下面側を支持している支持レバーと、該支持レバーの駆動手段と、積み重ねた最上面位置の袋状容器を検出するセンサーを備えている。前記袋状容器ガイドは、袋状容器搬送装置に受け渡す方向に傾斜して立設されており、前記支持レバーは支点を袋状容器搬送装置側におき円弧状に動作し、その前端部が上昇して支持レバーと袋状容器ガイドが直交状態になるときなど最上位置となるとき、袋状容器ガイド内における支持レバー上の袋状容器の載置面の前後方向の幅は袋状容器の高さと等しくなり、積み重ねた最上面の袋状容器が袋状容器移載装置により取り上げられると、センサーの情報により支持レバーを動作させ、積み重ねた袋状容器の最上面のレベルを一定にすることができる。ここで、袋状容器とは、有底筒状に開きうるように偏平状に折りたたまれた、スタンディングパウチなどを挙げることができ、底部が厚くなっており、積み重ねると扇状になる容器を意味する。 The bag-shaped container supply device of the present invention includes a bag-shaped container stacking device for stacking and holding bag-shaped containers, and a bag-shaped container transfer device for transferring the stacked bag-shaped containers at the top surface position to the bag-shaped container transport device. It has. The bag-shaped container stacking device is a stack of a bag-shaped container guide that regulates the bag-shaped container, a support lever that supports the lower surface side of the bag-shaped container in a flat state, and a driving means of the support lever. It is equipped with a sensor that detects the bag-shaped container at the top position. The bag-shaped container guide is erected so as to be inclined in the direction of delivery to the bag-shaped container transport device, and the support lever operates in an arc shape with a fulcrum on the bag-shaped container transport device side, and its front end portion thereof. When the support lever and the bag-shaped container guide are in the uppermost position, such as when they are raised and are in an orthogonal state, the width of the bag-shaped container mounting surface on the support lever in the bag-shaped container guide in the front-rear direction is the width of the bag-shaped container. When the height is equal to the top of the stacked bag-shaped containers and is picked up by the bag-shaped container transfer device, the support lever is operated by the information of the sensor to keep the level of the top surface of the stacked bag-shaped containers constant. Can be done. Here, the bag-shaped container means a container that has a thick bottom and becomes fan-shaped when stacked, such as a standing pouch that is folded flat so that it can be opened like a bottomed cylinder. ..

本発明の袋状容器供給装置の好ましい実施の態様としては、前記袋状容器スタック装置における支持レバーを常に持ち上げる方向に付勢するスプリングを備えている態様や、初期位置(最下位置)から最上位置までの支持レバーの振り幅角度が30°〜50°程度、好ましくは40°である態様や、袋状容器ガイド上方部に、エアー噴きつけ手段を備えている態様や、支持レバーの駆動手段が、昇降用シリンダ装置、とりわけステッピングモータを備えたロボシリンダである態様や、袋状容器ガイドが、袋状容器搬送装置に受け渡す方向に70°〜80°程度、好ましくは75°傾斜して立設されている態様や、袋状容器スタック装置が、最大400枚の袋状容器を積載可能である態様を挙げることができる。 Preferable embodiments of the bag-shaped container supply device of the present invention include a mode in which the support lever in the bag-shaped container stacking device is provided with a spring that urges the support lever in a direction that always lifts the support lever, or the top from the initial position (bottom position). The swing width angle of the support lever to the position is about 30 ° to 50 °, preferably 40 °, an air blowing means is provided above the bag-shaped container guide, and a support lever driving means. However, the elevating cylinder device, particularly the robo cylinder provided with the stepping motor, or the bag-shaped container guide is tilted by about 70 ° to 80 °, preferably 75 ° in the direction of delivery to the bag-shaped container transport device. Examples thereof include a mode in which the bag-shaped container is erected and a mode in which the bag-shaped container stacking device can load up to 400 bag-shaped containers.

以下、本発明の袋状容器供給装置を図1〜図6により説明する。また、以下の説明において、本発明の袋状容器供給装置(29)の側面図である図2を基準として、図2の左側を前、その右側を後といい、左右とは後方より見て、その左右の側を左右というものとする。 Hereinafter, the bag-shaped container supply device of the present invention will be described with reference to FIGS. 1 to 6. Further, in the following description, with reference to FIG. 2 which is a side view of the bag-shaped container supply device (29) of the present invention, the left side of FIG. 2 is referred to as a front, the right side thereof is referred to as a rear, and the left and right are viewed from the rear. , The left and right sides are called left and right.

図1により、本発明の袋状容器供給装置(29)を備えた包装充填機全体を説明する。包装充填機(1)は、包装充填機ベッド(2)上に設置された、袋状容器供給部(3)と充填部(4)と1次シール部(5)と2次シール部(6)と排出コンベア(7)を備えている。袋状容器供給部(3)にて袋状容器搬送装置(27)に袋状容器(C)が受け渡され、袋状容器搬送経路(D)上を時計回りに移動する。充填部(4)にて袋状容器(C)へ固形または液体の内容物を充填する。そして、袋状容器(C)の口部を密封する1次シール部(5)、2次シール部(6)を経て、排出コンベア(7)にて機外へ排出する。 The entire packaging filling machine provided with the bag-shaped container supply device (29) of the present invention will be described with reference to FIG. The packaging filling machine (1) is a bag-shaped container supply unit (3), a filling unit (4), a primary sealing unit (5), and a secondary sealing unit (6) installed on the packaging filling machine bed (2). ) And a discharge conveyor (7). The bag-shaped container (C) is delivered to the bag-shaped container transport device (27) by the bag-shaped container supply unit (3), and moves clockwise on the bag-shaped container transport path (D). The bag-shaped container (C) is filled with the solid or liquid contents in the filling section (4). Then, the bag-shaped container (C) is discharged to the outside of the machine by the discharge conveyor (7) via the primary seal portion (5) and the secondary seal portion (6) that seal the mouth portion.

図2は、本発明の袋状容器供給装置(29)の側面図である。図1における袋状容器供給部(3)には、袋状容器搬送装置(27)へ袋状容器(C)を受け渡す袋状容器供給装置(29)が設置されており、袋状容器供給装置(29)は袋状容器スタック装置(8)と袋状容器移載装置(25)より構成されている。袋状容器スタック装置(8)は、袋状容器(C)を規制する袋状容器ガイド(11)と、袋状容器(C)を平面状態でその下面側を支持している支持レバー(16)と、支持レバー(16)の駆動手段である昇降用シリンダ装置(20)と、積み重ねた最上位面の袋状容器(C)を検出する第1光電センサー(13)を備えている。図2において、第1光電センサー(13)は、左右方向でセンシングしている。袋状容器スタック装置(8)には、最大400枚、計3kgの袋状容器(C)が積載可能である。 FIG. 2 is a side view of the bag-shaped container supply device (29) of the present invention. In the bag-shaped container supply unit (3) in FIG. 1, a bag-shaped container supply device (29) that delivers the bag-shaped container (C) to the bag-shaped container transport device (27) is installed to supply the bag-shaped container. The device (29) is composed of a bag-shaped container stacking device (8) and a bag-shaped container transfer device (25). The bag-shaped container stacking device (8) includes a bag-shaped container guide (11) that regulates the bag-shaped container (C) and a support lever (16) that supports the bag-shaped container (C) on the lower surface side in a flat state. ), An elevating cylinder device (20) that is a driving means of the support lever (16), and a first photoelectric sensor (13) that detects the stacked bag-shaped containers (C) on the uppermost surface. In FIG. 2, the first photoelectric sensor (13) senses in the left-right direction. The bag-shaped container stacking device (8) can be loaded with a maximum of 400 sheets, a total of 3 kg of the bag-shaped container (C).

昇降用シリンダ装置(20)としては、ロボシリンダ(IAI社製)が好ましい。ロボシリンダは、ステッピングモータを備えたシリンダ装置であり、安定した制御を可能とし、エアシリンダのように供給空気量の影響を受けることがないため、動きのバラつきがなく安定している。また、ステッピングモータ駆動のため、袋状容器(C)が無くなり第1光電センサー(13)が入光状態で支持レバー(16)が上昇、次の袋状容器(C)により第1光電センサー(13)が遮光状態で上昇停止というように、毎回、上昇ストロークが異なる動きに対応が可能であり、さらには、袋状容器(C)一枚分のごく小さな動きに対応できる他、速度、加速度を設定できるため、細かい制御が可能である。 As the elevating cylinder device (20), a Robo cylinder (manufactured by IAI) is preferable. The Robo cylinder is a cylinder device equipped with a stepping motor, which enables stable control and is not affected by the amount of supplied air unlike an air cylinder, so that the movement is stable without variation. Further, since the stepping motor is driven, the bag-shaped container (C) disappears, the support lever (16) rises while the first photoelectric sensor (13) is in the light input state, and the first photoelectric sensor (C) is moved by the next bag-shaped container (C). It is possible to respond to movements with different ascending strokes each time, such as 13) stopping ascending in a light-shielded state, and it is also possible to respond to the very small movement of one bag-shaped container (C), as well as speed and acceleration. Can be set, so fine control is possible.

袋状容器ガイド(11)は、斜め上下方向にまっすぐ伸び、袋状容器(C)を搬送する袋状容器搬送装置(27)に受け渡す方向に傾斜し、袋状容器(C)の左右両側や左右両底部を規制することができ、支持レバー(16)が円弧状に動作しうる背面空間を有していればよく、例えば、袋状容器(C)の横幅の寸法を隔てて対向する左右一対の板状の側面ガイド部材(11a,11a)と、該側面ガイド部材(11a,11a)の前方長辺よりそれぞれ内向き直角に延設され、所定の間隔で設けられた2枚の縦長板状の前面ガイド部材(11b,11b)と、該前面ガイド部材(11b,11b)と対向するように一対の側面ガイド部材(11a,11a)後方長辺間に設けられ、支持レバー(16)が自由に円孤状に動作しうる窓(11c,11c)を有する板状の背面ガイド部材(11d)と、前方に切り欠きを有する板状の底部材(11e)を備え、前記左右一対の側面ガイド部材(11a)の後端上部には切り欠き部(11f)が加工されており、切り欠き部(11f)には、第1光電センサー(13)が設置されている。また、袋状容器ガイド(11)の上方部には、断続的にエアーを噴射するエアー噴射ノズル(24)が設置されている。 The bag-shaped container guide (11) extends straight in the diagonally vertical direction, is inclined in the direction of passing to the bag-shaped container transport device (27) that transports the bag-shaped container (C), and is inclined on both left and right sides of the bag-shaped container (C). And the left and right bottoms can be regulated, and the support lever (16) only needs to have a back space that can operate in an arc shape. For example, the bag-shaped container (C) faces each other with a width dimension. A pair of left and right plate-shaped side guide members (11a, 11a) and two vertically long side guide members (11a, 11a) extending inward at right angles from the front long sides and provided at predetermined intervals. A plate-shaped front guide member (11b, 11b) and a pair of side guide members (11a, 11a) are provided between the rear long sides so as to face the front guide member (11b, 11b), and a support lever (16). A pair of left and right side guide members (11d) having a plate-shaped back guide member (11d) having windows (11c, 11c) capable of freely operating in a circular shape and a plate-shaped bottom member (11e) having a notch in the front. A notch (11f) is processed in the upper part of the rear end of the side guide member (11a), and a first photoelectric sensor (13) is installed in the notch (11f). An air injection nozzle (24) that intermittently injects air is installed above the bag-shaped container guide (11).

また、第1光電センサー(13)の後方で、第1光電センサー(13)が袋状容器(C)を検出している光の軸を外した程度の上方レベルに袋状容器ストッパー(11g)が設置されている。この袋状容器ストッパー(11g)は、袋状容器ガイド(11)内に積み重ねられた袋状容器(C)の上端側の反り返りを規制する。本発明の袋状容器供給装置(29)では、袋状容器ガイド(11)が袋状容器搬送装置(27)方向に傾斜され立設されているため、袋状容器ガイド(11)上部スペースにある袋状容器(C)は、必ず、袋状容器ガイド(11)の背面ガイド部材(11d)側にそろうようになっている。袋状容器(C)は底部が口部に比べ厚いため、多く積み重ねるほど、袋状容器ガイド(11)上部にある袋状容器(C)の背面ガイド部材(11d)に対する角度は急となる。初期段階の袋状容器(C)を袋状容器ガイド(11)にセットした際に、急な角度となり背面ガイド部材(11d)に全重心がのっており、さらに袋状容器(C)は一枚一枚が薄いため、袋状容器(C)の上端側に反り返りが起こる。袋状容器ストッパー(11g)によって、反り返りによる吸着位置のずれを防ぐことができる。 Further, behind the first photoelectric sensor (13), the bag-shaped container stopper (11 g) is raised to an upper level to the extent that the axis of light on which the first photoelectric sensor (13) detects the bag-shaped container (C) is off. Is installed. The bag-shaped container stopper (11 g) regulates the warp of the upper end side of the bag-shaped container (C) stacked in the bag-shaped container guide (11). In the bag-shaped container supply device (29) of the present invention, since the bag-shaped container guide (11) is inclined and erected in the direction of the bag-shaped container transport device (27), it can be placed in the space above the bag-shaped container guide (11). A certain bag-shaped container (C) is always aligned with the back guide member (11d) side of the bag-shaped container guide (11). Since the bottom of the bag-shaped container (C) is thicker than the mouth, the more the bag-shaped container (C) is stacked, the steeper the angle of the bag-shaped container (C) above the bag-shaped container guide (11) with respect to the back guide member (11d). When the bag-shaped container (C) in the initial stage is set on the bag-shaped container guide (11), the angle becomes steep and the entire center of gravity is on the back guide member (11d), and the bag-shaped container (C) Since each sheet is thin, warpage occurs on the upper end side of the bag-shaped container (C). The bag-shaped container stopper (11 g) can prevent the suction position from shifting due to warping.

支持レバー(16)は、支持レバー支点(17)を袋状容器搬送装置(27)側におき、支持レバー(16)前端部は、袋状容器ガイド(11)前方に突出している。支持レバー(16)は昇降用シリンダ装置(20)により進退動作する昇降用ロッド(19)に昇降用レバー(18)を介し設置されており、支持レバー支点(17)を中心に回動する。支持レバー(16)は、前記左右一対の側面ガイド部材(11a,11a)間を円弧状に動作し、その前端部が回動しながら初期位置(最下位置)から最上位置まで上昇したとき、例えば、最上位置まで上昇して支持レバー(16)と袋状容器ガイド(11)が直交状態になるとき、袋状容器ガイド(11)内における支持レバー(16)上の袋状容器の載置面の前後方向の幅は袋状容器(C)の高さと等しくなる。また、支持レバー(16)は、袋状容器ガイド(11)後方にて左右二又状に分かれた形状とすることもでき、支持レバー(16)中央部には、スプリング固定軸(41)が取り付けられ(図4及び図5を参照)、上端を側面ガイド部材(11a,11a)上部に、下端をスプリング固定軸(41)に固定されたスプリング(12)が、常に支持レバー(16)を持ち上げる方向に付勢している。 The support lever (16) has a support lever fulcrum (17) placed on the bag-shaped container transport device (27) side, and the front end of the support lever (16) projects forward of the bag-shaped container guide (11). The support lever (16) is installed on the elevating rod (19) that moves forward and backward by the elevating cylinder device (20) via the elevating lever (18), and rotates about the support lever fulcrum (17). The support lever (16) operates in an arc shape between the pair of left and right side guide members (11a, 11a), and when the front end portion thereof rises from the initial position (bottom position) to the uppermost position while rotating. For example, when the support lever (16) and the bag-shaped container guide (11) are orthogonal to each other after rising to the uppermost position, the bag-shaped container is placed on the support lever (16) in the bag-shaped container guide (11). The width of the surface in the front-rear direction is equal to the height of the bag-shaped container (C). Further, the support lever (16) may be divided into left and right bifurcated shapes behind the bag-shaped container guide (11), and a spring fixing shaft (41) is provided at the center of the support lever (16). The spring (12), which is attached (see FIGS. 4 and 5) and has the upper end fixed to the upper part of the side guide members (11a, 11a) and the lower end to the spring fixing shaft (41), always holds the support lever (16). It is urging in the direction of lifting.

袋状容器スタック装置(8)の上方には、袋状容器移載装置(25)が設置されており、袋状容器移載装置(25)の下方部は積み重ねた最上位面の袋状容器(C)を吸着する吸着盤(26)を備えている。袋状容器移載装置(25)は、図示しない駆動手段により実線から二点鎖線まで移動し(図2参照)、移動先に位置する袋状容器搬送装置(27)に袋状容器(C)を受け渡す。 A bag-shaped container transfer device (25) is installed above the bag-shaped container stacking device (8), and a lower portion of the bag-shaped container transfer device (25) is a stacked top-level bag-shaped container. A suction plate (26) for sucking (C) is provided. The bag-shaped container transfer device (25) moves from the solid line to the alternate long and short dash line by a driving means (not shown) (see FIG. 2), and the bag-shaped container (C) is transferred to the bag-shaped container transport device (27) located at the destination. Hand over.

袋状容器スタック装置(8)の上前方部には、袋状容器スタック装置(8)内の袋状容器(C)の有無を検出する第2光電センサー(14)が設置されている。袋状容器ガイド(11)の下後方部には、第2光電センサー反射板(15)が設置されている。また、袋状容器ガイド(11)の背面ガイド部材(11d)中央部には、第2光電センサー(14)から第2光電センサー反射板(15)への光の通路に位置する部分に第2光電センサー光軸用穴(42)が加工されている。(図4及び図5を参照) A second photoelectric sensor (14) for detecting the presence or absence of the bag-shaped container (C) in the bag-shaped container stacking device (8) is installed in the upper front portion of the bag-shaped container stacking device (8). A second photoelectric sensor reflector (15) is installed in the lower rear portion of the bag-shaped container guide (11). Further, in the central portion of the back guide member (11d) of the bag-shaped container guide (11), a second portion located in the light passage from the second photoelectric sensor (14) to the second photoelectric sensor reflector (15) is located. The hole (42) for the optical axis of the photoelectric sensor is machined. (See FIGS. 4 and 5)

図3は、袋状容器スタック装置(8)の拡大図である。前記のように、袋状容器ガイド(11)は斜め上下方向にまっすぐ伸びており、上下軸線が後方に水平面に対して70°〜80°程度、好ましくは75°傾斜している。袋状容器ガイド(11)には袋状容器(C)を支持レバー(16)により上昇させる際の摺動抵抗を軽減するためにブラストロン処理が施されている。図3において、支持レバー(16)二点鎖線部が初期位置(最下位置)、実線部が最上位置であり、振り幅は30°〜50°程度、好ましくは40°である。袋状容器ガイド(11)と支持レバー(16)が垂直状態にあるとき、支持レバー(16)の位置は最上位位置である。支持レバー(16)が最上位置であるとき、支持レバー(16)はフルストローク状態であり、これ以上は上昇しない。 FIG. 3 is an enlarged view of the bag-shaped container stacking device (8). As described above, the bag-shaped container guide (11) extends straight in the diagonally vertical direction, and the vertical axis is tilted backward by about 70 ° to 80 °, preferably 75 ° with respect to the horizontal plane. The bag-shaped container guide (11) is subjected to a brasstron treatment in order to reduce the sliding resistance when the bag-shaped container (C) is raised by the support lever (16). In FIG. 3, the alternate long and short dash line portion of the support lever (16) is the initial position (bottom position), the solid line portion is the uppermost position, and the swing width is about 30 ° to 50 °, preferably 40 °. When the bag-shaped container guide (11) and the support lever (16) are in the vertical state, the position of the support lever (16) is the highest position. When the support lever (16) is in the uppermost position, the support lever (16) is in the full stroke state and does not rise any further.

袋状容器ガイド(11)と支持レバー(16)が垂直状態になるときの袋状容器ガイド(11)内における支持レバー(16)上の袋状容器(C)の載置面の前後方向の幅は、最小値「B」となる(図3参照)。「B」の大きさは、袋状容器(C)の高さと等しく、袋状容器(C)は袋状容器ガイド(11)によって位置決めされる。また、支持レバー(16)が最下位置にいるときの袋状容器ガイド(11)内における支持レバー(16)上の袋状容器(C)の載置面の前後方向の幅は、最大値「A」となる。「A」の大きさは「B」の大きさの約1.3倍である。 In the front-rear direction of the mounting surface of the bag-shaped container (C) on the support lever (16) in the bag-shaped container guide (11) when the bag-shaped container guide (11) and the support lever (16) are in the vertical state. The width is the minimum value "B" (see FIG. 3). The size of "B" is equal to the height of the bag-shaped container (C), and the bag-shaped container (C) is positioned by the bag-shaped container guide (11). Further, the width in the front-rear direction of the mounting surface of the bag-shaped container (C) on the support lever (16) in the bag-shaped container guide (11) when the support lever (16) is in the lowest position is the maximum value. It becomes "A". The size of "A" is about 1.3 times the size of "B".

吸着盤(26)が袋状容器(C)を吸着する位置は、袋状容器ガイド(11)の背面ガイド部材(11d)が基準となっており、背面ガイド部材(11d)より垂直方向に30mm程度、すなわち袋状容器(C)の上部の位置で吸着する。 The position where the suction plate (26) sucks the bag-shaped container (C) is based on the back guide member (11d) of the bag-shaped container guide (11), and is 30 mm in the vertical direction from the back guide member (11d). Adsorption is performed at a degree, that is, at a position above the bag-shaped container (C).

図4及び図5は、それぞれ図1における袋状容器供給装置(29)の平面図と正面図である。袋状容器スタック装置(8)は、プレート(21)上に左右2列で構成されている。左右2列とも同じ構造であるため、右列のみ符号を付けている。プレート(21)が実線位置であるとき、右列に袋状容器移載装置(25)、第2光電センサー(14)、エアー噴射ノズル(24)がそれぞれ対応するように設置されており、右列より袋状容器(C)を袋状容器搬送装置(27)へ受け渡す。プレート(21)下面にスライダー(22)が、包装充填機ベッド(2)上面にレール(23)が設置されており、スライダー(22)はレール(23)上で摺動自在である。包装充填機ベッド(2)に立設された第1スタンド(31)にはブラケット(32)が固定されている。ブラケット(32)上部に位置するシリンダ装置固定部(33)には、スライド用レバー(38)の動きに追従可能なように、スライド用シリンダ装置(34)右端部が揺動自在に取付けられている。スライド用シリンダ装置(34)により進退動作を行う第1スライド用ロッド(35)の先端部がスライド用レバー(38)の中央部に取付けられている。スライド用レバー(38)の上部は、包装充填機ベッド(2)に立設された第2スタンド(36)上部に位置するスライド用レバー支点(37)に取付けられ、下先端部は第2スライド用ロッド(39)の左先端部に取付けられている。スライド用レバー(38)はスライド用レバー支点(37)を中心に揺動する。第2スライド用ロッド(39)右先端部はプレート(21)左端前部に取付けられたジョイント部(40)に揺動自在に取付けられている。 4 and 5 are a plan view and a front view of the bag-shaped container supply device (29) in FIG. 1, respectively. The bag-shaped container stacking device (8) is composed of two rows on the left and right on the plate (21). Since the left and right columns have the same structure, only the right column is marked. When the plate (21) is in the solid line position, the bag-shaped container transfer device (25), the second photoelectric sensor (14), and the air injection nozzle (24) are installed in the right column so as to correspond to each other. The bag-shaped container (C) is delivered from the row to the bag-shaped container transport device (27). A slider (22) is installed on the lower surface of the plate (21), a rail (23) is installed on the upper surface of the packaging filling machine bed (2), and the slider (22) is slidable on the rail (23). A bracket (32) is fixed to a first stand (31) erected on the packaging filling machine bed (2). The right end of the slide cylinder device (34) is swingably attached to the cylinder device fixing portion (33) located above the bracket (32) so as to be able to follow the movement of the slide lever (38). There is. The tip of the first slide rod (35) that moves forward and backward by the slide cylinder device (34) is attached to the central portion of the slide lever (38). The upper part of the slide lever (38) is attached to the slide lever fulcrum (37) located on the upper part of the second stand (36) erected on the packaging filling machine bed (2), and the lower tip portion is the second slide. It is attached to the left tip of the rod (39). The slide lever (38) swings around the slide lever fulcrum (37). The right end portion of the second slide rod (39) is swingably attached to the joint portion (40) attached to the front portion of the left end of the plate (21).

袋状容器供給装置(29)から袋状容器搬送装置(27)への受渡し動作について説明すると、まず支持レバー(16)上に積み重ねた最上位面の袋状容器(C)を吸着盤(26)により吸着し、袋状容器移載装置(25)が図示していない駆動手段により実線から二点鎖線まで移動し袋状容器搬送装置(27)へ受け渡す。この時、吸着盤(26)により袋状容器(C)を吸着する瞬間から、吸着された袋状容器(C)がエアーの影響を受けない位置まで到達する間は、タイミング設定によりエアー噴射ノズル(24)からエアーは噴射しない。 Explaining the delivery operation from the bag-shaped container supply device (29) to the bag-shaped container transport device (27), first, the bag-shaped container (C) on the uppermost surface stacked on the support lever (16) is attached to the suction plate (26). ), The bag-shaped container transfer device (25) moves from the solid line to the two-point chain line by a driving means (not shown) and delivers it to the bag-shaped container transport device (27). At this time, from the moment when the bag-shaped container (C) is sucked by the suction plate (26) to the position where the sucked bag-shaped container (C) is not affected by air, the air injection nozzle is set according to the timing. Air is not injected from (24).

そして、最上位面の袋状容器(C)が取り出され、第1光電センサー(13)が入光状態になると、昇降用シリンダ装置(20)の駆動により、次の袋状容器(C)により第1光電センサー(13)が遮光されるまで、昇降用ロッド(19)が前方向に動作する。そして、昇降用レバー(18)が点線から実線へ近づくように移動することにより(図2参照)、支持レバー(16)は支持レバー支点(17)を中心とし、第1光電センサー(13)が次の袋状容器(C)により遮光されるまで、円弧状に上昇する。袋状容器供給装置(29)から袋状容器搬送装置(27)へ袋状容器(C)を受け渡し続け、支持レバー(16)が最上位位置に到達した時、支持レバー(16)は停止する。この時、支持レバー(16)上の袋状容器(C)は約50枚であり、これらが無くなるまで、袋状容器搬送装置(27)へ受け渡し続ける。 Then, when the bag-shaped container (C) on the uppermost surface is taken out and the first photoelectric sensor (13) is in the light input state, the elevating cylinder device (20) is driven by the next bag-shaped container (C). The elevating rod (19) operates in the forward direction until the first photoelectric sensor (13) is shielded from light. Then, by moving the lifting lever (18) from the dotted line toward the solid line (see FIG. 2), the support lever (16) is centered on the support lever fulcrum (17), and the first photoelectric sensor (13) is moved. It rises in an arc until it is shielded from light by the next bag-shaped container (C). The bag-shaped container (C) is continuously delivered from the bag-shaped container supply device (29) to the bag-shaped container transport device (27), and when the support lever (16) reaches the highest position, the support lever (16) stops. .. At this time, the number of bag-shaped containers (C) on the support lever (16) is about 50, and the bags are continuously delivered to the bag-shaped container transport device (27) until these are exhausted.

第1光電センサー(13)の入光・遮光により支持レバー(16)は上昇と停止を繰り返すため、上昇ストロークは一定ではない。また、積み重ねた最上位面の袋状容器(C)が吸着盤(26)により取り出されても、次の袋状容器(C)により第1光電センサー(13)が遮光され続けている場合、支持レバー(16)は上昇しない(図2及び図3参照)。 Since the support lever (16) repeatedly rises and stops due to the light entering and blocking of the first photoelectric sensor (13), the rising stroke is not constant. Further, when the first photoelectric sensor (13) continues to be shielded from light by the next bag-shaped container (C) even if the stacked bag-shaped containers (C) on the uppermost surface are taken out by the suction plate (26). The support lever (16) does not rise (see FIGS. 2 and 3).

次に、袋状容器スタック装置(8)切り換え動作について説明すると、プレート(21)が実線位置であるとき(図4及び図5参照)、プレート(21)上、右列の袋状容器スタック装置(8)に備えられた支持レバー(16)が最上位置になり袋状容器(C)を袋状容器搬送装置(27)へ全て受け渡し、袋状容器スタック装置(8)内の袋状容器(C)が空になったとき、第2光電センサー(14)は入光状態となる。第2光電センサー(14)が入光状態になると、スライド用シリンダ装置(34)の駆動により、第1スライド用ロッド(35)が右方向へ動作し、スライド用レバー(38)が右方向へ揺動する。そして、第2スライド用ロッド(39)が右方向へ動作することにより、ジョイント部(40)に力が加わり、プレート(21)はレール(23)に沿って右方向(実線位置から二点鎖線位置)へスライド移動する。 Next, the bag-shaped container stacking device (8) switching operation will be described. When the plate (21) is in the solid line position (see FIGS. 4 and 5), the bag-shaped container stacking device in the right column on the plate (21). The support lever (16) provided in (8) is in the uppermost position, and all the bag-shaped containers (C) are delivered to the bag-shaped container transport device (27), and the bag-shaped container (8) in the bag-shaped container stacking device (8) is delivered. When C) becomes empty, the second photoelectric sensor (14) is in the light input state. When the second photoelectric sensor (14) is in the light input state, the slide cylinder device (34) is driven to move the first slide rod (35) to the right and the slide lever (38) to the right. Swing. Then, when the second slide rod (39) moves to the right, a force is applied to the joint portion (40), and the plate (21) moves to the right along the rail (23) (two-dot chain line from the solid line position). Slide to position).

プレート(21)が右方向(実線位置から二点鎖線位置)へ移動後、プレート(21)上、左列の袋状スタック装置(8)内に積み重ねている袋状容器(C)が袋状容器搬送装置(27)へ受け渡される。プレート(21)が右方向(実線位置から二点鎖線位置)へスライド移動し、二点鎖線位置に達したとき、プレート(21)上、右列の袋状容器スタック装置(8)に備えられた昇降用シリンダ装置(20)駆動により、昇降用ロッド(19)が後方向に動作し、昇降用レバー(18)が点線位置になることで、支持レバー(16)は支持レバー支点(17)を中心とし初期位置(最下位位置)まで下降する(図2、図4及び図5参照)。 After the plate (21) moves to the right (from the solid line position to the two-point chain line position), the bag-shaped containers (C) stacked in the bag-shaped stacking device (8) in the left row on the plate (21) are bag-shaped. It is delivered to the container transport device (27). When the plate (21) slides to the right (from the solid line position to the alternate long and short dash line position) and reaches the alternate long and short dash line position, it is provided on the plate (21) in the bag-shaped container stacking device (8) in the right row. By driving the elevating cylinder device (20), the elevating rod (19) moves backward and the elevating lever (18) is in the dotted line position, so that the support lever (16) becomes the support lever fulcrum (17). It descends to the initial position (lowest position) centered on (see FIGS. 2, 4 and 5).

本発明の袋状容器供給装置は、スタンディングパウチの充填機のスタンディングパウチ用スタック装置として利用できることから、本発明は充填包装機の分野で有用である。 Since the bag-shaped container supply device of the present invention can be used as a stacking device for a standing pouch of a standing pouch filling machine, the present invention is useful in the field of filling and packaging machines.

1 包装充填機
2 包装充填機ベッド
3 袋状容器供給部
4 充填部
5 1次シール部
6 2次シール部
7 排出コンベア
8 袋状容器スタック装置
11 袋状容器ガイド
11a 側面ガイド部材
11b 前面ガイド部材
11c 窓
11d 背面ガイド部材
11e 底部材
11f 切り欠き部
11g 袋状容器ストッパー
12 スプリング
13 第1光電センサー
14 第2光電センサー
15 第2光電センサー反射板
16 支持レバー
17 支持レバー支点
18 昇降用レバー
19 昇降用ロッド
20 昇降用シリンダ装置
21 プレート
22 スライダー
23 レール
24 エアー噴射ノズル
25 袋状容器移載装置
26 吸着盤
27 袋状容器搬送装置
29 袋状容器供給装置
31 第1スタンド
32 ブラケット
33 シリンダ装置固定部
34 スライド用シリンダ装置
35 第1スライド用ロッド
36 第2スタンド
37 スライド用レバー支点
38 スライド用レバー
39 第2スライド用ロッド
40 ジョイント部
41 スプリング固定軸
42 第2光電センサー光軸用穴
C 袋状容器
D 袋状容器搬送経路
1 Packaging filling machine 2 Packaging filling machine Bed 3 Bag-shaped container supply section 4 Filling section 5 Primary sealing section 6 Secondary sealing section 7 Discharge conveyor 8 Bag-shaped container stacking device 11 Bag-shaped container guide 11a Side guide member 11b Front guide member 11c Window 11d Back guide member 11e Bottom member 11f Notch 11g Bag-shaped container stopper 12 Spring 13 1st photoelectric sensor 14 2nd photoelectric sensor 15 2nd photoelectric sensor Reflector 16 Support lever 17 Support lever fulcrum 18 Lifting lever 19 Lifting lever 19 Lifting Rod 20 Elevating cylinder device 21 Plate 22 Slider 23 Rail 24 Air injection nozzle 25 Bag-shaped container transfer device 26 Suction board 27 Bag-shaped container transport device 29 Bag-shaped container supply device 31 First stand 32 Bracket 33 Cylinder device fixing part 34 Slide cylinder device 35 1st slide rod 36 2nd stand 37 Slide lever fulcrum 38 Slide lever 39 2nd slide rod 40 Joint 41 Spring fixed shaft 42 2nd photoelectric sensor Optical shaft hole C Bag-shaped container D Bag-shaped container transport route

Claims (8)

袋状容器を積み重ね保持する袋状容器スタック装置と、積み重ねた最上面位置の袋状容器を袋状容器搬送装置に移載する袋状容器移載装置とを備えた袋状容器供給装置であって、前記袋状容器スタック装置は、袋状容器を規制する袋状容器ガイドと、袋状容器を平面状態でその下面側を支持している支持レバーと、該支持レバーの駆動手段と、積み重ねた最上面位置の袋状容器を検出するセンサーを備え、
前記袋状容器ガイドは、袋状容器搬送装置に受け渡す方向に傾斜して立設されており、
前記支持レバーは支点を袋状容器搬送装置側におき円弧状に動作し、その前端部が上昇して最上位置に達したとき、袋状容器ガイド内における支持レバー上の袋状容器の載置面の前後方向の幅が袋状容器の高さと等しくなり、また前記支持レバーは昇降用シリンダ装置により進退動作する昇降用ロッドに昇降用レバーを介し設置されており、支持レバー支点を中心に回動し、
積み重ねた最上面の袋状容器が袋状容器移載装置により取り上げられると、センサーの情報により支持レバーを動作させ、積み重ねた袋状容器の最上面のレベルを一定にする、ことを特徴とする袋状容器供給装置。
A bag-shaped container supply device including a bag-shaped container stacking device for stacking and holding bag-shaped containers and a bag-shaped container transfer device for transferring the stacked bag-shaped containers at the top surface position to the bag-shaped container transport device. In the bag-shaped container stacking device, a bag-shaped container guide that regulates the bag-shaped container, a support lever that supports the lower surface side of the bag-shaped container in a flat state, and a driving means for the support lever are stacked. Equipped with a sensor that detects the bag-shaped container on the top surface
The bag-shaped container guide is erected so as to be inclined in the direction of delivery to the bag-shaped container transport device.
The support lever operates in an arc shape with the fulcrum on the bag-shaped container transport device side, and when the front end thereof rises and reaches the uppermost position, the bag-shaped container is placed on the support lever in the bag-shaped container guide. The width of the surface in the front-rear direction becomes equal to the height of the bag-shaped container, and the support lever is installed on the elevating rod that moves forward and backward by the elevating cylinder device via the elevating lever, and rotates around the support lever fulcrum. Move,
When the stacked bag-shaped containers on the top surface are picked up by the bag-shaped container transfer device, the support lever is operated by the information of the sensor to keep the level of the top surface of the stacked bag-shaped containers constant. Bag-shaped container supply device.
支持レバーを常に持ち上げる方向に付勢するスプリングを備えていることを特徴とする請求項1記載の袋状容器供給装置。 The bag-shaped container supply device according to claim 1, further comprising a spring for urging the support lever in a direction of constantly lifting. 支持レバーの前端部が上昇して支持レバーと袋状容器ガイドが直交状態で最上位置に達することを特徴とする請求項1又は2記載の袋状容器供給装置。 The bag-shaped container supply device according to claim 1 or 2, wherein the front end portion of the support lever is raised so that the support lever and the bag-shaped container guide reach the uppermost position in an orthogonal state. 初期位置から最上位置までの支持レバーの振り幅角度が30°〜50°程度であることを特徴とする請求項1〜3のいずれか記載の袋状容器供給装置。 The bag-shaped container supply device according to any one of claims 1 to 3, wherein the swing width angle of the support lever from the initial position to the uppermost position is about 30 ° to 50 °. 袋状容器ガイド上方部に、エアー噴きつけ手段を備えていることを特徴とする請求項1〜4のいずれか記載の袋状容器供給装置。 The bag-shaped container supply device according to any one of claims 1 to 4, wherein an air blowing means is provided above the bag-shaped container guide. 支持レバーの駆動手段が、ステッピングモータを備えたロボシリンダであることを特徴とする請求項1〜5のいずれか記載の袋状容器供給装置。 The bag-shaped container supply device according to any one of claims 1 to 5, wherein the driving means of the support lever is a robo cylinder including a stepping motor. 袋状容器ガイドが、袋状容器搬送装置に受け渡す方向に70°〜80°程度傾斜して立設されていることを特徴とする請求項1〜6のいずれか記載の袋状容器供給装置。 The bag-shaped container supply device according to any one of claims 1 to 6, wherein the bag-shaped container guide is erected at an angle of about 70 ° to 80 ° in the direction of delivery to the bag-shaped container transport device. .. 袋状容器スタック装置が、最大400枚の袋状容器を積載可能であることを特徴とする請求項1〜7のいずれか記載の袋状容器供給装置。 The bag-shaped container supply device according to any one of claims 1 to 7, wherein the bag-shaped container stacking device can load up to 400 bag-shaped containers.
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