JP6762545B1 - Insulation method and insulation - Google Patents

Insulation method and insulation Download PDF

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JP6762545B1
JP6762545B1 JP2019069613A JP2019069613A JP6762545B1 JP 6762545 B1 JP6762545 B1 JP 6762545B1 JP 2019069613 A JP2019069613 A JP 2019069613A JP 2019069613 A JP2019069613 A JP 2019069613A JP 6762545 B1 JP6762545 B1 JP 6762545B1
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heat insulating
covering member
straight pipe
communication hole
insulating members
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香信 嵐
香信 嵐
清水 亮
亮 清水
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株式会社冨士パーライト
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Abstract

【課題】手早く、簡単に、かつ低コストで断熱材を施工することが可能な技術を提供する。【解決手段】断熱材の施工方法は、樹脂製の被覆部材であって、複数の直管をそれぞれ覆う直管用断熱部材の端部を嵌め込むための複数の開口を有し、各開口に各直管用断熱部材が嵌め込まれた状態において、各直管を接続するエルボ継手を内部空間に収容することが可能な被覆部材を準備する工程と、各直管用断熱部材に被覆部材を取り付ける工程と、被覆部材に、被覆部材の内部空間と外部とを連通する連通孔を形成する工程と、連通孔から、被覆部材の内部空間へと発泡液を注入する工程と、を備える。【選択図】図1PROBLEM TO BE SOLVED: To provide a technique capable of constructing a heat insulating material quickly, easily and at low cost. A method of constructing a heat insulating material is a resin-made covering member, which has a plurality of openings for fitting end portions of the heat insulating members for straight pipes that cover a plurality of straight pipes, and each of the openings has a plurality of openings. A process of preparing a covering member capable of accommodating an elbow joint connecting each straight pipe in the internal space in a state where the heat insulating member for straight pipe is fitted, and a step of attaching the covering member to each heat insulating member for straight pipe. The covering member includes a step of forming a communication hole for communicating the internal space of the covering member with the outside, and a step of injecting a foaming liquid from the communication hole into the internal space of the covering member. [Selection diagram] Fig. 1

Description

本発明は、断熱材の施工方法、及び断熱材に関する。 The present invention relates to a method for constructing a heat insulating material and a heat insulating material.

建築物やプラントなどに設置される各種の配管を被覆して、配管を外部から断熱する断熱材が知られている。このような断熱材の材料としては、発泡プラスチック材料(硬質ウレタンフォーム、ポリスチレンフォーム、ポリエチレンフォーム、フェノールフォーム等)が知られている。配管を外部から断熱する断熱材には、配管径、配管形状、断熱条件など、配管仕様に応じた形状が求められる。特許文献1,2には、直管同士の間を屈曲した形状で接続するエルボ継手を断熱する配管カバー部材、及び保温構造について開示されている。 There is known a heat insulating material that covers various pipes installed in buildings and plants to insulate the pipes from the outside. Foamed plastic materials (hard urethane foam, polystyrene foam, polyethylene foam, phenol foam, etc.) are known as materials for such heat insulating materials. The heat insulating material that insulates the pipe from the outside is required to have a shape according to the pipe specifications such as the pipe diameter, the pipe shape, and the heat insulating conditions. Patent Documents 1 and 2 disclose a pipe cover member that insulates an elbow joint that connects straight pipes in a bent shape, and a heat insulating structure.

特開2003−301993号公報Japanese Unexamined Patent Publication No. 2003-301993 実開昭56−84190号公報Jikkai Sho 56-84190

特許文献1に記載の配管カバー部材では、配管仕様に応じて、予め複数種類の配管カバーを準備しておく必要があり、在庫管理の手間やコストが掛かるという課題があった。特許文献2に記載の保温構造では、複数の分割片を配管形状に合わせて作成し、組み立てる必要があり、施工に手間がかかり、施工のために熟練工を要するという課題があった。 In the piping cover member described in Patent Document 1, it is necessary to prepare a plurality of types of piping covers in advance according to the piping specifications, and there is a problem that inventory management is troublesome and costly. In the heat insulating structure described in Patent Document 2, it is necessary to prepare and assemble a plurality of divided pieces according to the shape of the pipe, which is troublesome to construct and requires skilled workers for the construction.

本発明は、上述した課題の少なくとも一部を解決するためになされたものであり、手早く、簡単に、かつ低コストで断熱材を施工することが可能な技術を提供することを目的とする。 The present invention has been made to solve at least a part of the above-mentioned problems, and an object of the present invention is to provide a technique capable of constructing a heat insulating material quickly, easily, and at low cost.

本発明は、上述の課題を解決するためになされたものであり、以下の形態として実現できる。 The present invention has been made to solve the above-mentioned problems, and can be realized as the following forms.

(1)本発明の一形態によれば、断熱材の施工方法が提供される。この断熱材の施工方法は、樹脂製の被覆部材であって、複数の直管をそれぞれ覆う直管用断熱部材の端部を嵌め込むための複数の開口を有し、各前記開口に各前記直管用断熱部材が嵌め込まれた状態において、各前記直管を接続するエルボ継手を内部空間に収容することが可能な被覆部材を準備する工程と、各前記直管用断熱部材に前記被覆部材を取り付ける工程と、前記被覆部材に、前記被覆部材の内部空間と外部とを連通する連通孔を形成する工程と、前記連通孔から、前記被覆部材の内部空間へと発泡液を注入する工程と、を備える。 (1) According to one embodiment of the present invention, a method of constructing a heat insulating material is provided. The method of constructing the heat insulating material is a resin-made covering member, which has a plurality of openings for fitting the ends of the heat insulating members for straight pipes that cover the plurality of straight pipes, and each of the straight pipes has a plurality of openings. A step of preparing a covering member capable of accommodating an elbow joint connecting the straight pipes in the internal space in a state where the heat insulating member for pipes is fitted, and a step of attaching the covering member to each of the heat insulating members for straight pipes. A step of forming a communication hole for communicating the internal space of the covering member with the outside and a step of injecting a foaming liquid from the communication hole into the internal space of the covering member. ..

この構成によれば、エルボ継手が収容された被覆部材の内部空間へと発泡液を注入し、発泡させることで、エルボ継手の周囲に断熱材(発泡体)を形成する。このため、配管径、配管形状、断熱条件などの配管仕様に応じた複数種類の配管カバーを予め準備しておく必要がなく、在庫管理の手間やコストを削減できると共に、エルボ継手がどのような形状であっても、エルボ継手の形状に適合した断熱材を形成できる。また、エルボ継手の形状に合わせた分割片を作成して組み立てる必要がないため、施工が簡単であり、施工のために熟練工を必要とせず、断熱板等から分割片を切り出す際に生じる廃材のロスを無くすことができる。さらに、直管用断熱部材が嵌め込まれた状態において各直管を接続するエルボ継手を内部空間に収容することが可能な被覆部材を用いるため、直管用断熱部材に対する被覆部材の取り付けと、被覆部材の内部における発泡液注入のための空間(内部空間)の形成とを、手早く、容易に実施できる。さらに、この被覆部材はそのまま発泡体の外装として使用できるため、発泡体の劣化を抑制できると共に、美観を向上できる。これらの結果、本構成によれば、手早く、簡単に、かつ低コスト(人件費、在庫管理コスト、廃材コスト)で断熱材を施工することが可能となる。 According to this configuration, a heat insulating material (foam) is formed around the elbow joint by injecting a foaming liquid into the internal space of the covering member containing the elbow joint and foaming the foam. For this reason, it is not necessary to prepare multiple types of piping covers in advance according to piping specifications such as piping diameter, piping shape, and heat insulation conditions, which can reduce the labor and cost of inventory management and what kind of elbow joint is used. Even if it has a shape, a heat insulating material suitable for the shape of the elbow joint can be formed. In addition, since it is not necessary to create and assemble split pieces that match the shape of the elbow joint, construction is easy, no skilled work is required for construction, and waste materials generated when cutting out split pieces from heat insulating plates, etc. Loss can be eliminated. Further, since a covering member capable of accommodating an elbow joint connecting each straight pipe in the internal space in a state where the heat insulating member for straight pipe is fitted is used, the covering member can be attached to the heat insulating member for straight pipe and the covering member can be attached. The formation of a space (internal space) for injecting the foam liquid inside can be carried out quickly and easily. Further, since this covering member can be used as it is as the exterior of the foam, deterioration of the foam can be suppressed and the aesthetic appearance can be improved. As a result, according to this configuration, it is possible to construct the heat insulating material quickly, easily, and at low cost (labor cost, inventory management cost, waste material cost).

(2)上記形態の施工方法において、前記連通孔を形成する工程では、各前記直管用断熱部材に取り付けられた前記被覆部材に対して、前記被覆部材と前記直管用断熱部材とが重畳していない範囲内の一部分に、前記連通孔を形成してもよい。
この構成によれば、連通孔を形成する工程では、被覆部材と直管用断熱部材とが重畳していない範囲内の一部分に連通孔を形成するため、直管用断熱部材側への発泡液の漏れを抑制し、かつ、エルボ継手の周囲に容易に断熱材(発泡体)を形成できる。
(2) In the construction method of the above embodiment, in the step of forming the communication hole, the covering member and the straight pipe heat insulating member are superimposed on the covering member attached to each straight pipe heat insulating member. The communication hole may be formed in a part of the range that does not exist.
According to this configuration, in the step of forming the communication hole, the communication hole is formed in a part of the range where the covering member and the heat insulating member for straight pipe are not overlapped, so that the foaming liquid leaks to the heat insulating member side for straight pipe. Insulation material (foam) can be easily formed around the elbow joint.

(3)上記形態の施工方法において、前記連通孔を形成する工程では、各前記直管用断熱部材に取り付けられた前記被覆部材に対して、前記被覆部材の軸線方向に沿って延び、前記被覆部材を鉛直方向に切断する仮想面の上端を基準として、±45度の範囲内の一部分に、前記連通孔を形成してもよい。
この構成によれば、連通孔を形成する工程では、被覆部材の軸線方向に沿って延び、被覆部材を鉛直方向に切断する仮想面の上端を基準として、±45度の範囲内の一部分に連通孔を形成するため、重力の作用を以って発泡液を被覆部材の内部空間内に行き渡らせることができる。
(3) In the step of forming the communication hole in the construction method of the above embodiment, the covering member extends along the axial direction of the covering member with respect to the covering member attached to each of the straight pipe heat insulating members, and the covering member. The communication hole may be formed in a part within a range of ± 45 degrees with reference to the upper end of the virtual surface for cutting the
According to this configuration, in the step of forming the communication hole, it extends along the axial direction of the covering member and communicates with a part within a range of ± 45 degrees with reference to the upper end of the virtual surface that cuts the covering member in the vertical direction. Since the holes are formed, the foaming liquid can be spread in the internal space of the covering member by the action of gravity.

(4)上記形態の施工方法において、前記被覆部材を取り付ける工程では、前記被覆部材の端部と、各前記直管用断熱部材の外表面とを、防湿テープで固定してもよい。
この構成によれば、被覆部材を取り付ける工程では、被覆部材の端部と、直管用断熱部材の外表面とを防湿テープで固定するため、直管用断熱部材側への発泡液の漏れを抑制できる。また、被覆部材の内部を防滴することができ、施工後の断熱材の耐久性を向上できる。
(4) In the construction method of the above embodiment, in the step of attaching the covering member, the end portion of the covering member and the outer surface of each of the straight pipe heat insulating members may be fixed with a moisture-proof tape.
According to this configuration, in the step of attaching the covering member, the end portion of the covering member and the outer surface of the heat insulating member for straight pipe are fixed with a moisture-proof tape, so that leakage of the foamed liquid to the heat insulating member side for straight pipe can be suppressed. .. In addition, the inside of the covering member can be drip-proof, and the durability of the heat insulating material after construction can be improved.

(5)上記形態の施工方法では、さらに、前記注入する工程の後に、前記被覆部材の内部空間が前記発泡液により形成された発泡体で充填されているか否かを確認する工程と、充填されていない場合、前記連通孔を形成する工程と、前記注入する工程と、前記確認する工程と、を順次繰り返してもよい。
この構成によれば、さらに、被覆部材の内部空間が発泡液により形成された発泡体で充填されているか否かを確認する工程を備え、充填されていない場合に、再び連通孔を形成し、発泡液を注入し、確認する工程を繰り返すため、被覆部材の内部空間に確実に断熱材(発泡体)を形成できる。
(5) In the construction method of the above embodiment, after the injection step, a step of confirming whether or not the internal space of the covering member is filled with the foam formed by the foam liquid and a step of confirming whether or not the inner space of the covering member is filled with the foam is filled. If not, the step of forming the communication hole, the step of injecting, and the step of confirming may be repeated in sequence.
According to this configuration, further, a step of confirming whether or not the internal space of the covering member is filled with the foam formed by the foaming liquid is provided, and if it is not filled, the communication hole is formed again. Since the process of injecting the foaming liquid and checking is repeated, the heat insulating material (foaming material) can be surely formed in the internal space of the covering member.

(6)上記形態の施工方法では、さらに、前記注入する工程の後に、前記連通孔を封止する工程を備えていてもよい。
この構成によれば、さらに、注入する工程の後に、連通孔を封止する工程を備えるため、被覆部材の内部を防滴することができ、施工後の断熱材の耐久性を向上できる。
(6) In the construction method of the above embodiment, a step of sealing the communication hole may be further provided after the step of injecting.
According to this configuration, since the step of sealing the communication holes is further provided after the step of injecting, the inside of the covering member can be drip-proof, and the durability of the heat insulating material after construction can be improved.

(7)上記形態の施工方法では、さらに、前記取り付ける工程の前に、各前記直管を、半円筒形状の一対の前記直管用断熱部材によってそれぞれ覆う工程を備え、前記覆う工程では、一の前記直管に取り付ける一方の前記直管用断熱部材と、他の前記直管に取り付ける一方の前記直管用断熱部材との間に、各前記直管用断熱部材を架橋する架橋部材であって、前記被覆部材の内部空間を区切る架橋部材を設けてもよい。
この構成によれば、さらに、直管を一対の直管用断熱部材によって覆う工程において、被覆部材の内部空間を区切る架橋部材を設けるため、施工後の断熱材(発泡体)を、この架橋部材を境界として一方と他方とに分解しやすくできる。この結果、施工後の断熱材の取り外しを容易にできる。
(7) The construction method of the above embodiment further includes a step of covering each of the straight pipes with a pair of semi-cylindrical heat insulating members for straight pipes before the mounting step, and the covering step includes one step. A cross-linking member that bridges each of the straight pipe heat insulating members between one of the straight pipe heat insulating members attached to the straight pipe and the other straight pipe heat insulating member attached to the straight pipe. A cross-linked member that divides the internal space of the member may be provided.
According to this configuration, in the step of covering the straight pipe with a pair of straight pipe heat insulating members, in order to provide a cross-linking member that divides the internal space of the covering member, the heat insulating material (foam) after construction is covered with this cross-linking member. It can be easily decomposed into one and the other as a boundary. As a result, the heat insulating material can be easily removed after construction.

(8)本発明の一形態によれば、断熱材が提供される。この断熱材は、樹脂製の被覆部材であって、複数の直管をそれぞれ覆う直管用断熱部材の端部を嵌め込むための複数の開口を有し、各前記開口に各前記直管用断熱部材が嵌め込まれた状態において、各前記直管を接続するエルボ継手を内部空間に収容することが可能な被覆部材と、前記被覆部材の内部空間に充填されている発泡体と、を備える。 (8) According to one embodiment of the present invention, a heat insulating material is provided. This heat insulating material is a resin-made covering member, and has a plurality of openings for fitting the ends of the straight pipe heat insulating members that cover the plurality of straight pipes, and each of the straight pipe heat insulating members has a plurality of openings. A covering member capable of accommodating an elbow joint connecting the straight pipes in the internal space and a foam filled in the internal space of the covering member are provided in a state of being fitted.

本発明は、断熱材の施工方法や、断熱材以外の種々の形態で実現できる。本発明は、例えば、断熱材を含む配管の施工方法、断熱材により被覆された配管などの形態で実現できる。 The present invention can be realized by a method of constructing a heat insulating material and various forms other than the heat insulating material. The present invention can be realized, for example, in the form of a method of constructing a pipe including a heat insulating material, a pipe covered with a heat insulating material, or the like.

第1実施形態における断熱材の施工方法を例示した説明図である。It is explanatory drawing which illustrated the construction method of the heat insulating material in 1st Embodiment. 配管を例示した説明図である。It is explanatory drawing which illustrated the piping. 工程S12の様子を例示した説明図である。It is explanatory drawing which illustrated the state of the process S12. 工程S12の様子を例示した説明図である。It is explanatory drawing which illustrated the state of the process S12. 被覆部材を例示した説明図である。It is explanatory drawing which illustrated the covering member. 工程S14の様子を例示した説明図である。It is explanatory drawing which illustrated the state of the process S14. 工程S16の様子を例示した説明図である。It is explanatory drawing which illustrated the state of the process S16. 工程S18の様子を例示した説明図である。It is explanatory drawing which illustrated the state of the process S18. 連通孔の好ましい形成範囲を例示した説明図である。It is explanatory drawing which illustrates the preferable formation range of the communication hole. 図9のA−A線における断面を例示した説明図である。It is explanatory drawing which illustrated the cross section in line AA of FIG. 工程S20の様子を例示した説明図である。It is explanatory drawing which illustrated the state of the process S20. 工程S22,S24の様子を例示した説明図である。It is explanatory drawing which illustrated the state of steps S22, S24. 第2実施形態における断熱材の施工方法を例示した説明図である。It is explanatory drawing which illustrated the construction method of the heat insulating material in 2nd Embodiment. 被覆部材のA−A線(図9)における断面を例示した説明図である。It is explanatory drawing which illustrated the cross section in line AA (FIG. 9) of a covering member. 第3実施形態の断熱材の施工方法について説明する図である。It is a figure explaining the construction method of the heat insulating material of 3rd Embodiment. 第4実施形態の断熱材の施工方法について説明する図である。It is a figure explaining the construction method of the heat insulating material of 4th Embodiment.

<第1実施形態>
図1は、第1実施形態における断熱材の施工方法を例示した説明図である。図2は、配管を例示した説明図である。図1では、建築物やプラントなどに設置される各種の配管に対して、配管を被覆して外部から断熱する断熱材を施工する方法を説明する。ここで、「断熱」とは、保温と、保冷との両方を含む。配管には、直線状に延びる直管と、直管同士を屈曲した形状で接続するエルボ継手とが含まれる。
<First Embodiment>
FIG. 1 is an explanatory view illustrating the method of constructing the heat insulating material in the first embodiment. FIG. 2 is an explanatory diagram illustrating piping. FIG. 1 describes a method of applying a heat insulating material that covers various pipes installed in a building or a plant to insulate them from the outside. Here, "insulation" includes both heat retention and cold retention. The piping includes a straight pipe extending in a straight line and an elbow joint connecting the straight pipes in a bent shape.

図2には、第1の直管10及び第2の直管20からなる2本の直管と、第1の直管10と第2の直管20とを接続するエルボ継手30とを図示する。図2に示す第1の直管10、第2の直管20、及びエルボ継手30は、略同一の径を有している。エルボ継手30の曲がり角度は、直角(90度)である。なお、直管の本数は3本以上であってもよく、エルボ継手30は三又以上であってもよい。第1の直管10、第2の直管20、及びエルボ継手30の各径は相違していてもよい。エルボ継手30の曲がり角度は、直角でなくてもよい。図2では、第1の直管10、第2の直管20、及びエルボ継手30の中心を通る軸(以降、軸線Oとも呼ぶ)を一点鎖線で表す。以降、第1の直管10、第2の直管20、及びエルボ継手30を総称して「配管」とも呼ぶ。 FIG. 2 illustrates two straight pipes composed of a first straight pipe 10 and a second straight pipe 20, and an elbow joint 30 connecting the first straight pipe 10 and the second straight pipe 20. To do. The first straight pipe 10, the second straight pipe 20, and the elbow joint 30 shown in FIG. 2 have substantially the same diameter. The bending angle of the elbow joint 30 is a right angle (90 degrees). The number of straight pipes may be three or more, and the elbow joint 30 may be three or more. The diameters of the first straight pipe 10, the second straight pipe 20, and the elbow joint 30 may be different. The bending angle of the elbow joint 30 does not have to be a right angle. In FIG. 2, the axis passing through the center of the first straight pipe 10, the second straight pipe 20, and the elbow joint 30 (hereinafter, also referred to as axis O) is represented by a chain line. Hereinafter, the first straight pipe 10, the second straight pipe 20, and the elbow joint 30 are collectively referred to as "piping".

図1を用いて、配管に断熱材を施工する方法について説明する。まず、工程S10では、エルボ継手30に離型剤を塗布する。離型剤は、エルボ継手30から断熱材を取り外す際に、エルボ継手30に対する断熱材の固着を抑制し、断熱材をスムーズに取り外すために塗布する。離型剤としては、流動パラフィン、植物性ワックス等の任意の離型剤を使用できる。なお、工程S10では、エルボ継手30だけでなく、エルボ継手30に接続されている側の第1の直管10及び第2の直管20の端部近傍にも、離型剤を塗布してよい。工程S10では、離経済を塗布することに代えて、エルボ継手30の外表面をシートで覆ってもよい。 A method of applying a heat insulating material to the pipe will be described with reference to FIG. First, in step S10, a mold release agent is applied to the elbow joint 30. When the heat insulating material is removed from the elbow joint 30, the release agent is applied to suppress the adhesion of the heat insulating material to the elbow joint 30 and to smoothly remove the heat insulating material. As the release agent, any release agent such as liquid paraffin and vegetable wax can be used. In step S10, the mold release agent is applied not only to the elbow joint 30, but also to the vicinity of the ends of the first straight pipe 10 and the second straight pipe 20 on the side connected to the elbow joint 30. Good. In step S10, the outer surface of the elbow joint 30 may be covered with a sheet instead of applying the separation economy.

図3及び図4は、工程S12の様子を例示した説明図である。工程S12では、直管に断熱部材を取り付ける。具体的には、第1の直管10を、それぞれ半円筒形状を有する一対の直管用断熱部材11,12(図3,4)で覆った後、直管用断熱部材11,12を固定する。直管用断熱部材11,12の固定は、例えば、周方向を、図示しないステンレス製の針金等で固縛した上で、直管用断熱部材11と直管用断熱部材12とが隣接する外表面に、図示しない防湿テープを貼付することで実施できる。なお、針金等による固縛と、防湿テープの貼付とはいずれか一方を省略してもよい。同様に、第2の直管20を、それぞれ半円筒形状を有する一対の直管用断熱部材21,22(図3,4)で覆った後、直管用断熱部材21,22を固定する。なお、図3及び図4では、直管用断熱部材11,12の角部と、直管用断熱部材21,22の角部とが接触しているが、両角部の配置は任意に定めることができ、例えば離れた位置に配置されてもよい。図3以降の各図において、軸線Oは、第1の直管10、第2の直管20、エルボ継手30、直管用断熱部材11,12、及び直管用断熱部材21,22の中心を通る軸とする。 3 and 4 are explanatory views illustrating the state of step S12. In step S12, a heat insulating member is attached to the straight pipe. Specifically, after covering the first straight pipe 10 with a pair of straight pipe heat insulating members 11 and 12 (FIGS. 3 and 4) having a semi-cylindrical shape, the straight pipe heat insulating members 11 and 12 are fixed. The straight pipe heat insulating members 11 and 12 are fixed, for example, by fixing the circumferential direction with a stainless steel wire or the like (not shown), and then attaching the straight pipe heat insulating member 11 and the straight pipe heat insulating member 12 to the adjacent outer surface. It can be carried out by attaching a moisture-proof tape (not shown). It should be noted that either lashing with a wire or the like and sticking of a moisture-proof tape may be omitted. Similarly, after covering the second straight pipe 20 with a pair of straight pipe heat insulating members 21 and 22 (FIGS. 3 and 4) each having a semi-cylindrical shape, the straight pipe heat insulating members 21 and 22 are fixed. In addition, in FIGS. 3 and 4, the corners of the straight pipe heat insulating members 11 and 12 are in contact with the corners of the straight pipe heat insulating members 21 and 22, but the arrangement of both corners can be arbitrarily determined. For example, they may be arranged at distant positions. In each of the drawings after FIG. 3, the axis O passes through the center of the first straight pipe 10, the second straight pipe 20, the elbow joint 30, the straight pipe heat insulating members 11 and 12, and the straight pipe heat insulating members 21 and 22. Use as the axis.

図5は、被覆部材31を例示した説明図である。図6は、工程S14の様子を例示した説明図である。工程S14では、直管用断熱部材11,12と、直管用断熱部材21,22とに対して、被覆部材31を取り付ける。被覆部材31は、樹脂により形成されており、図5に示すように、複数(図5の例では2つ)の開口31oと、一対の合わせ端部31eとを有する屈曲形状のカバーである。各開口31oは、被覆部材31の両端部に設けられており、直管用断熱部材11,12及び直管用断熱部材21,22の端部を、それぞれ嵌め込むための開口である。合わせ端部31eは、屈曲の内周部分に設けられたベロであり、一方のベロ31eと他方のベロ31eとの合わせ幅(重畳幅)を変更することにより、開口31oの径を可変とできる。被覆部材31は、耐熱性、耐寒冷性、及び柔軟性を有する樹脂材料により形成されることが好ましく、樹脂材料としては、例えば、ポリプロピレン、ポリアミド、高密度ポリエチレンポリカーボネート等を使用できる。 FIG. 5 is an explanatory view illustrating the covering member 31. FIG. 6 is an explanatory diagram illustrating the state of step S14. In step S14, the covering member 31 is attached to the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22. The covering member 31 is made of resin, and as shown in FIG. 5, is a bent-shaped cover having a plurality of openings 31o (two in the example of FIG. 5) and a pair of mating ends 31e. Each opening 31o is provided at both ends of the covering member 31, and is an opening for fitting the ends of the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22, respectively. The mating end 31e is a tongue provided on the inner peripheral portion of the bend, and the diameter of the opening 31o can be made variable by changing the mating width (superimposition width) between one tongue 31e and the other tongue 31e. .. The covering member 31 is preferably formed of a resin material having heat resistance, cold resistance, and flexibility, and as the resin material, for example, polypropylene, polyamide, high-density polyethylene polycarbonate, or the like can be used.

図5及び図6を参照しつつ、被覆部材31の取り付けについて説明する。まず、一方のベロ31eと他方のベロ31eとを把持して、図5の上下方向に引っ張ることにより、被覆部材31を開放状態とする。その状態で、エルボ継手30の屈曲の外周部分から被覆部材31を挿入した後、被覆部材31の開放状態を解除して、被覆部材31を図5の形状に戻す。これにより、被覆部材31両端の開口31oに、直管用断熱部材11,12及び直管用断熱部材21,22が嵌め込まれる。図6において破線で示すように、各開口31oに直管用断熱部材11,12及び直管用断熱部材21,22が嵌め込まれた状態において、エルボ継手30は、被覆部材31の内部空間に収容された状態となる。なお、被覆部材31が、直管用断熱部材11,12及び直管用断熱部材21,22を覆っている部分の軸線O方向における長さは、3mm以上であることが好ましく、5mmであることがより好ましい。この後、被覆部材31の合わせ端部31eを、防湿テープ等で固定、封止する。 The attachment of the covering member 31 will be described with reference to FIGS. 5 and 6. First, one tongue 31e and the other tongue 31e are grasped and pulled in the vertical direction of FIG. 5 to open the covering member 31. In that state, after inserting the covering member 31 from the outer peripheral portion of the bending of the elbow joint 30, the open state of the covering member 31 is released, and the covering member 31 is returned to the shape shown in FIG. As a result, the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22 are fitted into the openings 31o at both ends of the covering member 31. As shown by the broken line in FIG. 6, the elbow joint 30 was housed in the internal space of the covering member 31 in a state where the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22 were fitted into the openings 31o. It becomes a state. The length of the portion of the covering member 31 covering the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22 in the axial direction O direction is preferably 3 mm or more, and more preferably 5 mm. preferable. After that, the mating end 31e of the covering member 31 is fixed and sealed with a moisture-proof tape or the like.

図7は、工程S16の様子を例示した説明図である。工程S16では、被覆部材31を固定する。具体的には、被覆部材31の端部(開口31oの端部)と、直管用断熱部材11,12及び直管用断熱部材21,22の各外表面とに対して、防湿テープ32を巻回する。これにより、被覆部材31と、直管用断熱部材11,12及び直管用断熱部材21,22とが固定される。 FIG. 7 is an explanatory diagram illustrating the state of step S16. In step S16, the covering member 31 is fixed. Specifically, the moisture-proof tape 32 is wound around the end of the covering member 31 (the end of the opening 31o) and the outer surfaces of the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22. To do. As a result, the covering member 31, the straight pipe heat insulating members 11 and 12, and the straight pipe heat insulating members 21 and 22 are fixed.

図8は、工程S18の様子を例示した説明図である。工程S18では、被覆部材31に連通孔31hを形成する。連通孔31hは、被覆部材31においてエルボ継手30が収容されている内部空間と、外部とを連通する貫通孔である。連通孔31hは、被覆部材31の一部分をカッターで切り取ることで形成できる。連通孔31hの形成には、ドリル、熱溶融等の手段を用いてもよい。連通孔31hの形状は任意に決定でき、図8に示す円形形状のほか、スリット形状、矩形形状、多角形形状等を採用できる。 FIG. 8 is an explanatory diagram illustrating the state of step S18. In step S18, the communication hole 31h is formed in the covering member 31. The communication hole 31h is a through hole that communicates the internal space in which the elbow joint 30 is housed in the covering member 31 with the outside. The communication hole 31h can be formed by cutting a part of the covering member 31 with a cutter. A means such as a drill or heat melting may be used to form the communication hole 31h. The shape of the communication hole 31h can be arbitrarily determined, and in addition to the circular shape shown in FIG. 8, a slit shape, a rectangular shape, a polygonal shape, or the like can be adopted.

図9は、連通孔31hの好ましい形成範囲を例示した説明図である。工程S18において形成する連通孔31hは、施工現場において実際に取り付けられた被覆部材31に対して、被覆部材31と、直管用断熱部材11,12及び直管用断熱部材21,22とが重複していない範囲(図9:斜線で示す範囲)の一部分に形成されることが好ましい。 FIG. 9 is an explanatory view illustrating a preferable formation range of the communication hole 31h. In the communication hole 31h formed in the step S18, the covering member 31, the straight pipe heat insulating members 11 and 12, and the straight pipe heat insulating members 21 and 22 overlap with the covering member 31 actually attached at the construction site. It is preferable that it is formed in a part of a non-existent range (FIG. 9: a range shown by a diagonal line).

図10は、図9のA−A線における断面を例示した説明図である。施工現場において実際に取り付けられた被覆部材31について、被覆部材31の中心線(軸線31O)に沿って延び、被覆部材31を鉛直方向に切断する仮想面L(図10:破線)を設定する。このとき、工程S18において形成する連通孔31hは、仮想面Lの上端を基準として、±θ1度の範囲内に形成されることが好ましく、±θ2度の範囲内に形成されることがより好ましい。θ1,2は任意に決定することができるが、θ1は例えば45度とでき、θ2は例えば30度とできる。「+」は周方向の時計回り側を意味し、「−」は周方向の反時計回り側を意味する。 FIG. 10 is an explanatory view illustrating a cross section taken along the line AA of FIG. For the covering member 31 actually attached at the construction site, a virtual surface L (FIG. 10: broken line) that extends along the center line (axis line 31O) of the covering member 31 and cuts the covering member 31 in the vertical direction is set. At this time, the communication hole 31h formed in step S18 is preferably formed within a range of ± θ1 degrees, more preferably within a range of ± θ2 degrees, with reference to the upper end of the virtual surface L. .. θ1 and θ1 can be determined arbitrarily, but θ1 can be set to 45 degrees, and θ2 can be set to 30 degrees, for example. "+" Means the clockwise side in the circumferential direction, and "-" means the counterclockwise side in the circumferential direction.

図11は、工程S20の様子を例示した説明図である。工程S20では、発泡液としてのポリウレタンフォーム液を注入する。具体的には、ポリオール原液とポリイソシアネート原液とをビーカー等を用いて量り込み、攪拌混合することでポリウレタンフォーム液を準備する。この際、必要に応じて、発泡剤、整泡剤、触媒、着色剤などを添加してもよい。次に、準備したポリウレタンフォーム液を、被覆部材31の連通孔31hから、被覆部材31の内部空間へと注入する。注入されたポリウレタンフォーム液は、時間と共に発泡し、エルボ継手30の周囲を取り囲む発泡体40を形成する(図11:ドットハッチング)。図11の例では、被覆部材31の内部空間の全て、具体的には、エルボ継手30の周囲の空間と、被覆部材31の内表面と直管用断熱部材11,12の外表面との間の空間と、被覆部材31の内表面と直管用断熱部材21,22の外表面との間の空間との全てに発泡体40が形成されている。しかし、工程S20では、エルボ継手30の周囲の空間に発泡体40が形成されれば足りる。なお、発泡液としては、ポリウレタンフォーム液に限られず、断熱性を有する発泡体40を形成するための任意の液体を使用できる。 FIG. 11 is an explanatory diagram illustrating the state of step S20. In step S20, a polyurethane foam liquid as a foaming liquid is injected. Specifically, the polyurethane foam solution is prepared by weighing the polyol stock solution and the polyisocyanate stock solution using a beaker or the like and stirring and mixing them. At this time, if necessary, a foaming agent, a foam stabilizer, a catalyst, a colorant, or the like may be added. Next, the prepared polyurethane foam liquid is injected into the internal space of the covering member 31 through the communication hole 31h of the covering member 31. The injected polyurethane foam liquid foams over time to form a foam 40 that surrounds the elbow joint 30 (FIG. 11: dot hatching). In the example of FIG. 11, all of the internal space of the covering member 31, specifically, the space around the elbow joint 30, and between the inner surface of the covering member 31 and the outer surface of the heat insulating members 11 and 12 for straight pipes. The foam 40 is formed in all of the space and the space between the inner surface of the covering member 31 and the outer surface of the heat insulating members 21 and 22 for straight pipes. However, in step S20, it is sufficient if the foam 40 is formed in the space around the elbow joint 30. The foaming liquid is not limited to the polyurethane foam liquid, and any liquid for forming the foam 40 having heat insulating properties can be used.

図12は、工程S22,S24の様子を例示した説明図である。工程S22では、充填・硬化の確認を行う。具体的には、工程S20で注入されたポリウレタンフォーム液が、被覆部材31の内部空間に充填されたかを、目視により確認する。また、工程S20で注入されたポリウレタンフォーム液が、発泡を終えて硬化したか(発泡体40の形成が完了したか)を、目視により確認する。硬化の確認ができた後、工程S24では、被覆部材31の連通孔31hを封止する。具体的には、被覆部材31の外表面から、連通孔31hの周囲を覆うように防湿テープ33を貼付することで、被覆部材31の連通孔31hを封止する。このように、図1で説明した施工方法では、被覆部材31と、被覆部材31の内部空間に形成された発泡体40とからなる断熱材を、簡単に施工できる。 FIG. 12 is an explanatory diagram illustrating the state of steps S22 and S24. In step S22, filling / curing is confirmed. Specifically, it is visually confirmed whether the polyurethane foam liquid injected in step S20 is filled in the internal space of the covering member 31. Further, it is visually confirmed whether the polyurethane foam liquid injected in the step S20 has finished foaming and has hardened (whether the formation of the foam 40 has been completed). After confirming the curing, in step S24, the communication hole 31h of the covering member 31 is sealed. Specifically, the communication hole 31h of the covering member 31 is sealed by attaching a moisture-proof tape 33 so as to cover the periphery of the communication hole 31h from the outer surface of the covering member 31. As described above, in the construction method described with reference to FIG. 1, a heat insulating material composed of the covering member 31 and the foam 40 formed in the internal space of the covering member 31 can be easily constructed.

なお、図1のうち、工程S14,S18,S20が「断熱材の施工方法」に相当する。また、工程S12は「覆う工程」に相当し、工程S14と工程S16は「被覆部材を取り付ける工程」に相当し、工程S18は「連通孔を形成する工程」に相当し、工程S20は「発泡液を注入する工程」に相当し、工程S22は「確認する工程」に相当し、工程S24は「連通孔を封止する工程」に相当する。工程S14,S18,S20以外の他の工程は、省略してもよい。被覆部材31と、被覆部材31の内部空間に形成された発泡体40とは、「断熱材」に相当する。 In FIG. 1, steps S14, S18, and S20 correspond to the “method of constructing the heat insulating material”. Further, the step S12 corresponds to the "covering step", the steps S14 and S16 correspond to the "step of attaching the covering member", the step S18 corresponds to the "step of forming the communication hole", and the step S20 corresponds to the "foaming". The step S22 corresponds to the "step of injecting the liquid", the step S22 corresponds to the "step of confirming", and the step S24 corresponds to the "step of sealing the communication hole". Steps other than steps S14, S18, and S20 may be omitted. The covering member 31 and the foam 40 formed in the internal space of the covering member 31 correspond to a "heat insulating material".

以上のように、第1実施形態の断熱材の施工方法によれば、エルボ継手30が収容された被覆部材31の内部空間へとポリウレタンフォーム液(発泡液)を注入し、発泡させることで、エルボ継手の周囲に断熱材(発泡体40)を形成する。このため、第1の直管10、第2の直管20、及びエルボ継手30の径といった配管径、第1の直管10、第2の直管20、及びエルボ継手30の形状といった配管形状、断熱条件などの配管仕様に応じた複数種類の配管カバーを予め準備しておく必要がなく、在庫管理の手間やコストを削減できると共に、エルボ継手30がどのような形状であっても(例示したL字状でなく、T字状や十字状であっても)、エルボ継手30の形状に適合した断熱材を形成できる。また、エルボ継手30の形状に合わせた分割片を作成して組み立てる必要がないため、施工が簡単であり、施工のために熟練工を必要とせず、断熱板等から分割片を切り出す際に生じる廃材のロスを無くすことができる。 As described above, according to the method of constructing the heat insulating material of the first embodiment, the polyurethane foam liquid (foaming liquid) is injected into the internal space of the covering member 31 in which the elbow joint 30 is housed and foamed. A heat insulating material (foam 40) is formed around the elbow joint. Therefore, the pipe diameters such as the diameters of the first straight pipe 10, the second straight pipe 20, and the elbow joint 30, and the pipe shapes such as the shapes of the first straight pipe 10, the second straight pipe 20, and the elbow joint 30. It is not necessary to prepare a plurality of types of piping covers according to piping specifications such as heat insulation conditions in advance, which can reduce the labor and cost of inventory management and can be used regardless of the shape of the elbow joint 30 (example). It is possible to form a heat insulating material suitable for the shape of the elbow joint 30 (even if it is T-shaped or cross-shaped instead of the L-shaped shape). In addition, since it is not necessary to create and assemble a split piece that matches the shape of the elbow joint 30, construction is easy, no skilled work is required for construction, and waste material generated when the split piece is cut out from a heat insulating plate or the like. Loss can be eliminated.

さらに、第1実施形態の断熱材の施工方法によれば、直管用断熱部材11,12及び直管用断熱部材21,22が嵌め込まれた状態において第1の直管10と第2の直管20とを接続するエルボ継手30を内部空間に収容することが可能な被覆部材31(図5)を用いるため、直管用断熱部材11,12及び直管用断熱部材21,22に対する被覆部材31の取り付けと、被覆部材31の内部におけるポリウレタンフォーム液(発泡液)注入のための空間(内部空間)の形成とを、手早く、容易に実施できる。さらに、この被覆部材31はそのまま発泡体40の外装として使用できるため、発泡体40の劣化を抑制できると共に、美観を向上できる。これらの結果、本実施形態の断熱材の施工方法によれば、手早く、簡単に、かつ低コスト(人件費、在庫管理コスト、廃材コスト)で、断熱材を施工することが可能となる。 Further, according to the method of constructing the heat insulating material of the first embodiment, the first straight pipe 10 and the second straight pipe 20 are fitted in the state where the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22 are fitted. In order to use the covering member 31 (FIG. 5) capable of accommodating the elbow joint 30 for connecting to and in the internal space, the covering member 31 is attached to the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22. , The formation of a space (internal space) for injecting the polyurethane foam liquid (foaming liquid) inside the covering member 31 can be carried out quickly and easily. Further, since the covering member 31 can be used as it is as the exterior of the foam 40, deterioration of the foam 40 can be suppressed and the aesthetic appearance can be improved. As a result, according to the method of constructing the heat insulating material of the present embodiment, it is possible to construct the heat insulating material quickly, easily, and at low cost (labor cost, inventory management cost, waste material cost).

さらに、第1実施形態の断熱材の施工方法において、連通孔31hを形成する工程S18では、施工現場において実際に取り付けられた被覆部材31について、被覆部材31と直管用断熱部材11,12及び直管用断熱部材21,22とが重畳していない範囲内(図9:斜線ハッチング)の一部分に連通孔31hを形成するため、直管用断熱部材11〜22側へのポリウレタンフォーム液(発泡液)の漏れを抑制し、かつ、エルボ継手30の周囲に容易に断熱材(発泡体40)を形成できる。 Further, in the step S18 for forming the communication hole 31h in the method for constructing the heat insulating material of the first embodiment, the covering member 31, the heat insulating members 11 and 12 for straight pipes, and the straight pipes are directly attached to the covering member 31 actually attached at the construction site. In order to form the communication hole 31h in a part of the range where the heat insulating members 21 and 22 for pipes do not overlap (FIG. 9: diagonal hatching), the polyurethane foam liquid (foaming liquid) to the heat insulating members 11 to 22 for straight pipes is formed. Leakage can be suppressed and a heat insulating material (foam 40) can be easily formed around the elbow joint 30.

さらに、第1実施形態の断熱材の施工方法において、連通孔31hを形成する工程S18では、施工現場において実際に取り付けられた被覆部材31について、被覆部材31の中心線(軸線31O)に沿って延び、被覆部材31を鉛直方向に切断する仮想面L(図10:破線)の上端を基準として、±45(±θ1)度の範囲内の一部分に連通孔31hを形成するため、重力の作用を以って、ポリウレタンフォーム液(発泡液)を被覆部材31の内部空間内に行き渡らせることができる。 Further, in the step S18 for forming the communication hole 31h in the method for constructing the heat insulating material of the first embodiment, the covering member 31 actually attached at the construction site is along the center line (axis line 31O) of the covering member 31. Since the communication hole 31h is formed in a part within the range of ± 45 (± θ1) degrees with reference to the upper end of the virtual surface L (FIG. 10: broken line) that extends and cuts the covering member 31 in the vertical direction, the action of gravity. Therefore, the polyurethane foam liquid (foaming liquid) can be distributed in the internal space of the covering member 31.

さらに、第1実施形態の断熱材の施工方法において、被覆部材31を取り付ける工程S16では、被覆部材31の端部と、直管用断熱部材11,12及び直管用断熱部材21,22の外表面とを防湿テープ32で固定するため、直管用断熱部材11,12及び直管用断熱部材21,22の側へのポリウレタンフォーム液(発泡液)の漏れを抑制できる(図7、図11)。また、被覆部材31の内部を防滴することができ、施工後の断熱材の耐久性を向上できる。さらに、注入する工程S20の後に、連通孔31hを封止する工程S24を備えるため、被覆部材31の内部を防滴することができ、施工後の断熱材の耐久性を向上できる。 Further, in the method of constructing the heat insulating material of the first embodiment, in the step S16 of attaching the covering member 31, the end portion of the covering member 31 and the outer surfaces of the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22 Is fixed with the moisture-proof tape 32, so that leakage of the polyurethane foam liquid (foaming liquid) to the straight pipe heat insulating members 11 and 12 and the straight pipe heat insulating members 21 and 22 can be suppressed (FIGS. 7 and 11). In addition, the inside of the covering member 31 can be drip-proof, and the durability of the heat insulating material after construction can be improved. Further, since the step S24 for sealing the communication hole 31h is provided after the injection step S20, the inside of the covering member 31 can be drip-proof, and the durability of the heat insulating material after construction can be improved.

<第2実施形態>
図13は、第2実施形態における断熱材の施工方法を例示した説明図である。第2実施形態の施工方法では、工程S22において被覆部材31の内部空間にポリウレタンフォーム液(発泡液)又は発泡体40が充填されていないと判定された場合に、工程S18〜S24を繰り返して実施する。
<Second Embodiment>
FIG. 13 is an explanatory view illustrating the method of constructing the heat insulating material in the second embodiment. In the construction method of the second embodiment, when it is determined in step S22 that the internal space of the covering member 31 is not filled with the polyurethane foam liquid (foaming liquid) or the foam 40, steps S18 to S24 are repeated. To do.

図14は、被覆部材31のA−A線(図9)における断面を例示した説明図である。図14(A)は、1回目の工程S18〜S22を終えた時点の断面図を示し、図14(B)は、2回目の工程S18〜S22を終えた時点の断面図を示す。例えば、図14(A)に示すように、1回目のポリウレタンフォーム液の注入及び発泡によって、被覆部材31の内部空間の全てに、発泡体40が形成されない場合がある。特に、ポリウレタンフォーム液は粘度が高いため、最初に形成した連通孔31hの位置、配管の傾き、大きさ等によっては、図14(A)に示すように均一に発泡体40が形成されない場合がある。このような場合、図14(B)に示すように、1回目の工程S18で形成した連通孔31hを防湿テープ33で封止して、他の箇所に他の連通孔31hを形成する。他の連通孔31hの位置は、発泡体40が未形成の内部空間に連通する位置、かつ、図9及び図10で説明した範囲内であることが好ましい。他の連通孔31hを形成後、この連通孔31hからポリウレタンフォーム液を再度注入する。このように、1回目の工程S18〜S22と、2回目の工程S18〜S22とにおいて、異なる位置に形成された連通孔31hを用いることで、発泡体40が未形成の内部空間に対して、容易に発泡体40を形成できる。 FIG. 14 is an explanatory view illustrating a cross section of the covering member 31 along the line AA (FIG. 9). FIG. 14A shows a cross-sectional view at the time when the first steps S18 to S22 are completed, and FIG. 14B shows a cross-sectional view at the time when the second steps S18 to S22 are completed. For example, as shown in FIG. 14A, the foam 40 may not be formed in all of the internal space of the covering member 31 by the first injection and foaming of the polyurethane foam liquid. In particular, since the polyurethane foam liquid has a high viscosity, the foam 40 may not be uniformly formed as shown in FIG. 14 (A) depending on the position of the communication hole 31h formed first, the inclination of the pipe, the size, and the like. is there. In such a case, as shown in FIG. 14B, the communication hole 31h formed in the first step S18 is sealed with the moisture-proof tape 33 to form another communication hole 31h at another location. The position of the other communication hole 31h is preferably a position where the foam 40 communicates with the unformed internal space and is within the range described with reference to FIGS. 9 and 10. After forming the other communication holes 31h, the polyurethane foam liquid is injected again through the communication holes 31h. As described above, by using the communication holes 31h formed at different positions in the first steps S18 to S22 and the second steps S18 to S22, the foam 40 is formed in the internal space in which the foam 40 is not formed. The foam 40 can be easily formed.

このように、上述した断熱材の施工方法においては、被覆部材31の内部空間に発泡体40が充填されていない場合、工程S18〜S24を複数回(2回以上でもよい)繰り返して実施してもよい。このとき、1回目のポリウレタンフォーム液の注入のための連通孔31hと、2回目のポリウレタンフォーム液の注入のための連通孔31hとを、個別に設けてもよい。一方、2回目の工程S18を省略して、1回目と2回目のポリウレタンフォーム液の注入に、同じ連通孔31hを用いてもよい。このようにしても、上述した第1実施形態と同様の効果を奏することができる。さらに、第2実施形態の施工方法によれば、被覆部材31の内部空間に確実に断熱材(発泡体40)を形成できる。 As described above, in the above-described method for constructing the heat insulating material, when the foam 40 is not filled in the internal space of the covering member 31, steps S18 to S24 are repeated a plurality of times (or two or more times). May be good. At this time, the communication holes 31h for the first injection of the polyurethane foam liquid and the communication holes 31h for the second injection of the polyurethane foam liquid may be individually provided. On the other hand, the same communication hole 31h may be used for the first and second injections of the polyurethane foam liquid by omitting the second step S18. Even in this way, the same effect as that of the first embodiment described above can be obtained. Further, according to the construction method of the second embodiment, the heat insulating material (foam 40) can be surely formed in the internal space of the covering member 31.

<第3実施形態>
図15は、第3実施形態の断熱材の施工方法について説明する図である。第3実施形態の施工方法では、被覆部材31の連通孔31hを封止する工程S24(図1)において、封止部材50を用いて連通孔31hを封止する。封止部材50は、被覆部材31に嵌合する凸部を有する部材であり、例えば弾性を有するゴムや合成樹脂により形成されている。第3実施形態の工程S24では、連通孔31hに封止部材50を嵌合させた後、防湿テープ33を用いて封止部材50と被覆部材31の外表面とを固定している。このようにしても、上述した第1実施形態と同様の効果を奏することができる。さらに、第3実施形態の施工方法によれば、より緊密に連通孔31hを封止できる。
<Third Embodiment>
FIG. 15 is a diagram illustrating a method of constructing the heat insulating material of the third embodiment. In the construction method of the third embodiment, in the step S24 (FIG. 1) of sealing the communication hole 31h of the covering member 31, the communication hole 31h is sealed by using the sealing member 50. The sealing member 50 is a member having a convex portion that fits into the covering member 31, and is formed of, for example, elastic rubber or synthetic resin. In the step S24 of the third embodiment, after the sealing member 50 is fitted into the communication hole 31h, the sealing member 50 and the outer surface of the covering member 31 are fixed by using the moisture-proof tape 33. Even in this way, the same effect as that of the first embodiment described above can be obtained. Further, according to the construction method of the third embodiment, the communication hole 31h can be sealed more tightly.

<第4実施形態>
図16は、第4実施形態の断熱材の施工方法について説明する図である。第4実施形態の施工方法では、直管に断熱部材を取り付ける工程(覆う工程)S12(図1)において、第1の直管10に取り付ける直管用断熱部材11と、第2の直管20に取り付ける直管用断熱部材21との間に、両者を架橋する架橋部材60を設ける。
<Fourth Embodiment>
FIG. 16 is a diagram illustrating a method of constructing the heat insulating material according to the fourth embodiment. In the construction method of the fourth embodiment, in the step of attaching the heat insulating member to the straight pipe (covering step) S12 (FIG. 1), the straight pipe heat insulating member 11 to be attached to the first straight pipe 10 and the second straight pipe 20 are attached. A cross-linking member 60 for bridging the two is provided between the straight pipe heat insulating member 21 to be attached.

架橋部材60は、エルボ継手30の形状に沿った(図16の例ではL字状)の板状又は膜状の部材であり、例えば樹脂材料により形成されている。なお、架橋部材60の表面には、予め離型剤が塗布されていてもよい。架橋部材60は、略同一形状の2枚の薄膜により構成されてもよい。第4実施形態の工程S12では、まず、第1の直管10に直管用断熱部材11を設置し、第2の直管20に直管用断熱部材21を設置する。次に、架橋部材60の一端を直管用断熱部材11の上に配置し、他端を直管用断熱部材21の上に配置した状態で、架橋部材60を設置する。図16の例では、エルボ継手30の屈曲の内周側に小さな架橋部材60を設置し、エルボ継手30の屈曲の外周側に大きな架橋部材60を設置しているが、いずれか一方は省略してもよい。最後に、直管用断熱部材11の上から直管用断熱部材12を被せ、直管用断熱部材21の上から直管用断熱部材22を被せる。 The cross-linking member 60 is a plate-shaped or film-shaped member that follows the shape of the elbow joint 30 (L-shaped in the example of FIG. 16), and is formed of, for example, a resin material. The surface of the crosslinked member 60 may be coated with a mold release agent in advance. The cross-linking member 60 may be composed of two thin films having substantially the same shape. In the step S12 of the fourth embodiment, first, the straight pipe heat insulating member 11 is installed in the first straight pipe 10, and the straight pipe heat insulating member 21 is installed in the second straight pipe 20. Next, the cross-linking member 60 is installed with one end of the cross-linking member 60 placed on the straight pipe heat insulating member 11 and the other end placed on the straight pipe heat insulating member 21. In the example of FIG. 16, a small cross-linking member 60 is installed on the inner peripheral side of the bend of the elbow joint 30, and a large cross-link member 60 is installed on the outer peripheral side of the bend of the elbow joint 30, but one of them is omitted. You may. Finally, the straight pipe heat insulating member 12 is put on the straight pipe heat insulating member 11, and the straight pipe heat insulating member 22 is put on the straight pipe heat insulating member 21.

このようにすれば、被覆部材31を取り付ける工程S14を終了した後において、被覆部材31の内部空間が、架橋部材60によって仕切られた状態となる。なお、架橋部材60を設けた場合であっても、ポリウレタンフォーム液は液体状であるため、架橋部材60とエルボ継手30との隙間から、被覆部材31の内部空間内に充填可能である。このようにしても、上述した第1実施形態と同様の効果を奏することができる。さらに、第4実施形態の施工方法によれば、直管を一対の直管用断熱部材によって覆う工程S12において、被覆部材31の内部空間を区切る架橋部材60を設けるため、施工後の断熱材の取り外し時において、断熱材(発泡体40)を、この架橋部材60を境界として一方と他方とに分解しやすくできる。この結果、施工後の断熱材の取り外しを容易にできる。 In this way, after the step S14 for attaching the covering member 31 is completed, the internal space of the covering member 31 is in a state of being partitioned by the cross-linking member 60. Even when the cross-linking member 60 is provided, since the polyurethane foam liquid is in a liquid state, it can be filled in the internal space of the covering member 31 through the gap between the cross-linking member 60 and the elbow joint 30. Even in this way, the same effect as that of the first embodiment described above can be obtained. Further, according to the construction method of the fourth embodiment, in the step S12 of covering the straight pipe with a pair of straight pipe heat insulating members, in order to provide the cross-linking member 60 that divides the internal space of the covering member 31, the heat insulating material is removed after the construction. At times, the heat insulating material (foam 40) can be easily decomposed into one and the other with the crosslinked member 60 as a boundary. As a result, the heat insulating material can be easily removed after construction.

<変形例>
本発明は上記の実施形態に限られるものではなく、その要旨を逸脱しない範囲において種々の態様において実施することが可能であり、例えば次のような変形も可能である。
<Modification example>
The present invention is not limited to the above-described embodiment, and can be implemented in various aspects without departing from the gist thereof. For example, the following modifications are also possible.

上記第1〜4実施形態では、断熱材の施工方法について、作業手順及び作業内容の一例を説明した。しかし、断熱材の施工方法は種々の作業手順で実施できる。また、各手順における作業内容についても種々の変更が可能である。例えば、ポリウレタンフォーム液を注入する工程S20に先立って(例えば、工程10よりも前の段階で)、ポリウレタンフォーム液を予め準備しておいてもよい。例えば、連通孔31hを形成する工程18では、被覆部材31に対して、一時に複数の連通孔31hを形成してもよい。例えば、充填・硬化の確認をする工程S22では、ポリウレタンフォーム液の発泡に伴う温度変化を感知するサーモグラフィーを用いて確認を行ってもよい。また、工程S22では、被覆部材31を叩いた際の音によって確認を行ってもよい。例えば、工程S24の後に、さらに、被覆部材31、直管用断熱部材11,12、及び直管用断熱部材21,22の少なくとも一部分を外装材により保護してもよい。また、防湿テープ32,33に代えて任意の接合剤(シーリング材)を用いてもよい。 In the first to fourth embodiments, the work procedure and an example of the work contents have been described with respect to the method of constructing the heat insulating material. However, the method of constructing the heat insulating material can be carried out by various work procedures. In addition, various changes can be made to the work contents in each procedure. For example, the polyurethane foam liquid may be prepared in advance prior to the step S20 of injecting the polyurethane foam liquid (for example, at a stage prior to step 10). For example, in the step 18 of forming the communication holes 31h, a plurality of communication holes 31h may be formed at one time with respect to the covering member 31. For example, in the step S22 for confirming filling / curing, confirmation may be performed using thermography that senses a temperature change accompanying foaming of the polyurethane foam liquid. Further, in step S22, confirmation may be performed by the sound when the covering member 31 is hit. For example, after step S24, at least a part of the covering member 31, the heat insulating members 11 and 12 for straight pipes, and the heat insulating members 21 and 22 for straight pipes may be further protected by an exterior material. Further, any bonding agent (sealing material) may be used instead of the moisture-proof tapes 32 and 33.

上記第1〜4実施形態の構成、及び上記変形例の構成は、適宜組み合わせてもよい。例えば、第2実施形態の施工方法において、第3実施形態で説明した工程24を採用してもよく、第4実施形態で説明した工程S12を採用してもよい。上述した発泡体40の材料は、日本工業規格JIS A 9501:2014、JIS A 9510:2009、JIS A 9511:2009およびJIS A 9504:2011に規定される材料が好ましく、例えば、発泡プラスチック材料(硬質ウレタンフォーム、ポリスチレンフォーム、ポリエチレンフォーム、フェノールフォームなど)を採用できる。 The configurations of the first to fourth embodiments and the configurations of the modifications may be appropriately combined. For example, in the construction method of the second embodiment, the process 24 described in the third embodiment may be adopted, or the process S12 described in the fourth embodiment may be adopted. The material of the foam 40 described above is preferably a material specified in Japanese Industrial Standards JIS A 9501: 2014, JIS A 9510: 2009, JIS A 9511: 2009 and JIS A 9504: 2011, for example, a foamed plastic material (hard). Urethane foam, polystyrene foam, polyethylene foam, phenol foam, etc.) can be used.

以上、実施形態、変形例に基づき本態様について説明してきたが、上記した態様の実施の形態は、本態様の理解を容易にするためのものであり、本態様を限定するものではない。本態様は、その趣旨並びに特許請求の範囲を逸脱することなく、変更、改良され得ると共に、本態様にはその等価物が含まれる。また、その技術的特徴が本明細書中に必須なものとして説明されていなければ、適宜、削除することができる。 The present embodiment has been described above based on the embodiments and modifications, but the embodiments of the above-described embodiments are for facilitating the understanding of the present embodiment, and do not limit the present embodiment. This aspect can be modified or improved without departing from its purpose and claims, and this aspect includes its equivalents. Moreover, if the technical feature is not described as essential in this specification, it may be deleted as appropriate.

10…第1の直管
11,12…直管用断熱部材
20…第2の直管
21,22…直管用断熱部材
30…エルボ継手
31…被覆部材
31h…連通孔
31o…開口
32,33…防湿テープ
40…発泡体
50…封止部材
60…架橋部材
10 ... 1st straight pipe 11, 12 ... Insulation member for straight pipe 20 ... Second straight pipe 21, 22 ... Insulation member for straight pipe 30 ... Elbow joint 31 ... Covering member 31h ... Communication hole 31o ... Opening 32, 33 ... Moisture proof Tape 40 ... Foam 50 ... Sealing member 60 ... Cross-linking member

Claims (7)

断熱材の施工方法であって、
樹脂製の被覆部材であって、複数の直管をそれぞれ覆う直管用断熱部材の端部を嵌め込むための複数の開口を有し、各前記開口に各前記直管用断熱部材が嵌め込まれた状態において、各前記直管を接続するエルボ継手を内部空間に収容することが可能な被覆部材を準備する工程と、
各前記直管を、半円筒形状の一対の前記直管用断熱部材によってそれぞれ覆う工程と、
各前記直管用断熱部材に前記被覆部材を取り付ける工程と、
前記被覆部材に、前記被覆部材の内部空間と外部とを連通する連通孔を形成する工程と、
前記連通孔から、前記被覆部材の内部空間へと発泡液を注入する工程と、
を備え
前記覆う工程では、一の前記直管に取り付ける一方の前記直管用断熱部材と、他の前記直管に取り付ける一方の前記直管用断熱部材との間に、各前記直管用断熱部材を架橋する板状又は膜状の架橋部材であって、前記被覆部材の内部空間を区切る架橋部材を設け施工方法。
It is a method of constructing heat insulating material.
A state in which each of the straight pipe heat insulating members is fitted into each of the openings, which is a resin covering member and has a plurality of openings for fitting the ends of the straight pipe heat insulating members that cover the plurality of straight pipes. In the step of preparing a covering member capable of accommodating the elbow joint connecting the straight pipes in the internal space,
A step of covering each straight pipe with a pair of semi-cylindrical heat insulating members for straight pipes.
The process of attaching the covering member to each of the straight pipe heat insulating members, and
A step of forming a communication hole in the covering member that communicates the internal space of the covering member with the outside.
A step of injecting a foaming liquid from the communication hole into the internal space of the covering member,
Equipped with a,
In the covering step, a plate for bridging each of the straight pipe heat insulating members between one straight pipe heat insulating member attached to the straight pipe and the other straight pipe heat insulating member attached to the other straight pipe. a Jo or film-like cross member, Ru provided bridging member delimiting the inner space of the covering member, the construction method.
請求項1に記載の施工方法であって、
前記連通孔を形成する工程では、
各前記直管用断熱部材に取り付けられた前記被覆部材に対して、前記被覆部材と前記直管用断熱部材とが重畳していない範囲内の一部分に、前記連通孔を形成する、施工方法。
The construction method according to claim 1.
In the step of forming the communication hole,
A construction method in which the communication hole is formed in a part of the covering member attached to each of the straight pipe heat insulating members within a range in which the covering member and the straight pipe heat insulating member do not overlap.
請求項1または請求項2に記載の施工方法であって、
前記連通孔を形成する工程では、
各前記直管用断熱部材に取り付けられた前記被覆部材に対して、前記被覆部材の軸線方向に沿って延び、前記被覆部材を鉛直方向に切断する仮想面の上端を基準として、±45度の範囲内の一部分に、前記連通孔を形成する、施工方法。
The construction method according to claim 1 or 2.
In the step of forming the communication hole,
A range of ± 45 degrees with respect to the covering member attached to each of the straight pipe heat insulating members, with reference to the upper end of a virtual surface that extends along the axial direction of the covering member and cuts the covering member in the vertical direction. A construction method in which the communication hole is formed in a part of the inside.
請求項1から請求項3のいずれか一項に記載の施工方法であって、さらに、
前記被覆部材を取り付ける工程では、
前記被覆部材の端部と、各前記直管用断熱部材の外表面とを、防湿テープで固定する、施工方法。
The construction method according to any one of claims 1 to 3, and further.
In the process of attaching the covering member,
A construction method in which an end portion of the covering member and an outer surface of each of the heat insulating members for straight pipes are fixed with a moisture-proof tape.
請求項1から請求項4のいずれか一項に記載の施工方法であって、さらに、
前記注入する工程の後に、前記被覆部材の内部空間が前記発泡液により形成された発泡体で充填されているか否かを確認する工程と、
充填されていない場合、前記連通孔を形成する工程と、前記注入する工程と、前記確認する工程と、を順次繰り返す、施工方法。
The construction method according to any one of claims 1 to 4, and further.
After the injection step, a step of confirming whether or not the internal space of the covering member is filled with the foam formed by the foam solution, and a step of confirming.
A construction method in which, when not filled, the step of forming the communication hole, the step of injecting, and the step of confirming are sequentially repeated.
請求項1から請求項5のいずれか一項に記載の施工方法であって、さらに、
前記注入する工程の後に、前記連通孔を封止する工程を備える、施工方法。
The construction method according to any one of claims 1 to 5, and further.
A construction method comprising a step of sealing the communication hole after the step of injecting.
断熱材であって、
樹脂製の被覆部材であって、複数の直管をそれぞれ覆う直管用断熱部材の端部を嵌め込むための複数の開口を有し、各前記開口に各前記直管用断熱部材が嵌め込まれた状態において、各前記直管を接続するエルボ継手を内部空間に収容することが可能な被覆部材と、
前記被覆部材の内部空間に充填されている発泡体と、
一の前記直管に取り付ける一方の前記直管用断熱部材と、他の前記直管に取り付ける一方の前記直管用断熱部材との間に設けられ、各前記直管用断熱部材を架橋する板状又は膜状の架橋部材であって、前記被覆部材の内部空間及び前記発泡体を区切る架橋部材と、
を備える、断熱材。
It ’s a heat insulating material,
A state in which each of the straight pipe heat insulating members is fitted into each of the openings, which is a resin covering member and has a plurality of openings for fitting the ends of the straight pipe heat insulating members that cover the plurality of straight pipes. In the covering member capable of accommodating the elbow joint connecting the straight pipes in the internal space,
The foam filled in the internal space of the covering member and
A plate or film provided between one of the straight pipe heat insulating members attached to the straight pipe and one of the straight pipe heat insulating members attached to the other straight pipe to crosslink each straight pipe heat insulating member. A cross-linked member having a shape, which separates the internal space of the covering member and the foam.
Insulation material.
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