JP6758796B2 - Waterproof sound absorbing member - Google Patents

Waterproof sound absorbing member Download PDF

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JP6758796B2
JP6758796B2 JP2014035150A JP2014035150A JP6758796B2 JP 6758796 B2 JP6758796 B2 JP 6758796B2 JP 2014035150 A JP2014035150 A JP 2014035150A JP 2014035150 A JP2014035150 A JP 2014035150A JP 6758796 B2 JP6758796 B2 JP 6758796B2
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waterproof sound
sound
transmitting member
transmitting
support layer
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JP2015162710A (en
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勇希 輕部
勇希 輕部
悠一 阿部
悠一 阿部
百合 堀江
百合 堀江
栄司 松田
栄司 松田
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Nitto Denko Corp
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本発明は、防水通音膜を用いた防水通音部材に関する。 The present invention relates to a waterproof sound-transmitting member using a waterproof sound-transmitting membrane.

携帯電話、ノートパソコン、スマートフォン、携帯用オーディオ、携帯用ゲーム機器等の電子機器では、音響装置が筐体に収容されている。これらの筐体は、音の通過を許容するための開口を有する。水が筐体内に入り込むことを防ぐために、この開口に音の通過を許容しつつ水の通過を阻止する防水通音膜を取り付けることが行われている。特許文献1及び2では、防水通音膜としてポリテトラフルオロエチレン(PTFE)多孔質膜が挙げられている。特許文献2には、防水通音膜と、防水通音膜に接着され、音が通過する方向に沿って見たときの内周端が長方形となる開口部を囲む枠部を有する支持層と、を備えた防水通音部材が開示されている。 In electronic devices such as mobile phones, laptop computers, smartphones, portable audio devices, and portable game devices, an acoustic device is housed in a housing. These housings have openings to allow the passage of sound. In order to prevent water from entering the housing, a waterproof sound-transmitting film that allows the passage of sound while blocking the passage of water is attached to this opening. In Patent Documents 1 and 2, a polytetrafluoroethylene (PTFE) porous membrane is mentioned as a waterproof sound-transmitting membrane. Patent Document 2 describes a waterproof sound-transmitting film and a support layer having a frame portion that is adhered to the waterproof sound-transmitting film and surrounds an opening whose inner peripheral end is rectangular when viewed along the direction in which sound passes. A waterproof sound-transmitting member provided with, is disclosed.

特開2008-245332号公報Japanese Unexamined Patent Publication No. 2008-245332 特開2012-253481号公報Japanese Unexamined Patent Publication No. 2012-253481

本発明者らの検討によると、内周端が細長い長方形となる開口部を有する支持層を備えた防水通音部材では、通音性試験においてしばしば音の歪みが確認される。ここで、音の歪みとは、筐体の開口に防水通音膜が取り付けられていない場合に比して、筐体の開口に防水通音膜が取り付けられている場合に生じる音の変質である。音の歪みは、例えば人の耳にはビビリ音(障子紙が震えるような振動音)として認識される。音が防水通音膜を通過するとき、入力された基本波(正弦波)の整数倍の高次の周波数成分である高次高調波が発生する。音の歪みは、歪み成分である高次高調波の音の総和で表される高調波歪みによって定量化される。音の歪みが増大することは、電子機器にとって大きな問題であり、特に高品質の電子機器においては、音を歪みなく正確に再現することが求められる。 According to the study by the present inventors, sound distortion is often confirmed in the sound transmission test in the waterproof sound-transmitting member having a support layer having an opening having an elongated rectangular inner peripheral end. Here, the sound distortion is the alteration of the sound that occurs when the waterproof sound-permeable film is attached to the opening of the housing as compared with the case where the waterproof sound-transmitting film is not attached to the opening of the housing. is there. For example, the distortion of sound is perceived by the human ear as a chattering sound (vibration sound that makes the shoji paper tremble). When sound passes through the waterproof sound-transmitting membrane, high-order harmonics, which are high-order frequency components that are integral multiples of the input fundamental wave (sine wave), are generated. Sound distortion is quantified by harmonic distortion represented by the sum of the sounds of higher harmonics, which are distortion components. Increasing sound distortion is a major problem for electronic devices, and especially in high-quality electronic devices, it is required to accurately reproduce sound without distortion.

本発明は、通過する音の歪みを低減することに適した防水通音部材を提供することを目的とする。 An object of the present invention is to provide a waterproof sound-transmitting member suitable for reducing distortion of passing sound.

本発明は、
防水通音膜と、
前記防水通音膜に接着された支持層と、を備え、
前記支持層は、内部領域を囲む枠部と、前記内部領域を2以上の開口部に分割するように前記枠部に接続した少なくとも1つの連結部と、を有し、
前記内部領域を含むように前記内部領域に接する仮想的な長方形のうち面積が最小となる長方形を第1長方形としたときに、前記第1長方形の短辺に対する長辺の比R1が5以上であり、
前記2以上の開口部のそれぞれについて、各開口部を含むように当該開口部に接する仮想的な長方形のうち面積が最小となる長方形を第2長方形としたときに、前記第2長方形の短辺に対する長辺の比R2が1以上であり、かつ前記比R1よりも小さくなるように、前記少なくとも1つの連結部が配置されている、防水通音部材、を提供する。
The present invention
Waterproof sound-permeable membrane and
With a support layer adhered to the waterproof sound-transmitting membrane,
The support layer has a frame portion surrounding the internal region and at least one connecting portion connected to the frame portion so as to divide the internal region into two or more openings.
When the rectangle having the smallest area among the virtual rectangles in contact with the internal area so as to include the internal area is the first rectangle, the ratio R1 of the long side to the short side of the first rectangle is 5 or more. Yes,
For each of the two or more openings, when the rectangle having the smallest area among the virtual rectangles in contact with the openings so as to include the openings is the second rectangle, the short side of the second rectangle is used. Provided is a waterproof sound-transmitting member in which at least one connecting portion is arranged so that the ratio R2 of the long side with respect to the ratio R2 is 1 or more and smaller than the ratio R1.

本発明によれば、通過する音の歪みが低減された防水通音部材を提供することができる。 According to the present invention, it is possible to provide a waterproof sound transmitting member in which distortion of passing sound is reduced.

本発明の防水通音部材の一例を模式的に示す平面図である。It is a top view which shows typically an example of the waterproof sound-transmitting member of this invention. 本発明の防水通音部材の一例を模式的に示す断面図である。It is sectional drawing which shows typically an example of the waterproof sound-transmitting member of this invention. 本発明の変形例に係る防水通音部材の一例を模式的に示す断面図である。It is sectional drawing which shows typically an example of the waterproof sound-transmitting member which concerns on the modification of this invention. 本発明の別の変形例に係る防水通音部材の一例を模式的に示す断面図である。It is sectional drawing which shows typically an example of the waterproof sound-transmitting member which concerns on another modification of this invention. 本発明の別の変形例に係る防水通音部材の一例を模式的に示す断面図である。It is sectional drawing which shows typically an example of the waterproof sound-transmitting member which concerns on another modification of this invention. 本発明の防水通音部材が適用された電子機器の一例を模式的に示す断面図である。It is sectional drawing which shows typically an example of the electronic device to which the waterproof sound-transmitting member of this invention was applied. 実施例で用いた防水通音部材の評価方法を説明するための模式図である。It is a schematic diagram for demonstrating the evaluation method of the waterproof sound-transmitting member used in an Example. 本発明の防水通音部材の別の実施例を模式的に示す平面図である。It is a top view which shows another Example of the waterproof sound-transmitting member of this invention schematically. 本発明の防水通音部材の別の実施例を模式的に示す平面図である。It is a top view which shows another Example of the waterproof sound-transmitting member of this invention schematically. 従来の防水通音部材の一例を模式的に示す平面図である。It is a top view which shows an example of the conventional waterproof sound-transmitting member schematically.

以下、添付の図面を参照しつつ本発明の実施形態について説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1は、本実施形態の防水通音部材1の平面図である。図2は、防水通音部材1の断面図である。なお、図1では、第3粘着層6の図示を省略している。防水通音部材1は、防水通音膜2と、防水通音膜2に接着された支持層3と、を備えている。防水通音膜2は、音の透過を許容し、水の通過を遮断する膜である。支持層3は、防水通音膜2の少なくとも一方側の面に接着していればよく、本実施形態では、防水通音膜2の一方側(図2の上側)の面のみに接着されている。防水通音部材1は、第1粘着層4、第2粘着層5及び第3粘着層6をさらに備えている。第2粘着層5は、防水通音膜2の一方側(図2の上側)の面に設けられ、支持層3を防水通音膜2に接着している。第3粘着層6は、支持層3の一方側(図2の上側)の面に設けられ、支持層3を筐体に接着している。第1粘着層4は、防水通音膜2の他方側(図2の下側)の面に設けられ、防水通音膜2を音響装置(例えば、図6に示すマイクロフォン33、図7に示すスピーカ45)に接着している。防水通音部材1は、第3粘着層6、支持層3、第2粘着層5、防水通音膜2及び第1粘着層4の順に積層されている。 FIG. 1 is a plan view of the waterproof sound transmitting member 1 of the present embodiment. FIG. 2 is a cross-sectional view of the waterproof sound transmitting member 1. In FIG. 1, the third adhesive layer 6 is not shown. The waterproof sound-transmitting member 1 includes a waterproof sound-transmitting film 2 and a support layer 3 adhered to the waterproof sound-transmitting film 2. The waterproof sound-transmitting membrane 2 is a membrane that allows sound to pass through and blocks the passage of water. The support layer 3 need only be adhered to at least one surface of the waterproof sound-transmitting film 2, and in the present embodiment, it is adhered only to one side (upper side of FIG. 2) of the waterproof sound-transmitting film 2. There is. The waterproof sound transmitting member 1 further includes a first adhesive layer 4, a second adhesive layer 5, and a third adhesive layer 6. The second adhesive layer 5 is provided on one side (upper side of FIG. 2) of the waterproof sound transmitting film 2, and the support layer 3 is adhered to the waterproof sound transmitting film 2. The third adhesive layer 6 is provided on one side (upper side of FIG. 2) of the support layer 3 and adheres the support layer 3 to the housing. The first adhesive layer 4 is provided on the other side (lower side of FIG. 2) of the waterproof sound transmitting film 2, and the waterproof sound transmitting film 2 is shown in an acoustic device (for example, the microphone 33 shown in FIG. 6 and FIG. 7). It is adhered to the speaker 45). The waterproof sound-transmitting member 1 is laminated in the order of a third adhesive layer 6, a support layer 3, a second adhesive layer 5, a waterproof sound-transmitting film 2, and a first adhesive layer 4.

図3に示すように、防水通音部材1は、第3粘着層6を備えていない構成であってもよい。また、図4に示すように、防水通音部材1は、第1粘着層4上に、第2支持層7と第4粘着層8とをさらに備えていてもよい。第2支持層7は、防水通音膜2の他方側(図4の下側)の面に接着される。第1粘着層4は、防水通音膜2の他方側(図4の下側)の面に設けられ、防水通音膜2を第2支持層7に接着している。第4粘着層8は、第2支持層7の他方側(図2の下側)の面に設けられ、第2支持層7を音響装置(例えば、図6に示すマイクロフォン33、図7に示すスピーカ45)に接着している。また、図5に示すように、防水通音部材1は、図4に示した構成から第3粘着層6が除去された構成であってもよい。 As shown in FIG. 3, the waterproof sound transmitting member 1 may not have the third adhesive layer 6. Further, as shown in FIG. 4, the waterproof sound transmitting member 1 may further include a second support layer 7 and a fourth adhesive layer 8 on the first adhesive layer 4. The second support layer 7 is adhered to the other side (lower side of FIG. 4) of the waterproof sound transmitting film 2. The first adhesive layer 4 is provided on the other side (lower side of FIG. 4) of the waterproof sound transmitting film 2, and the waterproof sound transmitting film 2 is adhered to the second support layer 7. The fourth adhesive layer 8 is provided on the other side (lower side of FIG. 2) of the second support layer 7, and the second support layer 7 is shown in an acoustic device (for example, the microphone 33 shown in FIG. 6 and FIG. 7). It is adhered to the speaker 45). Further, as shown in FIG. 5, the waterproof sound transmitting member 1 may have a configuration in which the third adhesive layer 6 is removed from the configuration shown in FIG.

図1に示すように、防水通音膜2の外周端は、長辺及び短辺を有する長方形である。音が通過する方向に沿って見たときに、支持層3は、防水通音膜2の外周端と一致する外周端を有する。支持層3は、内部領域10を囲む枠部3Aと、枠部3Aに接続した連結部3Bと、を有している。内部領域10の外周端は、長辺及び短辺を有する長方形である。連結部3Bは、内部領域10を第1開口部11と第2開口部12とに分割するように配置されている。内部領域10を含むように内部領域10に接する仮想的な長方形のうち面積が最小となる長方形を第1四角形21としたときに、第1四角形21の短辺に対する長辺の比R1が5以上である。すなわち、内部領域10の外周端は、細長い長方形である。防水通音部材1を通過する音の歪みは、比R1が5以上、さらに7以上である場合に顕著となる。図1において、比R1は、(D1+E+D2)/Cにより表される。 As shown in FIG. 1, the outer peripheral edge of the waterproof sound transmitting film 2 is a rectangle having a long side and a short side. When viewed along the direction in which sound passes, the support layer 3 has an outer peripheral edge that coincides with the outer peripheral edge of the waterproof sound-transmitting film 2. The support layer 3 has a frame portion 3A surrounding the internal region 10 and a connecting portion 3B connected to the frame portion 3A. The outer peripheral edge of the inner region 10 is a rectangle having a long side and a short side. The connecting portion 3B is arranged so as to divide the internal region 10 into a first opening 11 and a second opening 12. When the rectangle having the smallest area among the virtual rectangles tangent to the internal area 10 so as to include the internal area 10 is the first quadrangle 21, the ratio R1 of the long side to the short side of the first quadrangle 21 is 5 or more. Is. That is, the outer peripheral edge of the internal region 10 is an elongated rectangle. The distortion of the sound passing through the waterproof sound transmitting member 1 becomes remarkable when the ratio R1 is 5 or more and further 7 or more. In FIG. 1, the ratio R1 is represented by (D1 + E + D2) / C.

第1開口部11及び第2開口部12の外周端は、それぞれ長辺及び短辺を有する長方形である。本実施形態では、第1開口部11及び第2開口部12は、同一の形状を有している。第1開口部11の長辺及び短辺の長さは、第2開口部12の長辺及び短辺の長さとそれぞれ同一である。第1開口部11及び第2開口部12のそれぞれについて、各開口部11,12を含むように当該開口部11,12に接する仮想的な長方形のうち面積が最小となる長方形を第2四角形22A,22Bとしたときに、第2四角形22A,22Bの短辺に対する長辺の比R2が比R1よりも小さくなるように、連結部3Bが配置されている。すなわち、各開口部11,12の外周端は、内部領域10の外周端に比して細長くない長方形である。比R2は、4以下であることが好ましく、3.5以下であることがより好ましい。比R2は、その定義より、1以上の値となる。なお、比R2が1であるとき、第2四角形22A,22Bは、正方形となる。図1において、比R2は、D1/C又はD2/Cにより表される。 The outer peripheral ends of the first opening 11 and the second opening 12 are rectangles having long sides and short sides, respectively. In the present embodiment, the first opening 11 and the second opening 12 have the same shape. The lengths of the long side and the short side of the first opening 11 are the same as the lengths of the long side and the short side of the second opening 12, respectively. For each of the first opening 11 and the second opening 12, the rectangle having the smallest area among the virtual rectangles in contact with the openings 11 and 12 so as to include the openings 11 and 12 is the second quadrangle 22A. , 22B, the connecting portion 3B is arranged so that the ratio R2 of the long side to the short side of the second rectangles 22A and 22B is smaller than the ratio R1. That is, the outer peripheral ends of the openings 11 and 12 are rectangular, which are not elongated as compared with the outer peripheral ends of the internal region 10. The ratio R2 is preferably 4 or less, and more preferably 3.5 or less. The ratio R2 is a value of 1 or more according to the definition. When the ratio R2 is 1, the second quadrangles 22A and 22B are squares. In FIG. 1, the ratio R2 is represented by D1 / C or D2 / C.

連結部3Bは、内部領域10を第1開口部11と第2開口部12とに分割するように配置されている。本実施形態では、連結部3Bは、内部領域10を等しく分割する中心線Oに沿って内部領域10を横断し、枠部3Aの内周端を連結するように配置されている。本実施形態では、連結部3Bは、内部領域10の外周端の長辺に対して垂直、かつ内部領域10の外周端の短辺に対して平行に延びている。内部領域10の面積に対する連結部3Bの面積の比は0.3以下であることが好ましい。言い換えれば、内部領域10の面積に対する2以上の開口部の面積の合計の比(開口部11,12の面積の合計の比)R3が0.7以上であることが好ましい。比R3は、0.8以上であることがより好ましく、0.9以上であることがさらに好ましい。ただし、比R3は、その定義より、1未満の値となる。比R3が大きく、連結部3Bの面積が開口部11,12の面積の合計に比して十分に小さい形態は、防水通音膜2の通音性の確保に適している。 The connecting portion 3B is arranged so as to divide the internal region 10 into a first opening 11 and a second opening 12. In the present embodiment, the connecting portion 3B is arranged so as to cross the internal region 10 along the center line O that equally divides the internal region 10 and connect the inner peripheral ends of the frame portion 3A. In the present embodiment, the connecting portion 3B extends perpendicular to the long side of the outer peripheral end of the inner region 10 and parallel to the short side of the outer peripheral end of the inner region 10. The ratio of the area of the connecting portion 3B to the area of the internal region 10 is preferably 0.3 or less. In other words, the ratio of the total area of two or more openings to the area of the internal region 10 (ratio of the total area of the openings 11 and 12) R3 is preferably 0.7 or more. The ratio R3 is more preferably 0.8 or more, and further preferably 0.9 or more. However, the ratio R3 is a value less than 1 according to the definition. A form in which the ratio R3 is large and the area of the connecting portion 3B is sufficiently small compared to the total area of the openings 11 and 12 is suitable for ensuring the sound permeability of the waterproof sound transmitting film 2.

防水通音膜2は、開口部11,12から露出している通音領域2A,2Bを有している。音が通過する方向に沿って見たときに、第1粘着層4、第2粘着層5及び第3粘着層6の外周端は、防水通音膜2の外周端と一致する。第1粘着層4、第2粘着層5及び第3粘着層6は、それぞれ2つの開口部を有し、音が通過する方向に沿って見たときに、2つの開口部を囲む粘着層4,5,6の内周端は、開口部11,12の外周端と一致している。 The waterproof sound-transmitting film 2 has sound-transmitting regions 2A and 2B exposed from the openings 11 and 12. When viewed along the direction in which sound passes, the outer peripheral edges of the first adhesive layer 4, the second adhesive layer 5, and the third adhesive layer 6 coincide with the outer peripheral edges of the waterproof sound-transmitting film 2. The first adhesive layer 4, the second adhesive layer 5, and the third adhesive layer 6 each have two openings, and the adhesive layer 4 surrounding the two openings when viewed along the direction in which sound passes. The inner peripheral ends of, 5 and 6 coincide with the outer peripheral ends of the openings 11 and 12.

防水通音部材1の外周端の短辺の長さAは、例えば2.0mm以上30mm以下であることが好ましく、防水通音部材1の外周端の長辺の長さBは、例えば4.0mm以上60mm以下であることが好ましい。開口部11,12の外周端の短辺の長さCは、例えば0.5mm以上29mm以下であることが好ましく、開口部11,12の外周端の長辺の長さD1及びD2は、例えば0.5mm以上29mm以下であることが好ましい。連結部3Bの幅の長さEは、例えば0.5mm以上20mm以下であることが好ましい。内部領域10の外周端の短辺の長さCは、例えば0.5mm以上29mm以下であることが好ましい。内部領域10の外周端の長辺の長さ(D1+E+D2)は、例えば0.5mm以上58mm以下であることが好ましい。 The length A of the short side of the outer peripheral end of the waterproof sound transmitting member 1 is preferably 2.0 mm or more and 30 mm or less, and the length B of the long side of the outer peripheral end of the waterproof sound transmitting member 1 is, for example, 4. It is preferably 0 mm or more and 60 mm or less. The length C of the short side of the outer peripheral end of the openings 11 and 12 is preferably 0.5 mm or more and 29 mm or less, and the lengths D1 and D2 of the long side of the outer peripheral end of the openings 11 and 12 are, for example. It is preferably 0.5 mm or more and 29 mm or less. The width E of the connecting portion 3B is preferably, for example, 0.5 mm or more and 20 mm or less. The length C of the short side of the outer peripheral end of the internal region 10 is preferably, for example, 0.5 mm or more and 29 mm or less. The length (D1 + E + D2) of the long side of the outer peripheral end of the internal region 10 is preferably, for example, 0.5 mm or more and 58 mm or less.

本実施形態では、音が通過する方向に沿って見たときに、支持層3の外周端は、防水通音膜2の外周端と一致する外周端を有するが、防水通音膜2の外周端と異なる外周端を有していてもよい。例えば、防水通音膜2は、開口部11,12を覆うことができる限り、支持層3の外周端よりも全周にわたって内側に位置する外周端を有していてもよい。 In the present embodiment, when viewed along the direction in which sound passes, the outer peripheral edge of the support layer 3 has an outer peripheral edge that coincides with the outer peripheral edge of the waterproof sound-transmitting film 2, but the outer peripheral edge of the waterproof sound-transmitting film 2 It may have an outer peripheral edge different from the edge. For example, the waterproof sound-transmitting film 2 may have an outer peripheral end located inside the outer peripheral end of the support layer 3 as long as it can cover the openings 11 and 12.

本実施形態では、防水通音部材1は、1つの連結部3Bが配置されていたが、少なくとも1つの連結部が配置されていればよく、2以上の連結部が配置されていてもよい。図8に示すように、防水通音部材1は、2つの第1連結部3C及び第2連結部3Dが配置されていてもよい。第1連結部3C及び第2連結部3Dは、互いに接していない。このように、2以上の連結部が互いに接しないように配置されていることが好ましい。図8に示したように、第1連結部3Cは、内部領域10を第1開口部11と第2開口部12とに分割するように配置されている。第2連結部3Dは、内部領域10を第2開口部13と第3開口部13とに分割するように配置されている。 In the present embodiment, one connecting portion 3B is arranged in the waterproof sound transmitting member 1, but it is sufficient that at least one connecting portion is arranged, and two or more connecting portions may be arranged. As shown in FIG. 8, the waterproof sound transmitting member 1 may have two first connecting portions 3C and a second connecting portion 3D arranged. The first connecting portion 3C and the second connecting portion 3D are not in contact with each other. In this way, it is preferable that two or more connecting portions are arranged so as not to touch each other. As shown in FIG. 8, the first connecting portion 3C is arranged so as to divide the internal region 10 into the first opening 11 and the second opening 12. The second connecting portion 3D is arranged so as to divide the internal region 10 into the second opening 13 and the third opening 13.

開口部11〜13の外周端は、それぞれ長辺及び短辺を有する長方形である。開口部11〜13は、同一の形状を有している。第1開口部11の長辺及び短辺の長さは、第2開口部12の長辺及び短辺の長さ、及び第3開口部13の長辺及び短辺の長さと同一である。開口部11〜13のそれぞれについて、各開口部11〜13を含むように当該開口部11〜13に接する仮想的な長方形のうち面積が最小となる長方形を第2四角形22A〜22Cとしたときに、第2四角形22A〜22Cの短辺に対する長辺の比R2が比R1よりも小さくなるように、連結部3C,3Dが配置されている。すなわち、各開口部11〜13の外周端は、内部領域10の外周端に比して細長くない長方形である。したがって、内部領域10を通音領域とした場合に比して、音の歪みを低減することができる。 The outer peripheral edges of the openings 11 to 13 are rectangular with long and short sides, respectively. The openings 11 to 13 have the same shape. The lengths of the long side and the short side of the first opening 11 are the same as the lengths of the long side and the short side of the second opening 12 and the lengths of the long side and the short side of the third opening 13. For each of the openings 11 to 13, when the rectangle having the smallest area among the virtual rectangles in contact with the openings 11 to 13 so as to include the openings 11 to 13 is the second quadrangle 22A to 22C. , The connecting portions 3C and 3D are arranged so that the ratio R2 of the long side to the short side of the second rectangles 22A to 22C is smaller than the ratio R1. That is, the outer peripheral ends of the openings 11 to 13 are rectangular, which are not elongated as compared with the outer peripheral ends of the internal region 10. Therefore, the distortion of the sound can be reduced as compared with the case where the internal region 10 is used as the sound passing region.

図8において、比R1は、(D3+E1+D4+E2+D5)/Cにより表される。また、比R2は、D3/C、D4/C又はD5/Cにより表される。 In FIG. 8, the ratio R1 is represented by (D3 + E1 + D4 + E2 + D5) / C. The ratio R2 is represented by D3 / C, D4 / C or D5 / C.

図9に示す実施形態では、音が通過する方向に沿って見たときに、開口部11,13を囲む枠部3Aの内周端が、長方形の隅角部の一部が丸まった略長方形となっている。第1四角形21は、内部領域10を含むように内部領域10に接する仮想的な長方形のうち面積が最小となる長方形である。開口部11〜13は、実質的に同一の形状である。連結部は、2以上の開口部が実質的に同一の形状を有するように配置されていることが好ましい。 In the embodiment shown in FIG. 9, when viewed along the direction in which the sound passes, the inner peripheral end of the frame portion 3A surrounding the openings 11 and 13 is a substantially rectangular shape in which a part of the corner portion of the rectangle is rounded. It has become. The first quadrangle 21 is a rectangle having the smallest area among virtual rectangles tangent to the internal area 10 so as to include the internal area 10. The openings 11 to 13 have substantially the same shape. It is preferable that the connecting portion is arranged so that two or more openings have substantially the same shape.

防水通音膜2の材料としては、高分子材料が挙げられる。防水通音膜2を構成する好適な高分子材料としては、ポリエチレン(PE)、ポリイミド(PI)、ポリプロピレン(PP)、ポリエチレンテレフタラート(PET)及びポリテトラフルオロエチレン(PTFE)が挙げられる。また、防水通音膜2はフッ素樹脂からなることが好ましく、具体的には、ポリテトラフルオロエチレン延伸多孔質膜が特に好ましい。また、防水通音膜2は、不織布の態様を有していてもよく、ナノファイバーを集結させることにより構成されていてもよい。また、防水通音膜2には撥水処理が施されていてもよい。 Examples of the material of the waterproof sound-transmitting membrane 2 include a polymer material. Suitable polymer materials constituting the waterproof sound-transmitting membrane 2 include polyethylene (PE), polyimide (PI), polypropylene (PP), polyethylene terephthalate (PET), and polytetrafluoroethylene (PTFE). Further, the waterproof sound-transmitting membrane 2 is preferably made of a fluororesin, and specifically, a polytetrafluoroethylene-stretched porous membrane is particularly preferable. Further, the waterproof sound-transmitting film 2 may have a non-woven fabric aspect, or may be configured by aggregating nanofibers. Further, the waterproof sound transmitting film 2 may be subjected to a water repellent treatment.

支持層3は、防水通音膜2に接着されることにより防水通音部材1の剛性を高める。すなわち、支持層3は、防水通音部材1の形状を安定させる作用を有する。本実施形態では、支持層3はフィルム状の形態を有する。支持層3は、発泡樹脂(樹脂発泡体)により構成されていることが好ましい。音の歪みの抑制に適しているためである。また、本実施形態では、支持層3の材料がウレタン系樹脂発泡体である。支持層3の材料は、ウレタン系樹脂発泡体に限定されるものではなく、ポリオレフィン系樹脂発泡体であってもよい。ポリオレフィン系樹脂発泡体としては、ポリエチレン(PE)やポリプロピレン(PP)などのポリオレフィン樹脂のみを樹脂成分として含む樹脂発泡体でもよいが、クッション性、柔軟性、高発泡倍率などの観点から、ポリオレフィン樹脂とゴムや熱可塑性エラストマー等のエラストマー成分との混合物を樹脂成分として含む発泡体であることが好ましい。 The support layer 3 is adhered to the waterproof sound-transmitting film 2 to increase the rigidity of the waterproof sound-transmitting member 1. That is, the support layer 3 has an action of stabilizing the shape of the waterproof sound transmitting member 1. In the present embodiment, the support layer 3 has a film-like shape. The support layer 3 is preferably made of a foamed resin (resin foam). This is because it is suitable for suppressing sound distortion. Further, in the present embodiment, the material of the support layer 3 is a urethane-based resin foam. The material of the support layer 3 is not limited to the urethane-based resin foam, and may be a polyolefin-based resin foam. The polyolefin-based resin foam may be a resin foam containing only a polyolefin resin such as polyethylene (PE) or polypropylene (PP) as a resin component, but from the viewpoints of cushioning property, flexibility, high foaming ratio, etc., the polyolefin resin A foam containing a mixture of the resin and an elastomer component such as rubber or a thermoplastic elastomer as a resin component is preferable.

第1粘着層4、第2粘着層5及び第3粘着層6は、アクリル系、シリコーン系などの粘着剤を用いた両面粘着テープが用いられる。あるいは、第1粘着層4、第2粘着層5及び第3粘着層6は、粘着剤のみにより構成されていてもよい。 For the first adhesive layer 4, the second adhesive layer 5, and the third adhesive layer 6, a double-sided adhesive tape using an acrylic-based or silicone-based adhesive is used. Alternatively, the first adhesive layer 4, the second adhesive layer 5, and the third adhesive layer 6 may be composed of only the adhesive.

防水通音部材1が適用された電子機器の例として、図6に携帯電話30を示す。 FIG. 6 shows a mobile phone 30 as an example of an electronic device to which the waterproof sound transmitting member 1 is applied.

携帯電話30の筐体38内には、マイクロフォン33が収容されている。筐体38には、外部からの音声をマイクロフォン33に導く第1集音口39が設けられている。マイクロフォン33のパッケージ35内には、音声を電気信号に変換する集音部34が収容されている。パッケージ35は内部が空洞の直方体であり、パッケージ35の一つの面には、筐体38の第1集音口39から導入された音声を、マイクロフォン33の集音部34に導く第2集音口36が設けられている。第1集音口39及び第2集音口36は、防水通音膜2により隔てられつつ、防水通音膜2を介して通音可能な位置に設けられている。マイクロフォン33は、パッケージ35の底面に設けられた端子(図示せず)によって、携帯電話30の回路基板31と電気的に接続されており、集音部34によって音声から変換された電気信号が、端子を介して回路基板31に出力される。携帯電話30では、第1集音口39及び第2集音口36を隔てるように配置された防水通音膜2によって、第1集音口39及び第2集音口36からマイクロフォン33の集音部34への塵芥や水等の異物の侵入を防ぎながら、集音部34へ音声を通過させることができ、マイクロフォン33における雑音の発生やその故障を防止しながら、マイクロフォン33の性能を確保できる。 The microphone 33 is housed in the housing 38 of the mobile phone 30. The housing 38 is provided with a first sound collecting port 39 that guides sound from the outside to the microphone 33. A sound collecting unit 34 that converts voice into an electric signal is housed in the package 35 of the microphone 33. The package 35 is a rectangular parallelepiped with a hollow inside, and on one surface of the package 35, the sound introduced from the first sound collecting port 39 of the housing 38 is guided to the sound collecting portion 34 of the microphone 33. A mouth 36 is provided. The first sound collecting port 39 and the second sound collecting port 36 are provided at positions where sound can be passed through the waterproof sound transmitting film 2 while being separated by the waterproof sound transmitting film 2. The microphone 33 is electrically connected to the circuit board 31 of the mobile phone 30 by a terminal (not shown) provided on the bottom surface of the package 35, and the electric signal converted from the sound by the sound collecting unit 34 is generated. It is output to the circuit board 31 via the terminals. In the mobile phone 30, the microphone 33 is collected from the first sound collecting port 39 and the second sound collecting port 36 by the waterproof sound transmitting film 2 arranged so as to separate the first sound collecting port 39 and the second sound collecting port 36. Sound can be passed through the sound collecting unit 34 while preventing foreign matter such as dust and water from entering the sound unit 34, and the performance of the microphone 33 is ensured while preventing the generation of noise and its failure in the microphone 33. it can.

(実施例1)
PTFE延伸多孔質シート(日東電工社製、NTF610AP)及びウレタン系発泡樹脂シートであるPORON(登録商標) SR−S 48P(ロジャースイノアック社製)をそれぞれ図1に示す形状(防水通音膜及び支持層の外形の短辺の長さAが7mm、防水通音膜及び支持層の外形の長辺の長さBが25mm、第1開口部及び第2開口部の内形の短辺の長さCが2.8mm、第1開口部及び第2開口部の内形の長辺の長さD1及びD2が9.9mm、連結部の外形の短辺の長さEが1.5mm)となるようにトムソン型を用いて打ち抜くことにより、防水通音膜及び支持層を作製した。第1の両面粘着テープ、支持層、第2の両面粘着テープ、防水通音膜、第3の両面粘着テープを、この順に積層することにより、図2に示す構造の防水通音部材を作製した。第1〜第3の両面粘着テープの厚さは、0.05mmであり、基材は、PETにより構成されていた。
(Example 1)
The PTFE stretched porous sheet (Nitto Denko Co., Ltd., NTF610AP) and the urethane foam resin sheet PORON (registered trademark) SR-S 48P (Roger Suinoac Co., Ltd.) have the shapes shown in FIG. 1 (waterproof sound-permeable membrane and support). The length A of the short side of the outer shape of the layer is 7 mm, the length B of the long side of the outer shape of the waterproof sound absorbing membrane and the support layer is 25 mm, and the length of the inner short side of the first opening and the second opening. C is 2.8 mm, the lengths of the long sides of the inner shape of the first opening and the second opening are 9.9 mm, and the length E of the short side of the outer shape of the connecting portion is 1.5 mm). By punching using a Thomson mold as described above, a waterproof sound-transmitting film and a support layer were produced. By laminating the first double-sided adhesive tape, the support layer, the second double-sided adhesive tape, the waterproof sound-permeable film, and the third double-sided adhesive tape in this order, a waterproof sound-transmitting member having the structure shown in FIG. 2 was produced. .. The thickness of the first to third double-sided adhesive tapes was 0.05 mm, and the base material was made of PET.

(実施例2)
PTFE多孔質シート及びウレタン系発泡樹脂シートを図8に示す形状(防水通音膜及び支持層の外形の短辺の長さAが7mm、防水通音膜及び支持層の外形の長辺の長さBが25mm、第1開口部、第2開口部及び第3開口部の内形の短辺の長さCが2.8mm、第1開口部、第2開口部及び第3開口部の内形の長辺の長さD3、D4及びD5が6.6mm、第1連結部及び第2連結部の外形の短辺の長さE1及びE2が1.0mm)となるようにトムソン型を用いて打ち抜くことにより、防水通音膜及び支持層を作製したこと以外は、実施例1と同様の手順により、防水通音部材を作製した。
(Example 2)
The shape shown in FIG. 8 for the PTFE porous sheet and the urethane-based foamed resin sheet (the length A of the short side of the outer shape of the waterproof sound-permeable membrane and the support layer is 7 mm, and the length of the long side of the outer shape of the waterproof sound-transmitting membrane and the support layer). B is 25 mm, the length C of the short side of the inner shape of the first opening, the second opening and the third opening is 2.8 mm, and the inside of the first opening, the second opening and the third opening. A Thomson type is used so that the lengths of the long sides of the shape D3, D4 and D5 are 6.6 mm, and the lengths of the short sides of the outer shapes of the first connecting portion and the second connecting portion are 1.0 mm). A waterproof sound-transmitting member was produced by the same procedure as in Example 1 except that the waterproof sound-transmitting film and the support layer were produced by punching.

(比較例1)
PTFE多孔質シート及びウレタン系発泡樹脂シートを図10に示す形状(防水通音膜及び支持層の外形の短辺の長さAが7mm、防水通音膜及び支持層の外形の長辺の長さBが25mm、第1開口部の内形の短辺の長さCが2.8mm、第1開口部の内形の長辺の長さDが19.8mm)となるようにトムソン型を用いて打ち抜くことにより、防水通音膜及び支持層を作製したこと以外は、実施例1と同様の手順により、防水通音部材を作製した。
(Comparative Example 1)
The shape shown in FIG. 10 for the PTFE porous sheet and the urethane foam resin sheet (the length A of the short side of the outer shape of the waterproof sound-permeable membrane and the support layer is 7 mm, and the length of the long side of the outer shape of the waterproof sound-transmitting membrane and the support layer). Thomson type so that the length B is 25 mm, the length C of the short side of the inner shape of the first opening is 2.8 mm, and the length D of the long side of the inner shape of the first opening is 19.8 mm). A waterproof sound-transmitting member was produced by the same procedure as in Example 1 except that a waterproof sound-transmitting film and a support layer were produced by punching using the material.

実施例1、実施例2及び比較例1の防水通音部材につき、次のようにして、高調波歪みを調べた。 Harmonic distortion was examined for the waterproof sound-transmitting members of Example 1, Example 2, and Comparative Example 1 as follows.

[高調波歪み]
防水通音部材における高調波歪みは、以下のように測定した。
[Harmonic distortion]
Harmonic distortion in the waterproof sound-transmitting member was measured as follows.

最初に、図7に示すような、携帯電話の筐体を模した模擬筐体41(アクリル製、長さ70×幅50×高さ15mm)を準備した。この模擬筐体41は第1部分41a及び第2部分41bからなり、第1部分41aと第2部分41bとは互いに嵌め合わせることができる。第1部分41aには、取付穴42が設けられている。第1部分41a及び第2部分41bを互いに嵌め合わせることによって、模擬筐体41内に、取付穴42及びリード線44の導通口43以外の開口がない空間が形成される。 First, as shown in FIG. 7, a simulated housing 41 (made of acrylic, length 70 x width 50 x height 15 mm) imitating a mobile phone housing was prepared. The simulated housing 41 is composed of a first portion 41a and a second portion 41b, and the first portion 41a and the second portion 41b can be fitted to each other. A mounting hole 42 is provided in the first portion 41a. By fitting the first portion 41a and the second portion 41b to each other, a space is formed in the simulated housing 41 in which there is no opening other than the mounting hole 42 and the conduction port 43 of the lead wire 44.

これとは別に、各実施例及び比較例において作製した防水通音部材の第3の両面粘着テープを音源となるスピーカ45(スター精密社製、SCM−09C−J)に貼り付けた。 Separately from this, the third double-sided adhesive tape of the waterproof sound-transmitting member produced in each Example and Comparative Example was attached to the speaker 45 (manufactured by Star Micronics, SCM-09C-J) as a sound source.

次に、防水通音部材を貼り付けたスピーカ45を、模擬筐体41の第1部分41aにおける取付穴42に、防水通音部材が取付穴42に面するとともに防水通音部材が取付穴42を塞ぐように、第2部分41bと嵌め合わせたときに内側となる面から固定した。スピーカ45の第1部分41aへの固定は、防水通音部材におけるスピーカ45側とは反対側の面に貼り付けられた第1の両面粘着テープ(第3粘着層6)により行い、その際に、第1の両面粘着テープが取付穴42にかからないようにするとともに、取付穴42が防水通音部材によって完全に塞がれるように注意した。 Next, the speaker 45 to which the waterproof sound-transmitting member is attached faces the mounting hole 42 in the first portion 41a of the simulated housing 41, the waterproof sound-transmitting member faces the mounting hole 42, and the waterproof sound-transmitting member faces the mounting hole 42. It was fixed from the inner surface when it was fitted with the second portion 41b so as to close the. The speaker 45 is fixed to the first portion 41a with a first double-sided adhesive tape (third adhesive layer 6) attached to the surface of the waterproof sound-transmitting member opposite to the speaker 45 side. Care was taken not to let the first double-sided adhesive tape cover the mounting hole 42, and to completely block the mounting hole 42 with the waterproof sound-transmitting member.

次に、スピーカ45のリード線44を、導通口43を通して模擬筐体41の外部に導き出しながら、第1部分41aと第2部分41b部分とを嵌め合わせ、防水通音部材の高調波歪みを測定するための模擬筐体41を形成した。導通口43は、リード線44を導き出した後、パテで塞いだ。 Next, while guiding the lead wire 44 of the speaker 45 to the outside of the simulated housing 41 through the conduction port 43, the first portion 41a and the second portion 41b are fitted together, and the harmonic distortion of the waterproof sound transmitting member is measured. A simulated housing 41 was formed for this purpose. The conduction port 43 was closed with putty after the lead wire 44 was led out.

次に、リード線44とマイク(B&K社製、Type2669)とを通音性評価装置(B&K社製、3560−B−030)に接続し、スピーカ45から50mm離れた位置にマイクを配置した。 Next, the lead wire 44 and the microphone (Type 2669 manufactured by B & K Co., Ltd.) were connected to the sound transmissibility evaluation device (3560-B-030 manufactured by B & K Co., Ltd.), and the microphone was arranged at a position 50 mm away from the speaker 45.

上述したように防水通音部材を設置した状態で、通音性評価装置の評価方式としてSSR分析(定常状態応答分析、試験信号20Hz〜20kHz、sweep)を選択、実行し、防水通音膜の高調波歪みを測定した。詳細には、基本波200〜800Hzの音における12〜100次高調波の音の総和で表される高調波歪みを測定した。 With the waterproof sound-transmitting member installed as described above, SSR analysis (steady state response analysis, test signal 20 Hz to 20 kHz, sweep) was selected and executed as the evaluation method of the sound-permeable evaluation device, and the waterproof sound-transmitting film was formed. Harmonic distortion was measured. Specifically, the harmonic distortion represented by the sum of the sounds of the 12th to 100th harmonics in the sound of the fundamental wave of 200 to 800 Hz was measured.

防水通音部材につき、上記のようにして高調波歪みを測定した結果を、第1四角形の短辺に対する長辺の比R1、第2四角形の短辺に対する長辺の比R2及び内部領域の面積に対する開口部の面積の合計の比R3とともに、表1に示す。 The results of measuring the harmonic distortion of the waterproof sound-transmitting member as described above are the ratio R1 of the long side to the short side of the first quadrangle, the ratio R2 of the long side to the short side of the second quadrangle, and the area of the internal area. It is shown in Table 1 together with the ratio R3 of the total area of the openings to.

Figure 0006758796
Figure 0006758796

実施例1及び2では、比R1が5以上であり、比R2が比R1よりも小さく、4以下であった。実施例1及び2では、各開口部の外周端は、内部領域の外周端に比して細長くない長方形であった。比較例1では、比R1が5以上であり、比R2が比R1と等しい。比較例1では、開口部の外周端は、細長い長方形であった。この結果、実施例1及び2における高調波歪みは、比較例1における高調波歪みよりも小さい。したがって、実施例1及び2の防水通音部材は、比較例1の防水通音部材よりも音の歪みを低減することができた。 In Examples 1 and 2, the ratio R1 was 5 or more, the ratio R2 was smaller than the ratio R1, and it was 4 or less. In Examples 1 and 2, the outer peripheral edge of each opening was a rectangle that was not elongated as compared to the outer peripheral edge of the internal region. In Comparative Example 1, the ratio R1 is 5 or more, and the ratio R2 is equal to the ratio R1. In Comparative Example 1, the outer peripheral edge of the opening was an elongated rectangle. As a result, the harmonic distortion in Examples 1 and 2 is smaller than the harmonic distortion in Comparative Example 1. Therefore, the waterproof sound-transmitting members of Examples 1 and 2 were able to reduce the distortion of sound as compared with the waterproof sound-transmitting member of Comparative Example 1.

本発明の防水通音膜は、音響装置が収容されている電子機器に、好適に使用できる。具体的には、携帯電話、ノートパソコン、スマートフォン、携帯用オーディオ、携帯用ゲーム機器等に好適に使用できる。 The waterproof sound-transmitting membrane of the present invention can be suitably used for an electronic device in which an acoustic device is housed. Specifically, it can be suitably used for mobile phones, notebook computers, smartphones, portable audio equipment, portable game devices, and the like.

1 防水通音部材
2 防水通音膜
2A 第1通音領域
2B 第2通音領域
3 支持層
3A 枠部
3B 連結部
3C 第1連結部
3D 第2連結部
4 第1粘着層
5 第2粘着層
6 第3粘着層
7 第2支持層
8 第4粘着層
10 内部領域
11 第1開口部
12 第2開口部
13 第3開口部
21 第1四角形
22A〜22C 第2四角形
1 Waterproof sound-transmitting member 2 Waterproof sound-transmitting film 2A 1st sound-transmitting area 2B 2nd sound-transmitting area 3 Support layer 3A Frame part 3B Connecting part 3C 1st connecting part 3D 2nd connecting part 4 1st adhesive layer 5 2nd adhesive Layer 6 Third adhesive layer 7 Second support layer 8 Fourth adhesive layer 10 Internal area 11 First opening 12 Second opening 13 Third opening 21 First quadrangle 22A-22C Second quadrangle

Claims (6)

筐体の開口に取り付けられ、かつ筐体に収容された1つのスピーカ又は1つのマイクロフォンに対向する防水通音部材であって、
防水通音膜と、
前記防水通音膜に接着された支持層と、
前記支持層を前記筐体に接着するための粘着層と、を備え、
前記支持層は、内部領域を囲む枠部と、前記内部領域を2以上の開口部に分割するように前記枠部に接続した少なくとも1つの連結部と、を有し、
前記内部領域を含むように前記内部領域に接する仮想的な長方形のうち面積が最小となる長方形を第1四角形としたときに、前記第1四角形の短辺に対する長辺の比R1が5以上であり、
前記2以上の開口部のそれぞれについて、各開口部を含むように当該開口部に接する仮想的な長方形又は正方形のうち面積が最小となる長方形又は正方形を第2四角形としたときに、前記第2四角形の短辺に対する長辺の比R2が前記比R1よりも小さくなるように、前記少なくとも1つの連結部が配置されている、防水通音部材。
A waterproof sound-transmitting member attached to an opening of a housing and facing a speaker or a microphone housed in the housing .
Waterproof sound-permeable membrane and
A support layer adhered to the waterproof sound-transmitting film and
An adhesive layer for adhering the support layer to the housing is provided.
The support layer has a frame portion surrounding the internal region and at least one connecting portion connected to the frame portion so as to divide the internal region into two or more openings.
When the rectangle having the smallest area among the virtual rectangles in contact with the internal area so as to include the internal area is set as the first quadrangle, the ratio R1 of the long side to the short side of the first quadrangle is 5 or more. Yes,
For each of the two or more openings, when the rectangle or square having the smallest area among the virtual rectangles or squares in contact with the openings so as to include each opening is defined as the second quadrangle, the second as the ratio of the long side to the short side of the rectangle R2 is smaller than the ratio R1, the at least one connecting portion is disposed, a waterproof sound-transmitting member.
前記比R2は、4以下である、請求項1に記載の防水通音部材。 The waterproof sound-transmitting member according to claim 1, wherein the ratio R2 is 4 or less. 前記少なくとも1つの連結部として、2以上の連結部が配置されており、
前記2以上の連結部が互いに接しないように配置されている、請求項1または2に記載の防水通音部材。
Two or more connecting portions are arranged as the at least one connecting portion.
The waterproof sound-transmitting member according to claim 1 or 2, wherein the two or more connecting portions are arranged so as not to come into contact with each other.
前記2以上の開口部が実質的に同一の形状を有するように前記少なくとも1つの連結部が配置されている、請求項1〜3のいずれか1項に記載の防水通音部材。 The waterproof sound-transmitting member according to any one of claims 1 to 3, wherein the at least one connecting portion is arranged so that the two or more openings have substantially the same shape. 前記支持層が、発泡樹脂により構成されている、請求項1〜4のいずれか1項に記載の防水通音部材。 The waterproof sound-transmitting member according to any one of claims 1 to 4, wherein the support layer is made of a foamed resin. 前記防水通音膜が、ポリテトラフルオロエチレン延伸多孔質膜である、請求項1〜5のいずれか1項に記載の防水通音部材。 The waterproof sound-transmitting member according to any one of claims 1 to 5, wherein the waterproof sound-transmitting membrane is a polytetrafluoroethylene-stretched porous membrane.
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