JP6755573B1 - A branch pipe forming device having a valve body combined lid and a valve body combined lid - Google Patents

A branch pipe forming device having a valve body combined lid and a valve body combined lid Download PDF

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JP6755573B1
JP6755573B1 JP2020079797A JP2020079797A JP6755573B1 JP 6755573 B1 JP6755573 B1 JP 6755573B1 JP 2020079797 A JP2020079797 A JP 2020079797A JP 2020079797 A JP2020079797 A JP 2020079797A JP 6755573 B1 JP6755573 B1 JP 6755573B1
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branch pipe
valve body
lid
side wall
valve
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JP2021173383A (en
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堀川 剛
堀川  剛
大介 桑垣
大介 桑垣
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Waterworks Technology Development Organization Co Ltd
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【課題】作業効率の高い弁体兼用蓋及び弁体兼用蓋を備えた分岐管形成装置を提供する。【解決手段】管路31の流路を遮断する弁体として機能すると共に、管路31を閉塞する閉塞蓋としても機能する弁体兼用蓋5であって、底壁51と、底壁51の外縁部から立設する側壁52と、を備え、底壁51及び側壁52の少なくとも一方には、弁操作部材と係合可能な係合部51aが形成されており、側壁52には、管路31の端部外周面に当接する当接ボルトTが螺合される螺子孔52aが形成されている。【選択図】図1PROBLEM TO BE SOLVED: To provide a valve body combined lid and a branch pipe forming device provided with a valve body combined lid having high work efficiency. SOLUTION: The valve body combined lid 5 functions as a valve body for blocking a flow path of a pipeline 31 and also functions as a closing lid for blocking the pipeline 31, and is a bottom wall 51 and a bottom wall 51. A side wall 52 erected from the outer edge portion is provided, and an engaging portion 51a that can engage with the valve operating member is formed on at least one of the bottom wall 51 and the side wall 52, and the side wall 52 has a pipeline. A screw hole 52a is formed in which a contact bolt T that comes into contact with the outer peripheral surface of the end of 31 is screwed. [Selection diagram] Fig. 1

Description

本発明は、管路の流路を遮断する弁体として機能すると共に、管路を閉塞する閉塞蓋としても機能する弁体兼用蓋及び弁体兼用蓋を備えた分岐管形成装置に関する。 The present invention relates to a valve body combined lid and a branch pipe forming device provided with a valve body combined lid that functions as a valve body that blocks the flow path of the pipeline and also functions as a closing lid that closes the pipeline.

分岐管形成装置は、例えば、老朽化した既設の水道管(既設管)を新設の水道管に不断流状態で更新する際に用いられる。分岐管形成方法とは、次のような方法である。分岐管形成装置を既設の水道管の外周に水密状態で設置し、分岐管形成装置と一体形成された接続管を分岐管と連結する。そして、分岐管形成装置内に設けられたカッター収容空間に穿孔機のカッターを挿入し、既設の水道管の外周面の一部を穿孔(ハーフカット)して穿孔口を形成し、この穿孔口が分岐管と連通することにより、流路を切り替えることが可能となる。そして、既設の水道管に設置された2つの分岐管形成装置の間の既設管を撤去すれば、既設の水道管の老朽化した区間が分岐管(新設の水道管)に更新される。 The branch pipe forming device is used, for example, when renewing an old existing water pipe (existing pipe) to a new water pipe in a continuous flow state. The branch pipe forming method is as follows. The branch pipe forming device is installed on the outer circumference of the existing water pipe in a watertight state, and the connecting pipe integrally formed with the branch pipe forming device is connected to the branch pipe. Then, the cutter of the perforator is inserted into the cutter accommodating space provided in the branch pipe forming device, and a part of the outer peripheral surface of the existing water pipe is perforated (half-cut) to form a perforated port. By communicating with the branch pipe, it is possible to switch the flow path. Then, if the existing pipe between the two branch pipe forming devices installed in the existing water pipe is removed, the deteriorated section of the existing water pipe is replaced with the branch pipe (new water pipe).

特許文献1に記載された分岐管形成装置(文献では接続ケース)は、既設管の軸芯と分岐管の軸芯が含まれる平面に垂直な方向で分割された半割部材を溶接で接合して形成されており、接続ケースと一体形成された接続管(文献では筒部分)と分岐管との両フランジがボルト,ナットで固定されている。この接続ケースには、弁装置(文献では筒ケース)がフランジ連結され、この弁装置に作業用ケース(文献では有底筒ケース)がフランジ連結されている。この作業用ケースは、穿孔機や穿孔後に接続ケースを閉塞するための蓋挿入器具のケースとして用いられる。また、接続ケースのカッター収容空間には、穿孔機のセンタードリルが挿入されて案内される筒状の案内筒(文献では抱持部材)が、接続ケースの底壁に下方から螺合されるボルトにより固定されている。 The branch pipe forming device (connection case in the document) described in Patent Document 1 joins a half-split member divided in a direction perpendicular to a plane including the shaft core of an existing pipe and the shaft core of a branch pipe by welding. Both flanges of the connection pipe (cylindrical portion in the literature) and the branch pipe integrally formed with the connection case are fixed with bolts and nuts. A valve device (cylinder case in the literature) is flange-connected to this connection case, and a working case (bottomed cylinder case in the literature) is flange-connected to the valve device. This working case is used as a case for a drilling machine and a lid insertion device for closing the connection case after drilling. Further, in the cutter accommodating space of the connection case, a tubular guide cylinder (holding member in the literature) guided by inserting the center drill of the drilling machine is screwed into the bottom wall of the connection case from below. Is fixed by.

特許文献2には、従来のような蓋挿入器具としても機能する弁装置が開示されている。特許文献2に記載の弁装置は、管路(文献では分岐管部)の流路を遮断する弁体として機能すると共に、管路を閉塞する閉塞蓋としても機能する弁体兼用蓋を備えている。この弁体兼用蓋を閉塞蓋として固定する際には、分岐管部のフランジの貫通孔に下方からボルトを挿入し、弁装置の筐体本体の天板の挿入孔に対して上方からナットを挿入し、当該ボルト,ナットを螺合する操作が実行される。 Patent Document 2 discloses a valve device that also functions as a conventional lid insertion device. The valve device described in Patent Document 2 includes a valve body combined lid that functions as a valve body that blocks the flow path of the pipeline (branch pipe portion in the document) and also functions as a closing lid that closes the pipeline. There is. When fixing this valve body combined lid as a closing lid, a bolt is inserted from below into the through hole of the flange of the branch pipe portion, and a nut is inserted from above with respect to the insertion hole of the top plate of the housing body of the valve device. The operation of inserting and screwing the bolt and nut is executed.

特開昭60−201808号公報Japanese Unexamined Patent Publication No. 60-201808 特開2018−123963号公報JP-A-2018-123963

特許文献1に記載の分岐管形成装置のように、蓋挿入器具により接続ケースを閉塞する蓋を装着する場合、作業効率が低下してしまう。一方、特許文献2に記載の弁装置は、蓋挿入器具を省略できるものの、ボルトを分岐管部のフランジの貫通孔に挿入した状態で、筐体本体の天板の挿入孔に対して上方からナットを挿入して螺合する必要があり、螺合操作に手間を要し、作業効率を高める上で改善の余地があった。 When a lid that closes the connection case is attached by a lid insertion device like the branch pipe forming device described in Patent Document 1, the work efficiency is lowered. On the other hand, in the valve device described in Patent Document 2, although the lid insertion device can be omitted, the bolt is inserted into the through hole of the flange of the branch pipe portion from above with respect to the insertion hole of the top plate of the housing body. It was necessary to insert a nut and screw it in, which required time and effort for the screwing operation, and there was room for improvement in improving work efficiency.

そこで、作業効率の高い弁体兼用蓋及び弁体兼用蓋を備えた分岐管形成装置が望まれている。 Therefore, a valve body combined lid and a branch pipe forming device provided with a valve body combined lid with high work efficiency are desired.

本発明に係る弁体兼用蓋の特徴構成は、管路の流路を遮断する弁体として機能すると共に、前記管路を閉塞する閉塞蓋としても機能する弁体兼用蓋であって、底壁と、前記底壁の外縁部から立設する側壁と、を備え、前記底壁及び前記側壁の少なくとも一方には、弁操作部材と係合可能な係合部が形成されており、前記側壁には、前記管路の端部外周面に当接する当接ボルトが螺合される螺子孔が形成されている点にある。 The characteristic configuration of the valve body combined lid according to the present invention is a valve body combined lid that functions as a valve body that blocks the flow path of the pipeline and also functions as a closing lid that closes the pipeline, and is a bottom wall. And a side wall that stands up from the outer edge of the bottom wall, and an engaging portion that can be engaged with the valve operating member is formed on at least one of the bottom wall and the side wall, and the side wall is formed. Is a point where a screw hole is formed in which a contact bolt abutting on an outer peripheral surface of an end portion of the pipeline is screwed.

本構成では、底壁及び側壁の少なくとも一方に弁操作部材と係合可能な係合部が形成されている。このため、弁体としての弁体兼用蓋を外部から移動操作部材により移動させて、管路の流路を遮断することが可能となり、作業効率が高い。 In this configuration, an engaging portion that can be engaged with the valve operating member is formed on at least one of the bottom wall and the side wall. Therefore, the valve body combined lid as the valve body can be moved from the outside by the moving operation member to block the flow path of the pipeline, and the work efficiency is high.

また、本構成の側壁には、管路の端部外周面に当接する当接ボルトが螺合される螺子孔が形成されている。このため、閉塞蓋としての弁体兼用蓋を管路に固定する場合、外部から当接ボルトを操作して螺子孔に螺合するだけで良いため、作業効率が極めて高い。このように、作業効率の高い弁体兼用蓋を提供できた。 Further, the side wall of the present configuration is formed with a screw hole into which a contact bolt abutting on the outer peripheral surface of the end of the pipeline is screwed. For this reason, when fixing the valve body combined lid as the closing lid to the pipeline, it is only necessary to operate the contact bolt from the outside to screw it into the screw hole, so that the work efficiency is extremely high. In this way, it was possible to provide a lid that also serves as a valve body with high work efficiency.

他の特徴構成は、前記側壁は、前記底壁の外縁部の一部に設けられており、前記底壁のうち前記側壁が存在しない外縁部に装着される側壁ピースを更に備えた点にある。 Another characteristic configuration is that the side wall is provided on a part of the outer edge portion of the bottom wall, and further includes a side wall piece attached to the outer edge portion of the bottom wall where the side wall does not exist. ..

本構成のように、側壁が存在しない部分を設ければ、側壁が存在しない部分を管路の端部に通過させることが可能となるため、弁体としての弁体兼用蓋を移動操作部材によりスライド移動させることができる。一方、底壁のうち側壁が存在しない外縁部に装着される側壁ピースを設ければ、閉塞蓋としての弁体兼用蓋の固定姿勢が安定する。 If a portion having no side wall is provided as in this configuration, the portion having no side wall can be passed through the end of the pipeline. Therefore, the valve body combined lid as the valve body is moved by the moving operation member. You can slide it. On the other hand, if the side wall piece attached to the outer edge portion of the bottom wall where the side wall does not exist is provided, the fixed posture of the valve body combined lid as the closing lid is stabilized.

他の特徴構成は、前記底壁には、前記側壁ピースを固定する固定ボルトが挿入される貫通孔が形成されている点にある。 Another characteristic configuration is that the bottom wall is formed with a through hole into which a fixing bolt for fixing the side wall piece is inserted.

本構成のように、底壁の貫通孔に固定ボルトを挿入して側壁ピースを固定すれば、閉塞蓋としての弁体兼用蓋を管路に強固に固定できる。しかも、底壁に貫通孔を設ければ、上方から固定ボルトを操作することが可能となり、作業効率を高めることができる。 If the side wall piece is fixed by inserting a fixing bolt into the through hole of the bottom wall as in this configuration, the valve body combined lid as the closing lid can be firmly fixed to the pipeline. Moreover, if a through hole is provided in the bottom wall, the fixing bolt can be operated from above, and the work efficiency can be improved.

本発明に係る分岐管形成装置の特徴構成は、上記弁体兼用蓋を備え、不断流状態で既設管の外周面の一部を穿孔機により穿孔して形成された穿孔口と連通する分岐管を形成するために当該既設管に装着される分岐管形成装置であって、互いに密封状態で締結部材により連結される第一分割部材と当該第一分割部材よりも鉛直方向下側に位置する第二分割部材とを備え、前記第一分割部材は、前記穿孔機のカッターが通過可能な開口を有する筒部を有しており、前記筒部の外周面には、前記当接ボルトの先端が当接する環状凹部が形成されている点にある。 The characteristic configuration of the branch pipe forming apparatus according to the present invention is a branch pipe having the above-mentioned valve body combined lid and communicating with a perforation port formed by perforating a part of the outer peripheral surface of an existing pipe with a perforator in a non-interrupted state. A branch pipe forming device mounted on the existing pipe to form a first split member, which is connected to each other by a fastening member in a sealed state, and a first split member located vertically below the first split member. The first partitioning member includes a two-partitioning member, the first partitioning member has a tubular portion having an opening through which the cutter of the drilling machine can pass, and the tip of the contact bolt is on the outer peripheral surface of the tubular portion. It is at the point where an annular recess is formed to abut.

本構成では、第二分割部材を鉛直方向下側に配置した状態で第二分割部材の上に第一分割部材を装着することが可能となり、締結部材を上側から操作して第一分割部材を第二分割部材に連結させることができる。その結果、既設管を更新する際の作業効率を高めることが可能となる。しかも、第一分割部材の筒部に当接ボルトの先端が当接する環状凹部を形成すれば、当接ボルトの先端が環状凹部に強固に当接することにより閉塞蓋としての弁体兼用蓋の固定姿勢が安定する。 In this configuration, the first division member can be mounted on the second division member with the second division member arranged on the lower side in the vertical direction, and the fastening member is operated from above to operate the first division member. It can be connected to the second partition member. As a result, it is possible to improve the work efficiency when updating the existing pipe. Moreover, if an annular recess is formed in which the tip of the contact bolt abuts on the tubular portion of the first partition member, the tip of the abutment bolt firmly abuts on the annular recess to fix the valve body and lid as a closing lid. The posture is stable.

他の特徴構成は、前記弁体兼用蓋を収容する弁箱が装着され、前記筒部の外周面を包囲するアタッチメントを更に備え、前記第一分割部材には、前記アタッチメントを載置する座面を有する柱状部が形成されており、前記アタッチメントは、前記柱状部に螺合されるボルトにより前記第一分割部材に固定される点にある。 Another characteristic configuration is that a valve box accommodating the valve body combined lid is attached, an attachment that surrounds the outer peripheral surface of the tubular portion is further provided, and a seat surface on which the attachment is placed is mounted on the first partition member. A columnar portion having the above is formed, and the attachment is fixed to the first partition member by a bolt screwed into the columnar portion.

本構成のようなアタッチメントを設ければ、弁箱の姿勢を安定させることが可能となるため、弁体としての弁体兼用蓋を円滑に移動させることができる。しかも、このアタッチメントは、第一分割部材に設けた柱状部にボルトを螺合するだけで固定されるので、作業効率が極めて高い。 If an attachment like this configuration is provided, the posture of the valve box can be stabilized, so that the valve body combined lid as the valve body can be smoothly moved. Moreover, since this attachment is fixed only by screwing a bolt into the columnar portion provided in the first partition member, the work efficiency is extremely high.

分岐管形成装置の全体斜視図である。It is the whole perspective view of the branch pipe forming apparatus. 分岐管形成装置を鉛直方向に切断した断面斜視図である。It is sectional drawing which cut the branch pipe forming apparatus in the vertical direction. 水道管に分岐管形成装置を装着した状態を示す平面図である。It is a top view which shows the state which attached the branch pipe forming apparatus to a water pipe. 第一分割部材を示す図である。It is a figure which shows the 1st partition member. 第二分割部材を示す図である。It is a figure which shows the 2nd division member. 分割部材配置工程を示す分解斜視図である。It is an exploded perspective view which shows the division member arrangement process. 分割部材連結工程を示す斜視図である。It is a perspective view which shows the split member connecting process. アタッチメントを装着した分岐管形成装置の断面図である。It is sectional drawing of the branch pipe forming apparatus which attached the attachment. アタッチメント装着工程を示す斜視図である。It is a perspective view which shows the attachment mounting process. 穿孔工程を示す分岐管形成装置を鉛直方向に切断した断面斜視図である。It is sectional drawing which cut in the vertical direction of the branch pipe forming apparatus which shows a drilling process. 穿孔工程を示す拡大断面図である。It is an enlarged sectional view which shows the drilling process. 穿孔工程を示す断面図である。It is sectional drawing which shows the drilling process. 閉弁工程を示す平面図である。It is a top view which shows the valve closing process. 閉弁工程を示す側面図である。It is a side view which shows the valve closing process. 閉弁工程を示す断面図である。It is sectional drawing which shows the valve closing process. 蓋固定工程を示す斜視図である。It is a perspective view which shows the lid fixing process. 作業用機器撤去後の分岐管形成装置を鉛直方向に切断した断面斜視図である。It is sectional drawing which cut in the vertical direction of the branch pipe forming apparatus after the work equipment was removed. 側壁ピース固定工程を示す斜視図である。It is a perspective view which shows the side wall piece fixing process. 蓋の固定状態を示す拡大断面図である。It is an enlarged sectional view which shows the fixed state of a lid. 水道管に分岐管形成装置を装着した状態を示す平面図である。It is a top view which shows the state which attached the branch pipe forming apparatus to a water pipe. 水道管に分岐管形成装置を装着した状態を示す平面図である。It is a top view which shows the state which attached the branch pipe forming apparatus to a water pipe.

以下に、本発明に係る分岐管形成装置及び分岐管形成方法の実施形態について、図面に基づいて説明する。本実施形態では、分岐管形成装置及び分岐管形成方法の一例として、流体配管系を構成する水道管W(既設管の一例)の更新,耐震化工事の際に水道管Wに装着される分岐管形成装置100、及び、分岐管形成装置100を用いた分岐管形成方法として説明する。ただし、以下の実施形態に限定されることなく、その要旨を逸脱しない範囲内で種々の変形が可能である。 Hereinafter, embodiments of the branch pipe forming apparatus and the branch pipe forming method according to the present invention will be described with reference to the drawings. In the present embodiment, as an example of the branch pipe forming device and the branch pipe forming method, the water pipe W (an example of an existing pipe) constituting the fluid piping system is renewed, and the branch attached to the water pipe W at the time of earthquake resistance construction is performed. The method of forming a branch pipe using the pipe forming device 100 and the branch pipe forming device 100 will be described. However, the present invention is not limited to the following embodiments, and various modifications can be made without departing from the gist thereof.

図1及び図2に示すように、分岐管形成装置100は、不断流状態で水道管W(既設管の一例)の外周面の一部を穿孔機1により穿孔して形成された穿孔口Waと連通する分岐管2を形成するために水道管Wに装着される分割構造の割T字管で構成されている。この分岐管形成装置100は、水道管Wの軸芯Xおよび分岐管2の軸芯Yが含まれる平面に沿った割面3a,4aを有し、互いに密封状態で締結部材Bにより連結される第一分割部材3および第二分割部材4と、第一分割部材3の筒部31(管路の一例)の開口部31a(端部)を閉塞する蓋体5(弁体兼用蓋の一例)と、を備えている。ここで、「水道管Wの軸芯Xおよび分岐管2の軸芯Yが含まれる平面に沿った割面3a,4a」とは、水道管Wの軸芯Xと分岐管2の軸芯Yが含まれる平面上又は該平面と略平行な面上に割面3a,4aがあることを意味する。本実施形態における水道管W,分岐管2及び分岐管形成装置100は、鋳鉄管、鋼管等で構成される同種の材料を用いて成形されている。なお、水道管Wと分岐管2又は分岐管形成装置100とを異なる材料を用いて成形しても良い。 As shown in FIGS. 1 and 2, the branch pipe forming device 100 is formed by punching a part of the outer peripheral surface of the water pipe W (an example of an existing pipe) with the drilling machine 1 in a continuous flow state. It is composed of a split T-shaped pipe having a split structure attached to the water pipe W in order to form a branch pipe 2 communicating with the water pipe W. The branch pipe forming device 100 has split surfaces 3a and 4a along a plane including the shaft core X of the water pipe W and the shaft core Y of the branch pipe 2, and is connected to each other by the fastening member B in a sealed state. A lid 5 (an example of a lid that also serves as a valve body) that closes the opening 31a (end) of the first dividing member 3 and the second dividing member 4 and the tubular portion 31 (an example of a pipeline) of the first dividing member 3. And have. Here, "the split surfaces 3a and 4a along the plane including the axis X of the water pipe W and the axis Y of the branch pipe 2" are the axis X of the water pipe W and the axis Y of the branch pipe 2. It means that the split surfaces 3a and 4a are on the plane including the plane or on the plane substantially parallel to the plane. The water pipe W, the branch pipe 2, and the branch pipe forming device 100 in the present embodiment are formed by using the same kind of material composed of cast iron pipes, steel pipes, and the like. The water pipe W and the branch pipe 2 or the branch pipe forming device 100 may be molded using different materials.

本実施形態における分岐管形成装置100は、第一分割部材3が鉛直方向上側に配置されると共に第二分割部材4が鉛直方向下側に配置されるように水道管Wの外周面に沿って装着されており、第一分割部材3の第一割面3aと第二分割部材4の第二割面4aとは、地面に平行な水平面に沿っている。以下、重力方向を下、その反対方向を上として説明することがある。 In the branch pipe forming device 100 of the present embodiment, the first dividing member 3 is arranged on the upper side in the vertical direction and the second dividing member 4 is arranged on the lower side in the vertical direction along the outer peripheral surface of the water pipe W. It is mounted, and the first split surface 3a of the first split member 3 and the second split surface 4a of the second split member 4 are along a horizontal plane parallel to the ground. Hereinafter, the direction of gravity may be described as lower and the opposite direction as upper.

図2及び図3に示すように、分岐管2の端部フランジ2Aが第一分割部材3及び第二分割部材4の連結開口部33,43に挟持されている。本実施形態における分岐管2は、短管21と仕切弁Vを有する連結管22との両フランジ21a,22aがボルト23,ナット24により連結されている。連結管22のフランジ22aの反対側のフランジ22bには、他の連結管が連結される。 As shown in FIGS. 2 and 3, the end flange 2A of the branch pipe 2 is sandwiched between the connecting openings 33 and 43 of the first dividing member 3 and the second dividing member 4. In the branch pipe 2 of the present embodiment, both flanges 21a and 22a of the short pipe 21 and the connecting pipe 22 having the sluice valve V are connected by bolts 23 and nuts 24. Another connecting pipe is connected to the flange 22b on the opposite side of the flange 22a of the connecting pipe 22.

図4及び図6に示すように、第一分割部材3は、半割部材で構成されており、水道管Wの外周面に沿う半円筒状の第一本体部32と、第一本体部32から分岐管2の側に延出し、分岐管2の外周面に沿う半円筒状の第一連結開口部33と、第一本体部32及び第一連結開口部33に跨って上側に延出する円筒状の筒部31と、を有している。 As shown in FIGS. 4 and 6, the first dividing member 3 is composed of a half-split member, and has a semi-cylindrical first main body 32 along the outer peripheral surface of the water pipe W and the first main body 32. Extends to the side of the branch pipe 2 and extends upward across the semi-cylindrical first connecting opening 33 along the outer peripheral surface of the branch pipe 2, the first main body 32, and the first connecting opening 33. It has a cylindrical tubular portion 31 and.

第一本体部32は、水道管Wの外周面に沿って湾曲した第一湾曲部32aと、第一湾曲部32aから水道管Wの側方に突出形成した第一フランジ部32bとを有している。この第一湾曲部32aには、平面視で水道管Wの軸芯Xと交差する対角線上に一対の貫通孔部32a1が形成されており、この一対の貫通孔部32a1には、水道管Wの外周面に先端が当接する位置固定ボルト38が挿入され、第一本体部32の内面に回り止め状態で収納されたナット39に螺合される(図6も参照)。この位置固定ボルト38が水道管Wの外周面に当接することにより、第一分割部材3が回転しないように水道管Wに位置固定される。また、第一フランジ部32bには、締結部材Bを構成するボルトBaが挿入され、このボルトBaが螺合させるナットBbが配置される複数(本実施形態では4箇所)の第一貫通孔部32b1が軸芯Xに沿って形成されている(図1も参照)。 The first main body portion 32 has a first curved portion 32a curved along the outer peripheral surface of the water pipe W, and a first flange portion 32b formed so as to project laterally from the first curved portion 32a to the water pipe W. ing. A pair of through-hole portions 32a1 are formed in the first curved portion 32a on a diagonal line intersecting the axis X of the water pipe W in a plan view, and the water pipe W is formed in the pair of through-hole portions 32a1. A position fixing bolt 38 whose tip abuts on the outer peripheral surface of the first main body 32 is inserted and screwed into a nut 39 housed on the inner surface of the first main body 32 in a non-rotating state (see also FIG. 6). When the position fixing bolt 38 comes into contact with the outer peripheral surface of the water pipe W, the position is fixed to the water pipe W so that the first dividing member 3 does not rotate. Further, a plurality of (four locations in the present embodiment) first through-hole portions in which bolts Ba constituting the fastening member B are inserted into the first flange portion 32b and nuts Bb to be screwed by the bolts Ba are arranged. 32b1 is formed along the axis X (see also FIG. 1).

第一連結開口部33は、分岐管2の端部フランジ2Aの外周面に沿って湾曲した第一分岐湾曲部33aと、第一分岐湾曲部33aから水道管Wの軸芯Xに沿って突出した一対の第一分岐フランジ部33bとを有している。この一対の第一分岐フランジ部33bには、締結部材Bを構成するボルトBaが挿入され、このボルトBaが螺合させるナットBbが配置される複数(本実施形態では夫々の第一分岐フランジ部33bに2箇所ずつ)の第一貫通孔部33b1が形成されている(図1も参照)。 The first connection opening 33 protrudes from the first branch curved portion 33a curved along the outer peripheral surface of the end flange 2A of the branch pipe 2 and the first branch curved portion 33a along the axis X of the water pipe W. It has a pair of first branch flange portions 33b. A plurality of bolts Ba constituting the fastening member B are inserted into the pair of first branch flange portions 33b, and nuts Bb to be screwed by the bolts Ba are arranged (in the present embodiment, each of the first branch flange portions). The first through-holes 33b1 (two places each in 33b) are formed (see also FIG. 1).

これら第一本体部32の第一フランジ部32b及び第一連結開口部33の内面の外縁部には、平面視矩形状の第一割面3aが形成されている。この第一割面3aと第一湾曲部32aの内面とに亘って、第一シール部材S1が嵌合される平面視矩形状の第一シール溝3a1が形成されている。第一シール部材S1が、水道管Wの外周面及び分岐管2の端部フランジ2Aの外周面に密着することにより、第一分割部材3が水道管W及び分岐管2に対して密封状態となる。 A first split surface 3a having a rectangular shape in a plan view is formed on the outer edge of the inner surface of the first flange portion 32b and the first connecting opening 33 of the first main body portion 32. A rectangular first seal groove 3a1 in a plan view in which the first seal member S1 is fitted is formed over the first split surface 3a and the inner surface of the first curved portion 32a. The first sealing member S1 is in close contact with the outer peripheral surface of the water pipe W and the outer peripheral surface of the end flange 2A of the branch pipe 2, so that the first dividing member 3 is sealed with respect to the water pipe W and the branch pipe 2. Become.

筒部31は、穿孔機1のホールソー11(カッターの一例)が通過可能な開口を有する開口部31aと、第一本体部32及び第一連結開口部33に連設される基端部31bとを有している。開口部31aには、後述する当接ボルトTの先端が当接する環状凹部31a1(端部外周面の一例)が形成されている(図2も参照)。基端部31bには、後述するアタッチメント7を固定する埋込ボルトUが螺合される孔部31c1を有する複数(本実施形態では周方向に等間隔に配置された4箇所)の柱状部31cが、径方向外側に突出形成されている。これら複数の柱状部31cの天面は、アタッチメント7を載置する座面31c2を構成しており、これら座面31c2は、アタッチメント7の姿勢を水平に維持するために同一平面上に配置されている。 The tubular portion 31 includes an opening 31a having an opening through which the hole saw 11 (an example of a cutter) of the drilling machine 1 can pass, and a base end portion 31b connected to the first main body portion 32 and the first connecting opening 33. have. The opening 31a is formed with an annular recess 31a1 (an example of the outer peripheral surface of the end) to which the tip of the contact bolt T, which will be described later, comes into contact (see also FIG. 2). The base end portion 31b has a plurality of columnar portions 31c (four locations arranged at equal intervals in the circumferential direction in the present embodiment) having holes 31c1 into which embedded bolts U for fixing the attachment 7 described later are screwed. However, it is formed so as to project outward in the radial direction. The top surface of these plurality of columnar portions 31c constitutes a seating surface 31c2 on which the attachment 7 is placed, and these seating surfaces 31c2 are arranged on the same plane in order to maintain the posture of the attachment 7 horizontally. There is.

図5及び図6に示すように、第二分割部材4は、半割部材で構成されており、水道管Wの外周面に沿う半円筒状の第二本体部42と、第二本体部42から分岐管2の側に延出し、分岐管2の外周面に沿う半円筒状の第二連結開口部43と、第二本体部42及び第二連結開口部43に跨って内面側から見て下側に平面視円形状に窪んだ底部41と、を有している。 As shown in FIGS. 5 and 6, the second split member 4 is composed of a half-split member, and has a semi-cylindrical second main body 42 along the outer peripheral surface of the water pipe W and a second main body 42. A semi-cylindrical second connecting opening 43 along the outer peripheral surface of the branch pipe 2, and straddling the second main body 42 and the second connecting opening 43 when viewed from the inner surface side. It has a bottom portion 41 recessed in a circular shape in a plan view on the lower side.

第二本体部42は、水道管Wの外周面に沿って湾曲した第二湾曲部42aと、第二湾曲部42aから水道管Wの側方に突出形成した第二フランジ部42bとを有している。この第二湾曲部42aには、平面視で水道管Wの軸芯Xと交差する対角線上に一対の貫通孔部42a1が形成されており、この一対の貫通孔部42a1には、第一分割部材3と同様に水道管Wの外周面に先端が当接する位置固定ボルト38が挿入され、第二本体部42の内面に回り止め状態で収納されたナット39に螺合される。この位置固定ボルト38が水道管Wの外周面に当接することにより、第二分割部材4が回転しないように水道管Wに位置固定される。また、第二フランジ部42bには、締結部材Bを構成するボルトBaが挿入される複数(本実施形態では4箇所)の第二貫通孔部42b1が軸芯Xに沿って形成されている。 The second main body portion 42 has a second curved portion 42a curved along the outer peripheral surface of the water pipe W, and a second flange portion 42b formed so as to project laterally from the second curved portion 42a to the water pipe W. ing. A pair of through-hole portions 42a1 are formed in the second curved portion 42a on a diagonal line intersecting the axis X of the water pipe W in a plan view, and the pair of through-hole portions 42a1 are first divided. Similar to the member 3, the position fixing bolt 38 whose tip abuts on the outer peripheral surface of the water pipe W is inserted and screwed into the nut 39 housed on the inner surface of the second main body 42 in a non-rotating state. When the position fixing bolt 38 comes into contact with the outer peripheral surface of the water pipe W, the position is fixed to the water pipe W so that the second dividing member 4 does not rotate. Further, in the second flange portion 42b, a plurality of second through hole portions 42b1 into which bolts Ba constituting the fastening member B are inserted (four locations in the present embodiment) are formed along the shaft core X.

第二連結開口部43は、分岐管2の端部フランジ2Aの外周面に沿って湾曲した第二分岐湾曲部43aと、第二分岐湾曲部43aから水道管Wの軸芯Xに沿って突出した一対の第二分岐フランジ部43bと、を有している。この一対の第二分岐フランジ部43bには、締結部材Bを構成するボルトBaが挿入される複数(本実施形態では夫々の第二分岐フランジ部43bに2箇所ずつ)の第二貫通孔部43b1が形成されている。 The second connecting opening 43 protrudes from the second branch curved portion 43a curved along the outer peripheral surface of the end flange 2A of the branch pipe 2 and the second branch curved portion 43a along the axis X of the water pipe W. It has a pair of second branch flange portions 43b and the like. A plurality of second through-hole portions 43b1 into which the bolts Ba constituting the fastening member B are inserted into the pair of second branch flange portions 43b (two in each of the second branch flange portions 43b in the present embodiment). Is formed.

これら第二本体部42の第二フランジ部42b及び第二連結開口部43の内面の外縁部には、平面視矩形状の第二割面4aが形成されている。この第二割面4aと第二湾曲部42aの内面とに亘って、第二シール部材S2が嵌合される平面視矩形状の第二シール溝4a1が形成されている。第二シール部材S2が、水道管Wの外周面及び分岐管2の端部フランジ2Aの外周面に密着することにより、第二分割部材4が水道管W及び分岐管2に対して密封状態となる。また、第一割面3aの第一シール溝3a1に嵌合された第一シール部材S1と、第二割面4aの第二シール溝4a1に嵌合された第二シール部材S2とが互いに圧接されることにより、第一分割部材3と第二分割部材4との隙間を密閉する。 A second split surface 4a having a rectangular shape in a plan view is formed on the outer edge of the inner surface of the second flange portion 42b and the second connecting opening 43 of the second main body portion 42. A rectangular second seal groove 4a1 in a plan view into which the second seal member S2 is fitted is formed over the second split surface 4a and the inner surface of the second curved portion 42a. The second sealing member S2 is in close contact with the outer peripheral surface of the water pipe W and the outer peripheral surface of the end flange 2A of the branch pipe 2, so that the second dividing member 4 is sealed with respect to the water pipe W and the branch pipe 2. Become. Further, the first seal member S1 fitted in the first seal groove 3a1 of the first split surface 3a and the second seal member S2 fitted in the second seal groove 4a1 of the second split surface 4a are pressed against each other. By doing so, the gap between the first dividing member 3 and the second dividing member 4 is sealed.

底部41は、後述する平板部材9を収容する平面視円形状の収容凹部41aと、収容凹部41aの中央に後述する案内筒8の端部が係合される平面視円形状の係合凹部41bとを有している(図8も参照)。収容凹部41aは、底部41を下側に窪ませて形成されており、係合凹部41bは、収容凹部41aの中央を更に下側に窪ませて形成されている。また、収容凹部41aには、係合凹部41bと隣接する外周側に上側に突出させた平面視円環状の円環状凸部41cが形成されており、この円環状凸部41cの上面は、後述する案内筒8の突出部82が載置される載置面41c1となっている(図11も参照)。この載置面41c1は、水道管Wの軸芯Xと分岐管2の軸芯Yが含まれる平面と平行な平面である。このような構成から、円環状凸部41cの外周側には円環状溝41dが形成されており、この円環状溝41dに平板部材9が載置されることとなる。 The bottom portion 41 has a plan-view circular engaging recess 41a for accommodating the flat plate member 9 described later, and a plan-view circular engaging recess 41b in which the end of the guide cylinder 8 described later is engaged with the center of the accommodation recess 41a. (See also FIG. 8). The accommodating recess 41a is formed by recessing the bottom portion 41 downward, and the engaging recess 41b is formed by further recessing the center of the accommodating recess 41a downward. Further, the accommodating recess 41a is formed with an annular convex portion 41c in a plan view that protrudes upward on the outer peripheral side adjacent to the engaging recess 41b, and the upper surface of the annular convex portion 41c will be described later. It is a mounting surface 41c1 on which the protruding portion 82 of the guide cylinder 8 is mounted (see also FIG. 11). The mounting surface 41c1 is a plane parallel to the plane including the shaft core X of the water pipe W and the shaft core Y of the branch pipe 2. From such a configuration, an annular groove 41d is formed on the outer peripheral side of the annular convex portion 41c, and the flat plate member 9 is placed in the annular groove 41d.

図1及び図2に示すように、第一分割部材3の筒部31の開口部31aを閉塞する蓋体5は、底壁51と底壁51の外縁部から立設する側壁52とを有している。この蓋体5は、管路としての筒部31の流路を遮断する弁体として機能すると共に、筒部31を閉塞する閉塞蓋としても機能する。 As shown in FIGS. 1 and 2, the lid 5 that closes the opening 31a of the tubular portion 31 of the first partition member 3 has a bottom wall 51 and a side wall 52 that stands upright from the outer edge of the bottom wall 51. doing. The lid 5 functions as a valve body that blocks the flow path of the tubular portion 31 as a pipeline, and also functions as a closing lid that closes the tubular portion 31.

底壁51は、平面視円形状の平板部材であり、その外面には、弁操作部材Vkと係合可能な弧状の長溝51a(係合部の一例)が形成されている(図13〜図14も参照)。弁操作部材Vkの端部が長溝51aの一端から他端まで回動することにより、蓋体5が弁箱6の内部をスライド移動する。その結果、蓋体5が筒部31の開口を閉塞する閉弁状態と、蓋体5が筒部31の開口から離間する開弁状態とに切り替えることができる。また、底壁51の外縁部のうち長溝51aとは反対側の部位には、後述する側壁ピース53を固定する固定ボルトKが挿入される複数(本実施形態では2箇所)の貫通孔51bが形成されている。さらに、底壁51の外縁部の内面には、環状シール部材S3が嵌合される環状シール溝51cが形成されており、この環状シール部材S3が筒部31の開口部31aの上面に密着することにより、蓋体5が第一分割部材3の筒部31を密封する。なお、底壁51は、平面視円形状に限定されず、例えば、平面視矩形状に構成しても良い。 The bottom wall 51 is a flat plate member having a circular shape in a plan view, and an arc-shaped elongated groove 51a (an example of an engaging portion) capable of engaging with the valve operating member Vk is formed on the outer surface thereof (FIGS. 13 to 13). See also 14). The lid 5 slides inside the valve box 6 by rotating the end of the valve operating member Vk from one end to the other end of the elongated groove 51a. As a result, it is possible to switch between a valve closed state in which the lid 5 closes the opening of the tubular portion 31 and a valve open state in which the lid 5 is separated from the opening of the tubular portion 31. Further, a plurality of through holes 51b (two in the present embodiment) into which fixing bolts K for fixing the side wall piece 53, which will be described later, are inserted are formed in a portion of the outer edge of the bottom wall 51 opposite to the long groove 51a. It is formed. Further, an annular seal groove 51c into which the annular seal member S3 is fitted is formed on the inner surface of the outer edge portion of the bottom wall 51, and the annular seal member S3 is in close contact with the upper surface of the opening 31a of the tubular portion 31. As a result, the lid 5 seals the tubular portion 31 of the first dividing member 3. The bottom wall 51 is not limited to a circular shape in a plan view, and may be formed in a rectangular shape in a plan view, for example.

側壁52は、底壁51の外縁部の一部に設けられており、底壁51の半円以上(180度以上)の領域に亘って一体的に突出する突出部位で構成されている。底壁51のうち側壁52が存在しない外縁部には、側壁ピース53が装着されている。 The side wall 52 is provided on a part of the outer edge portion of the bottom wall 51, and is composed of a protruding portion that integrally projects over a region of a semicircle or more (180 degrees or more) of the bottom wall 51. A side wall piece 53 is attached to the outer edge of the bottom wall 51 where the side wall 52 does not exist.

側壁52には、筒部31の開口部31aの外周面に形成された環状凹部31a1に当接する複数(本実施形態では4つ)の当接ボルトTが螺合される螺子孔52aが、水道管Wの軸芯Xに沿って対向する部位に、夫々2箇所ずつ設けられている。本実施形態では、当接ボルトTが六角穴付きボルトで構成されており、この螺子孔52aに当接ボルトTを螺合することにより、当接ボルトTの先端が環状凹部31a1に食い込んで蓋体5が第一分割部材3の筒部31に固定される(図19も参照)。なお、筒部31の開口部31aの外周面に環状凹部31a1を形成せずに、当接ボルトTを、筒部31の開口部31aの円滑な外周面に当接させても良い。 The side wall 52 has a screw hole 52a into which a plurality of (four in the present embodiment) contact bolts T that come into contact with the annular recess 31a1 formed on the outer peripheral surface of the opening 31a of the tubular portion 31 are screwed. Two places are provided at each of the parts facing each other along the axis X of the pipe W. In the present embodiment, the contact bolt T is composed of a hexagon socket head cap screw, and by screwing the contact bolt T into the screw hole 52a, the tip of the contact bolt T bites into the annular recess 31a1 and the lid. The body 5 is fixed to the tubular portion 31 of the first partition member 3 (see also FIG. 19). The contact bolt T may be brought into contact with the smooth outer peripheral surface of the opening 31a of the tubular portion 31 without forming the annular recess 31a1 on the outer peripheral surface of the opening 31a of the tubular portion 31.

側壁ピース53は、弧状部材で構成されており、底壁51のうち側壁52が存在しない外縁部に挿入される。この側壁ピース53には、水道管Wの軸芯Xに沿う水平方向に貫通し、当接ボルトTが螺合される第一螺子孔53aと、水道管Wの軸芯Xおよび分岐管2の軸芯Yに垂直な方向に貫通し、固定ボルトKが螺合される複数(本実施形態では2箇所)の第二螺子孔53bとが形成されている(図18も参照)。底壁51のうち側壁52が存在しない外縁部に挿入された側壁ピース53は、固定ボルトKを底壁51の貫通孔51bから挿入して、第二螺子孔53bに螺合することにより蓋体5と一体化され、第一螺子孔53aに当接ボルトTを螺合することにより、当接ボルトTの先端が環状凹部31a1に食い込んで第一分割部材3の筒部31に固定される(図19も参照)。なお、当接ボルトTが螺合される第一螺子孔53aを省略しても良い。 The side wall piece 53 is made of an arc-shaped member, and is inserted into the outer edge portion of the bottom wall 51 where the side wall 52 does not exist. The side wall piece 53 has a first screw hole 53a penetrating in the horizontal direction along the shaft core X of the water pipe W and into which a contact bolt T is screwed, and the shaft core X of the water pipe W and the branch pipe 2. A plurality of (two locations in this embodiment) second screw holes 53b are formed so as to penetrate in the direction perpendicular to the shaft core Y and to which the fixing bolts K are screwed (see also FIG. 18). The side wall piece 53 inserted into the outer edge portion of the bottom wall 51 where the side wall 52 does not exist is covered by inserting a fixing bolt K through the through hole 51b of the bottom wall 51 and screwing it into the second screw hole 53b. By being integrated with 5 and screwing the contact bolt T into the first screw hole 53a, the tip of the contact bolt T bites into the annular recess 31a1 and is fixed to the tubular portion 31 of the first dividing member 3 ( See also FIG. 19). The first screw hole 53a into which the contact bolt T is screwed may be omitted.

続いて、分岐管形成装置100を用いた分岐管形成方法に用いられる作業用機器について説明する。本実施形態に用いられる作業用機器としては、図12に示すように、穿孔機1と、筒部31の流路を遮断する弁体として機能する蓋体5を収容する弁箱6と、弁箱6を安定的に固定するためのアタッチメント7と、穿孔機1のセンタードリル12を案内する案内筒8と、案内筒8と連結される平板部材9と、を備えている。以下、アタッチメント7,案内筒8,平板部材9を含めて分岐管形成装置100を称する場合がある。 Subsequently, the working equipment used in the branch pipe forming method using the branch pipe forming device 100 will be described. As the work equipment used in the present embodiment, as shown in FIG. 12, a drilling machine 1, a valve box 6 accommodating a lid 5 functioning as a valve body for blocking the flow path of the tubular portion 31, and a valve are used. It includes an attachment 7 for stably fixing the box 6, a guide cylinder 8 for guiding the center drill 12 of the drilling machine 1, and a flat plate member 9 connected to the guide cylinder 8. Hereinafter, the branch pipe forming device 100 may be referred to including the attachment 7, the guide cylinder 8, and the flat plate member 9.

図11及び図12に示すように、穿孔機1は、切削チップ11aを有する円筒状のホールソー11(カッターの一例)と、ホールソー11の中心位置から切削チップ11aよりも外側に突出するセンタードリル12と、ホールソー11及びセンタードリル12を回転駆動させるモータを含む回転駆動機構13と、ホールソー11及びセンタードリル12を収容する穿孔ケース14とを備えている。なお、回転駆動機構13によりホールソー11のみ回転させて、センタードリル12を回転させない構成であっても良い。 As shown in FIGS. 11 and 12, the drilling machine 1 includes a cylindrical hole saw 11 having a cutting tip 11a (an example of a cutter) and a center drill 12 projecting from the center position of the hole saw 11 to the outside of the cutting tip 11a. A rotary drive mechanism 13 including a motor for rotationally driving the hole saw 11 and the center drill 12, and a drilling case 14 for accommodating the hole saw 11 and the center drill 12 are provided. The rotation drive mechanism 13 may rotate only the hole saw 11 and not the center drill 12.

本実施形態におけるホールソー11は、その外径が水道管Wの外径よりも小さく構成されており、水道管Wの外周面の一部を切削するものである。ホールソー11及びセンタードリル12は、回転駆動機構13の回転軸13aと連結されており、回転しながら水道管Wの軸芯Xおよび分岐管2の軸芯Yが含まれる平面に対して垂直な方向(上下方向)に進退移動する。回転駆動機構13により、ホールソー11を水道管Wに向かって回転させながら下方向に前進させると、ホールソー11の切削チップ11aにより水道管Wの外周面の一部(側面)が切削され、該垂直な方向に沿った穿孔口Waが形成される(図2も参照)。水道管Wの軸芯Xおよび分岐管2の軸芯Yが含まれる平面に対して垂直な方向に沿った穿孔口Waは、ホールソー11の外形に合わせた形状となっており、平面視では水道管Wの軸芯Xに沿って半円弧状に形成されている。なお、ホールソー11は、その外径が水道管Wの外径以上に構成されていても良い。 The hole saw 11 in the present embodiment has an outer diameter smaller than the outer diameter of the water pipe W, and cuts a part of the outer peripheral surface of the water pipe W. The hole saw 11 and the center drill 12 are connected to the rotation shaft 13a of the rotation drive mechanism 13, and rotate in a direction perpendicular to the plane including the axis X of the water pipe W and the axis Y of the branch pipe 2. Move forward and backward (up and down). When the hole saw 11 is advanced downward while being rotated toward the water pipe W by the rotation drive mechanism 13, a part (side surface) of the outer peripheral surface of the water pipe W is cut by the cutting tip 11a of the hole saw 11, and the vertical A perforation port Wa is formed along the above direction (see also FIG. 2). The perforation port Wa along the direction perpendicular to the plane including the axis X of the water pipe W and the axis Y of the branch pipe 2 has a shape that matches the outer shape of the hole saw 11. It is formed in a semicircular shape along the axis X of the pipe W. The hole saw 11 may have an outer diameter larger than the outer diameter of the water pipe W.

回転駆動機構13によりホールソー11及びセンタードリル12を前進移動させたとき、第一分割部材3と第二分割部材4との間には、穿孔口Waに隣接する位置でホールソー11を収容可能なカッター収容空間Spが形成されている。この構成から、第一分割部材3と第二分割部材4との連結部位には、穿孔口Waとカッター収容空間Spを介して対向する連結開口部33,43が形成されており、この連結開口部33,43が分岐管2の端部フランジ2Aを密封状態で挟持している。本実施形態におけるセンタードリル12は、先端部12aの先端面の周方向全域の角部がテーパー形状で形成されており、先端部12aの側面には、環状凹部12a1が形成されている。 When the hole saw 11 and the center drill 12 are moved forward by the rotary drive mechanism 13, a cutter capable of accommodating the hole saw 11 at a position adjacent to the drilling port Wa between the first dividing member 3 and the second dividing member 4. A containment space Sp is formed. From this configuration, connecting openings 33 and 43 facing each other via the drilling port Wa and the cutter accommodating space Sp are formed at the connecting portion between the first dividing member 3 and the second dividing member 4. The portions 33 and 43 sandwich the end flange 2A of the branch pipe 2 in a sealed state. In the center drill 12 of the present embodiment, the corners of the tip surface of the tip portion 12a over the entire circumferential direction are formed in a tapered shape, and the annular recess 12a1 is formed on the side surface of the tip portion 12a.

図12〜図14に示すように、弁箱6は、蓋体5を収容する弁箱本体61と、弁箱本体61より円筒状に延出し、ホールソー11及びセンタードリル12が通過可能な弁箱筒部62とを有している。弁箱本体61は、開弁状態の蓋体5を収容する蓋収容部61Aと、閉弁状態の蓋体5を収容しアタッチメント7に固定される弁箱固定部61Bとを有している。弁箱筒部62の端部には、穿孔機1の穿孔ケース14の穿孔フランジ14aとボルト,ナットで固定される弁箱フランジ62aが円環状に突出形成されている。 As shown in FIGS. 12 to 14, the valve box 6 extends from the valve box main body 61 for accommodating the lid 5 and the valve box main body 61 in a cylindrical shape, and the hole saw 11 and the center drill 12 can pass through the valve box. It has a tubular portion 62. The valve box main body 61 has a lid accommodating portion 61A for accommodating the lid 5 in the valve open state, and a valve box fixing portion 61B accommodating the lid 5 in the closed valve state and being fixed to the attachment 7. At the end of the valve box cylinder portion 62, a drilling flange 14a of the drilling case 14 of the drilling machine 1 and a valve box flange 62a fixed with bolts and nuts are formed in an annular shape.

蓋収容部61Aは、平面視矩形状のボックスであり、上壁に弁操作部材Vkが密封状態で固定されている。この弁操作部材Vkは、操作レバーVk1を回転操作することにより、弁操作部材Vkの端部が長溝51aの一端から他端まで回動して、蓋体5を弁箱6の内部でスライド移動させる。 The lid accommodating portion 61A is a rectangular box in a plan view, and the valve operating member Vk is fixed to the upper wall in a sealed state. By rotating the operation lever Vk1, the valve operating member Vk rotates the end of the valve operating member Vk from one end to the other end of the long groove 51a, and slides the lid 5 inside the valve box 6. Let me.

弁箱固定部61Bは、蓋収容部61Aと共に蓋体5の移動空間を形成する平面視円形状の弁箱円筒部63と、弁箱円筒部63からアタッチメント7の外周面に沿って延出した弁箱延出部64とを有している。弁箱円筒部63には、蓋体5を第一分割部材3の筒部31に固定するための六角穴付きボルトで構成される当接ボルトTを螺合操作するための操作工具(不図示)が挿入される操作用貫通孔63aが、複数(本実施形態では4箇所)設けられている。この操作用貫通孔63aには、操作工具を挿入するときを除いて水密状態に閉塞する閉塞ボルト63a1が螺合されている。また、弁箱円筒部63の上壁のうち、筒部31の開口部31aを閉塞した蓋体5の外縁部を押圧する押ボルトPが螺合される押ボルト用貫通孔63bが、複数(本実施形態では2箇所)設けられている。弁箱延出部64には、アタッチメント7の下部に当接する弁箱固定ボルト65が螺合される弁固定用貫通孔64aが、複数(本実施形態では4箇所)設けられている。また、弁箱延出部64の内周面には、弁箱円筒部63との境界部分に環状突出部64bが円環状に突出形成されており、この環状突出部64bと弁箱固定ボルト65とでアタッチメント7を挟み込むことにより、弁箱6がアタッチメント7に固定される。 The valve box fixing portion 61B extends from the valve box cylindrical portion 63 having a circular shape in a plan view forming a moving space of the lid 5 together with the lid accommodating portion 61A along the outer peripheral surface of the attachment 7. It has a valve box extension portion 64. An operation tool (not shown) for screwing a contact bolt T composed of a hexagon socket head bolt for fixing the lid 5 to the tubular portion 31 of the first partition member 3 on the valve box cylindrical portion 63. ) Is inserted into the operation through holes 63a at a plurality of (4 locations in the present embodiment). A closing bolt 63a1 that closes in a watertight state is screwed into the operating through hole 63a except when an operating tool is inserted. Further, among the upper wall of the valve box cylindrical portion 63, there are a plurality of push bolt through holes 63b into which the push bolt P for pressing the outer edge portion of the lid 5 that closes the opening 31a of the tubular portion 31 is screwed. In this embodiment, two places) are provided. The valve box extension portion 64 is provided with a plurality of valve fixing through holes 64a (four locations in the present embodiment) into which the valve box fixing bolts 65 that come into contact with the lower portion of the attachment 7 are screwed. Further, on the inner peripheral surface of the valve box extension portion 64, an annular protrusion 64b is formed in an annular shape at a boundary portion with the valve box cylindrical portion 63, and the annular protrusion 64b and the valve box fixing bolt 65 are formed. By sandwiching the attachment 7 with and, the valve box 6 is fixed to the attachment 7.

図8〜図9に示すように、アタッチメント7は、第一分割部材3の筒部31の外周面を包囲する円環状部材で構成されている。本実施形態におけるアタッチメント7は、一対の半円部材で構成された分割構造となっており、夫々の半円部材には、アタッチメント7を第一分割部材3に固定するための埋込ボルトUが挿入される固定用貫通孔71が、上下方向に沿って複数(本実施形態では夫々の半円部材に2箇所ずつ)設けられている。この固定用貫通孔71に埋込ボルトUを内挿して、第一分割部材3の柱状部31cの孔部31c1に埋込ボルトUを螺合することにより、アタッチメント7が第一分割部材3に固定される。本実施形態における埋込ボルトUの頭部には、環状のシール溝Uaが設けられており、このシール溝UaにOリングUbが装着されている。また、アタッチメント7の外周面には、上下の外縁部に環状テーパー面72が形成されている。下側の環状テーパー面72に弁箱固定ボルト65の先端部が当接することにより、弁箱6の環状突出部64bと弁箱固定ボルト65とがアタッチメント7を挟み込んで、弁箱6がアタッチメント7に固定される(図12も参照)。なお、アタッチメント7は、円環状部材に限定されず、例えば平面視で外形多角形状に構成しても良い。 As shown in FIGS. 8 to 9, the attachment 7 is composed of an annular member that surrounds the outer peripheral surface of the tubular portion 31 of the first partition member 3. The attachment 7 in the present embodiment has a divided structure composed of a pair of semicircular members, and each semicircular member has an embedded bolt U for fixing the attachment 7 to the first divided member 3. A plurality of fixing through holes 71 to be inserted are provided along the vertical direction (two in each semicircular member in the present embodiment). By inserting the embedded bolt U into the fixing through hole 71 and screwing the embedded bolt U into the hole 31c1 of the columnar portion 31c of the first dividing member 3, the attachment 7 becomes the first dividing member 3. It is fixed. An annular seal groove Ua is provided on the head of the embedded bolt U in the present embodiment, and an O-ring Ub is attached to the seal groove Ua. Further, on the outer peripheral surface of the attachment 7, annular tapered surfaces 72 are formed on the upper and lower outer edges. When the tip of the valve box fixing bolt 65 comes into contact with the lower annular tapered surface 72, the annular protruding portion 64b of the valve box 6 and the valve box fixing bolt 65 sandwich the attachment 7, and the valve box 6 is attached to the attachment 7. (See also FIG. 12). The attachment 7 is not limited to the annular member, and may be formed in an outer polygonal shape in a plan view, for example.

図10〜図12に示すように、案内筒8は、穿孔機1のセンタードリル12が挿入されてセンタードリル12の上下方向の進退移動を案内する。案内筒8は、センタードリル12の外径と略同一の内径を有する円筒状の周壁部81と、周壁部81の端部から径方向外側に突出し、平板部材9と連結される円環状の突出部82とを有している。周壁部81の端部は、第二分割部材4の底部41に形成された係合凹部41bに係合することにより、案内筒8が位置決めされる。なお、案内筒8は、センタードリル12の上下方向の進退移動を案内可能な形状であれば、どのような形状であっても良い。 As shown in FIGS. 10 to 12, the center drill 12 of the drilling machine 1 is inserted into the guide cylinder 8 to guide the moving of the center drill 12 in the vertical direction. The guide cylinder 8 has a cylindrical peripheral wall portion 81 having an inner diameter substantially the same as the outer diameter of the center drill 12, and an annular protrusion that protrudes radially outward from the end of the peripheral wall portion 81 and is connected to the flat plate member 9. It has a part 82. The guide cylinder 8 is positioned by engaging the end portion of the peripheral wall portion 81 with the engaging recess 41b formed in the bottom portion 41 of the second dividing member 4. The guide cylinder 8 may have any shape as long as it can guide the moving of the center drill 12 in the vertical direction.

周壁部81には、水道管Wの穿孔口Waを形成したときに水道管Wから分離される切断部分Wbを抱持する周壁貫通孔81aが形成されている。この周壁貫通孔81aとホールソー11の内周面との間に切断部分Wbが挟まれて、切断部分Wbが抱持される。また、周壁部81の水道管Wの軸芯Xに沿った両側方には、水道管W(切断部分Wb)の外周面のうち、鉛直方向下側に当接し穿孔機1の軸芯ずれを防止する軸芯保持ボルトJが螺合される一対のブロック部83が突出形成されている。この軸芯保持ボルトJは、水道管W(切断部分Wb)の外周面の鉛直方向下側に当接するため、切断部分Wbの落下を防止する機能も有している。 The peripheral wall portion 81 is formed with a peripheral wall through hole 81a that holds a cut portion Wb that is separated from the water pipe W when the perforation port Wa of the water pipe W is formed. The cut portion Wb is sandwiched between the peripheral wall through hole 81a and the inner peripheral surface of the hole saw 11, and the cut portion Wb is held. Further, on both sides of the peripheral wall portion 81 along the axis X of the water pipe W, the outer peripheral surface of the water pipe W (cut portion Wb) abuts on the lower side in the vertical direction to cause misalignment of the axis of the drilling machine 1. A pair of block portions 83 into which the shaft core holding bolts J to be prevented are screwed are formed so as to project. Since the shaft core holding bolt J abuts on the lower side in the vertical direction of the outer peripheral surface of the water pipe W (cut portion Wb), it also has a function of preventing the cut portion Wb from falling.

突出部82は、外周部分に平板部材9に固定するために挿入される外周固定ボルトGが各別に挿入される複数(本実施形態では4箇所)のボルト挿入孔82aが形成されており、このボルト挿入孔82aの内側には、穿孔機1のセンタードリル12を保持する保持機構84が設けられている。保持機構84は、突出部82に形成された収容ボックス82bと、センタードリル12の外周面に形成された環状凹部12a1に係合可能な係合部材84aと、係合部材84aを環状凹部12a1に向かう径方向内側に付勢する圧縮コイルスプリング84bとを有している。なお、外周固定ボルトGをピンで構成して、突出部82と平板部材9とをピン嵌合する形態であっても良い。 The projecting portion 82 is formed with a plurality of bolt insertion holes 82a (four locations in the present embodiment) into which outer peripheral fixing bolts G to be inserted for fixing to the flat plate member 9 are separately inserted in the outer peripheral portion. Inside the bolt insertion hole 82a, a holding mechanism 84 for holding the center drill 12 of the drilling machine 1 is provided. The holding mechanism 84 has an accommodating box 82b formed in the protrusion 82, an engaging member 84a capable of engaging with the annular recess 12a1 formed on the outer peripheral surface of the center drill 12, and the engaging member 84a in the annular recess 12a1. It has a compression coil spring 84b that biases inward in the radial direction. The outer peripheral fixing bolt G may be formed of pins, and the protrusion 82 and the flat plate member 9 may be pin-fitted.

収容ボックス82bは、突出部82の上面に一体形成され、径方向内側に開口を有する一対のボックス状部材であり、該開口から圧縮コイルスプリング84b,係合部材84aの順に挿入して収容している。係合部材84aは、直方体ブロック状部材で構成されており、先端上面には、センタードリル12の先端部12aの先端面に形成されたテーパー状の先端角部に当接可能なテーパー面84a1が形成されている。センタードリル12の先端角部がテーパー面84a1に当接することにより、圧縮コイルスプリング84bの付勢力に対抗して係合部材84aが径方向外側に移動し、更にセンタードリル12を前進移動させると、圧縮コイルスプリング84bの付勢力により係合部材84aが環状凹部12a1に係合し、センタードリル12が保持機構84により保持される。 The accommodating box 82b is a pair of box-shaped members integrally formed on the upper surface of the projecting portion 82 and having an opening in the radial direction, and the compression coil spring 84b and the engaging member 84a are inserted and accommodated in this order from the opening. There is. The engaging member 84a is composed of a rectangular parallelepiped block-shaped member, and a tapered surface 84a1 capable of contacting a tapered tip corner portion formed on the tip surface of the tip portion 12a of the center drill 12 is provided on the upper surface of the tip. It is formed. When the tip corner portion of the center drill 12 abuts on the tapered surface 84a1, the engaging member 84a moves outward in the radial direction against the urging force of the compression coil spring 84b, and further moves the center drill 12 forward. The engaging member 84a is engaged with the annular recess 12a1 by the urging force of the compression coil spring 84b, and the center drill 12 is held by the holding mechanism 84.

平板部材9は、平面視円環形状に形成されており、第二分割部材4の収容凹部41aに形成された円環状溝41dに載置された状態で案内筒8と連結される。平板部材9には、案内筒8を平板部材9に固定するための外周固定ボルトGが螺合される複数(本実施形態では4箇所)の外周固定ボルト螺合孔91が形成されている。また、平板部材9の外縁部には、穿孔口Waの側に突出した環状凸部92が形成されている。この環状凸部92は、平板部材9の上面に接着等で固定されるゴム等の弾性部材で構成されているが、平板部材9と一体形成しても良い。なお、平板部材9は、平面視円環形状に限定されず、例えば、平面視矩形状に構成しても良い。 The flat plate member 9 is formed in a ring shape in a plan view, and is connected to the guide cylinder 8 in a state of being placed in the annular groove 41d formed in the accommodating recess 41a of the second dividing member 4. The flat plate member 9 is formed with a plurality of (four locations in the present embodiment) outer peripheral fixing bolt screwing holes 91 into which outer peripheral fixing bolts G for fixing the guide cylinder 8 to the flat plate member 9 are screwed. Further, an annular convex portion 92 protruding toward the perforation port Wa is formed on the outer edge portion of the flat plate member 9. The annular convex portion 92 is made of an elastic member such as rubber that is fixed to the upper surface of the flat plate member 9 by adhesion or the like, but may be integrally formed with the flat plate member 9. The flat plate member 9 is not limited to the ring shape in a plan view, and may be formed in a rectangular shape in a plan view, for example.

本実施形態における平板部材9は、一体形成された単一部材で構成されているが、分割された複数(例えば2つ)の分割板で構成することが好ましい。平板部材9を分割板で構成することにより、第二分割部材4の収容凹部41aに挿入する際、一方の分割板を水道管Wに干渉しないように円環状溝41dに載置した後に、水道管Wの下側に回転させることにより、他方の分割板を水道管Wに干渉しないように円環状溝41dに載置することができる。一方、平板部材9を単一部材で構成した場合は、平板部材9を斜めにした状態で第二分割部材4の収容凹部41aに挿入することとなる。 Although the flat plate member 9 in the present embodiment is composed of a single member integrally formed, it is preferably composed of a plurality of (for example, two) divided plates. By forming the flat plate member 9 with a split plate, when inserting the flat plate member 9 into the accommodating recess 41a of the second split member 4, after placing one of the split plates in the annular groove 41d so as not to interfere with the water pipe W, the water supply By rotating the pipe W to the lower side, the other dividing plate can be placed in the annular groove 41d so as not to interfere with the water pipe W. On the other hand, when the flat plate member 9 is composed of a single member, the flat plate member 9 is inserted into the accommodating recess 41a of the second dividing member 4 in an oblique state.

続いて、図6〜図19を用いて、分岐管形成装置100を用いた分岐管形成方法について説明する。本実施形態では、水道管Wの所定の部位に分岐管形成装置100を装着して水道管Wと連通する分岐管2を形成した後、水道管Wの他の部位に他の分岐管形成装置100を装着して水道管Wと連通する分岐管2を形成し、これら分岐管形成装置100どうしの間に位置する老朽化した水道管Wを撤去して、水道管Wを分岐管2(新たな水道管W)に更新するものである。 Subsequently, a branch pipe forming method using the branch pipe forming device 100 will be described with reference to FIGS. 6 to 19. In the present embodiment, a branch pipe forming device 100 is attached to a predetermined portion of the water pipe W to form a branch pipe 2 communicating with the water pipe W, and then another branch pipe forming device is formed at another portion of the water pipe W. 100 is attached to form a branch pipe 2 communicating with the water pipe W, the aged water pipe W located between these branch pipe forming devices 100 is removed, and the water pipe W is replaced with the branch pipe 2 (new). It is to be updated to a water pipe W).

本実施形態における分岐管形成方法は、図6に示す(1)分割部材配置工程と、図7に示す(2)分割部材連結工程と、図8〜図9に示す(3)アタッチメント装着工程と、図10〜図12に示す(4)穿孔工程と、図13〜図15に示す(5)閉弁工程と、図16に示す(6)蓋固定工程と、図17に示す(7)弁箱撤去工程と、図18〜図19に示す(8)側壁ピース装着工程とを含んでいる。 The branch pipe forming method in the present embodiment includes (1) a split member arranging step shown in FIG. 6, (2) a split member connecting step shown in FIG. 7, and (3) an attachment mounting step shown in FIGS. 8 to 9. , (4) drilling step shown in FIGS. 10 to 12, (5) valve closing step shown in FIGS. 13 to 15, (6) lid fixing step shown in FIG. 16, and (7) valve shown in FIG. It includes a box removing step and (8) side wall piece mounting step shown in FIGS. 18 to 19.

(1)分割部材配置工程
図6に示すように、第一分割部材3の割面3aと第二分割部材4の割面4aとが水道管Wの軸芯Xと分岐管2の軸芯Yが含まれる平面に沿うように、第一分割部材3および第二分割部材4を水道管Wに配置する。
(1) Split member arrangement process As shown in FIG. 6, the split surface 3a of the first split member 3 and the split surface 4a of the second split member 4 are the shaft core X of the water pipe W and the shaft core Y of the branch pipe 2. The first dividing member 3 and the second dividing member 4 are arranged in the water pipe W so as to be along the plane including the above.

具体的には、まず、第二シール溝4a1に第二シール部材S2を嵌合した第二分割部材4を水道管Wの下側に配置すると共に、第二分割部材4の第二連結開口部43に分岐管2の端部フランジ2Aを配置する。なお、第二分割部材4を水平状態に維持可能な受け台がある場合は、後述する(2)分割部材連結工程における、平板部材9及び案内筒8のカッター収容空間Spへの収納作業を実行しても良い。 Specifically, first, the second dividing member 4 in which the second sealing member S2 is fitted in the second sealing groove 4a1 is arranged under the water pipe W, and the second connecting opening of the second dividing member 4 is provided. The end flange 2A of the branch pipe 2 is arranged at 43. If there is a pedestal capable of maintaining the second split member 4 in a horizontal state, the work of storing the flat plate member 9 and the guide cylinder 8 in the cutter accommodating space Sp in the (2) split member connecting step described later is executed. You may.

第二分割部材4の上側に、水道管W及び分岐管2(第二分割部材4の受け台がある場合は平板部材9及び案内筒8も含む)が配置された状態で、第二分割部材4の上方から、第一シール溝3a1に第一シール部材S1を嵌合した第一分割部材3(図4参照)を接近させ、第一分割部材3の割面3aと第二分割部材4の割面4aとを対向させる。このように、分岐管形成装置100を構成する第一分割部材3および第二分割部材4が、水道管Wの軸芯Xと分岐管2の軸芯Yが含まれる平面に沿った割面3a,4aで構成されているため、第二分割部材4を鉛直方向下側に配置した状態で第二分割部材4の上に第一分割部材3を装着することが容易である。 The second dividing member has the water pipe W and the branch pipe 2 (including the flat plate member 9 and the guide cylinder 8 if there is a pedestal for the second dividing member 4) arranged above the second dividing member 4. From above 4, the first dividing member 3 (see FIG. 4) in which the first sealing member S1 is fitted is brought close to the first sealing groove 3a1, and the split surface 3a of the first dividing member 3 and the second dividing member 4 The split surface 4a is opposed to the split surface 4a. As described above, the first dividing member 3 and the second dividing member 4 constituting the branch pipe forming device 100 have a split surface 3a along a plane including the axis X of the water pipe W and the axis Y of the branch pipe 2. , 4a, it is easy to mount the first dividing member 3 on the second dividing member 4 with the second dividing member 4 arranged on the lower side in the vertical direction.

(2)分割部材連結工程
図6〜図7に示すように、第一分割部材3と第二分割部材4との連結開口部33,43に分岐管2の端部フランジ2Aを挟持した状態で、第一分割部材3と第二分割部材4とを締結部材Bにより密封状態に連結する。この締結部材Bは、第一分割部材3の第一フランジ部32b及び第二分割部材4の第二フランジ部42bに4箇所、第一分割部材3の第一分岐フランジ部33b及び第二分割部材4の第二分岐フランジ部43bに4箇所の合計8箇所に配置されることとなる。この締結部材Bによる締結作業により、第一割面3aの第一シール溝3a1に嵌合された第一シール部材S1と、第二割面4aの第二シール溝4a1に嵌合された第二シール部材S2とが互いに圧接されることにより、第一分割部材3と第二分割部材4との隙間が密閉され、水道管W及び分岐管2に対して密封状態となる(図8も参照)。そして、第一分割部材3の一対の貫通孔部32a1および第二分割部材4の一対の貫通孔部42a1に位置固定ボルト38を挿入して、第一分割部材3および第二分割部材4が回転しないように水道管Wに位置固定しておく。
(2) Split member connecting process As shown in FIGS. 6 to 7, the end flange 2A of the branch pipe 2 is sandwiched between the connecting openings 33 and 43 of the first split member 3 and the second split member 4. , The first division member 3 and the second division member 4 are connected in a sealed state by the fastening member B. The fastening member B is provided at four locations on the first flange portion 32b of the first dividing member 3 and the second flange portion 42b of the second dividing member 4, the first branch flange portion 33b of the first dividing member 3 and the second dividing member. The second branch flange portion 43b of No. 4 is arranged at four locations, for a total of eight locations. By the fastening work by the fastening member B, the first seal member S1 fitted in the first seal groove 3a1 of the first split surface 3a and the second sealed member S1 fitted in the second seal groove 4a1 of the second split surface 4a. When the seal member S2 is pressed against each other, the gap between the first division member 3 and the second division member 4 is sealed, and the water pipe W and the branch pipe 2 are sealed (see also FIG. 8). .. Then, the position fixing bolt 38 is inserted into the pair of through-hole portions 32a1 of the first division member 3 and the pair of through-hole portions 42a1 of the second division member 4, and the first division member 3 and the second division member 4 rotate. The position is fixed to the water pipe W so as not to prevent it.

次いで、図6に示すように、第一分割部材3の筒部31の開口部31a又は分岐管2の開口を介して、平板部材9及び案内筒8をカッター収容空間Spに収納する。具体的には、第二分割部材4の収容凹部41aの円環状溝41dに平板部材9を載置し、この平板部材9を外周固定ボルトGにより案内筒8と連結する(図11も参照)。次いで、案内筒8のブロック部83に予め挿入された軸芯保持ボルトJを締め込み操作して、軸芯保持ボルトJの先端を水道管W(切断部分Wb)の外周面の鉛直方向下側に当接させる(図12も参照)。平板部材9と案内筒8との外周固定ボルトGによる連結作業及び軸芯保持ボルトJの締め込み操作は、カッター収容空間Spを臨みながら上方から操作でき、しかも、案内筒8の位置決めは、案内筒8の端部を収容凹部41aの中央に形成された係合凹部41bに係合するだけで良いため、容易である。また、平板部材9の載置に際し、平板部材9を分割板で構成した場合は、第二分割部材4の収容凹部41aに挿入する際、一方の分割板を水道管Wに干渉しないように円環状溝41dに載置した後に、水道管Wの下側に回転させることにより、他方の分割板を水道管Wに干渉しないように円環状溝41dに載置することができる。 Next, as shown in FIG. 6, the flat plate member 9 and the guide cylinder 8 are stored in the cutter accommodating space Sp through the opening 31a of the cylinder portion 31 of the first dividing member 3 or the opening of the branch pipe 2. Specifically, the flat plate member 9 is placed in the annular groove 41d of the accommodating recess 41a of the second dividing member 4, and the flat plate member 9 is connected to the guide cylinder 8 by the outer peripheral fixing bolt G (see also FIG. 11). .. Next, by tightening the shaft core holding bolt J previously inserted into the block portion 83 of the guide cylinder 8, the tip of the shaft core holding bolt J is placed on the lower side in the vertical direction of the outer peripheral surface of the water pipe W (cut portion Wb). (See also FIG. 12). The connection work between the flat plate member 9 and the guide cylinder 8 by the outer peripheral fixing bolt G and the tightening operation of the shaft core holding bolt J can be operated from above while facing the cutter accommodating space Sp, and the positioning of the guide cylinder 8 is guided. This is easy because it is only necessary to engage the end of the cylinder 8 with the engaging recess 41b formed in the center of the housing recess 41a. Further, when the flat plate member 9 is placed, when the flat plate member 9 is composed of a split plate, when the flat plate member 9 is inserted into the accommodating recess 41a of the second split member 4, one of the split plates is circular so as not to interfere with the water pipe W. By rotating the water pipe W below the water pipe W after placing it in the annular groove 41d, the other dividing plate can be placed in the annular groove 41d so as not to interfere with the water pipe W.

本実施形態では、分岐管形成装置100を構成する第一分割部材3および第二分割部材4が、水道管Wの軸芯Xと分岐管2の軸芯Yが含まれる平面に沿った割面3a,4aで構成されているため、締結部材Bを上側から操作して第一分割部材3を第二分割部材4に連結させることが可能となり、作業効率を高めることができる。すなわち、水道管W及び分岐管2の下側でのボルト締付作業が不要となる。また、第一分割部材3と第二分割部材4との連結開口部33,43には分岐管2の端部フランジ2Aが密封状態で挟持されているため、地震等により分岐管2に曲げ力や引張力が作用した場合でも、第一分割部材3および第二分割部材4で負荷を受け止めることが可能となり、締結部材Bにかかる負荷を低減できる。また、地震等により分岐管2に曲げ力や引張力が作用した場合でも、分岐管2が柔軟に微小移動することが可能となり、連結開口部33,43にかかる負荷を低減することができる。その結果、耐震性能に優れた分岐管形成装置100となっている。 In the present embodiment, the first dividing member 3 and the second dividing member 4 constituting the branch pipe forming device 100 have a split surface along a plane including the axis X of the water pipe W and the axis Y of the branch pipe 2. Since it is composed of 3a and 4a, the fastening member B can be operated from above to connect the first dividing member 3 to the second dividing member 4, and the work efficiency can be improved. That is, the bolt tightening work on the lower side of the water pipe W and the branch pipe 2 becomes unnecessary. Further, since the end flange 2A of the branch pipe 2 is sandwiched between the connecting openings 33 and 43 of the first division member 3 and the second division member 4 in a sealed state, the bending force is applied to the branch pipe 2 due to an earthquake or the like. And even when a tensile force acts, the load can be received by the first dividing member 3 and the second dividing member 4, and the load applied to the fastening member B can be reduced. Further, even when a bending force or a tensile force acts on the branch pipe 2 due to an earthquake or the like, the branch pipe 2 can be flexibly and minutely moved, and the load applied to the connecting openings 33 and 43 can be reduced. As a result, the branch pipe forming device 100 has excellent seismic performance.

(3)アタッチメント装着工程
図8〜図9に示すように、二分割構造のアタッチメント7を夫々、第一分割部材3の筒部31に形成された複数の柱状部31cの座面31c2に載置した状態で、アタッチメント7の固定用貫通孔71に挿入された埋込ボルトUを、柱状部31cの孔部31c1に螺合させる。これら座面31c2は、アタッチメント7の姿勢を水平に維持するよう同一平面上に配置されているため、アタッチメント7の第一分割部材3に対する固定作業が容易である。しかも、分岐管形成装置100を構成する第一分割部材3および第二分割部材4が、水道管Wの軸芯Xと分岐管2の軸芯Yが含まれる平面に沿った割面3a,4aで構成されているため、埋込ボルトUを上側から操作してアタッチメント7を固定することができる。
(3) Attachment mounting process As shown in FIGS. 8 to 9, the attachment 7 having a two-part structure is placed on the seat surface 31c2 of a plurality of columnar portions 31c formed on the tubular portion 31 of the first division member 3, respectively. In this state, the embedded bolt U inserted into the fixing through hole 71 of the attachment 7 is screwed into the hole portion 31c1 of the columnar portion 31c. Since these seat surfaces 31c2 are arranged on the same plane so as to maintain the posture of the attachment 7 horizontally, it is easy to fix the attachment 7 to the first partition member 3. Moreover, the first dividing member 3 and the second dividing member 4 constituting the branch pipe forming device 100 have split surfaces 3a and 4a along a plane including the axis X of the water pipe W and the axis Y of the branch pipe 2. Since it is composed of, the attachment 7 can be fixed by operating the embedding bolt U from above.

(4)穿孔工程
図10〜図12に示すように、穿孔工程は、第一分割部材3に穿孔機1を装着する穿孔機装着工程と、分岐管2に設けられた仕切弁Vを閉弁する分岐流路閉塞工程(図3参照)と、第一分割部材3と第二分割部材4との間に形成されたカッター収容空間Spに穿孔機1のホールソー11を移動させて、カッター収容空間Spと隣接する位置に穿孔口Waを形成する穿孔口形成工程と、を有している。
(4) Drilling process As shown in FIGS. 10 to 12, in the drilling process, the drilling machine mounting step of mounting the drilling machine 1 on the first dividing member 3 and the sluice valve V provided on the branch pipe 2 are closed. The hole saw 11 of the drilling machine 1 is moved to the cutter accommodating space Sp formed between the first dividing member 3 and the second dividing member 4 in the branch flow path closing step (see FIG. 3), and the cutter accommodating space. It has a perforation opening forming step of forming a perforation opening Wa at a position adjacent to Sp.

穿孔機装着工程では、弁箱6をアタッチメント7(第一分割部材3)に固定し、この弁箱6に穿孔機1を装着する。弁箱6をアタッチメント7に固定する際、弁箱6の弁箱延出部64の弁固定用貫通孔64aに弁箱固定ボルト65を螺合し、弁箱固定ボルト65の先端部をアタッチメント7の下側の環状テーパー面72に当接させる。その結果、弁箱6の環状突出部64bと弁箱固定ボルト65とがアタッチメント7を挟み込んで、弁箱6がアタッチメント7に固定される。そして、弁箱筒部62の弁箱フランジ62aと、穿孔機1の穿孔ケース14の穿孔フランジ14aとをボルト,ナットで固定し、穿孔機1が弁箱6を介して第一分割部材3に装着される。 In the punching machine mounting step, the valve box 6 is fixed to the attachment 7 (first partition member 3), and the punching machine 1 is mounted on the valve box 6. When fixing the valve box 6 to the attachment 7, the valve box fixing bolt 65 is screwed into the valve fixing through hole 64a of the valve box extending portion 64 of the valve box 6, and the tip of the valve box fixing bolt 65 is attached to the attachment 7. It is brought into contact with the lower annular tapered surface 72. As a result, the annular protrusion 64b of the valve box 6 and the valve box fixing bolt 65 sandwich the attachment 7, and the valve box 6 is fixed to the attachment 7. Then, the valve box flange 62a of the valve box cylinder portion 62 and the drilling flange 14a of the drilling case 14 of the drilling machine 1 are fixed with bolts and nuts, and the drilling machine 1 is attached to the first dividing member 3 via the valve box 6. It is installed.

分岐流路閉塞工程では、分岐管2に設けられた仕切弁Vを閉弁することにより、後の穿孔口形成工程により形成された穿孔口Waを介して、水道管Wから分岐管2へと流路が変更されることを防止する(図3参照)。このように、連結開口部33,43に挟持される分岐管2に仕切弁Vを設け、仕切弁Vを閉弁して分岐管2の分岐流路を閉塞した後に穿孔口Waを形成するため、仕切弁Vよりも下流側の配管施工を事前に行うことが可能となる。つまり、配管施工に支障をきたさず、任意のタイミングで水道管Wに穿孔口Waを形成することが可能となり、作業効率が高い。 In the branch flow path closing step, the sluice valve V provided in the branch pipe 2 is closed, and the water pipe W is transferred to the branch pipe 2 via the perforation port Wa formed in the subsequent perforation port forming step. It prevents the flow path from being changed (see FIG. 3). In this way, in order to provide the sluice valve V in the branch pipe 2 sandwiched between the connecting openings 33 and 43, close the sluice valve V to close the branch flow path of the branch pipe 2, and then form the perforation port Wa. , It is possible to perform piping work on the downstream side of the sluice valve V in advance. That is, it is possible to form a perforation port Wa in the water pipe W at an arbitrary timing without hindering the piping construction, and the work efficiency is high.

穿孔口形成工程では、回転駆動機構13によりホールソー11及びセンタードリル12を回転させながら下方向に前進させると、センタードリル12が案内筒8に内挿されながら、ホールソー11の切削チップ11aにより水道管Wの外周面の一部(側面)が切削され、穿孔口Waが形成される。この穿孔口Waの形成により生成された切断部分Wbは、案内筒8の周壁部81に形成された周壁貫通孔81aとホールソー11の内周面との間に挟まれて抱持される。このとき、軸芯保持ボルトJが水道管W(切断部分Wb)の外周面の鉛直方向下側に当接しているため、穿孔機1の軸芯ずれが防止されると共に、切断部分Wbの落下が確実に防止される。また、第一分割部材3にホールソー11が通過可能な開口を有する筒部31を形成し、第一分割部材3および第二分割部材4の割面3a,4aが水道管Wの軸芯Xと分岐管2の軸芯Yが含まれる平面に沿っているため、割面3a,4aが該平面に垂直な場合に比べて、穿孔機1の振動が割面3a,4aに直接作用せず、穿孔作業のカッター軸芯のずれが少ない。しかも、本実施形態では、平板部材9の外縁部に環状凸部92が形成されているため、環状凸部92の内側空間に切屑を収容することが可能となるため、切屑を水道管Wや分岐管2に流出させることを防止できる。 In the drilling port forming step, when the hole saw 11 and the center drill 12 are rotated downward by the rotation drive mechanism 13, the center drill 12 is inserted into the guide cylinder 8 and the water pipe is formed by the cutting tip 11a of the hole saw 11. A part (side surface) of the outer peripheral surface of W is cut to form a drilling port Wa. The cut portion Wb generated by the formation of the perforation port Wa is sandwiched and held between the peripheral wall through hole 81a formed in the peripheral wall portion 81 of the guide cylinder 8 and the inner peripheral surface of the hole saw 11. At this time, since the shaft core holding bolt J is in contact with the lower side of the outer peripheral surface of the water pipe W (cut portion Wb) in the vertical direction, the shaft core misalignment of the drilling machine 1 is prevented and the cut portion Wb is dropped. Is definitely prevented. Further, a tubular portion 31 having an opening through which the hole saw 11 can pass is formed in the first dividing member 3, and the split surfaces 3a and 4a of the first dividing member 3 and the second dividing member 4 are aligned with the axis X of the water pipe W. Since it is along the plane including the axis Y of the branch pipe 2, the vibration of the drilling machine 1 does not directly act on the split surfaces 3a and 4a as compared with the case where the split surfaces 3a and 4a are perpendicular to the plane. There is little deviation of the cutter shaft core for drilling work. Moreover, in the present embodiment, since the annular convex portion 92 is formed on the outer edge portion of the flat plate member 9, it is possible to accommodate the chips in the inner space of the annular convex portion 92, so that the chips can be stored in the water pipe W or the water pipe W. It is possible to prevent the water from flowing out to the branch pipe 2.

穿孔口Waが形成された後も、回転駆動機構13によりホールソー11及びセンタードリル12を下方向に前進させると、センタードリル12の先端角部が係合部材84aのテーパー面84a1に当接することにより、圧縮コイルスプリング84bの付勢力に対抗して係合部材84aが径方向外側に移動する。そして、回転駆動機構13によりホールソー11及びセンタードリル12を下方向に更に前進させると、圧縮コイルスプリング84bの付勢力により係合部材84aが環状凹部12a1に係合し、センタードリル12が案内筒8の保持機構84により保持される。この状態で、回転駆動機構13によりホールソー11及びセンタードリル12を上方向に後退させると、第二分割部材4の収容凹部41aに形成された円環状溝41dに載置された平板部材9と、この平板部材9に固定された案内筒8とが、センタードリル12と共に上方向に移動する。その結果、弁箱6に収容された蓋体5よりも上側に、穿孔機1,平板部材9及び案内筒8を切断部分Wbと共に移動させることができる。 Even after the drilling port Wa is formed, when the hole saw 11 and the center drill 12 are advanced downward by the rotary drive mechanism 13, the tip corner portion of the center drill 12 comes into contact with the tapered surface 84a1 of the engaging member 84a. , The engaging member 84a moves radially outward against the urging force of the compression coil spring 84b. Then, when the hole saw 11 and the center drill 12 are further advanced downward by the rotation drive mechanism 13, the engaging member 84a is engaged with the annular recess 12a1 by the urging force of the compression coil spring 84b, and the center drill 12 is moved to the guide cylinder 8. It is held by the holding mechanism 84 of. In this state, when the hole saw 11 and the center drill 12 are retracted upward by the rotary drive mechanism 13, the flat plate member 9 placed in the annular groove 41d formed in the accommodating recess 41a of the second dividing member 4 and The guide cylinder 8 fixed to the flat plate member 9 moves upward together with the center drill 12. As a result, the drilling machine 1, the flat plate member 9, and the guide cylinder 8 can be moved together with the cut portion Wb above the lid 5 housed in the valve box 6.

(5)閉弁工程
図13〜図15に示すように、閉弁工程は、弁箱6に収容された蓋体5を第一分割部材3の筒部31まで移動させて、筒部31の開口を閉塞する。具体的には、まず、弁操作部材Vkの端部が長溝51aの一端から他端まで回動することにより、蓋体5を弁箱6の内部でスライド移動させ、底壁51のうち側壁52が存在しない部分が筒部31の開口部31aを通過する。このように、底壁51のうち側壁52が存在しない部分を設ければ、側壁52が存在しない部分を筒部31の開口部31aに通過させることが可能となるため、弁体としての蓋体5を弁操作部材Vkによりスライド移動させることができる。次いで、弁箱固定部61Bの押ボルト用貫通孔63bに螺合された押ボルトPにより、蓋体5の外縁部を押圧する。これにより、蓋体5の底壁51の外縁部の内面に設けられた環状シール部材S3が筒部31の開口部31aの上面に密着することにより、蓋体5が第一分割部材3の筒部31を密封する。その結果、第一分割部材3および第二分割部材4の内部が密封され、穿孔機1を撤去することが可能となる。
(5) Valve closing step As shown in FIGS. 13 to 15, in the valve closing step, the lid 5 housed in the valve box 6 is moved to the cylinder portion 31 of the first partition member 3, and the cylinder portion 31 Close the opening. Specifically, first, the end portion of the valve operating member Vk rotates from one end to the other end of the elongated groove 51a to slide the lid 5 inside the valve box 6, and the side wall 52 of the bottom wall 51. The portion where is not present passes through the opening 31a of the tubular portion 31. In this way, if the portion of the bottom wall 51 where the side wall 52 does not exist is provided, the portion where the side wall 52 does not exist can be passed through the opening 31a of the tubular portion 31, so that the lid body as a valve body 5 can be slid and moved by the valve operating member Vk. Next, the outer edge portion of the lid 5 is pressed by the push bolt P screwed into the push bolt through hole 63b of the valve box fixing portion 61B. As a result, the annular seal member S3 provided on the inner surface of the outer edge of the bottom wall 51 of the lid 5 comes into close contact with the upper surface of the opening 31a of the cylinder 31, so that the lid 5 becomes the cylinder of the first partition member 3. The part 31 is sealed. As a result, the insides of the first dividing member 3 and the second dividing member 4 are sealed, and the drilling machine 1 can be removed.

本実施形態では、(5)閉弁工程と(6)蓋固定工程との間に穿孔機撤去工程を設けている。穿孔機撤去工程では、押ボルトPにより蓋体5の外縁部を押圧して第一分割部材3および第二分割部材4の内部を密封した後、穿孔機1,平板部材9及び案内筒8を切断部分Wbと共に撤去する(図12参照)。つまり、蓋体5よりも上側に穿孔機1,平板部材9及び案内筒8を切断部分Wbと共に移動させた後、穿孔ケース14の穿孔フランジ14aと弁箱フランジ62aを固定していたボルト,ナットを取り外し、穿孔機1,平板部材9及び案内筒8を切断部分Wbと共に撤去する。これにより、図15に示すように、作業用機器としては、弁箱6とアタッチメント7が残存することとなる。なお、穿孔機撤去工程を、後述する(7)弁箱撤去工程にて実行しても良い。 In the present embodiment, a drilling machine removing step is provided between (5) the valve closing step and (6) the lid fixing step. In the punching machine removing step, the outer edge of the lid 5 is pressed by the push bolt P to seal the inside of the first dividing member 3 and the second dividing member 4, and then the punching machine 1, the flat plate member 9, and the guide cylinder 8 are pressed. It is removed together with the cut portion Wb (see FIG. 12). That is, after moving the drilling machine 1, the flat plate member 9 and the guide cylinder 8 together with the cutting portion Wb above the lid 5, the bolts and nuts fixing the drilling flange 14a and the valve box flange 62a of the drilling case 14 Is removed, and the drilling machine 1, the flat plate member 9, and the guide cylinder 8 are removed together with the cut portion Wb. As a result, as shown in FIG. 15, the valve box 6 and the attachment 7 remain as the working equipment. The drilling machine removing step may be performed in the valve box removing step (7) described later.

(6)蓋固定工程
図16に示すように、蓋固定工程は、当接ボルトTの先端を第一分割部材3の筒部31の環状凹部31a1に食い込ませて、蓋体5を筒部31に固定する(図19も参照)。具体的には、操作用貫通孔63aの閉塞ボルト63a1を取り外して不図示の操作工具を挿入し、この操作工具を弁箱6の外部から操作して、六角穴付きボルトで構成される当接ボルトTを蓋体5の側壁52に形成された螺子孔52aに螺合する(図19も参照)。そして、当接ボルトTの先端が環状凹部31a1に食い込んで蓋体5が第一分割部材3の筒部31に固定される。なお、当接ボルトTを蓋体5の側壁52に予め仮螺合しておいて操作工具により本螺合しても良いし、操作工具の先端に当接ボルトTを取り付けた状態で操作用貫通孔63aに挿入し、当接ボルトTを蓋体5の側壁52に形成された螺子孔52aに螺合させても良い。このように、閉塞蓋として機能する蓋体5を筒部31に固定する場合、外部から当接ボルトTを操作して螺子孔52aに螺合するだけで良いため、作業効率が極めて高い。
(6) Lid fixing step As shown in FIG. 16, in the lid fixing step, the tip of the contact bolt T is made to bite into the annular recess 31a1 of the tubular portion 31 of the first partition member 3, and the lid body 5 is inserted into the tubular portion 31. (See also FIG. 19). Specifically, the closing bolt 63a1 of the operation through hole 63a is removed, an operation tool (not shown) is inserted, and the operation tool is operated from the outside of the valve box 6, and the contact is composed of a hexagon socket head cap screw. The bolt T is screwed into the screw hole 52a formed in the side wall 52 of the lid 5 (see also FIG. 19). Then, the tip of the contact bolt T bites into the annular recess 31a1 and the lid 5 is fixed to the tubular portion 31 of the first partition member 3. The contact bolt T may be temporarily screwed to the side wall 52 of the lid 5 and then screwed with the operation tool, or the contact bolt T may be attached to the tip of the operation tool for operation. It may be inserted into the through hole 63a and the contact bolt T may be screwed into the screw hole 52a formed in the side wall 52 of the lid 5. In this way, when the lid 5 functioning as the closing lid is fixed to the tubular portion 31, the work efficiency is extremely high because it is only necessary to operate the contact bolt T from the outside and screw it into the screw hole 52a.

(7)弁箱撤去工程
図17に示すように、弁箱撤去工程は、第一分割部材3に固定されたアタッチメント7に固定された弁箱6を撤去し、アタッチメント7を含む分岐管形成装置100を残存させる。具体的には、弁箱6をアタッチメント7に固定していた弁箱固定ボルト65を取り外す(図12も参照)。このとき、(2)分割部材連結工程により、第一分割部材3と第二分割部材4との隙間が密閉され、分岐管形成装置100が水道管W及び分岐管2に対して密封状態となっており、(6)蓋固定工程において筒部31に固定された蓋体5が第一分割部材3および第二分割部材4の内部を閉塞しているため、分岐管形成装置100の外部に漏水することがない。
(7) Valve box removing step As shown in FIG. 17, in the valve box removing step, the valve box 6 fixed to the attachment 7 fixed to the first partition member 3 is removed, and the branch pipe forming device including the attachment 7 is removed. Leave 100. Specifically, the valve box fixing bolt 65 that fixed the valve box 6 to the attachment 7 is removed (see also FIG. 12). At this time, the gap between the first dividing member 3 and the second dividing member 4 is sealed by the (2) dividing member connecting step, and the branch pipe forming device 100 is sealed with respect to the water pipe W and the branch pipe 2. (6) Since the lid 5 fixed to the tubular portion 31 in the lid fixing step closes the inside of the first dividing member 3 and the second dividing member 4, water leaks to the outside of the branch pipe forming device 100. There is nothing to do.

(8)側壁ピース装着工程
図18〜図19に示すように、側壁ピース装着工程は、蓋体5の底壁51のうち側壁52が存在しない外縁部に、側壁ピース53を装着する。側壁ピース装着工程では、(7)弁箱撤去工程においてアタッチメント7を撤去せずに、側壁ピース53を装着した後にアタッチメント7を撤去することが好ましい。これにより、側壁ピース53をアタッチメント7の上面に沿わせて蓋体5に挿入することができる。
(8) Side wall piece mounting step As shown in FIGS. 18 to 19, in the side wall piece mounting step, the side wall piece 53 is mounted on the outer edge portion of the bottom wall 51 of the lid 5 where the side wall 52 does not exist. In the side wall piece mounting step, it is preferable to remove the attachment 7 after mounting the side wall piece 53 without removing the attachment 7 in the (7) valve box removing step. As a result, the side wall piece 53 can be inserted into the lid 5 along the upper surface of the attachment 7.

蓋体5の底壁51のうち側壁52が存在しない外縁部に側壁ピース53を挿入した後、固定ボルトKを底壁51の貫通孔51bから挿入して、第二螺子孔53bに螺合することにより側壁ピース53を蓋体5と一体化する。そして、第一螺子孔53aに当接ボルトTを螺合することにより、当接ボルトTの先端が環状凹部31a1に食い込んで、側壁ピース53が第一分割部材3の筒部31に固定される。次いで、アタッチメント7を第一分割部材3の柱状部31cに固定していた埋込ボルトUを取り外し、分割構造のアタッチメント7を順に撤去する。このように、底壁51のうち側壁52が存在しない外縁部に装着される側壁ピース53を設ければ、閉塞蓋としての蓋体5の固定姿勢が安定する。また、底壁51の貫通孔51bに固定ボルトKを挿入して側壁ピース53を固定すれば、閉塞蓋としての蓋体5を強固に固定できる。しかも、底壁51に貫通孔51bを設ければ、上方から固定ボルトKを操作することが可能となり、作業効率を高めることができる。 After inserting the side wall piece 53 into the outer edge of the bottom wall 51 of the lid 5 where the side wall 52 does not exist, the fixing bolt K is inserted through the through hole 51b of the bottom wall 51 and screwed into the second screw hole 53b. As a result, the side wall piece 53 is integrated with the lid 5. Then, by screwing the contact bolt T into the first screw hole 53a, the tip of the contact bolt T bites into the annular recess 31a1 and the side wall piece 53 is fixed to the tubular portion 31 of the first partition member 3. .. Next, the embedded bolt U fixing the attachment 7 to the columnar portion 31c of the first partition member 3 is removed, and the attachment 7 having the partition structure is removed in order. In this way, if the side wall piece 53 mounted on the outer edge portion of the bottom wall 51 where the side wall 52 does not exist is provided, the fixed posture of the lid 5 as the closing lid is stabilized. Further, if the side wall piece 53 is fixed by inserting the fixing bolt K into the through hole 51b of the bottom wall 51, the lid body 5 as the closing lid can be firmly fixed. Moreover, if the bottom wall 51 is provided with the through hole 51b, the fixing bolt K can be operated from above, and the work efficiency can be improved.

[その他の実施形態]
(1)上述した実施形態において、案内筒8の周壁部81の端部を、第二分割部材4の底部41に形成された係合凹部41bに係合させた。これに代えて、案内筒8の周壁部81の端部に凹部を設け、第二分割部材4の底部41に形成された凸部(係合凸部)を設け、これら凹部と凸部を係合させても良い。
(2)上述した実施形態では、蓋体5の底壁51の外面に弁操作部材Vkの端部が係合する長溝51aを設けて、弁操作部材Vkにより蓋体5をスライド移動させたが、蓋体5の側壁52に設けた係合溝にプッシャ部材の先端を係合させて、プッシャ部材により蓋体5をスライド移動させても良い。
[Other Embodiments]
(1) In the above-described embodiment, the end portion of the peripheral wall portion 81 of the guide cylinder 8 is engaged with the engaging recess 41b formed in the bottom portion 41 of the second dividing member 4. Instead of this, a concave portion is provided at the end of the peripheral wall portion 81 of the guide cylinder 8, a convex portion (engaged convex portion) formed on the bottom portion 41 of the second dividing member 4 is provided, and the concave portion and the convex portion are engaged with each other. You may combine them.
(2) In the above-described embodiment, a long groove 51a with which the end portion of the valve operating member Vk is engaged is provided on the outer surface of the bottom wall 51 of the lid body 5, and the lid body 5 is slid and moved by the valve operating member Vk. The tip of the pusher member may be engaged with the engaging groove provided on the side wall 52 of the lid body 5, and the lid body 5 may be slid and moved by the pusher member.

(3)図20に示すように、分岐管2の端部フランジ2Aが第一分割部材3及び第二分割部材4の連結開口部33,43に挟持されている。本実施形態における分岐管2は、上述した実施形態における短管21を省略して、仕切弁Vを有する連結管22の端部に端部フランジ2Aを有している。連結管22の端部フランジ2Aの反対側のフランジ22bには、他の連結管(不図示)が連結される。
(4)図21に示すように、分岐管2は管継手28を有する屈曲管で構成されており、分岐管2の端部フランジ2Aが第一分割部材3及び第二分割部材4の連結開口部33,43に挟持されている。本実施形態における分岐管2は、短管21と仕切弁Vを有する連結管22とが管継手28により連結されている。連結管22の管継手28の反対側のフランジ22bには、他の連結管が連結される。
(5)上述した実施形態における既設管は、水道管Wに限定されず、他の流体管であっても良い。
(3) As shown in FIG. 20, the end flange 2A of the branch pipe 2 is sandwiched between the connecting openings 33 and 43 of the first dividing member 3 and the second dividing member 4. The branch pipe 2 in the present embodiment omits the short pipe 21 in the above-described embodiment and has an end flange 2A at the end of the connecting pipe 22 having the sluice valve V. Another connecting pipe (not shown) is connected to the flange 22b on the opposite side of the end flange 2A of the connecting pipe 22.
(4) As shown in FIG. 21, the branch pipe 2 is composed of a bent pipe having a pipe joint 28, and the end flange 2A of the branch pipe 2 is a connecting opening of the first dividing member 3 and the second dividing member 4. It is sandwiched between the portions 33 and 43. In the branch pipe 2 in the present embodiment, the short pipe 21 and the connecting pipe 22 having the sluice valve V are connected by a pipe joint 28. Another connecting pipe is connected to the flange 22b on the opposite side of the pipe joint 28 of the connecting pipe 22.
(5) The existing pipe in the above-described embodiment is not limited to the water pipe W, and may be another fluid pipe.

本発明は、不断流状態で既設管の外周面の一部を穿孔機により穿孔して形成された穿孔口と連通する分岐管を形成するために既設管に装着される分岐管形成装置及び分岐管形成方法に利用可能である。 The present invention is a branch pipe forming device and a branch mounted on an existing pipe in order to form a branch pipe that communicates with a perforation port formed by perforating a part of the outer peripheral surface of the existing pipe in a continuous flow state. It can be used as a tube forming method.

1 :穿孔機
2 :分岐管
3 :第一分割部材
4 :第二分割部材
5 :蓋体(弁体兼用蓋)
6 :弁箱
7 :アタッチメント
11 :ホールソー(カッター)
12a1 :環状凹部
31 :筒部(管路)
31a1 :環状凹部(端部外周面)
31c :柱状部
31c2 :座面
51 :底壁
51a :長溝(係合部)
51b :貫通孔
52 :側壁
52a :螺子孔
53 :側壁ピース
100 :分岐管形成装置
B :締結部材
K :固定ボルト
T :当接ボルト
Vk :弁操作部材
W :水道管(既設管)
Wa :穿孔口
1: Drilling machine 2: Branch pipe 3: First division member 4: Second division member 5: Lid body (lid combined with valve body)
6: Valve box 7: Attachment 11: Hole saw (cutter)
12a1: Annulus recess 31: Tube (pipeline)
31a1: Circumferential recess (outer peripheral surface of the end)
31c: Columnar portion 31c2: Seat surface 51: Bottom wall 51a: Long groove (engagement portion)
51b: Through hole 52: Side wall 52a: Screw hole 53: Side wall piece 100: Branch pipe forming device B: Fastening member K: Fixing bolt T: Contact bolt Vk: Valve operating member W: Water pipe (existing pipe)
Wa: Perforation

Claims (5)

管路の流路を遮断する弁体として機能すると共に、前記管路を閉塞する閉塞蓋としても機能する弁体兼用蓋であって、
底壁と、
前記底壁の外縁部から立設する側壁と、を備え、
前記底壁及び前記側壁の少なくとも一方には、弁操作部材と係合可能な係合部が形成されており、
前記側壁には、前記管路の端部外周面に当接する当接ボルトが螺合される螺子孔が形成されている弁体兼用蓋。
A valve body combined lid that functions as a valve body that blocks the flow path of the pipeline and also functions as a closing lid that closes the pipeline.
With the bottom wall
With a side wall erected from the outer edge of the bottom wall,
An engaging portion that can be engaged with the valve operating member is formed on at least one of the bottom wall and the side wall.
A valve body combined lid having a screw hole formed in the side wall into which a contact bolt abutting on an outer peripheral surface of an end portion of the pipeline is screwed.
前記側壁は、前記底壁の外縁部の一部に設けられており、
前記底壁のうち前記側壁が存在しない外縁部に装着される側壁ピースを更に備えた請求項1に記載の弁体兼用蓋。
The side wall is provided on a part of the outer edge of the bottom wall.
The valve body combined lid according to claim 1, further comprising a side wall piece attached to an outer edge portion of the bottom wall where the side wall does not exist.
前記底壁には、前記側壁ピースを固定する固定ボルトが挿入される貫通孔が形成されている請求項2に記載の弁体兼用蓋。 The valve body combined lid according to claim 2, wherein a through hole is formed in the bottom wall into which a fixing bolt for fixing the side wall piece is inserted. 請求項1から3のいずれか一項に記載の弁体兼用蓋を備え、不断流状態で既設管の外周面の一部を穿孔機により穿孔して形成された穿孔口と連通する分岐管を形成するために当該既設管に装着される分岐管形成装置であって、
互いに密封状態で締結部材により連結される第一分割部材と当該第一分割部材よりも鉛直方向下側に位置する第二分割部材とを備え、
前記第一分割部材は、前記穿孔機のカッターが通過可能な開口を有する筒部を有しており、
前記筒部の外周面には、前記当接ボルトの先端が当接する環状凹部が形成されている分岐管形成装置。
A branch pipe having a valve body combined lid according to any one of claims 1 to 3 and communicating with a perforation port formed by perforating a part of the outer peripheral surface of an existing pipe with a perforator in a continuous flow state. A branch pipe forming device attached to the existing pipe for forming.
It is provided with a first partitioning member that is sealed to each other by a fastening member and a second partitioning member that is located vertically below the first partitioning member.
The first partition member has a tubular portion having an opening through which the cutter of the drilling machine can pass.
A branch pipe forming device in which an annular recess with which the tip of the contact bolt abuts is formed on the outer peripheral surface of the cylinder portion.
前記弁体兼用蓋を収容する弁箱が装着され、前記筒部の外周面を包囲するアタッチメントを更に備え、
前記第一分割部材には、前記アタッチメントを載置する座面を有する柱状部が形成されており、
前記アタッチメントは、前記柱状部に螺合されるボルトにより前記第一分割部材に固定される請求項4に記載の分岐管形成装置。
A valve box for accommodating the valve body combined lid is attached, and an attachment that surrounds the outer peripheral surface of the tubular portion is further provided.
The first partition member is formed with a columnar portion having a seating surface on which the attachment is placed.
The branch pipe forming device according to claim 4, wherein the attachment is fixed to the first partition member by a bolt screwed into the columnar portion.
JP2020079797A 2020-04-28 2020-04-28 A branch pipe forming device having a valve body combined lid and a valve body combined lid Active JP6755573B1 (en)

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JPH06265087A (en) * 1993-03-15 1994-09-20 Tokyo Gas Co Ltd Shutter device
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JP2011038584A (en) * 2009-08-10 2011-02-24 Waterworks Technology Development Organization Co Ltd Work gate valve
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KR20120135675A (en) * 2011-06-07 2012-12-17 주식회사 계명엔지니어링 Bolt type plugging system for non water blockage piping work method
JP2014016021A (en) * 2012-07-11 2014-01-30 Buyo Gas Co Ltd Valve joint portion reinforcement structure for existing conduit, and valve joint portion reinforcement method
JP2018123963A (en) * 2017-01-30 2018-08-09 株式会社水道技術開発機構 Valve removal method of fluid conduit structure, fluid conduit structure and valve device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06265087A (en) * 1993-03-15 1994-09-20 Tokyo Gas Co Ltd Shutter device
JP2000120889A (en) * 1998-10-20 2000-04-28 Cosmo Koki Co Ltd Gate valve device for work
JP2011038584A (en) * 2009-08-10 2011-02-24 Waterworks Technology Development Organization Co Ltd Work gate valve
KR20120135675A (en) * 2011-06-07 2012-12-17 주식회사 계명엔지니어링 Bolt type plugging system for non water blockage piping work method
CN102494150A (en) * 2011-12-07 2012-06-13 深圳大学 Gate valve with novel sealing structure
JP2014016021A (en) * 2012-07-11 2014-01-30 Buyo Gas Co Ltd Valve joint portion reinforcement structure for existing conduit, and valve joint portion reinforcement method
JP2018123963A (en) * 2017-01-30 2018-08-09 株式会社水道技術開発機構 Valve removal method of fluid conduit structure, fluid conduit structure and valve device

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