JP6752023B2 - Boiler with spiral heat transfer tube - Google Patents

Boiler with spiral heat transfer tube Download PDF

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JP6752023B2
JP6752023B2 JP2016023099A JP2016023099A JP6752023B2 JP 6752023 B2 JP6752023 B2 JP 6752023B2 JP 2016023099 A JP2016023099 A JP 2016023099A JP 2016023099 A JP2016023099 A JP 2016023099A JP 6752023 B2 JP6752023 B2 JP 6752023B2
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combustion gas
gas passage
heat transfer
coil
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JP2017142012A (en
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重俊 高畠
重俊 高畠
慎太郎 柴田
慎太郎 柴田
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株式会社サムソン
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Description

本発明は、螺旋状伝熱管を持ったボイラに関するものであり、より詳しくは伝熱管を螺旋状に巻回した円筒形状の伝熱管壁であるコイルを二重とすることで、内コイルと外コイルの間を円環状の燃焼ガス通路とし、前記燃焼ガス通路に燃焼ガスを流すことで内コイルと外コイルの加熱を行うようにしている螺旋状伝熱管を持ったボイラに関するものである。 The present invention relates to a boiler having a spiral heat transfer tube, and more specifically, by making a coil, which is a cylindrical heat transfer tube wall in which the heat transfer tube is spirally wound, double, to form an inner coil. The present invention relates to a boiler having a spiral heat transfer tube having an annular combustion gas passage between the outer coils and allowing combustion gas to flow through the combustion gas passage to heat the inner coil and the outer coil.

実開昭52−29642号公報に記載があるように、伝熱管を螺旋状に巻回した円筒形状の伝熱管壁によって缶体を構成するボイラが知られている。このボイラは、円筒形状の伝熱管であるコイルを二重とし、内コイルと外コイルの間は間隔を開けて設置することで、内コイルと外コイルの間に円環状の燃焼ガス通路を設ける。このコイルで囲まれた缶体中心部分を燃焼室とし、燃焼室の上部に設けた燃焼装置によって燃焼室内で燃焼を行い、燃焼によって発生した熱で伝熱管内の熱媒体を加熱する。内コイルの下部は燃焼室底部との間に間隔を開けて設置し、外コイルの上部はボイラ内上部と間に間隔を開けて設置することで、内外コイル間の燃焼ガス通路は底部で中心側の燃焼室と接続し、上部ではボイラ外へつながる排気筒へと接続する。燃焼室で発生した燃焼ガスは、燃焼室底部から燃焼ガス通路内へ入り、燃焼ガス通路内を上向きに流れる際に燃焼ガス通路に面している伝熱管を加熱して燃焼ガス通路の上部からボイラ外へ排出される。 As described in Japanese Patent Application Laid-Open No. 52-29642, there is known a boiler in which a can body is formed by a cylindrical heat transfer tube wall in which a heat transfer tube is spirally wound. This boiler has a double coil, which is a cylindrical heat transfer tube, and is installed with a gap between the inner coil and the outer coil to provide an annular combustion gas passage between the inner coil and the outer coil. .. The central part of the can body surrounded by the coil is used as a combustion chamber, and combustion is performed in the combustion chamber by a combustion device provided in the upper part of the combustion chamber, and the heat medium in the heat transfer tube is heated by the heat generated by the combustion. The lower part of the inner coil is installed with a space between it and the bottom of the combustion chamber, and the upper part of the outer coil is installed with a space between it and the upper part of the boiler, so that the combustion gas passage between the inner and outer coils is centered at the bottom. It connects to the combustion chamber on the side and connects to the exhaust stack that connects to the outside of the boiler at the top. The combustion gas generated in the combustion chamber enters the combustion gas passage from the bottom of the combustion chamber, and when it flows upward in the combustion gas passage, it heats the heat transfer tube facing the combustion gas passage and from the upper part of the combustion gas passage. It is discharged to the outside of the boiler.

実開昭52−29642号公報に記載のボイラでは、前記燃焼ガス通路に通路と同じ幅のスペーサを設置している。2重に設置した内コイルと外コイル間を燃焼ガス通路としているボイラでは、内コイルと外コイルが偏心して組み立てられ、燃焼ガス通路の幅が場所によって異なることになると、燃焼ガスの流動が偏り、伝熱管の熱吸収量が著しく低下する。スペーサを設置し、内コイルと外コイルの間隔はスペーサの幅分に統一すると、内コイルと外コイルの間隔は一定とすることができ、燃焼ガス通路での燃焼ガス流の偏流がなくなるため、燃焼ガス通路に面している伝熱管を効率よく加熱することができる。 In the boiler described in Japanese Patent Application Laid-Open No. 52-29642, a spacer having the same width as the passage is installed in the combustion gas passage. In a boiler that has a combustion gas passage between the inner coil and the outer coil installed in duplicate, the inner coil and the outer coil are assembled eccentrically, and if the width of the combustion gas passage differs depending on the location, the flow of the combustion gas is biased. , The amount of heat absorbed by the heat transfer tube is significantly reduced. If a spacer is installed and the distance between the inner coil and the outer coil is unified to the width of the spacer, the distance between the inner coil and the outer coil can be made constant, and the uneven flow of the combustion gas flow in the combustion gas passage is eliminated. The heat transfer tube facing the combustion gas passage can be efficiently heated.

このボイラを組み立てる場合、通常はパイプベンダで伝熱管の曲げ加工を行って内コイルと外コイルを作っておき、内コイルと外コイルを組み合わせることで缶体を形作る。内外コイルの間にスペーサを取り付ける場合は、内コイルの外側にスペーサを固定した後に外コイルを被せるようにするか、内コイルと外コイルを組み立てた後でスペーサを差し込むことになるが、スペーサの幅を燃焼ガス通路の幅と同じにしていた場合、組立の作業性が悪くなる問題があった。かといってスペーサの幅を燃焼ガス通路の幅より狭くしたのでは、スペーサとしての効果が低下し、内外のコイルが偏心した場合には伝熱効率が低下することになる。 When assembling this boiler, the heat transfer tube is usually bent by a pipe bender to make an inner coil and an outer coil, and the can body is formed by combining the inner coil and the outer coil. When installing a spacer between the inner and outer coils, either fix the spacer on the outside of the inner coil and then cover the outer coil, or insert the spacer after assembling the inner and outer coils. If the width is the same as the width of the combustion gas passage, there is a problem that the workability of assembly is deteriorated. On the other hand, if the width of the spacer is narrower than the width of the combustion gas passage, the effect as a spacer is reduced, and if the inner and outer coils are eccentric, the heat transfer efficiency is reduced.

実開昭52−29642号公報Jikkai Sho 52-29642

本発明が解決しようとする課題は、内外コイルの偏心防止と組立時の作業性向上を両立させることのできる螺旋状伝熱管を持ったボイラを提供することにある。 An object to be solved by the present invention is to provide a boiler having a spiral heat transfer tube capable of both preventing eccentricity of the inner and outer coils and improving workability at the time of assembly.

伝熱管を螺旋状に巻回した二重の円筒形状伝熱管壁である内コイルと外コイルを持ち、二重のコイルで囲まれた缶体中心部分を燃焼室とし、燃焼室で発生した燃焼ガスは、内コイルと外コイルの間に設けている燃焼ガス通路を通すことで、伝熱管内を流れる熱媒体を加熱するボイラにおいて、前記燃焼ガス通路内に、燃焼ガス通路内での燃焼ガス流動方向である縦方向に長くして、前記内コイルと外コイルで挟まれている燃焼ガス通路の始点となる内コイル端部の伝熱管と、燃焼ガス通路の終点となる外コイル端部の伝熱管の両方に達する長さを持った棒状の部材であるスペーサ第1部材と、スペーサ第1部材よりも燃焼ガス通路内での燃焼ガス流動方向である縦方向長さの短い板状の部材であるスペーサ第2部材からなるスペーサを設置するものであり、スペーサ第1部材とスペーサ第2部材はそれぞれ燃焼ガス通路の幅より薄いものであって、スペーサ第1部材とスペーサ第2部材を重ね合わせることで燃焼ガス通路の幅となるものであり、スペーサ第1部材とスペーサ第2部材を重ね合わせることで内コイルと外コイルの間に所定の間隔を確保するようにしていることを特徴とする。 It has an inner coil and an outer coil, which are double cylindrical heat transfer tube walls in which the heat transfer tube is wound spirally, and the central part of the can body surrounded by the double coils is used as the combustion chamber, and it is generated in the combustion chamber. Combustion gas is burned in the combustion gas passage in the boiler that heats the heat medium flowing in the heat transfer tube by passing through the combustion gas passage provided between the inner coil and the outer coil. The heat transfer tube at the end of the inner coil, which is the start point of the combustion gas passage sandwiched between the inner coil and the outer coil, and the end of the outer coil, which is the end point of the combustion gas passage, are elongated in the vertical direction, which is the gas flow direction. The spacer first member, which is a rod-shaped member having a length that reaches both of the heat transfer tubes, and the plate-shaped member, which has a shorter vertical length than the first spacer member, which is the direction of combustion gas flow in the combustion gas passage. A spacer composed of a spacer second member, which is a member, is installed. The spacer first member and the spacer second member are thinner than the width of the combustion gas passage, respectively, and the spacer first member and the spacer second member are used. By overlapping, the width of the combustion gas passage is obtained, and by overlapping the spacer first member and the spacer second member, a predetermined distance is secured between the inner coil and the outer coil. And.

本発明を実施することで、螺旋状伝熱管を持ったボイラにおいて、内外コイル組立時の偏心を防止でき、組立時の作業性も向上するため、偏心防止と作業性向上を両立させることができる。 By implementing the present invention, in a boiler having a spiral heat transfer tube, eccentricity during assembly of the inner and outer coils can be prevented, and workability during assembly is also improved, so that both prevention of eccentricity and improvement of workability can be achieved. ..

本発明を実施しているボイラの缶体部分の縦断面図Longitudinal sectional view of the can body portion of the boiler in which the present invention is carried out. 本発明を実施しているボイラの缶体部分の平面図Top view of the can body portion of the boiler in which the present invention is carried out. 本発明のスペーサを抜き出した斜視図Perspective view of the spacer of the present invention extracted

本発明の一実施例を図面を用いて説明する。図1は本発明を実施しているボイラの缶体部分の縦断面図、図2は図1の平面図、図3は本発明のスペーサを抜き出した斜視図である。ボイラ1は伝熱管を螺旋状に巻回した伝熱管壁で缶体を構成している。伝熱管壁は2重のコイルとしており、内側のコイルを内コイル3、外側のコイルを外コイル4とする。内コイル3と外コイル4は間隔を開けて設置しており、内コイル3と外コイル4の間に円環状の燃焼ガス通路7を設ける。内コイル3で囲まれた缶体中心部分を燃焼室8とし、燃焼室8の上部に燃焼装置2を設ける。燃焼装置2は下向きに火炎を発生するものであり、燃焼装置2で燃焼を行うことによって燃焼室8内で熱を発生し、伝熱管を加熱する。 An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a vertical sectional view of a can body portion of a boiler in which the present invention is carried out, FIG. 2 is a plan view of FIG. 1, and FIG. 3 is a perspective view of the spacer of the present invention extracted. The boiler 1 is composed of a heat transfer tube wall in which a heat transfer tube is spirally wound to form a can body. The heat transfer tube wall is a double coil, and the inner coil is the inner coil 3 and the outer coil is the outer coil 4. The inner coil 3 and the outer coil 4 are installed at intervals, and an annular combustion gas passage 7 is provided between the inner coil 3 and the outer coil 4. The central portion of the can body surrounded by the inner coil 3 is used as the combustion chamber 8, and the combustion device 2 is provided above the combustion chamber 8. The combustion device 2 generates a flame downward, and by performing combustion in the combustion device 2, heat is generated in the combustion chamber 8 to heat the heat transfer tube.

内コイル3は燃焼室8底部との間に間隔を開けて設置し、外コイル4はボイラ内上部と間に間隔を開けて設置することで、内外コイル間の燃焼ガス通路7は底部で燃焼室8と接続し、上部ではボイラ外へつながる排気筒9へと接続する。燃焼室8で発生した燃焼ガスは、燃焼室8底部から燃焼ガス通路7内へ入り、燃焼ガス通路7内を上向きに流れる際に燃焼ガス通路7に面している伝熱管を加熱する。伝熱管内には熱媒体を流すようにしており、伝熱管を加熱することで伝熱管内の熱媒体を加熱する。 The inner coil 3 is installed with a space between the inner coil 3 and the bottom of the combustion chamber 8, and the outer coil 4 is installed with a space between the inner and upper parts of the boiler, so that the combustion gas passage 7 between the inner and outer coils burns at the bottom. It is connected to the chamber 8 and is connected to the exhaust pipe 9 connected to the outside of the boiler at the upper part. The combustion gas generated in the combustion chamber 8 enters the combustion gas passage 7 from the bottom of the combustion chamber 8 and heats the heat transfer tube facing the combustion gas passage 7 when flowing upward in the combustion gas passage 7. A heat medium is allowed to flow in the heat transfer tube, and the heat medium in the heat transfer tube is heated by heating the heat transfer tube.

内コイル3と外コイル4の間は一定の間隔を開けるようにしており、内コイル3と外コイル4の間にはスペーサを設置する。スペーサは縦に長い丸棒部材であるスペーサ第1部材5と、スペーサ第1部材5に比べて縦方向は短い板状部材であるスペーサ第2部材6からなる。 A certain distance is provided between the inner coil 3 and the outer coil 4, and a spacer is installed between the inner coil 3 and the outer coil 4. The spacer is composed of a spacer first member 5 which is a vertically long round bar member and a spacer second member 6 which is a plate-shaped member which is shorter in the vertical direction than the spacer first member 5.

スペーサ第1部材5の太さは、燃焼ガス通路7の幅より僅かに細いものとしておくことで、内コイル3と外コイル4を組み立てた後にもスペーサ第1部材5を燃焼ガス通路7内へ容易に差し込むことができるものとしておく。スペーサ第1部材5の長さは、燃焼ガス通路7の内コイル3と外コイル4で挟まれる部分をほぼ占めるものであり、燃焼ガス通路7にスペーサ第1部材5を差し込んで固定する場合、スペーサ第1部材5の下端は内コイル3の下端部付近、スペーサ第1部材5の上端は外コイル4の上端高さよりも高い位置となるようにしている。スペーサ第1部材5は、燃焼ガス通路7に面している内コイル3の外側に溶接によって固定する。 By setting the thickness of the spacer first member 5 to be slightly thinner than the width of the combustion gas passage 7, the spacer first member 5 can be moved into the combustion gas passage 7 even after the inner coil 3 and the outer coil 4 are assembled. It should be easy to insert. The length of the spacer first member 5 substantially occupies the portion of the combustion gas passage 7 sandwiched between the inner coil 3 and the outer coil 4, and when the spacer first member 5 is inserted into the combustion gas passage 7 and fixed. The lower end of the spacer first member 5 is located near the lower end of the inner coil 3, and the upper end of the spacer first member 5 is located higher than the height of the upper end of the outer coil 4. The spacer first member 5 is fixed to the outside of the inner coil 3 facing the combustion gas passage 7 by welding.

スペーサ第1部材5の太さを、燃焼ガス通路7の幅よりも小さなものとした場合、缶体組立の作業性は高くすることができるが、スペーサ第1部材5だけでは内コイル3と外コイル4の偏心は完全には防止できない。そのため、缶体組立の最後でスペーサ第2部材6をスペーサ第1部材5と外コイル4の間に差し込む。スペーサ第2部材6の厚さは、スペーサ第1部材5と足し合わせることで燃焼ガス通路7の幅となるものとする。また、製造上の誤差を吸収するため、スペーサ第2部材6として複数の厚さのものを準備しておき、適切な厚さのものを選択して使用するようにしてもよい。 When the thickness of the spacer first member 5 is smaller than the width of the combustion gas passage 7, the workability of assembling the can body can be improved, but the spacer first member 5 alone is used only for the inner coil 3 and the outer coil. The eccentricity of the coil 4 cannot be completely prevented. Therefore, at the end of assembling the can body, the spacer second member 6 is inserted between the spacer first member 5 and the outer coil 4. The thickness of the spacer second member 6 shall be the width of the combustion gas passage 7 when added to the spacer first member 5. Further, in order to absorb manufacturing errors, a spacer second member 6 having a plurality of thicknesses may be prepared, and a spacer having an appropriate thickness may be selected and used.

スペーサ第2部材6は縦には短いものであるため、スペーサ第1部材5と外コイル4の間にスペーサ第2部材6を差し込むことはあまり手間を掛けることなく行える。スペーサ第1部材5とスペーサ第2部材6は、それぞれでは燃焼ガス通路7の幅よりも薄ものとしておき、スペーサ第1部材5とスペーサ第2部材6を重ね合わせることで燃焼ガス通路7の幅になるようにしておくことで、内外コイル組立時の偏心を防止でき、偏心防止と作業性向上を両立させることができる。また、スペーサの設置位置は、図2に記載しているように燃焼ガス通路7を三等分した位置に設置すると、燃焼ガス通路7の全周で内コイル3と外コイル4の間隔を揃えることができる。 Since the spacer second member 6 is vertically short, the spacer second member 6 can be inserted between the spacer first member 5 and the outer coil 4 without much effort. The spacer first member 5 and the spacer second member 6 are each thinner than the width of the combustion gas passage 7, and the width of the combustion gas passage 7 is widened by overlapping the spacer first member 5 and the spacer second member 6. By setting the value to, eccentricity during assembly of the inner and outer coils can be prevented, and both eccentricity prevention and workability improvement can be achieved at the same time. Further, when the spacer is installed at a position where the combustion gas passage 7 is divided into three equal parts as shown in FIG. 2, the distance between the inner coil 3 and the outer coil 4 is aligned on the entire circumference of the combustion gas passage 7. be able to.

なお、本発明は以上説明した実施例に限定されるものではなく、多くの変形が本発明の技術的思想内で当分野において通常の知識を有する者により可能である。 The present invention is not limited to the embodiments described above, and many modifications can be made by a person having ordinary skill in the art within the technical idea of the present invention.

1 ボイラ
2 燃焼装置
3 内コイル
4 外コイル
5 スペーサ第1部材
6 スペーサ第2部材
7 燃焼ガス通路
8 燃焼室
9 排気筒
10 断熱材

1 boiler
2 Combustion device
3 Inner coil 4 Outer coil 5 Spacer 1st member 6 Spacer 2nd member 7 Combustion gas passage 8 Combustion chamber 9 Exhaust pipe 10 Insulation material

Claims (1)

伝熱管を螺旋状に巻回した二重の円筒形状伝熱管壁である内コイルと外コイルを持ち、二重のコイルで囲まれた缶体中心部分を燃焼室とし、燃焼室で発生した燃焼ガスは、内コイルと外コイルの間に設けている燃焼ガス通路を通すことで、伝熱管内を流れる熱媒体を加熱するボイラにおいて、前記燃焼ガス通路内に、燃焼ガス通路内での燃焼ガス流動方向である縦方向に長くして、前記内コイルと外コイルで挟まれている燃焼ガス通路の始点となる内コイル端部の伝熱管と、燃焼ガス通路の終点となる外コイル端部の伝熱管の両方に達する長さを持った棒状の部材であるスペーサ第1部材と、スペーサ第1部材よりも燃焼ガス通路内での燃焼ガス流動方向である縦方向長さの短い板状の部材であるスペーサ第2部材からなるスペーサを設置するものであり、スペーサ第1部材とスペーサ第2部材はそれぞれ燃焼ガス通路の幅より薄いものであって、スペーサ第1部材とスペーサ第2部材を重ね合わせることで燃焼ガス通路の幅となるものであり、スペーサ第1部材とスペーサ第2部材を重ね合わせることで内コイルと外コイルの間に所定の間隔を確保するようにしていることを特徴とする螺旋状伝熱管を持ったボイラ。 It has an inner coil and an outer coil, which are double cylindrical heat transfer tube walls in which the heat transfer tube is wound spirally, and the central part of the can body surrounded by the double coil is used as the combustion chamber, and it is generated in the combustion chamber. Combustion gas is burned in the combustion gas passage in the boiler that heats the heat medium flowing in the heat transfer tube by passing through the combustion gas passage provided between the inner coil and the outer coil. The heat transfer tube at the end of the inner coil, which is the start point of the combustion gas passage sandwiched between the inner coil and the outer coil, and the end of the outer coil, which is the end point of the combustion gas passage, are elongated in the vertical direction, which is the gas flow direction. The spacer first member, which is a rod-shaped member having a length that reaches both of the heat transfer tubes, and the plate-shaped member, which has a shorter vertical length than the spacer first member, which is the direction of combustion gas flow in the combustion gas passage. A spacer composed of a spacer second member, which is a member, is installed, and the spacer first member and the spacer second member are thinner than the width of the combustion gas passage, respectively, and the spacer first member and the spacer second member are used. The width of the combustion gas passage is obtained by overlapping them, and it is characterized in that a predetermined distance is secured between the inner coil and the outer coil by overlapping the spacer first member and the spacer second member. A boiler with a spiral heat transfer tube.
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