JP6743461B2 - Solenoid valve device and its pressure adjusting method - Google Patents

Solenoid valve device and its pressure adjusting method Download PDF

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JP6743461B2
JP6743461B2 JP2016076642A JP2016076642A JP6743461B2 JP 6743461 B2 JP6743461 B2 JP 6743461B2 JP 2016076642 A JP2016076642 A JP 2016076642A JP 2016076642 A JP2016076642 A JP 2016076642A JP 6743461 B2 JP6743461 B2 JP 6743461B2
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nozzle
pressure regulating
jig
axial direction
plug
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JP2017187117A (en
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芳彦 大平
芳彦 大平
広希 石井
広希 石井
哲也 平栗
哲也 平栗
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Nidec Tosok Corp
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本発明は、例えば、弁体のばねセット荷重を適切に調整することのできる電磁弁装置とその調圧方法に関する。 The present invention relates to, for example, an electromagnetic valve device capable of appropriately adjusting a spring set load of a valve body and a pressure adjusting method thereof.

電気信号に応じて流体の圧力を制御する電磁弁として、スプール弁を用いたスプール弁型電磁弁が知られている。この電磁弁は、印加する電流に応じて供給する油圧が変化するものであり、例えば、車両の自動変速機の油圧回路で使用される。 A spool valve type solenoid valve using a spool valve is known as a solenoid valve that controls the pressure of fluid according to an electric signal. This solenoid valve changes the hydraulic pressure to be supplied according to the applied electric current, and is used, for example, in a hydraulic circuit of an automatic transmission of a vehicle.

この種の電磁弁の油圧特性は規格幅を持っており、電流−油圧特性が規格の範囲内にあれば問題ないが、規格の中央値を基準に車両の開発を行うため、規格の中央に近いほど良性能となる。当然ながら、規格外は正常に機能しなくなるため、最悪でも電流−油圧特性の規格内に入れなければならない。 The hydraulic characteristic of this type of solenoid valve has a standard range, and there is no problem if the current-hydraulic characteristic is within the range of the standard, but since the vehicle is developed based on the median of the standard, The closer it is, the better the performance. As a matter of course, since the non-standard function does not function properly, at the worst, the current-hydraulic characteristic must be within the standard.

この種の電磁弁では、油圧特性を規格幅内に調整するために調圧栓が設けられる。調圧栓は、一般にアジャスタとも呼ばれる。調圧栓は、例えば、電磁弁を構成する円筒状のノズルの内部に、弁体となるスプールと共に収容される。調圧栓の外径は雄ねじに加工されており、ノズルの内径は雌ねじに加工される。調圧栓とスプールの間にばねが設置されており、調圧栓のねじを締めたり緩めたりすることで、ばねのセット荷重を調節できる。最適なセット荷重の位置に調整した後、調圧栓の緩みを防止するために、雄ねじと雌ねじのねじ山を潰すための加締めを行っている。 In this type of solenoid valve, a pressure adjusting plug is provided in order to adjust the hydraulic characteristics within the standard range. The pressure regulator is also generally called an adjuster. The pressure regulating plug is housed, for example, inside a cylindrical nozzle that constitutes an electromagnetic valve together with a spool that serves as a valve body. The outer diameter of the pressure regulating plug is machined to a male thread, and the inner diameter of the nozzle is machined to a female thread. A spring is installed between the pressure regulator and the spool, and the set load of the spring can be adjusted by tightening or loosening the screw of the pressure regulator. After adjusting to the optimum set load position, caulking is performed to crush the threads of the male and female threads in order to prevent the pressure regulating plug from loosening.

電磁弁を製造する際には、調圧ポイントの圧力を計測しながら調圧栓の締め込み度合いを調整し、圧力が規格の中央値になった時点で加締めを行うことで、調圧栓の位置を固定している。しかし、加締めの際に調圧栓の位置ズレが起こると、設定した圧力も中央値からずれるため、加締めズレは小さいほど良い。また、電流−油圧特性の傾きのバラツキもあるため、加締め後の圧力ズレがあると、規格を外れる場合もある観点からも、加締めズレは小さいほど良い。 When manufacturing a solenoid valve, adjust the tightening degree of the pressure adjusting plug while measuring the pressure at the pressure adjusting point, and then perform caulking when the pressure reaches the median value of the standard. The position of is fixed. However, when the pressure regulating plug is displaced during crimping, the set pressure also deviates from the median value, so the smaller the crimping shift, the better. In addition, since there is variation in the slope of the current-hydraulic characteristics, the smaller the crimping deviation, the better the pressure deviation after crimping may be outside the standard.

従来は、円錐状の加締めポンチによってノズルを外側から押すことで、ノズルを内径側に変形させ調圧栓を固定している。しかし、調圧栓の雄ねじとスリーブの雌ねじ間には軸方向にガタがあり、またポンチの押圧位置とねじ山の位置は一定ではないため、ポンチとねじ山の位置関係によって、調圧栓が軸方向にずれる場合と、ずれない場合がある。そのため、加締め処理によって固定された調圧栓の軸方向のずれに大小が生じ、これによりばねのセット荷重が変化し、折角中央値に設定したにもかかわらず、加締め後の油圧特性にバラツキが発生する。 Conventionally, by pressing the nozzle from the outside with a conical crimping punch, the nozzle is deformed to the inner diameter side and the pressure regulating plug is fixed. However, there is play in the axial direction between the male screw of the pressure regulating plug and the female screw of the sleeve, and the pressing position of the punch and the position of the screw thread are not constant. There are cases where it is displaced in the axial direction and cases where it is not displaced. Therefore, the axial displacement of the pressure control plug fixed by the caulking process becomes large and small, and the set load of the spring changes accordingly. Variation occurs.

特開2012−220013号公報JP 2012-220013 A 特開平9−166238号公報JP, 9-166238, A

前記のような加締め後のバラツキを解消するため、例えば、特許文献1では、四角形の第1加締めポンチで位置を仮決めした上で、第1加締めポンチより形状の小さい丸形の第2加締めポンチで軸方向位置を決めた状態で加締め処理を行っている。しかし、軸方向の位置ずれはある程度抑制できるが、位置調整と加締め作業を夫々2回行わなければならず、作業工数が増加してしまう。また、第1加締めポンチと第2加締めポンチの2工程になるため、加締めの装置が複雑化する上に、サイクルタイムが長くなり生産性が低下する。 In order to eliminate the above-described variation after caulking, for example, in Patent Document 1, the position is temporarily determined by a rectangular first caulking punch, and then a circular first shape having a smaller shape than the first caulking punch is used. 2 The caulking process is performed with the axial position determined by the caulking punch. However, although the positional deviation in the axial direction can be suppressed to some extent, the position adjustment and the crimping work each have to be performed twice, resulting in an increase in the number of work steps. Further, since the two steps of the first caulking punch and the second caulking punch are performed, the caulking device becomes complicated, and the cycle time becomes long and the productivity decreases.

特許文献2では、ノズルに予め貫通孔を設けておき、この貫通孔から挿入した加締めピンによって調圧栓のねじ山を潰している。しかし、この技術は、ノズルに予め貫通孔を設けなければならず、加工工数がかかる欠点がある。また、加締めピンの先端がねじ山の斜面に当たった場合に、加締めピンによって調圧栓が軸方向に押されてその位置が変化し、調整したばね圧が微妙にずれる現象が発生する。 In Patent Document 2, a through hole is provided in the nozzle in advance, and a screw pin of the pressure regulating plug is crushed by a caulking pin inserted from the through hole. However, this technique has a drawback in that the through hole needs to be provided in the nozzle in advance and the processing man-hour is required. Also, when the tip of the caulking pin hits the slope of the screw thread, the caulking pin pushes the pressure regulating plug in the axial direction to change its position, and the adjusted spring pressure may deviate slightly. ..

このような加締め処理による位置決めのバラツキは、スプール弁型電磁弁に限らず他の電磁弁や、ばね荷重を加えながら調圧栓の位置決めを行う電磁弁装置全般に生じる。 Such variations in positioning due to the crimping process occur not only in the spool valve type solenoid valve, but also in other solenoid valves and all solenoid valve devices that position the pressure regulating plug while applying a spring load.

本発明は、加締め処理における作業性と調圧栓の位置決め精度を向上した電磁弁装置およびその調圧方法を提供することを目的とする。 It is an object of the present invention to provide a solenoid valve device and a pressure adjusting method for the solenoid valve device, in which workability in swaging and positioning accuracy of a pressure adjusting plug are improved.

本発明の電磁弁装置の一形態は、次のような構成を有することを特徴とする。
(1)コイルを励磁することにより軸方向に移動するピンを有するソレノイド。
(2)前記ピンに隣接して前記ソレノイドの軸方向一端側に配置された円筒状ノズル。
(3)前記ノズルに収容され、前記ピンの移動により軸方向に移動されるスプール弁。
(4)前記スプール弁軸方向一端側に当接し、スプール弁を軸方向ソレノイド側に押圧するスプリング。
(5)前記ノズルの軸方向先端側の内周に設けられたノズルねじ部。
(6)前記スプリングの軸方向一端側に当接し、前記ノズルねじ部の径方向内側に螺合する調圧ねじ部を外周面に有し、回転することによりスプール弁へのスプリング押圧力を可変する調圧栓。
One form of the solenoid valve device of the present invention is characterized by having the following configuration.
(1) A solenoid having a pin that moves in the axial direction by exciting a coil.
(2) A cylindrical nozzle disposed adjacent to the pin on one axial side of the solenoid.
(3) A spool valve housed in the nozzle and axially moved by movement of the pin.
(4) A spring that is in contact with one end of the spool valve in the axial direction and presses the spool valve toward the solenoid in the axial direction.
(5) A nozzle screw portion provided on the inner periphery of the nozzle on the tip side in the axial direction.
(6) The spring pressing force on the spool valve can be varied by rotating the spool valve by contacting one end of the spring in the axial direction and having a pressure adjusting screw portion on the outer peripheral surface that is screwed inward in the radial direction of the nozzle screw portion. A pressure regulator to be used.

前記ノズルねじ部は、次の構成を有する。
(7)前記ノズルねじ部に設けられたねじ山を構成する2つの斜面のうち、前記スプリングの押圧方向側の斜面に設けられた第1膨出部。
(8)前記ノズルねじ部に設けられたねじ山を構成する2つの斜面のうち、前記第1膨出部が設けられた斜面と軸方向反対側の斜面に設けられた第2膨出部。
(9)前記第2膨出部の膨出量は、前記第1膨出部の膨出量より大きい。
The nozzle screw portion has the following configuration.
(7) A first bulge portion provided on an inclined surface on the pressing direction side of the spring, of the two inclined surfaces forming the screw thread provided on the nozzle screw portion.
(8) A second bulge portion provided on an inclined surface axially opposite to the slope surface provided with the first bulge portion, of the two slope surfaces forming the screw thread provided on the nozzle screw portion.
(9) The bulge amount of the second bulge portion is larger than the bulge amount of the first bulge portion.

本発明の電磁弁装置の他の形態は、次のような構成を有することを特徴とする。
(1)コイルを励磁することにより軸方向に移動するピンを有するソレノイド。
(2)前記ピンに隣接して前記ソレノイドの軸方向一端側に配置された円筒状ノズル。
(3)ノズルに収容され、前記ピンの移動により軸方向に移動されるスプール弁。
(4)スプール弁の軸方向一端側に当接し、スプール弁を軸方向ソレノイド側に押圧するスプリング。
(5)ノズルの軸方向先端側の外周に設けられたノズルねじ部。
(6)前記スプリングの軸方向一端側に当接し、前記ノズルねじ部の径方向外側に螺合する調圧ねじ部を内周面に有し、回転することにより前記スプール弁への前記スプリングの押圧力を可変する調圧栓。
Another mode of the electromagnetic valve device of the present invention is characterized by having the following configuration.
(1) A solenoid having a pin that moves in the axial direction by exciting a coil.
(2) A cylindrical nozzle disposed adjacent to the pin on one axial side of the solenoid.
(3) A spool valve housed in the nozzle and moved in the axial direction by the movement of the pin.
(4) A spring that comes into contact with one end of the spool valve in the axial direction and presses the spool valve toward the solenoid in the axial direction.
(5) A nozzle screw portion provided on the outer periphery of the nozzle on the tip side in the axial direction.
(6) The inner peripheral surface has a pressure adjusting screw portion that is in contact with one end of the spring in the axial direction and that is screwed to the outside of the nozzle screw portion in the radial direction, and is rotated to prevent the spring from being applied to the spool valve. Pressure regulator with variable pressing force.

前記調圧ねじ部は、次の構成を有する。
(7)前記調圧ねじ部に設けられたねじ山を構成する2つの斜面のうち、前記スプリングの押圧方向側の斜面に設けられた第1膨出部。
(8)前記調圧ねじ部に設けられたねじ山を構成する2つの斜面のうち、前記第1膨出部が設けられた斜面と軸方向反対側の斜面に設けられた第2膨出部。
(9)前記第1膨出部の膨出量は、前記第2膨出部の膨出量より大きい。
The pressure adjusting screw portion has the following configuration.
(7) A first bulge portion provided on an inclined surface on the pressing direction side of the spring, of the two inclined surfaces forming the screw thread provided on the pressure adjusting screw portion.
(8) Of the two slopes forming the screw thread provided on the pressure adjusting screw part, the second bulge part provided on the slope face opposite to the slope face provided with the first bulge part in the axial direction. ..
(9) The bulge amount of the first bulge portion is larger than the bulge amount of the second bulge portion.

本発明の調圧方法は、次の工程を有することを特徴とする。
(1)調圧栓に回転治具を接触させ、前記回転治具を回転させることにより前記調圧栓を回転させ、前記調圧栓と前記スプール弁の間隔を調整して、前記スプリングのセット荷重を決定する第1工程。
(2)前記第1工程後、前記回転治具と前記調圧栓とが接触した状態において前記治具を用いて前記回転治具を固定する第2工程。
(3)前記第2工程後、前記調圧栓の径方向外側から、前記ノズルねじ部または前記調圧栓の外周面の一部を塑性変形させ、前記ノズルねじ部と前記調圧栓のねじ部との螺合部分を塑性変形させ、前記調圧栓の移動を固定する第3工程。
The pressure regulating method of the present invention is characterized by including the following steps.
Contacting the rotating jig (1) tone 圧栓, wherein the Rukoto rotation jig is rotated by rotating the adjustment圧栓, by adjusting the spacing of said timing圧栓and said spool valve, the spring The first step to determine the set load.
(2) the rear first step, a second step of fixing said rotation jig using said jig in the state where the rotation jig and said tone圧栓are in contact.
(3) After the second step, the nozzle screw portion or a part of the outer peripheral surface of the pressure regulating plug is plastically deformed from the outside in the radial direction of the pressure regulating plug, and the nozzle screw portion and the screw of the pressure regulating plug are screwed. A third step of fixing the movement of the pressure regulating plug by plastically deforming the screwed portion with the portion.

本発明によれば、調圧栓に回転治具を接触させることにより回転させ、前記調圧栓と前記スプール弁の間隔を調整して、前記スプリングのセット荷重を決定した状態で回転治具を固定するため、調圧栓がスプリングの押圧方向とは反対側に押し付けられる。その結果、調圧栓とノズルねじ部との位置ずれがなくなり、調圧栓によって押圧されるスプリングがスプール弁に与える圧力を正確に設定することが可能になる。 According to the present invention, the rotating jig is rotated by bringing the rotating jig into contact with the pressure adjusting plug, the distance between the pressure adjusting plug and the spool valve is adjusted, and the rotating jig is set in a state in which the set load of the spring is determined. For fixing , the pressure regulating plug is pressed on the side opposite to the pressing direction of the spring. As a result, there is no displacement between the pressure regulating plug and the nozzle screw portion, and the pressure applied to the spool valve by the spring pressed by the pressure regulating plug can be set accurately.

図1は、第1実施形態の縦断面図である。FIG. 1 is a vertical sectional view of the first embodiment. 図2は、第1実施形態のノズルねじ部の拡大断面図である。FIG. 2 is an enlarged cross-sectional view of the nozzle screw portion of the first embodiment. 図3は、第1実施形態のノズルねじ部の製造方法を示す拡大断面図である。FIG. 3 is an enlarged cross-sectional view showing the method of manufacturing the nozzle screw portion of the first embodiment. 図4は、図3の製造方法に使用する治具の一例を示す断面図である。FIG. 4 is a cross-sectional view showing an example of a jig used in the manufacturing method of FIG. 図5は、図4の治具の斜視図である。FIG. 5 is a perspective view of the jig shown in FIG. 図6は、第1実施形態の効果を示すグラフである。FIG. 6 is a graph showing the effect of the first embodiment. 図7は、第2実施形態の縦断面図である。FIG. 7 is a vertical sectional view of the second embodiment. 図8は、第2実施形態のノズルねじ部の拡大断面図である。FIG. 8 is an enlarged cross-sectional view of the nozzle screw portion of the second embodiment. 図9は、従来技術の問題点を示すノズルねじ部の拡大断面図である。FIG. 9 is an enlarged cross-sectional view of a nozzle screw portion showing a problem of the conventional technique.

[1.第1実施形態]
以下、本発明の第1実施形態について、図面を参照して説明する。本実施形態において軸とは、スプール弁を内蔵したノズルの長手方向に沿った中心軸をいい、単に周方向あるいは軸方向と言った場合は、中心軸の周方向あるいは中心軸の軸方向を示す。軸方向一端とは、各部材における軸方向の一方の端部であり、本実施形態では図中右側の端部を示し、軸方向他端とは各部材における軸方向の反対側の端部であり、本実施形態では図中左側の端部を示す。
[1. First Embodiment]
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. In the present embodiment, the axis means the central axis along the longitudinal direction of the nozzle that incorporates the spool valve, and when simply referred to as the circumferential direction or the axial direction, it indicates the circumferential direction of the central axis or the axial direction of the central axis. .. The one end in the axial direction is one end in the axial direction of each member, and in the present embodiment, the end on the right side in the drawing is shown, and the other end in the axial direction is the end on the opposite side in the axial direction of each member. Yes, in the present embodiment, the end portion on the left side in the drawing is shown.

[1.1 全体構成]
図1は本実施形態の電磁弁の縦断面図を示す。本実施形態の電磁弁は、駆動部10と、駆動部10の軸方向一端に設けられたノズル部20とから構成される。
[1.1 Overall configuration]
FIG. 1 is a vertical sectional view of the solenoid valve of this embodiment. The solenoid valve according to the present embodiment includes a drive unit 10 and a nozzle unit 20 provided at one axial end of the drive unit 10.

駆動部10は、筒形のハウジング11の内部に固定されたコイル12と、このコイル12を被覆する樹脂層13と、コイル12の内周に設けられた筒状のステータコア14を有する。ステータコア14の中心部には、コイル12に吸引されてステータコア14内を移動するプランジャ15が挿入され、プランジャ15のノズル20側にはプランジャ15と共に移動するピン16が挿入される。ハウジング11におけるピン16の外周には、ピンガイドコア14aが設けられる。 The drive unit 10 includes a coil 12 fixed inside a tubular housing 11, a resin layer 13 that covers the coil 12, and a tubular stator core 14 provided on the inner circumference of the coil 12. A plunger 15 that is attracted by the coil 12 and moves in the stator core 14 is inserted in the center of the stator core 14, and a pin 16 that moves together with the plunger 15 is inserted in the nozzle 20 side of the plunger 15. A pin guide core 14 a is provided on the outer periphery of the pin 16 in the housing 11.

ノズル部20は、円筒状のノズル21と、その内部に軸方向にスライド可能に挿入されたスプール弁22を有する。ノズル21には、その壁面を貫通するように、複数のポート21a,21b,21cが設けられる。スプール弁22には、ポート21a,21b,21cを開閉する弁部22a,22b,22cが設けられる。スプール弁22の駆動部10側の端部には、ピン16のプランジャ15とは反対側の端部が突き当たっている。スプール弁22の駆動部10とは反対側の端部には凹部23が設けられ、凹部23内にスプリング24の一端が挿入される。 The nozzle portion 20 has a cylindrical nozzle 21 and a spool valve 22 that is axially slidably inserted therein. The nozzle 21 is provided with a plurality of ports 21a, 21b, 21c so as to penetrate the wall surface thereof. The spool valve 22 is provided with valve portions 22a, 22b, 22c for opening and closing the ports 21a, 21b, 21c. The end of the spool valve 22 on the drive unit 10 side is abutted with the end of the pin 16 on the opposite side of the plunger 15. A recess 23 is provided at an end of the spool valve 22 opposite to the drive unit 10, and one end of a spring 24 is inserted into the recess 23.

ノズル21の駆動部10と反対側の端部には調圧栓25がねじ込まれる。すなわち、ノズル21の端部の内周に雌ねじ26が形成され、調圧栓25の外周に雄ねじ27が形成され、雄ねじ27を雌ねじ26の内周にねじ込むことで、ノズル21の端部に調圧栓25が取り付けられる。ノズル21に設けられた雌ねじ26が、請求項1の発明におけるノズルねじ部に相当する。 A pressure regulating plug 25 is screwed into the end of the nozzle 21 opposite to the drive unit 10. That is, the female screw 26 is formed on the inner periphery of the end of the nozzle 21, the male screw 27 is formed on the outer periphery of the pressure regulating plug 25, and the male screw 27 is screwed onto the inner periphery of the female screw 26 to adjust the end of the nozzle 21. A pressure plug 25 is attached. The female screw 26 provided on the nozzle 21 corresponds to the nozzle screw portion in the invention of claim 1.

調圧栓25の駆動部10側の端面には、凹部28が設けられ、この凹部28内にスプリング24の他端が挿入される。調圧栓25の外方の端面、すなわち、スプリング24と反対側の端面には、溝29が設けられ、この溝29内に治具の先端を差し込んで回転することにより、調圧栓25の締め付け量を調整する。 A recess 28 is provided on the end surface of the pressure regulating plug 25 on the drive unit 10 side, and the other end of the spring 24 is inserted into the recess 28. A groove 29 is provided on the outer end surface of the pressure adjusting plug 25, that is, the end surface opposite to the spring 24, and the tip of the jig is inserted into the groove 29 to rotate the pressure adjusting plug 25. Adjust the tightening amount.

[1.2 調圧部の構成]
ノズル21の外周における調圧栓25に対応する位置には、ノズル21の外周からその中心軸に向かって加圧される2箇所の加締め部30a,30bが設けられる。加締め部30a,30bは、調圧栓25の外周から加締めポンチPを打ち込むことで形成される。
[1.2 Configuration of pressure regulator]
At the position corresponding to the pressure regulating plug 25 on the outer circumference of the nozzle 21, two caulking portions 30a and 30b that are pressed from the outer circumference of the nozzle 21 toward the central axis thereof are provided. The caulking portions 30 a and 30 b are formed by driving the caulking punch P from the outer circumference of the pressure regulating plug 25.

図2の拡大断面図に示すように、この加締め部30a,30bに対応して、ノズル21の雌ねじ26のねじ山を構成する2つの斜面のうち、スプリング24の押圧方向側の斜面に第1膨出部Aが設けられる。また、雌ねじ26のねじ山を構成する2つの斜面のうち、第1膨出部Aが設けられた斜面と軸方向反対側の斜面に第2膨出部Bが設けられる。第2膨出部Bの斜面表面からの膨出量は、第1膨出部Aの膨出量より大きい。 As shown in the enlarged cross-sectional view of FIG. 2, of the two slopes forming the screw thread of the female screw 26 of the nozzle 21 corresponding to the caulking portions 30a and 30b, the slope on the pressing direction side of the spring 24 is first 1 bulge A is provided. Further, of the two slopes forming the thread of the female screw 26, the second bulge B is provided on the slope opposite to the slope where the first bulge A is provided in the axial direction. The amount of bulging from the sloped surface of the second bulge portion B is larger than the amount of bulge of the first bulge portion A.

[1.3 治具]
上記のような構成を有する第1実施形態の電磁弁装置において、第2膨出部Bの斜面表面からの膨出量を第1膨出部Aの膨出量より大きいものとするには、例えば、図3〜図5に示すような治具を使用する。
[1.3 jig]
In the solenoid valve device of the first embodiment having the above-described configuration, in order to make the bulging amount from the sloped surface of the second bulging portion B larger than the bulging amount of the first bulging portion A, For example, a jig as shown in FIGS. 3 to 5 is used.

この治具は、電磁弁装置の保持部50と、2つの加締めポンチPの保持部51a,51bを備えている。保持部50,51a,51bは共にブロック状をしており、電磁弁装置の保持部50の両側にポンチPの保持部51a,51bが固定される。一方のポンチ保持部51aは、油圧供給部52およびパッキン53を挟んで電磁弁装置の保持部50に固定される。 This jig includes a holding portion 50 of the solenoid valve device and holding portions 51a and 51b of the two caulking punches P. The holding portions 50, 51a, 51b are both block-shaped, and the holding portions 51a, 51b of the punch P are fixed to both sides of the holding portion 50 of the solenoid valve device. The one punch holding portion 51a is fixed to the holding portion 50 of the solenoid valve device with the hydraulic pressure supply portion 52 and the packing 53 interposed therebetween.

電磁弁装置の保持部50には、各保持部50,51a,51bの積層方向と直行するように、断面円形の装着穴54が保持部50を貫通して設けられる。装着穴54の一方の開口部は、電磁弁装置のノズル部20をはめ込むもので、ノズル部20の雌ねじ26が保持部50の中央近くにまで達する。保持部50の内部には油路50aが穿孔され、その一端が装着穴54における電磁弁装置の嵌め込み部分に開口している。保持部50の油路50aの他端は、油圧供給部52に設けられた油路52aに連通しており、これにより、油圧供給部52からの油圧が、油圧供給部52の油路52a、保持部50の油路50aおよび装着穴54内にはめ込まれたポート21a,21b,21cを経由して、スプール弁22に対して電磁弁装置の使用時と同様な油圧が供給される。 The holding portion 50 of the solenoid valve device is provided with a mounting hole 54 having a circular cross section that penetrates through the holding portion 50 so as to be orthogonal to the stacking direction of the holding portions 50, 51a, 51b. One opening of the mounting hole 54 is for fitting the nozzle portion 20 of the solenoid valve device, and the female screw 26 of the nozzle portion 20 reaches near the center of the holding portion 50. An oil passage 50a is bored inside the holding portion 50, and one end of the oil passage 50a is opened to a fitting portion of the mounting hole 54 into which the solenoid valve device is fitted. The other end of the oil passage 50a of the holding portion 50 communicates with the oil passage 52a provided in the hydraulic pressure supply portion 52, whereby the hydraulic pressure from the hydraulic pressure supply portion 52 causes the oil passage 52a of the hydraulic pressure supply portion 52, The oil pressure similar to that when the solenoid valve device is used is supplied to the spool valve 22 via the oil passage 50a of the holding portion 50 and the ports 21a, 21b and 21c fitted in the mounting hole 54.

保持部50におけるノズル部20の雌ねじ26に対向する位置には、一対のポンチ挿入穴56a,56bが設けられる。ポンチ挿入穴56a,56bは、保持部50の外面から装着穴54の内面にまで貫通している。ポンチ挿入穴56a,56bには、保持部51a,51bに保持されたポンチPの先端が挿入され、ノズル部20の外周面に接離可能になっている。油圧供給部52には、保持部50のポンチ挿入孔56aに対応して、ポンチ挿入孔56cが設けられ、保持部51aに保持されたポンチPがこのポンチ挿入孔56cを貫通して、保持部50に達している。 A pair of punch insertion holes 56a and 56b are provided in the holding portion 50 at positions facing the female screw 26 of the nozzle portion 20. The punch insertion holes 56a and 56b penetrate from the outer surface of the holding portion 50 to the inner surface of the mounting hole 54. The tips of the punches P held by the holding portions 51a, 51b are inserted into the punch insertion holes 56a, 56b so that they can come into contact with and separate from the outer peripheral surface of the nozzle portion 20. The hydraulic pressure supply part 52 is provided with a punch insertion hole 56c corresponding to the punch insertion hole 56a of the holding part 50, and the punch P held by the holding part 51a penetrates through the punch insertion hole 56c, and the holding part is held. It has reached 50.

油圧供給部52と電磁弁装置の保持部50とは密着して固定され、その間に設けられたパッキン53により、両者の油路52aと50aが油密に接続される。保持部50の両側に配置されたポンチの保持部51a,51bは、保持部50に対して接離可能に設けられる。保持部50の両面には、2本のピン状のガイド57が設けられ、ポンチ保持部51a,51bはこのガイド57に沿って移動する。 The hydraulic pressure supply unit 52 and the holding unit 50 of the solenoid valve device are fixed in close contact with each other, and the packing 53 provided therebetween connects the oil passages 52a and 50a of the both in an oil-tight manner. The punch holding portions 51a and 51b arranged on both sides of the holding portion 50 are provided so as to be able to come into contact with and separate from the holding portion 50. Two pin-shaped guides 57 are provided on both surfaces of the holding portion 50, and the punch holding portions 51a and 51b move along the guides 57.

装着穴54の電磁弁装置とは反対側の開口部には、調圧栓25の回転治具60が挿入される。回転治具60は、全体として円柱状の部材であり、その先端側の部分が装着穴54内に挿入され、基端側が保持部50から突出する。装着穴54における回転治具60側の開口部には軸受部58が固定される。軸受部58は保持部50に対してねじ止め等の手段で固定される。回転治具60の保持部50からの突出部分は、軸受部58に対して回転且つスライド自在に嵌め込まれる。 The rotary jig 60 of the pressure regulating plug 25 is inserted into the opening of the mounting hole 54 on the side opposite to the solenoid valve device. The rotary jig 60 is a columnar member as a whole, and the tip end side portion is inserted into the mounting hole 54, and the base end side protrudes from the holding portion 50. The bearing portion 58 is fixed to the opening of the mounting hole 54 on the rotating jig 60 side. The bearing portion 58 is fixed to the holding portion 50 by means such as screwing. The protruding portion of the rotating jig 60 from the holding portion 50 is fitted into the bearing portion 58 in a rotatable and slidable manner.

軸受部58には、回転治具60の移動を阻止するストッパ59が設けられる。図4は、ストッパ59の一例である。図4のストッパ59は、軸受部58に回転治具60の軸方向と直角にねじ穴を穿孔し、そのねじ穴内に螺合した止めねじ59aの先端を回転治具60の周面に圧接させるものである。止めねじ59aの軸受部58から露出した部分に、止めねじ58aを締めつけ或いは緩めるためのハンドル59bが固定される。 The bearing portion 58 is provided with a stopper 59 that prevents the rotation jig 60 from moving. FIG. 4 is an example of the stopper 59. In the stopper 59 of FIG. 4, a screw hole is bored in the bearing portion 58 at a right angle to the axial direction of the rotating jig 60, and the tip of a set screw 59a screwed into the screw hole is pressed against the peripheral surface of the rotating jig 60. It is a thing. A handle 59b for tightening or loosening the set screw 58a is fixed to a portion of the set screw 59a exposed from the bearing portion 58.

回転治具60の先端には、調圧栓25に設けた溝29に係合する突条61が設けられる。回転治具60の先端と軸受部56との間には、スプリング62が配置される。スプリング62は電磁弁装置に設けたスプリング24に比較してその弾性力が大きい。回転治具60の基端部には、回転治具60を回転させるためのハンドル63が設けられる。 A ridge 61 that engages with the groove 29 provided in the pressure regulating plug 25 is provided at the tip of the rotating jig 60. A spring 62 is arranged between the tip of the rotating jig 60 and the bearing portion 56. The spring 62 has a larger elastic force than the spring 24 provided in the solenoid valve device. A handle 63 for rotating the rotating jig 60 is provided at the base end of the rotating jig 60.

[1.4 調圧方法]
本実施形態の電磁弁装置の調圧方法は、前記の治具を使用して次のように行う。
[1.4 Pressure adjustment method]
The pressure adjusting method of the solenoid valve device of the present embodiment is performed as follows using the jig.

[1.4.1 第1工程]
図3に示すように、治具の装着穴58内に電磁弁装置のノズル部20を挿入して、その先端の調圧栓25を回転治具60の先端に突き合わせ、調圧栓25に設けた溝29内に回転治具60の突条61を嵌め込む。この際、調圧栓25は、ノズル21内に配置されたスプリング24で回転治具60側に押圧されるが、回転治具60とその軸受部58の間に設けられたスプリング62の弾性の方が大きいため、調圧栓25は軸方向他端側に付勢される。
[1.4.1 First step]
As shown in FIG. 3, the nozzle portion 20 of the solenoid valve device is inserted into the mounting hole 58 of the jig, and the pressure regulating plug 25 at the tip thereof is abutted against the tip of the rotary jig 60, and is provided on the pressure regulating plug 25. The protrusion 61 of the rotary jig 60 is fitted into the groove 29. At this time, the pressure adjusting plug 25 is pressed toward the rotating jig 60 by the spring 24 arranged in the nozzle 21, but the elastic force of the spring 62 provided between the rotating jig 60 and the bearing portion 58 is reduced. Since it is larger, the pressure regulating plug 25 is urged toward the other end side in the axial direction.

ノズル部20を装着穴58の図3の位置にまで挿入すると、ノズル21に設けたポート21a,21b,21cと装着穴58に開口している油路50aが接続される。その状態で、油圧供給部52の油路52aから作動油を供給することにより、電磁弁装置のスプール弁22に対して油圧を加える。 When the nozzle portion 20 is inserted to the position of the mounting hole 58 shown in FIG. 3, the ports 21a, 21b, 21c provided in the nozzle 21 and the oil passage 50a opening in the mounting hole 58 are connected. In this state, hydraulic oil is supplied to the spool valve 22 of the solenoid valve device by supplying hydraulic oil from the oil passage 52a of the hydraulic pressure supply unit 52.

スプール弁22に油圧を加えた状態で、回転治具60のハンドル63を回し、調圧栓25を回転させると、溝29内に突条61がはめ込まれていることから、調圧栓25は回転治具60と共に回転する。この場合、回転治具60のスプリング62の弾力性が強いため、図2の拡大図に示すように、雄ねじ27のスプール弁22側の斜面と、雌ねじ26の回転治具60側の斜面とが密着しながら調圧栓25はノズル21内を回転しながら、軸方向他端側に移動する。 When the handle 63 of the rotary jig 60 is rotated and the pressure regulating plug 25 is rotated while the hydraulic pressure is being applied to the spool valve 22, the pressure regulating plug 25 is inserted into the groove 29. It rotates together with the rotating jig 60. In this case, since the elasticity of the spring 62 of the rotating jig 60 is strong, the slope of the male screw 27 on the spool valve 22 side and the slope of the female screw 26 on the rotating jig 60 side are large as shown in the enlarged view of FIG. The pressure control plug 25 moves to the other end side in the axial direction while rotating in the nozzle 21 while closely contacting each other.

回転治具60によって調圧栓25をノズル21の軸方向に移動させることにより、調圧栓25とノズル21の間隔を調整し、両者間に圧縮配置したスプリング24の反発力を増減し、ノズル21に加わるスプリングのセット荷重を決定する。すなわち、油圧供給部52の油路からノズル21のポート21a,21b,21cに油圧を加え、出力が所定値となるとようにハンドル63を回しながら回転治具60を回し、スプール弁22のスプリング24のセット荷重を決定する。 By moving the pressure adjusting plug 25 in the axial direction of the nozzle 21 by the rotating jig 60, the distance between the pressure adjusting plug 25 and the nozzle 21 is adjusted, and the repulsive force of the spring 24 compressed between the pressure adjusting plug 25 and the nozzle 21 is increased or decreased. Determine the set load of the spring applied to 21. That is, the oil pressure is applied from the oil passage of the oil pressure supply unit 52 to the ports 21a, 21b, 21c of the nozzle 21, and the rotating jig 60 is rotated while the handle 63 is rotated so that the output becomes a predetermined value, and the spring 24 of the spool valve 22 is rotated. Determine the set load of.

[1.4.2 第2工程]
第2工程では、第1工程によりセット荷重が決定された状態で、調圧栓25の軸方向の移動を仮固定する。すなわち、セット荷重が決定された状態で、軸受部58に設けられたストッパ59のハンドル59bを用いて止めねじ59aを回転させることにより、止めねじ59aの先端で回転治具60を押圧する。すると、回転治具60は、軸受部58に対して回転方向および軸方向に移動することができなくなり、回転治具60によって押圧されていた調圧栓25も、雄ねじ27のスプール弁22側の斜面と雌ねじ26の回転治具60側の斜面とが密着したままの状態で、軸方向に移動することがないように仮固定される。
[1.4.2 Second step]
In the second step, the axial movement of the pressure regulating plug 25 is temporarily fixed while the set load is determined in the first step. That is, when the set load is determined, the handle 59b of the stopper 59 provided on the bearing portion 58 is used to rotate the set screw 59a, so that the rotating jig 60 is pressed by the tip of the set screw 59a. Then, the rotating jig 60 cannot move in the rotation direction and the axial direction with respect to the bearing portion 58, and the pressure adjusting plug 25 pressed by the rotating jig 60 is also attached to the male screw 27 on the spool valve 22 side. The slant surface and the slant surface of the female screw 26 on the side of the rotating jig 60 are temporarily fixed so as not to move in the axial direction while being in close contact with each other.

[1.4.3 第3工程]
第3工程は、調圧栓25の仮固定がされている状態において、調圧栓25の径方向外側から、ノズル21の外周面の一部を塑性変形させ、雌ねじ26と雄ねじ27の螺合部分を塑性変形させ、調圧栓25の移動を固定する。すなわち、保持部50と油圧供給部52の両側に配置されたポンチ保持部51a,51bをガイド57に沿って移動させ、ノズル21の外側の径方向180度反対方向から、2つのポンチPによって、ノズル21先端の雌ねじ26部分を径方向内側に向かって同時に加締めることで、雌ねじ26のねじ山を塑性変形させる。
[1.4.3 Third step]
In the third step, in a state where the pressure regulating plug 25 is temporarily fixed, a part of the outer peripheral surface of the nozzle 21 is plastically deformed from the radial outside of the pressure regulating plug 25, and the female screw 26 and the male screw 27 are screwed together. The portion is plastically deformed to fix the movement of the pressure regulating plug 25. That is, the punch holding parts 51a and 51b arranged on both sides of the holding part 50 and the hydraulic pressure supply part 52 are moved along the guide 57, and two punches P are provided from the opposite side of the nozzle 21 in the radial direction 180 degrees. The threads of the female screw 26 are plastically deformed by simultaneously caulking the female screw 26 portion at the tip of the nozzle 21 toward the inner side in the radial direction.

通常、このような塑性変形処理を行うと、図9(a)に示すように、雌ねじ26と雄ねじ27との間に隙間があると、調圧栓25は、図9(b)に示すように、隙間の有る軸方向一端側に移動する。しかし、本実施形態では、調圧栓25を治具によって仮固定していることから、軸方向一端側への移動が規制され、ほぼそのままの位置で加締められる。 Normally, when such a plastic deformation process is performed, if there is a gap between the female screw 26 and the male screw 27 as shown in FIG. 9( a ), the pressure regulating plug 25 will have a gap as shown in FIG. 9( b ). Then, it moves to the one end side in the axial direction with a gap. However, in the present embodiment, since the pressure regulating plug 25 is temporarily fixed by the jig, the movement toward the one end side in the axial direction is restricted, and the caulking is performed at almost the same position.

この加締め処理により、図2に示すように、ノズル25に設けられた雌ねじ26の2つの斜面のうち、スプリング24の押圧方向側の斜面に第1膨出部Aが形成され、第1膨出部Aが設けられた斜面と軸方向反対側の斜面に第2膨出部Bが形成される。この場合、2つの斜面のうち、ねじ山が密着している斜面はほとんど変形することがなく、隙間のある側の斜面が大きく変形するため、第2膨出部Bの膨出量は、第1膨出部の膨出量Aより大きくなる。 As a result of this caulking process, as shown in FIG. 2, of the two slopes of the female screw 26 provided in the nozzle 25, the first bulge portion A is formed on the slope of the pressing direction side of the spring 24, and the first bulge portion is formed. A second bulge B is formed on the slope opposite to the axial direction where the slope A is provided. In this case, of the two slopes, the slope close to the screw thread is hardly deformed, and the slope with the gap is largely deformed. 1 is larger than the bulge amount A of the bulge portion.

このようにして、ノズル21の雌ねじ26部分に調圧栓25を固定した後は、電磁弁装置に供給している油圧を解除し、電磁弁装置を治具から外し、調圧作業を完了する。 After fixing the pressure regulating plug 25 to the female screw 26 of the nozzle 21 in this way, the hydraulic pressure supplied to the solenoid valve device is released, the solenoid valve device is removed from the jig, and the pressure regulating work is completed. ..

[1.5 効果]
本実施形態によれば、次のような効果が発揮される。
[1.5 Effect]
According to this embodiment, the following effects are exhibited.

(1)本実施形態では、雄ねじ27を雌ねじ26に押し付けながら調圧栓25をノズル21内にねじ込んでいき、セット荷重の調整を行い、調整が完了したままの状態で調圧栓25を治具により仮固定する。そのため、ポンチPによって加締め処理を行った場合に、ポンチPの加圧力で調圧栓25が軸方向に移動することがなく、セット荷重を決定した位置に調圧栓25を止めた状態で、ノズル21に対して確実に固定できる。 (1) In the present embodiment, the pressure adjusting plug 25 is screwed into the nozzle 21 while pressing the male screw 27 against the female screw 26, the set load is adjusted, and the pressure adjusting plug 25 is cured while the adjustment is completed. Temporarily fix with tools. Therefore, when the caulking process is performed by the punch P, the pressure regulating plug 25 does not move in the axial direction by the pressure of the punch P, and the pressure regulating plug 25 is stopped at the position where the set load is determined. , Can be securely fixed to the nozzle 21.

(2)ノズル21に設けられた雌ねじ26を構成する2つの斜面のうち、調圧栓25の雄ねじ27と離れている側の斜面に設けられた第2膨出部Bが、雄ねじ27と密着する側の斜面に設けられた第1膨出部Aの膨出量より大きいため、調圧栓25の締め込み時に密着している雌ねじ26と雄ねじ27の位置関係をそのまま保持した状態で、調圧栓25をノズル21に固定することができる。その結果、セット荷重の調整後に加締め作業を行っても、調圧栓25の位置ずれがなく、一旦調整したセット荷重のバラツキが解消される。 (2) Of the two slopes forming the female screw 26 provided on the nozzle 21, the second bulge B provided on the slope of the pressure regulating plug 25 on the side away from the male screw 27 is in close contact with the male screw 27. Since it is larger than the bulging amount of the first bulging portion A provided on the inclined surface on the side where the pressure adjustment plug 25 is tightened, the positional relationship between the female screw 26 and the male screw 27, which are in close contact with each other when the pressure regulating plug 25 is tightened, is maintained as is. The pressure plug 25 can be fixed to the nozzle 21. As a result, even if the caulking work is performed after the adjustment of the set load, there is no displacement of the pressure regulating plug 25, and the variation of the set load once adjusted is eliminated.

この点を、本実施形態と治具による仮固定を行わなかった従来技術とで、加締め処理前後の油圧値がどの程度変化したかを実測したデータを、図6に示す。本実施形態によれば、従来技術に比較して、加締め前後の油圧値の変化量およびバラツキが少なくなっていることが分かる。 In this regard, FIG. 6 shows data obtained by actually measuring how much the hydraulic pressure value before and after the crimping process changes between the present embodiment and the conventional technique in which the jig is not temporarily fixed. According to the present embodiment, it can be seen that the amount of variation and the variation in the hydraulic pressure value before and after caulking are smaller than those in the conventional technique.

(3)本実施形態では、ポンチPを径方向両側から同時に行うため、調圧栓25をより確実に固定することができ、しかも、調圧栓25の位置ずれもないので、セット荷重の精度がより向上する。 (3) In the present embodiment, since the punch P is performed simultaneously from both sides in the radial direction, the pressure regulating plug 25 can be fixed more reliably, and the pressure regulating plug 25 is not displaced. Will be improved.

(4)スプリング24のセット荷重を調整するために調圧栓25の軸方向の位置を特定する工程と、調圧栓25の加締め処理を行う工程を、1つの治具にて行うことができるので、作業性が向上する。 (4) The step of specifying the axial position of the pressure regulating plug 25 for adjusting the set load of the spring 24 and the step of performing the caulking process of the pressure regulating plug 25 can be performed by one jig. Therefore, workability is improved.

[2.第2実施形態]
第2実施形態を図7および図8に従って説明する。第2実施形態は、ノズル21の軸方向一端側の端部に、カップ状の調圧栓25を被せるように固定したものである。
[2. Second Embodiment]
The second embodiment will be described with reference to FIGS. 7 and 8. In the second embodiment, a cup-shaped pressure regulating plug 25 is fixed to the end of the nozzle 21 on the one axial end side so as to cover it.

第2実施形態では、ノズル21の駆動部10とは反対側の端部の外周に雄ねじ27が設けられている。調圧栓25は、有底円筒状をなし、その内周に雌ねじ26が設けられている。この雌ねじ26が、請求項2の発明において調圧栓25に設けられた調圧ねじ部に相当する。調圧栓25はノズル21の端部に被さるように嵌め込まれ、その雌ねじ26とノズル21の雄ねじ27が螺合している。 In the second embodiment, a male screw 27 is provided on the outer circumference of the end portion of the nozzle 21 on the side opposite to the drive portion 10. The pressure regulating plug 25 has a cylindrical shape with a bottom, and an internal thread 26 is provided on the inner periphery thereof. The female screw 26 corresponds to the pressure adjusting screw portion provided on the pressure adjusting plug 25 in the invention of claim 2. The pressure regulating plug 25 is fitted so as to cover the end portion of the nozzle 21, and its female screw 26 and the male screw 27 of the nozzle 21 are screwed together.

調圧栓25の内面には、スプリング24の軸方向一端が当接し、スプリング24の軸方向他端はスプール弁22の端部に設けられた凸部28aに嵌め込まれている。調圧栓25をノズルに対して締め付けていることで、スプリング24に対する押圧力が変化し、スプリングの荷重調整が行われる。複数の加締め部30a,30bは、調圧栓25の外周から複数の押圧部を有する加締めパンチPを打ち込むことで形成される。加締め部30a,30bの間隔や、その他の構成については、第1実施形態と同様である。 One end of the spring 24 in the axial direction abuts on the inner surface of the pressure regulating plug 25, and the other end of the spring 24 in the axial direction is fitted into a convex portion 28 a provided on the end portion of the spool valve 22. By tightening the pressure regulating plug 25 to the nozzle, the pressing force on the spring 24 changes, and the load of the spring is adjusted. The plurality of caulking portions 30a and 30b are formed by driving the caulking punch P having a plurality of pressing portions from the outer circumference of the pressure regulating plug 25. The interval between the caulking portions 30a and 30b and other configurations are the same as in the first embodiment.

図8の拡大断面図に示すように、この加締め部30a,30bに対応して、調圧栓25の雌ねじ26のねじ山を構成する2つの斜面のうち、スプリング24の押圧方向側の斜面に第1膨出部Aが設けられる。また、雌ねじ26のねじ山を構成する2つの斜面のうち、第1膨出部Aが設けられた斜面と軸方向反対側の斜面に第2膨出部Bが設けられる。第1膨出部Aの斜面表面からの膨出量は、第2膨出部Bの膨出量より大きい。 As shown in the enlarged cross-sectional view of FIG. 8, of the two slopes forming the thread of the female screw 26 of the pressure regulating plug 25, corresponding to the caulking portions 30a and 30b, the slope on the pressing direction side of the spring 24. Is provided with a first bulge portion A. Further, of the two slopes forming the thread of the female screw 26, the second bulge B is provided on the slope opposite to the slope where the first bulge A is provided in the axial direction. The amount of bulging from the sloped surface of the first bulge portion A is larger than the amount of bulge of the second bulge portion B.

そのため、第2実施形態においても、調圧栓25の締め込み時に密着している雌ねじ26と雄ねじ27の位置関係をそのまま保持した状態で、調圧栓25をノズル21に固定することができる。その結果、セット荷重の調整後に加締め作業を行っても、調圧栓25の位置ずれがなく、一旦調整したセット荷重のバラツキが解消される。その他、第2実施形態においても、第1実施形態と同様な作用効果を得ることができる。 Therefore, also in the second embodiment, the pressure regulating plug 25 can be fixed to the nozzle 21 while maintaining the positional relationship between the female screw 26 and the male screw 27 that are in close contact with each other when the pressure regulating plug 25 is tightened. As a result, even if the caulking work is performed after the adjustment of the set load, there is no displacement of the pressure regulating plug 25, and the variation of the set load once adjusted is eliminated. In addition, also in the second embodiment, it is possible to obtain the same effects as those of the first embodiment.

[3.他の実施形態]
本発明は、以上の実施形態に限定されるものではない。以上の実施形態は例として提示したものであって、その他の様々な形態で実施されることが可能である。発明の範囲を逸脱しない範囲で、種々の省略や置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲、要旨、その均等の範囲に含まれる。以下、その一例を示す。
[3. Other Embodiments]
The present invention is not limited to the above embodiments. The above embodiment is presented as an example, and can be implemented in various other forms. Various omissions, replacements, and changes can be made without departing from the scope of the invention. These embodiments and modifications thereof are included in the scope of the invention, the gist, and the scope of equivalents thereof. Hereinafter, an example thereof will be shown.

(1)図示の実施形態は、本発明を電磁スプール弁の電磁弁装置として適用したものであるが、本発明はこの種の電磁弁に限定されないもので、他のタイプの電磁弁にも使用可能である。また、電磁弁に限らず、ばね荷重の調整を行った後、その調整量がずれることのないように固定する必要のある装置全般に適用可能である。 (1) In the illustrated embodiment, the present invention is applied as a solenoid valve device of a solenoid spool valve, but the present invention is not limited to this type of solenoid valve, and is also used for other types of solenoid valves. It is possible. Further, the invention is not limited to the solenoid valve, and can be applied to all devices that need to be fixed so that the adjustment amount does not shift after the spring load is adjusted.

(2)セット荷重の決定後、調圧栓25を仮固定する治具は図示のものに限定されない。軸方向から回転治具60の移動を阻止する構成としてもよい。 (2) The jig for temporarily fixing the pressure regulating plug 25 after determining the set load is not limited to the one shown in the drawing. A configuration may be adopted in which the movement of the rotating jig 60 is blocked in the axial direction.

(3)加締め部は1箇所あるいは3箇所以上でも良いが、複数箇所の方が調圧栓25を確実に固定できる。複数方向から塑性変形させると、調圧栓25が中心軸に対して傾かず、全周囲でノズル21と調圧栓25の正確な位置決めができる。複数の加締め部は、加締めポンチなどの治具により同時に形成することが好ましいが、1つずつ加締め部を形成しても良い。 (3) The crimping portion may be provided at one place or at three or more places, but the pressure adjusting plug 25 can be more reliably fixed at a plurality of places. When plastically deformed from a plurality of directions, the pressure regulating plug 25 does not tilt with respect to the central axis, and the nozzle 21 and the pressure regulating plug 25 can be accurately positioned all around. It is preferable that the plurality of caulking portions be formed simultaneously by a jig such as a caulking punch, but the caulking portions may be formed one by one.

(4)スプリング24としては、図示のコイルスプリング以外にU字ばね、ねじりスプリング、竹の子ばねを使用できる。また、金属製以外に、樹脂製のばねやブロック状の弾性体からなるばねも使用できる。 (4) As the spring 24, a U-shaped spring, a torsion spring, or a bamboo spring may be used in addition to the illustrated coil spring. In addition to metal, a resin spring or a spring made of a block-shaped elastic body can be used.

A…第1膨出部、B…第2膨出部、P…加締めポンチ、10…駆動部、11…ハウジング、12…コイル、13…樹脂層,14…コア、14a…ピンガイドコア、15…プランジャ、16…ピン、20…ノズル部、21…ノズル、21a,21b,21c…ポート、22…スプール弁、22a,22b,22c…弁部、23…凹部、24…スプリング、25…調圧栓、26…雌ねじ、27…雄ねじ、28…凹部、29…溝、30a,30b…加締め部、50…電磁弁装置の保持部、51a,51b…ポンチ保持部、52…油圧供給部、53…パッキン、54…装着穴、56a,56b…ポンチ挿入穴、57…ガイド、58…軸受部、59…ストッパ、60…回転治具、61…突条、62…スプリング、63…ハンドル。 A... 1st bulge part, B... 2nd bulge part, P... Caulking punch, 10... Drive part, 11... Housing, 12... Coil, 13... Resin layer, 14... Core, 14a... Pin guide core, 15... Plunger, 16... Pin, 20... Nozzle part, 21... Nozzle, 21a, 21b, 21c... Port, 22... Spool valve, 22a, 22b, 22c... Valve part, 23... Recess, 24... Spring, 25... Adjustment Pressure plug, 26... Female screw, 27... Male screw, 28... Recessed portion, 29... Groove, 30a, 30b... Crimping portion, 50... Solenoid valve device holding portion, 51a, 51b... Punch holding portion, 52... Hydraulic pressure supply portion, 53... packing, 54... mounting hole, 56a, 56b... punch insertion hole, 57... guide, 58... bearing part, 59... stopper, 60... rotating jig, 61... ridge, 62... spring, 63... handle.

Claims (3)

コイルを励磁することにより軸方向に移動するピンを有するソレノイドと、
前記ピンに隣接して前記ソレノイドの軸方向一端側に配置された円筒状ノズルと、
前記ノズルに収容され、前記ピンの移動により軸方向に移動されるスプール弁と、
前記スプール弁の軸方向一端側に当接し、前記スプール弁を軸方向前記ソレノイド側に押圧するスプリングと、
前記ノズルの軸方向先端側に設けられたノズルねじ部と、
前記ノズルねじ部に螺合するねじ部を備え、前記スプリングの軸方向一端側端部に当接し、回転することにより前記スプール弁へのスプリング押圧力を可変する調圧栓と、
を備えた電磁弁装置を保持する治具よって前記スプリングのセット荷重を調圧する方法であって、
前記調圧栓に回転治具を接触させ、前記回転治具を回転させることにより前記調圧栓を回転させ、前記調圧栓と前記スプール弁の間隔を調整して、前記スプリングのセット荷重を決定する第1工程と、
前記第1工程後、前記回転治具と前記調圧栓とが接触した状態において前記治具を用いて前記回転治具を固定する第2工程と、
前記第2工程後、前記調圧栓の径方向外側から、前記ノズルねじ部または前記調圧栓の外周面の一部を塑性変形させ、前記ノズルねじ部と前記調圧栓のねじ部との螺合部分を塑性変形させ、前記調圧栓の移動を固定する第3工程と、
を有する電磁弁装置の調圧方法。
A solenoid having a pin that moves in the axial direction by exciting the coil,
A cylindrical nozzle disposed adjacent to the pin on one axial side of the solenoid,
A spool valve housed in the nozzle and moved in the axial direction by the movement of the pin;
A spring that abuts on one end side in the axial direction of the spool valve and presses the spool valve toward the solenoid side in the axial direction;
Nozzle screw portion provided on the tip side in the axial direction of the nozzle,
A pressure adjusting plug that includes a screw portion that is screwed into the nozzle screw portion, is in contact with an end portion of the spring in the axial direction on one end side, and rotates to change the spring pressing force to the spool valve;
A method for pressurizing jig thus regulating the set load of the spring which holds the solenoid valve device provided with,
Contacting the rotating jig to the tone 圧栓, the rotary jig rotates the adjustment圧栓 by Rukoto rotate, by adjusting the spacing of said timing圧栓and said spool valve, the set load of the spring The first step of determining
After the first step, a second step of fixing the rotating jig using the jig in a state where the rotating jig and the pressure regulating plug are in contact with each other,
After the second step, the nozzle screw portion or a part of the outer peripheral surface of the pressure regulating plug is plastically deformed from the outer side in the radial direction of the pressure regulating plug, and the nozzle screw portion and the screw portion of the pressure regulating plug are formed. A third step of plastically deforming the screwed portion to fix the movement of the pressure regulating plug;
And method for adjusting pressure in a solenoid valve device.
前記第2工程において、前記調圧栓と、前記回転治具とが接触したままの状態で、前記治具を用いて前記回転治具を固定することで前記回転治具および前記調圧栓の軸方向の移動を阻止することを特徴とした請求項1に記載の電磁弁装置の調圧方法。 In the second step, and said timing圧栓, in a state where said rotating jig is in contact, the rotating jig and the tone圧栓by fixing the rotational jig by using said jig The pressure regulating method for a solenoid valve device according to claim 1, wherein movement in the axial direction is prevented. 前記第3工程において、前記ノズルねじ部または前記調圧栓の周面の複数ヶ所において、前記調圧栓の径方向外側から径方向内側に向かって塑性変形された塑性変形部が形成され、前記塑性変形部は、前記ノズルねじ部または前記調圧栓の周面の径方向反対側にて同時に形成される請求項1または請求項2に記載の電磁弁装置の調圧方法。
In the third step, at a plurality of locations on the nozzle screw portion or the peripheral surface of the pressure regulating plug, plastically deformed portions that are plastically deformed from the radially outer side to the radially inner side of the pressure regulating plug are formed, and 3. The pressure regulating method for a solenoid valve device according to claim 1, wherein the plastically deformed portion is formed at the same time on the radially opposite side of the nozzle screw portion or the peripheral surface of the pressure regulating plug.
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