JP6737027B2 - Photocurable resin composition and color filter having cured film thereof - Google Patents

Photocurable resin composition and color filter having cured film thereof Download PDF

Info

Publication number
JP6737027B2
JP6737027B2 JP2016142214A JP2016142214A JP6737027B2 JP 6737027 B2 JP6737027 B2 JP 6737027B2 JP 2016142214 A JP2016142214 A JP 2016142214A JP 2016142214 A JP2016142214 A JP 2016142214A JP 6737027 B2 JP6737027 B2 JP 6737027B2
Authority
JP
Japan
Prior art keywords
weight
component
carbon
group
carbon atoms
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2016142214A
Other languages
Japanese (ja)
Other versions
JP2018013568A (en
Inventor
吉徳 二戸
吉徳 二戸
淳二 権田
淳二 権田
寛之 田口
寛之 田口
喜和 中島
喜和 中島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NOF Corp
Original Assignee
NOF Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NOF Corp filed Critical NOF Corp
Priority to JP2016142214A priority Critical patent/JP6737027B2/en
Publication of JP2018013568A publication Critical patent/JP2018013568A/en
Application granted granted Critical
Publication of JP6737027B2 publication Critical patent/JP6737027B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Optical Filters (AREA)
  • Materials For Photolithography (AREA)
  • Epoxy Resins (AREA)

Description

本発明は、液晶表示装置などに用いられるカラーフィルター保護膜用として好適な光硬化性樹脂組成物、およびその組成物を硬化したUV吸収性に優れる保護膜を有するカラーフィルターに関する。 The present invention relates to a photocurable resin composition suitable for a color filter protective film used in a liquid crystal display device and the like, and a color filter having a protective film having excellent UV absorption obtained by curing the composition.

近年、液晶表示装置(液晶パネル)が急速に普及したことに伴い、液晶表示装置に用いられる高品質なカラーフィルターの需要も高まっている。カラーフィルターは、透明基板上に、所定パターンに形成されたブラックマトリックス層や赤、緑、青などの複数の色(RGB画素)が所定順序に配列された着色層と、保護膜とを重ねた構造であり、着色層の通過光を赤、緑、青の3つの基本色にし、それらの光を加法混色することにより中間色や白色を含む映像の色を作り出す役割を有している。その保護膜は、液晶表示装置の製造時又は使用時においてカラーフィルターを物理的及び化学的に保護する役割を担っており、透湿性や耐薬品性に優れることが求められる。また、保護膜は、液晶表示装置の色彩や表示に悪影響を及ぼさないように、透明性や平坦性と言った性能も要求される。さらに、液晶パネルへの密着性を向上させること等を目的に、保護膜にパターンを形成したい場合は、感光性を有する保護膜材が求められる。この場合、上記性能に加えて、高いパターン解像性が必要となる。そこで、この種の保護膜には、アルカリ現像性を有するネガ型レジストが広く適用されている。このネガ型レジストの基本組成は(A)炭素-炭素不飽和結合を有する共重合体をベースに(B)多官能アクリル酸エステル、(C)多官能エポキシ樹脂、(D)光重合開始剤を加えた組成となっている。 With the rapid spread of liquid crystal display devices (liquid crystal panels) in recent years, demand for high-quality color filters used in liquid crystal display devices is also increasing. The color filter comprises a transparent substrate, a black matrix layer formed in a predetermined pattern, a colored layer in which a plurality of colors (RGB pixels) such as red, green, and blue are arranged in a predetermined order, and a protective film. This is a structure, and has a role of creating an image color including an intermediate color and white by adding three colors of the basic light of red, green and blue to the light passing through the colored layer and additively mixing the lights. The protective film plays a role of physically and chemically protecting the color filter at the time of manufacturing or using the liquid crystal display device, and is required to have excellent moisture permeability and chemical resistance. Further, the protective film is required to have properties such as transparency and flatness so as not to adversely affect the color and display of the liquid crystal display device. Further, when it is desired to form a pattern on the protective film for the purpose of improving the adhesion to the liquid crystal panel, a protective film material having photosensitivity is required. In this case, high pattern resolution is required in addition to the above performance. Therefore, a negative resist having an alkali developability is widely applied to this type of protective film. The basic composition of this negative resist is based on (A) a copolymer having a carbon-carbon unsaturated bond, (B) a polyfunctional acrylic ester, (C) a polyfunctional epoxy resin, and (D) a photopolymerization initiator. The composition is added.

ところで、カラーフィルターは複数の材料を層状に重ねた構造であり、保護膜上には、
さらにフォトスペーサーや配向膜が形成される。当該フォトスペーサーや配向膜は、塗工
液の状態で保護膜上に塗布されるが、その際、塗布性(リコート性)向上のため、保護膜
表面に対し塗布前洗浄が行われる。この塗布前洗浄にはUVオゾン洗浄が広く使用されて
おり、保護膜はフォトスペーサーや配向膜の塗布前洗浄時に光源である低圧水銀灯から発
せられる、主に185nmと254nmのUV光に曝される。このとき、254nmの光
は185nmの光と比較して強度が強く、且つ吸収されにくいため、保護膜のUV吸収性
が不十分だと、保護膜の下層(RGB画素)に254nmの光が到達してRGB画素の劣
化を招く恐れがある。
By the way, the color filter has a structure in which a plurality of materials are stacked in layers, and on the protective film,
Further, a photo spacer and an alignment film are formed. The photo spacers and the alignment film are applied onto the protective film in the state of the coating liquid, and at this time, the surface of the protective film is washed before application in order to improve the application property (recoating property). UV ozone cleaning is widely used for this pre-coating cleaning, and the protective film is mainly exposed to UV light of 185 nm and 254 nm emitted from a low-pressure mercury lamp that is a light source during pre-coating cleaning of photo spacers and alignment films. .. At this time, the light of 254 nm has a higher intensity and is hard to be absorbed as compared with the light of 185 nm. Therefore, if the UV absorption of the protective film is insufficient, the light of 254 nm reaches the lower layer (RGB pixel) of the protective film. As a result, the RGB pixels may be deteriorated.

さらに、近年ではRGB画素の薄膜化が進んでおり、従来の発色を維持するために、RGB画素の顔料・染料の配合割合が増加し、アクリル樹脂等のバインダーの割合が少なくなってきている。顔料・染料はバインダー成分と比較してUVを吸収し易く劣化し易い。そのため、RGB画素自体も、従来と比較して劣化し易い組成となってきている。また、近年では配向膜の配向処理方法として、従来のラビング法に代わり、UV照射による光配向が採用され始めており、製造プロセスにおいてもUV照射の負荷が増大しつつあることから、保護膜にUV吸収性を付与することが求められている。 Further, in recent years, the thickness of RGB pixels has been reduced, and in order to maintain the conventional color development, the mixing ratio of pigments and dyes in the RGB pixels has increased, and the ratio of binder such as acrylic resin has decreased. Pigments and dyes tend to absorb UV and deteriorate more easily than binder components. Therefore, the RGB pixel itself has a composition that is more likely to deteriorate than in the past. Further, in recent years, as the alignment treatment method for the alignment film, photo-alignment by UV irradiation has begun to be adopted instead of the conventional rubbing method, and the load of UV irradiation is increasing in the manufacturing process. It is required to impart absorbency.

従って、保護膜に高いUV吸収性を持たせることでRGB画素の劣化を防止することが出来るため、従来にも増して保護膜に高いUV吸収性が求められている。一方、可視光域の透過率に関しては、高い画像視認性を確保するため従来通り高いことが望まれている。つまり、短波長(254nm)では高いUV吸収性を有し、可視光域では、透過率の高い保護膜が望まれている。 Therefore, it is possible to prevent deterioration of the RGB pixels by providing the protective film with high UV absorbency, and thus the protective film is required to have higher UV absorbency than ever. On the other hand, the transmittance in the visible light region is desired to be high as in the past in order to secure high image visibility. That is, a protective film having a high UV absorptivity at a short wavelength (254 nm) and a high transmittance in the visible light region is desired.

このような背景から、保護膜には従来から必要とされる、パターン解像性、平坦性、透明性、耐薬品性、密着性、透湿性等の諸物性を維持しながらUV吸収性を付与することが求められている。 Against this background, the protective film has UV absorbability while maintaining various physical properties such as pattern resolution, flatness, transparency, chemical resistance, adhesion, and moisture permeability, which are conventionally required. Is required to do.

例えば、特許文献1では、上述(A)としてジシクロヘキシルフマレート、2-ヒドロキシエチルアクリレート、スチレンからなる重合体に2-アクリロイルイソシアネートを付加した共重合体、(B)としてジペンタエリスリトールヘキサアクリレート、(C)としてビスフェノールエポキシ樹脂であるEP-1001、(D)として2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)ブタノン−1(Irgacure369)を用いた組成にてパターン解像性、透明性、耐薬品性等の諸物性に優れる保護膜の報告がなされている。しかしながら、適用しているエポキシ樹脂(EP−1001)では、膜密度が低くなるため、透湿性が不十分である。また、共重合体に含まれるスチレンやEP−1001では、十分なUV吸収性を発現できない。 For example, in Patent Document 1, dicyclohexyl fumarate as the above-mentioned (A), 2-hydroxyethyl acrylate, a copolymer obtained by adding 2-acryloyl isocyanate to a polymer consisting of styrene, (B) dipentaerythritol hexaacrylate, ( A pattern using a composition using EP-1001 which is a bisphenol epoxy resin as C) and 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)butanone-1 (Irgacure369) as (D). , A protective film having excellent properties such as transparency and chemical resistance has been reported. However, the applied epoxy resin (EP-1001) has a low film density and thus has insufficient moisture permeability. Further, styrene or EP-1001 contained in the copolymer cannot exhibit sufficient UV absorption.

特許文献2においては、(A)としてメタクリル酸、ベンジルメタクリレート、トリシクロ[5.2.1.02.6]デカン−8−イルメタクリレートからなる重合体にメタクリル酸グリシジルを付加したカルボン酸含有共重合体、(B)としてジペンタエリスリトールヘキサアクリレート、(C)として9,9−ビス(6−グリシジルオキシナフタレン−2−イル)フルオレン(7.5)、(D)として1、2−オクタンジオン,1−[4−(フェニルチオ)フェニル−,2−(O−ベンゾイルオキシム)](IrgacureOXE01)を用いた組成にてパターン解像性、透明性、透湿性等の諸物性に優れる保護膜の報告がなされている。しかしながら、メタクリル酸グリシジルを付加した上記樹脂では、Tgが高く、流動性が低いため、平坦性が不十分である。 In Patent Document 2, (A) a carboxylic acid-containing copolymer obtained by adding glycidyl methacrylate to a polymer composed of methacrylic acid, benzyl methacrylate, and tricyclo[5.2.1.0 2.6 ]decane-8-yl methacrylate. Polymer, (B) dipentaerythritol hexaacrylate, (C) 9,9-bis(6-glycidyloxynaphthalen-2-yl)fluorene (7.5), (D) 1,2-octanedione Report on a protective film having excellent physical properties such as pattern resolution, transparency, and moisture permeability with a composition using 1,1-[4-(phenylthio)phenyl-,2-(O-benzoyloxime)] (IrgacureOXE01) Has been done. However, the above-mentioned resin to which glycidyl methacrylate is added has a high Tg and a low fluidity, and thus has insufficient flatness.

特開2007−137947号公報JP 2007-137947 A 特開2013−76821号公報JP, 2013-76821, A

このように、保護膜に求められる諸物性を維持しながらUV吸収性、平坦性に優れる保護膜を開発することは容易ではなく、これまで、これらを満足する保護膜は未だ開発されていなかった。 As described above, it is not easy to develop a protective film having excellent UV absorption and flatness while maintaining various physical properties required for the protective film, and a protective film satisfying these properties has not been developed so far. ..

本発明の目的とするところは、従来から求められているパターン解像性、透明性、耐薬品性、密着性等の基本的物性を維持したまま、UV吸収性に優れ、かつ平坦性も良好なカラーフィルター保護膜を形成可能な光硬化性樹脂組成物と、これを硬化した保護膜を備えるカラーフィルターを提供することにある。 The object of the present invention is to have excellent UV absorption and flatness while maintaining the basic physical properties such as pattern resolution, transparency, chemical resistance, and adhesion that have been conventionally required. Another object of the present invention is to provide a photocurable resin composition capable of forming a color filter protective film, and a color filter comprising the protective film obtained by curing the same.

本発明は、下記成分(A)、成分(B)多官能アクリル酸エステル、成分(C)多官能エポキシ化合物および成分(D)光重合開始剤を含むカラーフィルター保護膜用光硬化性樹脂組成物であって、
成分(A)を15〜60重量部、成分(B)を30〜60重量部、成分(C)を2〜40重量部、および成分(D)を成分(A)〜(C)の合計100重量部に対して0.1〜5重量部含有し、
成分(C)は、その含有量のうち少なくとも2重量部が下記式(1)の構造を有するナフチル基含有フルオレン型エポキシ化合物である、カラーフィルター保護膜用光硬化性樹脂組成物である。
成分(A):
(a1)炭素−炭素不飽和結合とカルボキシル基を有するモノマー、
(a2)炭素−炭素不飽和結合とヒドロキシル基を有するモノマー、および
(a3)(a1)と(a2)以外の炭素―炭素不飽和結合を有するモノマー
からなる共重合体と、
(a4)炭素―炭素不飽和結合を有するイソシアネート化合物と、
の反応物であり、
(a1)を5〜25重量%、(a2)を10〜40重量%、(a3)を10〜70重量%および(a4)を10〜40重量%含み、(a1)〜(a4)の合計量が100重量%となるカルボキシル基含有共重合体

Figure 0006737027

(Xは炭素数が2〜3のアルキレン基であり、nは0または1の整数である。) The present invention provides a photocurable resin composition for a color filter protective film containing the following component (A), component (B) polyfunctional acrylic ester, component (C) polyfunctional epoxy compound and component (D) photopolymerization initiator. And
Component (A) is 15 to 60 parts by weight, component (B) is 30 to 60 parts by weight, component (C) is 2 to 40 parts by weight, and component (D) is components (A) to (C) in total of 100. 0.1 to 5 parts by weight with respect to parts by weight,
Component (C) is a photocurable resin composition for a color filter protective film, wherein at least 2 parts by weight of its content is a naphthene group-containing fluorene type epoxy compound having a structure of the following formula (1).
Ingredient (A):
(A1) a monomer having a carbon-carbon unsaturated bond and a carboxyl group,
(A2) a monomer having a carbon-carbon unsaturated bond and a hydroxyl group, and (a3) a copolymer comprising a monomer having a carbon-carbon unsaturated bond other than (a1) and (a2),
(A4) an isocyanate compound having a carbon-carbon unsaturated bond,
Is a reaction product of
5 to 25% by weight of (a1), 10 to 40% by weight of (a2), 10 to 70% by weight of (a3) and 10 to 40% by weight of (a4), and a total of (a1) to (a4) Carboxyl group-containing copolymer whose amount is 100% by weight
Figure 0006737027

(X is an alkylene group having 2 to 3 carbon atoms, and n is an integer of 0 or 1.)

当該光硬化性樹脂組成物の成分(A)を構成する(a3)は、下記式(2)〜(5)で表されるモノマーのいずれか1種または複数種であることが好ましい。

Figure 0006737027

(Rは水素原子またはメチル基であり、Rは炭素数が1〜8の直鎖アルキル基、炭素数3〜8の分岐アルキル基または炭素数6〜10のシクロアルキル基である。)
Figure 0006737027

(RおよびRは、それぞれ独立して炭素数3〜8の分岐アルキル基または炭素数6〜10のシクロアルキル基である。)
Figure 0006737027

(RおよびRは、それぞれ独立して水素原子またはメチル基である。)
Figure 0006737027

(Rは、炭素数1〜4の直鎖アルキル基、炭素数3〜8の分岐アルキル基または炭素数6〜10のシクロアルキル基である。) The component (A) of the photocurable resin composition (a3) is preferably any one or more of the monomers represented by the following formulas (2) to (5).
Figure 0006737027

(R 1 is a hydrogen atom or a methyl group, and R 2 is a linear alkyl group having 1 to 8 carbon atoms, a branched alkyl group having 3 to 8 carbon atoms or a cycloalkyl group having 6 to 10 carbon atoms.)
Figure 0006737027

(R 3 and R 4 are each independently a branched alkyl group having 3 to 8 carbon atoms or a cycloalkyl group having 6 to 10 carbon atoms.)
Figure 0006737027

(R 5 and R 6 are each independently a hydrogen atom or a methyl group.)
Figure 0006737027

(R 7 is a linear alkyl group having 1 to 4 carbon atoms, a branched alkyl group having 3 to 8 carbon atoms, or a cycloalkyl group having 6 to 10 carbon atoms.)

また、前記光硬化性樹脂組成物を硬化した保護膜を有するカラーフィルターも提供することができる。 Further, a color filter having a protective film obtained by curing the photocurable resin composition can be provided.

本明細書中において数値範囲を表す「○○〜△△」の記載は、特に明示されていない限り、その上限及び下限を含む。すなわち、正確に言えば、「○○以上、△△以下」を意味する。また、本明細書中における「透明性」の用語は、別途記載が無い限り、可視光の透過率が高い性質を意味する。 Unless otherwise specified, the description of “○○ to ΔΔ” representing a numerical range in the present specification includes the upper limit and the lower limit thereof. That is, to be precise, it means “more than XX and less than ΔΔ”. In addition, the term “transparency” in the present specification means a property of high visible light transmittance, unless otherwise specified.

本発明のカラーフィルター保護膜用光硬化性樹脂組成物によれば、パターン解像性、透明性、透湿性、耐薬品性、密着性等の基本的物性を維持したまま、UV吸収性に優れ、かつ平坦性も良好なカラーフィルター保護膜を形成することができる。特に、成分(C)として、前記式(1)で表されるナフチル基含有フルオレン型エポキシ化合物を所定量含有することで、高いUV吸収性を発現する。 The photocurable resin composition for a color filter protective film of the present invention is excellent in UV absorption while maintaining the basic physical properties such as pattern resolution, transparency, moisture permeability, chemical resistance, and adhesion. In addition, a color filter protective film having good flatness can be formed. In particular, by containing a predetermined amount of the naphthyl group-containing fluorene-type epoxy compound represented by the above formula (1) as the component (C), high UV absorption is exhibited.

≪カラーフィルター保護膜用光硬化性樹脂組成物≫
本発明の光硬化性樹脂組成物は、その硬化物がカラーフィルター用保護膜として好適に使用できるものであって、成分(A)カルボキシル基含有共重合体、成分(B)多官能アクリル酸エステル、成分(C)多官能エポキシ化合物および成分(D)光重合開始剤を含む。
<< Photocurable resin composition for color filter protective film >>
The cured product of the photocurable resin composition of the present invention can be suitably used as a protective film for a color filter, and comprises a component (A) carboxyl group-containing copolymer and a component (B) polyfunctional acrylic ester. , A component (C) a polyfunctional epoxy compound and a component (D) a photopolymerization initiator.

<成分(A):カルボキシル基含有共重合体>
成分(A)は、(a1)炭素−炭素不飽和結合とカルボキシル基を有するモノマー、(a2)炭素−炭素不飽和結合とヒドロキシル基を有するモノマー、および(a3)(a1)と(a2)以外の炭素−炭素不飽和結合を有するモノマーを重合して得られる共重合体に、(a4)炭素−炭素不飽和結合を有するイソシアネート化合物を反応させて得ることができる。その際、成分(A)における(a1)の含有量が5〜25重量%、(a2)の含有量が10〜40重量%、(a3)の含有量が10〜70重量%および(a4)の含有量が10〜40重量%であって、(a1)〜(a4)の合計量が100重量%であれば、パターン解像性、透明性、透湿性、耐薬品性、密着性等の良好な基本的物性を維持したまま、良好な平坦性が得られる。なお、(a1)〜(a4)は、それぞれ単独でも2種以上を併用しても良い。成分(A)の重合態様としては、直鎖状であっても分岐していても良い。分岐している重合態様とは、例えば、成長が終了している重合体のメチレン水素が、重合開始剤由来のラジカルに引き抜かれると炭素上にラジカルが発生し、そのラジカルが成長過程の重合体と再結合する場合である。
<Component (A): carboxyl group-containing copolymer>
Component (A) is other than (a1) a monomer having a carbon-carbon unsaturated bond and a carboxyl group, (a2) a monomer having a carbon-carbon unsaturated bond and a hydroxyl group, and (a3) other than (a1) and (a2). It can be obtained by reacting (a4) an isocyanate compound having a carbon-carbon unsaturated bond with a copolymer obtained by polymerizing the monomer having a carbon-carbon unsaturated bond. In that case, the content of (a1) in the component (A) is 5 to 25% by weight, the content of (a2) is 10 to 40% by weight, the content of (a3) is 10 to 70% by weight, and (a4). Is 10 to 40% by weight and the total amount of (a1) to (a4) is 100% by weight, the pattern resolution, transparency, moisture permeability, chemical resistance, adhesiveness, etc. Good flatness can be obtained while maintaining good basic physical properties. In addition, (a1) to (a4) may be used alone or in combination of two or more kinds. The polymerization mode of the component (A) may be linear or branched. The branched polymerization mode means, for example, that methylene hydrogen of a polymer which has finished growing is radically generated on carbon when the radical derived from the polymerization initiator is abstracted, and the radical is a polymer in the growth process. This is the case of recombining with.

(a1)〜(a3)の重合方法は特に限定されず、ラジカル重合、イオン重合等の重合法を用いることができる。より具体的には、重合開始剤の存在下において、塊状重合法、溶液重合法、懸濁重合法、乳化重合法などの重合法を用いることができる。また、必要に応じて触媒や溶媒などの添加物を重合反応系に添加しても良い。得られた(a1)〜(a3)の共重合体に対して、公知のヒドロキシル基とイソシアネート基の反応により、(a4)を付加することができる。成分(A)の重量平均分子量(Mw)は、3,000〜100,000が好ましい。成分(A)の重量平均分子量(Mw)が3,000を下回ると膜密度が低くなるため、耐薬品性が悪化する傾向があり、重量平均分子量(Mw)が100,000を上回ると現像液への溶解性が低下するため、パターン解像性が悪化する傾向がある。 The polymerization method of (a1) to (a3) is not particularly limited, and a polymerization method such as radical polymerization or ionic polymerization can be used. More specifically, in the presence of a polymerization initiator, a polymerization method such as a bulk polymerization method, a solution polymerization method, a suspension polymerization method or an emulsion polymerization method can be used. Moreover, you may add additives, such as a catalyst and a solvent, to a polymerization reaction system as needed. (A4) can be added to the obtained copolymers (a1) to (a3) by a known reaction between a hydroxyl group and an isocyanate group. The weight average molecular weight (Mw) of the component (A) is preferably 3,000 to 100,000. When the weight average molecular weight (Mw) of the component (A) is less than 3,000, the film density is low, so that the chemical resistance tends to deteriorate, and when the weight average molecular weight (Mw) is more than 100,000, the developing solution is Since the solubility in water decreases, the pattern resolution tends to deteriorate.

成分(A)は(a4)により導入された炭素−炭素不飽和結合により、フォトリソグラフィーによる露光工程においてフォトマスクを介して露光する際、露光部ではUV照射により成分(D)光重合開始剤から発生したラジカルを起点に重合反応が進み、その後の現像工程において現像液に対して不溶化させることができる。一方、未露光部は重合反応が進行しないため、現像液への溶解性は変わらない。すなわち、成分(A)は、フォトマスクを介して露光することにより、その後の現像工程にて現像液に対する溶解性の差を発現することができるため、硬化性樹脂組成物の硬化膜にパターンを形成することができる。 When the component (A) is exposed through a photomask in the exposure step by photolithography due to the carbon-carbon unsaturated bond introduced by (a4), the exposed portion is exposed to UV irradiation from the component (D) photopolymerization initiator. A polymerization reaction proceeds from the generated radical as a starting point, and the radical can be insolubilized in a developing solution in a subsequent developing step. On the other hand, in the unexposed area, the polymerization reaction does not proceed, so the solubility in the developing solution does not change. That is, since the component (A) can exhibit a difference in solubility in a developing solution in a subsequent developing step by being exposed through a photomask, a pattern is formed on the cured film of the curable resin composition. Can be formed.

成分(A)は、成分(A)〜(C)の合計100重量部中に15〜60重量部含まれ、パターン解像性、現像残膜率および密着性の面から好ましくは30〜50重量部含まれる。成分(A)の含有量が15重量部を下回ると、UV照射による重合反応が不十分となり、パターン解像性が低下する。成分(A)の含有量が60重量部を超えるとUV照射による重合反応に伴う硬化収縮が大きくなり下地との密着性が低下する。このため、硬化膜と下地の界面から水蒸気が侵入し易くなるため、透湿性が悪化する傾向がある。なお、成分(A)は1種でも良いし、2種以上を併用しても良い。 The component (A) is contained in an amount of 15 to 60 parts by weight based on 100 parts by weight of the total of the components (A) to (C), and preferably 30 to 50 parts by weight in terms of pattern resolution, residual film thickness after development and adhesion. Part included. When the content of the component (A) is less than 15 parts by weight, the polymerization reaction due to UV irradiation becomes insufficient and the pattern resolution decreases. When the content of the component (A) exceeds 60 parts by weight, the curing shrinkage due to the polymerization reaction by UV irradiation becomes large and the adhesion with the base is lowered. For this reason, water vapor easily enters from the interface between the cured film and the underlying layer, and the moisture permeability tends to deteriorate. The component (A) may be used alone or in combination of two or more.

<(a1):炭素−炭素不飽和結合とカルボキシル基を有するモノマー>
(a1)は、炭素−炭素不飽和結合と、カルボキシル基とを有していれば良く、このような用途に周知のいかなるモノマーも利用することができる。(a1)は、光硬化性樹脂組成物の現像工程において、現像液への溶解性に関与する成分である。中でも、アクリル酸およびメタクリル酸がパターン解像性の観点から好ましい。
<(a1): Monomer having carbon-carbon unsaturated bond and carboxyl group>
(A1) has only to have a carbon-carbon unsaturated bond and a carboxyl group, and any monomer known for such use can be used. (A1) is a component involved in the solubility in a developing solution in the developing step of the photocurable resin composition. Of these, acrylic acid and methacrylic acid are preferable from the viewpoint of pattern resolution.

(a1)は(a1)〜(a4)の合計量100重量%中に5〜25重量%含まれ、パターン解像性と現像残膜率の面から好ましくは10〜20重量%含まれる。(a1)の含有量が5重量%を下回ると、現像液への溶解性が乏しくなり、パターン解像性が低下する。(a1)の含有量が25重量%を超えると現像液への溶解性が高くなり過ぎるため、現像残膜率が低下する。 (A1) is contained in an amount of 5 to 25% by weight in the total amount of 100% by weight of (a1) to (a4), and is preferably contained in an amount of 10 to 20% by weight from the viewpoint of pattern resolution and residual film development rate. When the content of (a1) is less than 5% by weight, the solubility in the developing solution becomes poor and the pattern resolution decreases. When the content of (a1) exceeds 25% by weight, the solubility in the developing solution becomes too high, and the residual film development rate decreases.

<(a2):炭素−炭素不飽和結合とヒドロキシル基を有するモノマー>
(a2)は、炭素−炭素不飽和結合と、ヒドロキシル基とを有していれば良く、このような用途に周知のいかなるモノマーも利用することができる。(a2)は、自身が有するヒドロキシル基と(a4)のイソシアネート基との反応により、(a4)が有する炭素−炭素不飽和結合を成分(A)に導入するための成分である。(a2)は、パターン解像性の面から、アクリル酸ヒドロキシエチル、メタクリル酸ヒドロキシエチルおよびメタクリル酸ヒドロキシプロピルが好ましい。
<(a2): Monomer having carbon-carbon unsaturated bond and hydroxyl group>
(A2) only needs to have a carbon-carbon unsaturated bond and a hydroxyl group, and any monomer known for such use can be used. (A2) is a component for introducing the carbon-carbon unsaturated bond of (a4) into the component (A) by reacting the hydroxyl group of itself with the isocyanate group of (a4). From the aspect of pattern resolution, (a2) is preferably hydroxyethyl acrylate, hydroxyethyl methacrylate and hydroxypropyl methacrylate.

(a2)は(a1)〜(a4)の合計量100重量%に対して10〜40重量%含まれ、パターン解像性、現像残膜率および密着性の面から好ましくは20〜40重量%含まれる。(a2)の含有量が10重量%を下回ると、(a4)の導入量が不足し、UV照射による重合反応が不十分となるため、パターン解像性が低下する。(a2)の含有量が40重量%を超えると(a4)の導入量が過剰となり、UV照射による重合反応に伴う硬化収縮が大きくなるため下地との密着性が低下する。 (A2) is contained in an amount of 10 to 40% by weight based on 100% by weight of the total amount of (a1) to (a4), and preferably 20 to 40% by weight in terms of pattern resolution, residual film thickness after development and adhesion. included. If the content of (a2) is less than 10% by weight, the amount of (a4) introduced is insufficient, and the polymerization reaction due to UV irradiation becomes insufficient, resulting in poor pattern resolution. When the content of (a2) exceeds 40% by weight, the amount of (a4) introduced becomes excessive, and the curing shrinkage accompanied by the polymerization reaction by UV irradiation becomes large, so that the adhesion to the base is lowered.

<(a3):(a1)と(a2)以外の炭素−炭素不飽和結合を有するモノマー>
(a3)は、炭素−炭素不飽和結合を有し、(a1)および(a2)に該当しない化合物であれば良く、このような用途に周知のいかなるモノマーも利用することができる。(a3)としては、光硬化性樹脂組成物の硬化膜の透明性、耐熱性、硬度等の物性を向上することができるモノマーが周知であるため、目的に応じて適宜選択すれば良く、中でも下記式(2)〜(5)で表されるモノマーが好ましい。

Figure 0006737027

(Rは水素原子またはメチル基であり、Rは炭素数が1〜8の直鎖アルキル基、炭素数3〜8の分岐アルキル基または炭素数6〜10のシクロアルキル基である。)
Figure 0006737027

(RおよびRは、それぞれ独立して炭素数3〜8の分岐アルキル基または炭素数6〜10のシクロアルキル基である。)
Figure 0006737027

(RおよびRは、それぞれ独立して水素原子またはメチル基である。)
Figure 0006737027

(Rは、炭素数1〜4の直鎖アルキル基、炭素数3〜8の分岐アルキル基又は炭素数6〜10のシクロアルキル基である。)
(a3)は、(a1)〜(a4)の合計量100重量%中に10〜70重量%含まれる。(a3)の含有量が10重量%を下回ると、成分(A)の親水性が高くなり過ぎるため現像残膜率が低下する。(a3)の含有量が70重量%を上回ると、成分(A)の疎水性が高くなり過ぎるためパターン解像性が悪化する傾向がある。 <(a3): Monomer having carbon-carbon unsaturated bond other than (a1) and (a2)>
(A3) may be a compound having a carbon-carbon unsaturated bond and not corresponding to (a1) and (a2), and any monomer known for such use can be used. As (a3), a monomer that can improve physical properties such as transparency, heat resistance, and hardness of a cured film of a photocurable resin composition is well known, and therefore may be appropriately selected according to the purpose. Monomers represented by the following formulas (2) to (5) are preferable.
Figure 0006737027

(R 1 is a hydrogen atom or a methyl group, and R 2 is a linear alkyl group having 1 to 8 carbon atoms, a branched alkyl group having 3 to 8 carbon atoms or a cycloalkyl group having 6 to 10 carbon atoms.)
Figure 0006737027

(R 3 and R 4 are each independently a branched alkyl group having 3 to 8 carbon atoms or a cycloalkyl group having 6 to 10 carbon atoms.)
Figure 0006737027

(R 5 and R 6 are each independently a hydrogen atom or a methyl group.)
Figure 0006737027

(R 7 is a linear alkyl group having 1 to 4 carbon atoms, a branched alkyl group having 3 to 8 carbon atoms, or a cycloalkyl group having 6 to 10 carbon atoms.)
(A3) is contained in 10 to 70% by weight in the total amount of 100% by weight of (a1) to (a4). When the content of (a3) is less than 10% by weight, the hydrophilicity of the component (A) becomes too high and the residual film development rate decreases. When the content of (a3) exceeds 70% by weight, the hydrophobicity of the component (A) becomes too high, and thus the pattern resolution tends to deteriorate.

<(a4):炭素−炭素不飽和結合を有するイソシアネート化合物>
(a4)は、炭素−炭素不飽和結合と、イソシアネート基とを有していれば良く、このような用途に周知のいかなるモノマーも利用することができる。(a4)は自身が有するイソシアネート基と(a2)のヒドロキシル基との反応により、炭素−炭素不飽和結合を成分(A)に導入するための成分であり、2−アクリロイルオキシエチルイソシアネート(カレンズAOI:昭和電工(株)製)および2−メタクリロイルオキシエチルイソシアネート(カレンズMOI:昭和電工(株)製)がパターン解像性の面から好ましい。
<(a4): Isocyanate compound having a carbon-carbon unsaturated bond>
(A4) only needs to have a carbon-carbon unsaturated bond and an isocyanate group, and any monomer known for such applications can be used. (A4) is a component for introducing a carbon-carbon unsaturated bond into the component (A) by reacting the isocyanate group which it has with the hydroxyl group of (a2), and 2-acryloyloxyethyl isocyanate (Karenzu AOI : Showa Denko KK) and 2-methacryloyloxyethyl isocyanate (Karenzu MOI: Showa Denko KK) are preferable from the viewpoint of pattern resolution.

また、(a4)は成分(A)のTgを低下させるため、成分(A)の流動性を上げる作用がある。同時に成分(A)の極性も高めるため、オゾン処理等により親水化したカラーフィルターとの親和性を良化する。これらにより、良好な平坦性を発現することができる。 Further, since (a4) lowers the Tg of the component (A), it has the action of increasing the fluidity of the component (A). At the same time, since the polarity of the component (A) is also increased, the affinity with the color filter hydrophilized by ozone treatment or the like is improved. By these, good flatness can be exhibited.

(a4)は(a1)〜(a4)の合計量100重量%中に10〜40重量%含まれ、パターン解像性、現像残膜率および密着性の面から好ましくは20〜40重量%含まれる。(a4)の含有量が10重量%を下回ると、UV照射による重合反応が不十分となり、パターン解像性が低下する。(a4)の含有量が40重量%を超えるとUV照射による硬化反応において、硬化収縮が大きくなり過ぎるため、下地との密着性が低下する。 (A4) is contained in an amount of 10 to 40% by weight in the total amount of 100% by weight of (a1) to (a4), and preferably 20 to 40% by weight in terms of pattern resolution, residual film thickness after development and adhesion. Be done. When the content of (a4) is less than 10% by weight, the polymerization reaction due to UV irradiation becomes insufficient and the pattern resolution is deteriorated. When the content of (a4) exceeds 40% by weight, the curing shrinkage becomes too large in the curing reaction by UV irradiation, so that the adhesion to the base is lowered.

<成分(B):多官能アクリル酸エステル>
成分(B)は、2官能以上のアクリル酸エステルであれば良く、このような用途に周知のいかなる化合物も利用することができ、2種以上を併用しても良い。成分(B)は炭素−炭素不飽和結合を有するため、成分(A)と同様に、フォトマスクを介した露光、現像を行うことにより光硬化性樹脂組成物の硬化膜にパターンを形成することができる。パターンを形成する際、パターン解像性を高めたい場合は、ペンタエリスリトールトリアクリレート(ライトアクリレートPE−3A:共栄社化学(株)製)、ペンタエリスリトールテトラアクリレート(ライトアクリレートPE−4A:共栄社化学(株)製)およびジペンタエリスリトールヘキサアクリレート(ライトアクリレートDPE−6A:共栄社化学(株)製)が好ましい。
<Component (B): polyfunctional acrylic ester>
The component (B) may be a bifunctional or higher functional acrylic acid ester, and any compound known for such purposes can be used, and two or more kinds may be used in combination. Since the component (B) has a carbon-carbon unsaturated bond, it is necessary to form a pattern on the cured film of the photocurable resin composition by performing exposure and development through a photomask in the same manner as the component (A). You can When it is desired to enhance the pattern resolution when forming a pattern, pentaerythritol triacrylate (light acrylate PE-3A: manufactured by Kyoeisha Chemical Co., Ltd.), pentaerythritol tetraacrylate (light acrylate PE-4A: Kyoeisha chemical (stock) )) and dipentaerythritol hexaacrylate (light acrylate DPE-6A: manufactured by Kyoeisha Chemical Co., Ltd.) are preferable.

成分(B)は、成分(A)〜(C)の合計100重量部中に30〜60重量部含まれ、パターン解像性、現像残膜率および密着性の面から好ましくは35〜50重量部含まれる。成分(B)の含有量が30重量部を下回ると、UV照射による重合反応が不十分となり、パターン解像性が低下する。成分(B)の含有量が60重量部を超えるとUV照射による重合反応に伴う硬化収縮が大きくなり下地との密着性が低下する。 The component (B) is contained in an amount of 30 to 60 parts by weight in the total 100 parts by weight of the components (A) to (C), and preferably 35 to 50 parts by weight in terms of pattern resolution, residual film thickness after development and adhesion. Part included. When the content of the component (B) is less than 30 parts by weight, the polymerization reaction by UV irradiation becomes insufficient and the pattern resolution decreases. When the content of the component (B) exceeds 60 parts by weight, the curing shrinkage due to the polymerization reaction due to UV irradiation becomes large and the adhesion with the base is lowered.

<成分(C):多官能エポキシ化合物>
成分(C)は、(C1)下記式(1)の構造を有するナフチル基含有フルオレン型エポキシ化合物を必須とし、(C2)その他の多官能エポキシ化合物を任意に混ぜても良い。すなわち、(C)は、(C1)のみで構成することもできるし、(C1)と(C2)の混合物とすることもできる。

Figure 0006737027

(Xは炭素数が2〜3のアルキレン基であり、nは0または1の整数である。) <Component (C): polyfunctional epoxy compound>
As the component (C), (C1) a naphthyl group-containing fluorene type epoxy compound having a structure of the following formula (1) is essential, and (C2) other polyfunctional epoxy compounds may be optionally mixed. That is, (C) may be composed of (C1) alone or may be a mixture of (C1) and (C2).
Figure 0006737027

(X is an alkylene group having 2 to 3 carbon atoms, and n is an integer of 0 or 1.)

成分(C)は、成分(A)が含有するカルボキシル基とポストベーク時に反応することにより膜強度を向上させる役割を担っている。(C1)は、前記(C)の膜強度を向上させる役割に加えて、UV吸収性を発現する成分である。一方、(C2)は2官能以上のエポキシ化合物であれば良く、このような用途に周知のいかなるエポキシ化合物も利用することができる。中でも、現像性の面から、テクモアVG3101L((株)プリンテック)、jER157S70(三菱化学(株))、セロキサイド2021P((株)ダイセル)およびEHPE−3150((株)ダイセル)が好ましい。なお、(C1)及び(C2)は、それぞれ単独でも2種以上を利用してもよい。 The component (C) plays a role of improving the film strength by reacting with the carboxyl group contained in the component (A) during post-baking. (C1) is a component that exhibits UV absorption in addition to the role of improving the film strength of (C). On the other hand, (C2) may be a bifunctional or higher functional epoxy compound, and any known epoxy compound for such applications can be used. Among them, Tecmore VG3101L (Printech Co., Ltd.), jER157S70 (Mitsubishi Chemical Co., Ltd.), Celoxide 2021P (Daicel Corp.) and EHPE-3150 (Daicel Corp.) are preferable from the viewpoint of developability. Each of (C1) and (C2) may be used alone or in combination of two or more.

成分(A)〜(C)の合計100重量部中の成分(C)の含有量は、2〜40重量部である。成分(C)の含有量が40重量部を超えると相溶性が悪化し、塗膜が白化するため、透明性が低下する。(C)成分の含有量のうち、必須の(C1)は少なくとも2重量部である。すなわち、(C1)は、成分(A)〜(C)の合計100重量部中に2〜40重量部含まれ、透明性の面から好ましくは2〜20重量部含まれる。(C1)の含有量が2重量部を下回ると、十分なUV吸収性を発現することができない。一方、任意成分である(C2)は、成分(A)〜(C)の合計100重量部中に0〜38重量部添加することができる。 The content of the component (C) in the total 100 parts by weight of the components (A) to (C) is 2 to 40 parts by weight. When the content of the component (C) exceeds 40 parts by weight, the compatibility is deteriorated and the coating film is whitened, so that the transparency is lowered. Of the content of the component (C), the essential (C1) is at least 2 parts by weight. That is, (C1) is contained in an amount of 2 to 40 parts by weight in 100 parts by weight of the components (A) to (C) in total, and preferably 2 to 20 parts by weight in terms of transparency. If the content of (C1) is less than 2 parts by weight, sufficient UV absorption cannot be exhibited. On the other hand, the optional component (C2) can be added in an amount of 0 to 38 parts by weight in the total 100 parts by weight of the components (A) to (C).

<成分(D):光重合開始剤>
成分(D)は、UV照射によりラジカルを発生し、成分(A)および成分(B)の重合反応の起点となる成分であり、このような用途に周知のいかなる光重合開始剤も利用することができる。少ない露光量にて使用したい場合は、1,2−オクタンジオン,1−[4−(フェニルチオ)フェニル−,2−(O−ベンゾイルオキシム)](OXE−01:BASF製)、エタノン,1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]−,1−(0−アセチルオキシム)(OXE−02:(同))、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン(Irgacure907:(同))および1−ヒドロキシ−シクロヘキシル−フェニル−ケトン(Irgacure184:(同))が好ましい。
<Component (D): Photopolymerization initiator>
The component (D) is a component that generates radicals by UV irradiation and serves as a starting point of a polymerization reaction of the components (A) and (B), and any photopolymerization initiator well known for such use should be used. You can When it is desired to use with a small exposure amount, 1,2-octanedione, 1-[4-(phenylthio)phenyl-,2-(O-benzoyloxime)] (OXE-01: manufactured by BASF), ethanone, 1- [9-Ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-,1-(0-acetyloxime) (OXE-02: (same)), 2-methyl-1-[4 -(Methylthio)phenyl]-2-morpholinopropan-1-one (Irgacure 907:(same)) and 1-hydroxy-cyclohexyl-phenyl-ketone (Irgacure 184:(same)) are preferred.

成分(D)は、成分(A)〜(C)の合計100重量部に対して0.1〜5重量部含まれる。成分(D)の含有量が0.1重量部を下回るとUV照射による重合反応が進行せず、パターンを良好に形成することができなくなる。成分(D)の含有量が5重量部を上回ると、UV照射による重合反応の起点が多くなり過ぎるため、未露光部においても重合反応が進行し易くなり、パターン解像性が悪化する。また、UV照射による分解物が多くなるため透明性も悪化する。 The component (D) is contained in an amount of 0.1 to 5 parts by weight based on 100 parts by weight of the components (A) to (C) in total. When the content of the component (D) is less than 0.1 part by weight, the polymerization reaction due to UV irradiation does not proceed and it becomes impossible to form a pattern well. When the content of the component (D) exceeds 5 parts by weight, the number of starting points of the polymerization reaction due to UV irradiation becomes too large, so that the polymerization reaction easily proceeds even in the unexposed area and the pattern resolution is deteriorated. In addition, the transparency deteriorates because the decomposition products due to UV irradiation increase.

<添加剤>
本発明の光硬化性樹脂組成物には、必要に応じてレベリング剤、シランカップリング剤、酸化防止剤、溶剤等を添加することができる。また、本発明の硬化を損なわない範囲において、クエンチング剤、炭酸ガス発生防止剤、可撓性付与剤、酸化防止剤、可塑剤、滑剤、表面処理剤、難燃剤、帯電防止剤、イオントラップ剤、摺動性改良剤、耐衝撃性改良剤、揺変性付与剤、界面活性剤、表面張力低下剤、消泡剤、沈降防止剤、光拡散剤、紫外線吸収剤、抗酸化剤、離型剤、蛍光剤等も添加することができる。
<Additive>
If necessary, a leveling agent, a silane coupling agent, an antioxidant, a solvent and the like can be added to the photocurable resin composition of the present invention. Further, in a range that does not impair the curing of the present invention, a quenching agent, a carbon dioxide gas generation inhibitor, a flexibility imparting agent, an antioxidant, a plasticizer, a lubricant, a surface treatment agent, a flame retardant, an antistatic agent, an ion trap. Agents, slidability improvers, impact modifiers, thixotropic agents, surfactants, surface tension reducing agents, defoamers, anti-settling agents, light diffusing agents, ultraviolet absorbers, antioxidants, mold release agents Agents and fluorescent agents can also be added.

<レベリング剤>
レベリング剤は、得られる保護膜の外観を向上させる目的で配合されるものであって、シリコン系、フッ素系、アクリル系等を特に制限無く使用することができる。レベリング剤は、単独でも2種以上を併用しても良い。
<Leveling agent>
The leveling agent is added for the purpose of improving the appearance of the resulting protective film, and a silicon-based agent, a fluorine-based agent, an acryl-based agent or the like can be used without particular limitation. The leveling agent may be used alone or in combination of two or more kinds.

<シランカップリング剤>
シランカップリング剤は、シランを利用して有機材料と無機材料とを結合する連結剤である。有機材料と反応結合する官能基として、一般にビニル基、エポキシ基、アミノ基などを有する。これらシランカップリング剤は、単独でも2種以上を併用しても良い。
<Silane coupling agent>
The silane coupling agent is a coupling agent that uses silane to bond an organic material and an inorganic material. Generally, a vinyl group, an epoxy group, an amino group, or the like is included as a functional group that reacts with an organic material. These silane coupling agents may be used alone or in combination of two or more.

<酸化防止剤>
酸化防止剤は、IRGANOX1010(BASFジャパン(株))、IRGANOX1035(同)、IRGANOX1076(同)、IRGANOX1098(同)、IRGANOX1135(同)、IRGANOX1330(同)、IRGANOX1726(同)、IRGANOX1425WL(同)、IRGANOX1520L(同)、IRGANOX245(同)、IRGANOX259(同)、IRGANOX3114(同)、IRGANOX5057(同)、IRGANOX565(同)、IRGANOX295(同)等のヒンダードフェノール系酸化防止剤などが挙げられる。
<Antioxidant>
The antioxidants are IRGANOX1010 (BASF Japan Ltd.), IRGANOX1035 (same), IRGANOX1076 (same), IRGANOX1098 (same), IRGANOX1135 (same), IRGANOX1330 (same), IRGANOX1726 (same), IRGANOX1425WL (same), LGANOX15. Examples thereof include hindered phenolic antioxidants such as (same), IRGANOX245 (same), IRGANOX259 (same), IRGANOX3114 (same), IRGANOX5057 (same), IRGANOX565 (same), IRGANOX295 (same).

<溶剤>
溶剤は、光硬化性樹脂組成物の使用に際して粘度等を調整する目的で添加される。具体的には、芳香族炭化水素、エーテル類、エステル及びエーテルエステル類、ケトン類、リン酸エステル類、非プロトン性極性溶剤、グリコール誘導体等が挙げられる。これら溶剤は、単独でも2種以上を併用しても良い。
<Solvent>
The solvent is added for the purpose of adjusting the viscosity and the like when using the photocurable resin composition. Specific examples thereof include aromatic hydrocarbons, ethers, esters and ether esters, ketones, phosphoric acid esters, aprotic polar solvents, glycol derivatives and the like. These solvents may be used alone or in combination of two or more.

光硬化性樹脂組成物の混合方法は特に限定されず、全成分を同時に混合しても良いし、各成分を順次溶解しても良い。また、混合する際の投入順序や作業条件は特に制約されない。 The method for mixing the photocurable resin composition is not particularly limited, and all components may be mixed at the same time, or each component may be sequentially dissolved. In addition, the order of introduction and the working conditions for mixing are not particularly limited.

<カラーフィルター保護膜の形成>
カラーフィルターは、上記光硬化性樹脂組成物を硬化した層を保護膜として備えており、当該硬化膜の254nmの光の透過率が0.05%以下であることが好ましい。光硬化性樹脂組成物は、基板上に配置された着色層やブラックマトリックス層を覆うように塗布される。その塗布方法は特に限定されることは無く、グラビアコート法、スピンコート法、ダイコート法等の従来公知の塗工方法を採用することができる。得られた塗膜を乾燥し、さらに必要に応じて予備加熱(プリベーク)を行った後、塗膜に所定のフォトマスクを介してパターン露光を行う。通常プリベーク温度は70〜140℃、時間は1〜5分程度であり、露光量は通常、10〜300mJ/cm程度である。露光後、アルカリ現像液で現像処理して未露光部の塗膜を溶解する。露光に用いられる光源としては、通常、g線、h線、i線等の紫外線であり、アルカリ現像液は、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、テトラメチルアンモニウムヒドロキシド等が用いられる。また、現像法としては、パドル現像法、浸漬現像法、シャワー式現像法等が採用される。現像後、本硬化加熱(ポストベーク)を経て樹脂硬化物の層を形成する。通常、ポストベーク温度は、180〜280℃、時間は15分〜2時間である。加熱手法は特に限定されるものではなく、例えば密閉式硬化炉や連続硬化が可能なトンネル炉等の硬化装置を採用することができる。加熱源は特に制約されることなく、熱風循環、赤外線加熱、高周波加熱等の方法で行うことができる。
<Formation of color filter protective film>
The color filter includes a layer obtained by curing the photocurable resin composition as a protective film, and the cured film preferably has a transmittance of 254 nm light of 0.05% or less. The photocurable resin composition is applied so as to cover the colored layer and the black matrix layer arranged on the substrate. The coating method is not particularly limited, and conventionally known coating methods such as a gravure coating method, a spin coating method, and a die coating method can be adopted. The obtained coating film is dried, and if necessary, preheating (prebaking) is performed, and then the coating film is subjected to pattern exposure through a predetermined photomask. Usually, the pre-bake temperature is 70 to 140° C., the time is about 1 to 5 minutes, and the exposure amount is usually about 10 to 300 mJ/cm 2 . After the exposure, it is developed with an alkali developing solution to dissolve the coating film in the unexposed area. The light source used for the exposure is usually ultraviolet rays such as g-line, h-line and i-line, and the alkali developer is sodium hydroxide, potassium hydroxide, sodium carbonate, tetramethylammonium hydroxide or the like. As the developing method, a paddle developing method, an immersion developing method, a shower developing method, or the like is adopted. After the development, a main cured heating (post-baking) is performed to form a layer of the cured resin. Usually, the post-baking temperature is 180 to 280° C., and the time is 15 minutes to 2 hours. The heating method is not particularly limited, and for example, a hardening apparatus such as a closed hardening furnace or a tunnel furnace capable of continuous hardening can be adopted. The heating source is not particularly limited, and hot air circulation, infrared heating, high frequency heating or the like can be used.

以下に、実施例及び比較例を挙げて本発明を具体的に説明するが、本発明はこれらに限られるものではない。
<カルボキシル基含有共重合体(A−1)の合成>
温度計、還流冷却器、攪拌機、滴下ロートを備えた容量300mLの4つ口フラスコに、溶剤としてジエチレングリコールエチルメチルエーテル(EDM)を75.2重量部仕込み、攪拌しながら加熱して96℃に昇温した。次いで、96℃の温度で、(a1)としてアクリル酸(AA)を5.0重量部、(a2)としてヒドロキシエチルメタクリレート(HEMA)を19.5重量部、(a3)としてブチルアクリレート(BA)55.7重量部、過酸化物系重合開始剤(日油(株)製「パーヘキシルO」)6.0重量部、およびEDM18.8重量部を予め均一混合したもの(滴下成分)を、2時間かけて滴下ロートより等速滴下した。その後、96℃の温度を3時間維持した後、120℃に昇温し、120℃の温度を2時間維持した。その後、80℃に冷却し、(a4)として2-アクリロイルオキシエチルイソシアネート(AOI)19.8重量部およびメトキノン(MQ)0.04重量部を滴下し、滴下後80℃の温度で3時間維持した。その結果、重量平均分子量(Mw)16,000の、カルボキシル基含有共重合体(A−1)の50%EDM溶液を得た。
Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples, but the present invention is not limited thereto.
<Synthesis of carboxyl group-containing copolymer (A-1)>
To a four-necked flask having a capacity of 300 mL equipped with a thermometer, a reflux condenser, a stirrer, and a dropping funnel, 75.2 parts by weight of diethylene glycol ethyl methyl ether (EDM) as a solvent was charged, and heated to 96° C. with stirring. Warmed. Then, at a temperature of 96° C., 5.0 parts by weight of acrylic acid (AA) as (a1), 19.5 parts by weight of hydroxyethyl methacrylate (HEMA) as (a2), and butyl acrylate (BA) as (a3). 25.7 parts by weight of 55.7 parts by weight, 6.0 parts by weight of a peroxide-based polymerization initiator (“Perhexyl O” manufactured by NOF CORPORATION), and 18.8 parts by weight of EDM (dripping component) were mixed in advance. It dripped at a constant speed from the dropping funnel over time. Then, the temperature of 96° C. was maintained for 3 hours, then the temperature was raised to 120° C., and the temperature of 120° C. was maintained for 2 hours. Then, the mixture was cooled to 80° C., 19.8 parts by weight of 2-acryloyloxyethyl isocyanate (AOI) and 0.04 parts by weight of methquinone (MQ) were added dropwise as (a4), and the temperature was maintained at 80° C. for 3 hours after the addition. did. As a result, a 50% EDM solution of the carboxyl group-containing copolymer (A-1) having a weight average molecular weight (Mw) of 16,000 was obtained.

<カルボキシル基含有共重合体(A−2〜A−10)の合成>
下記表1に示す材料及び条件を用いて、A−1の合成と同様の方法でA−2〜A−10のカルボキシル基含有共重合体の溶液を得た。なお、表1において組成(各成分の含有量)を示す数値は重量部である。

Figure 0006737027

表1中の略号は次の通りである。
AA:アクリル酸
MAA:メタクリル酸
HEMA:ヒドロキシエチルメタクリレート
HPMA:ヒドロキシプロピルメタクリレート
HBA:ヒドロキシブチルアクリレート
BA:ブチルアクリレート
MMA:メチルメタクリレート
BMA:ブチルメタクリレート
CHMA:シクロヘキシルメタクリレート
DiPF:ジイソプロピルフマレート
St:スチレン
CHMI:シクロヘキシルマレイミド
AOI:2-アクリロイルオキシエチルイソシアネート
MOI:2-メタクリロイルオキシエチルイソシアネート
パーヘキシルO:日油(株)製の過酸化物系重合開始剤
MQ:メトキノン(重合禁止剤)
EDM:ジエチレングリコールエチルメチルエーテル
PGMEA:プロピレングリコールモノメチルエーテルアセテート <Synthesis of carboxyl group-containing copolymers (A-2 to A-10)>
Using the materials and conditions shown in Table 1 below, a solution of the carboxyl group-containing copolymer of A-2 to A-10 was obtained in the same manner as in the synthesis of A-1. In Table 1, the numerical values showing the composition (content of each component) are parts by weight.
Figure 0006737027

The abbreviations in Table 1 are as follows.
AA: acrylic acid MAA: methacrylic acid HEMA: hydroxyethyl methacrylate HPMA: hydroxypropyl methacrylate HBA: hydroxybutyl acrylate BA: butyl acrylate MMA: methyl methacrylate BMA: butyl methacrylate CHMA: cyclohexyl methacrylate DiPF: diisopropyl fumarate St: styrene CHMI: cyclohexyl Maleimide AOI: 2-acryloyloxyethyl isocyanate MOI: 2-methacryloyloxyethyl isocyanate Perhexyl O: Peroxide type polymerization initiator manufactured by NOF CORPORATION MQ: Metoquinone (polymerization inhibitor)
EDM: diethylene glycol ethyl methyl ether PGMEA: propylene glycol monomethyl ether acetate

なお、重量平均分子量(Mw)は、東ソー(株)製ゲルパーミエーションクロマトグラフィー装置HLC−8220GPCを用いて、カラムとして東ソー(株)製「TSKgel HZM−M」を用い、THFを溶離液とし、RI検出器により測定してポリスチレン換算により求めた。 The weight average molecular weight (Mw) was measured using Tosoh Corp. gel permeation chromatography apparatus HLC-8220GPC, using Tosoh Corp. “TSKgel HZM-M” as a column, and THF as an eluent. It was measured by an RI detector and calculated in terms of polystyrene.

<カルボキシル基含有共重合体(A′−1〜A′−6)の合成>
下記表2に示す材料及び条件を用いて、A−1の合成と同様の方法で、比較重合体であるA′−1、A′−2およびA′−6のカルボキシル基含有共重合体の溶液を得た。A′−3、A′−4は、下記表2に示す材料及び条件を用いて(a4)′投入時にジメチルベンジルアミンを混合して滴下した以外はA−1の合成と同様の方法で、カルボキシル基含有共重合体の溶液を得た。同様にA′−5は、下記表2に示す材料及び条件を用いて(a4)′投入時にピリジンを混合して滴下した以外はA−1の合成と同様の方法で、カルボキシル基含有共重合体の溶液を得た。なお、表2において組成(各成分の含有量)を示す数値は重量部である。

Figure 0006737027

表1には記載されていない表2中の略号は次の通りである。
HEA:ヒドロキシエチルアクリレート
BeMA:ベンジルメタクリレート
TCDMA:トリシクロ[5.2.1.02.6]デカン−8−イルメタクリレート
DcHF:ジシクロヘキシルフマレート
GMA:グリシジルメタクリレート
DMBA:ジメチルベンジルアミン <Synthesis of carboxyl group-containing copolymers (A'-1 to A'-6)>
Using the materials and conditions shown in Table 2 below, the carboxyl group-containing copolymers of the comparative polymers A'-1, A'-2 and A'-6 were prepared in the same manner as in the synthesis of A-1. A solution was obtained. A′-3 and A′-4 were the same as in the synthesis of A-1, except that dimethylbenzylamine was mixed and dropped when (a4)′ was charged using the materials and conditions shown in Table 2 below. A solution of the carboxyl group-containing copolymer was obtained. Similarly, A′-5 was a carboxyl group-containing copolymer by the same method as in the synthesis of A-1, except that pyridine was mixed and dropped when (a4)′ was charged using the materials and conditions shown in Table 2 below. A combined solution was obtained. In Table 2, the numerical value indicating the composition (content of each component) is parts by weight.
Figure 0006737027

Abbreviations in Table 2 which are not described in Table 1 are as follows.
HEA: hydroxyethyl acrylate BeMA: benzyl methacrylate TCDMA: tricyclo[5.2.1.0 2.6 ] decan-8-yl methacrylate DcHF: dicyclohexyl fumarate GMA: glycidyl methacrylate DMBA: dimethylbenzylamine

<実施例1〜11、比較例1〜16>
各成分を下記表3および表4に示す配合量で溶解混合し、実施例1〜11及び比較例1〜16用のカラーフィルター保護膜用光硬化性樹脂組成物の塗工液を調製した。なお、表3および表4において、各成分の含有量を示す数値は重量部である。

Figure 0006737027

Figure 0006737027
<Examples 1 to 11, Comparative Examples 1 to 16>
The components were dissolved and mixed in the amounts shown in Tables 3 and 4 below to prepare coating solutions of the photocurable resin composition for a color filter protective film for Examples 1-11 and Comparative Examples 1-16. In Tables 3 and 4, the numerical value indicating the content of each component is parts by weight.
Figure 0006737027

Figure 0006737027

表3及び表4中の略号及び化合物の構造は次の通りである。
[(B)多官能アクリル酸エステル]
PE-4A:ペンタエリスリトールテトラアクリレート
DPE-6A:ジ ペンタエリスリトールヘキサアクリレート
[(C1)ナフチル基含有フルオレン型エポキシ化合物]
(C1−1):

Figure 0006737027

(C1−2):
Figure 0006737027

(C1−3):
Figure 0006737027

(C1−4):大阪ガスケミカル(株)製ナフチル基含有フルオレン型エポキシ化合物、商品名「OGSOL CG-500」
[(C2)その他の多官能エポキシ化合物]
VG3101L:(株)プリンテック製エポキシ樹脂、商品名「テクモアVG3101L」
Ep−157:三菱化学(株)製エポキシ樹脂、商品名「jER 157S70」
Cel2021P:ダイセル化学工業(株)製エポキシ樹脂、商品名「セロキサイド2021P」
EHPE-3150:ダイセル化学工業(株)製エポキシ樹脂、商品名「EHPE−3150」
Ep−828:三菱化学(株)製エポキシ樹脂、商品名「jER 828」
(C2−1):
Figure 0006737027

(C2−2):
Figure 0006737027

(C2−3):
Figure 0006737027

[(D)光重合開始剤]
OXE−01:1、2−オクタンジオン,1−[4−(フェニルチオ)フェニル−,2−(O−ベンゾイルオキシム)](BSFジャパン(株)製)、商品名「IrgacureOXE01」
OXE−02:エタノン,1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3イル]−,1−(0−アセチルオキシム)(同)、商品名「IrgacureOXE02」
[レベリング剤]
F−554:フッ素系レベリング剤(DIC(株)製、商品名:「メガファック F−554」)
FTX−218:フッ素系レベリング剤((株)ネオス製、商品名:「FTX−218」)
F−559:フッ素系レベリング剤(DIC(株)製、商品名:「メガファック F−559」)
602A:フッ素系レベリング剤((株)ネオス製、商品名:「フタージェント 602A」)
F−477:フッ素系レベリング剤(DIC(株)製、商品名:「メガファック F−477」)
BYK−307:シリコーン系レベリング剤(ビックケミー・ジャパン(株)製、商品名:「BYK−307」)
[シランカップリング剤]
OFS−6040:3−グリシドキシプロピルトリメトキシシラン(東レ・ダウコーニング(株)製、商品名:「OFS−6040」)
X−41−1059A:シラン化合物(信越化学(株)製、商品名:「X−41−1059A」)
X−41−1053:シラン化合物(信越化学(株)製、商品名:「X−41−1053」)
[その他添加剤]
TINUVIN:ヒドロキシフェニルトリアジン系紫外線吸収剤(BASF製、商品名:「TINUVIN400」)
[溶剤]
PGMEA:プロピレングリコールモノメチルエーテルアセテート
MMBA:3−メトキシ−3−メチル−1−ブチルアセテート
EDM:ジエチレングリコールエチルメチルエーテル
EEP:エチルエトキシプロピオネート The abbreviations in Tables 3 and 4 and the structures of the compounds are as follows.
[(B) Polyfunctional acrylic ester]
PE-4A: Pentaerythritol tetraacrylate DPE-6A: Dipentaerythritol hexaacrylate [(C1) Naphthyl group-containing fluorene type epoxy compound]
(C1-1):
Figure 0006737027

(C1-2):
Figure 0006737027

(C1-3):
Figure 0006737027

(C1-4): naphthene group-containing fluorene type epoxy compound manufactured by Osaka Gas Chemicals Co., Ltd., trade name "OGSOL CG-500"
[(C2) Other polyfunctional epoxy compound]
VG3101L: Epoxy resin manufactured by Printec Co., Ltd., trade name "Techmore VG3101L"
Ep-157: Epoxy resin manufactured by Mitsubishi Chemical Corporation, trade name "jER 157S70"
Cel2021P: Epoxy resin manufactured by Daicel Chemical Industries, Ltd., trade name "Celoxide 2021P"
EHPE-3150: Epoxy resin manufactured by Daicel Chemical Industries, Ltd., trade name "EHPE-3150"
Ep-828: Epoxy resin manufactured by Mitsubishi Chemical Corporation, trade name "jER 828"
(C2-1):
Figure 0006737027

(C2-2):
Figure 0006737027

(C2-3):
Figure 0006737027

[(D) Photopolymerization Initiator]
OXE-01:1,2-octanedione, 1-[4-(phenylthio)phenyl-,2-(O-benzoyloxime)] (manufactured by BSF Japan Ltd.), trade name "Irgacure OXE01".
OXE-02: Ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3yl]-,1-(0-acetyloxime) (the same), trade name "Irgacure OXE02"
[Leveling agent]
F-554: Fluorine-based leveling agent (manufactured by DIC Corporation, trade name: "Megafuck F-554")
FTX-218: Fluorine-based leveling agent (manufactured by Neos, trade name: "FTX-218")
F-559: Fluorine-based leveling agent (manufactured by DIC Corporation, trade name: "Megafuck F-559")
602A: Fluorine-based leveling agent (manufactured by Neos Co., Ltd., trade name: “Futagent 602A”)
F-477: Fluorine-based leveling agent (manufactured by DIC Corporation, trade name: "Megafuck F-477")
BYK-307: Silicone-based leveling agent (manufactured by Big Chemie Japan KK, trade name: "BYK-307")
[Silane coupling agent]
OFS-6040: 3-glycidoxypropyltrimethoxysilane (manufactured by Toray Dow Corning Co., Ltd., trade name: "OFS-6040")
X-41-1059A: Silane compound (Shin-Etsu Chemical Co., Ltd., trade name: "X-41-1059A")
X-41-1053: Silane compound (Shin-Etsu Chemical Co., Ltd., trade name: "X-41-1053")
[Other additives]
TINUVIN: Hydroxyphenyltriazine-based UV absorber (manufactured by BASF, trade name: "TINUVIN400")
[solvent]
PGMEA: Propylene glycol monomethyl ether acetate MMBA: 3-Methoxy-3-methyl-1-butyl acetate EDM: Diethylene glycol ethyl methyl ether EEP: Ethyl ethoxy propionate

得られた実施例1〜11および比較例1〜16用のカラーフィルター保護膜用光硬化性樹脂組成物の塗工液は、それぞれメンブレンフィルター(材質:PE、孔径:0.2μm)で濾過した後、更に中空系フィルター(材質:PP、孔径:0.02μm)で濾過した。濾過した塗工液を、スピンコーター(型式1H−DX−2、ミカサ(株)製)により10cm角の石英ガラスもしくは無アルカリガラス基板上に回転塗布した。塗布後、基板を90℃のクリーンオーブン中にて2分間乾燥処理して薄膜(A)を得た。この薄膜(A)にキヤノン(株)製g+h+i線マスクアライナー(PLA-501F)にてラインとスペース幅が1:1となった種々の線幅およびコンタクトホールのテストパターンをi線照度換算で40mJ/cm露光し、0.4wt%テトラヒドロキシアンモニウムヒドロキシドで23℃、60秒間現像することで、ラインとスペース幅が1:1のライン&スペースパターンおよびコンタクトホールパターンが形成された薄膜(B)を得た。この薄膜(B)を230℃のクリーンオーブンにて30分間加熱することにより、膜厚1.5μmの硬化膜を得た。薄膜(A)、薄膜(B)及び硬化膜を用いて、パターン解像性、現像残膜率、平坦性、UV吸収性、透明性、耐薬品性、透湿性、および密着性の評価を以下の方法で行った。その結果も表3及び表4に示した。 The obtained coating liquid of the photocurable resin composition for a color filter protective film for Examples 1 to 11 and Comparative Examples 1 to 16 was filtered with a membrane filter (material: PE, pore size: 0.2 μm). After that, it was further filtered through a hollow filter (material: PP, pore size: 0.02 μm). The filtered coating liquid was spin-coated on a 10 cm square quartz glass or non-alkali glass substrate by a spin coater (model 1H-DX-2, manufactured by Mikasa Co., Ltd.). After coating, the substrate was dried in a clean oven at 90° C. for 2 minutes to obtain a thin film (A). This thin film (A) was tested by Canon Inc. g+h+i line mask aligner (PLA-501F) with various line widths and contact hole test patterns with line and space widths of 1:1 to 40 mJ in i-line illuminance conversion. /Cm 2 exposure and development with 0.4 wt% tetrahydroxyammonium hydroxide at 23° C. for 60 seconds to form a thin film (B) having line and space patterns and contact hole patterns with a line and space width of 1:1 (B ) Got. The thin film (B) was heated in a clean oven at 230° C. for 30 minutes to obtain a cured film having a film thickness of 1.5 μm. Using the thin film (A), thin film (B) and cured film, pattern resolution, residual film ratio after development, flatness, UV absorption, transparency, chemical resistance, moisture permeability, and adhesion are evaluated below. I went with the method. The results are also shown in Tables 3 and 4.

<パターン解像性>
上記の手順で作成した硬化膜の中で、10μmホールパターンをSEM(走査型電子顕微鏡)にて観察した。コンタクトホール内部および端部ともに残渣が観られないものを◎、コンタクトホールの端部のみ残渣が観られるものは○、コンタクトホールの内部と端部の両方に残渣が観られるものを×と評価した。
<Pattern resolution>
A 10 μm hole pattern was observed with a SEM (scanning electron microscope) in the cured film formed by the above procedure. The case where no residue was observed inside and inside the contact hole was evaluated as ◎, the case where residue was observed only at the end of the contact hole was evaluated as ○, and the case where residue was observed both inside and inside the contact hole was evaluated as ×. ..

<現像残膜率>
上述の手順で得られた薄膜(A)と薄膜(B)の膜厚から、以下の計算式より現像残膜率を算出した。
現像残膜率(%)=薄膜(B)の膜厚/薄膜(A)の膜厚×100
現像残膜率の評価は上記式で算出した値で評価し、表3及び4には当該現像残膜率(%)の値を示した。尚、現像残膜率が95%以上のものを◎、90%以上95%未満のものを○、90%を下回るものを×と評価する。
<Development residual film rate>
From the film thicknesses of the thin film (A) and the thin film (B) obtained by the above procedure, the residual film development ratio was calculated by the following formula.
Development residual film rate (%)=thin film (B) film thickness/thin film (A) film thickness×100
The residual film development rate was evaluated by the value calculated by the above formula. Tables 3 and 4 show the residual film development rate (%). A film with a residual film development rate of 95% or more is evaluated as ⊚, a film with a residual film rate of 90% or more and less than 95% is evaluated as ◯, and a film having a residual film ratio of less than 90% is evaluated as x.

<平坦性>
平坦性評価用のダミーカラーフィルターにおいて、赤色画素と緑色画素中心部分の高さの差、赤色画素と青色画素中心部分の高さの差、および緑色画素と青色画素中心部分の高さの差(画素間段差)を求めた。引き続き、テストパターンを用いない以外は前述の硬化膜作成方法に従い、膜厚が1.5±0.05μmのパターンのない硬化膜(保護膜)をダミーカラーフィルター上に形成したのちに、同一部分の赤色画素と緑色画素中心部分の高さの差、赤色画素と青色画素中心部分の高さの差、および緑色画素と青色画素中心部分の高さの差を求めた。これらの段差は触針式表面粗度計(型式EK4000AK、小坂研究所(株)製)にて測定した。保護膜塗布前の画素間段差の内、最大値を塗布前最大画素間段差(d1)とし、保護膜塗布後の画素間段差の内、最大値を塗布後最大画素間段差(d2)とし、これらのd1、d2から下記の計算式により、保護膜による平坦化率Xを求めた。
平坦化率X(%)=((d1)−(d2))/(d1)×100
平坦性の評価は上記式で算出した平坦化率の値で評価し、表3及び4には当該平坦化率X(%)の値を示した。尚、平坦化率X(%)が、90%以上のものは○、90%を下回るものは×と評価する。
<Flatness>
In the dummy color filter for flatness evaluation, the difference in height between the central portions of red and green pixels, the difference in height between the central portions of red and blue pixels, and the difference in height between the central portions of green and blue pixels ( The step difference between pixels) was obtained. Subsequently, according to the above-described cured film forming method except that the test pattern is not used, a pattern-less cured film (protective film) having a film thickness of 1.5±0.05 μm is formed on the dummy color filter, and then the same portion is formed. The difference in height between the central portions of the red pixels and the green pixels, the difference in height between the central portions of the red pixels and the blue pixels, and the difference in height between the central portions of the green pixels and the blue pixels were obtained. These steps were measured with a stylus type surface roughness meter (model EK4000AK, manufactured by Kosaka Laboratory Ltd.). Among the steps between pixels before applying the protective film, the maximum value is the maximum step between pixels (d1) before applying, and the maximum value among the steps between pixels after applying the protective film is the maximum step between pixels (d2) after applying, From these d1 and d2, the flattening rate X due to the protective film was obtained by the following calculation formula.
Flattening rate X(%)=((d1)−(d2))/(d1)×100
The flatness was evaluated by the value of the flattening rate calculated by the above formula, and Tables 3 and 4 show the values of the flattening rate X (%). The flattening rate X (%) of 90% or more is evaluated as ◯, and the flattening rate of less than 90% is evaluated as x.

<UV吸収性>
テストパターンを用いない以外は前述の硬化膜作成方法に従い、パターンのない硬化膜を石英ガラス基板上に得た。この硬化膜付き基板を紫外−可視光分光光度計(型式UV−3700、(株)島津製作所製)を用いて波長200nm〜800nmまでスキャンし、光線透過率を測定した。UV吸収性の評価は254nmの透過率の値で評価し、表3及び4には当該透過率(%)を示した。本発明の目的に供するには、254nmの透過率0.05%以下が必要である。
<UV absorption>
A cured film having no pattern was obtained on a quartz glass substrate according to the above-described cured film forming method except that the test pattern was not used. This cured film-coated substrate was scanned with a UV-visible spectrophotometer (model UV-3700, manufactured by Shimadzu Corporation) to a wavelength of 200 nm to 800 nm, and the light transmittance was measured. The UV absorptivity was evaluated by the transmittance value at 254 nm, and the transmittance (%) is shown in Tables 3 and 4. For the purpose of the present invention, a transmittance of 254 nm of 0.05% or less is required.

<透明性>
テストパターンを用いない以外は前述の硬化膜作成方法に従い、パターンのない硬化膜を無アルカリガラス基板上に得た。得られた基板をさらに230℃で60分間オーバーベークし、この硬化膜付き基板を紫外−可視光分光光度計(型式UV−3700、(株)島津製作所製)を用いて波長200nm〜800nmまでスキャンして光線透過率を測定した。透明性の評価は、380nm〜580nmの平均透過率の値で評価し、表3及び表4には当該平均透過率(%)の値を示した。尚、380nm〜580nmの平均透過率が98%以上のものを◎、95%以上及び98%未満のものは○、95%を下回るものを×と評価する。
<Transparency>
A cured film having no pattern was obtained on the alkali-free glass substrate according to the above-described cured film forming method except that the test pattern was not used. The obtained substrate was further overbaked at 230° C. for 60 minutes, and the substrate with the cured film was scanned using an ultraviolet-visible light spectrophotometer (model UV-3700, manufactured by Shimadzu Corporation) to a wavelength of 200 nm to 800 nm. Then, the light transmittance was measured. The transparency was evaluated by the value of the average transmittance of 380 nm to 580 nm, and Table 3 and Table 4 show the values of the average transmittance (%). The average transmittance of 380 nm to 580 nm of 98% or more is evaluated as ⊚, 95% or more and less than 98% is evaluated as ◯, and less than 95% is evaluated as x.

<耐薬品性>
UV吸収性および透明性の試験と同様の手順で得た硬化膜付きガラス基板を、N−メチルピロリドン中に25℃、30分間浸漬し、浸漬前後の膜厚変化が5%以下のものを○、5%を超えるものを×と評価した。
<Chemical resistance>
A glass substrate with a cured film obtained by the same procedure as the UV absorption and transparency test was immersed in N-methylpyrrolidone at 25° C. for 30 minutes, and the change in film thickness before and after immersion was 5% or less. Those exceeding 5% were evaluated as x.

<透湿性>
ポリイミドフィルム(カプトン100H:東レデュポン(株)製)で覆ったガラス基板を使用し、テストパターンを用いない以外は前述の硬化膜作成方法に従い、パターンのない硬化膜をポリイミドフィルム上に得た。ガラス基板を取り除いた後、硬化膜付きポリイミドフィルムを用いて、JIS K 8123に記載のカップ法に準拠した方法にて透湿度を測定した。温度および相対湿度は40℃、90%で実施した。透湿性の評価は透湿度の値で評価し、表3及び表4には当該透湿度(g/m・24h)の値を示した。尚、透湿度が65g/m・24h以下のものを○、65g/m・24hを超えるものを×と評価する。
<Moisture permeability>
A glass substrate covered with a polyimide film (Kapton 100H: manufactured by Toray DuPont Co., Ltd.) was used, and a cured film having no pattern was obtained on the polyimide film according to the above-mentioned cured film forming method except that the test pattern was not used. After removing the glass substrate, the moisture permeability was measured by using a polyimide film with a cured film by a method based on the cup method described in JIS K8123. The temperature and relative humidity were 40° C. and 90%. The moisture permeability was evaluated by the value of moisture permeability, and Tables 3 and 4 show the values of moisture permeability (g/m 2 ·24h). In addition, the water vapor permeability of 65 g/m 2 ·24 h or less is evaluated as ◯, and the water vapor permeability of more than 65 g/m 2 ·24 h is evaluated as x.

<密着性>
UV吸収性および透明性の試験と同様の手順で得た硬化膜付き基板をプレッシャークッカー試験(PCT)に通した後、JIS K 5600−5−6:1999 塗料一般試験方法−第5部:塗膜の機械的性質−第6節:付着性(クロスカット法)に準拠した方法にて密着性を評価した。PCTの条件は、120℃、湿度100%、圧力2気圧、試験時間6時間で実施した。カットの縁が完全に滑らかで、どの格子の目にもはがれがないものを◎、カットの交差点における塗膜の小さなはがれが観られるものを○、塗膜がカットの縁に沿って部分的又は全面的にはがれが観られるものを×と評価した。
<Adhesion>
The cured film-coated substrate obtained by the same procedure as the UV absorption and transparency test was passed through the pressure cooker test (PCT), and then JIS K 5600-5-6:1999 General paint test method-Part 5: Coating Mechanical Properties of Film-Section 6: Adhesion was evaluated by a method based on the adhesiveness (cross-cut method). The conditions of PCT were 120° C., humidity 100%, pressure 2 atm, and test time 6 hours. If the edges of the cut are completely smooth and do not peel off in any grid, ◎, if small peeling of the coating film is seen at the intersection of the cuts, ○, the coating film is partially or along the edges of the cut. When peeling was observed on the whole, it was evaluated as x.

表3の結果から、実施例1〜11では、成分(A)〜(D)を適量含有し、且つ成分(C)に特定構造の(C1)を所定量含有することで、従来から求められていたパターン解像性、現像残膜率、平坦性、透明性、耐薬品性、透湿性、密着性を維持しながら、優れたUV吸収性が得られていた。 From the results of Table 3, in Examples 1 to 11, the components (A) to (D) were contained in appropriate amounts, and the component (C) contained a predetermined amount of (C1) having a specific structure. Excellent UV absorption was obtained while maintaining the pattern resolution, residual film ratio after development, flatness, transparency, chemical resistance, moisture permeability and adhesion.

一方、表4の結果から、比較例1は、成分(A)中の(a2)および(a4)の含有量が過少のため、パターン解像性と耐薬品性が悪化した。比較例2は、成分(A)中の(a1)の含有量が過少のため、パターン解像性が悪化した。また、成分(A)中の(a2)および(a4)の含有量が過多のため、密着性も悪化した。比較例3は、成分(A)の含有量が過少のためパターン解像性と現像残膜率が悪化した。比較例4は、成分(A)の含有量が過多のため透湿性と密着性が悪化した。比較例5〜7は成分(A)中に(a4)を含まないため、平坦性が悪化した。また、比較例5〜7に観られる透明性の悪化は、A′−3、A′−4を合成する際に使用したDMBA、並びにA′−5を合成する際に使用したピリジンによる影響である。比較例8〜13は、成分(C)に(C1)ナフチル基含有フルオレン型エポキシを含有しないため、UV吸収性が悪化した。また、比較例13の結果から、(C1)ナフチル基含有フルオレン型エポキシの代わりに一般の紫外線吸収剤を通常使用される添加量で用いても、本発明の目的とするUV吸収性は発現できないことが確認された。比較例14は(C1)ナフチル基含有フルオレン型エポキシの含有量が過少のため、UV吸収性が悪化した。比較例15及び16は、成分(C)の含有量、すなわち(C1)と(C2)の合計量が過多のため、相溶性が悪くなり、平坦性および透明性が悪化した。 On the other hand, from the results in Table 4, in Comparative Example 1, the pattern resolution and the chemical resistance deteriorated because the contents of (a2) and (a4) in the component (A) were too small. In Comparative Example 2, the content of (a1) in the component (A) was too small, so the pattern resolution was deteriorated. Further, since the contents of (a2) and (a4) in the component (A) were excessive, the adhesiveness was deteriorated. In Comparative Example 3, since the content of the component (A) was too small, the pattern resolution and the residual film development rate were deteriorated. In Comparative Example 4, the moisture permeability and the adhesion were deteriorated because the content of the component (A) was excessive. In Comparative Examples 5 to 7, since the component (A) did not contain (a4), the flatness was deteriorated. Further, the deterioration of transparency seen in Comparative Examples 5 to 7 is due to the influence of DMBA used in synthesizing A'-3 and A'-4 and pyridine used in synthesizing A'-5. is there. In Comparative Examples 8 to 13, since the component (C) did not contain the (C1) naphthyl group-containing fluorene type epoxy, the UV absorption was deteriorated. Further, from the results of Comparative Example 13, even if a general ultraviolet absorber is used in an amount usually used in place of the (C1) naphthyl group-containing fluorene type epoxy, the UV absorptivity targeted by the present invention cannot be exhibited. It was confirmed. In Comparative Example 14, the UV absorption was deteriorated because the content of the (C1) naphthyl group-containing fluorene type epoxy was too small. In Comparative Examples 15 and 16, the content of the component (C), that is, the total amount of (C1) and (C2) was excessive, so that the compatibility was poor and the flatness and transparency were poor.

Claims (3)

下記成分(A)、成分(B)多官能アクリル酸エステル、成分(C)多官能エポキシ化合物および成分(D)光重合開始剤を含むカラーフィルター保護膜用光硬化性樹脂組成物であって、
成分(A)を15〜60重量部、成分(B)を30〜60重量部、成分(C)を2〜40重量部、および成分(D)を成分(A)〜(C)の合計100重量部に対して0.1〜5重量部含有し、
成分(C)は、その含有量のうち少なくとも2重量部が下記式(1)の構造を有するナフチル基含有フルオレン型エポキシ化合物である、カラーフィルター保護膜用光硬化性樹脂組成物。
成分(A):
(a1)炭素−炭素不飽和結合とカルボキシル基を有するモノマー、
(a2)炭素−炭素不飽和結合とヒドロキシル基を有するモノマー、および
(a3)(a1)と(a2)以外の炭素−炭素不飽和結合を有するモノマー
からなる共重合体と、
(a4)炭素―炭素不飽和結合を有するイソシアネート化合物と、
の反応物であり、
(a1)を5〜25重量%、(a2)を10〜40重量%、(a3)を10〜70重量%および(a4)を10〜40重量%含み、(a1)〜(a4)の合計量が100重量%となるカルボキシル基含有共重合体
Figure 0006737027

(Xは炭素数が2〜3のアルキレン基であり、nは0または1の整数である。)
A photocurable resin composition for a color filter protective film, comprising the following component (A), component (B) polyfunctional acrylic ester, component (C) polyfunctional epoxy compound and component (D) photopolymerization initiator,
Component (A) is 15 to 60 parts by weight, component (B) is 30 to 60 parts by weight, component (C) is 2 to 40 parts by weight, and component (D) is components (A) to (C) in total of 100. 0.1 to 5 parts by weight with respect to parts by weight,
The component (C) is a photocurable resin composition for a color filter protective film, of which at least 2 parts by weight is a naphthene group-containing fluorene type epoxy compound having a structure of the following formula (1).
Ingredient (A):
(A1) a monomer having a carbon-carbon unsaturated bond and a carboxyl group,
(A2) a monomer having a carbon-carbon unsaturated bond and a hydroxyl group, and (a3) a copolymer comprising a monomer having a carbon-carbon unsaturated bond other than (a1) and (a2),
(A4) an isocyanate compound having a carbon-carbon unsaturated bond,
Is a reaction product of
5 to 25% by weight of (a1), 10 to 40% by weight of (a2), 10 to 70% by weight of (a3) and 10 to 40% by weight of (a4), and a total of (a1) to (a4) Carboxyl group-containing copolymer whose amount is 100% by weight
Figure 0006737027

(X is an alkylene group having 2 to 3 carbon atoms, and n is an integer of 0 or 1.)
(a3)は、下記式(2)〜(5)で表されるモノマーのいずれか1種または複数種である、請求項1に記載のカラーフィルター保護膜用光硬化性樹脂組成物。
Figure 0006737027

(Rは水素原子またはメチル基であり、Rは炭素数が1〜8の直鎖アルキル基、炭素数3〜8の分岐アルキル基または炭素数6〜10のシクロアルキル基である。)
Figure 0006737027

(RおよびRは、それぞれ独立して炭素数3〜8の分岐アルキル基または炭素数6〜10のシクロアルキル基である。)
Figure 0006737027

(RおよびRは、それぞれ独立して水素原子またはメチル基である。)
Figure 0006737027

(Rは、炭素数1〜4の直鎖アルキル基、炭素数3〜8の分岐アルキル基または炭素数6〜10のシクロアルキル基である。)
The photocurable resin composition for a color filter protective film according to claim 1, wherein (a3) is any one or more of the monomers represented by the following formulas (2) to (5).
Figure 0006737027

(R 1 is a hydrogen atom or a methyl group, and R 2 is a linear alkyl group having 1 to 8 carbon atoms, a branched alkyl group having 3 to 8 carbon atoms or a cycloalkyl group having 6 to 10 carbon atoms.)
Figure 0006737027

(R 3 and R 4 are each independently a branched alkyl group having 3 to 8 carbon atoms or a cycloalkyl group having 6 to 10 carbon atoms.)
Figure 0006737027

(R 5 and R 6 are each independently a hydrogen atom or a methyl group.)
Figure 0006737027

(R 7 is a linear alkyl group having 1 to 4 carbon atoms, a branched alkyl group having 3 to 8 carbon atoms, or a cycloalkyl group having 6 to 10 carbon atoms.)
請求項1又は請求項2に記載のカラーフィルター保護膜用光硬化性樹脂組成物を硬化した保護膜を有するカラーフィルター。
A color filter having a protective film obtained by curing the photocurable resin composition for a protective film for a color filter according to claim 1 or 2.
JP2016142214A 2016-07-20 2016-07-20 Photocurable resin composition and color filter having cured film thereof Active JP6737027B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2016142214A JP6737027B2 (en) 2016-07-20 2016-07-20 Photocurable resin composition and color filter having cured film thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2016142214A JP6737027B2 (en) 2016-07-20 2016-07-20 Photocurable resin composition and color filter having cured film thereof

Publications (2)

Publication Number Publication Date
JP2018013568A JP2018013568A (en) 2018-01-25
JP6737027B2 true JP6737027B2 (en) 2020-08-05

Family

ID=61021263

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2016142214A Active JP6737027B2 (en) 2016-07-20 2016-07-20 Photocurable resin composition and color filter having cured film thereof

Country Status (1)

Country Link
JP (1) JP6737027B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111518504B (en) * 2020-03-27 2021-12-24 顺德职业技术学院 High-refraction high-transparency light path glue special for optical communication device
KR102679790B1 (en) * 2022-12-27 2024-07-02 인하대학교 산학협력단 Resist compound for photolithography, Method for forming the same, and Method for manufacturing semiconductor devices using the same

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001114827A (en) * 1999-08-11 2001-04-24 Dainippon Printing Co Ltd Highly stable resin, curable resin composition, method for producing the same, color filter and liquid crystal panel
JP4987404B2 (en) * 2006-09-28 2012-07-25 株式会社Dnpファインケミカル Photosensitive resin composition for color filter
JP5821481B2 (en) * 2011-09-30 2015-11-24 東レ株式会社 Negative photosensitive resin composition and protective film and touch panel member using the same
JP6182999B2 (en) * 2013-06-25 2017-08-23 日油株式会社 Thermosetting resin composition for color filter protective film, and color filter provided with the cured film
JP6299156B2 (en) * 2013-11-06 2018-03-28 日油株式会社 Thermosetting resin composition suitable for color filter protective film, and color filter provided with the cured film
JP6318581B2 (en) * 2013-11-27 2018-05-09 日油株式会社 Thermosetting resin composition for color filter protective film, and color filter provided with protective film obtained by curing the same
JP6413393B2 (en) * 2014-06-30 2018-10-31 日油株式会社 Thermosetting resin composition for color filter protective film, and color filter provided with the cured film

Also Published As

Publication number Publication date
JP2018013568A (en) 2018-01-25

Similar Documents

Publication Publication Date Title
JP7227939B2 (en) Light-shielding film photosensitive resin composition, light-shielding film and color filter obtained by curing the same
KR102116177B1 (en) Photosensitive resin composition for light shielding film and cured product using the same
JP5504689B2 (en) Negative photosensitive resin composition and touch panel material using the same
KR101839397B1 (en) Silane coupling agent, negative-type photosensitive resin composition, curable film and touch panel component
JP4231076B2 (en) Photosensitive resin composition
JP4998906B2 (en) Colored photosensitive resin composition, color filter produced using the same, and liquid crystal display device
WO2007061115A1 (en) Process for producing organic el, color filter and diaphragm
JP2011039165A (en) Alkali-soluble photocurable composition, cured coating film using the composition and transparent member
JP2007225802A (en) Photosensitive resin composition
WO2011129312A1 (en) Negative photosensitive resin composition, cured film, and member for touch panel
KR102326631B1 (en) Photosensitive resin composition, photospacer, protective film for color filters, and protective film or insulating film of touch panel
CN107272341B (en) Photosensitive resin composition for light-shielding film, substrate for display, and method for producing same
JP2010096846A (en) Negative resist
JP7079198B2 (en) Black photosensitive resin composition and black column spacer prepared from it
TWI697736B (en) Black photosensitive resin composition and column spacer comprising the same
JP2008242377A (en) Photosensitive resin composition for black resist
JP6986830B2 (en) Radiation-sensitive resin composition, pattern, pattern forming method and display element
KR20100033603A (en) Alkaline developable super-hydrophobic photosensitive materials
JP6737027B2 (en) Photocurable resin composition and color filter having cured film thereof
JP2009133971A (en) Photosensitive resin composition
TW201529617A (en) Thermosetting resin composition, cured film thereof, thermosetting hard coating agent and display device
KR102565582B1 (en) Colored photosensitive resin composition and light shielding spacer prepared therefrom
JP2015152726A (en) photosensitive resin composition
JP6307237B2 (en) Black photosensitive resin composition and cured film thereof, and color filter and touch panel having the cured film
KR101311505B1 (en) Photosensitive Resin Composition

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20190422

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20200519

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20200616

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20200629

R150 Certificate of patent or registration of utility model

Ref document number: 6737027

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250