JP6731709B2 - Crimping tool for crimp type pipe fittings - Google Patents

Crimping tool for crimp type pipe fittings Download PDF

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JP6731709B2
JP6731709B2 JP2015159183A JP2015159183A JP6731709B2 JP 6731709 B2 JP6731709 B2 JP 6731709B2 JP 2015159183 A JP2015159183 A JP 2015159183A JP 2015159183 A JP2015159183 A JP 2015159183A JP 6731709 B2 JP6731709 B2 JP 6731709B2
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pipe
joint
support
tool
nut
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JP2017035764A (en
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苅部 郁生
郁生 苅部
基信 北岡
基信 北岡
憲成 箕輪
憲成 箕輪
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Sanki Engineering Co Ltd
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Sanki Engineering Co Ltd
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Description

本発明は、金属製の配管同士を連結するかしめ継手である圧着式管継手を圧着するための圧着式管継手用圧着工具に関するものである。 TECHNICAL FIELD The present invention relates to a crimping tool for crimping type pipe joints for crimping a crimping type pipe joint which is a caulking joint for connecting metal pipes.

配管同士の連結に用いられる管継手には、ねじ込み式のものや、溶接式のもの、形状記憶合金を利用したもの等、種々の形式があり、用途に応じて使い分けられている。 There are various types of pipe joints used for connecting pipes, such as a screw-in type, a welded type, and a type that uses a shape memory alloy, and they are properly used according to the application.

空調設備において、パッケージ型空調機等、冷凍サイクルを構成する蒸発器や凝縮器を空調空気との熱交換器に利用する場合は、冷凍サイクル構成機器同士を配管で連結して該配管内部にフルオロカーボン系冷媒等の冷媒が循環流通するサイクルを形成し、該サイクル内において冷媒を気液間で相転移させ、熱交換を行う。こうした空調設備に用いられる配管(冷媒配管)には、完全な気密性が要求されることは勿論、耐腐食性、耐圧性、加工の容易性といった化学的、物理的性質、冷媒の圧力損失を可能な限り小さくし得る機械的形状等、種々の特性が求められる。こういった特性を満足し得る素材として、従来、主に銅(特に、純度の高いリン脱酸銅)が用いられており、銅管と管継手(或いは銅管同士)の接続は、ろう材を溶かして金属同士を接合するろう付け(ろう接)によって行われることが一般的である。しかし、近年では銅管の原料である銅の価格の高騰を受け、銅の代わりにより安価な素材であるアルミを採用することが検討されつつある。又、ろう接は高度な技術を要する職人的な作業であり、熟練した職人による施工人件費が高くつくことから、より簡易な接続方法を用いて接続の作業を省力化することもあわせて要望されている。 In the case of using an evaporator or condenser that constitutes a refrigeration cycle, such as a packaged air conditioner, as a heat exchanger with the conditioned air in air conditioning equipment, the refrigeration cycle components are connected by pipes and fluorocarbons are provided inside the pipes. A cycle in which a refrigerant such as a system refrigerant is circulated and circulated is formed, and the refrigerant undergoes a phase transition between gas and liquid in the cycle to perform heat exchange. Pipes (refrigerant pipes) used for such air-conditioning equipment are required not only to be completely airtight but also to have chemical and physical properties such as corrosion resistance, pressure resistance, and ease of processing, and pressure loss of the refrigerant. Various properties such as mechanical shape that can be made as small as possible are required. Conventionally, copper (particularly, high-purity phosphorous deoxidized copper) has been mainly used as a material that can satisfy such characteristics, and the connection between the copper pipe and the pipe joint (or between copper pipes) is a brazing material. It is generally performed by brazing (melting) in which a metal is melted to bond metals to each other. However, in recent years, in response to the soaring price of copper, which is a raw material for copper tubes, it is under studying to use aluminum, which is a cheaper material, instead of copper. Also, brazing is an artisan work that requires a high level of skill, and since the labor costs of skilled craftsmen are high, it is also desirable to use a simpler connection method to save the labor of the connection work. Has been done.

ここで、銅管をろう接する場合には、銅の融点が1085℃と比較的高く、溶加材として600℃〜800℃前後の融点を有するりん銅ろうや銀ろうを用いることが接合部の隙間への浸透性や欠陥であるボイドの発生防止や耐食性のために最適なのだが、ろう接の際、管継手と管との間に溶加材を十分に浸透させるためには、溶加材の温度を融点よりある程度高めに保つ必要があるところ、上記の通り、りん銅ろうや銀ろうの融点は銅の融点に対して十分に低い。このため、ろう接温度を760℃〜850℃と、融点以上に高く保っても、母材である銅の溶融が起きる心配はない。一方、配管の材料にアルミを用いる場合には、母材であるアルミの融点が660℃と低く、これに対し溶加材として用いるアルミろうの融点は590℃前後と、両者の融点が近い。このため、溶融したアルミろうを浸透させるべく温度を上げると母材も一緒に溶融しかねず、管に孔が開かないようにろう接することが難しい。このような問題は、接続にろう接を必要としない乾式の圧着式管継手を用いることで回避できる。 Here, when brazing a copper pipe, the melting point of copper is relatively high at 1085° C., and it is preferable to use phosphorus copper braze or silver braze having a melting point of about 600° C. to 800° C. as a filler material. It is most suitable for penetration into gaps, prevention of voids, which are defects, and corrosion resistance, but in brazing, in order to make the filler material sufficiently penetrate between the pipe joint and the pipe, However, as described above, the melting point of phosphor copper solder or silver solder is sufficiently lower than that of copper. Therefore, even if the brazing temperature is kept at 760° C. to 850° C., which is higher than the melting point, there is no concern that the copper as the base material will melt. On the other hand, when aluminum is used as the material of the pipe, the melting point of aluminum as the base material is as low as 660° C., whereas the melting point of aluminum brazing filler metal used as a filler is around 590° C., which are close to each other. For this reason, if the temperature is raised to infiltrate the molten aluminum brazing material, the base material may be fused together, and it is difficult to perform brazing to prevent holes from being formed in the pipe. Such problems can be avoided by using a dry crimp type pipe joint that does not require brazing for connection.

空調設備として、冷媒配管ではない、例えば水(冷水)を熱媒として利用するタイプの空調設備においては、金属に圧力を加えて変形させる(かしめる)ことにより配管に圧着する、かしめ継手とも呼ばれるタイプの圧着式管継手装置を管継手に用いることができ、水を搬送する水配管の連結等に一部利用されている。 In air-conditioning equipment that is not a refrigerant pipe, for example, in the type of air-conditioning equipment that uses water (cold water) as a heat medium, pressure is applied to the metal to deform it (caulking) to crimp the pipe. A crimp type pipe joint device of a type can be used for a pipe joint, and is partially used for connecting water pipes that convey water.

そのような水配管と比べると、上記した冷媒配管に対して継手を利用しようとする場合には、継手により高い性能が要求される。即ち、5〜10MPaという高い圧力下で完全な気密性を実現することが求められるため、管と管継手の間をより強い力(かしめ力)で接続する必要がある。こうした要求に応え得る圧着式管継手装置として、管を裏打ちするインサート部材を管内部に挿入し、該インサート部材により管を内側から支持して強いかしめ力に対応するタイプのかしめ継手がある。 Compared to such a water pipe, when the joint is used for the above-mentioned refrigerant pipe, the joint is required to have higher performance. That is, since it is required to realize perfect airtightness under a high pressure of 5 to 10 MPa, it is necessary to connect the pipe and the pipe joint with a stronger force (caulking force). As a crimping type pipe joint device capable of meeting such a demand, there is a type of caulking joint in which an insert member for lining the pipe is inserted into the pipe and the pipe is supported from the inside by the insert member to cope with a strong caulking force.

前記圧着式管継手装置(かしめ継手)は、図3に示される如く、管1の接合端部内面に挿入されるインサート部材2と、前記管1の接合端部外面に嵌装されるジョイント部材3と、該ジョイント部材3の端部外面に嵌着されるナット4とを備えている。 As shown in FIG. 3, the crimping type pipe joint device (caulking joint) includes an insert member 2 inserted into the inner surface of the joint end portion of the pipe 1 and a joint member fitted to the outer surface of the joint end portion of the pipe 1. 3 and a nut 4 fitted to the outer surface of the end of the joint member 3.

前記インサート部材2は、均等な円断面を有する略円筒形の本体部と、該本体部の外周の一端部に張り出した鍔部2aを備えてなる金属製の部材であり、管1の内径に本体部の外径が略一致するサイズのものを用いる。インサート部材2の素材としては、例えば高強度鋼が用いられる。 The insert member 2 is a metal member provided with a substantially cylindrical main body having an even circular cross section and a flange 2a protruding from one end of the outer periphery of the main body, and the insert member 2 has an inner diameter of the pipe 1. Use a body whose outer diameter is approximately the same. As the material of the insert member 2, for example, high strength steel is used.

前記ジョイント部材3は、両端部にそれぞれ管1の接合端部が挿入されるスリーブ3aと、該スリーブ3aの軸線方向中央部外周面に、その軸線方向へ所要間隔をあけて突設されるフランジ形状の二つの支点部3bと、該支点部3b間に前記スリーブ3aの外径より小径となるよう形成される環状溝部3cとを備えている。即ち、前記ジョイント部材3は、両端部にそれぞれ管1の接合端部を挿入して自身を介して連通する二つの管1の間を連結する環状溝部3cの両端に、二つのそれぞれの管1の接合端部を挿入して接続するためのスリーブ3aを、該スリーブ3aの基部側で前記環状溝部3c側方外側に張り出した支点部3bとを備えてなる金属製の部材である。スリーブ3aは、管1に外嵌する略円筒形をしており、前記環状溝部3cの内面のそれぞれの端部側には、該スリーブ3aの内周に張り出すように段差部3i(図6参照)が備えられている。前記スリーブ3aの外周面は、基部から所定距離だけ端部に向かったところを起点に、基部から端部に向かって外径が漸次小さくなるテーパ形状をなしている。このスリーブ3aと、支点部3b、環状溝部3cとで、ジョイント部材3を形成している。図3には、環状溝部3cの一端に、基部外面に支点部3bを突出させるスリーブ3aを備え、環状溝部3cの他端に、基部外面に支点部3bを突出させるスリーブ3aを備えた直管ニップル形状のジョイント部材3を例示している。ジョイント部材3の素材としては、特にそのスリーブ3a部分は、例えば、ある程度の展性を有する鋼鉄が用いられる。尚、前記ジョイント部材3としては、同一径の管1の接合に用いられるものに限らず、異径の管1の接合に用いられるレジューサタイプのもの、T字型やY字型の管体部に三つの管接続部を備えたもの、L字型の管体部に二つの管接続部を備えたもの、二つの管接続部をフレキシブル管の管体部で繋いだもの等、各種の形状のものを使用することができる。 The joint member 3 has a sleeve 3a into which the joint ends of the pipe 1 are inserted at both ends, and a flange provided on the outer peripheral surface of the central portion of the sleeve 3a in the axial direction at a predetermined interval in the axial direction. It is provided with two fulcrum portions 3b having a shape, and an annular groove portion 3c formed between the fulcrum portions 3b so as to have a diameter smaller than the outer diameter of the sleeve 3a. That is, the joint member 3 has two ends of the pipe 1 at both ends of an annular groove 3c which connects the two pipes 1 communicating with each other by inserting the joint ends of the pipe 1 at both ends. Is a metal member having a sleeve 3a for inserting and connecting the joint end portion thereof, and a fulcrum portion 3b protruding outward on the side of the annular groove portion 3c on the base side of the sleeve 3a. The sleeve 3a has a substantially cylindrical shape to be fitted onto the pipe 1, and a step portion 3i (FIG. 6) is formed on each end side of the inner surface of the annular groove portion 3c so as to project to the inner circumference of the sleeve 3a. (See) is provided. The outer peripheral surface of the sleeve 3a has a taper shape in which the outer diameter gradually decreases from the base portion toward the end portion, starting from a position toward the end portion by a predetermined distance from the base portion. The sleeve 3a, the fulcrum portion 3b, and the annular groove portion 3c form the joint member 3. In FIG. 3, a straight pipe provided with a sleeve 3a for projecting the fulcrum portion 3b on the outer surface of the base portion at one end of the annular groove portion 3c, and a sleeve 3a for projecting the fulcrum portion 3b on the outer surface of the base portion at the other end of the annular groove portion 3c. The joint member 3 having a nipple shape is illustrated. As the material of the joint member 3, particularly, the sleeve 3a portion is made of steel having a certain malleability. The joint member 3 is not limited to the one used for joining the pipes 1 having the same diameter, but a reducer type used for joining the pipes 1 having different diameters, or a T-shaped or Y-shaped tubular body portion. Various shapes such as those with three pipe connection parts, those with two pipe connection parts in the L-shaped pipe body part, those in which two pipe connection parts are connected by the flexible pipe pipe part Can be used.

ナット4は、略円筒形の金属部材であり、その内周面は、内径が一端から他端に向かって一端から所定の距離まで漸次小さくなるテーパ形状をなしている。接続にあたっては、内周面のうち少なくとも一部の内径が、ジョイント部材3のスリーブ3aの外周面のうち少なくとも一部の外径よりも小さいサイズのものを用いる。より具体的には、径が大きい側(一端)の内径がジョイント部材3のスリーブ3aの径が大きい側(基部)の外径より僅かに小さく、径が小さい側(他端)の内径がジョイント部材3のスリーブ3aの径が小さい側(先端)の外径より僅かに小さいサイズのものを用いることが望ましく、更に、ナット4の径が大きい側(一端)の内径が、スリーブ3aの径が小さい側(先端)の外径より僅かに大きいことがより望ましい。ナット4の素材としては、例えば高強度鋼が用いられる。 The nut 4 is a substantially cylindrical metal member, and the inner peripheral surface thereof has a tapered shape in which the inner diameter gradually decreases from one end to the other end from one end to a predetermined distance. At the time of connection, the inner diameter of at least a part of the inner peripheral surface is smaller than the outer diameter of at least a part of the outer peripheral surface of the sleeve 3a of the joint member 3. More specifically, the inner diameter on the larger diameter side (one end) is slightly smaller than the outer diameter on the larger diameter side (base portion) of the sleeve 3a of the joint member 3, and the inner diameter on the smaller diameter side (other end) is the joint. It is desirable to use a member having a size slightly smaller than the outer diameter of the sleeve 3a of the member 3 on the small diameter side (tip), and further, the inner diameter of the nut 4 on the large diameter side (one end) should be smaller than the outer diameter of the sleeve 3a. It is more desirable that it is slightly larger than the outer diameter of the smaller side (tip). As the material of the nut 4, for example, high strength steel is used.

前記かしめ継手である圧着式管継手を用いて管1の接合作業を行う際には、先ず、前記管1の接合端部内面に、図4に示される如く、インサート部材2の本体部を、その鍔部2aが管1の端面に突き当たるまで挿入する。上記したように、本体部の外径は管1の内径に略一致し、且つ本体部の外周の一端側には鍔部2aが張り出しているため、この鍔部2aが位置決めとなって、インサート部材2は本体部を鍔部2aの位置まで挿入したところで止まる。尚、管1の端部には、該管1を切断した際にバリが形成されていることが多く、インサート部材2を挿入する前にリーマ等によりバリ取りを行うと良い。続いて、該インサート部材2が挿入された管1の接合端部外面に、図5に示される如く、ナット4を嵌装すると共に、図示していない金属同士の接合を助ける濡れ性接着剤を塗布する。管1の端部をジョイント部材3のスリーブ3aに挿入する際、ナット4は、内径が大きい側の端部(一端側)がジョイント部材3側に向くようにして管1に通される。この後、図6に示される如く、前記管1の接合端部外面にジョイント部材3を嵌装し、かしめ継手である圧着式管継手用の圧着工具5(図8及び図9参照)によりナット4を、図7に示される如く、管1の軸線方向へ移動させる。ナット4の内周面はテーパ形状をなしており、大きい側の内径は、スリーブ3aの先端の外径より大きく基部の外径より小さいサイズのものを使用するので、ナット4の一端側は、スリーブ3aに一部が外嵌し、そこで一旦止まる。その後更に圧着工具5によりナット4を移動させると、展性のある金属素材で構成されたジョイント部材3のスリーブ3aは、高い強度を有するナット4に対して軸線方向に強い力で押し付けられ、その結果、ナット4の内周面から径方向内側に向かう力を受けて圧縮されるように変形し(かしめられ)ながら、ナット4の内側に潜り込んで行く。スリーブ3aがナット4に深く潜り込むに従い、スリーブ3aの変形が大きくなり、変形に対する反発力としてのかしめ力が増大し、この反発力は圧着工具5の万力部にトルクとなって伝わる。そしてジョイント部材3外面にナット4が嵌着し、前記管1の接合端部にジョイント部材3を気密接合するようになっている。 When performing the joining work of the pipe 1 using the crimping type pipe joint which is the crimp joint, first, as shown in FIG. 4, the main body portion of the insert member 2 is attached to the inner surface of the joint end portion of the pipe 1. The collar portion 2a is inserted until it comes into contact with the end surface of the tube 1. As described above, the outer diameter of the main body portion is substantially equal to the inner diameter of the pipe 1, and the flange portion 2a is projected on one end side of the outer periphery of the main body portion. The member 2 stops when the main body is inserted up to the position of the collar 2a. In addition, burrs are often formed at the end of the pipe 1 when the pipe 1 is cut, and deburring may be performed by a reamer or the like before inserting the insert member 2. Next, as shown in FIG. 5, a nut 4 is fitted on the outer surface of the joint end portion of the pipe 1 into which the insert member 2 is inserted, and a wettable adhesive that assists in joining metals (not shown) is provided. Apply. When the end portion of the pipe 1 is inserted into the sleeve 3a of the joint member 3, the nut 4 is passed through the pipe 1 so that the end portion (one end side) on the larger inner diameter side faces the joint member 3 side. Thereafter, as shown in FIG. 6, a joint member 3 is fitted on the outer surface of the joint end portion of the pipe 1, and a nut is attached by a crimping tool 5 (see FIGS. 8 and 9) for a crimping pipe joint which is a caulking joint. 4 is moved in the axial direction of the tube 1 as shown in FIG. Since the inner peripheral surface of the nut 4 is tapered and the inner diameter on the large side is larger than the outer diameter of the tip of the sleeve 3a and smaller than the outer diameter of the base portion, one end side of the nut 4 is A part of the sleeve 3a is externally fitted and temporarily stops there. Thereafter, when the nut 4 is further moved by the crimping tool 5, the sleeve 3a of the joint member 3 made of a malleable metal material is pressed against the nut 4 having high strength in the axial direction with a strong force. As a result, the inner peripheral surface of the nut 4 receives a force directed inward in the radial direction, deforms (caulks) so as to be compressed, and sneaks into the inside of the nut 4. As the sleeve 3a goes deeper into the nut 4, the deformation of the sleeve 3a increases, and the caulking force as a repulsive force against the deformation increases, and this repulsive force is transmitted to the vise portion of the crimping tool 5 as a torque. The nut 4 is fitted on the outer surface of the joint member 3 so that the joint member 3 is airtightly joined to the joint end of the pipe 1.

前記圧着工具5は、図8及び図9に示される如く、トリガースイッチ6aが取り付けられたグリップ型工具本体6の上部に、水平方向へ延びる電動油圧シリンダからなる圧着ユニット7を備え、該圧着ユニット7のシリンダ本体7aと、該シリンダ本体7aから軸線方向へ伸縮自在に延びるロッド部7bとにそれぞれ、前記管1及びジョイント部材3を支えるための第一支持具8及び第二支持具9が着脱自在に取り付けられるようになっている。 As shown in FIGS. 8 and 9, the crimping tool 5 is provided with a crimping unit 7 composed of an electric hydraulic cylinder extending in the horizontal direction on an upper portion of a grip type tool main body 6 to which a trigger switch 6a is attached. The first support tool 8 and the second support tool 9 for supporting the pipe 1 and the joint member 3 are attached to and detached from the cylinder body 7a of No. 7 and the rod portion 7b extending from the cylinder body 7a so as to extend and contract in the axial direction. It can be freely attached.

前記第一支持具8は、図8〜図10に示される如く、前記シリンダ本体7aの先端部に着脱自在に装着される第一脚部8aと、該第一脚部8a上に一体に設けられる第一台座部8bとを備え、該第一台座部8bのシリンダ本体7a軸線方向における一端部には、前記管1を支えるU字状の第一切欠部8cが形成されている。 As shown in FIGS. 8 to 10, the first supporting member 8 is integrally provided on the first leg portion 8a and the first leg portion 8a that is detachably attached to the tip end portion of the cylinder body 7a. The first pedestal portion 8b is provided, and a U-shaped first cutout portion 8c for supporting the pipe 1 is formed at one end portion of the first pedestal portion 8b in the axial direction of the cylinder body 7a.

又、前記第二支持具9は、図8〜図10に示される如く、前記ロッド部7bの先端部に着脱自在に装着される第二脚部9aと、該第二脚部9a上に一体に設けられる第二台座部9bとを備え、該第二台座部9bのロッド部7b軸線方向における一端部には、前記ジョイント部材3の環状溝部3cを支えるU字状の第二切欠部9cが形成されている。 8 to 10, the second support tool 9 is integrally mounted on the second leg 9a and a second leg 9a that is detachably attached to the tip of the rod portion 7b. And a second pedestal portion 9b provided on the second pedestal portion 9b, and a U-shaped second cutout portion 9c for supporting the annular groove portion 3c of the joint member 3 is provided at one end portion of the second pedestal portion 9b in the axial direction of the rod portion 7b. Has been formed.

因みに、前記第一支持具8及び第二支持具9は、管径に対応させて第一切欠部8c及び第二切欠部9cの大きさを変化させたものが複数組用意され、複数種類の外径の管1に対応し得るようになっている。 By the way, as the first support tool 8 and the second support tool 9, a plurality of sets in which the sizes of the first notch portion 8c and the second notch portion 9c are changed according to the pipe diameter are prepared, and a plurality of types are prepared. The tube 1 having the outer diameter of

前記圧着工具5を使用する際には、先ず、図8(a)に示される如く、接合すべき管1の径に対応する第一支持具8及び第二支持具9を選定し、図8(b)に示される如く、前記シリンダ本体7aの先端部に第一支持具8の第一脚部8aを装着すると共に、前記ロッド部7bの先端部に第二支持具9の第二脚部9aを装着する。続いて、図8(c)に示される如く、前記第一支持具8の第一台座部8bの第一切欠部8cに管1をセットすると共に、前記第二支持具9の第二台座部9bの第二切欠部9cにジョイント部材3の環状溝部3cをセットする。この状態から、前記トリガースイッチ6aを押すと、前記圧着ユニット7のロッド部7bがシリンダ本体7aに引き込まれる方向へ収縮し、この動きが前記管1を支持する万力部に伝わる。これにより、ナット4が管1の軸線方向へ相対的に移動し、展性のある金属素材で構成されたジョイント部材3のスリーブ3aは、高い強度を有するナット4に対して軸線方向に強い力で押し付けられ、その結果、ナット4の内周面から径方向内側に向かう力を受けて圧縮されるように変形し(かしめられ)ながら、ナット4の内側に潜り込んで行くことで、ナット4が管1の軸線方向へ相対的に移動してジョイント部材3外面に嵌着され、前記管1の接合端部にジョイント部材3が気密接合されるようになっている(図7参照)。 When the crimping tool 5 is used, first, as shown in FIG. 8A, the first support tool 8 and the second support tool 9 corresponding to the diameter of the pipe 1 to be joined are selected. As shown in (b), the first leg 8a of the first support 8 is attached to the tip of the cylinder body 7a, and the second leg of the second support 9 is attached to the tip of the rod 7b. 9a is attached. Subsequently, as shown in FIG. 8C, the pipe 1 is set in the first notch portion 8c of the first pedestal portion 8b of the first support tool 8 and the second pedestal of the second support tool 9 is set. The annular groove portion 3c of the joint member 3 is set in the second cutout portion 9c of the portion 9b. When the trigger switch 6a is pressed from this state, the rod portion 7b of the crimping unit 7 contracts in the direction of being pulled into the cylinder body 7a, and this movement is transmitted to the vise portion supporting the pipe 1. As a result, the nut 4 relatively moves in the axial direction of the pipe 1, and the sleeve 3a of the joint member 3 made of a malleable metal material exerts a strong axial force on the nut 4 having high strength. As a result, the nut 4 is pushed into the inside of the nut 4 while being deformed (caulked) so as to be compressed by receiving a force directed inward in the radial direction from the inner peripheral surface of the nut 4, so that the nut 4 moves. The pipe 1 is relatively moved in the axial direction and fitted on the outer surface of the joint member 3, and the joint member 3 is hermetically joined to the joint end portion of the pipe 1 (see FIG. 7 ).

尚、前記圧着式管継手(かしめ継手)用の圧着工具と関連する一般的技術水準を示すものとしては、例えば、特許文献1がある。 For example, Patent Document 1 discloses a general technical level related to the crimping tool for the crimping type pipe joint (caulking joint).

特開平6−249374号公報JP-A-6-249374

しかしながら、従来の圧着工具5のように、複数種類の外径の管1に対応すべく、第一切欠部8c及び第二切欠部9cの大きさを変化させた第一支持具8及び第二支持具9を複数組用意するのでは、現場において、前記圧着工具5に対し第一支持具8及び第二支持具9を管径に応じてその都度着脱しなければならず、交換作業に手間と時間が掛かっており、改善が望まれていた。 However, like the conventional crimping tool 5, the first supporting member 8 and the first supporting member 8 in which the sizes of the first notch portion 8c and the second notch portion 9c are changed to correspond to the pipes 1 having a plurality of outer diameters If a plurality of sets of the two support tools 9 are prepared, the first support tool 8 and the second support tool 9 have to be attached to and detached from the crimping tool 5 in accordance with the pipe diameter at each site, which makes the replacement work difficult. It took time and effort, and improvement was desired.

又、前記第一支持具8及び第二支持具9はそれぞれ、一個当たりの重量がおよそ1.2kg程度あるため、例えば、五種類の外径の管1が存在している場合には、前記第一支持具8及び第二支持具9を合計十個用意しなければならず、その重量はおよそ12kgとなり、持ち運ぶだけでも作業者の負担が非常に大きくなっていた。 Further, since the weight of each of the first support tool 8 and the second support tool 9 is about 1.2 kg, for example, when there are five types of pipes 1 having an outer diameter, A total of ten first support tools 8 and second support tools 9 had to be prepared, and the weight thereof was about 12 kg, and the burden on the operator was very heavy even if they were carried around.

本発明は、上記従来の問題点に鑑みてなしたもので、圧着工具に対する管径に応じた第一支持具及び第二支持具の交換を不要とし得、作業効率向上を図り得ると共に、第一支持具及び第二支持具の運搬時における作業者の負担を大幅に軽減し得る圧着式管継手用圧着工具を提供しようとするものである。 The present invention has been made in view of the above conventional problems, and may eliminate the need to replace the first support tool and the second support tool according to the pipe diameter for the crimping tool, and improve work efficiency, and An object of the present invention is to provide a crimping tool for a crimping type pipe joint, which can remarkably reduce the burden on the operator during the transportation of the first support tool and the second support tool.

本発明は、展性のある金属素材で構成された管の接合端部内面に挿入される均等な円断面を有し前記管の内径に略一致する外径をもつ円筒形の本体部と該本体部の外周の一端部に張り出す鍔部からなる高強度鋼であるインサート部材と、前記管の接合端部外面に嵌装される展性のある金属素材で構成されたジョイント部材と、該ジョイント部材の端部外面に対して内周面から径方向内側に向かう力を管軸方向に移動することで圧縮力を内部の前記ジョイント部材端部外面に働かせ、前記ジョイント部材端部外面を変形させながら、自身の内側に潜り込ませる高強度鋼であるナットとを備え、
前記ジョイント部材は、二本の前記管の接合端部を対向させ自身を介して二本の管の間を連通連結する環状溝部の両端に、二つの管の接合端部をそれぞれ挿入して接続するためのスリーブを有し、該スリーブの基部側に前記環状溝部があり、環状溝部の両側の外側に張り出した支点部とを備え、前記スリーブは、管に外嵌する円筒形をしており、前記環状溝部内面のそれぞれの端部側には、該スリーブの内周に張り出すように段差部を有し、前記スリーブの外周面は、基部から所定距離だけ端部に向かったところを起点に、基部から端部に向かって外径が漸次小さくなるテーパ形状をなす部位を有してなる金属製の部材で
あり、前記ジョイント部材の前記スリーブの内側段差部に対し前記インサート部材の前記鍔部を対面させて当接するように取り付ける構成を有し、
前記ナットの内周面は、内径が一端から他端に向かって一端から所定の距離まで漸次小さくなるテーパ形状をなす、かしめ継手である圧着式管継手を圧着する工具であり、
グリップ型工具本体の端部に該グリップ型工具本体と交差する方向へ延びるよう伸縮自在に設置された圧着ユニットと、該圧着ユニットの伸縮部に互いに近接・離反自在に且つそれぞれ着脱自在に取り付けられる第一支持具及び第二支持具とを備え、
前記インサート部材の本体部を内部に前記鍔部が接合端部端面に突き当たるまで挿入した前記管の接合端部外面に前記ナット及び前記ジョイント部材を前記スリーブの基部側の内周に張り出す段差部に前記鍔部の反対側が当接するよう嵌装し、該ナットの端部及び前記ジョイント部材の支点部を前記第一支持具及び第二支持具の各端部間にセットしつつ該第一支持具及び第二支持具で管を支えた状態で、前記圧着ユニットを収縮させることによりナット端部を押しながら管軸線方向へ移動させてジョイント部材外面に嵌着し、前記管の接合端部にジョイント部材を気密接合する圧着式管継手用圧着工具において、
前記圧着ユニットは、前記グリップ型工具本体の上部に水平方向へ延びるよう設置されたシリンダ本体と、該シリンダ本体から軸線方向へ伸縮自在に延びるロッド部とからなり、
前記第一支持具及び第二支持具にそれぞれ、径が異なる複数の前記管を支える上方に開放されたU字状の第一切欠部及び第二切欠部を、第一支持具及び第二支持具の底部側から上方の開放開口へ向け段階的に内径が拡張されるよう、複数段形成し、前記第一切欠部及び前記第二切欠部の周囲側面により前記ナットの端部と前記ジョイント部材の支点部とを挟み、前記第一切欠部又は前記第二切欠部の平面で前記管を支え
前記第二支持具は、前記ロッド部の先端部に着脱自在に装着される第二脚部と、該第二脚部上に一体に設けられる第二台座部とを備え、該第二台座部のロッド部軸線方向における一端部に、前記複数段の第二切欠部が形成され、
前記第二支持具の第二台座部には、前記第二切欠部より大径で且つ前記ナットの端面或いはジョイント部材の支点部に側面が当接するU字状の第二凹溝を、前記第二切欠部に隣接させる形で第二支持具の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段形成し、前記第二凹溝により前記ナット或いは前記ジョイント部材の支点部のどちらかを下から支える
ことを特徴とする圧着式管継手用圧着工具にかかるものである。
The present invention relates to a cylindrical main body having a uniform circular cross section that is inserted into the inner surface of a joint end of a pipe made of a malleable metal material, and has an outer diameter that substantially matches the inner diameter of the pipe. An insert member, which is a high-strength steel consisting of a flange portion protruding to one end portion of the outer periphery of the main body portion, a joint member made of a malleable metal material fitted to the outer surface of the joint end portion of the pipe, A compressive force is exerted on the inner surface of the joint member end by deforming the outer surface of the joint member end by moving a force inward in the radial direction from the inner peripheral surface with respect to the outer surface of the end portion of the joint member, in the pipe axial direction. With a nut that is high-strength steel that allows it to slip inside itself,
The joint member is connected by inserting the joint ends of the two pipes into both ends of an annular groove that makes the joint ends of the two pipes face each other and communicates and connects the two pipes with each other. A sleeve for holding the sleeve, the annular groove portion is provided on the base side of the sleeve, and fulcrums protruding outward on both sides of the annular groove portion are provided, and the sleeve has a cylindrical shape to be fitted onto a pipe. A step portion is formed on each end side of the inner surface of the annular groove portion so as to project to the inner circumference of the sleeve, and the outer peripheral surface of the sleeve starts from a position toward the end portion by a predetermined distance from the base portion. Is a metal member having a tapered portion whose outer diameter gradually decreases from the base portion toward the end portion, and the collar of the insert member with respect to the inner step portion of the sleeve of the joint member. The parts are attached so that they face each other,
The inner peripheral surface of the nut is a tool for crimping a crimping type pipe joint that is a caulking joint, the inner diameter of which is gradually reduced from one end to the other end from one end to a predetermined distance,
A crimping unit which is installed at the end of the grip type tool body so as to extend and contract so as to extend in a direction intersecting with the grip type tool body, and is attached to the expanding and contracting section of the crimping unit so as to be close to and away from each other and detachable from each other. A first support and a second support,
A stepped portion projecting the nut and the joint member to the inner periphery of the base portion of the sleeve on the outer surface of the joint end portion of the pipe that is inserted into the main body portion of the insert member until the collar portion hits the end surface of the joint end portion. The first support while setting the end of the nut and the fulcrum of the joint member between the ends of the first support and the second support. With the pipe supported by the tool and the second support, the crimping unit is contracted to move the pipe in the axial direction of the pipe while pushing the nut end to fit the outer surface of the joint member to the joint end of the pipe. In a crimping tool for crimping type pipe joints that airtightly joins joint members,
The crimping unit includes a cylinder main body installed in the upper portion of the grip type tool main body so as to extend in the horizontal direction, and a rod portion extending from the cylinder main body in an axially expandable and contractible manner,
Each of the first support tool and the second support tool has a U-shaped first notch and a second notch which are open upward and support a plurality of tubes having different diameters. A plurality of steps are formed so that the inner diameter is gradually expanded from the bottom side of the support tool toward the upper opening, and the end portion of the nut and the nut are formed by the peripheral side surfaces of the first notch and the second notch. The fulcrum portion of the joint member is sandwiched, and the pipe is supported by the plane of the first cutout portion or the second cutout portion ,
The second support includes a second leg that is detachably attached to the tip of the rod, and a second pedestal that is integrally provided on the second leg. The one end portion in the axial direction of the rod portion of, the plurality of second cutouts are formed,
The second pedestal portion of the second support is provided with a U-shaped second concave groove having a diameter larger than that of the second cutout portion and a side surface of which comes into contact with the end surface of the nut or the fulcrum portion of the joint member. A plurality of steps are formed so that the inner diameter is expanded stepwise from the bottom side of the second support tool toward the open end side so as to be adjacent to the two notches, and the fulcrum of the nut or the joint member is formed by the second groove. The present invention relates to a crimping tool for a crimping type pipe joint, which is characterized in that either of the parts is supported from below .

前記圧着式管継手装置において、前記第一支持具は、前記シリンダ本体の先端部に着脱自在に装着される第一脚部と、該第一脚部上に一体に設けられる第一台座部とを備え、該第一台座部のシリンダ本体軸線方向における一端部に、前記複数段の第一切欠部が形成され、
前記第一支持具の第一台座部には、前記第一切欠部より大径で且つ前記ナットの端面或いはジョイント部材の支点部に側面が当接するU字状の第一凹溝を、前記第一切欠部に隣接させる形で第一支持具の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段形成することが好ましい。
In the crimp type pipe joint device, the first support member includes a first leg portion detachably attached to a tip end portion of the cylinder body, and a first pedestal portion integrally provided on the first leg portion. The first pedestal portion is formed at one end portion in the axial direction of the cylinder body with the plurality of first cutout portions,
Wherein the first pedestal of the first support member, the end surface or the first concave groove of U-shaped side surface support portion of the joint member abuts said and said nut with a large diameter than the first cut-out portion, wherein It is preferable to form a plurality of steps so that the inner diameter is gradually increased from the bottom side to the open end side of the first supporting tool so as to be adjacent to the first cutout.

本発明の圧着式管継手用圧着工具によれば、圧着工具に対する管径に応じた第一支持具及び第二支持具の交換を不要とし得、作業効率向上を図り得ると共に、第一支持具及び第二支持具の運搬時における作業者の負担を大幅に軽減し得るという優れた効果を奏し得る。 According to the crimping tool for crimping type pipe joints of the present invention, it is possible to eliminate the need for exchanging the first supporting tool and the second supporting tool depending on the pipe diameter of the crimping tool, and improve the working efficiency. Further, it is possible to achieve an excellent effect that the burden on the operator during transportation of the second support tool can be significantly reduced.

本発明の圧着式管継手用圧着工具の実施例における第一支持具を示す図であって、(a)は正面図、(b)は側面図、(c)は平面図である。It is a figure which shows the 1st support tool in the Example of the crimping tool for crimp type pipe joints of this invention, (a) is a front view, (b) is a side view, (c) is a top view. 本発明の圧着式管継手用圧着工具の実施例における第二支持具を示す図であって、(a)は正面図、(b)は側面図、(c)は平面図である。It is a figure which shows the 2nd support tool in the Example of the crimping tool for crimp type pipe joints of this invention, (a) is a front view, (b) is a side view, (c) is a top view. 従来のかしめ継手である圧着式管継手の一例を示す側面図であって、組付け前の状態を示す図である。It is a side view showing an example of the crimp type pipe joint which is a conventional crimp joint, and is a figure showing the state before assembly. 従来のかしめ継手である圧着式管継手の一例を示す側面図であって、管の接合端部内面にインサート部材を挿入した状態を示す図である。It is a side view showing an example of the crimp type pipe joint which is a conventional crimp joint, and is a figure showing the state where the insert member was inserted in the joint end inner surface of a pipe. 従来のかしめ継手である圧着式管継手の一例を示す側面図であって、インサート部材が挿入された管の接合端部外面にナットを嵌装した状態を示す図である。It is a side view showing an example of a crimp type pipe joint which is a conventional crimp joint, and is a figure showing a state where a nut was fitted to the outer surface of the joint end of a pipe in which an insert member was inserted. 従来のかしめ継手である圧着式管継手の一例を示す側面図であって、インサート部材が挿入された管の接合端部外面にジョイント部材を嵌装した状態を示す図である。It is a side view showing an example of the crimp type pipe joint which is a conventional crimp joint, and is a figure showing the state where the joint member was fitted to the joint end part outer surface of the pipe in which the insert member was inserted. 従来のかしめ継手である圧着式管継手の一例を示す側面図であって、ナットをジョイント部材外面に嵌着して管の接合端部にジョイント部材を気密接合した状態を示す図である。It is a side view which shows an example of the crimp type pipe joint which is a conventional crimp joint, and is a figure which shows the state which fitted the nut to the joint member outer surface and airtightly joined the joint member to the joint end part of a pipe. 従来の圧着式管継手用圧着工具の一例を示す側面図であって、(a)は管径に対応した第一支持具及び第二支持具を装着する状態を示す図、(b)は第一支持具及び第二支持具を装着した状態を示す図、(c)は第一支持具及び第二支持具に管をセットした状態を示す図である。It is a side view which shows an example of the conventional crimping tool for crimp type pipe joints, (a) is a figure which shows the state which mounts the 1st support tool and 2nd support tool corresponding to a pipe diameter, (b) is a figure The figure which shows the state which mounted one support tool and the 2nd support tool, (c) is a figure which shows the state which set the pipe to the 1st support tool and the 2nd support tool. 従来の圧着式管継手用圧着工具の一例を示す平面図である。It is a top view which shows an example of the conventional crimping tool for crimp type pipe joints. 従来の圧着式管継手用圧着工具の一例における第一支持具及び第二支持具を示す正面図である。It is a front view which shows the 1st support tool and the 2nd support tool in an example of the conventional crimping tool for crimp type pipe joints.

以下、本発明の実施の形態を添付図面を参照して説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

図1及び図2は本発明の圧着式管継手用圧着工具の実施例であって、図中、図3〜図10と同一の符号を付した部分は同一物を表わしており、基本的な構成は図3〜図10に示す従来のものと同様であるが、本実施例の特徴とするところは、図1及び図2に示す如く、第一支持具8及び第二支持具9にそれぞれ、径が異なる複数(図の例では五種類)の管1を支えるU字状の第一切欠部8c及び第二切欠部9cを、第一支持具8及び第二支持具9の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段(図の例では五段)形成した点にある。 1 and 2 show an embodiment of a crimping tool for crimping type pipe joints according to the present invention. In the drawings, the parts denoted by the same reference numerals as those in FIGS. The structure is similar to that of the conventional one shown in FIGS. 3 to 10, but the feature of this embodiment is that the first support tool 8 and the second support tool 9 are respectively provided as shown in FIGS. , A U-shaped first notch 8c and a second notch 9c for supporting a plurality of pipes (five kinds in the example shown in the figure) having different diameters are provided on the bottom side of the first support tool 8 and the second support tool 9. From the above to the open end side, a plurality of steps (five steps in the example in the figure) are formed so that the inner diameter is expanded stepwise.

本実施例の場合、図1(a)、図1(b)及び図1(c)に示す如く、前記第一支持具8は、電動油圧シリンダで構成された圧着ユニット7のシリンダ本体7a(図8参照)の先端部に着脱自在に装着される第一脚部8aと、該第一脚部8a上に一体に設けられる第一台座部8bとを備え、該第一台座部8bのシリンダ本体7a軸線方向における一端部に、前記複数段の第一切欠部8cを形成してある。更に、前記第一支持具8の第一台座部8bには、図1(a)及び図1(c)に示す如く、前記第一切欠部8cより大径となるU字状の第一凹溝8dを、前記第一切欠部8cに隣接させる形で第一支持具8の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段形成してあり、必要に応じて前記第一凹溝8dによりナット4或いはジョイント部材3の支点部3b(図7参照)を支えることができるようになっている。 In the case of the present embodiment, as shown in FIGS. 1(a), 1(b) and 1(c), the first support member 8 is a cylinder body 7a (of a crimping unit 7 composed of an electric hydraulic cylinder). (See FIG. 8), a first leg portion 8a detachably attached to a tip end portion thereof, and a first pedestal portion 8b integrally provided on the first leg portion 8a, and a cylinder of the first pedestal portion 8b. The plurality of first notches 8c are formed at one end in the axial direction of the main body 7a. Further, as shown in FIGS. 1(a) and 1(c), the first pedestal portion 8b of the first support member 8 has a U-shaped first diameter larger than that of the first cutout portion 8c. The recessed groove 8d is formed in a plurality of stages so that the inner diameter is gradually expanded from the bottom side of the first support tool 8 toward the open end side in the form of being adjacent to the first cutout portion 8c. Accordingly, the nut 4 or the fulcrum portion 3b (see FIG. 7) of the joint member 3 can be supported by the first concave groove 8d.

又、前記第二支持具9は、図2(a)、図2(b)及び図2(c)に示す如く、前記圧着ユニット7のロッド部7b(図8参照)の先端部に着脱自在に装着される第二脚部9aと、該第二脚部9a上に一体に設けられる第二台座部9bとを備え、該第二台座部9bのロッド部7b軸線方向における一端部に、前記複数段の第二切欠部9cを形成してある。更に、前記第二支持具9の第二台座部9bには、図2(a)及び図2(c)に示す如く、前記第二切欠部9cより大径となるU字状の第二凹溝9dを、前記第二切欠部9cに隣接させる形で第二支持具9の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段形成してあり、必要に応じて前記第二凹溝9dによりナット4或いはジョイント部材3の支点部3b(図7参照)を支えることができるようになっている。 Further, the second supporting member 9 is detachably attached to the tip end portion of the rod portion 7b (see FIG. 8) of the crimping unit 7, as shown in FIGS. 2(a), 2(b) and 2(c). A second leg portion 9a mounted on the second leg portion 9a, and a second pedestal portion 9b integrally provided on the second leg portion 9a. The second pedestal portion 9b is provided at one end portion in the axial direction of the rod portion 7b with A plurality of second cutouts 9c are formed. Further, as shown in FIGS. 2(a) and 2(c), the second pedestal 9b of the second support 9 has a U-shaped second recess having a diameter larger than that of the second notch 9c. The groove 9d is formed in a plurality of stages so that the inner diameter is gradually increased from the bottom side to the open end side of the second support 9 in the form of being adjacent to the second cutout 9c, and as necessary. The nut 4 or the fulcrum portion 3b (see FIG. 7) of the joint member 3 can be supported by the second groove 9d.

次に、上記実施例の作用を説明する。 Next, the operation of the above embodiment will be described.

図8に示す圧着工具5を使用する際には、先ず、圧着ユニット7のシリンダ本体7aの先端部に図1に示す第一支持具8の第一脚部8aを装着すると共に、圧着ユニット7のロッド部7b(図8参照)の先端部に図2に示す第二支持具9の第二脚部9aを装着する。続いて、前記第一支持具8の第一台座部8bに形成された第一切欠部8cに管1をセットすると共に、前記第二支持具9の第二台座部9bに形成された第二切欠部9cにジョイント部材3の環状溝部3cをセットする。 When using the crimping tool 5 shown in FIG. 8, first, the first leg 8a of the first supporting tool 8 shown in FIG. The second leg portion 9a of the second support tool 9 shown in FIG. 2 is attached to the tip portion of the rod portion 7b (see FIG. 8). Subsequently, the pipe 1 is set in the first notch portion 8c formed in the first pedestal portion 8b of the first support tool 8 and the first pedestal portion 9b of the second support tool 9 is formed. The annular groove portion 3c of the joint member 3 is set in the two cutout portions 9c.

この時、最大径の管1の場合には、図1(a)における最上部の第一切欠部8cに管1が落とし込まれるようにセットされると共に、図2(a)における最上部の第二切欠部9cにジョイント部材3の環状溝部3cが落とし込まれるようにセットされる形となる。 At this time, in the case of the pipe 1 having the maximum diameter, the pipe 1 is set so as to be dropped into the uppermost first cutout portion 8c in FIG. 1A, and the uppermost portion in FIG. The annular groove 3c of the joint member 3 is set so as to be dropped into the second notch 9c.

又、最小径の管1の場合には、図1(a)における最下部の第一切欠部8cに管1が落とし込まれるようにセットされると共に、図2(a)における最下部の第二切欠部9cにジョイント部材3の環状溝部3cが落とし込まれるようにセットされる形となる。 Further, in the case of the pipe 1 having the smallest diameter, the pipe 1 is set so as to be dropped into the first cutout portion 8c at the bottom of FIG. The annular groove portion 3c of the joint member 3 is set so as to be dropped into the second cutout portion 9c.

前記最大径と最小径の中間の径を有する管1の場合には、図1(a)における対応高さ位置の第一切欠部8cに管1が落とし込まれるようにセットされると共に、図2(a)における対応高さ位置の第二切欠部9cにジョイント部材3の環状溝部3cが落とし込まれるようにセットされる形となる。 In the case of the pipe 1 having an intermediate diameter between the maximum diameter and the minimum diameter, the pipe 1 is set so as to be dropped into the first cutout portion 8c at the corresponding height position in FIG. The annular groove portion 3c of the joint member 3 is set so as to be dropped into the second notch portion 9c at the corresponding height position in FIG. 2(a).

この状態から、前記圧着工具5のグリップ型工具本体6のトリガースイッチ6a(図8参照)を押すと、前記圧着ユニット7のロッド部7bがシリンダ本体7aに引き込まれる方向へ収縮し、ナット4が管1の軸線方向へ相対的に移動してジョイント部材3外面に嵌着され、前記管1の接合端部にジョイント部材3が気密接合される(図7参照)。 When the trigger switch 6a (see FIG. 8) of the grip type tool body 6 of the crimping tool 5 is pressed from this state, the rod portion 7b of the crimping unit 7 contracts in the direction of being pulled into the cylinder body 7a, and the nut 4 is The pipe 1 is relatively moved in the axial direction and fitted on the outer surface of the joint member 3, and the joint member 3 is hermetically joined to the joint end portion of the pipe 1 (see FIG. 7 ).

この結果、従来の圧着工具5のように、複数種類の外径の管1に対応すべく、第一切欠部8c及び第二切欠部9cの大きさを変化させた第一支持具8及び第二支持具9を複数組用意するのとは異なり、現場において、前記圧着工具5に対し第一支持具8及び第二支持具9を管径に応じてその都度着脱しなくて済み、交換作業に手間と時間が掛からなくなる。 As a result, like the conventional crimping tool 5, the first supporting member 8 in which the sizes of the first notch portion 8c and the second notch portion 9c are changed to correspond to the pipes 1 having a plurality of outer diameters, and Unlike the case where a plurality of sets of the second support tools 9 are prepared, it is not necessary to attach and detach the first support tool 8 and the second support tool 9 to the crimping tool 5 at each site according to the pipe diameter, and exchange. Work and time are saved.

又、前記第一支持具8及び第二支持具9はそれぞれ、一個当たりの重量がおよそ1.2kg程度あるが、例えば、五種類の外径の管1が存在している場合であっても、前記第一支持具8及び第二支持具9を合計二個用意すれば良く、その重量はおよそ2.4kg程度に抑えられるため、作業者は第一支持具8及び第二支持具9を容易に持ち運ぶことが可能となり、作業者の負担が非常に軽くなる。 Although the weight of each of the first support tool 8 and the second support tool 9 is about 1.2 kg, for example, even if there are five types of pipes 1 having an outer diameter. It suffices to prepare a total of two pieces of the first support tool 8 and the second support tool 9. Since the weight of the first support tool 8 and the second support tool 9 can be suppressed to about 2.4 kg, the operator can mount the first support tool 8 and the second support tool 9 on each other. It can be easily carried and the burden on the operator is greatly reduced.

こうして、圧着工具5に対する管1の径に応じた第一支持具8及び第二支持具9の交換を不要とし得、作業効率向上を図り得ると共に、第一支持具8及び第二支持具9の運搬時における作業者の負担を大幅に軽減し得る。 In this way, it is possible to eliminate the need to replace the first support tool 8 and the second support tool 9 according to the diameter of the tube 1 with respect to the crimping tool 5, and it is possible to improve the work efficiency, and at the same time, the first support tool 8 and the second support tool 9 It is possible to significantly reduce the burden on the operator during transportation.

そして、前記圧着ユニット7は、前記グリップ型工具本体6の上部に水平方向へ延びるよう設置されたシリンダ本体7aと、該シリンダ本体7aから軸線方向へ伸縮自在に延びるロッド部7bとからなる電動油圧シリンダであるため、手動の工具に比べより大きな圧縮力をジョイント部材3とナット4との間に効率良く作用させることが可能となり、管1の接合端部にジョイント部材3を気密接合する際の信頼性を高める上で有効となる。 The crimping unit 7 is an electrohydraulic system including a cylinder body 7a installed in the upper portion of the grip type tool body 6 so as to extend in the horizontal direction, and a rod portion 7b extending from the cylinder body 7a so as to extend and contract in the axial direction. Since it is a cylinder, a larger compressive force can be efficiently applied between the joint member 3 and the nut 4 as compared with a manual tool, and when the joint member 3 is airtightly joined to the joint end portion of the pipe 1. It is effective in improving reliability.

又、前記第一支持具8は、前記シリンダ本体7aの先端部に着脱自在に装着される第一脚部8aと、該第一脚部8a上に一体に設けられる第一台座部8bとを備え、該第一台座部8bのシリンダ本体7a軸線方向における一端部に、前記複数段の第一切欠部8cが形成され、前記第一支持具8の第一台座部8bには、前記第一切欠部8cより大径で且つ前記ナット4或いはジョイント部材3を支えるU字状の第一凹溝8dを、前記第一切欠部8cに隣接させる形で第一支持具8の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段形成しているため、必要に応じて前記第一凹溝8dによりナット4或いはジョイント部材3の支点部3b(図7参照)を支えることができ、前記管1の接合作業を安定して行うことができる。 The first support member 8 includes a first leg portion 8a that is detachably attached to the tip end portion of the cylinder body 7a, and a first pedestal portion 8b that is integrally provided on the first leg portion 8a. The first pedestal portion 8b is provided with the plurality of steps of the first cutout portions 8c at one end portion in the axial direction of the cylinder body 7a, and the first pedestal portion 8b of the first support 8 has the first pedestal portion 8b. The U-shaped first groove 8d, which has a diameter larger than that of the notch 8c and supports the nut 4 or the joint member 3, is adjacent to the first notch 8c. Since a plurality of steps are formed so that the inner diameter is gradually expanded from the to the open end side, the nut 4 or the fulcrum portion 3b of the joint member 3 is formed by the first groove 8d as needed (see FIG. 7). Can be supported, and the joining operation of the pipe 1 can be stably performed.

更に又、前記第二支持具9は、前記ロッド部7bの先端部に着脱自在に装着される第二脚部9aと、該第二脚部9a上に一体に設けられる第二台座部9bとを備え、該第二台座部9bのロッド部7b軸線方向における一端部に、前記複数段の第二切欠部9cが形成され、前記第二支持具9の第二台座部9bには、前記第二切欠部9cより大径で且つ前記ナット4或いはジョイント部材3を支えるU字状の第二凹溝9dを、前記第二切欠部9cに隣接させる形で第二支持具9の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段形成しているため、必要に応じて前記第二凹溝9dによりナット4或いはジョイント部材3の支点部3b(図7参照)を支えることができ、前記管1の接合作業をより安定して行うことができる。 Furthermore, the second support member 9 includes a second leg portion 9a that is detachably attached to the tip end portion of the rod portion 7b, and a second pedestal portion 9b that is integrally provided on the second leg portion 9a. The second pedestal 9b is provided with the plurality of second notches 9c at one end in the axial direction of the rod portion 7b of the second pedestal 9b. A U-shaped second groove 9d having a diameter larger than that of the two notches 9c and supporting the nut 4 or the joint member 3 is opened from the bottom side of the second support 9 so as to be adjacent to the second notches 9c. Since a plurality of steps are formed so that the inner diameter is gradually expanded toward the end side, the nut 4 or the fulcrum portion 3b of the joint member 3 (see FIG. 7) is supported by the second groove 9d as necessary. Therefore, the operation of joining the pipes 1 can be performed more stably.

尚、本発明の圧着式管継手用圧着工具は、上述の実施例にのみ限定されるものではなく、第一切欠部及び第一凹溝と第二切欠部及び第二凹溝の段数は五段に限らないこと等、その他、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。 The crimping tool for crimping pipe fittings of the present invention is not limited to the above-mentioned embodiment, and the number of steps of the first notch and the first groove and the second notch and the second groove is not limited. Needless to say, the present invention is not limited to five stages, and various changes can be made without departing from the scope of the present invention.

1 管
2 インサート部材
3 ジョイント部材
3a スリーブ
3i 段差部
4 ナット
5 圧着工具
6 グリップ型工具本体
7 圧着ユニット
7a シリンダ本体
7b ロッド部
8 第一支持具
8a 第一脚部
8b 第一台座部
8c 第一切欠部
8d 第一凹溝
9 第二支持具
9a 第二脚部
9b 第二台座部
9c 第二切欠部
9d 第二凹溝
1 tube 2 insert member 3 joint member 3a sleeve 3i step part 4 nut 5 crimping tool 6 grip type tool body 7 crimping unit 7a cylinder body 7b rod part 8 first support 8a first leg 8b first pedestal 8c first Notch part 8d First groove 9 Second support 9a Second leg 9b Second pedestal 9c Second notch 9d Second groove

Claims (2)

展性のある金属素材で構成された管の接合端部内面に挿入される均等な円断面を有し前記管の内径に略一致する外径をもつ円筒形の本体部と該本体部の外周の一端部に張り出す鍔部からなる高強度鋼であるインサート部材と、前記管の接合端部外面に嵌装される展性のある金属素材で構成されたジョイント部材と、該ジョイント部材の端部外面に対して内周面から径方向内側に向かう力を管軸方向に移動することで圧縮力を内部の前記ジョイント部材端部外面に働かせ、前記ジョイント部材端部外面を変形させながら、自身の内側に潜り込ませる高強度鋼であるナットとを備え、
前記ジョイント部材は、二本の前記管の接合端部を対向させ自身を介して二本の管の間を連通連結する環状溝部の両端に、二つの管の接合端部をそれぞれ挿入して接続するためのスリーブを有し、該スリーブの基部側に前記環状溝部があり、環状溝部の両側の外側に張り出した支点部とを備え、前記スリーブは、管に外嵌する円筒形をしており、前記環状溝部内面のそれぞれの端部側には、該スリーブの内周に張り出すように段差部を有し、前記スリーブの外周面は、基部から所定距離だけ端部に向かったところを起点に、基部から端部に向かって外径が漸次小さくなるテーパ形状をなす部位を有してなる金属製の部材で
あり、前記ジョイント部材の前記スリーブの内側段差部に対し前記インサート部材の前記鍔部を対面させて当接するように取り付ける構成を有し、
前記ナットの内周面は、内径が一端から他端に向かって一端から所定の距離まで漸次小さくなるテーパ形状をなす、かしめ継手である圧着式管継手を圧着する工具であり、
グリップ型工具本体の端部に該グリップ型工具本体と交差する方向へ延びるよう伸縮自在に設置された圧着ユニットと、該圧着ユニットの伸縮部に互いに近接・離反自在に且つそれぞれ着脱自在に取り付けられる第一支持具及び第二支持具とを備え、
前記インサート部材の本体部を内部に前記鍔部が接合端部端面に突き当たるまで挿入した前記管の接合端部外面に前記ナット及び前記ジョイント部材を前記スリーブの基部側の内周に張り出す段差部に前記鍔部の反対側が当接するよう嵌装し、該ナットの端部及び前記ジョイント部材の支点部を前記第一支持具及び第二支持具の各端部間にセットしつつ該第一支持具及び第二支持具で管を支えた状態で、前記圧着ユニットを収縮させることによりナット端部を押しながら管軸線方向へ移動させてジョイント部材外面に嵌着し、前記管の接合端部にジョイント部材を気密接合する圧着式管継手用圧着工具において、
前記圧着ユニットは、前記グリップ型工具本体の上部に水平方向へ延びるよう設置されたシリンダ本体と、該シリンダ本体から軸線方向へ伸縮自在に延びるロッド部とからなり、
前記第一支持具及び第二支持具にそれぞれ、径が異なる複数の前記管を支える上方に開放されたU字状の第一切欠部及び第二切欠部を、第一支持具及び第二支持具の底部側から上方の開放開口へ向け段階的に内径が拡張されるよう、複数段形成し、前記第一切欠部及び前記第二切欠部の周囲側面により前記ナットの端部と前記ジョイント部材の支点部とを挟み、前記第一切欠部又は前記第二切欠部の平面で前記管を支え
前記第二支持具は、前記ロッド部の先端部に着脱自在に装着される第二脚部と、該第二脚部上に一体に設けられる第二台座部とを備え、該第二台座部のロッド部軸線方向における一端部に、前記複数段の第二切欠部が形成され、
前記第二支持具の第二台座部には、前記第二切欠部より大径で且つ前記ナットの端面或いはジョイント部材の支点部に側面が当接するU字状の第二凹溝を、前記第二切欠部に隣接させる形で第二支持具の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段形成し、前記第二凹溝により前記ナット或いは前記ジョイント部材の支点部のどちらかを下から支える
ことを特徴とする圧着式管継手用圧着工具。
A cylindrical main body having an even circular cross section to be inserted into the inner surface of a joint end of a pipe made of a malleable metal material and having an outer diameter substantially equal to the inner diameter of the pipe, and an outer periphery of the main body Insert member made of a high-strength steel having a flange portion protruding from one end of the pipe, a joint member made of a malleable metal material fitted on the outer surface of the joint end of the pipe, and an end of the joint member. By moving a force directed radially inward from the inner peripheral surface with respect to the outer surface of the portion in the pipe axial direction, a compressive force is exerted on the outer surface of the end portion of the joint member, and while deforming the outer surface of the end portion of the joint member, With a nut that is high-strength steel that slips inside the
The joint member is connected by inserting the joint ends of the two pipes into both ends of an annular groove that makes the joint ends of the two pipes face each other and communicates and connects the two pipes with each other. A sleeve for holding the sleeve, the annular groove portion is provided on the base side of the sleeve, and fulcrums protruding outward on both sides of the annular groove portion are provided, and the sleeve has a cylindrical shape to be fitted onto a pipe. A step portion is formed on each end side of the inner surface of the annular groove portion so as to project to the inner circumference of the sleeve, and the outer peripheral surface of the sleeve starts from a position toward the end portion by a predetermined distance from the base portion. Is a metal member having a tapered portion whose outer diameter gradually decreases from the base portion toward the end portion, and the collar of the insert member with respect to the inner step portion of the sleeve of the joint member. The parts are attached so that they face each other,
The inner peripheral surface of the nut is a tool for crimping a crimping type pipe joint that is a caulking joint, the inner diameter of which is gradually reduced from one end to the other end from one end to a predetermined distance,
A crimping unit which is installed at the end of the grip type tool body so as to extend and contract so as to extend in a direction intersecting with the grip type tool body, and is attached to the expanding and contracting section of the crimping unit so as to be close to and away from each other and detachable from each other. A first support and a second support,
A stepped portion projecting the nut and the joint member to the inner periphery of the base portion of the sleeve on the outer surface of the joint end portion of the pipe that is inserted into the main body portion of the insert member until the collar portion hits the end surface of the joint end portion. The first support while setting the end of the nut and the fulcrum of the joint member between the ends of the first support and the second support. With the pipe supported by the tool and the second support, the crimping unit is contracted to move the pipe in the axial direction of the pipe while pushing the nut end to fit the outer surface of the joint member to the joint end of the pipe. In a crimping tool for crimping type pipe joints that airtightly joins joint members,
The crimping unit includes a cylinder main body installed in the upper portion of the grip type tool main body so as to extend in the horizontal direction, and a rod portion extending from the cylinder main body in an axially expandable and contractible manner,
Each of the first support tool and the second support tool has a U-shaped first notch and a second notch which are open upward and support a plurality of tubes having different diameters. A plurality of steps are formed so that the inner diameter is gradually expanded from the bottom side of the support tool toward the upper opening, and the end portion of the nut and the nut are formed by the peripheral side surfaces of the first notch and the second notch. The fulcrum portion of the joint member is sandwiched, and the pipe is supported by the plane of the first cutout portion or the second cutout portion ,
The second support includes a second leg that is detachably attached to the tip of the rod, and a second pedestal that is integrally provided on the second leg. The one end portion in the axial direction of the rod portion of, the plurality of second cutouts are formed,
In the second pedestal portion of the second support, a U-shaped second groove having a diameter larger than that of the second cutout portion and a side surface of which is in contact with the end surface of the nut or the fulcrum portion of the joint member is provided. A plurality of steps are formed so that the inner diameter is gradually increased from the bottom side to the open end side of the second support tool so as to be adjacent to the two notches, and the fulcrum of the nut or the joint member is formed by the second concave groove. A crimping tool for crimping type pipe fittings, which supports one of the parts from below .
前記第一支持具は、前記シリンダ本体の先端部に着脱自在に装着される第一脚部と、該第一脚部上に一体に設けられる第一台座部とを備え、該第一台座部のシリンダ本体軸線方向における一端部に、前記複数段の第一切欠部が形成され、
前記第一支持具の第一台座部には、前記第一切欠部より大径で且つ前記ナットの端面或いはジョイント部材の支点部に側面が当接するU字状の第一凹溝を、前記第一切欠部に隣接させる形で第一支持具の底部側から開放端側へ向け段階的に内径が拡張されるよう、複数段形成した請求項1記載の圧着式管継手用圧着工具。
The first support includes a first leg that is detachably attached to the tip of the cylinder body, and a first pedestal that is integrally provided on the first leg. The one end portion in the axial direction of the cylinder body of is formed with the first notch of the plurality of stages,
The first pedestal portion of the first support is provided with a U-shaped first groove having a diameter larger than that of the first cutout portion and a side surface of which is in contact with an end surface of the nut or a fulcrum portion of the joint member. The crimping tool for crimp type pipe joints according to claim 1, wherein a plurality of steps are formed so that the inner diameter is expanded stepwise from the bottom side to the open end side of the first supporting tool so as to be adjacent to the first cutout.
JP2015159183A 2015-08-11 2015-08-11 Crimping tool for crimp type pipe fittings Active JP6731709B2 (en)

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