JP6719352B2 - Vehicle interior panel and manufacturing method thereof - Google Patents

Vehicle interior panel and manufacturing method thereof Download PDF

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JP6719352B2
JP6719352B2 JP2016186084A JP2016186084A JP6719352B2 JP 6719352 B2 JP6719352 B2 JP 6719352B2 JP 2016186084 A JP2016186084 A JP 2016186084A JP 2016186084 A JP2016186084 A JP 2016186084A JP 6719352 B2 JP6719352 B2 JP 6719352B2
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decorative panel
tension member
panel
whole
shape
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JP2018047872A (en
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憲彦 今岡
憲彦 今岡
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Japan Transport Engineering Co
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Japan Transport Engineering Co
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Description

本発明は、車両用内装パネルとその製造方法に関するものである。 The present invention relates to a vehicle interior panel and a method for manufacturing the same.

鉄道車両を一例とする車両の内装材として用いられる部材として、天井や壁等に用いられる内装パネルは、走行中の振動に起因するバタつきやいわゆるビビリ音の発生を防止し、車内環境の悪化を防ぐことが求められる。このため、車体側の取付構造部に対する内装パネルの取付剛性を十分に確保すべく、従来は内装パネルの固定ピッチを密に構成し、もしくは、取付用の補強材を追加するなどして、内装パネル自体の剛性を高める等の対策を施している(例えば、特許文献1、2参照)。 As a member used as an interior material of a vehicle such as a railroad vehicle, an interior panel used for a ceiling, a wall, etc. prevents flapping and so-called chattering noise caused by vibration during traveling, and deteriorates the environment inside the vehicle. It is required to prevent Therefore, in order to secure sufficient mounting rigidity of the interior panel to the mounting structure on the vehicle body side, conventionally, the fixed pitch of the interior panel is densely configured, or a reinforcement material for mounting is added to the interior. Measures such as increasing the rigidity of the panel itself are taken (for example, refer to Patent Documents 1 and 2).

特開2001−171516号公報JP 2001-171516 A 特開2016−117442号公報JP, 2016-117442, A

しかしながら、車体側の取付構造部に対する内装パネルの固定ピッチを密にすると、釘鋲等の固定手段の固定作業の工数の増加を来すこととなる。又、補強部材の追加は、内装パネルの重量を増大させ、取付作業時のハンドリングが悪化して、作業者への負担の増大を招くことにもなる。
本発明は、上記課題に鑑みてなされたものであり、その目的とするところは、車両用内装パネルの固定ピッチを密にする手法や、補強部材を追加する手法を採用することなく、車両用内装パネルの剛性を高め、振動に起因する車両用内装パネルのバタつきやビビリ音の発生を防止することにある。
However, if the fixing pitch of the interior panel with respect to the mounting structure on the vehicle body side is made dense, the number of man-hours for fixing the fixing means such as nail studs increases. Further, the addition of the reinforcing member increases the weight of the interior panel, deteriorates the handling during the mounting work, and causes an increase in the burden on the operator.
The present invention has been made in view of the above problems, and an object thereof is for a vehicle without adopting a method of making a fixed pitch of a vehicle interior panel dense or a method of adding a reinforcing member. The purpose of the present invention is to increase the rigidity of the interior panel and prevent flapping and chattering of the interior panel for vehicles due to vibration.

(発明の態様)
以下の発明の態様は、本発明の構成を例示するものであり、本発明の多様な構成の理解を容易にするために、項別けして説明するものである。各項は、本発明の技術的範囲を限定するものではなく、発明を実施するための最良の形態を参酌しつつ、各項の構成要素の一部を置換し、削除し、又は、更に他の構成要素を付加したものについても、本願発明の技術的範囲に含まれ得るものである。
(Aspect of the invention)
The following aspects of the invention exemplify the constitution of the present invention, and are explained separately for each item in order to facilitate understanding of various constitutions of the present invention. Each section does not limit the technical scope of the present invention, while referring to the best mode for carrying out the invention, a part of the constituent elements of each section is replaced, deleted, or further The addition of the constituent elements of (5) is also included in the technical scope of the present invention.

(1)化粧パネルとテンション部材とを含み、前記化粧パネルは単体での断面形状が全体として弓状に湾曲し、前記テンション部材は単体での断面形状が全体として直線状をなしており、前記テンション部材の少なくとも部材端が前記化粧パネルの凸面側に密着した状態で、前記化粧パネルと前記テンション部材とが一体に固定され、全体として平坦な積層体をなしている車両用内装パネル(請求項1)。 (1) The decorative panel includes a decorative panel and a tension member, and the decorative panel has a sectional shape which is curved in a bow shape as a whole, and the tension member has a linear sectional shape as a whole. An interior panel for a vehicle in which the decorative panel and the tension member are integrally fixed to each other to form a flat laminated body as a whole in a state where at least the member end of the tension member is in close contact with the convex surface side of the decorative panel (claim 3). 1).

本項に記載の車両用内装パネルは、化粧パネルとテンション部材とが一体に固定された積層体である。そして、化粧パネルは単体での断面形状が全体として弓状に湾曲しているのに対して、テンション部材は単体での断面形状が全体として直線状をなしている。この化粧パネルの凸面側に対して、テンション部材の少なくとも部材端が密着し、化粧パネルとテンション部材とが一体に固定されると、テンション部材から化粧パネルに対して、化粧パネルが湾曲状態を維持しようとすることに対抗する引張力が作用する。この引っ張り力は、積層体が全体として平坦をなすために必要な力、即ち、化粧パネルが全体として平坦に矯正されるために必要な力である。又、この引張力は、テンション部材の少なくとも部材端が化粧パネルの凸面側に密着した状態で両者が固定されていることによって、テンション部材の全体により担持されるものとなる。そして、テンション部材により化粧パネルに対し引張力が付与されることで、化粧パネルに面外曲げモーメントが負荷された状態で、全体として平坦な積層体が構成されるものである。その結果、化粧パネルの単体時と比較してその固有振動数が増加し、本車両用内装パネルの剛性が向上することとなる。
又、テンション部材の少なくとも部材端が化粧パネルの凸面側に密着した状態で両者が固定されていることで、上記作用が得られるが、適宜、テンション部材の部材端以外の部位においても、化粧パネルの凸面側に密着した状態で化粧パネルとテンション部材とが固定されていても良い。
The vehicle interior panel described in this item is a laminated body in which a decorative panel and a tension member are integrally fixed. The decorative panel alone has a bow-shaped cross section as a whole, whereas the tension member has a straight cross-section as a whole. When at least the member end of the tension member comes into close contact with the convex surface side of the decorative panel and the decorative panel and the tension member are integrally fixed, the decorative panel maintains the curved state from the tension member to the decorative panel. Tensile force acts against the attempt. This pulling force is a force required for the laminated body to be flat as a whole, that is, a force required for the decorative panel to be flattened as a whole. Further, this tensile force is carried by the entire tension member by fixing both of them at least with the end of the tension member being in close contact with the convex surface side of the decorative panel. The tension member applies a tensile force to the decorative panel to form a flat laminate as a whole in a state where the out-of-plane bending moment is applied to the decorative panel. As a result, the natural frequency of the decorative panel is increased as compared with when the decorative panel is used alone, and the rigidity of the interior panel for a vehicle is improved.
Further, the above action can be obtained by fixing both of the tension members in a state where at least the member ends are in close contact with the convex surface side of the decorative panel. The decorative panel and the tension member may be fixed in close contact with the convex side of the.

なお、「断面形状が全体として弓状に湾曲し」、「断面形状が全体として直線状をなし」、及び、」「全体として平坦な」とは、後述するように、パネルを平面視して窓状の切り欠きが形成されているような場合、テンション部材が化粧パネルの外形に沿った枠状をなす場合、棒状部材を複数組み合わせて構成されるような場合、化粧パネルに意匠的な凹凸形状が形成されている場合等、部分的な形状変化部位が含まれているとしても、各構成要素の断面形状が「全体」として、弓状、直線状又は平坦に構成されていることを意味するものである。
又、「断面形状」は、例えば、化粧パネルが平面視で長方形をなしている場合等、縦横寸法が異なるような場合において、長手方向と平行な方向の断面形状が、上述のごとく構成されていることが、本発明をより効果的にするうえで望ましい。
In addition, "the cross-sectional shape is curved in a bow shape as a whole", "the cross-sectional shape is a straight shape as a whole", and "the flat shape as a whole" means that the panel is viewed in plan as described later. When a window-shaped cutout is formed, when the tension member has a frame shape that follows the outer shape of the decorative panel, when it is configured by combining a plurality of rod-shaped members, and the decorative panel has a design unevenness. It means that the cross-sectional shape of each component is "arched", linear, or flat as "whole" even if the shape is formed and a partial shape change part is included. To do.
Further, the "cross-sectional shape" means that the cross-sectional shape in the direction parallel to the longitudinal direction is configured as described above when the vertical and horizontal dimensions are different, such as when the decorative panel has a rectangular shape in plan view. Is desirable for making the present invention more effective.

(2)上記(1)項において、前記化粧パネルの外形と前記テンション部材の外形とが一致している車両用内装パネル(請求項2)。
本項に記載の車両用内装パネルは、化粧パネルの外形とテンション部材の外形とが一致していることから、化粧パネルの部材端とテンション部材の部材端とが密着した状態で、化粧パネルとテンション部材とが一体に固定されたものである。このため、テンション部材により化粧パネルの全体に対し引張力が付与されることで、化粧パネルの全体に面外曲げモーメントが負荷された状態で、全体として平坦な積層体が構成されるものである。又、化粧パネルの外形とテンション部材の外形とが一致していることから、積層体の外形に沿って、内装パネルとテンション部材との段差が生じることもない。
(2) In the vehicle interior panel according to the item (1), the outer shape of the decorative panel and the outer shape of the tension member are the same (claim 2).
The vehicle interior panel according to this paragraph, since the outer shape of the decorative panel and the outer shape of the tension member are the same, the member end of the decorative panel and the member end of the tension member are in close contact with the decorative panel. The tension member and the tension member are integrally fixed. Therefore, a tension force is applied to the entire decorative panel by the tension member, so that a flat laminate is formed as a whole in a state in which the out-of-plane bending moment is applied to the entire decorative panel. .. Further, since the outer shape of the decorative panel and the outer shape of the tension member are the same, there is no step between the inner panel and the tension member along the outer shape of the laminate.

(3)上記(1)(2)項において、前記テンション部材がパネル状をなしている車両用内装パネル(請求項3)。
本項に記載の車両用内装パネルは、テンション部材についても、内装パネルと同様にパネル状の部材であることにより、二層のパネル部材によって、全体として平坦な積層体が構成され、上記作用が得られるものである。
(3) The vehicle interior panel according to the above (1) and (2), wherein the tension member has a panel shape (claim 3).
The vehicle interior panel according to this paragraph is also a tension member, which is a panel-shaped member similarly to the interior panel, so that the two-layer panel member constitutes a flat laminate as a whole, and the above-mentioned action is achieved. Is what you get.

(4)上記(1)から(3)項において、前記化粧パネルの部材端を除いた少なくとも一部に、前記テンション部材に対する非接触部が構成されている車両用内装パネル(請求項4)。
本項に記載の車両用内装パネルは、化粧パネルの部材端を除いた少なくとも一部に、テンション部材に対する非接触部が構成された態様であっても、上記作用が得られるものである。例えば、テンション部材がパネル状をなす場合において、パネルを平面視して窓状の切り欠き部が形成されているような場合には、切り欠き部はテンション部材が存在せず化粧パネル一層のみの構成となる。この切り欠き部に対応する部位が、テンション部材に対する非接触部となる。又、テンション部材が化粧パネルの外形に沿った枠状をなす場合や棒状部材により構成されるような場合も、枠状又は棒状のテンション部材と重ならない部位が、テンション部材に対する非接触部となる。更には、化粧パネルの少なくとも一部に、意匠的な凹凸形状が形成されているような場合において、テンション部材は必ずしもその凹凸形状と相補的な凹凸形状を備えている必要はなく、上記機能を発揮する限りにおいて単純な平坦状であってもよい。この場合には、化粧パネルの凹凸形状部がテンション部材と密着しない非接触部となる。
(4) The vehicle interior panel as set forth in (1) to (3) above, wherein a non-contact portion with respect to the tension member is formed in at least a part of the decorative panel excluding the member end (claim 4 ).
The vehicle interior panel according to this item can obtain the above-described effects even when the non-contact portion with the tension member is formed in at least a part of the decorative panel excluding the member end. For example, in the case where the tension member has a panel shape and a window-shaped cutout portion is formed in a plan view of the panel, the cutout portion has no tension member and only one decorative panel is provided. It will be composed. A portion corresponding to the cutout portion is a non-contact portion with the tension member. Further, even when the tension member has a frame shape along the outer shape of the decorative panel or is constituted by a rod-shaped member, a portion which does not overlap with the frame-shaped or rod-shaped tension member becomes a non-contact portion with respect to the tension member. .. Furthermore, in the case where a decorative uneven shape is formed on at least a part of the decorative panel, the tension member does not necessarily have to have an uneven shape complementary to the uneven shape, and the above function is not required. It may be a simple flat shape as long as it can be exerted. In this case, the uneven portion of the decorative panel becomes a non-contact portion that does not adhere to the tension member.

(5)断面形状が全体として弓状に湾曲した化粧パネルの凸面側に、断面形状が全体として直線状のテンション部材の少なくとも部材端を密着させた状態で、前記化粧パネルと前記テンション部材とを一体に固定し、全体として平坦な積層体を構成することを特徴とする車両用内装パネルの製造方法(請求項5)。 (5) The decorative panel and the tension member are placed in a state where at least a member end of a tension member having a generally linear cross section is brought into close contact with the convex surface side of the decorative panel having a generally arcuate cross section. A method of manufacturing an interior panel for a vehicle, comprising integrally fixing and forming a flat laminate as a whole (Claim 5).

本項に記載の車両用内装パネルの製造方法は、化粧パネルとテンション部材とを一体に固定して積層体を構成するものである。そして、化粧パネルは単体での断面形状が全体として弓状に湾曲したものを用いるのに対して、テンション部材は単体での断面形状が全体として直線状をなしたものを用いる。この化粧パネルの凸面側に対して、テンション部材の少なくとも部材端を密着させた状態で、化粧パネルとテンション部材とを一体に固定することで、テンション部材から化粧パネルに対して、化粧パネルが湾曲状態を維持しようとすることに対抗する引張力を作用させる。この引っ張り力は、積層体が全体として平坦をなすために必要な力、即ち、化粧パネルが全体として平坦に矯正されるために必要な力である。又、この引張力は、テンション部材の少なくとも部材端を化粧パネルの凸面側に密着させた状態で両者を固定することによって、テンション部材の全体により担持するものである。そして、テンション部材により化粧パネルに対し引張力を付与することで、化粧パネルに面外曲げモーメントが負荷された状態で、全体として平坦な積層体を構成するものである。その結果、化粧パネルの単体時と比較してその固有振動数を増加させ、本車両用内装パネルの剛性を向上させることとなる。
又、テンション部材の少なくとも部材端を化粧パネルの凸面側に密着させた状態で両者を固定することで、上記作用が得られるが、適宜、テンション部材の部材端以外の部位においても、化粧パネルの凸面側に密着させ化粧パネルとテンション部材とを固定しても良い。
In the method for manufacturing a vehicle interior panel according to this item, the decorative panel and the tension member are integrally fixed to form a laminated body. As the decorative panel, a single unit whose cross-sectional shape is curved in a bow shape as a whole is used, whereas as the tension member, a single unit whose cross-sectional shape is a straight line is used as a whole. By fixing the decorative panel and the tension member integrally with each other, with at least the member end of the tension member in close contact with the convex surface side of the decorative panel, the decorative panel bends from the tension member to the decorative panel. It exerts a tensile force against the attempt to maintain the state. This pulling force is a force required for the laminated body to be flat as a whole, that is, a force required for the decorative panel to be flattened as a whole. Further, this tensile force is carried by the entire tension member by fixing the tension member in a state where at least the member end is in close contact with the convex surface side of the decorative panel. Then, by applying a tensile force to the decorative panel by the tension member, a flat laminated body as a whole is configured in a state where the out-of-plane bending moment is applied to the decorative panel. As a result, the natural frequency of the decorative panel is increased as compared to when the decorative panel is used alone, and the rigidity of the interior panel for a vehicle is improved.
Also, by fixing both of the tension members in a state in which at least the member ends are in close contact with the convex surface side of the decorative panel, the above-described action can be obtained. The decorative panel and the tension member may be fixed to each other by closely adhering to the convex surface.

(6)上記(5)項において、全体として平坦な化粧パネルを塑性変形させて断面形状が全体として弓状となるように湾曲させた後、その断面形状が全体として直線状となるように弾性変形させた状態で、前記テンション部材の部材端を前記化粧パネルに密着させる車両用内装パネルの製造方法(請求項6)。
本項に記載の車両用内装パネルの製造方法は、積層体を構成した状態における外形を、全体として平坦な化粧パネルの外形によって定めるものである。そして、この平坦な化粧パネルを塑性変形させて、断面形状が全体として弓状となるように湾曲させることで、この湾曲状態における化粧パネルの内部応力を除去する。その後、その断面形状が全体として直線状となるように弾性変形させた状態で、テンション部材の部材端を化粧パネルの、弾性変形前では凸面であった側に密着させて固定することで、上記(5)項の作用が得られるものである。
(6) In the above item (5), after the plastic panel which is flat as a whole is plastically deformed to be curved so as to have an arcuate cross-sectional shape, it is elastic so that the cross-sectional shape becomes linear as a whole. A method for manufacturing an interior panel for a vehicle, wherein the member end of the tension member is brought into close contact with the decorative panel in a deformed state (claim 6).
In the method of manufacturing an interior panel for a vehicle according to this item, the outer shape of the laminated body is determined by the outer shape of the decorative panel that is flat as a whole. Then, the flat decorative panel is plastically deformed and curved so that the cross-sectional shape becomes an arcuate shape as a whole, thereby removing the internal stress of the decorative panel in this curved state. After that, in a state where the cross-sectional shape is elastically deformed so as to be linear as a whole, the member end of the tension member is brought into close contact with and fixed to the side of the decorative panel which is the convex surface before the elastic deformation. The action of the item (5) is obtained.

(7)上記(6)項において、前記断面形状が全体として弓状に湾曲した化粧パネルの部材端に対し、その断面形状が全体として直線状となるように矯正させる方向の外力を付与した状態で、前記テンション部材の部材端を、前記化粧パネルに密着させる車両用内装パネルの製造方法(請求項7)。
本項に記載の車両用内装パネルの製造方法は、断面形状が全体として弓状に湾曲した化粧パネルの部材端に対し、その断面形状が全体として直線状となるように矯正させる方向の外力を付与することで、化粧パネル単体での断面形状を全体として直線状に変形させるものである。この状態で、断面形状が全体として直線状のテンション部材の少なくとも部材端を、化粧パネルの弾性変形前では凸面であった側に密着させるものである。そして、テンション部材の部材端を、前記化粧パネルに固定することで、上記(6)項の作用が得られるものである。
(7) In the above item (6), an external force is applied to the member end of the decorative panel whose cross-sectional shape is curved in a bow shape as a whole so that the cross-sectional shape is straightened as a whole. A method for manufacturing an interior panel for a vehicle, wherein the member end of the tension member is brought into close contact with the decorative panel (claim 7).
The method for manufacturing an interior panel for a vehicle according to this section, the member end of the decorative panel whose cross-sectional shape is curved in a bow shape as a whole, is subjected to an external force in a direction in which the cross-sectional shape is corrected to be a straight shape as a whole. By imparting, the cross-sectional shape of the decorative panel alone is transformed into a linear shape as a whole. In this state, at least the member end of the tension member having a linear sectional shape as a whole is brought into close contact with the side of the decorative panel which was the convex surface before the elastic deformation. Then, by fixing the member end of the tension member to the decorative panel, the action of the above item (6) can be obtained.

(8)上記(6)(7)項において、前記断面形状が全体として弓状に湾曲した化粧パネルと、前記テンション部材とを重ねてプレスマシンにセットし、該プレスマシンにより前記化粧パネルと前記テンション部材とが密着する方向の圧力を付与する車両用内装パネルの製造方法(請求項8)
本項に記載の車両用内装パネルの製造方法は、断面形状が全体として弓状に湾曲した化粧パネルの凸面側に、テンション部材を重ねてプレスマシンにセットする。そして、プレスマシンにより化粧パネルとテンション部材とが密着する方向の圧力を付与することで、化粧パネルをテンション部材に押付けてテンション部材に倣った平坦な状態へと変形させるものである。これにより、面形状が全体として直線状のテンション部材の少なくとも部材端を、化粧パネルの弾性変形前では凸面であった側に密着させるものである。そして、テンション部材の部材端を、前記化粧パネルに固定することで、上記(6)(7)項の作用が得られるものである。
(8) In the above items (6) and (7), the decorative panel whose cross-sectional shape is curved as a whole and the tension member are stacked and set on a press machine, and the decorative panel and the decorative panel are formed by the press machine. A method for manufacturing an interior panel for a vehicle, which applies a pressure in a direction in which the tension member is in close contact with the tension member (claim 8).
In the method for manufacturing a vehicle interior panel according to this item, the tension member is placed on the convex surface side of the decorative panel whose cross-sectional shape is curved in a bow shape as a whole and set in a press machine. Then, by applying a pressure in a direction in which the decorative panel and the tension member come into close contact with each other by a press machine, the decorative panel is pressed against the tension member and deformed into a flat state following the tension member. Thus, at least the member end of the tension member having a linear surface shape as a whole is brought into close contact with the side of the decorative panel which was the convex surface before the elastic deformation. Then, by fixing the member end of the tension member to the decorative panel, the effects of the above items (6) and (7) can be obtained.

本発明はこのように構成したので、車両用内装パネルの固定ピッチを密にする手法や、補強部材を追加する手法を採用することなく、車両用内装パネルの剛性を高め、振動に起因する車両用内装パネルのバタつきやビビリ音の発生を防止することが可能となる。 Since the present invention is configured as described above, the rigidity of the vehicle interior panel is increased and the vehicle caused by vibration is not adopted without adopting a method of making the fixed pitch of the vehicle interior panel dense or a method of adding a reinforcing member. It is possible to prevent fluttering and chattering of the interior panel of the vehicle.

本発明の実施の形態に係る鉄道車両用内装パネルを示す立体図であり、(a)は化粧パネル側から見た斜視図、(b)はテンション部材側から見た斜視図である。It is a perspective view which shows the interior panel for railway vehicles which concerns on embodiment of this invention, (a) is the perspective view seen from the decorative panel side, (b) is the perspective view seen from the tension member side. 本発明の実施の形態に係る鉄道車両用内装パネルの製造手順を示す説明図であり(a)(b)(c)(d)は第1例の手順を、(a)(b)(e)(f)は第2例の手順を示し、(g)は鉄道車両用内装パネルの完成状態を示すものである。It is explanatory drawing which shows the manufacturing procedure of the interior panel for railway vehicles which concerns on embodiment of this invention, (a), (b), (c), (d) is the procedure of a 1st example, (a) (b) (e). ) (F) shows the procedure of a 2nd example, (g) shows the completion state of the interior panel for rail vehicles. 本発明の実施の形態に係る鉄道車両用内装パネルの鉄道車両への設置例を示すものであり、(a)は車体の妻面と平行な方向の断面図、(b)は車体の妻面近傍部分における車体の長手方向の縦断面図である。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows an example of installing an interior panel for a railway vehicle according to an embodiment of the present invention on a railway vehicle. It is a longitudinal cross-sectional view of the longitudinal direction of the vehicle body in the vicinity portion.

以下、本発明を実施するための最良の形態を添付図面に基づいて説明する。ここで、従来技術と同一部分、若しくは、相当する部分については同一符号で示し、詳しい説明を省略する。 The best mode for carrying out the present invention will be described below with reference to the accompanying drawings. Here, parts that are the same as or equivalent to those of the conventional technique are denoted by the same reference numerals, and detailed description thereof will be omitted.

図1に示されるように、本発明の実施の形態に係る鉄道車両用内装パネル10は、化粧パネル12とテンション部材14とを含み、化粧パネル12とテンション部材14とが一体に固定され、全体として平坦な積層体をなしているものである。
化粧パネル12は鉄道車両の内装パネルに求められる機能、例えば、耐久性、耐火性等に優れた材質で構成され、なおかつ、壁面や天井の表面として車室内に露出することから、必要な質感を備えるように表面処理や形状設定がなされたパネル部材である。一例としては、アルミ合金、耐熱ファイバー、さらにはこれらの素材からなるパネル表面に耐熱被覆材のコーティングを施したもの等が用いられる。一方、テンション部材14についても、耐久性、耐火性優れた材質で構成されているが、車室内には露出しないことから、質感については特に考慮する必要はない。テンション部材14に用いられる材質の一例としては、アルミ合金、ステンレス合金、耐熱ファイバー等が用いられる。
又、図示の例では、テンション部材14についても、化粧パネル12と同様にパネル状をなしており、なおかつ、化粧パネル12の外形とテンション部材14の外形とが一致している。又、テンション部材14を平面視して、窓状の切り欠き14aが形成されている。このため、化粧パネル12の部材端を除いた一部、具体的にはテンション部材14の切り欠き部14aに対応する部位に、テンション部材14に対する非接触部12aが構成されている。
As shown in FIG. 1, an interior panel 10 for a railway vehicle according to an embodiment of the present invention includes a decorative panel 12 and a tension member 14, and the decorative panel 12 and the tension member 14 are integrally fixed to each other. As a flat laminate.
The decorative panel 12 is made of a material having excellent functions required for an interior panel of a railway vehicle, such as durability and fire resistance, and is exposed to the interior of the vehicle as a wall surface or a ceiling surface. It is a panel member that has been surface-treated and configured so as to have it. As an example, an aluminum alloy, a heat-resistant fiber, and a panel made of any of these materials and coated with a heat-resistant coating material may be used. On the other hand, the tension member 14 is also made of a material having excellent durability and fire resistance, but since it is not exposed in the passenger compartment, it is not necessary to consider the texture. As an example of the material used for the tension member 14, an aluminum alloy, a stainless alloy, a heat resistant fiber, or the like is used.
Further, in the illustrated example, the tension member 14 also has a panel shape like the decorative panel 12, and the external shape of the decorative panel 12 and the external shape of the tension member 14 are the same. Further, when the tension member 14 is viewed in a plan view, a window-shaped cutout 14a is formed. Therefore, the non-contact portion 12a with respect to the tension member 14 is formed in a part of the decorative panel 12 excluding the member end, specifically, a portion corresponding to the cutout portion 14a of the tension member 14.

化粧パネル12は、単体、即ちテンション部材14と一体に固定される以前の状態では、断面形状が全体として弓状に湾曲しているものである(図2(c)参照)。この弓状に湾曲した断面形状は、図1に示されるように、化粧パネル12が平面視で長方形をなしている場合等、縦横寸法が異なるような場合においては、長手方向と平行な方向の断面形状が、弓状に湾曲するように構成されていることが望ましい。これは、長手方向の変形が短手方向の変形よりも生じやすいことから、長手方向の断面形状に上記特徴を与えることで、後述の作用効果をより効果的に得るためのものである。又、化粧パネル12に意匠的な凹凸形状が形成されている場合等、部分的な形状変化部位が含まれているとしても、化粧パネル12が「全体」として、弓状に湾曲するように構成されている。 The decorative panel 12 has a sectional shape that is curved in a bow shape as a whole in the state before being fixed alone, that is, before being fixed integrally with the tension member 14 (see FIG. 2C). As shown in FIG. 1, when the decorative panel 12 has a rectangular shape in a plan view, such as when the vertical and horizontal dimensions are different, the cross-sectional shape curved in a bow shape is parallel to the longitudinal direction. It is desirable that the cross-sectional shape be configured to curve in an arc shape. This is because the deformation in the longitudinal direction is more likely to occur than the deformation in the lateral direction, and therefore the above-mentioned characteristics are given to the cross-sectional shape in the longitudinal direction to more effectively obtain the action and effect described later. In addition, the decorative panel 12 is configured to be curved in an arc shape as "whole" even if the decorative panel 12 includes a partial shape change portion such as a case where a decorative uneven shape is formed. Has been done.

一方、テンション部材14は、単体、即ち化粧パネル12と一体に固定される以前の状態での断面形状が、全体として直線状をなしている。この直線状の断面形状は、図1に示されるように、テンション部材14がパネル状をなしており、窓状の切り欠き14aが形成されている等の、部分的な形状変化部位が含まれている場合のみならず、テンション部材14が、化粧パネル12の外形に沿った枠状をなす場合、或いは、棒状部材を複数組み合わせて構成されるような場合等であっても、断面形状が「全体」として、直線状に構成されていることを意味するものである。又、テンション部材14がパネル状をなして窓上の切り欠き14aを備えない単純な板状である場合も、当然に含まれるものである。 On the other hand, the tension member 14 has a linear sectional shape as a whole in the state before being fixed alone, that is, before being fixed integrally with the decorative panel 12. As shown in FIG. 1, the linear cross-sectional shape includes a partial shape-changed portion such as the tension member 14 having a panel shape and a window-shaped cutout 14a formed therein. Not only when the tension member 14 has a frame shape along the outer shape of the decorative panel 12 or when a plurality of rod-shaped members are combined, the cross-sectional shape is “ The "whole" means that it is linearly configured. Further, naturally, the case where the tension member 14 has a panel shape and is a simple plate shape without the notch 14a on the window is also included.

又、テンション部材14は、化粧パネル12と一体に固定された状態で、積層体である鉄道車両用内装パネル10が平坦な積層体を構成することが可能なだけの強度を有している。即ち、テンション部材14の強度は、化粧パネル12の強度を上回るように構成されている。例えば、化粧パネル12にアルミ合金を用い、テンション部材14にステンレス合金を用いる等、テンション部材14により高強度の材質を用いる。又、化粧パネル12及びテンション部材14の双方アルミ合金を用いる場合には、テンション部材14に必要な強度を持たせるための、化粧パネル12よりも大きな厚みを確保する。 Further, the tension member 14 is strong enough to allow the railcar interior panel 10 that is a laminated body to form a flat laminated body while being fixed integrally with the decorative panel 12. That is, the strength of the tension member 14 is configured to exceed the strength of the decorative panel 12. For example, a high-strength material is used for the tension member 14, such as an aluminum alloy for the decorative panel 12 and a stainless alloy for the tension member 14. When both the decorative panel 12 and the tension member 14 are made of aluminum alloy, a thickness larger than that of the decorative panel 12 is ensured so that the tension member 14 has a necessary strength.

ここで、鉄道車両用内装パネル10の製造手順を、図2に例示する。
まず、図2(a)に示されるように、全体として平坦な化粧パネル12を用意し、図2(b)に示されるように塑性変形させて、その断面形状が全体として弓状となるように湾曲させる。化粧パネル12にアルミ合金等の金属材料を用いる場合には、図2(b)のごとく、ロール成型等を用いる。又、化粧パネル12に耐熱ファイバー等の樹脂材料を用いる場合には、加熱プレス成型するか、予め、その断面形状が全体として弓状となるように成型する。
Here, a manufacturing procedure of the interior panel 10 for a railway vehicle is illustrated in FIG.
First, as shown in FIG. 2(a), a decorative panel 12 which is flat as a whole is prepared, and is plastically deformed as shown in FIG. 2(b) so that its cross-sectional shape becomes an arc shape as a whole. Bend to. When a metal material such as an aluminum alloy is used for the decorative panel 12, roll molding or the like is used as shown in FIG. When a resin material such as heat-resistant fiber is used for the decorative panel 12, it is hot-press molded or preliminarily molded so that its cross-sectional shape becomes a bow shape as a whole.

続いて、一例として、図2(c)に示されるように、断面形状が全体として弓状に湾曲した化粧パネル12と、断面形状が全体として直線状のテンション部材14とを重ねてプレスマシン20にセットし、プレスマシン20により化粧パネル12とテンション部材14とが密着する方向の圧力を付与する。これにより、図2(d)に示されるように、断面形状が全体として弓状に湾曲した化粧パネル12の凸面側に、テンション部材14の部材端を密着させる。図2(c)の例では、加圧前の化粧パネル12の部材端に、予め接着剤16が塗布されていることから、化粧パネル12及びテンション部材14の部材端同士が接着剤16によって固定され、図2(g)に示されるように、化粧パネル12とテンション部材14とが一体に固定され、全体として平坦な積層体としての、鉄道車両用内装パネル10が構成される。 Subsequently, as an example, as shown in FIG. 2C, the decorative panel 12 having a bow-shaped cross section and the tension member 14 having a linear cross section are overlapped with each other to press the press machine 20. And the press machine 20 applies a pressure in a direction in which the decorative panel 12 and the tension member 14 are in close contact with each other. As a result, as shown in FIG. 2D, the member end of the tension member 14 is brought into close contact with the convex surface side of the decorative panel 12 having a bow-shaped cross section as a whole. In the example of FIG. 2C, since the adhesive 16 is applied in advance to the member end of the decorative panel 12 before pressing, the member ends of the decorative panel 12 and the tension member 14 are fixed by the adhesive 16. Then, as shown in FIG. 2(g), the decorative panel 12 and the tension member 14 are integrally fixed, and the railway vehicle interior panel 10 is configured as a flat laminate as a whole.

又、別例として、図2(e)に示されるように、断面形状が全体として弓状に湾曲した化粧パネル12の部材端に、着脱式のブラケット22を装着し、ブラケット22同士をターンバックル24等の引っ張り具を介してワイヤ連結し、ターンバックル24を縮めることで、化粧パネル12の部材端に対し、その断面形状が全体として直線状となるように矯正させる方向の外力を付与する。そして、図2(f)に示されるように、化粧パネル12の断面形状が全体として直線状となるように矯正された状態で、テンション部材14の部材端を化粧パネルに密着させる。図2(f)の例では、テンション部材14の部材端に、予め接着剤16が塗布されていることから、化粧パネル12に対してテンション部材14の部材端が接着剤16によって固定され、図2(g)に示されるように、化粧パネル12とテンション部材14とが一体に固定され、全体として平坦な積層体としての、鉄道車両用内装パネル10が構成される。なお、図2(d)の例では、テンション部材14よりも化粧パネル12の方が大きいが、このように寸法差を設けた積層体を構成しても良く、図2(g)に示されるように、化粧パネル12の外形とテンション部材14の外形とが一致した積層体を構成してもよい。 As another example, as shown in FIG. 2(e), a detachable bracket 22 is attached to the member end of the decorative panel 12 having a bow-shaped cross section as a whole, and the brackets 22 are turned around. By connecting the wires via a pulling tool such as 24 and shrinking the turnbuckle 24, an external force is applied to the member end of the decorative panel 12 in a direction in which the cross-sectional shape is straightened as a whole. Then, as shown in FIG. 2( f ), the member end of the tension member 14 is brought into close contact with the decorative panel 12 in a state where the decorative panel 12 is straightened so that the cross-sectional shape is linear as a whole. In the example of FIG. 2F, since the adhesive 16 is applied to the member end of the tension member 14 in advance, the member end of the tension member 14 is fixed to the decorative panel 12 by the adhesive 16. As shown in FIG. 2(g), the decorative panel 12 and the tension member 14 are integrally fixed, and the railway vehicle interior panel 10 is configured as a flat laminate as a whole. Although the decorative panel 12 is larger than the tension member 14 in the example of FIG. 2(d), a laminated body having such a dimensional difference may be formed, as shown in FIG. 2(g). As described above, a laminated body in which the outer shape of the decorative panel 12 and the outer shape of the tension member 14 match each other may be configured.

いずれの例においても、全体として平坦な化粧パネル12を塑性変形させて(図2(a))、断面形状が全体として弓状となるように湾曲させた後(図2(b))、その断面形状が全体として直線状となるように弾性変形させた状態で、前記テンション部材の部材端を前記化粧パネルに密着させる(図2(d)、図2(f))。なお、化粧パネル12に耐熱ファイバー等の樹脂材料を用いる場合には、予めその断面形状が全体として弓状となるように成型し、図2(a)(b)の塑性変形工程を省略してもよい。
又、化粧パネル12の外形とテンション部材14との固定には、接着剤16のみならず、ボルトやリベット等の結合部材を用い、又は、溶接によって両者を接合することとしてもよい。この場合、図2(c)(d)に示されるようにプレスマシン20を用いる場合には、プレス型の外側に化粧パネル12及びテンション部材14の部材端が露出するように形状設定することで、加圧状態において、化粧パネル12及びテンション部材14の結合代がプレス型の外部に露出し、上述の結合作業を行うことが可能となる。
In any of the examples, the decorative panel 12 that is flat as a whole is plastically deformed (FIG. 2A) and is curved so that the cross-sectional shape becomes an arc shape as a whole (FIG. 2B), and then the The member end of the tension member is brought into close contact with the decorative panel in a state where it is elastically deformed so that the cross-sectional shape becomes linear as a whole (FIGS. 2D and 2F). When a resin material such as heat-resistant fiber is used for the decorative panel 12, it is molded in advance so that its cross-sectional shape becomes an arc shape as a whole, and the plastic deformation step of FIGS. 2A and 2B is omitted. Good.
Further, for fixing the outer shape of the decorative panel 12 and the tension member 14, not only the adhesive 16, but also a joining member such as a bolt or a rivet may be used, or the two may be joined by welding. In this case, when the press machine 20 is used as shown in FIGS. 2C and 2D, the shape is set so that the member ends of the decorative panel 12 and the tension member 14 are exposed outside the press die. In the pressurized state, the bonding margin of the decorative panel 12 and the tension member 14 is exposed to the outside of the press die, and the above-described bonding work can be performed.

図3には、本発明の実施の形態に係る鉄道車両用内装パネル10が採用された鉄道車両30の部分断面図を示している。図3では、鉄道車両用内装パネル10をグレースケールで示している。このように、鉄道車両用内装パネル10は、鉄道車両30の客室32や車端デッキ34の天井、壁面、荷棚等、室内に露出する様々な壁面を構成する内装パネルとして用いられるものである。又、製造の容易性や鉄道車両30への取付時の作業性を考慮して、適切に分割された複数の鉄道車両用内装パネル10を組み合わせて、広範囲に渡り装着されるものである。更に、図示は省略するが、床材として使用することも可能である。 FIG. 3 shows a partial cross-sectional view of a railway vehicle 30 that employs the railway vehicle interior panel 10 according to the embodiment of the present invention. In FIG. 3, the railway vehicle interior panel 10 is shown in gray scale. As described above, the railroad vehicle interior panel 10 is used as an interior panel that constitutes various wall surfaces exposed to the interior, such as the cabin 32 of the railcar 30, the ceiling of the vehicle end deck 34, the wall surface, and the luggage rack. .. Further, in consideration of easiness of manufacturing and workability at the time of attachment to the railway vehicle 30, a plurality of appropriately divided interior panels 10 for railway vehicles are combined and installed in a wide range. Further, although not shown, it can also be used as a floor material.

さて、上記構成を有する本発明の実施の形態によれば、以下のような作用効果を得ることが可能である。
本発明の実施の形態に係る鉄道車両用内装パネル10は、単体での断面形状が全体として弓状に湾曲している化粧パネル12の凸面側に対して、単体での断面形状が全体として直線状をなしているテンション部材14が一体に固定された積層体である。そして、テンション部材14の少なくとも部材端が化粧パネル12と密着し、化粧パネル12とテンション部材14とが一体に固定されることで、テンション部材14から化粧パネル12に対して、化粧パネル12が湾曲状態を維持しようとすることに対抗する引張力が作用する。この引っ張り力は、積層体が全体として平坦をなすために必要な力、即ち、化粧パネル12が全体として平坦に矯正されるために必要な力となる。又、この引張力は、テンション部材14の少なくとも部材端が化粧パネル12の凸面側に密着した状態で両者が固定されていることによって、テンション部材14の全体により担持されることとなる。そして、テンション部材14により化粧パネル12に対し引張力が付与されることで、化粧パネル12に面外曲げモーメントが負荷された状態で、全体として平坦な積層体としての、鉄道車両用内装パネル10が構成されるものである。その結果、化粧パネル12の単体時と比較してその固有振動数が増加し、鉄道車両用内装パネル10の剛性が向上することとなる。
なお、テンション部材14の少なくとも部材端が化粧パネル12の凸面側に密着した状態で両者が固定されていることで、上記作用効果が得られるが、必要に応じ、テンション部材の部材端以外の部位においても、化粧パネル12とテンション部材14とが固定されていても良い。
By the way, according to the embodiment of the present invention having the above-described configuration, the following operational effects can be obtained.
In the railcar interior panel 10 according to the embodiment of the present invention, the cross-sectional shape of the single body is straight as a whole with respect to the convex side of the decorative panel 12 in which the cross-sectional shape of the single body is curved in a bow shape as a whole. It is a laminated body in which the tension members 14 having a shape are integrally fixed. Then, at least the member end of the tension member 14 is in close contact with the decorative panel 12, and the decorative panel 12 and the tension member 14 are integrally fixed, so that the decorative panel 12 is curved from the tension member 14 to the decorative panel 12. A tensile force acts against the attempt to maintain the state. This pulling force is a force required for the laminated body to be flat as a whole, that is, a force required for the decorative panel 12 to be flattened as a whole. Further, this tensile force is carried by the entire tension member 14 because at least the ends of the tension member 14 are fixed in a state where they are in close contact with the convex surface side of the decorative panel 12. Then, a tension force is applied to the decorative panel 12 by the tension member 14, so that the decorative panel 12 is subjected to an out-of-plane bending moment, and the interior panel 10 for a railway vehicle is a flat laminate as a whole. Is configured. As a result, the natural frequency of the decorative panel 12 is increased as compared with when the decorative panel 12 is used alone, and the rigidity of the railroad vehicle interior panel 10 is improved.
It should be noted that the above action and effect can be obtained by fixing the tension member 14 in a state where at least the member end is in close contact with the convex surface side of the decorative panel 12, but if necessary, a portion other than the member end of the tension member 14 can be obtained. Also in the above, the decorative panel 12 and the tension member 14 may be fixed to each other.

又、図1、図2(g)に例示された鉄道車両用内装パネル10は、化粧パネル14の外形とテンション部材12の外形とが一致していることから、化粧パネル14の部材端とテンション部材12の部材端とが密着した状態で、化粧パネル12とテンション部材14とが一体に固定されたものである。このため、テンション部材14により化粧パネル12の全体に対し引張力が付与されることで、化粧パネル12の全体に面外曲げモーメントが負荷された状態で、全体として平坦な積層体としての、鉄道車両用内装パネル10が構成されるものである。又、化粧パネル12の外形とテンション部材14の外形とが一致していることから、積層体の外形に沿って、内装パネル12とテンション部材14との段差が生じることもない。 In addition, in the railcar interior panel 10 illustrated in FIG. 1 and FIG. 2G, since the outer shape of the decorative panel 14 and the outer shape of the tension member 12 match, the member end of the decorative panel 14 and the tension end. The decorative panel 12 and the tension member 14 are integrally fixed in a state where the member ends of the member 12 are in close contact with each other. Therefore, a tension force is applied to the entire decorative panel 12 by the tension member 14, so that the entire decorative panel 12 is subjected to the out-of-plane bending moment, and the railway as a flat laminate as a whole. The vehicle interior panel 10 is configured. Further, since the outer shape of the decorative panel 12 and the outer shape of the tension member 14 are the same, there is no step between the inner panel 12 and the tension member 14 along the outer shape of the laminate.

しかしながら、適宜、図2(f)に例示されるように、テンション部材14よりも化粧パネル12の方が大きくなるように寸法差を設けた積層体を構成しても良い。
なお、図1に例示される鉄道車両用内装パネル10は、テンション部材14についても、内装パネル12と同様にパネル状の部材であることにより、二層のパネル部材によって、全体として平坦な積層体が構成され、上記作用効果が得られるものである。
又、図1(b)に示されるように、化粧パネル12の部材端を除いた少なくとも一部に、テンション部材14に対する非接触部が構成された態様であっても、上記作用が得られるものである。即ち、テンション部材14の上記機能が発揮される限りにおいて、テンション部材14と化粧パネル12とは、平面視での形状が一致している必要はない。
However, as illustrated in FIG. 2( f ), a laminate having a dimensional difference may be configured so that the decorative panel 12 is larger than the tension member 14 as appropriate.
Note that the railway vehicle interior panel 10 illustrated in FIG. 1 is a panel-shaped member for the tension member 14 as well as the interior panel 12, so that a two-layer panel member provides a flat laminate as a whole. Is configured, and the above-described effects can be obtained.
Further, as shown in FIG. 1(b), the above-described action can be obtained even in a mode in which the non-contact portion with the tension member 14 is formed in at least a part of the decorative panel 12 excluding the member end. Is. That is, as long as the above-mentioned function of the tension member 14 is exhibited, the tension member 14 and the decorative panel 12 do not have to have the same shape in plan view.

又、本発明の実施の形態に係る鉄道車両用内装パネルの製造方法は、積層体を構成した状態における外形を、図2(a)に示されるように、全体として平坦な化粧パネル12の外形によって、容易に定めることが可能である。そして、図2(b)に示されるように、この平坦な化粧パネル12を塑性変形させて、断面形状が全体として弓状となるように湾曲させることで、この湾曲状態における化粧パネル12の内部応力を除去する。この状態で、図2(d)、図2(f)に示されるように、化粧パネル12の断面形状が全体として直線状となるように弾性変形させ、テンション部材14の部材端を化粧パネル12の、弾性変形前では凸面であった側に密着させて固定することで、上記作用効果が得られるものである。 Further, in the method for manufacturing an interior panel for a railway vehicle according to the embodiment of the present invention, the outer shape of the laminated body is as shown in FIG. Can be easily determined by Then, as shown in FIG. 2B, the flat decorative panel 12 is plastically deformed and curved so that the cross-sectional shape becomes an arcuate shape as a whole. Relieve stress. In this state, as shown in FIGS. 2D and 2F, the decorative panel 12 is elastically deformed so that the cross-sectional shape becomes linear as a whole, and the member end of the tension member 14 is made into a decorative panel 12. However, the above-mentioned effects can be obtained by closely fixing and fixing the side that was the convex surface before the elastic deformation.

具体的には、図2(d)、図2(f)に示されるように、断面形状が全体として弓状に湾曲した化粧パネル12の部材端に対し、その断面形状が全体として直線状となるように矯正させる方向の外力を付与することで、化粧パネル12単体での断面形状を全体として直線状に変形させるものである。
あるいは、図2(c)に示されるように、断面形状が全体として弓状に湾曲した化粧パネル12の凸面側に、テンション部材14を重ねてプレスマシンにセット20する。そして、図2(d)に示されるように、プレスマシン20により化粧パネル12とテンション部材14とが密着する方向の圧力を付与することで、化粧パネル12をテンション部材14に押付けてテンション部材14に倣った平坦な状態へと変形させるものである。これにより、面形状が全体として直線状のテンション部材の少なくとも部材端を、化粧パネル12の弾性変形前では凸面であった側に密着させるものである。そして、テンション部材14の部材端を、化粧パネル12に固定することで、上記作用効果が得られるものである。なお、プレスマシン20やターンバックル24は、化粧パネル12の形状を矯正するための手段を例示したものであり、同様の機能を発揮する、他の形状矯正手段を用いることとしても良い。
Specifically, as shown in FIGS. 2D and 2F, with respect to the member end of the decorative panel 12 whose sectional shape is curved in a bow shape as a whole, its sectional shape is linear as a whole. By applying an external force in such a direction as to correct the cross-sectional shape of the decorative panel 12 alone, the decorative panel 12 is deformed linearly as a whole.
Alternatively, as shown in FIG. 2C, the tension member 14 is placed on the convex surface side of the decorative panel 12 having a bow-shaped cross section as a whole, and the tension member 14 is set 20 in the press machine. Then, as shown in FIG. 2D, a pressure is applied by the press machine 20 in a direction in which the decorative panel 12 and the tension member 14 are in close contact with each other, so that the decorative panel 12 is pressed against the tension member 14 and the tension member 14 is pressed. It is to be deformed into a flat state following the above. As a result, at least the member end of the tension member having a linear surface shape as a whole is brought into close contact with the side of the decorative panel 12 that was the convex surface before the elastic deformation. Then, by fixing the member end of the tension member 14 to the decorative panel 12, the above function and effect can be obtained. It should be noted that the press machine 20 and the turnbuckle 24 exemplify means for correcting the shape of the decorative panel 12, and it is also possible to use another shape correcting means that exhibits the same function.

10:鉄道車両用内装パネル、 12:化粧パネル、 14:テンション部材、 14a:切り欠き、 16:接着剤、 20:プレスマシン、 30:鉄道車両 10: Interior panel for railway vehicle, 12: Decorative panel, 14: Tension member, 14a: Notch, 16: Adhesive, 20: Press machine, 30: Railway vehicle

Claims (8)

化粧パネルとテンション部材とを含み、前記化粧パネルは単体での断面形状が全体として弓状に湾曲し、前記テンション部材は単体での断面形状が全体として直線状をなしており、
前記テンション部材の少なくとも部材端が前記化粧パネルの凸面側に密着した状態で、前記化粧パネルと前記テンション部材とが一体に固定され、全体として平坦な積層体をなしていることを特徴とする車両用内装パネル。
A decorative panel and a tension member are included, and the decorative panel has a bow-shaped cross section as a whole, and the tension member has a straight cross-section as a whole.
A vehicle characterized in that the decorative panel and the tension member are integrally fixed to each other in a state where at least the end of the tension member is in close contact with the convex surface side of the decorative panel to form a flat laminated body as a whole. Interior panel for.
前記化粧パネルの外形と前記テンション部材の外形とが一致していることを特徴とする請求項1記載の車両用内装パネル。 The vehicle interior panel according to claim 1, wherein an outer shape of the decorative panel and an outer shape of the tension member match each other. 前記テンション部材がパネル状をなしていることを特徴とする請求項1又は2記載の車両用内装パネル。 The vehicle interior panel according to claim 1 or 2, wherein the tension member has a panel shape. 前記化粧パネルの部材端を除いた少なくとも一部に、前記テンション部材に対する非接触部が構成されていることを特徴とする請求項1から3のいずれか1項記載の車両用内装パネル。 The vehicle interior panel according to any one of claims 1 to 3, wherein a non-contact portion with respect to the tension member is formed in at least a part of the decorative panel excluding a member end. 断面形状が全体として弓状に湾曲した化粧パネルの凸面側に、断面形状が全体として直線状のテンション部材の少なくとも部材端を密着させた状態で、前記化粧パネルと前記テンション部材とを一体に固定し、全体として平坦な積層体を構成することを特徴とする車両用内装パネルの製造方法。 The decorative panel and the tension member are integrally fixed in a state where at least the member end of the tension member having a generally linear cross section is brought into close contact with the convex surface side of the decorative panel having a generally arcuate cross section. Then, the manufacturing method of the interior panel for vehicles characterized by comprising a flat laminated body as a whole. 全体として平坦な化粧パネルを塑性変形させて断面形状が全体として弓状となるように湾曲させた後、その断面形状が全体として直線状となるように弾性変形させた状態で、前記テンション部材の部材端を前記化粧パネルに密着させることを特徴とする請求項5記載の車両用内装パネルの製造方法。 After the plastic panel which is flat as a whole is plastically deformed to be curved so that the sectional shape becomes an arcuate shape as a whole, the tension member of the tension member is elastically deformed so that the sectional shape becomes a linear shape as a whole. The method for manufacturing an interior panel for a vehicle according to claim 5, wherein a member end is brought into close contact with the decorative panel. 前記断面形状が全体として弓状に湾曲した化粧パネルの部材端に対し、その断面形状が全体として直線状となるように矯正させる方向の外力を付与した状態で、前記テンション部材の部材端を、前記化粧パネルに密着させることを特徴とする請求項6記載の車両用内装パネルの製造方法。 To the member end of the decorative panel whose cross-sectional shape is curved in a bow shape as a whole, in the state where an external force is applied in a direction to correct the cross-sectional shape to be linear as a whole, the member end of the tension member is The method for manufacturing an interior panel for a vehicle according to claim 6, wherein the decorative panel is brought into close contact with the decorative panel. 前記断面形状が全体として弓状に湾曲した化粧パネルと、前記テンション部材とを重ねてプレスマシンにセットし、該プレスマシンにより前記化粧パネルと前記テンション部材とが密着する方向の圧力を付与することを特徴とする請求項6又は7のいずれか1項記載の車両用内装パネルの製造方法。 A decorative panel whose cross-sectional shape is curved as a whole and the tension member are stacked and set on a press machine, and the press machine applies a pressure in a direction in which the decorative panel and the tension member are in close contact with each other. The method for manufacturing a vehicle interior panel according to any one of claims 6 and 7, characterized in that.
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