JP6718378B2 - Unit laminated rubber manufacturing apparatus and unit laminated rubber manufacturing method - Google Patents

Unit laminated rubber manufacturing apparatus and unit laminated rubber manufacturing method Download PDF

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JP6718378B2
JP6718378B2 JP2016557795A JP2016557795A JP6718378B2 JP 6718378 B2 JP6718378 B2 JP 6718378B2 JP 2016557795 A JP2016557795 A JP 2016557795A JP 2016557795 A JP2016557795 A JP 2016557795A JP 6718378 B2 JP6718378 B2 JP 6718378B2
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unvulcanized rubber
unit laminated
cavity
laminated rubber
metal plate
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JPWO2016072449A1 (en
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繁 青木
繁 青木
和明 野村
和明 野村
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Bridgestone Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/06Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Description

本発明は、単位積層ゴムの製造装置、および単位積層ゴムの製造方法に関する。本願は、2014年11月5日に日本に出願された特願2014−225292号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a unit laminated rubber manufacturing apparatus and a unit laminated rubber manufacturing method. The present application claims priority based on Japanese Patent Application No. 2014-225292 filed in Japan on November 5, 2014, the contents of which are incorporated herein by reference.

従来から、保持面に保持された金属板上に未加硫ゴムを供給する供給工程と、型締め時に押圧面によって未加硫ゴムを保持面側に押し潰して未加硫ゴム層を形成し、一枚の金属板上に一枚の未加硫ゴム層が配設されてなる免震構造体用の単位積層ゴムを製造する押圧工程と、を有する単位積層ゴムの製造方法が知られている。 Conventionally, a supply step of supplying unvulcanized rubber onto a metal plate held on a holding surface and a pressing surface to crush the unvulcanized rubber to the holding surface side during mold clamping to form an unvulcanized rubber layer. There is known a method for producing a unit laminated rubber having a pressing step for producing a unit laminated rubber for a seismic isolation structure in which a single unvulcanized rubber layer is provided on a single metal plate. There is.

日本国特開2010−179524号公報Japanese Unexamined Patent Publication No. 2010-179524

しかしながら、上記のような従来の単位積層ゴムの製造方法では、未加硫ゴム層の外径が安定しにくいために、未加硫ゴム層を高精度に形成することに改善の余地があった。 However, in the conventional method for producing a unit laminated rubber as described above, there is room for improvement in forming the unvulcanized rubber layer with high accuracy because the outer diameter of the unvulcanized rubber layer is difficult to stabilize. ..

本発明は、このような事情を考慮してなされたもので、未加硫ゴム層を高精度に形成することができる単位積層ゴムの製造装置、および単位積層ゴムの製造方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a unit laminated rubber manufacturing apparatus and a unit laminated rubber manufacturing method capable of forming an unvulcanized rubber layer with high accuracy. To aim.

このような目的を達成するために、本発明の第1の態様は、互いが相対的に接近可能かつ離反可能に配設された一対の金型を備え、一対の金型に、金属板が保持される保持面と、型締め時に、保持面との間にキャビティを画成し、かつ金属板上に供給された未加硫ゴムを保持面に向かって押し潰して未加硫ゴム層を形成する押圧面と、が各別に形成され、一枚の金属板上に一枚の未加硫ゴム層が配設されてなる免震構造体用の単位積層ゴムを製造する単位積層ゴムの製造装置であって、保持面および押圧面のうちのいずれか一方には、型締め時に押圧面に押し潰されて拡張された未加硫ゴムの外周縁が突き当たって成形される成形堰部が立設され、成形堰部と押圧面との間に、金属板上に供給された未加硫ゴムのうち、前記キャビティの内容積を超過した超過分が、型締め時に前記キャビティの外側にはみ出す逃がし通路が形成されている。 In order to achieve such an object, the first aspect of the present invention includes a pair of molds arranged so that they can relatively approach each other and can be separated from each other, and the pair of molds has a metal plate. A cavity is defined between the holding surface to be held and the holding surface at the time of mold clamping, and the unvulcanized rubber supplied on the metal plate is crushed toward the holding surface to form the unvulcanized rubber layer. The pressing surface to be formed is formed separately, and one unvulcanized rubber layer is arranged on one metal plate to manufacture a unit laminated rubber for a seismic isolation structure. In the device, a molding weir portion formed by abutting the outer peripheral edge of the unvulcanized rubber expanded and crushed by the pressing surface during mold clamping is erected on one of the holding surface and the pressing surface. Of the unvulcanized rubber supplied on the metal plate between the molding dam and the pressing surface, the excess exceeding the internal volume of the cavity escapes to the outside of the cavity during mold clamping. A passage is formed.

この第1の態様によれば、型締め時に、キャビティの内容積を超過した未加硫ゴムの超過分を、キャビティの外側にはみ出させながら、押圧面が押し潰して拡張した未加硫ゴムの外周縁を成形堰部に突き当てる。これにより、未加硫ゴム層の外周縁を成形堰部により高精度に成形することができるとともに、厚さが一定の単位積層ゴムを簡易な構成で精度よく形成することができる。 According to the first aspect, at the time of mold clamping, while the excess amount of the unvulcanized rubber that exceeds the inner volume of the cavity is projected to the outside of the cavity, the unvulcanized rubber that is crushed and expanded by the pressing surface is The outer peripheral edge is abutted against the molding weir. As a result, the outer peripheral edge of the unvulcanized rubber layer can be molded with high precision by the molding dam portion, and the unit laminated rubber having a constant thickness can be accurately formed with a simple structure.

また、本発明の第2の態様は、第1の態様において、成形堰部は押圧面に配設されるとともに、逃がし通路は成形堰部に形成され、成形堰部における逃がし通路のキャビティに近い開口の周縁部のうち、前記押圧面を向く部分は、成形堰部の、逃がし通路がキャビティの内側から外側に向けて延びる向きに沿う縦断面視において、90°以下となる角部となっている。 A second aspect of the present invention is the same as the first aspect, in which the forming weir portion is disposed on the pressing surface, and the escape passage is formed in the forming weir portion, and is close to the cavity of the escape passage in the forming weir portion. In the peripheral portion of the opening, the portion facing the pressing surface is a corner portion of 90° or less in a vertical cross-sectional view along the direction of the escape passage extending from the inside of the cavity toward the outside of the molding weir. There is.

この第2の態様によれば、成形堰部における逃がし通路のキャビティに近い開口の周縁部のうち、押圧面側を向く部分(以下、角切部という)が、成形堰部の縦断面視において、90°以下となる角部となっている。これにより、成形堰部が押圧面に配設されていることと関連して、型開き時に、角切部が、未加硫ゴムのうち、逃がし通路内の超過分と、キャビティ内の未加硫ゴム層と、の接続部分にせん断力を加えることが可能になる。その結果、この接続部分を型開き時に自然に切断しやすくすることができる。 According to the second aspect, of the peripheral portion of the opening of the forming dam portion near the cavity of the escape passage, a portion (hereinafter, referred to as a corner cut portion) facing the pressing surface side is a vertical cross-sectional view of the forming dam portion. The corner is 90° or less. Due to this, in connection with the fact that the molding weir is disposed on the pressing surface, when the mold is opened, the corner cut portion causes the excess portion of the unvulcanized rubber in the escape passage and the unvulcanized portion of the cavity. It becomes possible to apply a shearing force to the connecting portion between the rubber layer and the rubber layer. As a result, this connecting portion can be easily cut naturally when the mold is opened.

また、本発明の第3の態様は、第2の態様において、逃がし通路の流路断面積は、キャビティの内側から外側に向かうに従い徐々に大きくなっている。 In addition, in the third aspect of the present invention, in the second aspect, the flow passage cross-sectional area of the escape passage gradually increases from the inside to the outside of the cavity.

この第3の態様によれば、逃がし通路の流路の断面積が、キャビティの内側から外側に向かうに従い徐々に大きくなっている。これにより、型開き時に、逃がし通路内に位置する未加硫ゴムの超過分が、型締め時に形成されていたキャビティに向かって引き戻されるのを抑制することが可能になる。その結果、型開き時に、逃がし通路内の超過分と、キャビティ内の未加硫ゴム層と、の接続部分を確実に切断しやすくすることができる。 According to the third aspect, the cross-sectional area of the flow passage of the escape passage gradually increases from the inside of the cavity toward the outside. As a result, when the mold is opened, it is possible to prevent the excess amount of unvulcanized rubber located in the escape passage from being pulled back toward the cavity that was formed when the mold was clamped. As a result, when the mold is opened, it is possible to reliably and easily cut the connecting portion between the excess portion in the escape passage and the unvulcanized rubber layer in the cavity.

また、本発明の第4の態様は、第1の態様から第4の態様のいずれか1態様において、成形堰部は、型締め時に、保持面および押圧面のうちのいずれか他方に突き当たっている。 Further, a fourth aspect of the present invention is characterized in that, in any one of the first aspect to the fourth aspect, the molding dam hits the other of the holding surface and the pressing surface during mold clamping. There is.

この第4の態様によれば、型締め時に、成形堰部を保持面および押圧面のうちのいずれか他方に突き当てるので、型締め時における保持面と押圧面との距離を容易かつ確実に一定にすることが可能になる。これにより、一定の厚さの単位積層ゴムを簡易な構成で精度よく形成することを確実に実現することができる。 According to the fourth aspect, the mold dam portion is abutted against the other of the holding surface and the pressing surface at the time of mold clamping, so that the distance between the holding surface and the pressing surface at the time of mold clamping can be easily and reliably achieved. It becomes possible to make it constant. As a result, it is possible to reliably realize that the unit laminated rubber having a constant thickness can be accurately formed with a simple structure.

また、本発明の第5の態様は、第1の態様から第4の態様のいずれか1態様に記載の単位積層ゴムの製造装置を用い、保持面に保持された金属板上に型開き状態で未加硫ゴムを供給する供給工程と、型締め時に押圧面によって未加硫ゴムを保持面に向かって押し潰して未加硫ゴム層を形成し、単位積層ゴムを製造する押圧工程と、を有する単位積層ゴムの製造方法であって、供給工程は、金属板上に、キャビティの内容積より大きい体積の未加硫ゴムを供給し、押圧工程は、押圧面により押し潰して拡張した未加硫ゴムの外周縁を、成形堰部に突き当てて成形し、かつ、キャビティの内容積を超過した未加硫ゴムの超過分を、逃がし通路に進入させてキャビティの外側にはみ出させる。 Further, a fifth aspect of the present invention uses the unit laminated rubber manufacturing apparatus according to any one of the first aspect to the fourth aspect, and a mold open state is provided on a metal plate held on a holding surface. In the supply step of supplying the unvulcanized rubber, a pressing step of forming an unvulcanized rubber layer by crushing the unvulcanized rubber toward the holding surface by the pressing surface during mold clamping, and a unit laminated rubber, In the method for producing a unit laminated rubber having the step of: supplying a non-vulcanized rubber having a volume larger than the inner volume of the cavity onto the metal plate, the pressing step includes crushing by a pressing surface and expanding the unvulcanized rubber. The outer peripheral edge of the vulcanized rubber is abutted against the molding weir and molded, and the excess amount of the unvulcanized rubber that exceeds the inner volume of the cavity is allowed to enter the escape passage and protrude outside the cavity.

この第5の態様によれば、型締め時に、キャビティの内容積を超過した未加硫ゴムの超過分を、キャビティの外側にはみ出させながら、押圧面が押し潰して拡張した未加硫ゴムの外周縁を成形堰部に突き当てる。これにより、未加硫ゴム層の外周縁を成形堰部により高精度に成形することができるとともに、厚さが一定の単位積層ゴムを簡易な構成で精度よく形成することができる。 According to the fifth aspect, at the time of mold clamping, while the excess amount of the unvulcanized rubber that exceeds the inner volume of the cavity is squeezed out to the outside of the cavity, the pressing surface is crushed to expand the unvulcanized rubber. The outer peripheral edge is abutted against the molding weir. As a result, the outer peripheral edge of the unvulcanized rubber layer can be molded with high precision by the molding dam portion, and the unit laminated rubber having a constant thickness can be accurately formed with a simple structure.

また、本発明の第6の態様は、第5の態様において、供給工程に先立って、保持面に保持する前記金属板の重量を測定し、この測定値に基づいて、供給工程時に金属板上に供給する未加硫ゴムの体積を決める。 Further, a sixth aspect of the present invention, in the fifth aspect, prior to the supplying step, the weight of the metal plate held on the holding surface is measured, and based on this measurement value, the metal plate is placed on the metal plate during the supplying step. Determine the volume of unvulcanized rubber to be supplied to.

この第6の態様によれば、供給工程に先立って、保持面に保持する金属板の重量を測定し、この測定値に基づいて、前記供給工程時に金属板上に供給する未加硫ゴムの体積を決める。これにより、金属板の重量が重く、その厚さが厚いときは、未加硫ゴムの供給量を少なくする一方、金属板の重量が軽く、その厚さが薄いときは、未加硫ゴムの供給量を多くすることが可能になる。その結果、外周縁が高精度に成形された未加硫ゴム層を有し、かつこの未加硫ゴム層を厚さが一定の単位積層ゴムとして形成するに際し、キャビティの内容積を超過した未加硫ゴムの超過分を必要最小限に抑えることができる。 According to the sixth aspect, prior to the supplying step, the weight of the metal plate held on the holding surface is measured, and based on the measured value, the unvulcanized rubber supplied onto the metal plate during the supplying step is measured. Determine the volume. With this, when the weight of the metal plate is heavy and the thickness thereof is thick, the supply amount of the unvulcanized rubber is reduced, while when the weight of the metal plate is light and the thickness thereof is thin, the unvulcanized rubber is It is possible to increase the supply amount. As a result, the outer peripheral edge has a high-precision unvulcanized rubber layer, and when this unvulcanized rubber layer was formed as a unit laminated rubber having a constant thickness, the inner volume of the cavity was not exceeded. It is possible to minimize the excess amount of vulcanized rubber.

本発明によれば、未加硫ゴム層の外周縁を高精度に成形することができるとともに、厚さが一定の単位積層ゴムを簡易な構成で精度よく形成することができる。 According to the present invention, the outer peripheral edge of the unvulcanized rubber layer can be molded with high accuracy, and the unit laminated rubber having a constant thickness can be accurately formed with a simple structure.

本発明の一実施形態に係る単位積層ゴムの製造装置の要部を示す縦断面図であって、型開き状態で未加硫ゴムを金属板上に供給した状態を示す図である。FIG. 3 is a vertical cross-sectional view showing the main part of the unit laminated rubber manufacturing apparatus according to the embodiment of the present invention, showing a state in which unvulcanized rubber is supplied onto a metal plate in a mold open state. 本発明の一実施形態に係る単位積層ゴムの製造装置の要部を示す縦断面図であって、型締め状態で未加硫ゴム層を形成した状態を示す図である。It is a longitudinal cross-sectional view showing a main part of a unit laminated rubber manufacturing apparatus according to an embodiment of the present invention, showing a state in which an unvulcanized rubber layer is formed in a mold clamped state. 本発明の一実施形態に係る単位積層ゴムの製造装置の要部を示す縦断面図であって、未加硫ゴム層を形成した後に型開きした状態を示す図である。It is a longitudinal cross-sectional view showing a main part of a unit laminated rubber manufacturing apparatus according to an embodiment of the present invention, showing a state in which a mold is opened after forming an unvulcanized rubber layer. 図2に示すA−A線矢視断面図である。FIG. 3 is a sectional view taken along the line AA shown in FIG. 2. 本発明の一実施形態に係る単位積層ゴムの製造装置の要部を示す縦断面図であって、成形堰部の角切部の変形例を示す図である。It is a longitudinal cross-sectional view showing a main part of a unit laminated rubber manufacturing apparatus according to an embodiment of the present invention, and is a view showing a modified example of a corner cut portion of a molding dam portion. 本発明の一実施形態に係る単位積層ゴムの製造装置の要部を示す縦断面図であって、成形堰部の角切部の変形例を示す図である。It is a longitudinal cross-sectional view showing a main part of a unit laminated rubber manufacturing apparatus according to an embodiment of the present invention, and is a view showing a modified example of a corner cut portion of a molding dam portion. 本発明の一実施形態に係る単位積層ゴムの製造装置の要部を示す縦断面図であって、成形堰部の変形例を示す図である。It is a longitudinal cross-sectional view showing a main part of a manufacturing apparatus for a unit laminated rubber according to an embodiment of the present invention, showing a modified example of a molding dam portion. 本発明の一実施形態に係る単位積層ゴムの製造装置の要部を示す縦断面図であって、成形堰部の変形例を示す図である。It is a longitudinal cross-sectional view showing a main part of a manufacturing apparatus for a unit laminated rubber according to an embodiment of the present invention, showing a modified example of a molding dam portion.

以下、本発明に係る単位積層ゴムの製造装置1の一実施形態を、図1〜図4を参照しながら説明する。この単位積層ゴムの製造装置1は、互いが相対的に接近可能かつ離反可能に配設された一対の金型11、12を備えている。これらの金型11、12に、金属板Wが保持される保持面13と、型締め時に、保持面13との間にキャビティCを画成し、かつ金属板W上に供給された未加硫ゴムRを保持面13に向かって押し潰して未加硫ゴム層R1を形成する押圧面14と、が各別に形成されている。 Hereinafter, an embodiment of a unit laminated rubber manufacturing apparatus 1 according to the present invention will be described with reference to FIGS. 1 to 4. This unit laminated rubber manufacturing apparatus 1 includes a pair of metal molds 11 and 12 which are disposed so as to be relatively close to and away from each other. In these molds 11 and 12, a cavity C is defined between the holding surface 13 for holding the metal plate W and the holding surface 13 when the mold is clamped, and the unpressurized material supplied on the metal plate W is not added. A pressing surface 14 that crushes the vulcanized rubber R toward the holding surface 13 to form the unvulcanized rubber layer R1 is separately formed.

図1〜図4に示す例では、一対の金型11、12は、上型11と、上型11の鉛直方向下方に配置されるとともに、上型11に対して鉛直方向に接近可能かつ離反可能に配設された下型12と、である。そして、保持面13は、下型12のうちの鉛直方向上方を向く上面に形成され、押圧面14は、上型11のうちの鉛直方向下方を向く下面に形成されている。上型11には、押圧面14に開口する図示されないゲートが形成されている。このゲートを通して、下型12の保持面13に保持された金属板W上に未加硫ゴムRが供給される。下型12には、保持面13に対して出没可能に支持されたエジェクタピン15が設けられている。複数のエジェクタピン15は、保持面13に載置された金属板Wの複数の個所を突き上げるように、下型12に配設されている。また、下型12には、金属板Wを保持面13に保持させる図示されない保持手段が配設されている。この保持手段は、例えば、マグネットや治具等である。 In the example shown in FIGS. 1 to 4, the pair of molds 11 and 12 are arranged in the upper mold 11 and vertically below the upper mold 11 and are vertically approachable to and separable from the upper mold 11. And a lower mold 12 that is arranged as possible. The holding surface 13 is formed on the upper surface of the lower die 12 that faces upward in the vertical direction, and the pressing surface 14 is formed on the lower surface of the upper die 11 that faces downward in the vertical direction. The upper mold 11 is provided with a gate (not shown) that opens to the pressing surface 14. Through this gate, the unvulcanized rubber R is supplied onto the metal plate W held by the holding surface 13 of the lower mold 12. The lower die 12 is provided with an ejector pin 15 which is supported so as to be retractable from the holding surface 13. The plurality of ejector pins 15 are arranged on the lower die 12 so as to push up a plurality of portions of the metal plate W placed on the holding surface 13. Further, the lower die 12 is provided with holding means (not shown) for holding the metal plate W on the holding surface 13. This holding means is, for example, a magnet or a jig.

そして、本実施形態では、保持面13および押圧面14のうちのいずれか一方に、型締め時に押圧面14に押し潰されて拡張された未加硫ゴムRの外周縁が突き当たって成形される成形堰部16が立設されている。図1〜図4に示す例では、成形堰部16は、押圧面14に立設されており、型締め時に、保持面13に突き当たる高さに形成されている。また、成形堰部16は、鉛直方向から見た平面視で円環状に形成されており、その内側の空間(内周面に囲まれた空間)に金属板Wが配置可能な大きさを備えるように形成されている。 Then, in the present embodiment, the outer peripheral edge of the unvulcanized rubber R crushed and expanded by the pressing surface 14 at the time of mold clamping abuts against one of the holding surface 13 and the pressing surface 14 and is molded. The molding weir portion 16 is provided upright. In the examples shown in FIGS. 1 to 4, the molding dam 16 is provided upright on the pressing surface 14, and is formed at a height that abuts on the holding surface 13 during mold clamping. Further, the forming dam 16 is formed in an annular shape in a plan view when viewed from the vertical direction, and has a size such that the metal plate W can be arranged in a space inside thereof (a space surrounded by an inner peripheral surface). Is formed.

さらに、本実施形態では、成形堰部16と押圧面14との間に、逃がし通路17が形成されている。この逃がし通路17により、金属板W上に供給された未加硫ゴムRのうち、キャビティCの内容積を超過した未加硫ゴムRの超過分R2が、型締め時に成形堰部16の内周面を乗り越えてキャビティCの外側にはみ出る。図1〜図4に示す例では、逃がし通路17は、成形堰部16に形成されている。また、複数の逃がし通路17は、成形堰部16にその周方向に間隔をあけて形成されている。逃がし通路17は、成形堰部16にその径方向の全長に渡り延在し、成形堰部16の内周面および外周面の双方に開口している開口を備える。成形堰部16における逃がし通路17のキャビティCに近い開口の周縁部のうち、押圧面14(つまり、図1〜3に示す例では、上側)を向く部分(以下、角切部という)18は、図1〜図3に示されるように、成形堰部16の、逃がし通路17がキャビティCの内側から外側に向けて延びる向きに沿う縦断面視において、90°となる角部αを形成している。この角切部18の角度αは、90°以下であればよく、90°より大きく130°以下でもよい。 Further, in the present embodiment, the escape passage 17 is formed between the molding dam 16 and the pressing surface 14. Due to this escape passage 17, an excess amount R2 of the unvulcanized rubber R, which exceeds the inner volume of the cavity C, of the unvulcanized rubber R supplied onto the metal plate W is stored in the molding weir portion 16 during mold clamping. It goes over the peripheral surface and protrudes to the outside of the cavity C. In the example shown in FIGS. 1 to 4, the escape passage 17 is formed in the molding dam portion 16. Further, the plurality of escape passages 17 are formed in the molding dam portion 16 at intervals in the circumferential direction thereof. The escape passage 17 has an opening that extends over the entire length of the forming weir portion 16 in the radial direction and is open on both the inner peripheral surface and the outer peripheral surface of the forming weir portion 16. Of the peripheral portion of the opening of the escape passage 17 near the cavity C in the molding dam portion 16, a portion (hereinafter, referred to as a corner cut portion) 18 facing the pressing surface 14 (that is, the upper side in the example shown in FIGS. 1 to 3) is As shown in FIG. 1 to FIG. 3, in the longitudinal cross-sectional view of the molding dam 16 along the direction in which the escape passage 17 extends from the inside to the outside of the cavity C, a corner portion α that forms 90° is formed. There is. The angle α of the corner cut portion 18 may be 90° or less, and may be more than 90° and 130° or less.

また、逃がし通路17の流路の断面積は、キャビティCの内側から外側に向かうに従い徐々に大きくなっている。また、逃がし通路17は、成形堰部16の周方向に沿う方向での長さがキャビティCの内側から外側に向かうに従い徐々に長くなるように形成されている。すなわち、図4に示されるように、逃がし通路17の鉛直方向から見た平面視形状は、相対的に長い径方向外側の外側円弧と、相対的に短い径方向内側の内側円弧と、に径方向で挟まれた扇形を形成している。内側円弧は、キャビティCに近い開口の周縁部(つまり、成形堰部16の内周面)上に位置し、外側円弧は、キャビティCから遠い開口の周縁部(つまり、成形堰部16の外周面)上に位置する。 Further, the cross-sectional area of the flow passage of the escape passage 17 gradually increases from the inside of the cavity C toward the outside. The escape passage 17 is formed such that the length of the molding dam 16 in the circumferential direction gradually increases from the inside of the cavity C to the outside thereof. That is, as shown in FIG. 4, the plan view shape of the escape passage 17 viewed from the vertical direction has a relatively long radial outer side arc and a relatively short radial inner side arc. It forms a fan shape sandwiched by directions. The inner arc is located on the peripheral edge of the opening close to the cavity C (that is, the inner peripheral surface of the forming dam 16), and the outer arc is the peripheral edge of the opening far from the cavity C (that is, the outer periphery of the forming dam 16). Surface).

次に、以上に示すように構成された単位積層ゴムの製造装置1を用いて、単位積層ゴムを製造する方法について説明する。 Next, a method for producing a unit laminated rubber using the unit laminated rubber producing apparatus 1 configured as described above will be described.

まず、金属板Wの重量を、下型12の保持面13に保持する前に予め測定する。この測定値に基づいて、次の供給工程時に金属板W上に供給する未加硫ゴムRの体積を算出する(算出工程)。この未加硫ゴムRの供給体積は、型締め時に形成されるキャビティCの内容積より大きくする。ただし、金属板Wの重量が平均的な重量に対して比較的大きいときには、未加硫ゴムRの供給体積が型締め時に形成されるキャビティCの内容積より大きくし過ぎないように、未加硫ゴムRの供給体積を意図的に少なくする。一方、金属板Wの重量が平均的な重量に対して比較的小さい場合には、未加硫ゴムRの供給体積が型締め時に形成されるキャビティCの内容積より大きくなるように、未加硫ゴムRの供給体積を意図的に多くする。 First, the weight of the metal plate W is measured in advance before being held on the holding surface 13 of the lower die 12. Based on this measured value, the volume of the unvulcanized rubber R supplied onto the metal plate W in the next supply step is calculated (calculation step). The supply volume of the unvulcanized rubber R is made larger than the inner volume of the cavity C formed at the time of mold clamping. However, when the weight of the metal plate W is relatively large with respect to the average weight, the unvulcanized rubber R is supplied with an unvulcanized rubber so that the supply volume of the unvulcanized rubber R does not become larger than the inner volume of the cavity C formed during mold clamping. The supply volume of the sulfurized rubber R is intentionally reduced. On the other hand, when the weight of the metal plate W is relatively small with respect to the average weight, the unvulcanized rubber R is not yet vulcanized so that the supply volume of the unvulcanized rubber R becomes larger than the inner volume of the cavity C formed at the time of mold clamping. The supply volume of the vulcanized rubber R is intentionally increased.

次に、この金属板Wを下型12の保持面13に載置して図示されない保持手段によって保持させる。そして、この金属板W上に、図1に示されるように、型開き状態で未加硫ゴムRを図示されないゲートを通して供給する(供給工程)。この際、金属板W上には、算出工程で算出された体積の未加硫ゴムRを供給する。そして、下型12を上型11に接近するように移動させ、図2に示されるように、型締めを行う。この際、成形堰部16が保持面13に突き当たり、保持面13と押圧面14と成形堰部16の内周面との間にキャビティCが画成される。また、押圧面14が、金属板W上の未加硫ゴムRを保持面13に向かって(つまり、図1〜2の例では、下方に向かって)押し潰して、未加硫ゴム層R1を形成する。これにより、一枚の金属板W上に一枚の未加硫ゴム層R1が配設された免震構造体用の単位積層ゴムが形成される(押圧工程)。この押圧工程において、押圧面14により押し潰されて拡張した未加硫ゴムRの外周縁が、成形堰部16の内周面に突き当たることで成形されて未加硫ゴム層R1が形成され、かつ、キャビティCの内容積を超過した未加硫ゴムRの超過分R2が、逃がし通路17に進入しキャビティCの外側にはみ出す。 Next, the metal plate W is placed on the holding surface 13 of the lower die 12 and held by a holding means (not shown). Then, as shown in FIG. 1, unvulcanized rubber R is supplied onto the metal plate W in a mold open state through a gate (not shown) (supply step). At this time, the volume of unvulcanized rubber R calculated in the calculation step is supplied onto the metal plate W. Then, the lower mold 12 is moved so as to approach the upper mold 11, and the mold is clamped as shown in FIG. At this time, the molding dam 16 hits the holding surface 13, and a cavity C is defined between the holding surface 13, the pressing surface 14 and the inner peripheral surface of the molding dam 16. Further, the pressing surface 14 crushes the unvulcanized rubber R on the metal plate W toward the holding surface 13 (that is, downward in the example of FIGS. 1 and 2), and the unvulcanized rubber layer R1. To form. As a result, a unit laminated rubber for seismic isolation structure in which one unvulcanized rubber layer R1 is disposed on one metal plate W is formed (pressing step). In this pressing step, the unvulcanized rubber layer R1 is formed by the outer peripheral edge of the unvulcanized rubber R crushed and expanded by the pressing surface 14 butting against the inner peripheral surface of the molding dam 16 to form the unvulcanized rubber layer R1, Moreover, the excess amount R2 of the unvulcanized rubber R that exceeds the inner volume of the cavity C enters the escape passage 17 and protrudes to the outside of the cavity C.

次に、下型12を上型11から離間するように移動させて、図3に示されるように、型開き状態とする。この際、上型11の押圧面14に設けられた成形堰部16の角切部18が、未加硫ゴムRのうち、逃がし通路17内の超過分R2と、キャビティC内の未加硫ゴム層R1と、の接続部分にせん断力を加える。これにより、この接続部分が切断される。この型開き状態で、エジェクタピン15を保持面13から鉛直方向上方に進出させ、エジェクタピン15により未加硫ゴム層R1を突き上げる。これにより、未加硫ゴム層R1を脱型させることで、単位積層ゴムとして未加硫ゴム層R1を得る。このように形成された複数の単位積層ゴムを積層させて得られる積層体を、その積層方向に加圧した状態で加熱して加硫することで、免震構造体が形成される。 Next, the lower mold 12 is moved so as to be separated from the upper mold 11, and the mold is opened as shown in FIG. At this time, the corner cut portion 18 of the molding dam portion 16 provided on the pressing surface 14 of the upper mold 11 has an excess portion R2 of the unvulcanized rubber R in the relief passage 17 and an unvulcanized rubber of the cavity C. A shearing force is applied to the connecting portion between the layer R1 and the layer R1. This disconnects this connection. In this mold open state, the ejector pin 15 is advanced upward in the vertical direction from the holding surface 13, and the unvulcanized rubber layer R1 is pushed up by the ejector pin 15. As a result, the unvulcanized rubber layer R1 is released from the mold to obtain the unvulcanized rubber layer R1 as a unit laminated rubber. A seismic isolation structure is formed by heating and vulcanizing a laminated body obtained by laminating a plurality of unit laminated rubbers thus formed in the laminating direction.

以上に説明したように、本実施形態による単位積層ゴムの製造装置1、および単位積層ゴムの製造方法によれば、型締め時に、キャビティCの内容積を超過した未加硫ゴムRの超過分R2をキャビティCの外側にはみ出させながら、押圧面14が未加硫ゴムRを押し潰して拡張した未加硫ゴムRの外周縁を成形堰部16の内周面に突き当てる。これにより、未加硫ゴム層R1の外周縁を成形堰部16により高精度に成形することができるとともに、厚さが一定の単位積層ゴムを簡易な構成で精度よく形成することができる。 As described above, according to the unit laminated rubber manufacturing apparatus 1 and the unit laminated rubber manufacturing method of the present embodiment, the excess amount of the unvulcanized rubber R that exceeds the inner volume of the cavity C at the time of mold clamping. While pressing R2 to the outside of the cavity C, the pressing surface 14 crushes the unvulcanized rubber R and abuts the outer peripheral edge of the unvulcanized rubber R on the inner peripheral surface of the molding dam 16. As a result, the outer peripheral edge of the unvulcanized rubber layer R1 can be molded with high precision by the molding dam portion 16, and the unit laminated rubber having a constant thickness can be accurately formed with a simple structure.

また、成形堰部16の角切部18が、成形堰部16の、逃がし通路17がキャビティCの内側から外側に向けて延びる向きに沿う縦断面視において、90°となる角部を形成している。これにより、成形堰部16が押圧面14に配設されていることと関係し、型開き時に、角切部18が、未加硫ゴムRのうち、逃がし通路17内の超過分R2と、キャビティC内の未加硫ゴム層R1と、の接続部分にせん断力を加えることが可能になる。これにより、この接続部分を型開き時に自然に切断しやすくすることができる。 Further, the corner cut portion 18 of the forming weir portion 16 forms a corner portion of 90° in a longitudinal sectional view along the direction of the escape passage 17 of the forming weir portion 16 extending from the inside of the cavity C toward the outside. There is. As a result, due to the fact that the molding weir portion 16 is disposed on the pressing surface 14, the corner cut portion 18 causes the excess portion R2 of the unvulcanized rubber R in the escape passage 17 and the cavity when the mold is opened. It becomes possible to apply a shearing force to the connecting portion of the unvulcanized rubber layer R1 in C. As a result, this connecting portion can be easily cut naturally when the mold is opened.

また、逃がし通路17の流路の断面積が、キャビティCの内側から外側に向かうに従い徐々に大きくなっている。これにより、型開き時に、逃がし通路17内に位置する未加硫ゴムRの超過分R2が、型締め時に形成されていたキャビティCに向かって引き戻されるのを抑制することが可能になる。これにより、型開き時に逃がし通路17内の未加硫ゴムRの超過分R2と、キャビティC内の未加硫ゴム層R1と、の接続部分を確実に切断しやすくすることができる。また、型締め時に、成形堰部16を保持面13に突き当てるので、型締め時における保持面13と押圧面14との距離を容易かつ確実に一定にすることが可能になる。これにより、一定の厚さの単位積層ゴム(未加硫ゴム層R1)を簡易な構成で精度よく形成することを確実に実現できる。 In addition, the cross-sectional area of the flow passage of the escape passage 17 gradually increases from the inside of the cavity C toward the outside. As a result, when the mold is opened, it is possible to prevent the excess amount R2 of the unvulcanized rubber R located in the escape passage 17 from being pulled back toward the cavity C that was formed when the mold was clamped. As a result, it is possible to surely easily disconnect the connecting portion between the excess amount R2 of the unvulcanized rubber R in the escape passage 17 and the unvulcanized rubber layer R1 in the cavity C when the mold is opened. Further, since the molding dam 16 is abutted against the holding surface 13 at the time of mold clamping, the distance between the holding surface 13 and the pressing surface 14 at the time of mold clamping can be easily and surely made constant. As a result, it is possible to surely realize accurately forming the unit laminated rubber (unvulcanized rubber layer R1) having a constant thickness with a simple configuration.

また、供給工程に先立って、保持面13に保持する金属板Wの重量を測定し、この測定値に基づいて供給工程時に金属板W上に供給する未加硫ゴムRの体積を決める。これにより、金属板Wの重量が重く、その厚さが厚いときは、未加硫ゴムRの供給量を少なくする一方、金属板Wの重量が軽く、その厚さが薄いときは、未加硫ゴムRの供給量を多くすることが可能になる。その結果、外周縁が高精度に成形された未加硫ゴム層R1を有し、かつ、この未加硫ゴム層R1を厚さが一定の単位積層ゴムとして形成するに際し、キャビティCの内容積を超過した未加硫ゴムRの超過分R2を必要最小限に抑えることができる。 Further, prior to the supplying step, the weight of the metal plate W held on the holding surface 13 is measured, and the volume of the unvulcanized rubber R supplied onto the metal plate W during the supplying step is determined based on the measured value. Accordingly, when the weight of the metal plate W is heavy and the thickness thereof is large, the supply amount of the unvulcanized rubber R is reduced, while when the weight of the metal plate W is light and the thickness thereof is thin, the unvulcanized rubber R is not added. It is possible to increase the supply amount of the vulcanized rubber R. As a result, the inner volume of the cavity C has an unvulcanized rubber layer R1 whose outer peripheral edge is formed with high precision and when this unvulcanized rubber layer R1 is formed as a unit laminated rubber having a constant thickness. It is possible to suppress the excess R2 of the unvulcanized rubber R that exceeds the required minimum to the necessary minimum.

なお、本発明の技術範囲は、本実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲において種々の変更を加えることが可能である。 The technical scope of the present invention is not limited to this embodiment, and various modifications can be made without departing from the spirit of the present invention.

例えば、本実施形態では、成形堰部16における逃がし通路17のキャビティCに近い開口の周縁部のうち、押圧面14を向く部分(角切部)18は、成形堰部16の、逃がし通路17がキャビティCの内側から外側に向けて延びる向きに沿う縦断面視において、90°となる角部αとなっているが、これに限定されない。角切部18の角度αは、90°以下であればよく、90°よりも大きく130°以下でもよい。 For example, in the present embodiment, in the peripheral portion of the opening of the escape passage 17 in the forming weir portion 16 near the cavity C, the portion (cornered portion) 18 facing the pressing surface 14 is the escape passage 17 of the forming weir portion 16. In the longitudinal sectional view taken along the direction extending from the inside to the outside of the cavity C, the corner portion α is 90°, but the invention is not limited to this. The angle α of the corner cut portion 18 may be 90° or less, and may be greater than 90° and 130° or less.

例えば、図5Aに示すように、角切部18の角度αが90°以下である場合、角切部18の角度αが90°よりも大きく130°以下である場合と比べて、型開き時に、角切部18は、未加硫ゴムRのうち、逃がし通路17内の超過分R2と、キャビティC内の未加硫ゴム層R1と、の接続部分に、より大きなせん断力を加える。これにより、角切部18は、未加硫ゴムRに対して、より大きな切断能力を得ることができる。 For example, as shown in FIG. 5A, when the angle α of the corner cutting portion 18 is 90° or less, compared to the case where the angle α of the corner cutting portion 18 is more than 90° and 130° or less, the corner cutting is performed at the time of mold opening. The portion 18 applies a larger shearing force to the connection portion of the unvulcanized rubber R between the excess R2 in the escape passage 17 and the unvulcanized rubber layer R1 in the cavity C. As a result, the corner cutting portion 18 can obtain a greater cutting ability for the unvulcanized rubber R.

また、図1〜図3及び図5Bに示すように、角切部18の角度αが90°よりも大きく130°以下である場合、角切部18の角度αが90°以下である場合と比べて、型開き時に、未加硫ゴムRのうち、逃がし通路17内の超過分R2と、キャビティC内の未加硫ゴム層R1と、の接続部分に加えられるせん断力は小さいながらも、この接続部分を切断するために必要なせん断力を確保することができる。これに加えて、型開き後の未加硫ゴム層R1の外周縁を含むその周辺部分のうち、逃がし通路17内の超過分R2と共に接続部分を形成していた一部分P(図3及び図5Bにおける未加硫ゴム層R1の外周縁の上端部分)を、略90°の角度を備える角部に効果的に成型することができる。型開き時に未加硫ゴム層R1が拘束状態から解放されると、この一部分Pが、丸くなり、略90°を備える角部を高精度に形成することができないことがある。これに対し、角切部18の角度αが90°よりも大きくよりも大きく130°以下である場合には、未加硫ゴム層R1の外周縁がその下端から上端にかけて鉛直方向に沿う平面となるように成型することができるため、一部分Pを略90°の角度を備える角部に高精度に成型することができる。 Further, as shown in FIGS. 1 to 3 and 5B, when the angle α of the corner cut portion 18 is greater than 90° and 130° or less, compared to the case where the angle α of the corner cut portion 18 is 90° or less. At the time of mold opening, the shearing force applied to the connection between the excess R2 of the unvulcanized rubber R in the escape passage 17 and the unvulcanized rubber layer R1 in the cavity C is small, but this connection It is possible to secure the shearing force necessary for cutting the part. In addition to this, a portion P of the peripheral portion including the outer peripheral edge of the unvulcanized rubber layer R1 after mold opening, which formed the connecting portion together with the excess R2 in the escape passage 17 (FIGS. 3 and 5B). The upper end portion of the outer peripheral edge of the unvulcanized rubber layer R1 can be effectively molded into a corner having an angle of about 90°. When the unvulcanized rubber layer R1 is released from the restrained state at the time of mold opening, this part P becomes round, and it may not be possible to accurately form the corner portion having approximately 90°. On the other hand, when the angle α of the corner cut portion 18 is larger than 90° and larger than 130° and equal to or smaller than 130°, the outer peripheral edge of the unvulcanized rubber layer R1 is a flat surface extending from the lower end to the upper end in the vertical direction. Since it can be molded as described above, the part P can be molded with high accuracy into a corner having an angle of approximately 90°.

また、成形堰部16は、図6A及び図6Bに示すように、図5Bに示すような角切部18に加えて、キャビティCの内容積を超過した未加硫ゴムRの超過分R2が充填される溜まり部19を備えてもよい。この溜まり部19は、成形堰部16それ自体の径方向内方に設けられ、鉛直方向上方に向けて開口している凹部である。すなわち、溜まり部19は、逃がし通路17に面して上型11の押圧面14を向く成形堰部16の上面16aに開口している。これにより、溜まり部19は、逃がし通路17それ自体の径方向内側の一部と鉛直方向で連通し、逃がし通路17と一体的に1つの空間を形成している。また、この溜まり部19(凹部)は、成形堰部16に囲まれた1つの空間19aを備える。また、溜まり部19の鉛直方向から見た平面視形状は、相対的に長い径方向外側の外側円弧と、相対的に短い径方向内側の内側円弧と、に径方向で挟まれた扇形を形成している。この扇形は、逃がし通路17の鉛直方向から見た平面視形状である図4に示す扇形のうち、径方向内方に位置する一部の形状と一致する。このような空間19aが、逃がし通路17と合わせて、キャビティCの内容積を超過した未加硫ゴムRの超過分R2を収容する。このとき、溜まり部19の空間19aは、その容積に応じた分の未加硫ゴムRの超過分R2を溜めることができる。このような溜まり部19により、未加硫ゴム層R1の外周縁がその下端から上端にかけて鉛直方向に沿う平面となるように成型することができ、一部分Pを略90°の角度を備える角部に高精度に成型することができる。 As shown in FIGS. 6A and 6B, the molding weir portion 16 is filled with an excess amount R2 of the unvulcanized rubber R that exceeds the inner volume of the cavity C, in addition to the corner cut portion 18 as shown in FIG. 5B. The reservoir 19 may be provided. The pooled portion 19 is a recessed portion that is provided radially inward of the molding dam portion 16 itself and that opens upward in the vertical direction. That is, the reservoir portion 19 is open to the upper surface 16 a of the molding dam portion 16 that faces the escape passage 17 and faces the pressing surface 14 of the upper mold 11. As a result, the reservoir portion 19 communicates with a part of the escape passage 17 on the radially inner side in the vertical direction, and forms one space integrally with the escape passage 17. Further, the reservoir 19 (recess) has one space 19 a surrounded by the molding dam 16. Further, the plan view shape of the pool portion 19 when viewed in the vertical direction forms a fan shape that is radially sandwiched between a relatively long radially outer outer arc and a relatively shorter radially inner inner arc. doing. This fan shape matches the shape of a part of the fan shape shown in FIG. 4 which is a plan view seen from the vertical direction of the escape passage 17 and which is located inward in the radial direction. Such a space 19a, together with the escape passage 17, accommodates an excess amount R2 of the unvulcanized rubber R that exceeds the internal volume of the cavity C. At this time, the space 19a of the reservoir 19 can store an excess amount R2 of the unvulcanized rubber R corresponding to the volume thereof. With such a reservoir portion 19, the outer peripheral edge of the unvulcanized rubber layer R1 can be molded so as to be a flat surface along the vertical direction from the lower end to the upper end, and a part P has a corner portion having an angle of about 90°. It can be molded with high precision.

なお、本実施形態では、成形堰部16を押圧面14に立設したが、保持面13に配設してもよい。また、型締め時に、成形堰部16を保持面13に突き当てたが、これに代えて、例えば、型締め時に、成形堰部16と保持面13との間に隙間を設け、下型12が上型11に接近するときの、下型12の移動量を制御することで、一定の厚さの単位積層ゴムを形成するようにしてもよい。また、下型12にエジェクタピン15を配設しなくてもよい。また、逃がし通路17は、押圧面14に形成してもよいし、押圧面14および成形堰部16の双方に形成してもよい。また、逃がし通路17は、成形堰部16の外周面には開口させず、内周面にのみ開口させてもよい。また、逃がし通路17の流路の断面積は、成形堰部16の径方向に沿う全長にわたって同等にするなど、適宜変更してもよい。また、算出工程を経ず、直接、供給工程を行ってもよい。 Although the molding dam 16 is provided upright on the pressing surface 14 in this embodiment, it may be arranged on the holding surface 13. Further, while the molding dam 16 is abutted against the holding surface 13 at the time of mold clamping, instead of this, for example, at the time of mold clamping, a gap is provided between the molding dam 16 and the holding surface 13 to form the lower mold 12. The unit laminated rubber having a constant thickness may be formed by controlling the moving amount of the lower mold 12 when the is approaching the upper mold 11. Further, the ejector pin 15 may not be provided on the lower mold 12. Further, the escape passage 17 may be formed on the pressing surface 14 or may be formed on both the pressing surface 14 and the molding dam portion 16. Further, the escape passage 17 may not be opened on the outer peripheral surface of the molding dam portion 16 but may be opened only on the inner peripheral surface. Further, the cross-sectional area of the flow passage of the escape passage 17 may be changed as appropriate, for example, equal over the entire length in the radial direction of the molding dam portion 16. Moreover, you may perform a supply process directly, without going through a calculation process.

その他、本発明の趣旨を逸脱しない範囲で、上記した実施形態における構成要素を周知の構成要素に置き換えることは適宜可能であり、また、上記した変形例を適宜組み合わせてもよい。 In addition, it is possible to appropriately replace the constituent elements in the above-described embodiments with known constituent elements without departing from the spirit of the present invention, and the above-described modified examples may be appropriately combined.

本発明によれば、未加硫ゴム層の外周縁を高精度に成形することができるとともに、厚さが一定の単位積層ゴムを簡易な構成で精度よく形成することができる。 According to the present invention, the outer peripheral edge of the unvulcanized rubber layer can be molded with high accuracy, and the unit laminated rubber having a constant thickness can be accurately formed with a simple structure.

1 単位積層ゴムの製造装置
11 上型(金型)
12 下型(金型)
13 保持面
14 押圧面
16 成形堰部
16a 上面
17 逃がし通路
18 角切部
19 溜まり部
19a 空間
C キャビティ
R 未加硫ゴム
R1 未加硫ゴム層
R2 超過分
W 金属板
α 角度
P 未加硫ゴム層の一部分
1 Unit Laminated Rubber Manufacturing Equipment 11 Upper Mold (Mold)
12 Lower mold (mold)
13 Holding surface 14 Pressing surface 16 Molding weir part 16a Upper surface 17 Relief passage 18 Corner cut part 19 Reservoir part 19a Space C Cavity R Unvulcanized rubber R1 Unvulcanized rubber layer R2 Excess amount W Metal plate α angle P Unvulcanized rubber layer Part of

Claims (8)

互いが相対的に接近可能かつ離反可能に配設された一対の金型を備え、
前記一対の金型に、
金属板が保持される保持面と、
型締め時に、前記保持面との間にキャビティを画成し、かつ前記金属板上に供給された未加硫ゴムを前記保持面に向かって押し潰して未加硫ゴム層を形成する押圧面と、
が各別に形成され、
一枚の前記金属板上に一枚の未加硫ゴム層が配設されてなる免震構造体用の単位積層ゴムを製造する単位積層ゴムの製造装置であって、
前記押圧面には、型締め時に前記押圧面に押し潰されて拡張された前記未加硫ゴムの外周縁が突き当たって成形される成形堰部が立設され、
前記成形堰部と前記押圧面との間に、前記金属板上に供給された前記未加硫ゴムのうち、前記キャビティの内容積を超過した超過分が、型締め時に前記キャビティの外側にはみ出す逃がし通路が形成され
前記成形堰部は、型締め時に、前記保持面に突き当たる単位積層ゴムの製造装置。
A pair of molds arranged so that they can relatively approach each other and separate from each other,
In the pair of molds,
A holding surface for holding the metal plate,
A pressing surface that defines a cavity between the holding surface and the unvulcanized rubber supplied on the metal plate toward the holding surface to form an unvulcanized rubber layer during mold clamping. When,
Are formed separately,
A unit laminated rubber manufacturing apparatus for manufacturing a unit laminated rubber for a seismic isolation structure, wherein one unvulcanized rubber layer is disposed on one of the metal plates,
The pressing surface is provided with a molding weir portion formed by being pressed against the outer peripheral edge of the unvulcanized rubber expanded and crushed by the pressing surface during mold clamping,
Of the unvulcanized rubber supplied onto the metal plate, an excess amount exceeding the inner volume of the cavity between the molding dam portion and the pressing surface overflows to the outside of the cavity during mold clamping. An escape passage is formed ,
The molding dam is a unit laminated rubber manufacturing apparatus that abuts against the holding surface during mold clamping .
前記成形堰部は前記押圧面に配設されるとともに、前記逃がし通路は前記成形堰部に形成され、
前記成形堰部における前記逃がし通路の前記キャビティに近い開口の周縁部のうち、前記押圧面を向く部分は、前記成形堰部の、前記逃がし通路が前記キャビティの内側から外側に向けて延びる向きに沿う縦断面視において、90°以下となる角部となっている請求項1に記載の単位積層ゴムの製造装置。
The forming dam portion is disposed on the pressing surface, and the escape passage is formed in the forming dam portion,
Of the peripheral edge portion of the opening of the escape passage near the cavity in the forming weir portion, the portion facing the pressing surface is in a direction in which the escape passage of the forming weir portion extends from the inside of the cavity toward the outside. The manufacturing apparatus for a unit laminated rubber according to claim 1, wherein a corner portion is 90° or less in a longitudinal sectional view taken along the line.
前記逃がし通路の流路の断面積は、前記キャビティの内側から外側に向かうに従い徐々に大きくなっている請求項2に記載の単位積層ゴムの製造装置。 The unit laminated rubber manufacturing apparatus according to claim 2, wherein the cross-sectional area of the flow passage of the escape passage gradually increases from the inside to the outside of the cavity. 前記成形堰部は、前記逃がし通路に面して前記押圧面を向く前記成形堰部の上面に開口している凹部を備える請求項1に記載の単位積層ゴムの製造装置。 2. The unit laminated rubber manufacturing apparatus according to claim 1, wherein the molding weir portion includes a recess facing the relief passage and opening on an upper surface of the molding weir portion facing the pressing surface. 前記逃がし通路は、前記成形堰部にその周方向に間隔をあけて複数形成されている請求項1に記載の単位積層ゴムの製造装置。 2. The unit laminated rubber manufacturing apparatus according to claim 1, wherein a plurality of the escape passages are formed in the molding dam portion at intervals in the circumferential direction. 前記逃がし通路は、前記成形堰部にその径方向の全長に渡り延在し、前記成形堰部の内周面および外周面の双方に開口している開口を備える請求項1に記載の単位積層ゴムの製造装置。 The unit laminate according to claim 1, wherein the escape passage has an opening that extends over the entire length in the radial direction of the forming weir portion and opens on both the inner peripheral surface and the outer peripheral surface of the forming weir portion. Rubber manufacturing equipment. 請求項1からのいずれか1項に記載の単位積層ゴムの製造装置を用い、
前記保持面に保持された前記金属板上に型開き状態で未加硫ゴムを供給する供給工程と、
型締め時に前記押圧面によって前記未加硫ゴムを前記保持面に向かって押し潰して未加硫ゴム層を形成し、前記単位積層ゴムを製造する押圧工程と、
を有する単位積層ゴムの製造方法であって、
前記供給工程は、前記金属板上に、前記キャビティの内容積より大きい体積の未加硫ゴムを供給し、
前記押圧工程は、前記押圧面により押し潰して拡張した前記未加硫ゴムの外周縁を、前記成形堰部に突き当てて成形し、かつ、前記キャビティの内容積を超過した前記未加硫ゴムの超過分を、前記逃がし通路に進入させて前記キャビティの外側にはみ出させる単位積層ゴムの製造方法。
Using the unit laminated rubber manufacturing apparatus according to any one of claims 1 to 6 ,
A supply step of supplying unvulcanized rubber in a mold open state on the metal plate held on the holding surface,
A pressing step of crushing the unvulcanized rubber toward the holding surface by the pressing surface during mold clamping to form an unvulcanized rubber layer, and manufacturing the unit laminated rubber,
A method for manufacturing a unit laminated rubber having:
The supplying step supplies, on the metal plate, an unvulcanized rubber having a volume larger than the inner volume of the cavity,
In the pressing step, the outer peripheral edge of the unvulcanized rubber crushed and expanded by the pressing surface is abutted against the molding dam to be molded, and the unvulcanized rubber exceeds the inner volume of the cavity. The method for producing a unit laminated rubber in which the excess amount of (1) is made to enter the escape passage and protrude to the outside of the cavity.
前記供給工程に先立って、前記保持面に保持する前記金属板の重量を測定し、この測定値に基づいて、前記供給工程時に前記金属板上に供給する未加硫ゴムの体積を決める請求項に記載の単位積層ゴムの製造方法。 Prior to the supplying step, the weight of the metal plate held on the holding surface is measured, and the volume of unvulcanized rubber supplied onto the metal plate during the supplying step is determined based on the measured value. 7. The method for producing a unit laminated rubber according to 7 .
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