JP6718300B2 - Exhaust pipe joint structure - Google Patents

Exhaust pipe joint structure Download PDF

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JP6718300B2
JP6718300B2 JP2016094955A JP2016094955A JP6718300B2 JP 6718300 B2 JP6718300 B2 JP 6718300B2 JP 2016094955 A JP2016094955 A JP 2016094955A JP 2016094955 A JP2016094955 A JP 2016094955A JP 6718300 B2 JP6718300 B2 JP 6718300B2
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exhaust pipe
band
inner band
pipe joint
exhaust
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JP2017203482A (en
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政之 清水
政之 清水
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Sankei Giken Kogyo Co Ltd
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Sankei Giken Kogyo Co Ltd
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本発明は、主に自動車の排気経路で排気管同士を相互に連結する排気管の継手構造に関する。 The present invention relates to a joint structure of the exhaust pipe you mainly connected to the exhaust pipe together with one another in the exhaust path of an automobile.

自動車のエンジンから排気出口に至る排気経路には、排気の浄化や排気音の低減のために、キャタライザー、サブサイレンサー、メインサイレンサー等の様々な部品が排気管で連結されて並べて設けられるが、これらの部品や排気管で構成される全体を溶接して結合すると、排気経路の製品が大きく嵩張ってしまい物流の際に一度に運搬できる量が少なくなる、一部の部品のみを交換したい場合にも必要な部品以外の交換が必要になるという不便が生ずる。そのため、排気経路において、排気管同士を相互に連結する排気管継手が用いられている。 In order to purify exhaust gas and reduce exhaust noise, various parts such as a catalyzer, a sub silencer, and a main silencer are provided side by side in the exhaust path from the engine of the automobile to the exhaust gas to reduce exhaust noise. If the entire parts made up of parts and exhaust pipes are welded and joined together, the product in the exhaust path will become large and bulky, and the amount that can be transported at one time during distribution will be small.If you want to replace only some parts However, the inconvenience arises that it is necessary to replace other than the necessary parts. Therefore, an exhaust pipe joint that connects the exhaust pipes to each other is used in the exhaust path.

既存の排気管継手の例として図8の排気管継手100がある。この排気管継手100は、断面氏略Ω字形のバンド101を有し、バンド101の両端にそれぞれ断面略逆C字形、断面視略C字形のテンションヘッド102、103が設けられている。テンションヘッド102、103には雌ねじ体104、105がそれぞれ内側に嵌め込まれるようにして設置されている。雌ねじ体104、105にはボルト106の雄ねじ部106mが螺合され、ボルト106の雄ねじ部106mはテンションヘッド102、雌ねじ体104、テンションヘッド103、雌ねじ体105を貫通するようにして設けられる。尚、排気管継手100に類似の構造が特許文献1に開示されている。 An example of the existing exhaust pipe joint is the exhaust pipe joint 100 of FIG. The exhaust pipe joint 100 has a band 101 having a substantially Ω-shaped cross section, and tension heads 102 and 103 having a substantially inverted C-shaped cross section and a substantially C-shaped cross-sectional view are provided at both ends of the band 101, respectively. Female thread bodies 104 and 105 are installed on the tension heads 102 and 103 so as to be fitted inside. The male screw portion 106m of the bolt 106 is screwed into the female screw bodies 104 and 105, and the male screw portion 106m of the bolt 106 is provided so as to penetrate the tension head 102, the female screw body 104, the tension head 103, and the female screw body 105. A structure similar to the exhaust pipe joint 100 is disclosed in Patent Document 1.

排気管継手100で排気管201と排気管202を相互に連結する際には、ボルト106の頭部106nで雌ねじ体104を押圧するようにしてボルト106を締め付けて連結する。しかし、この排気管継手100による連結では、排気管201と排気管202との外周側に露出する空隙203のうちバンドで覆われていない空隙203mからの排気の漏れ量が大きくなる可能性が高い。この排気漏れ量の増加は、有害性の高い排気がそのまま大気に放出される、異音や騒音が発生する、更に、設定排圧より排圧が低くなることから、排気再循環(EGR)装置の吸気側に所要の排気を回せなくなったりピストン内の燃焼ガスが早いスピードで排出され、エンジンの燃焼効率が低下してトルクダウンが生ずるという問題を発生させる。 When the exhaust pipe 201 and the exhaust pipe 202 are connected to each other by the exhaust pipe joint 100, the head 106n of the bolt 106 presses the female screw body 104 to tighten the bolt 106 for connection. However, in the connection by the exhaust pipe joint 100, there is a high possibility that the amount of exhaust gas leaks from the void 203m not covered with the band among the voids 203 exposed on the outer peripheral side of the exhaust pipe 201 and the exhaust pipe 202. .. This increase in the exhaust gas leakage amount causes the highly harmful exhaust gas to be directly emitted to the atmosphere, causes abnormal noise and noise, and causes the exhaust pressure to become lower than the set exhaust pressure, so an exhaust gas recirculation (EGR) device There is a problem in that the required exhaust cannot be turned to the intake side or the combustion gas in the piston is discharged at a high speed, which reduces the combustion efficiency of the engine and causes torque reduction.

このような排気漏れ量の増加を抑制できる構造として特許文献2、3のガスケットタイプの継手構造がある。この継手構造は、相互に連結する排気管の先端近傍の空隙を閉塞するようにガスケットを挟み込み、相互の排気管でガスケットを押圧するようにして外周側に設けられるクランプを締め付けるものであり、排気管相互の空隙にガスケットを圧縮された状態で設けることで排気の漏れ量を抑制することが可能である。 As a structure capable of suppressing such an increase in exhaust gas leakage amount, there are gasket type joint structures of Patent Documents 2 and 3. This joint structure sandwiches a gasket so as to close the gap near the tips of the exhaust pipes that connect to each other, and clamps the clamp provided on the outer peripheral side so that the gaskets are pressed by the mutual exhaust pipes. By providing a gasket in a compressed state in the space between the pipes, it is possible to suppress the amount of exhaust gas leakage.

特開2014−173728号公報JP, 2014-173728, A 実開平6−12713号公報Japanese Utility Model Publication No. 6-12713 特開2004−218660号公報JP, 2004-218660, A

しかしながら、上記ガスケットタイプの継手構造は、ガスケットを使用して所定位置に正確に挟み込んで組み付ける作業が必要になるため、部品コスト、作業コストが高くなると共に、製造作業の効率性に劣るという問題がある。そのため、排気の漏れ量を抑制することができると共に、低い製造コストで効率的に製造することができる排気管継手が求められている。 However, the gasket-type joint structure described above requires the work of accurately sandwiching and assembling the gasket at a predetermined position using a gasket, resulting in high component cost and work cost, and inferior efficiency of manufacturing work. is there. Therefore, there is a demand for an exhaust pipe joint that can suppress the amount of exhaust gas leakage and can be efficiently manufactured at a low manufacturing cost.

本発明は上記課題に鑑み提案するものであって、排気管の連結箇所で排気の漏れ量を抑制することができると共に、低い製造コストで効率的に製造することができる、排気管継手を用いる排気管の継手構造を提供することを目的とする。 The present invention is proposed in view of the above problems, and uses an exhaust pipe joint that can suppress the amount of exhaust gas leakage at a connecting portion of an exhaust pipe and can be efficiently manufactured at a low manufacturing cost. An object is to provide a joint structure for an exhaust pipe.

本発明の排気管の継手構造は、正面視略C字形の金属製の外側バンドと、前記外側バンドの内側に固定された金属製の内側バンドと、前記外側バンドの両端に設けられた第1受け部と第2受け部に架け渡される締付部材とを備え、前記内側バンドが、分離された第1内側バンド部と第2内側バンド部とからなり、前記第1内側バンド部の一端面と前記第2内側バンド部の一端面とが対向する対向箇所を有し、前記第1内側バンド部が前記対向箇所より前記第1受け部側の前記外側バンドのバンド板に固定され、前記第2内側バンド部が前記対向箇所より前記第2受け部側の前記外側バンドのバンド板に固定され、前記対向箇所の対応位置における前記外側バンドのバンド板の部分が屈曲可能なヒンジ部であり、前記外側バンドの開放側が前記第1内側バンド部の連続面で覆われる排気管継手を用い、排気管同士を連結する排気管の継手構造であって、第1の排気管の端部の根元で外周に突出する突条に、第2の排気管の先端に外側に巻き返された巻き返し部を当接するようにして、前記第1の排気管の端部と前記第2の排気管の端部が内外に重ねるように設けられ、前記第1の排気管と前記第2の排気管の内外の重なり部分で外周側に露出する空隙を略覆うようにして、前記排気管継手の前記内側バンドが設けられ、前記締付部材の締め付けで内方に付勢された状態で前記外側バンドと前記内側バンドが取り付けられていることを特徴とする。
これによれば、外側バンドの開放側を内側バンドの連続面で覆うことにより、外側バンドの開放側で排気流出に対する抵抗圧を得ることができ、排気管の連結箇所で排気の漏れ量を抑制することができる。従って、排気経路の各種部品の機能を最大限に発揮させ、有害性の高い排気を確実に浄化することができる、異音や騒音の発生を防止することができる、設定排圧を確保してエンジンの燃焼効率を高めトルクを効果的に引き出すことができるという効果が得られる。また、ガスケットを使用して所定位置に正確に挟み込んで組み付ける作業が不要で、外側バンドと内側バンドで構成される排気管継手の締め付け作業だけで済むことから、製造コストを低減することができると共に、効率的に製造することができる。また、外側バンドと内側バンドで構成される二重バンドを外側バンドのヒンジ部で開くように屈曲して排気管の連結箇所に配置し、更にヒンジ部で閉じるように屈曲して二重バンドを通常の状態に復元し、締付部材を締め付けることで、簡単に且つ排気管の連結箇所の正確な位置に取り付けることができる。また、外側バンドのバンド板を屈曲するヒンジ部であることから、別体のヒンジ具が不要であり、かかる点でも製造コストの低減、製造作業の効率化を図ることができる。また、ヒンジ部には内側バンドの対向箇所が配置され、内側バンド自体の屈曲は不要で外側バンドだけ屈曲すれば済むことから、スムーズな開閉動作を行うことができる。また、第1の排気管の端部と第2の排気管の端部を内外に重ねるように設け、第1の排気管と第2の排気管の内外の重なり部分で外周側に露出する空隙を略覆うようにして、排気管継手の内側バンドを設け、締付部材の締め付けで内方に付勢された状態で外側バンドと内側バンドを取り付けることにより、排気管の連結箇所に排気の漏れ量を確実に抑制するように排気管継手を取り付けることができる。
The exhaust pipe joint structure of the present invention includes a metal outer band having a substantially C-shape in a front view , a metal inner band fixed to the inner side of the outer band, and a first band provided at both ends of the outer band. A first inner band part and a second inner band part separated from each other, the one end surface of the first inner band part having a receiving part and a tightening member bridged over the second receiving part. And an end portion of the second inner band portion facing each other, and the first inner band portion is fixed to the band plate of the outer band on the side of the first receiving portion with respect to the opposite portion, 2 the inner band portion is fixed to the band plate of the outer band on the second receiving portion side from the facing portion, and the band plate portion of the outer band at the corresponding position of the facing portion is a bendable hinge portion, An exhaust pipe joint in which an open side of the outer band is covered with a continuous surface of the first inner band portion is used, and a joint structure of exhaust pipes for connecting exhaust pipes to each other is provided at a base of an end portion of the first exhaust pipe. The end portion of the first exhaust pipe and the end portion of the second exhaust pipe are arranged such that the rewound portion that is rewound outward from the tip of the second exhaust pipe abuts on the ridge protruding to the outer periphery. Are provided so as to be overlapped inside and outside, and the inner band of the exhaust pipe joint is configured so as to substantially cover the void exposed to the outer peripheral side at the overlapping portion of the inside and outside of the first exhaust pipe and the second exhaust pipe. It is characterized in that the outer band and the inner band are attached in a state in which the outer band and the inner band are provided and are biased inward by the tightening of the tightening member .
According to this, by covering the open side of the outer band with the continuous surface of the inner band, resistance pressure against exhaust gas outflow can be obtained at the open side of the outer band, and the amount of exhaust gas leakage can be suppressed at the connecting portion of the exhaust pipe. can do. Therefore, it is possible to maximize the functions of various parts of the exhaust path, to reliably purify highly harmful exhaust gas, to prevent the generation of abnormal noise and noise, and to secure the set exhaust pressure. The effect that the combustion efficiency of the engine is increased and the torque can be effectively drawn is obtained. In addition, since it is not necessary to accurately assemble the gasket in a predetermined position by using a gasket and to assemble it, only the tightening work of the exhaust pipe joint including the outer band and the inner band is required, so that the manufacturing cost can be reduced. , Can be manufactured efficiently. Also, bend the double band consisting of the outer band and the inner band so that it opens at the hinge part of the outer band and place it at the connecting point of the exhaust pipe, and further bend so that it closes at the hinge part to form the double band. By returning to the normal state and tightening the tightening member, it is possible to easily and accurately attach the exhaust pipe to the correct position. Further, since it is a hinge portion that bends the band plate of the outer band, a separate hinge tool is not required, and in this respect, it is possible to reduce the manufacturing cost and improve the efficiency of manufacturing work. Further, since the hinge portion is provided with the opposing portion of the inner band, the inner band itself does not need to be bent, and only the outer band needs to be bent, so that a smooth opening/closing operation can be performed. In addition, the end portion of the first exhaust pipe and the end portion of the second exhaust pipe are provided so as to overlap with the inside and outside, and a gap exposed on the outer peripheral side at the overlapping portion of the inside and outside of the first exhaust pipe and the second exhaust pipe. The inner band of the exhaust pipe joint so that the exhaust band leaks to the connecting point of the exhaust pipe by attaching the outer band and the inner band while being urged inward by tightening the tightening member. Exhaust pipe fittings can be attached to reliably control the amount.

本発明の排気管の継手構造は、前記第1内側バンド部の一端面と前記第2内側バンド部の一端面とが対向する前記対向箇所に隙間が設けられ、前記外側バンドの正面視略C字形で略平板帯板状のバンド板の一様な内周面が前記隙間の外側に配置されていることを特徴とする。
これによれば、一端面相互の対向箇所に隙間を設けることで、第1内側バンド部と第2内側バンド部が長すぎて外側バンドに入らない製造誤差等を防止することができ、設計や製造の精度に対する許容範囲を広げ、歩留まり向上を図ることができる。また、例えば排気管継手が取り付けられる排気管の径が設定値よりも小さい場合にも内側バンドで締め付けることが可能となり、排気管継手が取り付けられる排気管の径の製造誤差、精度に対する許容範囲を広げることができる。
In the exhaust pipe joint structure according to the present invention, a gap is provided at the facing portion where one end surface of the first inner band portion and one end surface of the second inner band portion are opposed to each other , and the outer band is substantially C in front view. It is characterized in that a uniform inner peripheral surface of a band plate having a substantially flat plate plate shape in a letter shape is arranged outside the gap .
According to this, it is possible to prevent a manufacturing error or the like in which the first inner band portion and the second inner band portion are too long to fit in the outer band by providing a gap at a position where the one end surfaces face each other, and the design and It is possible to improve the yield by widening the allowable range for manufacturing accuracy. Also, for example, even when the diameter of the exhaust pipe to which the exhaust pipe joint is attached is smaller than the set value, it is possible to tighten with the inner band, and the allowable range for the manufacturing error and accuracy of the diameter of the exhaust pipe to which the exhaust pipe joint is attached is set. Can be expanded.

本発明の排気管の継手構造は、前記第1内側バンド部の他端面と前記第2内側バンド部の他端面とが対向する対向箇所に別の隙間が設けられ、前記外側バンドの正面視略C字形で略平板帯板状の前記バンド板の一様な内周面が前記別の隙間の外側に配置されていることを特徴とする。
これによれば、一端面相互の対向箇所の隙間と他端面相互の対向箇所の別の隙間を設けることにより、閉じる際に第1内側バンド部と第2内側バンド部の一方の端部が他方に乗り上げる状態、或いは第1内側バンド部と第2内側バンド部の端面がぶつかった状態になることを防止できる。そして、この乗り上げた状態やぶつかった状態になると、第1内側バンド部と第2内側バンド部が取り付けられる排気管の重なり部分に倣って略均等に閉じて締め付けることができなくなるが、隙間と別の隙間の双方で斯様な状態になることを防止し、排気管の連結箇所での排気の漏れ量をより確実に抑制することができる。また、ぶつかった状態になる場合にはぶつかった箇所に応力が集中し、破損や傷つくリスクが生ずるが、この破損や傷つきも防止することができる。
In the exhaust pipe joint structure according to the present invention, another gap is provided at a facing portion where the other end surface of the first inner band portion and the other end surface of the second inner band portion are opposed to each other, and the outer band has a schematic front view. It is characterized in that a uniform inner peripheral surface of the band plate having a C-shape and a substantially flat plate plate shape is arranged outside the other gap .
According to this, by providing a gap between the facing portions of the one end surface and another gap between the facing portions of the other end surface, one end portion of the first inner band portion and the second inner band portion are closed when closing. It is possible to prevent the vehicle from riding on the vehicle or the state where the end surfaces of the first inner band portion and the second inner band portion collide with each other. Then, when this riding state or a bumping state occurs, it becomes impossible to close and evenly close the exhaust pipe to which the first inner band part and the second inner band part are attached, but it is not possible to tighten it. It is possible to prevent such a state from occurring in both of the gaps, and more surely suppress the amount of exhaust gas leakage at the connecting portion of the exhaust pipe. Further, in the case of a bumped state, stress concentrates on the bumped portion and there is a risk of damage or damage, but this damage or damage can also be prevented.

本発明の排気管の継手構造は、前記ヒンジ部の幅がその前後の前記バンド板の部分の幅よりも幅狭になっていることを特徴とする。
これによれば、ヒンジ部を幅狭にすることで、よりスムーズな開閉動作を行うことが可能となる。
The exhaust pipe joint structure of the present invention is characterized in that the width of the hinge portion is narrower than the width of the portion of the band plate before and after the hinge portion.
According to this, it becomes possible to perform a smoother opening/closing operation by narrowing the width of the hinge portion.

本発明の排気管の継手構造は、前記ヒンジ部に貫通穴が形成されていることを特徴とする。
これによれば、ヒンジ部に貫通穴を形成して実質的な幅を狭くすることで、よりスムーズな開閉動作を行うことが可能となる。
The exhaust pipe joint structure of the present invention is characterized in that a through hole is formed in the hinge portion.
According to this, it is possible to perform a smoother opening/closing operation by forming the through hole in the hinge portion and narrowing the substantial width.

本発明によれば、排気管の連結箇所で排気の漏れ量を抑制することができると共に、排気管継手及び排気管の継手構造を低い製造コストで効率的に製造することができる。 According to the present invention, it is possible to suppress the amount of leakage of exhaust gas at the connecting portion of the exhaust pipe, and to efficiently manufacture the exhaust pipe joint and the joint structure of the exhaust pipe at a low manufacturing cost.

(a)は本発明による第1実施形態の排気管継手の正面図、(b)は第1実施形態の排気管継手から締付部材を取り外して開いた状態の斜視図、(c)は第1実施形態の排気管継手から締付部材を取り外して開いた状態の正面図。(A) is a front view of the exhaust pipe joint of the first embodiment according to the present invention, (b) is a perspective view of the exhaust pipe joint of the first embodiment with a fastening member removed and opened, and (c) is a perspective view. The front view in the state where the fastening member was removed and opened from the exhaust pipe joint of one embodiment. (a)は本発明による第1実施形態の排気管の継手構造を示す斜視図、(b)はそのA−A断面図。(A) is a perspective view which shows the joint structure of the exhaust pipe of 1st Embodiment by this invention, (b) is the AA sectional drawing. (a)は本発明による第2実施形態の排気管継手のヒンジ部を前側にした状態の側面図、(b)は第2実施形態の排気管継手から締付部材を取り外して開いた状態の斜視図。(A) is a side view of the exhaust pipe joint according to the second embodiment of the present invention with the hinge portion facing forward, and (b) is a state in which the fastening member is removed from the exhaust pipe joint of the second embodiment and opened. Perspective view. (a)は本発明による第3実施形態の排気管継手のヒンジ部を前側にした状態の側面図、(b)は第3実施形態の排気管継手から締付部材を取り外して開いた状態の斜視図。(A) is a side view of the exhaust pipe joint according to the third embodiment of the present invention with the hinge portion facing forward, and (b) is a state in which the fastening member is removed from the exhaust pipe joint of the third embodiment and opened. Perspective view. リーク試験の概要を示す説明図。Explanatory drawing which shows the outline of a leak test. (a)は比較例の排気管継手による排気管の継手構造の斜視図、(b)はその横断面図、(c)はその縦断面図。(A) is a perspective view of the joint structure of the exhaust pipe by the exhaust pipe joint of a comparative example, (b) is a cross-sectional view thereof, (c) is a vertical sectional view thereof. 実施例と比較例のリーク試験の結果を示すグラフ。The graph which shows the result of the leak test of an Example and a comparative example. (a)は従来例の排気管継手の平面図、(b)はそのI−I断面図、(c)は従来例の排気管継手による継手構造の縦断面図。(A) is a top view of the exhaust pipe joint of a prior art example, (b) is the II sectional view, (c) is a longitudinal cross-sectional view of the joint structure by the exhaust pipe joint of a prior art example.

〔第1実施形態の排気管継手及び排気管の継手構造〕
本発明による第1実施形態の排気管継手1は、図1及び図2に示すように、正面視略C字形の金属製の外側バンド2と、外側バンド2の内側に固定された金属製の内側バンド3を有する。外側バンド2は正面視略C字形で略平板帯板状のバンド板21から構成され、その両端にはテンションヘッドである第1受け部22と第2受け部23がそれぞれ設けられており、第1受け部22と第2受け部23には締付部材4が架け渡されている。
[Exhaust Pipe Joint and Exhaust Pipe Joint Structure of First Embodiment]
As shown in FIGS. 1 and 2, the exhaust pipe joint 1 of the first embodiment according to the present invention is made of a metal outer band 2 having a substantially C-shape in a front view, and a metal outer band 2 fixed inside the outer band 2. It has an inner band 3. The outer band 2 is composed of a band plate 21 that is substantially C-shaped when viewed from the front and has a substantially flat plate shape, and a first receiving portion 22 and a second receiving portion 23 that are tension heads are provided at both ends thereof. The fastening member 4 is bridged between the first receiving portion 22 and the second receiving portion 23.

本実施形態では、ボルト41、ナット42、ワッシャー43、44で締付部材4が構成されていると共に、第1受け部22と第2受け部23にはそれぞれ貫通孔221、231が形成されている。そして、ボルト41の雄ねじ部411がワッシャー43、第1受け部22の貫通孔221、第2受け部23の貫通孔231、ワッシャー44を貫通するように設けられ、雄ねじ部411の先端にナット42が螺合されている。 In this embodiment, the bolt 41, the nut 42, and the washers 43 and 44 constitute the tightening member 4, and the first receiving portion 22 and the second receiving portion 23 are formed with through holes 221 and 231 respectively. There is. The male screw portion 411 of the bolt 41 is provided so as to penetrate the washer 43, the through hole 221 of the first receiving portion 22, the through hole 231 of the second receiving portion 23, and the washer 44, and the nut 42 is provided at the tip of the male screw portion 411. Are screwed together.

内側バンド3は、分離された第1内側バンド部31と第2内側バンド部32から構成される。第1内側バンド部31、第2内側バンド部32は、それぞれ断面視において略山形で幅方向両端部がそれぞれ外方に突出する形状の帯板で形成され、正面視では略半円形の弧状になっている。第1内側バンド部31、第2内側バンド部32は、双方で概略円形をなすようにして外側バンド2の内側に配置され、固定部5で固定することで外側バンド2にそれぞれ固定されている。固定部5による固定には適宜の仕方の固定を用いることが可能であり、例えばスポット溶接、レーザー溶接、リベット接合、プロジェクション溶接、シーム溶接、摩擦圧接、ろう付け、はんだ付け、MIG溶接、TIG溶接若しくは電子ビーム溶接を用いると好適であり、又、固定部5は、外側バンド2の周方向に沿って連続して設ける、若しくは断続的に点状や線状で設けることが可能である。 The inner band 3 is composed of a first inner band portion 31 and a second inner band portion 32 which are separated from each other. Each of the first inner band portion 31 and the second inner band portion 32 is formed of a strip plate having a substantially mountain shape in a cross-sectional view and both widthwise end portions projecting outward, and has a substantially semicircular arc shape in a front view. Is becoming The first inner band portion 31 and the second inner band portion 32 are arranged inside the outer band 2 so as to form a substantially circular shape, and are fixed to the outer band 2 by being fixed by the fixing portion 5. .. It is possible to use fixing in any suitable manner for fixing by the fixing portion 5, for example, spot welding, laser welding, rivet joining, projection welding, seam welding, friction welding, brazing, soldering, MIG welding, TIG welding. Alternatively, it is preferable to use electron beam welding, and the fixing portion 5 can be provided continuously along the circumferential direction of the outer band 2, or can be provided intermittently in the shape of dots or lines.

第1内側バンド部31の一端面311と第2内側バンド部32の一端面321とが対向する対向箇所には、隙間61が設けられていると共に、第1内側バンド部31の他端面312と第2内側バンド部32の他端面322とが対向する対向箇所には、隙間62が設けられている。そして、第1内側バンド部31は一端面311、321の対向箇所より第1受け部22側、本実施形態では隙間61より第1受け部22側における外側バンド2のバンド板21に固定され、第2内側バンド部32は一端面311、321の対向箇所より第2受け部23側、本実施形態では隙間61より第2受け部23側における外側バンド2のバンド板21に固定されている。 A gap 61 is provided at an opposite position where one end surface 311 of the first inner band portion 31 and one end surface 321 of the second inner band portion 32 face each other, and the other end surface 312 of the first inner band portion 31 is formed. A gap 62 is provided at a facing portion that faces the other end surface 322 of the second inner band portion 32. Then, the first inner band portion 31 is fixed to the band plate 21 of the outer band 2 on the first receiving portion 22 side from the facing portions of the one end surfaces 311, 321 and, in the present embodiment, on the first receiving portion 22 side from the gap 61, The second inner band portion 32 is fixed to the band plate 21 of the outer band 2 on the second receiving portion 23 side with respect to the facing portions of the one end surfaces 311 and 321 and, in the present embodiment, on the second receiving portion 23 side with respect to the gap 61.

一端面311、321の対向箇所の対応位置、本実施形態では隙間61の対応位置における外側バンド2のバンド板21の部分は、屈曲可能なヒンジ部24になっており、ヒンジ部24を塑性変形して屈曲することにより、外側バンド2及びその内側に固定された第1内側バンド部31、第2内側バンド部32が開閉可能になっている。本実施形態のヒンジ部24は、その他のバンド板21の部分と同じ構成で同一幅を有するようになっている。 A portion of the band plate 21 of the outer band 2 at a corresponding position of the facing portions of the one end faces 311 and 321 and in the corresponding position of the gap 61 in the present embodiment is a bendable hinge portion 24, and the hinge portion 24 is plastically deformed. By being bent, the outer band 2 and the first inner band portion 31 and the second inner band portion 32 fixed to the inner side of the outer band 2 can be opened and closed. The hinge part 24 of the present embodiment has the same structure and the same width as the other parts of the band plate 21.

尚、第1内側バンド部31の一端面311と第2内側バンド部32の一端面321とが対向する対向箇所に隙間61を設けずに一端面311と一端面321が当接する構成、第1内側バンド部31の他端面312と第2内側バンド部32の他端面322とが対向する対向箇所に隙間62を設けずに他端面312と他端面322が当接する構成、或いは一端面311と一端面321及び他端面312と他端面322の双方が当接する構成とすることも可能である。また、ヒンジ部24に対応する一端面311と一端面321との対向箇所に隙間61を設ける場合の隙間61の間隔、或いは他端面312と他端面322に隙間62を設ける場合の隙間62の間隔は、設計精度、製造精度の緩和と排気漏れの一層の抑制を図る観点から、0.5mm以上1.5mm以下とすることが好ましい。 The first end surface 311 of the first inner band portion 31 and the first end surface 321 of the second inner band portion 32 are in contact with each other without the gap 61, and the first end surface 311 and the first end surface 321 are in contact with each other. A configuration in which the other end surface 312 of the inner band portion 31 and the other end surface 322 of the second inner band portion 32 face each other without providing a gap 62 at the opposite position, or the one end surface 311 and the other end surface 312 contact each other. Both the end surface 321, the other end surface 312, and the other end surface 322 may be in contact with each other. In addition, the gap 61 is provided when the gap 61 is provided at a position where the one end face 311 and the one end face 321 corresponding to the hinge portion 24 are opposed to each other, or the gap 62 is provided when the other end face 312 and the other end face 322 are provided. Is preferably 0.5 mm or more and 1.5 mm or less from the viewpoint of relaxing design accuracy and manufacturing accuracy and further suppressing exhaust leakage.

外側バンド2及びその内側に固定された第1内側バンド部31、第2内側バンド部32を閉じた状態の排気管継手1では、外側バンド2の開放側が内側バンド3の連続面で覆われるようになっており、本実施形態では、第1内側バンド部31の連続面で外側バンド2の開放側である締付部材4が設けられている側が覆われるようになっている。 In the exhaust pipe joint 1 in which the outer band 2 and the first inner band part 31 and the second inner band part 32 fixed to the inner band are closed, the open side of the outer band 2 is covered with the continuous surface of the inner band 3. In this embodiment, the continuous surface of the first inner band portion 31 covers the open side of the outer band 2 on which the fastening member 4 is provided.

排気管継手1で形成される排気管の継手構造では、図2に示すように、排気経路を構成する第1の排気管11の端部と、排気経路を構成する第2の排気管12の端部が重ねるようにして設けられる。図示例では、第1の排気管11の端部の根元に外周に突出する突条111が形成されていると共に、第2の排気管12の先端に外側に巻き返された巻き返し部121が形成され、巻き返し部121を突条111に当接するようにして第1の排気管11の端部と第2の排気管12の端部が重ねられている。 In the exhaust pipe joint structure formed by the exhaust pipe joint 1, as shown in FIG. 2, the end portion of the first exhaust pipe 11 forming the exhaust path and the second exhaust pipe 12 forming the exhaust path are formed. It is provided so that the ends overlap. In the illustrated example, a protrusion 111 protruding to the outer periphery is formed at the base of the end portion of the first exhaust pipe 11, and a rewinding portion 121 that is rewound outward is formed at the tip of the second exhaust pipe 12. Then, the end portion of the first exhaust pipe 11 and the end portion of the second exhaust pipe 12 are overlapped with each other so that the rewind portion 121 abuts on the protrusion 111.

そして、第1の排気管11と第2の排気管12の重なり部分で外周側に露出する空隙13を略覆うようにして、排気管継手1の内側バンド3が配置して設けられ、この配置で締付部材4を締め付けてボルト41の頭部412とナット42で第1受け部22と第2受け部23を締め付けることで外側バンド2と内側バンド3が内方に付勢され、外側バンド2と内側バンド3が内方に付勢された状態で取り付けられて排気管の継手構造が構成されている。この構造により、排気管11、12の連結箇所に排気の漏れ量を確実に抑制するように排気管継手1を取り付けることができる。 The inner band 3 of the exhaust pipe joint 1 is arranged and provided so as to substantially cover the void 13 exposed to the outer peripheral side at the overlapping portion of the first exhaust pipe 11 and the second exhaust pipe 12, and this arrangement is provided. The outer band 2 and the inner band 3 are biased inwardly by tightening the tightening member 4 with and tightening the first receiving portion 22 and the second receiving portion 23 with the head 412 of the bolt 41 and the nut 42. 2 and the inner band 3 are attached in a state of being urged inward to form an exhaust pipe joint structure. With this structure, the exhaust pipe joint 1 can be attached to the connection portion of the exhaust pipes 11 and 12 so as to reliably suppress the amount of exhaust gas leakage.

第1実施形態によれば、外側バンド2の開放側を内側バンド3の連続面で覆うことにより、外側バンド2の開放側で排気流出に対する抵抗圧を得ることができ、排気管11、12の連結箇所で排気の漏れ量を抑制することができる。従って、排気経路の各種部品の機能を最大限に発揮させ、有害性の高い排気を確実に浄化することができる、異音や騒音の発生を防止することができる、設定排圧を確保してエンジンの燃焼効率を高めトルクを効果的に引き出すことができるという効果が得られる。また、ガスケットを使用して所定位置に正確に挟み込んで組み付ける作業が不要で、外側バンド2と内側バンド3で構成される排気管継手1の締め付け作業だけで済むことから、製造コストを低減することができると共に、効率的に製造することができる。 According to the first embodiment, by covering the open side of the outer band 2 with the continuous surface of the inner band 3, a resistance pressure against exhaust gas outflow can be obtained on the open side of the outer band 2, and the exhaust pipes 11 and 12 have a resistance pressure. It is possible to suppress the amount of exhaust gas leakage at the connection point. Therefore, it is possible to maximize the functions of various parts of the exhaust path, to reliably purify highly harmful exhaust gas, to prevent the generation of abnormal noise and noise, and to secure the set exhaust pressure. The effect that the combustion efficiency of the engine is increased and the torque can be effectively drawn is obtained. Further, the work of accurately sandwiching the gasket at a predetermined position using a gasket and assembling it is unnecessary, and only the work of tightening the exhaust pipe joint 1 composed of the outer band 2 and the inner band 3 is required, so that the manufacturing cost can be reduced. In addition to being able to perform, it can be manufactured efficiently.

また、外側バンド2と内側バンド3で構成される二重バンドを外側バンド2のヒンジ部24で開くように屈曲して排気管11、12の連結箇所に配置し、更にヒンジ部24で閉じるように屈曲して二重バンドを通常の状態に復元し、締付部材4を締め付けることで、簡単に且つ排気管11、12の連結箇所の正確な位置に取り付けることができる。また、外側バンド2のバンド板21を屈曲するヒンジ部24であることから、別体のヒンジ具が不要であり、かかる点でも製造コストの低減、製造作業の効率化を図ることができる。また、ヒンジ部24には内側バンド3の対向箇所が配置され、内側バンド3自体の屈曲は不要で外側バンド2だけ屈曲すれば済むことから、スムーズな開閉動作を行うことができる。 In addition, a double band composed of the outer band 2 and the inner band 3 is bent so as to open at the hinge portion 24 of the outer band 2 and is arranged at the connecting portion of the exhaust pipes 11 and 12, and further closed at the hinge portion 24. By bending the double band to the normal state and tightening the tightening member 4, the double band can be easily and accurately attached to the connecting position of the exhaust pipes 11 and 12. Further, since it is the hinge portion 24 that bends the band plate 21 of the outer band 2, a separate hinge tool is not required, and in this respect as well, the manufacturing cost can be reduced and the manufacturing work efficiency can be improved. Further, since the hinge portion 24 is provided with a portion facing the inner band 3, the inner band 3 itself does not need to be bent and only the outer band 2 needs to be bent, so that a smooth opening/closing operation can be performed.

また、第1内側バンド部31の一端面311と第2内側バンド部32の一端面321との対向箇所に隙間61を設けることで、第1内側バンド部31と第2内側バンド部32が長すぎて外側バンド2に入らない製造誤差等を防止することができ、設計や製造の精度に対する許容範囲を広げ、歩留まり向上を図ることができる。また、例えば排気管継手1が取り付けられる排気管11,12の径が設定値よりも小さい場合にも内側バンド3で締め付けることが可能となり、排気管継手1が取り付けられる排気管11、12の径の製造誤差、精度に対する許容範囲を広げることができる。 In addition, the gap 61 is provided at the location where the one end surface 311 of the first inner band portion 31 and the one end surface 321 of the second inner band portion 32 face each other, so that the first inner band portion 31 and the second inner band portion 32 are made longer. It is possible to prevent a manufacturing error or the like that does not enter the outer band 2 too much, widen the allowable range for the accuracy of design and manufacturing, and improve the yield. Further, for example, even when the diameters of the exhaust pipes 11 and 12 to which the exhaust pipe joint 1 is attached are smaller than a set value, it is possible to tighten with the inner band 3, and the diameters of the exhaust pipes 11 and 12 to which the exhaust pipe joint 1 is attached. It is possible to widen the tolerance range for manufacturing error and accuracy.

更に、本実施形態では、一端面311、321相互の対向箇所の隙間61と、他端面312、322相互の対向箇所の隙間62の双方を設けることにより、閉じる際に第1内側バンド部31と第2内側バンド部32の一方の端部が他方に乗り上げる状態、或いは第1内側バンド部31と第2内側バンド部32の端面がぶつかった状態になることを防止できる。そして、この乗り上げた状態やぶつかった状態になると、第1内側バンド部31と第2内側バンド部32が取り付けられる排気管11、12の重なり部分に倣って略均等に閉じて締め付けることができなくなるが、隙間61、62の双方で斯様な状態になることを防止し、排気管11、12の連結箇所での排気の漏れ量をより確実に抑制することができる。また、ぶつかった状態になる場合にはぶつかった箇所に応力が集中し、破損や傷つくリスクが生ずるが、この破損や傷つきも防止することができる。 Further, in the present embodiment, by providing both the gap 61 at the location where the one end surfaces 311 and 321 face each other and the gap 62 at the location where the other end surfaces 312 and 322 face each other, the first inner band portion 31 and It is possible to prevent a situation where one end of the second inner band portion 32 rides on the other, or a situation where the end surfaces of the first inner band portion 31 and the second inner band portion 32 collide with each other. When the vehicle is in the riding state or the bumping state, it is impossible to close and evenly close the exhaust pipes 11 and 12 to which the first inner band portion 31 and the second inner band portion 32 are attached in a substantially even manner. However, it is possible to prevent such a state from occurring in both of the gaps 61 and 62, and more reliably suppress the amount of exhaust gas leakage at the connecting portion of the exhaust pipes 11 and 12. Further, in the case of a bumped state, stress concentrates on the bumped portion and there is a risk of damage or damage, but this damage or damage can also be prevented.

〔第2実施形態の排気管継手及び排気管の継手構造〕
本発明による第2実施形態の排気管継手1aは、図3に示すように、外側バンド2aのバンド板21aのヒンジ部24aの幅が、その前後のバンド板21aの部分の幅よりも幅狭になっており、図示例ではヒンジ部24aの中心に向かって漸次幅が狭まるように形成され、それ以外のバンド板21aの幅は略同一になっている。その他の排気管継手1aの構成、及びその排気管の継手構造の構成は第1実施形態と同様である。
[Exhaust Pipe Joint and Exhaust Pipe Joint Structure of Second Embodiment]
In the exhaust pipe joint 1a of the second embodiment according to the present invention, as shown in FIG. 3, the width of the hinge portion 24a of the band plate 21a of the outer band 2a is narrower than the width of the portions of the band plate 21a before and after that. In the illustrated example, the width is gradually narrowed toward the center of the hinge portion 24a, and the widths of the other band plates 21a are substantially the same. The other configurations of the exhaust pipe joint 1a and the configuration of the joint structure of the exhaust pipe are the same as those in the first embodiment.

第2実施形態によれば、ヒンジ部24aを幅狭にすることで、外側バンド2a、内側バンド2のよりスムーズな開閉動作を行うことが可能となる。更に、第1実施形態と対応する構成から対応する効果を得ることができる。 According to the second embodiment, by narrowing the width of the hinge portion 24a, it is possible to perform a smoother opening/closing operation of the outer band 2a and the inner band 2. Furthermore, the corresponding effects can be obtained from the configuration corresponding to the first embodiment.

〔第3実施形態の排気管継手及び排気管の継手構造〕
本発明による第3実施形態の排気管継手1bは、図4に示すように、外側バンド2bのバンド板21bのヒンジ部24bの略中央に貫通穴25bが形成されているものである。その他の排気管継手1bの構成、及びその排気管の継手構造の構成は第1実施形態と同様である。
[Exhaust Pipe Joint and Exhaust Pipe Joint Structure of Third Embodiment]
As shown in FIG. 4, the exhaust pipe joint 1b according to the third embodiment of the present invention has a through hole 25b formed substantially in the center of the hinge portion 24b of the band plate 21b of the outer band 2b. Other configurations of the exhaust pipe joint 1b and a configuration of the exhaust pipe joint structure are the same as those in the first embodiment.

第3実施形態によれば、ヒンジ部24bに貫通穴25bを形成して実質的な幅を狭くすることで、外側バンド2b、内側バンド2のよりスムーズな開閉動作を行うことが可能となる。更に、第1実施形態と対応する構成から対応する効果を得ることができる。 According to the third embodiment, by forming the through hole 25b in the hinge portion 24b and narrowing the substantial width, it is possible to perform a smoother opening/closing operation of the outer band 2b and the inner band 2. Furthermore, the corresponding effects can be obtained from the configuration corresponding to the first embodiment.

〔実施形態の変形例等〕
本明細書開示の発明は、各発明や各実施形態の構成の他に、適用可能な範囲で、これらの部分的な構成を本明細書開示の他の構成に変更して特定したもの、或いはこれらの構成に本明細書開示の他の構成を付加して特定したもの、或いはこれらの部分的な構成を部分的な作用効果が得られる限度で削除して特定した上位概念化したものを含むものである。そして、下記変形例も包含する。
[Modifications of Embodiment, etc.]
In addition to the configurations of the inventions and the embodiments, the invention disclosed in the present specification specifies, in an applicable range, these partial configurations by changing to other configurations disclosed in the present specification, or The present invention includes those specified by adding other structures disclosed in the present specification to these structures, or a generalized model specified by deleting these partial structures within a range in which partial operational effects can be obtained. .. The following modifications are also included.

例えば本発明における締付部材は、ボルト41、ナット42、ワッシャー43、44で構成される締付部材4に限定されず、外側バンドの両端に設けられた第1受け部と第2受け部の間隔を狭めるように締付可能な部材であれば適宜である。また、外側バンド2、内側バンド3の材質は金属製であれば適宜であり、例えば亜鉛、アルミニウム、ステンレス、チタン等やその合金、各種のメッキ鋼板等とすることが可能である。 For example, the tightening member according to the present invention is not limited to the tightening member 4 including the bolt 41, the nut 42, and the washers 43 and 44, and may include the first receiving portion and the second receiving portion provided at both ends of the outer band. Any member can be used as long as it can be tightened so as to narrow the gap. Further, the material of the outer band 2 and the inner band 3 is appropriate as long as it is made of metal, and may be, for example, zinc, aluminum, stainless steel, titanium or the like or an alloy thereof, or various plated steel plates.

また、本発明の排気管の継手構造を構成する排気管は断面視略円筒形に限定されず、例えば断面視略楕円形の排気管、断面視略四角形、断面視略六角形等の断面視略多角形の排気管など適宜である。これに対応して外側バンドの正面視略C字形には、断面視略楕円形に倣う形状や、断面視略多角形に倣う形状が含まれ、本発明の排気管継手では、各種の異形管の形状に対応する形状の外側バンド、内側バンドを用いることが可能である。 Further, the exhaust pipe constituting the joint structure of the exhaust pipe of the present invention is not limited to a substantially cylindrical shape in cross section, and may be, for example, an elliptical exhaust pipe in cross section, a substantially square shape in cross section, a substantially hexagonal shape in cross section. A substantially polygonal exhaust pipe or the like is suitable. Correspondingly, the substantially C-shaped front view of the outer band includes a shape that follows a substantially elliptical shape in cross section and a shape that follows a substantially polygonal shape in cross section. In the exhaust pipe joint of the present invention, various deformed pipes are included. It is possible to use an outer band and an inner band having a shape corresponding to the above shape.

〔実施例と比較例の排気管の継手構造におけるリーク試験結果〕
次に、実施例の排気管の継手構造と比較例の排気管の継手構造で行ったリーク試験の結果について説明する。実施例の排気管の継手構造は第1実施形態の排気管の継手構造と同じであり、第1実施形態の排気管継手1の内側バンド3を第1の排気管11と第2の排気管12の重なり部分で外周側に露出する空隙13を略覆うように配置し、締付部材4を締め付けて外側バンド2と内側バンド3が内方に付勢された状態にしたものである。
[Leak test results in exhaust pipe joint structures of Examples and Comparative Examples]
Next, the results of the leak test performed on the joint structure of the exhaust pipe of the example and the joint structure of the exhaust pipe of the comparative example will be described. The joint structure of the exhaust pipe of the example is the same as the joint structure of the exhaust pipe of the first embodiment, and the inner band 3 of the exhaust pipe joint 1 of the first embodiment is connected to the first exhaust pipe 11 and the second exhaust pipe. The outer band 2 and the inner band 3 are urged inward by arranging so as to substantially cover the space 13 exposed on the outer peripheral side at the overlapping portion of 12 and tightening the tightening member 4.

そして、図5に示すように、第1の排気管11の外端と第2の排気管12の外端に蓋71、72を溶接固定して閉塞し、蓋72にはエア管73を導入し、第1の排気管11及び第2の排気管12内にエア管73を介して空気を流入可能にした。エア管73の途中にはレギュレータ74を設け、流入する空気の圧力を調整可能にした。蓋71、72で閉塞した状態の実施例の継手構造は水槽75の水76内に全体を沈め、排気管継手1が設けられている位置の上方には、開口を下側にしてメスシリンダ77を設けた。この状態で閉塞状態の継手構造内に空気を流入させ、10秒間に漏れた空気量をメスシリンダ77で計測した。このリーク試験はレギュレータ74で圧力を変えて行った。 Then, as shown in FIG. 5, lids 71 and 72 are welded and fixed to the outer end of the first exhaust pipe 11 and the outer end of the second exhaust pipe 12, and the air pipe 73 is introduced into the lid 72. Then, air is allowed to flow into the first exhaust pipe 11 and the second exhaust pipe 12 via the air pipe 73. A regulator 74 is provided in the middle of the air pipe 73 so that the pressure of the inflowing air can be adjusted. In the joint structure of the embodiment closed with the lids 71 and 72, the whole is submerged in the water 76 of the water tank 75, and above the position where the exhaust pipe joint 1 is provided, with the opening on the lower side, the graduated cylinder 77. Was established. In this state, air was introduced into the closed joint structure, and the amount of air leaked in 10 seconds was measured by the graduated cylinder 77. This leak test was performed by changing the pressure with the regulator 74.

また、比較例の排気管の継手構造は、図6の排気管継手300により構成した。排気管継手300は、正面視において略C字形、断面視において略山形で幅方向両端部がそれぞれ外方に突出する形状の帯板で形成されるバンド部301を有し、バンド部301の両端に第1受け部302と第2受け部303がそれぞれ設けられているものとした。第1受け部302と第2受け部303には、それぞれの貫通孔に挿通するようにしてボルト304を架け渡し、ボルト304の頭部を第1受け部302の外側、ボルト304の雄ねじ部に螺合されるナット305を第2受け部303の外側に配置した。 Further, the exhaust pipe joint structure of the comparative example is configured by the exhaust pipe joint 300 of FIG. The exhaust pipe joint 300 has a band portion 301 formed of a band plate having a substantially C shape in a front view, a substantially mountain shape in a cross-sectional view, and both widthwise end portions projecting outward, and both ends of the band portion 301. It is assumed that the first receiving portion 302 and the second receiving portion 303 are provided in each. The bolt 304 is bridged over the first receiving portion 302 and the second receiving portion 303 so as to be inserted into the respective through holes, and the head of the bolt 304 is located outside the first receiving portion 302 and on the male screw portion of the bolt 304. The nut 305 to be screwed is arranged outside the second receiving portion 303.

比較例の排気管継手300で形成される排気管の継手構造では、排気経路を構成する第1の排気管401の端部と、排気経路を構成する第2の排気管402の端部を重ねるようにして設け、第1の排気管401の端部の根元に外周に突出形成されている突条4011と、第2の排気管4021の先端に外側に巻き返されて形成された巻き返し部4021とを当接させた。そして、第1の排気管401と第2の排気管402の重なり部分で外周側に露出する空隙403を略覆うようにして、排気管継手300のバンド部301を配置して設け、この配置でボルト304とナット305を締め付けて、略C字形のバンド部301が内方に付勢された排気管の継手構造を構成した。 In the exhaust pipe joint structure formed by the exhaust pipe joint 300 of the comparative example, the end portion of the first exhaust pipe 401 forming the exhaust path and the end portion of the second exhaust pipe 402 forming the exhaust path are overlapped. The protrusion 4011 that is provided in this way and is formed so as to project to the outer periphery at the base of the end portion of the first exhaust pipe 401, and the rewind portion 4021 that is formed by being rewound outward at the tip of the second exhaust pipe 4021. And abut. Then, the band portion 301 of the exhaust pipe joint 300 is disposed and provided so as to substantially cover the void 403 exposed on the outer peripheral side at the overlapping portion of the first exhaust pipe 401 and the second exhaust pipe 402. By tightening the bolt 304 and the nut 305, the joint structure of the exhaust pipe in which the substantially C-shaped band portion 301 is biased inward is configured.

この比較例でも実施例と同様に排気管401の外端と排気管402の外端にそれぞれ蓋を溶接固定して閉塞し、実施例と同様の仕方で空気を流入させてリーク試験を行った。 Also in this comparative example, similarly to the example, a lid was welded and fixed to the outer end of the exhaust pipe 401 and the outer end of the exhaust pipe 402 to close the same, and air was introduced in the same manner as the example to perform a leak test. ..

リーク試験の結果を図7に示す。図7から明らかなように、比較例に比べて実施例の排気管の継手構造における空気の漏れ量はかなり少なく、空気圧が高いほど漏れ量の差は顕著となる。従って、実施例の排気管の継手構造は、排気の漏れ量が比較例に比べて格段に少なく、更に排気圧が高いほど排気漏れ量の抑制効果が高くなることが分かる。 The result of the leak test is shown in FIG. As is clear from FIG. 7, the amount of air leakage in the exhaust pipe joint structure of the embodiment is considerably smaller than that of the comparative example, and the higher the air pressure, the more noticeable the difference in the amount of air leakage. Therefore, it can be seen that the exhaust pipe joint structure of the embodiment has a much smaller amount of exhaust leakage than the comparative example, and the higher the exhaust pressure, the higher the effect of suppressing the exhaust leakage amount.

本発明は、例えば自動車の排気経路で排気管同士を相互に連結する際に利用することができる。 INDUSTRIAL APPLICABILITY The present invention can be used, for example, in connecting exhaust pipes to each other in an exhaust path of an automobile.

1、1a、1b…排気管継手 2、2a、2b…外側バンド 21、21a、21b…バンド板 22…第1受け部 221…貫通孔 23…第2受け部 231…貫通孔 24、24a、24b…ヒンジ部 25b…貫通穴 3…内側バンド 31…第1内側バンド部 311…一端面 312…他端面 32…第2内側バンド部 321…一端面 322…他端面 4…締付部材 41…ボルト 411…雄ねじ部 412…頭部 42…ナット 43、44…ワッシャー 5…固定部 61、62…隙間 11…第1の排気管 111…突条 12…第2の排気管 121…巻き返し部 13…空隙 71、72…蓋 73…エア管 74…レギュレータ 75…水槽 76…水 77…メスシリンダ 100…排気管継手 101…バンド 102、103…テンションヘッド 104、105…雌ねじ体 106…ボルト 106m…雄ねじ部 106n…頭部 201、202…排気管 203、203m…空隙 300…排気管継手 301…バンド部 302…第1受け部 303…第2受け部 304…ボルト 305…ナット 401…第1の排気管 4011…突条 402…第2の排気管 4021…巻き返し部 403…空隙 1, 1a, 1b... Exhaust pipe coupling 2, 2a, 2b... Outer band 21, 21a, 21b... Band plate 22... First receiving portion 221... Through hole 23... Second receiving portion 231... Through hole 24, 24a, 24b ...Hinge part 25b...Through hole 3...Inner band 31...First inner band part 311...One end surface 312...Other end surface 32...Second inner band part 321...One end surface 322...Other end surface 4...Tightening member 41...Bolt 411 ...Male screw part 412... Head 42... Nuts 43, 44... Washers 5... Fixing parts 61, 62... Gap 11... First exhaust pipe 111... Projection 12... Second exhaust pipe 121... Rewinding part 13... Void 71 , 72... Lid 73... Air tube 74... Regulator 75... Water tank 76... Water 77... Measuring cylinder 100... Exhaust pipe fitting 101... Bands 102, 103... Tension head 104, 105... Female screw body 106... Bolt 106m... Male screw part 106n... Heads 201, 202... Exhaust pipes 203, 203m... Air gap 300... Exhaust pipe joint 301... Band portion 302... First receiving portion 303... Second receiving portion 304... Bolt 305... Nut 401... First exhaust pipe 4011... Projection Article 402...Second exhaust pipe 4021...Rewinding portion 403...Void

Claims (5)

正面視略C字形の金属製の外側バンドと、前記外側バンドの内側に固定された金属製の内側バンドと、前記外側バンドの両端に設けられた第1受け部と第2受け部に架け渡される締付部材とを備え、
前記内側バンドが、分離された第1内側バンド部と第2内側バンド部とからなり、前記第1内側バンド部の一端面と前記第2内側バンド部の一端面とが対向する対向箇所を有し、前記第1内側バンド部が前記対向箇所より前記第1受け部側の前記外側バンドのバンド板に固定され、前記第2内側バンド部が前記対向箇所より前記第2受け部側の前記外側バンドのバンド板に固定され、前記対向箇所の対応位置における前記外側バンドのバンド板の部分が屈曲可能なヒンジ部であり、
前記外側バンドの開放側が前記第1内側バンド部の連続面で覆われる排気管継手を用い、
排気管同士を連結する排気管の継手構造であって、
第1の排気管の端部の根元で外周に突出する突条に、第2の排気管の先端に外側に巻き返された巻き返し部を当接するようにして、前記第1の排気管の端部と前記第2の排気管の端部が内外に重ねるように設けられ、
前記第1の排気管と前記第2の排気管の内外の重なり部分で外周側に露出する空隙を略覆うようにして、前記排気管継手の前記内側バンドが設けられ、
前記締付部材の締め付けで内方に付勢された状態で前記外側バンドと前記内側バンドが取り付けられていることを特徴とする排気管の継手構造。
A metal outer band having a substantially C shape in a front view, a metal inner band fixed to the inner side of the outer band, and a first receiving portion and a second receiving portion provided at both ends of the outer band. And a tightening member
The inner band includes a first inner band portion and a second inner band portion that are separated from each other, and has an opposing portion where one end surface of the first inner band portion and one end surface of the second inner band portion face each other. The first inner band portion is fixed to the band plate of the outer band on the first receiving portion side with respect to the facing portion, and the second inner band portion has the outer portion on the second receiving portion side with respect to the facing portion. Fixed to the band plate of the band, a portion of the band plate of the outer band at the corresponding position of the facing portion is a bendable hinge portion,
Using an exhaust pipe joint in which the open side of the outer band is covered with a continuous surface of the first inner band portion,
An exhaust pipe joint structure for connecting exhaust pipes to each other,
An end of the first exhaust pipe is arranged such that a ridge projecting to the outer periphery at the root of the end of the first exhaust pipe is brought into contact with a rewinding part that is rewound to the outside at the tip of the second exhaust pipe. And an end portion of the second exhaust pipe are provided so as to overlap inside and outside,
The inner band of the exhaust pipe joint is provided so as to substantially cover the void exposed on the outer peripheral side at the inner and outer overlapping portions of the first exhaust pipe and the second exhaust pipe,
An exhaust pipe joint structure , wherein the outer band and the inner band are attached in a state of being urged inward by tightening of the tightening member .
前記第1内側バンド部の一端面と前記第2内側バンド部の一端面とが対向する前記対向箇所に隙間が設けられ
前記外側バンドの正面視略C字形で略平板帯板状のバンド板の一様な内周面が前記隙間の外側に配置されていることを特徴とする請求項1記載の排気管の継手構造。
A gap is provided at the facing portion where one end surface of the first inner band portion and one end surface of the second inner band portion face each other ,
The exhaust pipe joint structure according to claim 1, wherein a uniform inner peripheral surface of a band plate, which is substantially C-shaped in a front view and has a substantially flat plate shape, is arranged outside the gap. ..
前記第1内側バンド部の他端面と前記第2内側バンド部の他端面とが対向する対向箇所に別の隙間が設けられ
前記外側バンドの正面視略C字形で略平板帯板状の前記バンド板の一様な内周面が前記別の隙間の外側に配置されていることを特徴とする請求項2記載の排気管の継手構造。
Another gap is provided at a facing portion where the other end surface of the first inner band portion and the other end surface of the second inner band portion face each other ,
The exhaust pipe according to claim 2, wherein a uniform inner peripheral surface of the band plate, which is substantially C-shaped when viewed from the front and has a substantially flat plate shape, is arranged outside the other gap. Joint structure.
前記ヒンジ部の幅がその前後の前記バンド板の部分の幅よりも幅狭になっていることを特徴とする請求項1〜3の何れかに記載の排気管の継手構造。 The exhaust pipe joint structure according to claim 1 , wherein a width of the hinge portion is narrower than a width of a portion of the band plate before and after the hinge portion . 前記ヒンジ部に貫通穴が形成されていることを特徴とする請求項1〜3の何れかに記載の排気管の継手構造。 The exhaust pipe joint structure according to claim 1, wherein a through hole is formed in the hinge portion .
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