JP6709893B2 - Magnetic sensor device for outputting instrument pointer value, instrument equipped with the same, and calibration method thereof - Google Patents

Magnetic sensor device for outputting instrument pointer value, instrument equipped with the same, and calibration method thereof Download PDF

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JP6709893B2
JP6709893B2 JP2016127378A JP2016127378A JP6709893B2 JP 6709893 B2 JP6709893 B2 JP 6709893B2 JP 2016127378 A JP2016127378 A JP 2016127378A JP 2016127378 A JP2016127378 A JP 2016127378A JP 6709893 B2 JP6709893 B2 JP 6709893B2
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巌 木幡
巌 木幡
浩章 辻本
浩章 辻本
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University Public Corporation Osaka
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Description

本発明は、計器指針値出力用磁気センサ装置、これを備えた計器、及び、そのキャリブレーション方法に関する。さらに詳しくは、目盛板、目盛板上で回転する指針並びにこれら目盛板及び指針を覆う透明覆板を備える計器に対し後付装着することが可能であり、指針に取り付ける磁石及び磁気センサを備え、磁気センサに対する磁石の相対位置で指針の指示値を電気信号で出力する計器指針出力用磁気センサ装置、これを備えた計器、及び、そのキャリブレーション方法に関する。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a magnetic sensor device for outputting a meter pointer value, a meter equipped with the same, and a calibration method thereof. More specifically, it can be retrofitted to an instrument equipped with a scale plate, a pointer that rotates on the scale plate, and a transparent cover plate that covers the scale plate and the pointer, and a magnet and a magnetic sensor attached to the pointer, BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an instrument pointer output magnetic sensor device that outputs an indicator value of a pointer as an electric signal at a relative position of a magnet with respect to a magnetic sensor, an instrument including the same, and a calibration method thereof.

既存の計器、例えば、圧力計、温度計、流量計、電力計など工業計器に取り付けることで、計器校正の確認や計器定期点検を行うため支援装置として利用することができるICタグユニットとしては、特許文献1に記載のものが知られている。非接触で電波により記憶情報を伝達可能なICタグと、計器に前記ICタグを取り付ける取り付け手段とを有し、計器の情報、校正情報、点検情報などを読み書きできるICタグを、計器本体の金属部による影響や計器目盛の可視性を妨げること無く、しかも、塵埃や雨滴などで劣化すること無く計器に取り付けることができる。また、RF(Radio Frequency)の電波を送受信することにより電磁波の起電力をもってICチップを駆動させ、電波でICチップのメモリと交信を行うRFIDを用いている。しかし、計測値を確認する場合、目視による確認を行い、それを人間が記録する必要があった。 As an IC tag unit that can be used as an assisting device for confirming instrument calibration and performing regular instrument inspection by attaching it to an existing instrument, for example, an industrial instrument such as a pressure gauge, a thermometer, a flow meter, and a power meter, The one described in Patent Document 1 is known. An IC tag that has a non-contact IC tag capable of transmitting stored information by radio waves and an attaching means for attaching the IC tag to the instrument and can read and write instrument information, calibration information, inspection information, etc. It can be attached to the instrument without being affected by the parts and hindering the visibility of the instrument scale, and without being deteriorated by dust or raindrops. Further, an RFID is used in which an IC chip is driven by an electromotive force of an electromagnetic wave by transmitting and receiving an RF (Radio Frequency) radio wave and the radio wave communicates with a memory of the IC chip. However, when confirming the measured value, it was necessary to perform visual confirmation and record it by a person.

また、アナログ計器に後付けできて同計器の校正状態を損なわずに、計器の数値を電子化できる装置として、特許文献2に記載のものが知られている。しかし、同考案によれば、透明覆板に特別な加工が必要で、配線が目盛板側に露出するため、視認性も損なわれている。 Further, a device described in Patent Document 2 is known as a device that can be retrofitted to an analog instrument and can digitize the value of the instrument without impairing the calibration state of the instrument. However, according to this invention, the transparent cover plate requires special processing, and the wiring is exposed to the scale plate side, so that the visibility is also impaired.

国際公開第2015/174374号International Publication No. 2015/174374 登録実用新案3161399号Registered utility model 3161399

かかる従来の実情に鑑みて、本発明は、アナログ計器に後付けできて同計器の校正状態及び視認性を損なわず、指針の示す値を読み取って外部に取り出すことのできる計器指針値出力用磁気センサ装置、これを備えた計器、及び、そのキャリブレーション方法を提供することにある。 In view of the conventional situation as described above, the present invention provides a magnetic sensor for outputting a meter pointer value, which can be retrofitted to an analog meter and does not impair the calibration state and visibility of the meter, and which can read the value indicated by the pointer and take it out to the outside. An object of the present invention is to provide a device, an instrument equipped with the device, and a calibration method thereof.

上記目的を達成するため、本発明に係る計器指針出力用磁気センサ装置の特徴は、目盛板、目盛板上で回転する指針並びにこれら目盛板及び指針を覆う透明覆板を備える計器に対し後付装着することが可能であり、指針に取り付ける磁石及び磁気センサを備え、磁気センサに対する磁石の相対位置で指針の指示値を電気信号で出力する構成において、計器の指針に前記磁石を当該指針の中心軸から周方向へ変位した位置に取り付ける磁石クリップを備え、前記磁気センサは前記中心軸の周囲複数個所に設けられて、前記指針の回動に伴う前記磁石の回転変位を複数個所の磁気センサとの相対位置で求めて電気信号として出力するものであり、各箇所の磁気センサは前記中心軸方向に対して重ねられて一対設けられ、各一対の磁気センサの出力は差分出力されるものとしたことにある。 In order to achieve the above-mentioned object, the characteristic of the magnetic sensor device for outputting an instrument pointer according to the present invention is that an instrument provided with a scale plate, a pointer rotating on the scale plate, and a transparent cover plate that covers the scale plate and the pointer is attached to a retrofit. In a configuration that can be attached and has a magnet and a magnetic sensor to be attached to the pointer, and outputs the indicated value of the pointer as an electric signal at the relative position of the magnet with respect to the magnetic sensor, the magnet is used as the center of the pointer for the pointer of the instrument. A magnetic clip is attached at a position displaced in the circumferential direction from the shaft, the magnetic sensors are provided at a plurality of locations around the central axis, and the rotational displacement of the magnet due to the rotation of the pointer is provided at a plurality of locations. Is to be obtained as an electric signal at the relative position of, and a pair of magnetic sensors at each location are provided so as to be overlapped with respect to the central axis direction, and the outputs of each pair of magnetic sensors are differentially output. Especially.

同構成の磁気センサ装置によれば、各箇所の磁気センサは前記中心軸方向に対して重ねられて一対設けられ、各一対の磁気センサの出力は差分出力されるため、各一対の磁気センサに共通に影響する地磁気などの外部磁気の影響を払拭することができる。また、各一対の磁気センサは中心軸方向に並べられているため、磁石との回転に伴う回転角方向の変位が少なく誤差が小さいという利点がある。しかも、磁石はクリップで指針の中心軸から周方向へ変位した位置に取り付けるだけであり、また、磁気センサ等は透明覆板の中心部付近に集約させることができて、目盛りの視認性も妨げることがない。センサを備えた透明目盛覆板の交換に関して、例えば、アネロイド型圧力計に係る透明目盛覆板の取替えについては、日本国計量法施行規則第10条に規定の「軽微な修理」の範囲の修理であって特定計量器の精度、性能に影響を及ぼさない修理に該当する。修理事業の届出や検定認印等の除去の必要がなく、誰でも行うことができる。外部へは透明覆板の面から無線通信でデータを取り出すことができる。 According to the magnetic sensor device having the same configuration, a pair of magnetic sensors at each location are provided so as to be overlapped with respect to the central axis direction, and the output of each pair of magnetic sensors is differentially output. It is possible to eliminate the influence of external magnetism such as geomagnetism that commonly affects. Further, since the pair of magnetic sensors are arranged in the central axis direction, there is an advantage that the displacement in the rotation angle direction due to the rotation with the magnet is small and the error is small. Moreover, the magnet can be attached only to the position displaced by the clip in the circumferential direction from the central axis of the pointer, and the magnetic sensors and the like can be concentrated near the central portion of the transparent cover plate, which also hinders the visibility of the scale. Never. Regarding the replacement of the transparent scale cover plate equipped with a sensor, for example, regarding the replacement of the transparent scale cover plate related to the aneroid type pressure gauge, repair within the scope of "minor repair" prescribed in Article 10 of the Ordinance for Enforcement of the Measurement Act of Japan. Therefore, it corresponds to the repair that does not affect the accuracy and performance of the specified measuring instrument. Anyone can do it without the need for notification of repair business and removal of certification stamps. Data can be taken out from the surface of the transparent cover plate by wireless communication.

上記特徴において、前記各磁気センサは基材に磁気抵抗回路を螺旋状に設けたバーバーポール型の磁気抵抗素子であり、前記各一対の磁気センサは前記螺旋の向きを同一方向とし、略平行に近接配置してもよい。同構成によれば、バーバーポール型の各一対の磁気センサは前記螺旋の向きを同一方向とし、略平行に近接配置してあるので、地磁気に対する磁気特性も同じであり、地磁気の影響を各センサの特性を検討せずに払拭することができる。 In the above feature, each of the magnetic sensors is a barber pole type magnetoresistive element in which a magnetoresistive circuit is spirally provided on a base material, and the pair of magnetic sensors have the spiral directions in the same direction, and are substantially parallel to each other. You may arrange in proximity. According to this configuration, since each pair of barber pole type magnetic sensors are arranged in parallel in the same direction with the spiral directions being the same, the magnetic characteristics with respect to the geomagnetism are also the same, and the influence of the geomagnetism on each sensor. It can be wiped off without considering the characteristics of.

加えて、前記各箇所の各一対の磁気センサは、指針のゼロ位置、指針の最大位置及びこれらの中間値の位置にそれぞれ対応する角度位置に設けてもよい。このように各一対の磁気センサを配置することで、それぞれの位置での差分出力が最大となり、校正後の高精度を確保することができる。 In addition, each pair of magnetic sensors at each of the locations may be provided at angular positions corresponding to the zero position of the pointer, the maximum position of the pointer, and the position of the intermediate value therebetween. By arranging each pair of magnetic sensors in this way, the differential output at each position becomes maximum, and high accuracy after calibration can be secured.

本発明の趣旨に則り、計器を構成するにあたり、目盛板、目盛板上で回転する指針並びにこれら目盛板及び指針を覆う透明覆板、見返し及び本体を備え、上述の特徴を有する計器指針値出力用磁気センサ装置を前記透明覆板の中心部に前記目盛板の目盛を隠蔽しない状態で設けることで、視認性の妨げられない計器が提供される。 According to the gist of the present invention, in constructing an instrument, a scale plate, a pointer rotating on the scale plate, and a transparent cover plate for covering the scale plate and the pointer, a dial and a main body, and a meter pointer value output having the above-mentioned characteristics By providing the magnetic sensor device for use in the central portion of the transparent cover plate in a state where the scale of the scale plate is not concealed, an instrument whose visibility is not hindered is provided.

また、計器において、前記見返し及び本体または目盛板を磁気遮蔽体により構成してもよい。同構成により、磁気センサを通過する磁力線がシールド効果により妨げられ、より地磁気の影響を払拭することができる。 Further, in the instrument, the dial and the main body or the scale plate may be composed of a magnetic shield. With this configuration, the magnetic force lines passing through the magnetic sensor are blocked by the shield effect, and the influence of geomagnetism can be wiped off.

一方、上述の計器における計器指針値出力用磁気センサ装置のキャリブレーション方法の特徴は、前記センサ装置は前記センサを有するセンサユニットとさらに出力補正手段を有し、前記センサユニットを前記透明覆板に取り付けると共に前記磁石をクリップで指針に取り付けた後、前記センサユニットを前記透明覆板と共に回転させることで前記指針移動時における出力値のキャリブレーションを行い、前記出力補正手段に記憶させることにある。同特徴によれば、実際に既設の計器に物理量を与えて指針を動作させなくとも透明覆板の回転でキャリブレーションが可能となり、設置時やメンテナンスが極めて容易となる。 On the other hand, the characteristic of the calibration method of the magnetic sensor device for outputting the meter pointer value in the above-mentioned measuring instrument is that the sensor device has a sensor unit having the sensor and an output correcting means, and the sensor unit is provided on the transparent cover plate. After the magnet is attached and the magnet is attached to the pointer with a clip, the sensor unit is rotated together with the transparent cover plate to calibrate the output value during movement of the pointer, and store it in the output correction means. According to this feature, calibration can be performed by rotating the transparent cover plate without actually giving a physical quantity to the existing instrument and operating the pointer, and installation and maintenance are extremely easy.

本発明の磁気センサ装置の他の特徴は、さらに透明覆板を有し、前記センサを有するセンサユニットを、透明覆板の計器への取り付け時に前記目盛板の目盛を隠蔽しない位置に設けたことにある。同特徴によれば、あらかじめ透明覆板の中心とセンサユニットとの中心を合わせて取り付けておくことにより、センサユニットの取り付けられた透明覆板を交換するだけで、センサの位置合わせが完了し、設置の便宜が図られることとなる。 Another feature of the magnetic sensor device of the present invention is that it further has a transparent cover plate, and the sensor unit having the sensor is provided at a position where the scale of the scale plate is not hidden when the transparent cover plate is attached to the instrument. It is in. According to the same feature, by attaching the center of the transparent cover plate and the center of the sensor unit in advance, the sensor alignment is completed only by replacing the transparent cover plate with the sensor unit attached, Installation will be facilitated.

上記本発明の特徴構成によれば、アナログ計器に後付けできて同計器の校正状態及び視認性を損なわず、指針の示す値を読み取って外部に取り出すことのできる計器指針値出力用磁気センサ装置、これを備えた計器、及び、そのキャリブレーション方法を提供することが可能となった。 According to the characteristic configuration of the present invention, a magnetic sensor device for outputting a meter pointer value, which can be retrofitted to an analog meter and does not impair the calibration state and visibility of the meter, and which can be read out by reading the value indicated by the pointer, It has become possible to provide an instrument equipped with this and a calibration method thereof.

本発明の他の目的、構成及び効果については、以下の発明の実施の形態の項から明らかになるであろう。 Other objects, configurations and effects of the present invention will be apparent from the following embodiments of the invention.

本発明に係る計器指針出力用磁気センサ装置を備えた計器の正面図である。It is a front view of an instrument provided with a magnetic sensor device for outputting an instrument pointer according to the present invention. 図1の一部を破砕した側面図である。It is the side view which crushed a part of FIG. 計器の分解側面図である。It is an exploded side view of an instrument. (a)は第一基板の正面図、(b)は第二基板の正面図、(c)は第一ペアセンサの正面図、(d)は第一ペアセンサの側面図である。(A) is a front view of a 1st board|substrate, (b) is a front view of a 2nd board|substrate, (c) is a front view of a 1st pair sensor, (d) is a side view of a 1st pair sensor. 図2の要部断面図である。It is a principal part sectional drawing of FIG. 本センサユニットの電気系統を示す図である。It is a figure which shows the electric system of this sensor unit. 本発明の第2実施形態にかかるセンサユニットのキャリブレーション方法を説明するための図であり、(a)はセンサユニットの通常位置、(b)はセンサユニットのゼロ点のキャリブレーション、(c)はセンサユニットの最大点のキャリブレーション方法をそれぞれ説明するための図である。It is a figure for demonstrating the calibration method of the sensor unit concerning 2nd Embodiment of this invention, (a) is a normal position of a sensor unit, (b) is calibration of the zero point of a sensor unit, (c). FIG. 4 is a diagram for explaining a calibration method for the maximum points of the sensor unit. 異なる種類の磁気センサを用いた第3実施形態であって、(a)は素子単体、(b)は異なる素子を用いた磁気検知回路を示す回路図である。It is 3rd Embodiment which uses a different kind of magnetic sensor, (a) is a circuit diagram which shows an element simple substance, (b) is a magnetic detection circuit which uses a different element.

以下、本発明の実施の形態を、図面に基づいて詳細に説明する。まずは図1〜6を参照しながら、第一実施形態について説明する。
本発明に係る「計器指針値出力用磁気センサ装置1」(以下、磁気センサ装置と称する)が設けられる計器50は、図1〜3に示すように、ケース本体51の中にブルドン管機構57が支持され、このブルドン管機構57から出る回転軸を目盛板56に挿通させ、指針55を取り付けることで、ブルドン管機構57の作用により目盛板56の目盛56aに対し指針55を相対回転させ、圧力を表示する。目盛板56の前面には目盛板56保護用の透明覆板53が設けられ、見返し54を介してカバー52をケース本体51へ螺合させることにより、ケース本体51へ支持される。ここではブルドン管圧力計を例に挙げるが、本発明は指針のある計器ならどのような種類のものに対しても適用可能である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. First, the first embodiment will be described with reference to FIGS.
As shown in FIGS. 1 to 3, an instrument 50 provided with the “instrument pointer value output magnetic sensor device 1” (hereinafter, referred to as a magnetic sensor device) according to the present invention has a Bourdon tube mechanism 57 in a case body 51, as shown in FIGS. Is supported, the rotary shaft coming out of the Bourdon tube mechanism 57 is inserted into the scale plate 56, and the pointer 55 is attached, whereby the pointer 55 is rotated relative to the scale 56a of the scale plate 56 by the action of the Bourdon tube mechanism 57, Display pressure. A transparent cover plate 53 for protecting the scale plate 56 is provided on the front surface of the scale plate 56, and is supported by the case body 51 by screwing the cover 52 to the case body 51 via the dial 54. Here, the Bourdon tube pressure gauge is taken as an example, but the present invention can be applied to any kind of gauge having a pointer.

目盛板56の目盛56aは指針55の中心軸の周りに円弧状に配置され、この例では、目盛0から1.5まで指針55の先端が下部よりブルドン管機構57に供給される圧力により回転し、圧力を表示する。目盛板56の中央付近にはメーカー名や計器の種類、例えば圧力計、流量計等が、また、下部には会社のエンブレム等が計器情報として表記される。 The scale 56a of the scale plate 56 is arranged in an arc around the central axis of the pointer 55. In this example, the tip of the pointer 55 is rotated by the pressure supplied from the lower portion to the Bourdon tube mechanism 57 from the scale 0 to 1.5. And display the pressure. The manufacturer name and the type of instrument, such as a pressure gauge and a flow meter, are indicated near the center of the scale plate 56, and the company emblem and the like are indicated as instrument information at the bottom.

磁気センサ装置1は、透明覆板53に設けられる磁気センサユニット10と指針55に設けられる磁石ユニット40とよりなる。磁気センサユニット10は、取り付けシート14上に第一基板11、第二基板12を順次設けてなる。取り付けシート14は、透明のシート本体14aとこのシート本体14aを透明覆板53に貼り付けるための粘着層14bとを備えている。図示省略するが、シート本体14aとほぼ同様のカバー用シート本体を設けて、これらシート本体14a及びカバー用シート本体により先の両基板11,12を挟み込むことで、防水性能を向上させることができる。磁石ユニット40は、図1,5に示すように、永久磁石よりなる磁石41を指針55に対し二か所のクリップ42で取り付けてある。シート本体14aは変形可能な合成樹脂とする他、一方または双方にガラスまたは硬質の合成樹脂シートを用いても良い。本実施形態では、シート本体14aは透明な合成樹脂シートを用いて、目盛板56の視界を妨げない構成としている。貼付層14bも同様に透明である。シート本体14a、貼付層14bはそれぞれ同径の円形で、カバー52の内径より小さく形成してあるが、同内径に近いが少し小さく形成してもよい。 The magnetic sensor device 1 includes the magnetic sensor unit 10 provided on the transparent cover plate 53 and the magnet unit 40 provided on the pointer 55. The magnetic sensor unit 10 is configured by sequentially providing a first substrate 11 and a second substrate 12 on a mounting sheet 14. The mounting sheet 14 includes a transparent sheet body 14a and an adhesive layer 14b for attaching the sheet body 14a to the transparent cover plate 53. Although illustration is omitted, by providing a cover seat body substantially similar to the seat body 14a and sandwiching the both substrates 11 and 12 between the seat body 14a and the cover seat body, the waterproof performance can be improved. .. In the magnet unit 40, as shown in FIGS. 1 and 5, a magnet 41 made of a permanent magnet is attached to a pointer 55 by two clips 42. The sheet body 14a is made of a deformable synthetic resin, and one or both of them may be made of glass or a hard synthetic resin sheet. In the present embodiment, the sheet body 14a is made of a transparent synthetic resin sheet so as not to obstruct the view of the scale plate 56. Similarly, the adhesive layer 14b is transparent. Although the sheet body 14a and the adhesive layer 14b are circular with the same diameter and formed smaller than the inner diameter of the cover 52, they may be formed close to the same inner diameter but slightly smaller.

磁気センサユニット10は、図1、4(a)、5に示す回路基板11aの表面に無線モジュール20及び電池21を有する第一基板11と、図1、4(b)、5に示す回路基板12aの表面にMPU22を有し同裏面に3つのペアセンサ13A〜13Cを有する第二基板12とを積層して備えている。また、図4(c)(d)に示すように、第一ペアセンサ13Aは、回路基板13xの表裏面にそれぞれ第一近センサ13a,第一遠センサ13bを設けており、両センサ13a,13bは回路基板13xの厚みaを隔てて先の指針の軸心方向に平行に並べられている。両センサ13a,13bは共にバーバーポール型の磁気抵抗素子を用いており、両者ともに螺旋方向は同一である。このように両センサ13a,13bを配置し、両者の差分をとる(より具体的には第一近センサ13aの出力値から第一遠センサ13bの値を減算する)ことで、互いのセンサにおいて検出される地磁気の影響を相殺することができる。第二、第三ペアセンサ13B,Cも第一ペアセンサ13Aと同様に構成してある。 The magnetic sensor unit 10 includes a first board 11 having a wireless module 20 and a battery 21 on the surface of a circuit board 11a shown in FIGS. 1, 4(a) and 5, and a circuit board shown in FIGS. The second substrate 12 having the MPU 22 on the front surface of 12a and the three pair sensors 13A to 13C on the back surface thereof is laminated and provided. Further, as shown in FIGS. 4C and 4D, the first pair sensor 13A is provided with a first near sensor 13a and a first distance sensor 13b on the front and back surfaces of the circuit board 13x, respectively. Are arranged in parallel with each other with the thickness a of the circuit board 13x in the axial direction of the pointer. Both sensors 13a and 13b use barber pole type magnetoresistive elements, and both have the same spiral direction. By arranging both sensors 13a and 13b in this way and taking the difference between them (more specifically, subtracting the value of the first distance sensor 13b from the output value of the first near sensor 13a) The effect of the detected geomagnetism can be offset. The second and third pair sensors 13B and 13C are also configured similarly to the first pair sensor 13A.

磁気センサユニット10の計器への取り付け時において、第一ペアセンサ13Aは目盛56aのゼロ点位置、第三ペアセンサ13Cは目盛56aの最大位置となるように設定され、第二ペアセンサ13Bは目盛56aの中間位置に設定されている。図1,4の状態では、第一、第三ペアセンサ13A,Cは90度隔てて配置され、第二ペアセンサ13Bと第一、第三ペアセンサ13A,Cとは135度隔てて配置されている。これらの配置は目盛56aの構成に合わせて配置するとよい。先のシート本体14aには、第一ペアセンサ13Aに対応する目盛56aのゼロ点位置に第一目印15a、第三ペアセンサ13Cに対応する目盛56aの最大位置に第三目印15c、第二ペアセンサ13Bに対応する目盛56aの中間位置に第二目印15bをそれぞれ表示させてあり、位置合わせに用いられるように構成してある。 When the magnetic sensor unit 10 is attached to the instrument, the first pair sensor 13A is set to the zero point position of the scale 56a, the third pair sensor 13C is set to the maximum position of the scale 56a, and the second pair sensor 13B is set to the middle of the scale 56a. Set to the position. In the state of FIGS. 1 and 4, the first and third pair sensors 13A and C are arranged 90 degrees apart, and the second pair sensor 13B and the first and third pair sensors 13A and C are arranged 135 degrees apart. These may be arranged according to the configuration of the scale 56a. On the preceding sheet body 14a, the first mark 15a is located at the zero point position of the scale 56a corresponding to the first pair sensor 13A, the third mark 15c is located at the maximum position of the scale 56a corresponding to the third pair sensor 13C, and the second pair sensor 13B is located. The second mark 15b is displayed at the intermediate position of the corresponding scale 56a, and is used for alignment.

次に図6を参照しながら、磁気センサユニット10の回路構成について説明する。第一ペアユニット13Aでは、第一近センサ13a,第一遠センサ13bの差分出力がオペアンプ25により求められ、A/D変換器26によりデジタル信号に変換されて、補正部27に入力される。第二、第三ペアユニット13B,Cの出力も同様に処理され、補正部27に入力される。第一ペアユニット13Aを例にとると、第一目印15aの位置に磁石41が位置するとデジタル出力は最大となり、180度離れた対角位置に磁石41が位置するとデジタル出力は最小となり、それらの中間位置ではこれらの値の中間値をとるように、三角関数的に出力値は変動する。第二、第三ペアユニット13B,Cも同様であり、補正部27で3つのペアユニットの差分出力を組み合わせることで、指針55の指示値を求めることが可能である。記憶部28は各時刻における指針の指示値を記憶するほか、計器に貼る前や点検時の点検状態、計器50のユニークID番号、計器50の型式、計器50の校正期限、計器50の前回点検日、次回点検予定日、検査作業者名、タイムスタンプ等の情報を記憶してもよい。通信モジュール20はモジュール本体20a及びアンテナ20bを備えており、例えば外部のリーダーライター70の求めに応じ、先の記憶部28のデータを抽出し、また、制御部29により補正部27でのキャリブレーションを行う。 Next, the circuit configuration of the magnetic sensor unit 10 will be described with reference to FIG. In the first pair unit 13A, the differential output of the first near sensor 13a and the first far sensor 13b is obtained by the operational amplifier 25, converted into a digital signal by the A/D converter 26, and input to the correction unit 27. The outputs of the second and third pair units 13B and 13C are processed in the same manner and input to the correction unit 27. Taking the first pair unit 13A as an example, the digital output becomes maximum when the magnet 41 is positioned at the position of the first mark 15a, and the digital output becomes minimum when the magnet 41 is positioned at a diagonal position 180 degrees apart. At the intermediate position, the output value fluctuates trigonometrically so as to take the intermediate value of these values. The same applies to the second and third pair units 13B and C, and it is possible to obtain the indication value of the pointer 55 by combining the differential outputs of the three pair units in the correction unit 27. The storage unit 28 stores the indication value of the pointer at each time, the inspection state before sticking to the instrument or at the time of inspection, the unique ID number of the instrument 50, the model of the instrument 50, the calibration deadline of the instrument 50, the previous inspection of the instrument 50. Information such as date, scheduled next inspection date, inspection operator name, and time stamp may be stored. The communication module 20 includes a module main body 20a and an antenna 20b. For example, in response to a request from an external reader/writer 70, the data in the previous storage unit 28 is extracted, and the control unit 29 performs calibration in the correction unit 27. I do.

リーダーライター70は、送受信部71a、アンテナ71b、制御部72、タッチパネル73を備え、先の通信モジュール20を通じて磁気センサユニット10をコントロールし、指針の値を抽出する。磁気センサユニット10の駆動電力は先の電池21を利用する他、送受信部71a及びアンテナ71bを通じてRF(Radio Frequency)の電波を送受信することにより電磁波の起電力をもって駆動電力を供給しても良い。 The reader/writer 70 includes a transmission/reception unit 71a, an antenna 71b, a control unit 72, and a touch panel 73, controls the magnetic sensor unit 10 through the communication module 20 and extracts the value of the pointer. As the driving power of the magnetic sensor unit 10, the driving power may be supplied by the electromotive force of an electromagnetic wave by transmitting and receiving an RF (Radio Frequency) radio wave through the transmitter/receiver 71a and the antenna 71b, in addition to using the battery 21.

シート本体14aの材料については、例えば、2軸延伸ナイロンフィルム、2軸延伸ポリプロピレン(OPP)フィルム、2軸延伸ポリエステル系樹脂フィルム等の単体ないしそれらの積層体が用いられ、2軸延伸ポリエステル系樹脂フィルムが特に好適に用いられる。熱可塑性樹脂層は、熱によって溶融して積層体を相互に融着してRFIDタグを格納可能なものであればよく、例えば、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、直鎖状(綿状)低密度ポリエチレン、メタロセン触媒(シングルサイト触媒)を使用して重合したエチレン・α−オレフィン共重合体、ポリプロピレン、エチレン・酢酸ビニル共重合体、アイオノマー樹脂、エチレン−アクリル酸エチル共重合体、エチレン−アクリル酸共重合体、エチレン−メタクリル酸共重合体、エチレン−プロピレン共重合体、メチルペンテンポリマー、ポリエチレンまたはポリプロピレン等のポリオレフィン系樹脂をアクリル酸、メタクリル酸、無水マレイン酸、フマール酸等の不飽和カルボン酸で変性した酸変性ポリオレフィン系樹脂などから選ばれた1種ないし2種以上を使用することができる。熱可塑性樹脂層の厚さとしては、ヒートシール性等を考慮すると、10μm〜100μm程度であることが好ましい。 As a material of the sheet body 14a, for example, a biaxially stretched nylon film, a biaxially stretched polypropylene (OPP) film, a biaxially stretched polyester resin film, or a single body thereof is used. A film is particularly preferably used. The thermoplastic resin layer only needs to be capable of storing RFID tags by being melted by heat and fusing the laminated body to each other, and examples thereof include low density polyethylene, medium density polyethylene, high density polyethylene, and linear ( Cotton-like) low density polyethylene, ethylene/α-olefin copolymer polymerized using metallocene catalyst (single-site catalyst), polypropylene, ethylene/vinyl acetate copolymer, ionomer resin, ethylene-ethyl acrylate copolymer , Ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer, ethylene-propylene copolymer, methylpentene polymer, polyolefin resin such as polyethylene or polypropylene, acrylic acid, methacrylic acid, maleic anhydride, fumaric acid, etc. One or more selected from acid-modified polyolefin resins modified with unsaturated carboxylic acids can be used. The thickness of the thermoplastic resin layer is preferably about 10 μm to 100 μm in consideration of heat sealability and the like.

計器50において、見返し54(またはカバー52)及び本体51または目盛板56を磁気遮蔽体により構成してもよい。同構成により、磁気センサを通過する磁力線がシールド効果により妨げられ、より地磁気の影響を払拭することができる。磁気遮蔽体としては、鉄、コバルト、ニッケル、ケイ素鋼、スーパーマロイ、パーマロイ、アモルファス磁性体、等の他、ソフトフェライトなど酸化鉄を主成分とする軟磁性の電子セラミック材料、ポリエステル系銀銅導電塗料などを用いることができる。 In the instrument 50, the dial 54 (or the cover 52) and the main body 51 or the scale plate 56 may be configured by a magnetic shield. With this configuration, the magnetic force lines passing through the magnetic sensor are blocked by the shield effect, and the influence of geomagnetism can be wiped off. Magnetic shields include iron, cobalt, nickel, silicon steel, supermalloy, permalloy, and amorphous magnetic materials, as well as soft magnetic electronic ceramic materials containing iron oxide as the main component, such as soft ferrite, and polyester-based silver-copper conductive materials. Paint or the like can be used.

また、透明覆板53は、硬質に形成された上述のシート14の材料のほか、アクリル板、ポリカーボネイト板の他、ガラス板等も用いることができる。貼付層15としては、例えばアクリル系の粘着剤を用いることができ、アクリル系重合体とともに架橋剤を含有させたものを用いても良い。シート本体14aを貼付層14bにより透明覆板53に貼り付けることで、透明覆板53の強度を高め、割れや飛散を防ぐ。 Further, as the transparent cover plate 53, a glass plate or the like can be used in addition to the material of the above-described sheet 14 formed to be rigid, an acrylic plate, a polycarbonate plate. As the adhesive layer 15, for example, an acrylic pressure-sensitive adhesive can be used, and a layer containing a cross-linking agent together with an acrylic polymer may be used. By adhering the sheet body 14a to the transparent cover plate 53 with the attaching layer 14b, the strength of the transparent cover plate 53 is increased and cracking and scattering are prevented.

磁気センサ装置1の取り付けに際しては、貼付層14bを保護する剥離紙を剥離し、カバー52と透明覆板53を外し、シート14の中心と透明覆板53の中心をできるだけ合わせて貼付層15で透明覆板53の裏面に貼り付ける。磁気センサ装置1は圧力計に関してはユーザーサイドで誰でも容易に取り付けができることを考慮しているが、これは日本国計量法で許されている、計量法施行規則第10条に規定の「軽微な修理」の範囲の修理であって特定計量器の精度、性能に影響を及ぼさない修理に該当する(修理事業の届出や検定証印等の除去の必要がなく、誰でも行うことができる。)。 When attaching the magnetic sensor device 1, the release paper that protects the adhesive layer 14b is peeled off, the cover 52 and the transparent cover plate 53 are removed, and the center of the sheet 14 and the center of the transparent cover plate 53 are aligned as much as possible. It is attached to the back surface of the transparent cover plate 53. The magnetic sensor device 1 considers that the pressure gauge can be easily installed on the user side by anyone, but this is allowed by the Japanese Measurement Law, which is stipulated in Article 10 of the Measurement Law Enforcement Regulations. "Repairs" that do not affect the accuracy or performance of the specified measuring instrument (there is no need for notification of repair business or removal of certification stamps, anyone can do it.) ..

磁気センサユニット10の設置時のキャリブレーションや初期設定について説明する。計器50に圧力がかかっていない状態で、リーダーライター70等を操作することにより、3つのペアセンサユニット13A〜Cにおいて差分により得られた3つの値をゼロ値として前記記憶部28に記憶させる。次いで、計器50に圧力を加えて指針55を最大値とし、リーダーライター70等を操作することにより、このときの3つの差分出力を最大値として前記記憶部28に記憶させる。これによって、最大値のキャリブレーションを行い、先の最小値、さらに計測する中間値と合わせて、3つのペアセンサ13A〜Cの出力(電圧値)を圧力値に変換することができる。このキャリブレーションの値はキャリブレーションを行った日時とともに記憶部28に記憶される。また、センサのデータを送信する間隔、時計合わせ、警報メールを発信する圧力値などの設定もリーダーライター経由で行う。 Calibration and initial setting when the magnetic sensor unit 10 is installed will be described. By operating the reader/writer 70 or the like in a state where no pressure is applied to the meter 50, the three values obtained by the difference in the three pair sensor units 13A to 13C are stored in the storage unit 28 as zero values. Next, pressure is applied to the instrument 50 to set the pointer 55 to the maximum value, and the reader/writer 70 or the like is operated to store the three differential outputs at this time in the storage unit 28 as the maximum values. As a result, the maximum value is calibrated, and the outputs (voltage values) of the three pair sensors 13A to 13C can be converted into pressure values together with the minimum value and the intermediate value to be measured. The value of this calibration is stored in the storage unit 28 together with the date and time of the calibration. Also, settings such as the interval for sending sensor data, clock adjustment, and pressure value for sending an alarm mail are set via the reader/writer.

続いて、本発明の他の実施形態について説明する。以下の説明において、上述の実施形態と同様の部材には同一の符号を附してある。また、各実施形態は相互に組み合わせて実施することができる。 Next, another embodiment of the present invention will be described. In the following description, the same members as those in the above-described embodiment are designated by the same reference numerals. Moreover, each embodiment can be implemented in combination with each other.

図7(a)〜(c)に示す第2実施形態では、ゼロ点と最高点との校正が、指針55を動かさないで行われる。本実施形態では、図7(a)に示すように、磁気センサユニット10が先の実施形態よりも大径に形成され、計器50の目盛56a近傍までその外周が近接している。そして、目盛り56aのゼロ点及び最高点にそれぞれ第一目印15a、第三目印15cが位置するように設けられている。 In the second embodiment shown in FIGS. 7A to 7C, the zero point and the highest point are calibrated without moving the pointer 55. In the present embodiment, as shown in FIG. 7A, the magnetic sensor unit 10 is formed to have a larger diameter than that of the previous embodiment, and the outer periphery thereof is close to the scale 56a of the instrument 50. The first mark 15a and the third mark 15c are provided at the zero point and the highest point of the scale 56a, respectively.

校正にあたっては、図7(b)に示すように、まず、第一目印15aが指針55の指示部55aに重なるように、透明覆板53と共に磁気センサユニット10を矢印R1の方向に第一目印15aと指示部55aが重なるまで回転させる。この状態で先のゼロ点校正を行う。次いで、図7(c)に示すように、透明覆板53と共に磁気センサユニット10を矢印R2の方向に第三目印15cと指示部55aが重なるまで回転させる。この状態で先の最高点校正を行う。その後、図7(a)の状態になるまで磁気センサユニット10を回転させ、校正は終了する。第二目印15bを指示部55aと重ならせるように移動させる手順をさらに含めても良い。 In the calibration, as shown in FIG. 7B, first, the magnetic sensor unit 10 is moved in the direction of arrow R1 together with the transparent cover plate 53 so that the first mark 15a overlaps the indicator 55a of the pointer 55. Rotate until 15a and indicator 55a overlap. In this state, the previous zero point calibration is performed. Next, as shown in FIG. 7C, the magnetic sensor unit 10 is rotated together with the transparent cover plate 53 in the direction of arrow R2 until the third mark 15c and the indicating portion 55a overlap. In this state, perform the highest point calibration. Then, the magnetic sensor unit 10 is rotated until the state of FIG. 7A is reached, and the calibration is completed. A procedure for moving the second mark 15b so as to overlap the instruction section 55a may be further included.

図8に示す第三実施形態は、磁気センサとして、先の実施形態に示すバーバーポール式磁気センサとは異なり、図8(a)のごとき平面的に磁気抵抗素子を蛇行配置させた磁気センサ13a1’を用いている点が異なる。同磁気センサ13a1’は、磁気抵抗Rx,Ryを直列接続した素子を有しており、両磁気抵抗Rx,Ryにより磁石41の近接(距離dの減少)を検出する。 Unlike the barber pole type magnetic sensor shown in the previous embodiment, the third embodiment shown in FIG. 8 is a magnetic sensor 13a1 in which magnetoresistive elements are arranged in a meandering manner as shown in FIG. 8A. The difference is that they use'. The magnetic sensor 13a1' has an element in which magnetic resistances Rx and Ry are connected in series, and detects proximity of the magnet 41 (decrease in distance d) by both magnetic resistances Rx and Ry.

本実施形態での磁気センサは、図8(b)に示すように、X方向磁気抵抗Rx、Y方向磁気抵抗Ry、可変抵抗Rv、固定抵抗Rfでブリッジ13a2’を構成している。入力端子61a,61bには電圧Eが印加され、磁石41の近接しない通常は出力端子62a,62bの電圧はゼロとなるように、可変抵抗Rvの調整がなされる。温度の影響はX方向磁気抵抗Rx、Y方向磁気抵抗Ry双方に作用するため、ブリッジの出力は温度の影響を受けにくい。しかし、磁界についてはそれぞれX,Yの方向性を有しているため、出力端子62a,62bの差分をとることで磁石41の近接を検出することができる。各ペアセンサにおいて、2個の磁気センサ13a1’,13b1’(図示省略、上記13a,13bの関係に同じ)をそれぞれRx,Ryの向きを同一に配向して重ね、磁石に近い方のブリッジ13a2’の出力端子62a,62bの差分出力から磁石に遠い方のブリッジ13b2’(図示省略、上記13a,13bの関係に同じ)の出力端子62a,62bの差分出力を減算することで地磁気の影響を除外した出力信号を求めるとよい。 In the magnetic sensor of this embodiment, as shown in FIG. 8B, the X-direction magnetic resistance Rx, the Y-direction magnetic resistance Ry, the variable resistance Rv, and the fixed resistance Rf form a bridge 13a2'. The voltage E is applied to the input terminals 61a and 61b, and the variable resistor Rv is adjusted so that the voltage of the output terminals 62a and 62b, which are not close to the magnet 41, are normally zero. Since the effect of temperature acts on both the X-direction magnetic resistance Rx and the Y-direction magnetic resistance Ry, the output of the bridge is not easily affected by temperature. However, since the magnetic fields have X and Y directions, the proximity of the magnet 41 can be detected by taking the difference between the output terminals 62a and 62b. In each pair sensor, two magnetic sensors 13a1', 13b1' (not shown, the same as the above-mentioned relationship of 13a, 13b) are superposed with Rx, Ry oriented in the same direction, and the bridge 13a2' closer to the magnet. The influence of the geomagnetism is excluded by subtracting the differential output of the output terminals 62a and 62b of the bridge 13b2' (not shown, which is the same as the relationship of 13a and 13b above) farther from the magnet from the differential output of the output terminals 62a and 62b of It is better to obtain the output signal.

本発明は、既存の計器に取り付けることで、計器校正の確認や計器定期点検を行うため支援装置として利用することができる。本発明は、既存の計器、例えば、圧力計、温度計、流量計、電力計など工業計器に用いることができる。 INDUSTRIAL APPLICABILITY The present invention can be used as an assisting device for confirming instrument calibration and performing regular instrument inspection by attaching the instrument to an existing instrument. INDUSTRIAL APPLICABILITY The present invention can be used for existing measuring instruments, for example, industrial measuring instruments such as pressure gauges, thermometers, flow meters, and power meters.

1:計器指針値出力用磁気センサ装置、10:磁気センサユニット、11:第一基板、11a:回路基板、12:第二基板、12a:回路基板、13:ペアセンサ基板、13a:第一近センサ、13b:第一遠センサ、13c:第二近センサ、13d:第二遠センサ、13e:第三近センサ、13f:第三遠センサ、13x:回路基板、13A:第一ペアセンサ、13B:第二ペアセンサ、13C:第三ペアセンサ、13a1’:磁気センサ、13a2’ :ブリッジ、14:取り付けシート、15a:第一目印、15b:第二目印、15c:第三目印、20:通信モジュール、20a:モジュール本体、20b:アンテナ、21:電池、22:MPU、25:オペアンプ、26:A/D変換部、27:補正部、28:記憶部、29:制御部、40:磁石ユニット、41:磁石、42:クリップ、50:計器、51: ケース本体、52:カバー、53:透明覆板、54:見返し、55:指針、55a:指示部、56:目盛板、56a:目盛、57:ブルドン管機構、61a,61b:入力端子、62a,62b:出力端子、70:リーダーライター、71a:送受信部、71b:アンテナ、72:制御部、73:タッチパネル、Rx:X方向磁気抵抗、Ry:Y方向磁気抵抗、Rv:可変抵抗、Rf:固定抵抗 1: Magnetic sensor device for outputting meter pointer value, 10: Magnetic sensor unit, 11: First substrate, 11a: Circuit substrate, 12: Second substrate, 12a: Circuit substrate, 13: Pair sensor substrate, 13a: First proximity sensor , 13b: first distance sensor, 13c: second near sensor, 13d: second far sensor, 13e: third near sensor, 13f: third far sensor, 13x: circuit board, 13A: first pair sensor, 13B: first. Two pair sensor, 13C: Third pair sensor, 13a1': Magnetic sensor, 13a2': Bridge, 14: Mounting sheet, 15a: First mark, 15b: Second mark, 15c: Third mark, 20: Communication module, 20a: Module body, 20b: antenna, 21: battery, 22: MPU, 25: operational amplifier, 26: A/D converter, 27: correction unit, 28: storage unit, 29: control unit, 40: magnet unit, 41: magnet , 42: clip, 50: instrument, 51: case body, 52: cover, 53: transparent cover plate, 54: facing, 55: pointer, 55a: indicator, 56: scale plate, 56a: scale, 57: Bourdon tube Mechanism, 61a, 61b: Input terminal, 62a, 62b: Output terminal, 70: Reader/writer, 71a: Transmitter/receiver section, 71b: Antenna, 72: Control section, 73: Touch panel, Rx: X direction magnetic resistance, Ry: Y direction Magnetic resistance, Rv: Variable resistance, Rf: Fixed resistance

Claims (7)

目盛板、目盛板上で回転する指針並びにこれら目盛板及び指針を覆う透明覆板を備える計器に対し後付装着することが可能であり、指針に取り付ける磁石及び磁気センサを備え、磁気センサに対する磁石の相対位置で指針の指示値を電気信号で出力する計器指針出力用磁気センサ装置であって、
計器の指針に前記磁石を当該指針の中心軸から周方向へ変位した位置に取り付ける磁石クリップを備え、前記磁気センサは前記中心軸の周囲複数個所に設けられて、前記指針の回動に伴う前記磁石の回転変位を複数個所の磁気センサとの相対位置で求めて電気信号として出力するものであり、各箇所の磁気センサは前記中心軸方向に対して重ねられて一対設けられ、各一対の磁気センサの出力は差分出力されるものである計器指針値出力用磁気センサ装置。
It can be retrofitted to an instrument equipped with a scale plate, a pointer that rotates on the scale plate, and a transparent cover plate that covers the scale plate and the pointer. A magnetic sensor device for meter pointer output that outputs the indicated value of the pointer as an electric signal at the relative position of
The pointer of the instrument is provided with a magnet clip that attaches the magnet to a position displaced in the circumferential direction from the central axis of the pointer, and the magnetic sensors are provided at a plurality of positions around the central axis, and the magnetic sensor is provided with the rotation of the pointer. The rotational displacement of the magnet is obtained at relative positions with a plurality of magnetic sensors and is output as an electric signal. The magnetic sensors at each position are provided in a pair so as to be overlapped with respect to the central axis direction. The sensor output is a differential output, and is a magnetic sensor device for meter pointer value output.
前記各磁気センサは基材に磁気抵抗回路を螺旋状に設けたバーバーポール型の磁気抵抗素子であり、前記各一対の磁気センサは前記螺旋の向きを同一方向とし、略平行に近接配置されている請求項1記載の計器指針値出力用磁気センサ装置。 Each of the magnetic sensors is a barber pole type magnetoresistive element in which a magnetoresistive circuit is spirally provided on a base material, and the pair of magnetic sensors have the spiral directions of the same direction, and are arranged close to each other substantially in parallel. The magnetic sensor device for outputting a meter pointer value according to claim 1. 前記各箇所の各一対の磁気センサは、指針のゼロ位置、指針の最大位置及びこれらの中間値の位置にそれぞれ対応する角度位置に設けられている請求項1記載の計器指針値出力用磁気センサ装置。 The magnetic sensor for outputting a meter pointer value according to claim 1, wherein the pair of magnetic sensors at each of the locations are provided at angular positions respectively corresponding to a zero position of the pointer, a maximum position of the pointer and a position of an intermediate value therebetween. apparatus. 目盛板、目盛板上で回転する指針並びにこれら目盛板及び指針を覆う透明覆板、見返り及び本体を備え、請求項1記載の計器指針値出力用磁気センサ装置を前記透明覆板の中心部に前記目盛板の目盛を隠蔽しない状態で設けてある計器。 A scale plate, a pointer that rotates on the scale plate, a transparent cover plate that covers the scale plate and the guide line, a counter and a main body, and the magnetic sensor device for outputting an instrument pointer value according to claim 1 is provided at the center of the transparent cover plate. An instrument provided so as not to cover the scale of the scale plate. 前記見返り及び本体または目盛板が磁気遮蔽体により構成されている請求項4記載の計器。 The instrument according to claim 4, wherein the reward and the main body or scale plate are constituted by a magnetic shield. 請求項4の計器における計器指針値出力用磁気センサ装置のキャリブレーション方法であって、前記センサ装置は前記センサを有するセンサユニットとさらに出力補正手段を有し、前記センサユニットを前記透明覆板に取り付けると共に前記磁石をクリップで指針に取り付けた後、前記センサユニットを前記透明覆板と共に回転させることで前記指針移動時における出力値のキャリブレーションを行い、前記出力補正手段に記憶させる計器指針値出力用磁気センサ装置のキャリブレーション方法。 A calibration method of a magnetic sensor device for outputting an instrument pointer value in an instrument according to claim 4, wherein the sensor device has a sensor unit having the sensor and an output correcting means, and the sensor unit is provided on the transparent cover plate. After the magnet is attached and the magnet is attached to the pointer by a clip, the sensor unit is rotated together with the transparent cover plate to calibrate the output value when the pointer is moved and stored in the output correction means. Method for magnetic sensor device for automobile. さらに透明覆板を有し、
前記センサを有するセンサユニットを、透明覆板の計器への取り付け時に前記目盛板の目盛を隠蔽しない位置に設けてある請求項1記載の計器指針値出力用磁気センサ装置。
Furthermore, it has a transparent cover plate,
The magnetic sensor device for outputting an instrument pointer value according to claim 1, wherein the sensor unit having the sensor is provided at a position where the scale of the scale plate is not hidden when the transparent cover plate is attached to the instrument.
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