JP6689504B2 - Multi-speed transmission - Google Patents

Multi-speed transmission Download PDF

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JP6689504B2
JP6689504B2 JP2016049523A JP2016049523A JP6689504B2 JP 6689504 B2 JP6689504 B2 JP 6689504B2 JP 2016049523 A JP2016049523 A JP 2016049523A JP 2016049523 A JP2016049523 A JP 2016049523A JP 6689504 B2 JP6689504 B2 JP 6689504B2
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planetary gear
input shaft
transmission mechanism
gear
gear train
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大窪 正博
正博 大窪
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大窪 正博
正博 大窪
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本発明は、油圧クラッチ及びブレーキを用いて遊星ギアを制御する車両用自動変速機であるAT(Automatic Transmission)に関し、特にギアの噛み合い効率がよい前進9速段、及びそれを超える多段変速装置の構造に関する。   The present invention relates to an automatic transmission (AT) that is a vehicular automatic transmission that controls a planetary gear using a hydraulic clutch and a brake, and particularly relates to a ninth forward speed with good gear meshing efficiency and a multi-speed transmission that exceeds that speed. Regarding the structure.

複数の遊星ギア列とクラッチやブレーキの締結要素を用いた多段変速装置にとって最も重要なことは変速比であり、一般的な車両では最低速段から次段へのギア比のステップ値が1.60前後、次段から最高速段へのギア比のステップ値が1.15前後と高速段に移行するに従って徐々にステップ値が小さくなる特性が望まれる。その結果、最低速段の変速比を最高速段の変速比で除した変速比巾(Gear Range)は、前進7速段であれば8、前進8速段であれば9、前進9速段であれば10、前進10速段であれば11程度が適切となる。   The most important factor for a multi-speed transmission using a plurality of planetary gear trains and clutch and brake engagement elements is the gear ratio, and in a typical vehicle, the step value of the gear ratio from the lowest speed to the next is 1. It is desirable that the step value of the gear ratio from the next stage to the highest stage is around 60, which is around 1.15, that is, the step value gradually decreases as it shifts to the higher stage. As a result, the gear ratio range (Gear Range) obtained by dividing the gear ratio of the lowest speed by the gear ratio of the highest speed is 8 for the seventh forward speed, 9 for the eighth forward speed, and 9 for the forward speed. If so, 10 is appropriate, and if it is the 10th forward speed, about 11 is appropriate.

既存のMT(Manual Transmission)では各変速段においてそれぞれ専用のカウンターギアが噛み合う構造となっているため、自由な変速比を得ることができるが、ATでは複数の変速段で同じ遊星ギア列に動力を通過させることが可能となるため、変速比の自由度は小さくなる。したがって、適切な変速比を設定するには一定個数の遊星ギア列と締結要素が必要となる。   The existing MT (Manual Transmission) has a structure in which a dedicated counter gear meshes with each gear, so that a free gear ratio can be obtained. Therefore, the degree of freedom of the gear ratio is reduced. Therefore, a certain number of planetary gear trains and fastening elements are required to set an appropriate gear ratio.

歴史を振り返ると、1960年代に乗用車用に普及した前進3速後進1速の3ATは、遊星ギア列が2列で締結要素が4個(クラッチ2個、ブレーキ2個)であったが、牽引特性向上のため1980年代に締結要素を1個(クラッチ)増やして5個としたた4ATが普及した。しかしながら、前進3速から4速段へのステップ値が大きすぎる難点があった。一方、牽引力を最重要視するトラック、バスでは遊星ギア列を1列増やして3列とし、締結要素が5個(クラッチ2個、ブレーキ3個)で理想的な変速比が得られる4ATを用いており、この4ATと同等の、3個の遊星ギア列と5個の締結要素(クラッチ2個、ブレーキ3個)で適切な変速比が得られる6ATとしたのが、1970年代に特開昭52−149562で考案されたGM(Allison)の6AT(Aタイプ)である。更に、特開平4−219553によるLepelletierの6AT(Bタイプ)と、US5,435,791によるMercedes−Benzの5AT(Cタイプ)へと繋がり、これらは3ATに次ぐ完成形のATということができる。つまり、適切な変速比が得られる5、6ATとするには、3個の遊星ギア列と5個の締結要素が必要ということになる。   Looking back on history, the 3AT, which was popular for passenger cars in the 1960s, had three planetary gear trains and four fastening elements (two clutches and two brakes) in the 3rd forward 3rd reverse 1AT. In the 1980s, 4AT, which was increased in number to 1 by increasing the number of fastening elements (clutch), became popular in order to improve the characteristics. However, there was a problem that the step value from the third forward speed to the fourth speed was too large. On the other hand, in trucks and buses where traction is the most important factor, the number of planetary gear trains is increased by 1 to 3 and four ATs are used, with 5 fastening elements (2 clutches and 3 brakes) to obtain an ideal gear ratio. In the 1970's, the 6AT, which is equivalent to the 4AT, can achieve an appropriate gear ratio with three planetary gear trains and five fastening elements (two clutches and three brakes). It is a GM (Allison) 6AT (A type) devised in 52-149562. Further, it is connected to Lepeltierer's 6AT (B type) according to JP-A-4-219553 and Mercedes-Benz's 5AT (C type) according to US Pat. No. 5,435,791. In other words, three planetary gear trains and five fastening elements are required in order to obtain 5, 6 AT that can obtain an appropriate gear ratio.

A、B、Cタイプのいずれも前進の減速段において、主変速機構(MAIN GEAR)の2個の遊星ギア列からなる4個の構成要素の主動側(駆動側)となる構成要素に入力軸の回転、あるいは、前置変速機構(FRONT GEAR)の1個の遊星ギア列と1個の締結要素から得られる入力軸の減速回転を選択的に入力する同じ方式であるが、入力する回転と変速方式に違いがあり、それにより特性に異なりが生じる。前進の減速段において、主変速機構の主動側となる構成要素に入力する回転を、Aタイプは入力軸の回転とし、Bタイプは入力軸の減速回転とし、Cタイプは入力軸の回転、及び入力軸の減速回転としたもので、A、Bタイプは主動側を固定し、受動側(制動側)を変えて変速を行う従来の3、4ATと同じ方式であるのに対し、Cタイプは受動側を固定し、主動側を変えて変速を行う方式である。   In the forward deceleration stages of any of the A, B, and C types, the input shaft is connected to the constituent element on the main driving side (driving side) of the four constituent elements consisting of the two planetary gear trains of the main transmission mechanism (MAIN GEAR). Rotation, or the same method of selectively inputting the decelerated rotation of the input shaft obtained from one planetary gear train and one engagement element of the front transmission mechanism (FRONT GEAR). There is a difference in the speed change method, which causes a difference in characteristics. In the forward deceleration stage, the rotation input to the main component of the main transmission mechanism is the rotation of the input shaft for type A, the deceleration rotation of the input shaft for type B, the rotation of the input shaft for type C, and The input shaft is decelerated rotation. The A and B types have the same system as the conventional 3 and 4AT in which the driving side is fixed and the passive side (braking side) is changed to change gears, while the C type is This is a system in which the passive side is fixed and the main drive side is changed to change gears.

近年、更なる燃費と走行性向上のため7、8ATが実用化されている。Cタイプ5ATをベースとした特開2000−266138に記載されたDaimlerのCタイプ7ATと、Bタイプ6ATをベースとした特開2001−182785(アイシン精機)に記載されたToyotaのBタイプ8ATと、特表2008−527267に記載されたZFのDタイプ8ATである。Dタイプとは、3個以上の遊星ギア列の互いの構成要素2箇所を連結し、連結部にクラッチを配して連結を変え変速する方式である。Cタイプ7ATはCタイプ5ATに遊星ギア列と締結要素(ブレーキ)を各々1個追加し、4個の遊星ギア列と6個の締結要素(クラッチ3個、ブレーキ3個)からなり、Bタイプ8ATはBタイプ6ATに締結要素(クラッチ)を1個追加し、3個の遊星ギア列と6個の締結要素(クラッチ4個、ブレーキ2個)からなり、Dタイプ8ATは4個の遊星ギア列と5個の締結要素(クラッチ3個、ブレーキ2個)からなる。最も重要となる変速比に関しては、B、Dタイプ8ATはギア比のステップ値が悪く、加えて、Gear Rangeも悪く、Bタイプ8ATが6.7、Dタイプ8ATが7.3と多少勝るが、8ATとして相応しい9程度よりかなり小さくなる。さすがに、B、Dタイプ8ATより1個多い遊星ギア列又は締結要素を用いた4個の遊星ギア列と6個の締結要素のCタイプ7ATはギア比のステップ値が理想的であるがGear Rangeが6程度と小さく適用車両が限定される。なお、遊星ギア列の構成要素間にクラッチを配するB、Dタイプ8ATは、入力軸と遊星ギア列の構成要素間にクラッチを配するA、Cタイプより構造が複雑になると同時に作動油の供給通路も複雑になり、単純に遊星ギア列や締結要素の数を減らすことがシンプル・コンパクトさに繋がるわけではないことに留意しなければならない。因みに、スケルトン図(模式図)ではクラッチは遊星ギア列より小さく見えるが実際の構造では遊星ギア列と同等、あるいはそれ以上の大きなスペースを必要とし、このクラッチの配置がシンプル・コンパクトさを左右する。これらB、Dタイプ8ATの他に、3個の遊星ギア列と6個の締結要素からなる8ATや、4個の遊星ギア列と5個の締結要素からなる8ATが数多く特許として提案されているが、全て8ATとして相応しいギア比が得られていなく、クラッチの配置が構造全体を複雑化する場合が多い。つまり、重量の小さな乗用車としては、Gear Rangeが9程度あれば十分で、ギア比のステップ値と変速機の重量及び伝達効率が適切ならば変速段数は7、8速(7,8AT)で十分であるが、現状の7、8ATではそれを満足できない状況にある。   In recent years, 7 and 8 ATs have been put into practical use in order to further improve fuel efficiency and drivability. Daimler's C type 7AT described in JP 2000-266138 based on C type 5AT, and Toyota B type 8AT described in JP 2001-182785 (Aisin Seiki) based on B type 6AT, It is D type 8AT of ZF described in Japanese Patent Publication No. 2008-527267. The D type is a system in which two or more constituent elements of three or more planetary gear trains are connected to each other and a clutch is arranged in the connecting portion to change the connection and change the speed. C type 7AT is a C type 5AT with one planetary gear train and one fastening element (brake) added, four planetary gear trains and six fastening elements (3 clutches, 3 brakes), and B type 8AT is a B type 6AT with one additional fastening element (clutch) and consists of three planetary gear trains and six fastening elements (four clutches and two brakes). D type 8AT has four planetary gears. It consists of rows and 5 fastening elements (3 clutches, 2 brakes). Regarding the most important gear ratio, the B and D type 8AT have a poor step value of the gear ratio, and the Gear Range is also poor, and the B type 8AT is 6.7 and the D type 8AT is 7.3. , Which is considerably smaller than 9 which is suitable for 8 AT. As expected, the C type 7AT with four planetary gear trains and six fastening elements using one more planetary gear train or fastening elements than the B and D type 8ATs has an ideal gear ratio step value, but Gear Range is as small as about 6 and applicable vehicles are limited. The B and D type 8AT, which has a clutch between the components of the planetary gear train, has a more complicated structure than the A and C types, which has a clutch between the input shaft and the components of the planetary gear train. It should be noted that the supply passages are also complicated, and simply reducing the number of planetary gear trains and fastening elements does not lead to simpleness and compactness. By the way, in the skeleton diagram (schematic diagram), the clutch looks smaller than the planetary gear train, but in the actual structure it requires a space as large as or more than the planetary gear train, and the layout of this clutch influences the simplicity and compactness. . In addition to these B and D type 8ATs, a large number of patents have been proposed for 8AT consisting of three planetary gear trains and six fastening elements, and 8AT consisting of four planetary gear trains and five fastening elements. However, a gear ratio suitable for all 8AT is not obtained, and the arrangement of the clutch often complicates the entire structure. In other words, for a passenger car with a small weight, a Gear Range of about 9 is sufficient, and if the step value of the gear ratio, the weight of the transmission and the transmission efficiency are appropriate, the number of gear stages is 7 or 8 (7,8AT). However, with the current 7 and 8 ATs, it is not possible to satisfy it.

遊星ギア列や締結要素を少なくして変速段数を増やすと、クラッチで遊星ギア列の構成要素の連結を複数個所にわたり変えなければならず、連結部位が増えるのに加えクラッチの配置構造が複雑になるばかりか、同じ遊星ギア列の動力通過路を複雑に変える必要があるため必然的にステップ値が乱れ、噛み合い効率を悪くする可能性も高く変速性能を悪化させる。逆に、遊星ギア列や締結要素を増やしてもクラッチの配置や遊星ギア列の連結さえシンプルならそれほどコスト高とはならず、走行性能のよさや燃費向上によるランニングコスト低下の方がメリットを増す。   When the number of gear stages and the number of gears are increased by decreasing the number of planetary gear trains and fastening elements, the clutch must change the connection of the components of the planetary gear train at multiple places, which increases the number of connecting parts and complicates the clutch arrangement structure. In addition, since it is necessary to change the power passages of the same planetary gear train in a complicated manner, the step value is inevitably disturbed, and there is a high possibility that the meshing efficiency will deteriorate and the gear shifting performance will deteriorate. On the contrary, even if the number of planetary gear trains and the number of fastening elements are increased, the cost will not be so high if the clutch arrangement and the planetary gear trains are simply connected, and the running cost will be better due to better running performance and fuel efficiency. .

そこで、ギア比の悪い8ATに遊星ギア列又は締結要素を1個加え、4個の遊星ギア列と6個の締結要素を用いた多段変速装置に相応しいギア比が得られる前進8速以上の多段速ATの検討が必要となる。当然、最も重要となる変速比以外に遊星ギアの噛み合い効率や摩擦部材の連れ回り損失も重要となり、搭載性に影響を及ぼす軽量化やコンパクトさも必然となる。なお、ATでは発進デバイスとしてトルク増幅作用のあるトルクコンバータが用いられているが、Gear Rangeが9程度ある変速装置ではトルク増幅の必要性はなく、モータジェネレータ(MG)も含めて別の手段の発進デバイスも考慮する必要がある。当然、原動機直結として効率を高める必要性があるため、遊星ギアの噛み合い効率がより一層の重要度を増し、これらを含めて多段変速装置の検討をしなければならない。なお、GVW(車両総重量)に比して原動機のパワーの小さな商用車は、パワーの大きな乗用車に比べより多くの変速段を必要とし、この商用車のことも考慮しなければならない。   Therefore, one planetary gear train or one fastening element is added to 8AT having a poor gear ratio, and a forward gear 8 or higher multistage that can obtain a gear ratio suitable for a multistage transmission using four planetary gear trains and six fastening elements. It is necessary to consider a fast AT. Naturally, in addition to the most important gear ratio, the meshing efficiency of the planetary gears and the accompanying rotation loss of the friction member are also important, and weight reduction and compactness that affect mountability are inevitable. Although a torque converter having a torque amplification function is used as a starting device in the AT, a transmission having a Gear Range of about 9 does not require torque amplification, and other means including a motor generator (MG) can be used. It is also necessary to consider the launch device. Naturally, since it is necessary to improve the efficiency by directly connecting to the prime mover, the meshing efficiency of the planetary gears becomes even more important, and a multi-stage transmission including these must be considered. It should be noted that a commercial vehicle whose prime mover has a smaller power than GVW (gross vehicle weight) requires more gears than a passenger car having a large power, and this commercial vehicle must be taken into consideration.

ところで、遊星ギアの噛み合い効率に関しては正しい理解がなされていないようで、多くの特許事例では効率には不可欠となる互いに噛み合う歯車の回転速度とトルクが考慮されず、リングギア(内歯)とピニオンギア(外歯)の噛み合い損失がピニオンギア(外歯)とサンギア(外歯)の噛み合い損失の半分にも満たないことが無視されたりして、遊星ギアの噛み合い効率の評価が不十分であるばかりか、間違ったりしている。因みに、特開2013−145016(本願出願人)に記載したように、実用化されたトヨタの8ATはこのクラスで遊星ギアの噛み合い効率が最も悪く、現在多くの特許が出願されている後述するトヨタ系列による「5−TYPE」10ATの遊星ギアの噛み合い効率も悪い。また、効率を最重視しなければならないハイブリッド車であるトヨタの2005年式のHEVには、エンジンと同軸に配される出力側のモータジェネレータ(MG)の遊星減速構造に、遊星ギアの噛み合い効率が悪くなる逆転減速機構が用いられている。「燃費を最重要視している」と謳っているトヨタでさえ、このような状態である。本願出願人は動力を伝達する互いに噛み合うギア間の伝達トルクと相対回転速度を求め、噛み合い損失を各々計算して合計し、各変速段の噛み合い効率を算出して評価している。なお、遊星ギアの噛み合いでは、動力が分散することや、リングギア(内歯)とピニオンギア(外歯)の噛み合い損失がピニオンギア(外歯)とサンギア(外歯)の噛み合い損失の半分にも満たないことで噛み合い効率が99%を超える変速段があり、MTよりギアの噛み合い効率がよくなる変速段が多く存在する。   By the way, it seems that the meshing efficiency of planetary gears is not correctly understood, and in many patent cases, the rotation speed and torque of meshing gears, which are indispensable for efficiency, are not taken into consideration, and the ring gear (internal teeth) and pinion The meshing loss of the gear (external teeth) is less than half the meshing loss of the pinion gear (external teeth) and sun gear (external teeth), and it is ignored, and the meshing efficiency of the planetary gears is insufficiently evaluated. Not only that, but it is wrong. Incidentally, as described in Japanese Patent Laid-Open No. 2013-145016 (the applicant of the present application), the practically used Toyota 8AT has the worst planetary gear meshing efficiency in this class, and many patents are currently applied to the later-mentioned Toyota. The meshing efficiency of the planetary gears of the "5-TYPE" 10AT according to the series is also poor. In addition, Toyota's 2005 HEV, which is a hybrid vehicle that requires the highest priority on efficiency, has a planetary speed reduction structure of the motor generator (MG) on the output side, which is coaxial with the engine, and the meshing efficiency of the planetary gears. A reverse speed reduction mechanism is used that deteriorates. Even Toyota, who claims to "emphasis on fuel efficiency", is in this state. The applicant of the present application obtains a transmission torque and a relative rotation speed between gears that transmit power and meshes with each other, calculates and sums the meshing losses, and calculates and evaluates the meshing efficiency of each gear. In meshing the planetary gears, the power is dispersed and the meshing loss between the ring gear (internal teeth) and pinion gear (external teeth) is half the meshing loss between the pinion gear (external teeth) and sun gear (external teeth). There is a gear stage in which the meshing efficiency exceeds 99% because it does not satisfy, and there are many gear stages in which the gear meshing efficiency is better than MT.

4個の遊星ギア列と6個の締結要素を用いた多段変速装置として近年2種類の9ATが実用化されている。何れも主変速機構の2個の遊星ギア列からなる4個の構成要素の主動側(駆動側)となる構成要素に変速回転を入力するCタイプで、2個の遊星ギア列と4個の締結要素からなる前置変速機構と2個の遊星ギア列と2個の締結要素からなる主変速機構の組み合わせからなる。先行して実用化されたC1タイプ9ATは、主変速機構の遊星ギア列が特開2000−266138に記載されたDaimlerのCタイプ7ATの主変速機構に、前置変速機構から、入力軸回転、入力軸の減速回転2種、0回転、入力軸の逆回転、の5種の回転を選択的に入力させたもので、ZFが特表2011−513662(ZF)をベースにFF用として9ATを実用化している。次に実用化されたC3タイプ9ATは、同じくDaimlerのCタイプ7ATの主変速機構の共通の速度線図上に第1から第4まで番号順に並べた2個の遊星ギア列(シンプソン遊星ギア列)の入出力構成要素を逆にした、前述のGM ALLISONの6ATの主変速機構の遊星ギア列を用いたもので、前置変速機構から、入力軸回転、入力軸の減速回転、入力軸の増速回転、0回転、入力軸の逆回転、の5種の回転を選択的に入力させたものである。この9ATはDaimlerが特許文献1をベースに実用化したものである。つまり、前置変速機構からの、1種の入力軸の減速回転で主変速機構は1種の減速回転と1種の増速回転を得ることができ、1種の入力軸の増速回転で2種の減速回転を得ることができるので、C1タイプ9ATは前置変速機構から2種の減速回転を主変速機構に入力させて2種の減速回転と2種の増速回転を得るのに対し、C3タイプ9ATは前置変速機構から1種の減速回転と1種の増速回転を主変速機構に入力させて3種の減速回転と1種の増速回転を得るようにしたものである。   In recent years, two types of 9AT have been put into practical use as a multi-stage transmission using four planetary gear trains and six fastening elements. All are C type which inputs the speed change rotation to the constituent elements on the main driving side (driving side) of the four constituent elements consisting of the two planetary gear trains of the main transmission mechanism. It consists of a combination of a front speed change mechanism consisting of engagement elements, two planetary gear trains and a main speed change mechanism consisting of two engagement elements. In the C1 type 9AT that was put into practical use in advance, the planetary gear train of the main transmission mechanism is the main transmission mechanism of the Daimler C type 7AT described in Japanese Patent Laid-Open No. 2000-266138. Five kinds of rotations of input shaft deceleration rotation 2 kinds, 0 rotation, and input shaft reverse rotation are selectively inputted, and ZF is 9 AT for FF based on the special table 2011-513662 (ZF). It has been put to practical use. The next commercialized C3 type 9AT is two planetary gear trains (Simpson planetary gear trains) arranged in the order of numbers 1 to 4 on the common speed diagram of the main transmission mechanism of the Daimler C type 7AT. ) Using the planetary gear train of the above-mentioned GM ALLISON 6AT main transmission mechanism in which the input / output components of (1) are reversed, the input shaft rotation, the input shaft deceleration rotation, the input shaft rotation Five types of rotations, namely, speed-up rotation, zero rotation, and reverse rotation of the input shaft, are selectively input. This 9AT was put into practical use by Daimler based on Patent Document 1. That is, the main transmission mechanism can obtain one kind of decelerated rotation and one kind of accelerated rotation by decelerated rotation of one kind of input shaft from the front speed change mechanism, and can be obtained by one kind of accelerated rotation of the input shaft. Since two kinds of decelerated rotations can be obtained, the C1 type 9AT inputs two kinds of decelerated rotations from the front transmission mechanism to the main transmission mechanism to obtain two kinds of decelerated rotations and two kinds of accelerated rotations. On the other hand, the C3 type 9AT is one in which one type of decelerated rotation and one type of increased rotation are input to the main transmission mechanism from the front transmission mechanism to obtain three types of reduced rotation and one type of increased rotation. is there.

この2種類のC1、C3タイプ9ATはGear Rangeが9〜11程度に広くとれ、ギア比や遊星ギアの噛み合い効率も適切で完成形と成り得る多段変速機である。C1タイプ9ATとC3タイプ9ATを比較すると、C1タイプ9ATが入力軸回転の増速段が4段で減速段が4段となるのに対し、C3タイプ9ATが入力軸回転の増速段が3段で減速段が5段となり、C3タイプ9ATの方が使いやすい。但し、クラッチやブレーキの摩擦部材がもたらす連れまわり損失は減速比が大きくなるC3タイプ9ATの方が大きくなる。一方、C1タイプ9ATの前置変速機構は従来の3ATが使えることでC3タイプ9ATの前置変速機構よりシンプルな構造にできる。また、C1タイプ9ATの方が前置変速機構や主変速機構も用途により多様な遊星ギア列が採用でき、特開2013−145016(本願出願人)では4ATに匹敵するコンパクトな構造となるFF用9ATを提案している。なお、C3タイプ9ATにおける主変速機構の遊星ギア列は限定されるが、入出力の連結構造はC1タイプ9ATよりシンプルとなり遊星ギアの噛み合い効率もよくなる。この特許文献1によるC3タイプ9ATの2個の遊星ギア列と2個の締結要素からなる主変速機構を用いて前置変速機構を様々に変えた多段変速装置が提案されている。   These two types of C1 and C3 type 9AT are a multi-stage transmission that can have a wide Gear Range of about 9 to 11, have an appropriate gear ratio and planetary gear meshing efficiency, and can be completed. Comparing the C1 type 9AT and the C3 type 9AT, the C1 type 9AT has four input shaft rotation speed increasing stages and four deceleration stages, while the C3 type 9AT has three input shaft rotating speed increasing stages. There are 5 speed reduction stages, and the C3 type 9AT is easier to use. However, the accompanying rotation loss caused by the friction members of the clutch and the brake is larger in the C3 type 9AT having a larger reduction ratio. On the other hand, the C1 type 9AT front transmission mechanism can be made simpler than the C3 type 9AT front transmission mechanism because the conventional 3AT can be used. In addition, the C1 type 9AT can employ various planetary gear trains for the front transmission mechanism and the main transmission mechanism depending on the application. 9 AT is proposed. Although the planetary gear train of the main transmission mechanism in the C3 type 9AT is limited, the input / output connection structure is simpler than that of the C1 type 9AT and the meshing efficiency of the planetary gears is improved. There is proposed a multi-stage transmission in which the front transmission mechanism is variously changed by using a main transmission mechanism including two C3 type 9AT planetary gear trains and two fastening elements according to Patent Document 1.

多くの提案はスケルトン図のみの提案であるが、一部構造に関する提案もある。この構造に関する提案や実用化されたDaimlerによるC3タイプ9ATでは、前置変速機構のクラッチの少なくとも1個が入力軸の周り(上部)に配され、2体化された入力軸から作動油が供給される複雑な構造となっている。なお、C3タイプ9ATは4個の遊星ギア列と6個(クラッチ3個、ブレーキ3個)の締結要素を用いた多段変速装置であり、単純に配列すると、軸方向にスペースが必要な遊星ギア列4個とクラッチ3個の計7個分が必要となり軸方向が長くなる。さらに、この変速形態では入力軸が前置変速機構と主変速機構の両方に連結されるため、変速装置の全幅にわたり回転中心部に入力軸を配さなければならなく、入力軸や入力軸の軸支間が長くなるのが避け難く、入力軸を二体化する等の対処をしなければならなくなる。また、これらの提案で共通に用いる主変速機構はシンプルな連結構造となるが、ブレーキが施される一方の遊星ギア列の浮遊されたリングギアにはスラスト方向の軸支が必要となり、スラスト軸受けをもう一方の遊星ギア列の間にとると軸方向が長くなるのでその反対側にとる方がよくなる。本願はこのC3タイプ9AT、及びC3タイプ9ATの主変速機構を用いて前置変速機構を様々に変えた、9ATを超える変速段を有する多段変速装置の種々の問題点を解決するためのFR用とFF用の多段変速装置の構造に関する提案である。本願の対象となる多段変速装置の多くは既に特許が出願されており、次の6種類(1〜6−TYPE)に分類できる。なお、実用化されているものや構造が記載されている特許は構造が明確であるが、スケルトン図のみの特許は構造が不明確なため、遊星ギア列やクラッチ・ブレーキの配置により推測される構造について記載する。   Many proposals are for skeleton diagrams only, but there are also proposals for some structures. In the C3 type 9AT by Daimler, which is a proposal related to this structure and has been put into practical use, at least one clutch of the front speed change mechanism is arranged around the input shaft (upper part), and hydraulic oil is supplied from the dualized input shaft. It has a complicated structure. The C3 type 9AT is a multi-stage transmission that uses four planetary gear trains and six fastening elements (three clutches and three brakes), and if simply arranged, a planetary gear that requires a space in the axial direction. Four rows and three clutches are required for a total of seven, which lengthens the axial direction. Furthermore, in this speed change mode, since the input shaft is connected to both the front speed change mechanism and the main speed change mechanism, it is necessary to dispose the input shaft at the center of rotation over the entire width of the speed change device. It is unavoidable that the distance between the shaft supports becomes long, and it is necessary to take measures such as dualizing the input shaft. In addition, the main transmission mechanism commonly used in these proposals has a simple connection structure, but the suspended ring gear of the planetary gear train on which one of the brakes is applied requires thrust bearings, and thrust bearings are required. If it is taken between the other planetary gear trains, the axial direction becomes longer, so it is better to take it on the opposite side. This application is for FR for solving various problems of a multi-stage transmission having a shift stage of more than 9AT in which the front shift mechanism is variously changed by using the main shift mechanism of C3 type 9AT and C3 type 9AT. And the structure of a multi-stage transmission for FF. Many of the multi-stage transmissions to which the present application is applied have already applied for patents and can be classified into the following six types (1 to 6-TYPE). It should be noted that the structure of patents that have been put into practical use and structures are clear, but the structure of patents with only a skeleton diagram is unclear, so it is presumed by the arrangement of planetary gear trains and clutches and brakes. The structure will be described.

<1−TYPE>「C3−1、9〜15AT」
特許文献2で本願出願人が提案した特許で、前置変速機構は、少なくとも1個の遊星ギア列からなる主前置変速機構と、主前置変速機構に入力軸の1種の変速回転速度のみを選択的に入力可能とする1個の遊星ギア列からなる副前置変速機構と、少なくとも第1、第2クラッチ(C1、C2)を含めた複数の締結要素からなっている。特許文献2では9ATとAタイプ6ATを前置変速機構に用いた15ATの2種をFR用の実施例として掲載しているが、同じ形態の副前置変速機構を備えたCタイプ5ATやBタイプ6ATを前置変速機構に用いた13AT、14ATや、その他、10AT、11AT、の多彩な多段変速装置が可能となる。しかし、特許文献2にはFR用として本願の特許請求内容と一部重なる実施例が記載されているが、FF用としては提案していない。なお、特許文献2の15ATに用いた前置変速機構となるAタイプ6ATは、現状商品化されている4ATよりも軸方向がコンパクトになり、6ATとしても商品化できるパワートレンと構造である。このタイプの9ATではギア比や遊星ギアの噛み合い効率も適切であるが、それより変速段を増やすとギア比の連なりはあまりよくならない。
<1-TYPE>"C3-1,9-15AT"
In the patent proposed by the applicant of the present application in Patent Document 2, the front speed change mechanism includes a main front speed change mechanism including at least one planetary gear train, and one speed change rotational speed of an input shaft of the main front speed change mechanism. It is composed of a sub-positional front speed change mechanism including one planetary gear train capable of selectively inputting only one and a plurality of engagement elements including at least first and second clutches (C1, C2). In Patent Document 2, two types, 15AT using 9AT and A type 6AT for the front transmission mechanism, are listed as examples for FR, but C type 5AT and B type equipped with the auxiliary front transmission mechanism of the same form. Various types of multi-stage transmissions such as 13AT and 14AT using the type 6AT as the front transmission mechanism, and 10AT and 11AT are possible. However, although Patent Document 2 describes an embodiment for FR, which partially overlaps the claimed content of the present application, it is not proposed for FF. It should be noted that the A type 6AT, which is the front transmission mechanism used for the 15AT of Patent Document 2, has a more compact axial direction than the currently commercialized 4AT, and has a power train and structure that can be commercialized as 6AT. With this type of 9AT, the gear ratio and the meshing efficiency of the planetary gears are also appropriate, but if the number of gears is increased beyond that range, the gear ratios do not improve very well.

<2−TYPE>「C3−2、9AT、11AT」
特許文献1を始めとして、DE102010063634(特表2014−500463)(ZF)、特開2013−199957(ジヤトコ、日産)、特開2013−199958(ジヤトコ、日産)、特開2013−199959(ジヤトコ、日産)で提案された特許で、前置変速機構は2個の遊星ギア列と少なくとも第1、第2クラッチ(C1、C2)を含めた4個の締結要素からなっており、前置変速機構は、2個の遊星ギア列の連結状態を第1、第2クラッチ(C1、C2)で変え、第1、第2クラッチ(C1、C2)以外の2個の締結要素を用いて一方の遊星ギア列から出力構成要素を有するもう一方の遊星ギア列に3種の回転を伝達して4種の回転を出力すると共に各々2個の構成要素を連結した4個の構成要素から1種の回転を出力することを可能とした変速形態となっている。これらの提案のなかでは特許文献1の提案がギア比や遊星ギアの噛み合い効率等が適切で、DaimlerがFR用としてC3タイプのオリジナルとなる9ATを実用化した。実用化された前置変速機構の第1、第2クラッチ(C1、C2)はそれぞれ異なる軸方向の位置に配されており、第2クラッチ(C2)には入力軸内部に設けられた油穴から作動油が供給されるため構造が複雑となり、前置変速機構が軸方向に長くなっている。なお、FF用としては提案されていない。また、これらの特許には記載されていないが、連結した4個の構成要素の1個を1個追加となる第4ブレーキで制動可能にすればもう一種の入力軸の減速回転が得られ、本願提案の11AT(C3−2−2)となる。但し、11ATは第2クラッチ(C2)の容量をさらに大きくしなければ成立しないし、9ATよりギア比のステップ値は若干悪くなる。本願はこのDaimler提案の9ATと本願提案の11ATに関する構造提案である。
<2-TYPE> “C3-2, 9AT, 11AT”
Starting with Patent Document 1, DE102010063634 (Japanese Patent Laid-Open No. 2014-500463) (ZF), JP2013-199957 (JATCO, Nissan), JP2013-199958 (JATCO, Nissan), JP2013-199959 (JATCO, Nissan). ), The front transmission is composed of two planetary gear trains and four engagement elements including at least first and second clutches (C1, C2). One planetary gear is changed by changing the connection state of two planetary gear trains with the first and second clutches (C1, C2) and using two fastening elements other than the first and second clutches (C1, C2). One of the four components is connected to the other planetary gear train having output components by transmitting three types of rotations and outputting four types of rotations, and connecting two components each. It has become possible with the gear-shift mode to output. Among these proposals, the proposal of Patent Document 1 is appropriate in terms of gear ratio, planetary gear meshing efficiency, etc., and Daimler put C9 type original 9AT for FR into practical use. The first and second clutches (C1, C2) of the practically used front speed change mechanism are arranged at different axial positions, and the second clutch (C2) has an oil hole provided inside the input shaft. Since the hydraulic oil is supplied from the structure, the structure is complicated and the front transmission mechanism is elongated in the axial direction. It is not proposed for FF. Further, although not described in these patents, if one of the four connected components can be braked by an additional fourth brake, another kind of decelerated rotation of the input shaft can be obtained. This is 11AT (C3-2-2) proposed by the present application. However, 11AT is not established unless the capacity of the second clutch (C2) is further increased, and the step value of the gear ratio is slightly worse than 9AT. The present application is a structural proposal regarding the 9AT proposed by Daimler and the 11AT proposed by the present application.

<3−TYPE>「C3−3、C3−4、11AT」
前置変速機構は、4個の構成要素からなる2個の遊星ギア列と第1、第2クラッチ(C1、C2)を含む4個の締結要素に更にクラッチ又はブレーキを1個追加し、C3タイプ9ATに入力軸の減速回転を1個追加して出力可能としたものである。特許としてはブレーキを1個追加した構造(C3−3−2)の特開2015−161311(本田)の図1と、クラッチを1個追加した構造(C3−4−1)の特開2014−77535(HUNDAI)、特開2015−78763(HUNDAI)の図1が本願の対象となる。主変速機構の変速形態は(C3−2−2)の11ATと同じで、前置変速機構に入力軸の減速回転出力を1種追加したものである。但し、この前置変速機構は従来の4ATと同じであり、これらの特許例以外にもパワートレンは存在するが、特開2015−161311(本田)は特開2012−247057(HUNDAI)に抵触する可能性が高い。特開2015−161311(本田)の図1はFF用で出力ギアが前置変速機構と主変速機構の間に配されるため主変速機構のリングギアR3と遊星キャリアC4の間に配するクラッチの構造が複雑になることや、リングギアR4の、小径部でスラストニードルベアリングにより保持しなければならない保持機構が複雑となり軸方向を長くし、特開2014−77535(HUNDAI)と特開2015−78763(HUNDAI)の図1はFR用で前置変速機構の2個のクラッチは前置変速機構の反主変速機構側に配されるため入力軸が前置変速機構と主変速機構の4個の遊星ギア列とその他の部位を軸支することになり、振動防止のため入力軸の径を大きくしなければならなく重量増やコスト増を招く。なお、これらの特許では主変速機構のクラッチは入力軸と遊星キャリアの間に設けられているが、特許文献1によるC3タイプ9ATに用いられたリングギアR3と遊星キャリアC4の間に配するクラッチの方が、容量が小さくて済み、この構造を成立させるべきである。ギア比のステップ値の連なりは前述した「C3−2−2、11AT」と同じであり、9ATより悪くなるがGear Rangeは適切に取れ、遊星ギアの噛み合い効率も悪くはない。
<3-TYPE> “C3-3, C3-4, 11AT”
The front speed change mechanism has two planetary gear trains consisting of four constituent elements and four clutch elements including the first and second clutches (C1, C2), and further includes one clutch or brake, and C3. It is possible to output by adding one decelerated rotation of the input shaft to the type 9AT. As a patent, Fig. 1 of JP-A-2015-161311 (Honda) with a structure with one additional brake (C3-3-2) and JP-A-2014-2014 with structure with one additional clutch (C3-4-1). 77535 (HUNDAI) and FIG. 1 of JP-A-2015-78763 (HUNDAI) are the subject of the present application. The speed change mode of the main speed change mechanism is the same as 11 AT of (C3-2-2), and one type of deceleration rotation output of the input shaft is added to the front speed change mechanism. However, this front shifting mechanism is the same as the conventional 4AT, and there are power trains other than these patent examples, but JP2015-161311 (Honda) conflicts with JP2012-247057 (HUNDAI). Probability is high. FIG. 1 of Japanese Unexamined Patent Application Publication No. 2015-161311 (Honda) is for FF, and since the output gear is arranged between the front speed change mechanism and the main speed change mechanism, the clutch is arranged between the ring gear R3 of the main speed change mechanism and the planet carrier C4. Of the ring gear R4 becomes complicated and the holding mechanism that must be held by the thrust needle bearing in the small diameter portion of the ring gear R4 becomes complicated, and the axial direction is lengthened. Fig. 1 of 78763 (HUNDAI) is for FR, and the two clutches of the front speed change mechanism are arranged on the side opposite to the main speed change mechanism side of the front speed change mechanism, so that the input shaft has four speed change gears including the front speed change mechanism and the main speed change mechanism. Since the planetary gear train and other parts are axially supported, the diameter of the input shaft must be increased to prevent vibration, resulting in an increase in weight and cost. In these patents, the clutch of the main transmission mechanism is provided between the input shaft and the planet carrier, but the clutch arranged between the ring gear R3 used in the C3 type 9AT according to Patent Document 1 and the planet carrier C4. Has a smaller capacity, and this structure should be established. The sequence of step values of the gear ratio is the same as that of the above-mentioned “C3-2-2, 11AT”, which is worse than 9AT, but the Gear Range is properly taken, and the meshing efficiency of the planetary gears is not bad.

<4−TYPE>「C3―5、14AT」
前置変速機構は、1個の遊星ギア列からなる主前置変速機構と、主前置変速機構に2個のブレーキで入力軸の2種の減速回転速度を選択的に入力可能とする2個の遊星ギア列からなる副前置変速機構と、主前置変速機構を制御する第1、第2クラッチ(C1、C2)と1個のブレーキを含めた5個の締結要素からなっている。この前置変速機構の形態は「C3−1、9AT」と同じで、「C3−1、9AT」と同じ主前置変速機構と副前置変速機構に、各1個ブレーキと遊星ギア列を副前置変速機構に追加し2種の減速回転速度を主前置変速機構に入力可能とすることで、各2種の入力軸の増速回転、減速回転、逆回転と入力軸の回転及び0回転の8種の回転を主変速機構に入力させて14ATとしたものである。「C3−1、9AT」の遊星ギアの噛み合い効率は最高レベルであり、14ATも最高レベルの遊星ギアの噛み合い効率となる。但し、クラッチの容量を大きくしなければならない。この方式はまだ未公開であり、本願で特許出願とする。なお、この14ATに用いた前置変速機構は、現状商品化されている4ATよりも軸方向がコンパクトな5ATとなり、5ATとしても商品化できる形態である。
<4-TYPE> “C3-5, 14AT”
The front speed change mechanism allows a main front speed change mechanism consisting of one planetary gear train, and two brakes to the main front speed change mechanism to selectively input two types of decelerated rotation speeds of the input shaft. It is composed of an auxiliary front speed change mechanism consisting of a planetary gear train, five first and second clutches (C1, C2) for controlling the main front speed change mechanism, and five fastening elements including one brake. . The form of this front shift mechanism is the same as "C3-1, 9AT", and one main brake and planetary gear train are provided for the same main front shift mechanism and sub front shift mechanism as in "C3-1, 9AT". By adding two types of deceleration rotation speeds to the main front transmission mechanism in addition to the auxiliary front transmission mechanism, speed increase rotation, deceleration rotation, reverse rotation and rotation of the input shaft of each two types of input shafts can be achieved. Eight kinds of rotations of 0 rotation are input to the main transmission mechanism to be 14AT. The meshing efficiency of the "C3-1, 9AT" planetary gear is the highest level, and 14AT is also the highest level of the meshing efficiency of the planetary gear. However, the capacity of the clutch must be increased. This method has not been published yet, and is filed as a patent application. The front transmission mechanism used for this 14AT is a 5AT that is more compact in the axial direction than the currently commercialized 4AT, which is also a form that can be commercialized as 5AT.

<5−TYPE>「C4―1、10AT」
変速装置の減速段ではC3タイプと同じ変速形態を用いるが、増速段では変速形態が異なるので、「C4タイプ」とした。特許としてはUS20090054196(GM)を始めとして、特開2015−52377(AW)、特開2015−64042(アイシン精機)、特開2015−64099(AW、トヨタ)、特開2015−72061(AW)、特開2015−83853(アイシン精機)、特開2015−105721〜105726(AW)、特開2015−183855(GM)、とパワートレン及び構造に関して多くの提案がなされている。前置変速機構は、4個の構成要素からなる2個の遊星ギア列と主変速機構の第1構成要素と連結可能とする第1、第2クラッチ(C1、C2)と主変速機構の第4構成要素と連結可能とする第4クラッチ(C4)と、遊星ギア列の一部を制動可能にするブレーキの4個の締結要素からなり、C3タイプ9ATと同じ数の4個の遊星ギア列と6個の締結要素で10ATと一段多い変速段を出している。しかしながら、Gear Rangeが8程度と小さくギア比のステップ値も前進3速から7速の間で等比級数となるのに加え、主変速機構の第4構成要素と前置変速機構を連結可能とする第4クラッチ(C4)の連結が構造を複雑にする。更に、多くの構造特許が出願されている特開2015−105721〜105726(AW)のパワートレンでは、前進3速段と前進5速段における遊星ギアの噛み合い効率が極端に悪くなる。また、多く提案されている全ての構造図では、第1、第2クラッチ(C1、C2)への作動油は変速機ケースから入力軸を通過しクラッチに供給されるため管路抵抗が大きくなるのに加えクラッチの構造を複雑にする。当然、入力軸には他にトルクコンバータへの供給油や潤滑油の油穴が必要となり、穴加工を可能とするため入力軸を二体化して複雑にしなければならなくなる。また、入力軸の軸支間が長くなるこの構造では軸支間における振動防止のため入力軸の径を大きくしなければならなく、入力軸の周りに通常の変速装置より多く配される増速回転部位の径を大きくしなければならず不利となる。FF用として特開2015−64099(AW、トヨタ)の図6、7、10のスケルトン図があり、主変速機構の外周部に出力ギアが配されているがこの遊星ギア列のリングギアとサンギアの歯数比は3.6と通常よりも大きく、出力ギアもそれ以上に大きくなり現実的ではない。前置変速機構と主変速機構が軸方向に順に並べていないため本願の対象とはならないが、特開2015−183793(AW、トヨタ)に主変速機構の2個の遊星ギア列の間に出力ギアが配されるFF用の配置が記載されているが、クラッチを4個も配さなければならないパワートレンで主変速機構の2個の遊星ギア列の間に出力ギアを軸支する例えば変速機と一体となる隔壁を設けると軸方向が長くなり成立が困難となる。
<5-TYPE> “C4-1, 10AT”
Although the same speed change mode as the C3 type is used in the deceleration stage of the transmission, the "C4 type" is used because the speed change type is different in the speed increasing stage. As patents, starting from US20090054196 (GM), JP-A-2015-52377 (AW), JP-A-2015-64042 (Aisin Seiki), JP-A-2015-64099 (AW, Toyota), JP-A-2015-72061 (AW), Many proposals have been made regarding JP-A-2015-83853 (Aisin Seiki), JP-A-2015-105721 to 105726 (AW), JP-A-2015-183855 (GM), power train, and structure. The front transmission mechanism includes two planetary gear trains composed of four constituent elements, first and second clutches (C1 and C2) that can be connected to the first constituent element of the main transmission mechanism, and the first constituent element of the main transmission mechanism. A fourth clutch (C4) that can be connected to the four constituent elements, and four fastening elements that are brakes that enable braking of a part of the planetary gear train, and the same four planetary gear trains as C3 type 9AT. With 6 fastening elements, a gear position of 10 AT is added. However, the Gear Range is as small as about 8 and the step value of the gear ratio becomes a geometric series between the third forward speed and the seventh forward speed, and the fourth component of the main transmission mechanism and the front transmission mechanism can be connected. The connection of the fourth clutch (C4) that makes the structure complicated. Further, in the power train of Japanese Patent Laid-Open No. 2005-105721 to 105726 (AW) for which many structural patents have been applied, the meshing efficiency of the planetary gears in the third forward speed and the fifth forward speed becomes extremely poor. Further, in all of the many proposed structural drawings, the hydraulic oil to the first and second clutches (C1, C2) passes through the input shaft from the transmission case and is supplied to the clutches, so that the conduit resistance increases. In addition to that, the structure of the clutch is complicated. Naturally, the input shaft additionally requires oil holes for the oil supplied to the torque converter and the lubricating oil, and the input shaft must be made into a two-piece complex in order to enable hole processing. In addition, in this structure where the shaft support of the input shaft becomes long, the diameter of the input shaft must be increased to prevent vibration between the shaft supports, and the speed-increasing rotation part that is arranged around the input shaft more than in a normal transmission The diameter must be increased, which is a disadvantage. There are skeleton diagrams of FIGS. 6, 7, and 10 of JP-A-2015-64099 (AW, Toyota) for FF, and an output gear is arranged on the outer peripheral portion of the main transmission mechanism. The ring gear and the sun gear of this planetary gear train are provided. The ratio of the number of teeth is 3.6, which is larger than usual, and the output gear is larger than that, which is not realistic. Since the front transmission mechanism and the main transmission mechanism are not arranged in order in the axial direction, they are not the subject of the present application. However, in JP-A-2005-183793 (AW, Toyota), an output gear is provided between two planetary gear trains of the main transmission mechanism. Although the arrangement for the FF in which the four gears are arranged is described, a power train in which as many as four clutches must be arranged and an output gear is pivotally supported between two planetary gear trains of the main transmission mechanism, for example, a transmission. If a partition that is integrated with is provided, the axial direction becomes long and it is difficult to establish.

<6−TYPE>「C5―1、10AT」
変速装置の逆転段でのみC3タイプと異なる変速形態を用いるので、「C5タイプ」とした。逆転段はDaimlerのUS5,435,791によるCタイプ5ATと特開2000−266138によるCタイプ7ATと同じで、主変速機構の第2構成要素を第4ブレーキ(B4)で制動可能として逆転段を設けたものである。前置変速機構は、4個の構成要素からなる2個の遊星ギア列と第1、第2クラッチ(C1、C2)を含む4個の締結要素からなっている。特許としては特開2015−161312(本田)の図1と特開2015−161313(本田)の図1が本願の対象となる。これらの特許例以外にもパワートレンは存在するが、特開2012−225506(HUNDAI)に同じ変速形態があり、一部特開2015−161313(本田)と同じ遊星ギア列がある。本願の対象となる主変速機構は第2構成要素に第4ブレーキ(B4)を配するためFF用にしか適用できない。特開2015−161312(本田)の図1と特開2015−161313(本田)の図1は「C3―3、11AT」と同じく出力ギアが前置変速機構と主変速機構の間に配されるためリングギアR4の、スラストニードルベアリングで保持しなければならない保持機構が複雑となり軸方向を長くする。なお、コンパクトになる要素のない遊星ギア列を軸方向に4個並べるこのスケルトン図では軸方向が長くなり過ぎでFF用に用いるのは困難となり、特開2015−161313(本田)の図4のように主変速機構の遊星ギア列の外周部に出力ギアを配置しなければならなくなるが、出力ギアや噛み合うカウンターギアの径を大きくしななければならず重量増や体積増を招き、狭いエンジンルーム内の配置に悪影響を及ぼす。唯一、特開2015−161313(本田)の前置変速機構の2個の遊星ギア列を2階建てにすることが可能でFF用に用いることが可能となるが、このパワートレンでは前進4速段における遊星ギアの噛み合い効率が極端に悪くなる。なお、Gear Rangeは適切に取れ、ギア比のステップ値の連なりは10ATのなかではよい方である。
<6-TYPE> “C5-1, 10AT”
Since only the reverse speed stage of the transmission uses a shift mode different from the C3 type, the shift type is set to "C5 type". The reverse gear is the same as the C type 5AT according to Daimler US Pat. No. 5,435,791 and the C type 7AT according to Japanese Patent Laid-Open No. 2000-266138, and the second component of the main transmission mechanism can be braked by the fourth brake (B4). It is provided. The front transmission mechanism is composed of two planetary gear trains composed of four constituent elements and four engagement elements including first and second clutches (C1, C2). As patents, FIG. 1 of JP-A-2015-161313 (Honda) and FIG. 1 of JP-A-2015-161313 (Honda) are the subject of the present application. Although there are power trains other than these patent examples, JP-A-2012-225506 (HUNDAI) has the same speed change mode and some of them have the same planetary gear train as JP-A-2015-161313 (Honda). The main transmission mechanism to which the present invention is applied has the fourth brake (B4) arranged in the second component, and therefore can be applied only to the FF. 1 of Japanese Unexamined Patent Publication No. 2015-161313 (Honda) and FIG. 1 of Japanese Unexamined Patent Publication No. 2015-161313 (Honda), the output gear is arranged between the front transmission mechanism and the main transmission mechanism as in “C3-3, 11AT”. Therefore, the holding mechanism of the ring gear R4, which must be held by the thrust needle bearing, becomes complicated, and the axial direction is lengthened. In addition, in this skeleton diagram in which four planetary gear trains having no compact element are arranged in the axial direction, the axial direction becomes too long and it becomes difficult to use for FF, and therefore, in FIG. 4 of JP-A-2015-161313 (Honda). As described above, the output gear must be arranged on the outer peripheral part of the planetary gear train of the main transmission mechanism, but the diameter of the output gear and the meshing counter gear must be increased, resulting in an increase in weight and volume, and a narrow engine. It adversely affects the placement in the room. Only, the two planetary gear trains of the front transmission mechanism of JP-A-2015-161313 (Honda) can be constructed in two stories and can be used for FF, but with this power train, four forward speeds are possible. The meshing efficiency of the planetary gears in the gear becomes extremely poor. Incidentally, the Gear Range can be properly taken, and the series of step values of the gear ratio is a better one within 10 AT.

以上のことから4個の遊星ギア列と6個(クラッチ3個、ブレーキ3個)の締結要素を用いた<1−TYPE>「C3―1、9AT」と<2−TYPE>「C3―2、9AT」が最も重要となるギア比のステップ値の連なりやGear Range、及び遊星ギアの噛み合い効率がよいことがわかり、同じ個数の4個の遊星ギア列と6個(クラッチ4個、ブレーキ2個)の締結要素を用いた<5−TYPE>「C4―1、10AT」が最もギア比のステップ値の連なりやGear Range、及び遊星ギアの噛み合い効率が悪くなることがわかる。段落「0006」で述べた「乗用車としては、Gear Rangeが9程度あれば十分で、ギア比のステップ値と変速機の重量及び伝達効率が適切ならば変速段数は7、8速(7,8AT)で十分である。」ことより、この段階で「C3―1、9AT」と「C3―2、9AT」の方が「C4―1、10AT」より走行性能や燃費で優位となることがわかる。締結要素を1個増やした「11AT」に関しては乗用車としての必要性に疑問はあるが、コンパクトに配することができれば商用車には適切な変速装置になり得る。「11AT」は前置変速機構の減速回転を1個増やした<2−TYPE>「C3―2、11AT」や<3−TYPE>「C3―3、C3―4、11AT」の、増速段が4段となる「11AT」より、前置変速機構の増速回転を1個増やした<1−TYPE>「C3―1、11AT」の、増速段が3段となる「11AT」の方がよい。なお、締結要素を1個増やしたFF専用となる<6−TYPE>「C5―1」の「10AT」に関しては、前進4速段における遊星ギアの噛み合い効率が極端に悪くなるものの、シンプルな構造にできれば価値が出る。本願の目的の一つとして、効率のよいコンパクトなATの多段化の限界を見極めることがあり、更に多段化した<4−TYPE>「C3―5、14AT」や<1−TYPE>「C3−1、15AT」の検討も行う。「乗用車としては、変速段数は7、8速(7,8AT)で十分である。」と言ってはいるが、もし、Gear Rangeが6ATの3倍広くなる14ATや15ATを乗用車に用いることができるなら、エンジン回転が1000〜2000RPMでよいことになり、この仕様で燃料消費量のよいエンジンを開発できれば大きな変革をもたらすことになる。当然、トラック、バス等の商用車ではなお一層の変革をもたらす。
本願の主課題ではないが、上記6種類の多段変速装置に関し、既に判明しているギア比のステップ値の連なりやGear Rangeに加え、遊星ギアの噛み合い効率の算出ができていない現況において、本願で遊星ギアの噛み合い効率を算出し、構造を検討して総合的な評価をするものである。
From the above, <1-TYPE> “C3-1, 9AT” and <2-TYPE> “C3-2 using four planetary gear trains and six fastening elements (three clutches, three brakes) are used. , 9AT ”is the most important step sequence of gear ratios, Gear Range, and the meshing efficiency of planetary gears are good, and the same number of four planetary gear trains and six (4 clutches, 2 brakes) It can be seen that <5-TYPE> “C4-1, 10AT” using the individual fastening elements deteriorates the chain of step values of the gear ratio, the Gear Range, and the meshing efficiency of the planetary gears. As described in the paragraph “0006”, “For a passenger car, it is enough that the Gear Range is about 9, and if the step value of the gear ratio, the weight of the transmission and the transmission efficiency are appropriate, the number of gears is 7th or 8th speed (7,8AT). ) Is sufficient. ”At this stage, it is clear that“ C3-1,9AT ”and“ C3-2,9AT ”are superior to“ C4-1,10AT ”in driving performance and fuel efficiency. . The "11AT" with one additional fastening element is doubtful as to the need for a passenger vehicle, but if it can be compactly arranged, it can be an appropriate transmission for a commercial vehicle. "11AT" is a speed-increasing stage of <2-TYPE>"C3-2,11AT" or <3-TYPE>"C3-3, C3-4, 11AT", which is one more deceleration rotation of the front transmission mechanism. "11AT", which has 3 speed stages, is the "1-TYPE""C3-1,11AT", which has one speed increase rotation of the front speed change mechanism, compared to "11AT" which has 4 speed stages. Is good. Regarding "10AT" of <6-TYPE>"C5-1", which is an exclusive FF with one additional fastening element, the meshing efficiency of the planetary gears in the fourth forward speed is extremely poor, but has a simple structure. Value comes out if you can. One of the purposes of the present application is to identify the limit of multi-stage of efficient and compact AT, and further multi-stage <4-TYPE> “C3-5, 14AT” and <1-TYPE> “C3- 1, 15 AT ”will also be examined. He said, "For a passenger car, the number of gears is sufficient for 7th and 8th speed (7,8AT)." However, if the Gear Range is 3 times wider than 6AT, it is recommended to use 14AT or 15AT. If possible, an engine speed of 1000 to 2000 RPM will suffice, and if an engine with good fuel consumption can be developed with this specification, it will bring a great change. Naturally, commercial vehicles such as trucks and buses will bring even more changes.
Although not the main subject of the present application, regarding the above six types of multi-stage transmissions, in addition to the already known succession of step values of gear ratios and Gear Range, in the present situation where the meshing efficiency of the planetary gears cannot be calculated, Calculates the meshing efficiency of the planetary gears, examines the structure, and makes a comprehensive evaluation.

Daimlerが特許文献1をベースにFR用として実用化したC3タイプ9ATと同じ主変速機構を用いた本願の6種のパワートレンは、段落「0013」に示した本願出願人の提案した特許文献2による「C3−1、9〜15AT」と、段落「0016」に示した特許文献2に類似した「C3―5、14AT」を除いて、全て乗用車を対象に特許出願がなされたものである。トルクコンバータ(Wandler)を用いた車両用変速装置は元々Wandlerを開発したドイツで乗り合いバス(シティバス)用に実用化されたもので、その後米国のGMにより乗用車に用いられた。したがって、欧米ではシティバスの100%がAT化され、リターダを付けたATも普及している。トラック、バス等の運転者は所謂プロであり、一定の技能を必要とするが、人手不足や技量不足も含め運転ミスによる重大事故が多発している現状がある。近年、研究が進んでいる自動運転技術は重量の大きなトラック、バスほど安全上必要となり、今後、自動変速機のニーズがトラック、バスに広まることが予想される。トラック、バス等の商用車用ATとしては遊星ギア列や締結要素が増えても変速比巾(Gear Range)が変速段数に見あって広くとれ、軸方向がコンパクトになることが求められると共に、乗用車より負荷頻度が10倍厳しく耐久寿命も100万キロメートルと10倍必要な多段変速装置が求められる。その厳しさのため、供給メーカが世界でも数社しかなく、供給機種も不十分な状態である。本願出願人は商用車用ATとして特開2014−224547でC1、C2タイプ9〜12ATを提案し、特許文献2でC3タイプ9〜15ATを提案してきた。本願では全てを商用車用として意識しているが、具体的な構造図としては特に遊星ギアの噛み合い効率がよくなる段落「0016」に示した「C3―5、14AT」を対象にした。   The six types of power trains of the present application using the same main transmission mechanism as the C3 type 9AT that Daimler put into practical use for FR based on the patent document 1 are the patent documents 2 proposed by the present applicant as shown in paragraph “0013”. All of the patent applications have been filed for passenger cars, except for "C3-1, 9-15AT" according to US Pat. A vehicle transmission using a torque converter (Wandler) was originally put to practical use for a shared bus (city bus) in Germany, which developed Wandler, and then used by GM in the United States for passenger cars. Therefore, 100% of city buses are converted to ATs in Europe and America, and ATs with retarders are also popular. Drivers of trucks, buses, etc. are so-called professionals and require a certain level of skill, but there are many serious accidents due to driving errors, including lack of manpower and lack of skill. In recent years, the self-driving technology that has been researched has become necessary for the safety of trucks and buses with larger weight, and it is expected that the needs for automatic transmission will spread to trucks and buses in the future. As an AT for commercial vehicles such as trucks and buses, even if the number of planetary gear trains and the number of fastening elements increase, the gear ratio range (Gear Range) is wide enough to match the number of gear stages, and it is required that the axial direction be compact. A multi-stage transmission that requires 10 times the load frequency and 10 times the durability life of a passenger car is required. Due to its rigor, there are only a few manufacturers in the world, and the supply models are inadequate. The applicant of the present application has proposed C1 and C2 types 9 to 12 AT in Japanese Patent Laid-Open No. 2014-224547 and C3 types 9 to 15 AT in Patent Document 2 as ATs for commercial vehicles. In the present application, everything is considered for commercial vehicles, but as a concrete structural diagram, “C3-5, 14AT” shown in the paragraph “0016” in which the meshing efficiency of the planetary gear is particularly improved is targeted.

DE102008055626(Daimler)DE102008055526 (Daimler) 特願2014−195316(本願出願人)Japanese Patent Application No. 2014-195316 (Applicant of the present application)

本発明の第1の課題は、段落「0010」〜「0012」で説明したDaimlerが特許文献1をベースにFR用として実用化した、Gear Rangeが9〜11程度に広くとれ、ギア比や遊星ギアの噛み合い効率も適切な<2−TYPE>のC3タイプ9ATと、これと同じ主変速機構を用い、更にシンプルで性能も同等以上となる本願出願人が出願した特許文献2による<1−TYPE>のC3タイプ9ATに関し、一部特許文献2ではFR用として示しているが、FR及びFF仕様としてよりシンプルでコンパクトになる構造を提案するものである。   The first problem of the present invention is that the Daimler described in paragraphs “0010” to “0012” has been put into practical use for FR based on Patent Document 1 and has a wide Gear Range of about 9 to 11, a gear ratio and a planet. <2-TYPE according to Patent Document 2 filed by the applicant of the present application, which uses a C2-type 9AT of <2-TYPE> having an appropriate gear meshing efficiency and the same main transmission mechanism as that of the C3 type 9AT, which is simpler and has the same or better performance. Regarding the C3 type 9AT of <>, although it is partially shown in Patent Document 2 for FR, it proposes a simpler and more compact structure as FR and FF specifications.

本発明の第2の課題は、Daimlerと本願出願人が提案した特許文献1、2による<1、2−TYPE>のC3タイプ9ATをベースに更に多段化した遊星ギアの噛み合い効率のよい段落「0013」に示した<1−TYPE>の「11AT、15AT」、段落「0014」に示した<2−TYPE>の「11AT」、及び段落「0016」に示した<4−TYPE>の「14AT」を、FRのみならずFF仕様としてもコンパクトに成立させることである。   A second object of the present invention is to improve the meshing efficiency of a planetary gear further multistaged based on C3 type 9AT of <1,2-TYPE> according to Daimler and Patent Documents 1 and 2 proposed by the present applicant. "11AT, 15AT" of <1-TYPE> shown in 0013 "," 11AT "of <2-TYPE> shown in paragraph" 0014 ", and" 14AT of <4-TYPE> shown in paragraph "0016". Is to be realized compactly as not only FR but also FF specifications.

本発明の第3の課題は、Daimlerの特許文献1による<2−TYPE>のC3タイプ9ATと同じ主変速機構を用いた、既に特許出願がなされている段落「0015」に示した<3−TYPE>の「C3−3、C3−4、11AT」、段落「0017」に示した<5−TYPE>の「C4―1、10AT」、及び段落「0018」に示した<6−TYPE>の「C5―1、10AT」の、少し欠点がある3種に関しても、シンプルでコンパクトになる構造を提案するものである。   A third object of the present invention is to use the same main transmission mechanism as the C2-type 9AT of <2-TYPE> by Daimler in Japanese Patent Laid-Open Publication No. 2001-331, which is referred to in paragraph <0015>, which is already filed. “C3-3, C3-4, 11AT” of TYPE>, “C4-1, 10AT” of <5-TYPE> shown in paragraph “0017”, and of <6-TYPE> shown in paragraph “0018”. We propose a simple and compact structure for the three types of "C5-1, 10AT" that have some drawbacks.

本発明の第4の課題は、まだパワートレンの特許出願がなされていない本願出願人が提案した特許文献2に類似した段落「0016」に示した<4−TYPE>の「C3―5、14AT」を、構造特許として出願するものである。   A fourth object of the present invention is to describe "C3-5, 14AT" of <4-TYPE> shown in paragraph "0016" similar to Patent Document 2 proposed by the applicant of the present application, in which a patent application for power train has not yet been made. Is applied as a structural patent.

請求項1に係わる本発明は、C3タイプ9ATに用いられる主変速機構を用い、様々な前置変速機構と組み合わせた多段変速装置の共通となる構造に関するもので、第1〜第3の課題を解決するための手段であり、シンプル遊星ギアからなる第1サンギア(S1)、第1遊星キャリア(P1)、第1リングギア(R1)の構成要素を有した第1遊星ギア列(10)と、シンプル遊星ギアからなる第2サンギア(S2)、第2遊星キャリア(P2)、第2リングギア(R2)の構成要素を有した第2遊星ギア列(20)の、連結した第1サンギア(S1)と第2サンギア(S2)を第1構成要素とし、入力軸を第3クラッチ(C3)で連結可能にした第1遊星キャリア(P1)を第2構成要素とすると共に連結した第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とし、あるいは、入力軸に連結した第1遊星キャリア(P1)を第2構成要素とすると共に第3クラッチ(C3)で連結可能にした第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とし、第3ブレーキ(B3)で制動可能とした第2リングギア(R2)を第4構成要素とし、第2遊星キャリア(P2)を出力軸に連結し、第1、第2、第3、第4構成要素を軸方向順に並べて配した共通の速度線図を有する主変速機構の第1構成要素に、入力軸の回転と少なくとも入力軸の増速回転を含む複数の変速回転を選択的に入力可能とする、少なくとも2個の遊星ギア列と第1、第2クラッチ(C1、C2)を含む少なくとも4個の締結要素を有した前置変速機構を設け、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が少なくとも前進9速後進1速の変速段を得るようになした多段変速装置であって、多段変速装置の変速機ケース内部に前置変速機構と主変速機構を軸方向順に配すると共に、入力軸を前置変速機構と主変速機構の回転中心部に一体として配し、変速機ケースの、前置変速機構側となる一端に設けた円筒部材の主変速機構側の内周端部で入力軸を軸支すると共に、変速機ケースのもう一端で入力軸を軸支するか、あるいは、変速機ケースのもう一端に軸支された出力軸で入力軸を軸支するようになし、前置変速機構の第1、第2クラッチ(C1、C2)を各摩擦部材が径方向に2段に重なるよう円筒部材の外周方向外側に回転自在に配して、円筒部材の外周から第1、第2クラッチ(C1、C2)に作動油を供給するようになし、円筒部材の内周端部から主変速機構側の軸方向に、前置変速機構の少なくとも2個の遊星ギア列のうちの、多くとも1個の遊星ギア列、あるいは、2個の遊星ギア列を径方向に2階建てに重ねた1対の遊星ギア列を配するようになした。   The present invention according to claim 1 relates to a common structure of a multi-stage transmission that uses a main transmission mechanism used in a C3 type 9AT and is combined with various front transmission mechanisms. A first planetary gear train (10), which is a means for solving the problems, and which has components of a first sun gear (S1), a first planetary carrier (P1), and a first ring gear (R1), which are simple planetary gears, , The second sun gear (S2) consisting of a simple planetary gear, the second planetary carrier (P2), the second planetary gear train (20) having the components of the second ring gear (R2), the connected first sun gear ( S1) and the second sun gear (S2) as the first constituent element, and the first planetary carrier (P1) whose input shaft is connectable with the third clutch (C3) as the second constituent element and also the first ring Gear (R1) and No. The planetary carrier (P2) is the third component, or the first planetary carrier (P1) connected to the input shaft is the second component and the first ring gear (3) is connectable with the third clutch (C3). R1) and the second planet carrier (P2) are the third constituent elements, the second ring gear (R2) that can be braked by the third brake (B3) is the fourth constituent element, and the second planet carrier (P2) is Rotation of the input shaft and at least input to the first component of the main transmission mechanism, which is connected to the output shaft and has a common velocity diagram in which the first, second, third, and fourth components are arranged side by side in the axial direction It has at least two planetary gear trains and at least four engagement elements including first and second clutches (C1 and C2), which can selectively input a plurality of variable speed rotations including an accelerated rotation of the shaft. It is equipped with a front speed change mechanism and is the first of the main speed change mechanisms. A multi-stage transmission in which at least the ninth forward speed and the first reverse speed are obtained by the third constituent element by selectively restricting the rotation of any two constituent elements of the second and fourth constituent elements. In addition, the front transmission mechanism and the main transmission mechanism are arranged in the axial direction in the transmission case of the multi-stage transmission, and the input shaft is integrally arranged at the center of rotation of the front transmission mechanism and the main transmission mechanism. The input shaft is pivotally supported by the inner peripheral end of the cylindrical member provided on one end of the transmission case on the front transmission mechanism side on the main transmission mechanism side, and the input shaft is pivotally supported on the other end of the transmission case. Alternatively, the input shaft is rotatably supported by the output shaft rotatably supported at the other end of the transmission case, and the friction members are connected to the first and second clutches (C1, C2) of the pre-transmission mechanism. It is rotatably arranged on the outer side in the outer peripheral direction of the cylindrical member so as to overlap in two steps in the direction, The hydraulic oil is supplied from the outer circumference of the cylindrical member to the first and second clutches (C1, C2), and at least 2 of the front speed change mechanism is axially arranged from the inner peripheral end of the cylindrical member toward the main speed change mechanism. Among the planetary gear trains, at most one planetary gear train or a pair of planetary gear trains in which two planetary gear trains are radially stacked in two stories is arranged.

請求項2に係わる本発明は、様々な前置変速機構に共通して用いられる第1、第2クラッチ(C1、C2)の構造と配置、及び作動油供給回路に関するもので、第1〜第3の課題を解決するための手段であり、円筒部材の外周方向外側に入力軸と連結する筒状の入力連結部材(Y)を回転自在に配し、前置変速機構の第1、第2クラッチ(C1、C2)に各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)を設け、入力連結部材(Y)と2連クラッチ連結部材(X)を一体に連結し、あるいは、入力連結部材(Y)の外周方向外側に2連クラッチ連結部材(X)を回転自在に配し、入力連結部材(Y)、あるいは、2連クラッチ連結部材(X)に第1、第2クラッチ(C1、C2)のサーボ機構となる油圧室を設け、円筒部材の外周から前記第1、第2クラッチ(C1、C2)の油圧室に入力連結部材(Y)を通して作動油を供給するようになした。   The present invention according to claim 2 relates to the structure and arrangement of the first and second clutches (C1, C2) commonly used in various front transmissions, and a hydraulic oil supply circuit. 3 is a means for solving the problem of No. 3, in which a cylindrical input coupling member (Y) that is coupled to the input shaft is rotatably arranged on the outer peripheral direction outer side of the cylindrical member, and the first and second front transmission mechanisms are provided. The clutches (C1, C2) are provided with a dual clutch connecting member (X) in which each friction member is coaxially overlapped in two radial steps, and the input connecting member (Y) and the dual clutch connecting member (X) are integrated. The two clutch coupling members (X) are connected to each other or rotatably arranged outside the input coupling member (Y) in the outer circumferential direction. A hydraulic chamber that serves as a servo mechanism for the first and second clutches (C1, C2) is provided Wherein the outer peripheral first member, was no to supply hydraulic fluid through the input connecting member (Y) to the second hydraulic chamber of the clutch (C1, C2).

請求項3に係わる本発明は、C3タイプ9ATに用いられる主変速機構を用い、様々な前置変速機構と組み合わせた多段変速装置のFF仕様となる配置構造に関するもので、第1〜第3の課題を解決するための手段であり、変速機ケースの軸方向中央部に変速機ケースと一体となる隔壁を設け、隔壁に軸支される出力カウンターギアを配し、出力カウンターギアを挟んで軸方向の一方側に主変速機構の第1遊星ギア列(10)を配し、もう一方側に主変速機構の第2遊星ギア列(20)と前置変速機構を配するようになした。   The present invention according to claim 3 relates to an arrangement structure of the FF specification of a multi-stage transmission that uses a main transmission mechanism used for a C3 type 9AT and is combined with various front transmission mechanisms. A means for solving the problem is to provide a partition wall that is integral with the transmission case at the central portion of the transmission case in the axial direction, and arrange an output counter gear that is axially supported by the partition wall. The first planetary gear train (10) of the main transmission mechanism is arranged on one side in the direction, and the second planetary gear train (20) of the main transmission mechanism and the front transmission mechanism are arranged on the other side.

請求項4に係わる本発明は、FF仕様となる請求項3における主変速機構の第3クラッチ(C3)への作動油供給回路と、多段変速装置が4個のブレーキを有する構成におけるブレーキの配置構造に関するもので、第1〜第3の課題を解決するための手段であり、主変速機構の、入力軸に連結した第1遊星キャリア(P1)を第2構成要素とすると共に第3クラッチ(C3)で連結可能にした第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とした構成において、変速機ケースと一体となる隔壁に第1リングギア(R1)と第2遊星キャリア(P2)を連結可能にする第3クラッチ(C3)の作動油を供給する通路を設けるようになし、あるいは、多段変速装置が4個のブレーキを有する構成において、隔壁に1個のブレーキのサーボ機構となる油圧室を設けるようになした。 According to a fourth aspect of the present invention, a hydraulic oil supply circuit for the third clutch (C3) of the main speed change mechanism according to the third aspect of the present invention, which has an FF specification, and a brake arrangement in a configuration in which the multi-stage transmission has four brakes. It relates to a structure and is a means for solving the first to third problems, in which the first planetary carrier (P1) connected to the input shaft of the main transmission mechanism is used as the second component and the third clutch ( In the configuration in which the first ring gear (R1) and the second planet carrier (P2) that can be connected by C3) are used as the third component, the first ring gear (R1) and the first ring gear (R1) are connected to the partition wall integrated with the transmission case. A passage for supplying hydraulic oil to the third clutch (C3) that enables connection of the two-planetary carrier (P2) is not provided, or in a configuration in which the multi-stage transmission has four brakes, one is provided in the partition wall. Blur None of to provide a hydraulic chamber which is a key servomechanism.

請求項5に係わる本発明は、C3タイプ9ATとC3タイプ9ATをベースに更に多段化した遊星ギアの噛み合い効率のよい段落「0013」と段落「0014」に示した「11AT」、及び段落「0016」に示した「14AT」の前置変速機構を構成する第1、第2クラッチ(C1、C2)の構造に関するもので、第1と第2の課題を解決するための手段であり、少なくとも2個の遊星ギア列を有する前置変速機構の、どちらか一方の遊星ギア列の遊星キャリアが第1、第2クラッチ(C1、C2)で入力軸と他の構成要素に締結可能となる構成において、遊星キャリアの遊星ギアを軸支するサイド部材を第1、第2クラッチ(C1、C2)の2連クラッチ連結部材(X)と連結すると共に、サイド部材に第1、第2クラッチ(C1、C2)の少なくともどちらか一方のサーボ機構となる油圧室を設けるようになした。 The present invention according to claim 5 provides paragraphs [0013] and [11AT] and paragraphs [0016] in paragraphs [0013] and [0014] with which the meshing efficiency of the C3 type 9AT and the planetary gears having multiple stages based on the C3 type 9AT are improved. The structure of the first and second clutches (C1, C2) forming the front transmission mechanism of "14AT" shown in FIG. 2 is a means for solving the first and second problems, and at least 2 In a pre-transmission mechanism having a plurality of planetary gear trains, a planetary carrier of either one of the planetary gear trains can be fastened to the input shaft and other components by the first and second clutches (C1, C2). , A side member that pivotally supports the planet gears of the planet carrier is connected to a double clutch connecting member (X) of the first and second clutches (C1 and C2), and the side member has first and second clutches (C1 and C1). C ) Of no to provide a hydraulic chamber comprising at least one of the servo mechanism.

請求項6に係わる本発明は、本願出願人が出願した特許文献2による「9AT」と段落「0013」に示した「11AT」、及び段落「0016」に示した「14AT」の前置変速機構のパワートレンに関するもので、第1と第2、及び第4の課題を解決するための手段であり、前置変速機構は主前置変速機構と副前置変速機構からなり、主前置変速機構は、D、E、Fの3個の構成要素を軸方向順に並べて配した1個のシンプル遊星ギアの遊星キャリアとなる構成要素Eに入力軸を第1クラッチ(C1)で連結可能とすると共に、構成要素Eと構成要素D又はFを第2クラッチ(C2)で連結可能とし、構成要素Fと主変速機構の第1構成要素を連結し、構成要素Eを第2ブレーキ(B2)で制動可能とした第1主前置変速機構であり、あるいは、第1主前置変速機構の構成要素Dを第4ブレーキ(B4)で制動可能とした第2主前置変速機構であり、副前置変速機構は、A、B、Cの3個の構成要素を軸方向順に並べて配した1個の遊星ギア列の構成要素Cに入力軸を連結して構成要素Aを第1ブレーキ(B1)で制動可能とした第1副前置変速機構であり、あるいは、A、B、C、Gの4個の構成要素を軸方向順に並べて配した2個の遊星ギア列からなる構成要素Aに入力軸を連結して構成要素Gを第1ブレーキ(B1)で制動可能とし、構成要素Cを第4ブレーキ(B4)で制動可能とした第2副前置変速機構であり、第1主前置変速機構の構成要素Dと第1副前置変速機構の構成要素Bを連結し、第1、第2クラッチ(C1、C2)、及び第1、第2ブレーキ(B1、B2)の何れか2個を締結することにより第1主前置変速機構の構成要素Fが、入力軸の回転と、入力軸の減速回転と、入力軸の増速回転と、0回転と、入力軸の逆回転と、の5種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進9速後進1速の変速段を得るようになし、あるいは、第2主前置変速機構の構成要素Dと第1副前置変速機構の構成要素Bを連結し、第1、第2クラッチ(C1、C2)、及び第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより第2主前置変速機構の構成要素Fが、入力軸の回転と、入力軸の減速回転と、入力軸の増速回転2種と、0回転と、入力軸の逆回転と、の6種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進11速後進1速の変速段を得るようになし、あるいは、第1主前置変速機構の構成要素Dと第2副前置変速機構の構成要素Bを連結し、第1、第2クラッチ(C1、C2)、及び第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより第1主前置変速機構の構成要素Fが、入力軸の回転と、入力軸の減速回転2種と、入力軸の増速回転2種と、0回転と、入力軸の逆回転2種と、の8種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進14速後進1速の変速段を得るようになした。   The present invention according to claim 6 relates to the front transmission mechanism of "9AT" according to Patent Document 2 filed by the applicant of the present application, "11AT" shown in paragraph "0013", and "14AT" shown in paragraph "0016". And a means for solving the first, second, and fourth problems, in which the front speed change mechanism includes a main front speed change mechanism and a sub front speed change mechanism. The mechanism makes it possible to connect the input shaft with the first clutch (C1) to the constituent element E, which is a planet carrier of one simple planetary gear in which three constituent elements D, E, and F are arranged side by side in the axial direction. At the same time, the component E and the component D or F can be connected by the second clutch (C2), the component F and the first component of the main speed change mechanism are connected, and the component E is connected by the second brake (B2). It is the first main front shifting mechanism that is capable of braking. In other words, it is a second main front transmission mechanism in which the constituent element D of the first main front transmission mechanism can be braked by the fourth brake (B4), and the sub front transmission mechanism is A, B, or C. A first sub-positional transmission mechanism in which the input shaft is connected to the constituent element C of one planetary gear train in which the constituent elements are arranged in the axial direction and the constituent element A can be braked by the first brake (B1). Alternatively, the input shaft is connected to the component A that is composed of two planetary gear trains in which four components A, B, C, and G are arranged in the axial direction, and the component G is connected to the first brake. (B1) is a second auxiliary front speed change mechanism that can be braked and component C can be braked by a fourth brake (B4). The component B of the speed change mechanism is connected to the first and second clutches (C1, C2), and the first and second brakes (B1, B). ) By engaging any two of them, the component F of the first main front speed change mechanism is configured to rotate the input shaft, reduce the speed of the input shaft, increase the speed of the input shaft, rotate 0, Reverse rotation of the shaft and five types of rotation are selectively obtained, and rotation of any two of the first, second and fourth constituent elements of the main transmission mechanism is selectively restricted. As a result, the third component is configured to obtain a shift position of 9 forward gears and 1 reverse gear, or the component D of the second main front transmission mechanism and the component B of the first sub front transmission mechanism are connected. Of the first and second clutches (C1, C2) and the first, second, and fourth brakes (B1, B2, B4) are engaged to configure the second main front transmission mechanism. Element F has six types: input shaft rotation, input shaft deceleration rotation, input shaft speed-up rotation, two rotations, zero rotation, and input shaft reverse rotation. Of the main transmission mechanism by selectively restricting the rotation of any two of the first, second, and fourth constituent elements of the main transmission mechanism to advance the third constituent element. The 11th speed reverse speed 1st speed is obtained, or the component D of the first main front transmission mechanism and the component B of the second auxiliary front transmission mechanism are connected to each other, and the first and second clutches ( C1, C2) and any one of the first, second, and fourth brakes (B1, B2, B4) are engaged so that the component F of the first main front transmission mechanism can rotate the input shaft. , Two types of decelerating rotation of the input shaft, two types of increasing rotation of the input shaft, zero revolution, and two types of reverse rotation of the input shaft are selectively obtained. By selectively restricting the rotation of any two of the first, second, and fourth components, the third component advances 1. Was none to obtain the gear position of the speed one reverse speed.

請求項7に係わる本発明は、段落「0014」に示した特許文献1による「9AT」と本願提案の「11AT」の前置変速機構のパワートレンに関するもので、第1と第2の課題を解決するための手段であり、前置変速機構は、シンプル遊星ギアからなる第3サンギア(S3)、第3遊星キャリア(P3)、第3リングギア(R3)の構成要素を有した第3遊星ギア列(30)と、第4サンギア(S4)、第4遊星キャリア(P4)、第4リングギア(R4)の構成要素を有した第4遊星ギア列(40)の、第3サンギア(S3)を入力軸に連結し、第3遊星キャリア(P3)と第4リングギア(R4)を第2クラッチ(C2)で連結可能にし、第3リングギア(R3)と第4遊星キャリア(P4)を連結し、第3遊星キャリア(P3)と入力軸を第1クラッチ(C1)で連結可能にすると共に第4リングギア(R4)を主変速機構の第1構成要素に連結し、第1、第2クラッチ(C1、C2)で第3遊星ギア列(30)と第4遊星ギア列(40)の連結を選択的に変更する変速機構であって、第3遊星キャリア(P3)を第1ブレーキ(B1)で制動可能とし、第4サンギア(S4)を第2ブレーキ(B2)で制動可能とし、第1、第2クラッチ(C1、C2)、及び第1、第2ブレーキ(B1、B2)の何れか2個を締結することにより主変速機構の第1構成要素に連結した第4リングギア(R4)が、入力軸の回転と、入力軸の減速回転と、入力軸の増速回転と、0回転と、入力軸の逆回転と、の5種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進9速後進1速の変速段を得るようになし、あるいは、第3遊星キャリア(P3)を第1ブレーキ(B1)で制動可能とし、第4サンギア(S4)を第2ブレーキ(B2)で制動可能とし、連結した第3リングギア(R3)と第4遊星キャリア(P4)を第4ブレーキ(B4)で制動可能とし、第1、第2クラッチ(C1、C2)、及び第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより主変速機構の第1構成要素に連結した第4リングギア(R4)が、入力軸の回転と、入力軸の減速回転2種と、入力軸の増速回転と、0回転と、入力軸の逆回転と、の6種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進11速後進1速の変速段を得るようになした。   The present invention according to claim 7 relates to the power train of the front transmission mechanism of "9AT" according to Patent Document 1 shown in paragraph "0014" and "11AT" proposed in the present application, and has the first and second problems. This is a means for solving the problem, and the front speed change mechanism has a third planetary gear having a third sun gear (S3), a third planetary carrier (P3), and a third ring gear (R3). The third sun gear (S3) of the fourth planetary gear train (40) including the gear train (30), the fourth sun gear (S4), the fourth planet carrier (P4), and the fourth ring gear (R4). ) Is connected to the input shaft, the third planet carrier (P3) and the fourth ring gear (R4) can be connected by the second clutch (C2), and the third ring gear (R3) and the fourth planet carrier (P4) are connected. And enter as the third planet carrier (P3) The shaft is connectable with the first clutch (C1), the fourth ring gear (R4) is connected with the first component of the main transmission mechanism, and the third planetary gear is connected with the first and second clutches (C1, C2). A transmission mechanism for selectively changing the connection between the train (30) and the fourth planetary gear train (40), wherein the third planet carrier (P3) can be braked by the first brake (B1), and the fourth sun gear (P3) S4) can be braked by the second brake (B2), and by engaging any two of the first and second clutches (C1, C2) and the first and second brakes (B1, B2), the main shift A fourth ring gear (R4) connected to the first component of the mechanism rotates the input shaft, decelerates the input shaft, accelerates the input shaft, zero revolutions, reverse rotation of the input shaft, 5 types of rotation are selectively obtained, and the first, second, and fourth components of the main transmission mechanism are required. By selectively restricting the rotation of any two of the above components, the third component is made to obtain a shift speed of 9 forward gears and 1 reverse gear, or the third planetary carrier (P3) is The first brake (B1) can be braked, the fourth sun gear (S4) can be braked by the second brake (B2), and the connected third ring gear (R3) and fourth planet carrier (P4) can be braked by the fourth brake ( B4) enables braking, and by engaging any one of the first and second clutches (C1, C2) and the first, second, and fourth brakes (B1, B2, B4), the main transmission mechanism The fourth ring gear (R4) connected to the first component includes rotation of the input shaft, two types of decelerated rotation of the input shaft, increased rotation of the input shaft, zero rotation, and reverse rotation of the input shaft. 6 rotations of the main transmission mechanism are selectively obtained. 4 by selectively restricting rotation of any two elements of the component, the third component is no to obtain the gear position of the forward 11 speeds and one reverse speed.

請求項1記載の構成では、シンプル遊星ギアからなる第1サンギア(S1)、第1遊星キャリア(P1)、第1リングギア(R1)の構成要素を有した第1遊星ギア列(10)と、シンプル遊星ギアからなる第2サンギア(S2)、第2遊星キャリア(P2)、第2リングギア(R2)の構成要素を有した第2遊星ギア列(20)の、連結した第1サンギア(S1)と第2サンギア(S2)を第1構成要素とし、入力軸を第3クラッチ(C3)で連結可能にした第1遊星キャリア(P1)を第2構成要素とすると共に連結した第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とし、あるいは、入力軸に連結した第1遊星キャリア(P1)を第2構成要素とすると共に第3クラッチ(C3)で連結可能にした第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とし、第3ブレーキ(B3)で制動可能とした第2リングギア(R2)を第4構成要素とし、第2遊星キャリア(P2)を出力軸に連結し、第1、第2、第3、第4構成要素を軸方向順に並べて配した共通の速度線図を有する主変速機構の第1構成要素に、入力軸の回転と少なくとも入力軸の増速回転を含む複数の変速回転を選択的に入力可能とする、少なくとも2個の遊星ギア列と第1、第2クラッチ(C1、C2)を含む少なくとも4個の締結要素を有した前置変速機構を設け、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が少なくとも前進9速後進1速の変速段を得るようになした多段変速装置であって、多段変速装置の変速機ケース内部に前置変速機構と主変速機構を軸方向順に配すると共に、入力軸を前置変速機構と主変速機構の回転中心部に一体として配し、変速機ケースの、前置変速機構側となる一端に設けた円筒部材の主変速機構側の内周端部で入力軸を軸支すると共に、変速機ケースのもう一端で入力軸を軸支するか、あるいは、変速機ケースのもう一端に軸支された出力軸で入力軸を軸支するようになし、前置変速機構の第1、第2クラッチ(C1、C2)を各摩擦部材が径方向に2段に重なるよう円筒部材の外周方向外側に回転自在に配して、円筒部材の外周から第1、第2クラッチ(C1、C2)に作動油を供給するようになし、円筒部材の内周端部から主変速機構側の軸方向に、前置変速機構の少なくとも2個の遊星ギア列のうちの、多くとも1個の遊星ギア列、あるいは、2個の遊星ギア列を径方向に2階建てに重ねた1対の遊星ギア列を配するようになしたので、シンプルでコンパクトな構造となる。特に入力軸が一体化できるのに加え、入力軸の軸支間が短くでき、入力軸はトルク容量分の太さより大きくする必要もなく入力軸の周りの部位の径も大きくならず軽量化できる。   In the configuration according to claim 1, a first planetary gear train (10) having components of a first sun gear (S1), a first planetary carrier (P1) and a first ring gear (R1), which are simple planetary gears. , A second sun gear (S2) consisting of a simple planetary gear, a second planetary carrier (P2), a second planetary gear train (20) having the components of a second ring gear (R2), the connected first sun gear ( S1) and the second sun gear (S2) as the first constituent element, and the first planetary carrier (P1) whose input shaft is connectable with the third clutch (C3) as the second constituent element and also the first ring The gear (R1) and the second planet carrier (P2) can be used as the third component, or the first planet carrier (P1) connected to the input shaft can be used as the second component and can be connected by the third clutch (C3). No. 1 ring gear R1) and the second planet carrier (P2) are the third constituent elements, the second ring gear (R2) that can be braked by the third brake (B3) is the fourth constituent element, and the second planet carrier (P2) is Rotation of the input shaft and at least input to the first component of the main transmission mechanism, which is connected to the output shaft and has a common velocity diagram in which the first, second, third, and fourth components are arranged side by side in the axial direction It has at least two planetary gear trains and at least four engagement elements including first and second clutches (C1 and C2), which can selectively input a plurality of variable speed rotations including an accelerated rotation of the shaft. By providing a front transmission mechanism and selectively restricting rotation of any two of the first, second and fourth constituent elements of the main transmission mechanism, the third constituent element can move forward at least in the 9th speed and reverse speed. A multi-stage transmission that is adapted to obtain a first speed shift stage, The front speed change mechanism and the main speed change mechanism are axially arranged inside the transmission case of the stepped speed change device, and the input shaft is integrally arranged at the center of rotation of the front speed change mechanism and the main speed change mechanism. , The input shaft is rotatably supported by the inner peripheral end portion of the main transmission mechanism side of the cylindrical member provided at one end on the front transmission mechanism side, and the input shaft is rotatably supported by the other end portion of the transmission case, or The input shaft is rotatably supported by the output shaft rotatably supported at the other end of the transmission case, and the first and second clutches (C1, C2) of the front speed change mechanism are arranged such that each friction member has two stages in the radial direction. Is arranged rotatably outside in the outer circumferential direction of the cylindrical member so as to supply hydraulic oil from the outer circumference of the cylindrical member to the first and second clutches (C1, C2). In the axial direction from the main transmission mechanism to at least two planetary gear trains of the front transmission mechanism. Of these, at most one planetary gear train or a pair of planetary gear trains in which two planetary gear trains are radially stacked in two stories is arranged, so a simple and compact structure is provided. Becomes In particular, in addition to being able to integrate the input shaft, the distance between the shafts of the input shaft can be shortened, and it is not necessary to make the input shaft larger than the thickness corresponding to the torque capacity, and the diameter of the portion around the input shaft is not increased and the weight can be reduced.

請求項2記載の構成では、円筒部材の外周方向外側に入力軸と連結する筒状の入力連結部材(Y)を回転自在に配し、前置変速機構の第1、第2クラッチ(C1、C2)に各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)を設け、入力連結部材(Y)と2連クラッチ連結部材(X)を一体に連結し、あるいは、入力連結部材(Y)の外周方向外側に2連クラッチ連結部材(X)を回転自在に配し、入力連結部材(Y)、あるいは、2連クラッチ連結部材(X)に第1、第2クラッチ(C1、C2)のサーボ機構となる油圧室を設け、円筒部材の外周から第1、第2クラッチ(C1、C2)の油圧室に入力連結部材(Y)を通して作動油を供給するようになしたので、第1、第2クラッチ(C1、C2)が軸方向にコンパクトに配され、第1、第2クラッチ(C1、C2)の油圧室への供給油路も短く管路抵抗が小さくなりクラッチ断接の応答性がよくなる。   According to the configuration of claim 2, a cylindrical input connecting member (Y) that is connected to the input shaft is rotatably arranged on the outer peripheral direction outer side of the cylindrical member, and the first and second clutches (C1, C2) is provided with a dual clutch connecting member (X) in which each friction member is coaxially overlapped in two stages in the radial direction, and the input connecting member (Y) and the dual clutch connecting member (X) are integrally connected, or , The two-clutch connecting member (X) is rotatably arranged on the outer peripheral direction outer side of the input connecting member (Y), and the first and second connecting clutch members (Y) or the two-clutch connecting member (X) are provided. A hydraulic chamber serving as a servo mechanism for the clutches (C1, C2) is provided, and hydraulic oil is supplied from the outer circumference of the cylindrical member to the hydraulic chambers of the first and second clutches (C1, C2) through the input connecting member (Y). As a result, the first and second clutches (C1, C2) are axially engaged. Disposed extract, comprising first, second clutch (C1, C2) responsive also shorter pipeline resistance is reduced clutch engaging and disengaging the supply oil passage to the hydraulic chamber well of.

請求項3記載の構成では、変速機ケースの軸方向中央部に変速機ケースと一体となる隔壁を設け、隔壁に軸支される出力カウンターギアを配し、出力カウンターギアを挟んで軸方向の一方側に主変速機構の第1遊星ギア列(10)を配し、もう一方側に主変速機構の第2遊星ギア列(20)と前置変速機構を配するようになしたので、第2遊星ギア列(20)の軸方向に浮遊した第2リングギア(R2)の軸方向を保持するスラスト方向の軸受けを第2遊星ギア列(20)と前置変速機構の間にコンパクトに配することができると共に、出力カウンターギアを変速機ケースの軸方向中央部に配するFF仕様となる配置構造として、第1遊星ギア列(10)の出力構成要素となる第1リングギア(R1)と第2遊星ギア列(20)の出力構成要素となる第2遊星キャリア(P2)と出力カウンターギアとの連結もバランスよくコンパクトにできる。   According to the configuration of claim 3, a partition wall that is integral with the transmission case is provided at the central portion of the transmission case in the axial direction, an output counter gear that is axially supported by the partition wall is arranged, and the output counter gear is sandwiched in the axial direction. The first planetary gear train (10) of the main transmission mechanism is arranged on one side, and the second planetary gear train (20) of the main transmission mechanism and the front transmission mechanism are arranged on the other side. A thrust bearing for holding the axial direction of the second ring gear (R2) floating in the axial direction of the two planetary gear train (20) is compactly arranged between the second planetary gear train (20) and the front transmission mechanism. In addition, the first ring gear (R1), which is an output component of the first planetary gear train (10), has an FF specification arrangement structure in which the output counter gear is arranged in the axial center of the transmission case. And the output configuration of the second planetary gear train (20) Connecting the second planet carrier (P2) and an output counter gear to be also good balance compact.

請求項4記載の構成では、主変速機構の、入力軸に連結した第1遊星キャリア(P1)を第2構成要素とすると共に第3クラッチ(C3)で連結可能にした第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とした構成において、変速機ケースと一体となる隔壁に第1リングギア(R1)と第2遊星キャリア(P2)を連結可能にする第3クラッチ(C3)の作動油を供給する通路を設けるようになし、あるいは、多段変速装置が4個のブレーキを有する構成において、隔壁に1個のブレーキのサーボ機構となる油圧室を設けるようになしたので、隔壁と第1遊星ギア列(10)の軸間に隔壁から作動油が供給される第3クラッチ(C3)をコンパクトに配することができる。また、隔壁にブレーキの油圧室を設けると軸方向がコンパクトになり、特に4個のブレーキを有する構成において効果が顕著になる。   According to the configuration of claim 4, the first planetary carrier (P1) connected to the input shaft of the main transmission mechanism is used as the second component, and the first ring gear (R1) is connectable by the third clutch (C3). ) And the second planet carrier (P2) as the third constituent element, a third ring gear (R1) and a second planet carrier (P2) can be connected to a partition integrated with the transmission case. A passage for supplying hydraulic oil to the clutch (C3) is not provided, or in the multi-stage transmission having four brakes, a partition is provided with a hydraulic chamber that serves as a servo mechanism for one brake. Therefore, the third clutch (C3), to which hydraulic oil is supplied from the partition wall, can be compactly arranged between the partition wall and the shaft of the first planetary gear train (10). Further, when the hydraulic chamber of the brake is provided in the partition wall, the axial direction becomes compact, and the effect becomes remarkable especially in the configuration having four brakes.

請求項5記載の構成では、少なくとも2個の遊星ギア列を有する前置変速機構の、どちらか一方の遊星ギア列の遊星キャリアが第1、第2クラッチ(C1、C2)で入力軸と他の構成要素に締結可能となる構成において、遊星キャリアの遊星ギアを軸支するサイド部材を第1、第2クラッチ(C1、C2)の2連クラッチ連結部材(X)と連結すると共に、サイド部材に第1、第2クラッチ(C1、C2)の少なくともどちらか一方のサーボ機構となる油圧室を設けるようになしたので、クラッチカバー部材を遊星キャリアの遊星ギアを軸支するサイド部材と共有することができ、シンプル、コンパクトになる。 In the structure according to claim 5, the planetary carrier of either one of the planetary gear trains of the front speed change mechanism having at least two planetary gear trains is the first and second clutches (C1, C2) and serves as the input shaft and the other. In the configuration that can be fastened to the component of (1), the side member that pivotally supports the planetary gear of the planet carrier is connected to the double clutch connecting member (X) of the first and second clutches (C1, C2), and the side member is also connected. Since the hydraulic chamber that serves as the servo mechanism for at least one of the first and second clutches (C1, C2) is provided in the above, the clutch cover member is shared with the side member that axially supports the planet gears of the planet carrier. It can be simple and compact.

請求項6記載の構成では、前置変速機構は主前置変速機構と副前置変速機構からなり、主前置変速機構は、D、E、Fの3個の構成要素を軸方向順に並べて配した1個のシンプル遊星ギアの遊星キャリアとなる構成要素Eに入力軸を第1クラッチ(C1)で連結可能とすると共に、構成要素Eと構成要素D又はFを第2クラッチ(C2)で連結可能とし、構成要素Fと主変速機構の第1構成要素を連結し、構成要素Eを第2ブレーキ(B2)で制動可能とした第1主前置変速機構であり、あるいは、第1主前置変速機構の構成要素Dを第4ブレーキ(B4)で制動可能とした第2主前置変速機構であり、副前置変速機構は、A、B、Cの3個の構成要素を軸方向順に並べて配した1個の遊星ギア列の構成要素Cに入力軸を連結して構成要素Aを第1ブレーキ(B1)で制動可能とした第1副前置変速機構であり、あるいは、A、B、C、Gの4個の構成要素を軸方向順に並べて配した2個の遊星ギア列からなる構成要素Aに入力軸を連結して構成要素Gを第1ブレーキ(B1)で制動可能とし、構成要素Cを第4ブレーキ(B4)で制動可能とした第2副前置変速機構であり、第1主前置変速機構の構成要素Dと第1副前置変速機構の構成要素Bを連結し、第1、第2クラッチ(C1、C2)、及び第1、第2ブレーキ(B1、B2)の何れか2個を締結することにより第1主前置変速機構の構成要素Fが、入力軸の回転と、入力軸の減速回転と、入力軸の増速回転と、0回転と、入力軸の逆回転と、の5種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進9速後進1速の変速段を得るようになし、あるいは、第2主前置変速機構の構成要素Dと第1副前置変速機構の構成要素Bを連結し、第1、第2クラッチ(C1、C2)、及び第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより第2主前置変速機構の構成要素Fが、入力軸の回転と、入力軸の減速回転と、入力軸の増速回転2種と、0回転と、入力軸の逆回転と、の6種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進11速後進1速の変速段を得るようになし、あるいは、第1主前置変速機構の構成要素Dと第2副前置変速機構の構成要素Bを連結し、第1、第2クラッチ(C1、C2)、及び第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより第1主前置変速機構の構成要素Fが、入力軸の回転と、入力軸の減速回転2種と、入力軸の増速回転2種と、0回転と、入力軸の逆回転2種と、の8種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進14速後進1速の変速段を得るようになしたので、特許文献2による「9AT」がシンプルとなり、更に、第4ブレーキ(B4)を主前置変速機構に追加することで同じ変速形態の前進11速後進1速ができることや、1個の遊星ギア列と第4ブレーキ(B4)を副前置変速機構に追加することで同じ変速形態の前進14速後進1速の多段化ができ、いずれもシンプルな構造となる。   In the structure according to claim 6, the front transmission mechanism comprises a main front transmission mechanism and a sub front transmission mechanism, and the main front transmission mechanism has three constituent elements D, E, and F arranged in axial order. The input shaft can be connected with the first clutch (C1) to the component E, which is the planet carrier of the arranged simple planetary gear, and the component E and the component D or F can be connected with the second clutch (C2). A first main front speed change mechanism that is connectable and that connects the constituent element F and the first constituent element of the main transmission mechanism so that the constituent element E can be braked by the second brake (B2). It is a second main front transmission mechanism in which a component D of the front transmission mechanism can be braked by a fourth brake (B4), and the sub front transmission mechanism has three constituent elements A, B, and C as axes. The input shaft is connected to the constituent element C of one planetary gear train arranged side by side in the direction of the constituent element A. It is a first auxiliary front speed change mechanism that can be braked by the first brake (B1), or from two planetary gear trains in which four constituent elements A, B, C, and G are arranged side by side in the axial direction. A second sub-positional transmission mechanism in which an input shaft is connected to the component A, the component G can be braked by the first brake (B1), and the component C can be braked by the fourth brake (B4). , The component D of the first main front transmission mechanism and the component B of the first auxiliary front transmission mechanism are connected to each other, and the first and second clutches (C1, C2) and the first and second brakes (B1, By connecting any two of B2), the component F of the first main front transmission mechanism causes the rotation of the input shaft, the decelerated rotation of the input shaft, the increased rotation of the input shaft, and the zero rotation. Reverse rotation of the input shaft and five types of rotation, which are reverse rotation, are selectively obtained, and the first, second and fourth configurations of the main transmission mechanism are provided. By selectively restricting the rotation of any two of the constituent elements, the third constituent element is made to obtain a shift speed of 9 forward speeds and 1 reverse speed, or the second main front speed change mechanism is provided. Any of the first and second clutches (C1, C2) and the first, second, and fourth brakes (B1, B2, B4) that connects the component D and the component B of the first auxiliary front transmission mechanism. By connecting two or more of them, the constituent element F of the second main front speed change mechanism is configured such that the input shaft rotates, the input shaft decelerates and rotates, the input shaft accelerates two types, and the input shaft rotates zero. Reverse rotation and six kinds of rotations are selectively obtained, and rotations of any two of the first, second and fourth constituent elements of the main transmission mechanism are selectively restricted. As a result, the third component is configured to obtain the 11th forward gear and the 1st reverse gear, or the component D of the first main front transmission mechanism. And the component B of the second sub pre-position transmission mechanism are connected to each other, and any one of the first and second clutches (C1 and C2) and the first, second and fourth brakes (B1, B2 and B4) By engaging the first main front speed change mechanism, the constituent element F causes the rotation of the input shaft, two types of decelerated rotation of the input shaft, two types of increased rotation of the input shaft, zero revolution, and Eight kinds of rotations, that is, two kinds of reverse rotations are selectively obtained, and rotations of any two of the first, second and fourth constituent elements of the main transmission mechanism are selectively restricted. As a result, the third component obtains the forward 14th speed and reverse 1st speed, so that the “9AT” described in Patent Document 2 is simplified, and the fourth brake (B4) is used as the main front speed change mechanism. By adding to the 11th forward speed and 1st reverse speed of the same speed change mode, one planetary gear train and the fourth brake ( 4) can forward 14 speeds and one reverse speed multistage of the same gear-shift mode by adding the sub before 置変 speed mechanism, both a simple structure.

請求項7記載の構成では、前置変速機構は、シンプル遊星ギアからなる第3サンギア(S3)、第3遊星キャリア(P3)、第3リングギア(R3)の構成要素を有した第3遊星ギア列(30)と、第4サンギア(S4)、第4遊星キャリア(P4)、第4リングギア(R4)の構成要素を有した第4遊星ギア列(40)の、第3サンギア(S3)を入力軸に連結し、第3遊星キャリア(P3)と第4リングギア(R4)を第2クラッチ(C2)で連結可能にし、第3リングギア(R3)と第4遊星キャリア(P4)を連結し、第3遊星キャリア(P3)と入力軸を第1クラッチ(C1)で連結可能にすると共に第4リングギア(R4)を主変速機構の第1構成要素に連結し、第1、第2クラッチ(C1、C2)で第3遊星ギア列(30)と第4遊星ギア列(40)の連結を選択的に変更する変速機構であって、第3遊星キャリア(P3)を第1ブレーキ(B1)で制動可能とし、第4サンギア(S4)を第2ブレーキ(B2)で制動可能とし、第1、第2クラッチ(C1、C2)、及び第1、第2ブレーキ(B1、B2)の何れか2個を締結することにより主変速機構の第1構成要素に連結した第4リングギア(R4)が、入力軸の回転と、入力軸の減速回転と、入力軸の増速回転と、0回転と、入力軸の逆回転と、の5種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進9速後進1速の変速段を得るようになし、あるいは、第3遊星キャリア(P3)を第1ブレーキ(B1)で制動可能とし、第4サンギア(S4)を第2ブレーキ(B2)で制動可能とし、連結した第3リングギア(R3)と第4遊星キャリア(P4)を第4ブレーキ(B4)で制動可能とし、第1、第2クラッチ(C1、C2)、及び第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより主変速機構の第1構成要素に連結した第4リングギア(R4)が、入力軸の回転と、入力軸の減速回転2種と、入力軸の増速回転と、0回転と、入力軸の逆回転と、の6種の回転を選択的に得るようになし、主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が前進11速後進1速の変速段を得るようになしたので、特許文献1による「9AT」がシンプルとなり、更に、第4ブレーキ(B4)を前置変速機構に追加することで同じ変速形態の前進11速後進1速ができ、本願提案の「11AT」がシンプルな構造となる。   In the configuration according to claim 7, the front transmission mechanism has a third planetary gear (S3), a third planetary carrier (P3), and a third ring gear (R3), which are simple planetary gears. The third sun gear (S3) of the fourth planetary gear train (40) including the gear train (30), the fourth sun gear (S4), the fourth planet carrier (P4), and the fourth ring gear (R4). ) Is connected to the input shaft, the third planet carrier (P3) and the fourth ring gear (R4) can be connected by the second clutch (C2), and the third ring gear (R3) and the fourth planet carrier (P4) are connected. To connect the third planet carrier (P3) and the input shaft with the first clutch (C1), and also connect the fourth ring gear (R4) to the first component of the main transmission mechanism. With the second clutch (C1, C2) and the third planetary gear train (30) A transmission mechanism for selectively changing the connection of the fourth planetary gear train (40), wherein the third planet carrier (P3) can be braked by the first brake (B1), and the fourth sun gear (S4) is driven by the second brake. (B2) enables braking, and by engaging any two of the first and second clutches (C1, C2) and the first and second brakes (B1, B2), the first constituent element of the main transmission mechanism The fourth ring gear (R4) connected to the input shaft rotates five kinds of rotations of the input shaft, the input shaft's decelerated rotation, the input shaft's accelerated rotation, 0 rotation, and the input shaft's reverse rotation. By selectively restricting the rotation of any two of the first, second, and fourth constituent elements of the main transmission mechanism, the third constituent element can move forward in the ninth forward speed and reverse speed. Not to obtain the 1st speed, or the 3rd planetary carrier (P3) to the 1st break. (B1) can be braked, the fourth sun gear (S4) can be braked by the second brake (B2), and the connected third ring gear (R3) and fourth planet carrier (P4) can be braked by the fourth brake (B4). The first and second clutches (C1, C2), and any one of the first, second, and fourth brakes (B1, B2, B4) are engaged to make the first transmission of the main transmission mechanism. The fourth ring gear (R4) connected to the constituent elements includes the rotation of the input shaft, two types of decelerated rotation of the input shaft, the increased rotation of the input shaft, zero rotation, and the reverse rotation of the input shaft. By selectively restricting the rotation of any two of the first, second and fourth constituent elements of the main transmission mechanism, the third constituent element is configured so that the third constituent element Since the shift speed of the 11th forward speed and the 1st reverse speed is obtained, the "9AT" according to Patent Document 1 is Be pulled further, the fourth brake the (B4) can forward 11 speeds and one reverse speed in the same gear-shift mode by adding before 置変 speed mechanism, the proposed "11AT" is the simple structure.

<1−TYPE>「C3−1−1、9AT」 本発明の特許文献2によるC3タイプ9ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<1-TYPE> “C3-1-1, 9AT” A schematic diagram and a velocity diagram showing an embodiment of a C3 type 9AT according to Patent Document 2 of the present invention, and a table showing a gear ratio and gear meshing efficiency. <1−TYPE>「C3−1−2、11AT」 本発明の特許文献2によるC3タイプ11ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<1-TYPE> “C3-1-2, 11AT” A schematic diagram and a velocity diagram showing an embodiment of a C3 type 11AT according to Patent Document 2 of the present invention, and a table showing a gear ratio and gear meshing efficiency. <1−TYPE>「C3−1−3、15AT」 本発明の特許文献2によるC3タイプ15ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<1-TYPE> “C3-1-3, 15AT” A schematic diagram and a velocity diagram showing an embodiment of a C3 type 15AT according to Patent Document 2 of the present invention, and a table showing a gear ratio and meshing efficiency of gears. <2−TYPE>「C3−2−1、9AT」 本発明の特許文献1によるC3タイプ9ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<2-TYPE> “C3-2-1, 9AT” A schematic diagram and a velocity diagram showing an embodiment of a C3 type 9AT according to Patent Document 1 of the present invention, and a table showing a gear ratio and meshing efficiency of gears. <2−TYPE>「C3−2−2、11AT」 本発明の特許文献1にブレーキ(B4)を加えたC3タイプ11ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<2-TYPE> "C3-2-2, 11AT" A schematic diagram and a velocity diagram showing an embodiment of a C3 type 11AT in which a brake (B4) is added to Patent Document 1 of the present invention, and a gear ratio and meshing of gears. Table showing efficiency. <3−TYPE>「C3−3−1、11AT」 本発明のC3タイプ11ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<3-TYPE> "C3-3-1, 11AT" A schematic diagram and a velocity diagram showing an embodiment of the C3 type 11AT of the present invention, and a table showing a gear ratio and gear meshing efficiency. <3−TYPE>「C3−3−2、11AT」 本発明の特開2015−161311(本田)と特開2012−247057(現代)によるC3タイプ11ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<3-TYPE> “C3-3-2, 11AT” A schematic diagram and a velocity diagram showing an example of a C3 type 11AT according to JP-A-2015-161311 (Honda) and JP-A-2012-247057 (Hyundai) of the present invention, And a table showing gear ratio and gear meshing efficiency. <3−TYPE>「C3−4−1、11AT」 本発明の特開2014−77535(現代)によるC3タイプ11ATの実施例を示す模式図と速度線図、及び変速比を示す表。<3-TYPE> "C3-4-1, 11AT" A schematic diagram and a speed diagram showing an embodiment of a C3 type 11AT according to JP-A-2014-77535 (Hyundai) of the present invention, and a table showing a gear ratio. <4−TYPE>「C3−5−1、14AT」 本発明の特許文献2に類似した新しいパワートレンによるC3タイプ14ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<4-TYPE> “C3-5-1, 14AT” A schematic diagram and a velocity diagram showing an embodiment of a C3 type 14AT by a new power train similar to Patent Document 2 of the present invention, and a gear ratio and gear meshing efficiency. Table showing. <4−TYPE>「C3−5−1、14AT」 「図9」におけるA、B、C、Gの4個の構成要素からなる副前置変速機構を形成する4種の遊星ギアの組み合わせを示す。<4-TYPE> “C3-5-1, 14AT” A combination of four types of planetary gears forming a sub pre-position transmission mechanism including four components A, B, C, and G in FIG. 9 is used. Show. <5−TYPE>「C4−1−1、10AT」 本発明のUS2009−0054196A1(GM)をベースとしたC4タイプ10ATの実施例を示す模式図と速度線図、及び変速比を示す表。<5-TYPE> “C4-1-1, 10AT” A schematic diagram showing a working example of a C4 type 10AT based on US2009-0054196A1 (GM) of the present invention, a velocity diagram, and a table showing a gear ratio. <5−TYPE>「C4−1−2、10AT」 本発明の特開2015−105722(AW)によるC4タイプ10ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<5-TYPE> "C4-1-2, 10AT" A schematic diagram and a velocity diagram showing an embodiment of a C4 type 10AT according to JP-A-2015-105722 (AW) of the present invention, and a gear ratio and gear meshing efficiency. Table showing. <6−TYPE>「C5−1−1、10AT」 本発明の特開2015−161313(本田)と特開2012−2225506(現代)によるC5タイプ10ATの実施例を示す模式図と速度線図、及び変速比と歯車の噛み合い効率を示す表。<6-TYPE> "C5-1-1, 10AT" A schematic diagram and a velocity diagram showing an embodiment of a C5 type 10AT according to JP-A-2015-161313 (Honda) and JP-A-2012-2225506 (Hyundai) of the present invention, And a table showing gear ratio and gear meshing efficiency. <1−TYPE>「C3−1−1、9AT、C3−1−2、11AT」 「図1」、「図2」の乗用車を対象としたFR仕様の構造図。<1-TYPE> “C3-1-1, 9AT, C3-1-2, 11AT” Structural diagram of FR specifications for passenger cars of “FIG. 1” and “FIG. 2”. <1−TYPE>「C3−1−3、15AT」 「図3」の乗用車を対象としたFR仕様の構造図。<1-TYPE> “C3-1-3, 15AT” FIG. 3 is a structural diagram of FR specifications for passenger cars. <2−TYPE>「C3−2−1、9AT」 「図4」の乗用車を対象としたFR仕様の構造図。<2-TYPE> “C3-2-1, 9AT” Structural diagram of FR specifications for passenger cars of “FIG. 4”. <3−TYPE>「C3−3−1、11AT」 「図6」の乗用車を対象としたFR仕様の構造図。<3-TYPE> "C3-3-1, 11AT" Structural diagram of FR specifications for passenger cars of "Fig. 6". <4−TYPE>「C3−5−1、14AT」 「図9」の商用車を対象としたFR仕様の構造図。<4-TYPE> “C3-5-1, 14AT” Structural diagram of FR specifications for commercial vehicles of “FIG. 9”. <5−TYPE>「C4−1−2、10AT」 「図12」の乗用車を対象としたFR仕様の構造図。<5-TYPE> "C4-1-2, 10AT" Fig. 12 is a structural diagram of FR specifications for passenger cars. <1−TYPE>「C3−1−1、9AT」 「図1」の乗用車を対象としたFF仕様の構造図。<1-TYPE> “C3-1-1, 9AT” FIG. 1 is a structural diagram of FF specifications for the passenger car. <1−TYPE>「C3−1−2、11AT」 「図2」の乗用車を対象としたFF仕様の構造図。<1-TYPE> “C3-1-2, 11AT” FIG. 2 is a structural diagram of FF specifications for passenger cars. <2−TYPE>「C3−2−1、9AT」 「図4」の乗用車を対象としたFF仕様の構造図。<2-TYPE> “C3-2-1, 9AT” FIG. 4 is a structural diagram of FF specifications for passenger cars. <4−TYPE>「C3−5−1、14AT」 「図9」の乗用車を対象としたFF仕様の構造図。<4-TYPE> "C3-5-1, 14AT" Fig. 9 is a structural diagram of FF specifications for the passenger car of Fig. 9. <6−TYPE>「C5−1−1、10AT」 「図13」の乗用車を対象としたFF仕様の構造図。<6-TYPE> “C5-1-1, 10AT” FIG. 13 is a structural diagram of FF specifications for passenger cars.

本発明は「1〜6−TYPE」の6種の多段変速機の構造に関するもので、図1〜図13はその代表的なパワートレンと性能を示している。図5の「2−TYPE」11ATと図9、図10の「4−TYPE」14ATを除いて全て特許出願がなされており、図1〜図13の表に記入した変速比はそれらの特許に基づいたものであるが、実施例が異なるものや新しい実施例に関しては本願出願人が適切に創出したものである。なお、表の「GEAR EFF」は今まで算出できなかった遊星ギアの噛み合い効率を表し、多段変速機の性能を評価する重要項目である。遊星ギアの噛み合い損失は主に歯面のころがりとすべり損失であり通過動力に比例するため、噛み合う箇所一個一個の相対速度と伝達トルクを求め損失を計算して合計し効率としたものである。また、遊星ピニオンギアとリングギアの噛み合い損失は、インボリュート曲線部の歯面が同方向の形状で噛み合うため面圧が低くすべりも少なくなり、インボリュート曲線部の歯面が対抗して噛み合う遊星ピニオンギアとサンギアの40%程度とした。したがって、これらの図に表記したGEAR EFFは同じ方式で計算したものであり、正確に比較できる値である。図1〜図13の模式図は本願構造の特徴、及び遊星ギアと締結要素等の配置を示し、既に出願されている特許に記載された模式図とは異なる。本願の「請求項1、3」はこの模式図で表されるが、その他の請求項は図1〜図13の模式図に加え、模式図を構造図にした図14〜図23で表される。   The present invention relates to the structure of six kinds of multi-stage transmissions of "1-6-TYPE", and Figs. 1 to 13 show typical power trains and performances thereof. All patent applications have been filed except for "2-TYPE" 11AT in Fig. 5 and "4-TYPE" 14AT in Fig. 9 and Fig. 10, and the gear ratios written in the tables of Figs. Although based on this, the applicant of the present application appropriately created a different embodiment or a new embodiment. Note that "GEAR EFF" in the table represents the meshing efficiency of the planetary gears, which has not been calculated so far, and is an important item for evaluating the performance of the multi-stage transmission. The meshing loss of the planetary gears is mainly rolling loss and sliding loss of the tooth surface and is proportional to the passing power, so the relative speed and transmission torque of each meshing point are calculated and the loss is calculated and summed as the efficiency. In addition, the meshing loss between the planetary pinion gear and the ring gear is such that the tooth surface of the involute curve part meshes in the same direction, so the surface pressure is low and slippage is reduced. And about 40% of Sun Gear. Therefore, the GEAR EFFs shown in these figures are calculated by the same method and are values that can be compared accurately. The schematic diagrams of FIGS. 1 to 13 show the features of the structure of the present application and the arrangement of the planetary gears and the fastening elements, and are different from the schematic diagrams described in the patents already filed. "Claims 1 and 3" of the present application are represented by this schematic diagram, but other claims are represented by Fig. 14 to Fig. 23 which is a schematic diagram in addition to the schematic diagrams of Fig. 1 to Fig. 13. It

本発明の請求項1は、図10を除く図1〜図13の模式図と、図14〜図19のFR仕様の構造図と、図20〜図24のFF仕様の構造図に示され、請求項2は、図14〜図19のFR仕様の構造図と、図20〜図24のFF仕様の構造図に示され、請求項3と請求項4は、図20〜図24のFF仕様の構造図に示され、請求項5は、図14、図16、図18のFR仕様の構造図と、図20〜図23のFF仕様の構造図に示され、請求項6は、図1、図2、図9、図10の模式図及び速度線図と、図14、図18のFR仕様の構造図と、図20、図21、図23のFF仕様の構造図に示され、請求項7は、図4、図5の模式図及び速度線図と、図16のFR仕様の構造図と、図22のFF仕様の構造図に示される。なお、図18の商用車を対象としたFR仕様の構造図は原動機のトルクを1000Nmとしてコンセプトしたもので、図18以外のFRとFF仕様の構造図は原動機のトルクを300Nmとして乗用車を対象にコンセプトしたものである。したがって、乗用車を対象にした構造図はTYPEによる大きさが比較できる。なお、本願は特に実用化として価値の高い「1−TYPE」と「2−TYPE」、及び「4−TYPE」に絞り、「請求項5、6、7」においてパワートレン及び構造を規定したものである。   Claim 1 of the present invention is shown in schematic diagrams of FIGS. 1 to 13 excluding FIG. 10, a structural diagram of FR specifications of FIGS. 14 to 19 and a structural diagram of FF specifications of FIGS. 20 to 24, Claim 2 is shown in the structure diagram of the FR specifications of FIGS. 14 to 19 and the structure diagram of the FF specifications of FIGS. 20 to 24. Claims 3 and 4 are the FF specifications of FIGS. 20 to 24. 5 is shown in the structure diagram of the FR specifications of FIGS. 14, 16 and 18, and the structure diagram of the FF specifications of FIGS. 20 to 23, and claim 6 is shown in FIG. , FIG. 9, FIG. 9 and FIG. 10 schematic diagrams and velocity diagrams, FIG. 14 and FIG. 18 structural drawings of FR specifications, and FIG. 20, FIG. Item 7 is shown in the schematic diagrams and velocity diagrams of FIGS. 4 and 5, the structural diagram of the FR specification of FIG. 16, and the structural diagram of the FF specification of FIG. Note that the FR structural drawing for commercial vehicles in FIG. 18 is based on the concept that the torque of the prime mover is 1000 Nm, and the structural drawings for FR and FF specifications other than FIG. 18 are for passenger cars with the torque of the prime mover being 300 Nm. It is a concept. Therefore, structural drawings for passenger cars can be compared in size by TYPE. The present application is limited to "1-TYPE", "2-TYPE", and "4-TYPE" that are particularly valuable for practical use, and the power train and structure are defined in "Claims 5, 6, and 7". Is.

<1−TYPE>
段落「0013」で説明した多段変速機で、本願出願人が提案した特許文献2のパワートレンの変速形態を本願の発明とする構造にしたものである。本願の実施例としては、「C3−1−1、9AT」図1、図14、図20と「C3−1−2、11AT」図2、(図14)、図21と「C3−1−3、15AT」図3、図15の3種を記載する。特許文献2では11ATとFF仕様のパワートレンは実施例として記載していない。また、特許文献2の実施例の一部は本願の特許請求範囲の構造も含むが、特許文献2の特許請求範囲は本願の特許請求範囲を含んでいなく、特にFF仕様に関しては何の請求もしていないので、本願で実施例を追加しその詳細を記載する。
<1-TYPE>
In the multi-stage transmission described in paragraph “0013”, the transmission mode of the power train of Patent Document 2 proposed by the applicant of the present application has a structure that is the invention of the present application. As an example of the present application, "C3-1-1, 9AT" FIG. 1, FIG. 14, FIG. 20 and "C3-1-2, 11AT" FIG. 2, (FIG. 14), FIG. 21 and "C3-1-" 3, 15AT ”The three types shown in FIGS. 3 and 15 will be described. In Patent Document 2, the power train of 11AT and FF specifications is not described as an example. Further, although part of the embodiments of Patent Document 2 includes the structure of the claims of the present application, the claims of Patent Document 2 do not include the claims of the present application, and in particular, regarding the FF specifications, what is claimed is Since this has not been done, an example will be added and its details will be described in the present application.

<1−TYPE>「C3−1−1、9AT」図1、図14、図20
図1は、C3タイプ9ATの2種の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)と遊星ギアの噛み合い効率(GEAR EFF)を示したものである。図1の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、FRONT GEAR(前置変速機構)は主前置変速機構と副前置変速機構に分かれている。MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7構成要素(A、B、C)が配置され、主前置変速機構の速度線図は、図の右から順に第8、9、10構成要素(D、E、F)が配置され、第6構成要素(B)と第8構成要素(D)が第2連結部材(8)で連結され、第1構成要素と第10構成要素(F)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。
<1-TYPE> “C3-1-1, 9AT” FIGS. 1, 14 and 20
FIG. 1 is a schematic diagram of two types of C3 type 9AT, a speed diagram showing a shift mode, a fastening element (SHIFT) at each shift stage, and a gear ratio (RATIO) and a meshing efficiency (GEAR EFF) of a planetary gear. It is shown. In the velocity diagram of FIG. 1, the velocity diagram is divided into a MAIN GEAR (main transmission mechanism) and a FRONT GEAR (front transmission mechanism), and the FRONT GEAR (front transmission mechanism) is a main front transmission mechanism and a sub front transmission mechanism. It is divided into a stationary transmission mechanism. The speed diagram of the MAIN GEAR (main transmission mechanism) is such that the first, second, third, and fourth constituent elements are arranged in order from the right side of the figure, and the speed diagram of the sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism). The fifth, sixth, and seventh constituent elements (A, B, C) are arranged in order from the right in the figure, and the speed diagram of the main front transmission mechanism is the eighth, ninth, and tenth constituent elements in order from the right in the figure. (D, E, F) are arranged, the sixth component (B) and the eighth component (D) are connected by the second connecting member (8), and the first component and the tenth component (F). Are connected by the first connecting member (7), and the third component becomes the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed.

図1の2種の模式図は、左図が乗用車(Passenger Car)と商用車(Truck Bus)に適したFR仕様のギアトレンで、右図が乗用車(Passenger Car)に適したFF仕様のギアトレンである。図示しない左前方に原動機があり、トルクコンバータを介して動力が変速装置の入力軸に入力される。FR仕様の左図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第3遊星ギア列(30)、第4遊星ギア列(40)、第2遊星ギア列(20)、第1遊星ギア列(10)が配され、FF仕様の右図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第1遊星ギア列(10)、第2遊星ギア列(20)、第4遊星ギア列(40)、第3遊星ギア列(30)が配され、第1及び第2遊星ギア列(10、20)がMAIN GEAR(主変速機構)を構成し、第3及び第4遊星ギア列(30、40)がFRONT GEAR(前置変速機構)を構成する。また、第3遊星ギア列(30)がFRONT GEAR(前置変速機構)の副前置変速機構を構成し、第4遊星ギア列(40)が主前置変速機構を構成する。なお、FF仕様の右図では、第1遊星ギア列(10)と第2遊星ギア列(20)の間に変速機ケースと一体となる隔壁に軸支される出力カウンターギアが配される。第1、第2、第3、第4遊星ギア列(10、20、30、40)は、第1、第2、第3、第4サンギア(S1、S2、S3、S4)と、第1、第2、第3、第4遊星キャリア(P1、P2、P3、P4)と、第1、第2、第3、第4リングギア(R1、R2、R3、R4)とで構成される。また、変速機ケースの、前置変速機構側(FRONT GEAR)となる一端に設けた円筒部材の主変速機構側(MAIN GEAR)の内周端部で入力軸を軸支すると共に、FF仕様では変速機ケースのもう一端で入力軸が軸支され、FR仕様では変速機ケースのもう一端に軸支された出力軸で入力軸が軸支され、前置変速機構の第1、第2クラッチ(C1、C2)が各摩擦部材を径方向に2段に重ねるよう円筒部材の外周方向外側の第3遊星ギア列(30)と第4遊星ギア列(40)の間に配され、円筒部材の内周端部から主変速機構側(MAIN GEAR)の軸方向に、前置変速機構(FRONT GEAR)の第4遊星ギア列(S4、P4、R4)が配される。   In the two types of schematic diagrams in Fig. 1, the left figure shows an FR specification gear train suitable for passenger cars (Passenger Car) and commercial vehicles (Truck Bus), and the right figure shows an FF specification gear train suitable for passenger cars (Passenger Car). is there. A prime mover is located on the front left side (not shown), and power is input to the input shaft of the transmission via the torque converter. In the left diagram of the FR specification, the third planetary gear train (30), the fourth planetary gear train (40), the second planetary gear train (20), the first planetary gear train (20), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40) In the right figure of the FF specification in which the planetary gear train (10) is arranged, the first planetary gear train (10), the second planetary gear train (20), the second planetary gear train (20), the second planetary gear train (20) A four planetary gear train (40) and a third planetary gear train (30) are arranged, and the first and second planetary gear trains (10, 20) constitute a MAIN GEAR (main transmission mechanism), and third and fourth The planetary gear train (30, 40) constitutes a FRONT GEAR (forward gear change mechanism). Further, the third planetary gear train (30) constitutes a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism), and the fourth planetary gear train (40) constitutes a main front transmission mechanism. In the right diagram of the FF specification, an output counter gear is provided between the first planetary gear train (10) and the second planetary gear train (20) and is axially supported by a partition wall integrated with the transmission case. The first, second, third and fourth planetary gear trains (10, 20, 30, 40) include first, second, third and fourth sun gears (S1, S2, S3, S4) and a first , Second, third and fourth planetary carriers (P1, P2, P3, P4) and first, second, third and fourth ring gears (R1, R2, R3, R4). In addition, the input shaft is axially supported by the inner peripheral end of the main transmission mechanism side (MAIN GEAR) of the cylindrical member provided at one end on the front transmission mechanism side (FRONT GEAR) of the transmission case. The input shaft is rotatably supported at the other end of the transmission case, and in the FR specification, the input shaft is rotatably supported at the output shaft rotatably supported at the other end of the transmission case. C1 and C2) are arranged between the third planetary gear train (30) and the fourth planetary gear train (40) on the outer peripheral side of the cylindrical member so that the friction members are superposed in two stages in the radial direction. A fourth planetary gear train (S4, P4, R4) of the front transmission mechanism (FRONT GEAR) is arranged in the axial direction from the inner peripheral end portion toward the main transmission mechanism (MAIN GEAR).

図1の2種の模式図と速度線図において、MAIN GEAR(主変速機構)を構成する第1及び第2遊星ギア列(10、20)の第1及び第2サンギア(S1、S2)を第1構成要素とし、第1遊星キャリア(P1)を第2構成要素とし、第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とし、第2リングギア(R2)を第4構成要素とし、FRONT GEAR(前置変速機構)の副前置変速機構を構成する第3遊星ギア列(30)の第3サンギア(S3)、第3遊星キャリア(P3)、第3リングギア(R3)を第5、第6、第7構成要素(A、B、C)とし、主前置変速機構を構成する第4遊星ギア列(40)の第4リングギア(R4)、第4遊星キャリア(P4)、第4サンギア(S4)を第8、第9、第10構成要素(D、E、F)とする。   In the two types of schematic diagrams and velocity diagrams of FIG. 1, the first and second sun gears (S1, S2) of the first and second planetary gear trains (10, 20) forming the MAIN GEAR (main transmission mechanism) are shown. The first component, the first planet carrier (P1) is the second component, the first ring gear (R1) and the second planet carrier (P2) are the third component, and the second ring gear (R2) is As a fourth component, the third sun gear (S3), the third planet carrier (P3), and the third ring of the third planetary gear train (30), which constitutes a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism). The gear (R3) is the fifth, sixth, and seventh constituent elements (A, B, C), and the fourth ring gear (R4) and the fourth ring gear (R4) of the fourth planetary gear train (40) constituting the main front transmission mechanism. 4th planet carrier (P4), 4th sun gear (S4) 8th, 9th and 10th structure Component (D, E, F).

ここで、、MAIN GEAR(主変速機構)の第1構成要素を構成する第1、第2サンギア(S1、S2)は連結されると共に第1連結部材(7)に連結され、第2構成要素を構成する第1遊星キャリア(P1)は入力軸に連結され、第3構成要素を構成する第2遊星キャリア(P2)は出力軸と連結されると共に第3クラッチ(C3)で第1リングギア(R1)と連結可能とされ、第4構成要素を構成する第2リングギア(R2)は第3ブレーキ(B3)で制動可能とされる。FRONT GEAR(前置変速機構)の副前置変速機構となる第5構成要素(A)を構成する第3サンギア(S3)は第1ブレーキ(B1)で制動可能とされ、第6構成要素(B)を構成する第3遊星キャリア(P3)は第2連結部材(8)に連結され、第7構成要素(C)は入力軸に連結され、主前置変速機構となる第8構成要素(D)を構成する第4リングギア(R)は第2連結部材(8)に連結され、第9構成要素(E)を構成する第4遊星キャリア(P4)は第1クラッチ(C1)で入力軸に連結可能とされると共に第2ブレーキ(B2)で制動可能とされ、第10構成要素(F)を構成する第4サンギア(S4)は第1連結部材(7)に連結され、第9構成要素(E)を構成する第4遊星キャリア(P4)と第8構成要素(D)を構成する第4リングギア(R)を第2クラッチ(C2)で連結可能とされる。なお、特許文献2では第4遊星ギア列(40)を一体化する第2クラッチ(C2)を、第9構成要素(E)を構成する第4遊星キャリア(P4)と第10構成要素(F)を構成する第4サンギア(S4)の連結に用いたが、本願ではシンプルな構造にするため、第4リングギア(R)に連結される第2連結部材(8)と第4遊星キャリア(P4)の連結に用いた。   Here, the first and second sun gears (S1, S2) forming the first constituent element of the MAIN GEAR (main transmission mechanism) are connected and also connected to the first connecting member (7) to form the second constituent element. The first planet carrier (P1) that constitutes the first planetary carrier (P1) is connected to the input shaft, the second planetary carrier (P2) that constitutes the third component is connected to the output shaft, and the third clutch (C3) forms the first ring gear. The second ring gear (R2), which is connectable to (R1) and constitutes the fourth component, can be braked by the third brake (B3). The third sun gear (S3) that constitutes the fifth component (A) that is the sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism) can be braked by the first brake (B1), and the sixth component ( The third planet carrier (P3) that constitutes B) is connected to the second connecting member (8), the seventh component (C) is connected to the input shaft, and the eighth component (main front transmission mechanism) is formed. The fourth ring gear (R) forming D) is connected to the second connecting member (8), and the fourth planet carrier (P4) forming the ninth component (E) is input by the first clutch (C1). The fourth sun gear (S4), which is connectable to the shaft and can be braked by the second brake (B2), and which constitutes the tenth component (F), is connected to the first connecting member (7) and the ninth The fourth planet carrier (P4) and the eighth component (D) constituting the component (E) A fourth ring gear which constitutes (R) are connectable by a second clutch (C2). In Patent Document 2, the second clutch (C2) that integrates the fourth planetary gear train (40) is provided with a fourth planet carrier (P4) and a tenth component (F) that form a ninth component (E). ) Is connected to the fourth sun gear (S4), but in order to have a simple structure in the present application, the second connecting member (8) and the fourth planetary carrier (8) connected to the fourth ring gear (R) are used. Used for ligation of P4).

図1の表は各変速段における締結要素(SHIFT)と変速比(RATIO)、及び遊星ギアの噛み合い効率(GEAR EFF)を示す。性能を示す変速比(RATIO)、変速比のステップ値(STEP)、変速比の幅(RANGE)に関して、変速比の幅(RANGE)は9.86と9ATに相応しい値になり、変速比のステップ値(STEP)もほぼ適切となる。遊星ギアの噛み合い効率(GEAR EFF)は前進1速(1st)98.4%と前進3速(3rd)98.2%を除いて99%を超える噛み合い効率の高さを示しており、性能面で従来の8ATよりかなり優れたものとなっている。各変速段における動力の流れ等の変速形態は既に特許文献2に示されているので説明は省略する。   The table of FIG. 1 shows the engagement element (SHIFT) and the gear ratio (RATIO) at each gear, and the meshing efficiency (GEAR EFF) of the planetary gears. Regarding the gear ratio (RATIO) indicating the performance, the gear ratio step value (STEP), and the gear ratio width (RANGE), the gear ratio width (RANGE) becomes a value suitable for 9.86 and 9AT. The value (STEP) is also almost appropriate. The meshing efficiency (GEAR EFF) of the planetary gears is higher than 99% except for the first forward speed (1st) 98.4% and the third forward speed (3rd) 98.2%. It is considerably superior to the conventional 8AT. Since the shift mode such as the flow of power in each shift stage has already been disclosed in Patent Document 2, description thereof will be omitted.

図14「C3−1−1、9AT、C3−1−2、11AT(FR)」は、図1の左図のFR仕様の模式図を原動機からの入力動力を300Nmとして乗用車用にコンセプト設計した構造図である。なお、後述する11ATを示す図2の第4ブレーキ(B4)の配置構造を参考として図14に表した。図14において、変速機の左前方には図示しない原動機が配され、トルクコンバータ(200a)を介して動力が変速機に入力される。変速機ケース1は一体として配され、変速機ケース1の内部には左前方より、第3遊星ギア列(30)、第1、第2クラッチ(C1、C2)、第4遊星ギア列(40)とそれらの外周に配された第1、第2ブレーキ(B1、B2)、あるいは、11ATとした場合用いる第4ブレーキ(B4)で構成される前置変速機構と、第2遊星ギア列(20)、第1遊星ギア列(10)、第3クラッチ(C3)と第2遊星ギア列(20)の外周に摩擦部材が配される第3ブレーキ(B3)で構成される主変速機構が順に配される。   Fig. 14 "C3-1-1, 9AT, C3-1-2, 11AT (FR)" is a conceptual design of the FR specification shown on the left of Fig. 1 for passenger cars with the input power from the prime mover set to 300 Nm. It is a structural drawing. The arrangement structure of the fourth brake (B4) of FIG. 2 showing 11AT described later is shown in FIG. 14 for reference. In FIG. 14, a prime mover (not shown) is arranged on the left front side of the transmission, and power is input to the transmission via the torque converter (200a). The transmission case 1 is arranged as one body, and the third planetary gear train (30), the first and second clutches (C1, C2), and the fourth planetary gear train (40 ) And the first and second brakes (B1, B2) arranged on the outer periphery thereof, or the fourth brake (B4) used when 11AT is used, and the second planetary gear train ( 20), a first planetary gear train (10), a third clutch (C3), and a main transmission mechanism including a third brake (B3) in which a friction member is arranged around the outer periphery of the second planetary gear train (20). Arranged in order.

変速機ケース1の前部には、変速機を油圧制御するためのチャージングポンプを保持する保持部材2aがボルトで締結され、保持部材2aにはトルクコンバータ(200a)のホィールステータを固定する変速機内部方向に筒状に延材された円筒部材2bがボルトで締結される。円筒部材2bの両端の内周にはブシュ4aとニードルローラコロ軸受け4bが配され入力軸3aを軸支する。変速機ケース1の後部には、ニードルローラコロ軸受け4fと深溝玉軸受け4eで軸支された出力軸3cが配され、出力軸3cの内周に配されたニードルローラコロ軸受け4dで入力軸3aを軸支する。ここで、一体となる入力軸3aは3点で軸支されたことになり、各軸支間の距離は短く入力軸3aは円周方向のアンバランスによる振動の影響を受けにくいため、トルク伝達容量に見合った小さな径でよく、入力軸3aの周りに配される部位の径も小さくでき変速機の軽量化に繋がる。   A holding member 2a for holding a charging pump for hydraulically controlling the transmission is fastened to the front portion of the transmission case 1 with bolts, and a gear shift for fixing the wheel stator of the torque converter (200a) to the holding member 2a. The cylindrical member 2b, which is cylindrically extended in the machine inward direction, is fastened with a bolt. Bushings 4a and needle roller roller bearings 4b are arranged on the inner circumferences of both ends of the cylindrical member 2b to support the input shaft 3a. An output shaft 3c rotatably supported by a needle roller roller bearing 4f and a deep groove ball bearing 4e is arranged at the rear portion of the transmission case 1, and an input shaft 3a is arranged by a needle roller roller bearing 4d arranged on the inner circumference of the output shaft 3c. To support. Here, since the integrated input shaft 3a is pivotally supported at three points, the distance between the respective pivots is short, and the input shaft 3a is less susceptible to vibration due to unbalance in the circumferential direction, so that the torque transmission capacity is reduced. The diameter of the portion arranged around the input shaft 3a can be reduced, which leads to the weight reduction of the transmission.

円筒部材2bの外周には左前方よりFRONT GEAR(前置変速機構)の副前置変速機構となる第3遊星ギア列(30)と第1、第2クラッチ(C1、C2)が配される。第3遊星ギア列(30)は入力軸3aの回転を減速して主前置変速機構となる第4遊星ギア列(40)に選択的に伝達する。第3遊星ギア列(30)の第3遊星キャリア(P3)は右側サイド部材の内周に筒状に延材された内径に圧入されたブシュ4jで円筒部材2bの外周に回転自在に保持され、更に、第3サンギア(S3)は内周に圧入されたブシュ4iで第3遊星キャリア(P3)の右側サイド部材の内周に筒状に延材された外周に回転自在に保持される。第3サンギア(S3)の前方側には薄板状のブレーキハブが溶着され、第3遊星ギア列(30)の外周まで延材され第1ブレーキ(B1)の摩擦部材が係止される。第3遊星キャリア(P3)の左側サイド部材は第3遊星ギア列(30)の外周を通り変速機ケース1の内側に沿って第2連結部材(8)として後方に延材される。第3リングギア(R3)は、入力連結部材(Y)に溶着された入力ハブに連結される。入力連結部材(Y)は円筒部材2bの後方で入力軸3aにスプライン連結され、円筒部材2bの外周に沿って円筒状に前方に延材されブシュ4cで円筒部材2bの外周に回転自在に保持される。また、入力連結部材(Y)の前方には第3リングギア(R3)に連結されるハブが溶着されると共に第1クラッチ(C1)の摩擦部材を係止するクラッチハブが溶着される。   On the outer periphery of the cylindrical member 2b, a third planetary gear train (30) and a first and second clutches (C1, C2), which serve as a sub front transmission mechanism of FRONT GEAR (front transmission mechanism), are arranged from the left front. . The third planetary gear train (30) decelerates the rotation of the input shaft 3a and selectively transmits it to the fourth planetary gear train (40) which serves as a main front transmission mechanism. The third planetary carrier (P3) of the third planetary gear train (30) is rotatably held on the outer periphery of the cylindrical member 2b by a bush 4j press-fitted into the inner diameter of the right side member, which is cylindrically extended. Further, the third sun gear (S3) is rotatably held by the bush 4i press-fitted on the inner circumference of the third planet carrier (P3) on the outer circumference which is cylindrically extended on the inner circumference of the right side member of the third planet carrier (P3). A thin plate-shaped brake hub is welded to the front side of the third sun gear (S3), extended to the outer periphery of the third planetary gear train (30), and the friction member of the first brake (B1) is locked. The left side member of the third planet carrier (P3) extends rearward as the second connecting member (8) along the inner side of the transmission case 1 through the outer periphery of the third planetary gear train (30). The third ring gear (R3) is connected to the input hub welded to the input connecting member (Y). The input connecting member (Y) is spline-connected to the input shaft 3a behind the cylindrical member 2b, and extends forward in a cylindrical shape along the outer circumference of the cylindrical member 2b, and is rotatably held on the outer circumference of the cylindrical member 2b by a bush 4c. To be done. Further, a hub connected to the third ring gear (R3) is welded to the front of the input connecting member (Y), and a clutch hub that locks the friction member of the first clutch (C1) is also welded.

第3遊星ギア列(30)の後方の円筒部材2bの外周端部には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3aと第4遊星ギア列(40)の第4遊星キャリア(P4)を連結可能とし、第2クラッチ(C2)は第4遊星キャリア(P4)と第4リングギア(R4)と連結する第2連結部材(8)を連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)の外周にブシュ4kで回転自在に保持され、後方端部には第4遊星ギア列(40)を構成する第4遊星キャリア(P4)の左側サイド部材が溶着される。2連クラッチ連結部材(X)の前方には2連クラッチ連結部材(X)の径方向内周と入力連結部材(Y)に溶着されたクラッチハブに配される第1クラッチ(C1)の摩擦部材を押圧するサーボ機構が配され、第4遊星キャリア(P4)の左側左側サイド部材には2連クラッチ連結部材(X)の径方向外周と第2連結部材(8)に配される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配される。2連クラッチ連結部材(X)と第4遊星キャリア(P4)の左側サイド部材の間には仕切り板により第4遊星キャリア(P4)の左側サイド部材の径方向上部に配されたサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路が形成される。2連クラッチ連結部材(X)の径方向上部に配された第2クラッチ(C2)のサーボ機構と径方向下部に配された第1クラッチ(C1)のサーボ機構には、円筒部材2bの外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。また、第4遊星キャリア(P4)の左側サイド部材の第2クラッチ(C2)のサーボ機構となる油圧室の遊星ピニオンギアの軸支部にはOリングが配され、油圧室を密閉する。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」と「請求項5」、「請求項6」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   First and second clutches (C1, C2) are arranged at the outer peripheral end of the cylindrical member 2b behind the third planetary gear train (30). The first clutch (C1) can connect the input shaft 3a and the fourth planet carrier (P4) of the fourth planetary gear train (40), and the second clutch (C2) connects the fourth planet carrier (P4) and the fourth planet carrier (P4). A second connecting member (8) that connects to the ring gear (R4) can be connected. In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which each friction member is coaxially superposed in two steps in a radial direction is rotatable by a bush 4k on the outer periphery of the input connecting member (Y). The left side member of the fourth planetary carrier (P4) constituting the fourth planetary gear train (40) is welded to the rear end of the fourth planetary gear train (P4). In front of the dual clutch connecting member (X), the friction of the first clutch (C1) arranged on the radial inner circumference of the dual clutch connecting member (X) and the clutch hub welded to the input connecting member (Y). A servo mechanism for pressing the member is disposed, and a second outer side of the fourth planetary carrier (P4) is disposed on the left side member and the outer periphery of the dual clutch coupling member (X) in the radial direction and the second coupling member (8). A servo mechanism for pressing the friction member of the clutch (C2) is provided. A partition plate is provided between the double clutch coupling member (X) and the left side member of the fourth planet carrier (P4) to supply the servomechanism arranged above the left side member of the fourth planet carrier (P4) in the radial direction. A passage for the working oil of the piston and the hydraulic cancel oil is formed. The servo mechanism of the second clutch (C2) arranged on the upper side in the radial direction of the dual clutch coupling member (X) and the servo mechanism of the first clutch (C1) arranged on the lower side in the radial direction include the outer circumference of the cylindrical member 2b. Is supplied with hydraulic oil and hydraulic cancel oil through an oil passage sealed by a piston ring provided in the input connecting member (Y). Further, an O-ring is arranged on the axial support portion of the planetary pinion gear of the hydraulic chamber that serves as the servo mechanism for the second clutch (C2) of the left side member of the fourth planetary carrier (P4), and seals the hydraulic chamber. The structures of the first and second clutches (C1, C2) are "claim 2", "claim 5", and "claim 6" of the present application, which are extremely simple and compact, and the first and second clutches ( The oil passage to C1 and C2) also has a small resistance to the pipeline, and the responsiveness of the clutch is improved.

円筒部材2bと第1、第2クラッチ(C1、C2)の後方にはFRONT GEAR(前置変速機構)の主前置変速機構となる第4遊星ギア列(40)が配される。第4遊星ギア列(40)は、5種類(11ATでは増速回転が1種多くなり6種類)の回転を主変速機構となる第1、第2遊星ギア列(10、20)に選択的に伝達する。 第4遊星ギア列(40)の第4リングギア(R4)は、第3遊星ギア列(30)の第3遊星キャリア(P3)の左側サイド部材の変速機ケース1の内側に沿って第2連結部材(8)として延材された後方でスプライン連結される。第4リングギア(R4)と噛み合う遊星ピニオンギアを支持する第4遊星キャリア(P4)は左側サイド部材が第2クラッチ(C2)のクラッチカバーとなって2連クラッチ連結部材(X)に溶着され、右側サイド部材が第4リングギア(R4)の外周に延材される。出力となる第4サンギア(S4)は内周で第1連結部材(7)にスプライン連結される。 A fourth planetary gear train (40) serving as a main front transmission mechanism of the FRONT GEAR (front transmission mechanism) is arranged behind the cylindrical member 2b and the first and second clutches (C1, C2). The fourth planetary gear train (40) selectively uses five types of rotations (up to one type for 11AT to increase six types) for the first and second planetary gear trains (10, 20) serving as the main transmission mechanism. Communicate to. The fourth ring gear (R4) of the fourth planetary gear train (40) is arranged along the inner side of the transmission case 1 on the left side member of the third planetary carrier (P3) of the third planetary gear train (30). A spline connection is made at the rear side of the extended material as the connection member (8). The left side member of the fourth planet carrier (P4) supporting the planet pinion gear that meshes with the fourth ring gear (R4) serves as a clutch cover for the second clutch (C2) and is welded to the dual clutch connecting member (X). The right side member is extended on the outer circumference of the fourth ring gear (R4). The output fourth sun gear (S4) is spline-connected to the first connecting member (7) at the inner circumference.

第1ブレーキ(B1)は、第3遊星ギア列(30)の第3サンギア(S3)を制動可能とする。第3サンギア(S3)の前方に溶着された薄板状のブレーキハブが第3遊星ギア列(30)の外周まで延材され、外周に成形されたスプラインに第1ブレーキ(B1)の一方の摩擦部材が係止される。第1ブレーキ(B1)のもう一方の摩擦部材は変速機ケース1の前方に成形されたスプラインに係止され、変速機ケース1の前方にボルトで固定された保持部材2aの油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   The first brake (B1) enables braking of the third sun gear (S3) of the third planetary gear train (30). A thin plate brake hub welded in front of the third sun gear (S3) is extended to the outer periphery of the third planetary gear train (30), and one side of the friction of the first brake (B1) is applied to the spline formed on the outer periphery. The member is locked. The other friction member of the first brake (B1) is locked to a spline formed in front of the transmission case 1, and a piston is provided in a hydraulic chamber of a holding member 2a fixed to the front of the transmission case 1 by a bolt. The return spring is held and the hydraulic servo of the first brake (B1) is formed.

第2ブレーキ(B2)は、第4遊星ギア列(40)の第4遊星キャリア(P4)を制動可能とする。第4遊星キャリア(P4)の右側サイド部材は第4リングギア(R4)の外周に延材され、外周に成形されたスプラインに第2ブレーキ(B2)の一方の摩擦部材が係止される。第2ブレーキ(B2)のもう一方の摩擦部材は変速機ケース1の前方に成形された第1ブレーキ(B1)の摩擦部材を係止するスプラインが延材される第4リングギア(R4)の外周で係止され、第2ブレーキ(B2)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースが摩擦部材前方の変速機ケース1にリティニングリングで固定される。   The second brake (B2) enables braking of the fourth planet carrier (P4) of the fourth planetary gear train (40). The right side member of the fourth planet carrier (P4) is extended to the outer periphery of the fourth ring gear (R4), and one friction member of the second brake (B2) is locked to the spline formed on the outer periphery. The other friction member of the second brake (B2) is a fourth ring gear (R4) to which a spline for locking the friction member of the first brake (B1) formed in front of the transmission case 1 is extended. A brake case, which is locked on the outer periphery and holds a piston and a return spring that form a hydraulic servo of the second brake (B2), is fixed to the transmission case 1 in front of the friction member with a retaining ring.

図14は9ATとなる図1のFR仕様の模式図の構造図であるが、このパワートレンの第3遊星キャリア(P3)と第4リングギア(R4)を連結するて第2連結部材(8)を第4ブレーキ(B4)で制動可能にすれば後述する図2の11ATとなり、参考として第4ブレーキ(B4)の配置構造を示す。第2連結部材(8)の外周に成形されたスプラインに第4ブレーキ(B4)の一方の摩擦部材が係止され、もう一方の摩擦部材は変速機ケース1の前方に成形された第1ブレーキ(B1)の摩擦部材を係止する延材されたスプラインに係止される。第4ブレーキ(B4)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースが第4ブレーキ(B4)の摩擦部材の後方に第2ブレーキ(B2)のブレーキケースと一体となり変速機ケース1にリティニングリングで固定される。なお、9ATを示す図1では第4ブレーキ(B4)は必要としない。   FIG. 14 is a structural diagram of a schematic diagram of the FR specification of FIG. 1, which is 9AT, but connects the third planet carrier (P3) and the fourth ring gear (R4) of the power train to the second connecting member (8 ) Can be braked by the fourth brake (B4), it becomes 11AT of FIG. 2 described later, and the arrangement structure of the fourth brake (B4) is shown for reference. One friction member of the fourth brake (B4) is locked to the spline formed on the outer periphery of the second connecting member (8), and the other friction member is the first brake formed in front of the transmission case 1. It is locked to the spline that is a stretched material that locks the friction member (B1). The brake case, which holds the piston and the return spring that form the hydraulic servo of the fourth brake (B4), is integrated with the brake case of the second brake (B2) behind the friction member of the fourth brake (B4) and the transmission case. Fixed to 1 with a retaining ring. Note that the fourth brake (B4) is not necessary in FIG. 1 showing 9AT.

第4遊星ギア列(40)の後方に配される第2遊星ギア列(20)は、前進1速(1st)から前進4速(4th)、及び後進(Rev1)に於いて、第1連結部材(7)と入力軸3aから第1遊星ギア列(10)を介して入力される回転を減速して出力する。第2遊星ギア列(20)の第2サンギア(S2)は、第1遊星ギア列(10)の第1サンギア(S1)と一体成形されてニードルローラコロ軸受け4hで入力軸3a外周に回転自在に配されると共に前方に第1連結部材(7)として延材され第4遊星ギア列(40)の第4サンギア(S4)とスプライン連結される。第2サンギア(S2)と噛み合う遊星ピニオンギアは第2遊星キャリア(P2)に支持され、右側サイド部材が出力軸3cに溶着され第1遊星ギア列(10)の外周部に配された出力ハブ9にスプライン連結されるまた、遊星ピニオンギアと噛み合う第2リングギア(R2)は、左端歯部にリティニングリングで軸方向が固定されスプライン連結されたプレートが第2遊星キャリア(P2)の左側サイド部材の内周に延材され第2遊星ギア列(20)の第2サンギア(S2)との間でスラストニードルベアリングにより軸方向が規制されて回転自在に配される。第2リングギア(R2)の外周には第3ブレーキ(B3)の摩擦部材が係止されるが、両者の重心は第4遊星ギア列(40)の遊星ピニオンギアの幅内にあり、第2遊星キャリア(P2)で第2リングギア(R2)と摩擦部材のラジアル荷重を受けるので第2リングギア(R2)専用のラジアル軸受けは必要としない。   The second planetary gear train (20) arranged behind the fourth planetary gear train (40) has the first connection in the first forward speed (1st) to the fourth forward speed (4th) and in the reverse (Rev1). The rotation input from the member (7) and the input shaft 3a via the first planetary gear train (10) is decelerated and output. The second sun gear (S2) of the second planetary gear train (20) is integrally molded with the first sun gear (S1) of the first planetary gear train (10) and is rotatable around the outer periphery of the input shaft 3a by the needle roller roller bearing 4h. And is forwardly extended as a first connecting member (7) to be spline-connected with the fourth sun gear (S4) of the fourth planetary gear train (40). The planetary pinion gear that meshes with the second sun gear (S2) is supported by the second planetary carrier (P2), the right side member is welded to the output shaft 3c, and the output hub is arranged on the outer periphery of the first planetary gear train (10). The second ring gear (R2) meshed with the planetary pinion gear is a plate that is axially fixed to the left end tooth portion by a retaining ring and is spline-connected to the left side of the second planetary carrier (P2). The material is extended to the inner circumference of the side member and is rotatably arranged with its axial direction restricted by a thrust needle bearing between the second member and the second sun gear (S2) of the second planetary gear train (20). The friction member of the third brake (B3) is locked on the outer periphery of the second ring gear (R2), but the center of gravity of both is within the width of the planet pinion gear of the fourth planetary gear train (40). Since the radial load of the second ring gear (R2) and the friction member is received by the two planet carrier (P2), the radial bearing dedicated to the second ring gear (R2) is not required.

第2遊星ギア列(20)の後方に配される第1遊星ギア列(10)は、前進4速(4th)から前進9速(9th)に於いて、第1連結部材(7)と入力軸3aから入力される回転を第1サンギア(S1)と第1遊星キャリア(P1)に入力し、第1リングギア(R1)より出力する。第2サンギア(S2)と一体成形される第1サンギア(S1)と噛み合う遊星ピニオンギアは第1遊星キャリア(P1)に支持され、右側サイド部材が入力軸3aとスプライン連結される。遊星ピニオンギアと噛み合う第1リングギア(R1)は第1遊星ギア列(10)の後方に配され内周でブシュ4gにより軸支されると共に第3クラッチ(C3)の摩擦部材を係止するクラッチハブが溶着される。   The first planetary gear train (10) arranged behind the second planetary gear train (20) is connected to the first connecting member (7) in the fourth forward speed (4th) to the ninth forward speed (9th). The rotation input from the shaft 3a is input to the first sun gear (S1) and the first planet carrier (P1) and output from the first ring gear (R1). The planetary pinion gear meshing with the first sun gear (S1) integrally formed with the second sun gear (S2) is supported by the first planetary carrier (P1), and the right side member is splined to the input shaft 3a. The first ring gear (R1) meshing with the planetary pinion gear is arranged behind the first planetary gear train (10), is axially supported by the bush 4g on the inner circumference, and locks the friction member of the third clutch (C3). The clutch hub is welded.

第3クラッチ(C3)は第1遊星ギア列(10)の第1リングギア(R1)と出力軸3cを連結可能とする。第3クラッチ(C3)のクラッチハブの外周に成形されたスプラインに第3クラッチ(C3)の一方の摩擦部材が係止され、出力軸3cに溶着された出力ハブ9の内周に成形されたスプラインに第3クラッチ(C3)のもう一方の摩擦部材が係止される。出力軸3cの前方には第3クラッチ(C3)のピストンとリターンスプリングが保持され、第3クラッチ(C3)の油圧サーボが形成される。出力軸3cは変速機ケース1の後部でニードルローラコロ軸受け4fと深溝玉軸受け4eで軸支され、ニードルローラコロ軸受け4fと深溝玉軸受け4eの間で変速機ケース1からシールリングで密閉された油路を介して第3クラッチ(C3)の作動油の供給を受ける。なお、出力軸3cのフランジ部外周にはパーキングギア6aが形成される。   The third clutch (C3) can connect the first ring gear (R1) of the first planetary gear train (10) and the output shaft 3c. One friction member of the third clutch (C3) is locked to the spline formed on the outer circumference of the clutch hub of the third clutch (C3), and formed on the inner circumference of the output hub 9 welded to the output shaft 3c. The other friction member of the third clutch (C3) is locked to the spline. The piston of the third clutch (C3) and the return spring are held in front of the output shaft 3c, and a hydraulic servo of the third clutch (C3) is formed. The output shaft 3c is supported by a needle roller roller bearing 4f and a deep groove ball bearing 4e at the rear of the transmission case 1, and is sealed from the transmission case 1 by a seal ring between the needle roller roller bearing 4f and the deep groove ball bearing 4e. The hydraulic oil of the third clutch (C3) is supplied through the oil passage. A parking gear 6a is formed on the outer circumference of the flange of the output shaft 3c.

第3ブレーキ(B3)は、第2遊星ギア列(20)の第2リングギア(R2)を制動可能とする。第2リングギア(R2)は外周部にスプラインが成形され第3ブレーキ(B3)の一方の摩擦部材を係止する。変速機ケース1の内周にはスプラインが形成され第3ブレーキ(B3)のもう一方の摩擦部材が係止される。また、出力軸3cのフランジ部後方の変速機ケース1には第3ブレーキ(B3)のピストンとリターンスプリングが保持され、第3ブレーキ(B3)の油圧サーボが形成される。第3ブレーキ(B3)のピストンは出力ハブ9の外周で第3ブレーキ(B3)の摩擦部材を押圧する。   The third brake (B3) enables braking of the second ring gear (R2) of the second planetary gear train (20). The second ring gear (R2) has a spline formed on the outer peripheral portion thereof to lock one friction member of the third brake (B3). A spline is formed on the inner circumference of the transmission case 1, and the other friction member of the third brake (B3) is locked. Further, the piston and the return spring of the third brake (B3) are held in the transmission case 1 behind the flange of the output shaft 3c, and a hydraulic servo of the third brake (B3) is formed. The piston of the third brake (B3) presses the friction member of the third brake (B3) on the outer circumference of the output hub 9.

図1の遊星ギア列では第3遊星ギア列(30)と第4遊星ギア列(40)の入力動力が径の大きなリングギアに入力されるのが特徴で、「荷重=トルク/半径」となることより第3遊星ギア列(30)と第4遊星ギア列(40)の遊星ギアの負荷荷重が小さくなり歯巾を小さく設定でき、第1、第2クラッチ(C1、C2)を2階建てにすることと相まってFRONT GEAR(前置変速機構)をコンパクトにできる。さらに図14の構造図では「請求項1」に記載した各構成部位の配置や「請求項5」に記載した第1、第2クラッチ(C1、C2)の構造で、特許文献2の図2に記載した構造より5%程度シンプル、コンパクトになる。なお、図14において、第1、第2、第4ブレーキ(B1、B2、B4)のエンドプレートから冷却油を注入する構造は本願出願人が特開2009−236234で提案した構造であり、トルクコンバータを用いず原動機と入力軸を回転変動吸収ダンパで直結し、第1ブレーキ(B1)を滑らせて車両のクリープやスムースな発進を行うための発進デバイスとして用いることも可能で、例えばDCTに用いる発進デバイスとしての入力軸と同じトルク容量が必要となるクラッチより、発熱量が小さく冷却効果に優れたシンプルな構造となる。   The planetary gear train of FIG. 1 is characterized in that the input power of the third planetary gear train (30) and the fourth planetary gear train (40) is input to a ring gear having a large diameter. As a result, the load on the planetary gears of the third planetary gear train (30) and the fourth planetary gear train (40) can be reduced, and the tooth gap can be set to a small value. Combined with the built-in construction, the FRONT GEAR (front gearbox) can be made compact. Further, in the structure diagram of FIG. 14, the arrangement of the constituent parts described in “claim 1” and the structure of the first and second clutches (C1, C2) described in “claim 5” are shown in FIG. It is about 5% simpler and more compact than the structure described in. In FIG. 14, the structure for injecting the cooling oil from the end plates of the first, second and fourth brakes (B1, B2, B4) is the structure proposed by the applicant of the present application in Japanese Patent Laid-Open No. 2009-236234. It is also possible to directly connect the prime mover and the input shaft with a rotation fluctuation absorbing damper without using a converter, and to use it as a starting device for sliding the first brake (B1) to perform creeping or smooth starting of the vehicle. It has a simple structure that produces less heat and has a better cooling effect than a clutch that requires the same torque capacity as the input shaft as the starting device used.

図20「C1−1−1、9AT(FF)」は、図1の乗用車に適したFF仕様の右図の模式図を原動機からの入力動力を300Nmとしてコンセプト設計した構造図で、全長が400mm程度となる。図20において、図の左側前方の図示しない原動機から流体伝導装置であるトルクコンバータ200aに動力が伝達され、変速装置の入力軸3に導かれる。変速装置全体を収めるハウジングは、前部のトルクコンバータケース1aと変速機本体となる変速機ケース1bと後部を閉ざすの変速機ケース1cとからなり、入力軸3と入力軸3と並行に配された中継軸17と出力軸を含んだディファレンシャル装置9とを軸支する母体となる。入力軸3は、前部の一端が保持部材2a、2bに配された軸受け4aで、後部の一端が変速機ケース1cに配された軸受け4bで軸支される。保持部材2a、2bは、乾式のトルクコンバータケース1aと湿式の変速機ケース1bを隔てる隔壁であり、トルクコンバータ200aを軸支し変速装置のチャージングポンプを保持する。中継軸17は、一端がトルクコンバータケース1aに配された軸受け4gで、もう一端が変速機ケース1bに配された軸受け4fで軸支され、入力軸3と同軸上の出力カウンターギア5と噛み合うカウンターギア6がスプラインで連結されると共に、出力軸を含んだディファレンシャル装置9に動力を伝達するピニオンギアが一体成形されている。また、出力軸部はディファレンシャル装置9のキャリアとなり、一端がトルクコンバータケース1aに配された軸受け4iで、もう一端が変速機ケース1bに配された軸受け4hで軸支され、ピニオンギアと一体の中継軸17と噛み合う大歯車18がボルトで締結されている。周知の如く、ディファレンシャル装置9はピニオンギアとサイドギアからなり、サイドギアには自動変速装置の出力軸が連結される。   Fig. 20 "C1-1-1, 9AT (FF)" is a structural diagram conceptually designed with the input power from the prime mover set to 300 Nm, which is a schematic diagram of the schematic diagram on the right of the FF specification suitable for passenger cars in Fig. 1, with a total length of 400 mm. It will be about. In FIG. 20, power is transmitted from a prime mover (not shown) on the left front side of the drawing to a torque converter 200a, which is a fluid transmission device, and is guided to the input shaft 3 of the transmission. The housing that houses the entire transmission is composed of a front torque converter case 1a, a transmission case 1b that serves as the transmission main body, and a transmission case 1c that closes the rear portion. The housing is arranged in parallel with the input shaft 3 and the input shaft 3. It serves as a mother body that pivotally supports the relay shaft 17 and the differential device 9 including the output shaft. The input shaft 3 is rotatably supported at one end by a bearing 4a disposed on the holding members 2a and 2b, and at the other end by a bearing 4b disposed at the transmission case 1c. The holding members 2a and 2b are partition walls separating the dry torque converter case 1a and the wet transmission case 1b, and support the torque converter 200a to hold the charging pump of the transmission. The relay shaft 17 has one end supported by a bearing 4g arranged in the torque converter case 1a and the other end supported by a bearing 4f arranged in the transmission case 1b, and meshes with the output counter gear 5 coaxial with the input shaft 3. The counter gear 6 is connected by a spline, and a pinion gear that transmits power to a differential device 9 including an output shaft is integrally formed. The output shaft portion serves as a carrier of the differential device 9, one end of which is a bearing 4i arranged in the torque converter case 1a, and the other end of which is rotatably supported by a bearing 4h arranged in the transmission case 1b, which is integrated with the pinion gear. A large gear 18 meshing with the relay shaft 17 is fastened with a bolt. As is well known, the differential device 9 comprises a pinion gear and a side gear, and the side gear is connected to the output shaft of the automatic transmission.

図20において、変速機ケース1bは、後方に変速機ケース1cがボルトにより締結されており、軸方向中央部にL字型の円筒形状の隔壁が変速機ケース1bに一体として設けられ、内周円筒部の外周にアンギュラ軸受け4eが背面合わせでネジにより固定され、出力カウンターギア5を軸支する。隔壁前方には、隔壁側から順に第3クラッチ(C3)と第1遊星ギア列(10)が配され、出力カウンターギア5の後方には、出力カウンターギア5側から順に第2遊星ギア列(20)と、第4遊星ギア列(40)、第1、第2クラッチ(C1、C2)、第3遊星ギア列(30)が配される。第4遊星ギア列(40)と第1、第2クラッチ(C1、C2)と第3遊星ギア列(30)の外周には出力カウンターギア5側から順に第2ブレーキ(B2)と第1ブレーキ(B1)が配され前置変速機構を構成し、第2遊星ギア列(20)の外周には第3ブレーキ(B3)が配され第3クラッチ(C3)と第1遊星ギア列(10)と共に主変速機構を構成する。   In FIG. 20, the transmission case 1b has a transmission case 1c fastened to the rear by bolts, and an L-shaped cylindrical partition wall is integrally provided in the transmission case 1b at the center in the axial direction. The angular bearing 4e is fixed to the outer periphery of the cylindrical portion by screws with the back faces aligned, and the output counter gear 5 is pivotally supported. A third clutch (C3) and a first planetary gear train (10) are arranged in front of the partition wall from the partition wall side, and behind the output counter gear 5, a second planetary gear train (in order from the output counter gear 5 side ( 20), a fourth planetary gear train (40), first and second clutches (C1, C2), and a third planetary gear train (30). On the outer circumference of the fourth planetary gear train (40), the first and second clutches (C1, C2), and the third planetary gear train (30), the second brake (B2) and the first brake are sequentially arranged from the output counter gear 5 side. (B1) is arranged to form a front transmission mechanism, a third brake (B3) is arranged on the outer periphery of the second planetary gear train (20), and a third clutch (C3) and a first planetary gear train (10) are arranged. Together with this, it constitutes the main transmission mechanism.

変速機の後部を閉ざすの変速機ケース1cは一体となる内周部が円筒状に前方に突き出ており、突き出た円筒部材の内周端部にはニードルローラコロ軸受け4bが配され入力軸3を軸支する。そのため、入力軸3の軸支間が短くなり回転振動を抑えることができる。突き出た円筒部材の外周には右後方よりFRONT GEAR(前置変速機構)の副前置変速機構となる第3遊星ギア列(30)と第1、第2クラッチ(C1、C2)が配される。第3遊星ギア列(30)は入力軸3の回転を減速して主前置変速機構となる第4遊星ギア列(40)に選択的に伝達する。第3遊星ギア列(30)の第3遊星キャリア(P3)は左側サイド部材の内周に筒状に延材された内径に圧入されたブシュで変速機ケース1cの円筒部材の外周に回転自在に保持され、更に、第3サンギア(S3)は内周に圧入されたブシュで第3遊星キャリア(P3)の左側サイド部材の内周に筒状に延材された外周に回転自在に保持される。第3サンギア(S3)の後方側には薄板状のブレーキハブが溶着され、第3遊星ギア列(30)の外周まで延材され第1ブレーキ(B1)の摩擦部材が係止される。第3遊星キャリア(P3)の右側サイド部材は第3遊星ギア列(30)の外周を通り第2連結部材(8)として後方に延材される。第3リングギア(R3)は、入力連結部材(Y)に溶着されると共に第1クラッチ(C1)の一方の摩擦部材を係止するクラッチハブにスプライン連結される。入力連結部材(Y)は変速機ケース1cの円筒部材の前方で入力軸3にスプライン連結され、円筒部材の外周に沿って円筒状に後方に延材されブシュで円筒部材の外周に回転自在に保持される。   The transmission case 1c for closing the rear part of the transmission has an integral inner peripheral portion protruding forward in a cylindrical shape, and a needle roller roller bearing 4b is arranged at the inner peripheral end portion of the protruding cylindrical member to provide the input shaft 3 To support. Therefore, the shaft support of the input shaft 3 is shortened, and rotational vibration can be suppressed. A third planetary gear train (30) and a first and a second clutch (C1, C2), which serve as a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism), are arranged on the outer periphery of the protruding cylindrical member from the right rear. It The third planetary gear train (30) decelerates the rotation of the input shaft 3 and selectively transmits it to the fourth planetary gear train (40) serving as a main front transmission mechanism. The third planet carrier (P3) of the third planetary gear train (30) is freely rotatable around the outer circumference of the cylindrical member of the transmission case 1c with a bush press-fitted into the inner diameter of the left side member, which is cylindrically extended. Further, the third sun gear (S3) is rotatably held on the outer periphery which is cylindrically extended on the inner periphery of the left side member of the third planet carrier (P3) by a bush press-fitted on the inner periphery. It A thin plate-shaped brake hub is welded to the rear side of the third sun gear (S3), extended to the outer periphery of the third planetary gear train (30), and the friction member of the first brake (B1) is locked. The right side member of the third planet carrier (P3) passes through the outer periphery of the third planetary gear train (30) and is extended backward as a second connecting member (8). The third ring gear (R3) is welded to the input connecting member (Y) and spline-connected to a clutch hub that locks one friction member of the first clutch (C1). The input connecting member (Y) is spline-connected to the input shaft 3 in front of the cylindrical member of the transmission case 1c, and extends rearward in a cylindrical shape along the outer circumference of the cylindrical member so as to be rotatable around the outer circumference of the cylindrical member by a bush. Retained.

第3遊星ギア列(30)の前方の変速機ケース1cの円筒部材の外周端部には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3と第4遊星ギア列(40)の第4遊星キャリア(P4)を連結可能とし、第2クラッチ(C2)は第4遊星キャリア(P4)と第4リングギア(R4)と連結する第2連結部材(8)を連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)の外周にブシュ4kで回転自在に保持され、前方端部には第4遊星ギア列(40)を構成する第4遊星キャリア(P4)の右側サイド部材が溶着される。第4遊星キャリア(P4)の右側サイド部材には2連クラッチ連結部材(X)の径方向外周と第2連結部材(8)に配される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配され、2連クラッチ連結部材(X)と第4遊星キャリア(P4)の右側サイド部材の間には仕切り板により径方向上部に配されたサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路を通して変速機ケース1cの円筒部材の外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。また、第4遊星キャリア(P4)の右側サイド部材の第2クラッチ(C2)のサーボ機構となる油圧室の遊星ピニオンギアの軸支部にはOリングが配され、油圧室を密閉する。変速機ケース1cの円筒部材の外周からは入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して第2クラッチ(C2)のサーボ機構に作動油と油圧キャンセル油が供給される。2連クラッチ連結部材(X)の後方には、第1クラッチ(C1)の摩擦部材を係止するクラッチハブが入力連結部材(Y)に溶着され、その摩擦部材を押圧するサーボ機構となるクラッチカバーとピストンとリターンスプリングが入力連結部材(Y)に保持される。第1クラッチ(C1)のサーボ機構には、変速機ケース1cの円筒部材の外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路から作動油と油圧キャンセル油が供給される。このFF仕様の第1クラッチ(C1)の入力連結部材(Y)に設けられたサーボ機構は、段落「0043」に記載したFR仕様の2連クラッチ連結部材(X)に設けられた第1クラッチ(C1)のサーボ機構と異なるが、第1クラッチ(C1)のサーボ機構はどちらに設けてもよい。また、第4遊星キャリア(P4)の右サイド部材の第2クラッチ(C2)のサーボ機構となる油圧室の遊星ピニオンギアの軸支部にはOリングが配され、油圧室を密閉する。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」と「請求項5」、「請求項6」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   First and second clutches (C1, C2) are arranged at the outer peripheral end of the cylindrical member of the transmission case 1c in front of the third planetary gear train (30). The first clutch (C1) can connect the input shaft 3 and the fourth planet carrier (P4) of the fourth planetary gear train (40), and the second clutch (C2) connects the fourth planet carrier (P4) and the fourth planet carrier (P4). A second connecting member (8) that connects to the ring gear (R4) can be connected. In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which each friction member is coaxially superposed in two steps in a radial direction is rotatable by a bush 4k on the outer periphery of the input connecting member (Y). The right side member of the fourth planetary carrier (P4) forming the fourth planetary gear train (40) is welded to the front end of the fourth planetary gear train (P4). The right side member of the fourth planet carrier (P4) is a servo that presses the radial outer periphery of the dual clutch connecting member (X) and the friction member of the second clutch (C2) arranged in the second connecting member (8). A mechanism is arranged, and between the double clutch connecting member (X) and the right side member of the fourth planetary carrier (P4), there is a hydraulic fluid for the piston which is supplied to the servo mechanism arranged on the upper side in the radial direction by a partition plate. The hydraulic oil and the hydraulic cancel oil are supplied from the outer periphery of the cylindrical member of the transmission case 1c through the passage of the hydraulic cancel oil through the oil passage sealed by the piston ring provided in the input coupling member (Y). Further, an O-ring is arranged on the axial support portion of the planetary pinion gear of the hydraulic chamber that serves as the servo mechanism of the second clutch (C2) of the right side member of the fourth planetary carrier (P4), and seals the hydraulic chamber. Hydraulic oil and hydraulic cancel oil are supplied from the outer circumference of the cylindrical member of the transmission case 1c to the servo mechanism of the second clutch (C2) through an oil passage sealed by a piston ring provided in the input coupling member (Y). To be done. Behind the double clutch connecting member (X), a clutch hub that locks the friction member of the first clutch (C1) is welded to the input connecting member (Y) and serves as a servo mechanism that presses the friction member. The cover, the piston, and the return spring are held by the input connecting member (Y). The servo mechanism of the first clutch (C1) is supplied with working oil and hydraulic cancel oil from the outer circumference of the cylindrical member of the transmission case 1c through an oil passage sealed by a piston ring provided in the input coupling member (Y). It The servo mechanism provided on the input coupling member (Y) of the FF specification first clutch (C1) is the first clutch provided on the FR specification dual clutch coupling member (X) described in paragraph “0043”. Although different from the servo mechanism of (C1), the servo mechanism of the first clutch (C1) may be provided on either side. Further, an O-ring is arranged on the axial support portion of the planetary pinion gear of the hydraulic chamber that serves as the servo mechanism of the second clutch (C2) of the right side member of the fourth planetary carrier (P4), and seals the hydraulic chamber. The structures of the first and second clutches (C1, C2) are "claim 2", "claim 5", and "claim 6" of the present application, which are extremely simple and compact, and the first and second clutches ( The oil passage to C1 and C2) also has a small resistance to the pipeline, and the responsiveness of the clutch is improved.

変速機ケース1cの円筒部材と第1、第2クラッチ(C1、C2)の前方にはFRONT GEAR(前置変速機構)の主前置変速機構となる第4遊星ギア列(40)が配される。第4遊星ギア列(40)は、5種類の回転を主変速機構となる第1、第2遊星ギア列(10、20)に選択的に伝達する。 第4遊星ギア列(40)の第4リングギア(R4)は、第3遊星ギア列(30)の第3遊星キャリア(P3)の右側サイド部材と一体となる第2連結部材(8)として前方に延材されスプライン連結される。第4リングギア(R4)と噛み合う遊星ピニオンギアを支持する第4遊星キャリア(P4)は右側サイド部材が第2クラッチ(C2)のクラッチカバーとなって2連クラッチ連結部材(X)に溶着され、左側サイド部材が第4リングギア(R4)の外周に延材される。出力となる第4サンギア(S4)は内周で入力軸3の外周にブシュで軸支される第1連結部材(7)にスプライン連結される。 A fourth planetary gear train (40) serving as a main front transmission mechanism of the FRONT GEAR (front transmission mechanism) is arranged in front of the cylindrical member of the transmission case 1c and the first and second clutches (C1, C2). It The fourth planetary gear train (40) selectively transmits five types of rotations to the first and second planetary gear trains (10, 20) which are main transmission mechanisms. The fourth ring gear (R4) of the fourth planetary gear train (40) is a second connecting member (8) integrated with the right side member of the third planet carrier (P3) of the third planetary gear train (30). The material is extended forward and splined. The right side member of the fourth planet carrier (P4) supporting the planet pinion gear that meshes with the fourth ring gear (R4) serves as a clutch cover for the second clutch (C2) and is welded to the dual clutch connecting member (X). The left side member is extended on the outer periphery of the fourth ring gear (R4). The output fourth sun gear (S4) is spline-coupled to the first coupling member (7) which is axially supported by the bush on the outer periphery of the input shaft 3 on the inner periphery.

第1ブレーキ(B1)は、第3遊星ギア列(30)の第3サンギア(S3)を制動可能とする。第3サンギア(S3)の後方に溶着された薄板状のブレーキハブが第3遊星ギア列(30)の外周まで延材され、外周に成形されたスプラインに第1ブレーキ(B1)の一方の摩擦部材が係止される。第1ブレーキ(B1)のもう一方の摩擦部材は変速機ケース1cの前方に成形されたスプラインに係止され、変速機ケース1cに形成された油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   The first brake (B1) enables braking of the third sun gear (S3) of the third planetary gear train (30). A thin plate-shaped brake hub welded to the rear of the third sun gear (S3) is extended to the outer periphery of the third planetary gear train (30), and one side of the friction of the first brake (B1) is applied to the spline formed on the outer periphery. The member is locked. The other friction member of the first brake (B1) is locked to a spline formed in front of the transmission case 1c, and a piston and a return spring are held in a hydraulic chamber formed in the transmission case 1c. A hydraulic servo of the brake (B1) is formed.

第2ブレーキ(B2)は、第4遊星ギア列(40)の第4遊星キャリア(P4)を制動可能とする。、第4遊星ギア列(40)を構成する第4遊星キャリア(P4)の左側サイド部材は第4リングギア(R4)の外周に延材され、外周に成形されたスプラインに第2ブレーキ(B2)の一方の摩擦部材が係止される。第2ブレーキ(B2)のもう一方の摩擦部材は変速機ケース1bの内周に成形されたスプラインに係止される。第2ブレーキ(B2)の摩擦部材の前方の変速機ケース1bには第2ブレーキ(B2)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースがリティニングリングで固定される。   The second brake (B2) enables braking of the fourth planet carrier (P4) of the fourth planetary gear train (40). The left side member of the fourth planetary carrier (P4) forming the fourth planetary gear train (40) is extended to the outer periphery of the fourth ring gear (R4), and the second brake (B2) is attached to the spline formed on the outer periphery. 1) one of the friction members is locked. The other friction member of the second brake (B2) is locked to a spline formed on the inner circumference of the transmission case 1b. A brake case that holds a piston forming a hydraulic servo of the second brake (B2) and a return spring is fixed to the transmission case 1b in front of the friction member of the second brake (B2) with a retaining ring.

第4遊星ギア列(40)の前方に配される第2遊星ギア列(20)の第2サンギア(S2)は、第1連結部材(7)にスプライン連結される。第2サンギア(S2)と噛み合う遊星ピニオンギアは第2遊星キャリア(P2)に支持され、左側サイド部材が出力カウンターギア5にスプライン連結されリティニングリングで固定される。遊星ピニオンギアと噛み合う第2リングギア(R2)は、右端歯部にリティニングリングで軸方向が固定されスプライン連結されたプレートが第2遊星ギア列(20)の第2サンギア(S2)まで延材され、第2サンギア(S2)と第4遊星ギア列(40)の第4サンギア(S4)及び第1連結部材(7)の間でスラストニードルベアリングにより軸方向が規制されて回転自在に配される。 The second sun gear (S2) of the second planetary gear train (20) arranged in front of the fourth planetary gear train (40) is spline-coupled to the first coupling member (7). The planet pinion gear that meshes with the second sun gear (S2) is supported by the second planet carrier (P2), and the left side member is spline-connected to the output counter gear 5 and fixed by the retaining ring. The second ring gear (R2) that meshes with the planetary pinion gear has a plate in which the right end tooth portion is axially fixed by a retaining ring and is spline-connected to the second sun gear (S2) of the second planetary gear train (20). It is rotatably arranged between the second sun gear (S2), the fourth sun gear (S4) of the fourth planetary gear train (40), and the first connecting member (7) with its axial direction restricted by the thrust needle bearing. To be done.

第3ブレーキ(B3)は、第2遊星ギア列(20)の第2リングギア(R2)を制動可能とする。第2リングギア(R2)は外周部にスプラインが成形され第3ブレーキ(B3)の一方の摩擦部材を係止する。変速機ケース1bの内周にはスプラインが形成され第3ブレーキ(B3)のもう一方の摩擦部材が係止される。また、第3ブレーキ(B3)の摩擦部材の後方には第2ブレーキ(B2)のブレーキケースと一体となり第3ブレーキ(B3)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースが配される。   The third brake (B3) enables braking of the second ring gear (R2) of the second planetary gear train (20). The second ring gear (R2) has a spline formed on the outer peripheral portion thereof to lock one friction member of the third brake (B3). A spline is formed on the inner circumference of the transmission case 1b to lock the other friction member of the third brake (B3). Further, behind the friction member of the third brake (B3), there is a brake case which is integrated with the brake case of the second brake (B2) and forms a hydraulic servo of the third brake (B3) and a return spring. Will be distributed.

第2遊星ギア列(20)の前方に配される出力カウンターギア5は、変速機ケース1bの軸方向中央部に配されたL字型の円筒形状の隔壁の円筒部の外周にネジにより固定された背面合わせのアンギュラ軸受け4eで軸支される。出力カウンターギア5の右外周には第2遊星ギア列(20)の第2遊星キャリア(P2)の左側サイド部材がスプライン連結されリティニングリングで固定される。   The output counter gear 5 arranged in front of the second planetary gear train (20) is fixed to the outer periphery of the cylindrical portion of the L-shaped cylindrical partition wall arranged at the axial center of the transmission case 1b by screws. It is pivotally supported by the back-aligned angular bearing 4e. The left side member of the second planetary carrier (P2) of the second planetary gear train (20) is spline-connected to the right outer periphery of the output counter gear 5 and fixed by a retaining ring.

変速機ケース1bの軸方向中央部に配された隔壁の前方に配された第3クラッチ(C3)は、ピストンとリターンスプリングを保持して第3クラッチ(C3)の油圧サーボを形成するクラッチカバーの内周円筒部材が隔壁の内周内側を通り第2遊星ギア列(20)の第2遊星キャリア(P2)の左側サイド部材の内周に延材され左側サイド部材にスプライン連結され、出力カウンターギア5に連結される。また、第3クラッチ(C3)のクラッチカバーの内周円筒部材は入力軸3の外周にブシュで軸支される第1連結部材(7)の外周にブシュで軸支されると共に、変速機ケース1bの隔壁の内周に開けられた油路からシールリングで密閉された油路を介して第3クラッチ(C3)の作動油の供給を受ける。第3クラッチ(C3)のクラッチカバーの外周プレートの内周にはスプラインが成形され第3クラッチ(C3)の一方の摩擦部材が係止され、第3クラッチ(C3)の前方に配された第1遊星ギア列(10)の第1リングギア(R1)に溶着されたクラッチハブの外周部のスプラインにはもう一方の摩擦部材が係止される。   A third clutch (C3) arranged in front of a partition wall arranged in the axial center of the transmission case 1b holds a piston and a return spring to form a hydraulic servo of the third clutch (C3). The inner peripheral cylindrical member passes through the inner peripheral surface of the partition wall and extends to the inner periphery of the left side member of the second planetary carrier (P2) of the second planetary gear train (20) and is spline-connected to the left side member, and the output counter It is connected to the gear 5. The inner peripheral cylindrical member of the clutch cover of the third clutch (C3) is pivotally supported by the bush on the outer periphery of the input shaft 3 by the bush on the outer periphery of the first connecting member (7), and the transmission case is also supported. The hydraulic oil of the third clutch (C3) is supplied from the oil passage opened on the inner circumference of the partition wall of 1b through the oil passage sealed by the seal ring. A spline is formed on the inner periphery of the outer peripheral plate of the clutch cover of the third clutch (C3), one friction member of the third clutch (C3) is locked, and the spline is arranged in front of the third clutch (C3). The other friction member is locked to the spline on the outer peripheral portion of the clutch hub welded to the first ring gear (R1) of the first planetary gear train (10).

第3クラッチ(C3)の前方に配された第1遊星ギア列(10)は、第1遊星キャリア(P1)の左側サイド部材が第1サンギア(S1)の内周側に延材され入力軸3とスプライン連結され、第1サンギア(S1)が第3クラッチ(C3)の内周側で入力軸3の外周にブシュで軸支される第1連結部材(7)にスプライン連結される。第1リングギア(R1)は右側で第3クラッチ(C3)のクラッチハブに溶着され、クラッチハブは第1サンギア(S1)の外周にブシュで軸支される。第1リングギア(R1)と第1遊星ギア列(10)の外側に摩擦部材を係止する第3クラッチ(C3)のクラッチハブの重心は第1遊星ギア列(10)の遊星ピニオンギアの幅外となるため、専用のラジアル軸受けを必要とする。   In the first planetary gear train (10) arranged in front of the third clutch (C3), the left side member of the first planetary carrier (P1) is extended to the inner peripheral side of the first sun gear (S1) to form an input shaft. The first sun gear (S1) is spline-coupled to the first coupling member (7) axially supported by the bushing on the outer circumference of the input shaft 3 on the inner circumferential side of the third clutch (C3). The first ring gear (R1) is welded to the clutch hub of the third clutch (C3) on the right side, and the clutch hub is pivotally supported by the bush on the outer periphery of the first sun gear (S1). The center of gravity of the clutch hub of the third clutch (C3) that locks the friction member outside the first ring gear (R1) and the first planetary gear train (10) is the planetary pinion gear of the first planetary gear train (10). Since it is out of the width, it requires a dedicated radial bearing.

図20の構造では第4遊星ギア列(40)の第4遊星キャリア(P4)の右側サイド部材を第2クラッチ(C2)の油圧室とする「請求項5」、「請求項6」の構造と、入力連結部材(Y)と2連クラッチ連結部材(X)の配置を規定した「請求項2」の構造と、第1、第2クラッチ(C1、C2)を各摩擦部材が径方向に2段に重なるよう円筒部材の外周方向外側に回転自在に配して円筒部材の外周から作動油を供給すると共に第3遊星ギア列(30)を配する「請求項1」の構造により前置変速機構をコンパクトにし、第1遊星ギア列(10)と第2遊星ギア列(20)を出力カウンターギア5を挟んで配し、第2遊星ギア列(20)の第2リングギア(R2)を第2サンギア(S2)と第4サンギアの間においてスラストニードルベアリングで軸支する「請求項3」の構造と、隔壁から第3クラッチ(C3)の作動油を供給する「請求項4」の構造により主変速機構をコンパクトにして、FF様に成立させたものである。   In the structure of FIG. 20, the right side member of the fourth planet carrier (P4) of the fourth planetary gear train (40) serves as the hydraulic chamber of the second clutch (C2). And the structure of "claim 2" which defines the arrangement of the input connecting member (Y) and the double clutch connecting member (X), and the first and second clutches (C1, C2) each having a friction member in the radial direction. According to the structure of "Claim 1", the third planetary gear train (30) is arranged so as to be rotatably arranged on the outer periphery of the cylindrical member so as to be overlapped in two stages to supply hydraulic oil from the outer periphery of the cylindrical member. The transmission mechanism is made compact, the first planetary gear train (10) and the second planetary gear train (20) are arranged so as to sandwich the output counter gear 5, and the second ring gear (R2) of the second planetary gear train (20) is arranged. The thrust needle bear between the second sun gear (S2) and the fourth sun gear. The main transmission mechanism is made compact by the structure of "Claim 3" in which the main shaft is supported by a ring and the structure of "Claim 4" in which the hydraulic oil of the third clutch (C3) is supplied from the partition wall, and it is realized like an FF. It is a thing.

<1−TYPE>「C3−1−2、11AT」図2、(図14)、図21
図2は、C3タイプ11ATの2種の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)と遊星ギアの噛み合い効率(GEAR EFF)を示したものである。図2の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、FRONT GEAR(前置変速機構)は主前置変速機構と副前置変速機構に分かれている。MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7構成要素(A、B、C)が配置され、主前置変速機構の速度線図は、図の右から順に第8、9、10構成要素(D、E、F)が配置され、第6構成要素(B)と第8構成要素(D)が第2連結部材(8)で連結され、第1構成要素と第10構成要素(F)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。この配置形態は図1と全く同じである。
<1-TYPE>"C3-1-2,11AT" FIG. 2, (FIG. 14), FIG.
FIG. 2 shows a schematic diagram of two types of C3 type 11AT, a speed diagram showing a shift mode, a fastening element (SHIFT) at each shift speed, and a gear ratio (RATIO) and a meshing efficiency (GEAR EFF) of a planetary gear. It is shown. In the velocity diagram of FIG. 2, the velocity diagram is divided into a MAIN GEAR (main transmission mechanism) and a FRONT GEAR (front transmission mechanism), and the FRONT GEAR (front transmission mechanism) is a main front transmission mechanism and a sub front transmission mechanism. It is divided into a stationary transmission mechanism. The speed diagram of the MAIN GEAR (main transmission mechanism) is such that the first, second, third, and fourth constituent elements are arranged in order from the right side of the figure, and the speed diagram of the sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism). The fifth, sixth, and seventh constituent elements (A, B, C) are arranged in order from the right in the figure, and the speed diagram of the main front transmission mechanism is the eighth, ninth, and tenth constituent elements in order from the right in the figure. (D, E, F) are arranged, the sixth component (B) and the eighth component (D) are connected by the second connecting member (8), and the first component and the tenth component (F). Are connected by the first connecting member (7), and the third component becomes the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed. This arrangement is exactly the same as in FIG.

図2の2種の模式図は、左図が乗用車(Passenger Car)と商用車(Truck Bus)に適したFR仕様のギアトレンで、右図が乗用車(Passenger Car)に適したFF仕様のギアトレンである。図1との違いは第8、9、10構成要素(D、E、F)を有する主前置変速機構のみであるため、主前置変速機構について説明する。図1では主前置変速機構を構成する第4遊星ギア列(40)の第4リングギア(R4)、第4遊星キャリア(P4)、第4サンギア(S4)を第8、第9、第10構成要素(D、E、F)としたのに対し、図2では主前置変速機構を構成する第4遊星ギア列(40)の第4サンギア(S4)、第4遊星キャリア(P4)、第4リングギア(R4)を第8、第9、第10構成要素(D、E、F)とし、第4サンギア(S4)と第4リングギア(R4)を入れ替えた構成とする。そして、第8構成要素(D)となる第4サンギア(S4)を第4ブレーキ(B4)で制動可能とすることにより、図1より1個多い入力軸の増速回転を得たものである。当然、図14で参考として記載した第4リングギア(R4)を第4ブレーキ(B4)で制動可能とした構造のように、図1の第8構成要素(D)となる第4リングギア(R4)を第4ブレーキ(B4)で制動可能としてもよい。   In the two types of schematic diagrams in Fig. 2, the left figure shows an FR specification gear train suitable for passenger cars (Passenger Car) and commercial vehicles (Truck Bus), and the right figure shows an FF specification gear train suitable for passenger cars (Passenger Car). is there. The difference from FIG. 1 is only the main front transmission mechanism having the eighth, ninth and tenth constituent elements (D, E, F), so the main front transmission mechanism will be described. In FIG. 1, the fourth ring gear (R4) of the fourth planetary gear train (40), the fourth planetary carrier (P4), and the fourth sun gear (S4) of the fourth planetary gear train (40) constitute the eighth, ninth, and ninth gears. In contrast to the ten constituent elements (D, E, F), in FIG. 2, the fourth sun gear (S4) and the fourth planet carrier (P4) of the fourth planetary gear train (40) forming the main front transmission mechanism. , The fourth ring gear (R4) is the eighth, ninth, and tenth constituent elements (D, E, F), and the fourth sun gear (S4) and the fourth ring gear (R4) are interchanged. Then, the fourth sun gear (S4), which is the eighth constituent element (D), can be braked by the fourth brake (B4), so that one more speed-up rotation of the input shaft than that in FIG. 1 is obtained. . As a matter of course, like the structure in which the fourth ring gear (R4) described as a reference in FIG. 14 can be braked by the fourth brake (B4), the fourth ring gear (which is the eighth component (D) in FIG. 1 ( R4) may be braked by the fourth brake (B4).

特許文献2では第2クラッチ(C2)は第4遊星ギア列(40)を一体化する役目を担うため、第4遊星ギア列(40)を構成する3個の構成要素の何れか2個を第2クラッチ(C2)で連結すればよいことになる。第1クラッチ(C1)は第4遊星ギア列(40)の第4遊星キャリア(P4)に入力軸を連結可能とし、第1、第2クラッチ(C1、C2)は2階建ての2連クラッチとすることより、第2クラッチ(C2)は第4遊星キャリア(P4)と第4リングギア(R4)を連結可能とした方がシンプル、コンパクトな構造となる。したがって、FRONT GEAR(前置変速機構)の配列はMAIN GEAR(主変速機構)側から順に図1では第4遊星ギア列(40)、第1、第2クラッチ(C1、C2)、第3遊星ギア列(30)の順となったが、図2では第4遊星ギア列(40)の第4リングギア(R4)がMAIN GEAR(主変速機構)と連結するため、第1、第2クラッチ(C1、C2)、第4遊星ギア列(40)、第3遊星ギア列(30)の順に配置される。第1、第2クラッチ(C1、C2)に作動油を供給する円筒部材は更にMAIN GEAR(主変速機構)の方に近づき、円筒部材の外周にはFRONT GEAR(前置変速機構)のすべての部位が配される。そして、第1、第2クラッチ(C1、C2)、第4遊星ギア列(40)、第3遊星ギア列(30)の外周には第1、第2、第4ブレーキ(B1、B2、B4)が配される。   In Patent Document 2, since the second clutch (C2) plays a role of integrating the fourth planetary gear train (40), any two of the three constituent elements of the fourth planetary gear train (40) are used. It suffices to connect the second clutch (C2). The first clutch (C1) can connect the input shaft to the fourth planetary carrier (P4) of the fourth planetary gear train (40), and the first and second clutches (C1, C2) are two-story double clutches. Therefore, the second clutch (C2) has a simpler and more compact structure in which the fourth planet carrier (P4) and the fourth ring gear (R4) can be connected. Therefore, the arrangement of the FRONT GEAR (front transmission mechanism) is, in order from the MAIN GEAR (main transmission mechanism) side, the fourth planetary gear train (40), the first and second clutches (C1, C2), and the third planetary gear in FIG. The gear train (30) is arranged in this order, but in FIG. 2, the fourth ring gear (R4) of the fourth planetary gear train (40) is connected to the MAIN GEAR (main transmission mechanism), so the first and second clutches are connected. (C1, C2), the fourth planetary gear train (40), and the third planetary gear train (30) are arranged in this order. The cylindrical member that supplies hydraulic oil to the first and second clutches (C1, C2) further approaches the MAIN GEAR (main transmission mechanism), and all the FRONT GEAR (previous transmission mechanism) is provided on the outer periphery of the cylindrical member. The parts are arranged. The first, second and fourth brakes (B1, B2, B4) are provided on the outer circumferences of the first and second clutches (C1, C2), the fourth planetary gear train (40) and the third planetary gear train (30). ) Is arranged.

図2の、右図のFF仕様の模式図及び各遊星ギアの歯数比を示す表において、MAIN GEAR(主変速機構)の第1遊星ギア列(10)のリングギアとサンギアの歯数比は2.300で、第2遊星ギア列(20)のリングギアとサンギアの歯数比は3.000となり図1の第1遊星ギア列(10)の歯数比3.000と第2遊星ギア列(20)の歯数比2.667とは大きく異なる。これは図1の9ATと図2の11ATの変速比を各々適切にするためであり、図2では第1遊星ギア列(10)の歯数比が2.300と小さいため第1リングギア(R1)の外径が小さくなる。そのため第1リングギア(R1)の外周に第3クラッチ(C3)の摩擦部材を配することができる。また、変速機ケースの中央部に配された隔壁の後方には第1、第2、第3、第4ブレーキ(B1、B2、B3、B4)が配されるため、出力カウンターギアを図1とは反対側の隔壁の前方側に配した。   In the schematic diagram of the FF specification shown in the right diagram of FIG. 2 and the table showing the gear ratio of each planet gear, the gear ratio of the ring gear and the sun gear of the first planetary gear train (10) of the MAIN GEAR (main transmission mechanism) is shown. Is 2.300, and the gear ratio of the ring gear and the sun gear of the second planetary gear train (20) is 3.000, and the gear ratio of the first planetary gear train (10) of FIG. 1 is 3.000 and the second planetary gear. It is significantly different from the gear ratio (2.667) of the gear train (20). This is to make the gear ratios of 9AT of FIG. 1 and 11AT of FIG. 2 appropriate, respectively, and in FIG. 2, since the gear ratio of the first planetary gear train (10) is small at 2.300, the first ring gear ( The outer diameter of R1) becomes smaller. Therefore, the friction member of the third clutch (C3) can be arranged on the outer periphery of the first ring gear (R1). Also, since the first, second, third, and fourth brakes (B1, B2, B3, B4) are arranged behind the partition wall arranged in the center of the transmission case, the output counter gear is It was arranged on the front side of the partition wall on the side opposite to.

図2「C3−1−2、11AT」の変速比を示す表において、変速比は6.721〜0,615と前進の減速段が8段で増速段が3段となり、実用上問題のない変速比が得られる。しかしながら、変速比の幅(RANGE)は10.93と11ATとしては若干小さくなり、低速域から中速域にかけて変速比のステップ値(STEP)が少しクロスとなる。遊星ギアの噛み合い効率(GEAR EFF)は図1「C3−1−1、9AT」より若干劣るものの、このクラスのATとしては最高レベルである。これは、図1「C3−1−1、9AT」に第4ブレーキ(B4)を付加しただけであり、変速形態は図1と全く同じとなるためである。   In the table showing the gear ratios of "C3-1-2, 11AT" in FIG. 2, the gear ratios are 6.721 to 0,615, the forward deceleration stage is 8 and the speed increasing stage is 3, which is a practical problem. No gear ratio is obtained. However, the range of the gear ratio (RANGE) becomes slightly smaller for 10.93 and 11AT, and the step value (STEP) of the gear ratio becomes a little cross from the low speed region to the medium speed region. Although the meshing efficiency (GEAR EFF) of the planetary gears is slightly inferior to that of "C3-1-1, 9AT" in Fig. 1, it is the highest level for AT in this class. This is because only the fourth brake (B4) is added to “C3-1-1, 9AT” in FIG. 1 and the shift mode is exactly the same as in FIG.

段落「0006」で「重量の小さな乗用車としては、Gear Rangeが9程度あれば十分で、ギア比のステップ値と変速機の重量及び伝達効率が適切ならば変速段数は7、8速(7,8AT)で十分である」と説明したように、乗用車で特殊な用途以外は11ATを必要としなく、このギアトレンはトラック・バス等の商用車に向いている。   In paragraph “0006”, “For a light-weight passenger car, a Gear Range of about 9 is sufficient, and if the step value of the gear ratio, the weight of the transmission, and the transmission efficiency are appropriate, the number of gears is 7, 8 (7, 8). 8AT) is sufficient. ”As described above, this gear train is suitable for commercial vehicles such as trucks and buses because it does not require 11AT except for special use in passenger cars.

図21「C1−1−2、11AT(FF)」は、図2のFF仕様の右図の模式図を原動機からの入力動力を300Nmとしてコンセプト設計した構造図で、全長は図20の9AT(FF)と変わらず、400mm程度となる。トルクコンバータ200aからの入力構造や出力カウンターギア5と噛み合うカウンターギア6を介してディファレンシャル装置9に出力する出力構造は図20と同じである。変速装置全体を収めるハウジングは、前部のトルクコンバータケース1aと変速機本体となる変速機ケース1bと後部を閉ざすの変速機ケース1cとからなり、変速機ケース1bの軸方向中央部に逆L字型の円筒形状の隔壁が一体として設けられ、内周円筒部の外周にアンギュラ軸受け4eが背面合わせでネジにより固定され、出力カウンターギア5を軸支する。隔壁の前方には、隔壁側から順に出力カウンターギア5と第3クラッチ(C3)と第1遊星ギア列(10)が配され、隔壁の後方には、隔壁側から順に第2遊星ギア列(20)と、第1、第2クラッチ(C1、C2)、第4遊星ギア列(40)、第3遊星ギア列(30)が配される。第1、第2クラッチ(C1、C2)と第4遊星ギア列(40)と第3遊星ギア列(30)の外周には隔壁側から順に第2ブレーキ(B2)と第4ブレーキ(B4)と第1ブレーキ(B1)が配され前置変速機構を構成し、第2遊星ギア列(20)の外周には第3ブレーキ(B3)が配され第3クラッチ(C3)と第1遊星ギア列(10)と共に主変速機構を構成する。     FIG. 21 “C1-1-2, 11AT (FF)” is a structural diagram conceptually designing the schematic diagram on the right side of the FF specification of FIG. 2 with the input power from the prime mover set to 300 Nm, and the total length is 9AT (of FIG. FF), which is about 400 mm. The input structure from the torque converter 200a and the output structure for outputting to the differential device 9 via the counter gear 6 meshing with the output counter gear 5 are the same as those in FIG. The housing that houses the entire transmission is composed of a front torque converter case 1a, a transmission case 1b that serves as a transmission main body, and a transmission case 1c that closes the rear portion. A character-shaped cylindrical partition wall is integrally provided, and an angular bearing 4e is fixed to the outer periphery of the inner peripheral cylindrical portion by screws with their backs aligned, and axially supports the output counter gear 5. The output counter gear 5, the third clutch (C3) and the first planetary gear train (10) are arranged in front of the partition wall from the partition wall side, and behind the partition wall, the second planetary gear train ( 20), first and second clutches (C1, C2), a fourth planetary gear train (40), and a third planetary gear train (30). The second brake (B2) and the fourth brake (B4) are sequentially arranged on the outer circumferences of the first and second clutches (C1 and C2), the fourth planetary gear train (40) and the third planetary gear train (30) from the partition side. And a first brake (B1) are arranged to form a front transmission mechanism, a third brake (B3) is arranged on the outer periphery of the second planetary gear train (20), and a third clutch (C3) and a first planetary gear are arranged. Together with the row (10) constitutes the main transmission mechanism.

変速機の後部を閉ざすの変速機ケース1cは一体となる内周部が円筒状に前方に突き出ており、突き出た円筒部材の内周端部にはニードルローラコロ軸受け4bが配され入力軸3を軸支する。そのため、入力軸3の軸支間が短くなり回転振動を抑えることができる。突き出た円筒部材の外周には右後方よりFRONT GEAR(前置変速機構)の副前置変速機構となる第3遊星ギア列(30)と第4遊星ギア列(40)と第1、第2クラッチ(C1、C2)が配される。図20の9ATと比べ第4遊星ギア列(40)が円筒部材の外周に配されるため、その分、円筒部材は前方に突き出、入力軸3の軸支間を更に短くする。第3遊星ギア列(30)は入力軸3の回転を減速して主前置変速機構となる第4遊星ギア列(40)に選択的に伝達する。第3遊星ギア列(30)の第3遊星キャリア(P3)は左側サイド部材の内周に筒状に延材された内径に圧入されたブシュで変速機ケース1cの円筒部材の外周に回転自在に保持され、更に、第3サンギア(S3)は内周に圧入されたブシュで第3遊星キャリア(P3)の左側サイド部材の内周に筒状に延材された外周に回転自在に保持される。第3サンギア(S3)の後方側には薄板状のブレーキハブが溶着され、第3遊星ギア列(30)の外周まで延材され第1ブレーキ(B1)の摩擦部材が係止される。第3遊星キャリア(P3)の右側サイド部材は第3遊星ギア列(30)の外周に第2連結部材(8)として延材される。第3リングギア(R3)は、入力連結部材(Y)に溶着される入力ハブにスプライン連結される。入力連結部材(Y)は変速機ケース1cの円筒部材の前方で入力軸3にスプライン連結され、円筒部材の外周に沿って円筒状に後方に延材されブシュで円筒部材の外周に回転自在に保持される。   The transmission case 1c for closing the rear part of the transmission has an integral inner peripheral portion protruding forward in a cylindrical shape, and a needle roller roller bearing 4b is arranged at the inner peripheral end portion of the protruding cylindrical member to provide the input shaft 3 To support. Therefore, the shaft support of the input shaft 3 is shortened, and rotational vibration can be suppressed. A third planetary gear train (30), a fourth planetary gear train (40), a first planetary gear train (40), a first planetary gear train (40), and a second planetary gear train (30), which serve as a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism), are arranged on the outer periphery of the protruding cylindrical member from the right rear. Clutch (C1, C2) is arranged. Since the fourth planetary gear train (40) is arranged on the outer periphery of the cylindrical member as compared with 9AT in FIG. 20, the cylindrical member projects forward by that amount, further shortening the axial support interval of the input shaft 3. The third planetary gear train (30) decelerates the rotation of the input shaft 3 and selectively transmits it to the fourth planetary gear train (40) serving as a main front transmission mechanism. The third planet carrier (P3) of the third planetary gear train (30) is freely rotatable around the outer circumference of the cylindrical member of the transmission case 1c with a bush press-fitted into the inner diameter of the left side member, which is cylindrically extended. Further, the third sun gear (S3) is rotatably held on the outer periphery which is cylindrically extended on the inner periphery of the left side member of the third planet carrier (P3) by a bush press-fitted on the inner periphery. It A thin plate-shaped brake hub is welded to the rear side of the third sun gear (S3), extended to the outer periphery of the third planetary gear train (30), and the friction member of the first brake (B1) is locked. The right side member of the third planet carrier (P3) is extended as a second connecting member (8) around the outer periphery of the third planetary gear train (30). The third ring gear (R3) is spline-connected to the input hub welded to the input connecting member (Y). The input connecting member (Y) is spline-connected to the input shaft 3 in front of the cylindrical member of the transmission case 1c, and extends rearward in a cylindrical shape along the outer circumference of the cylindrical member so as to be rotatable around the outer circumference of the cylindrical member by a bush. Retained.

第3遊星ギア列(30)の前方に配される第4遊星ギア列(40)は、6種類の回転を主変速機構となる第1、第2遊星ギア列(10、20)に選択的に伝達する。第4遊星ギア列(40)の第4サンギア(S4)は内周で入力連結部材(Y)の外周にブシュで軸支され、第4ブレーキ(B4)のブレーキハブが溶着され、ブレーキハブは第3遊星ギア列(30)の外周に延材された第2連結部材(8)とスプライン連結すると共に第4ブレーキ(B4)の摩擦部材を係止する。第4サンギア(S4)と噛み合う遊星ピニオンギアを支持する第4遊星キャリア(P4)は右側サイド部材が第4遊星ギア列(40)の外周に延材され、左側サイド部材が第2クラッチ(C2)のクラッチカバーとなって2連クラッチ連結部材(X)に溶着される。     The fourth planetary gear train (40) arranged in front of the third planetary gear train (30) selectively rotates six types of rotations into the first and second planetary gear trains (10, 20) which are main transmission mechanisms. Communicate to. The fourth sun gear (S4) of the fourth planetary gear train (40) is axially supported by a bush on the outer circumference of the input coupling member (Y) on the inner circumference, and the brake hub of the fourth brake (B4) is welded to the brake hub. The second connecting member (8) extended to the outer periphery of the third planetary gear train (30) is spline-connected and the friction member of the fourth brake (B4) is locked. The fourth planet carrier (P4) supporting the planet pinion gear that meshes with the fourth sun gear (S4) has a right side member extended to the outer periphery of the fourth planetary gear train (40) and a left side member provided with the second clutch (C2). ), And is welded to the double clutch connecting member (X).

第4遊星ギア列(40)の前方の変速機ケース1cの円筒部材の外周端部には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3と第4遊星ギア列(40)の第4遊星キャリア(P4)を連結可能とし、第2クラッチ(C2)は第4遊星キャリア(P4)と第4リングギア(R4)を連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)の外周にブシュ4kで回転自在に保持され、後方端部には第4遊星ギア列(40)を構成する第4遊星キャリア(P4)の左側サイド部材が溶着される。第4遊星キャリア(P4)の左側サイド部材には2連クラッチ連結部材(X)の径方向外周と第4リングギア(R4)に配される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配され、変速機ケース1cの円筒部材の外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。2連クラッチ連結部材(X)の前方には、第1クラッチ(C1)の摩擦部材を押圧するサーボ機構となるクラッチカバーとピストンとリターンスプリングが入力連結部材(Y)の前方端にスプライン連結されるクラッチハブに保持される。第1クラッチ(C1)のサーボ機構には、変速機ケース1cの円筒部材の外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路から作動油と油圧キャンセル油がこのクラッチハブに供給される。このFF仕様の第1クラッチ(C1)の入力連結部材(Y)に設けられたサーボ機構は、段落「0043」に記載したFR仕様の2連クラッチ連結部材(X)に設けられた第1クラッチ(C1)のサーボ機構と異なるが、第1クラッチ(C1)のサーボ機構はどちらに設けてもよいが、FF仕様としては図20、図21のほうがコンパクトになる。また、第4遊星キャリア(P4)の左サイド部材の第2クラッチ(C2)のサーボ機構となる油圧室の遊星ピニオンギアの軸支部にはOリングが配され、油圧室を密閉する。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」と「請求項5」、「請求項6」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。また、第4遊星ギア列(40)の第4リングギア(R4)には断面が逆L字型をした第1連結部材(7)がスプライン連結され、入力軸3の外周にブシュで回転自在に軸支される。   First and second clutches (C1, C2) are arranged at the outer peripheral end of the cylindrical member of the transmission case 1c in front of the fourth planetary gear train (40). The first clutch (C1) can connect the input shaft 3 and the fourth planet carrier (P4) of the fourth planetary gear train (40), and the second clutch (C2) connects the fourth planet carrier (P4) and the fourth planet carrier (P4). The ring gear (R4) can be connected. In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which each friction member is coaxially superposed in two steps in a radial direction is rotatable by a bush 4k on the outer periphery of the input connecting member (Y). The left side member of the fourth planetary carrier (P4) constituting the fourth planetary gear train (40) is welded to the rear end of the fourth planetary gear train (P4). The left side member of the fourth planet carrier (P4) is a servo that presses the radial outer periphery of the dual clutch coupling member (X) and the friction member of the second clutch (C2) arranged in the fourth ring gear (R4). A mechanism is provided, and working oil and hydraulic cancel oil are supplied from the outer periphery of the cylindrical member of the transmission case 1c through an oil passage sealed by a piston ring provided in the input coupling member (Y). A clutch cover, which serves as a servo mechanism for pressing the friction member of the first clutch (C1), a piston, and a return spring are splined to the front end of the input coupling member (Y) in front of the dual clutch coupling member (X). Held by the clutch hub. In the servo mechanism of the first clutch (C1), hydraulic oil and hydraulic cancel oil are supplied from the oil passage sealed from the outer circumference of the cylindrical member of the transmission case 1c by the piston ring provided in the input coupling member (Y). Supplied to the hub. The servo mechanism provided on the input coupling member (Y) of the FF specification first clutch (C1) is the first clutch provided on the FR specification dual clutch coupling member (X) described in paragraph “0043”. Although different from the servo mechanism of (C1), the servo mechanism of the first clutch (C1) may be provided on either side, but the FF specifications of FIGS. 20 and 21 are more compact. Further, an O-ring is arranged on the axial support portion of the planetary pinion gear of the hydraulic chamber that serves as the servo mechanism for the second clutch (C2) of the left side member of the fourth planetary carrier (P4), and seals the hydraulic chamber. The structures of the first and second clutches (C1, C2) are "claim 2", "claim 5", and "claim 6" of the present application, which are extremely simple and compact, and the first and second clutches ( The oil passage to C1 and C2) also has a small resistance to the pipeline, and the responsiveness of the clutch is improved. The fourth ring gear (R4) of the fourth planetary gear train (40) is spline-connected to the first connecting member (7) having an inverted L-shaped cross section, and is freely rotatable around the outer circumference of the input shaft 3 with a bush. Is pivotally supported.

第1ブレーキ(B1)は、第3遊星ギア列(30)の第3サンギア(S3)を制動可能とする。第3サンギア(S3)の後方に溶着された薄板状のブレーキハブが第3遊星ギア列(30)の外周まで延材され、外周に成形されたスプラインに第1ブレーキ(B1)の一方の摩擦部材が係止される。第1ブレーキ(B1)のもう一方の摩擦部材は変速機ケース1cの前方に成形されたスプラインに係止され、変速機ケース1cに形成された油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   The first brake (B1) enables braking of the third sun gear (S3) of the third planetary gear train (30). A thin plate-shaped brake hub welded to the rear of the third sun gear (S3) is extended to the outer periphery of the third planetary gear train (30), and one side of the friction of the first brake (B1) is applied to the spline formed on the outer periphery. The member is locked. The other friction member of the first brake (B1) is locked to a spline formed in front of the transmission case 1c, and a piston and a return spring are held in a hydraulic chamber formed in the transmission case 1c. A hydraulic servo of the brake (B1) is formed.

第4ブレーキ(B4)は、第1ブレーキ(B1)の前方に対抗して配され、第3遊星ギア列(30)の外周に配された第3遊星キャリア(P3)の右側サイド部材と第4遊星ギア列(40)の第4サンギア(S4)を連結する第2連結部材(8)を制動可能とする。第4サンギア(S4)の内周に溶着された第4ブレーキ(B4)のブレーキハブは第3遊星ギア列(30)の外周に延材された第2連結部材(8)とスプライン連結すると共に第4ブレーキ(B4)の一方の摩擦部材を係止し、もう一方の摩擦部材は変速機ケース1cの前方に成形されたスプラインに係止される。変速機ケース1bの後端には第4ブレーキ(B4)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースがリティニングリングで固定される。   The fourth brake (B4) is arranged in front of the first brake (B1) in opposition to the right side member of the third planet carrier (P3) arranged on the outer periphery of the third planetary gear train (30). The second connecting member (8) that connects the fourth sun gear (S4) of the four-planetary gear train (40) can be braked. The brake hub of the fourth brake (B4) welded to the inner circumference of the fourth sun gear (S4) is spline-connected to the second connecting member (8) extended to the outer circumference of the third planetary gear train (30). One friction member of the fourth brake (B4) is locked, and the other friction member is locked to a spline formed in front of the transmission case 1c. At the rear end of the transmission case 1b, a brake case holding a piston forming a hydraulic servo of the fourth brake (B4) and a return spring is fixed by a retaining ring.

第4ブレーキ(B4)の前方には第2ブレーキ(B2)が配され、第4遊星ギア列(40)の第4遊星キャリア(P4)を制動可能とする。第4遊星ギア列(40)を構成する第4遊星キャリア(P4)の右側サイド部材は第4リングギア(R4)の外周に延材され、外周に成形されたスプラインに第2ブレーキ(B2)の一方の摩擦部材が係止される。第2ブレーキ(B2)のもう一方の摩擦部材は変速機ケース1bの内周に成形されたスプラインに係止される。第4ブレーキ(B4)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースには、対抗して第2ブレーキ(B2)の油圧サーボを形成するピストンとリターンスプリングが保持される。   A second brake (B2) is arranged in front of the fourth brake (B4) to enable braking of the fourth planet carrier (P4) of the fourth planetary gear train (40). The right side member of the fourth planetary carrier (P4) that constitutes the fourth planetary gear train (40) is extended to the outer periphery of the fourth ring gear (R4), and the second brake (B2) is attached to the spline formed on the outer periphery. One of the friction members is locked. The other friction member of the second brake (B2) is locked to a spline formed on the inner circumference of the transmission case 1b. The piston and the return spring that form the hydraulic servo of the second brake (B2) are held in opposition to each other in the brake case that holds the piston and the return spring that form the hydraulic servo of the fourth brake (B4).

第1連結部材(7)と第1、第2クラッチ(C1、C2)との前方には第2遊星ギア列(20)が配され、第2サンギア(S2)が入力軸3の外周に軸支される第1連結部材(7)にスプライン連結される。第2サンギア(S2)と噛み合う遊星ピニオンギアは第2遊星キャリア(P2)に支持され、左側サイド部材が変速機ケース1bと一体の逆L字型をした隔壁の内周側で第3クラッチ(C3)のクラッチカバーの内周円筒部材にスプライン連結される。遊星ピニオンギアと噛み合う第2リングギア(R2)は、右端歯部にリティニングリングで軸方向が固定されスプライン連結されたプレートが第2サンギア(S2)方向に延材され、第2遊星キャリア(P2)の右側サイド部材と第1連結部材(7)の間でスラストニードルベアリングにより軸方向が規制されて回転自在に配される。   A second planetary gear train (20) is arranged in front of the first connecting member (7) and the first and second clutches (C1, C2), and a second sun gear (S2) is provided on the outer periphery of the input shaft 3. Spline-connected to the supported first connecting member (7). The planetary pinion gear that meshes with the second sun gear (S2) is supported by the second planetary carrier (P2), and the left side member is the third clutch (on the inner peripheral side of the inverted L-shaped partition wall integrated with the transmission case 1b). C3) is spline-connected to the inner cylindrical member of the clutch cover. The second ring gear (R2) that meshes with the planet pinion gear has a plate that is axially fixed to the right end tooth portion with a retaining ring and is spline-connected to the second sun gear (S2). The axial direction is restricted by the thrust needle bearing between the right side member of P2) and the first connecting member (7), and the member is rotatably arranged.

第3ブレーキ(B3)は、第2遊星ギア列(20)の第2リングギア(R2)を制動可能とする。第2リングギア(R2)は外周部にスプラインが成形され第3ブレーキ(B3)の一方の摩擦部材を係止する。変速機ケース1bの内周にはスプラインが形成され第3ブレーキ(B3)のもう一方の摩擦部材が係止される。また、第3ブレーキ(B3)の摩擦部材の前方には第2ブレーキ(B2)のブレーキケースと一体となり第3ブレーキ(B3)の油圧サーボを形成するピストンとリターンスプリングが変速機ケース1bと一体の隔壁に保持される。   The third brake (B3) enables braking of the second ring gear (R2) of the second planetary gear train (20). The second ring gear (R2) has a spline formed on the outer peripheral portion thereof to lock one friction member of the third brake (B3). A spline is formed on the inner circumference of the transmission case 1b to lock the other friction member of the third brake (B3). Further, in front of the friction member of the third brake (B3), a piston and a return spring which are integrated with the brake case of the second brake (B2) and form a hydraulic servo of the third brake (B3) are integrated with the transmission case 1b. It is held by the partition wall.

変速機ケース1bと一体の隔壁の前方に配される出力カウンターギア5は、隔壁の円筒部の外周にネジにより固定された背面合わせのアンギュラ軸受け4eで軸支される。出力カウンターギア5の左外周には第3クラッチ(C3)のクラッチカバーと一体のスプラインハブが連結されリティニングリングで固定される。   The output counter gear 5 arranged in front of the partition wall integral with the transmission case 1b is pivotally supported by a back-aligned angular bearing 4e fixed to the outer periphery of the cylindrical portion of the partition wall by screws. A spline hub integral with the clutch cover of the third clutch (C3) is connected to the left outer periphery of the output counter gear 5 and fixed by a retaining ring.

出力カウンターギア5の前方に配された第3クラッチ(C3)は、ピストンとリターンスプリングを保持して第3クラッチ(C3)の油圧サーボを形成するクラッチカバーの内周円筒部材が隔壁の内周内側を通り第2遊星ギア列(20)の第2遊星キャリア(P2)の内周に延材された左側サイド部材にスプライン連結されると共に、ブシュで第1連結部材(7)の外周に軸支され、変速機ケース1bの隔壁の内周に開けられた油路からシールリングで密閉された油路を介して第3クラッチ(C3)の作動油の供給を受ける。また、第3クラッチ(C3)のクラッチカバーの外周プレートが第3クラッチ(C3)の前方に配された第1遊星ギア列(10)の外周側に延材され、内周のスプラインで第3クラッチ(C3)の一方の摩擦部材が係止され、第3クラッチ(C3)の第1遊星ギア列(10)の第1リングギア(R1)の外周に形成されたスプラインにはもう一方の摩擦部材が係止される。第3クラッチ(C3)のピストンはクラッチカバーの外周部に配され、外周部まで延材されたクラッチの作動油とピストンの遠心油圧をキャンセルするキャンセラー油を仕切る仕切り板とキャンセラープレートの間を通り油が供給される。   The third clutch (C3) arranged in front of the output counter gear 5 holds the piston and the return spring to form the hydraulic servo of the third clutch (C3). The left side member extending through the inner side of the second planetary carrier (P2) of the second planetary gear train (20) is spline-coupled, and the bush is attached to the outer periphery of the first coupling member (7). The hydraulic oil of the third clutch (C3) is supplied from the oil passage that is supported and is opened in the inner circumference of the partition wall of the transmission case 1b through the oil passage that is sealed by the seal ring. Further, the outer peripheral plate of the clutch cover of the third clutch (C3) is extended to the outer peripheral side of the first planetary gear train (10) arranged in front of the third clutch (C3), and the third spline of the inner periphery is used as the third member. One friction member of the clutch (C3) is locked, and the other friction is applied to the spline formed on the outer periphery of the first ring gear (R1) of the first planetary gear train (10) of the third clutch (C3). The member is locked. The piston of the third clutch (C3) is arranged on the outer peripheral portion of the clutch cover and passes between a partition plate and a canceller plate for partitioning the hydraulic oil of the clutch extended to the outer peripheral portion and the canceller oil for canceling the centrifugal oil pressure of the piston. Oil is supplied.

第3クラッチ(C3)の前方に配された第1遊星ギア列(10)は、第1遊星キャリア(P1)の左側サイド部材が第1サンギア(S1)の内周側に延材され入力軸3とスプライン連結され、第1サンギア(S1)が第3クラッチ(C3)の内周側で入力軸3の外周にブシュで軸支される第1連結部材(7)にスプライン連結される。第1リングギア(R1)は右側で第3クラッチ(C3)のクラッチハブに溶着され、クラッチハブは第1サンギア(S1)の外周にブシュで軸支される。   In the first planetary gear train (10) arranged in front of the third clutch (C3), the left side member of the first planetary carrier (P1) is extended to the inner peripheral side of the first sun gear (S1) to form an input shaft. The first sun gear (S1) is spline-coupled to the first coupling member (7) axially supported by the bushing on the outer circumference of the input shaft 3 on the inner circumferential side of the third clutch (C3). The first ring gear (R1) is welded to the clutch hub of the third clutch (C3) on the right side, and the clutch hub is pivotally supported by the bush on the outer periphery of the first sun gear (S1).

図21の11ATの構造では図20の9ATの構造と比べ第4遊星ギア列(40)の第4サンギア(S4)に第3遊星ギア列(30)から動力が入力するため、第4リングギア(R4)に入力する図20の9ATの構造より歯面荷重が大きくなり歯幅を増やさなければならない。加えて、第4リングギア(R4)から第1連結部材(7)で動力を出力するため、第4サンギア(S4)から出力する図20の9ATの構造より第1連結部材(7)の板厚分軸方向が長くなる。しかしながら、第1遊星ギア列(10)のリングギアとサンギアの歯数比を小さくできるので、第1遊星ギア列(10)の外周側に第3クラッチ(C3)の摩擦部材を配することができ、第3クラッチ(C3)がコンパクトになる。その結果、図21の11ATと図20の9ATの構造の軸方向が同じとなる。特許請求項の内容は図20の9ATと同じとなるが、更に隔壁に第4ブレーキ(B4)の油圧室を設けた「請求項4」の構造が追加される。   In the structure of 11AT of FIG. 21, compared with the structure of 9AT of FIG. 20, since power is input from the third planetary gear train (30) to the fourth sun gear (S4) of the fourth planetary gear train (40), the fourth ring gear is used. The tooth flank load becomes larger than that of the structure of 9AT of FIG. 20 input to (R4), and the tooth width must be increased. In addition, since the power is output from the fourth ring gear (R4) by the first connecting member (7), the plate of the first connecting member (7) has the structure of 9AT in FIG. 20 which is output from the fourth sun gear (S4). The thickness becomes longer in the axial direction. However, since the tooth ratio between the ring gear and the sun gear of the first planetary gear train (10) can be reduced, the friction member of the third clutch (C3) can be arranged on the outer peripheral side of the first planetary gear train (10). As a result, the third clutch (C3) becomes compact. As a result, the axial directions of the structures of 11AT in FIG. 21 and 9AT in FIG. 20 are the same. The content of the patent claim is the same as that of 9AT in FIG. 20, but the structure of claim 4 in which the hydraulic chamber of the fourth brake (B4) is provided in the partition wall is added.

<1−TYPE>「C3−1−3、15AT」図3、図15
図3は、C3タイプ15ATの2種の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)と遊星ギアの噛み合い効率(GEAR EFF)を示したものである。図3の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、FRONT GEAR(前置変速機構)は主前置変速機構と副前置変速機構に分かれている。MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7構成要素(A、B、C)が配置され、主前置変速機構の速度線図は、図の右から順に第8、9、10、11構成要素(D、E、F、G)が配置され、第6構成要素(B)と第8構成要素(D)が第2連結部材(8)で連結され、第1構成要素と第10構成要素(F)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。この配置形態は第11構成要素(G)が増えただけで、図1、図2と全く同じである。
<1-TYPE> “C3-1-3, 15AT” FIGS. 3 and 15
FIG. 3 is a schematic diagram of two types of C3 type 15AT, a speed diagram showing a shift mode, a fastening element (SHIFT) at each shift speed, and a gear ratio (RATIO) and a meshing efficiency (GEAR EFF) of a planetary gear. It is shown. In the velocity diagram of FIG. 3, the velocity diagram is divided into a MAIN GEAR (main transmission mechanism) and a FRONT GEAR (front transmission mechanism), and the FRONT GEAR (front transmission mechanism) is a main front transmission mechanism and a sub front transmission mechanism. It is divided into a stationary transmission mechanism. The speed diagram of the MAIN GEAR (main transmission mechanism) is such that the first, second, third, and fourth constituent elements are arranged in order from the right side of the figure, and the speed diagram of the sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism). 5, the fifth, sixth and seventh constituent elements (A, B, C) are arranged in order from the right of the figure, and the speed diagram of the main front transmission mechanism is the eighth, ninth, tenth and eleventh in order from the right of the figure. The constituent elements (D, E, F, G) are arranged, the sixth constituent element (B) and the eighth constituent element (D) are connected by the second connecting member (8), and the first constituent element and the tenth constituent element. The element (F) is connected by the first connecting member (7), and the third component becomes the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed. This arrangement is exactly the same as in FIGS. 1 and 2 except that the eleventh component (G) is added.

図3の2種の模式図は、左図が乗用車(Passenger Car)と商用車(Truck Bus)に適したFR仕様のギアトレンで、右図が乗用車(Passenger Car)に適したFF仕様のギアトレンである。変速装置にはFR仕様における左図の左前方から軸方向順にシンプル遊星ギアからなる第3遊星ギア列(30)、2階建ての第4遊星ギア列(40)と第5遊星ギア列(50)、第2遊星ギア列(20)、第1遊星ギア列(10)が配され、第1及び第2遊星ギア列(10、20)がMAIN GEAR(主変速機構)を構成し、第3、第4及び第5遊星ギア列(30、40、50)がFRONT GEAR(前置変速機構)を構成する。FF仕様の右図では各遊星ギアの配置が逆になる。また、第3遊星ギア列(30)がFRONT GEAR(前置変速機構)の副前置変速機構を構成し、2階建てとなる第4、第5遊星ギア列(40、50)が主前置変速機構を構成する。第1、第2、第3、第4、第5遊星ギア列(10、20、30、40、50)は、第1、第2、第3、第4、第5サンギア(S1、S2、S3、S4、S5)と、第1、第2、第3、第4、第5遊星キャリア(P1、P2、P3、P4、P5)と、第1、第2、第3、第4、第5リングギア(R1、R2、R3、R4、R5)とで構成される。変速形態は特許文献2に記載しているので省略する。図2のC3タイプ11ATと比較すると、図3は図2に第5遊星ギア列(50)を増やしただけである。なお、FF仕様ではトルク増幅作用のあるトルクコンバータは15ATでは必要としないので、軸方向がトルクコンバータより20%程短くなる流体継ぎ手を用いた。   In the two types of schematic diagrams in Fig. 3, the left figure shows an FR specification gear train suitable for passenger cars (Passenger Car) and commercial vehicles (Truck Bus), and the right figure shows an FF specification gear train suitable for passenger cars (Passenger Car). is there. The transmission has a third planetary gear train (30) consisting of simple planetary gears in the axial direction from the left front in the left figure in the FR specification, a two-story fourth planetary gear train (40) and a fifth planetary gear train (50). ), A second planetary gear train (20) and a first planetary gear train (10) are arranged, and the first and second planetary gear trains (10, 20) constitute a MAIN GEAR (main transmission mechanism), and a third planetary gear train (10). , The 4th and 5th planetary gear trains (30, 40, 50) form a FRONT GEAR (front transmission). The layout of each planetary gear is reversed in the right figure of the FF specification. In addition, the third planetary gear train (30) constitutes a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism), and the fourth and fifth planetary gear trains (40, 50), which are two stories, are mainly in front. It constitutes a stationary transmission mechanism. The first, second, third, fourth and fifth planetary gear trains (10, 20, 30, 40, 50) include first, second, third, fourth and fifth sun gears (S1, S2, S3, S4, S5), first, second, third, fourth, fifth planetary carriers (P1, P2, P3, P4, P5), first, second, third, fourth, fourth 5 ring gears (R1, R2, R3, R4, R5). The speed change mode is described in Patent Document 2 and will not be described. Compared to the C3 type 11AT of FIG. 2, FIG. 3 only adds the fifth planetary gear train (50) to FIG. Note that the FF specification does not require a torque converter having a torque amplification function at the 15AT, so a fluid coupling whose axial direction is shorter than that of the torque converter by about 20% was used.

図3の模式図は特許文献2の図3に記載した模式図とほとんど同じである。違いはFRONT GEAR(前置変速機構)の副前置変速機構を構成する第3遊星ギア列(30)の連結だけである。特許文献2では第3遊星ギア列(30)の第3リングギア(R3)に入力軸が連結し第3サンギア(S3)を第1ブレーキ(B1)で制動可能とするのに対し、第3サンギア(S3)に入力軸が連結し第第3リングギア(R3)を第1ブレーキ(B1)で制動可能とするもので、第8構成要素(D)に伝達する減速回転を特許文献2より大きくした。なお、第1、第2、第3、第4、第5遊星ギア列(10、20、30、40、50)のリングギアとサンギアの歯数比は特許文献2と全く同じとしたが、本願では特許文献2より少しGear Rangeを小さくなるよう第3遊星ギア列(30)の連結を変えた。また、MAIN GEAR(主変速機構)の第1遊星ギア列(10)のリングギアとサンギアの歯数比は2.000で、第2遊星ギア列(20)のリングギアとサンギアの歯数比は3.000となり、図2の11ATより第1遊星ギア列(10)のリングギアとサンギアの歯数比が更に小さく、図2同様、第1リングギア(R1)の外周に第3クラッチ(C3)の摩擦部材を配することができる。図3の左右のFR仕様とFF仕様の模式図では、FRONT GEAR(前置変速機構)の副前置変速機構を構成する第3遊星ギア列(30)と主前置変速機構を構成する2階建てとなる第4、第5遊星ギア列(40、50)の軸間に2階建てとなる第1、第2クラッチ(C1、C2)が配され、変速機ケースの、前置変速機構側となる一端に設けた円筒部材の外周方向外側に第3遊星ギア列(30)と第1、第2クラッチ(C1、C2)を配し、入力軸を軸支する円筒部材端部の主変速機構側に2階建てとなる第4、第5遊星ギア列(40、50)を配した「請求項1」の構造が示される。図3の右のFF仕様の模式図では、出力カウンターギアを挟んでMAIN GEAR(主変速機構)の第1遊星ギア列(10)と第2遊星ギア列(20)を配した「請求項3」の構造が示される。   The schematic diagram of FIG. 3 is almost the same as the schematic diagram described in FIG. The difference is only the connection of the third planetary gear train (30) that constitutes the sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism). In Patent Document 2, the input shaft is connected to the third ring gear (R3) of the third planetary gear train (30) so that the third sun gear (S3) can be braked by the first brake (B1). The input shaft is connected to the sun gear (S3) so that the third ring gear (R3) can be braked by the first brake (B1), and the decelerated rotation transmitted to the eighth component (D) is disclosed in Patent Document 2. I made it bigger. It should be noted that the gear ratios of the ring gear and the sun gear of the first, second, third, fourth, and fifth planetary gear trains (10, 20, 30, 40, 50) are exactly the same as in Patent Document 2, In the present application, the connection of the third planetary gear train (30) is changed so that the Gear Range is slightly smaller than in Patent Document 2. Further, the gear ratio of the ring gear and the sun gear of the first planetary gear train (10) of the MAIN GEAR (main transmission mechanism) is 2.000, and the gear ratio of the ring gear and the sun gear of the second planetary gear train (20). Is 3.000, and the tooth ratio of the ring gear and the sun gear of the first planetary gear train (10) is smaller than that of 11AT in FIG. 2, and the third clutch (on the outer periphery of the first ring gear (R1) is the same as in FIG. The friction member of C3) can be arranged. In the schematic diagrams of the FR specifications and the FF specifications on the left and right of FIG. 3, the third planetary gear train (30) forming the sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism) and the main front transmission mechanism 2 are formed. The first and second clutches (C1, C2) having a two-story structure are arranged between the shafts of the fourth and fifth planetary gear trains (40, 50) having a one-story structure, and the front transmission mechanism of the transmission case is arranged. The third planetary gear train (30) and the first and second clutches (C1, C2) are arranged on the outer side in the outer circumferential direction of the cylindrical member provided at one end that is the end of the cylindrical member end portion that axially supports the input shaft. The structure of "claim 1" is shown in which the second and fourth planetary gear trains (40, 50) are arranged on the transmission mechanism side. In the schematic diagram of the FF specification on the right side of FIG. 3, the first planetary gear train (10) and the second planetary gear train (20) of the MAIN GEAR (main transmission mechanism) are arranged with the output counter gear interposed therebetween. The structure is shown.

図3「C3−1−3、15AT」の変速比を示す表において、変速比は11.199〜0,604と前進の減速段が10段で増速段が5段となり、実用上問題のない変速比が得られる。変速比の幅(RANGE)は18.54と乗用車では比較対象がないほど大きくなるが、低速域から中速域にかけて変速比のステップ値(STEP)が少しクロスとなる。遊星ギアの噛み合い効率(GEAR EFF)は変速比が1stの11.199で96.2%、2ndの7.064で97.4%と極端に悪くなるが、その他の変速段では98%を超え、特に増速段では99%を超えるため、総合的には最高レベルに近い効率となる。一般的には15ATのような多段変速機は3速発進をするため1st、2ndの効率の悪さは問題とならない。当然、図3のFF仕様の模式図のような15ATは乗用車に必要としないが、図2のC3タイプ11ATに第5遊星ギア列(50)を増やしただけであり、第5遊星ギア列(50)を第4遊星ギア列(40)の1階部に配したため、ギア幅が若干広くなるだけで、実質的に11ATの軸長と変わらなくなる。
したがって、原動機からの入力動力を300Nmとしてトルクコンバータを用いても全長が410mm前後となることが想像できる。トルクコンバータに変え流体継ぎ手を用いると400mm前後とC3タイプ9AT、11ATと変わらなくなる。図3は変速比や遊星ギアの噛み合い効率が適切で乗用車に搭載できる変速段数の限界を見極めるもので、前進15速までは可能と言える。
In the table showing the gear ratios of “C3-1-3, 15AT” in FIG. 3, the gear ratios are 11.199 to 0,604, 10 forward deceleration stages and 5 speed increasing stages. No gear ratio is obtained. The range of the gear ratio (RANGE) is 18.54, which is so large that there is no comparison target for passenger cars, but the step value (STEP) of the gear ratio becomes a little cross from the low speed region to the medium speed region. The gearing efficiency (GEAR EFF) of the planetary gears is 96.2% when the gear ratio is 11.199 at 1st and 97.4% when it is 7.064 at 2nd, but exceeds 98% at other gears. In particular, since it exceeds 99% in the speed increasing stage, the efficiency is close to the highest level as a whole. Generally, since a multi-speed transmission such as 15AT starts at the third speed, the inefficiency of 1st and 2nd does not pose a problem. Needless to say, 15AT as shown in the schematic diagram of the FF specification of FIG. 3 is not required for a passenger car, but only the fifth planetary gear train (50) is added to the C3 type 11AT of FIG. 2, and the fifth planetary gear train ( Since 50) is arranged on the first floor of the fourth planetary gear train (40), the gear width is slightly widened, and is substantially the same as the axial length of 11AT.
Therefore, it can be imagined that the total length will be around 410 mm even if the input power from the prime mover is set to 300 Nm and the torque converter is used. If the fluid joint is used instead of the torque converter, it will be about 400 mm, which is the same as C3 type 9AT, 11AT. FIG. 3 is for determining the limit of the number of gear stages that can be installed in a passenger car, because the gear ratio and the meshing efficiency of the planetary gears are appropriate, and it can be said that it is possible up to the 15th forward speed.

図15「C1−1−3、15AT(FR)」は、図3のFR仕様の右図の模式図を原動機からの入力トルクを300Nmとしてコンセプト設計した構造図で、全長が図14の9AT、11AT(FR)と1.5%程長くなるだけでほとんど変わらない。図15において、変速機の左前方には図示しない原動機が配され、トルクコンバータ(200a)を介して動力が変速機に入力される。変速機ケース1は一体として配され、変速機ケース1の内部には左前方より、第3遊星ギア列(30)、第1、第2クラッチ(C1、C2)、2階建てとなる第4、第5遊星ギア列(40、50)とそれらの外周に配された第1、第2、第4ブレーキ(B1、B2、B4)で構成される前置変速機構と、第2遊星ギア列(20)、第1遊星ギア列(10)、第1遊星ギア列(10)の外周に摩擦部材が配される第3クラッチ(C3)と第2遊星ギア列(20)の外周に摩擦部材が配される第3ブレーキ(B3)で構成される主変速機構が順に配される。   FIG. 15 “C1-1-3, 15AT (FR)” is a structural diagram conceptually designing the schematic diagram on the right side of the FR specification of FIG. 3 with the input torque from the prime mover set to 300 Nm. It is almost the same as 11AT (FR), only about 1.5% longer. In FIG. 15, a prime mover (not shown) is arranged on the left front side of the transmission, and power is input to the transmission via the torque converter (200a). The transmission case 1 is integrally arranged, and the transmission case 1 is arranged in the left front from the third planetary gear train (30), the first and second clutches (C1 and C2), and the fourth floor of a two-story structure. , A fifth planetary gear train (40, 50) and front transmissions composed of first, second, and fourth brakes (B1, B2, B4) arranged on the outer periphery thereof, and a second planetary gear train. (20), a first planetary gear train (10), a third clutch (C3) in which friction members are arranged on the outer periphery of the first planetary gear train (10), and a friction member on the outer periphery of the second planetary gear train (20) A main speed change mechanism including a third brake (B3) in which is arranged is sequentially arranged.

変速機ケース1の前部には、変速機を油圧制御するためのチャージングポンプを保持する保持部材2aがボルトで締結され、保持部材2aにはトルクコンバータ(200a)のホィールステータを固定する変速機内部方向に筒状に延材された円筒部材2bがボルトで締結される。円筒部材2bの両端の内周にはブシュ4aとニードルローラコロ軸受け4bが配され入力軸3aを軸支する。変速機ケース1の後部には、ニードルローラコロ軸受け4fと深溝玉軸受け4eで軸支された出力軸3cが配され、出力軸3cの内周に配されたニードルローラコロ軸受け4dで入力軸3aを軸支する。ここで、一体となる入力軸3aは3点で軸支されたことになり、各軸支間の距離は短く入力軸3aは円周方向のアンバランスによる振動の影響を受けにくいため、トルク伝達容量に見合った小さな径でよく、入力軸3aの周りに配される部位の径も小さくでき変速機の軽量化に繋がる。   A holding member 2a for holding a charging pump for hydraulically controlling the transmission is fastened to the front portion of the transmission case 1 with bolts, and a gear shift for fixing the wheel stator of the torque converter (200a) to the holding member 2a. The cylindrical member 2b, which is cylindrically extended in the machine inward direction, is fastened with a bolt. Bushings 4a and needle roller roller bearings 4b are arranged on the inner circumferences of both ends of the cylindrical member 2b to support the input shaft 3a. An output shaft 3c rotatably supported by a needle roller roller bearing 4f and a deep groove ball bearing 4e is arranged at the rear portion of the transmission case 1, and an input shaft 3a is arranged by a needle roller roller bearing 4d arranged on the inner circumference of the output shaft 3c. To support. Here, since the integrated input shaft 3a is pivotally supported at three points, the distance between the respective pivots is short, and the input shaft 3a is less susceptible to vibration due to unbalance in the circumferential direction, so that the torque transmission capacity is reduced. The diameter of the portion arranged around the input shaft 3a can be reduced, which leads to the weight reduction of the transmission.

円筒部材2bの外周には左前方よりFRONT GEAR(前置変速機構)の副前置変速機構となる第3遊星ギア列(30)と第1、第2クラッチ(C1、C2)が配される。第3遊星ギア列(30)は入力軸3aの回転を減速して主前置変速機構となる第4、第5遊星ギア列(40、50)に選択的に伝達する。第3遊星ギア列(30)の第3リングギア(R3)は、第3遊星ギア列(30)の外周まで延材され第1ブレーキ(B1)の摩擦部材が係止されると共に内周に筒状に延材された内径に圧入されたブシュ4kを有する薄板状のブレーキハブが溶着され、円筒部材2bの外周に回転自在に保持される。第3遊星キャリア(P3)は、左側サイド部材が内周に筒状に延材され、内径に圧入されたブシュ4jで第3リングギア(R3)に溶着されたブレーキハブの外周に回転自在に保持され、更に、第3サンギア(S3)は内周に圧入されたブシュ4cで第3遊星キャリア(P3)の左側サイド部材の内周に筒状に延材された外周に回転自在に保持される。第3遊星キャリア(P3)の右側サイド部材は第3遊星ギア列(30)の外周まで延材され変速機ケース1の内側に沿って第2連結部材(8)として後方に延材される。第3サンギア(S3)は、入力連結部材(Y)に溶着された第1、第2クラッチ(C1、C2)のクラッチカバーに溶着される。入力連結部材(Y)は円筒部材2bの後方で入力軸3aにスプライン連結され、円筒部材2bの外周に沿って円筒状に前方に延材されて第1、第2クラッチ(C1、C2)のクラッチカバーを介して第3サンギア(S3)に溶着され、第3サンギア(S3)は内周に圧入されたブシュ4cで回転自在に保持される。   On the outer periphery of the cylindrical member 2b, a third planetary gear train (30) and a first and second clutches (C1, C2), which serve as a sub front transmission mechanism of FRONT GEAR (front transmission mechanism), are arranged from the left front. . The third planetary gear train (30) decelerates the rotation of the input shaft 3a and selectively transmits the rotation to the fourth and fifth planetary gear trains (40, 50) serving as the main front transmission mechanism. The third ring gear (R3) of the third planetary gear train (30) is extended to the outer periphery of the third planetary gear train (30) to lock the friction member of the first brake (B1) and to the inner periphery. A thin plate-shaped brake hub having a bush 4k press-fitted into the inner diameter of a tubular member is welded and rotatably held on the outer periphery of the cylindrical member 2b. The left side member of the third planetary carrier (P3) is cylindrically extended on the inner circumference, and is freely rotatable around the outer circumference of the brake hub welded to the third ring gear (R3) by the bush 4j press-fitted on the inner diameter. Further, the third sun gear (S3) is rotatably held by the bush 4c press-fitted on the inner periphery of the third planet carrier (P3) on the outer periphery which is cylindrically extended on the inner periphery of the left side member. It The right side member of the third planet carrier (P3) extends to the outer periphery of the third planetary gear train (30) and extends rearward along the inner side of the transmission case 1 as the second connecting member (8). The third sun gear (S3) is welded to the clutch covers of the first and second clutches (C1, C2) welded to the input coupling member (Y). The input coupling member (Y) is spline-coupled to the input shaft 3a behind the cylindrical member 2b, and extends forward in a cylindrical shape along the outer periphery of the cylindrical member 2b to form the first and second clutches (C1, C2). The third sun gear (S3) is welded to the third sun gear (S3) via the clutch cover, and the third sun gear (S3) is rotatably held by a bush 4c press-fitted on the inner circumference.

第3遊星ギア列(30)の後方の円筒部材2bの外周端部には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3aと第5遊星ギア列(50)の第5遊星キャリア(P5)を連結可能とし、第2クラッチ(C2)は入力軸3aと第5サンギア(S5)を連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)と一体になっており、第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配される。入力連結部材(Y)と溶着する第1、第2クラッチ(C1、C2)のクラッチカバーには第1クラッチ(C1)の摩擦部材を押圧するサーボ機構が配される。第1、第2クラッチ(C1、C2)のクラッチカバーと2連クラッチ連結部材(X)の間には仕切り板により径方向上部に配された第1クラッチ(C1)のサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路が形成される。2連クラッチ連結部材(X)に配された第2クラッチ(C2)のサーボ機構と第1クラッチ(C1)のサーボ機構には、円筒部材2bの外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   First and second clutches (C1, C2) are arranged at the outer peripheral end of the cylindrical member 2b behind the third planetary gear train (30). The first clutch (C1) can connect the input shaft 3a to the fifth planet carrier (P5) of the fifth planetary gear train (50), and the second clutch (C2) connects the input shaft 3a and the fifth sun gear (S5). Can be connected. In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which each friction member is coaxially superposed in two steps in the radial direction is integrated with the input connecting member (Y). A servo mechanism for pressing the friction member of the two-clutch (C2) is arranged. A servo mechanism for pressing the friction member of the first clutch (C1) is arranged on the clutch covers of the first and second clutches (C1, C2) welded to the input connecting member (Y). Between the clutch covers of the first and second clutches (C1, C2) and the double clutch coupling member (X), a partition plate supplies the servo mechanism of the first clutch (C1) arranged on the upper side in the radial direction. A passage for the hydraulic oil of the piston and a hydraulic cancel oil is formed. The servo mechanism of the second clutch (C2) and the servo mechanism of the first clutch (C1) arranged on the dual clutch connecting member (X) are provided on the input connecting member (Y) from the outer circumference of the cylindrical member 2b. Hydraulic oil and hydraulic cancel oil are supplied through an oil passage sealed by a piston ring. The structure of the first and second clutches (C1, C2) is the "claim 2" of the present application, which is extremely simple and compact, and the oil passages to the first and second clutches (C1, C2) are also line resistance. Is small and the responsiveness of the clutch is improved.

円筒部材2bと第1、第2クラッチ(C1、C2)の後方にはFRONT GEAR(前置変速機構)の主前置変速機構となる2階建てとなる第4、第5遊星ギア列(40、50)が配される。第4、第5遊星ギア列(40、50)は、8種類の回転を主変速機構となる第1、第2遊星ギア列(10、20)に選択的に伝達する。一体化された第5遊星ギア列(50)の第5リングギア(R5)と第4遊星ギア列(40)の第4サンギア(S4)には、第3遊星キャリア(P3)の右側サイド部材の変速機ケース1の内側に沿って延材された第2連結部材(8)が第4サンギア(S4)にスプライン連結される。2階建てとなる第4、第5遊星ギア列(40、50)の1階には第5遊星ギア列(50)が配され、第2クラッチ(C2)の一方の摩擦部材が外周スプラインに係止されるクラッチハブが溶着された第5サンギア(S5)がブシュ4iで入力軸3aの外周に回転自在に配される。なお、第2クラッチ(C2)のもう一方の摩擦部材は2連クラッチ連結部材(X)の内周スプラインに係止される。第5遊星ギア列(50)の第5遊星キャリア(P5)は、左側サイド部材がブシュ4lで第5サンギア(S5)の外周に軸支され、第4遊星ギア列(40)の第4遊星キャリア(P4)の右側サイド部材と一体の第5遊星ギア列(50)の第5遊星キャリア(P5)の右側サイド部材がブシュ4mで入力軸3aの外周に回転自在に配される。ここで、2階建てとなる第4、第5遊星ギア列(40、50)の第4、第5遊星キャリア(P4、P5)は両サイドでしっかり軸支されたことになる。また、第5遊星ギア列(50)の第5遊星キャリア(P5)の左側サイド部材には第1クラッチ(C1)の一方の摩擦部材が内周スプラインに係止されるクラッチハブがスプライン連結され、2連クラッチ連結部材(X)の外周スプラインには第1クラッチ(C1)のもう一方の摩擦部材が係止される。第4遊星ギア列(40)の第4遊星キャリア(P4)の左側サイド部材には、第4遊星ギア列(40)の外周に延材される第2ブレーキ(B2)のブレーキハブが溶着され、出力となる第4リングギア(R4)には、後方の内周に第1連結部材(7)がスプライン連結される。第1、第2、第4ブレーキ(B1、B2、B4)の配置と構造は図14の11ATと同じである。   Behind the cylindrical member 2b and the first and second clutches (C1, C2), there are two-story fourth and fifth planetary gear trains (40) which are the main front transmission mechanism of the FRONT GEAR (front transmission mechanism). , 50) are arranged. The fourth and fifth planetary gear trains (40, 50) selectively transmit eight types of rotations to the first and second planetary gear trains (10, 20) which are main transmission mechanisms. The fifth ring gear (R5) of the fifth planetary gear train (50) and the fourth sun gear (S4) of the fourth planetary gear train (40) integrated with each other include the right side member of the third planetary carrier (P3). The second connecting member (8) extended along the inner side of the transmission case 1 is spline-connected to the fourth sun gear (S4). A fifth planetary gear train (50) is arranged on the first floor of the fourth and fifth planetary gear trains (40, 50), which are two-story, and one friction member of the second clutch (C2) is provided on the outer peripheral spline. A fifth sun gear (S5) to which a clutch hub to be locked is welded is rotatably arranged on the outer periphery of the input shaft 3a by a bush 4i. The other friction member of the second clutch (C2) is locked to the inner peripheral spline of the double clutch connecting member (X). The fifth planetary carrier (P5) of the fifth planetary gear train (50) has a left side member that is a bush 41 and is axially supported on the outer periphery of the fifth sun gear (S5), and the fifth planetary carrier (P5) of the fourth planetary gear train (40) The right side member of the fifth planet carrier (P5) of the fifth planetary gear train (50), which is integral with the right side member of the carrier (P4), is rotatably arranged around the input shaft 3a by the bush 4m. Here, the fourth and fifth planetary carriers (P4, P5) of the two-story fourth and fifth planetary gear trains (40, 50) are firmly supported on both sides. Further, a clutch hub in which one friction member of the first clutch (C1) is locked to the inner peripheral spline is spline-connected to the left side member of the fifth planetary carrier (P5) of the fifth planetary gear train (50). The other friction member of the first clutch (C1) is locked to the outer peripheral spline of the dual clutch connecting member (X). A brake hub of a second brake (B2) extended to the outer periphery of the fourth planetary gear train (40) is welded to the left side member of the fourth planetary gear train (40) on the fourth planetary carrier (P4). A first connecting member (7) is spline-connected to the rear inner periphery of the output fourth ring gear (R4). The arrangement and structure of the first, second and fourth brakes (B1, B2, B4) are the same as 11AT in FIG.

第4遊星ギア列(40)の後方に配される第2遊星ギア列(20)は、前進1速(1st)から前進7速(7th)、及び後進(Rev1)に於いて、第1連結部材(7)と入力軸3aから第1遊星ギア列(10)を介して入力される回転を減速して出力する。第2遊星ギア列(20)の第2サンギア(S2)は、第1遊星ギア列(10)の第1サンギア(S1)と一体成形されてニードルローラコロ軸受け4hで入力軸3a外周に回転自在に配されると共に前方で第1連結部材(7)にスプライン連結される。第2サンギア(S2)と噛み合う遊星ピニオンギアは第2遊星キャリア(P2)に支持され、右側サイド部材が出力軸3cに溶着され第1遊星ギア列(10)の外周部に配された出力ハブ9にスプライン連結される。また、遊星ピニオンギアと噛み合う第2リングギア(R2)は、左端歯部にリティニングリングで軸方向が固定されスプライン連結されたプレートが第1連結部材(7)の内周に延材され第2遊星ギア列(20)の、第2遊星キャリア(P2)の左側サイド部材との間でスラストニードルベアリングにより軸方向が規制されて回転自在に配される。第2リングギア(R2)の外周には第3ブレーキ(B3)の摩擦部材が係止されるが、両者の重心は第4遊星ギア列(40)の遊星ピニオンギアの幅内にあり、第2遊星キャリア(P2)で第2リングギア(R2)と摩擦部材のラジアル荷重を受けるので第2リングギア(R2)専用のラジアル軸受けは必要としない。   The second planetary gear train (20) arranged behind the fourth planetary gear train (40) has the first connection in the first forward speed (1st) to the seventh forward speed (7th) and the reverse (Rev1). The rotation input from the member (7) and the input shaft 3a via the first planetary gear train (10) is decelerated and output. The second sun gear (S2) of the second planetary gear train (20) is integrally molded with the first sun gear (S1) of the first planetary gear train (10) and is rotatable around the outer periphery of the input shaft 3a by the needle roller roller bearing 4h. And is spline-connected to the first connecting member (7) at the front. The planetary pinion gear that meshes with the second sun gear (S2) is supported by the second planetary carrier (P2), the right side member is welded to the output shaft 3c, and the output hub is arranged on the outer periphery of the first planetary gear train (10). 9 is splined. Further, the second ring gear (R2) that meshes with the planetary pinion gear has a plate in which the left end tooth portion is axially fixed by a retaining ring and is spline-connected to the first connecting member (7) to extend the inner periphery of the plate. The two planetary gear trains (20) and the left side member of the second planetary carrier (P2) are rotatably arranged with their axial directions restricted by thrust needle bearings. The friction member of the third brake (B3) is locked on the outer periphery of the second ring gear (R2), but the center of gravity of both is within the width of the planet pinion gear of the fourth planetary gear train (40). Since the radial load of the second ring gear (R2) and the friction member is received by the two planet carrier (P2), the radial bearing dedicated to the second ring gear (R2) is not required.

第2遊星ギア列(20)の後方に配される第1遊星ギア列(10)は、前進4速(7th)から前進9速(15th)において、第1連結部材(7)と入力軸3aから入力される回転を第1サンギア(S1)と第1遊星キャリア(P1)に入力し、第1リングギア(R1)より出力する。第2サンギア(S2)と一体成形される第1サンギア(S1)と噛み合う遊星ピニオンギアは第1遊星キャリア(P1)に支持され、右側サイド部材が入力軸3aとスプライン連結される。遊星ピニオンギアと噛み合う第1リングギア(R1)は第1遊星ギア列(10)の後方に配され内周でブシュ4gにより軸支されると共に外周に形成されたスプラインで第3クラッチ(C3)の摩擦部材を係止する。   The first planetary gear train (10) arranged behind the second planetary gear train (20) has the first connecting member (7) and the input shaft 3a in the fourth forward speed (7th) to the ninth forward speed (15th). The rotation input from is input to the first sun gear (S1) and the first planet carrier (P1), and output from the first ring gear (R1). The planetary pinion gear meshing with the first sun gear (S1) integrally formed with the second sun gear (S2) is supported by the first planetary carrier (P1), and the right side member is splined to the input shaft 3a. The first ring gear (R1) that meshes with the planetary pinion gear is arranged behind the first planetary gear train (10), is axially supported by the bush 4g on the inner circumference, and is a spline formed on the outer circumference and is the third clutch (C3). Lock the friction member of.

第3クラッチ(C3)は第1遊星ギア列(10)の第1リングギア(R1)と出力軸3cを連結可能とする。第1遊星ギア列(10)の外周に形成されたスプラインに第3クラッチ(C3)の一方の摩擦部材が係止され、出力軸3cに溶着された出力ハブ9の内周に成形されたスプラインに第3クラッチ(C3)のもう一方の摩擦部材が係止される。出力軸3cの前方には第3クラッチ(C3)のピストンとリターンスプリングが保持され、第3クラッチ(C3)の油圧サーボが形成される。出力軸3cは変速機ケース1の後部でニードルローラコロ軸受け4fと深溝玉軸受け4eで軸支され、ニードルローラコロ軸受け4fと深溝玉軸受け4eの間で変速機ケース1からシールリングで密閉された油路を介して第3クラッチ(C3)の作動油の供給を受ける。なお、出力軸3cのフランジ部外周にはパーキングギア6aが形成される。第3ブレーキ(B3の)配置と構造は図14と同じである。   The third clutch (C3) can connect the first ring gear (R1) of the first planetary gear train (10) and the output shaft 3c. One of the friction members of the third clutch (C3) is locked to the spline formed on the outer periphery of the first planetary gear train (10), and the spline formed on the inner periphery of the output hub 9 welded to the output shaft 3c. The other friction member of the third clutch (C3) is locked at. The piston of the third clutch (C3) and the return spring are held in front of the output shaft 3c, and a hydraulic servo of the third clutch (C3) is formed. The output shaft 3c is supported by a needle roller roller bearing 4f and a deep groove ball bearing 4e at the rear of the transmission case 1, and is sealed from the transmission case 1 by a seal ring between the needle roller roller bearing 4f and the deep groove ball bearing 4e. The hydraulic oil of the third clutch (C3) is supplied through the oil passage. A parking gear 6a is formed on the outer circumference of the flange of the output shaft 3c. The arrangement and structure of the third brake (B3) are the same as in FIG.

特許文献2の図4は原動機からの入力トルクを1000Nmとして商用車用にコンセプト設計した構造図で、商用車は乗用車と比べ負荷頻度の10倍厳しく、耐久寿命も10倍必要で、全く強度が違うものである。したがって、特許文献2の図4では2階建てとなる第4、第5遊星ギア列(40、50)と第2遊星ギア列(20)のギア幅を極端に大きくしたが、本願の図15ではそれほど大きくしなくてもよい。しかしながら、図14の9AT、11ATよりは減速比が大きくなるのでギア幅を大きくした。それにより軸長は増えるが、第1遊星ギア列(10)の径が小さくできるので第3クラッチ(C3)の摩擦部材を第1遊星ギア列(10)の外周に配することができコンパクトになるため、全長は図14の9AT、11ATより僅かの1.5%長くなるだけで済む。なお、本願では特許文献2による「1−TYPE」の実施例として9AT、11AT、15ATの3種を記載したが、本願のAタイプ6ATをFRONT GEAR(前置変速機構)に用いた15ATより効率は悪くなるが、1種の変速回転を主前置変速機構に伝えるFRONT GEAR(前置変速機構)に、「段落4」に記載したBタイプ6ATやCタイプ5ATを用いても良い。なお、本願の15ATに用いたAタイプ6ATは、現状商品化されている4ATよりも軸方向がコンパクトになり、6ATとしても商品化できるパワートレンと構造である。   FIG. 4 of Patent Document 2 is a structural diagram conceptually designed for a commercial vehicle with an input torque from a prime mover of 1000 Nm. The commercial vehicle is ten times as harsh as a load frequency compared to a passenger vehicle, and has a durability life of 10 times, and is completely strong. It ’s different. Therefore, in FIG. 4 of Patent Document 2, the gear widths of the fourth and fifth planetary gear trains (40, 50) and the second planetary gear train (20), which are two-story, are made extremely large. So you don't have to make it that big. However, since the reduction ratio is larger than 9AT and 11AT in FIG. 14, the gear width is increased. As a result, the axial length is increased, but the diameter of the first planetary gear train (10) can be reduced, so that the friction member of the third clutch (C3) can be arranged on the outer periphery of the first planetary gear train (10) to be compact. Therefore, the total length is only 1.5% longer than 9AT and 11AT in FIG. In addition, although three types of 9AT, 11AT, and 15AT are described as examples of "1-TYPE" according to Patent Document 2, the A type 6AT of the present application is more efficient than the 15AT used in the FRONT GEAR (forward shift mechanism). However, the B type 6AT or C type 5AT described in “Paragraph 4” may be used for the FRONT GEAR (frontward transmission mechanism) that transmits one type of speed change rotation to the main frontward transmission mechanism. The A type 6AT used for the 15AT of the present application has a power train and a structure which is more compact in the axial direction than the currently commercialized 4AT and can be commercialized as 6AT.

<2−TYPE>
段落「0014」で説明した多段変速機で、Daimler提案の特許文献1のパワートレンを本願の発明とする構造に変更したものである。特許文献1のパワートレンはC3タイプ9ATでDaimlerにより実用化されており、実用化された各部位の配置は特許文献1の配置とは異なり、本願出願人が特許文献2の図6に記載した。Daimlerが提案した配置や実用化した配置はFR仕様のみであり、しかもシンプル、コンパクトにはならないため、本願の「C3−2−1、9AT」図4、図16、図22でFR仕様とFF仕様の構造を特許として請求し、その実施例を記載する。なお、特許文献1のパワートレンは9ATのみであるため、この9ATをベースとした11ATを「C3−2−2、11AT」図5で本願の実施例として記載する。
<2-TYPE>
In the multi-stage transmission described in paragraph "0014", the power train of Patent Document 1 proposed by Daimler is modified to have the structure of the invention of the present application. The power train of Patent Document 1 is a C3 type 9AT and has been put to practical use by Daimler, and the arrangement of each part that has been put to practical use is different from that of Patent Document 1, and the applicant of the present application described it in FIG. 6 of Patent Document 2. . Since the layout proposed by Daimler and the layout put to practical use are only FR specifications, and are not simple and compact, the FR specifications and FF are shown in FIG. 4, FIG. 16, and FIG. 22 of “C3-2-1, 9AT” of the present application. Claim the structure of the specification as a patent and describe its example. Since the power train of Patent Document 1 is only 9AT, 11AT based on this 9AT is described as "C3-2-2, 11AT" in FIG. 5 as an example of the present application.

<2−TYPE>「C3−2−1、9AT」図4、図16、図22
図4は、C3タイプ9ATの2種の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)と遊星ギアの噛み合い効率(GEAR EFF)を示したものである。図4の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、FRONT GEAR(前置変速機構)は「1−TYPE」と対比させ、理解を簡略化させるため主前置変速機構と副前置変速機構に分けた。MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7構成要素(A、B、C)が配置され、主前置変速機構の速度線図は、図の右から順に第6、7、8構成要素(B、C、D)が配置され、第1構成要素と第6構成要素(B)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。
<2-TYPE> “C3-2-1, 9AT” FIGS. 4, 16 and 22
FIG. 4 shows a schematic diagram of two types of C3 type 9AT, a speed diagram showing a shift mode, a fastening element (SHIFT) at each shift speed, and a gear ratio (RATIO) and a meshing efficiency (GEAR EFF) of a planetary gear. It is shown. In the velocity diagram of FIG. 4, the velocity diagram is divided into MAIN GEAR (main transmission mechanism) and FRONT GEAR (previous transmission mechanism), and FRONT GEAR (previous transmission mechanism) is compared with “1-TYPE”. , In order to simplify understanding, it is divided into a main front transmission mechanism and a sub front transmission mechanism. The speed diagram of the MAIN GEAR (main transmission mechanism) is such that the first, second, third, and fourth constituent elements are arranged in order from the right side of the figure, and the speed diagram of the sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism). The fifth, sixth, and seventh constituent elements (A, B, C) are arranged in order from the right in the figure, and the speed diagram of the main front transmission mechanism is the sixth, seventh, and eighth constituent elements in order from the right in the figure. (B, C, D) are arranged, the first component and the sixth component (B) are connected by the first connecting member (7), and the third component serves as the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed.

MAIN GEAR(主変速機構)の変速形態は図1と同じであるため説明を省き、FRONT GEAR(前置変速機構)の変速形態について説明する。図4の速度線図において、副前置変速機構となる第3遊星ギア列(30)は第5構成要素(A)となる第3サンギア(S3)が入力軸に連結し、第6構成要素(B)となる第3遊星キャリア(P3)が第1ブレーキ(B1)で制動可能とされると共に第1クラッチ(C1)で入力軸に連結可能となり、更に主前置変速機構となる第4遊星ギア列(40)の出力構成要素となる第4リングギア(R4)に第2クラッチ(C2)で連結可能となり、第7構成要素(C)となる第3リングギア(R3)が第4遊星ギア列(40)の第4遊星キャリア(P4)に連結し、第4サンギア(S4)が第2ブレーキ(B2)で制動可能となっている。ここで、副前置変速機構となる第3遊星ギア列(30)は、第1ブレーキ(B1)の締結で第4遊星キャリア(P4)に入力軸の逆回転を出力すると共に第2クラッチ(C2)の締結で第4リングギア(R4)に0回転を出力し、第1クラッチ(C1)の締結で第4遊星キャリア(P4)に入力軸の回転を出力すると共に第2クラッチ(C2)の締結で第4リングギア(R4)に入力軸の回転を出力する。つまり、副前置変速機構となる第3遊星ギア列(30)は主前置変速機構となる第4遊星ギア列(40)に入力軸の回転と逆回転と0回転の3種の回転を出力したことになる。更に主前置変速機構となる第4遊星ギア列(40)は、第4サンギア(S4)を第2ブレーキ(B2)で制動することにより、第3リングギア(R3)から第4遊星キャリア(P4)に出力された入力軸の回転と逆回転を増速して出力する。つまり、主前置変速機構となる第4遊星ギア列(40)は、入力軸の回転と逆回転と0回転と増速回転の4種の回転を出力することになる。更に第2クラッチ(C2)の締結で副前置変速機構となる第3遊星ギア列(30)と主前置変速機構となる第4遊星ギア列(40)は図4の速度線図が示す4個の構成要素(A、B、C、D)となり、第2ブレーキ(B2)で制動することにより入力軸の減速回転を得、合わせて5種の回転を出力することになる。   Since the gearshift mode of the MAIN GEAR (main gearshift mechanism) is the same as that in FIG. 1, the description thereof is omitted, and the gearshift mode of the FRONT GEAR (front gear shift mechanism) will be described. In the velocity diagram of FIG. 4, the third planetary gear train (30) serving as the auxiliary front speed change mechanism has the third sun gear (S3) serving as the fifth constituent element (A) connected to the input shaft, and the sixth constituent element. The third planet carrier (P3), which is (B), can be braked by the first brake (B1), can be connected to the input shaft by the first clutch (C1), and is the fourth main forward transmission mechanism. The fourth ring gear (R4), which is the output component of the planetary gear train (40), can be connected by the second clutch (C2), and the third ring gear (R3), which is the seventh component (C), is the fourth component. The fourth sun gear (S4) is connected to the fourth planet carrier (P4) of the planetary gear train (40) and can be braked by the second brake (B2). Here, the third planetary gear train (30) serving as the auxiliary front speed change mechanism outputs the reverse rotation of the input shaft to the fourth planet carrier (P4) by engaging the first brake (B1) and the second clutch ( C2) outputs 0 rotation to the fourth ring gear (R4), and first clutch (C1) outputs the rotation of the input shaft to the fourth planet carrier (P4) and the second clutch (C2). The rotation of the input shaft is output to the fourth ring gear (R4) by fastening. That is, the third planetary gear train (30) serving as the auxiliary front speed change mechanism provides the fourth planetary gear train (40) serving as the main front speed change mechanism with three types of rotations of the input shaft, the reverse rotation, and the zero rotation. It is output. Further, the fourth planetary gear train (40), which serves as the main front shifting mechanism, brakes the fourth sun gear (S4) with the second brake (B2) so that the third planetary gear (R3) moves to the fourth planetary carrier (40). The rotation and the reverse rotation of the input shaft output in P4) are accelerated and output. That is, the fourth planetary gear train (40) serving as the main front transmission mechanism outputs four kinds of rotations of the input shaft, namely, rotation of the input shaft, reverse rotation, zero rotation, and accelerated rotation. Further, the speed diagram of FIG. 4 shows the third planetary gear train (30) which becomes the auxiliary front speed change mechanism and the fourth planetary gear train (40) which becomes the main front speed change mechanism by engaging the second clutch (C2). There are four constituent elements (A, B, C, D), and decelerated rotation of the input shaft is obtained by braking with the second brake (B2), and a total of five types of rotation are output.

図4の2種の模式図は、左図が乗用車(Passenger Car)と商用車(Truck Bus)に適したFR仕様のギアトレンで、右図が乗用車(Passenger Car)に適したFF仕様のギアトレンである。図示しない左前方に原動機があり、トルクコンバータを介して動力が変速装置の入力軸に入力される。FR仕様の左図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第3遊星ギア列(30)、第4遊星ギア列(40)、第2遊星ギア列(20)、第1遊星ギア列(10)が配され、FF仕様の右図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第1遊星ギア列(10)、第2遊星ギア列(20)、第4遊星ギア列(40)、第3遊星ギア列(30)が配され、第1及び第2遊星ギア列(10、20)がMAIN GEAR(主変速機構)を構成し、第3及び第4遊星ギア列(30、40)がFRONT GEAR(前置変速機構)を構成する。また、第3遊星ギア列(30)がFRONT GEAR(前置変速機構)の副前置変速機構を構成し、第4遊星ギア列(40)が主前置変速機構を構成する。なお、FF仕様の右図では、第1遊星ギア列(10)と第2遊星ギア列(20)の間に変速機ケースと一体となる隔壁に軸支される出力カウンターギアが配される。第1、第2、第3、第4遊星ギア列(10、20、30、40)は、第1、第2、第3、第4サンギア(S1、S2、S3、S4)と、第1、第2、第3、第4遊星キャリア(P1、P2、P3、P4)と、第1、第2、第3、第4リングギア(R1、R2、R3、R4)とで構成される。また、変速機ケースの、前置変速機構側(FRONT GEAR)となる一端に設けた円筒部材の主変速機構側(MAIN GEAR)の内周端部で入力軸を軸支すると共に、FF仕様では変速機ケースのもう一端で入力軸が軸支され、FR仕様では変速機ケースのもう一端に軸支された出力軸で入力軸が軸支され、前置変速機構の第1、第2クラッチ(C1、C2)が各摩擦部材を径方向に2段に重ねるよう円筒部材の外周方向外側の第3遊星ギア列(30)と第4遊星ギア列(40)の間に配され、円筒部材の内周端部から主変速機構側(MAIN GEAR)の軸方向に、前置変速機構(FRONT GEAR)の第4遊星ギア列(S4、P4、R4)が配される。   In the two types of schematic diagrams in Fig. 4, the left figure shows an FR specification gear train suitable for passenger cars (Passenger Car) and commercial vehicles (Truck Bus), and the right figure shows an FF specification gear train suitable for passenger cars (Passenger Car). is there. A prime mover is located on the front left side (not shown), and power is input to the input shaft of the transmission via the torque converter. In the left diagram of the FR specification, the third planetary gear train (30), the fourth planetary gear train (40), the second planetary gear train (20), the first planetary gear train (20), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40) In the right figure of the FF specification in which the planetary gear train (10) is arranged, the first planetary gear train (10), the second planetary gear train (20), the second planetary gear train (20), the second planetary gear train (20) A four planetary gear train (40) and a third planetary gear train (30) are arranged, and the first and second planetary gear trains (10, 20) constitute a MAIN GEAR (main transmission mechanism), and third and fourth The planetary gear train (30, 40) constitutes a FRONT GEAR (forward gear change mechanism). Further, the third planetary gear train (30) constitutes a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism), and the fourth planetary gear train (40) constitutes a main front transmission mechanism. In the right diagram of the FF specification, an output counter gear is provided between the first planetary gear train (10) and the second planetary gear train (20) and is axially supported by a partition wall integrated with the transmission case. The first, second, third and fourth planetary gear trains (10, 20, 30, 40) include first, second, third and fourth sun gears (S1, S2, S3, S4) and a first , Second, third and fourth planetary carriers (P1, P2, P3, P4) and first, second, third and fourth ring gears (R1, R2, R3, R4). In addition, the input shaft is axially supported by the inner peripheral end of the main transmission mechanism side (MAIN GEAR) of the cylindrical member provided at one end on the front transmission mechanism side (FRONT GEAR) of the transmission case. The input shaft is rotatably supported at the other end of the transmission case, and in the FR specification, the input shaft is rotatably supported at the output shaft rotatably supported at the other end of the transmission case. C1 and C2) are arranged between the third planetary gear train (30) and the fourth planetary gear train (40) on the outer peripheral side of the cylindrical member so that the friction members are superposed in two stages in the radial direction. A fourth planetary gear train (S4, P4, R4) of the front transmission mechanism (FRONT GEAR) is arranged in the axial direction from the inner peripheral end portion toward the main transmission mechanism (MAIN GEAR).

図4の表はDaimlerが実用化した各変速段における締結要素(SHIFT)と変速比(RATIO)、及び遊星ギアの噛み合い効率(GEAR EFF)を示す。性能を示す変速比(RATIO)、変速比のステップ値(STEP)、変速比の幅(RANGE)に関して、変速比の幅(RANGE)は9.08と9ATとしては少し小さな値になり、変速比のステップ値(STEP)はほぼ適切となる。遊星ギアの噛み合い効率(GEAR EFF)は前進1速(1st)98.1%と前進3速(3rd)98.6%を除いてほぼ図1と同じように99%を超える噛み合い効率の高さを示しており、性能面で従来の8ATよりかなり優れたものとなっている。   The table of FIG. 4 shows the engagement elements (SHIFT) and the gear ratios (RATIO) and the meshing efficiencies (GEAR EFF) of the planetary gears at each gear stage that Daimler has commercialized. Regarding the gear ratio (RATIO), the gear ratio step value (STEP), and the gear ratio range (RANGE), which show the performance, the gear ratio range (RANGE) becomes a little smaller value for 9.08 and 9AT. The step value (STEP) of is almost appropriate. The meshing efficiency (GEAR EFF) of the planetary gears is higher than 99%, which is almost the same as that of FIG. 1, except that the first forward speed (1st) is 98.1% and the third forward speed (3rd) is 98.6%. The performance is considerably superior to the conventional 8AT.

図16「C3−2−1、9AT(FR)」は、図4の左図のFR仕様の模式図を原動機からの入力動力を300Nmとして乗用車用にコンセプト設計した構造図である。図16において、変速機の左前方には図示しない原動機が配され、トルクコンバータ(200a)を介して動力が変速機に入力される。変速機ケース1は一体として配され、変速機ケース1の内部には左前方より、第3遊星ギア列(30)、第1、第2クラッチ(C1、C2)、第4遊星ギア列(40)とそれらの外周に配された第1、第2ブレーキ(B1、B2)で構成される前置変速機構と、第2遊星ギア列(20)、第1遊星ギア列(10)、第3クラッチ(C3)と第2遊星ギア列(20)の外周に摩擦部材が配される第3ブレーキ(B3)で構成される主変速機構が順に配される。   FIG. 16 “C3-2-1, 9AT (FR)” is a structural diagram conceptually designed for passenger cars with the FR power schematic diagram on the left side of FIG. 4 as the input power from the prime mover is 300 Nm. In FIG. 16, a prime mover (not shown) is arranged on the left front side of the transmission, and power is input to the transmission via the torque converter (200a). The transmission case 1 is arranged as one body, and the third planetary gear train (30), the first and second clutches (C1, C2), and the fourth planetary gear train (40 ) And first and second brakes (B1, B2) arranged on the outer circumferences thereof, a second planetary gear train (20), a first planetary gear train (10), a third A main transmission mechanism including a clutch (C3) and a third brake (B3) having a friction member arranged on the outer periphery of the second planetary gear train (20) is sequentially arranged.

変速機ケース1の前部には、変速機を油圧制御するためのチャージングポンプを保持する保持部材2aがボルトで締結され、保持部材2aにはトルクコンバータ(200a)のホィールステータを固定する変速機内部方向に筒状に延材された円筒部材2bがボルトで締結される。円筒部材2bの両端の内周にはブシュ4aとニードルローラコロ軸受け4bが配され入力軸3aを軸支する。変速機ケース1の後部には、ニードルローラコロ軸受け4fと深溝玉軸受け4eで軸支された出力軸3cが配され、出力軸3cの内周に配されたニードルローラコロ軸受け4dで入力軸3aを軸支する。ここで、一体となる入力軸3aは3点で軸支されたことになり、各軸支間の距離は短く入力軸3aは円周方向のアンバランスによる振動の影響を受けにくいため、トルク伝達容量に見合った小さな径でよく、入力軸3aの周りに配される部位の径も小さくでき変速機の軽量化に繋がる。   A holding member 2a for holding a charging pump for hydraulically controlling the transmission is fastened to the front portion of the transmission case 1 with bolts, and a gear shift for fixing the wheel stator of the torque converter (200a) to the holding member 2a. The cylindrical member 2b, which is cylindrically extended in the machine inward direction, is fastened with a bolt. Bushings 4a and needle roller roller bearings 4b are arranged on the inner circumferences of both ends of the cylindrical member 2b to support the input shaft 3a. An output shaft 3c rotatably supported by a needle roller roller bearing 4f and a deep groove ball bearing 4e is arranged at the rear portion of the transmission case 1, and an input shaft 3a is arranged by a needle roller roller bearing 4d arranged on the inner circumference of the output shaft 3c. To support. Here, since the integrated input shaft 3a is pivotally supported at three points, the distance between the respective pivots is short, and the input shaft 3a is less susceptible to vibration due to unbalance in the circumferential direction, so that the torque transmission capacity is reduced. The diameter of the portion arranged around the input shaft 3a can be reduced, which leads to the weight reduction of the transmission.

円筒部材2bの外周には左前方よりFRONT GEAR(前置変速機構)の副前置変速機構となる第3遊星ギア列(30)と第1、第2クラッチ(C1、C2)が配される。第3遊星ギア列(30)の第3サンギア(S3)は内周に圧入されたブシュ4cで円筒部材2bの外周に回転自在に保持され、円筒部材2bの後方で入力軸3aにスプライン連結され円筒部材2bの外周に沿って円筒状に前方に延材される入力連結部材(Y)が溶着される。第3遊星ギア列(30)の第3遊星キャリア(P3)の右側サイド部材は内周で2連クラッチ連結部材(X)に溶着され、左側サイド部材には薄板状のブレーキハブが溶着され、第3遊星ギア列(30)の外周に延材されて第1ブレーキ(B1)の摩擦部材が係止される。第3リングギア(R3)は、外周で変速機ケース1の内側に沿って後方に延材され第4遊星ギア列(40)の第4遊星キャリア(P4)に溶着される連結部材がスプライン連結される。   On the outer periphery of the cylindrical member 2b, a third planetary gear train (30) and a first and second clutches (C1, C2), which serve as a sub front transmission mechanism of FRONT GEAR (front transmission mechanism), are arranged from the left front. . The third sun gear (S3) of the third planetary gear train (30) is rotatably held on the outer periphery of the cylindrical member 2b by a bush 4c press-fitted on the inner periphery thereof, and is splined to the input shaft 3a behind the cylindrical member 2b. The input connecting member (Y), which is a cylindrical member extending forward along the outer periphery of the cylindrical member 2b, is welded. The right side member of the third planetary carrier (P3) of the third planetary gear train (30) is welded to the double clutch connecting member (X) at the inner circumference, and the thin plate-shaped brake hub is welded to the left side member. The material is extended to the outer periphery of the third planetary gear train (30) to lock the friction member of the first brake (B1). The third ring gear (R3) has an outer periphery extending backward along the inner side of the transmission case 1 and is spline-connected with a connecting member welded to the fourth planet carrier (P4) of the fourth planetary gear train (40). To be done.

第3遊星ギア列(30)の後方の円筒部材2bの外周端部には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3aと第3遊星ギア列(30)の第3遊星キャリア(P3)を連結可能とし、第2クラッチ(C2)は第3遊星キャリア(P3)と第4リングギア(R4)とを連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)の外周にブシュ4kで回転自在に保持され、前方端部には第3遊星ギア列(30)を構成する第3遊星キャリア(P3)の右側サイド部材が溶着される。2連クラッチ連結部材(X)の後方内側には、2連クラッチ連結部材(X)の径方向内周と入力連結部材(Y)にスプライン連結されたクラッチハブに係止される第1クラッチ(C1)の摩擦部材を押圧するサーボ機構が配され、第3遊星キャリア(P3)の右側サイド部材には、2連クラッチ連結部材(X)の径方向外周と第4リングギア(R4)に配される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配される。2連クラッチ連結部材(X)と、第3遊星キャリア(P3)の右側サイド部材の間には仕切り板により第3遊星キャリア(P3)の右側サイド部材の径方向上部に配されたサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路が形成される。2連クラッチ連結部材(X)の径方向上部に配された第2クラッチ(C2)のサーボ機構と径方向下部に配された第1クラッチ(C1)のサーボ機構には、円筒部材2bの外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。また、第3遊星キャリア(P3)の右側サイド部材の第2クラッチ(C2)のサーボ機構となる油圧室の遊星ピニオンギアの軸支部にはOリングが配され、油圧室を密閉する。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」と「請求項5」、「請求項7」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   First and second clutches (C1, C2) are arranged at the outer peripheral end of the cylindrical member 2b behind the third planetary gear train (30). The first clutch (C1) can connect the input shaft 3a and the third planet carrier (P3) of the third planetary gear train (30), and the second clutch (C2) connects the third planet carrier (P3) and the fourth planet carrier (P3). It can be connected to the ring gear (R4). In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which each friction member is coaxially superposed in two steps in a radial direction is rotatable by a bush 4k on the outer periphery of the input connecting member (Y). The right side member of the third planetary carrier (P3) constituting the third planetary gear train (30) is welded to the front end of the third planetary gear train (30). On the inner side of the rear side of the dual clutch connecting member (X), the first clutch (locked to the radial inner circumference of the dual clutch connecting member (X) and the clutch hub splined to the input connecting member (Y) ( A servo mechanism for pressing the friction member of C1) is arranged, and the right side member of the third planetary carrier (P3) is arranged on the outer circumference in the radial direction of the dual clutch coupling member (X) and the fourth ring gear (R4). A servo mechanism for pressing the friction member of the second clutch (C2) is provided. Between the dual clutch coupling member (X) and the right side member of the third planet carrier (P3), a partition plate is provided to the servo mechanism arranged on the upper side in the radial direction of the right side member of the third planet carrier (P3). A passage for the supplied hydraulic oil for the piston and the hydraulic cancel oil is formed. The servo mechanism of the second clutch (C2) arranged on the upper side in the radial direction of the dual clutch coupling member (X) and the servo mechanism of the first clutch (C1) arranged on the lower side in the radial direction include the outer circumference of the cylindrical member 2b. Is supplied with hydraulic oil and hydraulic cancel oil through an oil passage sealed by a piston ring provided in the input connecting member (Y). Further, an O-ring is arranged on the axial support portion of the planetary pinion gear of the hydraulic chamber that serves as the servo mechanism of the second clutch (C2) of the right side member of the third planetary carrier (P3), and seals the hydraulic chamber. The structures of the first and second clutches (C1, C2) are "claim 2", "claim 5", and "claim 7" of the present application, which are extremely simple and compact, and the first and second clutches ( The oil passage to C1 and C2) also has a small resistance to the pipeline, and the responsiveness of the clutch is improved.

円筒部材2bと第1、第2クラッチ(C1、C2)の後方にはFRONT GEAR(前置変速機構)の主前置変速機構となる第4遊星ギア列(40)が配される。第4遊星ギア列(40)は、5種類の回転を主変速機構となる第1、第2遊星ギア列(10、20)に選択的に伝達する。第4遊星ギア列(40)の第4遊星キャリア(P4)の右側サイド部材には、外周で変速機ケース1の内側に沿って第1、第2クラッチ(C1、C2)の外周を通り第3遊星ギア列(30)の第3リングギア(R3)にスプライン連結される連結部材が溶着される。出力となる第4遊星ギア列(40)の第4リングギア(R4)は、前方の第1、第2クラッチ(C1、C2)の外周に延材され第2クラッチ(C2)の摩擦部材を係止すると共に前方で第1連結部材(7)がスプライン連結され、第4遊星ギア列(40)の内周まで延材された第2遊星ギア列(20)と第1遊星ギア列(10)の一体化した第2サンギア(S2)と第1サンギア(S1)に第1連結部材(7)がスプライン連結される。第4遊星ギア列(40)の第4遊星キャリア(P4)の左側サイド部材は第4遊星ギア列(40)の内周に延材されブシュ4iで第1連結部材(7)に軸支され、第4遊星ギア列(40)の第4サンギア(S4)は内周のブシュ4jで延材された第2サンギア(S2)に軸支されると共に後方で第4遊星ギア列(40)の外周まで延材され第2ブレーキ(B2)の摩擦部材を係止するブレーキハブが溶着される。   A fourth planetary gear train (40) serving as a main front transmission mechanism of the FRONT GEAR (front transmission mechanism) is arranged behind the cylindrical member 2b and the first and second clutches (C1, C2). The fourth planetary gear train (40) selectively transmits five types of rotations to the first and second planetary gear trains (10, 20) which are main transmission mechanisms. The right side member of the fourth planetary carrier (P4) of the fourth planetary gear train (40) passes through the outer periphery of the first and second clutches (C1, C2) along the inner periphery of the transmission case 1 at the outer periphery. A connecting member that is spline-connected to the third ring gear (R3) of the three planetary gear train (30) is welded. The fourth ring gear (R4) of the fourth planetary gear train (40), which is the output, is extended to the outer circumference of the front first and second clutches (C1, C2) and serves as a friction member for the second clutch (C2). The second planetary gear train (20) and the first planetary gear train (10) that are locked and are spline-coupled to the front side of the first connecting member (7) and extended to the inner circumference of the fourth planetary gear train (40). ) Is integrated with the second sun gear (S2) and the first sun gear (S1), the first connecting member (7) is spline-connected. The left side member of the fourth planetary carrier (P4) of the fourth planetary gear train (40) is extended to the inner circumference of the fourth planetary gear train (40) and is axially supported by the first connecting member (7) by the bush 4i. , The fourth sun gear (S4) of the fourth planetary gear train (40) is pivotally supported by the second sun gear (S2) extended by the bush 4j on the inner circumference, and the fourth sun gear (S4) of the fourth planetary gear train (40) is arranged rearward. A brake hub that extends to the outer periphery and locks the friction member of the second brake (B2) is welded.

第1ブレーキ(B1)は、第3遊星ギア列(30)の第3遊星キャリア(P3)を制動可能とする。第3遊星キャリア(P3)の左側サイド部材には薄板状のブレーキハブが溶着され、第3遊星ギア列(30)の外周まで延材され、外周に成形されたスプラインに第1ブレーキ(B1)の一方の摩擦部材が係止される。第1ブレーキ(B1)のもう一方の摩擦部材は変速機ケース1の前方に成形されたスプラインに係止され、変速機ケース1の前方にボルトで固定された保持部材2aの油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   The first brake (B1) enables braking of the third planet carrier (P3) of the third planetary gear train (30). A thin plate-shaped brake hub is welded to the left side member of the third planetary carrier (P3), is extended to the outer periphery of the third planetary gear train (30), and the first brake (B1) is attached to the spline formed on the outer periphery. One of the friction members is locked. The other friction member of the first brake (B1) is locked to a spline formed in front of the transmission case 1, and a piston is provided in a hydraulic chamber of a holding member 2a fixed to the front of the transmission case 1 by a bolt. The return spring is held and the hydraulic servo of the first brake (B1) is formed.

第2ブレーキ(B2)は、第4遊星ギア列(40)の第4サンギア(S4)を制動可能とする。第4サンギア(S4)の後部に溶着されたブレーキハブは第4リングギア(R4)の外周に延材され、外周に成形されたスプラインに第2ブレーキ(B2)の一方の摩擦部材が係止される。第2ブレーキ(B2)のもう一方の摩擦部材は変速機ケース1の中央に成形されたスプラインに第4リングギア(R4)の外周で係止され、第2ブレーキ(B2)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースが摩擦部材前方の変速機ケース1にリティニングリングで固定される。なお、変速機ケース1の中央に成形されたスプラインは後方に延材され、第2遊星ギア列(20)の外周で第3ブレーキ(B3)の摩擦部材を係止する。   The second brake (B2) enables braking of the fourth sun gear (S4) of the fourth planetary gear train (40). The brake hub welded to the rear portion of the fourth sun gear (S4) is extended to the outer circumference of the fourth ring gear (R4), and one friction member of the second brake (B2) is locked to the spline formed on the outer circumference. To be done. The other friction member of the second brake (B2) is locked to the spline formed at the center of the transmission case 1 at the outer circumference of the fourth ring gear (R4) to form a hydraulic servo for the second brake (B2). The brake case that holds the piston and the return spring is fixed to the transmission case 1 in front of the friction member with a retaining ring. The spline formed in the center of the transmission case 1 is extended backward to lock the friction member of the third brake (B3) on the outer periphery of the second planetary gear train (20).

第4遊星ギア列(40)の後方に配される主変速機構(MAIN GEAR)の構造は「1−TYPE」の図14と同じであるため説明を省略する。Daimlerが実用化した「2−TYPE」の9ATと本願の図16の9ATを比較すると、同じパワートレンでも部位の配置構造により本願の図16の9ATの方が15%程度コンパクトになり、その分軽量化される。また、図16の「2−TYPE」9ATと図14の「1−TYPE」9ATを比較すると、前置変速機構(FRONT GEAR)の第3遊星ギア列(30)と第4遊星ギア列(40)の連結が異なるだけで、各部位の配置は同じとなる。但し、図14の「1−TYPE」9ATの第3遊星ギア列(30)と第4遊星ギア列(40)では径の大きなリングギアに動力が入力するため、歯面荷重がサンギアに入力する図16の「2−TYPE」9ATより小さくなりその分歯幅を小さくできる。したがって、変速機の全長は図14の「1−TYPE」9ATの方が図16の「2−TYPE」9ATより1%程度短くできるが、ほとんど同じと言ってよい。「1−TYPE」9ATと「2−TYPE」9ATの本願の構造は、実用化されたZFの「D−TYPE」8ATやTOYOTAの「B−TYPE」8ATと比べると、変速機の全長は同等以下となり、変速比は極めて優れたものとなる。遊星ギアの噛み合い効率はTOYOTAの「B−TYPE」8ATが極端に悪く、このクラス最高のZFの「D−TYPE」8ATに引けを取らない。   Since the structure of the main transmission mechanism (MAIN GEAR) arranged behind the fourth planetary gear train (40) is the same as that in FIG. 14 of "1-TYPE", description thereof will be omitted. Comparing the 9AT of "2-TYPE" that Daimler has put into practical use with the 9AT of FIG. 16 of the present application, the 9AT of FIG. 16 of the present application is about 15% more compact due to the arrangement structure of parts even with the same power train, Weight is reduced. Further, comparing the “2-TYPE” 9AT of FIG. 16 with the “1-TYPE” 9AT of FIG. 14, the third planetary gear train (30) and the fourth planetary gear train (40) of the front transmission (FRONT GEAR) are compared. ), The arrangement of each site is the same, only the connection is different. However, in the third planetary gear train (30) and the fourth planetary gear train (40) of “1-TYPE” 9AT of FIG. 14, since power is input to the ring gear having a large diameter, the tooth surface load is input to the sun gear. It is smaller than "2-TYPE" 9AT in FIG. 16, and the tooth width can be reduced accordingly. Therefore, the total length of the transmission can be shortened by about 1% in the "1-TYPE" 9AT in FIG. 14 than in the "2-TYPE" 9AT in FIG. 16, but it can be said that they are almost the same. Compared with the commercialized ZF "D-TYPE" 8AT and TOYOTA "B-TYPE" 8AT, the "1-TYPE" 9AT and "2-TYPE" 9AT have the same overall length of the transmission. Below, the gear ratio becomes extremely excellent. The meshing efficiency of the planetary gear is extremely poor for TOYOTA's "B-TYPE" 8AT, which is comparable to this class's best ZF "D-TYPE" 8AT.

図22「C3−2−1、9AT(FF)」は、図4の乗用車に適したFF仕様の右図の模式図を原動機からの入力動力を300Nmとしてコンセプト設計した構造図で、図20「C3−1−1、9AT(FF)」の全長が400mmを僅かに切るのに対し、僅かに超える程度となる。図20と図22の違いは前置変速機構(FRONT GEAR)の第3遊星ギア列(30)と第4遊星ギア列(40)の連結が異なるだけで、各部位の配置は同じとなり大差は出ない。したがって、図22の前置変速機構(FRONT GEAR)の構造について説明し、その他は省略する。FF仕様における図20の「1−TYPE」9ATと図22の「2−TYPE」9ATの構造図は、本願出願人が提案した特開2013−145016のC1タイプ9ATの構造図にはコンパクトさは及ばないものの、十分成立するものである。   FIG. 22 “C3-2-1, 9AT (FF)” is a structural diagram conceptually designing the schematic diagram on the right of the FF specification suitable for passenger cars of FIG. 4 with the input power from the prime mover set to 300 Nm. The total length of "C3-1-1, 9AT (FF)" is slightly shorter than 400 mm, but slightly longer than 400 mm. The difference between FIG. 20 and FIG. 22 is only that the connection of the third planetary gear train (30) and the fourth planetary gear train (40) of the front transmission mechanism (FRONT GEAR) is different, and the arrangement of each part is the same and the big difference is made. Does not appear. Therefore, the structure of the front transmission mechanism (FRONT GEAR) of FIG. 22 will be described, and the others will be omitted. The structure diagrams of the "1-TYPE" 9AT of FIG. 20 and the "2-TYPE" 9AT of FIG. Although it does not reach, it is fully established.

図22において、変速機の後部を閉ざすの変速機ケース1cは一体となる内周部が円筒状に前方に突き出ており、突き出た円筒部材の内周端部にはニードルローラコロ軸受け4bが配され入力軸3を軸支する。そのため、入力軸3の軸支間が短くなり回転振動を抑えることができる。突き出た円筒部材の外周には右後方よりFRONT GEAR(前置変速機構)の副前置変速機構となる第3遊星ギア列(30)と第1、第2クラッチ(C1、C2)が配される。第3遊星ギア列(30)の第3サンギア(S3)は内周に圧入されたブシュで変速機ケース1cの円筒部材の外周に回転自在に保持され、円筒部材の前方で入力軸3にスプライン連結され円筒部材2の外周に沿って円筒状に後方に延材される入力連結部材(Y)が溶着される。第3遊星ギア列(30)の第3遊星キャリア(P3)の左側サイド部材は内周で2連クラッチ連結部材(X)に溶着され、右側サイド部材には薄板状のブレーキハブが溶着され、第3遊星ギア列(30)の外周に延材されて第1ブレーキ(B1)の摩擦部材が係止される。第3リングギア(R3)は、外周で変速機ケース1の内側に沿って前方に延材され第4遊星ギア列(40)の第4遊星キャリア(P4)に溶着される連結部材がスプライン連結される。   In FIG. 22, the transmission case 1c for closing the rear portion of the transmission has an integrally formed inner peripheral portion that protrudes forward in a cylindrical shape, and the needle roller roller bearing 4b is arranged at the inner peripheral end portion of the protruding cylindrical member. And supports the input shaft 3. Therefore, the shaft support of the input shaft 3 is shortened, and rotational vibration can be suppressed. A third planetary gear train (30) and a first and a second clutch (C1, C2), which serve as a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism), are arranged on the outer periphery of the protruding cylindrical member from the right rear. It The third sun gear (S3) of the third planetary gear train (30) is rotatably held on the outer periphery of the cylindrical member of the transmission case 1c by a bush press-fitted on the inner periphery thereof, and is splined to the input shaft 3 in front of the cylindrical member. The input connecting member (Y) that is connected and extends rearward in a cylindrical shape along the outer periphery of the cylindrical member 2 is welded. The left side member of the third planetary carrier (P3) of the third planetary gear train (30) is welded to the double clutch connecting member (X) at the inner circumference, and the thin plate brake hub is welded to the right side member. The material is extended to the outer periphery of the third planetary gear train (30) to lock the friction member of the first brake (B1). The third ring gear (R3) has an outer periphery extending forward along the inner side of the transmission case 1 and is spline-coupled to the fourth planet carrier (P4) of the fourth planetary gear train (40). To be done.

第3遊星ギア列(30)の前方の変速機ケース1cの円筒部材の外周端部には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3と第3遊星ギア列(30)の第3遊星キャリア(P3)を連結可能とし、第2クラッチ(C2)は第3遊星キャリア(P3)と第4リングギア(R4)を連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)の外周にブシュ4kで回転自在に保持され、後方端部には第3遊星ギア列(30)を構成する第3遊星キャリア(P3)の左側サイド部材が溶着される。第3遊星キャリア(P3)の左側サイド部材には2連クラッチ連結部材(X)の径方向外周と第4リングギア(R4)に配される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配され、2連クラッチ連結部材(X)と第3遊星キャリア(P3)の左側サイド部材の間には仕切り板により第3遊星キャリア(P3)の左側サイド部材の径方向上部に配されたサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路を通して変速機ケース1cの円筒部材の外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。また、第3遊星キャリア(P3)の左側サイド部材の第2クラッチ(C2)のサーボ機構となる油圧室の遊星ピニオンギアの軸支部にはOリングが配され、油圧室を密閉する。2連クラッチ連結部材(X)の前方内側には、第1クラッチ(C1)の摩擦部材を係止するクラッチハブが入力連結部材(Y)にスプライン連結され、その摩擦部材を押圧するサーボ機構となるクラッチカバーとピストンとリターンスプリングが入力連結部材(Y)に保持される。第1クラッチ(C1)のサーボ機構には、変速機ケース1cの円筒部材の外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路から作動油と油圧キャンセル油が供給される。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」と「請求項5」、「請求項7」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   First and second clutches (C1, C2) are arranged at the outer peripheral end of the cylindrical member of the transmission case 1c in front of the third planetary gear train (30). The first clutch (C1) can connect the input shaft 3 and the third planet carrier (P3) of the third planetary gear train (30), and the second clutch (C2) connects the third planet carrier (P3) and the fourth planet carrier (P3). The ring gear (R4) can be connected. In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which each friction member is coaxially superposed in two steps in a radial direction is rotatable by a bush 4k on the outer periphery of the input connecting member (Y). The left side member of the third planetary carrier (P3) forming the third planetary gear train (30) is welded to the rear end of the third planetary gear train (30). The left side member of the third planet carrier (P3) is a servo that presses the radial outer circumference of the dual clutch coupling member (X) and the friction member of the second clutch (C2) arranged in the fourth ring gear (R4). A mechanism is provided, and a partition plate is provided between the dual clutch connecting member (X) and the left side member of the third planet carrier (P3), and is arranged above the left side member of the third planet carrier (P3) in the radial direction. It operates from the outer periphery of the cylindrical member of the transmission case 1c through the passage of the hydraulic oil of the piston and the hydraulic cancel oil supplied to the servo mechanism through the oil passage sealed by the piston ring provided in the input coupling member (Y). Oil and hydraulic cancel oil are supplied. Further, an O-ring is arranged on the axial support portion of the planetary pinion gear of the hydraulic chamber that serves as the servo mechanism for the second clutch (C2) of the left side member of the third planetary carrier (P3), and seals the hydraulic chamber. A clutch hub that locks the friction member of the first clutch (C1) is spline-connected to the input coupling member (Y) inside the front side of the dual clutch coupling member (X), and a servo mechanism that presses the friction member. The clutch cover, the piston, and the return spring are held by the input connecting member (Y). The servo mechanism of the first clutch (C1) is supplied with working oil and hydraulic cancel oil from the outer circumference of the cylindrical member of the transmission case 1c through an oil passage sealed by a piston ring provided in the input coupling member (Y). It The structures of the first and second clutches (C1, C2) are "claim 2", "claim 5", and "claim 7" of the present application, which are extremely simple and compact, and the first and second clutches ( The oil passage to C1 and C2) also has a small resistance to the pipeline, and the responsiveness of the clutch is improved.

変速機ケース1cの円筒部材と第1、第2クラッチ(C1、C2)の前方にはFRONT GEAR(前置変速機構)の主前置変速機構となる第4遊星ギア列(40)が配される。第4遊星ギア列(40)の第4遊星キャリア(P4)の左側サイド部材には、外周で変速機ケース1cの内側に沿って第1、第2クラッチ(C1、C2)の外周を通り第3遊星ギア列(30)の第3リングギア(R3)にスプライン連結される連結部材が溶着される。出力となる第4遊星ギア列(40)の第4リングギア(R4)は、後方の第1、第2クラッチ(C1、C2)の外周に延材され第2クラッチ(C2)の摩擦部材を係止すると共に後方で出力ハブがスプライン連結されて第4遊星ギア列(40)の内周まで延材され、入力軸3の外周にブシュで軸支された第1連結部材(7)とスプライン連結される。第4遊星ギア列(40)の第4遊星キャリア(P4)の右側サイド部材は第4遊星ギア列(40)の内周に延材されブシュで出力ハブに軸支され、第4遊星ギア列(40)の第4サンギア(S4)は内周のブシュ4で第1連結部材(7)に軸支されると共に前方で第4遊星ギア列(40)の外周まで延材され第2ブレーキ(B2)の摩擦部材を係止するブレーキハブが溶着される。   A fourth planetary gear train (40) serving as a main front transmission mechanism of the FRONT GEAR (front transmission mechanism) is arranged in front of the cylindrical member of the transmission case 1c and the first and second clutches (C1, C2). It The left side member of the fourth planetary carrier (P4) of the fourth planetary gear train (40) passes through the outer periphery of the first and second clutches (C1, C2) along the inner periphery of the transmission case 1c. A connecting member that is spline-connected to the third ring gear (R3) of the three planetary gear train (30) is welded. The fourth ring gear (R4) of the fourth planetary gear train (40), which is the output, is extended to the outer periphery of the rear first and second clutches (C1, C2) and serves as a friction member for the second clutch (C2). The output hub is splined at the rear side by being locked and extended to the inner circumference of the fourth planetary gear train (40), and splined with the first connecting member (7) axially supported by the bushing on the outer circumference of the input shaft 3. Be connected. The right side member of the fourth planetary gear train (P4) of the fourth planetary gear train (40) is extended to the inner circumference of the fourth planetary gear train (40) and is axially supported by the output hub by the bushing. The fourth sun gear (S4) of (40) is axially supported by the first connecting member (7) by the bush 4 of the inner circumference, and extends forward to the outer circumference of the fourth planetary gear train (40), and the second brake (S4). The brake hub that locks the friction member of B2) is welded.

第3遊星キャリア(P3)の右側サイド部材には薄板状のブレーキハブが溶着され、第3遊星ギア列(30)の外周まで延材され、外周に成形されたスプラインに第1ブレーキ(B1)の一方の摩擦部材が係止される。第1ブレーキ(B1)のもう一方の摩擦部材は変速機ケース1cに成形されたスプラインに係止され、変速機ケース1cの後方に成形された油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   A thin plate brake hub is welded to the right side member of the third planetary carrier (P3), extended to the outer periphery of the third planetary gear train (30), and the first brake (B1) is attached to the spline formed on the outer periphery. One of the friction members is locked. The other friction member of the first brake (B1) is engaged with a spline formed in the transmission case 1c, and a piston and a return spring are held in a hydraulic chamber formed behind the transmission case 1c. A hydraulic servo of the brake (B1) is formed.

第4サンギア(S4)の前部に溶着されたブレーキハブは第4リングギア(R4)の外周に延材され、外周に成形されたスプラインに第2ブレーキ(B2)の一方の摩擦部材が係止される。第2ブレーキ(B2)のもう一方の摩擦部材は変速機ケース1bの後部にリティニングリングで固定されたブレーキケースのスプラインに係止され、ブレーキケースには第2ブレーキ(B2)の油圧サーボを形成するピストンとリターンスプリングが保持される。なお、ブレーキケースには対抗して第3ブレーキ(B3)の油圧サーボを形成するピストンとリターンスプリングが保持される。   The brake hub welded to the front part of the fourth sun gear (S4) is extended to the outer periphery of the fourth ring gear (R4), and one friction member of the second brake (B2) is engaged with the spline formed on the outer periphery. Be stopped. The other friction member of the second brake (B2) is locked to the spline of the brake case fixed to the rear part of the transmission case 1b by a retaining ring, and the hydraulic servo of the second brake (B2) is attached to the brake case. The forming piston and return spring are retained. The brake case holds a piston and a return spring that form a hydraulic servo for the third brake (B3) in opposition to each other.

<2−TYPE>「C3−2−2、11AT」図5
図5は、C3タイプ9ATを示す図4のFRONT GEAR(前置変速機構)の第7構成要素(C)を第4ブレーキ(B4)で制動可能として、更に大きな入力軸の減速回転をMAIN GEAR(主変速機構)に伝達可能にしたものである。したがって、MAIN GEAR(主変速機構)には入力軸の回転、入力軸の減速回転2種、入力軸の増速回転、0回転、逆回転の6種が伝達可能となる。つまり、図5より明らかなように、構成部位の配置としては図4の「2−TYPE」9ATの模式図に第4ブレーキ(B4)を追加しただけである。第7構成要素(C)は、第3遊星ギア列(30)の第3リングギア(R3)と第4遊星ギア列(40)の第4遊星キャリア(P4)の連結部に第4ブレーキ(B4)を配するため、図2の「1−TYPE」11ATと同様にシンプル、コンパクトな構造になり得る。しかしながら、11ATとしてよい変速比を得るならMAIN GEAR(主変速機構)の第1遊星ギア列(10)のリングギアとサンギアの歯数比を2.800と大きくし、第2遊星ギア列(20)のリングギアとサンギアの歯数比を1.727と小さくしなければならない。したがって、第1遊星ギア列(10)の外径が多くくなり、図2の「1−TYPE」11ATのように第1遊星ギア列(10)の外周に第3クラッチ(C3)の摩擦部材を配することができなく、軸方向が長くなる。加えて減速比がより大きくなるため、第2クラッチ(C2)や第2遊星ギア列(20)の容量をアップしなければならず、更に軸長が長くなり、FF仕様には適さなくなる。変速比は7.317〜0.602と減速段が7段で増速段が4段となり、図2の「1−TYPE」11ATの前進の減速段が8段で増速段が3段の方がよいが、実用上問題はない。変速比の幅(RANGE)は12.24と図2の「1−TYPE」11ATの10.93より広くてよい。遊星ギアの噛み合い効率(GEAR EFF)は「1−TYPE」や「2−TYPE」の9ATより劣るものの、図2の「1−TYPE」11AT同様、このクラスのATとしては最高レベルである。総合的な判断としては、乗用車用としては図2の「1−TYPE」11ATの方が向いており、FR仕様として、商用車(Truck Bus)に適切なパワートレンと言える。なお、図5の「2−TYPE」11ATは模式図のみで構造図は記載していなく、FR仕様の構造は図16の「2−TYPE」9ATより十分想像でき、コンパクトな構造となる。
<2-TYPE> “C3-2-2, 11AT” FIG. 5
FIG. 5 shows that the seventh component (C) of the FRONT GEAR (front transmission mechanism) of FIG. 4 showing the C3 type 9AT can be braked by the fourth brake (B4), and a larger decelerated rotation of the input shaft can be achieved in the MAIN GEAR. The main transmission mechanism can be transmitted. Therefore, six types of rotation of the input shaft, two types of decelerated rotation of the input shaft, increased rotation of the input shaft, zero rotation, and reverse rotation can be transmitted to the MAIN GEAR (main transmission mechanism). That is, as is clear from FIG. 5, regarding the arrangement of the constituent parts, the fourth brake (B4) is simply added to the schematic view of the “2-TYPE” 9AT in FIG. The seventh component (C) includes a fourth brake (P4) at a connecting portion between the third ring gear (R3) of the third planetary gear train (30) and the fourth planetary carrier (P4) of the fourth planetary gear train (40). Since B4) is arranged, the structure can be as simple and compact as "1-TYPE" 11AT in FIG. However, if a good gear ratio of 11AT is obtained, the gear ratio of the ring gear and the sun gear of the first planetary gear train (10) of the MAIN GEAR (main transmission mechanism) is increased to 2.800, and the second planetary gear train (20). The gear ratio of the ring gear and sun gear in () must be reduced to 1.727. Therefore, the outer diameter of the first planetary gear train (10) is increased, and the friction member of the third clutch (C3) is attached to the outer periphery of the first planetary gear train (10) as shown by "1-TYPE" 11AT in FIG. Cannot be placed, and the axial direction becomes long. In addition, since the reduction ratio becomes larger, the capacities of the second clutch (C2) and the second planetary gear train (20) must be increased, and the shaft length becomes longer, which makes it unsuitable for FF specifications. The gear ratio is 7.317 to 0.602, and the deceleration stage is 7 and the speed increasing stage is 4, and the forward deceleration stage of "1-TYPE" 11AT in FIG. 2 is 8 and the speed increasing stage is 3. It is better, but there is no practical problem. The range of the gear ratio (RANGE) may be 12.24, which is wider than 10.93 of "1-TYPE" 11AT in FIG. Although the meshing efficiency of the planetary gears (GEAR EFF) is inferior to 9 AT of "1-TYPE" or "2-TYPE", it is the highest level as AT of this class like 11 AT of "1-TYPE" in FIG. As a comprehensive judgment, "1-TYPE" 11AT of FIG. 2 is more suitable for passenger cars, and it can be said that it is a power train suitable for commercial vehicles (Truck Bus) as FR specifications. The "2-TYPE" 11AT of FIG. 5 is a schematic diagram only and does not show a structural diagram, and the structure of the FR specification can be imagined more fully than the "2-TYPE" 9AT of FIG. 16 and becomes a compact structure.

<3−TYPE>
段落「0015」で説明した多段変速機で、従来から考えられていた遊星ギア列2個による4個の構成要素をクラッチ2個とブレーキ3個で制御した4AT、あるいは、遊星ギア列2個による4個の構成要素をクラッチ3個とブレーキ2個で制御した4ATをFRONT GEAR(前置変速機構)に用いた11ATである。FRONT GEAR(前置変速機構)からは図5の「2−TYPE」11ATと同じ入力軸の回転、入力軸の減速回転2種、入力軸の増速回転、0回転、逆回転の6種がMAIN GEAR(主変速機構)に伝達可能になる。なお、段落「0015」に記載したように数件の特許が模式図として出願されており、本願はこれらを最適な構造とする提案である。なお、このタイプでまだ特許出願されていない遊星ギア列もあるため、本願の「C3−3−1、11AT」図6、図17、「C3−3−2、11AT」図7、「C3−4−1、11AT」図8でFR仕様とFF仕様の構造を特許として請求し、その実施例を記載する。なお、遊星ギア列2個による4個の構成要素を、図3の「1−TYPE」15ATで用いた「2階建てとなる第4、第5遊星ギア列(40、50)」が適用できれば「3−TYPE」はコンパクトになるが、2階建て方式はリングギアとサンギアの歯数比が制限され11ATとして適切な変速比が得られないため実施例には記載しなかった。
<3-TYPE>
In the multi-stage transmission described in paragraph “0015”, the four ATs that are conventionally considered by two planetary gear trains are controlled by two clutches and three brakes, or by four planetary gear trains. It is 11AT which used 4AT which controlled four constituent elements with three clutches and two brakes for FRONT GEAR (front transmission mechanism). From FRONT GEAR (previous gear shift mechanism), there are 6 types of rotation of the input shaft, 2 types of deceleration rotation of the input shaft, 2 types of deceleration rotation of the input shaft, 0 rotation, and reverse rotation of the same as the "2-TYPE" 11AT of FIG. It becomes possible to transmit to MAIN GEAR (main transmission mechanism). As described in the paragraph “0015”, several patents have been filed as schematic diagrams, and the present application is a proposal to make them an optimal structure. Since there are planetary gear trains of this type that have not yet been applied for patents, "C3-3-1, 11AT" in Fig. 6, Fig. 17, "C3-3-2, 11AT" in Fig. 7, "C3-" of the present application. 4-1, 11AT ”FIG. 8 claims the structure of FR specifications and FF specifications as a patent, and an example thereof will be described. In addition, if the "fourth and fifth planetary gear trains (40, 50) having two floors" used in "1-TYPE" 15AT of FIG. 3 can be applied to the four constituent elements of the two planetary gear trains. The "3-TYPE" is compact, but the two-story system is not described in the embodiment because the gear ratio of the ring gear and the sun gear is limited and an appropriate gear ratio of 11AT cannot be obtained.

<3−TYPE>「C3−3−1、11AT」図6、図17
「C3−3、11AT」はFRONT GEAR(前置変速機構)に遊星ギア列2個による4個の構成要素をクラッチ2個とブレーキ3個で制御した4ATを用いたものである。図6は、2種の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)と遊星ギアの噛み合い効率(GEAR EFF)を示したものである。図6の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7、8構成要素(A、B、C、D)が配置され、第1構成要素と第7構成要素(C)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。
<3-TYPE> “C3-3-1, 11AT” FIGS. 6 and 17
"C3-3, 11AT" is a FRONT GEAR (forward gear change mechanism) that uses 4AT in which four constituent elements consisting of two planetary gear trains are controlled by two clutches and three brakes. FIG. 6 is a diagram showing two types of schematic diagrams, a velocity diagram showing a shift mode, a fastening element (SHIFT) at each shift stage, and a gear ratio (RATIO) and a meshing efficiency (GEAR EFF) of a planetary gear. is there. In the velocity diagram of FIG. 6, the velocity diagram is divided into MAIN GEAR (main transmission mechanism) and FRONT GEAR (previous transmission mechanism), and the MAIN GEAR (main transmission mechanism) The first, second, third, and fourth constituent elements are arranged in order, and the speed diagram of the sub front transmission mechanism of FRONT GEAR (front transmission mechanism) is the fifth, sixth, seventh, and eighth constituent elements in order from the right of the figure. (A, B, C, D) are arranged, the first component and the seventh component (C) are connected by the first connecting member (7), and the third component becomes the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed.

MAIN GEAR(主変速機構)の変速形態は図1と同じであるため説明を省き、FRONT GEAR(前置変速機構)の変速形態について説明する。図6の速度線図において、第3遊星ギア列(30)の第3リングギア(R3)と第4遊星ギア列(40)の第4サンギア(S4)が連結されて第5構成要素(A)をなし、第3遊星ギア列(30)の第3遊星キャリア(P3)と第4遊星ギア列(40)の第4遊星キャリア(P4)が連結されて第6構成要素(B)をなし、第4遊星ギア列(40)の第4リングギア(R4)が第7構成要素(C)をなし、第3遊星ギア列(30)の第3サンギア(S3)が第8構成要素(D)をなす。入力軸と第5、第6構成要素(A、B)が各々第1、第2クラッチ(C1、C2)で連結可能となり、第8、第5、第6構成要素(D、A、B)が各々第1、第2、第4ブレーキ(B1、B2、B4)で制動可能となる。第1クラッチ(C1)と第1ブレーキ(B1)の締結で一番大きな入力軸の減速回転を出力し、第2クラッチ(C2)と第1ブレーキ(B1)の締結で次の入力軸の減速回転を出力し、第1クラッチ(C1)と第2クラッチ(C2)の締結で入力軸の回転を出力し、第2クラッチ(C2)と第2ブレーキ(B2)の締結で入力軸の増速回転を出力し、第1ブレーキ(B1)と第4ブレーキ(B4)の締結で0回転を出力し、第1クラッチ(C1)と第4ブレーキ(B4)の締結で入力軸の逆回転を出力する。つまり、FRONT GEAR(前置変速機構)から入力軸の回転、入力軸の減速回転2種、入力軸の増速回転、0回転、逆回転の6種がMAIN GEAR(主変速機構)に入力可能になる。   Since the gearshift mode of the MAIN GEAR (main gearshift mechanism) is the same as that in FIG. 1, the description thereof is omitted, and the gearshift mode of the FRONT GEAR (front gear shift mechanism) will be described. In the velocity diagram of FIG. 6, the third ring gear (R3) of the third planetary gear train (30) and the fourth sun gear (S4) of the fourth planetary gear train (40) are connected to each other to form the fifth component (A). ), The third planet carrier (P3) of the third planetary gear train (30) and the fourth planetary carrier (P4) of the fourth planetary gear train (40) are connected to form the sixth component (B). , The fourth ring gear (R4) of the fourth planetary gear train (40) constitutes the seventh component (C), and the third sun gear (S3) of the third planetary gear train (30) is the eighth component (D). ). The input shaft and the fifth and sixth constituent elements (A, B) can be connected by the first and second clutches (C1, C2) respectively, and the eighth, fifth and sixth constituent elements (D, A, B) Can be braked by the first, second, and fourth brakes (B1, B2, B4), respectively. When the first clutch (C1) and the first brake (B1) are engaged, the largest decelerated rotation of the input shaft is output, and when the second clutch (C2) and the first brake (B1) are engaged, the next input shaft is decelerated. Outputs rotation, outputs the rotation of the input shaft by engaging the first clutch (C1) and the second clutch (C2), and speeds up the input shaft by engaging the second clutch (C2) and the second brake (B2). Rotation is output, 0 rotation is output by engaging the first brake (B1) and the fourth brake (B4), and reverse rotation of the input shaft is output by engaging the first clutch (C1) and the fourth brake (B4). To do. In other words, 6 types of input shaft rotation, input shaft deceleration rotation 2 types, input shaft speedup rotation, 0 rotation, reverse rotation can be input to MAIN GEAR (main transmission mechanism) from FRONT GEAR (front transmission mechanism). become.

図6の2種の模式図は、左図が乗用車(Passenger Car)と商用車(Truck Bus)に適したFR仕様のギアトレンで、右図が乗用車(Passenger Car)に適したFF仕様のギアトレンである。ここで、MAIN GEAR(主変速機構)の第1遊星ギア列(10)のリングギアとサンギアの歯数比を3.000と大きくし、第2遊星ギア列(20)のリングギアとサンギアの歯数比を2.222と小さくしなければよい変速比はとれない。したがって、第1遊星ギア列(10)の外径が大きくなり、図2の「1−TYPE」11ATのように第1遊星ギア列(10)の外周に第3クラッチ(C3)の摩擦部材を配することができなく、軸方向が長くなる。加えて減速比がより大きくなるため、第2遊星ギア列(20)の容量をアップしなければならず、更に軸長が長くなり、FF仕様には適さなくなるが、発進デバイスにトルクコンバータに換えて20%程度軸方向が短くなる流体継手を用いた。図示しない左前方に原動機があり、トルクコンバータ(流体継手)を介して動力が変速装置の入力軸に入力される。FR仕様の左図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第3遊星ギア列(30)、第4遊星ギア列(40)、第2遊星ギア列(20)、第1遊星ギア列(10)が配され、FF仕様の右図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第1遊星ギア列(10)、第2遊星ギア列(20)、第4遊星ギア列(40)、第3遊星ギア列(30)が配され、第1及び第2遊星ギア列(10、20)がMAIN GEAR(主変速機構)を構成し、第3及び第4遊星ギア列(30、40)がFRONT GEAR(前置変速機構)を構成する。なお、FF仕様の右図では、第1遊星ギア列(10)と第2遊星ギア列(20)の間に変速機ケースと一体となる隔壁に軸支される出力カウンターギアが配される。第1、第2、第3、第4遊星ギア列(10、20、30、40)は、第1、第2、第3、第4サンギア(S1、S2、S3、S4)と、第1、第2、第3、第4遊星キャリア(P1、P2、P3、P4)と、第1、第2、第3、第4リングギア(R1、R2、R3、R4)とで構成される。また、変速機ケースの、前置変速機構側(FRONT GEAR)となる一端に設けた円筒部材の主変速機構側(MAIN GEAR)の内周端部で入力軸を軸支すると共に、FF仕様では変速機ケースのもう一端で入力軸が軸支され、FR仕様では変速機ケースのもう一端に軸支された出力軸で入力軸が軸支され、前置変速機構の第1、第2クラッチ(C1、C2)が各摩擦部材を径方向に2段に重ねるよう円筒部材の外周方向外側の前置変速機構(FRONT GEAR)の第4遊星ギア列(40)と主変速機構側(MAIN GEAR)の第2遊星ギア列(20)の間に配される。前置変速機構(FRONT GEAR)に配される3個の第1、第2、第4ブレーキ(B1、B2、B4)は軸方向に近寄った構成要素を制動するため、「1−TYPE」や「2−TYPE」の11ATのように第3、第4遊星ギア列(30、40)と第1、第2クラッチ(C1、C2)の外周に配置するのが困難となり、軸方向が長くなる。   In the two types of schematic diagrams in Fig. 6, the left figure shows an FR specification gear train suitable for passenger cars (Passenger Car) and commercial vehicles (Truck Bus), and the right figure shows an FF specification gear train suitable for passenger cars (Passenger Car). is there. Here, the gear ratio of the ring gear and the sun gear of the first planetary gear train (10) of the MAIN GEAR (main transmission mechanism) is increased to 3.000, and the gear ratio of the ring gear and the sun gear of the second planetary gear train (20) is increased. A good gear ratio cannot be obtained unless the gear ratio is set to 2.222. Therefore, the outer diameter of the first planetary gear train (10) becomes large, and the friction member of the third clutch (C3) is provided on the outer periphery of the first planetary gear train (10) as shown in "1-TYPE" 11AT in FIG. It cannot be placed and the axial direction becomes long. In addition, since the reduction ratio becomes larger, the capacity of the second planetary gear train (20) must be increased, and the shaft length becomes longer, which makes it unsuitable for FF specifications. A fluid coupling that shortens the axial direction by about 20% was used. A prime mover is located on the left front (not shown), and power is input to the input shaft of the transmission via a torque converter (fluid coupling). In the left diagram of the FR specification, the third planetary gear train (30), the fourth planetary gear train (40), the second planetary gear train (20), the first planetary gear train (20), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40) In the right figure of the FF specification in which the planetary gear train (10) is arranged, the first planetary gear train (10), the second planetary gear train (20), the second planetary gear train (20), the second planetary gear train (20) A four planetary gear train (40) and a third planetary gear train (30) are arranged, and the first and second planetary gear trains (10, 20) constitute a MAIN GEAR (main transmission mechanism), and third and fourth The planetary gear train (30, 40) constitutes a FRONT GEAR (forward gear change mechanism). In the right diagram of the FF specification, an output counter gear is provided between the first planetary gear train (10) and the second planetary gear train (20) and is axially supported by a partition wall integrated with the transmission case. The first, second, third and fourth planetary gear trains (10, 20, 30, 40) include first, second, third and fourth sun gears (S1, S2, S3, S4) and a first , Second, third and fourth planetary carriers (P1, P2, P3, P4) and first, second, third and fourth ring gears (R1, R2, R3, R4). In addition, the input shaft is axially supported by the inner peripheral end of the main transmission mechanism side (MAIN GEAR) of the cylindrical member provided at one end on the front transmission mechanism side (FRONT GEAR) of the transmission case. The input shaft is rotatably supported at the other end of the transmission case, and in the FR specification, the input shaft is rotatably supported at the output shaft rotatably supported at the other end of the transmission case. C1 and C2) are arranged so that the friction members are radially stacked in two stages, and the fourth planetary gear train (40) of the front gearbox (FRONT GEAR) and the main gearbox side (MAIN GEAR) are located outside the cylindrical member in the outer circumferential direction. Of the second planetary gear train (20). The three first, second, and fourth brakes (B1, B2, B4) arranged in the front transmission mechanism (FRONT GEAR) brake the components approaching in the axial direction, so that "1-TYPE" or It becomes difficult to arrange it on the outer periphery of the third and fourth planetary gear trains (30, 40) and the first and second clutches (C1, C2) like 11 AT of "2-TYPE", and the axial direction becomes long. .

図6の表は本願出願人が11ATとして適切な変速比が得られるよう各遊星ギア列のリングギアとサンギアの歯数比を選定したもので、各変速段における締結要素(SHIFT)と変速比(RATIO)、及び遊星ギアの噛み合い効率(GEAR EFF)を示す。性能を示す変速比(RATIO)、変速比のステップ値(STEP)、変速比の幅(RANGE)に関して、変速比の幅(RANGE)は11.27となり、変速比のステップ値(STEP)も理想的ではないがほぼ適切となる。遊星ギアの噛み合い効率(GEAR EFF)は前進1速(1st)97.2%と前進2速(3rd)97.7%を除いて優れた噛み合い効率となり、性能面で大きな問題はない。但し、「2−TYPE」11ATと同じく、減速段が7段で増速段が4段となり、「1−TYPE」11ATの前進の減速段が8段で増速段が3段の方がよい。   The table of FIG. 6 is a table in which the applicant selects the gear ratios of the ring gear and the sun gear of each planetary gear train so that an appropriate gear ratio of 11AT can be obtained. The fastening element (SHIFT) and the gear ratio at each gear (RATIO) and the meshing efficiency of the planetary gears (GEAR EFF) are shown. Regarding the gear ratio (RATIO) indicating the performance, the gear ratio step value (STEP), and the gear ratio width (RANGE), the gear ratio width (RANGE) is 11.27, and the gear ratio step value (STEP) is also ideal. It is not appropriate, but it is almost appropriate. The meshing efficiency (GEAR EFF) of the planetary gears is excellent except for the first forward speed (1st) 97.2% and the second forward speed (3rd) 97.7%, and there is no significant problem in terms of performance. However, like the "2-TYPE" 11AT, it is better that the deceleration stage is 7 and the speed-up stage is 4, and the forward deceleration stage of the "1-TYPE" 11AT is 8 and the speed-up stage is 3 stages. .

図17「C3−3−1、11AT(FR)」は、図6の左図のFR仕様の模式図を原動機からの入力動力を300Nmとして乗用車用にコンセプト設計した構造図である。図17において、変速機の左前方には図示しない原動機が配され、トルクコンバータ(200a)を介して動力が変速機に入力される。変速機ケース1は一体として配され、変速機ケース1の内部には左前方より、第2ブレーキ(B2)、第3遊星ギア列(30)、第4遊星ギア列(40)、第1、第2クラッチ(C1、C2)とそれらの外周に配された第1、第4ブレーキ(B1、B4)で構成される前置変速機構と、第2遊星ギア列(20)、第1遊星ギア列(10)、第3クラッチ(C3)と第2遊星ギア列(20)の外周に摩擦部材が配される第3ブレーキ(B3)で構成される主変速機構が順に配される。   FIG. 17 “C3-3-1, 11AT (FR)” is a structural diagram conceptually designing a schematic view of the FR specification shown on the left side of FIG. 6 for a passenger vehicle with an input power from a prime mover of 300 Nm. In FIG. 17, a prime mover (not shown) is arranged on the left front side of the transmission, and power is input to the transmission via the torque converter (200a). The transmission case 1 is arranged as one body, and the second brake (B2), the third planetary gear train (30), the fourth planetary gear train (40), the first, A front transmission including a second clutch (C1, C2) and first and fourth brakes (B1, B4) arranged on the outer periphery thereof, a second planetary gear train (20), and a first planetary gear. A main transmission mechanism including a train (10), a third clutch (C3), and a third brake (B3) having friction members arranged on the outer periphery of the second planetary gear train (20) is sequentially arranged.

変速機ケース1の前部には、変速機を油圧制御するためのチャージングポンプを保持する保持部材2aがボルトで締結され、保持部材2aにはトルクコンバータ(200a)のホィールステータを固定する変速機内部方向に筒状に延材された円筒部材2bがボルトで締結される。円筒部材2bの両端の内周にはブシュ4aとニードルローラコロ軸受け4bが配され入力軸3aを軸支する。変速機ケース1の後部には、ニードルローラコロ軸受け4fと深溝玉軸受け4eで軸支された出力軸3cが配され、出力軸3cの内周に配されたニードルローラコロ軸受け4dで入力軸3aを軸支する。ここで、一体となる入力軸3aは3点で軸支されたことになり、各軸支間の距離は短く入力軸3aは円周方向のアンバランスによる振動の影響を受けにくいため、トルク伝達容量に見合った小さな径でよく、入力軸3aの周りに配される部位の径も小さくでき変速機の軽量化に繋がる。   A holding member 2a for holding a charging pump for hydraulically controlling the transmission is fastened to the front portion of the transmission case 1 with bolts, and a gear shift for fixing the wheel stator of the torque converter (200a) to the holding member 2a. The cylindrical member 2b, which is cylindrically extended in the machine inward direction, is fastened with a bolt. Bushings 4a and needle roller roller bearings 4b are arranged on the inner circumferences of both ends of the cylindrical member 2b to support the input shaft 3a. An output shaft 3c rotatably supported by a needle roller roller bearing 4f and a deep groove ball bearing 4e is arranged at the rear portion of the transmission case 1, and an input shaft 3a is arranged by a needle roller roller bearing 4d arranged on the inner circumference of the output shaft 3c. To support. Here, since the integrated input shaft 3a is pivotally supported at three points, the distance between the respective pivots is short, and the input shaft 3a is less susceptible to vibration due to unbalance in the circumferential direction, so that the torque transmission capacity is reduced. The diameter of the portion arranged around the input shaft 3a can be reduced, which leads to the weight reduction of the transmission.

円筒部材2bの外周には左前方よりFRONT GEAR(前置変速機構)の第2ブレーキ(B2)、第3遊星ギア列(30)、第4遊星ギア列(40)、第1、第2クラッチ(C1、C2)が配される。第3遊星ギア列(30)の第3サンギア(S3)は、前方で第1ブレーキ(B1)のブレーキハブが溶着され第3遊星ギア列(30)の外周に延材されて第1ブレーキ(B1)の摩擦部材を係止すると共に内周に圧入されたブシュ4jで第2ブレーキ(B2)のブレーキハブの外周に軸支される。第3遊星ギア列(30)の第3遊星キャリア(P3)の右側サイド部材は第3遊星ギア列(30)の内周まで延材されてブシュ4jで第2ブレーキ(B2)のブレーキハブの外周に軸支され、第3遊星キャリア(P3)の左側サイド部材が第3遊星ギア列(30)の外周後方まで延材されて第4ブレーキ(B4)の摩擦部材を係止すると共に第4遊星ギア列(40)の第4遊星キャリア(P4)にスプライン連結される。第3遊星ギア列(30)の第3リングギア(R3)は後方に連結部材が溶着され、第4遊星ギア列(40)の第4サンギア(S4)にスプライン連結される。   On the outer circumference of the cylindrical member 2b, from the left front, the second brake (B2) of the FRONT GEAR (previous transmission mechanism), the third planetary gear train (30), the fourth planetary gear train (40), the first and second clutches. (C1, C2) are arranged. The third sun gear (S3) of the third planetary gear train (30) is welded to the brake hub of the first brake (B1) in front of the third sun gear (S3) and is extended to the outer periphery of the third planetary gear train (30) to form the first brake (S3). The friction member (B1) is locked, and the bush 4j is press-fitted on the inner circumference, and is axially supported on the outer circumference of the brake hub of the second brake (B2). The right side member of the third planetary carrier (P3) of the third planetary gear train (30) is extended to the inner circumference of the third planetary gear train (30), and is connected to the bush 4j of the brake hub of the second brake (B2). The left side member of the third planet carrier (P3) is pivotally supported on the outer periphery and extends to the rear of the outer periphery of the third planetary gear train (30) to lock the friction member of the fourth brake (B4) and the fourth member. It is splined to the fourth planet carrier (P4) of the planetary gear train (40). The third ring gear (R3) of the third planetary gear train (30) has a connecting member welded to the rear side, and is spline-coupled to the fourth sun gear (S4) of the fourth planetary gear train (40).

第3遊星ギア列(30)の後方には第4遊星ギア列(40)が配される。第4第4遊星ギア列(40)の第4遊星キャリア(P4)の左側サイド部材は、外周で第3遊星ギア列(30)の外周後方まで延材された第3遊星キャリア(P3)の左側サイド部材にスプライン連結され、右側サイド部材は、内周に圧入されたブシュ4kで第4サンギア(S4)にスプライン連結される第1クラッチ(C1)のクラッチハブの外周に軸支されると共に外周後方に延材されて、第2クラッチ(C2)の摩擦部材を係止するクラッチハブが溶着される。第4遊星ギア列(40)の第4サンギア(S4)は、第3リングギア(R3)に溶着される連結部材に外周でスプライン連結されると共に内周で前方に延材される第2ブレーキ(B2)のブレーキハブと後方に延材される第1クラッチ(C1)のクラッチハブにスプライン連結され、第2ブレーキ(B2)のブレーキハブと第1クラッチ(C1)のクラッチハブは各々円筒部材2bの外周にブシュ4iとブシュ4cで軸支される。第4遊星ギア列(40)の第4リングギア(R4)は、外周で後方に延材される第1連結部材(7)がスプライン連結される。   A fourth planetary gear train (40) is arranged behind the third planetary gear train (30). The left side member of the fourth planetary carrier (P4) of the fourth fourth planetary gear train (40) has a third planetary carrier (P3) extended to the rear of the outer periphery of the third planetary gear train (30) on the outer periphery. The right side member is spline-connected to the left side member, and the right side member is axially supported on the outer circumference of the clutch hub of the first clutch (C1) spline-connected to the fourth sun gear (S4) by the bush 4k press-fitted on the inner circumference. A clutch hub that is extended to the rear of the outer periphery and that locks the friction member of the second clutch (C2) is welded. The fourth sun gear (S4) of the fourth planetary gear train (40) is spline-connected to the connecting member welded to the third ring gear (R3) on the outer circumference and is extended forward on the inner circumference. The brake hub of (B2) and the clutch hub of the first clutch (C1) extending rearward are spline-connected, and the brake hub of the second brake (B2) and the clutch hub of the first clutch (C1) are cylindrical members. A bush 4i and a bush 4c are pivotally supported on the outer circumference of 2b. The fourth ring gear (R4) of the fourth planetary gear train (40) is spline-connected to the first connecting member (7) that extends rearward on the outer circumference.

第4遊星ギア列(40)の後方の円筒部材2bの外周端部には第1、第2クラッチ(C1、C2)が配される。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)と一体に形成され、入力連結部材(Y)は円筒部材2bの後方で入力軸3aにスプライン連結される。入力連結部材(Y)の後方にはクラッチカバーが溶着され外周前方には第3遊星キャリア(P3)のクラッチハブに係止される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配され、2連クラッチ連結部材(X)の前方内側には第4サンギア(S4)にスプライン連結されるクラッチハブに係止される第1クラッチ(C1)の摩擦部材を押圧するサーボ機構が配される。2連クラッチ連結部材(X)とクラッチカバーの間には仕切り板により2クラッチ(C2)のサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路が形成される。第1、第2クラッチ(C1、C2)のサーボ機構には、円筒部材2bの外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   First and second clutches (C1, C2) are arranged at the outer peripheral end of the cylindrical member 2b behind the fourth planetary gear train (40). In the first and second clutches (C1 and C2), a dual clutch connecting member (X) in which friction members are coaxially overlapped in two radial steps is formed integrally with the input connecting member (Y), The member (Y) is spline-connected to the input shaft 3a behind the cylindrical member 2b. A clutch cover is welded to the rear of the input connecting member (Y), and a servo mechanism for pressing the friction member of the second clutch (C2) locked to the clutch hub of the third planet carrier (P3) is arranged in front of the outer periphery. A servo mechanism that presses the friction member of the first clutch (C1) locked to the clutch hub that is spline-connected to the fourth sun gear (S4) is provided inside the front side of the dual clutch connecting member (X). It Between the dual clutch connecting member (X) and the clutch cover, a partition plate forms a passage for the working oil of the piston and the hydraulic cancel oil supplied to the servo mechanism of the two clutch (C2). In the servo mechanism of the first and second clutches (C1, C2), the working oil and the hydraulic cancel oil are provided from the outer circumference of the cylindrical member 2b through an oil passage sealed by a piston ring provided in the input coupling member (Y). Is supplied. The structure of the first and second clutches (C1, C2) is the "claim 2" of the present application, which is extremely simple and compact, and the oil passages to the first and second clutches (C1, C2) are also line resistance. Is small and the responsiveness of the clutch is improved.

変速機ケース1の前方には第1ブレーキ(B1)と第2ブレーキ(B2)が第1ブレーキ(B1)を上部にして径方向に2段に配される。第1ブレーキ(B1)は、第3遊星ギア列(30)の第3サンギア(S3)を制動可能とし、第3サンギア(S3)の前方には第1ブレーキ(B1)のブレーキハブが溶着され第3遊星ギア列(30)の外周に延材されて一方の摩擦部材が係止され、もう一方の摩擦部材は変速機ケース1の前方に成形されたスプラインに係止される。変速機ケース1の前方にボルトで固定された保持部材2aの2段となる外周側の油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。     In front of the transmission case 1, a first brake (B1) and a second brake (B2) are radially arranged in two stages with the first brake (B1) as an upper part. The first brake (B1) enables braking of the third sun gear (S3) of the third planetary gear train (30), and the brake hub of the first brake (B1) is welded in front of the third sun gear (S3). One friction member is locked by being extended on the outer periphery of the third planetary gear train (30), and the other friction member is locked by a spline formed in front of the transmission case 1. A piston and a return spring are held in a hydraulic chamber on the outer peripheral side, which is two stages of a holding member 2a fixed to the front of the transmission case 1 by a bolt, and a hydraulic servo of the first brake (B1) is formed.

第2ブレーキ(B2)は、第3遊星ギア列(30)の第3リングギア(R3)に連結した第4遊星ギア列(40)の第4サンギア(S4)を制動可能とする。第4サンギア(S4)は、第3遊星ギア列(30)の前方まで延材される第2ブレーキ(B2)のブレーキハブに内周でスプライン連結され、第2ブレーキ(B2)のブレーキハブには第3遊星ギア列(30)の前方で一方の摩擦部材が係止され、もう一方の摩擦部材は変速機ケース1にボルトで固定された保持部材2aに成形されたスプラインに係止される。保持部材2aの2段となる内周側の油圧室にピストンとリターンスプリングが保持され、第2ブレーキ(B2)の油圧サーボが形成される。   The second brake (B2) enables braking of the fourth sun gear (S4) of the fourth planetary gear train (40) connected to the third ring gear (R3) of the third planetary gear train (30). The fourth sun gear (S4) is spline-connected to the brake hub of the second brake (B2) extended to the front of the third planetary gear train (30) at the inner circumference, and is connected to the brake hub of the second brake (B2). Is engaged with one friction member in front of the third planetary gear train (30), and the other friction member is engaged with a spline formed on a holding member 2a fixed to the transmission case 1 with a bolt. . The piston and the return spring are held in the hydraulic chamber on the inner peripheral side, which is the second stage of the holding member 2a, and the hydraulic servo of the second brake (B2) is formed.

第4ブレーキ(B4)は、第4遊星ギア列(40)の第4遊星キャリア(P4)に連結した第3遊星ギア列(30)の第3遊星キャリア(P3)を制動可能とする。第3遊星ギア列(30)の外周後方まで延材された第3遊星キャリア(P3)の左側サイド部材には一方の摩擦部材が係止され、もう一方の摩擦部材は変速機ケース1の前方に成形された第1ブレーキ(B1)の後方に延材されたスプラインに係止される。第4ブレーキ(B4)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースが摩擦部材後方の変速機ケース1にリティニングリングで固定される。   The fourth brake (B4) enables braking of the third planet carrier (P3) of the third planetary gear train (30) connected to the fourth planetary carrier (P4) of the fourth planetary gear train (40). One friction member is locked to the left side member of the third planet carrier (P3) extended to the rear of the outer periphery of the third planetary gear train (30), and the other friction member is in front of the transmission case 1. The first brake (B1) formed in the above is engaged with a spline extended to the rear. A brake case that holds a piston and a return spring that form a hydraulic servo of the fourth brake (B4) is fixed to the transmission case 1 behind the friction member by a retaining ring.

図17に示した、第2遊星ギア列(20)、第1遊星ギア列(10)、第3クラッチ(C3)と第2遊星ギア列(20)の外周に摩擦部材が配される第3ブレーキ(B3)で構成される主変速機構の配置構造は、図14の「1−TYPE」9ATや図16の「2−TYPE」9ATと同じであるため説明を省略するが、第2遊星ギア列(20)のリングギアとサンギアの歯数比が2.222と小さいため、第2サンギア(S2)の径を大きくして第2サンギア(S2)の内周で第1連結部材(7)とスプライン連結する構造とした。   The third planetary gear train (20), the first planetary gear train (10), the third clutch (C3) and the third planetary gear train (20) shown in FIG. The arrangement structure of the main transmission mechanism including the brake (B3) is the same as that of the “1-TYPE” 9AT of FIG. 14 or the “2-TYPE” 9AT of FIG. Since the tooth ratio of the ring gear and the sun gear of the row (20) is as small as 2.222, the diameter of the second sun gear (S2) is increased to increase the diameter of the second sun gear (S2) to the first connecting member (7). It has a structure that is connected to the spline.

図6の左図のFR仕様の模式図を原動機からの入力動力を300Nmとして乗用車用にコンセプト設計した図17「3−TYPE」11ATの構造図は、同じ原動機からの入力動力を300Nmとした図14の「1−TYPE」9AT、11ATや図15の「1−TYPE」15ATより変速機の全長が8〜10%程度長くなる。これは前置変速機構に用いた第3、第4遊星ギア列(30、40)の、2個の構成要素を連結する構造と、第1、第2、第4ブレーキ(B1、B2、B4)の配置構造によるものである。   The structure of Fig. 17 "3-TYPE" 11AT is conceptually designed with the input power from the prime mover set to 300 Nm in the schematic diagram of the FR specification on the left side of Fig. 6 with the input power from the same prime mover set to 300 Nm. The total length of the transmission is about 8 to 10% longer than that of "1-TYPE" 9AT and 11AT of 14 and "1-TYPE" 15AT of FIG. This is a structure that connects the two constituent elements of the third and fourth planetary gear trains (30, 40) used in the front transmission mechanism, and the first, second, and fourth brakes (B1, B2, B4). ) Is due to the arrangement structure.

<3−TYPE>「C3−3−2、11AT」図7
図6と同じ変速形態のFRONT GEAR(前置変速機構)に遊星ギア列2個による4個の構成要素をクラッチ2個とブレーキ3個で制御した4ATを用いたもので、遊星ギア列2個の組み合わせが異なるもので、特開2015−161311(本田)と同じ組み合わせである。但し、特開2015−161311(本田)は、特開2012−247057(現代)と変速形態は同じで、特開2012−247057(現代)の図1と図4から容易に想定できるものである。何れも、FF仕様の模式図が記載されているが、この配置では軸方向が長くなり過ぎで実用的ではない。なお、これらの特許と本願とは第3クラッチ(C3)の締結要素が異なるが、本願の方がクラッチの容量が小さくなる。図7は、C3タイプ11ATの2種の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)と遊星ギアの噛み合い効率(GEAR EFF)を示したものである。図7の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7、8構成要素(A、B、C、D)が配置され、第1構成要素と第7構成要素(C)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。
<3-TYPE> “C3-3-2, 11AT” FIG. 7
The FRONT GEAR (previous gear shift mechanism) of the same speed change mode as in FIG. 6 uses four ATs in which four constituent elements of two planetary gear trains are controlled by two clutches and three brakes, and two planetary gear trains are used. The combination is different from that of JP-A-2005-161311 (Honda). However, JP-A-2015-161311 (Honda) has the same shift mode as JP-A-2012-247057 (Hyundai), and can be easily assumed from FIGS. 1 and 4 of JP-A 2012-247057 (Hyundai). In both cases, a schematic diagram of the FF specifications is described, but this arrangement is not practical because the axial direction becomes too long. In addition, although the fastening elements of the third clutch (C3) are different between these patents and the present application, the capacity of the clutch is smaller in the present application. FIG. 7 is a schematic diagram of two types of C3 type 11AT, a speed diagram showing a shift mode, a fastening element (SHIFT) at each shift speed, and a gear ratio (RATIO) and a meshing efficiency (GEAR EFF) of a planetary gear. It is shown. In the velocity diagram of FIG. 7, the velocity diagram is divided into MAIN GEAR (main transmission mechanism) and FRONT GEAR (front transmission mechanism), and the velocity diagram of MAIN GEAR (main transmission mechanism) is from the right of the figure. The first, second, third, and fourth constituent elements are arranged in order, and the speed diagram of the sub front transmission mechanism of FRONT GEAR (front transmission mechanism) is the fifth, sixth, seventh, and eighth constituent elements in order from the right of the figure. (A, B, C, D) are arranged, the first component and the seventh component (C) are connected by the first connecting member (7), and the third component becomes the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed.

MAIN GEAR(主変速機構)の変速形態は図1と同じであるため説明を省き、FRONT GEAR(前置変速機構)の変速形態について説明する。図7の速度線図において、第3遊星ギア列(30)の第3サンギア(S3)が第5構成要素(A)をなし、第3遊星ギア列(30)の第3遊星キャリア(P3)と第4遊星ギア列(40)の第4リングギア(R4)が連結されて第6構成要素(B)をなし、第3遊星ギア列(30)の第3リングギア(R3)と第4遊星ギア列(40)の第4遊星キャリア(P4)が連結されて第7構成要素(C)をなし、第4遊星ギア列(40)の第4サンギア(S4)が第8構成要素(D)をなす。入力軸と第5、第6構成要素(A、B)が各々第1、第2クラッチ(C1、C2)で連結可能となり、第8、第5、第6構成要素(D、A、B)が各々第1、第2、第4ブレーキ(B1、B2、B4)で制動可能となる。第1クラッチ(C1)と第1ブレーキ(B1)の締結で一番大きな入力軸の減速回転を出力し、第2クラッチ(C2)と第1ブレーキ(B1)の締結で次の入力軸の減速回転を出力し、第1クラッチ(C1)と第2クラッチ(C2)の締結で入力軸の回転を出力し、第2クラッチ(C2)と第2ブレーキ(B2)の締結で入力軸の増速回転を出力し、第1ブレーキ(B1)と第4ブレーキ(B4)の締結で0回転を出力し、第1クラッチ(C1)と第4ブレーキ(B4)の締結で入力軸の逆回転を出力する。つまり、FRONT GEAR(前置変速機構)から入力軸の回転、入力軸の減速回転2種、入力軸の増速回転、0回転、逆回転の6種がMAIN GEAR(主変速機構)に入力可能になる。   Since the gearshift mode of the MAIN GEAR (main gearshift mechanism) is the same as that in FIG. 1, the description thereof is omitted, and the gearshift mode of the FRONT GEAR (front gear shift mechanism) will be described. In the velocity diagram of FIG. 7, the third sun gear (S3) of the third planetary gear train (30) constitutes the fifth component (A), and the third planetary carrier (P3) of the third planetary gear train (30). And a fourth ring gear (R4) of the fourth planetary gear train (40) are connected to form a sixth component (B), and the fourth ring gear (R3) and the fourth ring gear (R3) of the third planetary gear train (30) are connected to each other. The fourth planet carrier (P4) of the planetary gear train (40) is connected to form a seventh component (C), and the fourth sun gear (S4) of the fourth planetary gear train (40) is the eighth component (D). ). The input shaft and the fifth and sixth constituent elements (A, B) can be connected by the first and second clutches (C1, C2) respectively, and the eighth, fifth and sixth constituent elements (D, A, B) Can be braked by the first, second, and fourth brakes (B1, B2, B4), respectively. When the first clutch (C1) and the first brake (B1) are engaged, the largest decelerated rotation of the input shaft is output, and when the second clutch (C2) and the first brake (B1) are engaged, the next input shaft is decelerated. Outputs rotation, outputs the rotation of the input shaft by engaging the first clutch (C1) and the second clutch (C2), and speeds up the input shaft by engaging the second clutch (C2) and the second brake (B2). Rotation is output, 0 rotation is output by engaging the first brake (B1) and the fourth brake (B4), and reverse rotation of the input shaft is output by engaging the first clutch (C1) and the fourth brake (B4). To do. In other words, 6 types of input shaft rotation, input shaft deceleration rotation 2 types, input shaft speedup rotation, 0 rotation, reverse rotation can be input to MAIN GEAR (main transmission mechanism) from FRONT GEAR (front transmission mechanism). become.

図7の2種の模式図は、左図が乗用車(Passenger Car)と商用車(Truck Bus)に適したFR仕様のギアトレンで、右図が乗用車(Passenger Car)に適したFF仕様のギアトレンである。ここで、MAIN GEAR(主変速機構)の第1遊星ギア列(10)のリングギアとサンギアの歯数比を3.333と大きくし、第2遊星ギア列(20)のリングギアとサンギアの歯数比を1.818と小さくしなければよい変速比はとれない。したがって、第1遊星ギア列(10)の外径が大きくなり、図2の「1−TYPE」11ATのように第1遊星ギア列(10)の外周に第3クラッチ(C3)の摩擦部材を配することができなく、軸方向が長くなる。加えて減速比がより大きくなるため、第2遊星ギア列(20)の容量をアップしなければならず、更に軸長が長くなり、FF仕様には適さなくなるが、発進デバイスにトルクコンバータに換えて20%程度軸方向が短くなる流体継手を用いた。図示しない左前方に原動機があり、トルクコンバータ(流体継手)を介して動力が変速装置の入力軸に入力される。FR仕様の左図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第3遊星ギア列(30)、第4遊星ギア列(40)、第2遊星ギア列(20)、第1遊星ギア列(10)が配され、FF仕様の右図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第1遊星ギア列(10)、第2遊星ギア列(20)、第4遊星ギア列(40)、第3遊星ギア列(30)が配され、第1及び第2遊星ギア列(10、20)がMAIN GEAR(主変速機構)を構成し、第3及び第4遊星ギア列(30、40)がFRONT GEAR(前置変速機構)を構成する。なお、FF仕様の右図では、第1遊星ギア列(10)と第2遊星ギア列(20)の間に変速機ケースと一体となる隔壁に軸支される出力カウンターギアが配される。第1、第2、第3、第4遊星ギア列(10、20、30、40)は、第1、第2、第3、第4サンギア(S1、S2、S3、S4)と、第1、第2、第3、第4遊星キャリア(P1、P2、P3、P4)と、第1、第2、第3、第4リングギア(R1、R2、R3、R4)とで構成される。また、変速機ケースの、前置変速機構側(FRONT GEAR)となる一端に設けた円筒部材の主変速機構側(MAIN GEAR)の内周端部で入力軸を軸支すると共に、FF仕様では変速機ケースのもう一端で入力軸が軸支され、FR仕様では変速機ケースのもう一端に軸支された出力軸で入力軸が軸支され、前置変速機構の第1、第2クラッチ(C1、C2)が各摩擦部材を径方向に2段に重ねるよう円筒部材の外周方向外側の前置変速機構(FRONT GEAR)の第3遊星ギア列(30)と第4遊星ギア列(40)の間に配される。前置変速機構(FRONT GEAR)に配される3個の第1、第2、第4ブレーキ(B1、B2、B4)は軸方向に近寄った構成要素を制動するが、第3、第4遊星ギア列(30、40)と第1、第2クラッチ(C1、C2)の外周に配置した。   In the two types of schematic diagrams in Fig. 7, the left diagram shows an FR specification gear train suitable for passenger cars (Passenger Car) and commercial vehicles (Truck Bus), and the right diagram shows an FF specification gear train suitable for passenger cars (Passenger Car). is there. Here, the gear ratio of the ring gear and the sun gear of the first planetary gear train (10) of the MAIN GEAR (main transmission mechanism) is increased to 3.333, and the gear ratio of the ring gear and the sun gear of the second planetary gear train (20) is increased. A good gear ratio cannot be obtained unless the gear ratio is reduced to 1.818. Therefore, the outer diameter of the first planetary gear train (10) becomes large, and the friction member of the third clutch (C3) is provided on the outer periphery of the first planetary gear train (10) as shown in "1-TYPE" 11AT in FIG. It cannot be placed and the axial direction becomes long. In addition, since the reduction ratio becomes larger, the capacity of the second planetary gear train (20) must be increased, and the shaft length becomes longer, which makes it unsuitable for FF specifications. A fluid coupling that shortens the axial direction by about 20% was used. A prime mover is located on the left front (not shown), and power is input to the input shaft of the transmission via a torque converter (fluid coupling). In the left diagram of the FR specification, the third planetary gear train (30), the fourth planetary gear train (40), the second planetary gear train (20), the first planetary gear train (20), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40), the first planetary gear train (40) In the right figure of the FF specification in which the planetary gear train (10) is arranged, the first planetary gear train (10), the second planetary gear train (20), the second planetary gear train (20), the second planetary gear train (20) A four planetary gear train (40) and a third planetary gear train (30) are arranged, and the first and second planetary gear trains (10, 20) constitute a MAIN GEAR (main transmission mechanism), and third and fourth The planetary gear train (30, 40) constitutes a FRONT GEAR (forward gear change mechanism). In the right diagram of the FF specification, an output counter gear is provided between the first planetary gear train (10) and the second planetary gear train (20) and is axially supported by a partition wall integrated with the transmission case. The first, second, third and fourth planetary gear trains (10, 20, 30, 40) include first, second, third and fourth sun gears (S1, S2, S3, S4) and a first , Second, third and fourth planetary carriers (P1, P2, P3, P4) and first, second, third and fourth ring gears (R1, R2, R3, R4). In addition, the input shaft is axially supported by the inner peripheral end of the main transmission mechanism side (MAIN GEAR) of the cylindrical member provided at one end on the front transmission mechanism side (FRONT GEAR) of the transmission case. The input shaft is rotatably supported at the other end of the transmission case, and in the FR specification, the input shaft is rotatably supported at the output shaft rotatably supported at the other end of the transmission case. (C1, C2) so that the friction members are stacked in two stages in the radial direction, the third planetary gear train (30) and the fourth planetary gear train (40) of the front transmission mechanism (FRONT GEAR) on the outer peripheral direction of the cylindrical member. Distributed between the two. The three first, second, and fourth brakes (B1, B2, B4) arranged in the front transmission mechanism (FRONT GEAR) brake the components approaching in the axial direction, but the third and fourth planetary gears are used. The gear trains (30, 40) and the first and second clutches (C1, C2) are arranged on the outer circumference.

図7の表に示した変速比は、ほぼ特開2015−161311(本田)と同じで、各遊星ギア列のリングギアとサンギアの歯数比は本願出願人が選定したもので、模式図は各遊星ギア列のリングギアとサンギアの歯数比を考慮して考案したものである。性能を示す変速比(RATIO)、変速比のステップ値(STEP)、変速比の幅(RANGE)に関して、変速比の幅(RANGE)は11.07となり、変速比のステップ値(STEP)も理想的ではないが図6同様ほぼ適切となる。遊星ギアの噛み合い効率(GEAR EFF)は図6より若干よくなり、性能面で大きな問題はない。但し、図6同様、減速段が7段で増速段が4段となり、「1−TYPE」11ATの前進の減速段が8段で増速段が3段の方がよい。   The gear ratios shown in the table of FIG. 7 are almost the same as those of JP-A-2015-161311 (Honda), and the gear ratios of the ring gear and the sun gear of each planetary gear train are those selected by the applicant of the present application. It was devised in consideration of the gear ratio of the ring gear and sun gear of each planetary gear train. Regarding the gear ratio (RATIO), the gear ratio step value (STEP), and the gear ratio width (RANGE) indicating the performance, the gear ratio width (RANGE) is 11.07, and the gear ratio step value (STEP) is also ideal. Although it is not the target, it becomes almost appropriate as in FIG. The meshing efficiency (GEAR EFF) of the planetary gears is slightly better than that of FIG. 6, and there is no major problem in terms of performance. However, as in FIG. 6, it is better that the number of deceleration stages is seven and the number of speed-increasing stages is four, and the number of forward decelerating stages of “1-TYPE” 11AT is eight and three speed-increasing stages are three.

図6、図7の模式図と図7の構造図は、「3−TYPE」「C3−3、11AT」における、本願の「請求項1」と「請求項3」を表すものである。図7のFRONT GEAR(前置変速機構)に遊星ギア列2個による4個の構成要素の組み合わせは遊星ギアの噛み合い効率と軸長の面で図6より図7の方がよく、「3−TYPE」の「C3−3、11AT」方式の変速形態では図7がよい。しかしながら、乗用車用には「1−TYPE」11ATの方がよく、適用するには用途を考える必要がある。   The schematic diagrams of FIGS. 6 and 7 and the structural diagram of FIG. 7 represent “claim 1” and “claim 3” of the present application in “3-TYPE” and “C3-3, 11AT”. As for the combination of four constituent elements with two planetary gear trains in the FRONT GEAR (front gearbox) of FIG. 7, FIG. 7 is better than FIG. 6 in terms of the meshing efficiency and the axial length of the planetary gears. FIG. 7 is preferable for the "C3-3, 11AT" type shift mode of "TYPE". However, "1-TYPE" 11AT is better for passenger cars, and its application needs to be considered before application.

<3−TYPE>「C3−4−1、11AT」図8
FRONT GEAR(前置変速機構)に遊星ギア列2個による4個の構成要素をクラッチ3個とブレーキ2個で制御した4ATを用いた11ATである。FRONT GEAR(前置変速機構)の変速形態は図6、図7の「C3−3、11AT」と異なるが一般的な4ATに実用化されており、同じような変速比が得られる。特開2014−77535(現代)で提案されているものはクラッチC1の締結要素が異なるが、本願では一般的な用い方をした。特開2014−77535(現代)の配置では軸方向が長くなり過ぎで実用的ではない。図8は、2種の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)を示したものである。図8の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7、8構成要素(A、B、C、D)が配置され、第1構成要素と第6構成要素(B)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。
<3-TYPE> “C3-4-1, 11AT” FIG. 8
It is an 11AT that uses a 4AT in which four constituent elements consisting of two planetary gear trains are controlled by three clutches and two brakes in a FRONT GEAR (front transmission mechanism). Although the shift mode of the FRONT GEAR (frontward shift mechanism) is different from the "C3-3, 11AT" of FIGS. 6 and 7, it has been practically used for a general 4AT, and a similar gear ratio can be obtained. The one proposed in Japanese Patent Laid-Open No. 2014-77535 (Modern) is different in the engagement element of the clutch C1, but is used generally in the present application. In the arrangement of JP-A-2014-77535 (modern), the axial direction becomes too long, which is not practical. FIG. 8 is a diagram showing two types of schematic diagrams, a speed diagram showing a shift mode, a fastening element (SHIFT) at each shift stage, and a gear ratio (RATIO). In the velocity diagram of FIG. 8, the velocity diagram is divided into a MAIN GEAR (main transmission mechanism) and a FRONT GEAR (front transmission mechanism), and the MAIN GEAR (main transmission mechanism) speed diagram is from the right of the figure. The first, second, third, and fourth constituent elements are arranged in order, and the speed diagram of the sub front transmission mechanism of FRONT GEAR (front transmission mechanism) is the fifth, sixth, seventh, and eighth constituent elements in order from the right of the figure. (A, B, C, D) are arranged, the first component and the sixth component (B) are connected by the first connecting member (7), and the third component becomes the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed.

MAIN GEAR(主変速機構)の変速形態は図1と同じであるため説明を省き、FRONT GEAR(前置変速機構)の変速形態について説明する。FRONT GEAR(前置変速機構)の4個の構成要素は図7と同じであり、入力軸と第5、第7、第8構成要素(A、C、D)が各々第1、第2、第4クラッチ(C1、C2、C4)で連結可能となり、第7、第8構成要素(C、D)が各々第1、第2ブレーキ(B1、B2)で制動可能となる。第1クラッチ(C1)と第1ブレーキ(B1)の締結で一番大きな入力軸の減速回転を出力し、第1クラッチ(C1)と第2ブレーキ(B2)の締結で次の入力軸の減速回転を出力し、第1クラッチ(C1)と第2クラッチ(C2)の締結で入力軸の回転を出力し、第2クラッチ(C2)と第2ブレーキ(B2)の締結で入力軸の増速回転を出力し、第1ブレーキ(B1)と第2ブレーキ(B2)の締結で0回転を出力し、第4クラッチ(C4)と第1ブレーキ(B1)の締結で入力軸の逆回転を出力する。つまり、FRONT GEAR(前置変速機構)から入力軸の回転、入力軸の減速回転2種、入力軸の増速回転、0回転、逆回転の6種がMAIN GEAR(主変速機構)に入力可能になる。   Since the gearshift mode of the MAIN GEAR (main gearshift mechanism) is the same as that in FIG. 1, the description thereof is omitted, and the gearshift mode of the FRONT GEAR (front gear shift mechanism) will be described. The four constituent elements of the FRONT GEAR (front transmission mechanism) are the same as those in FIG. 7, and the input shaft and the fifth, seventh, and eighth constituent elements (A, C, D) are respectively the first, second, and The fourth clutch (C1, C2, C4) can be connected, and the seventh and eighth constituent elements (C, D) can be braked by the first and second brakes (B1, B2), respectively. When the first clutch (C1) and the first brake (B1) are engaged, the largest decelerated rotation of the input shaft is output, and when the first clutch (C1) and the second brake (B2) are engaged, the next input shaft is decelerated. Outputs rotation, outputs rotation of input shaft by engaging first clutch (C1) and second clutch (C2), and speeds up input shaft by engaging second clutch (C2) and second brake (B2). Rotation is output, 0 rotation is output by engaging the first brake (B1) and the second brake (B2), and reverse rotation of the input shaft is output by engaging the fourth clutch (C4) and the first brake (B1). To do. In other words, 6 types of input shaft rotation, input shaft deceleration rotation 2 types, input shaft speedup rotation, 0 rotation, reverse rotation can be input to MAIN GEAR (main transmission mechanism) from FRONT GEAR (front transmission mechanism). become.

図8の2種の模式図は、左図が乗用車(Passenger Car)と商用車(Truck Bus)に適したFR仕様のギアトレンで、右図が乗用車(Passenger Car)に適したFF仕様のギアトレンである。ここで、第3遊星ギア列(30)と第4遊星ギア列(40)のリングギアとサンギアの歯数比を図7と入れ換え、速度線図の構成要素A−B間の距離とC−D間の距離を逆にしたのが図8である。MAIN GEAR(主変速機構)の第1遊星ギア列(10)のリングギアとサンギアの歯数比は図7と同じにすると各遊星ギアの配列は第3遊星ギア列(30)と第4遊星ギア列(40)が図7とは逆になるだけである。また、変速機ケースの、前置変速機構側(FRONT GEAR)となる一端に設けた円筒部材の主変速機構側(MAIN GEAR)の内周端部で入力軸を軸支すると共に、FF仕様では変速機ケースのもう一端で入力軸を軸支し、FR仕様では変速機ケースのもう一端に軸支された出力軸で入力軸が軸支する。第1、第2、第4クラッチ(C1、C2、C4)は、第2、第4クラッチ(C2、C4)が各摩擦部材を径方向に2段に重ねるよう配置されると共に第1クラッチ(C1)を軸方向に並べて、円筒部材の外周方向外側の前置変速機構の第4遊星ギア列(40)と第3遊星ギア列(30)の間に配される。前置変速機構に配される2個の第1、第2ブレーキ(B1、B2)は第4遊星ギア列(40)と第1、第2、第4クラッチ(C1、C2、C4)の外周に配される。前置変速機構にクラッチを3個配するため、「1−TYPE」や「2−TYPE」の11ATより軸方向が長くなる。   In the two types of schematic diagrams in Fig. 8, the left figure shows an FR specification gear train suitable for passenger cars (Passenger Car) and commercial vehicles (Truck Bus), and the right figure shows an FF specification gear train suitable for passenger cars (Passenger Car). is there. Here, the tooth ratio of the ring gear and the sun gear of the third planetary gear train (30) and the fourth planetary gear train (40) is replaced with that in FIG. 7, and the distance between the constituent elements A and B of the velocity diagram and C- FIG. 8 shows that the distance between D is reversed. If the gear ratio of the ring gear and the sun gear of the first planetary gear train (10) of the MAIN GEAR (main transmission mechanism) is the same as in FIG. 7, the arrangement of the planetary gears is the third planetary gear train (30) and the fourth planetary gear. The gear train (40) is only the reverse of FIG. In addition, the input shaft is axially supported by the inner peripheral end of the main transmission mechanism side (MAIN GEAR) of the cylindrical member provided at one end on the front transmission mechanism side (FRONT GEAR) of the transmission case. The other end of the transmission case pivotally supports the input shaft, and in the FR specification, the output shaft pivotally supported at the other end of the transmission case pivotally supports the input shaft. The first, second, and fourth clutches (C1, C2, C4) are arranged such that the second and fourth clutches (C2, C4) are arranged so that the friction members are radially stacked in two stages and the first clutch ( C1) are arranged in the axial direction, and are arranged between the fourth planetary gear train (40) and the third planetary gear train (30) of the front speed change mechanism on the outer peripheral direction outer side of the cylindrical member. The two first and second brakes (B1, B2) arranged in the front transmission are the outer circumferences of the fourth planetary gear train (40) and the first, second and fourth clutches (C1, C2, C4). Will be distributed to. Since three clutches are arranged in the front transmission mechanism, the axial direction becomes longer than 11 AT of "1-TYPE" or "2-TYPE".

図8の模式図は本願の「請求項1」と「請求項3」を表すものである。図8の表に示した変速比は図7と全く同じとなり、性能面で大きな問題はない。しかしながら、前置変速機構にクラッチを3個用いるため、コスト高で軸方向が長くなるため、参考として提案した実施例である。   The schematic diagram of FIG. 8 represents "claim 1" and "claim 3" of the present application. The gear ratio shown in the table of FIG. 8 is exactly the same as that of FIG. 7, and there is no major problem in terms of performance. However, since three clutches are used in the front transmission mechanism, the cost is high and the axial direction is long. Therefore, the embodiment is proposed as a reference.

<4−TYPE>
段落「0016」で説明した多段変速機で、「1−TYPE」9ATに変速形態が類似している。「1−TYPE」9ATでは前置変速機構の主前置変速機構に副前置変速機構から1種の減速回転速度を入力可能としたが、「4−TYPE」では副前置変速機構から2種の減速回転速度を入力可能としたことが異なる。主前置変速機構の変速形態は同じであることより、「1−TYPE」9ATと同じ主前置変速機構と副前置変速機構に、各1個ブレーキと遊星ギア列を副前置変速機構に追加し2種の減速回転速度を主前置変速機構に入力可能とすることで、各2種の入力軸の増速回転、減速回転、逆回転と入力軸の回転及び0回転の8種の回転を主変速機構に入力させて14ATとしたものである。この方式はまだ未公開であり、本願の「C3−5−1、14AT」図9、図18、図23でFR仕様とFF仕様の構造を特許として「請求項6」で請求し、その実施例を記載する。なお、副前置変速機構に用いることのできる複数の遊星ギア列を図10に記載する。「4−TYPE」は14ATという乗用車では必要のない変速段を有するため、FR仕様の構造図となる図18は本願実施例では唯一トラック、バス用の商用車とした。FR仕様の乗用車用とした「1−TYPE」15ATの図15の構造図は、既に特許文献2でトラック、バス用にコンセプトしており、その他の乗用車用9AT〜11ATの1実施例と大きさを比較するため記載したものであり、「4−TYPE」14ATを乗用車用にコンセプトすると、大きさは「1−TYPE」15ATと同等以下となり、これら14AT、15ATは極めてコンパクトになる。なお、「1−TYPE」15ATはFF仕様としての構造図は記載しなかったので、「4−TYPE」14ATの乗用車用FF仕様の構造図を図23に記載する。
<4-TYPE>
In the multi-stage transmission described in paragraph “0016”, the shift mode is similar to “1-TYPE” 9AT. In "1-TYPE" 9AT, one type of deceleration rotation speed can be input from the auxiliary front speed change mechanism to the main front speed change mechanism of the front speed change mechanism, but in "4-TYPE", two speeds can be input from the auxiliary front speed change mechanism. The difference is that it is possible to input the deceleration rotation speed of the seed. Since the main front speed change mechanism has the same transmission mode, one brake and one planetary gear train are provided for each of the same main front speed change mechanism and sub front speed change mechanism as in "1-TYPE" 9AT. In addition to 2 types of deceleration rotation speeds that can be input to the main front speed change mechanism, there are 8 kinds of acceleration rotation, deceleration rotation, reverse rotation and input shaft rotation and 0 rotation of each 2 types of input shafts. The rotation of is input to the main transmission mechanism to be 14AT. This method has not been disclosed yet, and the structure of FR specification and FF specification in "C3-5-1, 14AT" of FIG. 9, FIG. 18, and FIG. An example is given. Note that FIG. 10 shows a plurality of planetary gear trains that can be used for the auxiliary front transmission mechanism. Since "4-TYPE" has a gear position of 14AT which is not necessary for passenger cars, FIG. 18 which is a structural diagram of FR specification is the only commercial vehicle for trucks and buses in the present embodiment. The structural diagram of FIG. 15 of "1-TYPE" 15AT for passenger cars of FR specification is already the concept for trucks and buses in Patent Document 2, and the size and size of one embodiment of other passenger cars 9AT-11AT. If the concept of the "4-TYPE" 14AT is for passenger cars, the size is equal to or smaller than that of the "1-TYPE" 15AT, and these 14AT and 15AT are extremely compact. Since the structural drawing of "1-TYPE" 15AT is not shown as FF specification, the structural drawing of "4-TYPE" 14AT for passenger car FF is shown in FIG.

<4−TYPE>「C3−5−1、14AT」図9、図18、図23
図9は、14ATの2種の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)と遊星ギアの噛み合い効率(GEAR EFF)を示したものである。図9の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7、11構成要素(A、B、C、G)が配置され、主前置変速機構の速度線図は、図の右から順に第8、9、10構成要素(D、E、F)が配置され、第6構成要素(B)と第8構成要素(D)が第2連結部材(8)で連結され、第1構成要素と第10構成要素(F)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。この配置形態は図1と全く同じである。
<4-TYPE> “C3-5-1, 14AT” FIGS. 9, 18, and 23.
FIG. 9 shows two schematic diagrams of 14AT, a velocity diagram showing a shift mode, a fastening element (SHIFT) at each shift stage, and a gear ratio (RATIO) and a meshing efficiency (GEAR EFF) of a planetary gear. It is a thing. In the speed diagram of FIG. 9, the speed diagram is divided into MAIN GEAR (main speed change mechanism) and FRONT GEAR (front speed change mechanism). The speed map of MAIN GEAR (main speed change mechanism) is from the right of the figure. The 1st, 2nd, 3rd, and 4th constituent elements are arranged in order, and the speed diagram of the sub-front transmission mechanism of FRONT GEAR (previous transmission mechanism) is the 5th, 6th, 7th, and 11th constituent elements in order from the right of the figure. (A, B, C, G) are arranged, and the velocity diagram of the main front transmission mechanism is arranged such that the eighth, ninth and tenth constituent elements (D, E, F) are arranged in order from the right side of the drawing, and the sixth diagram is shown. The component (B) and the eighth component (D) are connected by the second connecting member (8), the first component and the tenth component (F) are connected by the first connecting member (7), and The three components are the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed. This arrangement is exactly the same as in FIG.

図9の2種の模式図は、左図が乗用車(Passenger Car)と商用車(Truck Bus)に適したFR仕様のギアトレンで、右図が乗用車(Passenger Car)に適したFF仕様のギアトレンである。図示しない左前方に原動機があり、トルクコンバータを介して動力が変速装置の入力軸に入力される。FR仕様の左図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる2階建てとなる第4遊星ギア列(40)、第5遊星ギア列(50)と第3遊星ギア列、第2遊星ギア列(20)、第1遊星ギア列(10)が配され、FF仕様の右図では、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第1遊星ギア列(10)、第2遊星ギア列(20)、第3遊星ギア列(30)と2階建てとなる第4遊星ギア列(40)、第5遊星ギア列(50)が配され、第1及び第2遊星ギア列(10、20)がMAIN GEAR(主変速機構)を構成し、第3遊星ギア列(30)と2階建てとなる第4遊星ギア列(40)、第5遊星ギア列(50)がFRONT GEAR(前置変速機構)を構成する。また、2階建てとなる第4遊星ギア列(40)、第5遊星ギア列(50)がFRONT GEAR(前置変速機構)の副前置変速機構を構成し、第3遊星ギア列(30)が主前置変速機構を構成する。なお、FF仕様の右図では、第1遊星ギア列(10)と第2遊星ギア列(20)の間に変速機ケースと一体となる隔壁に軸支される出力カウンターギアが配される。第1、第2、第3、第4、第5遊星ギア列(10、20、30、40、50)は、第1、第2、第3、第4、第5サンギア(S1、S2、S3、S4、S5)と、第1、第2、第3、第4、第5遊星キャリア(P1、P2、P3、P4、P5)と、第1、第2、第3、第4、第5リングギア(R1、R2、R3、R4、R5)とで構成される。また、変速機ケースの、前置変速機構側(FRONT GEAR)となる一端に設けた円筒部材の主変速機構側(MAIN GEAR)の内周端部で入力軸を軸支すると共に、FF仕様では変速機ケースのもう一端で入力軸が軸支され、FR仕様では変速機ケースのもう一端に軸支された出力軸で入力軸が軸支され、前置変速機構の第1、第2クラッチ(C1、C2)が各摩擦部材を径方向に2段に重ねるよう円筒部材の外周方向外側の2階建てとなる第4遊星ギア列(40)、第5遊星ギア列(50)と第3遊星ギア列(30)の間に配され、円筒部材の内周端部から主変速機構側(MAIN GEAR)の軸方向に、前置変速機構(FRONT GEAR)の第3遊星ギア列(30)が配される。   In the two types of schematic diagrams in Fig. 9, the left figure shows an FR specification gear train suitable for passenger cars (Passenger Car) and commercial vehicles (Truck Bus), and the right figure shows an FF specification gear train suitable for passenger cars (Passenger Car). is there. A prime mover is located on the front left side (not shown), and power is input to the input shaft of the transmission via the torque converter. In the left diagram of the FR specification, the fourth planetary gear train (40), the fifth planetary gear train (50), and the third planetary gear train, which are two-story structures consisting of simple planetary gears, are axially arranged from the front left of the transmission. The second planetary gear train (20) and the first planetary gear train (10) are arranged, and in the right diagram of the FF specification, the first planetary gear train (10) including the simple planetary gears in the axial direction from the left front of the transmission. A second planetary gear train (20), a third planetary gear train (30), a four-storey fourth planetary gear train (40), and a fifth planetary gear train (50), and the first and second planetary gear trains (50) are arranged. The planetary gear trains (10, 20) form a MAIN GEAR (main transmission mechanism), and the third planetary gear train (30), the fourth planetary gear train (40) and the fifth planetary gear train (50) are two-story. ) Constitutes a FRONT GEAR (front transmission). Also, the second planetary gear train (40) and the fifth planetary gear train (50), which are two-story structures, constitute a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism), and the third planetary gear train (30). ) Constitutes the main front shifting mechanism. In the right diagram of the FF specification, an output counter gear is provided between the first planetary gear train (10) and the second planetary gear train (20) and is axially supported by a partition wall integrated with the transmission case. The first, second, third, fourth and fifth planetary gear trains (10, 20, 30, 40, 50) include first, second, third, fourth and fifth sun gears (S1, S2, S3, S4, S5), first, second, third, fourth, fifth planetary carriers (P1, P2, P3, P4, P5), first, second, third, fourth, fourth 5 ring gears (R1, R2, R3, R4, R5). In addition, the input shaft is axially supported by the inner peripheral end of the main transmission mechanism side (MAIN GEAR) of the cylindrical member provided at one end on the front transmission mechanism side (FRONT GEAR) of the transmission case. The input shaft is rotatably supported at the other end of the transmission case, and in the FR specification, the input shaft is rotatably supported at the output shaft rotatably supported at the other end of the transmission case. C1 and C2) are the second floor of the outer peripheral direction of the cylindrical member so that the friction members are stacked in two steps in the radial direction. The fourth planetary gear train (40), the fifth planetary gear train (50) and the third planetary gear train (50). The third planetary gear train (30) of the front transmission mechanism (FRONT GEAR) is arranged between the gear trains (30) in the axial direction of the main transmission mechanism side (MAIN GEAR) from the inner peripheral end of the cylindrical member. Will be distributed.

図9の2種の模式図と速度線図において、MAIN GEAR(主変速機構)を構成する第1及び第2遊星ギア列(10、20)の第1及び第2サンギア(S1、S2)を第1構成要素とし、第1遊星キャリア(P1)を第2構成要素とし、第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とし、第2リングギア(R2)を第4構成要素とし、FRONT GEAR(前置変速機構)の副前置変速機構を構成する第4遊星ギア列(40)の第1サンギア(S1)と第5遊星ギア列(50)の第5リングギア(R5)を第5構成要素(A)とし、第4、第5遊星ギア列(40、50)の第4、第5遊星キャリア(P4、P5)を第6構成要素(B)とし、第4遊星ギア列(40)の第4リングギア(R4)を第7構成要素(C)とし、第5遊星ギア列(50)の第5サンギア(S5)を第11構成要素(G)とし、主前置変速機構を構成する第3遊星ギア列(30)の第3リングギア(R3)、第3遊星キャリア(P3)、第3サンギア(S3)を第8、第9、第10構成要素(D、E、F)とする。   In the two types of schematic diagrams and velocity diagrams of FIG. 9, the first and second sun gears (S1, S2) of the first and second planetary gear trains (10, 20) forming the MAIN GEAR (main transmission mechanism) are shown. The first component, the first planet carrier (P1) is the second component, the first ring gear (R1) and the second planet carrier (P2) are the third component, and the second ring gear (R2) is As a fourth component, the first sun gear (S1) of the fourth planetary gear train (40) and the fifth of the fifth planetary gear train (50) that constitute the sub-front gearbox of FRONT GEAR (front gearbox). The ring gear (R5) is the fifth component (A), and the fourth and fifth planetary carriers (P4, P5) of the fourth and fifth planetary gear trains (40, 50) are the sixth component (B). , The fourth ring gear (R4) of the fourth planetary gear train (40) is connected to the seventh component (C ), The fifth sun gear (S5) of the fifth planetary gear train (50) is the eleventh component (G), and the third ring gear (of the third planetary gear train (30) that constitutes the main front transmission mechanism (30). R3), the third planet carrier (P3), and the third sun gear (S3) are the eighth, ninth, and tenth constituent elements (D, E, F).

ここで、、MAIN GEAR(主変速機構)の第1構成要素を構成する第1、第2サンギア(S1、S2)は連結されると共に第1連結部材(7)に連結され、第2構成要素を構成する第1遊星キャリア(P1)は入力軸に連結され、第3構成要素を構成する第2遊星キャリア(P2)は出力軸と連結されると共に第3クラッチ(C3)で第1リングギア(R1)と連結可能とされ、第4構成要素を構成する第2リングギア(R2)は第3ブレーキ(B3)で制動可能とされる。FRONT GEAR(前置変速機構)の副前置変速機構となる第5構成要素(A)は入力軸に連結され、第6構成要素(B)は第2連結部材(8)に連結され、第7構成要素(C)は第4ブレーキ(B4)で制動可能とされ、第11構成要素(G)は第1ブレーキ(B1)で制動可能とされ、主前置変速機構となる第8構成要素(D)は第2連結部材(8)に連結され、第9構成要素(E)は第1クラッチ(C1)で入力軸に連結可能とされると共に第2ブレーキ(B2)で制動可能とされ、第10構成要素(F)は第1連結部材(7)に連結され、第8構成要素(D)と第9構成要素(E)は第2クラッチ(C2)で連結可能とされる。   Here, the first and second sun gears (S1, S2) forming the first constituent element of the MAIN GEAR (main transmission mechanism) are connected and also connected to the first connecting member (7) to form the second constituent element. The first planet carrier (P1) that constitutes the first planetary carrier (P1) is connected to the input shaft, the second planetary carrier (P2) that constitutes the third component is connected to the output shaft, and the third clutch (C3) forms the first ring gear. The second ring gear (R2), which is connectable to (R1) and constitutes the fourth component, can be braked by the third brake (B3). The fifth component (A), which is a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism), is connected to the input shaft, and the sixth component (B) is connected to the second connecting member (8). The seventh constituent element (C) can be braked by the fourth brake (B4), the eleventh constituent element (G) can be braked by the first brake (B1), and the eighth constituent element serves as a main front shifting mechanism. (D) is connected to the second connecting member (8), and the ninth component (E) can be connected to the input shaft by the first clutch (C1) and can be braked by the second brake (B2). The tenth constituent element (F) is connected to the first connecting member (7), and the eighth constituent element (D) and the ninth constituent element (E) can be connected by the second clutch (C2).

FRONT GEAR(前置変速機構)の変速形態について説明する。副前置変速機構を構成する第5、第6、第7、第11構成要素(A、B、C、G)の速度線図において、第1、第4ブレーキ(B1、B4)の何れか1個の締結により、入力軸の2種の減速回転が第6構成要素(B)から第2連結部材(8)を介して主前置変速機構となる第8構成要素(D)に入力される。第8構成要素(D)に入力された減速回転は、主前置変速機構の第2クラッチ(C2)の締結で第3遊星ギア列(30)が一体となりそのまま出力され、第9構成要素(E)の第1クラッチ(C1)の締結で第10構成要素(F)が増速されて出力され、第9構成要素(E)の第2ブレーキ(B2)の締結で第10構成要素(F)が逆転されて出力され、合計3種の回転が第10構成要素(F)から第1連結部材(7)を介してMAIN GEAR(主変速機構)の第1構成要素に出力可能となる。副前置変速機構からは2種の減速回転が主前置変速機構に入力されるため合計6種の回転がMAIN GEAR(主変速機構)に出力可能となる。加えて、主前置変速機構の第2クラッチ(C2)の締結で第3遊星ギア列(30)が一体となるため、第1クラッチ(C1)及び第2ブレーキ(B2)の何れか1個の締結で入力軸の回転と0回転の2種がMAIN GEAR(主変速機構)に出力可能となる。つまり、FRONT GEAR(前置変速機構)の第1、第2クラッチ(C1、C2)、第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個の締結で、各2種の入力軸の増速回転、減速回転、逆回転と入力軸の回転及び0回転の8種の回転をMAIN GEAR(主変速機構)に出力可能となる。   A shift mode of the FRONT GEAR (front shift mechanism) will be described. In the velocity diagram of the fifth, sixth, seventh, and eleventh constituent elements (A, B, C, G) configuring the auxiliary front speed change mechanism, one of the first and fourth brakes (B1, B4) By one fastening, two kinds of decelerated rotations of the input shaft are input from the sixth component (B) to the eighth component (D) serving as the main pre-shift mechanism via the second connecting member (8). It The decelerated rotation input to the eighth component (D) is output as it is as the third planetary gear train (30) is integrated by engaging the second clutch (C2) of the main front transmission mechanism, and the ninth component ( The tenth constituent element (F) is accelerated and output by engaging the first clutch (C1) of E), and the tenth constituent element (F) is engaged by engaging the second brake (B2) of the ninth constituent element (E). ) Is reversed and output, and a total of three types of rotations can be output from the tenth component (F) to the first component of the MAIN GEAR (main transmission mechanism) via the first connecting member (7). Since two types of decelerated rotations are input to the main front transmission from the sub front transmission, a total of six types of rotation can be output to the MAIN GEAR (main transmission). In addition, since the third planetary gear train (30) is integrated by engaging the second clutch (C2) of the main front transmission mechanism, any one of the first clutch (C1) and the second brake (B2) With the engagement of, the two types of rotation of the input shaft and 0 rotation can be output to the MAIN GEAR (main transmission mechanism). In other words, each of the two of the first and second clutches (C1, C2), the first, second, and fourth brakes (B1, B2, B4) of the FRONT GEAR (front shifting mechanism) can be engaged to obtain two. It is possible to output eight kinds of rotations, namely, speed increase rotation, deceleration rotation, reverse rotation, input shaft rotation and zero rotation of the input shaft to the MAIN GEAR (main transmission mechanism).

MAIN GEAR(主変速機構)の変速形態は図1の「1−TYPE」9ATと同じであるため説明を省略する。図9の表は各変速段における締結要素(SHIFT)と変速比(RATIO)、及び遊星ギアの噛み合い効率(GEAR EFF)を示す。図3に記載した「1−TYPE」15ATと比較すると、変速比の幅(RANGE)は18.40となり、「1−TYPE」15ATの18.54と同じとなり、変速比のステップ値(STEP)は若干よくなる。遊星ギアの噛み合い効率(GEAR EFF)もよくなるが、変速比(RATIO)が9.4〜0.511と「1−TYPE」15ATの11.199〜0.604と比べ高速側に振れあまりよくない。総合的な評価としては多段変速機として適切な変速比が得られ、遊星ギアの噛み合い効率(GEAR EFF)もよく、「1−TYPE」15AT同様、優れた性能を有した変速機と言える。   The MAIN GEAR (main transmission mechanism) has the same shift mode as that of the "1-TYPE" 9AT shown in FIG. The table of FIG. 9 shows the engagement element (SHIFT) and the gear ratio (RATIO), and the meshing efficiency (GEAR EFF) of the planetary gears at each gear. Compared with "1-TYPE" 15AT shown in FIG. 3, the range of the gear ratio (RANGE) is 18.40, which is the same as 18.54 of "1-TYPE" 15AT, and the step value of the gear ratio (STEP). Is slightly better. The meshing efficiency (GEAR EFF) of the planetary gears is also improved, but the gear ratio (RATIO) is 9.4 to 0.511, which is not so good as the 1-TYPE 15AT's 11.199 to 0.604. . As a comprehensive evaluation, a gear ratio suitable for a multi-stage transmission can be obtained, the meshing efficiency (GEAR EFF) of the planetary gears is good, and it can be said that the transmission has excellent performance like "1-TYPE" 15AT.

図18「C3−5−1、14AT(FR)」は、図9の左図のFR仕様の模式図を原動機からの入力動力を1000Nmとしてトラック、バス等の商用車用にコンセプト設計した構造図である。大型商用車の分野では世界では車両メーカとエンジンメーカ、及び変速機メーカが異なっているため、搭載や取り付けに関してはSAEで標準化されており、図18では変速機ケースにSAEのNO1Housingを用いた。この継ぎ手には、一般的にトルクコンバータが用いられるが、トルク増幅作用のないフルードカップリングやトルク変動を吸収するハイドロダンパ、あるいは、HEV用にモータジェネレータ等を用いてもよい。一体化されたメインケース1aの前部には、変速機を油圧制御するためのチャージングポンプを保持する保持部材2aがボルトで締結され、チャージングポンプの左前方には乾式となる継ぎ手側と湿式となる変速機側を隔てる隔壁5aがメインケース1aに締結される。チャージングポンプは原動機から継ぎ手を介して直接ギアにより駆動され、このギアは図示しないPTO(Power Take Off)用のギアを駆動する。PTOは特装車には必須の作業用装置であり、原動機で直接駆動され、このような変速機にはPTO装置を装着可能としなけれはならない。保持部材2aは断面がL字形状をしており筒状の内周円筒部には筒状の保持部材2bが締結されており、保持部材2bの両端でニードルローラコロ軸受け4a、4bを保持し原動機から継ぎ手を介して動力が入力する入力軸3aを軸支する。またリアケース1bにはテーパコロ軸受け4f、4eが背面合わせで装着されており、出力軸3cを軸支する。変速機の回転中心部には、入力軸3aが配され、後端が出力軸3cの内周部に配されたニードルローラコロ軸受け4dで軸支される。ここで入力軸3aは3点で軸支されたことになる。   Fig. 18 "C3-5-1, 14AT (FR)" is a structural diagram that conceptually designed the FR specification diagram on the left of Fig. 9 for commercial vehicles such as trucks and buses with an input power of 1000 Nm from the prime mover Is. In the field of heavy-duty commercial vehicles, vehicle manufacturers, engine manufacturers, and transmission manufacturers are different in the world, and therefore mounting and mounting are standardized by SAE. In FIG. 18, SAE NO1 Housing is used for the transmission case. A torque converter is generally used for this joint, but a fluid coupling having no torque amplification effect, a hydro damper for absorbing torque fluctuation, or a motor generator for HEV may be used. A holding member 2a for holding a charging pump for hydraulically controlling the transmission is fastened by a bolt to the front of the integrated main case 1a, and a dry joint side is provided on the left front side of the charging pump. A partition wall 5a that separates the wet transmission side is fastened to the main case 1a. The charging pump is directly driven by a gear from a prime mover via a joint, and this gear drives a gear for a PTO (Power Take Off) not shown. The PTO is an indispensable work device for a specially equipped vehicle, and it must be directly driven by a prime mover, and such a transmission must be equipped with the PTO device. The holding member 2a has an L-shaped cross section, and a cylindrical holding member 2b is fastened to a cylindrical inner peripheral cylindrical portion, and both ends of the holding member 2b hold the needle roller roller bearings 4a and 4b. The input shaft 3a, to which power is input from the prime mover through the joint, is pivotally supported. Further, taper roller bearings 4f and 4e are mounted on the rear case 1b so as to be back-to-back, and support the output shaft 3c. An input shaft 3a is arranged at the center of rotation of the transmission, and its rear end is rotatably supported by a needle roller roller bearing 4d arranged on the inner peripheral portion of the output shaft 3c. Here, the input shaft 3a is pivotally supported at three points.

保持部材2aの円筒部の外周には左前方よりFRONT GEAR(前置変速機構)の副前置変速機構となる2階建ての第4遊星ギア列(40)、第5遊星ギア列(50)と第1、第2クラッチ(C1、C2)が配される。2階建ての第4遊星ギア列(40)、第5遊星ギア列(50)は入力軸3aの回転を選択的に2種類に減速して主前置変速機構となる第3遊星ギア列(30)に伝達する。2階建ての第4遊星ギア列(40)、第5遊星ギア列(50)は第5遊星ギア列(50)が1階で第4遊星ギア列(40)が2階に配置され、第5リングギア(R5)と第1サンギア(S1)が一体となり、第5遊星キャリア(P5)と第4遊星キャリア(P4)の左側サイド部材が一体となってコンパクトに配される。、第5遊星キャリア(P5)の右側サイド部材は内周部が後方に延材されニードルローラコロ軸受け4jで保持部材2aの円筒部の外周に軸支され、第4遊星キャリア(P4)の右側サイド部材にメインケース1aの内周に沿って後方に延材される第2連結部材(8)が溶着される。第5遊星キャリア(P5)と第4遊星キャリア(P4)の右側サイド部材の間の一体となる第5リングギア(R5)と第1サンギア(S1)には入力軸3aにスプライン連結された入力連結部材(Y)がスプライン連結される。第5遊星ギア列(50)の第5サンギア(S5)は内周に配されたニードルローラコロ軸受け4lで保持部材2aの円筒部の外周に軸支されると共に、第1ブレーキ(B1)のブレーキハブが2階の第4遊星ギア列(40)の外周まで延材されスプライン連結される。また、第4遊星ギア列(40)の第4リングギア(R4)は後方に延材され外周に第4ブレーキ(B4)の摩擦部材を係止するスプラインが形成されると共に、前方の内周でスラストニードルベアリングにより軸方向を規制するプレートがスプライン連結される。   On the outer periphery of the cylindrical portion of the holding member 2a, from the left front, a two-story fourth planetary gear train (40) and a fifth planetary gear train (50) that serve as a sub-front transmission mechanism of FRONT GEAR (front transmission mechanism). And the first and second clutches (C1, C2) are arranged. The second-floor fourth planetary gear train (40) and the fifth planetary gear train (50) selectively reduce the rotation of the input shaft 3a into two types and serve as a main front transmission mechanism. 30). In the two-story fourth planetary gear train (40) and fifth planetary gear train (50), the fifth planetary gear train (50) is located on the first floor and the fourth planetary gear train (40) is located on the second floor. The fifth ring gear (R5) and the first sun gear (S1) are integrated, and the left side members of the fifth planet carrier (P5) and the fourth planet carrier (P4) are integrated and arranged compactly. , The right side member of the fifth planetary carrier (P5) has its inner peripheral portion extended backward and is axially supported by the needle roller roller bearing 4j on the outer periphery of the cylindrical portion of the holding member 2a. A second connecting member (8) extending rearward along the inner circumference of the main case 1a is welded to the side member. The fifth ring gear (R5) and the first sun gear (S1), which are integrated between the right side member of the fifth planet carrier (P5) and the fourth planet carrier (P4), are connected to the input shaft 3a by an input splined. The connecting member (Y) is spline-connected. The fifth sun gear (S5) of the fifth planetary gear train (50) is rotatably supported on the outer circumference of the cylindrical portion of the holding member 2a by a needle roller roller bearing 4l arranged on the inner circumference, and at the same time, on the first brake (B1). The brake hub extends to the outer circumference of the fourth planetary gear train (40) on the second floor and is spline-connected. Further, the fourth ring gear (R4) of the fourth planetary gear train (40) is extended rearward to form a spline for locking the friction member of the fourth brake (B4) on the outer circumference, and at the front inner circumference. The plates that regulate the axial direction are spline-connected by the thrust needle bearings.

2階建てとなる第4遊星ギア列(40)と第5遊星ギア列(50)の後方の保持部材2aの円筒部外周端部には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3aと第3遊星ギア列(30)の第3遊星キャリア(P3)を連結可能とし、第2クラッチ(C2)は第3遊星キャリア(P3)と第3リングギア(R3)と連結する第2連結部材(8)を連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)の外周にブシュ4kで回転自在に保持され、後方端部には第3遊星ギア列(30)を構成する第3遊星キャリア(P3)の左側サイド部材が溶着される。2連クラッチ連結部材(X)の前方には内周において入力連結部材(Y)と一体のクラッチハブに配される第1クラッチ(C1)の摩擦部材を押圧するサーボ機構が配され、第4遊星キャリア(P4)の左側サイド部材には2連クラッチ連結部材(X)の径方向外周と第2連結部材(8)に配される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配される。入力連結部材(Y)は保持部材2aの円筒部外周端部後方で入力軸3aにスプライン連結されると共に第5遊星ギア列(50)の第5遊星キャリア(P5)の右側サイド部材の外周にブシュ4cで軸支される。2連クラッチ連結部材(X)と第3遊星キャリア(P3)の左側サイド部材の間には仕切り板により第3遊星キャリア(P3)の左側サイド部材の径方向上部に配されたサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路が形成される。2連クラッチ連結部材(X)の径方向上部に配された第2クラッチ(C2)のサーボ機構と径方向下部に配された第1クラッチ(C1)のサーボ機構には、円筒部材2bの外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。また、第3遊星キャリア(P3)の左側サイド部材の第2クラッチ(C2)のサーボ機構となる油圧室の遊星ピニオンギアの軸支部にはOリングが配され、油圧室を密閉する。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」と「請求項5」、「請求項6」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   First and second clutches (C1, C2) are arranged on the outer peripheral end of the cylindrical portion of the holding member 2a behind the fourth planetary gear train (40) and the fifth planetary gear train (50), which are two stories. It The first clutch (C1) can connect the input shaft 3a and the third planet carrier (P3) of the third planetary gear train (30), and the second clutch (C2) connects the third planet carrier (P3) and the third planet carrier (P3). The second connecting member (8), which is connected to the ring gear (R3), can be connected. In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which each friction member is coaxially superposed in two steps in a radial direction is rotatable by a bush 4k on the outer periphery of the input connecting member (Y). The left side member of the third planetary carrier (P3) forming the third planetary gear train (30) is welded to the rear end of the third planetary gear train (30). A servo mechanism for pressing the friction member of the first clutch (C1), which is arranged on the clutch hub integral with the input coupling member (Y) at the inner circumference, is disposed in front of the dual clutch coupling member (X). The left side member of the planet carrier (P4) has a servo mechanism for pressing the radial outer periphery of the double clutch connecting member (X) and the friction member of the second clutch (C2) arranged on the second connecting member (8). Will be distributed. The input connecting member (Y) is spline-connected to the input shaft 3a behind the outer peripheral end of the cylindrical portion of the holding member 2a, and is provided on the outer periphery of the right side member of the fifth planetary carrier (P5) of the fifth planetary gear train (50). It is pivotally supported by the bush 4c. A partition plate is provided between the double clutch connecting member (X) and the left side member of the third planet carrier (P3) to supply the servomechanism arranged above the left side member of the third planet carrier (P3) in the radial direction. A passage for the working oil of the piston and the hydraulic cancel oil is formed. The servo mechanism of the second clutch (C2) arranged on the upper side in the radial direction of the dual clutch coupling member (X) and the servo mechanism of the first clutch (C1) arranged on the lower side in the radial direction include the outer circumference of the cylindrical member 2b. Is supplied with hydraulic oil and hydraulic cancel oil through an oil passage sealed by a piston ring provided in the input connecting member (Y). Further, an O-ring is arranged on the axial support portion of the planetary pinion gear of the hydraulic chamber that serves as the servo mechanism for the second clutch (C2) of the left side member of the third planetary carrier (P3), and seals the hydraulic chamber. The structures of the first and second clutches (C1, C2) are "claim 2", "claim 5", and "claim 6" of the present application, which are extremely simple and compact, and the first and second clutches ( The oil passage to C1 and C2) also has a small resistance to the pipeline, and the responsiveness of the clutch is improved.

保持部材2aの円筒部と第1、第2クラッチ(C1、C2)の後方にはFRONT GEAR(前置変速機構)の主前置変速機構となる第3遊星ギア列(30)が配される。第3遊星ギア列(30)は、8種類の回転を主変速機構となる第1、第2遊星ギア列(10、20)に選択的に伝達する。 第3遊星ギア列(30)の第3リングギア(R3)は、第4遊星ギア列(40)の第4遊星キャリア(P4)の右側サイド部材に溶着された第2連結部材(8)にスプライン連結される。第3リングギア(R3)と噛み合う遊星ピニオンギアを支持する第3遊星キャリア(P3)は左側サイド部材が第2クラッチ(C2)のクラッチカバーとなって2連クラッチ連結部材(X)に溶着され、右側サイド部材が第3リングギア(R3)の外周に延材される。出力となる第3サンギア(S3)は内周で第1連結部材(7)にスプライン連結される。ここで、この第1、第2クラッチ(C1、C2)と第3遊星ギア列(30)の構造は「1−TYPE」の図14「C3−1−1、9AT、C3−1−2、11AT(FR)」と同じである。   A third planetary gear train (30) serving as a main front transmission mechanism of the FRONT GEAR (front transmission mechanism) is arranged behind the cylindrical portion of the holding member 2a and the first and second clutches (C1, C2). . The third planetary gear train (30) selectively transmits eight kinds of rotations to the first and second planetary gear trains (10, 20) which are main transmission mechanisms. The third ring gear (R3) of the third planetary gear train (30) is connected to the second connecting member (8) welded to the right side member of the fourth planetary carrier (P4) of the fourth planetary gear train (40). Splined. The left side member of the third planet carrier (P3) supporting the planet pinion gear that meshes with the third ring gear (R3) serves as a clutch cover for the second clutch (C2) and is welded to the dual clutch connecting member (X). The right side member is extended on the outer circumference of the third ring gear (R3). The output third sun gear (S3) is spline-connected to the first connecting member (7) at the inner circumference. Here, the structures of the first and second clutches (C1, C2) and the third planetary gear train (30) are shown in FIG. 14 "C3-1-1, 9AT, C3-1-2," of "1-TYPE". 11AT (FR) ".

第1ブレーキ(B1)は、第5遊星ギア列(50)の第5サンギア(S5)を制動可能とする。第5サンギア(S5)の前方に溶着された薄板状のブレーキハブが2階建ての第4遊星ギア列(40)の外周まで延材され、外周に成形されたスプラインに第1ブレーキ(B1)の一方の摩擦部材が係止される。第1ブレーキ(B1)のもう一方の摩擦部材はメインケース1aの前方に成形されたスプラインに係止され、メインケース1aの前方にボルトで固定された保持部材2aの油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   The first brake (B1) enables braking of the fifth sun gear (S5) of the fifth planetary gear train (50). A thin plate brake hub welded in front of the fifth sun gear (S5) is extended to the outer circumference of the two-story fourth planetary gear train (40), and the first brake (B1) is attached to the spline formed on the outer circumference. One of the friction members is locked. The other friction member of the first brake (B1) is locked to a spline formed in front of the main case 1a, and a piston and a return spring are provided in a hydraulic chamber of a holding member 2a fixed to the front of the main case 1a by a bolt. Is held, and the hydraulic servo of the first brake (B1) is formed.

第4ブレーキ(B4)は、第4遊星ギア列(40)の第4リングギア(R4)を制動可能とする。第4リングギア(R4)の後方に延材さた外周スプラインには第4ブレーキ(B4)の一方の摩擦部材が係止される。第4ブレーキ(B4)のもう一方の摩擦部材はメインケース1aの前方に成形された第1ブレーキ(B1)の摩擦部材を係止する延材されたスプラインに係止され、第4ブレーキ(B4)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースが摩擦部材後方のメインケース1aにリティニングリングで固定される。   The fourth brake (B4) enables braking of the fourth ring gear (R4) of the fourth planetary gear train (40). One of the friction members of the fourth brake (B4) is locked to the outer peripheral spline extending to the rear of the fourth ring gear (R4). The other friction member of the fourth brake (B4) is locked to the extended spline that locks the friction member of the first brake (B1) formed in front of the main case 1a, and the fourth brake (B4) is locked. The brake case, which holds the piston and the return spring forming the hydraulic servo, is fixed to the main case 1a behind the friction member with a retaining ring.

第2ブレーキ(B2)は、第3遊星ギア列(30)の第3遊星キャリア(P3)を制動可能とする。第3遊星キャリア(P3)の右側サイド部材は第3リングギア(R3)の外周に延材され、外周に成形されたスプラインに第2ブレーキ(B2)の一方の摩擦部材が係止される。第2ブレーキ(B2)のもう一方の摩擦部材はメインケース1aに成形されたスプラインに係止され、第2ブレーキ(B2)の油圧サーボを形成するピストンとリターンスプリングが第4ブレーキ(B4)の油圧サーボに対抗してが第4ブレーキ(B4)の油圧サーボを保持するブレーキケースに配される。   The second brake (B2) enables braking of the third planet carrier (P3) of the third planetary gear train (30). The right side member of the third planet carrier (P3) is extended to the outer circumference of the third ring gear (R3), and one friction member of the second brake (B2) is locked to the spline formed on the outer circumference. The other friction member of the second brake (B2) is locked to the spline formed in the main case 1a, and the piston forming the hydraulic servo of the second brake (B2) and the return spring are connected to the fourth brake (B4). It is arranged in a brake case that holds the hydraulic servo of the fourth brake (B4) as opposed to the hydraulic servo.

第3遊星ギア列(30)の後方に配される第2遊星ギア列(20)は、第2サンギア(S2)が第1遊星ギア列(10)の第1サンギア(S1)の内周まで延材されニードルローラコロ軸受け4hで入力軸3a外周に回転自在に配されると共に前方に第1連結部材(7)として延材され第4遊星ギア列(40)の第4サンギア(S4)とスプライン連結される。第2サンギア(S2)と噛み合う遊星ピニオンギアは第2遊星キャリア(P2)に支持され、右側サイド部材が出力軸3cにスプライン連結される第1遊星ギア列(10)の外周部に配された出力ハブ9にスプライン連結される。また、遊星ピニオンギアと噛み合う第2リングギア(R2)は、左端歯部にリティニングリングで軸方向が固定されスプライン連結されたプレートが第2遊星キャリア(P2)の左側サイド部材の内周に延材され第2遊星ギア列(20)の第2サンギア(S2)との間でスラストニードルベアリングにより軸方向が規制されて回転自在に配される。第2リングギア(R2)の外周には第3ブレーキ(B3)の摩擦部材が係止されるが、両者の重心は第2遊星ギア列(20)の遊星ピニオンギアの幅内にあり、第2遊星キャリア(P2)で第2リングギア(R2)と摩擦部材のラジアル荷重を受けるので第2リングギア(R2)専用のラジアル軸受けは必要としない。   In the second planetary gear train (20) arranged behind the third planetary gear train (30), the second sun gear (S2) extends to the inner circumference of the first sun gear (S1) of the first planetary gear train (10). The rolled material is rotatably arranged on the outer periphery of the input shaft 3a by the needle roller roller bearing 4h, and is stretched forward as the first connecting member (7) to the fourth sun gear (S4) of the fourth planetary gear train (40). Splined. The planetary pinion gear that meshes with the second sun gear (S2) is supported by the second planetary carrier (P2), and the right side member is arranged on the outer periphery of the first planetary gear train (10) spline-coupled to the output shaft 3c. The output hub 9 is splined. The second ring gear (R2) meshing with the planetary pinion gear has a plate in which the left end tooth portion is axially fixed by a retaining ring and is spline-connected to the inner periphery of the left side member of the second planetary carrier (P2). Along with the second sun gear (S2) of the second planetary gear train (20) that has been extended, it is rotatably arranged with its axial direction restricted by a thrust needle bearing. The friction member of the third brake (B3) is locked to the outer periphery of the second ring gear (R2), but the center of gravity of both is within the width of the planet pinion gear of the second planetary gear train (20). Since the radial load of the second ring gear (R2) and the friction member is received by the two planet carrier (P2), the radial bearing dedicated to the second ring gear (R2) is not required.

第2遊星ギア列(20)の後方に配される第1遊星ギア列(10)は、第1サンギア(S1)が内周まで延材された第2遊星ギア列(20)の第2サンギア(S2)にスプライン連結される。第1サンギア(S1)と噛み合う遊星ピニオンギアは第1遊星キャリア(P1)に支持され、右側サイド部材が入力軸3aと第1サンギア(S1)の内周でスプライン連結される。遊星ピニオンギアと噛み合う第1リングギア(R1)は外周に第3クラッチの摩擦部材を係止するスプラインが形成されスラストニードルベアリングにより軸方向が規制されるプレートが溶着される。   The first planetary gear train (10) arranged behind the second planetary gear train (20) is the second sun gear of the second planetary gear train (20) in which the first sun gear (S1) is extended to the inner circumference. (S2) is spline-connected. The planetary pinion gear that meshes with the first sun gear (S1) is supported by the first planetary carrier (P1), and the right side member is spline-connected to the input shaft 3a at the inner circumference of the first sun gear (S1). The first ring gear (R1) that meshes with the planetary pinion gear has a spline formed on the outer periphery for locking the friction member of the third clutch, and a plate whose axial direction is regulated by a thrust needle bearing is welded.

第3クラッチ(C3)は第1遊星ギア列(10)の第1リングギア(R1)と出力軸3cを連結可能とする。第1遊星ギア列(10)の第1リングギア(R1)の外周に形成されたスプラインに一方の摩擦部材が係止され、出力ハブ9の内周に成形されたスプラインに第3クラッチ(C3)のもう一方の摩擦部材が係止される。なお、このスプラインには出力軸3cと第2遊星ギア列(20)の第2遊星キャリア(P2)の右側サイド部材が連結される。出力軸3cの前方には第3クラッチ(C3)のピストンとリターンスプリングが保持され、第3クラッチ(C3)の油圧サーボが形成される。出力軸3cはメインケース1aの後部で背面合わせとなるテーパコロ軸受け4e、4fで軸支され、両テーパコロ軸受けの間でメインケース1aからシールリングで密閉されたアダプタ5bの油路を介して第3クラッチ(C3)の作動油の供給を受ける。   The third clutch (C3) can connect the first ring gear (R1) of the first planetary gear train (10) and the output shaft 3c. One friction member is locked to a spline formed on the outer periphery of the first ring gear (R1) of the first planetary gear train (10), and a third clutch (C3) is attached to the spline formed on the inner periphery of the output hub 9. ) The other friction member is locked. The output shaft 3c and the right side member of the second planetary carrier (P2) of the second planetary gear train (20) are connected to this spline. The piston of the third clutch (C3) and the return spring are held in front of the output shaft 3c, and a hydraulic servo of the third clutch (C3) is formed. The output shaft 3c is rotatably supported by tapered roller bearings 4e and 4f that are back-to-back in the rear portion of the main case 1a. It receives the supply of hydraulic oil from the clutch (C3).

第3ブレーキ(B3)は、第2遊星ギア列(20)の第2リングギア(R2)を制動可能とする。第2リングギア(R2)は外周部にスプラインが成形され第3ブレーキ(B3)の一方の摩擦部材を係止する。変速機ケース1の内周にはスプラインが形成され第3ブレーキ(B3)のもう一方の摩擦部材が係止される。また、出力軸3cのフランジ部後方のメインケース1aには第3ブレーキ(B3)のピストンとリターンスプリングが保持され、第3ブレーキ(B3)の油圧サーボが形成される。第3ブレーキ(B3)のピストンは出力ハブ9の外周で第3ブレーキ(B3)の摩擦部材を押圧する。なお、第3ブレーキ(B3)の容量は大きいため摩擦部材を押圧する油圧室の面積を大きくして大きな押圧力を出すと共に応答性をよくするため油圧室を2重とし、小さな面積の油圧室に油を供給するとき、大きな面積の油圧室が真空になりピストンの移動を妨げるのを防ぐため大きな面積の油圧室にチェックバルブを設けている。   The third brake (B3) enables braking of the second ring gear (R2) of the second planetary gear train (20). The second ring gear (R2) has a spline formed on the outer peripheral portion thereof to lock one friction member of the third brake (B3). A spline is formed on the inner circumference of the transmission case 1, and the other friction member of the third brake (B3) is locked. Further, the piston and the return spring of the third brake (B3) are held in the main case 1a behind the flange of the output shaft 3c, and a hydraulic servo of the third brake (B3) is formed. The piston of the third brake (B3) presses the friction member of the third brake (B3) on the outer circumference of the output hub 9. Since the capacity of the third brake (B3) is large, the area of the hydraulic chamber that presses the friction member is increased to generate a large pressing force, and the hydraulic chamber is doubled to improve the response, and the hydraulic chamber having a small area is used. When oil is supplied to the hydraulic chamber, a check valve is provided in the hydraulic chamber having a large area to prevent the hydraulic chamber having a large area from becoming a vacuum and hindering the movement of the piston.

図18は原動機からの入力動力を1000Nmとしてトラック、バス等の商用車用にコンセプト設計した構造図であるため、大きさを比較するには特許文献2の図4に記載した同じ1000Nmとしてトラック、バス等の商用車用にコンセプト設計したC3−15ATと比較しなければならない。図18のC3−14ATでは第3遊星ギア列(30)と第5遊星ギア列(50)の入力動力が径の大きなリングギアに入力され、「荷重=トルク/半径」となることより第3遊星ギア列(30)と第5遊星ギア列(50)の遊星ギアの負荷荷重が小さくなり歯巾を小さく設定でき、「請求項4」に記載した第1、第2クラッチ(C1、C2)の構造や減速比が小さくなることと相まってC3−15ATより5%程度軸方向がコンパクトになる。大型トラックは世界では一般的にトラクターが用いられておりトラクターヘッドには前進10〜16段のMTが用いられている。日本では10トン車と言われるカーゴトラックが多く用いられ、変速比の幅が10程度の前進7段のMTが主流となっている。したがって、本願の「1−TYPE」9AT、11ATで十分このカーゴトラックに対応できるが、9AT、11ATと比べそれほど大きくならない図18の変速比の幅が1.8倍も大きな14ATを用いると、エンジンの回転速度が1/1.8に小さくできる。加えて、ギア効率がMTより0.5〜1%もよいため、チャージングポンプのロスを考慮してもMTより燃費はよくなる。エンジンの制御はアクセルペダル開度の如何にかかわらずフルトルクの出るオールスピードガバナ制御のためチャージングポンプロスは1%未満となるからである。乗用車より自動運転が必要となる大型商用車にはATが必要となる。   Since FIG. 18 is a structural diagram conceptually designed for commercial vehicles such as trucks and buses with an input power from a prime mover of 1000 Nm, the same 1000 Nm truck described in FIG. It must be compared with the C3-15AT, which was designed conceptually for commercial vehicles such as buses. In the C3-14AT of FIG. 18, the input power of the third planetary gear train (30) and the fifth planetary gear train (50) is input to the ring gear having a large diameter, and "load = torque / radius" is satisfied. The load on the planetary gear trains of the planetary gear train (30) and the fifth planetary gear train (50) can be reduced, and the tooth width can be set to a small value. The first and second clutches (C1, C2) according to claim 4 can be set. Combined with the structure and the reduction ratio, the axial direction becomes compact by about 5% compared to C3-15AT. In the world, a tractor is generally used as a heavy-duty truck, and an MT having 10 to 16 forward steps is used as a tractor head. In Japan, a cargo truck called a 10-ton car is often used, and an MT having seven gear stages and a gear ratio width of about 10 is mainly used. Therefore, the "1-TYPE" 9AT, 11AT of the present application is sufficient for this cargo truck, but if the 14AT having a large speed ratio of 1.8 times in FIG. 18 is used, which is not so large as 9AT, 11AT, The rotation speed of can be reduced to 1 / 1.8. In addition, since the gear efficiency is 0.5 to 1% better than MT, the fuel consumption is better than MT even if the loss of the charging pump is taken into consideration. This is because the engine control is an all-speed governor control that produces full torque regardless of the accelerator pedal opening, so the charging pump loss is less than 1%. ATs are required for large commercial vehicles that require automatic driving rather than passenger vehicles.

図23「C3−5−1、14AT(FF)」は、図9の右図のFF仕様の模式図を原動機からの入力動力を300Nmとしてコンセプト設計した構造図で、全長は図20の9AT(FF)や図21の11AT(FF)とほとんど変わらず、400mmを少し超えた程度となる。第1遊星ギア列(10)、第2遊星ギア列(20)、第3クラッチ(C3)、第3ブレーキ(B3)からなる主変速機構や、隔壁に軸支される出力カウンターギア5からの出力構造等は全て図21の11AT(FF)と同じであるため説明を省略する。   FIG. 23 “C3-5-1, 14AT (FF)” is a structural diagram conceptually designing the schematic diagram of the FF specification shown on the right side of FIG. 9 with the input power from the prime mover set to 300 Nm. FF) and 11AT (FF) shown in FIG. 21, almost no more than 400 mm. From the main transmission mechanism including the first planetary gear train (10), the second planetary gear train (20), the third clutch (C3), and the third brake (B3), and the output counter gear 5 axially supported by the partition wall. The output structure and the like are all the same as 11AT (FF) in FIG.

変速機の後部を閉ざすの変速機ケース1cは一体となる内周部が円筒状に前方に突き出ており、突き出た円筒部材の内周端部にはニードルローラコロ軸受け4bが配され入力軸3を軸支する。そのため、入力軸3の軸支間が短くなり回転振動を抑えることができる。突き出た円筒部材の外周には右後方よりFRONT GEAR(前置変速機構)の副前置変速機構となる2階建ての第4遊星ギア列(40)と第5遊星ギア列(5)と第1、第2クラッチ(C1、C2)が配され、突き出た円筒部材と第1、第2クラッチ(C1、C2)の前方に第3遊星ギア列(30)が配される。2階建ての第4遊星ギア列(40)と第5遊星ギア列(5)は入力軸3の2種の減速回転を主前置変速機構となる第3遊星ギア列(30)に選択的に伝達する。2階建ての1階に配された第5遊星ギア列(50)の第5遊星キャリア(P5)は左側サイド部材の内周に筒状に延材された内径でニードルローラコロ軸受け4jにより変速機ケース1cの円筒部材の外周に回転自在に保持され、更に、第5サンギア(S5)は内周に圧入されたブシュ4lで変速機ケース1cの円筒部材の外周に回転自在に保持される。第5サンギア(S5)の後方側には薄板状のブレーキハブがスプライン連結され、2階建ての2階に配された第4遊星ギア列(40)の外周まで延材され第1ブレーキ(B1)の摩擦部材が係止される。第5遊星キャリア(P5)の右側サイド部材は第4遊星ギア列(40)の第4遊星キャリア(P4)の右側サイド部材と一体となると共に第4遊星キャリア(P4)の左側サイド部材に前方に延材された第2連結部材(8)が溶着される。第5遊星キャリア(P5)と第4遊星キャリア(P4)の左側サイド部材の間の一体となる第5リングギア(R5)と第1サンギア(S1)には入力軸3にスプライン連結された入力連結部材(Y)がスプライン連結される。第4遊星ギア列(40)の第4リングギア(R4)は外周に第4ブレーキ(B4)の摩擦部材を係止するスプラインが形成されると共に、後方の内周でスラストニードルベアリングにより軸方向を規制するプレートがスプライン連結される。   The transmission case 1c for closing the rear part of the transmission has an integral inner peripheral portion protruding forward in a cylindrical shape, and a needle roller roller bearing 4b is arranged at the inner peripheral end portion of the protruding cylindrical member to provide the input shaft 3 To support. Therefore, the shaft support of the input shaft 3 is shortened, and rotational vibration can be suppressed. On the outer circumference of the projecting cylindrical member, from the right rear, a two-story fourth planetary gear train (40), a fifth planetary gear train (5), and a second front gear train (40) that serve as a sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism). First and second clutches (C1, C2) are arranged, and a third planetary gear train (30) is arranged in front of the protruding cylindrical member and the first and second clutches (C1, C2). The two-story fourth planetary gear train (40) and the fifth planetary gear train (5) selectively use two kinds of decelerated rotations of the input shaft 3 for the third planetary gear train (30) serving as a main front transmission mechanism. Communicate to. The fifth planetary carrier (P5) of the fifth planetary gear train (50), which is arranged on the first floor of the two-story building, has an inner diameter that is cylindrically extended on the inner circumference of the left side member and is speed-shifted by the needle roller roller bearing 4j. The fifth sun gear (S5) is rotatably held on the outer circumference of the cylindrical member of the machine case 1c, and further, the fifth sun gear (S5) is rotatably held on the outer circumference of the cylindrical member of the transmission case 1c by a bush 4l pressed into the inner circumference. A thin plate-shaped brake hub is spline-connected to the rear side of the fifth sun gear (S5), and is extended to the outer periphery of the fourth planetary gear train (40) arranged on the second floor of the two-story building to extend the first brake (B1). ) The friction member is locked. The right side member of the fifth planet carrier (P5) is integrated with the right side member of the fourth planet carrier (P4) of the fourth planetary gear train (40) and is forward of the left side member of the fourth planet carrier (P4). The second connecting member (8) that has been rolled into a sheet is welded. The fifth ring gear (R5) and the first sun gear (S1), which are integrated between the left side member of the fifth planet carrier (P5) and the fourth planet carrier (P4), are connected to the input shaft 3 by splines. The connecting member (Y) is spline-connected. The fourth ring gear (R4) of the fourth planetary gear train (40) has a spline formed on the outer periphery for locking the friction member of the fourth brake (B4), and an axial direction formed by a thrust needle bearing on the inner periphery at the rear. The plates that regulate the are connected by splines.

2階建てとなる第4遊星ギア列(40)と第5遊星ギア列(50)の前方の円筒部材の外周端部には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3と第3遊星ギア列(30)の第3遊星キャリア(P3)を連結可能とし、第2クラッチ(C2)は第3遊星キャリア(P3)と第3リングギア(R3)と連結する第2連結部材(8)を連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)の外周にブシュ4kで回転自在に保持され、前方端部には第3遊星ギア列(30)を構成する第3遊星キャリア(P3)の右側サイド部材が溶着される。2連クラッチ連結部材(X)の後方には内周において入力連結部材(Y)と一体のクラッチハブに配される第1クラッチ(C1)の摩擦部材を押圧するサーボ機構が配され、第3遊星キャリア(P3)の右側サイド部材には2連クラッチ連結部材(X)の径方向外周と第2連結部材(8)に配される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配される。入力連結部材(Y)は変速機ケース1cの円筒部材の前方で入力軸3にスプライン連結されると共に第5遊星ギア列(50)の第5遊星キャリア(P5)の左側サイド部材の外周にブシュ4cで軸支される。2連クラッチ連結部材(X)と第3遊星キャリア(P3)の右側サイド部材の間には仕切り板により第3遊星キャリア(P3)の右側サイド部材の径方向上部に配されたサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路が形成される。2連クラッチ連結部材(X)の径方向上部に配された第2クラッチ(C2)のサーボ機構と径方向下部に配された第1クラッチ(C1)のサーボ機構には、円筒部材2bの外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。また、第3遊星キャリア(P3)の右側サイド部材の第2クラッチ(C2)のサーボ機構となる油圧室の遊星ピニオンギアの軸支部にはOリングが配され、油圧室を密閉する。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」と「請求項5」、「請求項6」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   First and second clutches (C1, C2) are arranged at the outer peripheral ends of the cylindrical members in front of the fourth planetary gear train (40) and the fifth planetary gear train (50), which are two stories. The first clutch (C1) enables the input shaft 3 and the third planet carrier (P3) of the third planetary gear train (30) to be connected, and the second clutch (C2) connects the third planet carrier (P3) and the third planet carrier (P3). The second connecting member (8), which is connected to the ring gear (R3), can be connected. In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which each friction member is coaxially superposed in two steps in a radial direction is rotatable by a bush 4k on the outer periphery of the input connecting member (Y). The right side member of the third planetary carrier (P3) constituting the third planetary gear train (30) is welded to the front end of the third planetary gear train (30). A servo mechanism for pressing the friction member of the first clutch (C1), which is arranged on the clutch hub integrated with the input coupling member (Y) on the inner periphery, is disposed behind the dual clutch coupling member (X). The right side member of the planet carrier (P3) has a servo mechanism for pressing the radial outer periphery of the double clutch connecting member (X) and the friction member of the second clutch (C2) arranged on the second connecting member (8). Will be distributed. The input coupling member (Y) is spline-coupled to the input shaft 3 in front of the cylindrical member of the transmission case 1c, and is bushed on the outer periphery of the left side member of the fifth planetary carrier (P5) of the fifth planetary gear train (50). It is pivotally supported by 4c. A partition plate is provided between the double clutch connecting member (X) and the right side member of the third planet carrier (P3) to supply the servo mechanism arranged on the radial upper side of the right side member of the third planet carrier (P3). A passage for the working oil of the piston and the hydraulic cancel oil is formed. The servo mechanism of the second clutch (C2) arranged on the upper side in the radial direction of the dual clutch coupling member (X) and the servo mechanism of the first clutch (C1) arranged on the lower side in the radial direction include the outer circumference of the cylindrical member 2b. Is supplied with hydraulic oil and hydraulic cancel oil through an oil passage sealed by a piston ring provided in the input connecting member (Y). Further, an O-ring is arranged on the axial support portion of the planetary pinion gear of the hydraulic chamber that serves as the servo mechanism of the second clutch (C2) of the right side member of the third planetary carrier (P3), and seals the hydraulic chamber. The structures of the first and second clutches (C1, C2) are "claim 2", "claim 5", and "claim 6" of the present application, which are extremely simple and compact, and the first and second clutches ( The oil passage to C1 and C2) also has a small resistance to the pipeline, and the responsiveness of the clutch is improved.

変速機ケース1cの円筒部材と第1、第2クラッチ(C1、C2)の前方にはFRONT GEAR(前置変速機構)の主前置変速機構となる第3遊星ギア列(30)が配される。第3遊星ギア列(30)は、8種類の回転を主変速機構となる第1、第2遊星ギア列(10、20)に選択的に伝達する。 第3遊星ギア列(30)の第3リングギア(R3)は、第4遊星ギア列(40)の第4遊星キャリア(P4)の左側サイド部材に溶着された第2連結部材(8)にスプライン連結される。第3リングギア(R3)と噛み合う遊星ピニオンギアを支持する第3遊星キャリア(P3)は右側サイド部材が第2クラッチ(C2)のクラッチカバーとなって2連クラッチ連結部材(X)に溶着され、左側サイド部材には第3リングギア(R3)の外周に延材された第2ブレーキ(B2)のブレーキハブが溶着される。出力となる第3サンギア(S3)は内周で第1連結部材(7)にスプライン連結される。   A third planetary gear train (30) serving as a main front transmission mechanism of FRONT GEAR (front transmission mechanism) is arranged in front of the cylindrical member of the transmission case 1c and the first and second clutches (C1, C2). It The third planetary gear train (30) selectively transmits eight kinds of rotations to the first and second planetary gear trains (10, 20) which are main transmission mechanisms. The third ring gear (R3) of the third planetary gear train (30) is attached to the second connecting member (8) welded to the left side member of the fourth planetary carrier (P4) of the fourth planetary gear train (40). Splined. The right side member of the third planet carrier (P3) supporting the planet pinion gear meshing with the third ring gear (R3) is welded to the dual clutch connecting member (X) by the right side member serving as the clutch cover of the second clutch (C2). A brake hub of the second brake (B2) extended to the outer periphery of the third ring gear (R3) is welded to the left side member. The output third sun gear (S3) is spline-connected to the first connecting member (7) at the inner circumference.

第1ブレーキ(B1)は、第5遊星ギア列(50)の第5サンギア(S5)を制動可能とする。第5サンギア(S5)の後方に溶着された薄板状のブレーキハブが2階建ての第4遊星ギア列(40)の外周まで延材され、外周に成形されたスプラインに第1ブレーキ(B1)の一方の摩擦部材が係止される。第1ブレーキ(B1)のもう一方の摩擦部材は変速機ケース1cに成形されたスプラインに係止され、変速機ケース1cの後方に設けられた油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   The first brake (B1) enables braking of the fifth sun gear (S5) of the fifth planetary gear train (50). A thin plate brake hub welded to the rear of the fifth sun gear (S5) is extended to the outer periphery of the two-story fourth planetary gear train (40), and the first brake (B1) is attached to the spline formed on the outer periphery. One of the friction members is locked. The other friction member of the first brake (B1) is locked to a spline formed in the transmission case 1c, and a piston and a return spring are held in a hydraulic chamber provided behind the transmission case 1c. A hydraulic servo of the brake (B1) is formed.

第4ブレーキ(B4)は、第4遊星ギア列(40)の第4リングギア(R4)を制動可能とする。第4リングギア(R4)の外周スプラインには第4ブレーキ(B4)の一方の摩擦部材が係止される。第4ブレーキ(B4)のもう一方の摩擦部材は変速機ケース1cに成形された第1ブレーキ(B1)の摩擦部材を係止する延材されたスプラインに係止され、第4ブレーキ(B4)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースが摩擦部材前方の変速機ケース1bにリティニングリングで固定される。   The fourth brake (B4) enables braking of the fourth ring gear (R4) of the fourth planetary gear train (40). One friction member of the fourth brake (B4) is locked to the outer peripheral spline of the fourth ring gear (R4). The other friction member of the fourth brake (B4) is locked to the extended spline that locks the friction member of the first brake (B1) formed in the transmission case 1c, and the fourth brake (B4). The brake case that holds the piston and the return spring forming the hydraulic servo is fixed to the transmission case 1b in front of the friction member with a retaining ring.

第2ブレーキ(B2)は、第3遊星ギア列(40)の第3遊星キャリア(P3)を制動可能とする。第3遊星キャリア(P3)の左側サイド部材には第3リングギア(R3)の外周に延材された第2ブレーキ(B2)のブレーキハブが溶着され、ブレーキハブの外周に成形されたスプラインに第2ブレーキ(B2)の一方の摩擦部材が係止される。第2ブレーキ(B2)のもう一方の摩擦部材は変速機ケース1bに成形されたスプラインに係止され、第2ブレーキ(B2)の油圧サーボを形成するピストンとリターンスプリングが第4ブレーキ(B4)の油圧サーボに対抗してが第4ブレーキ(B4)の油圧サーボを保持するブレーキケースに配される。   The second brake (B2) enables braking of the third planet carrier (P3) of the third planetary gear train (40). The left side member of the third planet carrier (P3) is welded with the brake hub of the second brake (B2) extended to the outer periphery of the third ring gear (R3), and the spline is formed on the outer periphery of the brake hub. One friction member of the second brake (B2) is locked. The other friction member of the second brake (B2) is locked to the spline formed in the transmission case 1b, and the piston and the return spring forming the hydraulic servo of the second brake (B2) are connected to the fourth brake (B4). It is arranged in a brake case that holds the hydraulic servo of the fourth brake (B4) as opposed to the hydraulic servo of.

図23の14AT(FF)の構造は、や図21の11AT(FF)とほとんど変わらず、図20の9AT(FF)も含めてFFとして成立する大きさである。通常、乗用車にこれだけ多段化された変速機は必要としないが、図23の14AT(FF)は変速比の幅が18.40で、6ATの3倍、9ATの2倍と既存の概念を離れた特性を持つ。したがって、エンジン回転が1000〜2000RPMでよいことになり、この仕様で燃料消費量のよいエンジンが開発できたなら大きな変革をもたらすことになる。   The structure of 14AT (FF) in FIG. 23 is almost the same as 11AT (FF) in FIG. 21, and is a size that can be realized as FF including 9AT (FF) in FIG. Normally, a passenger car does not require such a multi-stage transmission, but 14AT (FF) in FIG. 23 has a gear ratio range of 18.40, which is 3 times that of 6AT and 2 times that of 9AT, which is an existing concept. It has different characteristics. Therefore, the engine speed should be 1000 to 2000 RPM, and if an engine with good fuel consumption can be developed with this specification, it will bring a great change.

図10は「4−TYPE」14ATにおける図9のFRONT GEAR(前置変速機構)の4個の構成要素A、B、C、Gからなる副前置変速機構の構成を示したものである。2個の遊星ギア列と2個の締結要素を用いて入力軸の減速回転を2種出力する方式はこの他にも多数存在し、どれを使ってもよい。「4−TYPE」は副前置変速機構で入力軸の減速回転を1種増やせば、主前置変速機構が3種増やした回転をMAIN GEAR(主変速機構)に出力でき、その結果、MAIN GEAR(主変速機構)には5種類の変速段が可能となる。つまり、「4−TYPE」19ATにすることも容易にでき、多段化し易い方式である。   FIG. 10 shows the configuration of a sub-front transmission mechanism including four constituent elements A, B, C, and G of the FRONT GEAR (front transmission mechanism) of FIG. 9 in the "4-TYPE" 14AT. There are many other methods of outputting two kinds of decelerated rotations of the input shaft by using two planetary gear trains and two fastening elements, and any one may be used. "4-TYPE" is an auxiliary front speed change mechanism, and if the deceleration rotation of the input shaft is increased by one type, the main front speed change mechanism can output the rotation increased by three types to the MAIN GEAR (main speed change mechanism). The GEAR (main transmission mechanism) can have five types of gears. In other words, this is a system that can easily be made to be "4-TYPE" 19AT and is easy to be multistage.

<5−TYPE>
段落「0017」で説明した多段変速機で、オリジナルな特許としてUS20090054196(GM)があり、本願の図11に記載する。変速形態はC3タイプをベースとして一部Bタイプ方式の変速形態を導入することで、C3タイプの9ATと同じ遊星ギア列と締結要素の数で変速段が1個多い10ATとしたものである。MAIN GEAR(主変速機構)の第1、第2遊星ギア列(10、20)と第3クラッチ(C3)、第3ブレーキ(B3)の配置構造は「1〜4−TYPE」と同じである。「5−TYPE」は9ATと同じ遊星ギア列と締結要素の数で変速段が1個多い10ATとしたことや、FRONT GEAR(前置変速機構)の組み合わせも多数あり、変速段も増速段が3段でバランスもよいこと等により、一見、優れて見える。C3タイプのATとして説明してきた「1〜4−TYPE」のATは、MAIN GEAR(主変速機構)の変速形態が第3ブレーキ(B3)の締結状態と第3クラッチ(C3)の締結状態の2つの状態に区別でき、変速形態が変わる変態点が1個ということになる。これに対し、「5−TYPE」のATは、MAIN GEAR(主変速機構)の変速形態がB3ブレーキの締結状態とC3クラッチの締結状態の2つの状態の他にC1クラッチの締結状態ができ、変態点が2個ということになる。変態点により変速形態が変わるため変速比の連なりが悪化する可能性が増えるわけで、段落「0006」で述べたDタイプはこの例に当たり、よい変速比を得難い。FRONT GEAR(前置変速機構)は入力軸の回転とその増速から発進段が始まり、MAIN GEAR(主変速機構)は通常のATでは用いないリングギアとサンギアの大きな歯数比を用いて効率が悪化する大きな減速を行っている。変速機の低速段では大きなステップ値が望まれるため増速比も大きくなり効率も悪化する。因みにFRONT GEAR(前置変速機構)の2段目の大きな増速比は0.45で「1〜4−TYPE」の11AT、14AT、15ATで用いる2段目の大きな増速比(0.57)の1・25倍である。したがって、2段目の大きな増速比を用いる前進3速段と前進5速段ではギア効率が極端に悪化する。こうした大きな欠点があるにもかかわらず、アイシン精機、AW、トヨタがGMも含めて多くの特許を出願している。そこで、その中でも最も多い構造特許が出願されている特開2015−105721〜105726(AW)に関し、本願に適用した場合の引例を図12に示し、その構造図を図19に示す。
<5-TYPE>
In the multi-stage transmission described in paragraph “0017”, there is an original patent of US20090054196 (GM), which is described in FIG. 11 of the present application. The C3 type is used as a base for the shift mode, and a 10-speed AT is added to the C3 type, which is one planetary gear train and the same number of fastening elements as the C3 type 9AT. The arrangement structure of the first and second planetary gear trains (10, 20), the third clutch (C3), and the third brake (B3) of the MAIN GEAR (main transmission mechanism) is the same as "1 to 4-TYPE". . The "5-TYPE" has 10 planetary gear trains and the same number of fastening elements as 9AT, which is one more gear stage, and there are many combinations of FRONT GEAR (previous gear mechanism), and the gear stages are also speed-up stages. At first glance, it looks excellent because it has a good balance with 3 steps. The AT of "1 to 4-TYPE" described as the C3 type AT has the MAIN GEAR (main transmission mechanism) in which the transmission mode is the third brake (B3) engaged state and the third clutch (C3) engaged state. It is possible to distinguish between two states, and it means that there is only one transformation point at which the shift mode changes. On the other hand, in the AT of "5-TYPE", in addition to the two states of the MAIN GEAR (main transmission mechanism), that is, the B3 brake is engaged and the C3 clutch is engaged, the C1 clutch can be engaged. There are two transformation points. Since the shift mode changes depending on the transformation point, the possibility that the chain of gear ratios deteriorates increases, and the D type described in paragraph “0006” corresponds to this example, and it is difficult to obtain a good gear ratio. FRONT GEAR (front gearbox) starts the gear from the rotation and speedup of the input shaft, while MAIN GEAR (main gearbox) uses a large gear ratio of the ring gear and sun gear that is not used in a normal AT, to improve efficiency. Has slowed down a lot. Since a large step value is desired in the low speed stage of the transmission, the speed increasing ratio becomes large and the efficiency also deteriorates. By the way, the large speed increasing ratio of the second speed of the FRONT GEAR (front transmission mechanism) is 0.45, and the large speed increasing ratio of the second speed used in 11AT, 14AT, 15AT of "1-4-TYPE" (0.57). ) Is 1.25 times. Therefore, the gear efficiency is extremely deteriorated in the third forward speed and the fifth forward speed using the second large speed increasing ratio. Despite these major drawbacks, Aisin Seiki, AW, and Toyota have applied for many patents including GM. Then, regarding the Japanese Patent Application Laid-Open No. 2005-105721 to 105726 (AW) for which the most structural patents have been applied among them, a reference example when applied to the present application is shown in FIG. 12, and its structural diagram is shown in FIG.

<5−TYPE>「C4−1−1、10AT」図11
図11は、「5−TYPE」のオリジナルな特許であるUS20090054196(GM)10ATを、本願の構造を適用したFR仕様の模式図として示し、変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)を示したものである。なお、本願の第3クラッチ(C3)の作用位置はUS20090054196(GM)10ATと異なるが、本願の方が容量が小さくて済み、本願では全般に渡りこの方式を用いており、変速作用は同じである。図11の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれており、MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の速度線図は、図の右から順に第5、6、7、8構成要素(A、B、C、D)が配置され、第7構成要素(C)が第1連結部材(7)と第1クラッチ(C1)を介して第1構成要素と、第2連結部材(8)と第4クラッチ(C4)を介して第4構成要素に連結され、第8構成要素(D)が第1連結部材(7)と第2クラッチ(C2)を介して第1構成要素に連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。
<5-TYPE> “C4-1-1, 10AT” FIG. 11
FIG. 11 shows an original patent of “5-TYPE”, US20090054196 (GM) 10AT, as a schematic diagram of FR specifications to which the structure of the present application is applied, and a speed diagram showing a shift mode and engagement at each shift stage. It shows an element (SHIFT) and a gear ratio (RATIO). The operating position of the third clutch (C3) of the present application is different from that of US20090054196 (GM) 10AT, but the capacity of the present application is smaller, and this method is used throughout the present application, and the gear shifting action is the same. is there. In the speed diagram of FIG. 11, the speed diagram is divided into MAIN GEAR (main speed change mechanism) and FRONT GEAR (front speed change mechanism), and the speed map of MAIN GEAR (main speed change mechanism) is from the right of the figure. The 1st, 2nd, 3rd, and 4th constituent elements are arranged in order, and the speed diagram of the FRONT GEAR (previous transmission mechanism) shows the 5th, 6th, 7th, 8th constituent elements (A, B, C , D) are arranged, and the seventh constituent element (C) has the first constituent element via the first coupling member (7) and the first clutch (C1), the second coupling member (8) and the fourth clutch (C). C4) is connected to the fourth component, the eighth component (D) is connected to the first component via the first connecting member (7) and the second clutch (C2), and the third component is connected. Is the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed.

図11のFR仕様の模式図において、図示しない左前方に原動機があり、トルクコンバータを介して動力が変速装置の入力軸に入力される。変速装置の左前方から軸方向順にシンプル遊星ギアからなる第4遊星ギア列(40)、第3遊星ギア列、第2遊星ギア列(20)、第1遊星ギア列(10)が配され、第1及び第2遊星ギア列(10、20)がMAIN GEAR(主変速機構)を構成し、第3及び第4遊星ギア列(30、40)がFRONT GEAR(前置変速機構)を構成する。第1、第2、第3、第4遊星ギア列(10、20、30、40)は、第1、第2、第3、第4サンギア(S1、S2、S3、S4)と、第1、第2、第3、第4遊星キャリア(P1、P2、P3、P4)と、第1、第2、第3、第4リングギア(R1、R2、R3、R4)とで構成される。また、変速機ケースの、前置変速機構側(FRONT GEAR)となる一端に設けた円筒部材の主変速機構側(MAIN GEAR)の内周端部で入力軸を軸支すると共に、変速機ケースのもう一端に軸支された出力軸で入力軸が軸支され、第1連結部材(7)に連結可能とする前置変速機構の第1、第2クラッチ(C1、C2)が各摩擦部材を径方向に2段に重ねるよう第3遊星ギア列の後方の円筒部材の外周方向外側に配される。これは本願の「請求項1」による配置である。模式図でははっきりした効果がわからないが、後述する図19でその効果を説明する。   In the schematic diagram of the FR specifications of FIG. 11, a prime mover is located on the left front side (not shown), and power is input to the input shaft of the transmission via the torque converter. A fourth planetary gear train (40), a third planetary gear train, a second planetary gear train (20), and a first planetary gear train (10), which are simple planetary gears and are axially arranged from the left front of the transmission, are arranged. The first and second planetary gear trains (10, 20) form a MAIN GEAR (main transmission mechanism), and the third and fourth planetary gear trains (30, 40) form a FRONT GEAR (previous transmission mechanism). . The first, second, third and fourth planetary gear trains (10, 20, 30, 40) include first, second, third and fourth sun gears (S1, S2, S3, S4) and a first , Second, third and fourth planetary carriers (P1, P2, P3, P4) and first, second, third and fourth ring gears (R1, R2, R3, R4). In addition, the input shaft is axially supported by the inner peripheral end of the main transmission mechanism side (MAIN GEAR) of the cylindrical member provided at one end of the transmission case on the front transmission mechanism side (FRONT GEAR), and the transmission case The input shaft is rotatably supported by the output shaft which is rotatably supported at the other end thereof, and the first and second clutches (C1, C2) of the pre-shift mechanism which are connectable to the first connecting member (7) are friction members. Are arranged on the outer side in the outer peripheral direction of the cylindrical member behind the third planetary gear train so as to be stacked in two stages in the radial direction. This is the arrangement according to "claim 1" of the present application. Although a clear effect cannot be seen in the schematic diagram, the effect will be described with reference to FIG. 19 described later.

FRONT GEAR(前置変速機構)の第5構成要素(A)は連結した第3遊星ギア列(30)と第4遊星ギア列(40)の第3、第4サンギア(S3、S4)からなり、第6構成要素(B)は第3遊星ギア列(30)の第3遊星キャリア(P3)からなり、第7構成要素(C)は連結した第3遊星ギア列(30)と第4遊星ギア列(40)の第3リングギア(R3)と第4遊星キャリア(P4)からなり、第8構成要素(D)は第4遊星ギア列(40)の第4リングギア(R4)からなる。変速形態はオリジナルの特許に記載済であり詳細説明は省くが、速度線図において、FRONT GEAR(前置変速機構)の第6構成要素(B)が入力軸に連結しており第5構成要素(A)を第1ブレーキ(B1)で制動することにより、第7構成要素(C)が増速され、更に第8構成要素(D)が大きく増速され、の第1、第2クラッチ(C1、C2)によりMAIN GEAR(主変速機構)の第1構成要素に選択的に伝達される。また、第1、第2クラッチ(C1、C2)の両方が締結することによりMAIN GEAR(主変速機構)の遊星ギア列は一体となり入力軸の回転は第1構成要素に選択的に伝達される。MAIN GEAR(主変速機構)の第3ブレーキ(B3)を締結することにより第1構成要素の3種の回転は更に大きく減速され、第3クラッチ(C3)を締結することにより第1構成要素の3種の回転は更に小さく減速され、6種の減速回転が第3構成要素から出力される。加えて、MAIN GEAR(主変速機構)の第3ブレーキ(B3)と第3クラッチ(C3)の2個の締結要素の締結により1種の減速回転が第3構成要素から出力可能となり、合わせて7種の減速回転が出力可能となる。ここまでの変速形態は「1〜4−TYPE」と同じである。増速段において、、FRONT GEAR(前置変速機構)の第7構成要素(C)とMAIN GEAR(主変速機構)の第4構成要素を第4クラッチ(C4)で連結可能とすることにより、第4構成要素に増速回転が入力され第3クラッチ(C3)の締結と第1、第2クラッチ(C1、C2)のそれぞれの締結により3種の増速回転が第3構成要素から出力可能となる。後進段はMAIN GEAR(主変速機構)の第4構成要素を第3ブレーキ(B3)で締結し、第4クラッチ(C4)の締結でFRONT GEAR(前置変速機構)の第7構成要素(C)を制動し第8構成要素(D)を逆転してMAIN GEAR(主変速機構)の第1構成要素に伝達し、更に減速して第3構成要素から出力する。その結果前進10速段、後進1速段の10ATが生まれる。   The fifth component (A) of the FRONT GEAR (front gearbox) is composed of the third planetary gear train (30) and the third and fourth sun gears (S3, S4) of the fourth planetary gear train (40) connected to each other. , The sixth component (B) consists of the third planet carrier (P3) of the third planetary gear train (30), and the seventh component (C) is the connected third planetary gear train (30) and fourth planetary gear (30). It consists of the third ring gear (R3) of the gear train (40) and the fourth planet carrier (P4), and the eighth component (D) consists of the fourth ring gear (R4) of the fourth planet gear train (40). . Although the speed change mode has been described in the original patent and detailed description is omitted, in the velocity diagram, the sixth component (B) of the FRONT GEAR (previous transmission mechanism) is connected to the input shaft and the fifth component By braking (A) with the first brake (B1), the seventh constituent element (C) is accelerated, and further the eighth constituent element (D) is greatly accelerated, and the first and second clutches ( C1 and C2) are selectively transmitted to the first component of the MAIN GEAR (main transmission). Also, by engaging both the first and second clutches (C1, C2), the planetary gear train of the MAIN GEAR (main transmission mechanism) becomes integral and the rotation of the input shaft is selectively transmitted to the first component. . By engaging the third brake (B3) of the MAIN GEAR (main transmission mechanism), the three kinds of rotations of the first component are further decelerated, and by engaging the third clutch (C3). The three types of rotations are further reduced in speed, and the six types of reduced rotations are output from the third component. In addition, by engaging the two engaging elements of the third brake (B3) and the third clutch (C3) of the MAIN GEAR (main transmission mechanism), one kind of decelerated rotation can be output from the third constituent element. Seven types of decelerated rotations can be output. The shift mode up to this point is the same as that of "1 to 4-TYPE". By making it possible to connect the seventh constituent element (C) of the FRONT GEAR (front transmission mechanism) and the fourth constituent element of the MAIN GEAR (main transmission mechanism) by the fourth clutch (C4) in the speed increasing stage, Accelerated rotation is input to the fourth component, and three types of accelerated rotation can be output from the third component by engaging the third clutch (C3) and engaging each of the first and second clutches (C1, C2). Becomes As for the reverse gear, the fourth component of the MAIN GEAR (main transmission) is engaged by the third brake (B3), and the seventh component (C of the FRONT GEAR) is engaged by engaging the fourth clutch (C4). ) Is braked to reverse the eighth component (D) to be transmitted to the first component of the MAIN GEAR (main transmission mechanism), further decelerated, and output from the third component. As a result, 10 AT for forward speed and 1 for reverse speed are created.

図11の表に記載した変速比はUS20090054196(GM)10ATに記載されている変速比である。変速比の幅(RANGE)は7.21と10ATとしては小さ過ぎで、前進3速段〜前進9速段までのステップ値が1.2の等比級数となり車両用変速機としてはよくない。これは変態点を2個持たせた変速形態によるもので、構成部位を少なくして変速段を増やしても性能が向上できなければ成果は得られない。本来ならFRONT GEAR(前置変速機構)に図3の「1−TYPE」15ATや図9の「4−TYPE」14ATに用いた最も遊星ギアの噛み合い効率がよくなる連結方法の2階建ての遊星ギア列を用いれば「5−TYPE」もコンパクトになり遊星ギアの噛み合い効率も多少はよくなるが、変速比が悪くなるため用いることができない。特開2015−183853(GM)の図2ではFRONT GEAR(前置変速機構)に2階建ての遊星ギア列を用いているが、遊星ギアの噛み合い効率が悪くなる採用し難い連結となっている。   The gear ratios shown in the table of FIG. 11 are the gear ratios described in US20090054196 (GM) 10AT. The range of the gear ratio (RANGE) is too small for 7.21 and 10AT, and the step value from the third forward speed to the ninth forward speed is a geometric progression of 1.2, which is not good for a vehicle transmission. This is due to the shift mode having two transformation points, and even if the number of constituent parts is reduced and the number of shift stages is increased, the performance cannot be obtained unless the performance is improved. Originally, the two-story planetary gear of the FRONT GEAR (previous transmission mechanism), which has the most efficient meshing efficiency of the planetary gears used in the "1-TYPE" 15AT of FIG. 3 and the "4-TYPE" 14AT of FIG. If a row is used, "5-TYPE" is also made compact and the meshing efficiency of the planetary gears is slightly improved, but it cannot be used because the gear ratio is deteriorated. In FIG. 2 of JP-A-2015-183853 (GM), a two-story planetary gear train is used for the FRONT GEAR (front transmission mechanism), but the meshing efficiency of the planetary gears is poor and the connection is difficult to adopt. .

<5−TYPE>「C4−1−2、10AT」図12、図19
図12は、「5−TYPE」の数あるFRONT GEAR(前置変速機構)の4個の構成要素からなる2個の遊星ギア列の内、特開2015−105721〜特開2015−105726(AW)と、最も多く用いられているラビニョー遊星ギア列を用いたもので、出願されている構造特許と比較するために同じ歯数比のラビニョー遊星ギア列を用いて構造比較したものである。但し、「1〜4−TYPE」と比較するため、遊星ギアの噛み合い効率(GEAR EFF)を算出し記載した。速度線図は図11と同じで、FRONT GEAR(前置変速機構)の第5、6、7、8構成要素(A、B、C、D)がラビニョー遊星ギア列に代わるだけである。FRONT GEAR(前置変速機構)のラビニョー遊星ギア列となる第3、第4遊星ギア列(30、40)の第5構成要素(A)は第3遊星ギア列(30)の第3サンギア(S3)からなり、第6構成要素(B)は第3、第4遊星ギア列(30、40)の共通の遊星キャリア(P)からなり、第7構成要素(C)は第3、第4遊星ギア列(30、40)の共通のリングギア(R)からなり、第8構成要素(D)は第4遊星ギア列(40)の第4サンギア(S4)からなる。ラビニョー遊星ギア列を用いるため多少コンパクトにはなるが、2階建てのようなコンパクトさではない。
<5-TYPE> “C4-1-2, 10AT” FIGS. 12 and 19
FIG. 12 shows two planetary gear trains composed of four constituent elements of FRONT GEAR (previous transmission mechanism) with a number of “5-TYPE”, and JP-A-2015-105721 to 2015-105726 (AW ) And the most commonly used Ravigneaux planetary gear train, the structure is compared using a Ravigneaux planetary gear train with the same gear ratio for comparison with the applied construction patent. However, the meshing efficiency (GEAR EFF) of the planetary gears was calculated and described for comparison with "1-4-TYPE". The velocity diagram is the same as in FIG. 11, except that the fifth, sixth, seventh and eighth components (A, B, C, D) of the FRONT GEAR (front gearbox) replace the Ravigneaux planetary gear train. The fifth component (A) of the third and fourth planetary gear trains (30, 40), which is the Ravigneaux planetary gear train of FRONT GEAR (previous transmission mechanism), is the third sun gear (30) of the third planetary gear train (30). S3), the sixth component (B) is a common planet carrier (P) of the third and fourth planetary gear trains (30, 40), and the seventh component (C) is the third and fourth. It consists of a common ring gear (R) of the planetary gear train (30, 40) and the eighth component (D) consists of the fourth sun gear (S4) of the fourth planetary gear train (40). It is a little compact because it uses the Ravigneaux planetary gear train, but it is not as compact as a two-story building.

図12の2種の模式図は、左図がFR仕様のギアトレンで、右図がFF仕様のギアトレンである。左図のFR仕様の模式図は図11のFR仕様の模式図と第3、第4遊星ギア列(30、40)が変わっただけで配置は同じとなる。右図のFF仕様の模式図において、変速装置の左前方から軸方向順にシンプル遊星ギアからなる第1遊星ギア列(10)、第2遊星ギア列(20)、ラビニョー遊星ギア列となる第3、第4遊星ギア列(30、40)が配される。変速機ケースの最後尾から円筒部材が内周に延材され、延材された円筒部材の先端の内周で入力軸が軸支される。延材された円筒部材の外周には後部からラビニョー遊星ギア列と第1、第2クラッチ(C1、C2)が配され、第1クラッチ(C1)の外周又は後方には第4クラッチ(C4)が配される。ここで、第1、第2、第4クラッチ(C1、C2、C4)には円筒部材の外周から作動油が供給される。これは本願の「請求項1」による配置であり、多少シンプル、コンパクトな配置となる。   In the two types of schematic diagrams in FIG. 12, the left diagram is an FR specification gear train, and the right diagram is an FF specification gear train. The schematic diagram of the FR specification in the left diagram is the same as the schematic diagram of the FR specification in FIG. 11 except that the third and fourth planetary gear trains (30, 40) are changed. In the schematic diagram of the FF specification in the right diagram, the first planetary gear train (10), the second planetary gear train (20), which are simple planetary gears, and the Ravigneaux planetary gear train, which are simple planetary gears, are arranged axially in order from the left front of the transmission. , A fourth planetary gear train (30, 40) is arranged. A cylindrical member is extended from the rear end of the transmission case to the inner periphery, and the input shaft is supported by the inner periphery of the tip of the extended cylindrical member. A Ravigneaux planetary gear train and first and second clutches (C1, C2) are arranged from the rear on the outer circumference of the rolled cylindrical member, and a fourth clutch (C4) is arranged on the outer circumference or rear of the first clutch (C1). Are arranged. Here, hydraulic oil is supplied to the first, second, and fourth clutches (C1, C2, C4) from the outer circumference of the cylindrical member. This is the arrangement according to the "claim 1" of the present application, and is a somewhat simple and compact arrangement.

図12の表に記載した変速比は、計算上僅かな違いはあるが、特開2015−105721〜特開2015−105726(AW)に記載された変速比と同じである。ここで、第1遊星ギア列(10)のリングギアとサンギアの歯数比は3.610で、第2遊星ギア列(20)のリングギアとサンギアの歯数比は4.098と大きくなる。通常、歯数比を大きくとると遊星ギアの噛み合い効率が悪くなるため、車両用変速機ではこのように大きな歯数比はとらない。本願出願人が提案した「1、4−TYPE」では最大3.000の歯数比しかとっていない。これは、FRONT GEAR(前置変速機構)で大きく増速するためで、この大きく増速することも遊星ギアの噛み合い効率が悪くなる原因となる。したがって、FRONT GEAR(前置変速機構)で大きく増速してMAIN GEAR(主変速機構)で大きく減速する前進3速段の遊星ギアの噛み合い効率(GEAR EFF)が97.2%、前進5速段が97.8%と極端に悪くなる。その他の変速段はかなりよい方であるが、減速比が大きくなる発進段が悪いのは止むを得ない面があり、滑り発進のこともありカバーできるが、前進3速段や5速段が悪いのは燃費に影響する。変速比の幅(RANGE)は8.67と図11の7.21よりよいが、10ATとしては小さく、前進3速段〜前進9速段までのステップ値も1.25の等比級数となり車両用変速機としてはよくない。   The gear ratios shown in the table of FIG. 12 are the same as the gear ratios described in JP-A-2015-105721 to 2015-105726 (AW), although there are slight differences in calculation. Here, the gear ratio of the ring gear and the sun gear of the first planetary gear train (10) is 3.610, and the gear ratio of the ring gear and the sun gear of the second planetary gear train (20) is 4.098, which is large. . Normally, when the gear ratio is large, the meshing efficiency of the planetary gears is deteriorated, so that such a gear ratio is not taken in a vehicle transmission. The “1,4-TYPE” proposed by the applicant of the present application has a maximum tooth number ratio of 3.000. This is because the speed is greatly increased by the FRONT GEAR (frontward transmission mechanism), and this large speed increase also causes deterioration of the meshing efficiency of the planetary gears. Therefore, the meshing efficiency (GEAR EFF) of the planetary gears at the third forward speed, which is greatly increased by the FRONT GEAR (front transmission mechanism) and greatly reduced by the MAIN GEAR (main transmission mechanism), is 97.2%, and the fifth forward speed is The stairs are extremely bad at 97.8%. The other gears are fairly good, but the reason why the gear ratio is large and the starting gear is bad is unavoidable, and it is possible to cover it due to slipping and starting, but there are three forward gears and five gears. Bad things affect fuel economy. The range of the gear ratio (RANGE) is 8.67, which is better than 7.21 in Fig. 11, but it is small as 10AT, and the step value from the third forward speed to the ninth forward speed is also a geometric series of 1.25 and the vehicle. Not a good transmission for cars.

図19「C4−1−2、10AT(FR)」は、図12の左図のFR仕様の模式図を原動機からの入力動力を300Nmとして乗用車用にコンセプト設計した構造図である。図19において、変速機の左前方には図示しない原動機が配され、トルクコンバータ(200a)を介して動力が変速機に入力される。変速機ケース1は一体として配され、変速機ケース1の内部には左前方より、ラビニョー遊星ギア列としての第3遊星ギア列(30)、第4遊星ギア列(40)とその外周に配された第1ブレーキ(B1)、第1、第2クラッチ(C1、C2)及び第4クラッチ(C4)で構成される前置変速機構と、第4クラッチ(C4)の外周に配される第3ブレーキ(B3)と隔壁及び第2遊星ギア列(20)、第1遊星ギア列(10)、第3クラッチ(C3)とで構成される主変速機構が順に配される。   FIG. 19 “C4-1-2, 10AT (FR)” is a structural diagram conceptually designed for a passenger vehicle based on the FR specification schematic diagram of the left diagram of FIG. 12 with the input power from the prime mover set to 300 Nm. In FIG. 19, a prime mover (not shown) is arranged on the left front side of the transmission, and power is input to the transmission via the torque converter (200a). The transmission case 1 is arranged integrally, and is arranged inside the transmission case 1 from the left front to the third planetary gear train (30), the fourth planetary gear train (40) and the outer periphery thereof as a Ravigneaux planetary gear train. The front shift mechanism including the first brake (B1), the first and second clutches (C1, C2) and the fourth clutch (C4), and the fourth clutch (C4) disposed on the outer circumference. A main transmission mechanism including three brakes (B3), a partition wall, a second planetary gear train (20), a first planetary gear train (10), and a third clutch (C3) is sequentially arranged.

変速機ケース1の前部には、変速機を油圧制御するためのチャージングポンプを保持する保持部材2aがボルトで締結され、保持部材2aにはトルクコンバータ(200a)のホィールステータを固定する変速機内部方向に筒状に延材された円筒部材2bがボルトで締結される。円筒部材2bの両端の内周にはブシュ4aとニードルローラコロ軸受け4bが配され入力軸3aを軸支する。変速機ケース1の後部には、ニードルローラコロ軸受け4fと深溝玉軸受け4eで軸支された出力軸3cが配され、出力軸3cの内周に配されたニードルローラコロ軸受け4dで入力軸3aを軸支する。ここで、一体となる入力軸3aは3点で軸支されたことになり、各軸支間の距離は短く入力軸3aは円周方向のアンバランスによる振動の影響を受けにくいため、トルク伝達容量に見合った小さな径でよく、入力軸3aの周りに配される部位の径も小さくでき変速機の軽量化に繋がる。   A holding member 2a for holding a charging pump for hydraulically controlling the transmission is fastened to the front portion of the transmission case 1 with bolts, and a gear shift for fixing the wheel stator of the torque converter (200a) to the holding member 2a. The cylindrical member 2b, which is cylindrically extended in the machine inward direction, is fastened with a bolt. Bushings 4a and needle roller roller bearings 4b are arranged on the inner circumferences of both ends of the cylindrical member 2b to support the input shaft 3a. An output shaft 3c rotatably supported by a needle roller roller bearing 4f and a deep groove ball bearing 4e is arranged at the rear portion of the transmission case 1, and an input shaft 3a is arranged by a needle roller roller bearing 4d arranged on the inner circumference of the output shaft 3c. To support. Here, since the integrated input shaft 3a is pivotally supported at three points, the distance between the respective pivots is short, and the input shaft 3a is less susceptible to vibration due to unbalance in the circumferential direction, so that the torque transmission capacity is reduced. The diameter of the portion arranged around the input shaft 3a can be reduced, which leads to the weight reduction of the transmission.

円筒部材2bの外周には左前方よりFRONT GEAR(前置変速機構)のラビニョー遊星ギア列としての第3遊星ギア列(30)、第4遊星ギア列(40)、第1、第2クラッチ(C1、C2)が配される。ラビニョー遊星ギア列は共通の遊星キャリア(P)に軸支されるロングピニオンギアとショートピニオンギアが噛み合っており、ロングピニオンギアには第3遊星ギア列(30)の第3サンギア(S3)と共通のリングギア(R)が噛み合い、ショートピニオンギアには第4遊星ギア列(40)の第4サンギア(S4)が噛み合っている。第3遊星ギア列(30)の第3サンギア(S3)は、前方で第1ブレーキ(B1)のブレーキハブが溶着され第3遊星ギア列(30)の外周に延材されて第1ブレーキ(B1)の摩擦部材を係止すると共に内周に圧入されたブシュ4iで円筒部材2bの外周に軸支される。ロングピニオンギアの軸方向中央部から内周側に出された共通の遊星キャリア(P)は円筒部材2bの外周にブシュ4cで軸支される入力連結部材(Y)に溶着され、第4遊星ギア列(40)の第4サンギア(S4)は後部に第2クラッチ(C2)のクラッチハブが溶着されて入力連結部材(Y)の外周にブシュ4kで軸支される。共通のリングギア(R)の外周には第1クラッチ(C1)のクラッチハブとなる第2連結部材(8)がスプライン連結される。   On the outer circumference of the cylindrical member 2b, from the left front, a third planetary gear train (30), a fourth planetary gear train (40), a first and a second clutch (as a RAVINOG planetary gear train of FRONT GEAR). C1, C2) are arranged. In the Ravigneaux planetary gear train, a long pinion gear and a short pinion gear that are axially supported by a common planet carrier (P) are meshed with each other, and the long pinion gear is the third sun gear (S3) of the third planetary gear train (30). The common ring gear (R) meshes with the short pinion gear, and the fourth sun gear (S4) of the fourth planetary gear train (40) meshes therewith. The third sun gear (S3) of the third planetary gear train (30) is welded to the brake hub of the first brake (B1) in front of the third sun gear (S3) and is extended to the outer periphery of the third planetary gear train (30) to form the first brake (S3). The friction member B1) is locked and is axially supported on the outer circumference of the cylindrical member 2b by the bush 4i press-fitted on the inner circumference. The common planet carrier (P), which is extended from the central portion in the axial direction of the long pinion gear to the inner peripheral side, is welded to the input connecting member (Y) axially supported by the bush 4c on the outer periphery of the cylindrical member 2b, and the fourth planet The fourth sun gear (S4) of the gear train (40) has the clutch hub of the second clutch (C2) welded to the rear part thereof and is axially supported by the bush 4k on the outer periphery of the input coupling member (Y). A second connecting member (8) serving as a clutch hub of the first clutch (C1) is spline-connected to the outer circumference of the common ring gear (R).

ラビニョー遊星ギア列の後方の円筒部材2bの外周端部にはFRONT GEAR(前置変速機構)からMAIN GEAR(主変速機構)の第1構成要素となる第1、第2遊星ギア列(10、20)の第1、第2サンギア(S1、S2)に連結する第1、第2クラッチ(C1、C2)が配される。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)の外周にブシュ4jで軸支される。入力連結部材(Y)は円筒部材2bの後方で入力軸3aにスプライン連結され、円筒部材2bの外周をラビニョー遊星ギア列の中央部まで延材され円筒部材2bの外周にブシュ4cで回転自在に軸支される。2連クラッチ連結部材(X)は後方のMAIN GEAR(主変速機構)と連結する第1連結部材(7)が一体成型されており、第1連結部材(7)は入力軸3aにニードルローラコロ軸受け4nで軸支される。また、2連クラッチ連結部材(X)の後方にはクラッチカバーが溶着され外周前方にはリングギア(R)にスプライン連結される第2連結部材(8)となるクラッチハブに係止される第1クラッチ(C1)の摩擦部材を押圧するサーボ機構が配され、2連クラッチ連結部材(X)の前方内側には第4サンギア(S4)に溶着されたクラッチハブに係止される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配される。2連クラッチ連結部材(X)とクラッチカバーの間には仕切り板により2クラッチ(C2)のサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路が形成される。第1、第2クラッチ(C1、C2)のサーボ機構には、円筒部材2bの外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。この第1、第2クラッチ(C1、C2)の構造は本願の「請求項2」であり、極めてシンプル、コンパクトとなり、第1、第2クラッチ(C1、C2)への油路も管路抵抗が小さくクラッチの応答性もよくなる。   At the outer peripheral end of the cylindrical member 2b behind the Ravigneaux planetary gear train, the first and second planetary gear trains (10, 10, which are the first constituent elements of the FRONT GEAR (front gearbox) to the MAIN GEAR (main gearbox) are provided. 20) The first and second clutches (C1, C2) connected to the first and second sun gears (S1, S2) are arranged. In the first and second clutches (C1, C2), a dual clutch connecting member (X) in which friction members are coaxially superposed in two steps in the radial direction is axially supported by a bush 4j on the outer periphery of the input connecting member (Y). To be done. The input connecting member (Y) is spline-connected to the input shaft 3a behind the cylindrical member 2b, the outer periphery of the cylindrical member 2b is extended to the center of the Ravigneaux planetary gear train, and the outer periphery of the cylindrical member 2b is rotatably supported by the bush 4c. Is pivotally supported. The double clutch connecting member (X) is integrally formed with a first connecting member (7) for connecting to a rear MAIN GEAR (main transmission mechanism), and the first connecting member (7) is provided on the input shaft 3a with a needle roller roller. It is rotatably supported by the bearing 4n. Further, a clutch cover is welded to the rear of the dual clutch connecting member (X), and a clutch hub that serves as a second connecting member (8) spline-connected to the ring gear (R) is locked to the front of the outer periphery. A servo mechanism for pressing the friction member of the first clutch (C1) is arranged, and the second clutch, which is locked to the clutch hub welded to the fourth sun gear (S4), is located inside the front of the double clutch connecting member (X). A servo mechanism for pressing the friction member (C2) is provided. Between the dual clutch connecting member (X) and the clutch cover, a partition plate forms a passage for the working oil of the piston and the hydraulic cancel oil supplied to the servo mechanism of the two clutch (C2). In the servo mechanism of the first and second clutches (C1, C2), the working oil and the hydraulic cancel oil are provided from the outer circumference of the cylindrical member 2b through an oil passage sealed by a piston ring provided in the input coupling member (Y). Is supplied. The structure of the first and second clutches (C1, C2) is the "claim 2" of the present application, which is extremely simple and compact, and the oil passages to the first and second clutches (C1, C2) are also line resistance. Is small and the responsiveness of the clutch is improved.

変速機ケース1の前方に配された第1ブレーキ(B1)は、第3遊星ギア列(30)の第3サンギア(S3)を制動可能とし、第3サンギア(S3)の前方には第1ブレーキ(B1)のブレーキハブが溶着されロングピニオンギアの外周に延材されて一方の摩擦部材が係止され、もう一方の摩擦部材は変速機ケース1の前方に成形されたスプラインに係止される。変速機ケース1の前方にボルトで固定された保持部材2aの外周油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   The first brake (B1) arranged in front of the transmission case 1 enables the third sun gear (S3) of the third planetary gear train (30) to be braked, and the first brake (B1) is arranged in front of the third sun gear (S3). The brake hub of the brake (B1) is welded and extended on the outer periphery of the long pinion gear to lock one friction member, and the other friction member is locked to a spline formed in front of the transmission case 1. It The piston and the return spring are held in the outer peripheral hydraulic chamber of the holding member 2a fixed to the front of the transmission case 1 with a bolt, and the hydraulic servo of the first brake (B1) is formed.

第1、第2クラッチ(C1、C2)の後方にはラビニョー遊星ギア列の共通のリングギア(R)とMAIN GEAR(主変速機構)の第4構成要素となる第2遊星ギア列(20)の第2リングギア(R2)とを連結する第4クラッチ(C4)が配される。共通のリングギア(R)にスプライン連結される第2連結部材(8)は、第4クラッチ(C4)の一方の摩擦部材を係止するスプラインが形成されて第1、第2クラッチ(C1、C2)の後方に延材され、2連クラッチ連結部材(X)と一体に形成された第1連結部材(7)の外周にブシュ4lと4mで軸支される。第2連結部材(8)の後方には第4クラッチ(C4)のクラッチカバーが配されて第4クラッチ(C4)のもう一方の摩擦部材を係止すると共に摩擦部を押圧するサーボ機構が配される。第4クラッチ(C4)のクラッチカバーの後方には変速機ケース1にリティニングリングで固定され、内周に延材された隔壁が配され、隔壁に設けられた油路からシールリングで密閉された油路を介して第4クラッチ(C4)の油圧サーボに油が供給される。また、第2遊星ギア列(20)の第2リングギア(R2)にスプライン連結されたプレートが隔壁の内周側まで延材されて第1連結部材(7)の外周にブシュ4oで軸支されると共に、隔壁の内周側で第4クラッチ(C4)のクラッチカバーにスプライン連結される。   Behind the first and second clutches (C1, C2) is a common ring gear (R) of the Ravigneaux planetary gear train and a second planetary gear train (20) which is the fourth component of the MAIN GEAR (main transmission mechanism). A fourth clutch (C4) that connects the second ring gear (R2) is arranged. The second connecting member (8) spline-connected to the common ring gear (R) is formed with a spline that locks one friction member of the fourth clutch (C4), and the first and second clutches (C1, It is extended to the rear of C2) and is axially supported by bushes 4l and 4m on the outer periphery of a first connecting member (7) integrally formed with the dual clutch connecting member (X). A clutch cover of the fourth clutch (C4) is arranged behind the second connecting member (8) to lock the other friction member of the fourth clutch (C4) and to arrange a servo mechanism for pressing the friction portion. To be done. Behind the clutch cover of the fourth clutch (C4), a retaining ring is fixed to the transmission case 1 and a partition wall extended to the inner periphery is arranged, and a seal ring is sealed from an oil passage provided in the partition wall. Oil is supplied to the hydraulic servo of the fourth clutch (C4) via the oil passage. Further, the plate spline-connected to the second ring gear (R2) of the second planetary gear train (20) is extended to the inner peripheral side of the partition wall, and is axially supported by the bush 4o on the outer periphery of the first connecting member (7). At the same time, the inner peripheral side of the partition wall is spline-connected to the clutch cover of the fourth clutch (C4).

隔壁の後方には第2遊星ギア列(20)が配される。第2遊星ギア列(20)はリングギアとサンギアの歯数比は4.098と大きくなるため、変速機ケース1の内周まで配される。第2遊星ギア列(20)の第2リングギア(R2)を制動する第3ブレーキ(B3)は第4クラッチ(C4)のクラッチカバーの外周に配され、第2リングギア(R2)に連結するクラッチカバーには第3ブレーキ(B3)の一方の摩擦部材を係止し、変速機ケース1に形成されたスプラインでもう一方の摩擦部材を係止する。、隔壁の外周油圧室にピストンとリターンスプリングが保持され、第3ブレーキ(B3)の油圧サーボが形成される。隔壁の内周側で第1、第2遊星ギア列(10、20)の一体となる第1、第2サンギア(S1、S2)が第1連結部材(7)にスプライン連結される。第1、第2遊星ギア列(10、20)と第3クラッチ(C3)及び出力軸3cの構造は図14「1−TYPE」9AT、図16「2−TYPE」9AT、17「3−TYPE」11ATと同じであるため説明を省略する。   A second planetary gear train (20) is arranged behind the partition wall. Since the second planetary gear train (20) has a large gear ratio of 4.098 between the ring gear and the sun gear, the second planetary gear train (20) is arranged up to the inner circumference of the transmission case 1. The third brake (B3) for braking the second ring gear (R2) of the second planetary gear train (20) is arranged on the outer periphery of the clutch cover of the fourth clutch (C4) and is connected to the second ring gear (R2). One friction member of the third brake (B3) is locked to the clutch cover, and the other friction member is locked by the spline formed on the transmission case 1. The piston and the return spring are held in the outer peripheral hydraulic chamber of the partition wall to form the hydraulic servo of the third brake (B3). First and second sun gears (S1, S2), which are integrated with the first and second planetary gear trains (10, 20), are spline-connected to the first connecting member (7) on the inner peripheral side of the partition wall. The structures of the first and second planetary gear trains (10, 20), the third clutch (C3), and the output shaft 3c are shown in Fig. 14 "1-TYPE" 9AT, Fig. 16 "2-TYPE" 9AT, 17 "3-TYPE. The description is omitted because it is the same as 11AT.

本願の図19と特開2015−105721〜105726(AW)を比較すると、特開2015−105721〜105726(AW)の方が、胴回りが大きくなる。これはクラッチ作動油油路を入力軸に設けるため、入力軸がに二体化して太くしなければならないためで重量増に繋がる。また、変速機ケースと入力軸との油路に関して、第1、第2クラッチ(C1、C2)への油路はシーツリングで密閉しなければならず、その分軸長が長くなる。当然管路抵抗も増え制御上不利となる。更に、この変速機は入力軸の増速回転を主に使うため内部の部品が通常の変速機より高回転をする。本願の図19ではその高回転部品の半分を変速機ケース1と一体となる円筒部材2bで軸支するのに対し、特開2015−105721〜105726(AW)では高回転部品の全てを入力軸で軸支している。したがって、振動を受けやすい。当然、本願の方がシンプルで低コストとなる。   Comparing FIG. 19 of the present application with JP-A-2015-105721 to 105726 (AW), JP-A-2015-105721 to 105726 (AW) has a larger waist circumference. This is because the clutch operating oil passage is provided on the input shaft, and the input shaft has to be doubled and made thicker, which leads to an increase in weight. Further, regarding the oil passage between the transmission case and the input shaft, the oil passage to the first and second clutches (C1, C2) must be sealed with a sheet ring, which increases the axial length. Naturally, the line resistance also increases, which is disadvantageous for control. Further, since this transmission mainly uses the increased speed rotation of the input shaft, the internal parts rotate at a higher speed than a normal transmission. In FIG. 19 of the present application, half of the high-speed rotating parts are pivotally supported by the cylindrical member 2b that is integrated with the transmission case 1, whereas in JP-A-2015-105721 to 105726 (AW), all of the high-speed rotating parts are input shafts. It is supported by. Therefore, it is susceptible to vibration. Of course, the present application is simpler and less expensive.

図19と特開2015−105721〜105726(AW)を比較すると本願の図19の方がメリットはあるが、入力トルクを同じ300Nmとした図19「5−TYPE」10ATとして、図14「1−TYPE」9AT、図15「1−TYPE」15AT、図16「2−TYPE」9AT、図17「3−TYPE」11ATと比較する。単純に変速機部の軸長を比較すると、図14「1−TYPE」9ATを基準として、図16「2−TYPE」9ATが2%、図15「1−TYPE」15ATが6%、図17「3−TYPE」11ATが20%、図19「5−TYPE」10ATが28%長くなる。「5−TYPE」10ATでは第4クラッチ(C4)の配置が軸方向を28%も長くし、、図17「3−TYPE」11ATではFRONT GEAR(前置変速機構)を構成する2個の遊星ギア列と5個の締結要素の連結が軸方向を20%も長くする。これらの10ATや11ATより変速比の幅(RANGE)が倍広くとれる図15「1−TYPE」15ATは、FRONT GEAR(前置変速機構)を構成する部位が3個の遊星ギア列と5個の締結要素と多いが、連結がコンパクトとなるため逆に15〜20%も短くなる。   Comparing FIG. 19 and JP-A-2005-105721 to 105726 (AW), there is a merit in FIG. 19 of the present application, but as FIG. 19 “5-TYPE” 10AT with the same input torque of 300 Nm, FIG. TYPE ”9AT, FIG. 15“ 1-TYPE ”15AT, FIG. 16“ 2-TYPE ”9AT, and FIG. 17“ 3-TYPE ”11AT. Simply comparing the axial lengths of the transmission units, based on FIG. 14 “1-TYPE” 9AT, FIG. 16 “2-TYPE” 9AT is 2%, FIG. 15 “1-TYPE” 15AT is 6%, and FIG. "3-TYPE" 11AT becomes 20% longer, and "5-TYPE" 10AT in FIG. 19 becomes 28% longer. In the "5-TYPE" 10AT, the arrangement of the fourth clutch (C4) lengthens the axial direction by 28%, and in the "3-TYPE" 11AT in Fig. 17, the two planets that make up the FRONT GEAR (previous gear shift mechanism). The connection of the gear train and the five fastening elements makes the axial direction as long as 20%. FIG. 15 "1-TYPE" 15AT, which has a wider transmission ratio range (RANGE) than those of 10AT and 11AT, has three planetary gear trains and five planetary gear trains that form a FRONT GEAR (previous transmission mechanism). There are many fastening elements, but the connection is compact and conversely 15-20% shorter.

<6−TYPE>
段落「0018」で説明した多段変速機で、Daimlerの特開2000−266138によるCタイプ7ATと同じ変速形態で、FRONT GEAR(前置変速機構)に2種の入力軸の減速回転以外に1種の増速回転を追加させたものであり、MAIN GEAR(主変速機構)の第2構成要素に第4ブレーキ(B4)を配するためFF用にしか適用できない。前置変速機構は、4個の構成要素からなる2個の遊星ギア列と第1、第2クラッチ(C1、C2)を含む4個の締結要素からなっており、4個の構成要素からなる2個の遊星ギア列の組み合わせは複数あり、先行している特開2012−225506(HUNDAI)や特開2015−161312(本田)、特開2015−161312(本田)があるが、遊星ギア列の配列が平行でFF仕様としては成立が困難となる。本願は2個の遊星ギア列の組み合わせを2階建てにし、出力ギアの配置に特徴を持たせてコンパクトにした実施例として図13、図24を記載するものである。
<6-TYPE>
The multi-stage transmission described in paragraph "0018" has the same speed change mode as the C type 7AT according to Daimler's Japanese Patent Laid-Open No. 2000-266138, and one type other than two types of input shaft deceleration rotation for FRONT GEAR Since the fourth brake (B4) is arranged in the second component of the MAIN GEAR (main transmission mechanism), it can be applied only to the FF. The front transmission is composed of two planetary gear trains of four constituent elements and four engagement elements including first and second clutches (C1, C2), and is composed of four constituent elements. There are a plurality of combinations of two planetary gear trains, and there are preceding JP2012-225506 (HUNDAI), JP2015-161312 (Honda), and JP2015-161312 (Honda). Since the arrays are parallel, it is difficult to achieve FF specifications. The present application describes FIGS. 13 and 24 as an embodiment in which a combination of two planetary gear trains is a two-story structure, and the output gears are arranged in a characteristic manner to be compact.

<6−TYPE>「C5−1−1、10AT」図13、図24
図13は、C5タイプ10ATのFF仕様の模式図と変速形態を表した速度線図と各変速段における締結要素(SHIFT)、及び変速比(RATIO)と遊星ギアの噛み合い効率(GEAR EFF)を示したものである。図13の速度線図において、速度線図はMAIN GEAR(主変速機構)とFRONT GEAR(前置変速機構)に分かれている。MAIN GEAR(主変速機構)の速度線図は、図の右から順に第1、2、3、4構成要素が配置され、FRONT GEAR(前置変速機構)の副前置変速機構の速度線図は、図の右から順に第5、6、7、8構成要素(A、B、C、D)が配置され、第6構成要素(B)と第1構成要素)が第1連結部材(7)で連結され、第3構成要素が変速装置の出力となる。速度線図の上下方向が速度を表し、1と記入された値が入力軸の回転速度を示し、0と記入された値が速度ゼロを示す。
<6-TYPE> “C5-1-1, 10AT” FIGS. 13 and 24
FIG. 13 is a schematic diagram of FF specifications of C5 type 10AT, a speed diagram showing a shift form, a fastening element (SHIFT) at each shift stage, and a gear ratio (RATIO) and a meshing efficiency (GEAR EFF) of a planetary gear. It is shown. In the velocity diagram of FIG. 13, the velocity diagram is divided into MAIN GEAR (main transmission mechanism) and FRONT GEAR (front transmission mechanism). The speed diagram of the MAIN GEAR (main transmission mechanism) is such that the first, second, third, and fourth constituent elements are arranged in order from the right side of the figure, and the speed diagram of the sub-front transmission mechanism of the FRONT GEAR (front transmission mechanism). 5, 5th, 6th, 7th, 8th constituent elements (A, B, C, D) are arranged in order from the right side of the drawing, and the 6th constituent element (B) and the 1st constituent element are the first connecting member (7). ) And the third component is the output of the transmission. The vertical direction of the velocity diagram represents the velocity, the value entered as 1 indicates the rotation speed of the input shaft, and the value entered as 0 indicates zero speed.

図13のFF仕様の模式図において、図示しない左前方に原動機があり、トルクコンバータを介して動力が変速装置の入力軸に入力される。変速装置の左前方から軸方向順にシンプル遊星ギアからなる第1遊星ギア列(10)、第2遊星ギア列(20)、2階建ての第3遊星ギア列(30)、第4遊星ギア列(40)が配され、第1及び第2遊星ギア列(10、20)がMAIN GEAR(主変速機構)を構成し、2階建ての第3及び第4遊星ギア列(30、40)がFRONT GEAR(前置変速機構)を構成する。なお、第1遊星ギア列(10)と第2遊星ギア列(20)の間に変速機ケースと一体となる隔壁に軸支される出力カウンターギアが配される。第1、第2、第3、第4遊星ギア列(10、20、30、40)は、第1、第2、第3、第4サンギア(S1、S2、S3、S4)と、第1、第2、第3、第4遊星キャリア(P1、P2、P3、P4)と、第1、第2、第3、第4リングギア(R1、R2、R3、R4)とで構成される。また、変速機ケース後方の2階建ての第3及び第4遊星ギア列(30、40)の後部に設けられた円筒部材の内周端部で入力軸を軸支すると共に、変速機ケースの前方のもう一端で入力軸を軸支する。前置変速機構の第1、第2クラッチ(C1、C2)は各摩擦部材を径方向に2段に重ねるよう円筒部材の外周方向外側に配される。   In the schematic view of the FF specification in FIG. 13, a prime mover is located on the left front side (not shown), and power is input to the input shaft of the transmission via the torque converter. A first planetary gear train (10), a second planetary gear train (20), a two-story third planetary gear train (30), and a fourth planetary gear train, which are simple planetary gears arranged axially from the left front of the transmission. (40) is arranged, the first and second planetary gear trains (10, 20) form a MAIN GEAR (main transmission mechanism), and the two-story third and fourth planetary gear trains (30, 40) are arranged. It constitutes a FRONT GEAR. An output counter gear is provided between the first planetary gear train (10) and the second planetary gear train (20), which is pivotally supported by a partition wall integrated with the transmission case. The first, second, third and fourth planetary gear trains (10, 20, 30, 40) include first, second, third and fourth sun gears (S1, S2, S3, S4) and a first , Second, third and fourth planetary carriers (P1, P2, P3, P4) and first, second, third and fourth ring gears (R1, R2, R3, R4). In addition, the input shaft is axially supported by the inner peripheral end of the cylindrical member provided at the rear of the two-story third and fourth planetary gear trains (30, 40) behind the transmission case, and The other end in front supports the input shaft. The first and second clutches (C1, C2) of the front transmission mechanism are arranged outside the cylindrical member in the outer peripheral direction so that the friction members are radially stacked in two stages.

図13の模式図と速度線図において、MAIN GEAR(主変速機構)を構成する第1及び第2遊星ギア列(10、20)は「1〜5−TYPE」で記載したものと同じとなるため、説明を省略する。
FRONT GEAR(前置変速機構)を構成する2階建ての第3及び第4遊星ギア列(30、40)は第4遊星ギア列(40)が1階で第3遊星ギア列(30)が2階に配される。第3遊星ギア列(30)の第3サンギア(S3)と第4遊星ギア列(40)の第4リングギア(R4)が一体となって第5構成要素(A)となり、第3遊星ギア列(30)の第3遊星キャリア(P3)と第4遊星ギア列(40)の第4遊星キャリア(P4)が連結されて第6構成要素(B)となり、第3遊星ギア列(30)の第3リングギア(R3)が第7構成要素(C)となり、第4遊星ギア列(40)の第4サンギア(S4)が第8構成要素(D)となる。
In the schematic diagram and the velocity diagram of FIG. 13, the first and second planetary gear trains (10, 20) forming the MAIN GEAR (main transmission mechanism) are the same as those described in “1-5-TYPE”. Therefore, the description is omitted.
In the two-story third and fourth planetary gear trains (30, 40) forming the FRONT GEAR (previous transmission), the fourth planetary gear train (40) is on the first floor and the third planetary gear train (30) is Located on the 2nd floor. The third sun gear (S3) of the third planetary gear train (30) and the fourth ring gear (R4) of the fourth planetary gear train (40) are integrated into a fifth component (A), and the third planetary gear is formed. The third planetary carrier (P3) of the train (30) and the fourth planetary carrier (P4) of the fourth planetary gear train (40) are connected to form the sixth component (B), and the third planetary gear train (30). And the fourth sun gear (S4) of the fourth planetary gear train (40) becomes the eighth component (D).

ここで、、MAIN GEAR(主変速機構)の第1構成要素を構成する第1、第2サンギア(S1、S2)は連結されると共に第1連結部材(7)に連結され、第2構成要素を構成する第1遊星キャリア(P1)は入力軸に第3クラッチ(C3)で連結可能とされると共に第4ブレーキ(B4)で制動可能とされ、第3構成要素を構成する第2遊星キャリア(P2)と連結される第1リングギア(R1)は出力軸と連結され、第4構成要素を構成する第2リングギア(R2)は第3ブレーキ(B3)で制動可能とされる。FRONT GEAR(前置変速機構)の第5構成要素(A)を構成する一体となる第3サンギア(S3)と第4リングギア(R4)は第1クラッチ(C1)で入力軸に連結可能とされ、第6構成要素(B)を構成する連結された第3、第4遊星キャリア(P3、P4)は第1連結部材(7)に連結され、第7構成要素(C)を構成する第3リングギア(R3)は第2クラッチ(C2)で入力軸に連結可能とされると共に第1ブレーキ(B1)で制動可能とされ、第8構成要素(D)を構成する第4サンギア(S4)は第2ブレーキ(B2)で制動可能とされる。なお、MAIN GEAR(主変速機構)の第1遊星キャリア(P1)を第3クラッチ(C3)で入力軸に連結可能とする方式より「1〜5−TYPE」に記載したように、第2遊星キャリア(P2)と第1リングギア(R1)を第3クラッチ(C3)で連結可能とする方が第3クラッチ(C3)の容量が小さくて済むため有利となるが、「6−TYPE」では第1遊星キャリア(P1)を第4ブレーキ(B4)で制動可能としなければならないため、同じ第1遊星キャリア(P1)を第3クラッチ(C3)で入力軸に連結可能とした方が、構造がコンパクトになる。   Here, the first and second sun gears (S1, S2) forming the first constituent element of the MAIN GEAR (main transmission mechanism) are connected and also connected to the first connecting member (7) to form the second constituent element. The first planetary carrier (P1) that constitutes the second planetary carrier (P1) that can be connected to the input shaft by the third clutch (C3) and can be braked by the fourth brake (B4), and that constitutes the third constituent element. The first ring gear (R1) connected to (P2) is connected to the output shaft, and the second ring gear (R2) constituting the fourth component can be braked by the third brake (B3). The third sun gear (S3) and the fourth ring gear (R4), which form the fifth component (A) of the FRONT GEAR (frontward transmission), can be connected to the input shaft by the first clutch (C1). And the connected third and fourth planetary carriers (P3, P4) constituting the sixth component (B) are coupled to the first coupling member (7) and constitute the seventh component (C). The third ring gear (R3) can be connected to the input shaft by the second clutch (C2) and can be braked by the first brake (B1), and the fourth sun gear (S4) that constitutes the eighth component (D). ) Can be braked by the second brake (B2). As described in "1-5-TYPE", the second planetary carrier (P1) of the MAIN GEAR (main transmission mechanism) can be connected to the input shaft by the third clutch (C3). It is advantageous to be able to connect the carrier (P2) and the first ring gear (R1) with the third clutch (C3) because the capacity of the third clutch (C3) can be small, but in "6-TYPE". Since the first planetary carrier (P1) must be able to be braked by the fourth brake (B4), it is preferable that the same first planetary carrier (P1) can be connected to the input shaft by the third clutch (C3). Becomes compact.

図13の表は各変速段における締結要素(SHIFT)と変速比(RATIO)、及び遊星ギアの噛み合い効率(GEAR EFF)を示す。性能を示す変速比(RATIO)、変速比のステップ値(STEP)、変速比の幅(RANGE)に関して、変速比の幅(RANGE)は7,833〜0.714の10.97と10ATに相応しい値になり、前進の減速段が7段で増速段が3段と適切な変速段がとれ、変速比のステップ値(STEP)もほぼ適切となる。遊星ギアの噛み合い効率(GEAR EFF)に関しては、前進4速(4th)が97.3%と他の変速段と比べ極端に悪くなるのが性能的に大きな欠点となる。これはFRONT GEAR(前置変速機構)の変速において遊星ギアの噛み合い効率が悪くなるためであるが、「5−TYPE」のように前進3速(3rd)と前進5速(5th)の2箇所の中速段が悪いわけではなく、前進4速(4th)時以外の性能はよいため、実用化に関して図24で構造を検討した。各変速段における動力の流れ等の変速形態は既に特開2012−225506(HUNDAI)等の特許文献に示されているので説明は省略する。   The table of FIG. 13 shows the engagement element (SHIFT) and the gear ratio (RATIO) at each shift speed, and the meshing efficiency (GEAR EFF) of the planetary gears. Regarding the gear ratio (RATIO) showing the performance, the gear ratio step value (STEP), and the gear ratio width (RANGE), the gear ratio width (RANGE) is suitable for 10.933 and 10AT of 7,833 to 0.714. As a result, an appropriate speed change step can be achieved with 7 forward deceleration speeds and 3 speed up speeds, and the step value (STEP) of the gear ratio becomes almost appropriate. Regarding the meshing efficiency (GEAR EFF) of the planetary gears, the fourth forward speed (4th) is 97.3%, which is extremely poor as compared with the other gears, which is a major performance drawback. This is because the meshing efficiency of the planetary gears becomes poor in the speed change of FRONT GEAR (front speed change mechanism), but there are two positions of the third forward speed (3rd) and the fifth forward speed (5th) like "5-TYPE". Since the middle speed stage is not bad and the performance is good except at the forward fourth speed (4th), the structure was examined in FIG. 24 for practical use. A description of the shift mode such as the flow of power in each shift stage is omitted because it has already been disclosed in Japanese Patent Laid-Open No. 2012-225506 (HUNDAI).

図24「C5−1−1、10AT(FF)」は、図13のFF仕様の模式図を原動機からの入力動力を300Nmとしてコンセプト設計した構造図で、全長は図20の9AT(FF)と同じで、400mm程度となる。トルクコンバータ200aからの入力構造や出力カウンターギア5と噛み合うカウンターギア6を介してディファレンシャル装置9に出力する出力構造は図20と同じである。変速装置全体を収めるハウジングは、前部のトルクコンバータケース1aと変速機本体となる変速機ケース1bと後部を閉ざすの変速機ケース1cとからなり、変速機ケース1bの軸方向中央部にL字型の円筒形状の隔壁が一体として設けられ、内周円筒部の外周にアンギュラ軸受け4eが背面合わせでネジにより固定され、出力カウンターギア5を軸支する。隔壁の前方には、隔壁側から順に第1遊星ギア列(10)と第3クラッチ(C3)が配され、隔壁の後方には、隔壁側から順に出力カウンターギア5と第2遊星ギア列(20)と、2階建ての第3、第4遊星ギア列(30、40)と第1、第2クラッチ(C1、C2)が配される。第1、第2クラッチ(C1、C2)の外周には第1ブレーキ(B1)が配され、2階建ての第3、第4遊星ギア列(30、40)の外周には第2ブレーキ(B2)が配され前置変速機構を構成し、第2遊星ギア列(20)の外周には第3ブレーキ(B3)が配され、隔壁前方の第1遊星ギア列(10)の外周には第4ブレーキ(B4)が配され主変速機構を構成する。   FIG. 24 “C5-1-1, 10AT (FF)” is a structural diagram conceptually designing the schematic view of the FF specification of FIG. 13 with the input power from the prime mover set to 300 Nm, and the total length is 9AT (FF) of FIG. The same is about 400 mm. The input structure from the torque converter 200a and the output structure for outputting to the differential device 9 via the counter gear 6 meshing with the output counter gear 5 are the same as those in FIG. The housing that houses the entire transmission is composed of a front torque converter case 1a, a transmission case 1b that serves as the transmission main body, and a transmission case 1c that closes the rear portion. The transmission case 1b has an L-shaped central portion in the axial direction. A mold-shaped cylindrical partition is integrally provided, and an angular bearing 4e is fixed to the outer periphery of the inner peripheral cylindrical portion by screws with the back surfaces aligned, and axially supports the output counter gear 5. The first planetary gear train (10) and the third clutch (C3) are arranged in front of the partition wall from the partition wall side, and behind the partition wall, the output counter gear 5 and the second planetary gear train ( 20), two-story third and fourth planetary gear trains (30, 40), and first and second clutches (C1, C2). A first brake (B1) is arranged on the outer periphery of the first and second clutches (C1, C2), and a second brake (B1) is arranged on the outer periphery of the two-story third and fourth planetary gear trains (30, 40). B2) is arranged to constitute a front speed change mechanism, a third brake (B3) is arranged on the outer periphery of the second planetary gear train (20), and an outer periphery of the first planetary gear train (10) is arranged in front of the partition wall. A fourth brake (B4) is arranged and constitutes a main transmission mechanism.

変速機の後部を閉ざすの変速機ケース1cは一体となる内周部が円筒状に前方に突き出ており、突き出た円筒部材の内周端部にはニードルローラコロ軸受け4bが配され入力軸3を軸支する。突き出た円筒部材の外周には第1、第2クラッチ(C1、C2)が配される。第1クラッチ(C1)は、入力軸3と一体となる第3サンギア(S3)と第4リングギア(R4)を連結可能とし、第2クラッチ(C2)は入力軸3と第3リングギア(R3)を連結可能とする。第1、第2クラッチ(C1、C2)は、各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)が入力連結部材(Y)と一体に形成され、入力連結部材(Y)が変速機ケース1cの内周に突き出た円筒部材の前方で入力軸3にスプライン連結され、円筒部材の外周に沿って後方に延材される。入力連結部材(Y)の後端にはクラッチカバーが溶着され、2連クラッチ連結部材(X)の径方向外周と第3リングギアと連結するクラッチハブに配される第2クラッチ(C2)の摩擦部材を押圧するサーボ機構が配され、2連クラッチ連結部材(X)の前方には2連クラッチ連結部材(X)の径方向内周と、一体となる第3サンギア(S3)と第4リングギア(R4)に連結するクラッチハブに配される第1クラッチ(C1)の摩擦部材を押圧するサーボ機構が配される。2連クラッチ連結部材(X)とクラッチカバーの間には仕切り板によりクラッチカバーの径方向上部に配されたサーボ機構に供給されるピストンの作動油と油圧キャンセル油の通路が形成される。2連クラッチ連結部材(X)の径方向上部に配された第2クラッチ(C2)のサーボ機構と径方向下部に配された第1クラッチ(C1)のサーボ機構には、変速機ケース1cの内周に突き出た円筒部材の外周から入力連結部材(Y)に設けられたピストンリングで密閉された油路を介して作動油と油圧キャンセル油が供給される。   The transmission case 1c for closing the rear part of the transmission has an integral inner peripheral portion protruding forward in a cylindrical shape, and a needle roller roller bearing 4b is arranged at the inner peripheral end portion of the protruding cylindrical member to provide the input shaft 3 To support. First and second clutches (C1, C2) are arranged on the outer circumference of the protruding cylindrical member. The first clutch (C1) can connect a third sun gear (S3) integrated with the input shaft 3 and a fourth ring gear (R4), and the second clutch (C2) can connect the input shaft 3 and the third ring gear (R3). R3) can be connected. In the first and second clutches (C1 and C2), a dual clutch connecting member (X) in which friction members are coaxially overlapped in two radial steps is formed integrally with the input connecting member (Y), The member (Y) is spline-connected to the input shaft 3 in front of the cylindrical member protruding to the inner circumference of the transmission case 1c, and is extended rearward along the outer circumference of the cylindrical member. A clutch cover is welded to the rear end of the input coupling member (Y), and a second clutch (C2) is arranged on a clutch hub that couples the radial outer circumference of the dual clutch coupling member (X) and the third ring gear. A servo mechanism that presses the friction member is arranged, and in front of the dual clutch connecting member (X), a radially inner circumference of the dual clutch connecting member (X), an integrated third sun gear (S3), and a fourth sun gear (S3). A servo mechanism for pressing the friction member of the first clutch (C1) arranged on the clutch hub connected to the ring gear (R4) is arranged. Between the dual clutch connecting member (X) and the clutch cover, a partition plate forms a passage for piston working oil and hydraulic cancel oil supplied to a servo mechanism arranged on the radial upper side of the clutch cover. The servo mechanism of the second clutch (C2) arranged on the upper side in the radial direction of the dual clutch connecting member (X) and the servo mechanism of the first clutch (C1) arranged on the lower side in the radial direction include the transmission case 1c. The working oil and the hydraulic cancel oil are supplied from the outer circumference of the cylindrical member protruding to the inner circumference through an oil passage sealed by a piston ring provided in the input coupling member (Y).

第1、第2クラッチ(C1、C2)の前方には2階建ての第3、第4遊星ギア列(30、40)が配される。2階建ての1階に配された第4遊星ギア列(40)の第4遊星キャリア(P4)は右側サイド部材が入力軸3の外周にブシュで軸支されて第4サンギア(S4)の内周を通り前方の第2遊星ギア列(20)まで第1連結部材(7)として延材され第2サンギア(S2)にスプライン連結されると共に、左側サイド部材が2階に配された第3遊星ギア列(30)の第3遊星キャリア(P3)の左側サイド部材と一体に形成される。第4サンギア(S4)は第2遊星ギア列(20)まで延材される第3遊星キャリア(P3)の右側サイド部材の外周にブシュで軸支されると共に前方に第2ブレーキ(B2)の摩擦部材を係止する薄板状のブレーキハブが溶着される。第4リングギア(R4)は外周部が第3遊星ギア列(30)の第3サンギア(S3)と一体となり、後方でスプライン連結されたプレートが内周に延材されて入力軸3の外周にブシュ4xで軸支されると共に、第1クラッチ(C1)の摩擦部材を係止するクラッチハブがスプライン連結される。2階建ての2階に配された第3遊星ギア列(30)の第3リングギア(R3)には、内周で第1クラッチ(C1)のクラッチハブの外周にブシュ4yで軸支されると共に側面に第2クラッチ(C2)の摩擦部材を係止するクラッチハブが溶着されるプレートがスプライン連結される。   Two-story third and fourth planetary gear trains (30, 40) are arranged in front of the first and second clutches (C1, C2). In the fourth planetary gear train (P4) of the fourth planetary gear train (40) arranged on the first floor of the two-story building, the right side member is pivotally supported by the bush on the outer periphery of the input shaft 3 and the fourth sun gear (S4). The first connecting member (7) extends through the inner circumference to the second planetary gear train (20) in front and is spline-connected to the second sun gear (S2), and the left side member is arranged on the second floor. It is formed integrally with the left side member of the third planetary carrier (P3) of the three planetary gear train (30). The fourth sun gear (S4) is axially supported by a bush on the outer periphery of the right side member of the third planet carrier (P3) extended to the second planetary gear train (20), and the second brake (B2) is forwardly mounted. A thin plate-shaped brake hub that locks the friction member is welded. The outer periphery of the fourth ring gear (R4) is integrated with the third sun gear (S3) of the third planetary gear train (30), and the plate splined at the rear is extended to the inner periphery to extend the outer periphery of the input shaft 3. A clutch hub that is axially supported by the bush 4x and that locks the friction member of the first clutch (C1) is spline-connected. The third ring gear (R3) of the third planetary gear train (30) arranged on the second floor of the two-story is internally supported by the bush 4y on the outer periphery of the clutch hub of the first clutch (C1). In addition, a plate to which a clutch hub for locking the friction member of the second clutch (C2) is welded is spline-connected to the side surface.

第1、第2クラッチ(C1、C2)の外周に配される第1ブレーキ(B1)は、第3遊星ギア列(30)の第3リングギア(R3)を制動可能とする。第3リングギア(R3)にスプライン連結されるプレートに溶着された第2クラッチ(C2)のクラッチハブは内周で第2クラッチ(C2)の一方の摩擦部材を係止すると共に外周で第1ブレーキ(B1)の一方の摩擦部材を係止する。第1ブレーキ(B1)のもう一方の摩擦部材は変速機ケース1bの内周に成形されたスプラインに係止され、変速機ケース1cに形成された油圧室にピストンとリターンスプリングが保持され、第1ブレーキ(B1)の油圧サーボが形成される。   The first brake (B1) arranged on the outer periphery of the first and second clutches (C1, C2) enables braking of the third ring gear (R3) of the third planetary gear train (30). The clutch hub of the second clutch (C2) welded to the plate that is spline-connected to the third ring gear (R3) locks one friction member of the second clutch (C2) at the inner circumference and the first at the outer circumference. One friction member of the brake (B1) is locked. The other friction member of the first brake (B1) is locked to a spline formed on the inner circumference of the transmission case 1b, and a piston and a return spring are held in a hydraulic chamber formed in the transmission case 1c. A hydraulic servo for one brake (B1) is formed.

2階建ての第3、第4遊星ギア列(30、40)の外周に配される第2ブレーキ(B2)は、第4遊星ギア列(40)の第4サンギア(S4)を制動可能とする。第4サンギア(S4)の前方に溶着されたブレーキハブは第3遊星ギア列(30)の外周まで延材され第2ブレーキ(B2)の一方の摩擦部材を係止する。第2ブレーキ(B2)のもう一方の摩擦部材は変速機ケース1bの内周に成形された1ブレーキ(B1)の延材されたスプラインに係止される。第2ブレーキ(B2)の摩擦部材の前方の変速機ケース1bには第2ブレーキ(B2)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースがリティニングリングで固定される。   The second brake (B2) arranged on the outer periphery of the two-story third and fourth planetary gear trains (30, 40) is capable of braking the fourth sun gear (S4) of the fourth planetary gear train (40). To do. The brake hub welded to the front of the fourth sun gear (S4) extends to the outer periphery of the third planetary gear train (30) and locks one friction member of the second brake (B2). The other friction member of the second brake (B2) is locked to the extended spline of the one brake (B1) formed on the inner circumference of the transmission case 1b. A brake case that holds a piston forming a hydraulic servo of the second brake (B2) and a return spring is fixed to the transmission case 1b in front of the friction member of the second brake (B2) with a retaining ring.

2階建ての第3、第4遊星ギア列(30、40)の前方に配される第2遊星ギア列(20)の第2サンギア(S2)は、第4遊星キャリア(P4)の右側サイド部材と一体となる第1連結部材(7)に内周でスプライン連結される。第2サンギア(S2)と噛み合う遊星ピニオンギアは第2遊星キャリア(P2)に支持され、左側サイド部材が出力カウンターギア5にスプライン連結されリティニングリングで固定される。遊星ピニオンギアと噛み合う第2リングギア(R2)は、右端歯部にリティニングリングで軸方向が固定されスプライン連結されたプレートが第4遊星ギア列(40)の第4サンギア(S4)まで延材され、第2サンギア(S2)と第4遊星ギア列(40)の第4サンギア(S4)に溶着されたブレーキハブの間でスラストニードルベアリングにより軸方向が規制されて回転自在に配される。   The second sun gear (S2) of the second planetary gear train (20) arranged in front of the two-story third and fourth planetary gear trains (30, 40) is the right side of the fourth planetary carrier (P4). The first connecting member (7) integrated with the member is spline-connected on the inner circumference. The planet pinion gear that meshes with the second sun gear (S2) is supported by the second planet carrier (P2), and the left side member is spline-connected to the output counter gear 5 and fixed by the retaining ring. The second ring gear (R2) that meshes with the planet pinion gear has a plate in which the right end tooth portion is axially fixed by a retaining ring and is spline-connected to the fourth sun gear (S4) of the fourth planetary gear train (40). Between the second sun gear (S2) and the brake hub welded to the fourth sun gear (S4) of the fourth planetary gear train (40), the axial direction is regulated by the thrust needle bearing and the rotatable hub is rotatably arranged. .

第3ブレーキ(B3)は、第2遊星ギア列(20)の第2リングギア(R2)を制動可能とする。第2リングギア(R2)は外周部にスプラインが成形され第3ブレーキ(B3)の一方の摩擦部材を係止する。変速機ケース1bの内周にはスプラインが形成され第3ブレーキ(B3)のもう一方の摩擦部材が係止される。また、第3ブレーキ(B3)の摩擦部材の後方には第2ブレーキ(B2)のブレーキケースと一体となり第3ブレーキ(B3)の油圧サーボを形成するピストンとリターンスプリングが保持されるブレーキケースが配される。   The third brake (B3) enables braking of the second ring gear (R2) of the second planetary gear train (20). The second ring gear (R2) has a spline formed on the outer peripheral portion thereof to lock one friction member of the third brake (B3). A spline is formed on the inner circumference of the transmission case 1b to lock the other friction member of the third brake (B3). Further, behind the friction member of the third brake (B3), there is a brake case which is integrated with the brake case of the second brake (B2) and forms a hydraulic servo of the third brake (B3) and a return spring. Will be distributed.

第2遊星ギア列(20)の前方に配される出力カウンターギア5は、変速機ケース1bの軸方向中央部に配されたL字型の円筒形状の隔壁の円筒部の外周にネジにより固定された背面合わせのアンギュラ軸受け4eで軸支される。出力カウンターギア5の右外周には第2遊星ギア列(20)の第2遊星キャリア(P2)の左側サイド部材がスプライン連結されリティニングリングで固定される。   The output counter gear 5 arranged in front of the second planetary gear train (20) is fixed to the outer periphery of the cylindrical portion of the L-shaped cylindrical partition wall arranged at the axial center of the transmission case 1b by screws. It is pivotally supported by the back-aligned angular bearing 4e. The left side member of the second planetary carrier (P2) of the second planetary gear train (20) is spline-connected to the right outer periphery of the output counter gear 5 and fixed by a retaining ring.

変速機ケース1bの軸方向中央部に配された隔壁の前方に配された第1遊星ギア列(10)は、第1サンギア(S1)が入力軸3の外周にブシュで軸支され第2遊星ギア列(20)まで延材されて第2サンギア(S2)の内周にスプライン連結される。第1遊星キャリア(P1)は、左側サイド部材が第1リングギア(R1)の外周まで延材され、外周に形成されたスプラインの前方で第3クラッチ(C3)の一方の摩擦部材を係止すると共に後方で第4ブレーキ(B4)の一方の摩擦部材を係止し、右側サイド部材が第1サンギア(S1)の延材部にブシュで軸支される。第1リングギア(R1)は、隔壁の内周部で第1サンギア(S1)の延材部にブシュで軸支され、第2遊星ギア列(20)の第2遊星キャリア(P2)の左側サイド部材にスプライン連結される連結部材にスプライン連結される。   In the first planetary gear train (10) arranged in front of the partition wall arranged in the axial center of the transmission case 1b, the first sun gear (S1) is pivotally supported on the outer circumference of the input shaft 3 by the second bush. The material is extended to the planetary gear train (20) and spline-connected to the inner circumference of the second sun gear (S2). The left side member of the first planetary carrier (P1) is extended to the outer periphery of the first ring gear (R1), and one friction member of the third clutch (C3) is locked in front of the spline formed on the outer periphery. At the same time, one of the friction members of the fourth brake (B4) is locked at the rear side, and the right side member is pivotally supported by the extended material portion of the first sun gear (S1) with a bush. The first ring gear (R1) is axially supported by a bush at the inner peripheral portion of the partition wall by the extension of the first sun gear (S1), and is on the left side of the second planet carrier (P2) of the second planetary gear train (20). The side member is spline-connected to the connecting member.

第1遊星ギア列(10)の前方に配される第3クラッチ(C3)は、入力軸3と第1遊星ギア列(10)の第1遊星キャリア(P1)を連結可能とする。入力軸3に溶着された第3クラッチ(C3)のクラッチカバーは、変速機ケース1a、1bにボルト締めされた保持部材2a、2bの内周後方に突き出た円筒部の外周と保持部材2a、2bの側面に沿って第1遊星ギア列(10)の外周まで延材され第3クラッチ(C3)のもう一方の摩擦部材を係止すると共に、油圧サーボを形成するピストンとリターンスプリングを保持する。保持部材2a、2bの円筒部外周からシールリングで密閉された油路を介して第3クラッチ(C3)の油圧サーボに作動油が供給される。   A third clutch (C3) arranged in front of the first planetary gear train (10) enables the input shaft 3 and the first planetary carrier (P1) of the first planetary gear train (10) to be connected. The clutch cover of the third clutch (C3) welded to the input shaft 3 includes the outer periphery of the cylindrical portion protruding rearward from the inner periphery of the holding members 2a and 2b that are bolted to the transmission cases 1a and 1b, and the holding member 2a. 2b is extended along the side surface to the outer periphery of the first planetary gear train (10) to lock the other friction member of the third clutch (C3), and holds a piston and a return spring forming a hydraulic servo. . Hydraulic oil is supplied to the hydraulic servo of the third clutch (C3) from the outer circumferences of the cylindrical portions of the holding members 2a and 2b via an oil passage sealed with a seal ring.

第1遊星ギア列(10)の外周の第3クラッチ(C3)の後方に配される第4ブレーキ(B4)は、第1遊星ギア列(10)の第1遊星キャリア(P1)を制動可能とする。第3クラッチ(C3)の摩擦部材の後方の変速機ケース1bの内周には、対抗して第4ブレーキ(B4)のもう一方の摩擦部材が配され、変速機ケース1bと一体となる隔壁には油圧サーボを形成するピストンとリターンスプリングが保持される。   The fourth brake (B4) arranged behind the third clutch (C3) on the outer periphery of the first planetary gear train (10) can brake the first planetary carrier (P1) of the first planetary gear train (10). And The other friction member of the fourth brake (B4) is arranged in opposition to the inner periphery of the transmission case 1b behind the friction member of the third clutch (C3), and is a partition wall integrated with the transmission case 1b. A piston and a return spring that form a hydraulic servo are retained in the.

「6−TYPE」10ATはFF仕様に限って成立するパワートレンであり、前進4速(4th)における遊星ギアの噛み合い効率が悪くなる欠点はあるものの、その他の変速段の効率や変速比等の性能はよく、本願のように前置変速機構の2個の遊星ギア列を2階建てにしたり、主変速機構の2個の遊星ギア列を、出力ギアを挟んで配したりすることで成立する可能性が高まる。   The "6-TYPE" 10AT is a power train that can be established only in the FF specification, and although there is a drawback that the meshing efficiency of the planetary gears in the fourth forward speed (4th) is deteriorated, the efficiency and the gear ratio of other gear stages are not improved. The performance is good, and it is established by arranging the two planetary gear trains of the front transmission mechanism in a two-story structure or by arranging the two planetary gear trains of the main transmission mechanism with the output gear sandwiched therebetween, as in the present application. The possibility of doing so increases.

本発明は4個の構成要素からなる2個の遊星ギア列を2個の締結要素で制御する同じ仕様の主変速機構に、「1〜6−TYPE」の6種の前置変速機構を組み合わせた構造に関するもので、本発明により従来の構造よりシンプル、コンパクトに配することができる。総合的にこの6種を評価すると、「1−TYPE」9ATと「2−TYPE」9ATが変速比(RATIO)、変速比のステップ値(STEP)、変速比の幅(RANGE)、遊星ギアの噛み合い効率(GEAR EFF)の性能面で最も優れており、本発明の構造により最もシンプル、コンパクトになる。その他の10〜11ATはそれぞれ欠点があり使い方に注意を要する。その中でも「5−TYPE」10ATは性能と構造面の両方に欠点があり、実用化には疑問がある。現在実用化されている8ATは性能と構造面の両方に欠点があり、「6−TYPE」10ATは効率面の欠点もあるが、これら8ATより優れているので実用化の可能性はある。11ATに関しては、「1−TYPE」9ATや「2−TYPE」9ATより変速比の幅(RANGE)が大きくとれるのでそれなりの価値はあるが、乗用車にはそれほどの幅(RANGE)は必要ではなく商用車(Truck Bus)に向いている。11ATを比較すると、商用車には軸方向がコンパクトになる方がよく、性能と構造面で「1−TYPE」11ATが最もよく、構造面で「2−TYPE」11ATとなり「3−TYPE」11ATは若干劣る。「1−TYPE」15ATと「4−TYPE」14ATは「5−TYPE」10ATや「3−TYPE」11ATよりかなりコンパクトにでき、FFとしても成立するもので、乗用車と商用車に関し原動機を含めて将来一大変革をなす可能性のあるATである。   The present invention combines six types of "1-6-TYPE" front transmissions with a main transmission having the same specifications to control two planetary gear trains consisting of four constituent elements with two fastening elements. The present invention can be arranged in a simpler and more compact structure than the conventional structure. Comprehensively evaluating these six types, "1-TYPE" 9AT and "2-TYPE" 9AT are gear ratio (RATIO), gear ratio step value (STEP), gear ratio width (RANGE), and planetary gear ratio. It is the best in terms of meshing efficiency (GEAR EFF), and the structure of the present invention makes it the simplest and most compact. Each of the other 10 to 11 ATs has its own drawbacks and requires careful usage. Among them, "5-TYPE" 10AT has drawbacks in both performance and structure, and there is a doubt in practical use. The 8AT currently in practical use has drawbacks in both performance and structure, and the "6-TYPE" 10AT also has drawbacks in efficiency, but since it is superior to these 8ATs, there is a possibility of practical application. As for 11AT, the range of gear ratio (RANGE) is larger than that of "1-TYPE" 9AT or "2-TYPE" 9AT, so it is worth it, but passenger cars do not need such a range (RANGE) and commercial Suitable for cars (Truck Bus). Comparing the 11ATs, it is better for the commercial vehicle to be compact in the axial direction, and "1-TYPE" 11AT is the best in terms of performance and structure, and "2-TYPE" 11AT becomes "3-TYPE" 11AT in structure. Is slightly inferior. The "1-TYPE" 15AT and "4-TYPE" 14AT can be made much more compact than the "5-TYPE" 10AT and "3-TYPE" 11AT, and can also be realized as an FF, including a prime mover for passenger cars and commercial vehicles. It is an AT that has the potential to revolutionize the future.

1、1a、1b、1c ケース
2a、2b 保持部材
3、3a 入力軸
3c 出力軸
4a〜4y 軸受け
7、8 連結部材
10、20、30、40、50 遊星ギア列
200a トルクコンバータ
C1、C2、C3、C4 クラッチ
B1、B2、B3、B4 ブレーキ
S1、S2、S3、S4、S5 サンギア
P1、P2、P3、P4、P5 遊星キャリア
R1、R2、R3、R4、R5 リングギア


1, 1a, 1b, 1c Cases 2a, 2b Holding members 3, 3a Input shafts 3c Output shafts 4a-4y Bearings 7, 8 Connecting members 10, 20, 30, 40, 50 Planetary gear train 200a Torque converter
C1, C2, C3, C4 Clutch B1, B2, B3, B4 Brake S1, S2, S3, S4, S5 Sun gear P1, P2, P3, P4, P5 Planet carrier R1, R2, R3, R4, R5 Ring gear


Claims (7)

シンプル遊星ギアからなる第1サンギア(S1)、第1遊星キャリア(P1)、第1リングギア(R1)の構成要素を有した第1遊星ギア列(10)と、シンプル遊星ギアからなる第2サンギア(S2)、第2遊星キャリア(P2)、第2リングギア(R2)の構成要素を有した第2遊星ギア列(20)の、連結した第1サンギア(S1)と第2サンギア(S2)を第1構成要素とし、入力軸を第3クラッチ(C3)で連結可能にした第1遊星キャリア(P1)を第2構成要素とすると共に連結した第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とし、あるいは、前記入力軸に連結した第1遊星キャリア(P1)を第2構成要素とすると共に第3クラッチ(C3)で連結可能にした第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とし、第3ブレーキ(B3)で制動可能とした第2リングギア(R2)を第4構成要素とし、第2遊星キャリア(P2)を出力軸に連結し、前記第1、第2、第3、第4構成要素を軸方向順に並べて配した共通の速度線図を有する主変速機構の第1構成要素に、
前記入力軸の回転と少なくとも前記入力軸の増速回転を含む複数の変速回転を選択的に入力可能とする、少なくとも2個の遊星ギア列と第1、第2クラッチ(C1、C2)を含む少なくとも4個の締結要素を有した前置変速機構を設け、
前記主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、第3構成要素が少なくとも前進9速後進1速の変速段を得るようになした多段変速装置であって、
前記多段変速装置の変速機ケース内部に前記前置変速機構と主変速機構を軸方向順に配すると共に、前記入力軸を前記前置変速機構と主変速機構の回転中心部に一体として配し、前記変速機ケースの、前記前置変速機構側となる一端に設けた円筒部材の前記主変速機構側の内周端部で前記入力軸を軸支すると共に、前記変速機ケースのもう一端で前記入力軸を軸支するか、あるいは、前記変速機ケースのもう一端に軸支された前記出力軸で前記入力軸を軸支するようになし、
前記前置変速機構の第1、第2クラッチ(C1、C2)を各摩擦部材が径方向に2段に重なるよう前記円筒部材の外周方向外側に回転自在に配して、前記円筒部材の外周から前記第1、第2クラッチ(C1、C2)に作動油を供給するようになし、
前記円筒部材の内周端部から前記主変速機構側の軸方向に、前記前置変速機構の少なくとも2個の遊星ギア列のうちの、多くとも1個の遊星ギア列、あるいは、2個の遊星ギア列を径方向に2階建てに重ねた1対の遊星ギア列を配するようになした多段変速装置。
A first planetary gear train (10) having the first sun gear (S1), a first planetary carrier (P1), and a first ring gear (R1), which are simple planetary gears, and a second planetary gear train, which is a simple planetary gear. The first sun gear (S1) and the second sun gear (S2) of the second planetary gear train (20) having the components of the sun gear (S2), the second planet carrier (P2), and the second ring gear (R2). ) As a first component, and a first planetary carrier (P1) whose input shaft is connectable with a third clutch (C3) as a second component and a first ring gear (R1) and a second planet The carrier (P2) is used as a third component, or the first planet carrier (P1) connected to the input shaft is used as a second component and a first ring gear (C3) is connectable to the first ring carrier (P3). R1) and second planet key The rear (P2) is the third component, the second ring gear (R2) that can be braked by the third brake (B3) is the fourth component, and the second planet carrier (P2) is connected to the output shaft, The first constituent element of the main transmission mechanism having a common speed diagram in which the first, second, third, and fourth constituent elements are arranged side by side in the axial direction,
Includes at least two planetary gear trains and first and second clutches (C1, C2) for selectively inputting a plurality of variable speed rotations including rotation of the input shaft and at least accelerated rotation of the input shaft. Providing a front transmission with at least four fastening elements,
By selectively restricting the rotation of any two of the first, second and fourth constituent elements of the main transmission mechanism, the third constituent element achieves at least a forward speed of 9th speed and a reverse speed of 1st speed. A multi-stage transmission that is adapted to obtain
Inside the transmission case of the multi-stage transmission, the front transmission mechanism and the main transmission mechanism are arranged axially in order, and the input shaft is arranged integrally at the center of rotation of the front transmission mechanism and the main transmission mechanism, The input shaft is pivotally supported by the inner peripheral end of the cylindrical member provided on one end of the transmission case on the front transmission mechanism side on the main transmission mechanism side, and the other end of the transmission case is described above. The input shaft is pivotally supported, or the input shaft is pivotally supported by the output shaft pivotally supported at the other end of the transmission case,
The first and second clutches (C1, C2) of the front speed change mechanism are rotatably arranged on the outer side in the outer peripheral direction of the cylindrical member so that the friction members overlap in the radial direction in two steps, and the outer periphery of the cylindrical member. To supply hydraulic oil to the first and second clutches (C1, C2) from
At least one planetary gear train or at least two planetary gear trains of at least two planetary gear trains of the front transmission mechanism are arranged axially from the inner peripheral end of the cylindrical member toward the main transmission mechanism. A multi-stage transmission device in which a pair of planetary gear trains are arranged in a two-storied structure in which the planetary gear trains are radially stacked.
前記円筒部材の外周方向外側に前記入力軸と連結する筒状の入力連結部材(Y)を回転自在に配し、前記前置変速機構の第1、第2クラッチ(C1、C2)に各摩擦部材が同軸上で径方向に2段に重なる2連クラッチ連結部材(X)を設け、前記入力連結部材(Y)と2連クラッチ連結部材(X)を一体に連結し、あるいは、前記入力連結部材(Y)の外周方向外側に前記2連クラッチ連結部材(X)を回転自在に配し、前記入力連結部材(Y)、あるいは、前記2連クラッチ連結部材(X)に前記第1、第2クラッチ(C1、C2)のサーボ機構となる油圧室を設け、前記円筒部材の外周から前記第1、第2クラッチ(C1、C2)の油圧室に前記入力連結部材(Y)を通して作動油を供給するようになした請求項1記載の多段変速装置。   A cylindrical input connecting member (Y) that is connected to the input shaft is rotatably arranged on the outer peripheral direction outer side of the cylindrical member, and each friction is applied to the first and second clutches (C1, C2) of the front transmission mechanism. A dual clutch connecting member (X) that is coaxially overlapped in two stages in the radial direction is provided, and the input connecting member (Y) and the dual clutch connecting member (X) are integrally connected, or the input connecting member is connected. The second clutch connecting member (X) is rotatably arranged outside the member (Y) in the outer circumferential direction, and the first and second input clutch connecting members (Y) or the second clutch connecting member (X) are connected to each other. A hydraulic chamber that serves as a servo mechanism for two clutches (C1, C2) is provided, and hydraulic oil is passed from the outer circumference of the cylindrical member to the hydraulic chambers of the first and second clutches (C1, C2) through the input connecting member (Y). The multi-stage transmission according to claim 1, wherein the multi-stage transmission is adapted to be supplied. 前記変速機ケースの軸方向中央部に前記変速機ケースと一体となる隔壁を設け、前記隔壁に軸支される出力カウンターギアを配し、前記出力カウンターギアを挟んで軸方向の一方側に前記主変速機構の第1遊星ギア列(10)を配し、もう一方側に前記主変速機構の第2遊星ギア列(20)と前記前置変速機構を配するようになした請求項1記載の多段変速装置。   A partition wall integrated with the transmission case is provided at an axial center of the transmission case, an output counter gear axially supported by the partition wall is arranged, and the output counter gear is sandwiched on one side in the axial direction. The first planetary gear train (10) of the main transmission mechanism is arranged, and the second planetary gear train (20) of the main transmission mechanism and the front transmission mechanism are arranged on the other side. Multi-speed transmission. 前記主変速機構の、前記入力軸に連結した第1遊星キャリア(P1)を第2構成要素とすると共に前記第3クラッチ(C3)で連結可能にした第1リングギア(R1)と第2遊星キャリア(P2)を第3構成要素とした構成において、前記変速機ケースと一体となる隔壁に前記第1リングギア(R1)と第2遊星キャリア(P2)を連結可能にする前記第3クラッチ(C3)の作動油を供給する通路を設けるようになし、
あるいは、前記多段変速装置が4個のブレーキを有する構成において、前記隔壁に1個のブレーキのサーボ機構となる油圧室を設けるようになした請求項3記載の多段変速装置。
The first planetary carrier (P1) of the main transmission mechanism, which is connected to the input shaft, is a second component, and the first planetary carrier (P1) is connectable by the third clutch (C3) and the second planetary gear (R1). In the configuration in which the carrier (P2) is the third constituent element, the third clutch (which enables the first ring gear (R1) and the second planetary carrier (P2) to be coupled to a partition wall integrated with the transmission case ( A passage for supplying hydraulic oil of C3) is provided,
Alternatively, in the configuration in which the multi-stage transmission has four brakes, the multi-stage transmission according to claim 3, wherein an oil pressure chamber serving as a servo mechanism for one brake is provided in the partition wall.
少なくとも2個の遊星ギア列を有する前記前置変速機構の、どちらか一方の遊星ギア列の遊星キャリアが前記第1、第2クラッチ(C1、C2)で前記入力軸と他の構成要素に締結可能となる前記前置変速機構の構成において、
前記遊星キャリアの遊星ギアを軸支するサイド部材を前記第1、第2クラッチ(C1、C2)の2連クラッチ連結部材(X)と連結すると共に、前記サイド部材に前記第1、第2クラッチ(C1、C2)の少なくともどちらか一方のサーボ機構となる油圧室を設けるようになした請求項1記載の多段変速装置。
The planetary carrier of one of the planetary gear trains of the front speed change mechanism having at least two planetary gear trains is fastened to the input shaft and other constituent elements by the first and second clutches (C1, C2). In the configuration of the front speed change mechanism that becomes possible,
A side member that axially supports the planetary gear of the planet carrier is connected to a double clutch connecting member (X) of the first and second clutches (C1 and C2), and the side member is provided with the first and second clutches. 2. The multi-stage transmission according to claim 1, wherein a hydraulic chamber serving as a servo mechanism for at least one of (C1, C2) is provided.
前記前置変速機構は主前置変速機構と副前置変速機構からなり、
前記主前置変速機構は、D、E、Fの3個の構成要素を軸方向順に並べて配した1個のシンプル遊星ギアの遊星キャリアとなる構成要素Eに前記入力軸を第1クラッチ(C1)で連結可能とすると共に、構成要素Eと構成要素D又はFを第2クラッチ(C2)で連結可能とし、構成要素Fと前記主変速機構の第1構成要素を連結し、構成要素Eを第2ブレーキ(B2)で制動可能とした第1主前置変速機構であり、あるいは、前記第1主前置変速機構の構成要素Dを第4ブレーキ(B4)で制動可能とした第2主前置変速機構であり、
前記副前置変速機構は、A、B、Cの3個の構成要素を軸方向順に並べて配した1個の遊星ギア列の構成要素Cに前記入力軸を連結して構成要素Aを第1ブレーキ(B1)で制動可能とした第1副前置変速機構であり、あるいは、A、B、C、Gの4個の構成要素を軸方向順に並べて配した2個の遊星ギア列からなる構成要素Aに前記入力軸を連結して構成要素Gを第1ブレーキ(B1)で制動可能とし、構成要素Cを第4ブレーキ(B4)で制動可能とした第2副前置変速機構であり、
前記第1主前置変速機構の構成要素Dと前記第1副前置変速機構の構成要素Bを連結し、前記第1、第2クラッチ(C1、C2)、及び前記第1、第2ブレーキ(B1、B2)の何れか2個を締結することにより前記第1主前置変速機構の構成要素Fが、前記入力軸の回転と、前記入力軸の減速回転と、前記入力軸の増速回転と、0回転と、前記入力軸の逆回転と、の5種の回転を選択的に得るようになし、前記主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、前記第3構成要素が前進9速後進1速の変速段を得るようになし、
あるいは、前記第2主前置変速機構の構成要素Dと前記第1副前置変速機構の構成要素Bを連結し、前記第1、第2クラッチ(C1、C2)、及び前記第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより前記第2主前置変速機構の構成要素Fが、前記入力軸の回転と、前記入力軸の減速回転と、前記入力軸の増速回転2種と、0回転と、前記入力軸の逆回転と、の6種の回転を選択的に得るようになし、前記主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、前記第3構成要素が前進11速後進1速の変速段を得るようになし、
あるいは、前記第1主前置変速機構の構成要素Dと前記第2副前置変速機構の構成要素Bを連結し、前記第1、第2クラッチ(C1、C2)、及び前記第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより前記第1主前置変速機構の構成要素Fが、前記入力軸の回転と、前記入力軸の減速回転2種と、前記入力軸の増速回転2種と、0回転と、前記入力軸の逆回転2種と、の8種の回転を選択的に得るようになし、前記主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、前記第3構成要素が前進14速後進1速の変速段を得るようになした請求項5記載の多段変速装置。
The front transmission mechanism comprises a main front transmission mechanism and a sub front transmission mechanism,
In the main front speed change mechanism, the input shaft is connected to the first clutch (C1) by a component E which is a planet carrier of one simple planetary gear in which three components D, E and F are arranged in the axial direction. ), The component E and the component D or F can be connected by the second clutch (C2), the component F and the first component of the main transmission mechanism are connected, and the component E is connected. It is a first main front shift mechanism that can be braked by a second brake (B2), or a second main clutch that can brake the constituent element D of the first main front shift mechanism by a fourth brake (B4). It is a front speed change mechanism,
In the sub pre-transmission mechanism, the input shaft is connected to a constituent element C of one planetary gear train in which three constituent elements A, B and C are arranged side by side in the axial direction and the constituent element A is a first constituent element. It is a first auxiliary front speed change mechanism that can be braked by a brake (B1), or is composed of two planetary gear trains in which four constituent elements A, B, C, and G are arranged in axial order. A second auxiliary front transmission mechanism in which the input shaft is connected to the element A so that the component G can be braked by the first brake (B1) and the component C can be braked by the fourth brake (B4).
The component D of the first main front transmission mechanism and the component B of the first auxiliary front transmission mechanism are connected to each other, and the first and second clutches (C1 and C2) and the first and second brakes are connected. By connecting any two of (B1, B2), the component F of the first main front transmission mechanism is configured to rotate the input shaft, reduce the rotation of the input shaft, and increase the speed of the input shaft. Five kinds of rotations, namely, rotation, 0 rotation, and reverse rotation of the input shaft are selectively obtained, and any two of the first, second, and fourth constituent elements of the main transmission mechanism are provided. By selectively restricting the rotation of the constituent elements, the third constituent element is configured to obtain a shift speed of 9 forward speeds and 1 reverse speed,
Alternatively, the component D of the second main front transmission mechanism and the component B of the first sub front transmission mechanism are connected to each other, and the first and second clutches (C1, C2), and the first and second clutches are connected. By engaging any two of the second and fourth brakes (B1, B2, B4), the constituent element F of the second main front transmission mechanism can rotate the input shaft and reduce the rotation of the input shaft. , Six types of rotations of the input shaft, namely, two types of speed-up rotations of the input shaft, zero revolutions, and reverse rotations of the input shaft are selectively obtained. By selectively restricting the rotation of any two of the four constituent elements, the third constituent element is configured to obtain the forward 11th speed and reverse 1st speed.
Alternatively, the component D of the first main front transmission mechanism and the component B of the second auxiliary front transmission mechanism are connected to each other, and the first and second clutches (C1, C2), and the first and second clutches are connected. By engaging any two of the second and fourth brakes (B1, B2, B4), the component F of the first main pre-position transmission mechanism causes the rotation of the input shaft and the deceleration rotation 2 of the input shaft. 8 types of rotations, that is, two types of speed-up rotation of the input shaft, zero rotation, and two types of reverse rotation of the input shaft are selectively obtained. The fifth component is configured to obtain a 14th forward gear and a 1st reverse gear by selectively restricting the rotation of any two of the second and fourth components. The described multi-stage transmission.
前記前置変速機構は、シンプル遊星ギアからなる第3サンギア(S3)、第3遊星キャリア(P3)、第3リングギア(R3)の構成要素を有した第3遊星ギア列(30)と、第4サンギア(S4)、第4遊星キャリア(P4)、第4リングギア(R4)の構成要素を有した第4遊星ギア列(40)の、第3サンギア(S3)を前記入力軸に連結し、第3遊星キャリア(P3)と第4リングギア(R4)を第2クラッチ(C2)で連結可能にし、第3リングギア(R3)と第4遊星キャリア(P4)を連結し、第3遊星キャリア(P3)と前記入力軸を第1クラッチ(C1)で連結可能にすると共に第4リングギア(R4)を前記主変速機構の第1構成要素に連結し、前記第1、第2クラッチ(C1、C2)で第3遊星ギア列(30)と第4遊星ギア列(40)の連結を選択的に変更する変速機構であって、
第3遊星キャリア(P3)を第1ブレーキ(B1)で制動可能とし、第4サンギア(S4)を第2ブレーキ(B2)で制動可能とし、前記第1、第2クラッチ(C1、C2)、及び前記第1、第2ブレーキ(B1、B2)の何れか2個を締結することにより前記主変速機構の第1構成要素に連結した第4リングギア(R4)が、前記入力軸の回転と、前記入力軸の減速回転と、前記入力軸の増速回転と、0回転と、前記入力軸の逆回転と、の5種の回転を選択的に得るようになし、前記主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、前記第3構成要素が前進9速後進1速の変速段を得るようになし、
あるいは、第3遊星キャリア(P3)を第1ブレーキ(B1)で制動可能とし、第4サンギア(S4)を第2ブレーキ(B2)で制動可能とし、連結した第3リングギア(R3)と第4遊星キャリア(P4)を第4ブレーキ(B4)で制動可能とし、前記第1、第2クラッチ(C1、C2)、及び前記第1、第2、第4ブレーキ(B1、B2、B4)の何れか2個を締結することにより前記主変速機構の第1構成要素に連結した第4リングギア(R4)が、前記入力軸の回転と、前記入力軸の減速回転2種と、前記入力軸の増速回転と、0回転と、前記入力軸の逆回転と、の6種の回転を選択的に得るようになし、前記主変速機構の第1、第2及び第4構成要素の何れか2個の構成要素の回転を選択的に規制することにより、前記第3構成要素が前進11速後進1速の変速段を得るようになした請求項5記載の多段変速装置。


The front speed change mechanism includes a third planetary gear train (30) having components of a third sun gear (S3), a third planetary carrier (P3), and a third ring gear (R3), which are simple planetary gears. The third sun gear (S3) of the fourth planetary gear train (40) having the components of the fourth sun gear (S4), the fourth planet carrier (P4), and the fourth ring gear (R4) is connected to the input shaft. Then, the third planet carrier (P3) and the fourth ring gear (R4) can be connected by the second clutch (C2), the third ring gear (R3) and the fourth planet carrier (P4) are connected, and A planetary carrier (P3) and the input shaft can be connected by a first clutch (C1), a fourth ring gear (R4) is connected to a first component of the main transmission mechanism, and the first and second clutches are connected. (C1, C2) and the third planetary gear train (30) and the fourth A transmission mechanism for selectively changing the connection of the star gear train (40),
The third planet carrier (P3) can be braked by the first brake (B1), the fourth sun gear (S4) can be braked by the second brake (B2), and the first and second clutches (C1, C2), And a fourth ring gear (R4) connected to the first component of the main transmission mechanism by engaging any two of the first and second brakes (B1, B2) to rotate the input shaft. , A decelerated rotation of the input shaft, an accelerated rotation of the input shaft, 0 rotation, and a reverse rotation of the input shaft are selectively obtained. By selectively restricting the rotation of any two of the first, second, and fourth constituent elements, the third constituent element is configured to obtain a shift stage of 9 forward speeds and 1 reverse speed,
Alternatively, the third planet carrier (P3) can be braked by the first brake (B1), the fourth sun gear (S4) can be braked by the second brake (B2), and the third ring gear (R3) connected to the third The fourth planetary carrier (P4) can be braked by the fourth brake (B4), and the first and second clutches (C1, C2) and the first, second, and fourth brakes (B1, B2, B4) A fourth ring gear (R4) connected to the first constituent element of the main transmission mechanism by fastening any two of them is used to rotate the input shaft, two types of decelerated rotation of the input shaft, and the input shaft. 6 types of rotations, i.e., increased rotation, 0 rotation, and reverse rotation of the input shaft, are selectively obtained, and any one of the first, second, and fourth constituent elements of the main transmission mechanism is provided. By selectively restricting the rotation of the two components, the third component There multistage transmission according to claim 5, wherein when taken to obtain the gear position of the forward 11 speeds and one reverse speed.


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