JP6679336B2 - Image heating device and image forming device - Google Patents

Image heating device and image forming device Download PDF

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JP6679336B2
JP6679336B2 JP2016024705A JP2016024705A JP6679336B2 JP 6679336 B2 JP6679336 B2 JP 6679336B2 JP 2016024705 A JP2016024705 A JP 2016024705A JP 2016024705 A JP2016024705 A JP 2016024705A JP 6679336 B2 JP6679336 B2 JP 6679336B2
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recording material
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image
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light shielding
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竹田 正美
正美 竹田
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Canon Inc
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Description

本発明は記録材上の現像剤像を加熱するフィルム加熱型の像加熱装置及びこれを備えた画像形成装置に関するものである。   The present invention relates to a film heating type image heating apparatus for heating a developer image on a recording material and an image forming apparatus including the image heating apparatus.

従来のこの種のフィルム加熱型の像加熱装置は、一般的に、耐熱性フィルムの内面にセラミックヒータを当接しながら加圧ローラとの間で、定着ニップを形成する接触加熱型の構成となっている。これに対して、近年、特許文献1に記載のように、ヒータ部をハロゲンヒータ等の輻射発熱体で構成したフィルム加熱型の定着装置(像加熱装置)が製品化され始めている。
特許文献1に記載の定着装置は、可撓性を有するフィルム状の筒状部材と、筒状部材の内側に配置されたハロゲンヒータと、筒状部材の内周面に摺接するように配置される金属製の被加熱板と、を備えている。被加熱板はハロゲンヒータからの輻射熱を受けて加熱される構成で、さらに、ハロゲンヒータの輻射熱を被加熱部材に向けて反射させる反射部材を備えている。そして、ハロゲンヒータで加熱された被加熱板と加圧部材との間で筒状部材を挟むことで、筒状部材との間に定着ニップを形成するようになっている。
このように、従来のセラミックヒータの機能を置き換えるように、定着ニップに被加熱板を配置し、これをハロゲンヒータで非接触に集中加熱することで、同等の立ち上がり性能の高い定着装置を得ている。
A conventional film heating type image heating apparatus of this type generally has a contact heating type configuration in which a fixing nip is formed between a heat roller and a pressure roller while a ceramic heater is in contact with the inner surface of the heat resistant film. ing. On the other hand, in recent years, as described in Patent Document 1, a film heating type fixing device (image heating device) in which a heater portion is composed of a radiant heating element such as a halogen heater has begun to be commercialized.
The fixing device described in Patent Document 1 is arranged so as to be in sliding contact with a flexible film-shaped tubular member, a halogen heater disposed inside the tubular member, and an inner peripheral surface of the tubular member. And a heated plate made of metal. The heated plate is configured to be heated by receiving radiant heat from the halogen heater, and further includes a reflecting member that reflects the radiant heat of the halogen heater toward the heated member. Then, by sandwiching the tubular member between the heated plate heated by the halogen heater and the pressing member, a fixing nip is formed between the heating member and the pressing member.
In this way, a heated plate is placed in the fixing nip so as to replace the function of the conventional ceramic heater, and the halogen heater centrally heats this in a non-contact manner to obtain a fixing device with the same high startup performance. There is.

しかし、特許文献1に記載の定着装置では、小サイズの記録材を連続的に通紙した際に生じる、いわゆる端部昇温について十分な対策がとられていない。
すなわち、従来は、ハロゲンヒータによって最大サイズの記録材に合わせた被加熱板の長手方向の全長を加熱していたため、小サイズの記録材を通紙した場合、記録材の通過部分は、熱が記録材に奪われるので温度が低下する。
一方、記録材が通過しない端部の非通紙領域では、温度が低下しにくく、昇温していく。被加熱板は金属板なので、熱伝導率の高い金属材を使用すれば、被加熱板の非通紙領域から通紙領域への熱が移動しやすく、端部昇温が緩和されるが、熱伝導だけでは限界がある。実際には、被加熱板の材料は、コストや耐久性などを考慮して、セラミックヒータの基板材料として代表的なアルミナ(熱伝導率=約30W/mk)よりも熱伝導率が低いステンレス板(熱伝導率=約20W/mk)を採用されている。
そこで、ハロゲンヒータとして、中央部と端部で配光比率が異なるよう設計した2本のヒータを用い、各ヒータの点灯比率を制御することで、端部昇温抑制効果を得ることが考えられる。
しかし、2本のヒータを用いると、サイズが大型化することになり、また、コストも嵩むという問題がある。
However, the fixing device described in Patent Document 1 does not take sufficient measures against so-called edge temperature rise that occurs when a small-sized recording material is continuously fed.
That is, conventionally, since the halogen heater heats the entire length in the longitudinal direction of the heated plate in accordance with the recording material of the maximum size, when the recording material of a small size is passed, heat is not generated in the passing portion of the recording material. The temperature drops because it is taken away by the recording material.
On the other hand, in the non-sheet passing area at the end where the recording material does not pass, the temperature does not easily decrease and the temperature rises. Since the plate to be heated is a metal plate, if a metal material having a high thermal conductivity is used, heat from the non-paper-passing region of the plate to be heated easily moves, and the temperature rise at the edges is reduced. There is a limit in heat conduction alone. In practice, the material to be heated is a stainless steel plate having a lower thermal conductivity than alumina (thermal conductivity = about 30 W / mk), which is a typical substrate material for ceramic heaters, in consideration of cost and durability. (Thermal conductivity = about 20 W / mk) is adopted.
Therefore, it is conceivable to use two heaters, which are designed so that the light distribution ratios are different between the central portion and the end portion, as the halogen heaters and control the lighting ratio of each heater to obtain the end portion temperature rise suppression effect. .
However, if two heaters are used, there is a problem that the size becomes large and the cost also increases.

一方、特許文献2には、熱ローラ定着装置において、小サイズ定着時の端部昇温対策として、一本のハロゲンヒータの周囲に回転遮光部材を設ける技術が記載されている。
すなわち、加熱ロールの内部にヒータを覆う回転遮光部材を設け、ヒータの長手方向(通紙方向とは直交方向)の露光幅を紙サイズに応じて切り替えるようになっている。
加熱ロール内部には、ハロゲンヒータを取り囲むように記録材の搬送方向の露光幅を規制するスリットが形成された固定スリーブが配置され、固定スリーブの内側に、回転遮光部材が配置されている。回転遮光部材は、回転によって、ハロゲンヒータから固定スリーブのスリットに照射される光の軸方向の長さを調節するようになっている。回転遮光部材は円筒状で、上記スリットに向けて光を照射するための切欠き部が設けられ、切欠き部が、回転と共にスリットに照射される光の軸方向の長さが徐々に変化するように切り欠かれ
ている。そして、紙幅サイズに応じて照射領域を調整し、非通紙領域となる端部領域を遮光するようになっている。
しかし、この特許文献2では、回転遮光部材の回転中心にハロゲンヒータが位置しており、さらに、加熱ロール内面との間には、固定スリーブが介在するため、輻射光が照射する加熱ロール内面までの隙間が大きくなる。そのため、本来、紙幅に応じて規制すべき長手方向端部からの輻射光漏れが著しく、端部昇温抑制効果が十分に発揮できないという問題がある。
On the other hand, Patent Document 2 describes a technique of providing a rotary light shielding member around one halogen heater in a heat roller fixing device as a measure against the temperature rise at the end portion during small size fixing.
That is, a rotation light shielding member that covers the heater is provided inside the heating roll, and the exposure width in the longitudinal direction of the heater (direction orthogonal to the sheet passing direction) is switched according to the paper size.
Inside the heating roll, a fixed sleeve having a slit that regulates the exposure width of the recording material in the transport direction so as to surround the halogen heater is arranged, and a rotary light shielding member is arranged inside the fixed sleeve. The rotation shading member is adapted to adjust the axial length of light emitted from the halogen heater to the slit of the fixed sleeve by rotation. The rotation shading member has a cylindrical shape and is provided with a cutout portion for emitting light toward the slit, and the cutout portion gradually changes the axial length of the light emitted to the slit along with the rotation. Is cut out like. Then, the irradiation area is adjusted according to the paper width size, and the end area, which is the non-sheet passing area, is shielded.
However, in Patent Document 2, since the halogen heater is located at the rotation center of the rotary light shielding member, and the fixed sleeve is interposed between the halogen heater and the inner surface of the heating roll, the inner surface of the heating roll irradiated by the radiant light is reached. The gap becomes larger. Therefore, there is a problem that radiant light leakage from the end portion in the longitudinal direction, which should be restricted according to the paper width, is significant, and the effect of suppressing the end portion temperature rise cannot be sufficiently exerted.

特開2012−212066号公報JP, 2012-212066, A 特開2006−267420号公報JP, 2006-267420, A

本発明の目的は、輻射発熱体で構成されるフィルム加熱型の像加熱装置において、幅が狭い記録材が連続通紙された際の端部昇温を効果的に防止し得る像加熱装置及び画像形成装置を提供することにある。   An object of the present invention is to provide a film heating type image heating apparatus composed of a radiant heating element, which can effectively prevent an edge temperature rise when a narrow recording material is continuously fed. An object is to provide an image forming apparatus.

本発明は、上記目的を達成するための本発明は、
可撓性を有する回転可能な筒状部材と、該筒状部材の内部空間に配置された輻射発熱体と、前記筒状部材の内周面と摺自在に配置され、前記輻射発熱体からの輻射熱を受けて加熱される被加熱板と、前記筒状部材の内部空間に配置されており前記輻射発熱体の輻射熱を前記被加熱板に向けて反射させる反射部材であって、前記被加熱板側が開口する断面形状を有する反射部材と、を備えた加熱ユニットと、
前記被加熱板との間で前記筒状部材を挟むことで前記筒状部材との間に記録材を加圧加熱する定着ニップを形成する加圧部材と、
を備え、記録材上に形成されたトナー像を加熱する像加熱装置において、
前記筒状部材の内部空間に、前記輻射発熱体の周りを回転可能遮光部材設けられており、該遮光部材は、回転軌跡が円筒状となる形態で、複数サイズの記録材の幅に対応する複数の開口部が回転方向に形成され、遮光部材を回転することで記録材の幅に応じた開口部を前記被加熱板に対向させる構成となっており、
前記遮光部材の回転中心位置に対して輻射発熱体前記被加熱板の方向に偏心しており
前記反射部材は、前記遮光部材の内部空間に位置する本体反射部と、前記遮光部材の外部空間に位置しており、前記開口を形成する部分であって、前記本体反射部から記録材搬送方向における前記定着ニップの上流側と下流側に向かって夫々延びている上流側反射部及び下流側反射部と、を有し、
前記反射部材の前記本体反射部と前記上流側反射部の間の位置及び前記本体反射部と前記下流側反射部の間の位置であって、前記遮光部材の回転軌道に掛かる通過領域には、前記遮光部材が通過可能となるスリット部が設けられており、
前記遮光部材は、前記スリット部を通って回転する構成となっていることを特徴とする
また、本発明の画像形成装置は、記録材にトナー像を形成する画像形成部と、上記した像加熱装置とを備えたことを特徴とする
The present invention is to achieve the above object,
A rotatable cylindrical member having flexibility, and radiant heating element arranged in the internal space of the tubular member, the tubular member is an inner peripheral surface and sliding freely disposed of, from the radiant heating element A heated plate that is heated by receiving the radiant heat of the radiant heat, and a reflecting member that is disposed in the internal space of the tubular member and that reflects the radiant heat of the radiant heating element toward the heated plate. A heating unit including a reflecting member having a cross-sectional shape of which the plate side is open ,
A pressing member that forms a fixing nip that pressurizes and heats the recording material between the tubular member by sandwiching the tubular member with the heated plate,
And an image heating device for heating a toner image formed on a recording material ,
A light blocking member rotatable around the radiant heating element is provided in the internal space of the tubular member, and the light blocking member has a cylindrical rotation locus and has a width of a plurality of recording materials. Corresponding plural openings are formed in the rotation direction, and the opening corresponding to the width of the recording material is made to face the heated plate by rotating the light shielding member,
The radiation heating element is eccentric in the direction of the heated plate with respect to the rotation center position of the light shielding member,
The reflecting member is located in an internal space of the light shielding member and in a space outside the light shielding member, and is a portion that forms the opening. An upstream side reflection part and a downstream side reflection part respectively extending toward the upstream side and the downstream side of the fixing nip,
At a position between the main body reflection part and the upstream side reflection part of the reflection member and a position between the main body reflection part and the downstream side reflection part, in the passage area that is applied to the rotation trajectory of the light shielding member, A slit portion is provided through which the light blocking member can pass,
The light shielding member is configured to rotate through the slit portion .
The image forming apparatus of the present invention is characterized an image forming section for forming a toner image on a recording material, further comprising an image heating apparatus described above.

以上説明したように、本発明によれば、ハロゲンヒータ等の輻射発熱体で構成されるフィルム加熱型の像加熱装置において、幅が狭い記録材が連続通紙された際の端部昇温を効果的に防止することができる。   As described above, according to the present invention, in the film heating type image heating apparatus including the radiant heating element such as the halogen heater, the edge temperature rise when the narrow recording material is continuously fed is performed. It can be effectively prevented.

(A)は本発明の実施形態1に係る定着装置(像加熱装置)の断面図、(B)は(A)の回転シャッターの斜視図、(C)は(A)の反射板の斜視図、(D)は要部分解斜視図。(A) is a cross-sectional view of the fixing device (image heating device) according to the first embodiment of the present invention, (B) is a perspective view of the rotary shutter of (A), and (C) is a perspective view of the reflection plate of (A). , (D) is an exploded perspective view of a main part. 回転シャッターの効果を確認した実験結果を示すグラフ。The graph which shows the experimental result which confirmed the effect of a rotating shutter. 本発明の定着装置が適用される画像形成装置の構成例を示す図。FIG. 1 is a diagram showing a configuration example of an image forming apparatus to which a fixing device of the present invention is applied. (A)は、本発明の実施形態2に係る定着装置のフィルムユニットの断面図、(B)は一体型の反射部材の斜視図、(C)は回転シャッターの斜視図、(D)は反射部材と回転シャッターを組み合わせた状態の斜視図。(A) is a cross-sectional view of the film unit of the fixing device according to the second exemplary embodiment of the present invention, (B) is a perspective view of an integral reflection member, (C) is a perspective view of a rotary shutter, and (D) is reflection. FIG. 6 is a perspective view of a state in which a member and a rotary shutter are combined. (A)は、本発明の実施形態3に係る定着装置のフィルムユニットの断面図、(B)は反射コート層付きのハロゲンヒータの拡大断面図、(C)は(B)のハロゲンヒータの斜視図。(A) is a cross-sectional view of a film unit of a fixing device according to Embodiment 3 of the present invention, (B) is an enlarged cross-sectional view of a halogen heater with a reflection coating layer, (C) is a perspective view of the halogen heater of (B). Fig. (A)は、本発明の実施形態4に係る定着装置のフィルムユニットの断面図、(B)は反射コート層付きのハロゲンヒータの拡大断面図、(C)は(B)のハロゲンヒータの斜視図。(A) is a cross-sectional view of a film unit of a fixing device according to Embodiment 4 of the present invention, (B) is an enlarged cross-sectional view of a halogen heater with a reflection coating layer, (C) is a perspective view of the halogen heater of (B). Fig.

以下に、本発明に係る像加熱装置及びこれを備えた画像形成装置の実施形態について、添付図面に基づいて詳細に説明する。
[実施形態1]
本発明が適用される画像形成装置は、記録材上に現像剤像としてのトナー像を形成する画像形成部を有する装置であり、電子写真方式を用いたプリンタ、複写機、ファクシミリ等が含まれる。本実施形態では、画像形成部では、トナーを現像剤とし、静電的な画像形成手段により記録材上にトナー像を形成し、記録材に形成されたトナー像が像加熱装置である定着装置によって溶融固着される。
図3は、画像形成装置の基本例として、電子写真方式のモノクロプリンタの基本構成を示している。
すなわち、画像形成部では、帯電ローラ1で感光ドラム2の表面を一様に所定の極性に帯電させた後、レーザー等の露光部3によって感光ドラム2を露光した領域のみを除電して感光ドラム2上に潜像を形成する。
この潜像は、現像器4によってトナー像として顕像化される。すなわち、トナー5は現像ブレード4aと現像スリーブ4bの間で感光ドラム2表面と同極性に摩擦帯電されている。この摩擦帯電されたトナー5が、感光ドラム2と現像スリーブ4bの対向部に搬送され、DCとACバイアスの重畳印加による電界作用によって浮遊振動して感光ドラム2上の潜像に付着して現像される。
感光ドラム2上に選択付着させて形成されたトナー像は感光ドラム2の回転によって転写ローラ6と感光ドラム2で形成される転写ニップまで搬送される。
尚、ここまでの現像方法としては、上記の非接触方式の他に弾性現像ローラを感光ドラムに接触させながらDCバイアスを印加してトナーを感光ドラムの潜像形成部に選択的に付着させる接触現像方式などもある。
Embodiments of an image heating apparatus according to the present invention and an image forming apparatus including the same will be described below in detail with reference to the accompanying drawings.
[Embodiment 1]
An image forming apparatus to which the present invention is applied is an apparatus having an image forming unit that forms a toner image as a developer image on a recording material, and includes an electrophotographic printer, a copying machine, a facsimile, and the like. . In the present embodiment, in the image forming unit, a toner is used as a developer, a toner image is formed on a recording material by an electrostatic image forming unit, and the toner image formed on the recording material is an image heating device. It is melted and fixed by.
FIG. 3 shows a basic configuration of an electrophotographic monochrome printer as a basic example of the image forming apparatus.
That is, in the image forming section, after the surface of the photosensitive drum 2 is uniformly charged by the charging roller 1 to a predetermined polarity, only the area where the photosensitive drum 2 is exposed by the exposing section 3 such as a laser is discharged to remove the photosensitive drum. 2. Form a latent image on 2.
This latent image is visualized as a toner image by the developing device 4. That is, the toner 5 is triboelectrically charged between the developing blade 4a and the developing sleeve 4b in the same polarity as the surface of the photosensitive drum 2. The triboelectrically charged toner 5 is conveyed to a portion where the photosensitive drum 2 and the developing sleeve 4b face each other, and is floatingly vibrated by the electric field action by the superimposed application of the DC and AC biases to adhere to the latent image on the photosensitive drum 2 to be developed. To be done.
The toner image formed by selectively adhering to the photosensitive drum 2 is conveyed to the transfer nip formed by the transfer roller 6 and the photosensitive drum 2 by the rotation of the photosensitive drum 2.
As the developing method up to this point, in addition to the above-mentioned non-contact method, a DC bias is applied while the elastic developing roller is in contact with the photosensitive drum to selectively attach the toner to the latent image forming portion of the photosensitive drum. There are also development methods.

一方、画像が記録される紙等の記録材7は、記録材収納箱7aから給紙ローラ対7cによって垂直搬送ローラ対7dまで先端部が給紙された後、この垂直搬送ローラ対によって転写前搬送ローラ7eまで搬送される。更に、記録材はこの転写前搬送ローラ7eによって、転写ガイド板9に沿って予め規定された進入角度で転写ニップまで搬送される。搬送中、除電ブラシ8が記録材の背面側に接し、記録材表面の不要な帯電を除電してから転写ニップへと運ばれる。
転写ニップでは、感光ドラム2上のトナーを静電的に引き付けて記録材側に移動させるために、トナーと逆極性の高電圧を記録材背面の転写ローラ6に印加する。同時に、記録材にトナーを保持し続けるために、記録材裏面にトナーと逆極性の転写電荷を付与する。
最後に、トナー像が転写された記録材7は、加熱回転体としてのフィルムユニット13と加圧ローラ14で構成される定着装置12の定着ニップまで搬送される。
定着ニップでは、予め設定されている定着温度を保持するように、加熱回転体としてのフィルムユニット13側に設けられた不図示の定温制御手段によって定温制御されながら加熱及び加圧することでトナー像が定着される。
トナー像転写後の感光ドラム2の表面には極性の異なるトナー等の付着物が僅かに残るため、転写ニップを通過した後の感光ドラム2の表面はクリーニングブレード10aに付着物が除去される。クリーニングブレード10aは、感光ドラム2表面に回転方向に対して対抗するようにカウンター当接され、掻き落とされたトナー等の付着物は容器10に回
収され、次の画像形成に備えて待機する。
On the other hand, the recording material 7 such as paper on which an image is recorded is fed from the recording material storage box 7a to the vertical transport roller pair 7d by the paper feed roller pair 7c, and then before transfer by the vertical transport roller pair. It is conveyed to the conveying roller 7e. Further, the recording material is conveyed by the pre-transfer conveying roller 7e to the transfer nip along the transfer guide plate 9 at a predetermined approach angle. During the conveyance, the charge eliminating brush 8 contacts the back side of the recording material to eliminate unnecessary charges on the surface of the recording material, and then to the transfer nip.
At the transfer nip, in order to electrostatically attract the toner on the photosensitive drum 2 and move it to the recording material side, a high voltage having a polarity opposite to that of the toner is applied to the transfer roller 6 on the back surface of the recording material. At the same time, in order to keep the toner on the recording material, a transfer charge having a polarity opposite to that of the toner is applied to the back surface of the recording material.
Finally, the recording material 7 to which the toner image is transferred is conveyed to the fixing nip of the fixing device 12 including the film unit 13 as the heating rotator and the pressure roller 14.
In the fixing nip, a toner image is formed by heating and pressurizing while keeping constant temperature control by a constant temperature control means (not shown) provided on the film unit 13 side as a heating rotator so as to maintain a preset fixing temperature. It is fixed.
Since a small amount of adhering matter such as toner having different polarities remains on the surface of the photosensitive drum 2 after the transfer of the toner image, the adhering matter is removed by the cleaning blade 10a on the surface of the photosensitive drum 2 after passing through the transfer nip. The cleaning blade 10a is counter-contacted with the surface of the photosensitive drum 2 so as to oppose the rotational direction, and the scraped-off toner and the like is collected in the container 10 and waits for the next image formation.

以上の工程は単色のトナーを用いる場合であるが、複数のカラートナーを用いるカラープリンターの場合には、一つの感光ドラム上に複数のカラートナー像を現像したり、カラートナーの色数分の複数の感光ドラムが用いられる。
カラープリンターの場合、記録材上にトナー像を形成するまでの過程には多様な転写方式がある。転写方式としては、中間転写ベルト上に多重転写した後に一括して記録材上に2次転写する方式、記録材を転写ベルト上に吸着搬送しながら記録材上に多重転写する方式等が適用される。
いずれの転写方式においても、転写された記録材上のトナー像を永久固定するためにはトナーを加圧加熱して記録材上に永久固着する定着装置12を介して最終的に印刷を終える点は共通である。
The above steps are for the case of using a single color toner, but in the case of a color printer using a plurality of color toners, a plurality of color toner images are developed on one photosensitive drum, and the number of colors of the color toners is the same. A plurality of photosensitive drums are used.
In the case of a color printer, there are various transfer methods in the process of forming a toner image on a recording material. As the transfer method, a method in which multiple transfer is performed on the intermediate transfer belt and then secondary transfer is collectively performed on the recording material, a method in which multiple transfer is performed on the recording material while suction-conveying the recording material on the transfer belt, and the like are applied. It
In any of the transfer methods, in order to permanently fix the transferred toner image on the recording material, the printing is finally finished via the fixing device 12 that pressurizes and heats the toner to permanently fix the toner on the recording material. Are common.

<定着装置>
次に、図1を参照して、定着装置について詳細に説明する。
図1(A)は定着装置の断面図、(B)は回転シャッターの斜視図、(C)は反射板の斜視図である。
定着装置12は、加熱回転体としてのフィルムユニット13と、フィルムユニット13に接触して定着ニップNを形成する加圧部材としての加圧ローラ14とを備えている。
フィルムユニット13は、可撓性を有する回転可能な筒状部材として定着フィルム16と、定着フィルム16の内側に配置された輻射発熱体としての1本の棒状に延びるハロゲンヒータ13aと、を備えている。また、定着フィルム16の内周面と摺動自在に配置されハロゲンヒータ13aからの輻射熱を受けて加熱される被加熱板21と、ハロゲンヒータ13aの輻射熱を被加熱板21に向けて反射させる反射手段としての反射部材25と、を備えている。加圧ローラ14は、前記被加熱板21との間で定着フィルム16を挟むことで定着フィルム16との間に定着ニップNを形成する。
定着フィルム16としては、特に図示しないが、基層と離型層の2層構造、あるいは基層と離型層の間に弾性層を設けた3層構造等の積層フィルム構成となっている。基層には、ポリイミド等の耐熱性樹脂フィルム、あるいは高熱伝導性を有するフィルム状の薄肉金属層で構成される。離型層はフィルムの表層部分で、離型性の良いPFAやPTFEにより形成されている。弾性層としてはシリコーンゴム等が用いられる。
<Fixing device>
Next, the fixing device will be described in detail with reference to FIG.
1A is a sectional view of a fixing device, FIG. 1B is a perspective view of a rotary shutter, and FIG. 1C is a perspective view of a reflection plate.
The fixing device 12 includes a film unit 13 as a heating rotator and a pressure roller 14 as a pressure member that contacts the film unit 13 to form the fixing nip N.
The film unit 13 includes a fixing film 16 as a rotatable cylindrical member having flexibility, and a single rod-shaped halogen heater 13a as a radiant heating element arranged inside the fixing film 16. There is. Further, the heated plate 21 that is slidably arranged on the inner peripheral surface of the fixing film 16 and is heated by receiving the radiant heat from the halogen heater 13a, and the reflection that reflects the radiant heat of the halogen heater 13a toward the heated plate 21. And a reflecting member 25 as a means. The pressure roller 14 forms a fixing nip N with the fixing film 16 by sandwiching the fixing film 16 with the heated plate 21.
Although not particularly shown, the fixing film 16 has a laminated film structure such as a two-layer structure including a base layer and a release layer, or a three-layer structure including an elastic layer provided between the base layer and the release layer. The base layer is composed of a heat-resistant resin film such as polyimide or a film-like thin metal layer having high thermal conductivity. The release layer is a surface layer portion of the film and is formed of PFA or PTFE having a good release property. Silicone rubber or the like is used as the elastic layer.

定着フィルム16の内側には、定着フィルム16を案内するフィルムガイド18が設けられ、フィルムガイド18の内側には、被加熱板21と加圧ローラとの間の定着ニップNを均一加圧するための金属製の加圧ステー19が配置されている。また、内部電装部品の配線部材等と定着フィルム16との接触を防止するための上カバーステー17が設けられている。
加圧ステー19は、被加熱板21側が開放された断面逆U字形状の長尺部材で、内部空間にハロゲンヒータ13a、回転シャッター26及び反射部材25が配設され、その下端開放部を塞ぐように被加熱板21が組み付けられている。
反射部材25は、ハロゲンヒータ13aの輻射光を定着ニップNに集中させるために配置されている。
被加熱板21は、通紙方向に対して直交方向に延びる板状部材で、ハロゲンヒータ13aと平行に延びている。この被加熱板21は、反射部材25で反射された輻射光を受けて昇温加熱する機能と、加圧ローラ14との間で回転移動する定着フィルム16と摺動しながら定着ニップNを形成する固定加圧部材としての機能を併せ持っている。被加熱板21のヒータ側表面には、輻射光の吸収を高めるための黒色塗装層21aが形成されている。
Inside the fixing film 16, a film guide 18 for guiding the fixing film 16 is provided, and inside the film guide 18, for uniformly pressing the fixing nip N between the heated plate 21 and the pressure roller. A pressure stay 19 made of metal is arranged. Further, an upper cover stay 17 is provided to prevent contact between the fixing member 16 and the wiring member of the internal electric component.
The pressure stay 19 is a long member having an inverted U-shaped cross-section with the heated plate 21 side open, and the halogen heater 13a, the rotary shutter 26, and the reflection member 25 are arranged in the internal space, and the lower end open portion is closed. Thus, the heated plate 21 is assembled.
The reflecting member 25 is arranged to concentrate the radiant light of the halogen heater 13a on the fixing nip N.
The heated plate 21 is a plate-shaped member that extends in a direction orthogonal to the sheet passing direction, and extends in parallel with the halogen heater 13a. The heated plate 21 has a function of receiving the radiant light reflected by the reflection member 25 to heat up and heat it, and forms a fixing nip N while sliding on the fixing film 16 which rotates and moves with the pressure roller 14. It also has a function as a fixed pressure member. A black coating layer 21 a for enhancing absorption of radiant light is formed on the heater side surface of the heated plate 21.

図示例では、記録材Pは、紙面に向かって右側から搬送されて定着ニップNを通過し、紙面左側に排紙される構成となっているが、フィルムユニット13は、記録材の通紙方向
下流側に向かってニップ幅より大幅に張り出す形状となっている。これによって定着フィルム16が定着ニップNの前後で従来例よりも水平搬送される領域が長くなっている。
被加熱板21の通紙方向(記録材搬送方向)下流側の端縁には、部分的に通紙方向下流側に向かって延びる延長片21cが設けられ、延長片21cに当接するようにサーミスタ22が配置されている。サーミスタ22はフィルムガイド18に設けられた穴に挿入され、上部の加圧バネ22aとフィルムガイド18にネジ止めされる上カバーステー17によって延長片21cに圧接される構成となっている。
すなわち、被加熱板21の定着ニップNの通紙方向下流部にサーミスタ22による温度検知部を設け、金属製の被加熱板21の熱伝導性を活用して、定着ニップNの温度に近い温度を検出する構成としている。この温度検知部のスペース確保のために、フィルムユニット13は、定着ニップNに対して通紙方向上流側よりも下流側が長く延長されている。
図1(D)は、これらの各部品の形状と配置をわかりやすく説明するための定着主要部品の分解斜視図である。
定着中央部に配したサーミスタ22の長手方向両側にサーモスイッチ22bが設けられている。このサーモスイッチ22bの当接場所を確保するために、被加熱板21の通紙方向(記録材搬送方向)下流側の端縁には、サーミスタ22が当接する延長片21cと同様に、サーモスイッチ22bの座面となる延長片21bが部分的に突設されている。これらサーミスタ22及びサーモスイッチ22b等の温度センサは、フィルムガイド18に開けられた3つの角形状の保持穴18aに保持されている。
一方、加圧回転体としての加圧ローラ14は、回転軸14dを有する加圧用金属芯金14c上に耐熱性ゴムなどで構成される弾性層14b、その表面に加圧側離型性層14aを有する構成となっている。
In the illustrated example, the recording material P is conveyed from the right side toward the paper surface, passes through the fixing nip N, and is discharged to the left side of the paper surface. However, the film unit 13 has a recording material passing direction. The shape is such that it extends significantly beyond the nip width toward the downstream side. As a result, the area in which the fixing film 16 is transported horizontally before and after the fixing nip N is longer than in the conventional example.
An extension piece 21c that partially extends toward the downstream side in the sheet passing direction is provided at an edge of the heated plate 21 on the downstream side in the sheet passing direction (recording material conveying direction), and the thermistor contacts the extension piece 21c. 22 are arranged. The thermistor 22 is inserted into a hole provided in the film guide 18, and is pressed against the extension piece 21c by an upper pressing spring 22a and an upper cover stay 17 screwed to the film guide 18.
That is, a temperature detection unit by the thermistor 22 is provided at the downstream side of the fixing nip N of the heated plate 21 in the sheet passing direction, and by utilizing the thermal conductivity of the metallic heated plate 21, a temperature close to the temperature of the fixing nip N is obtained. Is configured to be detected. In order to secure the space of the temperature detecting portion, the film unit 13 is extended to the fixing nip N on the downstream side longer than the upstream side in the sheet passing direction.
FIG. 1D is an exploded perspective view of main fixing components for easy understanding of the shapes and arrangements of these respective components.
Thermoswitches 22b are provided on both sides in the longitudinal direction of the thermistor 22 arranged in the central fixing portion. In order to secure the contact position of the thermo switch 22b, the thermo switch is provided at the edge of the heated plate 21 on the downstream side in the sheet passing direction (recording material conveying direction), like the extension piece 21c with which the thermistor 22 contacts. An extension piece 21b serving as a seating surface of 22b is partially projected. The temperature sensors such as the thermistor 22 and the thermoswitch 22b are held in three rectangular holding holes 18a formed in the film guide 18.
On the other hand, the pressure roller 14 as a pressure rotator has an elastic layer 14b made of heat resistant rubber or the like on a pressure metal core 14c having a rotating shaft 14d, and a pressure side release layer 14a on the surface thereof. It is configured to have.

・回転シャッター26の構成
回転シャッター26は、図1(B)に示すように、金属製の薄肉円筒体で、回転軌跡が、円周に沿った円筒状となる形態で、円筒状の周壁に、使用される複数サイズの記録材の幅に対応する複数の開口部26a〜26dが設けられている。記録材の幅は、記録材の搬送方向に対して直交する方向の幅である。開口部26a〜26dは回転シャッター26の回転方向に順番に設けられ、回転シャッター26を回転することで、記録材Pの幅に応じた開口部を、定着ニップNを構成する被加熱板21に対向させる構成となっている。
具体的には、厚さ0.5mmのアルミ製の円筒体によって構成されている。開口部26a〜26dは、LTRサイズ用、B5サイズ用、A5サイズ用、COM10封筒サイズ用の各4通りの紙幅に合わせて設けられている。
開口部26a〜26dによって、輻射光の露光幅が、記録材の幅に応じて可変となっており、開口部26a〜26dの長手方向両端部から回転シャッター26の長手方向両端までの領域が遮光領域となる。
また、各開口部26a〜26dの通紙方向の幅は、ほぼ定着ニップNの通紙方向幅に等しい幅A(曲率を有するため若干の相違はある)で開口する。
この回転シャッター26の回転中心位置は、ハロゲンヒータ13aに対して、被加熱板21と反対方向に偏心させており、尚且つハロゲンヒータ13aと回転シャッター26の定着ニップ対向面の最下面部を被加熱板21の裏面に、可能な限り近接配置させている。
すなわち、ハロゲンヒータ13a、回転シャッター26及び被加熱板21の各部材間の隙間が最小限となるように配置されるものである。最小限の意味は、たとえば、各部材間に他の部材が配置できないほど、近接している状態を意味する。
このことから回転シャッター26の直径は、各開口部26a〜26d間の仕切り部26eの幅を規定することで、おのずと最小値が決まる。特に、別の障害がない限り、回転シャッター26は、この最小値に近い値の直径で構成される。具体的には、たとえば、直径16.5mm程度の回転シャッター26が用いられる。
-Structure of the rotary shutter 26 As shown in FIG. 1B, the rotary shutter 26 is a thin-walled cylindrical body made of metal and has a rotation locus in a cylindrical shape along the circumference. A plurality of openings 26a to 26d corresponding to the widths of a plurality of sizes of recording materials used are provided. The width of the recording material is the width in the direction orthogonal to the conveying direction of the recording material. The openings 26a to 26d are provided in order in the rotation direction of the rotary shutter 26, and by rotating the rotary shutter 26, the openings corresponding to the width of the recording material P are formed on the heated plate 21 forming the fixing nip N. It is configured to face each other.
Specifically, it is composed of an aluminum cylinder having a thickness of 0.5 mm. The openings 26a to 26d are provided in accordance with the respective four paper widths for the LTR size, the B5 size, the A5 size, and the COM10 envelope size.
The exposure width of the radiant light is variable according to the width of the recording material by the openings 26a to 26d, and the region from the longitudinal ends of the openings 26a to 26d to the longitudinal ends of the rotary shutter 26 is shielded. It becomes an area.
Further, the width of each of the openings 26a to 26d in the sheet passing direction is substantially the same as the width of the fixing nip N in the sheet passing direction (there is a slight difference because of the curvature).
The rotation center position of the rotary shutter 26 is eccentric with respect to the halogen heater 13a in the direction opposite to the heated plate 21, and the lowermost surface of the halogen heater 13a and the rotary shutter 26 facing the fixing nip is covered. It is arranged on the back surface of the heating plate 21 as close as possible.
That is, the halogen heater 13a, the rotary shutter 26, and the heated plate 21 are arranged so that the gap between the members is minimized. The minimum meaning means, for example, a state in which other members are so close to each other that they cannot be arranged between them.
From this, the minimum value of the diameter of the rotary shutter 26 is naturally determined by defining the width of the partition 26e between the openings 26a to 26d. In particular, unless otherwise impeded, the rotary shutter 26 is constructed with a diameter close to this minimum. Specifically, for example, the rotary shutter 26 having a diameter of about 16.5 mm is used.

・反射部材25の構成
反射部材25は、ハロゲンヒータ13aを取り囲むと共に被加熱板側が開口する開ボックス断面形状で、その開口部25eの通紙方向の幅Bも、定着ニップNの通紙方向の幅とほぼ一致している。また、反射部材25の開口部25eと被加熱板21と対向する回転シャッター26の開口部の位置は、被加熱板21に対してほぼ同一位置に位置している。
反射部材25は、回転シャッター26の内側に配置される本体反射部25cと、回転シャッター26の外側に配置される上流側反射部25aと下流側の下流側反射部25bの3箇所に分割された分割構成となっている。
本体反射部25cは、回転シャッター26の内側に配置され、上流側反射部25aと下流側の下流側反射部25bは、回転シャッター26の外側であって、定着ニップNに対して通紙方向上流側と下流側に配置される。
そして、回転シャッター26は、本体反射部25cと上流側反射部25aとの間、及び本体反射部25cと下流側反射部25bとの間の隙間gを通って、回転する構成となっている。
-Structure of Reflecting Member 25 The reflecting member 25 has an open box cross-sectional shape that surrounds the halogen heater 13a and opens on the side of the plate to be heated. It almost matches the width. Further, the positions of the opening 25 e of the reflecting member 25 and the opening of the rotary shutter 26 facing the heated plate 21 are located at substantially the same position with respect to the heated plate 21.
The reflecting member 25 is divided into three parts: a main body reflecting portion 25c arranged inside the rotary shutter 26, an upstream reflecting portion 25a arranged outside the rotating shutter 26, and a downstream downstream reflecting portion 25b. It has a divided structure.
The main body reflecting portion 25c is arranged inside the rotating shutter 26, and the upstream reflecting portion 25a and the downstream downstream reflecting portion 25b are outside the rotating shutter 26 and upstream with respect to the fixing nip N in the sheet passing direction. Side and downstream.
Then, the rotary shutter 26 is configured to rotate through the gaps g between the body reflecting portion 25c and the upstream reflecting portion 25a and between the body reflecting portion 25c and the downstream reflecting portion 25b.

反射部材25の本体反射部25cは、ハロゲンヒータ13aの曲率に合わせた円弧部を有する断面U字形状で、円弧部を可能な限りハロゲンヒータ13aに接近させ、ハロゲンヒータ13aとともに、長手方向端部で保持される。また、両脚部は回転シャッターの回転軌道を避けつつ、回転シャッター26の回転面に近接するように配置される。
上流側反射部25aと下流側反射部25bは、本体反射部25cの下面開口部の定着ニップN前後方向からの輻射光漏れを防いで定着ニップN側に導くものである。
上流側反射部25aは、本体反射部25cの上流側の脚部の下端から、隙間gを隔てた端部を下流端として、通紙方向上流側にフランジ状に延びる板状の反射片によって構成される。
また、下流側反射部25bは、本体反射部25cの下流側の脚部の下端と、隙間を隔てて下流側にオフセットされた状態で、被加熱板21に向かって延びる反射片25b1と、反射片25b1の下端から通紙方向下流方向に屈曲して張り出すフランジ25b2と、を備えている。
そして、上流側反射部25aと下流側反射部25bのフランジ25b2が、それぞれ、被加熱板21の端部と加圧ステー19の下端で挟むように保持されている。上流側反射部25aについては、被加熱板21の通紙方向の端部を延長することによって構成してもよい。この場合にも、反射部材25としては、3つの部分に分離していることになる。
The main body reflecting portion 25c of the reflecting member 25 has a U-shaped cross section having an arcuate portion that matches the curvature of the halogen heater 13a. The arcuate portion is as close as possible to the halogen heater 13a, and together with the halogen heater 13a, the longitudinal end portion. Held in. Further, both legs are arranged so as to be close to the rotation surface of the rotary shutter 26 while avoiding the rotation trajectory of the rotary shutter.
The upstream reflection portion 25a and the downstream reflection portion 25b prevent the radiation light from leaking from the front and rear direction of the fixing nip N at the lower surface opening of the main body reflecting portion 25c and guide the light toward the fixing nip N side.
The upstream-side reflection portion 25a is configured by a plate-shaped reflection piece that extends like a flange toward the upstream side in the sheet passing direction, with the end portion separated by the gap g from the lower end of the upstream-side leg portion of the main body reflection portion 25c as the downstream end. To be done.
In addition, the downstream reflection portion 25b and a reflection piece 25b1 extending toward the heated plate 21 in a state of being offset to the downstream side with a gap between the lower end of the leg portion on the downstream side of the main body reflection portion 25c and the reflection piece 25b1. The flange 25b2 is bent from the lower end of the piece 25b1 and extends in the downstream direction in the sheet passing direction.
The flanges 25b2 of the upstream reflection portion 25a and the downstream reflection portion 25b are held so as to be sandwiched between the end portion of the heated plate 21 and the lower end of the pressure stay 19, respectively. The upstream reflecting portion 25a may be configured by extending the end of the heated plate 21 in the sheet passing direction. Also in this case, the reflecting member 25 is divided into three parts.

以上の構成により、この定着装置では、使用する紙サイズの幅に合わせて、少なくとも4通りの長手方向の露光幅を、不図示の回転駆動手段を用いて所定量の回転/停止をすることで切り替え可能となる。特に、定着ニップN裏面の極く近傍で、長手方向を規制可能となるので、周囲への輻射光漏れを最小限に抑えつつ、端部昇温をほぼ解消できるほど効果的に抑制可能となる。
また、上記構成により、反射部材25の反射面を、必要最小限に削減することができ、余分な加熱や伝熱による加熱ロスも最小限化できるため加熱効率も改善される。
図2は、このような端部昇温対策効果を検証すべく、定着フィルム温度が250℃近くまで昇温するように小サイズ紙を連続通紙させて端部昇温を生じさせる実験を行った際に、回転シャッター26を長手方向中央部で切断して使用し、端部昇温対策効果を右半分側だけに作用させた昇温実験のグラフである。すなわち、本発明の対策効果を同一条件下でより正確に比較可能とすべく、長手方向左半面に回転シャッター26を作用させず、右半面のみに回転シャッター26を作用させる構成としたうえで、回転シャッター26をCOM10封筒規制位置に設定した後、フルスピードでCOM10封筒を10枚連続通紙した後の定着フィルムユニットの定着ニップ部と定着フィルム頂点部の中間となる中央高さにおける長手方向温度分布を測定した。
このグラフからわかる通り、170℃で温調したにもかかわらず、回転シャッター26を作用させなかった左半面の端部昇温は、COM10封筒を10枚通紙した後には従来構
成で同一実験を行った際の結果を再現して約80℃高い250℃まで昇温している。一方、回転シャッター26を作用させた右半面には、ほとんど端部昇温が認められず、ほぼ温調温度のままを維持する従来よりも約80℃低く抑制可能な画期的な効果が得られることがわかる。
With the above-described configuration, in this fixing device, at least four types of exposure widths in the longitudinal direction are rotated / stopped by a predetermined amount using a rotation driving unit (not shown) in accordance with the width of the paper size to be used. It becomes possible to switch. In particular, since the longitudinal direction can be regulated very close to the rear surface of the fixing nip N, it is possible to effectively suppress the temperature rise of the end portion while minimizing the leakage of radiant light to the surroundings. .
Further, with the above configuration, the reflection surface of the reflection member 25 can be reduced to a necessary minimum, and heating loss due to extra heating or heat transfer can be minimized, so that heating efficiency is also improved.
FIG. 2 shows an experiment in which small-size paper is continuously fed so as to raise the edge portion temperature so that the fixing film temperature rises to near 250 ° C. in order to verify the effect of the edge portion temperature rising countermeasure. 6 is a graph of a temperature rise experiment in which the rotary shutter 26 was cut at the center in the longitudinal direction and used, and the end portion temperature rise countermeasure effect was applied only to the right half side. That is, in order to make it possible to more accurately compare the countermeasure effects of the present invention under the same conditions, the rotary shutter 26 does not act on the left half surface in the longitudinal direction, and the rotary shutter 26 acts only on the right half surface. Longitudinal temperature at the center height intermediate between the fixing nip part and the fixing film apex part of the fixing film unit after the rotary shutter 26 is set to the COM10 envelope regulating position and 10 sheets of the COM10 envelope are continuously fed at full speed. The distribution was measured.
As can be seen from this graph, the end half-side temperature rise of the left half surface where the rotary shutter 26 did not act even though the temperature was adjusted at 170 ° C., the same experiment was performed with the conventional configuration after passing 10 COM10 envelopes. By repeating the result obtained, the temperature was raised to 250 ° C, which is higher by about 80 ° C. On the other hand, on the right half surface where the rotary shutter 26 is acted, almost no temperature rise is observed at the end portion, and an epoch-making effect of being able to suppress the temperature by about 80 ° C. is obtained as compared with the conventional case where the temperature control temperature is maintained as it is. You can see that

次に、本発明の実施形態2乃至4について説明する。
以下の説明では、主として上記実施形態1と異なる点について説明し、同一の構成部分については、同一の符号を付し、その説明を省略するものとする。
[実施形態2]
図4は、本発明の実施形態2に係る定着装置のフィルムユニットと、その反射部材及び回転シャッターを示している。
実施形態1では、反射部材25を回転シャッター26内部と、その外部に配置される部材とに分割する構成としていたが、本実施形態2では、一体構成としたものである。すなわち、一体化された新たな反射部材27と、この反射部材27の一部の領域を回転往復通過可能とする左右端部袖付きの新たな回転シャッター28を用い、反射部材27では、回転シャッター28の回転軌道に掛かる通過領域に回転シャッター28が通過可能となるスリット部27dを有する構成としている。
すなわち、反射部材27は、回転シャッター28の内側に配置される本体反射部27cと、回転シャッター28の外側に配置される上流側反射部27aと下流側の下流側反射部27bとを備えている。上流側反射部27aと下流側反射部27bは、回転シャッター28の外側であって、定着ニップNに対して通紙方向上流側と下流側に配置される。
そして、回転シャッター28は、本体反射部27cと上流側反射部27aとの間、及び本体反射部27cと下流側反射部27bとの間に形成されたスリット部27dを通って、回転する構成となっている。
すなわち、本体反射部27cと、上流側反射部27a及び下流側反射部27bとを両端部で一体としたまま、回転シャッター28の回転軌道にかかる領域のみにスリット部27dを設けた一体型部材である反射部材27を採用している。スリット部27dの長さL0は、反射部材27自体の長手方向の長さよりも短く、最大通紙幅以下の長さで、且つ、最大通紙幅の次に規制すべき長さの紙幅より長い範囲の開口長を有している。
Next, Embodiments 2 to 4 of the present invention will be described.
In the following description, the points that are different from the first embodiment will be mainly described, and the same components will be denoted by the same reference numerals and the description thereof will be omitted.
[Embodiment 2]
FIG. 4 shows a film unit of the fixing device according to the second exemplary embodiment of the present invention, a reflecting member thereof, and a rotary shutter.
In the first embodiment, the reflecting member 25 is divided into the inside of the rotary shutter 26 and the member arranged outside thereof, but in the second embodiment, the reflecting member 25 is integrated. That is, a new integrated reflecting member 27 and a new rotary shutter 28 with sleeves on the left and right ends that allow the rotary shutter to pass back and forth through a partial area of the reflecting member 27 are used. A slit 27d that allows the rotary shutter 28 to pass therethrough is provided in a passage area of the rotary path 28.
That is, the reflecting member 27 includes a main body reflecting portion 27c arranged inside the rotary shutter 28, an upstream reflecting portion 27a arranged outside the rotating shutter 28, and a downstream downstream reflecting portion 27b. . The upstream reflection portion 27a and the downstream reflection portion 27b are arranged outside the rotary shutter 28 and on the upstream side and the downstream side with respect to the fixing nip N in the sheet passing direction.
Then, the rotary shutter 28 is configured to rotate through a slit portion 27d formed between the body reflecting portion 27c and the upstream reflecting portion 27a and between the body reflecting portion 27c and the downstream reflecting portion 27b. Has become.
That is, the main body reflecting portion 27c and the upstream reflecting portion 27a and the downstream reflecting portion 27b are integrally formed at both ends, and the slit portion 27d is provided only in the region of the rotary orbit of the rotary shutter 28. A certain reflecting member 27 is adopted. The length L0 of the slit portion 27d is shorter than the length of the reflecting member 27 itself in the longitudinal direction, is equal to or less than the maximum paper passing width, and is longer than the paper width of the length to be regulated next to the maximum paper passing width. It has an opening length.

一方、これに伴って、回転シャッター28は、最大通紙幅に対応して長手方向全長にわたって切り欠かれた円筒形状の不完全円筒体28cを備えている。また、この不完全円筒体28cの長手方向左右両端部に長手方向に沿って反射部材27の長手方向端部の外側まで延びる接続部としての橋梁部28aを各々有している。さらに、橋梁部28aの外側に回転駆動を受けるための円環状の駆動接続部28bを各々有する構成となっている。
不完全円筒体28cは、記録材の最大幅に対応して全長にわたって切欠かれた切欠き部28dを有している。すなわち、実施形態1の回転シャッター26と比較すると、不完全円筒体28cの長手方向の端面間の長さL1は、4箇所中の最大紙幅用の開口部O1(ここではLTRサイズ用開口部)の長手方向規制位置より短くなっている。さらに、次に規制すべき長さ(ここではB5サイズ用の開口部O2)の紙の長手方向規制位置より長い位置まで短くする。これにより、不完全円筒体の長手方向の端面は、Dカット状になる。この不完全円筒体28cに、実施形態1と同様に、B5サイズ用、A5サイズ用、COM10封筒サイズ用の3通りの紙幅に合わせて、3つの開口部O2,O3,O4が設けられている。
このDカットによってできる長手方向に沿った2つの側縁の内、一方の側縁が、そのまま一体型部材の反射部材27のスリット部27d、27dに挿入されて、反射部材27に組み付けられる(図4(D)参照)。また、切欠き部28dの他方の側縁を、強度維持可能な範囲で可能な限り細くした橋梁部28aとし、反射部材27の長手方向端部の外側まで延長形成している。そして、橋梁部28aの端部に、不図示の回転駆動部と駆動連結されるリング状の駆動接続部28bが設けられている。
これにより、最大通紙幅の紙を定着する際には、この状態のまま回転シャッター28を回転せず、LTRサイズに合わせた長手方向長さを有する被加熱板21及びハロゲンヒータ13aを用いてそのまま定着する。B5サイズ以下の紙が使用された際には、回転させて、紙幅に応じた開口幅の開口部O2,O3,O4を定着ニップ対向位置に可能な限り接近させる。
このように、本実施形態2によれば、反射部材27を一体化して部品点数を削減し、組み立て性を向上しながら、実施形態1と同様の効果を得ることが可能となる。
On the other hand, along with this, the rotary shutter 28 is provided with a cylindrical imperfect cylindrical body 28c that is notched over the entire length in the longitudinal direction corresponding to the maximum sheet passing width. Further, bridge portions 28a as connecting portions extending along the longitudinal direction to the outside of the longitudinal end portions of the reflecting member 27 are provided at both left and right ends of the incomplete cylindrical body 28c in the longitudinal direction. Further, it has a configuration in which an annular drive connection portion 28b for receiving rotational drive is provided outside the bridge portion 28a.
The incomplete cylindrical body 28c has a cutout portion 28d cut out over the entire length corresponding to the maximum width of the recording material. That is, as compared with the rotary shutter 26 of the first embodiment, the length L1 between the end faces in the longitudinal direction of the incomplete cylindrical body 28c has an opening O1 for the maximum paper width in four places (here, an opening for LTR size). Is shorter than the longitudinal regulation position of. Further, the length is shortened to a position longer than the longitudinal regulation position of the paper having the length to be regulated next (here, the opening O2 for B5 size). As a result, the end face in the longitudinal direction of the imperfect cylindrical body has a D-cut shape. Similar to the first embodiment, the incomplete cylindrical body 28c is provided with three openings O2, O3, O4 in accordance with three paper widths for B5 size, A5 size, and COM10 envelope size. .
One of the two side edges along the longitudinal direction formed by this D-cut is directly inserted into the slit portions 27d, 27d of the reflecting member 27 of the integrated member and assembled to the reflecting member 27 (Fig. 4 (D)). Further, the other side edge of the cutout portion 28d is a bridge portion 28a which is as thin as possible within a range in which strength can be maintained, and is extended to the outside of the longitudinal end portion of the reflecting member 27. A ring-shaped drive connection portion 28b that is drivingly connected to a rotation drive portion (not shown) is provided at an end of the bridge portion 28a.
Thus, when fixing the paper having the maximum paper passing width, the rotary shutter 28 is not rotated in this state, and the plate to be heated 21 and the halogen heater 13a having the length in the longitudinal direction according to the LTR size are used as they are. Establish. When paper of B5 size or smaller is used, it is rotated to bring the openings O2, O3, O4 having an opening width corresponding to the paper width as close as possible to the fixing nip facing position.
As described above, according to the second embodiment, it is possible to obtain the same effect as that of the first embodiment while reducing the number of parts by integrating the reflecting member 27 and improving the assembling property.

[実施形態3]
図5には、本発明の実施形態3に係る定着装置のフィルムユニット及びハロゲンヒータを示している。
本実施の形態では、より印刷速度の遅い製品などで求められる装置の更なる小型化及び部品点数削減や組み立て性改善などによるコスト削減を目的としたものである。
ハロゲンヒータ29の輻射光を反射する反射手段の少なくとも一部が、ハロゲンヒータ29の被加熱板21と反対側の面に被覆された反射コート層29aによって構成されている。
この実施形態3では、反射手段は、反射コート層29aと、実施形態2のスリット付きの反射部材のハロゲンヒータ上半分を覆う反射部分を削除し、スリット付きの上流側反射部27a´と、スリット付きの下流側反射部27b´とによって構成したものである。実施形態2に対して、ハロゲンヒータ自体を改良し、反定着ニップ側のガラス管上半面に厚さ約0.2mmのセラミック製の反射コート層29aを形成した反射コート付きのハロゲンヒータ29を用いたことを特徴としている。上流側反射部27a´及び下流側反射部27b´には、それぞれ、回転シャッター26が通過するスリット部27d´が設けられている。
[Third Embodiment]
FIG. 5 shows a film unit and a halogen heater of the fixing device according to the third embodiment of the present invention.
The present embodiment is intended to further reduce the size of an apparatus required for products having a slower printing speed, reduce the number of parts, and improve the assemblability to reduce costs.
At least a part of the reflecting means for reflecting the radiant light of the halogen heater 29 is configured by a reflective coating layer 29a coated on the surface of the halogen heater 29 opposite to the heated plate 21.
In the third embodiment, the reflection means deletes the reflection coating layer 29a and the reflection portion covering the upper half of the halogen heater of the reflection member having the slit of the second embodiment, and the upstream reflection portion 27a 'having the slit and the slit. And a downstream side reflection portion 27b '. In comparison with the second embodiment, the halogen heater itself is improved to use the halogen heater 29 with a reflection coat in which the reflection coat layer 29a made of ceramic with a thickness of about 0.2 mm is formed on the upper half surface of the glass tube on the non-fixing nip side. It is characterized by having been. The upstream reflection portion 27a 'and the downstream reflection portion 27b' are each provided with a slit portion 27d 'through which the rotary shutter 26 passes.

この変更に伴って、定着装置全体を小型化しているため、実施形態1及び2と同じサイズのヒータであっても、相対的にフィルムユニット13全体に対してハロゲンヒータが大きく見える構成となっている。
このように、反射コート層29aをハロゲンヒータ29のガラス管表面に形成する構成とすることにより、反射部材を近接させる場合の長期使用中の反射面の汚れや変色による反射効率の低下を懸念する必要がなくなる。さらに、実施形態2に対して、反射部材の上部構造をなくすことで、同じサイズのヒータを用いても、より狭いスペース内に反射構成を形成可能となり、装置の小型化を促進できる。同時に、部品点数を削減し、反射部材とヒータや回転シャッター26との間の配置調整も不要となるので、組み立て性を更に簡略化できるようになる。
Due to this change, the entire fixing device is downsized, so that the halogen heater looks large relative to the entire film unit 13 even if the heater has the same size as in the first and second embodiments. There is.
By thus forming the reflection coat layer 29a on the surface of the glass tube of the halogen heater 29, there is a concern that the reflection efficiency may be deteriorated due to stains or discoloration of the reflection surface during long-term use when the reflection member is brought close to it. There is no need. Further, by eliminating the upper structure of the reflecting member in comparison with the second embodiment, it is possible to form the reflecting structure in a narrower space even if the same size heater is used, and it is possible to promote downsizing of the device. At the same time, the number of parts is reduced and the arrangement adjustment between the reflection member and the heater or the rotary shutter 26 is not necessary, so that the assembling property can be further simplified.

[実施形態4]
図6には、本発明の実施形態4に係る定着装置のフィルムユニット及びハロゲンヒータを示している。
本実施形態4では、実施形態3の構成を更に進展させ、図5(A)に示すように、実施形態1の回転シャッター内部の本体反射部25cを削除し、回転シャッター26内部にはハロゲンヒータ30だけを配置するよう簡略化している。
この構成を実現するために、ハロゲンヒータのガラス管面にセラミック製の反射コート層30aを形成する領域を上半面から更に側面部まで拡張してシャッター内部の反射板による側面方向への輻射光漏れ抑制機能まで兼用させる構成としている。すなわち、反射コート層30aは、ハロゲンヒータ30の被加熱板21と反対側の面から、記録材の搬送方向上下流側の側面まで拡張され、反射手段が反射コート層30aのみによって構成されている。したがって、遮光部材内の反射手段としては、回転シャッター26内には、反射コート層30aのみとなる。
具体的に、本実施形態では、図6(B)及び(C)からわかるように、ハロゲンヒータ
30の下面方向に対して、120°の範囲を、コート層なしにして露光可能領域を絞っている。このハロゲンヒータ30を回転シャッター26の下端部に近接配置することで、反射板なしに、ほぼ回転シャッター26の開口部と同じ幅のみを選択的に露光することを可能としている。
[Embodiment 4]
FIG. 6 shows a film unit and a halogen heater of the fixing device according to the fourth exemplary embodiment of the present invention.
In the fourth embodiment, the structure of the third embodiment is further developed, and as shown in FIG. 5A, the main body reflecting portion 25c inside the rotary shutter of the first embodiment is deleted, and the halogen heater is provided inside the rotary shutter 26. It is simplified to place only 30.
In order to realize this structure, the area where the reflective coat layer 30a made of ceramic is formed on the glass tube surface of the halogen heater is further extended from the upper half surface to the side surface portion, and the radiant light leaks in the lateral direction by the reflective plate inside the shutter. It has a configuration in which the suppression function is also used. That is, the reflection coating layer 30a is extended from the surface of the halogen heater 30 opposite to the heated plate 21 to the side surface on the upstream and downstream sides of the recording material in the transport direction, and the reflection means is constituted only by the reflection coating layer 30a. . Therefore, as the reflection means in the light blocking member, only the reflection coating layer 30a is provided in the rotary shutter 26.
Specifically, in the present embodiment, as can be seen from FIGS. 6B and 6C, the range of 120 ° with respect to the lower surface direction of the halogen heater 30 is narrowed down without exposing the exposure layer. There is. By arranging the halogen heater 30 close to the lower end of the rotary shutter 26, it is possible to selectively expose only the substantially same width as the opening of the rotary shutter 26 without a reflector.

上記の構成を用いることで、反射板を近接させる場合の長期使用中の反射板表面の汚れや変色による反射効率の低下を懸念する面積が更に少なくなるうえ、回転シャッター内部にヒータ以外の部材を配置しなくて良いようになる。そのため、回転シャッター26の内面との部材の干渉や、実施形態2、3のように、輻射光漏れを抑制するために、回転シャッター通過用のスリットをできる限り薄い隙間に抑えつつ回転シャッターの通過をスムーズに実現するような構成の調整が不要となる。したがって、より簡便且つより狭いスペース内に、輻射光の反射構成を形成できるようになり、装置の小型化及び部品点数削減と組み立て性の大幅な簡略化を促進できるようになる。   By using the above configuration, the area where there is concern about a decrease in reflection efficiency due to dirt or discoloration of the reflector surface during long-term use when the reflectors are brought close to each other is further reduced, and members other than the heater are installed inside the rotary shutter. You will not need to place it. Therefore, in order to suppress the interference of the member with the inner surface of the rotary shutter 26 and the leakage of the radiant light as in the second and third embodiments, the rotary shutter passage slit is kept as thin as possible while suppressing the rotary shutter passage slit. It is not necessary to adjust the configuration so that Therefore, it becomes possible to form the reflection structure of the radiated light more easily and in a narrower space, and it is possible to promote the miniaturization of the device, the reduction of the number of parts, and the drastic simplification of the assembling property.

以上の各構成において、各図に示した回転シャッターには各紙幅用に設けた開口部の間に仕切り用のフレームを設けているが、同じ強度が保てるよう材質や厚さを調整することで仕切り部を無くし、各開口部を階段状に形成しても良いことは言うまでもなく、更に開口部の長手方向幅を円周に沿って斜め直線状に切り欠くことで、各紙幅間の区別を無段階に変化させる構成にすれば、各紙幅の端部露光規制量が若干低下するものの、より広範で多様な紙幅サイズの紙に対して端部昇温を抑制可能となる。
なお、上記実施形態では、像加熱装置として、記録材上に形成された未定着のトナー像を加熱加圧して定着する定着装置に適用しているが、定着装置に限るものではない。たとえば、記録材上に定着されたトナー像に光沢を出すための装置として適用することも可能である。
In each of the above configurations, the rotary shutter shown in each drawing is provided with a partitioning frame between the openings provided for each paper width, but by adjusting the material and thickness so that the same strength can be maintained. It goes without saying that the partition may be eliminated and each opening may be formed in a staircase shape, and further, the longitudinal width of the opening may be cut out in a slanting linear shape along the circumference to distinguish between the respective paper widths. With a configuration that changes steplessly, the edge exposure regulation amount for each paper width is slightly reduced, but it is possible to suppress the edge temperature rise for a wider variety of paper width sizes.
In the above embodiment, the image heating device is applied to the fixing device that heats and presses the unfixed toner image formed on the recording material to fix it, but the image heating device is not limited to the fixing device. For example, it can be applied as a device for giving gloss to a toner image fixed on a recording material.

5 トナー(現像剤)、7 記録材
12 定着装置(像加熱装置)
13 フィルムユニット(加熱回転体)
14 加圧ローラ(加圧部材)、
13a ハロゲンヒータ(輻射発熱体)
16 定着フィルム(筒状体)
21 被加熱板、21a 黒色塗装層
25 反射部材 :実施形態1
25a 上流側反射部、25b 下流側反射部、25c 本体反射部
25e 開口部
26 回転シャッター(遮光部材):実施形態1
26a〜26d 開口部、26e 仕切り部
27 反射部材(実施形態2)
27a 上流側反射部、27b 下流側反射部、27c 本体反射部
27d スリット部
28 回転シャッター(実施形態2)
28a 橋梁部、28b 駆動接続部、28c 不完全円筒体、
28d 切欠き部
29 ハロゲンヒータ(実施形態3)、29a 反射コート層
27a´ 上流側反射部、27b´ 下流側反射部:実施形態3
30 ハロゲンヒータ、(実施形態4)、30a 反射コート層
N 定着ニップ
P 記録材
g 隙間
5 toner (developer), 7 recording material 12 fixing device (image heating device)
13 Film unit (heated rotating body)
14 pressure roller (pressure member),
13a Halogen heater (radiant heating element)
16 Fixing film (cylindrical body)
21 Heated Plate, 21a Black Paint Layer 25 Reflecting Member: First Embodiment
25a upstream reflection part, 25b downstream reflection part, 25c main body reflection part 25e opening 26 rotary shutter (light blocking member): Embodiment 1
26a-26d Opening part, 26e Partition part 27 Reflecting member (Embodiment 2)
27a upstream reflection part, 27b downstream reflection part, 27c main body reflection part 27d slit part 28 rotary shutter (second embodiment)
28a bridge part, 28b drive connection part, 28c incomplete cylindrical body,
28d Notch 29 Halogen heater (Embodiment 3), 29a Reflective coating layer 27a 'Upstream reflection portion, 27b' Downstream reflection portion: Embodiment 3
30 Halogen heater, (Embodiment 4), 30a Reflective coat layer N Fixing nip P Recording material g Gap

Claims (6)

可撓性を有する回転可能な筒状部材と、該筒状部材の内部空間に配置された輻射発熱体と、前記筒状部材の内周面と摺自在に配置され、前記輻射発熱体からの輻射熱を受けて加熱される被加熱板と、前記筒状部材の内部空間に配置されており前記輻射発熱体の輻射熱を前記被加熱板に向けて反射させる反射部材であって、前記被加熱板側が開口する断面形状を有する反射部材と、を備えた加熱ユニットと、
前記被加熱板との間で前記筒状部材を挟むことで前記筒状部材との間に記録材加圧加熱する定着ニップを形成する加圧部材と、
を備え、記録材上に形成されたトナー像を加熱する像加熱装置において、
前記筒状部材の内部空間に、前記輻射発熱体の周りを回転可能遮光部材設けられており、該遮光部材は、回転軌跡が円筒状となる形態で、複数サイズの記録材の幅に対応する複数の開口部が回転方向に形成され、遮光部材を回転することで記録材の幅に応じた開口部を前記被加熱板に対向させる構成となっており、
前記遮光部材の回転中心位置に対して輻射発熱体前記被加熱板の方向に偏心しており
前記反射部材は、前記遮光部材の内部空間に位置する本体反射部と、前記遮光部材の外部空間に位置しており、前記開口を形成する部分であって、前記本体反射部から記録材搬送方向における前記定着ニップの上流側と下流側に向かって夫々延びている上流側反射部及び下流側反射部と、を有し、
前記反射部材の前記本体反射部と前記上流側反射部の間の位置及び前記本体反射部と前記下流側反射部の間の位置であって、前記遮光部材の回転軌道に掛かる通過領域には、前記遮光部材が通過可能となるスリット部が設けられており、
前記遮光部材は、前記スリット部を通って回転する構成となっていることを特徴とする像加熱装置。
A rotatable cylindrical member having flexibility, and radiant heating element arranged in the internal space of the tubular member, the tubular member is an inner peripheral surface and sliding freely disposed of, from the radiant heating element A heated plate that is heated by receiving the radiant heat of the radiant heat, and a reflecting member that is disposed in the internal space of the tubular member and that reflects the radiant heat of the radiant heating element toward the heated plate. A heating unit including a reflecting member having a cross-sectional shape of which the plate side is open ,
The recording material and a pressure member forming a fixing nip for pressurizing heater between the tubular member by sandwiching the tubular member between the heated plate,
And an image heating device for heating a toner image formed on a recording material ,
A light blocking member rotatable around the radiant heating element is provided in the internal space of the tubular member, and the light blocking member has a cylindrical rotation locus and has a width of a plurality of recording materials. Corresponding plural openings are formed in the rotation direction, and the opening corresponding to the width of the recording material is made to face the heated plate by rotating the light shielding member,
The radiation heating element is eccentric in the direction of the heated plate with respect to the rotation center position of the light shielding member,
The reflecting member is located in an internal space of the light shielding member and in a space outside the light shielding member, and is a portion that forms the opening. An upstream side reflection part and a downstream side reflection part respectively extending toward the upstream side and the downstream side of the fixing nip,
At a position between the main body reflection part and the upstream side reflection part of the reflection member and a position between the main body reflection part and the downstream side reflection part, in the passage area that is applied to the rotation trajectory of the light shielding member, A slit portion is provided through which the light blocking member can pass,
The image heating device , wherein the light shielding member is configured to rotate through the slit portion .
前記遮光部材に設けられる開口部の記録材搬送方向の幅は、前記定着ニップの記録材搬送方向の幅とほぼ一致していることを特徴とする請求項1に記載の像加熱装置。 The recording material conveyance direction of the width of the opening provided in the light shielding member, An apparatus according to claim 1, characterized in that substantially coincides with the recording material conveyance direction of the width of the fixing nip. 記反射部材の開口部の記録材搬送方向の幅も、前記定着ニップの記録材搬送方向の幅とほぼ一致していることを特徴とする請求項に記載の像加熱装置。 Recording material conveyance direction of the width of the opening of the front Symbol reflecting member also An apparatus according to claim 2, characterized in that substantially coincides with the recording material conveyance direction of the width of the fixing nip. 前記遮光部材は、最大通紙幅に対応して長手方向全長にわたって切り欠かれた円筒形状の不完全円筒体と、該不完全円筒体の長手方向端に長手方向に沿って前記反射部材の長手方向端部の外側まで延びる接続部を有し、該接続部の外側に回転駆動を受けるための円環状の駆動接続部を有することを特徴とする請求項に記載の像加熱装置。 The light-shielding member has a cylindrical incomplete cylindrical body cut out along the entire length in the longitudinal direction corresponding to the maximum sheet passing width, and the longitudinal direction of the reflecting member along the longitudinal direction at the longitudinal end of the incomplete cylindrical body. The image heating apparatus according to claim 1 , further comprising a connecting portion that extends to the outside of the end portion, and an annular drive connecting portion that receives rotational drive outside the connecting portion. 記輻射発熱体の前記被加熱板と反対側の面に反射コート層が設けられていることを特徴とする請求項1乃至のいずれか1項に記載の像加熱装置。 Before SL on the surface opposite to the heated plate of the radiant heating elements, An apparatus according to any one of claims 1 to 4, characterized in that the reflective coating layer is provided. 記録材にトナー像を形成する画像形成部と、
請求項1乃至のいずれか1項に記載の像加熱装置と、を備えたことを特徴とする画像形成装置。
An image forming unit for forming a toner image on the recording material,
An image forming apparatus comprising the, an image heating apparatus according to any one of claims 1 to 5.
JP2016024705A 2016-02-12 2016-02-12 Image heating device and image forming device Expired - Fee Related JP6679336B2 (en)

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