JP6678950B1 - Manufacturing method of cooked rice, manufacturing method of savory rice, and manufacturing method of rice ball - Google Patents

Manufacturing method of cooked rice, manufacturing method of savory rice, and manufacturing method of rice ball Download PDF

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JP6678950B1
JP6678950B1 JP2019143818A JP2019143818A JP6678950B1 JP 6678950 B1 JP6678950 B1 JP 6678950B1 JP 2019143818 A JP2019143818 A JP 2019143818A JP 2019143818 A JP2019143818 A JP 2019143818A JP 6678950 B1 JP6678950 B1 JP 6678950B1
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峰雄 菅内
峰雄 菅内
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Abstract

【課題】製造工程を長期化することなく、長期保存のための殺菌を更に確実に可能して、米飯を製造可能にする。【解決手段】水及び食品添加物酸味料製剤に米を浸漬させる浸漬工程(S2)と、浸漬工程を終えた米及び食品添加物酸味料製剤を含む水を炊飯する炊飯工程(S3)と、炊飯工程を終えた米飯を所定温度に保った状態で米飯に対して所定量の酵素製剤を添加する酵素添加工程(S4)と、酵素添加工程を終えて酵素製剤を含む米飯を耐熱部材により密閉する密閉工程(S5)と、密閉工程において耐熱部材により密閉された米飯を温度60〜85℃に保った状態で2〜4時間加熱して殺菌及び熟成させる殺菌・熟成工程(S6)と、殺菌・熟成工程を終えた耐熱トレー内の米飯を、当該米飯の中心の温度を所定温度に保った状態で所定時間だけ加熱する滅菌工程(S7)と、を備える米飯の製造方法を実施する。【選択図】図1PROBLEM TO BE SOLVED: To make cooked rice possible by further reliably performing sterilization for long-term storage without prolonging the manufacturing process. SOLUTION: A dipping step (S2) of immersing rice in water and a food additive acidulant formulation, and a rice cooking step (S3) of cooking water containing the rice and the food additive acidulant formulation after the dipping step, An enzyme addition step (S4) of adding a predetermined amount of enzyme preparation to the cooked rice while keeping the cooked rice at a predetermined temperature and sealing the cooked rice containing the enzyme preparation after the enzyme addition step with a heat-resistant member And a sterilization step (S6) in which the cooked rice sealed by the heat-resistant member in the sealing step is heated for 2 to 4 hours while being kept at a temperature of 60 to 85 ° C for sterilization and aging. A sterilizing step (S7) of heating the cooked rice in the heat-resistant tray after the aging step for a predetermined time while keeping the temperature of the center of the cooked rice at a predetermined temperature is carried out, and a method for producing cooked rice is implemented. [Selection diagram] Figure 1

Description

本発明は、米飯の製造方法、かやく御飯の製造方法、及びおにぎりの製造方法に関する。   The present invention relates to a method for producing cooked rice, a method for producing savory rice, and a method for producing rice balls.

長期保存が可能な非常食として、乾パン、缶詰、レトルト食品、インスタント食品などが知られている。例えば、このような非常食として、下記特許文献1に示されるように、長期保存が可能で、色味などが損なわれず、水や加熱器具が確保できない場合であっても食することが可能な米飯が提案されており、その製造方法も提案されている。当該米飯は、水及び食品添加物酸味料製剤に米を浸漬させる浸漬工程と、浸漬工程を終えた米及び食品添加物酸味料製剤を含む水を炊飯する炊飯工程と、炊飯工程を終えた米飯を所定温度に保った状態で米飯に対して所定量の酵素製剤を添加する酵素添加工程と、酵素添加工程を終えて酵素製剤を含む米飯を耐熱トレーに入れて密閉する密閉工程と、密閉工程を終えて密閉された耐熱トレー内にある米飯を所定温度条件下で一定時間保存して熟成させる熟成工程と、熟成工程を終えた耐熱トレー内の米飯を、当該米飯の中心の温度を所定温度に保った状態で所定時間だけ加熱する滅菌工程とからなる製造方法により製造される。   Dry bread, canned foods, retort foods, instant foods, etc. are known as emergency foods that can be stored for a long period of time. For example, as such an emergency food, as shown in Patent Document 1 below, it can be stored for a long period of time, the color tone is not impaired, and it is possible to eat even when water or heating equipment cannot be secured. Boiled rice has been proposed, and its manufacturing method has also been proposed. The cooked rice is a dipping step of dipping rice in water and a food additive sour preparation, a rice cooking step of cooking water containing the rice and food additive sour preparation, and a cooked rice having finished the rice cooking step. The enzyme addition step of adding a predetermined amount of enzyme preparation to the cooked rice while maintaining the temperature at a predetermined temperature, the sealing step of finishing the enzyme addition step and putting the cooked rice containing the enzyme preparation in a heat-resistant tray, and the sealing step After the aging process, the cooked rice in the sealed heat-resistant tray is stored and aged for a certain time under a predetermined temperature condition, and the cooked rice in the heat-resistant tray that has finished the aging process is heated to a predetermined temperature at the center of the cooked rice. It is manufactured by a manufacturing method comprising a sterilization step of heating for a predetermined time in a state of being kept at.

特許第6254313号Patent No. 6254313

上記特許文献1に記載された製造方法により製造した米飯は、水及び加熱器具を必要とせずに食せる状態で長期保存が可能であるが、長期保存のための殺菌を更に確実に行うことが求められる。また、長期保存のための当該殺菌を、製造工程を長期化することなく実施できれば生産性を向上させることができる。   The cooked rice produced by the production method described in Patent Document 1 can be stored for a long period of time without being required to use water and heating equipment, but sterilization for long-term storage can be more reliably performed. Desired. Further, if the sterilization for long-term storage can be carried out without extending the manufacturing process, the productivity can be improved.

本発明は係る事情に鑑みてなされたものであり、長期保存が可能で、色味などが損なわれず、水や加熱器具が確保できない状況下でも食することが可能な米飯、かやく御飯、及びおにぎりの各製造方法であって、製造工程を長期化することなく、長期保存のための殺菌を更に確実に可能にすることを目的とする。   The present invention has been made in view of such circumstances, it can be stored for a long period of time, the color tone is not impaired, and cooked rice that can be eaten even in a situation where water or a heating device cannot be secured, oyster rice, and An object of the present invention is to provide a method for manufacturing rice balls, which further reliably enables sterilization for long-term storage without prolonging the manufacturing process.

本発明の一局面に係る米飯の製造方法は、うるち米又は餅米からなる研ぐ前の米に、当該米の重量に対して140〜150%の重量からなる水と、当該米の重量に対して0.2〜0.4%の重量からなる食品添加物酸味料製剤とを加え、当該米を55〜65分間浸漬させる浸漬工程と、前記浸漬工程を終えた米及び上記食品添加物酸味料製剤を含む水を炊飯する炊飯工程と、前記炊飯工程を終えた米飯を予め定められた温度に保った状態で、当該米飯に対して予め定められた量の酵素製剤を添加する酵素添加工程と、前記酵素添加工程を終えて酵素製剤を含む米飯を耐熱部材により密閉する密閉工程と、前記密閉工程において前記耐熱部材により密閉された前記米飯を、温度60〜85℃に保った状態で2〜4時間加熱して殺菌及び熟成させる殺菌・熟成工程と、前記殺菌・熟成工程を終えた前記耐熱部材により密閉された前記米飯を、前記米飯の中心の温度を予め定められた温度に保った状態で予め定められた時間だけ加熱する滅菌工程と、を備えるものである。   The method for producing cooked rice according to one aspect of the present invention is based on the weight of the rice, which is 140 to 150% of the weight of the rice, and the non-grinded rice of non-sticky rice or sticky rice. A dipping step of adding a food additive acidulant formulation having a weight of 0.2 to 0.4% and dipping the rice in the range of 55 to 65 minutes, rice after the dipping step and the food additive acidulant formulation A rice cooking step of cooking water containing water, an enzyme addition step of adding a predetermined amount of an enzyme preparation to the cooked rice in a state where the cooked rice that has finished the rice cooking step is kept at a predetermined temperature, The sealing step of sealing the cooked rice containing the enzyme preparation with a heat-resistant member after the enzyme addition step and the cooked rice sealed with the heat-resistant member in the sealing step are kept at a temperature of 60 to 85 ° C. for 2 to 4 Heat for hours to sterilize and age The cooked rice sealed by the sterilization / aging process and the heat-resistant member that has undergone the sterilization / aging process is heated for a predetermined time while keeping the center temperature of the cooked rice at a predetermined temperature. And a sterilization step.

本発明の一局面に係るかやく御飯の製造方法は、米重量と水重量を足した総重量の20〜30%の重量からなる、みじん切りの野菜を器に入れ、その中に水及び食品添加物酸味料製剤を添加して混ぜ、当該野菜を85〜95分間浸漬することで野菜に吸水させてから水を切る、下準備工程を更に備え、
前記下準備工程の次に行われる前記浸漬工程においては、前記下準備工程を終えた野菜を、前記浸漬を行った後の米及び水に加える、請求項1乃至請求項4のいずれかに記載の米飯の製造方法が備える前記各工程を実施するものである。
The method for producing squid rice according to one aspect of the present invention is to put chopped vegetables, which is 20 to 30% by weight of the total weight obtained by adding the weight of rice and the weight of water, in a container, and add water and food to it. A sour agent formulation is added and mixed, and the vegetable is further absorbed by immersing the vegetable for 85 to 95 minutes, and then water is drained off.
5. In the dipping step performed after the preparatory step, the vegetables after the preparatory step are added to rice and water after the dipping. The above-mentioned steps of the method for producing cooked rice are carried out.

本発明の一局面に係るおにぎりの製造方法は、前記米飯の製造方法が備える前記各工程と、前記酵素添加工程の後であって前記密閉工程の前に、前記酵素製剤を更に添加して前記米飯をおにぎり状に成形する成形工程とを備えるものである。   The method for producing a rice ball according to one aspect of the present invention comprises the steps of the method for producing a cooked rice, the enzyme addition step, and the sealing step before and after the enzyme preparation is further added. And a forming step of forming cooked rice into a rice ball shape.

本発明によれば、長期保存が可能で、色味などが損なわれず、水や加熱器具が確保できない場合であっても食することが可能な米飯、かやく御飯、又はおにぎりを、製造工程を長期化することなく、長期保存のための殺菌を更に確実に行った上で製造することができる。   According to the present invention, long-term storage is possible, color and the like are not impaired, and cooked rice that can be eaten even when water or a heating device cannot be secured, kayak rice, or rice ball, the manufacturing process It can be manufactured after more reliably performing sterilization for long-term storage without extending the period.

本発明の一実施形態に係る米飯の製造方法を示すフローチャートである。It is a flowchart which shows the manufacturing method of the cooked rice which concerns on one Embodiment of this invention. 成形米飯を耐熱性フィルムにより全体を覆って包み込んだ状態を示す図である。It is a figure which shows the state which covered the whole molded rice with a heat resistant film, and was wrapped. 耐熱性フィルムにより包まれた状態の成形米飯を4層アルミパウチ袋に入れる様子を示す斜視図である。FIG. 3 is a perspective view showing a state in which a shaped cooked rice wrapped with a heat resistant film is put into a four-layer aluminum pouch bag. 密閉工程が行われた米飯を収容した耐熱トレー内の様子を示す断面図である。It is sectional drawing which shows a mode in the heat-resistant tray which accommodated the cooked rice in which the sealing process was performed. (A)は、米飯収容用の缶の内部にパルプ100%ペーパーを敷き詰めた状態を示す図、(B)は米飯を缶内部でパルプ100%ペーパーにより覆って包み込んだ状態を示す図、(C)は米飯を収容した缶の蓋を閉じて圧着した状態を示す図である。(A) shows a state in which 100% pulp paper is spread inside a can for storing cooked rice, (B) shows a state in which cooked rice is covered with 100% pulp in the can and wrapped (C) [Fig. 4] is a view showing a state in which the lid of the can containing the cooked rice is closed and pressure-bonded. 本発明の一実施形態に係るかやく御飯の製造方法を示すフローチャートである。It is a flow chart which shows the manufacturing method of savory rice which concerns on one Embodiment of this invention.

以下、本発明の一実施形態に係る米飯の製造方法、これにより製造した米飯、かやくご飯、おにぎりを、図面を参照して説明する。   Hereinafter, a method for producing cooked rice according to an embodiment of the present invention, cooked rice, fried rice, and rice balls produced by the method will be described with reference to the drawings.

本発明の一実施形態に係る米飯の製造方法を説明する。図1は、本発明の一実施形態に係る米飯の製造方法を示すフローチャートである。なお、ここでいう米飯は、うるち米及び餅米のいずれからなるものも含まれる。以下で「米」という場合は、うるち米及び餅米のいずれをも示すものとする。   A method for producing cooked rice according to an embodiment of the present invention will be described. FIG. 1 is a flowchart showing a method for producing cooked rice according to an embodiment of the present invention. In addition, the cooked rice referred to here includes both nonglutinous rice and sticky rice. Hereinafter, the term "rice" refers to both nonglutinous rice and sticky rice.

〈炊飯準備工程:S1〉
米を研ぎ、研いだ米を炊飯容器に入れ、水を加える。例えば、研ぐ前の米を100重量%として、水140〜150(好ましくは145)重量%を加える。米と水との割合は、これに限らず、米の品種、炊飯する環境状況、使用する水の硬度等に合わせて、適宜調整する。
<Cooking rice preparation process: S1>
Sharpen the rice, put the sharpened rice in a rice cooking container, and add water. For example, the amount of rice before polishing is 100% by weight, and 140 to 150 (preferably 145)% by weight of water is added. The ratio of rice to water is not limited to this, and may be appropriately adjusted according to the type of rice, the environmental conditions for cooking rice, the hardness of water used, and the like.

なお、仕上がりを醤油御飯とする場合には、上記水140〜150(好ましくは145)重量%は、後の工程で加えられる調味液(例えば薄口醤油)を含んだ重量%である。すなわち、炊飯準備工程の時点では、140〜150重量%から調味液、及び下記濃縮出汁を加える場合にはその分量を引いた重量分の水が加えられることになる。調味液(薄口醤油の場合)と水重量の比率は1:19とする(調味液は水に対して1:19で希釈される)。そして、醤油御飯の場合は炊飯準備工程において、濃縮出汁(予め調合した味付用の調味液)を更に加える。濃縮出汁と水重量(調味液の分量を引いた水重量)の比率は1:34とする。炊飯準備工程の時点では、濃縮出汁のみを加え、調味液は下記の浸漬工程で加える。   When the finished product is soy sauce rice, 140 to 150 (preferably 145)% by weight of the water is a% by weight containing a seasoning liquid (for example, thin soy sauce) added in a later step. That is, at the time of the rice cooking preparation step, 140 to 150% by weight of water is added to the seasoning liquid, and in the case of adding the concentrated soup described below, the weight of water is subtracted. The ratio of seasoning liquid (for thin soy sauce) to water weight is 1:19 (seasoning liquid is diluted 1:19 with water). In the case of soy sauce rice, concentrated soup stock (seasoning liquid for seasoning prepared in advance) is further added in the rice preparation step. The ratio of concentrated soup to water weight (water weight less the amount of seasoning liquid) is 1:34. At the time of the rice cooking preparation process, only the concentrated soup stock is added, and the seasoning liquid is added in the following dipping process.

なお、仕上がりをわかめ御飯とする場合には、炊飯準備工程において、濃縮出汁(予め調合した味付用の調味液)を加える。濃縮出汁と水重量(調味液の分量を引いた水重量)の比率は1:49とする。なお、わかめ御飯の場合には、調味液を加える処理を行わない。   When the finished product is seaweed rice, concentrated soup stock (seasoning liquid for seasoning prepared in advance) is added in the rice cooking preparation step. The ratio of concentrated soup to water weight (water weight less the amount of seasoning liquid) is 1:49. In the case of wakame rice, the process of adding the seasoning liquid is not performed.

〈浸漬工程:S2〉
続いて、上記炊飯容器内の水及び米に、食品添加物酸味料製剤(例えば、商品名:ホズアップ・40K(商品名)販売元:株式会社タイショーテクノス)を加え、55〜65分(好ましくは60分)間浸漬させることで、米に吸水させる。ここでの水量は、上記の通り、米重量に対して140〜150%(好ましくは145%)である。また、食品添加物酸味料製剤の標準添加量は、原材料総重量(米重量+水重量)に対して、0.2〜0.4%(好ましくは0.3%)とする。
<Dip process: S2>
Subsequently, a food additive acidulant preparation (for example, trade name: Hosup 40K (trade name) distributor: Taisho Technos Co., Ltd.) is added to water and rice in the rice cooking container, and the mixture is added for 55 to 65 minutes (preferably The rice is made to absorb water by immersing it for 60 minutes. The amount of water here is 140 to 150% (preferably 145%) with respect to the weight of rice as described above. The standard addition amount of the food additive acidulant preparation is 0.2 to 0.4% (preferably 0.3%) with respect to the total weight of raw materials (rice weight + water weight).

ここで、ホズアップ・40Kは、(i)成分重量%が酢酸ナトリウム(無水)40%、アジピン酸15%、クエン酸三ナトリウム3%、フマル酸一ナトリウム2%、その他食品素材40%であり、(ii)特に耐熱性菌に対して抗菌性が強く加熱調理食品に適することを特徴とし、(iii)用途を一般惣菜類、米飯、餅などの保存向上とし、(iv)使用方法は、粉のまま振り掛けて或いは水に溶いて添加して混合し、標準添加量を原料総重量に対し0.2〜0.4%とする、食品添加物酸味料製剤である。   Here, in Hosup 40K, (i) component weight% is sodium acetate (anhydrous) 40%, adipic acid 15%, trisodium citrate 3%, monosodium fumarate 2%, and other food materials 40%, (Ii) In particular, it has a strong antibacterial property against heat-resistant bacteria and is suitable for cooked foods. (Iii) The purpose is to improve the preservation of prepared foods, cooked rice, rice cakes, etc. (iv) The method is powder It is a food additive acidulant formulation in which the standard addition amount is 0.2 to 0.4% with respect to the total weight of the raw materials, which is sprinkled as it is or dissolved in water and added.

なお、仕上がりを醤油飯とする場合には、浸漬工程を60分経過した時点で、上記のように食品添加物酸味料製剤を加えた後の上記水及び米に、更に上記調味液(例えば、薄口醤油)を投入して攪拌する。   When the finish is soy sauce rice, at the time when 60 minutes have passed in the soaking step, the water and rice after adding the food additive acidulant preparation as described above, the seasoning solution (for example, Add thin soy sauce) and stir.

また、仕上がりを塩御飯とする場合には、食品添加物酸味料製剤を加えた後の上記水及び米に、更に塩を総水分量の0.5〜1.0%(好ましくは0.75%)投入して攪拌する。   When the finished product is salted rice, the salt and water are added to the water and rice after adding the food additive acidulant formulation, and 0.5 to 1.0% (preferably 0.75%) of the total water content is added and stirred. To do.

〈炊飯工程:S3〉
浸漬工程を経た上記食品添加物酸味料製剤を含む米及び水を炊飯する。当該炊飯方法は、一般的な通常の炊飯方法で構わない。
<Cooking process: S3>
The rice and water containing the above-mentioned food additive acidulant preparation which has undergone the dipping step are cooked. The rice cooking method may be a general ordinary rice cooking method.

〈酵素添加工程:S4〉
以下の(i)又は(ii)のいずれかにより酵素製剤を、上記炊飯工程を経た米飯であって粗熱を取ったもの(30〜40℃とした米飯)に添加し、添加後に米飯を攪拌して混ぜ合わせる。なお、この混ぜ合わせ時には、仕上がりをわかめ御飯とする場合は、わかめを炊き上がり重量の約3%入れる。
<Enzyme addition process: S4>
Add the enzyme preparation according to either (i) or (ii) below to cooked rice that has undergone the above-mentioned rice cooking process and that has been subjected to rough heat (rice cooked at 30 to 40 ° C), and stir the cooked rice after addition. And mix. If you want to finish the wakame rice with this mixture, cook the wakame and add about 3% of the weight.

(i)上記炊飯工程を経た米飯の温度を30〜40℃に保った状態で、酵素製剤(例えば、もちソフトMF(商品名)販売元:株式会社OYCフーズネット)を添加し、むらが生じないように当該米飯を混ぜる。酵素製剤の添加量は、当該米飯の重量に対して、1.0〜2.0%(好ましくは1.2%)とする。     (i) An enzyme preparation (for example, Mochi Soft MF (trade name) sold by OYC Foods Co., Ltd.) was added in a state where the temperature of the cooked rice that had been subjected to the above rice cooking step was kept at 30 to 40 ° C., and unevenness was caused. Mix the rice so that it does not exist. The amount of the enzyme preparation added is 1.0 to 2.0% (preferably 1.2%) based on the weight of the cooked rice.

(ii)上記炊飯工程を経た米飯の温度を30〜40℃に保った状態で、酵素製剤(例えば、もちソフトA(商品名) 販売元:株式会社OYCフーズネット)を添加し、むらが生じないように当該米飯を混ぜる。酵素製剤の添加量は、当該米飯の重量に対して、1.0〜2.0%(好ましくは1.2%)とする。     (ii) An enzyme preparation (for example, Mochi Soft A (trade name) sold by OYC Foods Co., Ltd.) was added while keeping the temperature of the cooked rice that had been subjected to the above rice cooking step at 30 to 40 ° C. Mix the rice so that it does not exist. The amount of the enzyme preparation added is 1.0 to 2.0% (preferably 1.2%) based on the weight of the cooked rice.

(iii)なお、その他の方法として、上記(i)又は(ii)に代えて、酵素製剤としてβアミラーゼ酵素を用いてもよい。βアミラーゼ酵素は、米に含まれるでんぷんを分解する特性を持ち、人が食しても害のない、でんぷん分解酵素である。βアミラーゼ酵素を用いる場合、添加するβアミラーゼ酵素の量は、例えば、米飯を100重量%として1〜3重量%である。なお、βアミラーゼ酵素を添加する際には、米飯ひと粒ずつに掛かるように添加することが望ましい。βアミラーゼ酵素を添加後、米飯が冷めないよう保温容器に蓋をする。なお、βアミラーゼ酵素の添加はなるべく手早く行い、添加時の米飯の温度は、70℃以上90℃以下の状態であることが望ましい。     (iii) As another method, a β-amylase enzyme may be used as an enzyme preparation instead of the above (i) or (ii). The β-amylase enzyme is a starch-degrading enzyme that has the property of degrading starch contained in rice and is harmless to human eating. When using the β-amylase enzyme, the amount of the β-amylase enzyme to be added is, for example, 1 to 3% by weight based on 100% by weight of cooked rice. When adding the β-amylase enzyme, it is desirable to add the β-amylase enzyme so that it is applied to each grain of cooked rice. After adding the β-amylase enzyme, cover the heat insulation container so that the rice does not cool. The β-amylase enzyme is added as quickly as possible, and the temperature of the cooked rice at the time of addition is preferably 70 ° C. or higher and 90 ° C. or lower.

更に、上記(i)〜(iii)においては、酵素製剤は3回以上に分けて添加し、番重内で混ぜ合わせることが好ましい。   Further, in the above (i) to (iii), it is preferable to add the enzyme preparation in three or more times and mix them in the weight.

このように、上記炊飯工程を経た米飯の温度を30〜40℃に保った状態で酵素製剤を混ぜ合わせるのは、例えば70℃のような高温で酵素製剤を混ぜ合わせると、米飯に粘りが生じ、米粒を潰してしまうことになり、おにぎりとした場合の食感がよくないためである。米飯の温度を30〜40℃に保った状態で、酵素製剤を混ぜ合わせることにより、米飯に粒感が残り、食べたときの食感がよくなる。   In this way, the enzyme preparation is mixed while the temperature of the cooked rice that has been subjected to the above rice cooking process is kept at 30 to 40 ° C. When the enzyme preparation is mixed at a high temperature such as 70 ° C., the cooked rice becomes sticky. This is because the rice grains will be crushed and the texture will not be good when using rice balls. By mixing the enzyme preparation while keeping the temperature of cooked rice at 30 to 40 ° C., graininess remains in the cooked rice and the texture when eating is improved.

〈密閉工程:S5〉
(1)おにぎり状の成形米飯を製造する場合の密閉工程
おにぎり状の成形米飯を製造する場合は、密閉工程の前に、酵素添加工程を経て酵素製剤を含む米飯1を、例えば100g(一人分の場合)ずつに分けて成形しておにぎり状とした成形米飯10とする成形工程を行う。この成形工程後、密閉工程を開始し、図2に例を示すように、当該成形米飯10を耐熱性フィルム3(例えばPE(ポリエチレン)又はPA(ポリアミド))により全体を覆って包み込む。更に、図3に例を示すように、耐熱性フィルム3により包まれた状態の成形米飯10を、4層アルミパウチ袋8に入れる。そして、当該成形米飯10が潰れない程度に4層アルミパウチ袋8内の空気を抜き取り、4層アルミパウチ袋8の開口部をヒートシールで接着して当該成形米飯10を密閉包装する。このように4層アルミパウチ袋8を用いると、光及び酸素が内部に透過しないため、内容物である成形米飯10は劣化しない。4層アルミパウチ袋8の一例としては、外側からPET、ナイロン、アルミ箱、CCPを積層したフィルムからなる袋がある。なお、耐熱性フィルム3及び4層アルミパウチ袋8は、特許請求の範囲における耐熱部材の一例である。
<Sealing process: S5>
(1) Sealing process when manufacturing rice ball-shaped molded cooked rice When manufacturing rice ball-shaped molded cooked rice, for example, 100 g (for one person) In the case of), a forming step is performed to form the rice ball 10 into a rice ball shape. After this molding step, the sealing step is started, and the molded cooked rice 10 is entirely covered with the heat resistant film 3 (for example, PE (polyethylene) or PA (polyamide)) as shown in FIG. Further, as shown in the example of FIG. 3, the shaped cooked rice 10 wrapped with the heat resistant film 3 is put in a four-layer aluminum pouch bag 8. Then, the air in the four-layer aluminum pouch bag 8 is extracted so that the molded cooked rice 10 is not crushed, and the opening of the four-layer aluminum pouch bag 8 is heat-sealed to hermetically package the molded cooked rice 10. When the four-layer aluminum pouch bag 8 is used in this manner, light and oxygen do not penetrate inside, and thus the molded cooked rice 10 which is the content does not deteriorate. An example of the four-layer aluminum pouch bag 8 is a bag made of a film in which PET, nylon, an aluminum box, and CCP are laminated from the outside. The heat resistant film 3 and the four-layer aluminum pouch bag 8 are examples of heat resistant members in the claims.

(2)耐熱トレーに収容した米飯を製造する場合の密閉工程
この場合、図4に示すように、耐熱トレー2の開口部21から当該耐熱トレー2の内部に、酵素添加工程を経て酵素製剤を含む米飯1を例えば200g(一人分の場合)入れ、その上に耐熱性フィルム3(例えばPE(ポリエチレン)又はPA(ポリアミド))を敷く。当該耐熱トレー2は、例えばPP(ポリプロピレン)又はEVOH(エチレン−ビニルアルコール共重合体)からなるものであって、耐熱性125℃〜135℃(好ましくは130℃)のものを用いる。また、このように耐熱トレー2の中に収容された上記米飯1の上に耐熱性フィルム3を敷くのは、後述する脱酸剤等と米飯1(食材)が接触することを防ぐためである。
(2) Sealing step when producing cooked rice stored in a heat-resistant tray In this case, as shown in FIG. 4, the enzyme preparation is introduced from the opening 21 of the heat-resistant tray 2 into the heat-resistant tray 2 through the enzyme addition step. For example, 200 g (for one person) of cooked rice containing is put, and a heat resistant film 3 (for example, PE (polyethylene) or PA (polyamide)) is laid on it. The heat-resistant tray 2 is made of, for example, PP (polypropylene) or EVOH (ethylene-vinyl alcohol copolymer) and has heat resistance of 125 ° C to 135 ° C (preferably 130 ° C). In addition, the heat-resistant film 3 is laid on the cooked rice 1 housed in the heat-resistant tray 2 as described above in order to prevent the deoxidizer or the like, which will be described later, from contacting the cooked rice 1 (foodstuff). .

続いて、上記耐熱性フィルム3の上から上記米飯1に対してパルプ100%ペーパー5を敷く。このように耐熱性フィルム3の上から上記米飯1に対してパルプ100%ペーパー5を敷くのは、当該パルプ100%ペーパー5により水蒸気及び水分を吸収するためである。   Subsequently, 100% pulp 5 is laid on the cooked rice 1 on the heat-resistant film 3. The reason why the pulp 100% paper 5 is laid on the cooked rice 1 from above the heat resistant film 3 is to absorb water vapor and water by the pulp 100% paper 5.

更に、パルプ100%ペーパー5の上にエージレス(脱酸剤)6を載せる。このようにパルプ100%ペーパー5の上にエージレス6を載せるのは、脱酸することで長期保存する際の酸化を防止するためである。   Further, ageless (deoxidizer) 6 is placed on 100% pulp paper 5. The reason why the Ageless 6 is placed on the 100% pulp paper 5 is to prevent oxidation during long-term storage by deoxidizing.

最後に、耐熱フィルム(例えばPE(ポリエチレン)又はPA(ポリアミド))7を用いて、上記米飯1を収容した耐熱トレー2に蓋をして、ヒートシールにて耐熱トレー2に耐熱フィルム7を接着する。これにより、耐熱トレー2内を密閉する。なお、耐熱トレー2内に収容する米飯1の量は変更して構わない。ヒートシール材(シーラント) としては、CPP(Cast Polypropylene,無軸延伸ポリプロピレン)、HDPE(High Density Polyethylene:リニアポリエチレン)、LLDPE(Linear Low Density Polyethylene:リニアポリエチレン)などが用いられる。なお、耐熱性フィルム3、耐熱フィルム7、及び耐熱トレー2は、特許請求の範囲における耐熱部材の一例である。   Finally, using a heat resistant film (for example, PE (polyethylene) or PA (polyamide)) 7, the heat resistant tray 2 containing the cooked rice 1 is covered, and the heat resistant film 7 is bonded to the heat resistant tray 2 by heat sealing. To do. As a result, the inside of the heat resistant tray 2 is sealed. The amount of cooked rice 1 contained in the heat-resistant tray 2 may be changed. As the heat seal material (sealant), CPP (Cast Polypropylene, non-axially oriented polypropylene), HDPE (High Density Polyethylene: linear polyethylene), LLDPE (Linear Low Density Polyethylene: linear polyethylene), etc. are used. The heat resistant film 3, the heat resistant film 7, and the heat resistant tray 2 are examples of the heat resistant members in the claims.

(3)缶に収容した米飯を製造する場合の密閉工程
この場合、図5(A)に示すように、米飯収容用の缶の内部にパルプ100%ペーパー5を敷き詰め、このようにパルプ100%ペーパー5が敷き詰められた缶9の内部に、酵素添加工程を経て酵素製剤を含む米飯1を収容する。そして、図5(B)に示すように、収容した米飯1を缶9の内部のパルプ100%ペーパー5で米飯1の全体を覆って包み込む。このように包み込んだ米飯1の上に脱酸素剤を置き、缶の蓋を閉じて圧着する(図5(C)参照)。このように缶9を密封すると、光及び酸素が内部に透過しないため、内容物である成形米飯10は劣化しない。また、缶9の内部では、パルプ100%ペーパー5により成形米飯10を覆っているため、後の滅菌工程で100℃以上となるような熱処理を行った後に、缶9内で冷却したときに発生する水滴をパルプ100%ペーパー5で一旦吸い取って直接米飯に水滴が付かないようにすることができる。これにより、米飯の傷みを低減する。缶9は、アルミ又はスチールからなり、特許請求の範囲における耐熱部材の一例である。
(3) Sealing process when producing cooked rice stored in a can In this case, as shown in FIG. 5 (A), 100% pulp 5 is laid inside a can for storing cooked rice. The cooked rice 1 containing the enzyme preparation is housed in the can 9 covered with the paper 5 through the enzyme addition step. Then, as shown in FIG. 5 (B), the cooked cooked rice 1 is wrapped with 100% pulp 5 inside the can 9 so as to cover the cooked rice 1 entirely. An oxygen absorber is placed on the cooked rice 1 thus wrapped, and the lid of the can is closed and pressure bonded (see FIG. 5C). When the can 9 is thus sealed, light and oxygen do not penetrate inside, so that the molded rice 10 that is the content does not deteriorate. In addition, since the molded rice 10 is covered with the pulp 100% paper 5 inside the can 9, it is generated when it is cooled in the can 9 after being subjected to a heat treatment such that the temperature is 100 ° C. or higher in the subsequent sterilization step. It is possible to absorb the water droplets with 100% pulp paper 5 once to prevent the water droplets from directly attaching to the cooked rice. This reduces damage to the cooked rice. The can 9 is made of aluminum or steel and is an example of a heat resistant member in the claims.

なお、仕上がりを上記の醤油御飯、わかめ御飯、塩御飯のいずれとする場合でも、密閉工程において、上記(1)〜(3)の各工程を選択的に実施することで、おにぎり状の成形米飯、耐熱トレーに収容した米飯、又は缶に収容した米飯を製造することが可能となる。   In addition, regardless of whether the finished product is soy sauce rice, wakame rice, or salted rice, rice ball-shaped shaped cooked rice can be obtained by selectively performing each of the steps (1) to (3) in the sealing step. It is possible to manufacture cooked rice stored in a heat-resistant tray or cooked rice stored in a can.

〈殺菌・熟成工程:S6〉
殺菌・熟成工程では、おにぎり状の成形米飯を製造する場合、上記のように4層アルミパウチ袋8に入れて密封した成形米飯10を保温庫に入れる。なお、耐熱トレーに収容した米飯を製造する場合は米飯1を収容した上記耐熱トレー2を、缶に収容した米飯を製造する場合は米飯1を収容した上記缶9を、保温庫に入れる。これらいずれの場合も、以下の工程は同様にして行われるため、おにぎり状の成形米飯を製造する場合を例にして説明する。
<Sterilization / aging process: S6>
In the sterilization / aging step, when a rice ball-shaped molded rice is produced, the molded rice 10 sealed in the four-layer aluminum pouch bag 8 as described above is placed in a warming box. When the cooked rice stored in the heat-resistant tray is manufactured, the heat-resistant tray 2 containing the cooked rice 1 is put in the heat-retaining box, and when the cooked rice stored in the can is manufactured, the can 9 containing the cooked rice 1 is put in the warming box. In any of these cases, the following steps are carried out in the same manner, so the case of producing a rice ball-shaped molded cooked rice will be described as an example.

保温庫内の温度は、60〜85℃に保った状態で2〜4時間加熱して殺菌及び熟成させる。最も好適には、当該状態の成形米飯10を65℃に保った状態で4時間加熱して殺菌及び熟成させることが好ましい。この加熱条件は、病原微生物のうち熱抵抗性が強い結核菌及びセレウス菌等を確実に殺菌し、成形米飯10(米飯1)の風味、色調、栄養価の劣化を最小限に止めるものである。   The temperature in the heat-retaining chamber is maintained at 60 to 85 ° C for 2 to 4 hours for sterilization and aging. Most preferably, the molded cooked rice 10 in this state is heated at 65 ° C. for 4 hours for sterilization and aging. These heating conditions ensure that the pathogenic microorganisms such as Mycobacterium tuberculosis and Bacillus cereus, which have strong heat resistance, are sterilized and that the deterioration of the flavor, color and nutritional value of the molded cooked rice 10 (cooked rice 1) is minimized. .

更に、当該加熱条件は、酵素添加工程で添加した酵素製剤の活性化を促進させる条件でもある。当該60〜85℃の加熱条件下では2〜4時間の加熱により上記酵素製剤の効果を十分に得ることができる。すなわち、成形米飯10を当該加熱条件下におくことで、添加した上記酵素製剤により、成形米飯10に含まれるαでんぷんを分解させることができる。米は炊飯することにより、米に含まれるβでんぷんがαデンプンに変化している。βでんぷんがαデンプンに変化することにより、米飯1の食味が良くなり、消化も良くなる。しかし、炊飯後に時間が経過すると、αでんぷんはβでんぷんに戻ってしまう。そこで、でんぷん分解酵素としての上記酵素製剤により、αでんぷんを分解する。   Furthermore, the heating condition is also a condition that promotes activation of the enzyme preparation added in the enzyme addition step. Under the heating condition of 60 to 85 ° C., the effect of the enzyme preparation can be sufficiently obtained by heating for 2 to 4 hours. That is, by placing the shaped cooked rice 10 under the heating condition, the α starch contained in the shaped cooked rice 10 can be decomposed by the added enzyme preparation. When rice is cooked, β-starch contained in rice is changed to α-starch. By changing β starch to α starch, the taste of cooked rice 1 is improved and digestion is also improved. However, when time passes after rice is cooked, α starch returns to β starch. Therefore, α-starch is decomposed by the enzyme preparation as a starch-degrading enzyme.

例えば、でんぷん分解酵素として、βアミラーゼを用いる場合、αでんぷんを構成するアミロペクチンのα−1,4結合が分解される。しかし、アミロペクチンのα−1,6結合は分解されない。したがって、αでんぷんは、主としてデキストリン(限界デキストリン)や麦芽糖に分解する。そのために、αでんぷんの分解により、食味が損なわれることを防ぐことが可能となる。また、βアミラーゼにより、アミロペクチンの末端分岐部分のみが分解されるので、αでんぷんがβでんぷんに変化することを抑制することが可能となる。   For example, when β-amylase is used as the starch-degrading enzyme, α-1,4 bond of amylopectin constituting α-starch is decomposed. However, the α-1,6 bond of amylopectin is not degraded. Therefore, α-starch is mainly decomposed into dextrin (marginal dextrin) and maltose. Therefore, it is possible to prevent the taste from being impaired due to the decomposition of α-starch. Further, since β-amylase decomposes only the terminal branched portion of amylopectin, it becomes possible to suppress the conversion of α-starch into β-starch.

従来は、このような効果を得るために、成形米飯10を、(i)上記密閉された耐熱トレー2を30〜40℃未満に保って36時間保存する、(ii)上記密閉された耐熱トレー2を40〜50℃に保って24時間保存する、のいずれかによる長時間での熟成が必要であった。しかしながら、本実施形態における殺菌・熟成工程での上記加熱条件によれば、2〜4時間の加熱により上記酵素製剤による当該(i)(ii)と同等の効果が得られ、更には、上述した殺菌効果も同時に得られる。   Conventionally, in order to obtain such effects, the molded cooked rice 10 is (i) stored for 36 hours by keeping the sealed heat-resistant tray 2 at a temperature lower than 30 to 40 ° C., (ii) the sealed heat-resistant tray. 2 was kept at 40 to 50 ° C. and stored for 24 hours, which required aging for a long time. However, according to the heating conditions in the sterilization / aging step in the present embodiment, the same effect as (i) (ii) by the enzyme preparation can be obtained by heating for 2 to 4 hours, and further, A bactericidal effect can be obtained at the same time.

なお、上記では、密閉工程S5及び殺菌・熟成工程S6をこの順に行う場合を示したが、これに代えて、おにぎり状の成形米飯を製造する場合に限り、殺菌・熟成工程S6及び密閉工程S5の順に行うようにしてもよい。この場合、S4の酵素添加工程を経て酵素製剤を含む米飯1を成形しておにぎり状の成形米飯10とし、成形米飯10を耐熱性フィルム3により全体を覆って包み込む。この状態の成形米飯10を、殺菌・熟成工程S6として、保温庫内の温度を60〜85℃に保った状態で2〜4時間加熱して殺菌及び熟成させる。このときも、最も好適には、当該状態の成形米飯10を65℃に保った状態で4時間加熱して殺菌及び熟成させることが好ましい。S6の後、当該状態の成形米飯10を取り出し、密閉工程S5として、耐熱性フィルム3により包まれた状態の成形米飯10を、4層アルミパウチ袋8に入れる。そして、当該成形米飯10が潰れない程度に4層アルミパウチ袋8内の空気を抜き取り、4層アルミパウチ袋8の開口部をヒートシールで接着して当該成形米飯10を密閉包装する。この後、工程は滅菌工程S7に移る。   In the above, the case where the sealing step S5 and the sterilization / aging step S6 are performed in this order is shown, but instead of this, only when the rice ball-shaped shaped cooked rice is produced, the sterilization / aging step S6 and the sealing step S5 are performed. May be performed in this order. In this case, the cooked rice 1 containing the enzyme preparation is molded into a rice ball-shaped molded cooked rice 10 through the enzyme adding step of S4, and the molded cooked rice 10 is entirely covered with the heat resistant film 3 and wrapped. In the sterilization / aging step S6, the shaped cooked rice 10 in this state is sterilized and aged by heating for 2 to 4 hours while keeping the temperature in the heat-retaining chamber at 60 to 85 ° C. Also at this time, most preferably, it is preferable to heat the molded cooked rice 10 in this state at 65 ° C. for 4 hours to sterilize and age it. After S6, the shaped cooked rice 10 in this state is taken out, and as a sealing step S5, the shaped cooked rice 10 wrapped with the heat resistant film 3 is put in the four-layer aluminum pouch bag 8. Then, the air in the four-layer aluminum pouch bag 8 is extracted to such an extent that the molded cooked rice 10 is not crushed, and the opening of the four-layer aluminum pouch bag 8 is heat-sealed to hermetically package the molded cooked rice 10. After this, the process moves to the sterilization process S7.

〈滅菌工程:S7〉
米飯1を長期保存するために必要な滅菌工程を説明する。なお、ここでいう長期保存とは、例えば、5年程度の期間である。上記殺菌・熟成工程が終了して得られた、成形米飯10を収容した4層アルミパウチ袋8をレトルト釜に入れて滅菌処理を行う。また、これにより、上記の酵素添加工程で添加した酵素の死滅処理も行う。当該レトルト釜内の温度は95〜105℃(好ましくは100℃)とする。上記4層アルミパウチ袋8に収容された成形米飯10の中心部の温度が95〜105℃(好ましくは100℃)となっている状態を保って8〜12分間加熱する。
<Sterilization process: S7>
The sterilization process required for long-term storage of cooked rice 1 will be described. The long term storage here is, for example, a period of about 5 years. The four-layer aluminum pouch bag 8 containing the molded cooked rice 10 obtained after the sterilization / aging process is finished is placed in a retort kettle for sterilization. In addition, the enzyme added in the above-mentioned enzyme addition step is also killed by this. The temperature in the retort kettle is set to 95 to 105 ° C (preferably 100 ° C). The molded rice 10 contained in the four-layer aluminum pouch bag 8 is heated for 8 to 12 minutes while keeping the temperature of the central portion of the molded rice 10 at 95 to 105 ° C (preferably 100 ° C).

但し、滅菌工程において、耐熱トレー2又は缶9に収容された米飯1を滅菌する場合は、上記加熱に代えて、耐熱トレー2又は缶9に収容された米飯1の中心温度が115〜125℃(好ましくは120℃)となっている状態を保って3〜6分(好ましくは4分、又は4分以上)の間加熱する。   However, when sterilizing the cooked rice 1 stored in the heat-resistant tray 2 or the can 9 in the sterilization step, the central temperature of the cooked rice 1 stored in the heat-resistant tray 2 or the can 9 is 115 to 125 ° C. instead of the above heating. While maintaining the temperature (preferably 120 ° C.), heating is performed for 3 to 6 minutes (preferably 4 minutes or 4 minutes or more).

〈冷却工程:S8〉
上記滅菌工程の終了後、成形米飯10を収容した4層アルミパウチ袋8を常温まで冷却する。
<Cooling process: S8>
After the completion of the sterilization process, the four-layer aluminum pouch bag 8 containing the molded cooked rice 10 is cooled to room temperature.

以上、S1〜S8の工程を実施することによって、長期保存が可能な米飯を得ることができる。   As described above, by performing the steps S1 to S8, cooked rice that can be stored for a long period of time can be obtained.

このように、本実施形態では、従来から行われていた滅菌工程に加えて、上記殺菌・熟成工程を更に行うことにより、成形米飯10に存在する、米飯の品質及び人体に悪影響を与える菌を確実に殺菌することができ、しかも、殺菌・熟成工程では、成形米飯10の殺菌と同時に熟成も行えるため、殺菌工程を追加したことによって製造工程が長期化することはない。本実施形態では、上記殺菌・熟成工程により、成形米飯10の熟成に必要な時間を短縮し、この短縮した時間内で更なる殺菌までを行うことができる。   As described above, in the present embodiment, in addition to the sterilization step that has been conventionally performed, by further performing the sterilization and aging step, bacteria existing in the molded cooked rice 10 that adversely affect the quality of the cooked rice and the human body are removed. It is possible to sterilize surely, and in addition, in the sterilization and aging step, since the formed cooked rice 10 can be sterilized and aged at the same time, the addition of the sterilization step does not lengthen the manufacturing process. In the present embodiment, the sterilization / aging step reduces the time required for aging the molded cooked rice 10, and further sterilization can be performed within this shortened time.

従って、上記実施形態によれば、長期保存が可能で、色味などが損なわれず、水や加熱器具が確保できない場合であっても食することが可能な米飯を、製造工程を長期化することなく、長期保存のための殺菌を更に確実に行った上で製造することができる。   Therefore, according to the above-described embodiment, it is possible to prolong the manufacturing process of cooked rice that can be stored for a long period of time, is not impaired in color and the like, and can be eaten even when water or a heating device cannot be secured. In addition, it can be manufactured after more surely performing sterilization for long-term storage.

次に、上記米飯の製造方法を応用した、かやく御飯の製造方法を説明する。図6は、本発明の一実施形態に係るかやく御飯の製造方法を示すフローチャートである。
〈下準備工程:S11〉
まず、野菜のみじん切りを用意する。当該野菜は、例えば、人参、牛蒡、筍等であるが、特に限定されず、適宜変更が可能である。なお、野菜の重量は、米重量と水重量を足した総重量の20〜30%とする。
Next, a method for producing savory rice by applying the above method for producing cooked rice will be described. FIG. 6 is a flow chart showing a method for producing fried rice according to an embodiment of the present invention.
<Preparation process: S11>
First, prepare chopped vegetables. The vegetable is, for example, carrot, burdock root, bamboo shoot, etc., but is not particularly limited and can be appropriately changed. The weight of vegetables is 20 to 30% of the total weight of rice and water.

上記のように用意した野菜を器に入れ、その中に水及び食品添加物酸味料製剤(例えば、商品名:ホズアップ40K)を添加してよく混ぜる。食品添加物酸味料製剤の標準添加量は、原材料総重量に対して、0.3〜0.6%とする。この後、当該野菜を85〜95分間(好ましくは90分間)浸漬することで野菜に吸水させてから、よく水分を切る。   Put the vegetables prepared as described above in a container, add water and a food additive acidulant preparation (for example, trade name: Hosup 40K) and mix them well. The standard addition amount of the food additive sour preparation is 0.3 to 0.6% based on the total weight of the raw materials. After that, the vegetables are soaked by immersing the vegetables for 85 to 95 minutes (preferably 90 minutes), and then water is drained well.

続いて、浸漬工程S2では、米を器に入れ、上述したように、水及び食品添加物酸味料製剤(例えば、商品名:ホズアップ40K)を、当該米及び水の原材料総重量に対して0.2〜0.4%加え、55〜65分間(好ましくは60分間)浸漬させることで、米に吸水させる。ここでの水量は、米重量に対して140〜150%(好ましくは145%)となっている。このように米が浸漬された状態の水の中に、上記吸水後に水を切った野菜を入れ、調味液(醤油、鰹だし、昆布、だし、みりん等)を加える。但し、ここで加える調味液の量だけ当該水の量を減らす。   Subsequently, in the dipping step S2, rice is placed in a container, and as described above, water and food additive sour agent formulation (for example, trade name: Hosup 40K) are added to the rice and water raw material in total weight of 0. 2 to 0.4% is added, and rice is made to absorb water by immersing for 55 to 65 minutes (preferably 60 minutes). The amount of water here is 140 to 150% (preferably 145%) with respect to the weight of rice. In this way, the water that has been soaked with rice is put into the water after water absorption, and the seasoned liquid (soy sauce, bonito dashi, kelp, dashi, mirin, etc.) is added. However, the amount of water is reduced by the amount of seasoning liquid added here.

〈その他の工程〉
上記浸漬工程(S2)の後は、上述した米飯の製造方法における炊飯工程以降の工程S3〜S8を同様に行う。長期保存又は短期保存のいずれを行う場合も、更には、レトルト釜を用いた上記滅菌処理、又はマイクロ波加熱装置を用いた上記滅菌処理のいずれを行う場合も、上記炊飯工程(S3)以降の工程を同様に行う。
<Other processes>
After the dipping step (S2), steps S3 to S8 after the rice cooking step in the above-described method for producing cooked rice are similarly performed. When performing either long-term storage or short-term storage, and further when performing either the above-mentioned sterilization treatment using a retort kettle or the above-mentioned sterilization treatment using a microwave heating device, the rice cooking step (S3) and subsequent steps are performed. The process is performed similarly.

これにより、長期保存が可能で、色味などが損なわれず、水や加熱器具が確保できない場合であっても、食することが可能なかやく御飯を、製造工程を長期化することなく、長期保存のための殺菌を更に確実に行った上で製造することができる。   This enables long-term storage, and even when water and heating equipment cannot be secured without impairing color and the like, edible rice can be eaten quickly without long-term storage of the manufacturing process. It can be manufactured after more reliably performing sterilization for.

なお、本実施の形態で用いる米は、うるち米の場合、ジャポニカ米、インディカ米、ジャパニカ米のいずれでもよく、更には、餅米でもよい。また、米の精米歩合についても、玄米、三分搗き米、五分搗き米、七分搗き米などのいずれでもよい。   In the case of non-glutinous rice, the rice used in the present embodiment may be any of japonica rice, indica rice and japonica rice, and may be sticky rice. The rice polishing rate may be any of brown rice, three-minute rice, five-minute rice, seven-minute rice, and the like.

なお、本発明は上記実施の形態の構成に限られず種々の変形が可能である。上記実施形態では、図1乃至図6を用いて上記実施形態により示した構成及び処理は、本発明の一実施形態に過ぎず、本発明を当該構成及び処理に限定する趣旨ではない。   The present invention is not limited to the configuration of the above embodiment, and various modifications can be made. In the above-described embodiment, the configurations and processes shown in the above-described embodiments with reference to FIGS. 1 to 6 are merely embodiments of the present invention, and the present invention is not limited to the configurations and processes.

1 米飯
10 成形米飯
2 耐熱トレー
3 耐熱性フィルム
5 パルプ100%ペーパー
6 エージレス
7 耐熱フィルム
8 4層アルミパウチ袋
9 缶
1 Cooked rice 10 Molded cooked rice 2 Heat-resistant tray 3 Heat-resistant film 5 Pulp 100% paper 6 Ageless 7 Heat-resistant film 8 4-layer aluminum pouch bag 9 cans

Claims (6)

うるち米又は餅米からなる研ぐ前の米に、当該米の重量に対して140〜150%の重量からなる水と、当該米の重量に対して0.2〜0.4%の重量からなる食品添加物酸味料製剤とを加え、当該米を55〜65分間浸漬させる浸漬工程と、
前記浸漬工程を終えた米及び上記食品添加物酸味料製剤を含む水を炊飯する炊飯工程と、
(i)前記炊飯工程を終えた米飯を30〜40℃に保った状態で、当該米飯に対して、当該米飯の重量に対して1.0〜2.0%βアミラーゼ酵素製剤を添加する、又は(ii)前記炊飯工程を終えた米飯を70〜90℃に保った状態で、当該米飯に対して、当該米飯を100重量%として1〜3重量%のβアミラーゼ酵素製剤を添加する、酵素添加工程と、
前記酵素添加工程を終えて酵素製剤を含む米飯を耐熱部材により密閉する密閉工程と、
前記密閉工程において前記耐熱部材により密閉された前記米飯を、温度60〜85℃に保った状態で2〜4時間加熱して殺菌及び熟成させる殺菌・熟成工程と、
前記殺菌・熟成工程を終えた前記耐熱部材により密閉された前記米飯を、前記米飯の中心の温度を95〜105℃に保った状態で8〜12分加熱する滅菌工程と、を備える米飯の製造方法。
Non-grinding rice consisting of non-glutinous rice or sticky rice, water consisting of 140 to 150% by weight of the rice, and food consisting of 0.2 to 0.4% of the weight of the rice. A dipping step of adding an additive acidulant formulation and dipping the rice for 55 to 65 minutes;
A rice cooking step of cooking water containing the rice that has undergone the immersion step and the food additive acidulant formulation,
(i) Add the β-amylase enzyme preparation of 1.0 to 2.0% based on the weight of the cooked rice to the cooked rice while keeping the cooked rice at 30 to 40 ° C. Or (ii) adding 1 to 3% by weight of the β-amylase enzyme preparation with 100% by weight of the cooked rice to 100% by weight of the cooked rice, which is maintained at 70 to 90 ° C. The enzyme addition step,
A sealing step of sealing the cooked rice containing the enzyme preparation with a heat-resistant member after finishing the enzyme addition step,
A sterilization / aging step in which the cooked rice sealed by the heat-resistant member in the sealing step is heated for 2 to 4 hours while being kept at a temperature of 60 to 85 ° C for sterilization and aging;
A sterilization process of heating the cooked rice sealed by the heat-resistant member after the sterilization / aging process for 8 to 12 minutes while keeping the temperature of the center of the cooked rice at 95 to 105 ° C. Method.
前記殺菌・熟成工程において、前記耐熱部材により密閉された前記米飯を、温度65℃に保った状態で4時間加熱して殺菌及び熟成させる請求項1に記載の米飯の製造方法。   The method for producing cooked rice according to claim 1, wherein, in the sterilization / aging step, the cooked rice sealed by the heat-resistant member is heated and sterilized and aged for 4 hours while being kept at a temperature of 65 ° C. 前記密閉工程において、おにぎり状に米飯を成形して密閉する場合には、前記滅菌工程において、前記殺菌・熟成工程を終えた前記耐熱部材により密閉された前記米飯の中心部の温度を、前記予め定められた温度である108〜112℃として、前記予め定められた時間を8分〜12分として加熱する請求項1又は請求項2に記載の米飯の製造方法。   In the sealing step, when the rice is shaped and sealed in a rice ball shape, in the sterilization step, the temperature of the central portion of the cooked rice closed by the heat-resistant member that has finished the sterilization / aging step is set in advance as described above. The method for producing cooked rice according to claim 1 or 2, wherein the temperature is set to a predetermined temperature of 108 to 112 ° C and the predetermined time is heated to 8 to 12 minutes. 前記密閉工程において、耐熱トレー又は缶に米飯を収容して密閉する場合には、前記滅菌工程において、前記熟成工程を終えた前記米飯入りの前記耐熱トレーを、前記耐熱トレー又は前記缶内の前記米飯の中心部の温度を前記予め定められた温度である115〜125℃として、前記予め定められた時間を4分〜10分として加熱する請求項1又は請求項2に記載の米飯の製造方法。   In the sealing step, when the cooked rice is stored in a heat-resistant tray or a can and sealed, in the sterilization step, the heat-resistant tray containing the cooked rice that has finished the aging step is replaced with the heat-resistant tray or the can in the can. The method for producing cooked rice according to claim 1 or 2, wherein the temperature of the central portion of cooked rice is set to 115 to 125 ° C, which is the predetermined temperature, and the predetermined time is heated to 4 minutes to 10 minutes. . 米重量と水重量を足した総重量の20〜30%の重量からなる、みじん切りの野菜を器に入れ、その中に水及び食品添加物酸味料製剤を添加して混ぜ、当該野菜を85〜95分間浸漬することで野菜に吸水させてから水を切る、下準備工程を更に備え、
前記下準備工程の次に行われる前記浸漬工程においては、前記下準備工程を終えた野菜を、前記浸漬を行った後の米及び水に加える、請求項1乃至請求項4のいずれかに記載の米飯の製造方法が備える前記各工程を実施する、かやく御飯の製造方法。
Put chopped vegetables, which consist of 20 to 30% of the total weight of rice weight and water weight, in a container, add water and food additive sour agent formulation and mix, and add the vegetables to 85-85%. It further comprises a pre-preparation step in which the vegetables are made to absorb water by immersion for 95 minutes and then drained.
5. In the dipping step performed after the preparatory step, the vegetables after the preparatory step are added to rice and water after the dipping. The method for producing rice cooked quickly, which comprises carrying out the above-mentioned steps of the method for producing cooked rice.
請求項1乃至請求項4のいずれかに記載の米飯の製造方法が備える前記各工程と、
前記酵素添加工程の後であって前記密閉工程の前に、前記酵素製剤を更に添加して前記米飯をおにぎり状に成形する成形工程とを備える、おにぎりの製造方法。
Each of the steps included in the method for producing cooked rice according to any one of claims 1 to 4,
A method for producing a rice ball, comprising a step of further adding the enzyme preparation and shaping the cooked rice into a rice ball shape after the enzyme addition step and before the sealing step.
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