JP6674152B2 - Ceiling-mounted air conditioner - Google Patents

Description

  The present invention relates to a ceiling-mounted air conditioner, and more particularly to a structure of an indoor unit.

  In a ceiling-embedded air conditioner, an outdoor unit installed outdoors and an indoor unit installed behind the ceiling of an air conditioning room are connected by a gas pipe and a liquid pipe to form a refrigerant circuit. The indoor unit has a box-shaped main unit buried under the ceiling and a decorative panel arranged on the air-conditioning room side of the ceiling and attached to the main unit.

  As an example, in the invention described in Patent Literature 1, a fan fan formed of a U-shaped heat exchanger in a main body unit, a fan casing in the center of the heat exchanger, and a sirocco fan surrounded by the fan casing. Is provided. The decorative panel has an outlet formed in the center along three sides below the outlet and the heat exchanger.

  Then, the air sucked from the suction port exchanges heat with the refrigerant in the heat exchanger, and can be blown out from the air outlet in one direction. Since the heat exchanger surrounds the blower fan, the distance between the blower fan and the surface of the heat exchanger becomes almost constant, and the airflow and the air volume of the air passing through the heat exchanger are less biased and the heat exchanger is effective. To increase the heat exchange capacity.

JP 2000-21767 A

  By the way, in the main unit, there is provided an electrical component box containing electrical components for controlling the number of rotations of the blower fan, a motor for driving a wind direction plate, and the like. In the case of (1), a recess is provided in a part of a ventilation path (for example, in a bell mouth) in the main body unit, and an electrical component box is arranged in the recess. Therefore, the electrical component box becomes a ventilation resistance.

  If the electrical component box is arranged outside the main unit, the problem of ventilation resistance is solved, but another problem that maintenance is not good occurs. In other words, if the electrical component box is provided in the main unit, the decorative panel can be removed to access the electrical component box. That means you have to go under the ceiling.

  Therefore, an object of the present invention is to provide a ceiling-embedded air conditioner equipped with an electrical component box that does not hinder ventilation and that can easily perform access and lead wiring during maintenance. It is in.

In order to solve the above-described problems, the present invention provides a box-shaped main unit arranged behind the ceiling of an air conditioning room, and a decorative panel attached to the bottom surface of the main unit along the ceiling surface of the air conditioning room. Including
The main body unit includes an outer body formed by a rectangular top plate and four side plates extending downward from four sides of the top plate toward the air conditioning room, and a blower is provided in the outer body. In a ceiling embedded air conditioner in which a heat exchanger is arranged and a bottom surface of the outer shell is closed by a drain pan,
With the electrical component box is provided on the outer surface side of the plate, on the inner surface side of the plate in which the electrical component box is provided, guided to a predetermined direction by receiving the lead portion of the lead wire drawn from the electrical component box A concave portion is formed in a corner portion of the bottom surface of the drain pan facing the inner surface of the side plate, and the cable storing portion is fitted in the concave portion. It is characterized by having.

The cable storage portion, it is also one of the features of the present invention that are written because fitted so that the bottom surface and the same surface of the drain pan.

  Further, a guide groove for guiding the lead-out portion of the lead wire in a predetermined direction is formed in the cable housing portion, and the lead wire is formed in a zigzag shape in an opening of the guide groove, and is wired in the guide groove. It is preferable that a claw piece is provided.

  The electrical component box may be formed of a box having a bottom surface on the decorative panel side opened, and a part of the box may be formed by the side plate.

  According to the present invention, the electrical component box does not hinder ventilation, and can be easily accessed at the time of maintenance. Also, the lead wires can be easily routed.

Explanatory drawing which shows the installation state of the ceiling embedded type air conditioner by this invention. FIG. 2 is a perspective view showing the ceiling-mounted air conditioner. FIG. 3 is an exploded perspective view of the ceiling-mounted air conditioner. FIG. 3 is a schematic sectional view taken along line AA of FIG. 2. FIG. 5 is a schematic cross-sectional view along the line CC of FIG. 4. FIG. 3 is a schematic cross-sectional view along the line BB in FIG. 2. FIG. 5 is a schematic cross-sectional view along the line DD in FIG. 4. FIG. 3 is a perspective sectional view taken along line BB of FIG. 2. FIG. 3 is a bottom perspective view of a main unit provided in the ceiling-embedded air conditioner. (A) The perspective view which shows and separates a decorative panel and a frame, (b) The perspective view which shows the packing state of a decorative panel. The bottom view which looked at the makeup panel at the time of operation stop from the air-conditioning room side. The bottom view which looked at the makeup panel at the time of driving from the air-conditioning room side. The perspective view of FIG. The perspective view which shows the partition plate unit attached to the back side of a decorative panel. FIG. 4 is a perspective view showing a central blowout unit attached to a partition unit. FIG. 3 is a perspective view showing a rotation unit attached to a partition unit. (A) An exploded perspective view showing a frame supporting a partition unit, and (b) a perspective view showing a state where the frame is arranged on a back surface of a decorative panel. FIG. 3 is an external perspective view showing a fan unit and a movable blowout unit. FIG. 4 is an exploded perspective view showing a partition plate unit including a driving unit of the rotating unit. FIG. 3 is a perspective view showing a rotating unit to which a rotating ring is attached. The top view which shows a rotating ring. FIG. 3 is an exploded perspective view showing a motor unit. FIG. 4 is a plan view showing a part of a partition plate unit including an opening to which a rotating ring is attached. FIG. 4 is a perspective view showing a stable seat for preventing the rotational ring from rattling in a lateral direction. Sectional drawing which shows the state to which the stability seat was attached. FIG. 4 is a perspective view showing a protrusion for preventing vertical play of the rotating ring. FIG. 3 is a perspective view showing the back side of the duct cover. Sectional drawing explaining the function with the lateral play of the rotating ring by a protrusion. The bottom view which shows a rotating ring. Sectional drawing which shows the outer flange of the rotating ring to which the sealing material was attached. The perspective view showing the improved fan unit. The top view which shows the said fan unit. The perspective view which shows the electrical component box and the cable storage part attached to the outer trunk. (A) The perspective view which separates and shows a cable storage part and a drain pan, (b) The top view which shows the cable storage part itself. (A) A perspective view showing a state in which a part (second lid) of a lid attached to an opening of an electrical component box is removed, and (b) a state in which the opening of the electrical component box is closed with the lid. Perspective view. (A) A perspective view for explaining an opening window formed in a side panel, and (b) a perspective view showing a state where a part of a lid (a second lid portion) is taken out from the opening window. (A) (b) The perspective view for demonstrating the structure which can suspend a decorative panel to a main body unit. FIG. 3 is a perspective view showing a hanging tool and a hook for hanging a decorative panel on a main body unit. FIG. 3 is a perspective view showing a motor lead wire drawn into a blower room through a drain pan. FIG. 3 is a perspective view showing a water trap formed on a motor lead wire of the fan motor. FIG. 6 is a plan view showing a partition plate unit to which a motor lead wire connected to a wind direction plate driving motor mounted on the rotating unit is wired. FIG. 42 is a partially enlarged plan view of FIG. 41 illustrating a motor lead wire when the rotation unit is at a first rotation position. FIG. 43 is a partially enlarged plan view similar to FIG. 42 illustrating a motor lead wire when the rotation unit is at the second rotation position. The top view which shows the wiring cover attached to a wiring storage part. (A) (b) The perspective view which shows the state which attaches an air blowing part to a decorative panel. (A) (b) The perspective view seen from the front which shows the state which attaches a cover panel to the fixed blowing part of an air blowing part. (A) (b) The perspective view which looked at the said cover panel from the back. FIG. 3A is an enlarged plan view showing a part of a dot grain used to prevent water dripping, and FIG. The perspective view which shows the part in which the dot embossing is provided in an air blowing part.

  Hereinafter, some embodiments for carrying out the present invention will be described in detail as embodiments based on the accompanying drawings. Note that the present invention is not limited to this.

  In the air conditioner according to the present invention, an outdoor unit (not shown) installed outdoors and an indoor unit 1 attached to a ceiling T1 of an air conditioning room R are connected by a gas pipe and a liquid pipe (both not shown), and a refrigerant circuit is provided. To form

  Referring to FIGS. 1 to 3, an indoor unit 1 according to this embodiment includes a box-shaped main unit 10 buried in a space behind a ceiling T2, and a main unit 10 arranged on the air conditioning room R side of the ceiling T1. And a decorative panel 70 attached to the bottom surface 101 of the ceiling-type air conditioner, and particularly an omnidirectional blow-out type ceiling-mounted air conditioner that blows conditioned air over a wide range.

  Referring to FIG. 3, main unit 10 has a rectangular top plate 111 formed of sheet metal, and a box-shaped outer shell 11 formed by side plates 112 and 113 extending downward from four sides of top plate 111. . Two mounting brackets 12 are fixed to two facing side plates 113, respectively, with the side plate on the long side of the top plate 111 as the side plate 112 and the side plate on the short side as the side plate 113.

  The main body unit 10 is installed on the ceiling back T2 by suspending the mounting bracket 12 with a plurality of hanging bolts (not shown) fixed to the ceiling back T2.

  The decorative panel 70 has a panel portion 71 that forms the main body of the rectangular decorative panel 70 larger than the top plate 111, and an opening of the box-shaped outer body 11 erected from the back surface 70 </ b> R of the panel portion 71 toward the main unit 10. A bottom wall (bottom surface 101 of the main unit 10).

  The panel portion 71 includes an air suction portion 73 having a square opening on one side 70b present on the rear side of the long sides facing each other, and an air blowing portion on the other side 70a present in front of the long side facing the one side 70b. 74 is provided.

  Referring to FIG. 10A, a portion of panel portion 71 where air suction portion 73 and air blowing portion 74 are provided is panel body 71a, and side panels 71b are integrally formed on both left and right sides of panel body 71a. Have been. In FIG. 10A, 71bR is a right side panel, and 71bL is a left side panel.

  In the indoor unit 1 in FIG. 2, the direction of the top plate 111 is upper or upper, the direction of the air conditioning room R is lower or lower, the side of the air blowing unit 74 is front or front, the side of the air suction unit 73 is rear or rear, left side. The following description will be made with the short side 70c side as the left side or left side, and the right short side 70d side as the right side or right side. The same applies to each component.

  As shown in FIG. 10A, the side wall portion 72 has an air suction portion 73 and an air blowout formed in a square shape along each side (long sides 70a, 70b, short sides 70c, 70d) of the panel portion 71. A frame 721 surrounding the portion 74, and a beam 722 bridged between short sides of the frame 721 (sides on the short sides 70c and 70d side of the panel portion 71). 70) and screwed together on the back surface.

  The frame 721 and the beam 722 are both made of sheet metal, and the beam 722 is disposed on a partition 713 formed between the air suction portion 73 and the air blowing portion 74 of the panel portion 71.

  According to this, as shown in FIG. 10 (b), when packing the decorative panel 70, it is possible to prevent the beam 722 from being pressed by the projecting piece on the packing material side, thereby preventing damage due to an impact at the time of dropping or the like. Become. Further, by providing the beam 722, the structure can withstand a load applied in a direction parallel to the panel surface 70S of the decorative panel 70.

  Note that the beam 722 may be bridged between the long sides 70a and 70b of the frame 721 according to the shape and arrangement of the air suction part 73 and the air blowing part 74 and the like.

≪Outer trunk≫
Next, components housed in the main unit 10 will be described with reference to FIGS. On the inner surface of the top plate 111 of the outer shell 11, a heat insulating material 13 formed of a thick styrene foam is provided.

  On the inner surfaces of the side plates 112 and 113 of the outer shell 11, a thin heat insulating sheet (not shown) may be used without providing the heat insulating material 13. The center of the heat insulating material 13 is opened, and a part of the top plate 111 is exposed when viewed from below. The heat exchanger 20 and the fan unit 30 are fixed to the exposed portion of the top plate 111.

  As shown in FIGS. 2 and 3, an electrical component box 14 containing electrical components (not shown) for controlling the indoor unit 1 is attached to the outer surface on the right side of the outer shell 11.

≪Heat exchanger≫
The heat exchanger 20 is a fin tube type formed by a plurality of strip-shaped aluminum fins 23 arranged in parallel and a plurality of heat transfer tubes 22 penetrating the aluminum fins 23, and two heat exchangers separated from each other. The heat exchanger includes two heat exchange units, a left front heat exchange unit (first heat exchange unit) 20L in FIG. 4 and a right rear heat exchange unit (second heat exchange unit) 20R in FIG. .

  The front heat exchange unit 20L and the rear heat exchange unit 20R are attached to the top plate 111 so as to face each other. The front heat exchange unit 20L and the rear heat exchange unit 20R may be arranged substantially perpendicularly to the top plate 111 and in parallel with each other. However, in order to keep the height dimension low and increase the heat exchange area, it is preferable. As shown in FIG. 4, they are combined in an inverted C shape in which the interval (distance) on the upper end side is wider (longer) than the interval (distance) on the lower end side. Note that, instead of the inverted C-shape, a C-shape in which the interval (distance) on the upper end is narrower (shorter) than the interval (distance) on the lower end may be used.

  In any case, the left and right ends of the front heat exchange unit 20L and the rear heat exchange unit 20R are connected by connection plates 21 and 21, respectively. Thereby, the space inside the heat exchanger 20 becomes a blower room F whose left and right ends are closed by the connecting plates 21 and 21. The bottom surface of the heat exchanger 20 (the surface between the lower ends of the front heat exchange unit 20L and the rear heat exchange unit 20R) is closed by a drain pan 40 described later.

  As described above, since the left and right ends of the front heat exchange unit 20L and the rear heat exchange unit 20R are closed by the connection plates 21 and 21, all the air sucked from the air suction unit 73 is connected to the front heat exchange unit 20L. Since the air passes through the rear heat exchange unit 20R, there is no useless air flow, and the heat exchange capacity is further improved.

  Further, in the space between the heat exchanger 20 and the outer shell 11, a first air suction chamber S1 is provided between the outer shell 11 and the rear heat exchange unit 20R, and the first air suction chamber S1 is provided between the outer shell 11 and the front heat exchange unit 20L. A second air suction chamber S2 is provided therebetween. The first air suction chamber S1 is disposed immediately above the air suction section 73, and the second air suction chamber S2 communicates with the air suction section 73 via a wind guide path L described later.

風 Blower fan≫
The fan unit 30 is arranged in a blower room F provided inside the heat exchanger 20. The fan unit 30 includes a sirocco fan type blower fan 31, a fan motor 36, a fan mount 311 (see FIG. 3) for supporting the blower fan 31 and fixing it to the top plate 111, and fixing the fan motor 36 to the top plate 111. And a motor mount 361 (see FIG. 3).

  The blower fan 31 includes a cylindrical impeller (sirocco fan) 32 having a plurality of blades, a spiral fan casing 34 that houses the impeller 32, and a rotating shaft 35 connected to the center of the impeller 32. Have.

  The number of blower fans 31 is arbitrarily selected according to the required air-conditioning capacity, but in this embodiment, four fans are arranged side by side and coaxially. In addition, each blower fan 31 has the same structure.

  In the fan unit 30, the fan motor 36 is fixed to the top plate 111 by the motor mount 361, and then the two blowers 31 are connected to each other at both ends of the fan motor 36 by the rotating shaft 35. Both ends of the rotating shaft 35 are fixed to the top plate 111 via a bearing plate (not shown) made of, for example, an L-shaped bracket. Further, a fan fixing portion 341 (see FIG. 4) is also provided at an upper portion of the fan casing 34, and this is fixed to the top plate 111 with screws.

  The fan casing 34 has a housing portion 342 that houses the impeller 32, and a tubular air blowing portion 343 that is continuously extended from the housing portion 342 and extends below the lower end of the heat exchanger 20. A fan suction port 344 for taking air into the impeller 32 is formed in a circular shape on a side surface of the housing portion 342.

  The fan casing 34 may be formed by dividing the upper and lower surfaces in a plane parallel to the axis of the impeller 32 so as to accommodate the impeller 32 therein, or may be formed on the left and right sides in a plane perpendicular to the axis of the impeller 32. It may be formed separately. In the inside of the fan casing 34, the accommodating portion 342 and the blowing portion 343 are continuously formed as a blowing passage 33 for the blown air H.

  As described above, in this embodiment, since the fan unit 30 is disposed with the internal space surrounded by the heat exchanger 20 as the blower room F, when the impeller 32 of the blower fan 31 rotates, the blower room The inside of F becomes a negative pressure, and the air from the air suction part 73 enters the blower room F through the front heat exchange part 20L and the rear heat exchange part 20R, is sucked into the fan suction port 344, and around the impeller 32. The discharged air is blown out in one direction along the air passage 33 in the fan casing 34, and is blown out from the air blowing part 74 to the air conditioning room R.

≪Drain pan≫
At the lower end of the heat exchanger 20, a drain pan 40 for receiving drain water generated in the heat exchanger 20 is provided. In the drain pan 40, a heat insulating member 41 made of styrene foam and a resin drain sheet 42 provided on a surface facing the heat exchanger 20 are integrally formed.

  The drain pan 40 is formed in a rectangular shape having a size to cover the opening surface on the lower end side of the heat exchanger 20, and is also a partition plate that separates the blower room F and a later-described air guide path L. The drain pan 40 is provided with ventilation holes 43 into which the cylindrical blowing portions 343 of the fan units 30 are fitted, the number of which is equal to the number of the blowing fans 31 (four in this embodiment).

  As described above, since the heat exchanger 20 has the front heat exchange unit 20L and the rear heat exchange unit 20R arranged in an inverted C-shape and the bottom surface is narrower than the top surface, the drain pan 40 is correspondingly smaller, The area occupied by the drain pan 40 in the main body unit 10 is reduced, the ventilation resistance of the drain pan 40 is reduced, and the ventilation area around the drain pan 40 is enlarged to improve the ventilation efficiency.

  A gutter portion 45 is provided on the drain sheet 42 side of the drain pan 40 to receive drain water generated in the heat exchanger 20. In addition, since the dew water generated on the outer surface side of the fan casing 34 during the cooling operation is received by the drain pan 40, it is preferable to perform waterproofing around the ventilation holes 43.

  Although not shown, the drain pan 40 may be provided with a drain pump for draining drain water, a drain hose, a float switch for turning on / off the drain pump, and the like.

≪Decorative panel≫
The configuration of the decorative panel 70 will be described with reference to FIGS. The decorative panel 70 includes an air blowing section 74 on one long side 70a side, and includes an air suction section 73 on the other long side 70b side. Is formed as a raised portion 740 that is raised in a trapezoidal cross section toward the air conditioning room R side along the long side 70a. In addition, a suction grill 731 having an air filter is detachably attached to the air suction portion 73.

  According to this embodiment, the raised portion 740 has an oblong shape, which is a rounded rectangle composed of two parallel lines having the same length and two semicircles, and the side surface (peripheral surface) has an inclined surface. The air blowing section 74 has a fixed blowing section 75 at the center of the raised section 740, and has movable blowing sections 77L and 77R on both left and right sides. When there is no need to distinguish the movable blowout portions 77L and 77R, they are collectively referred to as a movable blowout portion 77.

  Referring also to FIG. 16, movable blowout portion 77 </ b> L rotates within a predetermined angle range around an axis orthogonal to a virtual plane on the back surface 70 </ b> R side of decorative panel 70 parallel to bottom surface 101 of main unit 10. The rotating unit 78L has a truncated cone shape. Similarly, the movable blowout portion 77R also has a truncated cone-shaped rotation unit 78R that rotates within a predetermined angle range about an axis orthogonal to a virtual plane on the back surface 70R side of the decorative panel 70 parallel to the bottom surface 101 of the main unit 10. have. The virtual plane on the back surface 70R side of the decorative panel 70 is also parallel to the ceiling surface T1 of the air conditioning room R.

  A semicircular portion is formed at both ends of the raised portion 740 by a part of the rotation units 78L and 78R. When there is no need to distinguish between the rotation units 78L and 78R, they are collectively referred to as the rotation unit 78.

  As can be seen from the perspective view of FIG. 13, the top surface (bottom surface) 751 of the fixed blowing unit 75 and the top surface (bottom surface) 781 of the rotary unit 78 always exist on the same plane even when the rotary unit 78 is rotated. The design is improved.

  The fixed air outlet 75 has a trapezoidal cross section, and a first air outlet 754 is opened on a side surface on the long side (specific side) 70a side toward the long side 70a, and the first air outlet 754 is provided. A left and right wind direction plate 752 (see FIG. 15) is provided in the inside, and an upper and lower wind direction plate 753 is provided on the opening surface of the first air outlet 754.

  The movable outlet 77 has a second air outlet 783 on a part of the side surface of the rotary unit 78, and the second air outlet 783 is provided with a vertical air direction plate 782. Since the left and right wind directions can be changed by the rotation of the rotation unit 78, the movable blowout unit 77 does not require the left and right wind direction plates. In addition, the first air outlet 754 of the fixed outlet 75 and the second air outlet 783 of the movable outlet 77 have the same inclination angle in giving the air outlets 754 and 783 a sense of design unity. It has an opening along the side surface having.

  The air blowing direction of the fixed blowing section 75 is the long side 70a direction, whereas the movable blowing section 77 has the first position in which the second air outlet 783 faces the long side 70a and the first position in which the second air outlet 783 faces the short side 70c, 70d. It rotates between two positions, and blows out conditioned air sent from the blower fan 31 in a predetermined direction within this rotation range.

  As shown in FIG. 11, when the movable outlet 77 is at the first position, the first air outlet 754 and the second air outlet 783 are arranged in a straight line. In this case, it is preferable to provide dummy flaps 791 and 791 on both sides of the first air outlet 754 in order to provide an appearance in which the first air outlet 754 and the second air outlet 783 are continuous. This dummy flap 791 is also disposed on the same inclined surface as the first air outlet 754 and the second air outlet 783.

  12 and 13 show a state where the left movable blowout portion 77L is at the first position and the right movable blowout portion 77R is at the second position facing the short side 70d. As described above, since the movable blowing portion 77 is rotatable, the indoor unit 1 is of an omnidirectional (multidirectional) blowing type capable of blowing conditioned air in all directions except the direction of the long side 70b on the rear side. .

  Further, as shown in FIGS. 12 and 13, even if the second air outlet 783 of the movable outlet 77 (77L) is rotated to the second position facing the short side, other than the second air outlet 783. Since the portion is the side surface of the cone, a sense of continuity with the first air outlet 754 can be obtained in appearance. In other words, even when the movable blowout portion 77 is rotated, the basic shape (an oval raised shape) of the air blowout portion 74 is maintained.

  According to this embodiment, the first air outlet 754 of the fixed outlet part 75 and the second air outlet 783 of the movable outlet part 77 protrude a part of the panel part 71 in a trapezoidal cross section toward the air conditioning room R side. The conditioned air is formed on the side surface of the raised portion 740, whereby the conditioned air is blown out from the first air outlet 754 and the second air outlet 783 in a substantially horizontal direction along the panel surface 70S of the decorative panel 70. Therefore, the conditioned air can be spread farther.

  In addition, conditioned air is simultaneously blown out from the first air outlet 754 and the second air outlet 783, but the airflow blown out from the first air outlet 754 and the air blown out from the second air outlet 783. A boundary is hardly generated between the air flow and the air, and the inside of the air-conditioning room R can be harmonized uniformly.

  Note that, unlike the above embodiment, the first air outlet 754 and the second air outlet 783 may be opened in a vertical plane orthogonal to the panel surface (or ceiling surface) of the decorative panel 70.

  Further, in the above-described embodiment, the fixed blowout portion 75 and the left and right movable blowout portions 77 are accommodated in the oblong raised portion 740. However, the movable blowout portion 77 is provided on the decorative panel 70 parallel to the bottom surface 101 of the main unit 10. As long as it is rotatable about an axis orthogonal to the virtual plane on the back surface 70R side, the movable blow-out portions 77 may be simply arranged on both sides of the fixed blow-out portion 75 regardless of the appearance. Such an embodiment is also included in the present invention.

  A partition plate unit 50 shown in FIG. 14 is attached to the back surface 70R side of the decorative panel 70. Referring also to FIGS. 4 and 9 and the like, the partition plate unit 50 has four ventilation holes 43 (43a to 43a) formed in the drain pan 40 on its upper surface side (the surface side facing the drain pan 40). 43d; see FIG. 9), and four ducts 51 (51a to 51d) which respectively communicate with the blower 343 of the fan unit 30 are provided.

  In this embodiment, the ventilation holes 43 (43a to 43d) are square holes, and the ducts 51 (51a to 51d) fitted in the holes are square tubes (square tube shapes). ) Extends to the rear surface 70R of the decorative panel 70 as a rectangular tube.

  The two inner ducts 51a and 51b are fitted in the corresponding ventilation holes 43a and 43b, respectively, and the two outer ducts 51c and 51d are fitted in the corresponding ventilation holes 43c and 43d, respectively. Combine.

  The ducts 51a and 51b are ducts for the fixed blowing section 75. As shown in FIG. 15, the lower surface side of the partition plate unit 50 has a center 751a having one chamber 751a which is allocated across the ducts 51a and 51b. The blowing unit 751 is attached.

  Left and right wind direction plates 752 are provided in the chamber 751a. In addition, a first air outlet 754 is formed on the front side of the central outlet unit 751, and a vertical wind direction plate 753 is provided therein.

  Although not shown, a motor for driving the left and right wind direction plates 752 is arranged on the back surface of the chamber 751a, and a motor for driving the vertical wind direction plate 754 is arranged beside the first air outlet 754.

  The outer ducts 51c and 51d are ducts for the movable outlet 77, and as shown in FIG. 16, a rotating unit 78L provided in the left movable outlet 77L is rotatably mounted at the lower end of the left duct 51c. In addition, a rotation unit 78R provided in the right movable blowout unit 77R is rotatably mounted on the lower end of the right duct 51d.

  Both the rotation units 78L and 78R are driven by a motor. The motor for driving the rotation unit 78 is arranged in a motor cover 512 shown beside the outer ducts 51c and 51d in FIG.

  In this embodiment, the rotation units 78L and 78R are each rotatable from the first position as the second position to a position of 90 ° or more, for example, 100 °. There is a possibility that the short circuit phenomenon in which the air is sucked into the air suction portion 73 without going to the air conditioning room R may occur.

  In order to prevent this, referring to FIGS. 11 to 13, a wall 711 is provided between the rotation unit 78 and the air suction portion 73.

  In this embodiment, the wall 711 has a top surface of the rotating unit 78 facing a part of the panel unit 71 around the rotating unit 78 from the short sides 70c, 70d side between the rotating units 78L, 78R and the air suction unit 73. It is formed in a slope shape rising up to the height of 781 or the height of the air suction portion 73. 11 to 13 show that the ridgeline 711a of the wall 711 has a slope shape.

  According to this, the short circuit phenomenon when the rotating unit 78 is rotated to near the maximum rotation position is prevented by the wall 711, and the blown air flow reaches farther along the slope surface 712 of the wall 711. Will be. That is, the wall 711 not only prevents the short circuit phenomenon, but also functions as an airflow guide surface that allows the blown air to reach farther away by having the slope surface 712.

  According to this embodiment, since the air blown out from the first air outlet 754 and the second air outlet 783 flows along the panel surface 70S of the decorative panel 70, the air suction portion 73 of the decorative panel 70 is included. The remaining panel surface 70S except for the above functions as an airflow guide surface including the slope surface 712 of the wall 711.

  As described above, the decorative panel 70 is attached to the main body unit 10 by fitting the side wall portion 72 into the bottom opening of the main body unit 10 and screwing it. In this embodiment, the air suction portion 73 is disposed on the first air suction chamber S1 side, and at the time of this assembly, as shown by the arrow in FIG. 6, the bottom surface 40R of the drain pan 40 (see FIGS. 3 and 9). An air guide path L that guides a part of the air sucked from the air suction part 73 to the second air suction chamber S2 is formed between the decorative panel 70 and the back surface 70R.

  In this air guide passage L, air flowing toward the second air suction chamber S2 passes between the ducts 51, 51. In order to secure a larger air flow, as shown in FIG. A concave portion 46 for enlarging the cross-sectional area of the ventilation path L is formed in the bottom surface 40R of the drain pan 40 corresponding to the above.

  In this indoor unit 1, as shown in FIGS. 4 and 6, the decorative panel 70 is provided with the raised portion 740 including the fixed blowout portion 75 and the movable blowout portion 77, and fixed to the side surface of the raised portion 740. By forming the first air outlet 754 of the outlet 75 and the second air outlet 783 of the movable outlet 77, a larger air guide path L between the drain pan 40 and the decorative panel 70 is secured. be able to.

  4 and 6, when viewed from inside air-conditioning room R, air suction portion 73 is arranged so as to be included in panel surface 70S of decorative panel 70 above raised portion 740. As a result, the air suction portion 73 is positioned close to the air guide passage L, and a part of the air sucked from the air suction portion 73 is directed to the second air suction chamber S2 via the air guide passage L. It will be easier to go.

≫Arrangement of room temperature sensor≫
The present invention also includes a room temperature sensor for measuring the room temperature in the air conditioning room R for controlling the air conditioning operation. As described above, the first air suction chamber S1 and the second air suction chamber S2 are provided in the main unit 10. In the case where the airflow path L is provided, where the room temperature sensor should be disposed to measure the room temperature more accurately becomes a problem.

  Therefore, in this embodiment, as shown in FIGS. 4 and 6, the room temperature sensor TS defines a position above the air guide path L in the first air suction chamber S1, that is, an upper limit of the air guide path L. The drain pan 40 is disposed above a plane 40Rp including a bottom surface 40R of the drain pan 40.

  Preferably, of the side plates 112 and 113 provided in the main body unit 10, the inner surface side of the long side plate 112 facing the rear heat exchanger 20R is preferable. More preferably, the lower part of the first air suction chamber S1 is near the flat surface 40Rp. In such a location, the amount of room air sucked from the air suction unit 73 is large and the room is separated from the heat exchanger, so that it is possible to measure the room temperature with higher accuracy.

≪Assembly≫
Next, assembly of the indoor unit 1 will be described. In the main unit 10, first, the top plate 111 side of the outer shell 11 is placed on an assembly table, and the heat insulating material 13 is fitted inside the outer shell 11. Then, the gas connection pipe and the liquid connection pipe (both not shown) of the assembled heat exchanger 20 (the heat exchanger in which the front heat exchange section 20L and the rear heat exchange section 20R are connected by the connection plate 21) are pulled out from the side plate 113. In this state, the heat exchanger 20 is fixed to the top plate 111 via a predetermined attachment (not shown). After that, the assembled fan unit 30 is arranged in the blower room F in the heat exchanger 20 and fixed to the top plate 111 via the motor mount 361 and the fan fixing portion 341.

  Next, the gutter portion 45 of the drain pan 40 on the drain sheet 42 side is fitted to the bottom surface of the outer shell 11 so as to match the lower ends of the heat exchange units 20L and 20R. At this time, the blowing part 343 of the fan casing 34 is fitted into the ventilation hole 43 of the drain pan 40.

  The main unit 10 and the decorative panel 70 assembled as described above are individually packed and transported to the installation site. The main unit 10 is installed on the ceiling T2 by suspending it with a plurality of suspension bolts embedded in the ceiling T2 first.

  Then, the decorative panel 70 is attached from the air conditioning room R side. At this time, the duct 51 of the partition unit 50 is connected to the blower 343 of the fan casing 34 via the ventilation hole 43 of the drain pan 40. Although not shown, the indoor unit 1 can be operated by connecting the refrigerant pipe, the power line, and the signal line to the outdoor unit.

≪Driving≫
When the indoor unit 1 is stopped, as shown in FIG. 11, the rotary units 78L and 78R of the movable blowout portions 77L and 77R are set to the initial position, and their second air outlets 783 are connected to the first air of the fixed blowout portion 75. The first air outlet 754 and the second air outlet 783 face the same direction (the long side 70a side) as the outlet 754 (the first position), and are both closed by the upper and lower wind direction plates 782, 753.

  The compressor of the outdoor unit and the fan motor (both not shown) and the fan motor 36 of the indoor unit 1 start operating according to a command from a remote controller (not shown) or a command from the air conditioning system by the user.

  In the indoor unit 1, the blower fan 31 rotates by the operation of the fan motor 36. By the rotation of the blower fan 31, the air in the blower unit 343 of the blower fan 31 is blown out, so that the inside of the blower room F becomes a negative pressure, and the air in the air conditioner R from the air suction unit 73 provided in the decorative panel 70. The air K is sucked.

  Referring to FIG. 6, air K sucked in from air suction portion 73 flows into first air suction chamber S1, and also flows into second air suction chamber S2 through wind guide path L. The air in the first air suction chamber S1 passes through the rear heat exchange unit 20R, exchanges heat with the refrigerant, and enters the blower room F. Similarly, the air in the second air suction chamber S2 passes through the front heat exchange unit 20L, exchanges heat with the refrigerant, and enters the blower chamber F.

  The air thus conditioned is sent from the blower 343 of the fan casing 34 to the fixed blower 75 and the movable blower 77 of the decorative panel 70 via the duct 51 by the rotation of the blower fan 31.

  The conditioned air sent to the fixed blowing section 75 is blown out from the first air outlet 754 in a direction guided by the left and right wind direction plates 752 and the vertical wind direction plate 753. In addition, the conditioned air sent to the movable blowing unit 77 is blown out in the rotation direction of the rotating unit 78 and the direction guided by the vertical wind direction plate 782.

  The rotation units 78L and 78R can supply conditioned air in multiple directions except for the direction of the long side 70b on the rear side where the air suction unit 73 is located, as required by the user because the rotation can be individually controlled. Can be.

支持 Support structure of partition plate unit≫
The indoor unit 1 according to this embodiment includes the partition plate unit 50 illustrated in FIG. 14 on the back surface 70R of the decorative panel 70, as described above. The partition unit 50 is attached to the air blowing section 74 of the decorative panel 70, but is large and heavy since the fixed blowing section 75, the movable blowing section 77 and the like are provided.

  The frame 721 described with reference to FIG. 10 is provided on the back surface of the decorative panel 70 with the intention of preventing damage due to an impact at the time of dropping, but here, as shown in FIG. A frame 760 supporting the partition plate unit 50 is provided.

  As shown in FIG. 17A, a frame 760 is a main frame, which includes long side frames 761 and 762 arranged along the long sides 70a and 70b of the decorative panel 70, and both ends of the long side frames 761 and 762, respectively. Short-side frames 763 and 764 are arranged along the short sides 70c and 70d of the decorative panel 70 therebetween.

  Two beams 765 and 766 are bridged between the short side frame 763 and the short side frame 764. The long side frames 761 and 762, the short side frames 763 and 764, and the beams 765 and 766 are preferably made of sheet metal.

  As shown in FIG. 17B, the partition panel unit 50 is attached to the decorative panel 70 so that the fixed blowout portion 75 and the movable blowout portion 77 protrude toward the air-conditioning room R, thereby forming an air blowout portion 74. The opening 74a is formed along the long side 70a of the decorative panel 70.

  The beams 765 and 766 are respectively arranged on the long sides of the opening 74a where the air blowing portion 74 is provided, and the partition plate unit 50 is supported by the beams 765 and 766 on the back surface 70R side of the decorative panel 70.

  The partition plate unit 50 has a frame 760 such that three edges of a front edge 50a, a right edge 50b and a left edge 50c are surrounded by a front long side frame 761 and left and right short side frames 763 and 764. It is mounted on the back surface 70R of the decorative panel 70 in a state of being fitted inside. As a result, the beams 765 and 766 are sandwiched between the partition plate unit 50 and the rear surface 70R of the decorative panel 70.

  According to this, the partition plate unit 50 can be mounted on the back surface of the decorative panel 70 without giving any deformation or distortion to the decorative panel 70.

≪Structure of movable outlet 部
As shown in FIG. 18, the fan unit 30 and the rotary unit 78 (78L, 78R) are connected through a partition plate unit 50 so that air can flow therethrough. As shown in an exploded perspective view of FIG. The unit 50 is provided with a driving unit 600 for rotating the rotation unit 78. The driving means 600 is provided in each of the rotation units 78L and 78R, but has the same configuration.

  20 and 21, the driving means 600 includes an annular rotating ring 610 integrally connected to the upper part of the rotating unit 78, and a motor unit 650 for rotating the rotating ring 610.

  The rotating ring 610 has a cylindrical portion 611, and rack teeth 613 are formed on the outer periphery of the cylindrical portion 611 along an arc surface of the outer periphery. The rack teeth 613 may be formed over the entire circumference of the cylindrical portion 611, but may be formed in a range that realizes at least the rotation range of the rotation unit 78 (the range between the first position and the second position described above). .

  A flange 614 is formed concentrically on the outer periphery of the cylindrical portion 611 toward the outside in the radial direction. Hereinafter, this flange 614 is referred to as an outer flange. Inside the cylindrical portion 611, a ventilation hole 612 communicating with the duct 51 (51c, 51d) for the movable blowing portion is formed in a square shape.

  As shown in FIG. 22, the motor unit 650 includes a motor (preferably a stepping motor) 651 capable of normal rotation and reverse rotation, a pinion gear 652 attached to its output shaft 651a, and a mount 653 for attachment. The pinion gear 652 is attached to a predetermined portion of a duct cover 630 described later so as to mesh with the rack teeth 613 of the rotating ring 610.

  Referring to FIGS. 19 and 23, on both sides of partition unit 50, circular openings 520 into which rotating rings 610 are fitted are formed. A flange 521 is formed concentrically on the inner periphery of the opening 520 toward the inside in the radial direction. Hereinafter, this flange 521 is referred to as an inner flange.

  When the rotating ring 610 is fitted into the opening 520, the outer flange 614 is disposed on the inner flange 521, and the outer flange 614 slides on the inner flange 521 as the rotating ring 610 rotates. The outer flange 614 and the inner flange 521 function as a kind of thrust bearing that receives a load in the axial direction of the rotating body.

  After the rotating ring 610 is fitted into the opening 520, the duct cover 630 is put on to hold down the rotating ring 610. The duct cover 630 is screwed to the partition plate unit 50.

  As described above, the duct 51 (51c, 51d) connected to the ventilation hole 43 formed in the drain pan 40 is formed in the duct cover 630. A base 631 to which the motor unit 650 is attached is formed on the duct cover 630.

  As shown in FIG. 27, an annular guide groove 635 in which the cylindrical portion 611 of the rotating ring 610 fits is formed on the back surface 630R of the duct cover 630. Also, the circular portion surrounded by the guide groove 635 on the back surface 630R of the duct cover 630 has a height slightly lower than the edge 630a of the duct cover 630 in FIG. 27 (a height slightly higher than the edge 630a in the sectional view of FIG. 28). ) Is the inner bottom surface 633.

  The duct 51 (51c, 51d) has a square shape, but its ventilation area (cross-sectional area) is gradually increased from the upper surface of the duct cover 630 toward the inner bottom surface 633, and a vertex (corner) is formed on the inner bottom surface 633. The rotating ring 610 rotates along the circumscribed circle of the duct 51 on the inner bottom surface 633 side.

  In the ventilation path from the fan unit 30 to the second air outlet 783 of the rotating unit 78, the blowing pressure changes at the rotating part of the rotating unit 78. As described above, the rotating ring 610 is connected to the duct on the inner bottom surface 633 side. By rotating along the circumscribed circle of 51, the air passage is not partially blocked, so that a pressure change at the rotating portion of the rotating unit 78 can be reduced. In addition, the structure of the connection portion (connection portion) between the rotating ring 610 and the duct 51 can be reduced in size.

  The rotating ring 610 may not be in contact with the four apexes of the duct 51. For example, the rotating ring 610 may be formed into a large circle that is in contact with two adjacent apexes of the duct 51 on the inner bottom surface 633 side, and the ventilation of the duct 51 may be performed. The rotation may be performed without reducing the area (without closing a part of the duct).

  Referring again to FIG. 19, according to this embodiment, the exterior cover 640 is further put on the duct cover 630. The outer cover 640 is slightly larger than the duct cover 630, but may be omitted in some cases.

  When changing the air blowing direction of the rotating unit 78, the rotating ring 610 is rotated in the opening 520 by the motor 651. It is necessary to prevent rattling of the rotating ring 610 during this rotation. The backlash includes a lateral (radial) backlash and a vertical (axial) backlash.

  First, a stabilizing seat 523 shown in FIG. 24 is used to prevent rattling in the lateral direction (radial direction). The stable seat 523 has a flat seat portion 524 and a side wall portion 525 that rises substantially vertically from one end of the seat portion 524, and a resiliently deformable mounting leg provided with a slit at the bottom of the seat portion 524. 526 are provided. The side wall portion 525 has an arc surface 525a formed along the outer peripheral edge 614a of the outer flange 614.

  The stable seats 523 are preferably formed of a low friction resin such as polyacetal (POM). In this example, as shown in FIG. 23, the stable seats 523 are provided at four locations on the outer periphery of the inner flange 521 at 90 ° intervals. As another example, it may be provided at three places at 120 ° intervals. When the length of the stability seat 523 (the length along the circumferential direction of the inner flange 521) is long, it may be arranged at two places.

  The stabilizer seat 523 is attached to the inner flange 521 along the outer peripheral edge 614a of the outer flange 614 of the rotating ring 610. To attach the stabilizer seat 523, as shown in FIG. 522 may be formed, and the mounting leg 526 may be pushed into the engagement hole 522 while being elastically deformed.

  As described above, by providing the stability seats 523 at a plurality of locations on the inner flange 521 side in contact with the outer peripheral edge 614a of the outer flange 614, it is possible to prevent the rotating ring 610 from rattling in the lateral direction (radial direction).

  Next, in order to prevent backlash in the vertical direction (axial direction), a protruding piece 616 is provided inside the cylindrical body 611 of the rotating ring 610 as shown in FIG. As described above, since the ventilation hole 612 formed in the cylindrical portion 611 has a rectangular shape, the cylindrical portion 611 has the inner wall 617 forming each side of the rectangular shape. The protruding piece 616 is erected on the inner wall 617.

  The position of the protruding piece 616 is set to a position where it can come into contact with the inner bottom surface 633 on the back surface 630R of the duct cover 630 shown in FIG. In this example, the inner bottom surface 633 is arranged along three sides of the rectangular opening of the duct 51, while the protruding pieces 616 are arranged at four positions at 90 ° intervals as shown in FIG. Is provided.

  According to this, no matter what rotational position the rotating ring 610 is in, the three protruding pieces 616 are always on the inner fixed surface 633, so that the protruding pieces 616 do not come off from the inner bottom surface 633. In order to reduce the size, it is preferable that the contact area of each protrusion 616 with respect to the inner bottom surface 633 be as small as possible.

  Further, as shown in FIG. 28, the protruding height of the protruding piece 616 is a height at which the tip of the protruding piece 616 comes into contact with the inner bottom surface 633 when the rotating ring 610 is covered with the duct cover 630.

  Thus, by providing the protruding piece 616 in contact with the inner bottom surface 633 on the back surface 630R of the duct cover 630 inside the cylindrical body 611 of the rotating ring 610, the rotating ring 610 has a play in the vertical direction (axial direction). Can be prevented.

  As described above, the rotating ring 610 is rotated by the motor 651 in the opening 520 of the partition plate unit 50, but air leaks from a gap between the inner flange 521 on the opening 520 side and the outer flange 614 on the rotating ring 610 side. It is necessary to take countermeasures, especially for dew condensation during cooling operation.

  Therefore, in this example, as shown in FIGS. 29 and 30, a sealing material 618 is provided on the inner surface of the outer flange 614 (on the side facing the inner flange 521). The sealing material 618 may have appropriate elasticity and heat insulation properties. However, since the sealing material 618 is rubbed against the inner flange 521 as the rotating ring 610 rotates, as a low friction fiber, for example, a fiber made of polyacetal (in many cases, short A tape or sheet in which fibers are implanted on a tape or sheet base material is preferably used.

  According to this, the clearance between the inner flange 521 and the outer flange 614 can be set to substantially 0 to 0.5 mm to prevent wind leakage. In addition, a structure that does not cause condensation can be provided. In addition, the sliding frictional resistance associated with the rotation of the rotating ring 610 can be reduced.

  Note that, as shown in FIG. 29, bosses 619 used when connecting the rotation unit 78 are provided at a plurality of positions on the back surface 610R side of the rotation ring 610.

≪Configuration of fan unit≫
In the fan unit 30 described with reference to FIG. 3, the blower fan 31 is fixed to the top plate 111 of the outer case 11 via a fan mount 311 provided on the fan casing 34, and the fan motor 36 Is also fixed to the top plate 111 of the outer shell 11 via the motor mount 361. Therefore, a large number of components are used, and high accuracy is required for positioning the blower fan 31 and the fan motor 36.

  FIGS. 31 and 32 show a fan unit 30A in which this point is improved. Also in this embodiment, a sirocco fan is preferably used as the blower fan 31, and the fan motor 36 is used without any change.

  In this fan unit 30A, the fan casing 34 of the blower fan 31 is divided into a casing lower part 371 and a casing upper part 372, both of which are made of a synthetic resin material. The platform 373 is formed integrally.

  The bearing part of the casing lower part 371 that supports the blower fan 31 and the bearing part of the motor mounting base 373 that supports the fan motor 36 (both not shown) are provided in advance when the motor mounting base 373 is integrally formed with the casing lower part 371. Has been issued. In addition, the casing upper part 372 may be fixed to the casing lower part 371 by a lock 374 such as a snap lock.

  According to the fan unit 30A, the blower fan 31 and the fan motor 36 are connected in advance, the upper casing 372 is opened, the blower fan 31 is stored in the lower casing 371, and the fan motor 36 is set on the motor mount 373. The positioning (centering) of the blower fan 31 and the fan motor 36 can be easily performed.

  Further, it is not necessary to fix the outer trunk 11 to the top plate 111 separately by the blower fan 31 and the fan motor 36, and only the outer trunk mounting portion (not shown) provided in the casing lower part 371 is fixed to the top plate 111. It only needs to be fixed to

  Further, since the fan unit 30A is unitized in a minimum unit, the number of units to be used may be selected in accordance with the amount of air blown out of the air conditioner, the size of the air blowout unit, and the like. There is no need to design a dedicated fan unit (blower) for each different model. According to this fan unit 30A, since the air volume can be individually adjusted, more detailed air conditioning operation can be performed.

<< Configuration of electrical component box (1) >>
As described above with reference to FIGS. 2 and 3, electrical components (not shown) for controlling the indoor unit 1 are provided on the outer surface on the right side of the outer shell 11, in this embodiment, on the outer surface 113 a of the one side plate 113 on the short side. ) Is attached, so that the electric component box 14 does not hinder ventilation.

  Referring also to FIG. 33, the electrical component box 14 includes a box body 141 having a bottom surface on the side facing the side panel 71b and a bottom surface opened as an opening 14a. In order to reduce the number of parts, it is preferable that a part of the box body 141 (the surface of the outer body 11 on the side facing the side plate 113) is formed by the side plate 113.

  In this embodiment, a remote control wiring terminal 142 is arranged facing the opening 14a of the electrical component box 14, and leads 143 such as a motor lead 143a and a switch board lead 143b are drawn out from the opening 14a. Have been.

  The cable housing 15 is provided on the inner surface 113b side of the side plate 113 to which the electrical component box 14 is attached. The cable storage section 15 is also a cable guide that stores a lead section of the lead wire 143 drawn from the electrical component box 14 and guides the lead section 143 in a predetermined direction.

  The cable housing 15 is fitted into the drain pan 40 so as to be flush with the bottom surface 40R of the drain pan 40. For this reason, as shown in FIG. 34A, a concave portion 47 for fitting the cable housing portion 15 is formed at a corner of the bottom surface 40R of the drain pan 40.

  Further, as shown in FIG. 34B, a guide groove 151 for guiding the lead-out portion of the lead wire 143 in a predetermined direction is formed in the cable housing portion 15, and a lead is formed in an opening of the guide groove 151. A claw 152 is provided for inserting the wires 143 and 144 into the guide groove in a zigzag shape.

  On both sides of the cable storage portion 15, a wiring guide groove 153 for wiring the lead wire 143 along the bottom surface 40R of the drain pan 40 is formed. Further, a locking groove 154 having a clip function for dropping a lead portion 143e of the lead wire 143 from the electrical component box 14 is formed at an edge of the cable storage portion 15 on the side in contact with the side plate 113.

  By arranging the cable housing 15 on the inner surface 113b side of the side plate 113 to which the electrical component box 14 is attached, a wiring board (not shown) to which the lead wire 143 is attached is placed in the opening 14a of the electrical component box 14. By inserting, the lead portion of the lead wire 143 can be placed in the same plane as the bottom surface 40R of the drain pan 40. Further, the electrical component box 14 can be easily accessed at the time of maintenance.

<< Configuration of electrical component box (2) >>
Next, referring to FIG. 35 and FIG. 36, the electrical component box 14 includes a lid 16 that closes the opening 14a. The lid 16 includes two members, a first lid 161 that closes one end of the opening 14a and a second lid 165 that covers the rest of the opening 14a.

  In this embodiment, the first lid 161 is a semi-fixed lid that is hardly removed during maintenance, and the first lid 161 is formed with a square connection terminal portion exposure hole 162. . FIG. 35 shows a remote control wiring terminal 142a and a switch board 142b having a dip switch for registering, for example, an identification number of its own device in a multi air conditioner, as a connection terminal provided in the connection terminal exposure hole 162. ing.

  On the other hand, the second lid 165 is a lid that is removed (opened) during maintenance, and is formed of a box with an open bottom surface capable of covering the remote control wiring terminal 142.

  At one end of the second lid 165, a flange 166 that covers a portion of the remote control wiring terminal 142a in the connection terminal portion exposure hole 162 is continuously provided, and at the tip of the flange 166, the connection terminal portion exposure hole 162 is formed. A tongue 167 is formed which engages the rim. A screw hole 168 for the electrical component box 14 is formed at the other end of the second lid 165.

  According to this, the tongue piece 167 is engaged with the edge of the connection terminal portion exposure hole 162, and the screw 169 is inserted into the screw hole 168 on the other end side and screwed, so that the second lid portion 165 is electrically connected. It can be attached to the product box 14. To remove the second lid 165, the screw 169 may be removed, and the tongue 167 may be pulled out from the edge of the connection terminal exposure hole 162.

  As shown in FIG. 36, a maintenance opening window 17 for accessing the electrical component box 14 is provided on the side panel 71b (the right side panel 71bR in the illustrated example) of the decorative panel 70. If 17 is too large, not only does the mechanical strength of the side panel 71b decrease, but also room air near the ceiling flows from the opening window 17 to the space behind the ceiling, and dew condensation may occur on the outer shell 11.

  Therefore, in the present invention, the opening window 17 is small enough to take out the second lid portion 165 and smaller than the entire lid 16. In addition, as shown in FIGS. 11 to 13, a side panel cover is usually attached to the side panel 71b, and the opening window 17 is not visible.

  According to this, at the time of maintenance, as shown in FIG. 36B, the inside of the electrical component box 14 can be accessed only by removing the side panel cover and the second lid 165. It is possible to easily check the wiring connection state and the like of the lead 142 and the lead wire 143.

≪Hanging decorative panels パ ネ ル
Since the ceiling-mounted type air conditioner is large, the decorative panel 70 also has a certain weight, so that the workability when attaching the decorative panel 70 to the bottom of the main unit 10 and the electrical component box 14 and the fan It is necessary to consider the easiness of the work at the time of maintenance for inspecting the unit 30 and the like.

  Therefore, in order to facilitate these operations, in the present invention, as shown in FIG. 37, a hanging tool 18a is provided on the body unit 10 side, and the hanging tool 18a is detachable from the hanging tool 18a on the decorative panel 70 side. A hook 18b is provided.

  Referring to FIG. 38, the suspending tool 18a has a rotating shaft 181, 181 which is formed by bending a wire such as a steel wire into a substantially U-shape, and having both ends coaxially bent at right angles in a direction away from each other. doing. The hook 18b is preferably provided with a locking claw 183 folded in a substantially V-shape (or U-shape) at the upper end of a metal substrate 182.

  The hanging tool 18a may be provided on the side plate 112 on the long side of the outer shell 11, but in this embodiment, the hanging tool 18a is connected to the short side of the outer shell 11 via its rotation shafts 181 and 181. It is rotatably supported by the side plate 113 on the side. The side plate 113 to which the suspending tool 18a is attached is provided with a receiving tool 18c that supports the rotating shafts 181 and 181.

  Of the two side plates 113 on the short side, the hanging member 18a is attached to the side plate 113 opposite to the side plate 113 to which the electrical component box 14 is attached. That is, the electrical component box 14 is attached to one side plate 113, and the hanging tool 18 a is attached to the other side plate 113.

  The hook 18b is attached to the decorative panel 70 side. In this embodiment, the hook 18b is screwed to a short side frame 763 corresponding to the side plate 113 of the frame 760 for reinforcing the decorative panel 70.

  According to this, for example, when maintenance of the electrical component box 14 or the like is performed and the makeup panel 70 has to be removed, the locking claw 183 of the hook 18b is hooked on the hanging tool 18a, so that the makeup The panel 70 can be hung on the outer case 11 of the main unit 10.

  Further, according to this embodiment, in order to easily hook the hook 18b on the hanging member 18a, the side panel 71b (the left side panel 71bL) has the opening 19 for visually recognizing the hook 18b from the air conditioning room R side. Is provided.

  Although not shown, a hook 18b may be attached to the drain pan 40 so that the drain pan 40 can be hung from the main unit 10 similarly to the decorative panel 70.

ト ラ ッ プ Motor lead wire trap structure 線
Next, referring to FIG. 39, motor lead wire 143a drawn out of electrical component box 14 is drawn into blower room F in outer shell 11 through lead wire insertion hole 411 formed in drain pan 40. And connected to the fan motor 36.

  During the cooling operation, since cool air flows in the blower room F, dew condensation occurs on the motor lead wire 143a, and the dew condensation water may enter the lead wire connection part 362 of the fan motor 36 shown in FIG. In order to prevent this, the present invention takes the following measures.

  As shown in FIG. 40, the fan motor 36 is mounted on the top plate 111 of the outer shell 11 via the motor mount 361 (see FIG. 3), with the lead wire connecting portion 362 facing downward. .

  In FIG. 40, the lead wire connection portion 362 is drawn upward for convenience of drawing. However, actually, the fan motor 36 is configured such that the lead wire connection portion 362 faces downward on the side opposite to the top plate 111. Is attached to the top plate 111 of the outer body 11 via a motor mount 361 (see, for example, FIG. 3).

  In this embodiment, the motor mount 361 has a side surface 364 substantially perpendicular to the top plate 111 of the outer shell 11 as a predetermined portion where a cable clip 363 described later is provided. The side surface portion 364 is provided with a cable clip 363 for locking a part of the motor lead wire 143a at a position closer to the top plate 111 than the lead wire connection portion 362.

  As a result, a substantially U-shaped water trap portion 365 is formed between the lead wire connecting portion 362 and the cable clip 363 by a part of the motor lead wire 143a. Also, the dew condensation water does not drop from the water trap portion 365 and enter the lead wire connection portion 362.

  Since the bottom surface of the outer shell 11 is closed by the drain pan 40, the dew condensation water dropped from the water trap portion is received by the drain pan 40 and does not leak out of the outer shell 11. The lead wire insertion hole 411 of the drain pan 40 is closed by a lid 412 with a sealing material after the lead wire 143a is inserted.

<< Routing of motor lead wire to rotating unit >>
As described above, the movable blowing unit 74 includes the two rotation units 78 (78L, 78R) on the left and right sides. As shown in FIG. 18 and FIG. 20, these rotary units 78 are provided with a vertical wind direction plate 782. Therefore, the rotary unit 78 is provided with a motor 784 for driving the vertical wind direction plate 782. I have.

  That is, the rotation unit 78 includes two motors, a motor (first motor) 651 for rotating the rotation unit 78 itself and a motor (second motor) 784 for driving the vertical wind direction plate 782.

  Motor leads are connected to the first motor 651 and the second motor 784, respectively. The second motor 784 is arranged at a fixed position of the first motor 651, whereas the rotation unit 78 It moves as it reciprocates within a range.

  Therefore, the motor lead wire connected to the second motor 784 also moves and bends (bends) repeatedly, so that the motor lead wire may be disconnected or entangled. In order to prevent this, the present invention takes the following measures. The embodiment will be described with reference to FIGS. 41 to 43.

  FIG. 41 is a plan view showing the partition plate unit 50 provided on the back surface 70R side of the decorative panel 70. FIG. 42 is an air outlet (second air outlet) 783 of the right rotating unit 78R in front of the decorative panel 70. FIG. 43 is a plan view showing a state at a first rotation position facing the long side 70a side, and FIG. 43 shows an air outlet 783 of the right rotation unit 78R facing the left short side 70d side of the decorative panel 70. It is a top view showing the state where it is in the 2nd rotation position.

  Since the left and right rotation units 78L and 78R have the same configuration, only the right rotation unit 78R will be described here.

  First, referring to FIG. 41, along a predetermined inner edge on the back surface 70R side of decorative panel 70, in this embodiment, along a front edge of partition plate unit 50 (an inner edge on the long side 70a side of front of decorative panel 70). Motor leads 800 are wired. The motor lead wire 800 is drawn out of the electrical component box 14.

  Although the motor lead 800 includes a lead of the first motor 651 and a lead of the second motor 784, illustration of the lead of the first motor 651 is omitted. In this embodiment, the second motor 784 is also a stepping motor like the first motor 651.

  The motor lead 800 includes a first wiring portion 810 and a second wiring portion 820. The first wiring portion 810 is a wiring portion that is wired along the front edge of the partition plate unit 50 and is fixed by, for example, a hook-shaped locking tool 801.

  The motor lead 800 includes a plurality of flexible leads. In the first wiring portion 810, the leads are covered with an insulating tube (not shown). The insulating tube is removed to expose a flexible lead wire, and the second wiring portion 820 is a flexible wiring portion. In the drawing, the first wiring portion 810 is drawn with a thick line, and the second wiring portion 820 is drawn with a thin line.

  Referring to FIGS. 42 and 43 together, the rotation unit 78R includes a connector 785 for connecting a motor lead wire to the second motor 784. The bendable second wiring portion 820 is drawn around the rotation ring 610 (see FIG. 20) of the rotation unit 78R from the wiring lead-in portion 804, and is connected to the connector portion 785.

  A column-shaped boss 805 for bending the bendable second wiring portion 820 in one direction is provided on the wiring lead-in portion 804. In this embodiment, the boss 805 is disposed obliquely in the upper right direction at an angle of 45 ° when viewed from the center of the rotation unit 78R, and the bendable second wiring portion 820 passes around the rotation unit 78R so as to pass through the boss 805. Be drawn in.

  In the left rotating unit 78L, as shown in FIG. 41, the boss 805 is disposed obliquely at an upper left angle of 45 ° when viewed from the center of the rotating unit 78L, and the bendable second wiring portion 820 is located on the right side. Like the rotation unit 78R, it is drawn around the rotation unit 78L via the boss 805.

  The bendable second wiring portion 820 has a length along the peripheral surface of the rotary unit 78R when the rotary unit 78R is at the second rotation position shown in FIG. That is, the bendable second wiring portion 820 has a length from at least the boss 805 to the connector portion 785 at the second rotation position along the peripheral surface of the rotation unit 78R.

  Note that the rotation range during normal use of the rotation unit 78R is 90 ° that faces forward and sideways, but the second rotation position in FIG. It is designed to be able to.

  Since the bendable second wiring portion 820 has the above-described length, the rotation unit 78R rotates from the second rotation position in FIG. 43 toward the first rotation position in FIG. It bends so as to form a letter-shaped folded portion 821.

  A wiring storage portion 830 for the folded portion 821 of the bendable second wiring portion 820 is provided around the rotation unit 78R of the partition unit 50 at the front edge side. The wiring storage portion 830 is provided with a guide wall 831 for moving the folded portion 821 of the bendable second wiring portion 820 along the rotation direction of the rotation unit 78R.

  When the rotation unit 78R rotates counterclockwise from the second rotation position to the first rotation position, the folded portion 821 also moves counterclockwise while contacting the guide wall 831. When rotating in the clockwise direction from the one rotation position to the second rotation position, the folded portion 821 also moves clockwise while contacting the guide wall 831.

  According to this, the folded portion (bent portion) 821 of the bendable second wiring portion 820 moves with the rotation of the rotation unit 78R, and there is no possibility that the second wiring portion 820 is disconnected. Further, the bendable second wiring portion 820 does not come into contact with the fixed-side first wiring portion 810 to be entangled.

  In addition, according to this embodiment, as shown in FIG. 44, a wiring cover 832 is provided that covers at least the wiring storage section 830, and preferably covers a portion from the wiring storage section 830 to, for example, a quarter of the rotation unit 78R. . This can prevent the bendable second wiring portion 820 from jumping out or coming off.

≪Assembly of decorative panel≫
As described with reference to FIGS. 11 to 13, the air blowing portion 74 is formed as a raised portion 740 in which a part of the panel portion 71 is raised in a trapezoidal cross section toward the air conditioning room R along the long side 70 a. Have been.

  The raised portion 740 has an oblong shape having a rounded rectangular shape composed of two parallel lines of equal length and two semicircles, and has a side surface (peripheral surface) having an inclined surface. It has movable blowout portions 77 (77L, 77R) on both left and right sides.

  Referring to FIG. 45, in assembling decorative panel 70, frusto-conical rotary units 78 (78L, 78R) constituting movable blowout portions 77 (77L, 77R) are arranged on both sides of raised portion 740, and A central blow-out unit 751 shown in FIG.

  A first air outlet 754 and a second air outlet 783 are continuously provided between the left rotating unit 78L and the center blowing unit 751 and between the right rotating unit 78R and the center blowing unit 751, respectively. A dummy flap 791 is provided so as to make the appearance look as if it were. The rotating unit 78, the central blowout unit 751, and the dummy flap 791 may be fixed to the partition plate unit 50 provided on the back surface 70R side of the decorative panel 70 with claws, screws, or the like.

  Although not shown, a motor for driving the upper and lower wind direction plates 753 is attached to a side surface of the central blowing unit 751. Further, the dummy flap 791 is provided with a mounting leg 793 for the partition plate unit 50 on the back side.

  A plurality of locking holes (not shown) for locking a cover panel 900 of the fixed blowing unit 75 described later are provided at an upper edge (a lower edge when viewed from the air conditioning room R side) of the central blowing unit 751 in FIG. Is formed. Further, each of the dummy flaps 791 has a locking hole 792 for locking the cover panel 900 on a flat upper surface thereof.

  Referring to FIGS. 46 and 47, fixed blowing section 75 includes a cover panel 900 arranged between rotating units 78L and 78R. The cover panel 900 includes a main surface panel portion 910 and a rear panel portion 920 as one body.

  46 is a perspective view of the decorative panel 70 as viewed from the front, and FIG. 47 is a perspective view of the decorative panel 70 as viewed from the rear. In FIG. 47, the rotating unit 78, the central blowing unit 751, and the dummy flap 791 are illustrated. Has been omitted.

  The main surface panel portion 910 covers the lower portion of the fixed blowing portion 75 (the lower portion as viewed from the air conditioning room R, the upper portion in FIG. 46) with a flat surface having the same height as the top surface 781 of the rotating units 78L and 78R. The rear panel section 920 is formed between the main panel section 910 and the air suction section 73 so as to cover the rear side of the fixed blowout section 75 integrally with the main panel section 910.

  At both ends of the main surface panel portion 910, arc portions 911 are formed which match a part of the edge of the top surface 781 of the rotation units 78L and 78R. Further, at both ends of the rear panel portion 920, skirt portions 921 are formed along the conical surfaces of the rotating units 78L and 78R.

  The arc portion 911 of the main surface panel portion 910 and the skirt portion 921 of the rear panel portion 920 are formed continuously, and the arc portion 910 and the skirt portion 921 cover a part of the rotary unit 78L, 78R. .

  As shown in FIG. 46A, the front edge 901 of the main surface panel portion 910 is provided with a locking claw (first locking claw) 912 for the locking hole of the central blowout unit 751 and a dummy flap 791. A locking claw (second locking claw) 913 for the stop hole 792 is formed. Note that the shapes (configurations) of the locking claws 912 and 913 are omitted for the sake of drawing, and only the positions where they are arranged are indicated by black squares.

  Further, as shown in FIG. 46A, a plurality of (four in this example) screwing pieces 922 screwed into the air suction part 73 are provided on the rear end edge 902 of the rear panel part 920. Is provided.

  According to this, the first locking claw 912 of the main surface panel portion 910 is locked in the locking hole 755 of the central blowing unit 751, and the second locking claw 913 of the main surface panel portion 910 is fixed to the dummy flap 791. After being locked in the locking hole 792, the screw 922 of the rear panel 920 is screwed to a predetermined portion in the air suction portion 73, so that the fixed blowout portion 75, the movable blowout portion 77 and the dummy flap 791. The screwing points and the like (attachment portions) to the partition plate unit 50 can be hidden by the cover panel 900.

  In addition, the screwing pieces 922 of the rear panel portion 920 are blindfolded by the suction grille 731 attached to the air suction portion 73, so that the design is not impaired.

≫Prevents dripping at the air outlet 出口
During the cooling operation, the cool air is blown from the air outlet (first air outlet) 754 of the fixed outlet 75 and the air outlet (second air outlet) 783 of the rotary unit 78 as the movable outlet 77. Water droplets due to dew condensation adhere around these air outlets 754 and 783, and when they grow, water drops.

  In the present invention, the design is enhanced without impairing the design of the decorative panel 70, and the dripping due to condensation is prevented.

  As a basic configuration, the panel surface 70S around the air outlets 754 and 783 is subjected to embossing (also referred to as embossing). In the present invention, the embossing is not a fine satin texture but a rough dot-shaped embossing. (Dot grain).

  Referring to FIGS. 48 (a) and 48 (b), the dot grain 700 includes many convex portions 771, but the interval between adjacent convex portions 771, 771 is wider than that of the matte grain including ordinary fine irregularities. I do. As a result, the dew formed on the panel surface 70S easily flows along the panel surface 70S, and the dew grows, making it difficult for the water to drool.

  Although the embossment includes a large number of irregularities, the concavities and convexities are relative to each other, and the portion between the convex portions 771, that is, a portion other than the convex portions 771 is referred to as a concave portion 772 in this description.

  As a preferred embodiment, the convex portion 771 is cylindrical and has a diameter of 1.0 mm, the interval between adjacent convex portions 771 and 771 is 1.0 to 3.0 mm (particularly 2.0 mm), and the height of the convex portion 771 is 50 μm. Good to be.

  In order to enhance the design and improve the quality of the appearance, it is preferable that only the top surface of the convex portion 771 be matted to be a rough surface, and that the other concave portions 772 be glossy finish (mirror surface). According to this, a sense of quality is brought out.

  Further, as shown in FIG. 49, the dot grain 700 is formed not only on the edges 754a and 783a around the air outlets 754 and 783, but also on the entire surface of the raised portion 740 of the air blowing portion 74 (the hatched portion in FIG. 49), that is, , On the surface of the truncated cone of the rotating unit 78 and the surface of the cover panel 900. In this case, there is an advantage that defects (such as sink marks) due to molding are less noticeable.

1: Indoor unit 10: Main unit 11: Outer body 111: Top plate 112, 113: Side plate 12: Mounting bracket 13: Heat insulating material 14: Electrical component box 15: Cable storage unit 16: Lid 17: Opening window 18a: Hanging Lower part 18b: Hook 19: Opening 20: Heat exchanger 20L: Front heat exchange part 20R: Rear heat exchange part 21: Connecting plate 30: Fan unit 31: Ventilation fan 32: Impeller 33: Ventilation path 34: Fan casing 343: blower 35: rotating shaft 36: fan motor 361: motor mount 362: lead wire connection 363: clip 371: lower casing 372: upper casing 373: motor mount 40: drain pan 411: lead wire insertion hole 43: Ventilation hole 45: Gutter 50: Partition unit 51 (51a to 51d): Duct 520: Opening 521: Inside Lange 523: Stabilizer seat 600: Driving means 610: Rotating ring 611: Cylindrical part 612: Vent hole 613: Rack tooth 614: Outer flange 616: Projection piece 618: Sealing material 630: Duct cover 633: Inner bottom surface 635: Guide groove 70 : Decorative panel 70a, 70b: long side 70c, 70d: short side 71: panel portion 71a: panel body 71b: side panel 711: wall 712: slope surface 72: side wall portion 721, 760: frame 722, 765, 766: beam 73: air suction part 74: air blowing part 740: raised part 75; fixed blowing part 751: central blowing unit 754: first air blowing part 77 (77L, 77R): movable blowing part 78 (78L, 78R): rotating unit 782: Vertical wind direction board 784: Motor for driving vertical wind direction board 785: Connector section 783 : Second air outlet 770: dot texture 771: convex portion 772: concave portion 800: motor lead wire of motor for driving the vertical wind direction plate driving 804: wiring lead-in portion 805: boss 810: fixed first wiring portion 820: bendable first 2 wiring section 830: wiring storage section 831: guide wall 832: wiring cover 900: cover panel 910: main panel section 920: rear panel section R: air conditioning room T1: ceiling T2: above ceiling F: blower room S1, S2: Air suction chamber L: Ventilation path TS: Room temperature sensor

Claims (4)

Including a box-shaped main unit arranged behind the ceiling of the air conditioning room, and a decorative panel attached to the bottom surface of the main unit along the ceiling surface of the air conditioning room,
The main body unit includes an outer body formed by a rectangular top plate and four side plates extending downward from four sides of the top plate toward the air conditioning room, and a blower is provided in the outer body. In a ceiling embedded air conditioner in which a heat exchanger is arranged and a bottom surface of the outer shell is closed by a drain pan,
With the electrical component box is provided on the outer surface side of the plate, on the inner surface side of the plate in which the electrical component box is provided, guided to a predetermined direction by receiving the lead portion of the lead wire drawn from the electrical component box A concave portion is formed in a corner portion of the bottom surface of the drain pan facing the inner surface of the side plate, and the cable storing portion is fitted in the concave portion. ceiling embedded air conditioner, characterized by that. The cable storage portion, a ceiling embedded air conditioner according to claim 1, characterized in that it is written because fitted so that the bottom surface and the same surface of the drain pan.   A guide groove for guiding the lead wire lead-out portion in a predetermined direction is formed in the cable storage portion, and a claw for forming the lead wire in a zigzag shape and wiring the guide wire in the guide groove at an opening of the guide groove. The air conditioner embedded in the ceiling according to claim 1, wherein a piece is provided.   The said electrical component box is comprised by the box body which the bottom face at the said decorative panel side was open, and a part of the said box body is formed by the said side plate, The Claim 1 characterized by the above-mentioned. Ceiling-mounted air conditioner.

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