JP6667185B2 - Elbow for downspout connection - Google Patents
Elbow for downspout connection Download PDFInfo
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- JP6667185B2 JP6667185B2 JP2017118355A JP2017118355A JP6667185B2 JP 6667185 B2 JP6667185 B2 JP 6667185B2 JP 2017118355 A JP2017118355 A JP 2017118355A JP 2017118355 A JP2017118355 A JP 2017118355A JP 6667185 B2 JP6667185 B2 JP 6667185B2
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- 239000002184 metal Substances 0.000 claims description 25
- 238000005452 bending Methods 0.000 claims description 8
- 239000011347 resin Substances 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 5
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 238000005266 casting Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010125 resin casting Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Description
本発明は、金属製で丸管タイプの竪樋の接続に使用される金属製で丸管タイプのエルボに関し、より詳しくは、屈曲部にアールのない角折れ型エルボに関する。 The present invention relates to a metal round tube type elbow used for connecting a metal round tube type downspout, and more particularly, to a bent elbow having no bent portion.
金属製の竪樋は一般に断面が円形の丸管からなる。丸管タイプの金属製竪樋の接続に使用されるエルボは、これまでは金属製の直管を絞り加工により湾曲させた金属製で丸管タイプの湾曲型のエルボであった。 Metal downspouts generally consist of round tubes having a circular cross section. Until now, a round pipe type elbow used for connecting a round pipe type metal downspout has been a metal round pipe type curved elbow obtained by bending a straight metal pipe by drawing.
曲げ加工管からなる金属製で丸管タイプのエルボの欠点として次の二つがある。一つは、屈曲部が湾曲する湾曲型エルボとなり、軒樋がシャープな形状である場合、デザイン上の不釣り合いが生じる点である。 There are the following two drawbacks of a metal round elbow made of a bent tube. One is that the bent elbow becomes a curved elbow, and when the eaves gutter has a sharp shape, a design imbalance occurs.
すなわち、軒樋がシャープな形状である場合、エルボとしても、屈曲部にアールのない角折れ型エルボが望ましいところ、金属製で丸管タイプのエルボの量産品のなかに、そのようなシャープな形状のものは見受けられない。 In other words, when the eaves gutter has a sharp shape, even as an elbow, a bent elbow with no radius at the bent portion is desirable, but among metal mass-produced round tube type elbows, such a sharp No shape is found.
二つ目の欠点は、量産品とはいえ、製造に絞り加工が使用されるため、素材費用や加工コストが嵩み、高価となることである。 The second drawback is that, although a mass-produced product, the drawing process is used for the production, so that the material cost and the processing cost are increased and the cost is high.
なお、見た目がシャープなエルボは特許文献1に記載されているが、これは特殊な二重構造の樹脂製竪樋を対象としたものである。より具体的には、角管状の外管に丸管状の内管を組み合わせた樹脂製の二重管タイプの竪樋を接続するために、屈曲部が湾曲する樹脂製で丸管タイプのエルボにより内管同士を接続し、それに樹脂製の二重管タイプの竪樋を被せたものであり、本発明が対象とする金属製エルボとは材質も外形も相違する。 An elbow having a sharp appearance is described in Patent Literature 1, which is intended for a resin double gutter having a special double structure. More specifically, in order to connect a resin double pipe type downspout combining a round tubular inner pipe with a square tubular outer pipe, a round pipe type elbow made of resin with a bent curved part The inner pipes are connected to each other and covered with a double pipe type downspout made of resin. The material and the outer shape are different from those of the metal elbow targeted by the present invention.
本発明の目的は、金属製で丸管タイプでありながら、屈曲部にアールのない角折れ型であり、しかも製造コストが安い竪樋接続用エルボを提供することにある。 An object of the present invention is to provide an elbow for connecting a gutter, which is a metal and a round tube type, has a bent corner portion without a bent portion, and has a low manufacturing cost.
前記目的を達成するために、本発明の竪樋接続用エルボは、キャスティングにより製造された一体成形品で、屈曲部にアールのない角折れ型のエルボ形状を呈したL型内管と、金属板を曲げ加工して形成された直管状で、前記L型内管の両方の直管部にそれぞれ外嵌すると共に、突き合わせ側の端面が当接するように中心軸に対して傾斜した一対のI型外管とから構成されており、前記一対のI型外管は、曲げ加工された材料の両エッジ部がハゼ止めされた板金加工管であり、前記L型内管の直管部に、前記I型外管のハゼ止め部が嵌合する凹みが設けられいる。 In order to achieve the above object, an elbow for connecting a downspout of the present invention is an integrally molded product manufactured by casting, and has an L-shaped inner tube having a square bent elbow shape having no radius at a bent portion; A pair of I-shaped pipes formed by bending a plate are fitted to both straight pipe portions of the L-shaped inner pipe, and are inclined with respect to the center axis so that end faces on the butt side abut. And a pair of I-type outer tubes, wherein the pair of I-type outer tubes are sheet metal processed tubes in which both edges of a bent material are hooked, and a straight pipe portion of the L-type inner tube, A recess is provided for fitting the goby stopper of the I-type outer tube .
L型内管は、通常は樹脂の一体成形品であるが、金属系の一体成形品(すなわちキャスティング品)でもよい。 The L-shaped inner tube is usually an integrally molded article of resin, but may be an integrally molded article of a metal system (that is, a cast article).
本発明の竪樋接続用エルボは、屈曲部にアールのない角折れ型のエルボ形状を呈したL型内管の両方の直管部に、金属板の曲げ加工品からなる一対のI型外管が各外嵌して、突き合わせ側の端面が平面的に当接するハイブリッド構造を採用するため、見た目は金属製で丸管タイプでありながら、屈曲部にアールのない角折れ型エルボとなる。しかも、一対のI型外管は絞り加工品ではなく、金属板の曲げ加工品であり、接続用のL型内管も絞り加工品ではなく、樹脂等の一体成形品であるため、低コストである。 An elbow for connecting a downspout of the present invention comprises a pair of I-shaped outer pipes each formed by bending a metal plate on both straight pipes of an L-shaped inner pipe having a bent elbow shape with no radius at the bent portion. Since a hybrid structure is used in which the pipes are fitted to each other and the end surfaces on the butted side abut against each other in plan view, the appearance is a round pipe type made of metal, but a bent elbow with no rounded corners. In addition, the pair of I-shaped outer tubes are not drawn products but bent metal plates, and the connecting L-shaped inner tubes are not drawn products but are integrally molded products of resin or the like, so low cost. It is.
前記一対のI型外管は曲げ加工後の両エッジ部が溶接される溶接管でもよいが、本発明の竪樋接続用エルボにおいては、コストの点から曲げ加工後の両エッジ部がハゼ止めされる板金加工管とされる。しかも、L型内管の両方の直管部の周方向の一部に、I型外管のハゼ止め部が嵌合する凹みが形成される。これにより、両方のI型外管が周方向で位置決めされると共に、L型内管の両方の直管部に全周で密着し、接続部からの水漏れが効果的に防止される。 The pair of type I outer tube may be a welded pipe both edges after bending is welded, but in the vertical gutter connecting elbow of the present invention, both the edge portion goby stop after bending from the viewpoint of cost are sheet metal working tube being. In addition , a recess is formed in a part of both the straight pipe portions of the L-shaped inner pipe in the circumferential direction, in which the goby stopper of the I-shaped outer pipe is fitted. Accordingly, both the I-type outer pipes are positioned in the circumferential direction, and are closely attached to both the straight pipe parts of the L-type inner pipe all around, so that water leakage from the connection part is effectively prevented.
一対のI型外管は又、L型内管の直管部より長く設計し、当該直管部からはみ出す部分を竪樋との接続部とするのがよい。接続部は、一対の外管の一方については拡径された受け部とし、他方の外管については縮径された差し込み部とするのが好ましい。 It is preferable that the pair of I-shaped outer pipes is designed to be longer than the straight pipe part of the L-shaped inner pipe, and a portion protruding from the straight pipe part is a connection part with the downspout. The connecting portion is preferably a receiving portion having an enlarged diameter for one of the pair of outer tubes, and an insertion portion having a reduced diameter for the other outer tube.
本発明の竪樋接続用エルボは、金属製で丸管タイプでありながら、屈曲部にアールのないシャープな角折れ型であるので、シャープな形状の軒樋に対してデザイン上のマッチング性に優れる。しかも、シャープな形状を呈するにもかかわらず、一体成形品と曲げ加工品、特に曲げ加工後の両エッジ部がハゼ止めされる板金加工品とを組み合わせたハイブリッド構造のため、製造コストが安く、製品価格を抑制できるという優れた特長を備える。
The elbow for connecting a gutter of the present invention is a metal and round tube type, but it has a sharp corner-folding type with no rounded corners, so it has a design matching property for sharp eaves gutters. Excellent. In addition, despite its sharp shape, the hybrid structure combines an integrally molded product and a bent product , especially a sheet metal processed product where both edges after bending are snapped , so the manufacturing cost is low, It has the excellent feature that the price of products can be controlled.
以下に、本発明の実施形態を、図面を参照しながら具体的かつ詳細に説明する。 Hereinafter, embodiments of the present invention will be described specifically and in detail with reference to the drawings.
本実施形態のエルボは、図1〜3に示すように、屈曲部にアールのない角折れ型のエルボ形状を呈したL型内管10と、L型内管10の両方の直管部11,11に装着される一対のI型外管20,20とからなる。 As shown in FIGS. 1 to 3, the elbow of the present embodiment includes an L-shaped inner tube 10 having a bent elbow shape without a bent portion and straight portions 11 of both L-shaped inner tubes 10. , 11 and a pair of I-type outer tubes 20, 20.
L型内管10は、樹脂キャスティングにより製造された一体成形品であり、両方の直管部11,11は直角に交差している。各直管部11には、周方向の一部を全長にわたって内側へ凹ませて形成した直線状の凹部12が設けられている。 The L-shaped inner tube 10 is an integrally molded product manufactured by resin casting, and both straight tube portions 11, 11 intersect at right angles. Each straight pipe portion 11 is provided with a linear recess 12 formed by recessing a part in the circumferential direction inward over the entire length.
一対のI型外管20,20は、金属板である鋼板を直管状に曲げ加工して形成されており、より詳しくは、直管状に曲げ加工された材料の両エッジ部をハゼ止めした板金加工品であり、周方向の一部に全長にわたって形成されたハゼ止め部21を有する。 The pair of I-shaped outer tubes 20, 20 are formed by bending a steel plate, which is a metal plate, into a straight tube, and more specifically, a sheet metal in which both edges of a material bent into a straight tube are hooked. It is a processed product, and has a goby stopper 21 formed over the entire length in a part in the circumferential direction.
そして、I型外管20,20がL型内管10の直管部11,11にそれぞれ外嵌され、その外嵌状態でI型外管20,20の各ハゼ止め部21が直管部11,11の各凹部12に嵌合する。また、I型外管20,20が直角に突き合わされるように、I型外管20,20の突き合わせ側の端面が中心軸に対して45度の角度で傾斜している。 Then, the I-type outer tubes 20 and 20 are externally fitted to the straight tube portions 11 and 11 of the L-type inner tube 10, respectively. 11 and 11 are fitted into the respective concave portions 12. Also, the end surfaces of the I-type outer tubes 20, 20 on the butt side are inclined at an angle of 45 degrees with respect to the central axis so that the I-type outer tubes 20, 20 are abutted at right angles.
I型外管20,20はいずれもL型内管10の直管部11,11より長く設計されており、それぞれのはみ出し部(延長部)は、一方(上流側)のI型外管20では拡径された受け部22とされ、他方(下流側)のI型外管20では縮径された差し込み部23とされている。 Each of the I-type outer tubes 20 and 20 is designed to be longer than the straight pipe portions 11 and 11 of the L-type inner tube 10, and each protruding portion (extended portion) has one (upstream) I-type outer tube 20. In the I-shaped outer tube 20 on the other side (downstream side), the insertion portion 23 is reduced in diameter.
このような構成になるエルボの特長は以下のとおりである。 The features of the elbow having such a configuration are as follows.
エルボの外観は一対のI型外管20,20にて決定されることから丸管タイプとなり、より詳しくは、板金加工品である一対のI型外管20,20が直角に交差した、屈曲部にアールのない角折れ型のシャープな形状となる。 Since the appearance of the elbow is determined by the pair of I-type outer tubes 20 and 20, the elbow is a round tube type. More specifically, the pair of I-type outer tubes 20 and 20 which are sheet metal processed products intersect at right angles, and are bent. It has a sharp corner-shaped shape with no radius.
すなわち、金属製の丸管タイプとしては珍しいシャープな角折れ型となり、同じく金属製でシャープな形状の軒樋に対してデザイン上のマッチング性がよい。 In other words, it is a sharp corner-folded type, which is rare for a metal round tube type, and has good design matching with a sharp eaves gutter also made of metal.
シャープな形状を呈するにもかかわらず、外観を決定するI型外管20,20がL型内管10にて接続され、そのL型内管10が樹脂の一体成形品からなるため、屈曲部が湾曲する湾曲型エルボ(絞り加工で製造される)よりも更に製造コストが安くなり、製品価格を抑制できる。 Despite having a sharp shape, the I-shaped outer tubes 20 and 20, which determine the appearance, are connected by the L-shaped inner tube 10, and the L-shaped inner tube 10 is formed of a resin integrally molded product. The manufacturing cost is lower than that of a curved elbow (manufactured by drawing), which can be curved, and the product price can be reduced.
すなわち、本発明のエルボは、デザインが特殊で付加価値があり、それにもかかわらず経済性に優れるのである。 That is, the elbow of the present invention has a special design and added value, and is nevertheless excellent in economic efficiency.
なお、上述の実施形態では、一対のI型外管20,20の交差角(すなわちL型内管10における直管部11,11の交差角)は90度としたが、それ以外の角度でもよく、いずれの角度でも基本構造は同じである。 In the above-described embodiment, the intersection angle between the pair of I-type outer tubes 20 and 20 (that is, the intersection angle between the straight pipe portions 11 and 11 in the L-type inner tube 10) is 90 degrees. Often, the basic structure is the same at all angles.
10 L型内管
11 直管部
12 凹部
20 I型外管
21 ハゼ止め部
22 受け部
23 差し込み部
DESCRIPTION OF SYMBOLS 10 L-type inner pipe 11 Straight pipe part 12 Concave part 20 I-type outer pipe 21 Goby stop part 22 Receiving part 23 Insertion part
Claims (3)
金属板を曲げ加工して形成された直管状で、前記L型内管の両方の直管部にそれぞれ外嵌すると共に、突き合わせ側の端面が当接するように中心軸に対して傾斜した一対のI型外管とから構成されており、
前記一対のI型外管は、曲げ加工された材料の両エッジ部がハゼ止めされた板金加工管であり、
前記L型内管の直管部に、前記I型外管のハゼ止め部が嵌合する凹みが設けられた軒樋接続用エルボ。 An L-shaped inner tube which is an integrally molded product manufactured by casting, and has a bent elbow shape with no radius at the bent portion;
A pair of straight pipes formed by bending a metal plate, each of which is fitted to both straight pipe portions of the L-shaped inner pipe, and which is inclined with respect to the center axis so that the end faces on the butted side abut. And an I-type outer tube,
The pair of I-shaped outer tubes are sheet metal processed tubes in which both edges of the bent material are goby-stopped,
An eaves gutter connection elbow provided with a recess in a straight pipe portion of the L-shaped inner pipe, into which a goby stopper of the I-shaped outer pipe is fitted.
前記L型内管は、樹脂の一体成形品、又は金属系の一体成形品である軒樋接続用エルボ。 The elbow for connecting an eaves gutter according to claim 1,
The L-shaped inner tube is an elbow for connecting an eaves gutter, which is an integrally molded product of a resin or a metal .
前記一対のI型外管は、前記L型内管の直管部より長く設計され、当該直管部からはみ出す部分が一方のI型外管では拡径された受け部であり、他方のI型外管では縮径された差し込み部である軒樋接続用エルボ。
The elbow for connecting an eaves gutter according to claim 1,
The pair of I-shaped outer tubes are designed to be longer than the straight tube portion of the L-shaped inner tube, and a portion protruding from the straight tube portion is a receiving portion whose diameter is enlarged in one I-type outer tube, and the other I-shaped outer tube is Elbow for connecting the eaves gutter which is the insertion part whose diameter is reduced in the mold outer tube.
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JP2017118355A JP6667185B2 (en) | 2017-06-16 | 2017-06-16 | Elbow for downspout connection |
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JP2017118355A JP6667185B2 (en) | 2017-06-16 | 2017-06-16 | Elbow for downspout connection |
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JP2015003597U Continuation JP3200109U (en) | 2015-07-16 | 2015-07-16 | エ ル Connection elbow |
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JP6667185B2 true JP6667185B2 (en) | 2020-03-18 |
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Family Cites Families (10)
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JPS5732186Y2 (en) * | 1975-02-03 | 1982-07-15 | ||
JPS55150127U (en) * | 1979-04-16 | 1980-10-29 | ||
JPS6035828U (en) * | 1983-08-17 | 1985-03-12 | 三和金属株式会社 | Connection structure of cylindrical or semi-cylindrical members |
JPH0571320U (en) * | 1991-04-15 | 1993-09-28 | 株式会社タニタハウジングウェア | elbow |
JPH06226342A (en) * | 1993-02-03 | 1994-08-16 | San Flex Kk | Elbow assembly structural body and production of this elbow assembly structural body and apparatus for production of this elbow assembly structural body |
JPH08100500A (en) * | 1994-09-30 | 1996-04-16 | Tanita Haujingu Wear:Kk | Metallic rain gutter |
JP2005089994A (en) * | 2003-09-12 | 2005-04-07 | Matsushita Electric Works Ltd | Connection structure of down pipe |
JP2005155762A (en) * | 2003-11-25 | 2005-06-16 | Inoue Shoji Kk | Pipe joint and structure of the same |
JP4384569B2 (en) * | 2004-08-30 | 2009-12-16 | 積水化学工業株式会社 | Pipe fitting and manufacturing method thereof |
JP2011111847A (en) * | 2009-11-30 | 2011-06-09 | Tanita Housingware Co Ltd | Elbow |
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