JP6628782B2 - Stator unit - Google Patents
Stator unit Download PDFInfo
- Publication number
- JP6628782B2 JP6628782B2 JP2017223288A JP2017223288A JP6628782B2 JP 6628782 B2 JP6628782 B2 JP 6628782B2 JP 2017223288 A JP2017223288 A JP 2017223288A JP 2017223288 A JP2017223288 A JP 2017223288A JP 6628782 B2 JP6628782 B2 JP 6628782B2
- Authority
- JP
- Japan
- Prior art keywords
- cup
- resin
- coil
- resin injection
- cup member
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011347 resin Substances 0.000 claims description 61
- 229920005989 resin Polymers 0.000 claims description 61
- 238000002347 injection Methods 0.000 claims description 25
- 239000007924 injection Substances 0.000 claims description 25
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical group [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 238000000465 moulding Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Description
本発明は、電磁弁などに装備されるステータユニットに関する。 The present invention relates to a stator unit mounted on a solenoid valve or the like.
ボビンにコイルを巻回し、それを樹脂でモールドしてステータユニット（コイルモールド装置）としたものが下記の特許文献に開示されている。 The following patent document discloses a coil wound around a bobbin, which is molded with a resin to form a stator unit (coil molding device).
この種のステータユニットは、樹脂製のカップ部材内にコイルユニットを配置して、樹脂を注入してモールド成型される。注入する樹脂は、エポキシやウレタン等のように耐湿性に優れるが高粘性の樹脂が使用される。
そのため、樹脂注入の作業性に問題があり、モールド樹脂の硬化後のバリ取りなどを必要としていた。
本発明の目的は、上述した不具合を解消するステータユニットを提供することである。
In this type of stator unit, a coil unit is arranged in a resin cup member, and resin is injected and molded. As the resin to be injected, a highly viscous resin, such as epoxy or urethane, having excellent moisture resistance is used.
For this reason, there is a problem in the workability of the resin injection, and it is necessary to remove burrs after the mold resin is cured.
An object of the present invention is to provide a stator unit that solves the above-mentioned problems.
本発明のステータユニットは、電動弁や電磁弁のステータとして機能するコイルと、前記コイルに接続されたリード線と、前記コイルを収容する樹脂製のカップと、前記カップの一部として構成され、前記コイルより径方向に張り出して設けられた樹脂注入口と、外部から前記樹脂注入口を介して前記カップ内に注入されたモールド樹脂と、を有するステータユニットであって、前記カップは、前記コイルの一方の端部と前記コイルの外周部を覆う第１のカップ部材と、前記第１のカップ部材の開口部に嵌合されて前記コイルの他方の端部を覆う蓋状の第２のカップ部材と、を備え、前記第１のカップ部材は、側部に角柱状の樹脂注入部を有し、前記樹脂注入部は、前記第１のカップ部材における前記コイルの外周部に対向する内壁よりも軸方向に突出しており、前記カップの外面には、回り止め部材を取り付けるための、前記樹脂注入部と同じ方向に突出した突部が設けられ、前記リード線は、前記樹脂注入部の内側である前記樹脂注入口から注入された前記モールド樹脂と前記カップ内で一体にモールドされ、前記樹脂注入口から引き出されている。 The stator unit of the present invention is configured as a coil that functions as a stator of an electric valve or an electromagnetic valve, a lead wire connected to the coil, a resin cup that houses the coil, and a part of the cup, A stator unit having a resin injection port provided so as to protrude radially from the coil, and a mold resin injected into the cup through the resin injection port from the outside , wherein the cup includes the coil. A first cup member that covers one end of the coil and an outer peripheral portion of the coil; and a lid-shaped second cup that fits into an opening of the first cup member and covers the other end of the coil. The first cup member has a prismatic resin injection portion on a side portion thereof, and the resin injection portion is located between an inner wall of the first cup member facing an outer peripheral portion of the coil. Also axis Protrudes toward the outer surface of the cup, for attaching the retainer, protruding projections are provided in the same direction as the resin injection portion, the lead wire is inside of the resin injection portion said injected from the resin injection port is integrally molded with the mold resin within the cup, that have been withdrawn from the resin injection port.
本発明のステータユニットは上記のように、モールド樹脂を注入するカップ容器を２つの部材で構成し、この２つの部材を密閉度高く接合することで、樹脂の漏出を防止する。そして、カップ内の部材と完全に一体化したモールド製品を得ることができる。 As described above, in the stator unit of the present invention, the cup container into which the mold resin is injected is formed of two members, and the two members are joined with high sealing to prevent leakage of the resin. And the molded product completely integrated with the member in the cup can be obtained.
図１及び図２に示すように、本発明に係るステータユニット１は、樹脂製カップ１００の内部にボビン１０にまかれたコイル２０を有するステータ３０を収容し、溶融した樹脂Ｐ１を注入してステータ３０、リード線４０を一体にモールドして製作する。 As shown in FIGS. 1 and 2, a stator unit 1 according to the present invention accommodates a stator 30 having a coil 20 wound around a bobbin 10 in a resin cup 100, and injects a molten resin P 1. Then, the stator 30 and the lead wire 40 are integrally molded and manufactured.
樹脂製カップ１００は溶融した樹脂Ｐを注入するための樹脂注入口１５０を有し、ステータ３０に連結されるリード線４０はこの樹脂注入口１５０から外部に取り出される。
すなわち、リード線４０は、樹脂注入口１５０を利用してそこからコイル２０の軸心と平行に引き出される。リード線４０のこの引き出し方向については、冷凍サイクルでの電動弁等としての使用形態では防水・防湿の観点で有利となる下向きになるよう使用される。
ステータ３０の内周面はロータユニットなどが挿入される円筒状の中空部５０を有する。
樹脂製カップ１００は第１のカップ部材１１０と第２のカップ部材１２０の２つの部材で構成される。
The resin cup 100 has a resin inlet 150 for injecting the molten resin P, and the lead wire 40 connected to the stator 30 is taken out from the resin inlet 150.
That is, the lead wire 40 is drawn out of the resin injection port 150 in parallel with the axis of the coil 20. The lead wire 40 is pulled out in a downward direction which is advantageous from the viewpoint of waterproofing and moisture proofing when used as an electric valve or the like in a refrigeration cycle.
The inner peripheral surface of the stator 30 has a cylindrical hollow portion 50 into which a rotor unit and the like are inserted.
The resin cup 100 is composed of two members, a first cup member 110 and a second cup member 120.
本実施例にあっては、樹脂製カップ１００は、中心穴１１２を有するカップ形状の第１のカップ部材１１０と、第１のカップ部材１１０の上面に嵌合される中心穴１２２を有する蓋状の第２のカップ部材１２０で構成される。 In this embodiment, the resin cup 100 has a cup-shaped first cup member 110 having a center hole 112 and a lid shape having a center hole 122 fitted on the upper surface of the first cup member 110. Of the second cup member 120.
第１のカップ部材１１０と第２のカップ部材１２０の接合部Ｆ１は、第１のカップ部材１１０の内周壁１１４に対して第２のカップ部材１２０の外縁部１２６の内側に設けた脚部１２４を圧入させて形成される。
この構造により、注入された樹脂Ｐ１が外へ漏出することはない。
The first cup member 110 and the junction F 1 of the second cup member 120, leg portion provided on the inner side of the outer edge portion 126 of the second cup member 120 with respect to the first inner wall 114 of the cup member 110 124 is formed by press-fitting.
This structure does not injected resin P 1 leaks to the outside.
また、第２のカップ部材１２０の上面には、弾性を有する金属板で作られる回り止め部材２００が取り付けられる。回り止め部材２００は第２のカップ部材１２０の上面に設けた突部１２８を利用して第２のカップ部材１２０上に取り付けられる。回り止め部材２００は上方に折り曲げて形成した４本のまわり止め舌片２１０を有する。 A rotation preventing member 200 made of an elastic metal plate is attached to the upper surface of the second cup member 120. The detent member 200 is mounted on the second cup member 120 using a projection 128 provided on the upper surface of the second cup member 120. The detent member 200 has four detent tongue pieces 210 bent upward.
樹脂製カップ１００は、第１のカップ部材１１０の底面が鉛直方向Ｇ１で下方に位置する姿勢で中空部５０に中子を挿入した状態で樹脂Ｐが注型される。
樹脂製カップ１００の樹脂注入口１５０の上端面の高さ位置Ｈ２は、第２のカップ部材１２０の上面の高さ位置Ｈ１より高い位置に設けてある。
Plastic cup 100, the resin P is cast in a state where the bottom surface of the first cup member 110 inserts the core into the hollow portion 50 in a posture which is located below in the vertical direction G 1.
Height position of H 2 the upper end surface of the resin injection port 150 of the resin cup 100 is provided higher than the height position H 1 of the upper surface of the second cup member 120 positions.
そして、注入される樹脂の液面ＨＰは、第２のカップ部材１２０の上面の高さ位置Ｈ１より高い位置に設定される。
この構成により、樹脂製カップ１００内に注入された樹脂Ｐ１はステータ３０の周囲を隙間なく覆い、樹脂により確実にモールドされる。
Then, the liquid level HP of the injected resin is set higher than the height position H 1 of the upper surface of the second cup member 120 positions.
With this configuration, the resin P 1 injected into the resin cup 100 within covers without gaps around the stator 30 is securely molded by resin.
図３、図４は、第２のカップ部材１２０の上面に回り止め部材２００を取り付けていない状態のステータユニット１の断面図と上面図である。 FIG. 3 and FIG. 4 are a cross-sectional view and a top view of the stator unit 1 in a state where the detent member 200 is not attached to the upper surface of the second cup member 120.
樹脂製カップ１００の構成は、図１、図２で説明したものと同様であるので、同一の部材には同一の符号を付して詳細な説明は省略する。 Since the configuration of the resin cup 100 is the same as that described with reference to FIGS. 1 and 2, the same members will be denoted by the same reference numerals and detailed description thereof will be omitted.
第１のカップ部材１１０は、図５の（ａ）、（ｂ）、（ｃ）に示すように、中心穴１１２と上面が開口する内周壁１１４を有するカップ状のもので、側部に角柱状の樹脂注入部１１６が形成される。 As shown in FIGS. 5A, 5B, and 5C, the first cup member 110 is a cup-shaped member having a center hole 112 and an inner peripheral wall 114 having an open upper surface. A columnar resin injection portion 116 is formed.
第２のカップ部材１２０は、図６の（ａ）、（ｂ）、（ｃ）に示すように、中心穴１２２を有していて、外縁部１２６の内側に脚部１２４が設けられる。
上部には４本のボス部１２８が設けられ、第１のカップ部材１１０の樹脂注入部１１６に対向する樹脂注入部１３０と係合部１３２とが形成される。
The second cup member 120 has a center hole 122 as shown in FIGS. 6A, 6B and 6C, and a leg 124 is provided inside the outer edge 126.
Four bosses 128 are provided at the upper part, and a resin injection part 130 and an engagement part 132 facing the resin injection part 116 of the first cup member 110 are formed.
図１の接合部Ｆ１で説明したように、第２のカップ部材１２０を第１のカップ部材１１０の上面の開口部に合わせ、第２のカップ部材１２０の脚部１２４を第１のカップ部材１１０の内周壁１１４に圧入することで、密閉度の高い樹脂製カップ１００を構成することができる。 As explained at the junction F 1 of FIG. 1, the second cup member 120 fit into the opening of the upper surface of the first cup member 110, the leg 124 of the second cup member 120 first cup member By press-fitting the inner peripheral wall 114 of the 110, the resin cup 100 having a high degree of sealing can be formed.
第１のカップ部材１１０と第２のカップ部材１２０とによって構成される樹脂製カップ１００は、ステータユニット１の樹脂モールドのためのモールド枠が本来の機能部品であるが、樹脂モールドが完成した完成体の状態では樹脂製カップ１００はそのまま外観部品として機能する。 In the resin cup 100 constituted by the first cup member 110 and the second cup member 120, the mold frame for resin molding of the stator unit 1 is an original functional part, but the resin mold is completed. In the state of the body, the resin cup 100 functions as an external part as it is.
１ ステータユニット
１０ ボビン
３０ ステータ
４０ リード線
１００ 樹脂製カップ
１１０ 第１のカップ部材
１１４ 内周壁
１１６ 樹脂注入部
１２０ 第２のカップ部材
１３０ 樹脂注入部
１５０ 樹脂注入口
２００ 回り止め部材
Reference Signs List 1 stator unit 10 bobbin 30 stator 40 lead wire 100 resin cup 110 first cup member 114 inner peripheral wall 116 resin injection section 120 second cup member 130 resin injection section 150 resin injection port 200 detent member
Claims (1)
前記カップは、前記コイルの一方の端部と前記コイルの外周部を覆う第１のカップ部材と、前記第１のカップ部材の開口部に嵌合されて前記コイルの他方の端部を覆う蓋状の第２のカップ部材と、を備え、
前記第１のカップ部材は、側部に角柱状の樹脂注入部を有し、前記樹脂注入部は、前記第１のカップ部材における前記コイルの外周部に対向する内壁よりも軸方向に突出しており、
前記カップの外面には、回り止め部材を取り付けるための、前記樹脂注入部と同じ方向に突出した突部が設けられ、
前記リード線は、前記樹脂注入部の内側である前記樹脂注入口から注入された前記モールド樹脂と前記カップ内で一体にモールドされ、前記樹脂注入口から引き出されていることを特徴とするステータユニット。 A coil that functions as a stator of a motor-operated valve or a solenoid valve, a lead wire connected to the coil, a resin cup that houses the coil, and a part of the cup, which extends radially from the coil A resin injection port, and a mold resin injected into the cup through the resin injection port from outside, a stator unit having:
The cup includes a first cup member that covers one end of the coil and an outer peripheral portion of the coil, and a lid that fits into an opening of the first cup member and covers the other end of the coil. A second cup member,
The first cup member has a prism-shaped resin injection portion on a side portion, and the resin injection portion protrudes in an axial direction from an inner wall of the first cup member facing an outer peripheral portion of the coil. Yes,
On the outer surface of the cup, for attaching a detent member, a projection is provided that projects in the same direction as the resin injection portion,
The stator unit , wherein the lead wire is molded integrally with the mold resin injected from the resin injection port, which is inside the resin injection section, and is drawn out from the resin injection port. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017223288A JP6628782B2 (en) | 2017-11-21 | 2017-11-21 | Stator unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017223288A JP6628782B2 (en) | 2017-11-21 | 2017-11-21 | Stator unit |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2013091993A Division JP6249629B2 (en) | 2013-04-25 | 2013-04-25 | Stator unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2018050464A JP2018050464A (en) | 2018-03-29 |
| JP6628782B2 true JP6628782B2 (en) | 2020-01-15 |
Family
ID=61766634
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2017223288A Active JP6628782B2 (en) | 2017-11-21 | 2017-11-21 | Stator unit |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP6628782B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020042761A1 (en) * | 2018-08-31 | 2020-03-05 | 广东威灵汽车部件有限公司 | Electronic water pump and housing assembly thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0619306Y2 (en) * | 1986-03-18 | 1994-05-18 | 東京電気株式会社 | Stepping motor |
| JPH06101406B2 (en) * | 1986-11-05 | 1994-12-12 | 三明電機株式会社 | Method for manufacturing coil assembly in electromagnet |
| JP4519258B2 (en) * | 2000-03-31 | 2010-08-04 | 株式会社鷺宮製作所 | Waterproof coil for electric valve |
| JP4531463B2 (en) * | 2004-07-05 | 2010-08-25 | 株式会社鷺宮製作所 | Electromagnetic actuator |
| JP2008249148A (en) * | 2008-07-07 | 2008-10-16 | Fuji Koki Corp | Motor driven valve |
-
2017
- 2017-11-21 JP JP2017223288A patent/JP6628782B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| JP2018050464A (en) | 2018-03-29 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9793038B2 (en) | Electromagnetic drive coil unit and molding method thereof | |
| US9631737B2 (en) | Solenoid valve, battery of solenoid valves, method of manufacturing a solenoid valve, and mold | |
| JP6278206B2 (en) | Electric motor and manufacturing method thereof | |
| JP6240394B2 (en) | Reactor | |
| JP6628782B2 (en) | Stator unit | |
| CN207672718U (en) | Floor drain core | |
| JP6249629B2 (en) | Stator unit | |
| JP6053601B2 (en) | Stator unit | |
| JP6385037B2 (en) | Stator unit | |
| JP5437653B2 (en) | Resin filled connector | |
| JP2014197620A (en) | Electronic apparatus | |
| JP6422204B2 (en) | Stator unit | |
| JP2015033211A (en) | Resin seal structure of electromagnetic drive coil device | |
| KR101668660B1 (en) | Rotor for Motor | |
| JP2015512116A (en) | Method for the manufacture of control equipment casings and control equipment casings produced by this method | |
| KR101682699B1 (en) | The Speaker unit is equipped with a slimmer the box | |
| JP4563088B2 (en) | Electromagnetic actuator | |
| JP4531463B2 (en) | Electromagnetic actuator | |
| CN206698428U (en) | A kind of fixing device for being used to connect and loudspeaker module | |
| JP6239323B2 (en) | Stator unit | |
| JP6413004B2 (en) | Stator unit | |
| JP5204731B2 (en) | Mold type transformer | |
| JP5988769B2 (en) | Mold type transformer | |
| JP5937943B2 (en) | Resin molded product and method for producing resin molded product | |
| JP2006014427A (en) | Motor for motor-operated valve |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20171121 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20180918 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20180913 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20181113 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20190416 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20190617 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20191105 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20191203 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 6628782 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |