JP6612047B2 - Boot installation method - Google Patents

Boot installation method Download PDF

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JP6612047B2
JP6612047B2 JP2015064506A JP2015064506A JP6612047B2 JP 6612047 B2 JP6612047 B2 JP 6612047B2 JP 2015064506 A JP2015064506 A JP 2015064506A JP 2015064506 A JP2015064506 A JP 2015064506A JP 6612047 B2 JP6612047 B2 JP 6612047B2
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boot
mounting
mating
frequency induction
induction heating
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JP2016183737A (en
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美香 小原
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NTN Corp
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NTN Corp
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Priority to US15/560,218 priority patent/US10907692B2/en
Priority to CN201680018289.7A priority patent/CN107429753B/en
Priority to EP16768323.4A priority patent/EP3276198B1/en
Priority to PCT/JP2016/056428 priority patent/WO2016152420A1/en
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本発明は、等速自在継手用ブーツを取り付けるブーツ取付方法に関する。 The present invention relates to a boot mounting method for mounting a boot for a constant velocity universal joint.

例えば自動車や各種産業機械の動力伝達機構に組み込まれる等速自在継手には、継手内部への塵埃などの異物侵入防止や継手内部に封入されたグリースの漏洩防止を目的として、ブーツ(等速自在継手用ブーツ)が装着される。   For example, constant velocity universal joints built into the power transmission mechanisms of automobiles and various industrial machines have boots (constant velocity universal) for the purpose of preventing foreign matter such as dust from entering the joints and preventing leakage of grease contained in the joints. Fitting boots are installed.

等速自在継手(固定式等速自在継手)は、図12に示すように、軸方向に延びる複数のトラック溝1が内径面2に形成された外側継手部材3と、軸方向に延びる複数のトラック溝4が外径面5に円周方向等間隔に形成された内側継手部材6と、外側継手部材3のトラック溝1と内側継手部材6のトラック溝4との間に介在してトルクを伝達する複数のボール7と、外側継手部材3の内径面2と内側継手部材6の外径面5との間に介在してボール7を保持するケージ8とを備えている。   As shown in FIG. 12, the constant velocity universal joint (fixed constant velocity universal joint) includes an outer joint member 3 having a plurality of axially extending track grooves 1 formed on the inner diameter surface 2 and a plurality of axially extending joints. Torque is provided between the inner joint member 6 in which the track grooves 4 are formed on the outer diameter surface 5 at equal intervals in the circumferential direction, and between the track groove 1 of the outer joint member 3 and the track groove 4 of the inner joint member 6. A plurality of balls 7 to be transmitted, and a cage 8 that holds the balls 7 interposed between the inner diameter surface 2 of the outer joint member 3 and the outer diameter surface 5 of the inner joint member 6 are provided.

内側継手部材6の軸心孔の内周に雌スプライン9が形成され、シャフト10の端部雄スプライン11がこの内側継手部材6の軸心孔に嵌入されて、雌スプライン9と端部雄スプライン11とが嵌合する。また、シャフト10の端部雄スプライン11には、周方向溝12が形成され、この周方向溝12にストッパとしての止め輪13が装着されている。   A female spline 9 is formed on the inner periphery of the shaft hole of the inner joint member 6, and an end male spline 11 of the shaft 10 is fitted into the shaft hole of the inner joint member 6, so that the female spline 9 and the end male spline are inserted. 11 is fitted. Further, a circumferential groove 12 is formed in the end male spline 11 of the shaft 10, and a retaining ring 13 as a stopper is attached to the circumferential groove 12.

そして、外側継手部材3の開口部はブーツ15にて密封される。ブーツ15は、大径の取付部15aと、小径の取付部15bと、大径の取付部15aと小径の取付部15bとを連結する蛇腹部15cとからなる。ブーツ15の大径の取付部15aは外側継手部材3の開口端で締結バンド16により締め付け固定され、その小径の取付部はシャフト10の所定部位で締結バンド17により締め付け固定されている。   The opening of the outer joint member 3 is sealed with a boot 15. The boot 15 includes a large-diameter attachment portion 15a, a small-diameter attachment portion 15b, and a bellows portion 15c that connects the large-diameter attachment portion 15a and the small-diameter attachment portion 15b. A large-diameter mounting portion 15 a of the boot 15 is fastened and fixed by a fastening band 16 at the opening end of the outer joint member 3, and a small-diameter mounting portion is fastened and fixed by a fastening band 17 at a predetermined portion of the shaft 10.

このような締結バンドには、レバー式ブーツバンド(特許文献1)がある。すなわち、レバー式ブーツバンドは、リング部に形成されるバンド本体と、このバンド本体の接合部に付設されるレバーとを備えたものである。そして、レバーの内面がバンド本体の外径面に重ね合わさるように、レバーを折り返すものである。   Such a fastening band includes a lever-type boot band (Patent Document 1). That is, the lever-type boot band is provided with a band main body formed on the ring portion and a lever attached to the joint portion of the band main body. The lever is folded back so that the inner surface of the lever overlaps the outer diameter surface of the band body.

また、締結バンドには、係合爪と係合孔による締付バンド(特許文献2)がある。この特許文献2に記載のものでは、外径側に膨出する耳部を形成し、この耳部を収縮させることによって、リング部を縮径させるものである。   In addition, the fastening band includes a fastening band (Patent Document 2) including an engaging claw and an engaging hole. In the thing of this patent document 2, the ear | edge part which bulges to an outer-diameter side is formed, and a ring part is diameter-reduced by contracting this ear | edge part.

しかしながら、このようなバンドを用いる場合、バンドを別部品として使用する必要があり、部品点数が多くなり、等速自在継手の組立てに必要な製造コストが嵩むことになっていた。しかも、バンド装着状態においては、シール性を確保するには、バンドを所定の締め代で精度よく締め付ける必要があるが、高精度な締付を個体間でのばらつきを生じさせるには困難であった。   However, when such a band is used, it is necessary to use the band as a separate part, which increases the number of parts and increases the manufacturing cost necessary for assembling the constant velocity universal joint. Moreover, in order to ensure the sealing performance in the band mounting state, it is necessary to tighten the band with a predetermined tightening accuracy with high accuracy, but it is difficult to cause high-precision tightening to vary among individuals. It was.

そこで、従来には、ブーツ端部と相手部材への取付固定に、締付バンド(ブーツバンド)を用いることなく、高周波誘導を用いるもの(特許文献3)、さらには、レーザ光を用いるもの(特許文献4)が提案されている。   Therefore, conventionally, high-frequency induction is used for mounting and fixing to the boot end and the mating member without using a tightening band (boot band) (Patent Document 3), and further, laser light is used ( Patent Document 4) has been proposed.

高周波誘導を用いるものは、相手部材の被取付面にブーツ端部を外嵌した状態で、その外周部に高周波誘導加熱コイルを配置して、この高周波誘導加熱コイルに高周波電流を通電するものである。すなわち、通電性のある相手部材の被取付面が高周波によりブーツ端部を介して加熱され、その熱でブーツ端部と相手部材の被取付面とが接合一体化される。   In the case of using high frequency induction, a high frequency induction heating coil is disposed on the outer periphery of the boot member in a state where the boot end is externally fitted to the mounting surface of the mating member, and high frequency current is passed through the high frequency induction heating coil. is there. That is, the attached surface of the mating member having electrical conductivity is heated via the boot end by high frequency, and the boot end and the attached surface of the mating member are joined and integrated by the heat.

また、レーザ光を用いるものでは、金属材料と樹脂材料とを、樹脂材料表面側からレーザ光を照射することで生じる物理的相互作用により、接合するものである。   In the case of using a laser beam, a metal material and a resin material are joined by a physical interaction generated by irradiating the laser beam from the resin material surface side.

特開2011−252594号公報JP 2011-252594 A 特表2004−510113号公報Special table 2004-510113 gazette 特開2009−52688号公報JP 2009-52688 A 特開2009−185879号公報JP 2009-185879 A

高周波誘導を用いるものでは、従来のバンドを用いた締付け方法と比較して、部品点数を少なくでき、等速自在継手の組立を簡素化できる利点がある。高周波誘導加熱コイルを用いる場合、組み立て工程の簡素化を考慮して、分離構造とするのが好ましい。   Compared with a conventional tightening method using a band, the one using high-frequency induction has the advantage that the number of parts can be reduced and the assembly of the constant velocity universal joint can be simplified. When using a high-frequency induction heating coil, it is preferable to adopt a separation structure in consideration of simplification of the assembly process.

しかしながら、分離構造とした場合、そのコイルには合わせ面が形成されることになる。このような合わせ面が形成される場合、その合わせ面に対応する接合部において、非接着部位乃至接合力が弱い部位を形成するおそれがある。   However, when the separation structure is used, a mating surface is formed on the coil. When such a mating surface is formed, there is a risk of forming a non-adhered site or a site with a weak bonding force at the joint corresponding to the mating surface.

ところで、ブーツの固定においては、ブーツの伸縮や蛇腹が接触した場合の差動による回転力の発生に耐えられる接合力とともに、ブーツの漏れを防ぐ機能が求められる。このため、コイルの合わせ目に対応する接合部において、非接着部位等が生じた場合を考えてみる。接合力は、接合面積の増加によって補うことができる。一方、グリース漏れについては、周方向で接合されていない位相が生じた場合、グリース漏れが生じる可能性が高くなる。   By the way, in fixing of a boot, the function which prevents the leak of a boot is calculated | required with the joining force which can be equal to the generation | occurrence | production of the rotational force by the differential when the expansion and contraction of a boot and a bellows contact. For this reason, let us consider a case where a non-adhesive site or the like occurs in the joint corresponding to the joint of the coil. The bonding force can be supplemented by an increase in the bonding area. On the other hand, with regard to grease leakage, when a phase that is not joined in the circumferential direction occurs, the possibility of grease leakage increases.

レーザ光を用いるものでは、レーザ照射装置を設ける必要があり、しかも、被照射部に対してレーザ光を周方向全周及び軸方向全長にわたって照射する必要がある。このため、装置として複雑化して高コストとなる。   In the case of using laser light, it is necessary to provide a laser irradiation device, and it is necessary to irradiate the irradiated portion with laser light over the entire circumference in the circumferential direction and the entire length in the axial direction. For this reason, it becomes complicated as an apparatus and becomes high-cost.

そこで、本発明は、コイルを分離可能としたことによって、生じる合わせ面において隙間が生じている状態での接合で、その合わせ面に対応する部位が非接触状態となっても、シール性を損なわないで済むブーツ取付方法およびこの方法を用いた等速自在継手を提供する。   Therefore, the present invention makes it possible to separate the coils, so that the sealing performance is impaired even when a portion corresponding to the mating surface is in a non-contact state in the joining in a state where a gap is generated on the mating surface to be generated. A boot mounting method that eliminates the need and a constant velocity universal joint using the method are provided.

本発明のブーツ取付方法は、金属製の相手部材にブーツ端部が取付固定される等速自在継手用ブーツの取付方法であって、相手部材の外径面である被取付面にブーツ端部を外嵌させた後、2つの円弧状体を組み合わせてなる分割可能なリング体であり、その円弧状体の合わせ面を段付き構造した高周波誘導加熱コイルを、ブーツ端部に外嵌し、この高周波誘導加熱コイルへ高周波電流を通電して前記相手部材の被取付面の表層部分のみを高周波誘導により加熱し、ブーツ端部の内径面である取付面と前記相手部材の被取付面とを接合一体化するものである。   The boot mounting method of the present invention is a method for mounting a boot for a constant velocity universal joint in which a boot end is mounted and fixed to a metal mating member, wherein the boot end is attached to a mounted surface which is an outer diameter surface of the mating member. Is a ring body that can be divided by combining two arc-shaped bodies, and a high-frequency induction heating coil having a stepped structure on the mating surface of the arc-shaped bodies is fitted on the boot end, A high-frequency current is passed through the high-frequency induction heating coil to heat only the surface layer portion of the mounting surface of the mating member by high-frequency induction, and the mounting surface that is the inner diameter surface of the boot end and the mounting surface of the mating member Joining and integrating.

本発明のブーツ取付方法によれば、高周波誘導加熱コイルに高周波電流を流すと、電磁誘導作用によって導電体である金属製の相手部材は、鉄損(渦電流損とヒステリシス損の和)により発熱し、この熱で、相手部材に接しているブーツ端部の境界部が分解温度以上に急速に加熱して分解され、泡が発生する。これにより、前記した泡の周辺部分の高温の融液と相手部材の表面に高温・高圧の条件が発生して、ブーツ端部の取付面と相手部材の被取付面との間には、接合部が得られる。これによって、金属製の相手部材にブーツ端部が取付固定される。   According to the boot mounting method of the present invention, when a high-frequency current is passed through the high-frequency induction heating coil, the metal counterpart member that is a conductor due to electromagnetic induction action generates heat due to iron loss (sum of eddy current loss and hysteresis loss). With this heat, the boundary portion of the boot end in contact with the mating member is rapidly heated above the decomposition temperature and decomposed to generate bubbles. As a result, high-temperature and high-pressure conditions are generated on the surface of the melt and the mating member in the peripheral portion of the foam, and the bonding between the mounting surface of the boot end and the mating surface of the mating member is performed. Part is obtained. As a result, the boot end is attached and fixed to the metal mating member.

ところで、前記したように、高周波誘導加熱コイルが分割可能なリング体であれば、その合わせ面間においてわずかな隙間が生じて、合わせ面に対応する接合部位がブーツ−相手部材との非接合部位や接合力が弱い部位となるおそれがある。そのため、この高周波誘導加熱コイルにおける合わせ面は段付き構造とし、その非接合部位や接合力が弱い部位はいわゆるラビリンス構造としている。   By the way, as described above, if the high-frequency induction heating coil is a ring body that can be divided, a slight gap is generated between the mating surfaces, and the joining site corresponding to the mating surface is a non-joining site between the boot and the counterpart member. And there is a risk that the bonding force will be weak. Therefore, the mating surface in the high frequency induction heating coil has a stepped structure, and the non-joined part and the part with weak joining force have a so-called labyrinth structure.

段付き構造は、一方の円弧状体の合わせ面に設けられる凸部と、他方の円弧状体の合わせ面に設けられて前記凸部が嵌合する凹部とから構成できる。   The stepped structure can be composed of a convex portion provided on the mating surface of one arcuate body and a concave portion provided on the mating surface of the other arcuate body and fitted with the convex portion.

ブーツ端部の取付面(内径)直径と相手部材の被取付面(外径)直径の比を、0.995〜0.98の締め代とするのが好ましい。ブーツ端部の取付面/相手部材の被取付面の直径の比が0.995以上(締め代が小さい側)では、金属とブーツ材のミクロ的な密着が不足し、0.98未満(締め代が大きい側)では、ブーツの圧入抵抗が大きく、組立に支障がでるおそれがある。   It is preferable that the ratio of the mounting surface (inner diameter) diameter of the boot end and the mounting surface (outer diameter) diameter of the mating member is 0.995 to 0.98. When the ratio of the diameter of the mounting surface of the boot end / attached surface of the mating member is 0.995 or more (on the side with small tightening allowance), the micro-adhesion between the metal and the boot material is insufficient, and less than 0.98 (on the side with large tightening allowance) ), The press-fit resistance of the boot is large, which may hinder assembly.

ブーツ材質を熱可塑性ポリエステル系エラストマーとするのが好ましい。熱可塑性ポリエステル系エラストマーは、機械的強度、成形性、弾性に優れておりブーツに必要とされる屈曲耐久性等の機能を具備させる素材として好ましい。また、熱可塑性ポリエステル系エラストマーは熱変形しにくく、耐熱温度が高いため、この素材を等速自在継手の作動時など高温化に晒されるブーツに適用すると、高温によりブーツの耐久性が低下するのを防止することができる。   The boot material is preferably a thermoplastic polyester elastomer. Thermoplastic polyester elastomers are excellent as mechanical strength, moldability and elasticity, and are preferable as a material having functions such as bending durability required for boots. In addition, since thermoplastic polyester elastomers are not easily heat-deformed and have a high heat-resistant temperature, if this material is applied to boots that are exposed to high temperatures such as during the operation of constant velocity universal joints, the durability of the boots will decrease due to high temperatures. Can be prevented.

本発明に係るブーツ取付方法を用いた第1の等速自在継手は、外側継手部材と、内側継手部材と、外側継手部材と内側継手部材との間に介在されるトルク伝達部材とを備え、外側継手部材の開口部がブーツにて密封され、ブーツは、外側継手部材の開口部側の外径面に形成されたブーツ装着部に装着される大径の取付部と、内側継手部材に嵌入されるシャフトにおけるブーツ装着部に装着される小径の取付部と、大径の取付部と小径の取付部とを連結する屈曲部とからなる等速自在継手であって、ブーツの大径の取付部を前記ブーツ端部とするとともに、外側継手部材の開口部側の外径面に形成されたブーツ装着部を前記相手部材の被取付面として、前記ブーツ取付方法を用いて、ブーツの大径の取付部と外側継手部材のブーツ装着部とを接合一体化しているものである。 A first constant velocity universal joint using the boot mounting method according to the present invention includes an outer joint member, an inner joint member, and a torque transmission member interposed between the outer joint member and the inner joint member, The opening of the outer joint member is sealed with the boot, and the boot is fitted into the inner joint member and the large-diameter mounting portion that is attached to the boot mounting portion formed on the outer diameter surface on the opening side of the outer joint member. A constant velocity universal joint comprising a small-diameter mounting portion to be attached to a boot mounting portion of a shaft to be mounted, and a bent portion connecting the large-diameter mounting portion and the small-diameter mounting portion, wherein the large-diameter mounting of the boot Using the boot mounting method as a boot mounting portion formed on the outer diameter surface on the opening side of the outer joint member as the boot end portion, and using the boot mounting method, the large diameter of the boot And the boot mounting part of the outer joint member It is those that are integrated.

本発明に係るブーツ取付方法を用いた第2の等速自在継手は、外側継手部材と、内側継手部材と、外側継手部材と内側継手部材との間に介在されるトルク伝達部材とを備え、外側継手部材の開口部がブーツにて密封され、ブーツは、外側継手部材の開口部側の外径面に形成されたブーツ装着部に装着される大径の取付部と、内側継手部材に嵌入されるシャフトにおけるブーツ装着部に装着される小径の取付部と、大径の取付部と小径の取付部とを連結する屈曲部とからなる等速自在継手であって、ブーツの小径の取付部を前記ブーツ端部とするとともに、シャフトにおけるブーツ装着部を前記相手部材の被取付面として、前記ブーツ取付方法を用いて、ブーツの小径の取付部とシャフトのブーツ装着部とを接合一体化しているものである。ものである。 A second constant velocity universal joint using the boot mounting method according to the present invention includes an outer joint member, an inner joint member, and a torque transmission member interposed between the outer joint member and the inner joint member, The opening of the outer joint member is sealed with the boot, and the boot is fitted into the inner joint member and the large-diameter mounting portion that is attached to the boot mounting portion formed on the outer diameter surface on the opening side of the outer joint member. A constant velocity universal joint comprising a small-diameter mounting portion mounted on a boot mounting portion of a shaft to be connected, and a bent portion connecting the large-diameter mounting portion and the small-diameter mounting portion, and the small-diameter mounting portion of the boot And the boot mounting portion of the shaft and the boot mounting portion of the shaft are joined and integrated using the boot mounting method with the boot mounting portion of the shaft as the mounting surface of the mating member. It is what. Is.

本発明では、非接合や接合力が弱くなる可能性があるコイルの合わせ目部位がいわゆるラビリンス構造になっているので、仮に接触部位や接合力が弱い部位が生じても、このラビリンス構造にて、内部への塵埃などの異物侵入防止や継手内部に封入されたグリースの漏洩防止機能を発揮することができる。   In the present invention, since the joint part of the coil that may be weakly bonded or unbonded has a so-called labyrinth structure, even if a contact part or a weakly bonded part occurs, this labyrinth structure In addition, the function of preventing foreign matter such as dust from entering the inside and preventing leakage of grease sealed inside the joint can be exhibited.

段付き構造は、凸部とこの凸部が嵌合する凹部とから構成でき、簡単な構成にて段付き構造の形成が可能である。   The stepped structure can be composed of a convex portion and a concave portion into which the convex portion is fitted, and the stepped structure can be formed with a simple configuration.

ブーツ材質に熱可塑性ポリエステル系エラストマーを用いれば、熱変形しにくく、耐熱温度が高いため、この素材を等速自在継手の作動時など高温化に晒されるブーツに適用すると、高温によりブーツの耐久性が低下するのを防止することができる。特に、熱可塑性ポリエステル系エラストマーの分解温度が400℃〜500℃程度であり、電磁誘導加熱で得られ易い温度帯であり、このブーツ取付方法に用いるブーツ材料として最適となる。   If a thermoplastic polyester elastomer is used as the boot material, it is difficult to be thermally deformed and the heat-resistant temperature is high. If this material is applied to a boot that is exposed to high temperatures such as when operating a constant velocity universal joint, the durability of the boot due to the high temperature is high. Can be prevented from decreasing. In particular, the decomposition temperature of the thermoplastic polyester elastomer is about 400 ° C. to 500 ° C., and is a temperature zone that can be easily obtained by electromagnetic induction heating, and is optimal as a boot material used in this boot mounting method.

前記ブーツ取付方法を用いた等速自在継手では、長期にわたって優れたシール性を発揮する。   The constant velocity universal joint using the boot mounting method exhibits excellent sealing performance over a long period of time.

本発明の等速自在継手におけるブーツ取付状態を示す側面図である。It is a side view which shows the boot attachment state in the constant velocity universal joint of this invention. 高周波誘導加熱コイルと一方のブーツ端部との関係を示し、(a)は図1のA1−A1線断面図であり、(b)は図1のB1−B1線断面図である。The relationship between a high frequency induction heating coil and one boot end part is shown, (a) is A1-A1 sectional view taken on the line of FIG. 1, (b) is B1-B1 sectional view taken on the line of FIG. 高周波誘導加熱コイルと他方のブーツ端部との関係を示し、(a)は図1のA2−A2線断面図であり、(b)は図1のB2−B2線断面図である。The relationship between a high frequency induction heating coil and the other boot end part is shown, (a) is A2-A2 line sectional drawing of FIG. 1, (b) is B2-B2 line sectional drawing of FIG. 前記高周波誘導加熱コイルの段付き構造を示す簡略展開図である。It is a simple development view showing the stepped structure of the high frequency induction heating coil. 前記図1に示す高周波誘導加熱コイルを用いてブーツを取付けた後の断面図である。It is sectional drawing after attaching a boot using the high frequency induction heating coil shown in the said FIG. ブーツと相手部材との接合部を説明する説明図である。It is explanatory drawing explaining the junction part of boots and an other party member. 他の高周波誘導加熱コイルを用いてブーツを取付けている状態の等速自在継手の側面図である。It is a side view of the constant velocity universal joint of the state which has attached the boot using the other high frequency induction heating coil. 高周波誘導加熱コイルと一方のブーツ端部との関係を示し、(a)は図6のC1−C1線断面図及びE1−E1線断面図であり、(b)は図6のD1−D1線断面図である。The relationship between a high frequency induction heating coil and one boot end is shown, (a) is a sectional view taken along line C1-C1 and E1-E1 in FIG. 6, and (b) is a sectional view taken along line D1-D1 in FIG. It is sectional drawing. 高周波誘導加熱コイルと他方のブーツ端部との関係を示し、(a)は図6のC2−C2線断面図であり、(b)は図6のD2−D2線断面図であり、(c)は図6のE2−E2線断面図である。The relationship between a high frequency induction heating coil and the other boot end part is shown, (a) is a sectional view taken along line C2-C2 in FIG. 6, (b) is a sectional view taken along line D2-D2 in FIG. ) Is a cross-sectional view taken along line E2-E2 of FIG. 前記高周波誘導加熱コイルの段付き構造を示す簡略展開図である。It is a simple development view showing the stepped structure of the high frequency induction heating coil. ブーツと相手部材との接合部を説明する説明図である。It is explanatory drawing explaining the junction part of boots and an other party member. ブーツバンドを用いてブーツを取付けた後の等速自在継手を示す断面図である。It is sectional drawing which shows the constant velocity universal joint after attaching a boot using a boot band.

以下本発明の実施の形態を図1〜図11に基づいて説明する。図5は本発明に係る等速自在継手(バーフィールド型の固定式等速自在継手)を示している。軸方向に延びる複数のトラック溝21が内径面22に円周方向等間隔に形成された外側継手部材23と、軸方向に延びる複数のトラック溝24が外径面25に円周方向等間隔に形成された内側継手部材26と、外側継手部材23のトラック溝21と内側継手部材26のトラック溝24との間に介在してトルクを伝達するトルク伝達部材としての複数のボール27と、外側継手部材23の内径面22と内側継手部材26の外径面25との間に介在してボール27を保持するケージ28とを備えている。   Hereinafter, embodiments of the present invention will be described with reference to FIGS. FIG. 5 shows a constant velocity universal joint (a barfield type fixed constant velocity universal joint) according to the present invention. An outer joint member 23 in which a plurality of track grooves 21 extending in the axial direction are formed at equal intervals in the circumferential direction on the inner diameter surface 22, and a plurality of track grooves 24 extending in the axial direction are arranged at equal intervals in the circumferential direction on the outer diameter surface 25. A plurality of balls 27 as torque transmitting members that transmit torque by being interposed between the formed inner joint member 26, the track groove 21 of the outer joint member 23, and the track groove 24 of the inner joint member 26; A cage 28 is provided between the inner diameter surface 22 of the member 23 and the outer diameter surface 25 of the inner joint member 26 to hold the ball 27.

内側継手部材26の軸心孔の内周に雌スプライン29が形成され、シャフト30の端部雄スプライン31がこの内側継手部材26の軸心孔に嵌入されて、雌スプライン29と端部雄スプライン31とが嵌合する。また、シャフト30の端部雄スプライン31には、周方向溝32が形成され、この周方向溝32にストッパとしての止め輪33が装着されている。   A female spline 29 is formed on the inner periphery of the axial hole of the inner joint member 26, and an end male spline 31 of the shaft 30 is fitted into the axial hole of the inner joint member 26, so that the female spline 29 and the end male spline are inserted. 31 is fitted. Further, a circumferential groove 32 is formed in the end male spline 31 of the shaft 30, and a retaining ring 33 as a stopper is attached to the circumferential groove 32.

そして、外側継手部材23の開口部はブーツ35にて密封される。ブーツ35は、大径の取付部(ブーツ端部)35aと、小径の取付部(ブーツ端部)35bと、大径の取付部35aと小径の取付部35bとを連結する屈曲部としての蛇腹部35cとからなる。ブーツ材質としては、ポリエステル系、ポリウレタン系、ポリオレフィン系、ポリアミド系、ポリスチレン系、塩化ビニル系、シリコーン系、フッ素系等の熱可塑性エラストマーを主成分とする樹脂材料で形成される。本実施形態ではこの中でも、コストに対して機械的強度、耐熱性、耐油性等に優れた特性を示すポリエステル系の熱可塑性エラストマー(熱可塑性ポリエステルエラストマー)を主成分とする樹脂材料で形成される。   The opening of the outer joint member 23 is sealed with a boot 35. The boot 35 is a bellows as a bent portion that connects the large-diameter attachment portion (boot end portion) 35a, the small-diameter attachment portion (boot end portion) 35b, and the large-diameter attachment portion 35a and the small-diameter attachment portion 35b. Part 35c. The boot material is formed of a resin material mainly composed of a thermoplastic elastomer such as polyester, polyurethane, polyolefin, polyamide, polystyrene, vinyl chloride, silicone, or fluorine. In this embodiment, among these, it is formed of a resin material mainly composed of a polyester-based thermoplastic elastomer (thermoplastic polyester elastomer) exhibiting excellent properties such as mechanical strength, heat resistance, and oil resistance with respect to cost. .

ブーツ35の大径の取付部(一方のブーツ端部)35aは外側継手部材23の開口側の外径面の被取付面(金属製の相手部材の被取付面)40に取付固定され、小径の取付部(他方のブーツ端部)35bはシャフト30の大径部の外径面(金属製の相手部材の被取付面)41に取付固定される。   A large-diameter attachment portion (one boot end portion) 35a of the boot 35 is attached and fixed to an attachment surface (attachment surface of a metal mating member) 40 on the outer diameter surface on the opening side of the outer joint member 23. The mounting portion (the other boot end portion) 35b is fixedly attached to an outer diameter surface (surface to be attached of a metal mating member) 41 of the large diameter portion of the shaft 30.

これらの取付固定には、図1〜図4に示すように、高周波誘導加熱コイル50(50A,50B)を用いる。これらの高周波誘導加熱コイル50A,50Bは、一対の円弧状体60A,60A,60B,60Bを組み合わせてなる分割可能なリング体である。その内径面50Aa、50Ba及び外径面50Ab、50Bbが図2及び図3に示すように、円筒面とされる。このため、図5に示すように、ブーツ端部35a、35bの外径面45A,45Bが円筒面に形成される。   As shown in FIGS. 1 to 4, high-frequency induction heating coils 50 (50A, 50B) are used for these mounting and fixing. These high frequency induction heating coils 50A and 50B are split ring bodies formed by combining a pair of arcuate bodies 60A, 60A, 60B and 60B. The inner diameter surfaces 50Aa and 50Ba and the outer diameter surfaces 50Ab and 50Bb are cylindrical surfaces as shown in FIGS. For this reason, as shown in FIG. 5, the outer diameter surfaces 45A and 45B of the boot end portions 35a and 35b are formed on the cylindrical surface.

また、円弧状体60A,60A(60B,60B)は、その接合面を突き合わせてリング状とすることになるが、この場合、円弧状体60A,60A(60B,60B)の合わせ面を段付き構造Mとしている。すなわち、各円弧状体60A,60A(60B,60B)の両端面が突き合わせ面となり、図4に示すように、対向する(突き合わされる)の突き合わせ面のいずれか一方に凸部66及び凹部67を設け、他方にこの凸部66に嵌合する凹部68及び凸部69が形成されて、段付き構造Mが形成される。また、段付き構造Mの段差Dとしては、例えば、3.0mm〜4.0mm程度とされる。   Further, the arcuate bodies 60A and 60A (60B and 60B) have a ring shape by abutting their joint surfaces. In this case, the mating surfaces of the arcuate bodies 60A and 60A (60B and 60B) are stepped. Structure M is assumed. That is, both end surfaces of each arcuate body 60A, 60A (60B, 60B) are abutting surfaces, and as shown in FIG. 4, a convex portion 66 and a concave portion 67 are formed on either one of the facing (abutting) abutting surfaces. On the other side, a concave portion 68 and a convex portion 69 that fit into the convex portion 66 are formed, and a stepped structure M is formed. Further, the step D of the stepped structure M is, for example, about 3.0 mm to 4.0 mm.

これらの高周波誘導加熱コイル50A,50Bは導電性のある銅線等からなり、中実体であっても、中空体であってもよい。中空体であれば、内部に冷却水を通すことができる。また、中実体であれば、この高周波誘導加熱コイル50A,50Bとは別に冷却ジャケットを設けるようにするのが好ましい。   These high-frequency induction heating coils 50A and 50B are made of conductive copper wire or the like, and may be solid or hollow. If it is a hollow body, cooling water can be passed inside. If it is solid, it is preferable to provide a cooling jacket separately from the high-frequency induction heating coils 50A and 50B.

次に、図1〜図4に示す高周波誘導加熱コイル50(50A,50B)を用いたブーツの取付方法を説明する。まず、外側継手部材23側について説明する。この場合、外側継手部材23のブーツ装着部である被取付面40(図5参照)に、一方のブーツ端部35a(図5参照)を外嵌した状態とする。次に、一対の円弧状体60A,60Aを、ブーツ端部35aの外径側から突き合わせ面を突き合わせることによって、高周波誘導加熱コイル50Aをブーツ端部35aに外嵌する状態とする。   Next, a boot mounting method using the high frequency induction heating coil 50 (50A, 50B) shown in FIGS. 1 to 4 will be described. First, the outer joint member 23 side will be described. In this case, one boot end 35a (see FIG. 5) is externally fitted to the attached surface 40 (see FIG. 5) which is the boot mounting portion of the outer joint member 23. Next, the pair of arcuate bodies 60A and 60A are brought into a state of externally fitting the high frequency induction heating coil 50A to the boot end portion 35a by abutting the butted surfaces from the outer diameter side of the boot end portion 35a.

また、シャフト30側においては、シャフト30のブーツ装着部である被取付面41(図5参照)に、他方のブーツ端部35b(図5参照)を外嵌した状態とする。一対の円弧状体60B,60Bを、ブーツ端部35bの外径側から突き合わせ面を突き合わせることによって、高周波誘導加熱コイル50Bをブーツ端部35bに外嵌する状態とする。   Further, on the shaft 30 side, the other boot end 35b (see FIG. 5) is externally fitted to the attached surface 41 (see FIG. 5) which is the boot mounting portion of the shaft 30. The pair of arcuate bodies 60B, 60B are brought into a state of externally fitting the high frequency induction heating coil 50B to the boot end portion 35b by abutting the butted surfaces from the outer diameter side of the boot end portion 35b.

このように、高周波誘導加熱コイル50(50A,50B)が、それぞれ、図1に示すように、セットされた状態において、コイル50A,50Bの高周波電流を流す。この際、電磁誘導作用によって導電体である金属(外側継手部材23の被取付面40、シャフト30の被取付面41)は、鉄損(渦電流損とヒステリシス損の和)により発熱し、この熱で、金属(外側継手部材23の被取付面40、シャフト30の被取付面41)に接している樹脂(一方のブーツ端部35aの取付面53A,他方のブーツ端部35bの取付面53B)の境界部が分解温度以上に急速に加熱して分解され、泡が発生する。これにより、前記した泡の周辺部分の高温の融液と金属(外側継手部材23の被取付面40、シャフト30の被取付面41)の表面に高温・高圧の条件が発生して、図1に示すように、ブーツ35の一方の端部35aの取付面53Aと外側継手部材23の被取付面40との間およびブーツ35の他方の端部35bの取付面53Bとシャフト30の被取付面41との間には、接合部55、56(図5参照)が得られる。   Thus, the high frequency induction heating coil 50 (50A, 50B) flows the high frequency current of the coils 50A, 50B in the set state, as shown in FIG. At this time, the metal that is a conductor (the mounting surface 40 of the outer joint member 23 and the mounting surface 41 of the shaft 30) generates heat due to iron loss (the sum of eddy current loss and hysteresis loss) due to electromagnetic induction. Resin (mounting surface 53A of one boot end 35a and mounting surface 53B of the other boot end 35b) in contact with metal (the mounted surface 40 of the outer joint member 23 and the mounted surface 41 of the shaft 30) due to heat ) Is rapidly heated above the decomposition temperature and decomposed to generate bubbles. As a result, high-temperature and high-pressure conditions are generated on the surfaces of the high-temperature melt and the metal (the attachment surface 40 of the outer joint member 23 and the attachment surface 41 of the shaft 30) in the peripheral portion of the bubble, as shown in FIG. As shown in FIG. 3, the mounting surface 53A of the one end 35a of the boot 35 and the mounting surface 40 of the outer joint member 23 and the mounting surface 53B of the other end 35b of the boot 35 and the mounting surface of the shaft 30 Junction portions 55 and 56 (see FIG. 5) are obtained with 41.

高周波誘導加熱コイル50A(50B)の段付き構造Mにおいては、図4に示すように、軸方向の一対の合わせ目70A1,70A2(70B1,70B2)と、この合わせ目70A1,70A2(70B1,70B2)に連設される周方向の合わせ目71A(71B)とが形成される。この場合、一対の合わせ目70A1,70A2(70B1,70B2)は、位相がずれている、つまり周方向にずれている。   In the stepped structure M of the high frequency induction heating coil 50A (50B), as shown in FIG. 4, a pair of axial seams 70A1, 70A2 (70B1, 70B2) and the seams 70A1, 70A2 (70B1, 70B2) ), A circumferential seam 71A (71B) is formed. In this case, the pair of seams 70A1, 70A2 (70B1, 70B2) are out of phase, that is, in the circumferential direction.

ところで、高周波誘導加熱コイル50A、50Bが、前記のような分離可能なタイプであれば、図1に示すように、各コイル50A、50Bをブーツ端部35a、35bに装着した場合、合わせ目70A1,70A2、71A(70B1,70B2、71B)において、隙間が生じるおそれがある。このように、隙間が生じた場合、ブーツ端部と相手部材との間において、図6に示すように、隙間に対応する部位が弱い接合部S1となる。なお、隙間に対応しない部位が強固な接合部Sとなる。図6は、ブーツ端部35bとシャフト30との固定部についての記載であるが、ブーツ端部35aと外側継手部材23との固定部であっても、合わせ目70A1,70A2、71Aおいて隙間が生じれば、このような弱い接合部S1と強固な接合部Sが形成される。   By the way, if the high frequency induction heating coils 50A and 50B are separable types as described above, when the coils 50A and 50B are attached to the boot end portions 35a and 35b as shown in FIG. , 70A2, and 71A (70B1, 70B2, and 71B), there is a possibility that a gap is generated. Thus, when a clearance gap arises, as shown in FIG. 6, the site | part corresponding to a clearance gap becomes weak junction S1 between a boot edge part and the other party member. In addition, the site | part which does not respond | correspond to a clearance gap becomes the strong junction part S. FIG. FIG. 6 shows the fixing portion between the boot end portion 35b and the shaft 30. Even in the fixing portion between the boot end portion 35a and the outer joint member 23, there is a gap at the joints 70A1, 70A2, 71A. If this occurs, such a weak joint S1 and a strong joint S are formed.

しかしながら、弱い接合部S1と強固な接合部Sとが形成されるものであっても、この弱い接合部S1は、段付き形状となって、いわゆるラビリンス構造となっている。このため、内部への塵埃などの異物侵入防止や継手内部に封入されたグリースの漏洩防止機能を発揮することができるシール機能を発揮することができる。   However, even if the weak joint S1 and the strong joint S are formed, the weak joint S1 has a stepped shape and a so-called labyrinth structure. For this reason, it is possible to exhibit a sealing function that can exhibit the function of preventing foreign matter such as dust from entering the inside and the function of preventing leakage of grease sealed inside the joint.

次に、図7〜図10に示す高周波誘導加熱コイル50A、50Bにおける円弧状体60A,60A(60B,60B)の突き合わせ面では、図10に示すように、いずれか一方に一対の凸部66、66とこの凸部66、66間に設けられる凹部67とが設けられ、他方にこの凸部66、66に嵌合する一対の凹部68、68と凹部67に嵌合する凸部69が設けられている。凸部66の幅寸法をW1とし、凹部67の幅寸法をW2とした場合、W2>W1に設定される。また、この段付き構造Mの段差Dとしても、3.0mm〜4.0mm程度とされる。   Next, as shown in FIG. 10, a pair of convex portions 66 are provided on the abutting surfaces of the arcuate bodies 60A and 60A (60B and 60B) in the high-frequency induction heating coils 50A and 50B shown in FIGS. 66 and a concave portion 67 provided between the convex portions 66, 66, and a pair of concave portions 68, 68 fitted to the convex portions 66, 66 and a convex portion 69 fitted to the concave portion 67 are provided on the other side. It has been. When the width dimension of the convex portion 66 is W1 and the width dimension of the concave portion 67 is W2, W2> W1 is set. Further, the step D of the stepped structure M is also set to about 3.0 mm to 4.0 mm.

このため、これらの高周波誘導加熱コイル50A、50Bであっても、ブーツ端部35a,35bに装着した状態で、高周波電流を流すと、ブーツ35の一方の端部35aの取付面53Aと外側継手部材23の被取付面40との間およびブーツ35の他方の端部35bの取付面53Bとシャフト30の被取付面41との間には、接合部55、56(図5参照)が得られる。   Therefore, even if these high-frequency induction heating coils 50A and 50B are attached to the boot end portions 35a and 35b and a high-frequency current is passed, the mounting surface 53A of the one end portion 35a of the boot 35 and the outer joint Joint portions 55 and 56 (see FIG. 5) are obtained between the mounting surface 40 of the member 23 and between the mounting surface 53B of the other end 35b of the boot 35 and the mounting surface 41 of the shaft 30. .

この高周波誘導加熱コイル50A(50B)の段付き構造Mにおいては、軸方向の一対の合わせ目70A1,70A2(70B1,70B2)と、この合わせ目70A1,70A2(70B1,70B2)に連設される周方向の合わせ目71A1、71A2(71B1、71B2)と、合わせ目71A1、71A2(71B1、71B2)を連結する軸方向の合わせ目72A(72B)とが形成される。この場合、合わせ目70A1、70A2(70B1,70B2)と合わせ目72A(72B)は、位相がずれている、つまり周方向にずれている。   In the stepped structure M of the high-frequency induction heating coil 50A (50B), a pair of axial seams 70A1, 70A2 (70B1, 70B2) and the seams 70A1, 70A2 (70B1, 70B2) are continuously provided. Circumferential seams 71A1, 71A2 (71B1, 71B2) and axial seams 72A (72B) connecting the seams 71A1, 71A2 (71B1, 71B2) are formed. In this case, the joints 70A1, 70A2 (70B1, 70B2) and the joint 72A (72B) are out of phase, that is, shifted in the circumferential direction.

この場合であっても、合わせ目70A1,70A2,71A1、71A2、72A(70B1,70B2,71B1、71B2、72B)において、隙間が生じるおそれがある。このように、隙間が生じた場合、ブーツ端部と相手部材との間において、図11に示すように、隙間に対応する部位が弱い接合部S1となる。なお、隙間に対応しない部位が強固な接合部Sとなる。なお、図11は、ブーツ端部35bとシャフト30との固定部について記載のであるが、ブーツ端部35aと外側継手部材23との固定部であっても、合わせ目70A1,70A2,71A1、71A2、72Aにおいて隙間が生じれば、このような弱い接合部S1と強固な接合部Sが形成される。   Even in this case, there is a possibility that a gap is generated at the joints 70A1, 70A2, 71A1, 71A2, and 72A (70B1, 70B2, 71B1, 71B2, and 72B). Thus, when a clearance gap arises, as shown in FIG. 11, the site | part corresponding to a clearance gap becomes weak junction S1 between a boot edge part and the other party member. In addition, the site | part which does not respond | correspond to a clearance gap becomes the strong junction part S. FIG. FIG. 11 describes the fixing portion between the boot end portion 35b and the shaft 30, but the joints 70A1, 70A2, 71A1, and 71A2 are used even in the fixing portion between the boot end portion 35a and the outer joint member 23. , 72A, a weak joint S1 and a strong joint S are formed.

しかしながら、この場合も、弱い接合部S1は段付き形状となって、いわゆるラビリンス構造となっている。このため、内部への塵埃などの異物侵入防止や継手内部に封入されたグリースの漏洩防止機能を発揮することができるシール機能を発揮することができる。前記ブーツ取付方法を用いた等速自在継手では、長期にわたって優れたシール性を発揮する。   However, in this case as well, the weak joint S1 has a stepped shape and a so-called labyrinth structure. For this reason, it is possible to exhibit a sealing function that can exhibit the function of preventing foreign matter such as dust from entering the inside and the function of preventing leakage of grease sealed inside the joint. The constant velocity universal joint using the boot mounting method exhibits excellent sealing performance over a long period of time.

ところで、前記各実施形態では、ブーツ端部35a、35bの取付面53A,53Bと相手部材(外側継手部材23、シャフト30)の被取付面40,41との直径比を0.995〜0.98の締め代とするのが好ましい。締め代が0.995以上では、金属とブーツ材のミクロ的な密着が不足し、0.98より大きい締め代では、ブーツの圧入抵抗が大きく、組立に支障が出るおそれがある。   By the way, in each said embodiment, the diameter ratio of the attachment surfaces 53A and 53B of the boot end parts 35a and 35b and the to-be-attached surfaces 40 and 41 of the other member (the outer joint member 23, the shaft 30) is 0.995-0. It is preferable to set a 98 allowance. If the tightening allowance is 0.995 or more, the micro-adhesion between the metal and the boot material is insufficient, and if the tightening allowance is greater than 0.98, the press-fit resistance of the boot is large, which may hinder assembly.

ブーツ材質を熱可塑性ポリエステル系エラストマーとするのが好ましい。熱可塑性ポリエステル系エラストマーは、機械的強度、成形性、弾性に優れておりブーツに必要とされる屈曲耐久性等の機能を具備させる素材として好ましい。また、熱可塑性ポリエステル系エラストマーは熱変形しにくく、耐熱温度が高いため、この素材を等速自在継手の作動時など高温化に晒されるブーツに適用すると、高温によりブーツの耐久性が低下するのを防止することができる。   The boot material is preferably a thermoplastic polyester elastomer. Thermoplastic polyester elastomers are excellent as mechanical strength, moldability and elasticity, and are preferable as a material having functions such as bending durability required for boots. In addition, since thermoplastic polyester elastomers are not easily heat-deformed and have a high heat-resistant temperature, if this material is applied to boots that are exposed to high temperatures such as during the operation of constant velocity universal joints, the durability of the boots will decrease due to high temperatures. Can be prevented.

しかも、熱可塑性ポリエステル系エラストマーの分解温度が400℃〜500℃程度であり、電磁誘導加熱で得られやすい温度帯であり、電磁誘導加熱によるブーツ端部の取付固定が安定する利点もある。   In addition, the decomposition temperature of the thermoplastic polyester elastomer is about 400 ° C. to 500 ° C., which is a temperature range that can be easily obtained by electromagnetic induction heating, and there is an advantage that the fixing of the boot end by electromagnetic induction heating is stabilized.

以上、本発明の実施形態につき説明したが、本発明は前記実施形態に限定されることなく種々の変形が可能であって、前記実施形態では、外側継手部材23側およびシャフト30側においても、ブーツバンドを使用しないで、高周波誘導加熱を用いるものであったが、いずれか一方をブーツバンドを使用した既存の方法で取付固定するものであってもよい。   As described above, the embodiment of the present invention has been described. However, the present invention is not limited to the above embodiment, and various modifications are possible. In the above embodiment, the outer joint member 23 side and the shaft 30 side are also Although high-frequency induction heating is used without using a boot band, either one may be attached and fixed by an existing method using a boot band.

また、ブーツ端部35a、35bと高周波誘導加熱コイル50A,50Bとは、接触していても接触していなくてもいずれでもよいが、被加熱物(相手部材)とコイルとのギャップは周方向全周において均一であるのが好ましいので、接触するのが好ましい。   The boot end portions 35a and 35b and the high-frequency induction heating coils 50A and 50B may or may not be in contact with each other, but the gap between the object to be heated (the counterpart member) and the coil is circumferential. Since it is preferable to be uniform over the entire circumference, it is preferable to make contact.

ブーツ端部35a、35bの取付工程としては、両ブーツ端部35a、35bを同時に行うものであっても、いずれか一方を先に行い、この工程が終了した後、他方の工程を行うものであってもよい。   As a process of attaching the boot end portions 35a and 35b, even if both the boot end portions 35a and 35b are performed at the same time, either one is performed first, and after this step is completed, the other step is performed. There may be.

固定式等速自在継手として、図例のものに限らず、アンダーカットフリータイプの固定式等速自在継手であっても、ダブルオフセットタイプ、クロスグルーブタイプ、トリポードタイプの摺動式等速自在継手であってもよい。   Fixed constant velocity universal joints are not limited to those shown in the illustrations, but even undercut-free type fixed constant velocity universal joints, double offset type, cross groove type, tripod type sliding constant velocity universal joints It may be.

合わせ面の形状が相違するコイルを用いてブーツ端部とシャフトとを取付固定したものに対するグリース漏れ試験を行った。その結果を次の表1に示す。この試験には、図5に示すような固定式等速自在継手を用い、揺動角度を25deg〜40degとし、回転数を500rpmとした。

Figure 0006612047
A grease leak test was performed on a device in which the boot end and the shaft were fixedly attached using coils having different shapes of mating surfaces. The results are shown in Table 1 below. In this test, a fixed type constant velocity universal joint as shown in FIG. 5 was used, the swing angle was 25 deg to 40 deg, and the rotation speed was 500 rpm.
Figure 0006612047

この結果から、段付き構造でないストレートの合わせ面では、50時間で漏れが発生し、ラビリンス1(図1に示す段付き構造)では、70時間運転して漏れが生じず、ラビリンス2(図7に示す段付き構造)では、85時間運転して漏れが生じなかった。   From this result, leakage occurs in 50 hours on a straight mating surface that is not a stepped structure, and in labyrinth 1 (stepped structure shown in FIG. 1), no leakage occurs after 70 hours of operation, and labyrinth 2 (FIG. 7). In the stepped structure shown in Fig. 4, no leakage occurred after 85 hours of operation.

23 外側継手部材
26 内側継手部材
27 トルク伝達部材(ボール)
35 ブーツ
35a,35b ブーツ端部(取付部)
40、41 被取付面
50、50A,50B 高周波誘導加熱コイル
53A、53B 取付面
60A,60A 円弧状体
65,65 合わせ面
66、69 凸部
67、68 凹部
M 段付き構造
23 Outer joint member 26 Inner joint member 27 Torque transmission member (ball)
35 Boot 35a, 35b Boot end (mounting part)
40, 41 Mounted surface 50, 50A, 50B High frequency induction heating coil 53A, 53B Mounting surface 60A, 60A Arc-shaped body 65, 65 Matching surface 66, 69 Convex portion 67, 68 Concave portion M Stepped structure

Claims (4)

金属製の相手部材にブーツ端部が取付固定される等速自在継手用ブーツの取付方法であって、
相手部材の外径面である被取付面にブーツ端部を外嵌させた後、2つの円弧状体を組み合わせてなる分割可能なリング体であり、その円弧状体の合わせ面を段付き構造した高周波誘導加熱コイルを、ブーツ端部に外嵌し、この高周波誘導加熱コイルへ高周波電流を通電して前記相手部材の被取付面の表層部分のみを高周波誘導により加熱し、ブーツ端部の内径面である取付面と前記相手部材の被取付面とを接合一体化することを特徴とするブーツ取付方法。
A method for attaching a boot for a constant velocity universal joint in which a boot end is attached and fixed to a metal counterpart member,
After the boot end is fitted on the mounting surface, which is the outer diameter surface of the mating member, it is a splittable ring body that is a combination of two arcuate bodies, and the mating surface of the arcuate body is a stepped structure The high-frequency induction heating coil is externally fitted to the boot end, and a high-frequency current is passed through the high-frequency induction heating coil to heat only the surface layer portion of the mounting surface of the mating member by high-frequency induction. A boot mounting method, wherein a mounting surface which is a surface and a mounting surface of the mating member are joined and integrated.
段付き構造は、一方の円弧状体の合わせ面に設けられる凸部と、他方の円弧状体の合わせ面に設けられて前記凸部が嵌合する凹部とからなることを特徴とする請求項1に記載のブーツ取付方法。   The stepped structure includes a convex portion provided on a mating surface of one arcuate body and a concave portion provided on the mating surface of the other arcuate body and fitted with the convex portion. The boot mounting method according to claim 1. ブーツ端部の取付面の内径と相手部材の被取付面の外径との直径における比を、0.995〜0.98の締め代とすることを特徴とする請求項1又は請求項2に記載のブーツ取付方法。   The ratio of the inner diameter of the mounting surface of the boot end portion to the outer diameter of the mounting surface of the mating member is set to 0.995 to 0.98 as a tightening allowance. The boot mounting method described. ブーツ材質を熱可塑性ポリエステル系エラストマーとすることを特徴とする請求項1〜請求項3のいずれか1項に記載のブーツ取付方法。   The boot attachment method according to any one of claims 1 to 3, wherein the boot material is a thermoplastic polyester elastomer.
JP2015064506A 2015-03-26 2015-03-26 Boot installation method Expired - Fee Related JP6612047B2 (en)

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JP2015064506A JP6612047B2 (en) 2015-03-26 2015-03-26 Boot installation method
US15/560,218 US10907692B2 (en) 2015-03-26 2016-03-02 Boot attachment method and constant velocity universal joint
CN201680018289.7A CN107429753B (en) 2015-03-26 2016-03-02 Boot mounting method and constant velocity universal joint
EP16768323.4A EP3276198B1 (en) 2015-03-26 2016-03-02 Boot attachment method and constant velocity universal joint
PCT/JP2016/056428 WO2016152420A1 (en) 2015-03-26 2016-03-02 Boot attachment method and constant velocity universal joint

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