JP6569475B2 - Storage cabinet assembly method - Google Patents

Description

  The present invention relates to an assembling method for assembling a storage cabinet having a structure in which at least a part on the back side is embedded in a wall.

  In order to make more effective use of the space in the house, there is known a technology that attempts to achieve both housing space and storage space in the house by embedding at least part of the storage cabinet in the wall ( For example, see Patent Document 1). This is because the housing technology on the housing side has improved, the dependence of the housing strength on the walls has decreased, and the number of walls that function as mere partitions has increased.

Japanese Patent Laid-Open No. 2001-178642

  Here, as a method of assembling the storage cabinet as described above, when adopting a method of embedding in the wall after assembling the box constituting the storage cabinet, it is embedded in the wall when the storage cabinet is large. There is a problem that requires a lot of construction personnel in the process. On the other hand, there is also a method of assembling the storage cabinet in the opening provided on the wall surface. However, the strength of the back wall may not be sufficient, for example, when the back wall of the opening is the back surface of the gypsum board in the adjacent room. In this case, there is a case where the back plate of the storage cabinet that should be the foundation of assembly cannot be fixed to the back wall. On the other hand, for example, a method of fixing the side plate of the storage cabinet to the side surface of the opening and then assembling another plate material to the side plate can be considered. However, since there may be a dimensional error in the opening of the wall surface, in the above method, the shape of the storage cabinet after completion is distorted by the side plate of the storage cabinet following the side surface of the opening including the dimensional error. It may be.

  In view of this problem, an object of the present invention is to provide a method for assembling a storage cabinet that can suppress distortion of a shape after completion.

  The method for assembling a storage cabinet according to the present invention is an assembly method for assembling a storage cabinet in which at least a part of the back side is embedded in the wall through an opening provided in the wall surface of the wall, and forming the back surface of the storage cabinet The back plate temporarily fixed in the opening in a posture substantially parallel to the wall surface so that movement in at least one direction parallel to the wall surface is allowed and movement in a direction orthogonal to the wall surface is restricted. A fixing process, a box assembly process for assembling a box constituting the storage cabinet by assembling members other than the back plate forming the storage cabinet to the temporarily fixed back plate, and fixing the box in the opening. A main fixing step.

  According to this assembling method, the back plate of the storage cabinet is temporarily fixed to the opening, and the movement of the back plate in the direction orthogonal to the wall surface is restricted. Accordingly, the movement of the back plate falling to the near side is prevented, and the back plate can be used as a stable foundation even during the work of assembling a member other than the back plate. In the temporary fixing, the back plate is allowed to move in at least one direction parallel to the wall surface. Therefore, when the other member is assembled to the back plate, the box in the middle of assembly can be slightly displaced in the above direction parallel to the wall surface so as not to be restrained by the opening. Therefore, distortion of the shape generated in the storage cabinet due to the dimensional error of the opening can be suppressed.

  Further, in the back plate temporary fixing step, the back plate may be locked to the upper side surface and the lower side surface that define the opening. According to this configuration, the back plate and the box can be supported and temporarily fixed by the upper side surface and the lower side surface.

  As a specific configuration, an outer peripheral surface of an upper wall core member that extends horizontally above the opening is exposed on the upper surface, and a lower wall core that extends horizontally below the opening on the lower surface. The outer peripheral surface of the material may be exposed, and the back plate may be locked to the upper wall core material and the lower wall core material in the back plate temporary fixing step.

  More specifically, in the back plate temporary fixing step, the upper temporary fixing material sandwiching the upper end portion of the back plate in the direction orthogonal to the wall surface is attached to the upper wall core material, and the lower end portion of the back plate is orthogonal to the wall surface. The lower temporary fixing material sandwiched in the direction may be attached to the lower wall core material.

  In the storage cabinet assembling method of the present invention, the outer peripheral surface of the right wall core member extending vertically to the right of the opening is exposed on the right side defining the opening to define the opening. On the left side, the outer peripheral surface of the left wall core material that extends vertically on the left side of the opening is exposed. In this fixing process, the box is fixed to the upper wall core material, the right wall core material, and the left wall core material. You may be made to do.

  ADVANTAGE OF THE INVENTION According to this invention, the assembly method of the storage cabinet which can suppress the distortion of the shape after completion can be provided.

(A) is a perspective view which shows an example of the storage cabinet to which the assembly method of embodiment is applied, (b) is the exploded perspective view. It is a perspective view which shows the wall in which the storage cabinet of FIG. 1 is installed. (A), (b) is a perspective view which shows a backplate temporary fixing process, (c) is a vertical sectional view which shows the state by which the backplate was temporarily fixed. It is a disassembled perspective view which shows a box body assembly process. It is a vertical sectional view which shows the upper end part and lower end part by the side of a wall in the storage cabinet after completion.

  Hereinafter, embodiments of a method for assembling a storage cabinet according to the present invention will be described in detail with reference to the drawings.

  A storage cabinet 1 shown in FIG. 1 is used as, for example, storage furniture in a residential room. As shown in FIG. 1B, a rectangular opening 51 is formed in the wall surface 50 s of the wall 50 of the living room as viewed from the front, and the storage cabinet 1 is placed on the back side in the wall 50 through the opening 51. It is installed with a part of it embedded. The opening 51 is defined by five planes: an upper side surface 51a and a lower side surface 51b forming a horizontal plane, a right side surface 51c and a left side surface 51d forming a vertical plane, and a back wall surface 51e parallel to the wall surface 50s. . In the following description, the thickness direction of the wall 50 (direction perpendicular to the wall surface) may be referred to as “wall thickness direction”, and the horizontal direction parallel to the wall surface 50s may be referred to as “wall width direction”. Further, in the following description, the terms “back side”, “front side”, etc. mean the back side and front side of the opening 51 as viewed from the room side. When words having the concepts of “right” and “left” are used, they correspond to the left and right when the wall 50 is viewed from the living room side.

  Although the detailed illustration of the cross section of the wall 50 is omitted in FIG. 1, as shown in FIG. 2, the wall 50 includes a lattice-like wall core portion 57 and both sides of the wall core portion 57 in the wall thickness direction. And two plaster boards 61 and 62 sandwiched between the two. FIG. 2 shows a state where the gypsum board 61 on the room side is removed from the wall 50. The wall core portion 57 includes vertical wall core materials 53 and 55 and horizontal wall core materials 52 and 54 made of wood having a rectangular cross section. And the opening 51 is formed by forming the rectangular hole in the gypsum board 61 in the area | region enclosed by the vertical wall core materials 53 and 55 and the horizontal wall core materials 52 and 54. As shown in FIG.

  With this structure, an outer peripheral surface 52t of a horizontal wall core member 52 (hereinafter referred to as “upper wall core member 52”) extending in the wall width direction above the opening portion 51 is exposed on the upper side surface 51a of the opening portion 51. An outer peripheral surface 54t of a horizontal wall core 54 (hereinafter referred to as “lower wall core 54”) extending in the wall width direction below the opening 51 is exposed on the lower side surface 51b of the opening 51. Yes. Further, an outer peripheral surface 53t of a vertical wall core 53 (hereinafter referred to as “right wall core 53”) that extends vertically on the right side of the opening 51 is exposed on the right side surface 51c of the opening 51. An outer peripheral surface 55t of a vertical wall core material 53 (hereinafter referred to as “left wall core material 55”) extending vertically on the left side of the opening 51 is exposed on the left side surface 51d. Moreover, the back surface (surface inside the wall) of the gypsum board 62 in the adjacent room constitutes the back wall surface 51e.

  As shown in FIG. 1, the storage cabinet 1 has a rectangular parallelepiped box shape, and is arranged along the back wall surface 51e and the back plate 11 forming the back surface of the storage cabinet 1, and the right side arranged along the right side surface 51c. A top plate 12, a left side plate 15 disposed along the left side surface 51 d, a top plate 12 disposed along the upper side surface 51 a and connecting the upper end portion of the right side surface 51 c and the upper end portion of the left side plate 15; The base plate 14 is disposed along the 51b and connects the lower end portion of the right side surface 51c and the lower end portion of the left side plate 15 to each other. Furthermore, the storage cabinet 1 includes a shelf plate 16 provided horizontally between the right side plate 13 and the left side plate 15, a front covering member 19 positioned below the base plate 14, and the like. And the storage cabinet 1 is installed in the wall 50 so that a part of the back side may be inserted and embedded in the opening 51. The dimension in the wall width direction and the dimension in the vertical direction of the storage cabinet 1 are slightly smaller than the dimension of the opening 51.

  Then, the assembly method of the storage cabinet 1 is demonstrated, referring FIG.3 and FIG.4. The assembly method of this embodiment includes a back plate temporary fixing step, a box assembly step, a main fixing step, and a finishing step, which will be described below.

(Back plate temporary fixing process)
As shown in FIGS. 3A and 3C, the L-shaped metal fitting 21 (temporary fixing material) is installed on the upper side surface 51 a and the lower side surface 51 b of the opening 51. Specifically, the horizontal piece of the L-shaped bracket 21 is screwed to the outer peripheral surface 52t of the upper wall core member 52 and the outer peripheral surface 54t of the lower wall core member 54, and the vertical piece of the L-shaped bracket 21 is along the back wall surface 51e. Are arranged as follows. A plurality (two in the example shown in the figure) of the L-shaped metal fittings 21 are arranged and installed in the wall width direction.

  Subsequently, the back plate 11 is inserted into the opening 51. A notch 11 a for escaping the L-shaped metal fitting 21 is formed at the lower end of the back plate 11. Here, the upper end portion and the lower end portion of the back plate 11 are in contact with the vertical pieces of the L-shaped metal fittings 21 installed above and below, and the lower end surface of the back plate 11 is placed on the outer peripheral surface 54t of the lower wall core 54. Placed. The vertical piece of the L-shaped bracket 21 serves as a guide, and the back plate 11 is installed in a posture substantially parallel to the wall surface 50s.

  Next, as shown in FIGS. 3B and 3C, a fixing material 23 (temporary fixing material) is provided at a position before the upper end portion of the back plate 11 and a position before the lower end portion of the back plate 11, respectively. Is installed. Specifically, the fixing member 23 is screwed to the outer peripheral surface 52 t of the upper wall core member 52 and the outer peripheral surface 54 t of the lower wall core member 54. The fixing member 23 is, for example, a square member that extends horizontally in the wall width direction, and is shorter than the length of the opening 51 in the wall width direction.

  As shown in FIG. 3C, the upper end portion and the lower end portion of the back plate 11 are sandwiched between the L-shaped metal fitting 21 and the fixing member 23 in the wall thickness direction, respectively. With this structure, the back plate 11 is locked to the outer peripheral surface 52t of the upper wall core member 52 on the upper side surface 51a and the outer peripheral surface 54t of the lower wall core member 54 on the lower side surface 51b. Here, the L-shaped metal fitting 21 and the fixing member 23 attached to the upper wall core member 52 function as an upper temporary fixing member that is engaged with the upper end portion of the back plate 11 and is attached to the lower wall core member 54. The L-shaped metal fitting 21 and the fixing member 23 function as a lower temporary fixing member that holds and holds the lower end portion of the back plate 11. And the back board 11 will be arrange | positioned with the attitude | position substantially parallel to the wall surface 50s, and will be in the state by which the movement to the wall thickness direction was controlled. That is, the movement of the back plate 11 toward the front side is blocked by the fixing member 23, and the movement of the back plate 11 falling down toward the front side is also blocked. Further, the back plate 11 is allowed to move in the wall width direction. That is, the back plate 11 is not restrained in the wall width direction, and can move slightly in the wall width direction by sliding in the wall width direction with respect to the L-shaped metal fitting 21 and the fixing member 23. In the state as described above, the back plate 11 is temporarily fixed in the opening 51. Here, since a gap is also formed in the vertical direction between the back plate 11 and the upper L-shaped metal fitting 21, the back plate 11 can be slightly moved in the vertical direction by rattling.

(Box assembly process)
As shown in FIG. 4, in the box assembly process, members other than the back plate 11 forming the storage cabinet 1 (the right side plate 13, the left side plate 15, the top plate 12, the base plate 14, etc.) are temporarily fixed. The box 11 is assembled by assembling the plate 11. The box 2 includes at least the back plate 11, the right side plate 13, the left side plate 15, and the top plate 12 and the base plate 14 that connect the right side plate 13 and the left side plate 15. A state in which at least a part is formed in a substantially rectangular parallelepiped shape.

  Specifically, as shown in FIG. 4, the right side plate 13 is joined to the right end portion of the back plate 11 temporarily fixed in the opening 51, and the left side plate 15 is connected to the left end portion of the back plate 11. Join. Further, the shelf plate 16, the base plate 14, and the top plate 12 are assembled in this order to the back plate 11, the right side plate 13, and the left side plate 15. When joining the top plate 12, the top plate 12 is inserted between the right side plate 13 and the left side plate 15 in the wall thickness direction from the near side, and is attached to the upper end portions of the right side plate 13 and the left side plate 15, respectively. You may make it slip on the metal fitting for attachment. A plurality of the fittings for joining may be arranged in the wall thickness direction. Further, instead of the joining metal fittings, a guide member or the like that extends in the wall thickness direction and on which the top plate 12 is placed may be attached to the upper end portions of the right side plate 13 and the left side plate 15.

  Well-known joining means can be used for joining each of the above plate materials (back plate 11, top plate 12, right side plate 13, base plate 14, left side plate 15, shelf plate 16). For example, as the above-mentioned joining means, a well-known furniture assembling tool or the like (fastening fitting, L-shaped fitting, wood dowel, etc. fitted with a shaft and a joint receiving material, etc.) can be used, and these can be combined appropriately. Can be adopted. Moreover, you may employ | adopt the method of fixing a board | plate material with receiving materials, such as a crosspiece. In addition, when using this kind of connector, you may attach the connector 18 to each board | plate material beforehand so that it may be illustrated in FIG. As described above, the box body 2 that includes the plate members assembled to each other and forms the storage cabinet 1 is completed. At this time, the box body 2 is supported by the upper wall core member 52 and the lower wall core member 54 via the L-shaped metal fitting 21 and the fixing member 23.

(Main fixing process)
Next, the box 2 assembled as described above is permanently fixed in the opening 51. Specifically, the back side portion of the top plate 12 of the box body 2 is screwed to the upper wall core member 52 from the inside of the box body 2, and the back side portion of the right side plate 13 is moved from the inside of the box body 2 to the right side. The side wall core member 53 is screwed, and the back side portion of the left side plate 15 is screwed to the left wall core member 55 from the inside of the box 2. As a result, the box 2 is permanently fixed to the opening 51 of the wall 50 and is supported from three directions by the upper wall core member 52, the right wall core member 53, and the left wall core member 55. As shown in FIG. 5, a gap member 24 extending in the wall width direction may be interposed between the upper wall core member 52 and the top plate 12 when screwing.

(Finishing process)
Next, as shown in FIG. 5, a curtain plate 27 extending in the wall width direction is installed between the top plate 12 and the living room ceiling on the front side of the opening 51. Further, a rear saddle member 29 extending in the wall width direction is installed between the main plate 14 and the lower side surface 51b of the opening 51, and the forward saddle member 19 (see FIG. Install). Note that the curtain plate 27, the back cover material 29, and the front cover material 19 may be fixed to the right side plate 13 and the left side plate 15, or may be fixed to the top plate 12 or the base plate 14. Further, the curtain plate 27 and the front covering member 19 may be attached in advance at predetermined locations prior to the joining of the respective plate members in the box assembling step. Due to the presence of the curtain 27, the back cover 29, and the front cover 19, the processing site in the opening 51 including the fixing member 23 and the like is hidden from the room side, so that the design of the storage cabinet 1 is ensured. Is done. Further, the rear eaves material 29 and the front eaves material 19 contribute to the improvement of the load bearing strength of the main plate 14.

  Then, the effect by the assembly method of the storage cabinet 1 demonstrated above is demonstrated.

  According to the above assembling method, the back plate 11 is first temporarily fixed to the opening 51, the movement of the back plate 11 in the wall thickness direction is restricted, and the back plate 11 is tilted toward the front side. Be blocked. Therefore, the back plate 11 can be used as a stable foundation even in the box assembly process. In the temporary fixing, movement of the back plate 11 in the wall width direction is allowed. Therefore, when assembling other members to the back plate 11, the box 2 in the middle of assembly can be slightly displaced in the wall width direction so as not to be restrained by the opening 51. Further, the back plate 11 can be slightly displaced also in the vertical direction due to the backlash of the back plate 11 in the vertical direction. Therefore, when there is a dimensional error in the opening 51, it is possible to suppress a phenomenon in which the shape of the storage cabinet 1 is distorted by the right side plate 13 or the left side plate 15 following the opening 51.

  In the temporary fixing, the back plate 11 is locked to the upper side surface 51 a and the lower side surface 51 b of the opening 51. According to this configuration, for example, even if it is difficult to support the box body 2 being assembled on the back wall surface 51e due to insufficient strength, the back plate 11 and the box by the upper side surface 51a and the lower side surface 51b. The body 2 can be supported and temporarily fixed. Further, since it is not necessary to fix the back plate 11 on the back wall surface 51e, it is possible to cope with a case where it is necessary to secure a gap between the back wall surface 51e and the back plate 11 of the storage cabinet 1. . Further, for example, the gap between the back wall surface 51e and the back plate 11 can be widened by installing the L-shaped metal fitting 21 and the fixing member 23 on the near side.

  The present invention can be implemented in various forms including various modifications and improvements based on the knowledge of those skilled in the art including the above-described embodiments. Moreover, it is also possible to configure a modified example using the technical matters described in the above-described embodiment. You may use combining the structure of each embodiment suitably.

  For example, in the embodiment, an example in which one row of storage cabinets 1 is constructed for one opening 51 has been described. However, when a plurality of rows of storage cabinets are constructed for one opening, the same applies. The present invention can be applied. Further, in the embodiment, the storage cabinet 1 in which only a part on the back side is embedded in the wall 50 has been described, but the present invention can also be applied to a storage cabinet in which the entire back side is embedded in the wall. In the assembling method of the present invention, the wall on which the storage cabinet is installed may be a partition wall or a load-bearing wall.

  DESCRIPTION OF SYMBOLS 1 ... Storage cabinet, 11 ... Back board, 21 ... L-shaped metal fitting (upper temporary fixing material, lower temporary fixing material), 23 ... Fixing material (upper temporary fixing material, lower temporary fixing material), 50 ... Wall, 50s ... Wall surface , 51 ... opening, 51 a ... upper side surface, 51 b ... lower side surface, 51 c ... right side surface, 51 d ... left side surface, 51 e ... back wall surface, 52 ... upper wall core material, 52 t ... outer peripheral surface, 53 ... right side wall core material, 53 t ... outer peripheral surface, 54 ... lower wall core material, 54t ... outer peripheral surface, 55 ... left wall core material, 55t ... outer peripheral surface.

Claims (5)

An assembly method for assembling a storage cabinet in which at least a part on the back side is embedded in the wall through an opening provided on a wall surface of the wall,
The back plate forming the back surface of the storage cabinet is allowed to move in at least one direction parallel to the wall surface and is substantially parallel to the wall surface so that movement in a direction orthogonal to the wall surface is restricted. A back plate temporary fixing step of temporarily fixing in the opening;
A box body assembly step for assembling a box body constituting the storage cabinet by assembling members other than the back board forming the storage cabinet to the temporarily fixed back board;
A main fixing step of main fixing the box in the opening;
A method for assembling a storage cabinet. In the back plate temporary fixing step,
The method for assembling a storage cabinet according to claim 1, wherein the back plate is locked to an upper side surface and a lower side surface that define the opening. On the upper side surface, the outer peripheral surface of the upper wall core member that extends horizontally above the opening is exposed,
An outer peripheral surface of a lower wall core member extending horizontally below the opening is exposed on the lower side surface,
In the back plate temporary fixing step,
The storage cabinet assembling method according to claim 2, wherein the back plate is locked to the upper wall core member and the lower wall core member. In the back plate temporary fixing step,
An upper temporary fixing material that sandwiches the upper end of the back plate in a direction orthogonal to the wall surface is attached to the upper wall core material,
The method of assembling a storage cabinet according to claim 3, wherein a lower temporary fixing material that sandwiches a lower end portion of the back plate in a direction orthogonal to the wall surface is attached to the lower wall core material. On the right side surface defining the opening, the outer peripheral surface of the right wall core member extending vertically on the right side of the opening is exposed,
On the left side surface defining the opening, the outer peripheral surface of the left wall core member extending vertically on the left side of the opening is exposed,
In the main fixing step,
The method of assembling a storage cabinet according to claim 3 or 4, wherein the box is fixed to the upper wall core material, the right wall core material, and the left wall core material.

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