JP6561285B2 - Wood processing methods and processed products - Google Patents

Wood processing methods and processed products Download PDF

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JP6561285B2
JP6561285B2 JP2016151639A JP2016151639A JP6561285B2 JP 6561285 B2 JP6561285 B2 JP 6561285B2 JP 2016151639 A JP2016151639 A JP 2016151639A JP 2016151639 A JP2016151639 A JP 2016151639A JP 6561285 B2 JP6561285 B2 JP 6561285B2
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海老沼惠也
創 田島
創 田島
中村哲也
北島信義
梅澤悠介
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本発明は、木材、特に無垢の板材や短冊形状の木材や装飾加工を施した木材について、時間経過と共に発生する反りなどの変形を抑制する処理方法とその加工品、及びこの処理品に装飾加工を行なった加工品に関する。   The present invention relates to a processing method and a processed product for suppressing deformation such as warpage that occurs over time for wood, in particular, solid plate material, strip-shaped wood, or wood that has been subjected to decorative processing, and decorative processing on the processed product. It relates to the processed product.

木材、特に板材や短冊形状などに加工された木材は、時間経過とともに水分率が低下して水分の抜けた箇所が収縮することや木材を構成する物質の状態や量の変化を原因とした経時変形(本明細書では、このことを以下、経時変形と呼ぶ)が問題となっていた。このため、木材を利用する際には、乾燥前100%を超える木材の含水率を15%未満に低下させるよう処理したり、木材を1年程度の期間、毎日表裏を反転させながら干したり、などの処理が行われている。
しかしながら、このように含水率を低下させた木材であっても、更なる乾燥や季節毎の湿度・温度の変化などによる吸湿・乾燥により形状が変化してしまい、寸法精度が悪くなることなどが問題となっていた。特に木材についてレーザー加工や印刷などの精密加工を行う場合には、選択した箇所へのこれら加工に木材の経時変形を原因とするズレが生じるなどの問題があった。
この経時変形は木材に含まれる道管の量や形状、道管や仮道管(本明細書では、以下、道管と呼ぶ)をつなぐリグニンやヘミセルロースの量などにより発生形態は複雑であり、予測が難しく制御できなかった。ここで道管とは、被子植物の木部組織における主要構成要素である。
このため木材は、種々の加工を行う場合、寸法上の誤差が出ることで希望するデザインを表現する表面加工が行えないなど扱いづらく、また外観上も決して美しい物にならないなど表面加工の製品化の上で課題となっていた。更にまたレーザー加工などを行うと加工後に木材が更に変形してしまうといった問題もあった。
Wood, especially wood that has been processed into a plate or strip shape, has been deteriorated over time due to a decrease in moisture content due to a decrease in moisture content, and due to changes in the state and amount of substances constituting the wood. Deformation (this is hereinafter referred to as temporal deformation) has been a problem. For this reason, when using wood, the moisture content of the wood exceeding 100% before drying is reduced to less than 15%, or the wood is dried while inverting the front and back every day for a period of about one year, Such processing is performed.
However, even with wood with a reduced moisture content, the shape may change due to further drying or moisture absorption / drying due to seasonal changes in humidity and temperature, resulting in poor dimensional accuracy. It was a problem. In particular, when precision processing such as laser processing or printing is performed on wood, there has been a problem that a shift due to temporal deformation of the wood occurs in these processing to a selected location.
This time-dependent deformation is complicated in form due to the amount and shape of the canal contained in the wood, the amount of lignin and hemicellulose that connect the canal and the temporary canal (hereinafter referred to as the canal), etc. It was difficult to predict and could not be controlled. Here, the canal is a main component in the xylem tissue of angiosperms.
For this reason, when various types of processing are performed on wood, it is difficult to handle such as surface processing that expresses the desired design due to dimensional errors, and it is also a product of surface processing that never looks beautiful. It was an issue on. Further, when laser processing or the like is performed, there is a problem that the wood is further deformed after the processing.

このような問題を解決するため、例えば特許文献1には木材の内部応力を除去するために木材を密閉雰囲気内に置き、密閉雰囲気の温度を上昇させて所定の温度及び湿度で均一な状態に所定時間維持した後、密閉雰囲気から木材を取り出して所定温度の湯を散布し、更に木材の含水率が所定値に低下するまで乾燥させることを特徴とする方法及び装置について記載されている。 In order to solve such a problem, for example, in Patent Document 1, wood is placed in a sealed atmosphere in order to remove the internal stress of the wood, and the temperature of the sealed atmosphere is raised to a uniform state at a predetermined temperature and humidity. It describes a method and apparatus characterized in that after maintaining for a predetermined time, the wood is taken out from the sealed atmosphere, sprayed with hot water at a predetermined temperature, and further dried until the moisture content of the wood decreases to a predetermined value.

また、特許文献2には水蒸気を含む60℃〜150℃において一定時間密閉に近い状態で保持し、木材の主成分であるリグニン、ヘミセルロースの軟化点を低下させ更に木材の内部応力により木材組織の細胞を流動させ、且つ木材内の水分を蒸散させる木材の内部応力緩和除去方法が記載されている。 Further, Patent Document 2 holds water vapor at 60 ° C. to 150 ° C. in a state close to hermetically sealed for a certain period of time, lowers the softening point of lignin and hemicellulose, which are the main components of wood, and further reduces the wood structure by internal stress of wood. A method for reducing the internal stress of wood is described in which cells are flowed and moisture in the wood is evaporated.

一方、非特許文献1には、日本では法隆寺五重塔や正倉院正倉をはじめ、多くの木造建築が存在しており、木材が1000年オーダーの長寿命材料であることが示されている。しかし、木材の繊維方向(道管方向)の強度の変化はさほどないが、半径方向の強度が時間と共に減少すること、また反りなどの変形が生じなくなることが示されている。この原因としてリグニンやヘミセルロースなどの量的・質的な変化が生じていることなどが示されている。 On the other hand, Non-Patent Document 1 shows that many wooden buildings exist in Japan, including Horyuji five-storied pagoda and Shokurain Masakura, and wood is a long-life material on the order of 1000 years. However, although there is not much change in the strength of the wood in the fiber direction (the direction of the canal), it has been shown that the strength in the radial direction decreases with time and that deformation such as warpage does not occur. As the cause, it has been shown that quantitative and qualitative changes such as lignin and hemicellulose have occurred.

特許第2757170号Japanese Patent No. 2757170 特開平8−267414JP-A-8-267414

横山 操、マテリアルライフ学会誌、27、39〜40ページ、2015年Osamu Yokoyama, Journal of Materials Life Society, 27, 39-40 pages, 2015

特許文献1中に記載されている方法では木材の全ての部分を均一に処理するため、複雑な状態である木材表面で処理する箇所を選択するという処理ができないことが課題となっていた。
また、お湯を散布するなどの工程が必要であるため、大型且つ複雑な装置の設置など費用などの面でも問題となっていた。更にまた木材の加熱温度においても90℃から120℃の範囲での加熱が必要であったり、60時間以上の加熱時間が必要であったりしてコストや時間、設備等の面で容易に実施する事が難しかった。
In the method described in Patent Document 1, since all parts of the wood are uniformly treated, it has been a problem that the processing of selecting a place to be treated on the wood surface in a complicated state cannot be performed.
In addition, since a process such as spraying hot water is required, there has been a problem in terms of cost such as installation of a large and complicated apparatus. Furthermore, the heating temperature of wood requires heating in the range of 90 ° C. to 120 ° C., or heating time of 60 hours or more is required, and this is easily performed in terms of cost, time, equipment, etc. It was difficult.

また、特許文献2中に記載されているように、水蒸気を用いる処理方法においては処理槽内の内部圧力が高くなるために木材を内部に置くことができ、且つ1気圧を超える圧力を保持することができる密閉装置が必要となるため、コストや設備、更に作業時の安全を確保することが難しく課題となっていた。 Further, as described in Patent Document 2, in the treatment method using water vapor, the internal pressure in the treatment tank becomes high, so that the wood can be placed inside, and the pressure exceeding 1 atm is maintained. Since a sealing device that can be used is necessary, it has been difficult to secure cost and equipment, and safety during work.

これらの事から、比較的安易な方法や短い処理時間、そして比較的低い温度で行えて木材の加工する箇所を限定・選択して行なう内部応力の除去方法と、その処理を施した木材加工品が強く望まれていた。 For these reasons, a relatively easy method, a short processing time, a method for removing internal stress that can be performed at a relatively low temperature and limiting and selecting the parts of the wood to be processed, and processed wood products that have undergone such processing Was strongly desired.

また、非特許文献1に記載されているように、建物用の建材としても長期にわたり利用できる、即ち木材の内部応力が除去され長期間利用された木材と同じ状態になるように処理する方法の開発が望まれていた。また、木材表面の単位重量当たりの表面積の増加により発現する吸音性能の向上や吸着による消臭効果の向上などの効果を持つ木材の処理方法の開発が望まれていた。 In addition, as described in Non-Patent Document 1, it can be used for a long period of time as a building material for buildings, that is, a method of treating so that the internal stress of the wood is removed and the wood is used for a long time. Development was desired. In addition, it has been desired to develop a method for treating wood, which has an effect of improving the sound absorbing performance expressed by the increase in the surface area per unit weight of the wood surface and the deodorizing effect by adsorption.

本発明者らは、上記課題を解決するために鋭意検討した結果、長期間利用された木材において報告されている、リグニンやヘミセルロースなどの量的・質的な変化を短時間で実現できれば、木材の利用上の課題であった経時変形を低減する事ができると考えた。 As a result of intensive studies to solve the above problems, the present inventors have been able to realize a quantitative and qualitative change such as lignin and hemicellulose, which has been reported in wood used for a long time, in a short time. We thought that it was possible to reduce the deformation over time, which was a problem in the use of.

発明者らは、プロテアーゼ、ガラクタナーゼ、セルラーゼ、ペクチナーゼ、キシラナーゼ、及びこれらを複合的に含むヘミセルラーゼから少なくとも1種類以上の酵素を含む水溶液を木材の一部もしくは全部に接触させ、木材の任意の箇所に存在するリグニンやヘミセルロースを選択的に分解して木材に存在する内部応力を低下させ、形状の経時変形が生じ難い木材の処理法を開発して本発明をなすに至った。 The inventors contact protease solution, galactanase, cellulase, pectinase, xylanase, and an aqueous solution containing at least one enzyme from hemicellulase containing these in combination with part or all of the wood, and The present invention has been accomplished by developing a method for treating wood, which selectively decomposes lignin and hemicellulose present at the location to reduce the internal stress present in the wood and is less likely to cause shape deformation over time.

即ち本発明は、木材の内部応力除去方法であって、含水率が1%以上60%以下の木材の一部もしくは全部に酵素水溶液を接触させる接触工程と、木材を構成する物質と前記酵素とを反応させる処理工程と、乾燥工程とを含む木材の経時変形を低減するための内部応力除去方法である。
木材と酵素水溶液を接触させる接触工程は、酵素水溶液に含まれる酵素としてプロテアーゼ、ガラクタナーゼ、セルラーゼ、ペクチナーゼ、キシラナーゼ、及びこれらを複合的に含むヘミセルラーゼから少なくとも1種類以上の酵素を0.05重量%以上15重量%以下含む、pH2以上pH11以下に調整した水溶液を木材に接触させる工程である。
木材への接触方法としては、酵素水溶液に木材を浸漬する方法、木材の表面に酵素水溶液を噴霧する方法、木材の表面に筆やブラシにより塗布する方法、木材表面及び側面を写した画像の解析結果から選んだ箇所に印刷技術を用いて酵素水溶液で処理する方法から選択した少なくとも1つの接触方法により接触させる。この接触工程を行う際、酵素水溶液を接触する前に木材にマスキングを施すことにより、処理を行わない箇所を選択することもできる。
この接触工程の後の処理工程は、リグニンやヘミセルロースなど木材を構成する物質に酵素を反応させる反応工程であり、酵素水溶液を接触させた木材をその状態で温度20℃以上80℃以下の雰囲気に0.5時間以上24時間以内静置する。
処理工程の後に行う乾燥工程は、自然乾燥や恒温槽を用いて乾燥する方法、乾燥器を用いて乾燥する方法、熱プレス機により加熱しながらプレスして乾燥する方法、乾燥した後に熱プレスを行い乾燥する方法などが好ましく用いられる。乾燥工程により乾燥した木材の含水率は、含水率計などにより確認でき、60%未満となることが木材を利用する場合好ましい。
更にまた木材の内部まで処理する場合には、木材を酵素水溶液に接触させる接触工程は酵素水溶液の温度と木材の温度を酵素の処理温度よりも低く20℃より低く保ち、酵素水溶液を木材内部まで浸透させた後、木材の温度を所定の温度にして反応させることができる。
That is, the present invention is a method for removing internal stress of wood, a contact step of contacting an aqueous enzyme solution with a part or all of wood having a moisture content of 1% or more and 60% or less, a substance constituting the wood, and the enzyme It is the internal stress removal method for reducing the time-dependent deformation | transformation of the timber including the process process which reacts and a drying process.
In the contacting step of contacting wood with the enzyme aqueous solution, 0.05 weight of at least one enzyme from protease, galactanase, cellulase, pectinase, xylanase, and hemicellulase containing these in combination as enzymes contained in the enzyme aqueous solution. It is a step of bringing the aqueous solution adjusted to pH 2 or more and pH 11 or less containing from 15% to 15% by weight into contact with wood.
As the contact method on wood, a method of immersing the timber in an aqueous enzyme solution, a method of spraying the aqueous enzyme solution onto the surface of the timber, a method of applying by brush or brush the surface of the wood, the analysis of the pictures in the wood surface and a side surface The location selected from the results is contacted by at least one contact method selected from a method of treating with an aqueous enzyme solution using a printing technique. When this contact step is performed, a portion where the treatment is not performed can be selected by masking the wood before contacting the aqueous enzyme solution.
Processing steps after the contacting step, a reaction step of reacting the enzyme material constituting the timber such as lignin and hemicellulose, the timber contacting the aqueous enzyme solution to 80 ° C. below the ambient temperature 20 ° C. or higher in that state Let stand for not less than 0.5 hours and not more than 24 hours.
The drying process performed after the treatment process includes natural drying and drying using a thermostatic bath, drying using a dryer, drying while heating with a hot press, and heating after drying. A method of performing and drying is preferably used. The moisture content of the wood dried by the drying process can be confirmed by a moisture content meter or the like, and it is preferably less than 60% when using wood.
When Furthermore the process to the inside of the timber, timber contacting step of contacting the aqueous enzyme solution is keeping the temperature of the temperature and timber of the enzyme solution below 20 ° C. lower than the processing temperature of the enzyme, the enzyme solution until the internal timber After the infiltration, the reaction can be carried out at a predetermined temperature of the wood.

本発明は、木材、特に無垢の板材や短冊形状の木材や装飾加工を施した木材を酵素水溶液に接触させる接触工程と、木材を構成する物質と酵素とを反応させる処理工程と、乾燥工程と、を含む内部応力除去方法により経時変形を低減させた木材に、レーザー加工、切削加工、染色加工、印刷加工から少なくとも一つの装飾加工を施した加工品に関する。 The present invention includes a contact process in which wood, in particular, a solid plate material, a strip-shaped wood, or a decorated wood is brought into contact with an enzyme aqueous solution, a treatment process in which a substance constituting the wood and an enzyme are reacted, and a drying process. The present invention relates to a processed product obtained by applying at least one decorative process from laser processing, cutting processing, dyeing processing, and printing processing to wood whose deformation with time has been reduced by an internal stress removing method including.

更にまた、本発明は、レーザー加工、切削加工、染色加工、印刷加工から選ばれる少なくとも一つの加工を実施した後に、木材を酵素水溶液に接触させる接触工程と、木材を構成する物質と酵素とを反応させる処理工程と、乾燥工程と、を含む内部応力除去方法により内部応力を除去させる木材加工品の製造方法である。 Furthermore, the present invention provides a contact step of contacting wood with an enzyme aqueous solution after performing at least one processing selected from laser processing, cutting processing, dyeing processing, and printing processing, and a substance constituting the wood and an enzyme . It is the manufacturing method of the processed wood product which removes internal stress by the internal stress removal method including the process process made to react and the drying process.

本発明の木材の処理方法によれば、木材の内部応力を低減できる。この内部応力の低減により、反りの発生を低減できる。このため、無垢の板材を材料として利用したり、無垢の板材を複合化した複合材としての利用ができたり、反りが発生した木材でも反りを低減することができる。更に、内部応力が低減するために加工品として曲げ加工などを行なうことが容易となる。また木材の内部応力を除去した後、レーザー加工、切削加工、染色加工、印刷加工から選ばれる少なくとも一つの加工を実施した木材加工品を作成できる。また、レーザー加工、切削加工、染色加工、印刷加工から選ばれる少なくとも一つの加工を実施したあと、木材の内部応力除去方法により木材を処理し、内部応力除去できる。 According to the wood processing method of the present invention, the internal stress of wood can be reduced. By reducing this internal stress, the occurrence of warpage can be reduced. For this reason, it is possible to use a solid plate material as a material, to use it as a composite material in which a solid plate material is combined, or to reduce warpage even in wood where warpage has occurred. Furthermore, since the internal stress is reduced, it becomes easy to perform bending as a processed product. Further, after removing the internal stress of the wood, it is possible to create a processed wood product that has been subjected to at least one processing selected from laser processing, cutting processing, dyeing processing, and printing processing. Further, after performing at least one process selected from laser processing, cutting, dyeing, and printing, the wood can be treated by the internal stress removal method of the wood to remove the internal stress.

反りが発生する前の木材表面の外観図である。It is an external view of the wood surface before warping generate | occur | produces. 反りが発生した木材表面の外観図である。It is an external view of the wood surface where curvature generate | occur | produced. 木材の反り率の測定の側面概念図である。It is a side surface conceptual diagram of the measurement of the curvature rate of wood. 本発明の実施例1で処理した木材の電子顕微鏡写真である。It is an electron micrograph of the wood processed in Example 1 of this invention. 比較例1で処理した木材の電子顕微鏡写真である。2 is an electron micrograph of wood treated in Comparative Example 1. 実験例2で行った、酵素溶液による評価に対する反り改善率の図である。It is a figure of the curvature improvement rate with respect to evaluation by an enzyme solution performed in Experimental example 2. FIG.

以下、本発明につき、より詳細に説明すると、木材の前処理についてはその手法及び装置について特に限定されないが、自然乾燥する方法、温度と湿度を制御できる恒温槽を用いて乾燥する方法、乾燥器を用いて乾燥する方法、シリカゲルなどの乾燥剤を用いて乾燥する方法などが好ましく用いられる。
前処理後の木材の含水率の測定方法は、水分率計により測定したり、木材の形状測定から木材の体積を導いて単位体積当たりの重量変化を測定する事により確認する事ができる。
乾燥した木材の含水率は、1%以上60%以下が好ましく、1%以上50%未満がより好ましく、1%以上40%未満が更に好ましい。含水率が1%以上60%以下だと酵素水溶液による処理工程において木材に酵素水溶液が浸透し易くなって本発明の効果が好適に確認できる。木材の含水率が1%未満だと予備乾燥に時間や費用が必要になる。一方、木材の含水率が60%より高いと酵素水溶液の効果が木材に含まれる水分により阻害される場合がある。
この木材の前処理の後、木材の変形が確認できない場合は、続けてレーザー加工、切削加工、染色加工、印刷加工などの加工を行う事もできる。
Hereinafter, the present invention will be described in more detail. The method and apparatus for wood pretreatment are not particularly limited. However, a method of natural drying, a method of drying using a thermostatic bath capable of controlling temperature and humidity, and a dryer. A method of drying using a silica gel or a method of drying using a desiccant such as silica gel is preferably used.
The method for measuring the moisture content of the wood after pretreatment can be confirmed by measuring with a moisture meter or by measuring the change in weight per unit volume by deriving the volume of the wood from the shape measurement of the wood.
The moisture content of the dried wood is preferably 1% to 60%, more preferably 1% to less than 50%, and even more preferably 1% to less than 40%. Effect of water content becomes liable enzyme solution penetrates into the wood in the process that it less than 60% 1% with the enzyme solution present invention can be confirmed appropriately. If the moisture content of the wood is less than 1%, time and cost are required for preliminary drying. On the other hand, if the moisture content of the wood is higher than 60%, the effect of the enzyme aqueous solution may be inhibited by moisture contained in the wood.
If the deformation of the wood cannot be confirmed after the pretreatment of the wood, processing such as laser processing, cutting processing, dyeing processing, and printing processing can be performed subsequently.

木材処理工程において利用できる酵素水溶液の酵素は、プロテアーゼ、ガラクタナーゼ、セルラーゼ、ペクチナーゼ、キシラナーゼ及びこれらを複合的に含むヘミセルラーゼから選ばれる少なくとも1種の酵素を用いる事ができる。
酵素水溶液中の酵素の量は、0.05重量%以上15重量%以下が好ましく、0.2重量%以上10重量%未満がより好ましく、0.3重量%以上5重量%未満が更に好ましい。
酵素水溶液の酵素量が0.05重量%以上15重量%以下だと、木材への酵素水溶液の浸透速度と反応速度が好適な範囲に入るため、木材表面硬度を保ったまま内部応力が除去できる。
酵素水溶液の酵素量が0.05重量%未満であると長い処理時間が必要な場合があり、15重量%より高いと酵素量と処理の効果の相関が低下する傾向にあったり、木材表面硬度が低下する傾向があったり、費用が高くなる場合がある。
As the enzyme of the enzyme aqueous solution that can be used in the wood treatment step, at least one enzyme selected from protease, galactanase, cellulase, pectinase, xylanase, and hemicellulase containing these in combination can be used.
The amount of the enzyme in the aqueous enzyme solution is preferably 0.05% by weight or more and 15% by weight or less, more preferably 0.2% by weight or more and less than 10% by weight, and further preferably 0.3% by weight or more and less than 5% by weight.
When the enzyme amount in the enzyme aqueous solution is 0.05% by weight or more and 15% by weight or less, the permeation rate and reaction rate of the enzyme aqueous solution into the wood fall within a suitable range, so internal stress can be removed while maintaining the wood surface hardness. .
If the enzyme amount in the aqueous enzyme solution is less than 0.05% by weight, a long treatment time may be required. If the enzyme amount is higher than 15% by weight, the correlation between the enzyme amount and the effect of the treatment tends to decrease, or the wood surface hardness May tend to decrease or cost may increase.

酵素水溶液に用いる水は、特に限定されないが、製造者や作業者の安全性を考慮すべきであり、水道水、蒸留水、イオン交換水などを好ましく用いる事ができる。また、ナトリウムやカルシウム、カリウムを5重量%未満含んだ水溶液を用いても酵素の処理効果が低下すること無く好適に処理できる。
酵素水溶液には、水溶液の粘度を調整するため酵素の処理効果を損なわない増粘剤を用いる事ができる。増粘剤としては、シクロデキストリンが好ましく用いられる。酵素水溶液の粘度の増加は、酵素水溶液を筆などで塗布する工程において、処理を行う箇所に選択的に酵素水溶液を施す際に特に有効である。
水溶液のpHについてはpH2以上pH11以下だと酵素の処理効果が認められるため好ましく用いられる。酵素は、選択された酵素の種類及び処理能力を鑑み選択できる。
The water used for the enzyme aqueous solution is not particularly limited, but the safety of the manufacturer or worker should be taken into consideration, and tap water, distilled water, ion-exchanged water and the like can be preferably used. Further, even if an aqueous solution containing less than 5% by weight of sodium, calcium, or potassium is used, it can be suitably treated without deteriorating the enzyme treatment effect.
In the enzyme aqueous solution, a thickener that does not impair the treatment effect of the enzyme can be used to adjust the viscosity of the aqueous solution. As the thickener, cyclodextrin is preferably used. Increase in the viscosity of the aqueous enzyme solution, in the step of applying the enzyme solution brush or the like, is particularly effective when performing a selective enzyme solution at a location for processing.
The pH of the aqueous solution is preferably 2 or more and 11 or less because an enzyme treatment effect is recognized. The enzyme can be selected in view of the type and processing capacity of the selected enzyme.

処理する木材と酵素水溶液の接触箇所は、木材の一部もしくは全部を選択できる。
処理する木材と酵素水溶液の接触方法は、酵素水溶液に木材を浸漬する方法、木材表面に酵素水溶液を噴霧する方法、木材表面に筆やブラシにより塗布する方法が好ましく用いられる。
板材として加工された木材の場合、年輪が板材の表面に現れるが、年輪から板材の反りの発生しやすい場所が特定できる。具体的には、板材の経時変形は、図2に示す様に木の表皮に近い部分が木の軸方向と逆側(木の表皮に近い側)に反る場合が多くある(図2参照)。このため、木の表面の年輪の箇所を確認した後、板材の表皮に近い面の中心に軸と平行方向に酵素水溶液を施すことにより、効果的に木材の内部応力を低下する事が可能となる。
木材表面に筆やブラシで酵素水溶液を塗布する場合には、効果的に木材の内部応力を低下できる部分に施すことができる。筆やブラシについては特に限定されないが、樹脂製の筆やブラシなどが好ましく用いられる。この場合、前述の通り、酵素水溶液に増粘剤を加えると酵素水溶液が処理した箇所から流れにくいため酵素の効果が好適に認められる。
また、塗装に使われるエアーブラシなども好ましく用いられる。エアーブラシを用いる場合には、コンプレッサにより作成した圧縮空気を用いて酵素水溶液を処理箇所に施すことができる。この際、木材の処理を行いたくない部分にマスキングを施すことにより、選択的な処理を行う事ができる。
A part or all of the wood can be selected as the contact point between the wood to be treated and the enzyme aqueous solution.
Method of contacting process for wood and the aqueous enzyme solution, a method of immersing the timber in an aqueous enzyme solution, a method of spraying an aqueous enzyme solution to the wood surface, a method of applying by brush or brush to the wood surface is preferably used.
In the case of wood processed as a plate material, an annual ring appears on the surface of the plate material, but it is possible to identify a place where the warpage of the plate material is likely to occur from the annual ring. Specifically, as time-dependent deformation of the plate material, as shown in FIG. 2, the portion close to the tree skin often warps on the opposite side of the tree axial direction (side closer to the tree skin) (see FIG. 2). ). For this reason, after confirming the location of the annual rings on the surface of the wood, it is possible to effectively reduce the internal stress of the wood by applying the enzyme aqueous solution in the direction parallel to the axis at the center of the surface near the skin of the board. Become.
When the enzyme aqueous solution is applied to the wood surface with a brush or brush, it can be applied to a portion where the internal stress of the wood can be effectively reduced. The brush and brush are not particularly limited, but a resin brush or brush is preferably used. In this case, as described above, the effect of the enzyme for the enzyme solution The addition of the thickener does not easily flow from where it is treated is preferably observed in the enzyme solution.
An air brush used for painting is also preferably used. In the case of using an air brush, the aqueous enzyme solution can be applied to the treatment site using compressed air created by a compressor. At this time, selective processing can be performed by masking a portion of the wood that is not desired to be processed.

処理する木材と酵素水溶液の接触方法として、木材の表面の年輪の現れかたを画像として確認後、効果的に処理できる箇所や処理を行わない方が良い箇所をコンピュータプログラムにより識別し、プリンタなどの印刷技術により、酵素水溶液を木材の希望する箇所に施すこともできる。 As a method of contacting the wood to be treated with the enzyme aqueous solution, after confirming the appearance of annual rings on the surface of the wood as an image, the computer program identifies the places that can be treated effectively and the places that should not be treated by a computer program, etc. With this printing technique, the enzyme aqueous solution can be applied to a desired portion of the wood.

酵素水溶液を処理する木材に反応させる処理工程の温度、湿度、時間について詳細に述べる。
処理工程の温度は、20℃以上80℃以下で内部応力の除去効果が確認される。温度30℃以上70℃未満では内部応力の除去効果がより短い時間で確認されるため、より好ましく用いられ、35℃以上68℃未満では内部応力の除去効果が高く、更に短い処理時間で処理が行えるため、更に好ましく用いられる。この温度については、選択される酵素の処理温度における処理速度、処理し易い時間を鑑み任意に決定することができる。
処理工程における湿度については特に限定されないが、木材表面が乾燥しない状態が好ましく、湿度50%以上100%以下が酵素水溶液からの水の蒸散が少なくて処理条件一定となるため好ましく、湿度は75%以上100%以下がより好ましく、湿度は80%以上100%以下が更に安定した処理が行えるため好ましい。
酵素水溶液のpHについては、pH2以上pH11以下で酵素による木材の処理効果が確認されるため好ましく、pH3以上pH9以下で処理速度が高くなるため好ましく用いられ、pH3以上pH6以下で処理速度が更に高くなるために、より好ましく用いられる。
処理時間については、木材の処理状態を勘案しつつ任意に設定できるが、酵素の処理速度と実験を行った結果から、0.1時間以上24時間以下で内部応力の除去効果が確認されるため好ましく、0.2時間以上20時間以下がより好ましく、0.3時間以上12時間以下が更に好ましい。処理時間が短すぎると酵素水溶液による木材の内部応力除去効果が限定的になる傾向があり、処理時間が長いことについては特に限定されないが、処理時間が長すぎると処理時間と木材の内部応力除去効果との相関が低下する傾向にある。
The temperature, humidity, and time of the treatment process for reacting the enzyme aqueous solution with the wood to be treated will be described in detail.
The effect of removing internal stress is confirmed when the temperature of the treatment process is 20 ° C. or higher and 80 ° C. or lower. When the temperature is 30 ° C. or more and less than 70 ° C., the effect of removing internal stress is confirmed in a shorter time, and therefore, it is more preferably used. Since it can be performed, it is more preferably used. This temperature can be arbitrarily determined in view of the processing speed at the processing temperature of the selected enzyme and the time for easy processing.
The humidity in the treatment process is not particularly limited, but it is preferable that the wood surface is not dried, and a humidity of 50% or more and 100% or less is preferred because the transpiration of water from the aqueous enzyme solution is small and the treatment conditions are constant, and the humidity is 75%. It is more preferably 100% or less and a humidity of 80% or more and 100% or less is preferable because more stable treatment can be performed.
Regarding the pH of the aqueous enzyme solution, it is preferable because the treatment effect of the wood with the enzyme is confirmed at pH 2 or more and pH 11 or less, and it is preferably used because the treatment speed increases at pH 3 or more and pH 9 or less, and the treatment speed is further increased at pH 3 or more and pH 6 or less. Therefore, it is more preferably used.
The treatment time can be arbitrarily set in consideration of the treatment state of the wood, but the effect of removing internal stress is confirmed in 0.1 hours to 24 hours from the results of the enzyme treatment speed and experiment. Preferably, 0.2 hours or more and 20 hours or less are more preferable, and 0.3 hours or more and 12 hours or less are more preferable. If the treatment time is too short, the effect of removing the internal stress of the wood by the enzyme aqueous solution tends to be limited, and the treatment time is not particularly limited, but if the treatment time is too long, the treatment time and the internal stress removal of the wood are removed. The correlation with the effect tends to decrease.

次に酵素水溶液により処理した木材について乾燥工程を行う。乾燥工程前に酵素水溶液を水やお湯により洗浄し除去した後、乾燥工程として自然乾燥や恒温槽を用い乾燥する方法、乾燥器を用いて乾燥する方法、熱プレス機によりプレスしながら乾燥する方法、乾燥した後に熱プレスを行い乾燥する方法などが好ましく用いられる。この乾燥工程の時間については特に限定されないが、木材の乾燥状態として、含水率として60%未満になることが好ましい。 Next, a drying process is performed on the wood treated with the enzyme aqueous solution. After the aqueous enzyme solution is washed and removed with water or hot water before the drying process, natural drying or drying using a thermostatic bath as a drying process, drying using a dryer, drying while pressing with a hot press machine A method of drying by hot pressing after drying is preferably used. The time for this drying step is not particularly limited, but the moisture content is preferably less than 60% as the dry state of the wood.

前述した処理により内部応力を低減した木材にレーザー加工、切削加工、染色加工、印刷加工から少なくとも一つの加工を実施した木材加工品では、木材の経時変形の原因となる内部応力が低減しているため、表面への装飾を原因とした木材の変形が低減する。
レーザー加工、切削加工、染色加工、印刷加工の各々の加工方法については特に限定されないが、レーザー加工に用いられるレーザーは、YAGレーザー、炭酸ガスレーザー、YVOレーザー、エキシマーレーザー、ファイバーレーザーの少なくとも一つのレーザーを搭載したレーザー加工機が好ましく用いられる。切削加工には、マシニングセンタや旋盤、のこぎり、回転切断機などが好ましく用いられる。染色加工には、色素や顔料を含んだ液体もしくは色素や顔料をそのまま木材に接触させ染色することができる。色素や顔料の接触方法としては、筆やプリンター、印刷機、エアーブラシなどが好ましく用いられる。印刷加工には、プリンターや印刷機などが好ましく用いられる。
Wood processed products that have been subjected to at least one of laser processing, cutting processing, dyeing processing, and printing processing on wood whose internal stress has been reduced by the above-described processing has reduced internal stress that causes temporal deformation of wood. Therefore, the deformation of the wood due to the decoration on the surface is reduced.
Each processing method of laser processing, cutting processing, dyeing processing, and printing processing is not particularly limited, but the laser used for laser processing is at least one of YAG laser, carbon dioxide laser, YVO 4 laser, excimer laser, and fiber laser. A laser processing machine equipped with two lasers is preferably used. For the cutting process, a machining center, a lathe, a saw, a rotary cutting machine or the like is preferably used. In the dyeing process, a liquid containing a dye or pigment or a dye or pigment can be directly brought into contact with wood for dyeing. As a method for contacting the dye or pigment, a brush, a printer, a printing machine, an air brush, or the like is preferably used. For printing, a printer or a printing machine is preferably used.

レーザー加工、切削加工、染色加工、印刷加工から選ばれる少なくとも一つの加工を施した木材加工品に酵素水溶液に接触させる接触工程と、木材を構成する物質に酵素を反応させる処理工程と、乾燥工程と、を含む木材の経時変形を低減させる内部応力除去方法により木材の内部応力を除去させる木材加工品の製造方法である。
この製造方法では、接触工程、処理工程、乾燥工程は、上述した木材の内部応力除去方法の条件による内部応力除去方法を、レーザー加工、切削加工、染色加工、印刷加工から選ばれる少なくとも一つの加工を施した木材加工品に施すことができる。
レーザー加工、切削加工、染色加工、印刷加工の各々の加工方法については特に限定されないが、レーザー加工に用いられるレーザーは、YAGレーザー、炭酸ガスレーザー、YVOレーザー、エキシマーレーザー、ファイバーレーザーの少なくとも一つのレーザーを搭載したレーザー加工機が好ましく用いられる。切削加工には、マシニングセンタや旋盤、のこぎり、回転切断機などが好ましく用いられる。染色加工には、色素や顔料を含んだ液体もしくは色素や顔料をそのまま木材に接触させ染色することができる。色素や顔料の接触方法としては、筆やプリンター、印刷機、エアーブラシなどが好ましく用いられる。印刷加工には、プリンターや印刷機などが好ましく用いられる。染色加工や印刷加工により色素や顔料が施された木材表面では、木材の内部応力除去方法に用いられる酵素の一部の処理速度が低下するため、木材の内部応力を除去したくない場所や木材表面の状態を変えたくない場合にこれら色素や顔料を施すことにより、木材表面を保護することもできる。
A contact process in which an enzyme aqueous solution is contacted with a processed wood product subjected to at least one process selected from laser processing, cutting processing, dyeing processing, and printing processing, a processing step in which an enzyme reacts with a material constituting the wood, and a drying step And a method for producing a processed wood product, in which the internal stress of the wood is removed by an internal stress removing method that reduces the temporal deformation of the wood.
In this manufacturing method, the contact step, the treatment step, and the drying step are at least one processing selected from laser processing, cutting processing, dyeing processing, and printing processing as an internal stress removal method based on the above-described conditions of the internal stress removal method for wood. It can be applied to processed wood products.
Each processing method of laser processing, cutting processing, dyeing processing, and printing processing is not particularly limited, but the laser used for laser processing is at least one of YAG laser, carbon dioxide laser, YVO 4 laser, excimer laser, and fiber laser. A laser processing machine equipped with two lasers is preferably used. For the cutting process, a machining center, a lathe, a saw, a rotary cutting machine or the like is preferably used. In the dyeing process, a liquid containing a dye or pigment or a dye or pigment can be directly brought into contact with wood for dyeing. As a method for contacting the dye or pigment, a brush, a printer, a printing machine, an air brush, or the like is preferably used. For printing, a printer or a printing machine is preferably used. On the surface of wood that has been dyed or pigmented by dyeing or printing, the processing speed of some of the enzymes used in the internal stress removal method of the wood is reduced, so places where you do not want to remove the internal stress of wood or wood When the surface state is not desired to be changed, the wood surface can be protected by applying these dyes and pigments.

本発明の処理法により木材を構成しているリグニンやヘミセルロースが分解除去されるので、木材表面の単位重量当たりの表面積を60倍程度増すことができたり、経時変形が低減されたりするため、楽器などにも用いることができる。表面積は、比表面積測定試験で測定する事ができる。 Since the lignin and hemicellulose constituting the wood are decomposed and removed by the treatment method of the present invention, the surface area per unit weight of the wood surface can be increased by about 60 times, and deformation with time can be reduced. It can also be used. The surface area can be measured by a specific surface area measurement test.

以下、実験例、実施例及び比較例を示して本発明をより具体的に説明するが、本発明は下記実施例に限定されるものではない。   EXAMPLES Hereinafter, although an experimental example, an Example, and a comparative example are shown and this invention is demonstrated more concretely, this invention is not limited to the following Example.

(実験例1)
まず、酵素毎の木材の処理効果を確認するため、pHを調整した酵素水溶液を作成し、10℃から90℃の温度において木材の処理を行った。木材は酵素水溶液に浸漬し実施した。酵素水溶液の濃度は水溶液に対し1重量%とした。木材は、針葉樹から選択された杉材(重量5g)と広葉樹から選択された桜材(重量5g)をそれぞれ被処理材として用いた。
処理時間を5時間とし、処理後の表面の電子顕微鏡撮影結果及び処理前後の木材の重量変化から効果の検証を行い、木材の処理効果が確認された温度範囲とpH範囲及び相対的な処理効果(最低0、最高100)を得た。この酵素の処理効果を各酵素の種類毎に表1に示す。
(Experimental example 1)
First, in order to confirm the treatment effect of wood for each enzyme, an enzyme aqueous solution with adjusted pH was prepared, and wood was treated at a temperature of 10 ° C to 90 ° C. Wood was immersed in an enzyme aqueous solution. The concentration of the aqueous enzyme solution was 1% by weight with respect to the aqueous solution. As the wood, cedar wood (weight 5 g) selected from conifers and cherry wood (weight 5 g) selected from hardwoods were used as materials to be treated.
The treatment time is 5 hours, the effect is verified from the electron micrographs of the treated surface and the weight change of the wood before and after the treatment, and the temperature range, pH range and relative treatment effect in which the treatment effect of wood is confirmed. (Minimum 0, maximum 100). The treatment effect of this enzyme is shown in Table 1 for each enzyme type.

実験例で木材の処理効果が確認された条件において、木材の処理を行った。 Wood was treated under conditions where the wood treatment effect was confirmed in the experimental examples.

(実施例1)
最初に本発明の実施例1及び比較例1を以下のように行った。予備乾燥として恒温槽(エスペックミック社製)を用いて乾燥した杉平板(切り出し加工時寸法として、厚さ5mm×幅100mm×長さ150mm)について、図2及び図3に示すように長さ方向の一端面を位置決め機能付きテーブル6に取り付け、上から押さえ治具9で固定した後、もう一方の端面下部のテーブル上面からの距離を測定した。この木材の幅100mmに対するテーブル上面との間の長さは3.5mmでありこの板材の反り率を3.5%とした。同様の寸法の他の杉板を選択し、反り率を測定したところ3.5%であることを確認して、この2枚の杉板を実施例1及び比較例1に用いた。実施例1及び比較例1の杉板材の含水率を測定したところ両方とも8%であった。
Example 1
First, Example 1 and Comparative Example 1 of the present invention were performed as follows. As shown in FIG. 2 and FIG. 3, the cedar flat plate dried using a thermostatic bath (manufactured by Especmic Co., Ltd.) as a pre-drying (thickness 5 mm × width 100 mm × length 150 mm). After attaching one end surface to a table 6 with a positioning function and fixing it from above with a holding jig 9, the distance from the upper surface of the table at the lower end of the other end surface was measured. The length between the top surface of the table with respect to the width of 100 mm of the wood was 3.5 mm, and the warpage rate of the plate material was 3.5%. Another cedar board having the same size was selected and the warp rate was measured to confirm that it was 3.5%. These two cedar boards were used in Example 1 and Comparative Example 1. When the moisture content of the cedar board materials of Example 1 and Comparative Example 1 was measured, both were 8%.

酵素水溶液の酵素としてキシラナーゼ1を選択し、イオン交換水を用いて0.4重量%の酵素水溶液を作成した。水溶液のpHは5.5、温度は25℃であった。この水溶液に前記木材を浸漬し、温度60℃の恒温槽内に2時間静置した。その後、軽く水洗した後、60℃の恒温槽にて6時間乾燥した。この時の板材は反り率0.5%であり、86%が改善した。この時の表面の電子顕微鏡撮影を行ったところ、道管同士の接合が減少し、繊維がほどけて内部応力の原因となる状態が一部解消されていることが確認された(図4)。また、処理した後の木材の表面積を比表面積測定装置による測定したところ、0.59m/gであり、処理前の0.01m/gに比べ59倍も増加していることが確認された。
また、この時確認された本発明の処理方法の評価は実験例の結果から想定された評価と同等であった。その後、この木材について表面全体に株式会社ワークステーション製レーザー加工機を用いてレーザー加工を施して、レーザー加工の1時間後及び1週間後にそれぞれ測定された反り率はそれぞれ0.5%であり、レーザー加工によっても新たな反りが発生しないことを確認した。
Xylanase 1 was selected as the enzyme in the enzyme aqueous solution, and a 0.4 wt% enzyme aqueous solution was prepared using ion-exchanged water. The pH of the aqueous solution was 5.5, and the temperature was 25 ° C. The wood was immersed in this aqueous solution and allowed to stand in a constant temperature bath at a temperature of 60 ° C. for 2 hours. Then, after lightly washing with water, it was dried in a 60 ° C. constant temperature bath for 6 hours. The plate material at this time had a warpage rate of 0.5%, and 86% improved. As a result of taking an electron microscopic image of the surface at this time, it was confirmed that the connection between the pipes decreased, the fiber was unwound and the state causing the internal stress was partially eliminated (FIG. 4). The measured surface area of the timber after the treatment with a specific surface area measuring apparatus, a 0.59 m 2 / g, even 59-fold compared to 0.01 m 2 / g before the treatment was confirmed to be increased It was.
The evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the results of the experimental examples. Thereafter, the entire surface of this wood was subjected to laser processing using a workstation laser processing machine, and the warpage rate measured after 1 hour and 1 week after laser processing was 0.5%, respectively. It was confirmed that no new warp was generated even by laser processing.

(比較例1)
酵素を加えない以外は全て実施例1と同じ方法で木材に対して処理を行った。この処理を行った場合の板材の反り率は3.5%であり、処理前と比較して変形の大きさの差異は確認できなかった。この時の表面の電子顕微鏡撮影を行ったところ、道管同士の接合がそのまま残っていることが確認された(図5)。この時、この木材の反り率は3.5%であり、この処理による反りの改善効果は確認されなかった。
その後、実施例1と同じ条件でこの木材の表面全体にレーザー加工を施して、レーザー加工の1時間後及び1週間後に測定された反り率は、それぞれ3.5%及び4.5%であり、レーザー加工によって、新たな反りの発生を確認した。
(Comparative Example 1)
The wood was treated in the same manner as in Example 1 except that no enzyme was added. The warpage rate of the plate material when this treatment was performed was 3.5%, and no difference in deformation size could be confirmed compared to before treatment. When an electron microscopic photograph of the surface at this time was performed, it was confirmed that the joints between the ducts remained as they were (FIG. 5). At this time, the warp rate of the wood was 3.5%, and the effect of improving the warp by this treatment was not confirmed.
Thereafter, the entire surface of the wood was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured 1 hour and 1 week after laser processing were 3.5% and 4.5%, respectively. The occurrence of a new warp was confirmed by laser processing.

上記実施例1及び比較例1により、本発明の酵素水溶液による木材の内部応力除去効果、及び内部応力を除去した木材に対するレーザー加工による新たな反りの発生抑止の効果を確認した。 From Example 1 and Comparative Example 1 above, the effect of removing internal stress of wood by the enzyme aqueous solution of the present invention and the effect of suppressing the occurrence of new warpage by laser processing on wood from which internal stress was removed were confirmed.

次に本発明の実施例2及び比較例2を以下のように行った。予備乾燥を行った杉平板(厚さ5mm×幅100mm×長さ150mm)について、図2及び図3に示すように長さ方向の一端面を位置決め機能付きテーブル6に付け上から押さえ治具9で押さえつけた後、もう一方の端面下部のテーブル上面からの距離を測定した。幅100mmに対するテーブル上面と間の長さは2.0mmでありこの板材の反り率を2.0%とした。同様の寸法の杉板を選択し、反り率を測定したところ2.0%であった。この2枚の杉板を実施例2及び比較例2にそれぞれ用いた。実施例2及び比較例2の杉板材の含水率を測定したところ両方とも8%であった。 Next, Example 2 and Comparative Example 2 of the present invention were performed as follows. With respect to the cedar flat plate (thickness 5 mm × width 100 mm × length 150 mm) which has been subjected to preliminary drying, as shown in FIGS. Then, the distance from the lower surface of the other end surface to the upper surface of the table was measured. The length between the upper surface of the table with respect to the width of 100 mm was 2.0 mm, and the warpage rate of this plate material was 2.0%. A cedar board having the same dimensions was selected and the warpage rate was measured and found to be 2.0%. These two cedar boards were used in Example 2 and Comparative Example 2, respectively. When the moisture content of the cedar board materials of Example 2 and Comparative Example 2 was measured, both were 8%.

(実施例2)
酵素水溶液の酵素としてキシナラーゼ1を選択し、イオン交換水を用いて0.4重量%の酵素水溶液を作成した(pH4.0)。この水溶液に木材を浸漬し、温度60℃の恒温槽内に2時間静置し、その後、軽く水洗した後、60℃の恒温槽にて3時間乾燥した。この木材の反り率を測定したところ0.5%であり、反り率として75%以上改善した。また、この時確認された本発明の処理方法の評価は、実験例の結果から想定された評価と同等であった。その後、熱プレス機(東洋精機製MP−WCL)にて60℃で2分間のプレス乾燥を行なった。この時の板材は反り率0.2%以下だった。この結果からプレス加工により更に反りが改善する事が確認された。
その後、この木材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反り率はそれぞれ0.2%以下であり、レーザー加工によっても新たな反りが発生しないことを確認した。
(Example 2)
Xinalase 1 was selected as the enzyme in the enzyme aqueous solution, and a 0.4 wt% enzyme aqueous solution was prepared using ion-exchanged water (pH 4.0). Wood was immersed in this aqueous solution, allowed to stand in a thermostatic bath at a temperature of 60 ° C. for 2 hours, then lightly washed with water, and then dried in a thermostatic bath at 60 ° C. for 3 hours. When the warpage rate of this wood was measured, it was 0.5%, and the warpage rate was improved by 75% or more. Further, the evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the results of the experimental examples. Thereafter, press drying was performed at 60 ° C. for 2 minutes using a heat press machine (MP-WCL manufactured by Toyo Seiki Co., Ltd.). The board material at this time had a warpage rate of 0.2% or less. From this result, it was confirmed that the warping was further improved by press working.
Thereafter, the entire surface of this wood was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured after 1 hour and 1 week after laser processing were 0.2% or less, respectively. It was confirmed that no warping occurred.

(比較例2)
酵素を加えない以外は全て実施例2と同じ方法で木材に対して処理を行った。水により処理した後の板材は反り率2.0%であり、処理前との比較で変化は確認できなかった。この時の表面の電子顕微鏡撮影を行ったところ、道管同士の接合状態がそのまま残っていることが確認された。この結果から、この条件での反りの改善効果は確認されなかった。
この木材に対し、60℃の恒温槽にて3時間の乾燥後、熱プレス機(東洋精機製MP−WCL)にて60℃2分間のプレス乾燥をした。この時の木材の反り率は0.5%以下であり、反り率として75%以上改善した。
その後、この木材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反りはそれぞれ反り率0.5%及び3.5%であり、レーザー加工によって新たな反りの発生を確認した。
(Comparative Example 2)
The wood was treated in the same manner as in Example 2 except that no enzyme was added. The plate material after the treatment with water had a warpage rate of 2.0%, and no change could be confirmed in comparison with that before the treatment. When an electron micrograph of the surface at this time was performed, it was confirmed that the joined state of the pipes remained as it was. From this result, the improvement effect of the curvature under this condition was not confirmed.
The wood was dried for 3 hours in a thermostatic bath at 60 ° C. and then press dried at 60 ° C. for 2 minutes with a hot press machine (MP-WCL manufactured by Toyo Seiki Co., Ltd.). The warp rate of the wood at this time was 0.5% or less, and the warp rate was improved by 75% or more.
Thereafter, the entire surface of this wood was subjected to laser processing under the same conditions as in Example 1, and the warpage measured after 1 hour and 1 week after laser processing was 0.5% and 3.5%, respectively. The occurrence of a new warp was confirmed by laser processing.

(実験例2)
次に本発明の処理方法による木材の内部応力の除去効果が実験例で行われた評価と一致することを確認するため、酵素としてキシラナーゼ1を選択し、pH及び処理温度を制御し、内部応力の除去効果を検証した。
11回の試験を行った結果、図6に示したように、実験例で得られた処理能力の評価(電子顕微鏡撮影から得られた結果と木材の処理前後の重量変化から5段階評価した)と内部応力除去効果(反り率の改善%)は、良い相関を示した。
また、実施例の評価が3以下だった処理条件において、処理時間を増して処理を行った所、反り率がより改善されることを確認した。反り率のさらなる改善が確認された事から、同じ処理条件であった場合、処理時間を増やすことにより、反り率の改善を制御できることが確認できた。
これらの実験結果から、本発明の処理方法による木材の内部応力の除去効果が実験例で行われた評価と一致することを確認した。
(Experimental example 2)
Next, in order to confirm that the internal stress removal effect of the wood by the treatment method of the present invention is consistent with the evaluation performed in the experimental example, xylanase 1 was selected as the enzyme , the pH and the treatment temperature were controlled, and the internal stress was The removal effect was verified.
As a result of performing the test 11 times, as shown in FIG. 6, evaluation of the treatment ability obtained in the experimental example (five levels were evaluated from the result obtained from electron microscope photography and the weight change before and after the treatment of the wood) The internal stress removal effect (% improvement in warpage rate) showed a good correlation.
In addition, it was confirmed that the warpage rate was further improved when the treatment was performed with the treatment time increased under the treatment conditions where the evaluation of the example was 3 or less. Since further improvement of the warpage rate was confirmed, it was confirmed that the improvement of the warpage rate could be controlled by increasing the processing time under the same processing conditions.
From these experimental results, it was confirmed that the internal stress removal effect of the wood by the treatment method of the present invention was consistent with the evaluation performed in the experimental examples.

実施例3から実施例9を以下のように行った。予備乾燥を行った平板(厚さ5mm×幅100mm×長さ150mm)について、長さ方向の一端面を位置決め機能付きテーブル6に設置し、もう一方の端面下部のテーブル上面からの距離を測定した。この幅100mmに対するテーブル上面との間の距離は3.0mmでありこの板材の反り率を3.0%とした。
同様の寸法の杉板を選択し、反り率を測定したところ反り率3.0%であることを確認した。このように4枚の杉板を選び実施例3から実施例6に用いた。実施例7には、同様の反り率%を示した桜材を用いた。これら杉板材及び桜板材の含水率を測定したところ、5枚とも10%であった。
Examples 3 to 9 were performed as follows. For a pre-dried flat plate (thickness 5 mm × width 100 mm × length 150 mm), one end surface in the length direction was placed on the table 6 with a positioning function, and the distance from the upper surface of the table at the lower end of the other end surface was measured. . The distance from the upper surface of the table with respect to the width of 100 mm was 3.0 mm, and the warpage rate of the plate material was 3.0%.
A cedar board having the same dimensions was selected and the warpage rate was measured, and it was confirmed that the warpage rate was 3.0%. Thus, four cedar boards were selected and used in Examples 3 to 6. In Example 7, the cherry material which showed the same curvature rate% was used. When the moisture content of these cedar board materials and cherry board materials was measured, all of them were 10%.

(実施例3)
酵素水溶液の酵素としてプロテアーゼを選択し、イオン交換水を用いて10重量%の酵素水溶液を作成した(水溶液のpHは5.0)。この水溶液に木材を浸漬し、温度50℃の恒温槽内に30分間静置した。その後、軽く水洗した後、60℃の恒温槽にて3時間の乾燥後、反り率を測定したところ0.5%で反り率として83%改善した。また、この時確認した本発明の処理方法の評価は実験例の結果から想定された評価と同等であった。
その後、この木材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反り率はそれぞれ0.5%以下であり、レーザー加工によっても新たな反りが発生しないことを確認した。
(Example 3)
Protease was selected as the enzyme in the enzyme aqueous solution, and a 10% by weight enzyme aqueous solution was prepared using ion-exchanged water (pH of the aqueous solution was 5.0). Wood was immersed in this aqueous solution and allowed to stand for 30 minutes in a thermostatic bath at a temperature of 50 ° C. Then, after lightly washing with water, after drying for 3 hours in a thermostatic bath at 60 ° C., the warpage rate was measured, and the warpage rate was improved by 83% to 0.5%. The evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the results of the experimental examples.
Thereafter, the entire surface of this wood was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured after 1 hour and 1 week after laser processing were 0.5% or less, respectively. It was confirmed that no warping occurred.

(実施例4)
酵素水溶液の酵素としてガラクタナーゼを選択し、イオン交換水を用いて10重量%の酵素水溶液を作成した(水溶液のpHは4.5)。この水溶液に前記木材を浸漬し、温度40℃の恒温槽内に10時間静置した。その後、軽く水洗した後、60℃の恒温槽にて3時間の乾燥後、反り率を測定したところ0.6%で反り率として80%、改善した。また、この時確認された本発明の処理方法の評価は実験例の結果から想定された評価と同等であった。
その後、この木材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反り率はそれぞれ0.6%以下であり、レーザー加工によっても新たな反りが発生しないことを確認した。
Example 4
Galactanase was selected as the enzyme of the enzyme aqueous solution, and a 10% by weight enzyme aqueous solution was prepared using ion-exchanged water (pH of the aqueous solution was 4.5). The wood was immersed in this aqueous solution and allowed to stand in a constant temperature bath at a temperature of 40 ° C. for 10 hours. Then, after lightly washing with water, after drying for 3 hours in a thermostatic bath at 60 ° C., the warpage rate was measured. As a result, the warpage rate was improved by 0.6% to 80%. The evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the results of the experimental examples.
Thereafter, the entire surface of this wood was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured after 1 hour and 1 week after laser processing were 0.6% or less, respectively. It was confirmed that no warping occurred.

(実施例5)
酵素水溶液の酵素としてセルラーゼを選択し、イオン交換水を用いて3重量%の酵素水溶液を作成した(水溶液のpHは5.0)。この水溶液に前記木材を浸漬し、温度45℃の恒温槽内に5時間静置した。その後、軽く水洗した後、60℃の恒温槽にて3時間の乾燥後、反り率を測定したところ0.3%で反り率として90%程度、改善した。また、この時確認した本発明の処理方法の評価は実験例の結果から想定された評価と同等であった。
その後、この木材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反り率はそれぞれ0.3%以下であり、レーザー加工によっても新たな反りが発生しないことを確認した。
(Example 5)
Cellulase was selected as the enzyme of the enzyme aqueous solution, and a 3 wt% enzyme aqueous solution was prepared using ion-exchanged water (pH of the aqueous solution was 5.0). The wood was immersed in this aqueous solution and allowed to stand in a constant temperature bath at a temperature of 45 ° C. for 5 hours. Then, after lightly washing with water, after drying for 3 hours in a thermostatic bath at 60 ° C., the warpage rate was measured, and the warpage rate improved by about 90% at 0.3%. The evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the results of the experimental examples.
Thereafter, the entire surface of this wood was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured after 1 hour and 1 week after laser processing were each 0.3% or less. It was confirmed that no warping occurred.

(実施例6)
酵素水溶液の酵素としてペクチナーゼを選択し、イオン交換水を用いて2重量%の酵素水溶液を作成した(水溶液のpHは4.0)。この水溶液に前記木材を浸漬し、温度50℃の恒温槽内に4時間静置した。その後、軽く水洗した後、60℃の恒温槽にて3時間の乾燥後、反り率を測定したところ0.4%で反り率として85%以上、改善した。また、この時確認された本発明の処理方法の評価は実験例の結果から想定された評価と同等であった。
その後、この木材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反り率はそれぞれ0.4%以下であり、レーザー加工によっても新たな反りが発生しないことを確認した。
(Example 6)
Pectinase was selected as the enzyme in the enzyme aqueous solution, and a 2% by weight enzyme aqueous solution was prepared using ion-exchanged water (the pH of the aqueous solution was 4.0). The wood was immersed in this aqueous solution and allowed to stand for 4 hours in a thermostat at a temperature of 50 ° C. Then, after lightly washing with water, after drying for 3 hours in a thermostatic bath at 60 ° C., the warpage rate was measured. As a result, the warpage rate improved by 0.4% or more by 85% or more. The evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the results of the experimental examples.
Thereafter, the entire surface of this wood was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured after 1 hour and 1 week after laser processing were 0.4% or less, respectively. It was confirmed that no warping occurred.

(実施例7)
酵素水溶液の酵素としてキシラナーゼ2を選択し、イオン交換水を用いて2重量%の酵素水溶液を作成した。この溶液にはシクロデキストリンを0.5重量%添加することで粘度を増した(水溶液のpHは5.0)。この水溶液に桜板材を浸漬し、温度60℃の恒温槽に4時間静置した。その後、軽く水洗した後、60℃の恒温槽にて3時間の乾燥後、反り率を測定したところ0.4%で反り率として85%以上改善した。また、この時確認された本発明の処理方法の評価は実験例の結果から想定された評価と同等であった。
その後、この桜板材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反り率はそれぞれ0.4%以下であり、レーザー加工によっても新たな反りが発生しないことを確認した。
(Example 7)
Xylanase 2 was selected as the enzyme in the enzyme aqueous solution, and a 2% by weight enzyme aqueous solution was prepared using ion-exchanged water. The viscosity was increased by adding 0.5% by weight of cyclodextrin to this solution (pH of the aqueous solution was 5.0). The cherry board material was immersed in this aqueous solution, and it left still for 4 hours in a 60 degreeC thermostat. Then, after lightly washing with water, after drying for 3 hours in a thermostatic bath at 60 ° C., the warpage rate was measured, and the warpage rate was improved by 85% or more at 0.4%. The evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the results of the experimental examples.
Thereafter, the entire surface of the cherry plate material was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured after 1 hour and 1 week after laser processing were 0.4% or less, respectively. It was confirmed that no new warping occurred.

(実施例8)
酵素水溶液の酵素としてキシラナーゼ2を選択し、イオン交換水を用いて2重量%の酵素水溶液を作成した。この溶液には、シクロデキストリンを0.5重量%添加し、粘度を増した(水溶液のpHは5.0)。この水溶液を反り率2%、含水率8%である木材の反りが生じやすい面3の道管の方向と平行にポリエチレン製のブラシで塗布した。この木材の反りが生じやすい面3は、木材の側面4及び反りが生じやすい面3の画像から判断した。
この酵素水溶液を処理した木材を温度60℃の恒温槽内に4時間静置した。その後、軽く水洗した後、60℃の恒温槽にて3時間の乾燥後、反り率を測定したところ0.5%で反り率として75%以上改善した。この時確認された本発明の処理方法の評価は実験例の結果から想定された評価と同等であった。
その後、この木材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反り率はそれぞれ0.5%以下であり、レーザー加工によっても新たな反りが発生しないことを確認した。
(Example 8)
Xylanase 2 was selected as the enzyme in the enzyme aqueous solution, and a 2% by weight enzyme aqueous solution was prepared using ion-exchanged water. To this solution, 0.5% by weight of cyclodextrin was added to increase the viscosity (pH of the aqueous solution was 5.0). This aqueous solution was applied with a polyethylene brush in parallel with the direction of the path 3 of the surface 3 where warpage of the wood having a warpage rate of 2% and a moisture content of 8% is likely to occur. The surface 3 on which the warp of the wood tends to occur was judged from the images of the side surface 4 of the wood and the surface 3 on which the warp tends to occur.
The wood treated with this enzyme aqueous solution was allowed to stand in a constant temperature bath at a temperature of 60 ° C. for 4 hours. Then, after lightly washing with water, after drying for 3 hours in a thermostatic bath at 60 ° C., the warpage rate was measured, and the warpage rate was improved by 75% or more by 0.5%. The evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the results of the experimental examples.
Thereafter, the entire surface of this wood was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured after 1 hour and 1 week after laser processing were 0.5% or less, respectively. It was confirmed that no warping occurred.

(実施例9)
酵素水溶液の酵素としてキシラナーゼ2を選択し、イオン交換水を用いて2重量%の酵素水溶液を作成した(水溶液のpHは5.0)。この水溶液を反り率2%、含水率10%である木材の反りが生じやすい面3の道管の方向と平行にエアーブラシ(アネスト岩田社製IS−800)で塗布した。塗布箇所を任意に選択するため、塗布箇所以外には、マスキングテープによるマスキングを施した。この時、エアーブラシから塗布した酵素水溶液の濃度及びpHは、前記濃度及びpHと変化がないことを確認した。木材の反りが生じやすい面3は、木材の側面4及び反りが生じやすい面3の年輪の現れかたの画像から判断した。
この酵素水溶液を処理した木材を温度60℃の恒温槽に4時間静置した。その後、軽く水洗した後、60℃の恒温槽にて3時間の乾燥後、反り率を測定したところ0.5%で反り率として75%以上改善した。また、この時確認された本発明の処理方法の評価は実験例1の結果から想定された評価と同等であった。更にまた、マスキングを施した箇所では、電子顕微鏡撮影の結果から、酵素による処理効果が低いことを確認した。
その後、この木材について表面全体に実施例1と同じ条件でレーザー加工を施して、レーザー加工1時間後及び1週間後に測定された反り率はそれぞれ0.5%以下であり、レーザー加工によっても新たな反りが発生しないことを確認した。
Example 9
Xylanase 2 was selected as an enzyme in the enzyme aqueous solution, and a 2 wt% enzyme aqueous solution was prepared using ion-exchanged water (pH of the aqueous solution was 5.0). This aqueous solution was applied with an air brush (IS-800, manufactured by Anest Iwata Co., Ltd.) in parallel with the direction of the path 3 of the surface 3 where warpage of wood having a warpage rate of 2% and a water content of 10% is likely to occur. In order to select an application location arbitrarily, masking with a masking tape was performed in addition to the application location. At this time, it was confirmed that the concentration and pH of the enzyme aqueous solution applied from the airbrush did not change with the concentration and pH. The surface 3 where the warp of the wood is likely to occur was judged from the images of the appearance of the annual rings of the side surface 4 of the wood and the surface 3 where the warp is likely to occur.
The wood treated with this enzyme aqueous solution was allowed to stand for 4 hours in a thermostatic bath at a temperature of 60 ° C. Then, after lightly washing with water, after drying for 3 hours in a thermostatic bath at 60 ° C., the warpage rate was measured, and the warpage rate was improved by 75% or more by 0.5%. Further, the evaluation of the treatment method of the present invention confirmed at this time was equivalent to the evaluation assumed from the result of Experimental Example 1. Furthermore, it was confirmed from the results of electron micrographs that the effect of treatment with the enzyme was low at the masked portions.
Thereafter, the entire surface of this wood was subjected to laser processing under the same conditions as in Example 1, and the warpage rates measured after 1 hour and 1 week after laser processing were 0.5% or less, respectively. It was confirmed that no warping occurred.

1 反り発生前の木材
2 反りが発生した木材
3 反りの発生しやすい面
4 反りの発生しやすい方向を判断する木材の断面
5 反りが発生した木材の反りの大きさ
6 位置決め機能付きテーブル
7 反りが発生しやすい面の画像取得手段
8 反りの発生しやすい方向を判断する木材の断面の画像取得手段
9 押さえ治具
DESCRIPTION OF SYMBOLS 1 Wood before warpage 2 Wood where warpage occurred 3 Surface where warpage is likely to occur 4 Cross section of wood for judging the direction where warpage is likely to occur 5 Size of wood warpage where warpage occurred 6 Table with positioning function 7 Warpage Image acquisition means 8 for a surface where warpage is likely to occur Image acquisition means 9 for a cross section of wood for judging the direction in which warpage is likely to occur 9 Holding jig

本発明は、木材の加工及び木材製品に関連する産業で利用される。

The present invention is utilized in industries related to wood processing and wood products.

Claims (1)

木材の経時変形を低減させる内部応力除去方法であって、
前記木材の一部もしくは全部を、ガラクタナーゼ、セルラーゼ、ペクチナーゼ、キシラナーゼから成る群から選ばれる少なくとも1種以上の酵素を含む水溶液に接触させる接触工程と、
前記木材を構成する物質と、前記酵素とを20℃から80℃の環境下で反応させる処理工程と、
前記処理工程後の木材を乾燥する乾燥工程と、
を含む木材の経時変化を低減させる内部応力除去方法。
An internal stress relief method that reduces deformation of wood over time,
Contacting a part or all of the wood with an aqueous solution containing at least one enzyme selected from the group consisting of galactanase, cellulase, pectinase, and xylanase ;
A treatment step of reacting the material constituting the wood and the enzyme in an environment of 20 ° C. to 80 ° C .;
A drying step of drying the wood after the treatment step;
The internal stress removal method which reduces the time-dependent change of the timber containing.
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JPS60225710A (en) * 1984-04-24 1985-11-11 松下電工株式会社 Impregnating treating method of wood
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