JP6559593B2 - Drain neutralizer - Google Patents

Drain neutralizer Download PDF

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JP6559593B2
JP6559593B2 JP2016028193A JP2016028193A JP6559593B2 JP 6559593 B2 JP6559593 B2 JP 6559593B2 JP 2016028193 A JP2016028193 A JP 2016028193A JP 2016028193 A JP2016028193 A JP 2016028193A JP 6559593 B2 JP6559593 B2 JP 6559593B2
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storage chamber
drain
partition
inlet
combustion
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JP2017144387A (en
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木村 貴宏
貴宏 木村
聡 古舘
聡 古舘
裕明 永井
裕明 永井
行隆 中村
行隆 中村
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Corona Corp
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Corona Corp
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Description

この発明は、ドレン中和槽の不純物による詰まりを確実に防止することが出来るドレン中和装置に関するものである。   The present invention relates to a drain neutralization apparatus capable of reliably preventing clogging due to impurities in a drain neutralization tank.

従来よりこの種のドレン中和装置では、潜熱回収型の燃焼装置内に予め組み込まれて出荷されるものであった。(例えば、特許文献1参照。)   Conventionally, this type of drain neutralizer has been shipped in advance in a latent heat recovery type combustion apparatus. (For example, refer to Patent Document 1.)

特許第5367603号公報Japanese Patent No. 5367603

ところでこの従来のものでは、燃焼装置を生産工場から各地へ配送する等の輸送時に、器具が横積みされた場合には、図6及び図7の正常姿勢から図8及び図9に示すように、仕切りがない第1貯室100内に中和剤101が入り込み、そして、輸送時の振動で遂には第1貯室100内が中和剤101で満杯状態となり、これを器具を正常の姿勢に戻して設置した場合、満杯状態となった第1貯室100内の中和剤101によって、補助区画102下方の開口103が閉塞されることで、ドレン水中に含まれている不純物が開口103部分に溜まって該開口103が詰まり、ドレン水の流入が妨げられることによって、ドレン水がドレン中和槽104がら漏れ出すと言う課題を有するものであった。   By the way, in this conventional apparatus, when the appliances are horizontally stacked during transportation such as delivery of the combustion apparatus from the production factory to various places, as shown in FIGS. 8 and 9 from the normal posture of FIGS. The neutralizing agent 101 enters the first storage chamber 100 having no partition, and the first storage chamber 100 is finally filled with the neutralizing agent 101 due to vibration during transportation. In the case of being set back to the position, the neutralization agent 101 in the first storage chamber 100 that has become full closes the opening 103 below the auxiliary compartment 102, so that impurities contained in the drain water can be opened. The problem is that drain water leaks out from the drain neutralization tank 104 when the opening 103 is clogged by being accumulated in the portion and the inflow of drain water is prevented.

この発明はこの点に着目し上記課題を解決する為に、特にその構成を、バーナの燃焼後の燃焼排ガスが露点以下になることで発生するドレン水を、予め中和剤が充填されたドレン中和槽を流通させることで中和するものに於いて、前記ドレン中和槽には、上面にドレン水の流入口が設けられ、該流入口を中心に流入口に連通する第1貯室と、この第1貯室とは下方の連通口のみで連通する第2貯室とを第1区画で区画して左右に形成し、流入口と第1貯室との間には、下方の開口のみで第1貯室と連通するように補助区画で区画された受入室が形成され、更に第1貯室には第1仕切と第2仕切によって開口と連通口とを結ぶ蛇行路を形成し、第1貯室内の下方の前記連通口から逆に入ってきた前記中和剤が第1仕切を越えて前記蛇行路の下方まで充填したものである。
This invention pays attention to this point, and in order to solve the above-mentioned problem, in particular, the drain water generated when the combustion exhaust gas after burning of the burner falls below the dew point is drained with a neutralizer filled in advance. In the neutralization by circulating the neutralization tank, the drain neutralization tank is provided with a drain water inlet on the upper surface, and the first storage chamber communicates with the inlet centering on the inlet. The first storage chamber is divided into a second storage chamber that communicates with only the lower communication port by the first compartment, and is formed on the left and right sides. Between the inlet and the first storage chamber, A receiving chamber defined by the auxiliary compartment is formed so as to communicate with the first storage chamber only by the opening, and a meandering path connecting the opening and the communication port is formed in the first storage chamber by the first partition and the second partition. and, under the neutralizing agent that has entered the reverse from the communication port of the lower in the first貯室said serpentine path over the first partition In those filled.

以上のようにこの発明によれば、器具を横積みして輸送した場合でも、第1貯室内には第1仕切と第2仕切とで蛇行路が形成されているので、第1貯室内に移動した中和剤の移動が抑制されて、開口が中和剤で閉塞されることは確実に阻止され、開口にドレン水中の不純物が詰まることがなく、ドレン中和槽からのドレン水の漏れもなく常に安心して良好な中和処理を行うことが出来るものである。   As described above, according to the present invention, a meandering path is formed by the first partition and the second partition in the first storage chamber even when the instruments are horizontally stacked and transported. The movement of the moved neutralizing agent is suppressed, and the opening is reliably prevented from being clogged with the neutralizing agent, so that the opening is not clogged with impurities in the drain water, and the drain water leaks from the drain neutralizing tank. Therefore, a good neutralization treatment can always be performed with peace of mind.

この発明の一実施形態の潜熱回収型給湯機の概略構成図。1 is a schematic configuration diagram of a latent heat recovery type water heater according to an embodiment of the present invention. 同正面図。The front view. 同側面図。The same side view. 同正常姿勢を示すドレン中和槽の説明図。Explanatory drawing of the drain neutralization tank which shows the same normal posture. 同器具横積み状態時のドレン中和槽の説明図。Explanatory drawing of the drain neutralization tank at the time of the instrument horizontal loading state. 従来例の正常姿勢のドレン中和槽の正面図。The front view of the drain neutralization tank of the normal posture of a prior art example. 同従来例のドレン中和槽の側面図。The side view of the drain neutralization tank of the prior art example. 同従来例のドレン中和槽を横積み状態での説明図。Explanatory drawing in the state of horizontal loading of the drain neutralization tank of the prior art example. 同従来例のドレン中和槽を横積み状態から正常姿勢に戻した状態の説明図。Explanatory drawing of the state which returned the drain neutralization tank of the prior art example from the horizontal stacking state to the normal posture.

次にこの発明の一実施形態のドレン中和装置を装着した潜熱回収型給湯機について図面に基づいて説明する。
1は屋内設置タイプの器具本体、2は石油等を燃料とし下向きに火炎を発生する燃焼部であるバーナ、3はバーナ2に燃焼用の空気を供給する送風機、4はバーナ2の下方に備えられた燃焼室、5は燃焼室4内に設けられバーナ2の燃焼に伴い発生する燃焼排ガスの顕熱を回収するフィンチューブ式の熱交換器で構成された熱交換部としての一次熱交換部である。
Next, a latent heat recovery type water heater equipped with a drain neutralizer according to an embodiment of the present invention will be described with reference to the drawings.
1 is an indoor installation type appliance main body, 2 is a burner that is a combustion section that uses petroleum or the like as fuel and generates a downward flame, 3 is a blower that supplies combustion air to the burner 2, and 4 is provided below the burner 2 The combustion chamber 5 is provided in the combustion chamber 4 and is a primary heat exchanging section as a heat exchanging section constituted by a fin tube type heat exchanger that recovers sensible heat of combustion exhaust gas generated by combustion of the burner 2. It is.

6は燃焼室4の下流側に配置され、燃焼室4の底部に一端を連通し、バーナ2で発生する燃焼排ガスの排出に伴う騒音を低減させる消音装置で、この消音装置6の他端は、ステンレス製の箱体で形成された熱交換部としての二次熱交換部7と排気ダクト8を介して連通しており、二次熱交換部7は潜熱を回収する熱交換器で構成され、消音装置6を通過した燃焼排ガスが露点以下になるまで熱交換させてドレン水が生成される。また、9は二次熱交換部7を通過した燃焼排ガスを器具本体1の外部に排出させる排気通路である。   6 is a silencer disposed on the downstream side of the combustion chamber 4 and having one end communicating with the bottom of the combustion chamber 4 to reduce noise associated with the discharge of combustion exhaust gas generated in the burner 2. The other end of the silencer 6 is The secondary heat exchanging portion 7 as a heat exchanging portion formed of a stainless steel box communicates with the exhaust duct 8, and the secondary heat exchanging portion 7 is composed of a heat exchanger that recovers latent heat. Then, heat is exchanged until the combustion exhaust gas that has passed through the silencer 6 falls below the dew point, and drain water is generated. Reference numeral 9 denotes an exhaust passage for discharging the combustion exhaust gas that has passed through the secondary heat exchange unit 7 to the outside of the instrument body 1.

10は二次熱交換部7と連通し二次熱交換部7で生成されたドレン水を一旦貯留するドレン中和槽で、このドレン中和槽10には上面中央に二次熱交換部7と連通しドレン水が流入する流入口11が設けられ、該流入口11を中心に流入口11に連通する第1貯室12と、この第1貯室12とは下方の連通口13のみで連通する第2貯室14とを第1区画15で区画して左右に形成し、流入口11と第1貯室12との間には、下方のスリット状の開口16のみで第1貯室12と連通するように補助区画17で区画された受入室18が形成され、更に第1貯室12には前面側から背面側に突出した第1仕切19と、逆に背面側から前面側に突出した第2仕切20によって開口16と連通口13とを結ぶ蛇行路21を形成したものである。   Reference numeral 10 denotes a drain neutralization tank that communicates with the secondary heat exchange section 7 and temporarily stores the drain water generated in the secondary heat exchange section 7. The drain neutralization tank 10 has a secondary heat exchange section 7 at the center of the upper surface. An inflow port 11 through which drain water flows is provided, the first storage chamber 12 communicating with the inflow port 11 around the inflow port 11, and the first storage chamber 12 is formed only by the lower communication port 13. The communicating second storage chamber 14 is divided into a first partition 15 and formed on the left and right sides. Between the inlet 11 and the first storage chamber 12, only the lower slit-shaped opening 16 has the first storage chamber. A receiving chamber 18 partitioned by an auxiliary partition 17 is formed so as to communicate with the first partition 12, and the first storage chamber 12 has a first partition 19 projecting from the front side to the back side, and conversely from the back side to the front side. A meandering path 21 connecting the opening 16 and the communication port 13 is formed by the protruding second partition 20.

更にドレン中和槽10の第2貯室14には、側壁上部に中和処理後のドレン水を排水する流出口22が形成され、底部には水抜き栓23が又上面には炭酸カルシウムからなる中和剤24を充填する為の投入口25がそれぞれ形成され、中央部にはくの字状の第2区画26が形成されているものである。   Further, the second storage chamber 14 of the drain neutralization tank 10 is formed with an outlet 22 for draining drain water after neutralization treatment at the upper part of the side wall, a drain plug 23 at the bottom, and calcium carbonate on the upper face. An inlet 25 for filling the neutralizing agent 24 is formed, and a square-shaped second section 26 is formed at the center.

27は給水管、28は出湯管、29は給水管27から分岐した給水バイパス管、30は出湯管28からの湯と給水バイパス管29からの水とを混合し、その混合比を可変できる混合弁、31は混合弁30で混合された湯を給湯栓(図示せず)に給湯するための給湯管、32は給水管27に設けられ給水温度を検出する給水温度センサ、33は給水管27に設けられ流量を検出する流量センサ、34は給湯管31に設けられ給湯温度を検出する給湯温度センサである。   27 is a water supply pipe, 28 is a hot water supply pipe, 29 is a water supply bypass pipe branched from the water supply pipe 27, 30 is a mixture in which hot water from the hot water supply pipe 28 and water from the water supply bypass pipe 29 are mixed, and the mixing ratio can be varied. A valve 31, a hot water supply pipe for supplying hot water mixed by the mixing valve 30 to a hot water tap (not shown), 32 a water supply temperature sensor provided in the water supply pipe 27 for detecting the water supply temperature, and 33 a water supply pipe 27 A flow rate sensor 34 for detecting the flow rate is provided, and a hot water supply temperature sensor 34 is provided in the hot water supply pipe 31 for detecting the hot water supply temperature.

次にこの一実施形態の作動について説明する。
今適宜箇所の給湯栓が開栓されて給湯が開始されると、この水の流れを流量センサ33が検知し、バーナ2の燃焼を開始させる最低作動流量以上の流量になると、制御部(図示せず)は燃焼要求ありと判断し、バーナ2の燃焼を電磁ポンプ(図示せず)や点火器(図示せず)を駆動して開始させる。この燃焼により発生した燃焼排ガスは一次熱交換部5に流入し、一次熱交換部5で給水と熱交換し、一次熱交換部5を通過した燃焼排ガスは、消音装置6にて下向きから上向きにUターンされ、排気ダクト8を介して二次熱交換部7に上向きに流入し、二次熱交換部7内に流入してくる給水と熱交換し、二次熱交換部7を通過した後、排気通路9から外部へ排出されるものである。
Next, the operation of this embodiment will be described.
When the hot water supply tap is opened at an appropriate location and the hot water supply is started, the flow rate sensor 33 detects this flow of water, and when the flow rate exceeds the minimum operating flow rate at which the burner 2 starts to burn, (Not shown) determines that there is a combustion request, and starts combustion of the burner 2 by driving an electromagnetic pump (not shown) or an igniter (not shown). The combustion exhaust gas generated by this combustion flows into the primary heat exchange unit 5, exchanges heat with the feed water in the primary heat exchange unit 5, and the combustion exhaust gas that has passed through the primary heat exchange unit 5 passes from the downward direction to the upward direction in the silencer 6. After making a U-turn and flowing upward into the secondary heat exchange section 7 through the exhaust duct 8, exchange heat with the feed water flowing into the secondary heat exchange section 7, and after passing through the secondary heat exchange section 7 The gas is discharged from the exhaust passage 9 to the outside.

この二次熱交換部7で温度上昇した温水は一次熱交換部5に流入し、ここでバーナ2の燃焼で発生した燃焼排ガスとの熱交換で更に加熱されて、給湯として給湯栓から出湯されるものであり、この時、制御部は給湯温度センサ34の検出する温度からユーザが設定した給湯設定温度になるようにバーナ2の燃焼量や混合弁30の開度の調節するものである。   The hot water whose temperature has risen in the secondary heat exchanging section 7 flows into the primary heat exchanging section 5 where it is further heated by heat exchange with the combustion exhaust gas generated by the combustion of the burner 2 and discharged from the hot water tap as hot water. At this time, the control unit adjusts the combustion amount of the burner 2 and the opening of the mixing valve 30 so that the temperature detected by the hot water temperature sensor 34 becomes the hot water set temperature set by the user.

又一次熱交換部5及び二次熱交換部7で給水と燃焼排ガスが熱交換され、露点以下になることにより生成されたドレン水は、二次熱交換部7から流入口11を介してドレン中和槽10に貯留され、ドレン中和槽10内に充填された中和剤24により中和処理された後、流出口22を介して器具本体1外へ排出されるものである。   The drain water generated by the heat exchange between the feed water and the combustion exhaust gas in the primary heat exchange unit 5 and the secondary heat exchange unit 7 and below the dew point is drained from the secondary heat exchange unit 7 through the inlet 11. After being neutralized by the neutralizing agent 24 stored in the neutralization tank 10 and filled in the drain neutralization tank 10, it is discharged out of the instrument body 1 through the outlet 22.

次に前記のような器具が正常姿勢での設置状態では、図4に示すように、ドレン中和槽10内の中和剤24は、第2貯室14内が満杯状態で第1貯室12内は、下方の連通口13から逆に入ってきた中和剤24が第1仕切19を越えて蛇行路21の下方まで充填された状態が、器具の出荷時の状態でもある。   Next, in the installation state in the normal posture as described above, as shown in FIG. 4, the neutralizing agent 24 in the drain neutralization tank 10 is filled in the first reservoir with the second reservoir 14 being full. 12 is a state in which the neutralizing agent 24 that has entered in the reverse direction from the lower communication port 13 is filled up to the lower part of the meandering path 21 beyond the first partition 19 is the state when the instrument is shipped.

そして、この正常姿勢から器具を横積みして輸送した場合、ドレン中和槽101は図5に示す状態となるが、第1貯室12内の中和剤24は、輸送時の振動でも第2仕切20に邪魔され蛇行路21の上方へは移動出来ないので、従来のように、受入室18の開口16が中和剤24で閉塞されることで、開口16がドレン水の不純物で詰まり水漏れの原因になってしまうことを確実に防止することが出来、長期に渡って安心して良好な中和処理を得ることが出来るものである。   When the equipment is horizontally stacked and transported from this normal posture, the drain neutralization tank 101 is in the state shown in FIG. 5, but the neutralizing agent 24 in the first storage chamber 12 is not affected by vibration during transportation. Since it is obstructed by the two partitions 20 and cannot move above the meandering path 21, the opening 16 of the receiving chamber 18 is blocked with the neutralizing agent 24 as in the prior art, so that the opening 16 is clogged with impurities of drain water. It is possible to reliably prevent the occurrence of water leakage, and to obtain a good neutralization treatment with peace of mind over a long period of time.

2 バーナ
5 一次熱交換部
7 二次熱交換部
10 ドレン中和槽
11 流入口
12 第1貯室
13 連通口
14 第2貯室
15 第1区画
16 開口
17 補助区画
18 受入室
19 第1仕切
20 第2仕切
21 蛇行路
24 中和剤
2 Burner 5 Primary heat exchange section 7 Secondary heat exchange section 10 Drain neutralization tank 11 Inlet 12 First storage chamber 13 Communication port 14 Second storage chamber 15 First section 16 Opening 17 Auxiliary section 18 Reception chamber 19 First partition 20 Second partition 21 Meander path 24 Neutralizing agent

Claims (1)

バーナの燃焼後の燃焼排ガスが露点以下になることで発生するドレン水を、予め中和剤が充填されたドレン中和槽を流通させることで中和するものに於いて、前記ドレン中和槽には、上面にドレン水の流入口が設けられ、該流入口を中心に流入口に連通する第1貯室と、この第1貯室とは下方の連通口のみで連通する第2貯室とを第1区画で区画して左右に形成し、流入口と第1貯室との間には、下方の開口のみで第1貯室と連通するように補助区画で区画された受入室が形成され、更に第1貯室には第1仕切と第2仕切によって開口と連通口とを結ぶ蛇行路を形成し、第1貯室内の下方の前記連通口から逆に入ってきた前記中和剤が第1仕切を越えて前記蛇行路の下方まで充填されていることを特徴とするドレン中和装置。 In the drain neutralization tank, the drain water generated when the combustion exhaust gas after combustion of the burner falls below the dew point is neutralized by circulating a drain neutralization tank filled with a neutralizing agent in advance. The drainage water inlet is provided on the upper surface, the first storage chamber communicating with the inlet centering on the inlet, and the second storage chamber communicating with the first storage chamber only through the lower communication port. And a receiving chamber partitioned by an auxiliary partition so as to communicate with the first storage chamber only by a lower opening between the inlet and the first storage chamber. In addition, the first storage chamber is formed with a meandering path connecting the opening and the communication port by the first partition and the second partition, and the neutralization that has entered the reverse from the communication port below the first storage chamber. The drain neutralizer is filled with the agent beyond the first partition and below the meandering path .
JP2016028193A 2016-02-17 2016-02-17 Drain neutralizer Active JP6559593B2 (en)

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JP4599996B2 (en) * 2004-11-05 2010-12-15 株式会社ノーリツ Condensate neutralizer and hot water supply apparatus provided with the same
JP4701755B2 (en) * 2005-03-09 2011-06-15 株式会社ノーリツ Condensate neutralizer and hot water supply apparatus provided with the same
JP4978328B2 (en) * 2007-06-20 2012-07-18 株式会社ノーリツ Neutralizing device, combustion device, and hot water supply device
JP5472705B2 (en) * 2009-08-27 2014-04-16 株式会社ノーリツ Neutralization tank
JP5367603B2 (en) * 2010-02-04 2013-12-11 株式会社コロナ Latent heat recovery type water heater
KR20130117042A (en) * 2012-04-17 2013-10-25 (주)귀뚜라미 Trap apparatus for condensate water and drain apparatus for condensate water installed on the same

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