JP6558154B2 - Bonding method, bonding state determination method, bonding apparatus, and bonding state determination apparatus - Google Patents

Bonding method, bonding state determination method, bonding apparatus, and bonding state determination apparatus Download PDF

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JP6558154B2
JP6558154B2 JP2015173193A JP2015173193A JP6558154B2 JP 6558154 B2 JP6558154 B2 JP 6558154B2 JP 2015173193 A JP2015173193 A JP 2015173193A JP 2015173193 A JP2015173193 A JP 2015173193A JP 6558154 B2 JP6558154 B2 JP 6558154B2
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joining
terminal
bonding
laser light
joined
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JP2017047457A (en
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星野 広行
広行 星野
貴也 長濱
貴也 長濱
吉紀 井本
吉紀 井本
好一 椎葉
好一 椎葉
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JTEKT Corp
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Description

本発明は、接合方法、接合状態判定方法、接合装置及び接合状態判定装置に関する。   The present invention relates to a bonding method, a bonding state determination method, a bonding apparatus, and a bonding state determination apparatus.

従来、接合部材と被接合部材とをレーザ光の照射によって接合する技術がある。このとき、接合部材と被接合部材との接合面がともに平面形状であり、且つ接合部材と被接合部材とが、ともに固定部材の上に載置されておらず不安定な状態である場合には、通常、接合面同士の当接を維持させるためクリップ等の固定手段によって接合部材と被接合部材とを圧着し固定する方法が用いられている。そして、クリップにより接合面同士の当接が維持された状態で、接合部材と被接合部材とをレーザ光の照射により接合する。また、その他にもレーザ光を照射することにより二部材(接合部材と被接合部材)の接合を行なう技術としては、特許文献1、2に示すものがある。   Conventionally, there is a technique for joining a joining member and a member to be joined by laser light irradiation. At this time, when the joining surfaces of the joining member and the member to be joined are both flat and the joining member and the member to be joined are not placed on the fixed member and are in an unstable state. In general, a method is used in which a joining member and a member to be joined are pressure-bonded and fixed by fixing means such as a clip in order to maintain contact between the joining surfaces. And a joining member and a to-be-joined member are joined by irradiation of a laser beam in the state where contact of joining surfaces was maintained with a clip. In addition, Patent Documents 1 and 2 include techniques for joining two members (a joining member and a member to be joined) by irradiating a laser beam.

特開平10−328862号公報JP-A-10-328862 特開2004−209549号公報JP 2004-209549 A

しかしながら、通常、行なわれるクリップ等の固定手段を用いた接合部材と被接合部材との接合では、クリップ等の取り付け、取り外し工程が増え、コストが増加する。また、接合時のみに使用されるクリップを取付けるためのスペースが接合部材及び被接合部材の周辺に必要となり、最終製品が大型化する虞もある。   However, normally, in joining of a joining member and a member to be joined using fixing means such as a clip, the attachment and removal processes of the clip and the like increase, and the cost increases. Further, a space for attaching a clip used only at the time of joining is required around the joining member and the joined member, which may increase the size of the final product.

本発明は、このような事情に鑑みてなされたものであり、レーザ光による接合部材と被接合部材との接合において、クリップ等の固定手段を用いず、容易に接合できる接合方法、接合状態判定方法、接合装置及び接合状態判定装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and in joining a joining member and a member to be joined by laser light, a joining method and a joining state determination that can be easily joined without using a fixing means such as a clip. It is an object to provide a method, a joining device, and a joining state determination device.

本発明に係る請求項1の接合方法は、接合部材と被接合部材とをレーザ光の照射によって接合する接合方法であって、前記接合部材の先端側を前記被接合部材に当接させ、前記接合部材の基端側を前記被接合部材に対して隙間を有した状態とし、且つ、前記被接合部材からの反力により前記接合部材の先端側が押圧されることで前記接合部材を撓み変形させた状態とする押圧工程と、前記接合部材の屈曲対象部位に第一レーザ光を照射することにより、前記屈曲対象部位を屈曲させる屈曲工程と、前記接合部材の先端と前記屈曲対象部位の間のうち所定の接合部位に第二レーザ光を照射することにより、前記被接合部材と前記接合部材とを接合する接合工程と、を備える。   The joining method according to claim 1 of the present invention is a joining method in which a joining member and a member to be joined are joined by laser light irradiation, and a tip side of the joining member is brought into contact with the member to be joined, The proximal end side of the joining member is in a state having a gap with respect to the joined member, and the joining member is bent and deformed by pressing the distal end side of the joining member by a reaction force from the joined member. A bending step of bending the bending target part by irradiating the bending target part of the joining member with a first laser beam, and a gap between the tip of the joining member and the bending target part. A joining step of joining the member to be joined and the joining member by irradiating a predetermined joining portion with a second laser beam.

上記接合方法により、接合前に撓み変形されて固定された接合部材は、屈曲工程で第一レーザ光が屈曲対象部位に照射され、屈曲対象部位が屈曲されると撓み変形が解消される。これにより、接合部材の屈曲対象部位が被接合部材に接近し、延いては、接合部材の先端と屈曲対象部位の間の何れかの部位が、被接合部材に接触し、この接触状態を維持する。このため、接合部材と被接合部材とは、クリップ等の固定手段を用いずに接合可能となる。従って、クリップ等の固定手段の取り付け、取り外し工程は不要となり、製造コストが抑制される。また、接合時のみに使用されるクリップ等の固定手段を取付けるためのスペースも不要となるため、接合部材及び被接合部材の周辺のスペースを小さくすることができ、最終製品の小型化に寄与できる。   By the above-described joining method, the joining member that has been deformed and fixed before joining is irradiated with the first laser beam in the bending process, and the bending deformation is eliminated when the bending target part is bent. As a result, the portion to be bent of the joining member approaches the member to be joined, and as a result, any portion between the tip of the joining member and the portion to be bent comes into contact with the member to be joined, and this contact state is maintained. To do. For this reason, the joining member and the member to be joined can be joined without using a fixing means such as a clip. Accordingly, the attaching and detaching steps of the fixing means such as the clip are not necessary, and the manufacturing cost is suppressed. In addition, since a space for attaching a fixing means such as a clip used only for joining is not required, the space around the joining member and the joined member can be reduced, which can contribute to downsizing of the final product. .

第一実施形態に係る接合装置であり、第一端子(接合部材)及び第二端子(被接合部材)が接合前で、且つ端子がハウジングに取り付けられた後の図である。It is a joining apparatus which concerns on 1st embodiment, and is a figure after the 1st terminal (joining member) and the 2nd terminal (joined member) are joined before a terminal is attached to a housing. ハウジングへの第一端子の取り付け方法を説明する図である。It is a figure explaining the attachment method of the 1st terminal to a housing. 図1における第一端子及び第二端子の拡大図であり、第一端子の屈曲対象部位への第一レーザ光の照射を説明する図である。It is an enlarged view of the 1st terminal in FIG. 1, and a 2nd terminal, and is a figure explaining irradiation of the 1st laser beam to the bending | flexion object site | part of a 1st terminal. 第一レーザ光による屈曲対象部位への照射により屈曲した第一端子の状態を説明する図である。It is a figure explaining the state of the 1st terminal bent by irradiation to the bending object part by the 1st laser beam. 第2レーザ光による第一端子の接合部位への照射を説明する図である。It is a figure explaining irradiation to the junction part of the 1st terminal by the 2nd laser beam. 接合方法のフローチャートである。It is a flowchart of a joining method. 変形例1を説明する接合装置の図である。It is a figure of the joining apparatus explaining the modification 1. FIG. 所定量を超える面積での第二端子との接触の有無を、別の指標(第一端子の変位量)で判定する場合について説明する図である。It is a figure explaining the case where the presence or absence of the contact with the 2nd terminal in the area exceeding a predetermined amount is determined with another parameter | index (displacement amount of a 1st terminal). 変形例2を説明する接合装置の図である。It is a figure of the joining apparatus explaining the modification 2.

<第一実施形態>
本発明の第一実施形態に係る接合装置について、図面に基づき説明する。図1は、接合装置10の概要図である。図1において、接合装置10は、第一端子50にレーザ光を照射することによって第一端子50と、第二端子60とを溶接により接合する装置である。なお、第一端子50は、接合部材に相当し、接合における第一端子50の相手部材となる第二端子60は、被接合部材に相当する。
<First embodiment>
A joining apparatus according to a first embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram of the joining apparatus 10. In FIG. 1, a joining apparatus 10 is an apparatus that joins a first terminal 50 and a second terminal 60 by welding by irradiating a first terminal 50 with laser light. In addition, the 1st terminal 50 is corresponded to a joining member, and the 2nd terminal 60 used as the other party member of the 1st terminal 50 in joining is equivalent to a to-be-joined member.

接合装置10の説明の都合上、まず、接合対象となる第一端子50及び第二端子60について説明する。なお、以降の説明においては、図1の上側を上方、下側を下方として説明する。本実施形態においては、第一端子50及び第二端子60の材質は、ともに銅である。ただし、銅はあくまで一例を例示しただけであって、銅には限らない。第一端子50及び第二端子60の材質は、レーザ光の照射による接合が可能な部材であればどのようなものでもよい。   For convenience of description of the bonding apparatus 10, first, the first terminal 50 and the second terminal 60 to be bonded will be described. In the following description, the upper side of FIG. 1 will be described as the upper side, and the lower side as the lower side. In the present embodiment, the first terminal 50 and the second terminal 60 are both made of copper. However, copper is only an example and is not limited to copper. The material of the first terminal 50 and the second terminal 60 may be any material as long as it can be joined by laser light irradiation.

図1に示すように、本実施形態において、第一端子50は、例えば、半導体素子Tから延びるリード線である。第一端子50(接合部材)は、長尺状の部材であり、好ましくは自由端を備える。半導体素子Tは、一例としてMOS(Metal Oxide Semiconductor)と呼称される半導体素子を適用する。また、第二端子60は、例えば、所定の伝導率を有するバスバーである。これらは何れも公知であるため、詳細な説明は省略する。また、本実施形態において第一端子50は、第二端子60に対して、比較的、弾性変形が容易な形状で形成される。なお、以降、接合部材を第一端子50とし、被接合部材を第二端子60として説明していくが、適宜、第一端子50と第二端子60の関係を逆にして読み替えてもよい。   As shown in FIG. 1, in the present embodiment, the first terminal 50 is, for example, a lead wire extending from the semiconductor element T. The first terminal 50 (joining member) is a long member, and preferably includes a free end. As the semiconductor element T, for example, a semiconductor element called MOS (Metal Oxide Semiconductor) is applied. The second terminal 60 is, for example, a bus bar having a predetermined conductivity. Since these are all well-known, detailed description is abbreviate | omitted. In the present embodiment, the first terminal 50 is formed in a shape that is relatively easily elastically deformed with respect to the second terminal 60. In the following description, the joining member is referred to as the first terminal 50 and the joined member is referred to as the second terminal 60. However, the relationship between the first terminal 50 and the second terminal 60 may be appropriately reversed and read.

図1に示すように、半導体素子Tは、ボルトBによってハウジング5の取り付け面5aに固定される。また、第二端子60は、図1に示すように配置される。第二端子60は、ハウジング5とは異なる例えば図略のモータ等に固定され、ハウジング5との相対位置関係が保持される。なお、図1に示す状態は、これから接合される第一端子50及び第二端子60の接合準備が整った状態である。第二端子60の形状は、レーザ光の照射による接合の前後においてあまり変化はないものとする。   As shown in FIG. 1, the semiconductor element T is fixed to the mounting surface 5 a of the housing 5 by bolts B. The second terminal 60 is arranged as shown in FIG. The second terminal 60 is fixed to, for example, a motor (not shown) different from the housing 5, and the relative positional relationship with the housing 5 is maintained. In addition, the state shown in FIG. 1 is a state where the first terminal 50 and the second terminal 60 to be joined are ready for joining. It is assumed that the shape of the second terminal 60 does not change much before and after joining by laser light irradiation.

半導体素子Tがハウジング5に固定される前の状態において、第一端子50は、図2に示す実線の形状を有している。このため、第一端子50のハウジング5への固定後に、第一端子50を図1に示す状態とするよう、まず、第一端子50の先端51を第二端子60の図2における上端に当接させる。また、半導体素子Tにおいて、第一端子50の基端52が固定される面Taの反対側の面Tbのうちハウジング5側の角部が支点Qとなるようハウジング5上に当接させる。このような状態から、支点Qを中心に半導体素子T、及び第一端子50が、図2中の矢印Ar1、Ar2方向に回転するよう半導体素子Tに回転力を付与する。これにより、第一端子50では、図1に示す状態である第一端子50の自由端である先端51側を第二端子60に当接させ、第一端子50の基端52側を第二端子60に対して隙間Cを有した状態とする。また、第二端子60により第一端子50の先端51側が矢印Ar1の反力Ar3で押圧されることで第一端子50を撓み変形させた状態とする(図1の実線、及び図2の二点鎖線参照)。このように、第一端子50の状態を、図1に示す状態となるようにセットすることで、レーザ接合を行なう事前の準備が完了する。   In a state before the semiconductor element T is fixed to the housing 5, the first terminal 50 has a solid line shape shown in FIG. For this reason, after fixing the first terminal 50 to the housing 5, first, the tip 51 of the first terminal 50 is contacted with the upper end of the second terminal 60 in FIG. Make contact. Further, in the semiconductor element T, the corner portion on the housing 5 side of the surface Tb opposite to the surface Ta to which the base end 52 of the first terminal 50 is fixed is brought into contact with the housing 5. From such a state, the semiconductor element T and the first terminal 50 around the fulcrum Q apply a rotational force to the semiconductor element T so as to rotate in the directions of arrows Ar1 and Ar2 in FIG. Thereby, in the 1st terminal 50, the front-end | tip 51 side which is the free end of the 1st terminal 50 which is the state shown in FIG. 1 is contact | abutted to the 2nd terminal 60, and the base end 52 side of the 1st terminal 50 is made 2nd. The terminal 60 has a gap C. Moreover, the tip 51 side of the first terminal 50 is pressed by the reaction force Ar3 of the arrow Ar1 by the second terminal 60 so that the first terminal 50 is bent and deformed (the solid line in FIG. 1 and the two in FIG. 2). (See dotted line). In this way, the first terminal 50 is set so as to be in the state shown in FIG.

なお、上記において、ハウジング5は、半導体素子Tで発生する熱を放熱するヒートスプレッダとして機能する。また、本実施形態においては、第二端子60は、第一端子50に対し変形しにくい形状を有しているため、図1に示す状態においては、第一端子50側が変形し第二端子60には大きな変形はないものとする。   In the above, the housing 5 functions as a heat spreader that radiates heat generated in the semiconductor element T. Moreover, in this embodiment, since the 2nd terminal 60 has a shape which is hard to deform | transform with respect to the 1st terminal 50, in the state shown in FIG. There is no major deformation.

(1.接合装置10の構成)
次に、接合装置10について説明する。図1に示すように、接合装置10は、第一レーザ光源So1と、第二レーザ光源So2、制御装置20と、を備える。
図1、図3に示すように、第一レーザ光源So1は、レーザ発振器、レーザヘッド等によって生成される第一レーザ光L1を所定の位置である屈曲対象部位53に向かって照射する。レーザ発振器等のレーザ生成に係る装置については、公知であるので、図及び詳細な説明については省略する。第一レーザ光源So1が照射する第一レーザ光L1は、照射された第一端子50の屈曲対象部位53を昇温させて、屈曲対象部位53を軟化させるレーザである。
(1. Configuration of joining device 10)
Next, the bonding apparatus 10 will be described. As shown in FIG. 1, the bonding apparatus 10 includes a first laser light source So1, a second laser light source So2, and a control device 20.
As shown in FIGS. 1 and 3, the first laser light source So1 irradiates a first laser beam L1 generated by a laser oscillator, a laser head, or the like toward a bending target portion 53 that is a predetermined position. Since an apparatus related to laser generation, such as a laser oscillator, is well known, the drawings and detailed description thereof are omitted. The first laser light L1 emitted by the first laser light source So1 is a laser that raises the temperature of the bending target portion 53 of the irradiated first terminal 50 and softens the bending target portion 53.

屈曲対象部位53は、第二端子60と対向する第一端子50の接合面50aに背向する背向面50b内に設定される部位である。屈曲対象部位53の位置は、例えば、撓み変形された第一端子50の屈曲対象部位53に第一レーザ光L1が照射されたときに第一端子50が所望の形状に変形するよう設定される。つまり、屈曲対象部位53で屈曲された場合に、第一端子50の接合面50aにおいて、先端51から屈曲対象部位53までの間のうち少なくとも所定の面積を有する面を、第二端子60に接近させ、且つ第二端子60の接合面60aに接触可能とする位置に設定される。その位置は事前に実験等に基づき任意に設定される。   The bending target portion 53 is a portion set in the back surface 50 b facing the joint surface 50 a of the first terminal 50 facing the second terminal 60. The position of the bending target portion 53 is set so that, for example, the first terminal 50 is deformed into a desired shape when the first laser light L1 is irradiated to the bending target portion 53 of the bent first terminal 50. . That is, when bent at the bending target portion 53, the surface having at least a predetermined area between the tip 51 and the bending target portion 53 on the joint surface 50 a of the first terminal 50 approaches the second terminal 60. And a position that allows contact with the joint surface 60 a of the second terminal 60. The position is arbitrarily set based on experiments or the like in advance.

図1、図5に示すように、第二レーザ光源So2は、第一端子50の先端51と屈曲対象部位53の間のうち所定の接合部位54に第二レーザ光L2を照射することにより、第二端子60と第一端子50とを接合する。図5に示すように、本実施形態において、所定の接合部位54は、屈曲対象部位53より第一端子50の先端51側に位置する。第二レーザ光源So2が照射する第二レーザ光L2は、照射された第一端子50の接合部位54を昇温し溶融させて第一端子50と第二端子60とを接合させるレーザである。   As shown in FIG. 1 and FIG. 5, the second laser light source So2 irradiates a predetermined joining portion 54 between the tip 51 of the first terminal 50 and the bending target portion 53 with the second laser light L2. The second terminal 60 and the first terminal 50 are joined. As shown in FIG. 5, in the present embodiment, the predetermined joining portion 54 is located closer to the tip 51 side of the first terminal 50 than the bending target portion 53. The second laser light L2 irradiated by the second laser light source So2 is a laser that raises the temperature of the irradiated bonding portion 54 of the first terminal 50 and melts it to bond the first terminal 50 and the second terminal 60 together.

なお、第一レーザ光源So1と第二レーザ光源So2とは同じものでもよいし、別のものでもよい。本実施形態では、第一レーザ光源So1と第二レーザ光源So2とは同じものである。第一レーザ光源So1による第一レーザ光L1の屈曲対象部位53への照射が終了すると、制御装置20は、第一レーザ光源So1に設けられた図略のアクチュエータを作動させ、第一レーザ光源So1を第二レーザ光源So2が配置される位置まで移動させ、第二レーザ光源So2として使用する。第二レーザ光源So2として使用する際には、第一レーザ光源So1が照射する第一レーザ光L1の出力を、第二レーザ光源So2が照射する第二レーザ光L2用の出力に切り替える。なお、この態様に限らず、第一レーザ光源So1及び第二レーザ光源So2が、別体であり、それぞれレーザ発振器、レーザヘッド等を備えていてもよい。   The first laser light source So1 and the second laser light source So2 may be the same or different. In the present embodiment, the first laser light source So1 and the second laser light source So2 are the same. When the irradiation of the first laser light L1 to the bending target portion 53 by the first laser light source So1 is completed, the control device 20 operates an unillustrated actuator provided in the first laser light source So1, and the first laser light source So1. Is moved to a position where the second laser light source So2 is disposed and used as the second laser light source So2. When used as the second laser light source So2, the output of the first laser light L1 irradiated by the first laser light source So1 is switched to the output for the second laser light L2 irradiated by the second laser light source So2. The first laser light source So1 and the second laser light source So2 are not limited to this mode, and may be provided with a laser oscillator, a laser head, and the like.

制御装置20は、第一レーザ光照射制御部21と、第二レーザ光照射制御部22と、接触状態判定部23とを備える。接触状態判定部23は、第二端子60の温度を測定する赤外線温度センサ23aと接続される。そして、接触状態判定部23は、赤外線温度センサ23aによって検出される第二端子60の温度を適宜、取得する。   The control device 20 includes a first laser light irradiation control unit 21, a second laser light irradiation control unit 22, and a contact state determination unit 23. The contact state determination unit 23 is connected to an infrared temperature sensor 23 a that measures the temperature of the second terminal 60. And the contact state determination part 23 acquires suitably the temperature of the 2nd terminal 60 detected by the infrared temperature sensor 23a.

第一レーザ光照射制御部21は、第一レーザ光源So1から照射される第一レーザ光L1の照射を制御する。詳細には、第一レーザ光源So1から照射される第一レーザ光L1の照射のON−OFF、及び照射時間t1等を制御する。照射時間t1は、第一レーザ光L1を第一端子50の屈曲対象部位53に照射したときに、屈曲対象部位53において第一端子50が良好に屈曲する時間が予め実験により導出されて設定される。   The first laser light irradiation control unit 21 controls irradiation of the first laser light L1 emitted from the first laser light source So1. Specifically, the ON / OFF of the irradiation of the first laser light L1 irradiated from the first laser light source So1, the irradiation time t1, and the like are controlled. The irradiation time t <b> 1 is set by previously deriving experimentally the time during which the first terminal 50 is bent well at the bending target portion 53 when the bending target portion 53 of the first terminal 50 is irradiated with the first laser light L <b> 1. The

第二レーザ光照射制御部22は、第二レーザ光源So2から照射される第二レーザ光L2の照射を制御する。詳細には、第二レーザ光源So2から照射される第二レーザ光L2の照射のON−OFF、及び照射時間t2を制御する。照射時間t2は、第二レーザ光L2を第一端子50の先端51と屈曲対象部位53の間のうち所定の接合部位54に照射したときに、接合部位54を加熱し、その熱を第二端子60まで伝達させることで第二端子60と第一端子50との接合が可能となる時間が予め実験により導出されて設定される。   The second laser light irradiation control unit 22 controls the irradiation of the second laser light L2 emitted from the second laser light source So2. Specifically, the ON / OFF of the irradiation of the second laser light L2 irradiated from the second laser light source So2 and the irradiation time t2 are controlled. The irradiation time t2 is such that when the second laser beam L2 is applied to the predetermined bonding portion 54 between the tip 51 of the first terminal 50 and the bending target portion 53, the bonding portion 54 is heated and the heat is applied to the second time. The time during which the second terminal 60 and the first terminal 50 can be joined by transmitting to the terminal 60 is derived and set in advance by experiments.

接触状態判定部23は、第一端子50の屈曲対象部位53が第一レーザ光照射制御部21によって制御された第一レーザ光L1の照射によって屈曲されたのち、第一端子50の先端51側から屈曲対象部位53までの間において、所定量を超える面積での第二端子60への接触があったか否かを判定する。このとき、判定の指標は、第二端子60の温度変化量である。第二端子60の温度変化量とは、屈曲対象部位53に対して第一レーザ光L1の照射が行なわれる前の第二端子60の温度Temp1と、所定時間、屈曲対象部位53に対する第一レーザ光L1の照射がされ第一端子50が屈曲された後における第二端子60の温度Temp2との間の差(Temp2−Temp1)をいう。   The contact state determination unit 23 is configured so that the bending target portion 53 of the first terminal 50 is bent by the irradiation of the first laser light L1 controlled by the first laser light irradiation control unit 21, and then the tip 51 side of the first terminal 50 It is determined whether or not there is a contact with the second terminal 60 in an area exceeding a predetermined amount from the bending target portion 53 to the bending target portion 53. At this time, the index of determination is the temperature change amount of the second terminal 60. The temperature change amount of the second terminal 60 refers to the temperature Temp1 of the second terminal 60 before the bending target portion 53 is irradiated with the first laser light L1, and the first laser for the bending target portion 53 for a predetermined time. The difference (Temp2−Temp1) between the temperature Temp2 of the second terminal 60 after the light L1 is irradiated and the first terminal 50 is bent.

なお、第一端子50と第二端子60との接触面積の大小は、第一レーザ光L1の照射によって温度上昇した第一端子50が有する熱量が接触面を介して第二端子60に伝達される熱量の大小に比例する。これにより、第二端子60の温度変化量を検出することによって、第一端子50と第二端子60との接触面積の大きさが判定できる。従って、第二端子60が所定以上温度変化したときには、第一端子50と第二端子60とが、所定量を超える面積で接触しているといえる。なお、上記のような判定を行なうため、接触状態判定部23は、第一端子50の温度、第一端子50と第二端子60との接触面積、及び第二端子60の温度の関係を事前に取得して、図略の記憶部に有している。   The contact area between the first terminal 50 and the second terminal 60 is such that the amount of heat of the first terminal 50 that has risen in temperature due to irradiation with the first laser light L1 is transmitted to the second terminal 60 through the contact surface. It is proportional to the amount of heat. Thereby, the size of the contact area between the first terminal 50 and the second terminal 60 can be determined by detecting the temperature change amount of the second terminal 60. Therefore, when the temperature of the second terminal 60 changes more than a predetermined value, it can be said that the first terminal 50 and the second terminal 60 are in contact with each other in an area exceeding a predetermined amount. In order to make the above determination, the contact state determination unit 23 determines in advance the relationship among the temperature of the first terminal 50, the contact area between the first terminal 50 and the second terminal 60, and the temperature of the second terminal 60. And stored in a storage unit (not shown).

接触状態判定部23において、第一端子50が所定量を超える面積で第二端子60に接触したと判定されると、制御装置20の第二レーザ光照射制御部22が、高出力である第二レーザ光源So2による第二レーザ光L2の照射を制御する。これにより、第二レーザ光L2を第一端子50の先端51と屈曲対象部位53との間の任意の位置に設けられる所定の接合部位54に照射し、第二端子60と第一端子50とを接合する。なお、前述したように、第二レーザ光源So2の位置及び第二レーザ光L2の出力は、第一レーザ光源So1の位置及び第一レーザ光L1の出力とは異なる。よって、制御装置20は、接触状態判定部23において、第一端子50が所定量を超える面積で第二端子60に接触したと判定すると、図略のアクチュエータを制御して、第一レーザ光源So1を第二レーザ光源So2の位置に移動させ、第二レーザ光源So2とする。また、出力も切り替えて第二レーザ光L2とする。   When the contact state determination unit 23 determines that the first terminal 50 has contacted the second terminal 60 in an area exceeding a predetermined amount, the second laser light irradiation control unit 22 of the control device 20 has a high output. The irradiation of the second laser light L2 by the two laser light sources So2 is controlled. As a result, the second laser beam L2 is applied to a predetermined bonding portion 54 provided at an arbitrary position between the tip 51 of the first terminal 50 and the bending target portion 53, and the second terminal 60, the first terminal 50, Join. As described above, the position of the second laser light source So2 and the output of the second laser light L2 are different from the position of the first laser light source So1 and the output of the first laser light L1. Therefore, when the contact state determination unit 23 determines that the first terminal 50 has contacted the second terminal 60 with an area exceeding a predetermined amount, the control device 20 controls the actuator (not shown) and performs the first laser light source So1. Is moved to the position of the second laser light source So2 to obtain a second laser light source So2. Also, the output is switched to obtain the second laser beam L2.

(2.接合方法)
次に、接合方法について図3〜5、図6のフローチャートに基づき説明する。本実施形態に係る接合方法は、押圧工程S1と、屈曲工程S2と、接触状態判定工程S3と、接合工程S4と、を備える。
押圧工程S1は、図1、図2に示すように、第一端子50の先端51側を第二端子60の上端に当接させる。そして、第一端子50の基端52側を第二端子60に対して隙間Cを有した状態とし、且つ、第二端子60により第一端子50の先端51側が押圧されることで第一端子50を撓み変形させる。そして、このような状態が維持可能なように、第一端子50の基端52が固定される半導体素子Tをハウジング5の取付け面5aに固定する。これによって、本発明に係るレーザ接合の準備が完了する(図1、図3参照)。
(2. Joining method)
Next, a joining method will be described based on the flowcharts of FIGS. The joining method according to the present embodiment includes a pressing step S1, a bending step S2, a contact state determining step S3, and a joining step S4.
In the pressing step S <b> 1, as shown in FIGS. 1 and 2, the tip 51 side of the first terminal 50 is brought into contact with the upper end of the second terminal 60. Then, the first terminal 50 is pressed by causing the proximal end 52 side of the first terminal 50 to have a gap C with respect to the second terminal 60, and the distal end 51 side of the first terminal 50 is pressed by the second terminal 60. 50 is bent and deformed. Then, the semiconductor element T to which the base end 52 of the first terminal 50 is fixed is fixed to the mounting surface 5 a of the housing 5 so that such a state can be maintained. Thus, the preparation for laser bonding according to the present invention is completed (see FIGS. 1 and 3).

屈曲工程S2では、制御装置20の第一レーザ光照射制御部21が、図3に示すように、第一レーザ光源So1から照射される第一レーザ光L1の照射を制御する。そして、第一端子50の背向面50bに設けられた屈曲対象部位53に第一レーザ光L1を照射する。これにより、図4に示すように、屈曲対象部位53を所定量屈曲させる。詳細には、屈曲対象部位53に対する第一レーザ光L1の照射によって、屈曲対象部位53は昇温され軟化される。このため、第一端子50の撓み変形が解消される。そして、屈曲対象部位53を境界として、先端51側の部位M及び基端52側の部位Nがそれぞれ直線状となり、屈曲対象部位53及び先端51側の部位Mが第二端子60に接近し接触する(図4参照)。このように、第一端子50及び第二端子60を、冶具を用いて圧着しなくても、第一端子50と第二端子60との圧着状態(当接状態)を創出することができる。   In the bending step S2, the first laser light irradiation control unit 21 of the control device 20 controls the irradiation of the first laser light L1 emitted from the first laser light source So1, as shown in FIG. And the 1st laser beam L1 is irradiated to the bending | flexion object site | part 53 provided in the back surface 50b of the 1st terminal 50. FIG. Thereby, as shown in FIG. 4, the bending target portion 53 is bent by a predetermined amount. Specifically, the bending target portion 53 is heated and softened by irradiation of the bending target portion 53 with the first laser light L1. For this reason, the bending deformation of the first terminal 50 is eliminated. Then, with the bending target part 53 as a boundary, the part M on the distal end 51 side and the part N on the proximal end 52 side are linear, and the bending target part 53 and the part M on the distal end 51 side approach the second terminal 60 and come into contact with each other. (See FIG. 4). Thus, even if the 1st terminal 50 and the 2nd terminal 60 are not crimped | bonded using a jig, the crimping state (contact state) with the 1st terminal 50 and the 2nd terminal 60 can be created.

接触状態判定工程S3では、接触状態判定部23によって第一端子50が、第一端子50の先端51側から屈曲対象部位53までの間において所定量を超える面積で第二端子60に接触したか否かを判定する。接触状態判定工程S3は、屈曲工程S2にて第一端子50の屈曲対象部位53が、第一レーザ光L1の照射によって屈曲されたのち上記判定を行なう。このとき、判定の指標は、前述したとおり第二端子60の温度変化量であり、詳細については上記で説明した通りである。そして、接触状態判定工程S3によって、第一端子50が所定量を超える面積で第二端子60に接触したと判定されると、接合工程S4で第二端子60と第一端子50とを接合する。   In the contact state determination step S <b> 3, has the first terminal 50 contacted the second terminal 60 with an area exceeding a predetermined amount between the tip 51 side of the first terminal 50 and the bending target portion 53 by the contact state determination unit 23? Determine whether or not. In the contact state determination step S3, the determination is made after the bending target portion 53 of the first terminal 50 is bent by the irradiation of the first laser light L1 in the bending step S2. At this time, the determination index is the temperature change amount of the second terminal 60 as described above, and the details are as described above. And when it determines with the 1st terminal 50 having contacted the 2nd terminal 60 in the area exceeding predetermined amount by contact state determination process S3, the 2nd terminal 60 and the 1st terminal 50 will be joined by joining process S4. .

図5に示すように、接合工程S4では、制御装置20が備える第二レーザ光照射制御部22が、第二レーザ光源So2から照射される第二レーザ光L2の照射を制御する。第二レーザ光照射制御部22は、第一端子50の先端51と屈曲対象部位53の間のうち所定の接合部位54に、第二レーザ光L2を照射することにより、接合部位54を加熱し、第二端子60と第一端子50とを接合する。本実施形態では、第二レーザ光L2が照射される所定の接合部位54は、屈曲対象部位53の位置とは異なり、屈曲対象部位53より第一端子50の先端51側に位置する。このため、接合部位54では、第一端子50と第二端子60とが接触している可能性が高く、これによって良好な接合ができる。   As shown in FIG. 5, in the joining step S4, the second laser light irradiation control unit 22 provided in the control device 20 controls the irradiation of the second laser light L2 emitted from the second laser light source So2. The second laser light irradiation control unit 22 heats the bonding portion 54 by irradiating the predetermined bonding portion 54 between the tip 51 of the first terminal 50 and the bending target portion 53 with the second laser light L2. The second terminal 60 and the first terminal 50 are joined. In the present embodiment, the predetermined joining portion 54 irradiated with the second laser beam L2 is located on the tip 51 side of the first terminal 50 from the bending target portion 53, unlike the position of the bending target portion 53. For this reason, in the joining part 54, possibility that the 1st terminal 50 and the 2nd terminal 60 are contacting is high, and this can perform favorable joining.

<変形例1>
なお、上記第一実施形態では、接合装置10は、第一レーザ光源So1と、第二レーザ光源So2と、制御装置20と、を備える。また、制御装置20は、第一レーザ光照射制御部21と、第二レーザ光照射制御部22と、接触状態判定部23とを備える。これにより、接触状態判定部23によって、第一端子50が所定量を超える面積で第二端子60に接触したと判定されると、接合工程S4において、第二レーザ光照射制御部22が第二端子60と第一端子50とを接合する。しかし、この態様には限らない。図7に示すように、変形例1として、接合装置101は、第一レーザ光源So1と、第二レーザ光源So2と、制御装置20と、を備え、制御装置20は、第一レーザ光照射制御部21と、第二レーザ光照射制御部22と、を備えるだけでもよい。つまり、接合装置10は、制御装置20に接触状態判定部23を備えず、赤外線温度センサ23aも備えない。この態様によって、第一端子50が所定量を超える面積で第二端子60に良好に接触していない場合においても、第一端子50に対し、第二レーザ光L2の照射が行なわれるが、相応の効果は得られる。なお、接合方法については、押圧工程S1と、屈曲工程S2と、接合工程S4と、を備える接合方法によって、上記の接合装置101と同様の効果を得ることができる。
<Modification 1>
In the first embodiment, the bonding apparatus 10 includes the first laser light source So1, the second laser light source So2, and the control device 20. The control device 20 includes a first laser light irradiation control unit 21, a second laser light irradiation control unit 22, and a contact state determination unit 23. Thereby, when it determines with the 1st terminal 50 having contacted the 2nd terminal 60 in the area exceeding predetermined amount by the contact state determination part 23, the 2nd laser beam irradiation control part 22 will be 2nd in joining process S4. The terminal 60 and the first terminal 50 are joined. However, it is not limited to this aspect. As shown in FIG. 7, as a first modification, the bonding apparatus 101 includes a first laser light source So1, a second laser light source So2, and a control apparatus 20, and the control apparatus 20 controls the first laser light irradiation control. It is only necessary to include the unit 21 and the second laser light irradiation control unit 22. That is, the joining apparatus 10 does not include the contact state determination unit 23 in the control device 20 and does not include the infrared temperature sensor 23a. According to this aspect, even when the first terminal 50 is not in good contact with the second terminal 60 in an area exceeding a predetermined amount, the first laser beam L2 is irradiated to the first terminal 50. The effect is obtained. In addition, about a joining method, the effect similar to said joining apparatus 101 can be acquired by the joining method provided with press process S1, bending process S2, and joining process S4.

(3.実施形態による効果)
上記第一実施形態の変形例1に係る接合方法によれば、第一端子50の先端51側を第二端子60に当接させ、第一端子50の基端52側を第二端子60に対して隙間を有した状態とする。また、同時に第二端子60により第一端子50の先端51側が押圧されることで第一端子50を撓み変形させた状態とする押圧工程S1と、第一端子50の屈曲対象部位53に第一レーザ光L1を照射することにより、屈曲対象部位53を屈曲させる屈曲工程S2と、第一端子50の先端51と屈曲対象部位53の間のうち所定の接合部位54に第二レーザ光L2を照射することにより、第二端子60と第一端子50と、を接合する接合工程S4と、を備える。
(3. Effects of the embodiment)
According to the joining method according to the first modification of the first embodiment, the distal end 51 side of the first terminal 50 is brought into contact with the second terminal 60, and the proximal end 52 side of the first terminal 50 is brought into contact with the second terminal 60. On the other hand, a gap is provided. At the same time, the second terminal 60 presses the tip 51 side of the first terminal 50 so that the first terminal 50 is bent and deformed, and the first terminal 50 is bent to the bending target portion 53. By irradiating the laser beam L 1, the second laser beam L 2 is irradiated to a predetermined bonding portion 54 among the bending step S 2 for bending the bending target portion 53 and between the tip 51 of the first terminal 50 and the bending target portion 53. By doing so, the joining process S4 which joins the 2nd terminal 60 and the 1st terminal 50 is provided.

これにより、接合前の押圧工程S1で撓み変形されて固定された第一端子50は、屈曲工程S2で屈曲対象部位53が屈曲されると、撓み変形が解消される。そして、第一端子50の屈曲対象部位53が第二端子60に接近し、延いては、第一端子50の先端51と屈曲対象部位53の間のうちの何れかの部位が、第二端子60に接触し、この接触状態を維持する。このため、第一端子50と第二端子60とは、クリップ等の固定手段を用いずに接合可能となる。従って、クリップ等の固定手段の取り付け、取り外し工程は不要となり、製造コストが抑制される。また、接合時のみに使用されるクリップ等の固定手段を取付けるためのスペースも不要となるため、端子及び相手部材の周辺のスペースを小さくすることができ、最終製品の小型化に寄与できる。   Thereby, the bending deformation of the first terminal 50 which is bent and deformed and fixed in the pressing step S1 before joining is eliminated when the bending target portion 53 is bent in the bending step S2. And the bending | flexion object site | part 53 of the 1st terminal 50 approaches the 2nd terminal 60, and by extension, any site | part between the front-end | tip 51 of the 1st terminal 50 and the bending object site | part 53 is 2nd terminal. 60, and this contact state is maintained. For this reason, the first terminal 50 and the second terminal 60 can be joined without using a fixing means such as a clip. Accordingly, the attaching and detaching steps of the fixing means such as the clip are not necessary, and the manufacturing cost is suppressed. Further, since a space for attaching a fixing means such as a clip used only at the time of joining is not required, the space around the terminal and the mating member can be reduced, which can contribute to downsizing of the final product.

また、上記第一実施形態及び変形例1の接合方法によれば、接合工程S4において、第二レーザ光L2が照射される接合部位54は、屈曲対象部位53より第一端子50の先端51側に位置する。これにより、第一端子50と第二端子60とが接触している位置で接合しやすく接合の信頼性が向上する。   Further, according to the joining method of the first embodiment and the first modification, in the joining step S4, the joining part 54 irradiated with the second laser light L2 is closer to the tip 51 side of the first terminal 50 than the bending target part 53. Located in. Thereby, it is easy to join in the position where the 1st terminal 50 and the 2nd terminal 60 are contacting, and the reliability of joining improves.

また、上記第一実施形態の接合方法によれば、屈曲工程S2にて第一端子50の屈曲対象部位53が、第一レーザ光L1の照射により屈曲されたのち、第一端子50が、第一端子50の先端51側から屈曲対象部位53までの間において所定量を超える面積で第二端子60に接触したか否かを判定する接触状態判定工程S3を備える。そして、接触状態判定工程S3によって、第一端子50が所定量を超える面積で第二端子60に接触したと判定されると、接合工程S4で第二端子60と第一端子50とを接合する。   Further, according to the joining method of the first embodiment, after the bending target portion 53 of the first terminal 50 is bent by the irradiation of the first laser light L1 in the bending step S2, the first terminal 50 is A contact state determination step S <b> 3 for determining whether or not the second terminal 60 is contacted with an area exceeding a predetermined amount from the tip 51 side of the one terminal 50 to the bending target portion 53 is provided. And when it determines with the 1st terminal 50 having contacted the 2nd terminal 60 in the area exceeding predetermined amount by contact state determination process S3, the 2nd terminal 60 and the 1st terminal 50 will be joined by joining process S4. .

これにより、第一端子50の先端51側から屈曲対象部位53までの間における第一端子50と第二端子60とが所定量を超える面積で接触していない場合に、接合工程S4において第二レーザ光L2を照射するという無駄な作業の発生を回避することができ効率的である。   Thereby, when the 1st terminal 50 and the 2nd terminal 60 between the front-end | tip 51 side of the 1st terminal 50 and the bending object site | part 53 are not contacting in the area exceeding predetermined amount, it is 2nd in joining process S4. Generation of useless work of irradiating the laser beam L2 can be avoided, which is efficient.

また、上記第一実施形態の接合方法によれば、接触状態判定工程S3は、第一端子50の先端51側から屈曲対象部位53までの間における、所定量を超える面積での第二端子60との接触の有無を、第二端子60の温度変化量によって検出する。
このような、第二端子60の温度変化量の検出という簡易で低コストな方法によって、第一端子50の所定量を超える面積での第二端子60との接触の有無が判定できるため、効率的である。
Further, according to the joining method of the first embodiment, the contact state determination step S3 includes the second terminal 60 in an area exceeding a predetermined amount between the tip 51 side of the first terminal 50 and the bending target portion 53. The presence or absence of contact with the second terminal 60 is detected based on the temperature change amount of the second terminal 60.
Since it is possible to determine the presence or absence of contact with the second terminal 60 in an area exceeding the predetermined amount of the first terminal 50 by such a simple and low-cost method of detecting the temperature change amount of the second terminal 60, the efficiency is improved. Is.

また、上記第一実施形態の変形例1に係る接合装置101によれば、第一端子50の先端51側を第二端子60に当接させる。そして、第一端子50の基端52側を第二端子60に対して隙間Cを有した状態とし、且つ、第二端子60により第一端子50の先端51側が押圧されることで第一端子50を撓み変形させた状態とする。このような状態とした第一端子50の屈曲対象部位53に第一レーザ光L1を照射する。これにより、屈曲対象部位53を屈曲させ、第二端子60に接近させる第一レーザ光源So1と、第一端子50の先端51と屈曲対象部位53の間のうち所定の接合部位54に第二レーザ光L2を照射することにより、第二端子60と第一端子50とを接合する第二レーザ光源So2と、第一レーザ光源So1から照射される第一レーザ光L1の照射を制御するとともに、第二レーザ光源So2から照射される第二レーザ光L2の照射を制御する制御装置20と、を備える。この接合装置10によれば、上記における押圧工程S1と、屈曲工程S2と、接合工程S4と、を備える接合方法と同様の効果を得られる。   Moreover, according to the joining apparatus 101 which concerns on the modification 1 of the said 1st embodiment, the front-end | tip 51 side of the 1st terminal 50 is made to contact | abut to the 2nd terminal 60. FIG. Then, the first terminal 50 is pressed by causing the proximal end 52 side of the first terminal 50 to have a gap C with respect to the second terminal 60, and the distal end 51 side of the first terminal 50 is pressed by the second terminal 60. 50 is in a state of being bent and deformed. The first laser beam L1 is irradiated to the bending target portion 53 of the first terminal 50 in such a state. As a result, the second laser is applied to the first laser light source So1 that bends the bending target portion 53 and approaches the second terminal 60, and the predetermined bonding portion 54 between the tip 51 of the first terminal 50 and the bending target portion 53. By irradiating the light L2, the second laser light source So2 that joins the second terminal 60 and the first terminal 50 and the irradiation of the first laser light L1 emitted from the first laser light source So1 are controlled, and the first And a control device 20 that controls the irradiation of the second laser light L2 emitted from the two laser light sources So2. According to this joining apparatus 10, the same effect as the joining method including the pressing step S1, the bending step S2, and the joining step S4 can be obtained.

また、上記第一実施形態の接合装置10によれば、第一端子50の屈曲対象部位53が制御装置20の第一レーザ光照射制御部21によって制御された第一レーザ光L1の照射により屈曲されたのち、第一端子50が第一端子50の先端51側から屈曲対象部位53までの間において、所定量を超える面積で第二端子60に接触したか否かを判定する接触状態判定部23を備える。そして、接触状態判定部23によって、第一端子50が所定量を超える面積で第二端子60に接触したと判定されると、制御装置20の第二レーザ光照射制御部22が第二レーザ光L2の照射を制御し第二端子60と第一端子50とを接合する。
これにより、第一端子50の先端51側から屈曲対象部位53までの間における第一端子50と第二端子60とが所定量を超える面積で接触していない場合に、制御装置20(第二レーザ光照射制御部22)の制御によって第二レーザ光L2を照射するという無駄な作業の発生を回避することができ効率的である。
Moreover, according to the joining apparatus 10 of said 1st embodiment, the bending | flexion object site | part 53 of the 1st terminal 50 is bent by irradiation of the 1st laser beam L1 controlled by the 1st laser beam irradiation control part 21 of the control apparatus 20. After that, the contact state determination unit that determines whether or not the first terminal 50 has contacted the second terminal 60 with an area exceeding a predetermined amount between the tip 51 side of the first terminal 50 and the bending target portion 53. 23. When the contact state determination unit 23 determines that the first terminal 50 has contacted the second terminal 60 with an area exceeding a predetermined amount, the second laser light irradiation control unit 22 of the control device 20 performs the second laser light. The second terminal 60 and the first terminal 50 are joined by controlling the irradiation of L2.
Thereby, when the first terminal 50 and the second terminal 60 between the tip 51 side of the first terminal 50 and the bending target portion 53 are not in contact with each other in an area exceeding a predetermined amount, the control device 20 (second Generation of useless work of irradiating the second laser beam L2 can be avoided by the control of the laser beam irradiation control unit 22), which is efficient.

また、上記実施形態においては、接合工程S4において、第二レーザ光L2が照射される接合部位54は、屈曲対象部位53と異なる位置であった。しかし、この態様には限らない。第二レーザ光L2が照射される接合部位54は、屈曲対象部位53と同一位置であってもよい。これにより、第一レーザ光源So1を移動させる必要がなく、効率的である。   Moreover, in the said embodiment, the joining site | part 54 where the 2nd laser beam L2 is irradiated was a position different from the bending | flexion object site | part 53 in joining process S4. However, it is not limited to this aspect. The bonding part 54 irradiated with the second laser beam L2 may be at the same position as the bending target part 53. Thereby, it is not necessary to move the first laser light source So1, and it is efficient.

また、上記第一実施形態においては、接合装置10は、接触状態判定工程S3(接触状態判定部23)において、第一端子50の先端51側から屈曲対象部位53までの間における、所定量を超える面積での相手部材との接触の有無を、第二端子60の温度変化量によって検出した。しかし、この態様には限らない。第一端子50の先端51側から屈曲対象部位53までの間における、所定量を超える面積での第二端子60との接触の有無は、屈曲対象部位53の屈曲の前後における第一端子50の第二端子60に接近する変位量α(図8参照)によって検出してもよい。このように、第一端子50の実際の変位量αを検出して、第一端子50の所定量を超える面積での第二端子60との接触の有無を判定するため、精度の高い判定結果を得ることができる。また、図1における第一端子50と、第二端子60との間の隙間Cがなくなったことを、カメラなどの撮像結果から直接検出してもよい。   In the first embodiment, the joining device 10 determines a predetermined amount between the distal end 51 side of the first terminal 50 and the bending target portion 53 in the contact state determination step S3 (contact state determination unit 23). Presence / absence of contact with the mating member in an exceeding area was detected by the temperature change amount of the second terminal 60. However, it is not limited to this aspect. The presence or absence of contact with the second terminal 60 in an area exceeding a predetermined amount between the tip 51 side of the first terminal 50 and the bending target portion 53 is determined by the first terminal 50 before and after the bending target portion 53 is bent. You may detect by displacement amount (alpha) (refer FIG. 8) approaching the 2nd terminal 60. FIG. As described above, since the actual displacement amount α of the first terminal 50 is detected and the presence or absence of contact with the second terminal 60 in the area exceeding the predetermined amount of the first terminal 50 is determined, a highly accurate determination result. Can be obtained. Moreover, you may detect directly from the imaging results, such as a camera, that the clearance gap C between the 1st terminal 50 in FIG. 1 and the 2nd terminal 60 was lose | eliminated.

<変形例2>
なお、上記第一実施形態においては、接合装置10は、第一レーザ光源So1と、第二レーザ光源So2と、制御装置20と、を備える。また、制御装置20は、第一レーザ光照射制御部21と、第二レーザ光照射制御部22と、接触状態判定部23とを備える。そして、接触状態判定部23によって、第一端子50が所定量を超える面積で第二端子60に接触したと判定されると、接合工程S4において、第二レーザ光照射制御部22が第二端子60と第一端子50とを接合した。しかし、この態様には限らない。
変形例2として、接合装置102は、第一レーザ光源So1と、制御装置20と、を備え、制御装置20は、第一レーザ光照射制御部21と、接触状態判定部23と、を備えるだけでもよい(図9参照)。つまり、接合装置は、第一端子50と第二端子60との接合は行なわず、接触状態判定部23によって、第一端子50が所定量を超える面積で第二端子60に接触したか否かを判定するだけの装置(本発明の接触状態判定装置に相当)としてもよい。これにより、第一端子50が所定量を超える面積で第二端子60に接触したか否かを良好に把握できる。
<Modification 2>
In the first embodiment, the bonding apparatus 10 includes the first laser light source So1, the second laser light source So2, and the control device 20. The control device 20 includes a first laser light irradiation control unit 21, a second laser light irradiation control unit 22, and a contact state determination unit 23. And when it determines with the 1st terminal 50 having contacted the 2nd terminal 60 in the area exceeding predetermined amount by the contact state determination part 23, the 2nd laser beam irradiation control part 22 will be the 2nd terminal in joining process S4. 60 and the first terminal 50 were joined. However, it is not limited to this aspect.
As a second modification, the bonding apparatus 102 includes a first laser light source So1 and a control apparatus 20, and the control apparatus 20 includes only a first laser light irradiation control unit 21 and a contact state determination unit 23. Alternatively, see FIG. That is, the joining device does not join the first terminal 50 and the second terminal 60, and whether or not the first terminal 50 contacts the second terminal 60 in an area exceeding a predetermined amount by the contact state determination unit 23. It is good also as an apparatus (equivalent to the contact state determination apparatus of this invention) which only determines this. Thereby, it can be grasped | ascertained favorably whether the 1st terminal 50 contacted the 2nd terminal 60 in the area exceeding predetermined amount.

また、上記と同様、変形例2における接触状態判定方法は、第一端子50の先端51側を第二端子60に当接させ、第一端子50の基端52側を第二端子60に対して隙間を有した状態とし、且つ、第二端子60により第一端子50の先端51側が押圧されることで第一端子50を撓み変形させた状態とする押圧工程S1と、第一端子50の屈曲対象部位53に第一レーザ光L1を照射することにより、屈曲対象部位53を屈曲させる屈曲工程S2と、第一端子50の先端51側から屈曲対象部位53までの間において、所定量を超える面積で第二端子60に接触したか否かを判定する接触状態判定工程S3と、を備える。この接合方法における接触状態判定工程S3によって、屈曲工程S2において屈曲対象部位53が屈曲された第一端子50と第二端子60との接触状態を把握できる。   Similarly to the above, the contact state determination method in Modification 2 is such that the distal end 51 side of the first terminal 50 is brought into contact with the second terminal 60 and the proximal end 52 side of the first terminal 50 is brought into contact with the second terminal 60. A pressing step S1 in which the first terminal 50 is bent and deformed by pressing the tip 51 side of the first terminal 50 by the second terminal 60; Exceeding a predetermined amount between the bending step S2 for bending the bending target part 53 by irradiating the bending target part 53 with the first laser light L1 and the bending target part 53 from the tip 51 side of the first terminal 50. A contact state determination step S <b> 3 for determining whether or not the second terminal 60 is touched in terms of area. By the contact state determination step S3 in this joining method, the contact state between the first terminal 50 and the second terminal 60 in which the bending target portion 53 is bent in the bending step S2 can be grasped.

<変形例3>
また、上記実施形態においては、第一端子と第二端子との接合の例示として、第一端子を電子部品の端子とし、第二端子をバスバーとして説明した。しかし、この態様には限らず、変形例3として、第一端子と第二端子との接合は、平面形状のモータコイル線と、バスバーとの接合としてもよい。さらに、本発明に係る接合は、自動車のボデー等の板金同士の接合に適用してもよい。また、リチウムイオン電池などにおける電池ケースの接合や端子の接合に適用してもよい。
<Modification 3>
Moreover, in the said embodiment, the 1st terminal was demonstrated as the terminal of an electronic component and the 2nd terminal was demonstrated as a bus bar as an illustration of joining of a 1st terminal and a 2nd terminal. However, the present invention is not limited to this mode, and as a third modification, the joining of the first terminal and the second terminal may be a joining of a planar motor coil wire and a bus bar. Furthermore, the joining according to the present invention may be applied to joining sheet metals such as automobile bodies. Moreover, you may apply to joining of a battery case in a lithium ion battery etc., and joining of a terminal.

なお、上記実施形態においては、接合部材、及び被接合部材を端子(第一端子50、第二端子60)として説明してきた。しかし、この態様には限らない。接合部材、及び被接合部材は、金属片や樹脂を含む弾性部材であってもよく、これらの接合についても適用できる。   In the above embodiment, the joining member and the joined member have been described as terminals (first terminal 50, second terminal 60). However, it is not limited to this aspect. The joining member and the member to be joined may be an elastic member containing a metal piece or a resin, and can be applied to these joinings.

5・・・ハウジング、 10・・・接合装置、 20・・・制御装置、 21・・・第一レーザ光照射制御部、 22・・・第二レーザ光照射制御部、 23・・・接触状態判定部、 23a・・・赤外線温度センサ、 50・・・第一端子(接合部材)、 50a・・・接合面、 50b・・・背向面、 51・・・先端、 52・・・基端、 53・・・屈曲対象部位、 54・・・接合部位、 60・・・第二端子(被接合部材)、 60a・・・接合面、 101・・・接合装置、 Ar1,Ar2,Ar3・・・矢印、 L1・・・第一レーザ光、 L2・・・第二レーザ光、 S1・・・押圧工程、 So1・・・第一レーザ光源、 So2・・・第二レーザ光源、 S2・・・屈曲工程、 S3・・・接触状態判定工程、 S4・・・接合工程、 Temp1,Temp2・・・温度、 α・・・変位量。   DESCRIPTION OF SYMBOLS 5 ... Housing, 10 ... Joining device, 20 ... Control device, 21 ... First laser light irradiation control part, 22 ... Second laser light irradiation control part, 23 ... Contact state Determination part, 23a ... Infrared temperature sensor, 50 ... First terminal (joining member), 50a ... Joining surface, 50b ... Back surface, 51 ... Tip, 52 ... Base end 53 ... bending target part, 54 ... joining part, 60 ... second terminal (member to be joined), 60a ... joining surface, 101 ... joining device, Ar1, Ar2, Ar3 ...・ Arrow, L1 ... first laser light, L2 ... second laser light, S1 ... pressing step, So1 ... first laser light source, So2 ... second laser light source, S2 ... Bending process, S3 ... Contact state determining process, S4 ... Joining process Temp1, Temp2 ··· temperature, α ··· amount of displacement.

Claims (10)

接合部材と被接合部材とをレーザ光の照射によって接合する接合方法であって、
前記接合部材の先端側を前記被接合部材に当接させ、前記接合部材の基端側を前記被接合部材に対して隙間を有した状態とし、且つ、前記被接合部材により前記接合部材の先端側が押圧されることで前記接合部材を撓み変形させた状態とする押圧工程と、
前記接合部材の屈曲対象部位に第一レーザ光を照射することにより、前記屈曲対象部位を屈曲させる屈曲工程と、
前記接合部材の先端と前記屈曲対象部位の間のうち所定の接合部位に第二レーザ光を照射することにより、前記被接合部材と前記接合部材とを接合する接合工程と、
を備える、接合方法。
A joining method for joining a joining member and a member to be joined by laser light irradiation,
The distal end side of the joining member is brought into contact with the joined member, the proximal end side of the joining member is in a state having a gap with respect to the joined member, and the distal end of the joining member is formed by the joined member. A pressing step in which the joining member is bent and deformed by pressing the side; and
A bending step of bending the bending target portion by irradiating the bending target portion of the bonding member with a first laser beam;
A joining step of joining the member to be joined and the joining member by irradiating a predetermined joining part between the tip of the joining member and the bending target part;
A joining method.
前記接合工程において、
前記第二レーザ光が照射される前記接合部位は、前記屈曲対象部位より前記接合部材の先端側に位置する、請求項1に記載の接合方法。
In the joining step,
The joining method according to claim 1, wherein the joining portion irradiated with the second laser light is located on a distal end side of the joining member with respect to the bending target portion.
前記接合工程において、
前記第二レーザ光が照射される前記接合部位は、前記屈曲対象部位と同一位置である、請求項1に記載の接合方法。
In the joining step,
The bonding method according to claim 1, wherein the bonding portion irradiated with the second laser light is at the same position as the bending target portion.
前記接合方法は、前記屈曲工程にて前記接合部材の前記屈曲対象部位が前記第一レーザ光の前記照射により屈曲されたのち、前記接合部材が、前記接合部材の先端側から前記屈曲対象部位までの間において所定量を超える面積で前記被接合部材に接触したか否かを判定する接触状態判定工程を備え、
前記接合工程は、前記接触状態判定工程によって前記接合部材が前記所定量を超える面積で前記被接合部材に接触したと判定されると、前記被接合部材と前記接合部材とを接合する、請求項1〜3のいずれか1項に記載の接合方法。
In the bonding method, after the bending target portion of the bonding member is bent by the irradiation of the first laser light in the bending step, the bonding member extends from the distal end side of the bonding member to the bending target portion. Comprising a contact state determination step of determining whether or not the member to be joined has been contacted with an area exceeding a predetermined amount during,
The said joining process joins the said to-be-joined member and the said joining member, when it determines with the said joining member having contacted the said to-be-joined member in the area exceeding the said predetermined amount by the said contact state determination process. The joining method according to any one of 1 to 3.
前記接触状態判定工程は、
前記接合部材の前記先端側から前記屈曲対象部位までの間における、前記所定量を超える面積での前記被接合部材との接触の有無を、前記被接合部材の温度変化量によって検出する、請求項4に記載の接合方法。
The contact state determination step includes
The presence or absence of contact with the member to be joined in an area exceeding the predetermined amount between the distal end side of the joining member and the bending target portion is detected based on a temperature change amount of the member to be joined. 4. The joining method according to 4.
前記接触状態判定工程は、
前記接合部材の前記先端側から前記屈曲対象部位までの間における、前記所定量を超える面積での前記被接合部材との接触の有無を、前記屈曲工程における前記屈曲の前後における前記接合部材の前記被接合部材に接近する変位量によって検出する、請求項4に記載の接合方法。
The contact state determination step includes
The presence / absence of contact with the member to be joined in an area exceeding the predetermined amount between the distal end side of the joining member and the portion to be bent is determined based on whether the joining member before and after the bending in the bending step. The joining method according to claim 4, wherein detection is performed based on an amount of displacement approaching the member to be joined.
接合部材と被接合部材とをレーザ光の照射によって接合する接合方法における前記接合部材と被接合部材との接触状態を判定する接触状態判定方法であって、
前記接合部材の先端側を前記被接合部材に当接させ、前記接合部材の基端側を前記被接合部材に対して隙間を有した状態とし、且つ、前記被接合部材により前記接合部材の先端側が押圧されることで前記接合部材を撓み変形させた状態とする押圧工程と、
前記接合部材の屈曲対象部位に第一レーザ光を照射することにより、前記屈曲対象部位を屈曲させる屈曲工程と、
前記接合部材の先端側から前記屈曲対象部位までの間において、所定量を超える面積で前記被接合部材に接触したか否かを判定する接触状態判定工程と、
を備える、接合方法における接触状態判定方法。
A contact state determination method for determining a contact state between the bonding member and the member to be bonded in a bonding method of bonding the bonding member and the member to be bonded by laser light irradiation,
The distal end side of the joining member is brought into contact with the joined member, the proximal end side of the joining member is in a state having a gap with respect to the joined member, and the distal end of the joining member is formed by the joined member. A pressing step in which the joining member is bent and deformed by pressing the side; and
A bending step of bending the bending target portion by irradiating the bending target portion of the bonding member with a first laser beam;
A contact state determination step for determining whether or not the bonded member is contacted with an area exceeding a predetermined amount between the distal end side of the bonded member and the bending target portion;
A contact state determination method in a joining method.
接合部材と被接合部材とをレーザ光の照射によって接合する接合装置であって、
前記接合部材の先端側を前記被接合部材に当接させ、前記接合部材の基端側を前記被接合部材に対して隙間を有した状態とし、且つ、前記被接合部材により前記接合部材の先端側が押圧されることで前記接合部材を撓み変形させた状態とした前記接合部材の屈曲対象部位に第一レーザ光を照射することにより、前記屈曲対象部位を屈曲させる第一レーザ光源と、
前記接合部材の先端と前記屈曲対象部位の間のうち所定の接合部位に第二レーザ光を照射することにより、前記被接合部材と前記接合部材とを接合する第二レーザ光源と、
前記第一レーザ光源から照射される前記第一レーザ光の照射を制御するとともに、前記第二レーザ光源から照射される前記第二レーザ光の照射を制御する制御装置と、
を備える、接合装置。
A joining device that joins a joining member and a member to be joined by laser light irradiation,
The distal end side of the joining member is brought into contact with the joined member, the proximal end side of the joining member is in a state having a gap with respect to the joined member, and the distal end of the joining member is formed by the joined member. A first laser light source that bends the bending target portion by irradiating the bending target portion of the bonding member in a state where the bonding member is bent and deformed by pressing the side;
A second laser light source that joins the member to be joined and the joining member by irradiating a predetermined joining part between the tip of the joining member and the bending target part;
A control device for controlling the irradiation of the first laser light emitted from the first laser light source and for controlling the irradiation of the second laser light emitted from the second laser light source;
A joining apparatus comprising:
前記接合装置は、
前記接合部材の前記屈曲対象部位が前記制御装置によって制御された前記第一レーザ光の前記照射により屈曲されたのち、前記接合部材が前記接合部材の先端側から前記屈曲対象部位までの間において、所定量を超える面積で前記被接合部材に接触したか否かを判定する接触状態判定部を備え、
前記接触状態判定部によって、前記接合部材が前記所定量を超える面積で前記被接合部材に接触したと判定されると、前記制御装置が前記第二レーザ光の照射を制御し前記被接合部材と前記接合部材とを接合する、請求項8に記載の接合装置。
The joining device includes:
After the bending target portion of the bonding member is bent by the irradiation of the first laser light controlled by the control device, the bonding member is between the distal end side of the bonding member and the bending target portion. A contact state determination unit that determines whether or not the member to be bonded is in contact with an area exceeding a predetermined amount;
When it is determined by the contact state determination unit that the bonding member has contacted the bonded member in an area exceeding the predetermined amount, the control device controls the irradiation of the second laser beam and the bonded member. The joining apparatus of Claim 8 which joins the said joining member.
接合部材と被接合部材とをレーザ光の照射によって接合する接合装置が備える前記接合部材と被接合部材との接触状態を判定する接触状態判定装置であって、
前記接合部材の先端側を前記被接合部材に当接させ、前記接合部材の基端側を前記被接合部材に対して隙間を有した状態とし、且つ、前記被接合部材により前記接合部材の先端側が押圧されることで前記接合部材を撓み変形させた状態とした前記接合部材の屈曲対象部位に第一レーザ光を照射することにより、前記屈曲対象部位を屈曲させる第一レーザ光源と、
前記接合部材の前記屈曲対象部位が前記制御装置によって制御された前記第一レーザ光の前記照射により屈曲されたのち、前記接合部材が前記接合部材の先端側から前記屈曲対象部位までの間において、所定量を超える面積で前記被接合部材に接触したか否かを判定する接触状態判定部と、を備える接合装置の接触状態判定装置。
A contact state determination device that determines a contact state between the bonding member and the member to be bonded, which is included in a bonding device that bonds the bonding member and the member to be bonded by irradiation of laser light,
The distal end side of the joining member is brought into contact with the joined member, the proximal end side of the joining member is in a state having a gap with respect to the joined member, and the distal end of the joining member is formed by the joined member. A first laser light source that bends the bending target portion by irradiating the bending target portion of the bonding member in a state where the bonding member is bent and deformed by pressing the side;
After the bending target portion of the bonding member is bent by the irradiation of the first laser light controlled by the control device, the bonding member is between the distal end side of the bonding member and the bending target portion. A contact state determination device for a bonding apparatus, comprising: a contact state determination unit that determines whether or not the member to be bonded is in contact with an area exceeding a predetermined amount.
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