JP6553932B2 - Waste liquid solidifying agent, its production method and its use - Google Patents

Waste liquid solidifying agent, its production method and its use Download PDF

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JP6553932B2
JP6553932B2 JP2015089272A JP2015089272A JP6553932B2 JP 6553932 B2 JP6553932 B2 JP 6553932B2 JP 2015089272 A JP2015089272 A JP 2015089272A JP 2015089272 A JP2015089272 A JP 2015089272A JP 6553932 B2 JP6553932 B2 JP 6553932B2
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waste liquid
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absorbent resin
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由佳 藤井
由佳 藤井
渡辺 雄介
雄介 渡辺
絵里菜 南
絵里菜 南
博之 池内
博之 池内
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Nippon Shokubai Co Ltd
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Description

本発明は、吸水性樹脂を主成分とする粒子状廃液固化剤と、その製造方法及びその用途に関するものである。更に詳しくは、廃液、特に血液や体液等を含有した医療廃液を均一に固化し、かつ固化時間を著しく短くする粒子状廃液固化剤と、その製造方法及びその用途に関するものである。   The present invention relates to a particulate waste liquid solidifying agent mainly composed of a water-absorbing resin, a production method thereof and use thereof. More specifically, the present invention relates to a particulate waste solution solidifying agent which uniformly solidifies waste liquid, particularly medical waste liquid containing blood, body fluid and the like, and shortens the setting time remarkably, a method for producing the same and its use.

近年、各種産業分野から排出される廃液は増加の一途をたどっている。廃液としては工場廃液、飲料物廃液、体液廃液等があるが、特に病院での手術や出産の際に排出される羊液や血液等を含有した液状の医療廃液は、医療従事者や廃棄業者に対する感染症を防止するために、廃液容器に回収した後、焼却処理あるいは薬剤処理後に浄化槽内で処理されている。しかし、いずれの場合も、液状のままで処理すると、万一の事故等による廃液容器の破損や、廃液の飛散による二次感染の恐れがあるために、廃液、特に医療廃液を固化(ゲル化ともいう)した後に処理することが望まれている。即ち、廃液に処理剤を投入することによって前記廃液をゲル状に固化させる廃液の処理方法が望まれている。   In recent years, waste liquid discharged from various industrial fields has been increasing. Waste liquids include factory waste liquids, beverage waste liquids, body fluid waste liquids, etc. Liquid medical waste liquids containing amniotic fluid and blood, etc., which are discharged especially during hospital surgery and childbirth, are used by healthcare professionals and disposal companies. In order to prevent infectious diseases against the above, after being collected in a waste liquid container, it is treated in a septic tank after incineration or chemical treatment. However, in any case, if treated in liquid form, there is a risk of damage to the waste liquid container due to an accident etc., or secondary infection due to scattering of the waste liquid, so solidify the waste liquid, especially medical waste liquid (gelation It is desirable to process after it is also called. That is, there is a demand for a waste liquid treatment method in which the waste liquid is solidified into a gel by introducing a treatment agent into the waste liquid.

ここでいう医療廃液とは、血液や体液、及びこれらの0.9重量%塩化ナトリウム水溶液(生理食塩水)混合液、患部を洗浄したリンゲル液廃液、消毒用エタノール廃液、その他の消毒液廃液、人工透析廃液、患者から摘出した血液等の体液を含む臓器、病理検査廃液等が挙げられる。これらの医療廃液を固化するための廃液処理剤においては、血液や体液等に含まれている電解質による吸水性樹脂の吸水性能低下を防ぐための幾つかの手法(特許文献1、2等)が提案されている。特許文献1は、イオン型吸水性樹脂とノニオン型吸水性樹脂をブレンドしたものである。特許文献2は、吸水性樹脂に、廃液中に含まれる電解質のイオン強度を低下させる物質、例えばキレート剤、イオン交換性樹脂、イオン感応物質等を配合したものである。   Medical waste fluid here refers to blood and body fluids, 0.9% by weight sodium chloride aqueous solution (physiological saline) mixed solution, Ringer's solution waste solution for washing the affected area, disinfectant ethanol waste solution, other disinfectant waste solution, artificial solution Examples include dialysis waste liquids, organs containing body fluids such as blood extracted from patients, pathological examination waste liquids, and the like. In the waste liquid treatment agent for solidifying these medical waste liquids, some methods (patent documents 1, 2 etc.) for preventing the water absorption performance fall of water absorbent resin by the electrolyte contained in blood, body fluid, etc. Proposed. Patent Document 1 is a blend of an ionic water-absorbing resin and a nonionic water-absorbing resin. In Patent Document 2, a substance that reduces the ionic strength of the electrolyte contained in the waste liquid, such as a chelating agent, an ion exchange resin, an ion sensitive substance, etc., is blended with the water absorbing resin.

しかしながら、特許文献1の手法では、ノニオン型吸水性樹脂は電解質の影響は受け難いものの、元々の吸水速度が遅いため、廃液を固化するためには、多量の固化時間が必要とするか、吸水性樹脂を多く使用する必要がある。更に、二種類の吸水性樹脂をブレンドする工程も必要となり、ブレンドの不均一の問題や、製造価格アップに繋がる。更に、特許文献1、2等で電解質による吸水性樹脂の吸水性能低下を防いだとしても、廃液の固化方法(容器の形状や固化剤の投入方法)によっては更に大きな問題を有していた。具体的には、廃液の固化方法として、種々の容器形状(縦長、横長等)や固化剤の投入方法(廃液への一括投入/分割投入、溶液への前投入/後投入)等が提案されているが、処理スペースの観点から廃液を縦長の容器に収容する場合が挙げられる。   However, in the method of Patent Document 1, although the nonionic water-absorbing resin is not easily affected by the electrolyte, since the original water absorption speed is slow, in order to solidify the waste liquid, a large amount of solidification time is required, or the water absorption It is necessary to use a large amount of resin. Furthermore, a process for blending two types of water-absorbing resins is also required, leading to problems of non-uniform blending and an increase in manufacturing price. Furthermore, even if it was possible to prevent the water absorption performance of the water-absorbent resin from being deteriorated by the electrolyte in Patent Documents 1 and 2, etc., there were more serious problems depending on the method of solidification of the waste liquid Specifically, various container shapes (longitudinal, horizontal, etc.) and a method of charging the solidifying agent (batch charging / split charging into the waste liquid, pre-loading into the solution / post charging), etc. have been proposed as solidification methods for the waste liquid. However, from the viewpoint of processing space, there is a case where the waste liquid is stored in a vertically long container.

即ち、縦長の廃液容器に溜まった廃液、特に医療廃液を固化するために、吸水性樹脂を一括で廃液に投入した場合、両者の比重差から殆どの吸水性樹脂は浮遊することなく容器底部に沈み、その後に上部廃液に向かって固化が進行する。このため、固化終了後の吸水性樹脂の分布は、容器底部では高濃度で分布し、吸水性樹脂の一部はママコの様な状態となってしまい、全ての吸水性樹脂が使われていない状態となってしまうことがある。そのため容器上部では廃液を吸液するのに必要な吸水性樹脂濃度が低くなり、廃液容器上部では十分な固化状態に至り難いという、固化の不均一の問題があった。その結果、廃液の固化方法として、縦長の廃液容器に入った廃液に固化剤を一括で投入する場合、廃液全体を固化するためには、特許文献1、2等での電解質による吸水性樹脂の吸水性能低下を防いだり、あるいは吸水性樹脂の吸水倍率を高くするだけでは無理があり、一般的な吸水性樹脂を固化剤として用いる場合、固化時間が長くなるか、多量の廃液固化剤が必要であった。   That is, in order to solidify waste liquid collected in a vertically long waste liquid container, especially medical waste liquid, when the water absorbent resin is put into the waste liquid at once, most water absorbent resin does not float on the bottom of the container due to the difference in specific gravity between them. It sinks, and then solidification proceeds toward the upper waste liquid. For this reason, the distribution of the water-absorbent resin after completion of solidification is distributed at a high concentration at the bottom of the container, and a part of the water-absorbent resin becomes like a mummy, and all the water-absorbent resin is not used It may be in a state. Therefore, the concentration of the water-absorbent resin necessary for absorbing the waste liquid in the upper part of the container is low, and there is a problem of non-uniform solidification that it is difficult to reach a sufficient solidified state in the upper part of the waste container. As a result, when the solidifying agent is put into the waste liquid in the waste liquid container which is long in a batch as a method of solidifying the waste liquid, in order to solidify the whole waste liquid, It is impossible to prevent deterioration of water absorption performance or just increase the water absorption capacity of the water-absorbent resin. When using a general water-absorbent resin as a solidifying agent, the solidification time becomes longer or a large amount of waste liquid solidifying agent is required. Met.

そのため、特許文献3においては吸水性樹脂を含む廃液固化剤に疎水性物質を混合することによって、廃液固化剤の一部が浮遊し、かつ残りが沈降するものとする事によって固化時間が短縮される事が提案されている。   Therefore, in Patent Document 3, by mixing the hydrophobic material with the waste liquid solidifying agent containing the water absorbing resin, part of the waste liquid solidifying agent floats, and the remaining liquid settles, thereby shortening the solidifying time. It has been proposed that

しかしながら、この方法によっても未だ固化剤が浮遊状態をうまく保つ事ができない等のためか、廃液の固化時間としては依然長く不十分なものであるか、依然として固化に比較的多くの固化剤を必要とするものである。   However, the solidification time of the waste liquid may still be insufficient for a long time due to the fact that the solidification agent can not maintain the floating state well even by this method, or a relatively large amount of solidification agent is still required for solidification. It is said that.

特開2002−119853号公報Japanese Patent Laid-Open No. 2002-119853 特開平11−169451号公報JP 11-169451 A 特表2007−538110号公報Japanese Patent Application Publication No. 2007-538110

本発明は、上記の問題点に鑑みてなされたものであり、本発明が解決しようとする課題は、廃液、特に血液や体液等を含有した医療廃液を、安価に、均一に、極めて短時間に、または比較的少ない使用量で固化させることができる廃液固化剤を提供することにある。特に縦長の廃液容器にて、廃液、特に血液や体液等を含有した医療廃液を均一に、極めて短時間に固化させることができる廃液固化剤を提供することにある。   The present invention has been made in view of the above problems, and the problem to be solved by the present invention is: waste liquid, particularly medical waste liquid containing blood, body fluid, etc., inexpensively, uniformly, in extremely short time Another object of the present invention is to provide a waste liquid solidifying agent that can be solidified with a relatively small amount of use. In particular, it is an object of the present invention to provide a waste liquid solidifying agent capable of uniformly solidifying medical waste liquid containing waste liquid, particularly blood, body fluid and the like in an extremely short time in a longitudinally long waste liquid container.

本発明者は、従来のような電解質による吸水性樹脂の吸水性能低下を防止したり、更には固化剤の廃液への浮遊と沈降の割合を調整してもなお固化時間に改良の余地があると考え、より最適な固化挙動を示す廃液固化剤を鋭意検討した。   The inventor of the present invention can prevent the water absorption performance of the water-absorbent resin from being lowered by the conventional electrolyte, and the solidification time still has room for improvement even by adjusting the ratio of floating to sedimentation of the solidifying agent The waste liquid solidifying agent which shows more optimal solidification behavior was studied earnestly.

その結果、本発明者は、廃液を均一に、短時間に固化するためには、吸水性樹脂を含む廃液固化剤が、一部が沈降し、一部が浮遊するものとし、浮遊した廃液固化剤の少なくとも一部が沈降しながら膨潤し、かつ浮遊した廃液固化剤の少なくとも一部が沈降する事無く浮遊したまま膨潤する事により、容器の上下からの固化のバランスを最適な状態とすることで固化時間が著しく短縮されたり、または使用量低減につながることを見出し、そして、このためには、廃液固化剤が、粒度が特定範囲に調整された吸水性樹脂に特定の性状を示す疎水性物質と親水性物質を含むものであることが必要であることを見出し、上記課題を解決した。   As a result, in order to solidify the waste liquid uniformly and in a short time, the present inventors assume that a part of the waste liquid solidifying agent containing the water absorbent resin is settled and part is floated, and the solidified waste liquid is solidified The balance of solidification from the top and the bottom of the container is made optimal by swelling at least a part of the agent while settling and at least a part of the suspended waste solution solidifying agent while floating without swelling. It has been found that the solidification time is remarkably shortened or leads to a reduction in the amount used, and for this purpose, the waste liquid solidifying agent is hydrophobic to exhibit a specific property in a water absorbent resin whose particle size is adjusted to a specific range The present inventors have found that it is necessary to contain a substance and a hydrophilic substance, and solved the above problems.

即ち、本発明の廃液固化剤は、廃液に固化剤を投入することによって前記廃液をゲル状に固化させる廃液の処理方法に用いられる粒子状の前記固化剤であって、
重量平均粒子径が200μm以上350μm以下である吸水性樹脂と、吸水性樹脂に対して0.05重量%以上5重量%以下のメタノール指数が100以上である疎水性物質と親水性物質を含む廃液固化剤である。
That is, the waste liquid solidifying agent according to the present invention is a particulate solidifying agent used in a method of treating a waste liquid which solidifies the waste liquid into a gel by charging the solidifying agent into the waste liquid.
Waste liquid containing a water-absorbent resin having a weight average particle diameter of 200 μm to 350 μm, and a hydrophobic substance and a hydrophilic substance having a methanol index of 100% or more with respect to the water-absorbent resin of 0.05% to 5% by weight It is a solidifying agent.

または、本発明の廃液固化剤の製造方法は、廃液に処理剤を投入することによって前記廃液をゲル状に固化させる廃液の処理方法に用いられる粒子状の前記固化剤の製造方法であって、該製造方法は、アクリル酸とその塩を主成分とする単量体を重合することによって得られる、架橋構造を有し、かつその表面が架橋処理された吸水性樹脂粒子に対し、0.05〜5.0重量%のメタノール指数が100以上である疎水性物質と0.3重量%以上3.0重量%以下の親水性物質を混合する工程を含み、前記吸水性樹脂粒子は重量平均粒子径が200μm以上350μm以下に調整されていることを特徴とする、廃液固化剤の製造方法である。   Alternatively, the method for producing a waste liquid solidifying agent according to the present invention is a method for producing the particulate solidifying agent used in a method for treating a waste liquid which solidifies the waste liquid into a gel form by adding a treatment agent to the waste liquid. The production method is based on 0.05 to a water-absorbent resin particle having a crosslinked structure obtained by polymerizing a monomer containing acrylic acid and a salt thereof as a main component and the surface of which is crosslinked. Mixing a hydrophobic substance having a methanol index of 100% or more to 5.0% by weight and a hydrophilic substance of 0.3% to 3.0% by weight, and the water-absorbent resin particles having a weight-average particle size A method for producing a waste liquid solidifying agent, wherein the diameter is adjusted to 200 μm or more and 350 μm or less.

本発明によれば、廃液を固化するにあたり、上下いずれからもゲルの成長が生じることから固化時間を著しく短縮することができる。本発明の廃液固化剤は、特定の吸水性樹脂粒子、特定の疎水性を有する物質と親水性物質から得られる。   According to the present invention, when the waste liquid is solidified, gel growth occurs from above and below, so that the solidification time can be remarkably shortened. The waste liquid solidifying agent of the present invention is obtained from specific water-absorbent resin particles, a specific hydrophobic substance and a hydrophilic substance.

以下、本発明の実施の一形態について説明すると以下の通りであるが、本発明はこれに限定されるものではない。   Hereinafter, an embodiment of the present invention will be described as follows, but the present invention is not limited to this.

(I)吸水性樹脂
まず、本発明における吸水性樹脂について説明する。本発明における「吸水性樹脂」とは、水膨潤性水不溶性の高分子ゲル化剤を指し、以下の物性を満たすものをいう。即ち、水膨潤性としてERT441.2−02で規定されるCRC(遠心分離機保持容量)が5g/g以上で、かつ、水不溶性としてERT470.2−02で規定されるExt(水可溶分)が50重量%以下を満たす高分子ゲル化剤を指す。
(I) Water-absorbing resin First, the water-absorbing resin in the present invention will be described. The "water-absorbent resin" in the present invention refers to a water-swellable water-insoluble polymer gelling agent, and refers to those satisfying the following physical properties. That is, CRC (centrifuge holding capacity) defined by ERT 441.2-02 as water swellability is 5 g / g or more, and Ext (water soluble fraction specified by ERT 470.2-02 as water insoluble) ) Refers to a polymer gelling agent satisfying 50% by weight or less.

上記吸水性樹脂は、その用途・目的に応じて、設計が可能であり、特に限定されないが、カルボキシル基を有する不飽和単量体を架橋重合させた親水性架橋重合体であることが好ましい。また、全量が架橋重合体である形態に限定されず、上記物性(CRC、Ext)を満たす範囲内で、添加剤等を含んだ組成物であってもよい。   The water-absorbent resin can be designed according to its use and purpose, and is not particularly limited, but is preferably a hydrophilic crosslinked polymer obtained by crosslinking and polymerizing an unsaturated monomer having a carboxyl group. Moreover, it is not limited to the form whose whole quantity is a crosslinked polymer, The composition containing the additive etc. may be sufficient in the range with which the said physical property (CRC, Ext) is satisfy | filled.

更に、本発明における吸水性樹脂は、出荷前の最終製品(吸水剤や吸水材と呼称する事もある)に限らず、吸水性樹脂の製造工程における中間体(例えば、重合後の含水ゲル状架橋重合体、乾燥後の乾燥重合体、粉砕後の粉砕重合体、表面架橋前の吸水性樹脂粉末等)を指す場合もあり、これら全てを包括して「吸水性樹脂」と総称する。   Furthermore, the water-absorbent resin in the present invention is not limited to the final product before shipping (sometimes referred to as a water-absorbing agent or a water-absorbing material), but an intermediate (for example, a water-containing gel after polymerization) in the production process of the water-absorbent resin. In some cases, it refers to a crosslinked polymer, a dried polymer after drying, a pulverized polymer after pulverization, a water-absorbent resin powder before surface cross-linking, etc.), all of which are collectively referred to as "water-absorbent resin".

本発明では、吸水性樹脂として、吸収特性の観点から、水溶性エチレン性不飽和単量体を重合して得られる架橋構造を有する吸水性樹脂の1種又は混合物が必須に用いられるが、吸水速度の観点から、好ましくは、酸基、特にカルボキシル基含有の水溶性エチレン性不飽和単量体から得られる吸水性樹脂であるのがよく、より好ましくは、アクリル酸及び/又はその塩(中和物)を主成分とする単量体を重合・架橋することにより得られるポリアクリル酸部分中和物重合体がよい。また、酸基含有の水溶性エチレン性不飽和単量体から得られる吸水性樹脂を用いる場合、耐塩性の向上等のため、ポリエチレンオキサイド架橋体等のノニオン性吸水性樹脂や、ポリエチレンイミン架橋体等のカチオン性の吸水性樹脂を併用しても良い。   In the present invention, from the viewpoint of absorption characteristics, one or a mixture of water-absorbent resins having a cross-linked structure obtained by polymerizing a water-soluble ethylenically unsaturated monomer is essentially used as the water-absorbent resin. From the viewpoint of speed, it is preferable that the water-absorbent resin is preferably obtained from a water-soluble ethylenic unsaturated monomer containing an acid group, particularly a carboxyl group, and more preferably acrylic acid and / or a salt thereof A partially neutralized polyacrylic acid polymer obtained by polymerizing / crosslinking a monomer having a main component (Japanese product) as a main component is preferable. In addition, when using a water-absorbent resin obtained from a water-soluble ethylenic unsaturated monomer containing an acid group, a nonionic water-absorbent resin such as a polyethylene oxide cross-linked product, or a polyethylene imine cross-linked product to improve salt resistance etc. And the like may be used in combination with a cationic water-absorbing resin.

(1)水溶性エチレン性不飽和単量体
水溶性エチレン性不飽和単量体(以下単に単量体と略す)としては、アクリル酸及び/又はその塩を主成分として使用することが好ましいが、その他の単量体を併用してもよいし、その他の単量体を主成分として吸水性樹脂を得ても良い。アクリル酸以外で前記単量体としては、メタクリル酸、(無水)マレイン酸、フマール酸、クロトン酸、イタコン酸、ビニルスルホン酸、2−(メタ)アクリルアミド−2−メチルプロパンスルホン酸、(メタ)アクリロキシアルカンスルホン酸及びそのアルカリ金属塩、アンモニウム塩等の酸基含有不飽和単量体、N−ビニル−2−ピロリドン、N−ビニルアセトアミド、(メタ)アクリルアミド、N−イソプロピル(メタ)アクリルアミド、2−ヒドロキシエチル(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、ポリエチレングリコール(メタ)アクリレート、N,N−ジメチル(メタ)アクリルアミド、イソブチレン、ラウリル(メタ)アクリレート等が挙げられる。これらのうち、水溶性でないもの(疎水性不飽和単量体)も共重合成分とすることもできる。
(1) Water-soluble ethylenic unsaturated monomer As the water-soluble ethylenic unsaturated monomer (hereinafter simply referred to as monomer), it is preferable to use acrylic acid and / or a salt thereof as the main component. And other monomers may be used in combination, or a water absorbing resin may be obtained with other monomers as the main component. Besides acrylic acid, examples of the monomer include methacrylic acid, (anhydride) maleic acid, fumaric acid, crotonic acid, itaconic acid, vinylsulfonic acid, 2- (meth) acrylamido-2-methylpropanesulfonic acid, (meth) Acryloxyalkanesulfonic acid and its alkali metal salts, acid group-containing unsaturated monomers such as ammonium salts, N-vinyl-2-pyrrolidone, N-vinylacetamide, (meth) acrylamide, N-isopropyl (meth) acrylamide, 2-hydroxyethyl (meth) acrylate, methoxy polyethylene glycol (meth) acrylate, polyethylene glycol (meth) acrylate, N, N-dimethyl (meth) acrylamide, isobutylene, lauryl (meth) acrylate and the like. Among these, those which are not water soluble (hydrophobic unsaturated monomers) can also be used as copolymerization components.

本発明でアクリル酸(塩)を用いる場合には、該アクリル酸(塩)以外の単量体は、主成分として用いるアクリル酸及びその塩との合計量に対して、好ましくは0〜30モル%、より好ましくは0〜10モル%の割合であることが好ましい。この範囲であれば、固化時間に加えて、抗菌や消臭等といった別の機能を付与すると共に、より一層安価に廃液固化剤を得ることができる。なお、単量体に酸基含有の不飽和単量体を使用する場合、固化時間の観点から、少なくとも一部が中和されていることが好ましく、その塩としてアルカリ金属塩、アルカリ土類金属塩、アンモニウム塩が挙げられる。得られる吸水性樹脂の性能、工業的入手の容易さ、安全性等の観点から、ナトリウム塩、カリウム塩が特に好ましい。酸基の中和率(全体の酸基のうちで中和された酸基のモル%)は、好ましくは10〜100モル%、より好ましくは30〜90モル%、更に好ましくは40〜80モル%である。上記塩を形成するためには単量体の状態で中和してもよく、未中和単量体と中和された単量体を混合してもよく、また、単量体の重合途中又は重合後に重合体として中和しても良く、それらを併用しても良い。   When acrylic acid (salt) is used in the present invention, the monomer other than the acrylic acid (salt) is preferably 0 to 30 moles relative to the total amount of acrylic acid used as the main component and its salt. %, More preferably 0 to 10 mol%. If it is this range, in addition to solidification time, while providing other functions, such as an antibacterial and deodorizing, a waste liquid solidification agent can be obtained further cheaply. When an acid group-containing unsaturated monomer is used as the monomer, at least a portion is preferably neutralized from the viewpoint of solidification time, and alkali metal salts and alkaline earth metals as the salt thereof are preferable. Salts and ammonium salts can be mentioned. From the viewpoints of the performance of the water-absorbing resin obtained, industrial availability, safety, etc., sodium salts and potassium salts are particularly preferred. The neutralization ratio of the acid groups (mol% of the acid groups neutralized among the total acid groups) is preferably 10 to 100 mol%, more preferably 30 to 90 mol%, still more preferably 40 to 80 mol. %. In order to form the above-mentioned salt, it may be neutralized in the form of a monomer, or a non-neutralized monomer and a neutralized monomer may be mixed, and in the course of polymerization of the monomer. Or you may neutralize as a polymer after superposition | polymerization and you may use them together.

(2)架橋性単量体(内部架橋剤)
吸水性樹脂は架橋構造を必須とする。吸水性樹脂としては、架橋性単量体を使用しない自己架橋型のものであってもよいが、一分子中に、2個以上の重合性不飽和基や、2個以上の反応性基を有する架橋性単量体(吸水性樹脂の内部架橋剤とも言う)を共重合又は反応させたものが更に好ましい。内部架橋剤は単独で用いてもよく、適宜2種類以上を混合して用いてもよいし、また、重合前、重合中、重合後の反応系に一括添加してもよく、分割添加してもよい。少なくとも1種又は2種類以上の内部架橋剤を使用する場合には、最終的に得られる吸水性樹脂や廃液固化剤の吸収特性等を考慮して、2個以上の重合性不飽和基を有する化合物を重合時に必須に用いることが好ましい。
(2) Crosslinkable monomer (internal crosslinking agent)
The water-absorbent resin requires a cross-linked structure. The water-absorbing resin may be a self-crosslinking type that does not use a crosslinkable monomer. However, two or more polymerizable unsaturated groups or two or more reactive groups are contained in one molecule. What copolymerized or reacted the crosslinking | crosslinked monomer (it is also called the internal crosslinking agent of water absorbing resin) which it has is further more preferable. The internal cross-linking agent may be used alone, or may be used in combination of two or more as appropriate, or may be added all at once to the reaction system before, during, or after polymerization. Also good. When at least one or more internal crosslinking agents are used, they have two or more polymerizable unsaturated groups in consideration of the absorption properties of the finally obtained water-absorbent resin and waste liquid solidifying agent, etc. It is preferable to use the compound essentially during polymerization.

本発明で使用される内部架橋剤として、米国特許第6241928号に記載された化合物が本発明にも適用される。これらの中から反応性を考慮して1種又は2種以上の化合物が選択される。   As the internal crosslinking agent used in the present invention, the compounds described in US Pat. No. 6,241,928 are also applied to the present invention. From these, one or more compounds are selected in consideration of reactivity.

上記内部架橋剤の使用量は、単量体全体に対して、好ましくは0.0001〜10モル%、より好ましくは0.001〜1モル%である。該使用量を上記範囲内とすることで所望する吸水性樹脂が得られる。なお、該使用量が少なすぎる場合、ゲル強度が低下し水可溶分が増加する傾向にあり、該使用量が多すぎる場合、吸水倍率が低下する傾向にあるため、好ましくない。   The amount of the internal crosslinking agent used is preferably 0.0001 to 10 mol%, more preferably 0.001 to 1 mol%, based on the entire monomer. By making the amount used within the above range, a desired water-absorbent resin can be obtained. When the amount used is too small, the gel strength tends to decrease and the water soluble component tends to increase. When the amount used is too large, the water absorption capacity tends to decrease, which is not preferable.

本発明では、所定量の内部架橋剤を予め単量体水溶液に添加しておき、重合と同時に架橋反応する方法が好ましく適用される。一方、該手法以外に、重合中や重合後に内部架橋剤を添加して後架橋する方法や、ラジカル重合開始剤を用いてラジカル架橋する方法、電子線、紫外線等の活性エネルギー線を用いた放射線架橋する方法等を採用することもできる。また、これらの方法を併用することもできる。   In the present invention, a method in which a predetermined amount of an internal cross-linking agent is previously added to the monomer aqueous solution and a cross-linking reaction is performed simultaneously with the polymerization is preferably applied. On the other hand, other than the above method, a method of post-crosslinking by adding an internal crosslinking agent during or after polymerization, a method of radical crosslinking using a radical polymerization initiator, radiation using an active energy ray such as electron beam or ultraviolet ray A crosslinking method or the like can also be employed. Moreover, these methods can also be used together.

(3)重合開始剤
本発明で使用される重合開始剤は、重合形態等によって適宜選択されるため、特に限定されないが、例えば、熱分解型重合開始剤、光分解型重合開始剤、又はこれらの重合開始剤の分解を促進する還元剤を併用したレドックス系重合開始剤等が挙げられる。具体的には、米国特許第7265190号に開示された重合開始剤のうち、1種又は2種以上が用いられる。なお、重合開始剤の取扱性や吸水性樹脂の物性の観点から、好ましくは過酸化物又はアゾ化合物、より好ましくは過酸化物、更に好ましくは過硫酸塩が使用される。
(3) Polymerization initiator The polymerization initiator used in the present invention is not particularly limited because it is appropriately selected depending on the polymerization form and the like. For example, a thermal decomposition polymerization initiator, a photodecomposition polymerization initiator, or these The redox type polymerization initiator etc. which used together the reducing agent which promotes decomposition | disassembly of the polymerization initiator of this are mentioned. Specifically, one or more of the polymerization initiators disclosed in US Pat. No. 7,265,190 are used. From the viewpoint of handling of the polymerization initiator and physical properties of the water-absorbent resin, a peroxide or an azo compound is preferably used, more preferably a peroxide, and still more preferably a persulfate.

該重合開始剤の使用量は、単量体に対して、好ましくは0.001〜1モル%、より好ましくは0.001〜0.5モル%である。また、該還元剤の使用量は、単量体に対して、好ましくは0.0001〜0.02モル%である。
なお、上記重合開始剤に代えて、放射線、電子線、紫外線等の活性エネルギー線を照射して重合反応を実施してもよく、これらの活性エネルギー線と重合開始剤を併用してもよい。
The amount of the polymerization initiator used is preferably 0.001 to 1 mol%, more preferably 0.001 to 0.5 mol%, based on the monomer. The amount of the reducing agent used is preferably 0.0001 to 0.02 mol% relative to the monomer.
The polymerization reaction may be carried out by irradiating an active energy ray such as radiation, electron beam or ultraviolet ray instead of the above-mentioned polymerization initiator, and these active energy ray and the polymerization initiator may be used in combination.

(4)重合方法
本発明に適用される重合方法としては、特に限定されないが、吸水特性や重合制御の容易性等の観点から、好ましくは噴霧液滴重合、水溶液重合、逆相懸濁重合、より好ましくは水溶液重合、逆相懸濁重合、更に好ましくは水溶液重合が挙げられる。中でも、連続水溶液重合が特に好ましく、連続ベルト重合、連続ニーダー重合の何れでも適用される。
(4) Polymerization method The polymerization method applied to the present invention is not particularly limited, but preferably spray droplet polymerization, aqueous solution polymerization, reverse phase suspension polymerization, from the viewpoint of water absorption characteristics, ease of polymerization control, etc. More preferred are aqueous solution polymerization, reverse phase suspension polymerization, and still more preferred aqueous solution polymerization. Among them, continuous aqueous solution polymerization is particularly preferable, and any of continuous belt polymerization and continuous kneader polymerization can be applied.

具体的な重合形態として、連続ベルト重合は米国特許第4893999号、同第6241928号、米国特許出願公開第2005/215734号等に、連続ニーダー重合は米国特許第6987151号、同第6710141号等に、それぞれ開示されている。これらの連続水溶液重合を採用することで、吸水性樹脂の生産効率が向上する。   As specific polymerization forms, continuous belt polymerization is disclosed in U.S. Pat. Nos. 4,893,999 and 6,241,928 and U.S. Patent Application Publication No. 2005/215734, and continuous kneader polymerization is disclosed in U.S. Pat. Nos. 6,987,151 and 6,710,141. Each is disclosed. By adopting these continuous aqueous solution polymerizations, the production efficiency of the water absorbent resin is improved.

また、上記連続水溶液重合の好ましい形態として、「高温開始重合」や「高濃度重合」が挙げられる。「高温開始重合」とは、単量体水溶液の温度を好ましくは30℃以上、より好ましくは35℃以上、更に好ましくは40℃以上、特に好ましくは50℃以上(上限は沸点)の温度で重合を開始する形態をいい、「高濃度重合」とは、単量体濃度を好ましくは30重量%以上、より好ましくは35重量%以上、更に好ましくは40重量%以上、特に好ましくは45重量%以上(上限は飽和濃度)で重合を行う形態をいう。これらの重合形態を併用することもできる。   Moreover, as a preferable form of the continuous aqueous solution polymerization, “high temperature initiation polymerization” and “high concentration polymerization” can be mentioned. The “high-temperature initiation polymerization” refers to polymerization at a temperature of the monomer aqueous solution of preferably 30 ° C. or more, more preferably 35 ° C. or more, still more preferably 40 ° C. or more, particularly preferably 50 ° C. or more (upper limit is boiling point) "High concentration polymerization" means that the monomer concentration is preferably 30% by weight or more, more preferably 35% by weight or more, still more preferably 40% by weight or more, particularly preferably 45% by weight or more The upper limit is a saturation concentration. These polymerization forms can also be used in combination.

また、本発明においては、空気雰囲気下で重合を行うこともできるが、得られる吸水性樹脂の色調の観点から、窒素やアルゴン等の不活性ガス雰囲気下で重合を行うことが好ましい。この場合、例えば、酸素濃度を1容積%以下に制御することが好ましい。なお、単量体水溶液中の溶存酸素についても、不活性ガスで置換(例えば、溶存酸素;1mg/l未満)しておくことが好ましい。また、本発明では、単量体水溶液に気泡(特に上記不活性ガス等)を分散させて重合を行う発泡重合とすることもできる。   In the present invention, polymerization can also be carried out in an air atmosphere, but polymerization is preferably carried out in an inert gas atmosphere such as nitrogen or argon from the viewpoint of the color tone of the water-absorbent resin to be obtained. In this case, for example, it is preferable to control the oxygen concentration to 1% by volume or less. The dissolved oxygen in the monomer aqueous solution is also preferably replaced with an inert gas (for example, dissolved oxygen; less than 1 mg / l). Moreover, in this invention, it can also be set as foaming polymerization which superpose | polymerizes by disperse | distributing a bubble (especially said inert gas etc.) to monomer aqueous solution.

(5)乾燥工程
前述の重合後に得られる吸水性樹脂は、通常は含水ゲル状架橋重合体であり、必要に応じて乾燥し、乾燥の前及び/又は後で通常粉砕される。
本工程は、上記重合工程及び/又はゲル粉砕工程で得られた粒子状含水ゲルを所望する樹脂固形分まで乾燥させて乾燥重合体を得る工程である。該樹脂固形分は、乾燥減量(吸水性樹脂1gを180℃で3時間加熱した際の重量変化)から求められ、好ましくは80重量%以上、より好ましくは85〜99重量%、更に好ましくは90〜98重量%、特に好ましくは92〜97重量%である。
(5) Drying step The water-absorbent resin obtained after the above-described polymerization is usually a hydrogel crosslinked polymer, and is dried as necessary, and usually pulverized before and / or after drying.
This step is a step of drying the particulate water-containing gel obtained in the above-mentioned polymerization step and / or gel grinding step to a desired resin solid content to obtain a dried polymer. The resin solid content is determined from loss on drying (weight change when 1 g of a water absorbing resin is heated at 180 ° C. for 3 hours), preferably 80% by weight or more, more preferably 85 to 99% by weight, still more preferably 90. It is -98 weight%, Most preferably, it is 92-97 weight%.

上記粒子状含水ゲルの乾燥方法としては、特に限定されないが、例えば、加熱乾燥、熱風乾燥、減圧乾燥、流動層乾燥、赤外線乾燥、マイクロ波乾燥、ドラムドライヤー乾燥、疎水性有機溶媒との共沸脱水による乾燥、高温の水蒸気を利用した高湿乾燥等が挙げられる。中でも乾燥効率の観点から、熱風乾燥が好ましく、通気ベルト上で熱風乾燥を行うバンド乾燥がより好ましい。   The method for drying the particulate water-containing gel is not particularly limited. For example, heat drying, hot air drying, reduced pressure drying, fluidized bed drying, infrared drying, microwave drying, drum dryer drying, azeotrope with a hydrophobic organic solvent Drying by dehydration, high humidity drying using high temperature steam and the like can be mentioned. Among these, hot air drying is preferable from the viewpoint of drying efficiency, and band drying in which hot air drying is performed on a ventilation belt is more preferable.

上記熱風乾燥における乾燥温度(熱風の温度)としては、吸水性樹脂の色調や乾燥効率の観点から、好ましくは120〜250℃、より好ましくは150〜200℃である。なお、熱風の風速や乾燥時間等、上記乾燥温度以外の乾燥条件については、乾燥に供する粒子状含水ゲルの含水率や総重量及び目的とする樹脂固形分に応じて、適宜設定すればよく、バンド乾燥を行う際には、国際公開第2006/100300号、同第2011/025012号、同第2011/025013号、同第2011/111657号等に記載される諸条件が適宜適用される。
上述した乾燥温度や乾燥時間を上記範囲とすることで、得られる吸水性樹脂のCRC(吸水倍率)やExt(水可溶分)、色調を所望する範囲とすることができる。
The drying temperature (the temperature of the hot air) in the hot air drying is preferably 120 to 250 ° C., more preferably 150 to 200 ° C. from the viewpoint of the color tone of the water-absorbent resin and the drying efficiency. The drying conditions other than the above-mentioned drying temperature, such as the wind speed and drying time of hot air, may be appropriately set according to the moisture content and the total weight of the particulate water-containing gel to be dried and the target resin solid content. When band drying is performed, the conditions described in WO2006 / 100300, WO2011 / 025012, 2011/025013 and 2011/111657 etc. are applied as appropriate.
By setting the above-mentioned drying temperature and drying time in the above ranges, the CRC (water absorption magnification), Ext (water-soluble component), and color tone of the obtained water absorbent resin can be set in desired ranges.

(6)粉砕、分級工程
本工程は、上記乾燥工程で得られた乾燥重合体を粉砕(粉砕工程)し、所定範囲の粒度に調整(分級工程)して、吸水性樹脂粉末(表面架橋を施す前の、粉末状の吸水性樹脂を便宜上「吸水性樹脂粉末」と称する)を得る工程である。
(6) Pulverization, classification step In this step, the dried polymer obtained in the above-mentioned drying step is pulverized (pulverization step), adjusted to a particle size of a predetermined range (classification step), water absorbent resin powder (surface cross-linking In this step, a powdered water-absorbent resin before application is conveniently referred to as "water-absorbent resin powder".

本発明の粉砕工程で使用される機器としては、例えば、ロールミル、ハンマーミル、スクリューミル、ピンミル等の高速回転式粉砕機、振動ミル、ナックルタイプ粉砕機、円筒型ミキサー等が挙げられ、必要により併用される。   Examples of the equipment used in the pulverization process of the present invention include a high-speed rotary pulverizer such as a roll mill, a hammer mill, a screw mill, and a pin mill, a vibration mill, a knuckle type pulverizer, and a cylindrical mixer. Used together.

また、本発明の分級工程での粒度調整方法としては、特に限定されないが、例えば、JIS標準篩(JIS Z8801−1(2000))を用いた篩分級や気流分級等が挙げられる。なお、吸水性樹脂の粒度調整は、上記粉砕工程、分級工程に限定されず、重合工程(特に逆相懸濁重合や噴霧液滴重合)、その他の工程(例えば、造粒工程、微粉回収工程)で適宜実施できる。   Further, the particle size adjustment method in the classification step of the present invention is not particularly limited, and examples thereof include sieve classification and air flow classification using a JIS standard sieve (JIS Z8801-1 (2000)). The particle size adjustment of the water-absorbent resin is not limited to the above-mentioned crushing step and classification step, and the polymerization step (particularly reverse phase suspension polymerization or spray droplet polymerization) and other steps (for example, granulation step, fine powder recovery step) ).

(7)表面架橋処理(単に表面架橋とも言う)
本工程は、上述した工程を経て得られる吸水性樹脂粉末の表面層(吸水性樹脂粉末の表面から数10μmの部分)に、更に架橋密度の高い部分を設ける工程であり、混合工程、加熱処理工程及び冷却工程(任意)から構成される。
(7) Surface cross-linking treatment (also simply referred to as surface cross-linking)
This step is a step of providing a portion with a higher crosslink density on the surface layer of the water absorbent resin powder (a portion of several tens of μm from the surface of the water absorbent resin powder) obtained through the above steps. It consists of a process and a cooling process (optional).

該表面架橋工程において、吸水性樹脂粉末表面でのラジカル架橋や表面重合、表面架橋剤との架橋反応等により表面架橋された吸水性樹脂(吸水性樹脂粒子)が得られる。   In the surface crosslinking step, a water absorbent resin (water absorbent resin particles) crosslinked on the surface by radical crosslinking or surface polymerization on the surface of the water absorbent resin powder, a crosslinking reaction with a surface crosslinking agent, or the like is obtained.

本発明で使用される表面架橋剤としては、特に限定されないが、有機又は無機の表面架橋剤が挙げられる。中でも、吸水性樹脂の物性や表面架橋剤の取扱性の観点から、カルボキシル基と反応する有機表面架橋剤が好ましい。例えば、米国特許7183456号に開示される1種又は2種以上の表面架橋剤が挙げられる。より具体的には、多価アルコール化合物、エポキシ化合物、ハロエポキシ化合物、多価アミン化合物又はそのハロエポキシ化合物との縮合物、オキサゾリン化合物、オキサゾリジノン化合物、多価金属塩、アルキレンカーボネート化合物、環状尿素化合物等が挙げられる。   Although it does not specifically limit as a surface crosslinking agent used by this invention, An organic or inorganic surface crosslinking agent is mentioned. Among these, an organic surface cross-linking agent that reacts with a carboxyl group is preferable from the viewpoint of the physical properties of the water-absorbing resin and the handleability of the surface cross-linking agent. Examples thereof include one or more surface cross-linking agents disclosed in US Pat. No. 7,183,456. More specifically, polyhydric alcohol compounds, epoxy compounds, haloepoxy compounds, polyvalent amine compounds or their condensates with haloepoxy compounds, oxazoline compounds, oxazolidinone compounds, polyvalent metal salts, alkylene carbonate compounds, cyclic urea compounds, etc. Can be mentioned.

該表面架橋剤の使用量(複数使用の場合は合計使用量)は、吸水性樹脂粉末100重量部に対して、好ましくは0.01〜10重量部、より好ましくは0.01〜5重量部である。また、該表面架橋剤は水溶液として添加することが好ましく、この場合、水の使用量は、吸水性樹脂粉末100重量部に対して、好ましくは0.1〜20重量部、より好ましくは0.5〜10重量部である。更に必要に応じて、親水性有機溶媒を使用する場合、その使用量は、吸水性樹脂粉末100重量部に対して、好ましくは10重量部以下、より好ましくは5重量部以下である。   The surface crosslinking agent is used in an amount of 0.01 to 10 parts by weight, more preferably 0.01 to 5 parts by weight, based on 100 parts by weight of the water absorbent resin powder. It is. The surface crosslinking agent is preferably added as an aqueous solution. In this case, the amount of water used is preferably 0.1 to 20 parts by weight, more preferably 0. 0 to 100 parts by weight of the water-absorbent resin powder. 5 to 10 parts by weight. Furthermore, if necessary, when using a hydrophilic organic solvent, the amount used is preferably 10 parts by weight or less, more preferably 5 parts by weight or less, with respect to 100 parts by weight of the water-absorbent resin powder.

また、吸水性樹脂が逆相懸濁重合で得られる場合には、重合終了後に共沸脱水途中及び/又は共沸脱水終了時において、例えば、吸水性樹脂の含水率が好ましくは5〜50重量%、より好ましくは5〜40重量%、更に好ましくは5〜30重量%で上記表面架橋剤を疎水性有機溶媒中に分散させることにより、表面が架橋処理された吸水性樹脂を得ることができる。   When the water absorbent resin is obtained by reverse phase suspension polymerization, for example, the water content of the water absorbent resin is preferably 5 to 50 weight during azeotropic dehydration and / or at the end of azeotropic dehydration after polymerization completion. By dispersing the surface cross-linking agent in a hydrophobic organic solvent at a percentage of 5%, preferably 5 to 40% by weight, more preferably 5 to 30% by weight, it is possible to obtain a water absorbent resin whose surface is cross-linked. .

表面架橋剤を混合後の吸水性樹脂は好ましくは加熱処理される。上記加熱処理を行う際の条件としては、吸水性樹脂の温度又は熱媒温度は通常60〜280℃、好ましくは100〜250℃、より好ましくは150〜240℃であり、加熱時間は好ましくは1分〜2時間である。   The water absorbent resin after mixing the surface crosslinking agent is preferably heat treated. As the conditions for carrying out the above heat treatment, the temperature of the water absorbent resin or the temperature of the heat medium is usually 60 to 280 ° C., preferably 100 to 250 ° C., more preferably 150 to 240 ° C. Minutes to 2 hours.

(8)造粒工程
本発明の廃液固化剤に用いられる吸水性樹脂(前述のようにして、表面に架橋処理をして得られた吸水性樹脂) は、迅速かつ均一な廃液固化や少量での廃液固化という効果を達成する上で、後述の特定粒度(後述の廃液固化剤の粒度に記載)に調整されることが好ましい。
(8) Granulation step The water-absorbent resin (water-absorbent resin obtained by cross-linking the surface as described above) used for the waste liquid solidifying agent of the present invention is a rapid and uniform waste liquid solidification or a small amount. In order to achieve the effect of solidification of the waste solution, it is preferable to be adjusted to a specific particle size described later (described in the particle size of the waste solution solidifying agent described later).

さらに、吸水性樹脂や廃液固化剤の粒子径は、目的やその必要に応じて、不溶性微粒子や親水性溶媒、好ましくは水を添加混合してさらに造粒することにより調整してもよい。造粒されることで固化時間が短縮され、さらに後述の浮遊も調整されうる。前述した表面架橋とともに造粒を行う場合、造粒は、表面架橋と同時に行っても良いし、別途行っても良い。造粒の際の結合剤としては、水や多価アルコールが好ましく使用される。   Furthermore, the particle diameter of the water-absorbent resin or the waste liquid solidifying agent may be adjusted by further adding and mixing insoluble fine particles and a hydrophilic solvent, preferably water, and further granulating according to the purpose and its necessity. By granulating, the solidification time can be shortened, and further, the floating described later can be adjusted. When the granulation is performed together with the surface cross-linking described above, the granulation may be performed simultaneously with the surface cross-linking or may be performed separately. Water or polyhydric alcohol is preferably used as a binder in granulation.

不定形造粒物の製造方法としては、例えば、(1)特開平11−106514号公報に記載の方法、つまり、吸水性樹脂微粉末(150μm以下)に予め加熱した水性液を短時間で高速混合した後に、乾燥を施し、粉砕することにより、不定形造粒物を得る方法、(2)上記(1)で得られた不定形造粒物の表面近傍の架橋を行う方法、等が挙げられる。さらに、(3)表面近傍の架橋を行った吸水性樹脂と室温の水性液とを混合した後で、必要に応じて乾燥粉砕し粒度調整する方法等も挙げられる。   As a method for producing an irregularly shaped granulated material, for example, the method described in (1) JP-A-11-106514, that is, an aqueous liquid previously heated to a water-absorbent resin fine powder (150 μm or less) is subjected to high speed in a short time. After mixing, drying and crushing are carried out to obtain an irregularly shaped granulated material, (2) a method of crosslinking the vicinity of the surface of the irregularly shaped granulated material obtained in the above (1), etc. It is done. Furthermore, (3) after mixing the water-absorbing resin cross-linked in the vicinity of the surface and an aqueous liquid at room temperature, a method of adjusting the particle size by drying and pulverizing as necessary may be mentioned.

さらに、逆相懸濁重合を行う場合、重合時ないし重合後に分散した含水重合ゲルを凝集
させて造粒してもよい。逆相の凝集による造粒には無機微粒子(例えば、親水性シリカ微粒子)の添加(米国特許4732968号)や、2段重合(欧州特許807646号)が用いられる。
Furthermore, when reverse phase suspension polymerization is performed, the water-containing polymer gel dispersed during or after polymerization may be coagulated and granulated. Addition of inorganic fine particles (for example, hydrophilic silica fine particles) (US Pat. No. 4,732,968) and two-stage polymerization (European Patent No. 807646) are used for granulation by reverse phase aggregation.

造粒の有無は、その前後での粒度の増大や微粒子量の低減、さらに、生成物(吸水性樹脂や廃液固化剤) の顕微鏡写真などで容易に確認できる。   The presence or absence of granulation can be easily confirmed by an increase in particle size and a decrease in the amount of fine particles before and after that and a microphotograph of a product (water absorbent resin or waste liquid solidifying agent).

(II)疎水性物質
次に、本発明における疎水性物質について説明する。本発明で用いられる廃液固化剤で使用される疎水性物質は、水不溶性又は水難溶性物質であって安定的に非吸水性(非水膨潤性)である非揮発性の疎水性物質である。非吸水性(非水膨潤性)とは、後述する吸水倍率(CRC)が1g/g以下、好ましくは0.5g/g以下であることを意味する。
(II) Hydrophobic Substance Next, the hydrophobic substance in the present invention will be described. The hydrophobic substance used in the waste liquid solidifying agent used in the present invention is a water-insoluble or poorly water-soluble substance, and is a non-volatile hydrophobic substance which is stably non-water-absorbent (non-water-swellable). Non-water absorbency (non-water swellability) means that the water absorption capacity (CRC) described later is 1 g / g or less, preferably 0.5 g / g or less.

(メタノール指数)
本発明においては、疎水性の指標としてメタノール指数も用いる。メタノール指数とは25℃の純水50mlに疎水性物質1gを添加した場合に、この疎水性物質が固体である場合、これを湿潤するために必要な25℃メタノール容量(ml)、又は、この疎水性物質が液体である場合、これを分散及び/又は乳化するために必要な25℃メタノール容量(ml)をいう。
(Methanol index)
In the present invention, the methanol index is also used as a hydrophobicity index. When 1 g of a hydrophobic substance is added to 50 ml of pure water at 25 ° C., the methanol index is the 25 ° C. methanol volume (ml) necessary for wetting the hydrophobic substance if it is solid, or When the hydrophobic substance is a liquid, it refers to the 25 ° C. methanol volume (ml) necessary to disperse and / or emulsify the same.

疎水性物質とは、疎水性基を分子中に含む物質であり、疎水性基としては鎖状炭化水素、芳香族炭化水素が主に用いられ、炭化水素鎖が長くなるにつれて疎水性が増加する。この他に、ハロゲン化アルキル基(RX−)、オルガノシリコン基(例:RSi(CH3)2−)、フッ化炭素基(例:CnF2n+1)等もこれに属する。   The hydrophobic substance is a substance containing a hydrophobic group in the molecule, and as the hydrophobic group, a chain hydrocarbon or an aromatic hydrocarbon is mainly used, and the hydrophobicity increases as the hydrocarbon chain becomes longer. . Besides these, halogenated alkyl groups (RX-), organosilicon groups (e.g. RSi (CH3) 2-), fluorocarbon groups (e.g. CnF2n + 1) and the like also belong to this group.

疎水性物質が、粉末である場合、疎水性物質の粒径は特に限定されるものではないが、通常、吸水性樹脂の重量平均粒子径よりも小さく、粉末の90〜100重量%は200μm以下であり、好ましくは100μm以下、より好ましくは50μm以下、特に好ましくは10μm以下のものが使用される。なお、該疎水性物質の添加方法や添加量については、「(III)廃液固化剤の製造方法」の項で後述する。なお、粒径の下限は通常0.001μm程度である。これらの疎水性物質は吸水性樹脂に残存ないし固定化される必要があり、よって、室温(25℃)常圧で固体ないし非揮発性の物質が用いられる。ここで非揮発性とは常圧での沸点が必須に150℃以上、好ましくは200℃以上、より好ましくは250℃以上、更に好ましくは300℃以上の物質であり、好ましくは固体が用いられ、その融点は、25℃以上、好ましくは50℃以上、より好ましくは75℃以上、更に好ましくは100℃以上である。揮発性物質を用いる場合、吸水性樹脂への固定化が困難になり、更に臭気の問題が発生する場合もある。   When the hydrophobic substance is a powder, the particle size of the hydrophobic substance is not particularly limited, but usually, it is smaller than the weight average particle size of the water absorbent resin, and 90 to 100% by weight of the powder is 200 μm or less It is preferably 100 μm or less, more preferably 50 μm or less, particularly preferably 10 μm or less. In addition, about the addition method and addition amount of this hydrophobic substance, it mentions later in the term of "the manufacturing method of a (III) waste liquid solidification agent". The lower limit of the particle size is usually about 0.001 μm. These hydrophobic substances need to remain or be immobilized on the water-absorbent resin, so that substances which are solid to nonvolatile at room temperature (25 ° C.) and normal pressure are used. Here, non-volatility means a substance having a boiling point of 150 ° C. or more, preferably 200 ° C. or more, more preferably 250 ° C. or more, more preferably 300 ° C. or more, and a solid is preferably used. The melting point is 25 ° C. or more, preferably 50 ° C. or more, more preferably 75 ° C. or more, and still more preferably 100 ° C. or more. In the case of using a volatile substance, it becomes difficult to immobilize on a water-absorbent resin, and there may also be a problem of odor.

上記疎水性物質としては、例えば、炭化水素、脂肪酸、脂肪酸エステル、脂肪酸アミド、金属石鹸、シリコン系化合物、界面活性剤、熱可塑性樹脂等を挙げることが出来る。   Examples of the hydrophobic substance include hydrocarbons, fatty acids, fatty acid esters, fatty acid amides, metal soaps, silicone compounds, surfactants, thermoplastic resins and the like.

(炭化水素)
炭化水素としては、メタノール指数が100以上が好ましく150以上がより好ましく150以上が更に好ましく用いられるが、例えば低分子量ポリエチレン(例えば、分子量1,500〜2,000程度)等を用いることができる。なお、住友精化株式会社製微粉末ポリエチレン(フローセンF−1.5)のメタノール指数は、200以上である。
(hydrocarbon)
As the hydrocarbon, a methanol index is preferably 100 or more, more preferably 150 or more, and still more preferably 150 or more. For example, low molecular weight polyethylene (for example, molecular weight about 1,500 to 2,000) can be used. In addition, the methanol index | exponent of Sumitomo Seika Co., Ltd. fine powder polyethylene (Flow sen F-1.5) is 200 or more.

(脂肪酸、脂肪酸アミド、脂肪酸エステル)
脂肪酸、脂肪酸アミド、脂肪酸エステルはカルボキシル基あるいはカルボキシ基由来のエステル構造、アミド構造を有するため特にアクリル酸(塩)を原料とする吸水性樹脂に混合した場合に吸水性樹脂との親和性が高く、吸水性樹脂表面からの脱落等が生じにくいことから疎水化処理剤として好ましく用いられる。これらの中でもメタノール指数が100以上が好ましく150以上がより好ましく150以上が更に好ましく用いられるが、炭素数が12(C12)以上の脂肪酸、及び炭素数が12(C12)以上の脂肪酸からなる脂肪酸アミド、脂肪酸エステルであることが好ましい。脂肪酸としては、具体的には、例えば、ラウリル酸、ミリスチン酸、パルミチン酸、オレイン酸、ステアリン酸、アラキジン酸、ベヘニン酸等を挙げることが出来る。なお、ステアリン酸(和光純薬工業株式会社製)のメタノール指数は、100である。但し、該メタノール指数の測定に際しては、ステアリン酸として乳鉢で磨り潰した後、JIS200μmふるいで通過した粉末を使用した。脂肪酸アミドとしては、具体的には、例えば、ステアリルアミド、パルチミルアミド、オレイルアミド、メチレンビスステアロアミド、エチレンビスステアロアミド、エルカ酸アミド等を挙げることが出来る。なお、エルカ酸アミド(東京化成工業株式会社製)のメタノール指数は、150である。但し、該メタノール指数の測定に際しては、エルカ酸アミドとして乳鉢で磨り潰した後、JIS200μmふるいで通過した粉末を使用した。
(Fatty acid, fatty acid amide, fatty acid ester)
Fatty acids, fatty acid amides, fatty acid esters have an ester structure derived from a carboxyl group or a carboxy group, and an amide structure, and particularly when mixed with a water absorbent resin made of acrylic acid (salt) as a raw material, the affinity with the water absorbent resin is high. It is preferably used as a hydrophobization treatment agent because it is less likely to come off from the surface of the water absorbent resin. Among these, a methanol index of 100 or more is preferable, 150 or more is more preferable, and 150 or more is more preferably used, but a fatty acid amide comprising a fatty acid having 12 or more carbon atoms and a fatty acid having 12 or more carbon atoms A fatty acid ester is preferred. Specific examples of the fatty acid include lauric acid, myristic acid, palmitic acid, oleic acid, stearic acid, arachidic acid, behenic acid and the like. The methanol index of stearic acid (manufactured by Wako Pure Chemical Industries, Ltd.) is 100. However, in the measurement of the methanol index, a powder that was ground with a mortar as stearic acid and then passed through a JIS 200 μm sieve was used. Specific examples of fatty acid amides include stearylamide, palmymilamide, oleylamide, methylenebisstearoamide, ethylenebisstearoamide, erucic acid amide and the like. The methanol index of erucic acid amide (manufactured by Tokyo Chemical Industry Co., Ltd.) is 150. However, in the measurement of the methanol index, powder that passed through a JIS 200 μm sieve after being ground with mortar as erucic acid amide was used.

脂肪酸エステルとしては、具体的には、例えば、ステアリルステアレート、ステアリン酸メチル、硬化ひまし油、エチレングリコールモノステアレートが挙げられる。なお、ステアリルステアレート(商品名ユニスターM−9676日本油脂株式会社製)のメタノール指数は、150である。但し、該メタノール指数の測定に際しては、ステアリルステアレートとして乳鉢で磨り潰した後、JIS200μmふるいを通過した粉末を使用した。   Specific examples of fatty acid esters include stearyl stearate, methyl stearate, hydrogenated castor oil, and ethylene glycol monostearate. In addition, the methanol index of stearyl stearate (trade name Unistar M-9676, manufactured by Nippon Oil & Fats Co., Ltd.) is 150. However, in the case of measurement of the methanol index, powder was used which was passed through a JIS 200 μm sieve after being ground in a mortar as stearyl stearate.

(金属石鹸)
金属石鹸は、有機酸である脂肪酸、石油酸、高分子酸等のアルカリ金属塩以外の金属塩からなる。金属石鹸を構成する有機酸としては、カプロン酸、オクチル酸、デカン酸、ラウリル酸、ミリスチン酸、パルミチン酸、オレイン酸、ステアリン酸等の長鎖又は分枝の脂肪酸、安息香酸、ミリスチシン酸、ナフテン酸、ナフトエ酸、ナフトキシ酢酸等の石油酸、ポリ(メタ)アクリル酸やポリスルホン酸等の高分子酸が例示できるが、分子内にカルボキシル基を有する有機酸であることがアクリル酸(塩)を原料とする吸水性樹脂に混合した場合に吸水性樹脂との親和性が高く、吸水性樹脂表面からの脱落等が生じにくいことから疎水化処理剤として好ましく、より好ましくはカプロン酸、オクチル酸、デカン酸、ラウリル酸、ミリスチン酸、パルミチン酸、オレイン酸、ステアリン酸、牛脂肪酸や、ヒマシ硬化脂肪酸等の脂肪酸である。更に好ましくは、分子内に不飽和結合を有しない脂肪酸で、例えばカプロン酸、オクチル酸、デカン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸である。最も好ましくは、炭素数が分子内に12個以上の分子内に不飽和結合を有しない長鎖脂肪酸で例えばラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸である。
(Metal soap)
The metal soap consists of metal salts other than alkali metal salts such as fatty acids which are organic acids, petroleum acids, and polymeric acids. Examples of organic acids that constitute metal soaps include long chain or branched fatty acids such as caproic acid, octylic acid, decanoic acid, lauric acid, myristic acid, palmitic acid, oleic acid and stearic acid, benzoic acid, myristic acid, naphthenic acid Acids, petroleum acids such as naphthoic acid and naphthoxyacetic acid, and polymer acids such as poly (meth) acrylic acid and polysulfonic acid can be exemplified, but it is an organic acid having a carboxyl group in the molecule that acrylic acid (salt) It is preferable as a hydrophobization treatment agent because it has high affinity to the water-absorbent resin when mixed with the water-absorbent resin as a raw material, and it is difficult to cause detachment from the surface of the water-absorbent resin, and more preferably caproic acid, octylic acid It is a fatty acid such as decanoic acid, lauric acid, myristic acid, palmitic acid, oleic acid, stearic acid, bovine fatty acid or castor-cured fatty acid. More preferably, it is a fatty acid having no unsaturated bond in the molecule, such as caproic acid, octylic acid, decanoic acid, lauric acid, myristic acid, palmitic acid and stearic acid. Most preferably, it is a long chain fatty acid having 12 or more carbon atoms in the molecule and having no unsaturated bond in the molecule, such as lauric acid, myristic acid, palmitic acid, and stearic acid.

分子内に不飽和結合を有する脂肪酸を用いた場合でも、本発明の課題を達成することは可能であるが、これらを用いた廃液固化剤は貯蔵時において熱や酸化を受けた場合、着色や臭気等を発生させるおそれがある。上記有機酸としては、分子内に炭素数が7個以上含むものを用いることが好ましい。分子内に炭素数が7個未満の有機酸を使用した場合、該疎水性物質の水への溶解度が高くなり、血液や体液を含有した医療廃液に溶出するおそれがあるので好ましくない。また、分子内に炭素数が7個未満の例えばシュウ酸やクエン酸のような有機酸を用いた場合、これらの金属塩の硬度が高いため、例えば、機械的衝撃力を受けた場合等には吸液特性の低下を招くおそれがある。   Even when a fatty acid having an unsaturated bond in the molecule is used, it is possible to achieve the object of the present invention, but when the waste solution solidifying agent using these is subjected to heat or oxidation during storage, coloring or May cause odor. As the organic acid, it is preferable to use one containing 7 or more carbon atoms in the molecule. The use of an organic acid having less than 7 carbon atoms in the molecule is not preferable because the solubility of the hydrophobic substance in water is increased and the hydrophobic substance may be eluted in medical waste liquid containing blood or body fluid. In addition, when an organic acid such as oxalic acid or citric acid having a carbon number of less than 7 is used in the molecule, the hardness of these metal salts is high. May cause a decrease in liquid absorption characteristics.

上記金属石鹸を構成する金属塩は、アルカリ土類金属塩や、遷移金属塩等のアルカリ金属塩以外の金属塩であれば特に限定するものではなく、マグネシウム塩、カルシウム塩、ストロンチウム塩、バリウム塩、亜鉛塩、カドミウム塩、アルミニウム塩、スズ塩、鉛塩を挙げることが出来る。中でも、その入手の容易さからバリウム塩、カルシウム塩、マグネシウム塩、アルミニウム塩、亜鉛塩が好ましく、カルシウム塩、亜鉛塩が最も好ましい。また金属石鹸を構成する上記有機酸と上記金属塩との組み合わせについては、特に限定されるわけではなく、またそれらを単独及び/又は二種以上を併用しても良い。   The metal salt which comprises the said metal soap will not be specifically limited if it is metal salts other than alkali metal salts, such as alkaline-earth metal salt and transition metal salt, A magnesium salt, a calcium salt, a strontium salt, a barium salt , Zinc salts, cadmium salts, aluminum salts, tin salts, and lead salts. Among these, barium salts, calcium salts, magnesium salts, aluminum salts, and zinc salts are preferable because of their availability, and calcium salts and zinc salts are most preferable. Moreover, it does not specifically limit about the combination of the said organic acid and said metal salt which comprise metal soap, Moreover, you may use them individually and / or 2 or more types together.

なお、有機酸に例えばポリアクリル酸のような高分子酸を用いる場合は、該高分子酸が有するカルボキシル基の95モル%以上が該多価金属と塩を形成していることが好ましく、より好ましくは98モル%以上、更に好ましくは99モル%以上である。また、使用する高分子酸の分子量は通常、重量平均分子量で35000以上、好ましくは50000以上のものが用いられる。なお、トリステアリン酸アルミニウム(関東化学株式会社製鹿1級)のメタノール指数は、150、ステアリン酸亜鉛(関東化学株式会社製鹿1級)のメタノール指数は200以上である。   When a polymeric acid such as polyacrylic acid is used as the organic acid, for example, 95 mol% or more of the carboxyl group of the polymeric acid preferably forms a salt with the polyvalent metal, and more preferably Preferably it is 98 mol% or more, More preferably, it is 99 mol% or more. The molecular weight of the polymer acid used is usually 35,000 or more, preferably 50,000 or more in terms of weight average molecular weight. In addition, the methanol index of aluminum tristearate (Kanto Chemical Co., Ltd. deer grade 1) is 150, and the methanol index of zinc stearate (Kanto Chemical Co., Ltd. deer grade 1) is 200 or more.

(シリコン系化合物)
シリコン系化合物は、例えば親水性二酸化珪素のシラノール基(Si−OH)にシリコン化合物(ヘキサメチレンシラザン、モノメチルトリクロロシラザン、ジメチルジクロロシラン、シリコンオイル等)を付加させた疎水性二酸化珪素化合物等が挙げられるが特に限定されるものではない。
(Silicon compounds)
Examples of silicon-based compounds include hydrophobic silicon dioxide compounds in which a silicon compound (hexamethylene silazane, monomethyl trichlorosilazane, dimethyldichlorosilane, silicon oil, etc.) is added to a silanol group (Si-OH) of hydrophilic silicon dioxide. However, it is not particularly limited.

(界面活性剤)
界面活性剤は、親水性原子団と親油性原子団を同時に持つ物質である。親水性原子団としては、−COO−、−OSO3−等のイオン性のものと、ポリオキシエチレン鎖等の非イオン性のものがある。親油性原子団としては、アルキル基、アルキルアリル基等の直鎖状又は環状化合物がある。また、疎水性かつ疎油性の原子団として、パーフルオロアルキル基等のフッ素含有化合物がある。界面活性剤を構造的に見ると、イオンに解離するイオン性界面活性剤と、イオンに解離しない非イオン性界面活性剤があり、イオン性界面活性剤は、水溶液の状態で解離するときの電荷の種類によって、陰イオン界面活性剤、陽イオン界面活性剤、両性界面活性剤に分類できるが特に限定されるものではない。なお、フッ素系界面活性剤としては、ノニオン性のものとして商品名DS−403パーフルオロアルキルエチレンオキサイド付加物;ダイキン工業株式会社製、カチオン性のものとして商品名フタージェント300;株式会社ネオス製があげられる。
(Surfactant)
The surfactant is a substance having a hydrophilic group and a lipophilic group at the same time. Examples of hydrophilic atomic groups include ionic ones such as -COO- and -OSO3- and nonionic ones such as polyoxyethylene chains. Examples of lipophilic atomic groups include linear or cyclic compounds such as alkyl groups and alkylallyl groups. Further, as a hydrophobic and oleophobic atomic group, there is a fluorine-containing compound such as a perfluoroalkyl group. In terms of the structure of the surfactant, there are an ionic surfactant that dissociates into ions and a non-ionic surfactant that does not dissociate into ions, and the ionic surfactant is charged when it dissociates in the state of an aqueous solution It can be classified into anionic surfactants, cationic surfactants and amphoteric surfactants according to the type of the organic solvent, but it is not particularly limited. In addition, as a fluorochemical surfactant, the brand name DS-403 perfluoroalkyl ethylene oxide adduct as a nonionic thing; Daikin Industries, Ltd. make, a brand name Ftergent 300 as a cationic thing; Neos Co. can give.

(III)親水性物質
本発明においては疎水性物質と共に親水性物質も使用する事がより好ましい形態である。本発明において(II)疎水性物質に記載した疎水性物質は、水あるいは水系廃液よりも密度が大きく本来沈降する吸水性樹脂(真密度が約1.6g/cm前後)を疎水化する事によって廃液に浮遊させる効果を有するが、その疎水化によって廃液を吸収してゲル化(固化)する速度を減じてしまうという好ましくない効果も有する。親水性物質と疎水性物質をいずれも表面近傍に付着させる事によって、本発明の効果を増す事ができる。この付着工程は親水性物質と疎水性物質をそれぞれ別の工程で付着させても、同じ工程で付着させても良い。それぞれに最適な付着条件があるため、別の工程でそれぞれ付着させることが好ましい。
(III) Hydrophilic Substance In the present invention, it is more preferable to use a hydrophilic substance together with the hydrophobic substance. The hydrophobic substance described in (II) hydrophobic substance in the present invention is to hydrophobize a water-absorbent resin (true density is about 1.6 g / cm 3 or so) which has a density larger than water or aqueous waste and is inherently precipitated. It has the effect of suspending it in the waste solution, but it also has the undesirable effect of absorbing the waste solution and reducing the rate of gelation (solidification) due to its hydrophobization. The effects of the present invention can be enhanced by attaching both hydrophilic substances and hydrophobic substances near the surface. In this attachment step, the hydrophilic substance and the hydrophobic substance may be attached in separate steps or in the same step. Since there is an optimum deposition condition for each, it is preferable to deposit each in a separate step.

親水性物質は具体的には、例えば、二酸化珪素や酸化チタン等の金属酸化物、天然ゼオライトや合成ゼオライト等の珪酸(塩)、カオリン、タルク、クレー、ベントナイト等の無機化合物、その他の有機化合物等が挙げられる。このうち、二酸化珪素がより好ましく、例えば、日本アエロジル社製のアエロジル200の様な微粒子状のシリカが更に好ましい。その含有量は、本発明の固化剤に求められる廃液中での挙動を示す様に調整する必要があるが、吸水性樹脂及び/又は廃液固化剤100重量部に対して、好ましくは0.1重量部以上、より好ましくは0.3重量以上、更に好ましくは0.5重量部以上であり、上限値として好ましくは5重量部以下、より好ましくは3重量部以下、更に好ましくは1重量部以下である。   Specific examples of hydrophilic substances include metal oxides such as silicon dioxide and titanium oxide, silicic acid (salts) such as natural zeolite and synthetic zeolite, inorganic compounds such as kaolin, talc, clay and bentonite, and other organic compounds. Etc. Of these, silicon dioxide is more preferable, and for example, fine-particle silica such as Aerosil 200 manufactured by Nippon Aerosil Co., Ltd. is more preferable. The content thereof needs to be adjusted to exhibit the behavior in the waste liquid required for the solidifying agent of the present invention, and preferably 0.1 parts by weight with respect to 100 parts by weight of the water absorbing resin and / or the waste liquid solidifying agent. Parts by weight or more, more preferably 0.3 parts by weight or more, still more preferably 0.5 parts by weight or more, and the upper limit is preferably 5 parts by weight or less, more preferably 3 parts by weight or less, still more preferably 1 part by weight or less. It is.

吸水性樹脂及び/又は廃液固化剤と親水性物質、好ましくは無機粉末の混合方法は、特に限定されるものではなく、例えば粉体同士を混合するドライブレンド法、湿式混合法等を採用できるが、ドライブレンド法がより好ましい。   The method of mixing the water absorbing resin and / or the waste liquid solidifying agent and the hydrophilic substance, preferably the inorganic powder, is not particularly limited, and for example, a dry blending method of mixing powders, a wet mixing method, etc. can be adopted. And dry blending are more preferable.

(IV)廃液固化剤の製造方法
本発明の廃液固化剤の製造方法は、水溶性エチレン性不飽和単量体を重合することによって得られる架橋構造を有する吸水性樹脂粒子と疎水性物質を混合する工程を含む製造方法であり、更に親水性物質を混合する工程を有する事が好ましく、あるいは親水性物質と疎水性物質を同時に混合する工程を含む。
(IV) Method for Producing Waste Solidifying Agent The method for producing a waste solidifying agent according to the present invention comprises mixing a water-absorbent resin particle having a crosslinked structure obtained by polymerizing a water-soluble ethylenically unsaturated monomer with a hydrophobic substance. Preferably, the method further comprises the step of mixing the hydrophilic substance, or the step of simultaneously mixing the hydrophilic substance and the hydrophobic substance.

本発明の廃液固化剤の製造方法において、疎水性物質を混合する工程、あるいは親水性物質を混合する工程、あるいは疎水性物質と親水性物質とを混合する工程は、疎水性物質、あるいは親水性物質、あるいは疎水性物質と親水性物質とのいずれもを該吸水性樹脂を実質固定化することができるものであれば、その製法は特に限定されるものではないが、例えば、以下1〜7の何れかの方法が挙げられる。   In the method for producing a waste liquid solidifying agent according to the present invention, the step of mixing the hydrophobic substance, or the step of mixing the hydrophilic substance, or the step of mixing the hydrophobic substance and the hydrophilic substance is a hydrophobic substance or a hydrophilic substance. The manufacturing method is not particularly limited as long as the substance, or both of a hydrophobic substance and a hydrophilic substance can substantially immobilize the water-absorbent resin, but the method is not particularly limited. Any one of the methods is mentioned.

1.吸水性樹脂の重合時に内部架橋剤を含む単量体溶液に疎水性物質あるいは親水性物質あるいは疎水性物質と親水性物質のいずれもを分散させて重合して、必要に応じて乾燥粉砕して得た該吸水性樹脂の表面近傍に表面架橋処理をして粒子状廃液固化剤を製造する方法。   1. Hydrophobic substance, hydrophilic substance, or both hydrophobic substance and hydrophilic substance are dispersed in a monomer solution containing an internal crosslinking agent at the time of polymerization of the water-absorbent resin, polymerized, dried and pulverized if necessary. A method for producing a particulate waste liquid solidifying agent by subjecting the surface of the water-absorbent resin to surface crosslinking treatment.

2.吸水性樹脂の重合時に内部架橋剤を含む単量体溶液を重合して必要に応じて乾燥粉砕して吸水性樹脂を得た後に、疎水性物質あるいは親水性物質あるいは疎水性物質と親水性物質のいずれもを添加混合し、さらにその表面近傍に表面架橋処理をして粒子状廃液固化剤を製造する方法。   2. After polymerizing a monomer solution containing an internal crosslinking agent at the time of polymerization of the water-absorbent resin and drying and pulverizing it if necessary, a water-absorbent resin is obtained, and then a hydrophobic substance or a hydrophilic substance or a hydrophobic substance and a hydrophilic substance A method for producing a particulate waste liquid solidifying agent by adding and mixing any of the above and further subjecting the surface to a surface cross-linking treatment.

3.吸水性樹脂の重合時に内部架橋剤を含む単量体溶液を重合して必要に応じて乾燥粉砕して吸水性樹脂を得た後に、その表面近傍を表面架橋処理する際に表面架橋剤に疎水性物質あるいは親水性物質あるいは疎水性物質と親水性物質のいずれもを分散させて廃液固化剤を製造する方法。   3. After polymerizing a monomer solution containing an internal crosslinking agent at the time of polymerization of the water absorbent resin and drying and pulverizing it if necessary to obtain a water absorbent resin, the surface crosslinking agent is hydrophobic when it is subjected to surface crosslinking treatment A method for producing a waste liquid solidifying agent by dispersing a hydrophilic substance, a hydrophilic substance, or a hydrophobic substance and a hydrophilic substance.

4.吸水性樹脂の重合時に内部架橋剤を含む単量体溶液を重合して必要に応じて乾燥粉砕して得た吸水性樹脂の表面近傍に表面架橋処理をして吸水性樹脂を得た後、疎水性物質あるいは親水性物質あるいは疎水性物質と親水性物質のいずれもを添加混合して廃液固化剤を製造する方法。   4. At the time of polymerization of the water absorbent resin, a monomer solution containing an internal crosslinking agent is polymerized, and if necessary, the surface crosslinking treatment is carried out in the vicinity of the surface of the water absorbent resin obtained by drying and pulverizing to obtain the water absorbent resin, A method for producing a waste liquid solidifying agent by adding and mixing a hydrophobic substance, a hydrophilic substance, or both a hydrophobic substance and a hydrophilic substance.

5.吸水性樹脂の重合時に内部架橋剤を含む単量体溶液を重合して必要に応じて乾燥粉砕した後に、該吸水性樹脂の表面近傍に表面架橋処理をして吸水性樹脂を得た後の冷却工程にて疎水性物質あるいは親水性物質あるいは疎水性物質と親水性物質のいずれもを添加混合して廃液固化剤を製造する方法。   5. After polymerizing a monomer solution containing an internal crosslinking agent at the time of polymerization of the water-absorbent resin and optionally drying and pulverizing it, surface crosslinking treatment is carried out near the surface of the water-absorbent resin to obtain a water-absorbent resin A method of producing a waste liquid solidifying agent by adding and mixing a hydrophobic substance, a hydrophilic substance, or both a hydrophobic substance and a hydrophilic substance in a cooling step.

上記1〜5の製法において、上記1における吸水性樹脂の重合時に、単量体に疎水性物質あるいは親水性物質あるいは疎水性物質と親水性物質のいずれもを添加しても良いが、該吸水性樹脂の表面に該疎水性物質が均一に付着した状態を実現するために、上記2〜5の方法が好ましい。   In the methods 1 to 5 above, at the time of polymerization of the water-absorbent resin in 1), a hydrophobic substance or a hydrophilic substance or any one of a hydrophobic substance and a hydrophilic substance may be added to the monomer. In order to realize a state in which the hydrophobic substance is uniformly attached to the surface of the conductive resin, the above methods 2 to 5 are preferable.

本発明に用いられる疎水性物質及び親水性物質とは、前述した通りであり、実質固定化、好ましくは、吸水性樹脂表面に付着することにより、固化剤を廃液に投入した場合、固化剤の一部が廃液に沈降し、一部が上面に浮遊し、浮遊した固化剤の少なくとも一部が沈降しながら膨潤し、かつ浮遊した廃液固化剤の少なくとも一部が浮遊したまま膨潤するものである。   The hydrophobic substance and the hydrophilic substance used in the present invention are as described above, and when the solidifying agent is added to the waste liquid by being substantially fixed, preferably adhering to the surface of the water absorbent resin, A part is settled in the waste liquid, a part is floated on the upper surface, at least a part of the floating solidifying agent is swollen while settling, and at least a part of the floating waste solidifying agent is swollen while floating. .

つまり、吸水性樹脂の真密度はその単量体にもよるが、アクリル酸ナトリウムからの重合体の場合、約1.6g/cm前後であり、その真密度から2.5重量%の塩化ナトリウム水溶液(密度・約1.0g/cm)に浮遊することはないが、疎水性物質を用いる事によって、真密度1.6g/cm3の吸水性樹脂又は吸水性樹脂を主成分とする固化剤が、2.5重量%の塩化ナトリウム水溶液(密度・約1.0g/cm)に少なくとも一部が浮遊するようになる。 In other words, the true density of the water-absorbent resin depends on the monomer, but in the case of a polymer from sodium acrylate, it is about 1.6 g / cm 3 , and 2.5% by weight of chloride from the true density. It does not float in an aqueous sodium solution (density: about 1.0 g / cm 3 ), but by using a hydrophobic substance, it solidifies mainly of a water absorbent resin or a water absorbent resin with a true density of 1.6 g / cm 3 The agent becomes at least partially suspended in a 2.5% by weight aqueous sodium chloride solution (density ̃1.0 g / cm 3 ).

単に廃液に浮遊させるだけであれば疎水性を強くすると達成できるが、疎水性が強すぎる場合、廃液は廃液に接液した部分の固化剤にしか吸収されず、接液部分の固化剤のみが多く膨潤する。この事から接液部分の固化剤のみが見掛け密度が急激に増大し親水性も急激に高くなる事から接液部分の一部の固化剤が浮遊状態が維持できずに浮遊固化剤層から剥がれ落ちて沈降する。この繰り返しにより、疎水性が強すぎる場合には固化剤の膨潤と浮遊の両立が生じず、廃液のゲル化は沈降した固化剤による底部からの固化(ゲル化)によってなされる事となり、固化時間が長くなるか、固化が生じない。   If it is simply suspended in the waste liquid, it can be achieved by increasing the hydrophobicity, but if the hydrophobicity is too strong, the waste liquid is absorbed only by the solidifying agent in contact with the waste liquid, and only the solidifying agent in the wetted part is present. Swells a lot. From this fact, only the solidifying agent in the wetted part rapidly increases in apparent density and the hydrophilicity also rapidly increases, so that part of the solidifying agent in the wetted part can not maintain the floating state and is peeled off from the floating solidifying agent layer Falls and sinks. By repeating this, if the hydrophobicity is too strong, coexistence of swelling and floating of the solidifying agent does not occur, and the gelation of the waste liquid is performed by solidification (gelation) from the bottom by the settled solidifying agent, and the solidification time Becomes long or solidification does not occur.

固化剤層を浮遊させたまま膨潤させるためには浮遊した固化剤層において接液部分のみならず、固化剤層内部まで廃液がある程度浸透して固化剤層全体が緩やかに膨潤する事により、浮遊した固化剤層の見掛け密度の急激な増大と疎水性の急激な低下(親水性の急激な上昇)を防ぐ事によって、接液部分の固化剤の剥落を防止し固化剤層が浮遊したまま膨潤(ゲル化)する事が好ましい。   In order to cause the solidifying agent layer to swell while floating, not only the wetted part in the floating solidifying agent layer but also the waste liquid penetrates to some extent into the solidifying agent layer and the whole solidifying agent layer gradually swells. By preventing sudden increase in apparent density and rapid decrease in hydrophobicity (rapid increase in hydrophilicity) of the solidifying agent layer, the solidifying agent layer is prevented from falling off and swollen while the solidifying agent layer is floating. It is preferable to (gel).

一般的に同じ物質であれば、粒子径が大きいほど沈降しやすく、粒子径が大きい固化剤を浮遊させるには疎水性を強くする必要がある。しかし、疎水性を強くしすぎると上記の理由により接液部のみに膨潤(ゲル化)が生じて接液部分のみ沈降するために浮遊状態が維持できない。即ち、粒子径が大きすぎる場合、固化剤が浮遊する事と浮遊したまま膨潤する事のバランスを取る事は困難である。一方、粒子径を小さくすれば、沈降のしやすさが減じられるため、浮遊させる為の疎水性の程度を小さくすることができ、浮遊した固化剤層に廃液が浸透する程度の比較的弱い疎水性の付与で固化剤の浮遊を生じさせる事ができる。また、これらの挙動は、吸水性樹脂の吸水倍率によっても変化し、さらに比較的吸水倍率の高い領域では親水性物質を特定量用いることで、均一に、極めて短時間に、または比較的少ない使用量で固化させることができる事を見出した。   In general, if the same substance is used, the larger the particle diameter, the easier it is to settle, and it is necessary to increase the hydrophobicity in order to float the solidifying agent having a large particle diameter. However, if the hydrophobicity is too strong, swelling (gelation) occurs only in the wetted part due to the above-mentioned reason and only the wetted part is precipitated, so that the suspended state can not be maintained. That is, when the particle size is too large, it is difficult to balance the solidifying agent floating and swelling while floating. On the other hand, if the particle size is reduced, the ease of sedimentation is reduced, and therefore the degree of hydrophobicity for floating can be reduced, and the relatively weak hydrophobicity to the extent that waste liquid penetrates into the solidified solidifying agent layer. Can give rise to flotation of the solidifying agent. In addition, these behaviors also change depending on the water absorption capacity of the water-absorbent resin, and in a region where the water absorption capacity is relatively high, use a specific amount of a hydrophilic substance to uniformly, in an extremely short time, or relatively less It was found that it can be solidified in quantity.

これらの知見から、本発明の特徴である、固化剤の一部が沈降し、一部が浮遊し、浮遊した固化剤の少なくとも一部が沈降しながら膨潤し、かつ浮遊した廃液固化剤の少なくとも一部が浮遊したまま膨潤する固化剤に含まれる吸水性樹脂において、沈降と浮遊のバランスを取る事ができる好適な物性範囲が存在する。   From these findings, it is a feature of the present invention that at least a part of the solidifying agent is precipitated, a part is suspended, and at least a part of the suspended solidifying agent is precipitated and swollen and at least a part of the solidified waste agent solidified. In the water-absorbent resin contained in the solidifying agent that swells while partly floating, there is a suitable range of physical properties that can balance sedimentation and floating.

具体的には吸水性樹脂の重量平均粒子径(D50)の下限値が好ましくは150μm以上、より好ましくは200μm以上であり、上限値としては好ましくは350μm以下、より好ましくは300μm以下の吸水性樹脂が固化剤に含まれることが好ましい形態である。そして固化剤に含まれる前記吸水性樹脂の吸水倍率が好ましくは30g/g以上、より好ましくは34g/g以上、更に好ましくは40g/g以上、特に好ましくは45g/g以上であることが好ましい形態である。吸水倍率が低すぎると必要とされる固化剤の量が多くなり、また固化時間が長くなる。また、固化剤に含まれる前記吸水性樹脂には吸水性樹脂に対して親水性物質が0.1重量部以上、より好ましくは0.3重量部以上、更に好ましくは0.5重量部以上含まれ、上限値としては好ましくは5重量部以下、より好ましくは3重量部以下、更に好ましくは1重量部以下含まれることが好ましい形態である。   Specifically, the lower limit of the weight average particle diameter (D50) of the water absorbing resin is preferably 150 μm or more, more preferably 200 μm or more, and the upper limit is preferably 350 μm or less, more preferably 300 μm or less It is a preferable form that is contained in the solidifying agent. The water absorption capacity of the water-absorbent resin contained in the solidifying agent is preferably 30 g / g or more, more preferably 34 g / g or more, still more preferably 40 g / g or more, particularly preferably 45 g / g or more It is. If the water absorption ratio is too low, the amount of the solidifying agent required increases and the solidification time becomes long. The water-absorbing resin contained in the solidifying agent contains a hydrophilic substance in an amount of 0.1 parts by weight or more, more preferably 0.3 parts by weight or more, still more preferably 0.5 parts by weight or more with respect to the water-absorbing resin. The upper limit is preferably 5 parts by weight or less, more preferably 3 parts by weight or less, and still more preferably 1 part by weight or less.

また、粒度分布については吸水性樹脂全体に対する150μm以上350μm以下の範囲にある吸水性樹脂の割合が好ましくは20重量%以上であり、より好ましくは25重量%以上であり、更に好ましくは30重量%以上であり、最も好ましくは35重量%以上である。 As for the particle size distribution is preferably the proportion of the water-absorbent resin in a 350μm below the range of 150μm to the whole water-absorbent resin is 20 wt% or more, more preferably 25 wt% or more, more preferably 30 wt% Or more, and most preferably 35% by weight or more.

また、疎水性物質に加えて親水性物質を併用する事は、疎水性を維持しながら廃液を浮遊した固化剤層に浸透させ膨潤を生じさせるために好ましい形態である。これは、固化剤に含まれる吸水性樹脂表面に疎水部分と親水部分を両方備えることにより、疎水部分が固化剤の浮遊に寄与し、親水部分が廃水の通り道となって膨潤速度の向上と、浮遊した固化剤層が全体的に膨潤(ゲル化)する事によって浮遊した固化剤層の接液部のみの見掛け密度の急激な上昇を防ぎ固化剤層が浮遊状態を保ったまま膨潤する本発明の形態がより好ましく達成されると考えられる。   In addition to the hydrophobic substance, the combined use of a hydrophilic substance is a preferable form in order to cause the waste liquid to permeate into the suspended solidifying agent layer while maintaining the hydrophobicity to cause swelling. This is because both the hydrophobic part and the hydrophilic part are provided on the surface of the water-absorbent resin contained in the solidifying agent, so that the hydrophobic part contributes to the floating of the solidifying agent and the hydrophilic part becomes a wastewater passage, improving the swelling rate, The present invention in which the suspended solidifying agent layer is swollen as a whole (gelation) to prevent a sudden increase in the apparent density of only the wetted part of the suspended solidifying agent layer, and the solidifying agent layer swells while remaining floating. It is considered that this form is more preferably achieved.

(混合方法)
本発明で用いる該疎水性物質が粉体である場合、疎水性物質を粉体そのままで吸水性樹脂に例えばドライブレンド法のように直接混合させる方法や、あるいは上記表面架橋剤と水及び必要に応じて親水性有機溶媒が混合された表面架橋剤溶液に該疎水性物質をスラリー状に分散させて吸水性樹脂に混合する手法や、水や親水性有機溶媒中に該疎水性物質をスラリー状に分散させて吸水性樹脂に混合する手法が用いられる。
(Mixing method)
When the hydrophobic substance used in the present invention is a powder, a method of directly mixing the hydrophobic substance as it is with the water-absorbent resin as it is, for example, a dry blending method, or the above surface crosslinking agent and water, and Accordingly, the hydrophobic substance is dispersed in the form of a slurry in a surface crosslinking agent solution in which a hydrophilic organic solvent is mixed and then mixed with the water absorbent resin, or the hydrophobic substance is slurried in water or a hydrophilic organic solvent A method of dispersing in a water absorbent resin and mixing with a water absorbent resin is used.

該疎水性物質をスラリー状で分散させて吸水性樹脂に混合する場合、必要により用いる水、又は水と親水性有機溶媒からなる水性液等の添加量は、吸水性樹脂の種類や粒度によってその最適量は異なるが、通常、水の場合、吸水性樹脂の固形分100重量部に対して、10重量部以下、好ましくは1〜5重量部の範囲である。また使用される親水性有機溶媒の量は、同様に通常、吸水性樹脂の固形分100重量部に対して、10重量部以下、好ましくは0.1〜5重量部の範囲である。また、そのスラリー中の該疎水性物質濃度は使用する該疎水性物質や分散溶媒の種類、スラリーの粘性により適宜選択され、特に限定されるものではないが、通常0.001〜30重量%、好ましくは0.01〜10重量%の範囲である。   When the hydrophobic substance is dispersed in the form of a slurry and mixed with the water absorbent resin, the amount of water used as necessary or the amount of aqueous liquid comprising water and a hydrophilic organic solvent depends on the type and particle size of the water absorbent resin. Although the optimum amount is different, in the case of water, it is usually in the range of 10 parts by weight or less, preferably 1 to 5 parts by weight with respect to 100 parts by weight of the solid content of the water absorbent resin. Similarly, the amount of the hydrophilic organic solvent to be used is usually 10 parts by weight or less, preferably in the range of 0.1 to 5 parts by weight with respect to 100 parts by weight of the solid content of the water absorbent resin. Further, the concentration of the hydrophobic substance in the slurry is appropriately selected depending on the type of the hydrophobic substance to be used and the dispersion solvent, and the viscosity of the slurry, and is not particularly limited, but usually 0.001 to 30% by weight Preferably it is 0.01 to 10 weight% of range.

該疎水性物質と混合する際の吸水性樹脂の粉体温度は通常室温以上で混合されるが、粒子状廃液固化剤の安定した吸液特性や吸湿時の流動性を得るためには、好ましくは40〜180℃、より好ましくは50〜100℃で混合される。   The powder temperature of the water-absorbing resin when mixed with the hydrophobic substance is usually mixed at room temperature or higher, but in order to obtain stable liquid absorption characteristics of the particulate waste solution solidifying agent and fluidity at the time of moisture absorption, it is preferable. Is mixed at 40 to 180 ° C., more preferably 50 to 100 ° C.

本発明の廃液固化剤の製造方法において、該疎水性物質の添加量は、廃液中の血液濃度等によっても異なるが、疎水性物質の含有量は、吸水性樹脂に対して、好ましくは0.05重量%(500ppm)以上、より好ましくは0.06重量%(600ppm)以上であり、上限値としては好ましくは5.0重量%(50000ppm)以下、より好ましくは3重量%(30000ppm)以下、さらに好ましくは1重量%(10000ppm)以下である。疎水性物質添加量が0.05重量%(500ppm)未満であれば、廃液固化剤を廃液へ投入した際の浮きが不十分であり、この結果、廃液固化剤の沈降が速くなるために底部からの固化が主として生じることから廃液全体を固化するまでの時間が長くなるか、あるいは固化が生じない状態となる。一方で、疎水性物質の添加量が50000ppmを超える場合、廃液固化剤を廃液へ投入した際に浮遊している固化剤が浮いたまま膨潤しないか、固化剤が廃液との接液部からのみ膨潤し、底部からの固化がほとんど生じないため、上部からの固化、即ち浮遊した固化剤が浮いたまま膨潤して上からゲル層が底部まで成長する事が十分に進行しないことから廃液全体が固化するまでの時間が長くなるか、あるいは固化が生じない状態となる。   In the method for producing a waste liquid solidifying agent of the present invention, the amount of the hydrophobic substance added varies depending on the blood concentration in the waste liquid, etc., but the content of the hydrophobic substance is preferably 0. The content is at least 05 wt% (500 ppm), more preferably at least 0.06 wt% (600 ppm), and the upper limit thereof is preferably 5.0 wt% (50000 ppm) or less, more preferably 3 wt% (30000 ppm) or less More preferably, it is 1 weight% (10000 ppm) or less. If the amount of the hydrophobic substance added is less than 0.05% by weight (500 ppm), the floating of the waste solution solidifying agent into the waste liquid is insufficient, and as a result, the settling of the waste liquid solidifying agent becomes faster. Since the solidification from the water mainly occurs, the time until the whole waste liquid is solidified becomes long or solidification does not occur. On the other hand, when the added amount of the hydrophobic substance exceeds 50000 ppm, when the waste liquid solidifying agent is added to the waste liquid, the floating solidifying agent does not swell while floating, or the solidifying agent is only from the liquid contact part with the waste liquid. Since it swells and there is almost no solidification from the bottom, solidification from the top, that is, the floating solidifying agent swells while floating and the gel layer does not sufficiently grow from the top to the bottom, so the entire waste liquid is It takes a long time to solidify or no solidification occurs.

本発明において吸水性樹脂と疎水性物質を含んだ液体、粉末及び/又はスラリー溶液とを混合する場合に使用する装置としては、通常の装置でよく、例えば、円筒型混合機、スクリュー型混合機、スクリュー型押出機、タービュライザー、ナウター型混合機、V型混合機、リボン型混合機、双腕型ニーダー、流動式混合機、気流型混合機、回転円盤型混合機、ロールミキサー、転動式混合機等を挙げることができ、混合の際の速度は高速、低速を問わない。なお、こられの混合機は前記の吸水性樹脂の表面架橋での表面架橋剤の混合にも使用できる。   The apparatus used when mixing the water-absorbent resin and the liquid, powder and / or slurry solution containing a hydrophobic substance in the present invention may be a usual apparatus, for example, a cylindrical mixer, screw mixer Screw extruder, turbulizer, nauta mixer, V mixer, ribbon mixer, double arm kneader, fluid mixer, air mixer, rotary disk mixer, roll mixer, roll mixer Examples thereof include a dynamic mixer, and the speed during mixing may be high or low. These mixers can also be used for mixing the surface cross-linking agent in the surface cross-linking of the water-absorbent resin.

(その他物質)
本上記の本発明に係る廃液固化剤の製造方法においては、本発明の効果を阻害しない範囲で更に、必要に応じて、消臭剤、抗菌剤、香料、発泡剤、顔料、染料、可塑剤、粘着剤、界面活性剤、肥料、酸化剤、タンパク架橋剤、還元剤、水、塩類、キレート剤、殺菌剤、ポリエチレングリコールやポリエチレンイミン等の親水性高分子、ポリエステル樹脂やユリア樹脂等の熱硬化性樹脂等を添加する等、種々の機能を付与する工程を含んでいてもよい。これらの疎水性又は親水性物質の使用量は吸水性樹脂100重量部に対して通常0〜30重量部、好ましくは0〜10重量の範囲、より好ましくは0〜1重量部の範囲である。
(Other substances)
In the method for producing the waste liquid solidifying agent according to the present invention, the deodorant, the antibacterial agent, the fragrance, the foaming agent, the pigment, the dye, and the plasticizer are further provided within the range not impairing the effects of the present invention. Adhesives, surfactants, fertilizers, oxidizing agents, protein crosslinking agents, reducing agents, water, salts, chelating agents, bactericidal agents, hydrophilic polymers such as polyethylene glycol and polyethylene imine, and heat such as polyester resin and urea resin It may include a step of imparting various functions such as adding a curable resin. The amount of the hydrophobic or hydrophilic substance used is usually 0 to 30 parts by weight, preferably 0 to 10 parts by weight, more preferably 0 to 1 parts by weight, per 100 parts by weight of the water absorbent resin.

上記の各構成によれば、血液や体液等を含有した医療廃液の固化時間を著しく短縮させることができる。特に、縦長の廃液容器にて、血液や体液等を含有した医療廃液の固化時間を著しく短縮させることができる。   According to each of the above configurations, the solidification time of the medical waste liquid containing blood, body fluid, and the like can be significantly shortened. In particular, in a vertically long waste liquid container, the solidification time of the medical waste liquid containing blood or body fluid can be remarkably shortened.

(IV)廃液固化剤
上記製法を一例として得られる本発明の廃液固化剤は、廃液に処理剤を投入することによって前記廃液をゲル状に固化させる廃液の処理方法に用いられる粒子状の前記処理剤であって、水溶性エチレン性不飽和単量体を重合することによって得られる架橋構造を有する吸水性樹脂を必須とし、2.5重量%塩化ナトリウム水溶液に一括で投入した際、一部が沈降し、一部が浮遊し、浮遊した固化剤の少なくとも一部が沈降しながら膨潤し、かつ浮遊した固化剤の少なくとも一部が浮遊したまま膨潤することを特徴とする廃液固化剤である。
(IV) Waste Liquid Solidifying Agent The waste liquid solidifying agent of the present invention obtained as an example of the above-mentioned production method is a particulate solid treatment used in the method of treating waste liquid which solidifies the waste liquid into gel by putting treatment agent into waste liquid. Agent, which is essentially a water-absorbent resin having a crosslinked structure obtained by polymerizing a water-soluble ethylenic unsaturated monomer, and when it is collectively introduced into a 2.5% by weight aqueous solution of sodium chloride, It is a waste liquid solidifying agent characterized in that it sediments, a part floats, and at least a part of the floated solidifying agent swells while settling and at least a part of the floated solidifying agent swells while floating.

また、本発明の廃液固化剤の好ましい態様は、水溶性エチレン性不飽和単量体を重合することによって得られる架橋構造を有する吸水性樹脂を必須とする粒子状廃液固化剤であって、吸水性樹脂に加えて、疎水性物質、親水性物質を更に含む、廃液固化剤である。   A preferred embodiment of the waste solution solidifying agent according to the present invention is a particulate waste solution solidifying agent essentially comprising a water-absorbent resin having a cross-linked structure obtained by polymerizing a water-soluble ethylenically unsaturated monomer, It is a waste solution solidifying agent which further contains a hydrophobic substance and a hydrophilic substance in addition to the sexing resin.

これらの廃液固化剤は、前記疎水性物質の吸水性樹脂に対する含有量が好ましくは0.05重量%(500ppm)以上、より好ましくは0.06重量%(600ppm)以上、上限値としては好ましくは5重量%(50000ppm)以下、より好ましくは3重量%(30000ppm)以下、さらに好ましくは1重量%(10000ppm)以下であり、また、好ましくは前記疎水性物質が吸水性樹脂表面に存在する。   In these waste liquid solidifying agents, the content of the hydrophobic substance with respect to the water absorbent resin is preferably 0.05% by weight (500 ppm) or more, more preferably 0.06% by weight (600 ppm) or more, and the upper limit is preferably The content is 5% by weight (50000 ppm) or less, more preferably 3% by weight (30000 ppm) or less, still more preferably 1% by weight (10000 ppm) or less, and preferably, the hydrophobic substance is present on the surface of the water absorbent resin.

(1)吸水性樹脂の含有量
吸水性樹脂の含有量は廃液固化剤中の通常50〜100重量%、好ましくは70〜99重量%、更に好ましくは80〜98重量%とされ、吸水性樹脂以外の微量成分として好ましくは前記の疎水性物質や親水性物質や水が用いられる。
(1) Water-absorbent resin content The water-absorbent resin content is usually 50 to 100% by weight, preferably 70 to 99% by weight, and more preferably 80 to 98% by weight in the waste solution solidifying agent. Preferably, the above-mentioned hydrophobic substance, hydrophilic substance and water are used as minor components other than the above.

(2)固化時間
本発明の廃液固化剤は、本発明で用いられる該疎水性物質と、親水性物質と、本発明で用いられる該吸水性樹脂を含み、25℃の2.5重量%塩化ナトリウム水溶液3500mlを入れた、軸方向を鉛直として置かれた有効容量3500mlの容器に充填した廃液固化剤120gを一括で投入した時点から、2.5%塩化ナトリウム水溶液全量が2.5%塩化ナトリウム水溶液を吸収した廃液固化剤に置き換わるまでの時間が35分以下であり、好ましくは30分以下、より好ましくは25分以下、更に好ましくは15分以下であり、特に好ましくは10分以下であり、最も好ましくは8分以下である。
(2) Solidification time The waste liquid solidifying agent of the present invention contains the hydrophobic substance used in the present invention, the hydrophilic substance, and the water-absorbent resin used in the present invention, and is 2.5% by weight chloride at 25 ° C. From the time when 120 g of the waste solution solidifying agent filled in a container with an effective volume of 3500 ml placed vertically as an axial direction containing 3500 ml of sodium aqueous solution as a batch, the entire 2.5% sodium chloride aqueous solution is 2.5% sodium chloride It takes 35 minutes or less, preferably 30 minutes or less, more preferably 25 minutes or less, still more preferably 15 minutes or less, particularly preferably 10 minutes or less, to replace the waste solution solidifying agent that has absorbed the aqueous solution. Most preferably, it is 8 minutes or less.

固化時間が35分を超える場合、固化時間が長すぎて実使用で不便をきたす場合があり、更には固化に至らない場合があり、また、1分未満の場合は固化が不均一となる場合がある。なお、固化時間の測定方法については、実施例で後述する。   If the solidification time exceeds 35 minutes, the solidification time may be too long to cause inconvenience in actual use, and may not reach solidification, and if it is less than 1 minute, the solidification may become uneven. There is. In addition, the measuring method of solidification time is later mentioned in an Example.

(3)吸水倍率(CRC)
本発明の廃液固化剤の吸水倍率(CRC)は生理食塩水に対して通常30g/g以上、好ましくは34g/g以上、より好ましくは40g/g以上、更により好ましくは45g/g以上とされる。上限は特に問わないが、通常100g/g程度で十分である。吸水倍率が低い場合、多量の固化剤が必要である上、固化時間も長くなる。吸水倍率は前記の吸水性樹脂の内部架橋及び表面架橋を適宜調整すればよい。吸水倍率(CRC)の測定方法については、実施例で後述する。
(3) Water absorption ratio (CRC)
The water absorption capacity (CRC) of the waste solution solidifying agent according to the present invention is usually 30 g / g or more, preferably 34 g / g or more, more preferably 40 g / g or more, still more preferably 45 g / g or more with respect to physiological saline The The upper limit is not particularly limited, but about 100 g / g is usually sufficient. When the water absorption capacity is low, a large amount of solidifying agent is required, and the solidifying time is also long. The water absorption ratio may be appropriately adjusted to the internal crosslinking and surface crosslinking of the water absorbent resin. A method for measuring the water absorption magnification (CRC) will be described later in Examples.

(4)粒子径
本発明の粒子状廃液固化剤は粒子形状であるが、廃液固化剤は好ましくは850μm未満で106μm以上の粒子が全体の90〜100重量%であり、より好ましくは、95〜100重量%、更には好ましくは98〜100重量%とされる。また、廃液固化剤の重量平均粒子径の下限は好ましくは150μm、より好ましくは200μm、上限は好ましくは350μm、より好ましくは300μmである。平均粒子径が350μmを超えると固化剤が浮遊状態を保ったまま膨潤する状態に制御する事が困難になり、150μmを下回ると粉立ち等から廃液固化の作業環境が悪くなる。粒子径の制御は造粒、粉砕や分級、逆相での重合制御で適宜調整すればよい。また、上記粒子径は吸水性樹脂の段階で調整すればよく、よって、好ましい吸水性樹脂の粒子径でもある。なお、吸水性樹脂や廃液固化剤は造粒されることで、より固化時間が短縮され、浮遊も調整される。
(4) Particle diameter Although the particulate waste solution solidifying agent of the present invention is in the form of particles, the waste liquid solidifying agent preferably has a particle size of less than 850 μm and 90 to 100% by weight of the whole particles. It is 100% by weight, more preferably 98 to 100% by weight. The lower limit of the weight average particle size of the waste solution solidifying agent is preferably 150 μm, more preferably 200 μm, and the upper limit is preferably 350 μm, more preferably 300 μm. When the average particle size exceeds 350 μm, it becomes difficult to control the solidifying agent to swell while maintaining the floating state, and when it is less than 150 μm, the working environment of waste liquid solidification becomes worse due to powdering and the like. The control of the particle diameter may be appropriately adjusted by granulation, pulverization or classification, and polymerization control in the reverse phase. In addition, the particle diameter may be adjusted at the stage of the water-absorbent resin, and thus is also a particle diameter of a preferable water-absorbent resin. The water absorbing resin and the waste liquid solidifying agent are granulated to shorten the solidifying time and adjust the floating.

106μm未満の粒子が10重量%を超える場合、吸液時に血液や尿等の拡散性が阻害され、また、使用時に空気との接触面積が増加するので廃液固化剤が可溶化しやすくなり、また、廃液に廃液固化剤を投入した際、廃液の液面でいわゆるママコを形成することがあるため好ましくない。850μmを超える粒子が10重量%を超える場合は、廃液固化剤の吸液速度が遅くなるので好ましくない。   When the particles smaller than 106 μm exceed 10% by weight, the diffusibility of blood, urine, etc. is impeded at the time of fluid absorption, and the contact area with air increases at the time of use, so the waste solution solidifying agent becomes easy to solubilize When the waste liquid solidifying agent is added to the waste liquid, so-called mamako may be formed on the liquid level of the waste liquid, which is not preferable. When the particle size exceeding 850 μm exceeds 10% by weight, the liquid absorption rate of the waste liquid solidifying agent is decreased, which is not preferable.

(5)形状
その形状としては、例えば、米国特許5244735号公報の図1及び2に記載の逆相懸濁重合で得られる球形状及び/又は楕円体状若しくはウインナーソーセージ状の一次粒子形状や、NONWOVENSWORLDOctober−November2000(MarketingTechnologyService,Inc.発行)の75頁の図1に記載の凝集した数珠(agglomeratedbeads)のような球形状粒子及び/又は楕円体状粒子が凝集した一次粒子造粒物の形状、米国特許5981070号公報の図2、3及び4や上記NONWOVENSWORLDOctober−November2000の75頁の図1の結晶体(Crystals)のような、単量体水溶液を重合した含水ゲル状重合体の破砕物に由来する形状である不定形状やその造粒物の形状が挙げられる。
(5) Shape As the shape, for example, the spherical and / or ellipsoidal or wiener sausage-like primary particle shape obtained by reverse phase suspension polymerization described in FIGS. 1 and 2 of US Pat. No. 5,244,735, NONWOVENS WOLDOOctober-November 2000 (Marketing Technology Service, Inc.), page 75, Agglomerated beads as described in FIG. 1 in the form of agglomerated spheres and / or the shape of primary particle granules in which ellipsoidal particles are agglomerated, US Water-containing gel-like polymerization obtained by polymerizing an aqueous monomer solution, such as the crystals (Crystals) shown in FIG. 2, 3 and 4 of Japanese Patent No. 5981070 and FIG. 1 on page 75 of NONWOVENS WOLDOctober-November 2000. Include the shape of the irregular shape and granule has a shape derived from crushed.

本発明の廃液固化剤の形状は、球状の一次粒子、楕円球状(楕円体状)の一次粒子、球形状粒子若しくは楕円体状粒子の造粒物、単量体の粒子を重合して得られる含水ゲル状重合体の破砕物に由来する不定形状、若しくはその造粒物の形状の何れでも良いが、固化時間の短縮や浮遊の調整のために、好ましくは表面架橋と同時又は別途に造粒される。   The shape of the waste liquid solidifying agent according to the present invention can be obtained by polymerizing spherical primary particles, elliptical spherical (elliptical) primary particles, spherical particles or granules of ellipsoidal particles, and monomer particles. The shape may be any of an irregular shape derived from a crushed product of a water-containing gel-like polymer, or a shape of a granulated product thereof, but granulation is preferably carried out simultaneously with or separately from surface crosslinking for shortening solidification time and adjustment of suspension. Is done.

(6)加圧下吸収倍率(AAP)
本発明の廃液固化剤は、固化効率の観点から一定値以上の加圧下吸収倍率を有することも好ましい。荷重が2.06kPa及び/又は4.83kPaの圧力下(荷重下)での加圧下吸収倍率は3g/g以上、好ましくは5g/g以上、より好ましくは10g/g以上、更に好ましくは20g/g以上、最も好ましくは25g/g以上である。加圧下吸収倍率は例えば前記の表面架橋を調整することにより適宜調整すればよい。
(6) Absorption capacity under pressure (AAP)
It is also preferable that the waste solution solidifying agent of the present invention has an absorption capacity under pressure of a fixed value or more from the viewpoint of solidification efficiency. The absorption capacity under load at a load of 2.06 kPa and / or 4.83 kPa (under load) is 3 g / g or more, preferably 5 g / g or more, more preferably 10 g / g or more, and still more preferably 20 g / g. g or more, most preferably 25 g / g or more. What is necessary is just to adjust the absorption capacity | capacitance under pressure suitably, for example by adjusting the said surface bridge | crosslinking.

また、本発明の廃液固化剤は、衝撃力を与えた場合においても加圧下吸収倍率はほとんど低下しないことも好ましい。それにより実使用時にも性能低下が少ないことを特徴とする。   In addition, it is preferable that the waste liquid solidifying agent of the present invention hardly decreases the absorption capacity under pressure even when an impact force is applied. As a result, there is little performance degradation during actual use.

(7)吸湿時の流動性
吸湿時の流動性(以下、単に吸湿流動性と略す)とは、例えば25℃相対湿度90%RHといった高湿度の環境放置下でのブロッキング又はケーキング性や粉体としての流動性であり、本発明の廃液固化剤は、廃液固化剤の含水率が通常約10〜30重量%の範囲において、ブロッキング又はケーキングがなく、吸湿流動性の優れた特徴を示す。
また、本発明の廃液固化剤は衝撃力を与えた後でも、その吸湿時の流動性は低下することなく、良好かつ安定した粉体の流動性を示す。
(7) Fluidity at the time of moisture absorption Fluidity at the time of moisture absorption (hereinafter simply referred to as hygroscopic flowability) is, for example, blocking or caking property under a high humidity environment such as 25 ° C. relative humidity 90% RH or powder The waste liquid solidifying agent according to the present invention is excellent in hygroscopic flowability without blocking or caking, when the water content of the waste liquid solidifying agent is usually in the range of about 10 to 30% by weight.
In addition, the waste liquid solidifying agent of the present invention exhibits good and stable powder flowability without lowering its fluidity at the time of moisture absorption even after being given an impact force.

(8)粉体特性
本発明の廃液固化剤は吸湿時のみならず、含水率が10%未満においても、付着性が少なく、内部摩擦係数又は内部摩擦角が小さいために、安息角が小さくなり粉体の流動性が優れる特徴を示す。前記粉体特性における内部摩擦係数や内部摩擦角は粉体層の剪断試験から求めることができる。粉体の剪断試験を行う装置としては剪断箱式、リング剪断式、あるいは平行平板式等があり、例えばJenikeShearCell等がある。本発明の廃液固化剤は前記粉体特性を有するため、該廃液固化剤の製造プロセス等で使用するホッパや粉体貯蔵槽等の簡素化に有用となる。
(8) Powder characteristics The waste solution solidifying agent of the present invention has low adhesion not only at the time of moisture absorption but also at a water content of less than 10%, and the internal friction coefficient or internal friction angle is small, so the angle of repose becomes small. It shows the characteristics of excellent fluidity of powder. The internal friction coefficient and the internal friction angle in the powder characteristics can be determined from a shear test of the powder layer. As a device for conducting a shear test of powder, there is a shear box type, a ring shear type, or a parallel plate type, and there is, for example, Jenike Shear Cell. Since the waste liquid solidifying agent of the present invention has the above-mentioned powder characteristics, it is useful for simplifying a hopper, a powder storage tank, and the like used in the manufacturing process of the waste liquid solidifying agent.

(9)かさ密度及び真密度
本発明の廃液固化剤のかさ密度は通常0.30〜2.5g/cm、好ましくは0.50〜0.80g/cm、更に好ましくは0.60〜0.80g/cmであり、真密度は(欧州特許736060号で規定)通常1.1〜2.0g/cm、更には1.2〜1.8g/cmの範囲である。本発明の廃液固化剤は真密度が1.1g/cmを超えていても、水(密度1.0)に浮遊するという特徴を有する。かさ密度や真密度は単量体組成(かさ密度及び真密度、特に真密度)や粒子径の調整で適宜制御される。かさ密度及び真密度が前記範囲から外れると、固化や浮遊の制御が困難になったり、輸送の問題を発する場合がある。
(9) Bulk density and true density The bulk density of the waste liquid solidifying agent of the present invention is usually 0.30 to 2.5 g / cm 3 , preferably 0.50 to 0.80 g / cm 3 , more preferably 0.60 to It has a density of 0.80 g / cm 3 and a true density (as defined in European Patent 736,060) is usually in the range of 1.1 to 2.0 g / cm 3 and further 1.2 to 1.8 g / cm 3 . The waste solution solidifying agent of the present invention is characterized in that it floats in water (density 1.0) even if the true density exceeds 1.1 g / cm 3 . The bulk density and the true density are appropriately controlled by adjusting the monomer composition (bulk density and true density, particularly true density) and the particle diameter. If the bulk density and the true density are out of the above ranges, it may be difficult to control the solidification or floating or may cause a transportation problem.

(V)廃液固化方法
本発明の廃液固化方法は、廃液に処理剤を投入することによって前記廃液をゲル状に固化させる廃液の処理方法であって、前記処理剤として前述した本発明の廃液固化剤を用いるものである。本発明の廃液固化剤は、飲料廃液、工場廃液、放射線廃液、糞尿廃液等各種の廃液の固化に使用でき、廃液中に有機物や固体分散物等が含まれていてもよく、その迅速かつ均一な固化から、従来の問題を多く抱えた医療廃液の固化に好ましく使用される。廃液とは、廃棄するための水性液又は濾漏した水性液を指す。本発明の固化方法としては、種々の容器形状(縦長、横長等)や固化剤の投入方法(廃液への一括投入/分割投入、廃液への前投入/後投入)等が広く適用できるが、本発明の廃液固化剤は、その迅速かつ均一な固化から、好ましくは縦長容器中の廃液の固化に好ましく使用される。なお、投入には粉体のまま投入してもよいし、水溶性、水壊性ないし透水性の容器ないし袋に廃液固化剤を入れた状態で、投入してもよい。
(V) Waste liquid solidification method The waste liquid solidification method of the present invention is a treatment method of waste liquid in which the waste liquid is solidified in gel form by putting a treatment agent into waste liquid, and the waste liquid solidification of the present invention described above as the treatment agent An agent is used. The waste liquid solidifying agent of the present invention can be used to solidify various waste liquids such as beverage waste, factory waste, radiation waste, manure waste waste, etc. The waste liquid may contain organic substances or solid dispersions, etc. It is preferably used for the solidification of medical waste liquid which has many problems in the prior art. The waste liquid refers to an aqueous liquid for disposal or a filtered aqueous liquid. As the solidification method of the present invention, various container shapes (longitudinal, horizontal, etc.) and a method of charging the solidifying agent (batch charging / split charging into waste liquid, pre-loading / post charging into waste liquid), etc. can be widely applied. The waste solution solidifying agent of the present invention is preferably used for the solidification of waste solution in a longitudinal container, because of its rapid and uniform solidification. The powder may be charged as it is, or may be charged in a state in which the waste liquid solidifying agent is placed in a water-soluble, water-breakable to water-permeable container or bag.

廃液に投入された粒子状廃液固化剤は、一部が沈み、一部が浮遊し、かつ浮遊したまま膨潤することにより、廃液の上下から固化が進行するので、特に、鉛直方向に長い容器を使用した場合、廃液全体が固化するまでの時間を著しく短くすることが可能となる。   The particulate waste solidifying agent introduced into the waste liquid partially solidifies, partially floats, and swells while floating, solidification proceeds from above and below the waste liquid, so a container that is particularly long in the vertical direction is used. When used, the time until the entire waste liquid is solidified can be remarkably shortened.

(VI)廃液固化用包装体
本発明の廃液固化用包装体は、前記本発明の廃液固化剤を包装してなるものであることを特徴とする。本発明の包装体の形状や材質は、特に限定されるものではない。包装体の大きさとしては、10〜3500gの廃液固化剤を密封することができ、その一部を開放して、そこから廃液固化剤を取り出せるものが好ましく、例えば、ポリ広口ビン、水溶性又は透水性の包装体等が挙げられる。ポリ広口ビンとしては、ソフトパッキン付ポリ広口ビン(市販品では、例えば、テラオカ研究機器製カタログ800記載のもの;材質ポリエチレン)等が挙げられる。
(VI) Package for Waste Liquid Solidification The package for waste liquid solidification according to the present invention is characterized in that the waste liquid solidifying agent according to the present invention is packaged. The shape and material of the package of the present invention are not particularly limited. As the size of the package, it is preferable to be able to seal 10 to 3500 g of the waste solution solidifying agent, and to partially open the container, from which the waste solution solidifying agent can be taken out. Examples include water permeable packaging. Examples of the poly wide mouth bottle include a poly wide mouth bottle with soft packing (in the case of a commercially available product, for example, those described in the catalog 800 made by Terraoka Research Equipment; material polyethylene).

以下、実施例及び比較例により、本発明を更に詳細に説明するが、本発明はその要旨を超えない限りこれらの実施例等に限定されるものではない。なお、これらの実施例及び比較例に記載する物性は下記(1)から(2)の方法により測定したものである。また、特に記載ない場合、「部」は重量部(質量部)を意味する。   EXAMPLES Hereinafter, although an Example and a comparative example demonstrate this invention further in detail, this invention is not limited to these Examples etc., unless the summary is exceeded. The physical properties described in these examples and comparative examples were measured by the following methods (1) to (2). Moreover, unless otherwise stated, "part" means a weight part (mass part).

(1)粒度
本発明の吸水性樹脂又は廃液固化剤の粒度(粒度分布、重量平均粒子径(D50)、粒度分布の対数標準偏差(σζ))は、米国特許第7638570号のカラム27、28に記載された「(3)Mass−Average Particle Diameter (D50) and Logarithmic Standard Deviation (σζ) of Particle Diameter Distribution」に準拠して測定した。
(1) Particle Size The particle size (particle size distribution, weight average particle size (D50), logarithmic standard deviation of particle size distribution (σζ)) of the water absorbent resin or waste liquid solidifying agent of the present invention is determined by columns 27, 28 of US Pat. It measured based on "(3) Mass-Average Particle Diameter (D50) and Logarithmic Standard Deviation ((sigma) (perp)) of Particle Diameter Distribution" described in these.

(2)CRC(無加圧下吸水倍率、または単に吸水倍率と呼ぶ)
本発明の吸水性樹脂のCRC(無加圧下吸水倍率、または単に吸水倍率と呼ぶ)は、EDANA法(ERT441.2−02)に準拠して測定した。
(2) CRC (water absorption capacity without pressure, or simply called water absorption capacity)
The CRC (water absorption capacity without pressure, or simply referred to as water absorption capacity) of the water-absorbent resin of the present invention was measured according to the EDANA method (ERT 441.2-02).

(3)固化時間(固化試験)
25℃の2.5重量%塩化ナトリウム水溶液3500mlを入れた、軸方向を鉛直として置かれた有効容量3500mlの容器(上部内径128mm、底部内径102mm、高さ370mm)の上部から、ソフトパッキン付ポリ広口ビン(材質ポリエチレン、テラオカ研究機器カタログ800記載、内容量200cc)に充填した廃液固化剤120gを投入する。廃液固化剤を投入した時点から、2.5重量%塩化ナトリウム水溶液全量が2.5重量%塩化ナトリウム水溶液を吸収した廃液固化剤に置き換わるまでの時間を固化時間とする。ただし、35分以内にゲル化が生じなかった場合はゲル化せずと評価した。
また、固化剤の使用量を減量した場合は、その使用量と固化時間を記録する。
(3) Solidification time (solidification test)
Polycarbonate with soft packing from the top of a container with an effective volume of 3500 ml, placed vertically as an axis, containing 3500 ml of a 2.5% by weight aqueous solution of sodium chloride at 25 ° C. (upper inner diameter 128 mm, lower inner diameter 102 mm, height 370 mm) In a wide-mouthed bottle (material polyethylene, described in Terraoka Research Equipment Catalog 800, content 200 cc) is charged 120 g of the waste liquid solidifying agent. The time from when the waste solidifying agent is charged to the time when the entire 2.5 wt% sodium chloride aqueous solution is replaced with the waste solidifying agent that has absorbed the 2.5 wt% sodium chloride aqueous solution is taken as the solidifying time. However, when gelation did not occur within 35 minutes, it was evaluated that gelation did not occur.
If the amount of solidifying agent used is reduced, record the amount used and the solidification time.

[製造例1]
中和率75モル%のアクリル酸ナトリウム水溶液5500g(単量体濃度38重量%)に、内部架橋剤としてポリエチレングリコールジアクリレート(エチレンオキシドの平均付加モル数9)4.5gを溶解し、単量体水溶液〔a001〕とした後、窒素ガス雰囲気下で30分間脱気した。
次に、内容積10Lのシグマ型羽根を2本有する双腕型のジャケット付きステンレス製ニーダーに蓋を付けて形成した反応器に、上記単量体水溶液〔a001〕を投入し、液温を30℃に保ちながら反応器内に窒素ガスを吹き込み、系内の溶存酸素が1ppm以下となるように窒素置換した。
続いて、上記単量体水溶液〔a001〕を撹拌させながら、重合開始剤として10重量%の過硫酸ナトリウム水溶液29.8g及び0.2重量%のL−アスコルビン酸水溶液6.0gをそれぞれ別々に添加したところ、およそ1分後に重合が開始した。
そして、生成した含水ゲル状架橋重合体〔b001〕をゲル粉砕しながら30〜80℃で重合し、重合開始から17分後に重合ピーク温度86℃を示し、重合を開始して60分後に、含水ゲル状架橋重合体〔b001〕を取り出した。なお、得られた含水ゲル状架橋重合体〔b001〕は、その径が約1〜5mmに細分化されていた。
Production Example 1
4.5 g of polyethylene glycol diacrylate (average addition mole number of ethylene oxide 9) as an internal crosslinking agent is dissolved in 5500 g of a sodium acrylate aqueous solution having a neutralization ratio of 75 mol% (monomer concentration 38 wt%), After preparing the aqueous solution [a001], the solution was deaerated for 30 minutes in a nitrogen gas atmosphere.
Next, the above monomer aqueous solution [a 001] is charged into a reactor formed by attaching a lid to a double-arm type jacketed stainless steel kneader having two sigma-type blades with an internal volume of 10 L, and the solution temperature is 30 Nitrogen gas was blown into the reactor while maintaining the temperature in ° C., and nitrogen substitution was carried out so that the dissolved oxygen in the system became 1 ppm or less.
Subsequently, 29.8 g of a 10% by weight aqueous solution of sodium persulfate as a polymerization initiator and 6.0 g of a 0.2% by weight aqueous solution of L-ascorbic acid are separately separately stirred as the above-mentioned aqueous solution of monomer [a 001]. When added, polymerization started approximately 1 minute later.
Then, the formed hydrogel crosslinked polymer [b 001] is polymerized at 30 to 80 ° C. while being gel-grounded, and shows a polymerization peak temperature of 86 ° C. 17 minutes after the initiation of polymerization, and water is hydrated 60 minutes after the initiation of polymerization. A gel-like crosslinked polymer [b001] was taken out. The diameter of the obtained hydrogel-like crosslinked polymer [b001] was subdivided into about 1 to 5 mm.

上記細分化された含水ゲル状架橋重合体(1)を、目開き300μm(50メッシュ)の金網上に広げて載せ、180℃で45分間熱風乾燥して乾燥物〔b011〕を得た。
続いて、乾燥物〔b011〕をロールミルを用いて粉砕し、更に目開きが450μmと106μmのJIS標準篩を用いて分級した。なお、目開き450μmの篩上に残存した粒子は、再度ロールミルで粉砕し、また目開き106μmの篩を通過した粒子(微粉)は、90℃の温水を加えて混合し、その後、上述した乾燥条件及び粉砕条件で処理した。該微粉は粉砕に供された全量に対して13重量%を占めていた。これら一連の操作によって、不定形破砕状の吸水性樹脂粉末〔A010〕を得た。なお、該吸水性樹脂粉末〔A010〕のCRC(吸水倍率)は41.8[g/g]であった。
The finely divided water-containing gel-like crosslinked polymer (1) was spread on a wire mesh of 300 μm (50 mesh) and hot-air dried at 180 ° C. for 45 minutes to obtain a dried product [b011].
Subsequently, the dried product [b011] was pulverized using a roll mill and further classified using JIS standard sieves having openings of 450 μm and 106 μm. The particles remaining on the sieve with an aperture of 450 μm are ground again with a roll mill, and the particles (fine powder) which have passed through the sieve with an aperture of 106 μm are mixed with 90 ° C. hot water and then dried as described above Processed under conditions and grinding conditions. The fine powder accounted for 13% by weight with respect to the total amount subjected to grinding. As a result of this series of operations, an irregularly crushed water absorbent resin powder [A010] was obtained. The CRC (water absorption capacity) of the water absorbent resin powder [A010] was 41.8 [g / g].

次いで、上記吸水性樹脂粉末〔A010〕100重量部に対して表面架橋剤水溶液〔c001〕3.33重量部を混合した。なお、該表面架橋剤水溶液〔c001〕は、エチレングリコールジグリシジルエーテル0.03重量部、1,4−ブタンジオール0.2重量部、プロピレングリコール0.5重量部及び水2.5重量部からなる。この混合物を195℃に加熱されたモルタルミキサー内で40分間加熱処理することにより、表面が架橋された吸水性樹脂粒子〔A110〕を得た。なお、該吸水性樹脂粉末〔A110〕のCRC(吸水倍率)は34.0[g/g]であった。   Next, 3.33 parts by weight of an aqueous surface-crosslinking agent solution [c001] was mixed with 100 parts by weight of the water-absorbent resin powder [A010]. The aqueous surface crosslinking agent solution [c 001] is prepared by using 0.03 parts by weight of ethylene glycol diglycidyl ether, 0.2 parts by weight of 1,4-butanediol, 0.5 parts by weight of propylene glycol and 2.5 parts by weight of water. Become. The mixture was heat-treated in a mortar mixer heated to 195 ° C. for 40 minutes to obtain water-absorbing resin particles [A110] having a crosslinked surface. The water absorbent resin powder [A110] had a CRC (water absorption magnification) of 34.0 [g / g].

吸水性樹脂粒子〔A110〕100重量部に日本アエロジル社製のヒュームドシリカAEROSIL200を0.5重量部加えて均一に混合することで、吸水性樹脂〔A111〕を得た。   A water absorbing resin [A111] was obtained by adding 0.5 parts by weight of fumed silica AEROSIL 200 manufactured by Nippon Aerosil Co., Ltd. to 100 parts by weight of water absorbing resin particles [A110] and uniformly mixing.

[製造例2]
製造例1記載の方法と同様にして得られた乾燥物〔b012〕をロールミルで粉砕し、更に目開きが710μmと106μmのJIS標準篩を用いて分級した。なお、目開き710μmの篩上に残存した粒子は、再度ロールミルで粉砕し、また目開き106μmの篩を通過した粒子(微粉)は、90℃の温水を加えて混合し、その後、上述した乾燥条件及び粉砕条件で処理した。該微粉は粉砕に供された全量に対して10重量%を占めていた。これら一連の操作によって、不定形破砕状の吸水性樹脂粉末〔A020〕を得た。なお、該吸水性樹脂粉末〔A020〕のCRC(遠心分離機保持容量)は42.5[g/g]であった。
Production Example 2
The dried product [b012] obtained in the same manner as described in Production Example 1 was pulverized by a roll mill and further classified using JIS standard sieves having openings of 710 μm and 106 μm. The particles remaining on the sieve with an opening of 710 μm are ground again with a roll mill, and the particles (fine powder) which have passed through the sieve with an opening of 106 μm are mixed with 90 ° C. hot water and then dried as described above Processed under conditions and grinding conditions. The fine powder accounted for 10% by weight with respect to the total amount subjected to grinding. By these series of operations, a water-absorbing resin powder [A020] in the form of irregularly crushed particles was obtained. The CRC (centrifuge holding capacity) of the water-absorbent resin powder [A020] was 42.5 [g / g].

次いで、上記吸水性樹脂粉末〔A020〕100重量部に対して表面架橋剤水溶液〔c002〕2.93重量部を混合した。なお、該表面架橋剤水溶液〔c002〕はエチレングリコールジグリシジルエーテル0.03重量部、1,4−ブタンジオール0.2重量部、プロピレングリコール0.5重量部と、水2.1重量部とからなる。上記の混合物を195℃に加熱されたモルタルミキサー内で40分間加熱処理することにより吸水性樹脂粒子〔A220〕を得た。なお、該吸水性樹脂粉末〔A220〕のCRC(吸水倍率)は34.8[g/g]であった。   Next, 2.93 parts by weight of a surface cross-linking agent aqueous solution [c002] was mixed with 100 parts by weight of the water absorbent resin powder [A020]. The aqueous surface crosslinking agent solution [c 002] contains 0.03 parts by weight of ethylene glycol diglycidyl ether, 0.2 parts by weight of 1,4-butanediol, 0.5 parts by weight of propylene glycol, and 2.1 parts by weight of water. Consists of. The above mixture was heat-treated in a mortar mixer heated to 195 ° C. for 40 minutes to obtain water-absorbing resin particles [A220]. The water absorbent resin powder [A220] had a CRC (water absorption magnification) of 34.8 [g / g].

吸水性樹脂粉末〔A220〕100重量部に日本アエロジル社製のヒュームドシリカAEROSIL200を0.3重量部加え均一に混合することで吸水性樹脂〔A221〕を得た。   A water-absorbent resin [A221] was obtained by uniformly adding 0.3 parts by weight of fumed silica AEROSIL 200 manufactured by Nippon Aerosil Co., Ltd. to 100 parts by weight of the water-absorbent resin powder [A220].

[実施例1]
吸水性樹脂〔A111〕100重量部にステアリン酸亜鉛0.08重量部加えて25℃・相対湿度50%RH下でスリーワンモーター(ヘイドン社製、タイプ600G)を用いて100rpmで25分間攪拌することにより吸水性樹脂〔A112〕を得た。吸水性樹脂〔A112〕を実施例1の固化剤1として固化試験を行い、結果を下記の表1に示す。
Example 1
Add 0.08 parts by weight of zinc stearate to 100 parts by weight of a water-absorbent resin [A111] and stir at 100 rpm for 25 minutes using a three-one motor (type 600G manufactured by Haydon Co., Ltd.) at 25 ° C. and relative humidity 50% RH. Thus, a water absorbent resin [A112] was obtained. A solidification test was conducted on the water absorbent resin [A112] as the solidifying agent 1 of Example 1, and the results are shown in Table 1 below.

[実施例2]
実施例1のステアリン酸亜鉛0.08重量部を0.10重量部に替える他は同様の操作を行い吸水性樹脂〔A113〕を得た。吸水性樹脂〔A113〕を実施例2の固化剤2として、下記の表1に示す。
Example 2
The same operation was carried out except that 0.08 parts by weight of zinc stearate in Example 1 was replaced with 0.10 parts by weight, to obtain a water absorbent resin [A113]. The water-absorbent resin [A113] is shown as the solidifying agent 2 of Example 2 in Table 1 below.

[実施例3]
実施例1のステアリン酸亜鉛0.08重量部を0.12重量部に替える他は同様の操作を行い吸水性樹脂〔A114〕を得た。吸水性樹脂〔A114〕を実施例3の固化剤3として、下記の表1に示す。
[Example 3]
The same operation was carried out except that 0.08 parts by weight of zinc stearate in Example 1 was changed to 0.12 parts by weight, to obtain a water absorbent resin [A114]. The water absorbing resin [A114] is shown in Table 1 below as the solidifying agent 3 of Example 3.

[比較例1]
実施例1のステアリン酸亜鉛0.08重量部を0.04重量部に替える他は同様の操作を行い吸水性樹脂〔A115〕を得た。吸水性樹脂〔A115〕を比較例1の固化剤4として、下記の表1に示す。
Comparative Example 1
The same operation was performed except that 0.08 parts by weight of zinc stearate in Example 1 was changed to 0.04 parts by weight, to obtain a water absorbent resin [A115]. The water absorbing resin [A115] is shown in Table 1 below as the solidifying agent 4 of Comparative Example 1.

[比較例2]
吸水性樹脂〔A221〕100重量部にステアリン酸亜鉛0.04重量部加えて25℃・相対湿度50%RH下でスリーワンモーター(ヘイドン社製、タイプ600G)を用いて100rpmで25分間攪拌することにより吸水性樹脂〔A222〕を得た。吸水性樹脂〔A222〕を比較例2の固化剤5として、下記の表1に示す。
Comparative Example 2
Add 0.04 parts by weight of zinc stearate to 100 parts by weight of a water-absorbent resin [A221] and stir at 100 rpm for 25 minutes using a three-one motor (type 600G manufactured by Haydon Co., Ltd.) at 25 ° C and relative humidity 50% RH. Thus, a water absorbent resin [A222] was obtained. The water absorbent resin [A222] is shown in Table 1 below as the solidifying agent 5 of Comparative Example 2.

[比較例3]
実施例1のステアリン酸亜鉛0.08重量部を6.0重量部に替える他は同様の操作を行い吸水性樹脂〔A116〕を得た。吸水性樹脂〔A116〕を比較例3の固化剤6として、下記の表1に示す。
[Comparative Example 3]
A water absorbing resin [A116] was obtained by the same operation as in Example 1 except that 0.08 parts by weight of zinc stearate was replaced by 6.0 parts by weight. The water-absorbent resin [A116] is shown as the solidifying agent 6 of Comparative Example 3 in Table 1 below.

[実施例4]
製造例1において、吸水性樹脂粒子〔A110〕に加えるヒュームドシリカAEROSIL200を0.3重量部に替えて、吸水性樹脂〔A117〕を得た。さらに、吸水性樹脂〔A117〕100重量部にステアリン酸亜鉛0.6重量部加えて25℃・相対湿度50%RH下でスリーワンモーター(ヘイドン社製、タイプ600G)を用いて100rpmで25分間攪拌することにより吸水性樹脂〔A118〕を得た。吸水性樹脂〔A118〕を実施例4の固化剤7として、下記の表1に示す。
Example 4
In Production Example 1, the fumed silica AEROSIL200 added to the water absorbent resin particles [A110] was changed to 0.3 parts by weight to obtain a water absorbent resin [A117]. Furthermore, 0.6 parts by weight of zinc stearate was added to 100 parts by weight of a water-absorbent resin [A117] and stirred at 100 rpm for 25 minutes using a three one motor (type 600G manufactured by Haydon Co., Ltd.) at 25 ° C and relative humidity 50% RH. As a result, a water absorbent resin [A118] was obtained. The water-absorbent resin [A118] is shown as the solidifying agent 7 in Example 4 in Table 1 below.

[実施例5]
実施例4において、固化試験に使用する固化剤7の量を108g(120gから10%減量)とした以外は同様に評価し、結果を下記表1に示す。
[Example 5]
The same evaluation as in Example 4 was conducted except that the amount of the solidifying agent 7 used in the solidification test was 108 g (120 g to a 10% loss), and the results are shown in Table 1 below.

[比較例4]
比較例2のステアリン酸亜鉛0.04重量部を0.16重量部に替える他は同様の操作を行い吸水性樹脂〔A223〕を得た。吸水性樹脂〔A223〕を比較例4の固化剤8とし、さらに、固化試験に使用する固化剤8の量を108g(120gから10%減量)にして評価し、結果を下記表1に示す。
Comparative Example 4
The same operation was carried out except that 0.04 parts by weight of zinc stearate in Comparative Example 2 was changed to 0.16 parts by weight, to obtain a water absorbent resin [A223]. The water-absorbent resin [A223] was used as the solidifying agent 8 of Comparative Example 4, and the amount of the solidifying agent 8 used in the solidification test was evaluated at 108 g (120 g to a 10% weight loss).

[製造例3]
中和率75モル%のアクリル酸ナトリウム水溶液5500g(単量体濃度38重量%)に、内部架橋剤としてポリエチレングリコールジアクリレート(エチレンオキシドの平均付加モル数9)2.4gを溶解し、単量体水溶液〔a003〕とした後、窒素ガス雰囲気下で30分間脱気した。
次に、内容積10Lのシグマ型羽根を2本有する双腕型のジャケット付きステンレス製ニーダーに蓋を付けて形成した反応器に、上記単量体水溶液〔a003〕を投入し、液温を30℃に保ちながら反応器内に窒素ガスを吹き込み、系内の溶存酸素が1ppm以下となるように窒素置換した。
続いて、上記単量体水溶液〔a003〕を撹拌させながら、重合開始剤として10重量%の過硫酸ナトリウム水溶液29.8g及び0.2重量%のL−アスコルビン酸水溶液6.0gをそれぞれ別々に添加したところ、およそ1分後に重合が開始した。
そして、生成した含水ゲル状架橋重合体〔b003〕をゲル粉砕しながら30〜80℃で重合し、重合開始から19分後に重合ピーク温度88℃を示し、重合を開始して60分後に、含水ゲル状架橋重合体〔b003〕を取り出した。なお、得られた含水ゲル状架橋重合体〔b003〕は、その径が約1〜5mmに細分化されていた。
[Production Example 3]
Dissolve 2.4 g of polyethylene glycol diacrylate (average addition mole number of ethylene oxide 9) as an internal crosslinking agent in 5500 g of a sodium acrylate aqueous solution (monomer concentration 38 wt%) having a neutralization ratio of 75 mol%, After preparing an aqueous solution [a003], the solution was deaerated for 30 minutes in a nitrogen gas atmosphere.
Next, the above monomer aqueous solution [a 003] is charged into a reactor formed by attaching a lid to a double-arm type jacketed stainless steel kneader having two sigma-type blades with an internal volume of 10 L, and the solution temperature is 30 Nitrogen gas was blown into the reactor while maintaining the temperature in ° C., and nitrogen substitution was carried out so that the dissolved oxygen in the system became 1 ppm or less.
Subsequently, 29.8 g of a 10% by weight aqueous solution of sodium persulfate as a polymerization initiator and 6.0 g of a 0.2% by weight aqueous solution of L-ascorbic acid are separately separately stirred as the above-mentioned aqueous solution of monomer [a 003]. When added, polymerization started approximately 1 minute later.
Then, the formed hydrogel crosslinked polymer [b 003] is polymerized at 30 to 80 ° C. while being gel-grounded, and shows a polymerization peak temperature of 88 ° C. 19 minutes after the initiation of the polymerization, and water retention 60 minutes after the initiation of the polymerization. A gel-like crosslinked polymer [b003] was taken out. The diameter of the obtained water-containing gel-like crosslinked polymer [b 003] was subdivided into about 1 to 5 mm.

上記細分化された含水ゲル状架橋重合体〔b003〕を、目開き300μm(50メッシュ)の金網上に広げて載せ、180℃で45分間熱風乾燥して乾燥物〔b033〕を得た。   The finely divided water-containing gel-like crosslinked polymer [b 003] was spread on a wire mesh of 300 μm (50 mesh) and hot-air dried at 180 ° C. for 45 minutes to obtain a dried product [b 033].

続いて、乾燥物〔b033〕をロールミルを用いて粉砕し、更に目開きが600μmと106μmのJIS標準篩を用いて分級した。なお、目開き600μmの篩上に残存した粒子は、再度ロールミルで粉砕し、また目開き106μmの篩を通過した粒子(微粉)は、90℃の温水を加えて混合し、その後、上述した乾燥条件及び粉砕条件で処理した。該微粉は粉砕に供された全量に対して14重量%を占めていた。これら一連の操作によって、不定形破砕状の吸水性樹脂粉末〔A030〕を得た。なお、該吸水性樹脂粉末〔A030〕のCRC(吸水倍率)は56.3[g/g]であった。   Subsequently, the dried product [b033] was pulverized using a roll mill, and further classified using JIS standard sieves having openings of 600 μm and 106 μm. The particles remaining on the sieve with an opening of 600 μm are ground again with a roll mill, and the particles (fine powder) which have passed through the sieve with an opening of 106 μm are mixed with 90 ° C. hot water and then dried as described above It processed on conditions and grinding conditions. The fines accounted for 14% by weight with respect to the total amount subjected to grinding. Through this series of operations, an irregularly crushed water-absorbent resin powder [A030] was obtained. The CRC of the water absorbent resin powder [A030] was 56.3 [g / g].

次いで、上記吸水性樹脂粉末〔A030〕100重量部に対して表面架橋剤水溶液〔c003〕3.33重量部を混合した。なお、該表面架橋剤水溶液〔c003〕は、エチレングリコールジグリシジルエーテル0.02重量部、1,4−ブタンジオール0.2重量部、プロピレングリコール0.5重量部及び水2.1重量部からなる。この混合物を175℃に加熱されたモルタルミキサー内で40分間加熱処理することにより、表面が架橋された吸水性樹脂粒子〔A330〕を得た。なお、該吸水性樹脂粉末〔A330〕のCRC(吸水倍率)は45.1[g/g]であった。   Next, 3.33 parts by weight of a surface cross-linking agent aqueous solution [c003] was mixed with 100 parts by weight of the water absorbent resin powder [A030]. The aqueous surface crosslinking agent solution [c 003] is prepared by using 0.02 parts by weight of ethylene glycol diglycidyl ether, 0.2 parts by weight of 1,4-butanediol, 0.5 parts by weight of propylene glycol and 2.1 parts by weight of water. Become. The mixture was heat-treated in a mortar mixer heated to 175 ° C. for 40 minutes to obtain water-absorbing resin particles [A330] having a crosslinked surface. The water absorbent resin powder [A330] had a CRC (water absorption magnification) of 45.1 [g / g].

吸水性樹脂粒子〔A330〕100重量部に日本アエロジル社製のヒュームドシリカAEROSIL200を0.5重量部加えて均一に混合することで、吸水性樹脂〔A331〕を得た。 A water absorbing resin [A331] was obtained by adding 0.5 parts by weight of fumed silica AEROSIL 200 manufactured by Nippon Aerosil Co., Ltd. to 100 parts by weight of water absorbing resin particles [A330] and uniformly mixing.

[実施例6]
吸水性樹脂〔A331〕100重量部にステアリン酸亜鉛1.0重量部加えて25℃・相対湿度50%RH下でスリーワンモーター(ヘイドン社製、タイプ600G)を用いて100rpmで25分間攪拌することにより吸水性樹脂〔A332〕を得た。吸水性樹脂〔A332〕を実施例6の固化剤9として、下記の表1に示す。
[Example 6]
Add 1.0 part by weight of zinc stearate to 100 parts by weight of a water-absorbent resin [A331] and stir at 100 rpm for 25 minutes using a three-one motor (type 600G manufactured by Haydon Co., Ltd.) at 25 ° C and relative humidity 50% RH. Thus, a water absorbent resin [A332] was obtained. The water absorbing resin [A332] is shown in Table 1 below as the solidifying agent 9 of Example 6.

[実施例7]
実施例6において、固化試験に使用する固化剤9の量を102g(120gから15%減量)とした以外は同様に評価し、結果を下記表1に示す。
[Example 7]
In Example 6, it evaluated similarly except having made the quantity of the solidification agent 9 used for a solidification test into 102 g (120 g-15% weight loss), and a result is shown in following Table 1 below.

[実施例8]
実施例6において、固化試験に使用する固化剤9の量を96g(120gから20%減量)とした以外は同様に評価し、結果を下記表1に示す。
[Example 8]
The same evaluation as in Example 6 was conducted except that the amount of the solidifying agent 9 used in the solidification test was changed to 96 g (120 g to a 20% loss), and the results are shown in Table 1 below.

Figure 0006553932
Figure 0006553932

本発明に係る廃液固化剤は、以上のように、特定の吸水性樹脂粒子とある特定の疎水性を有する物質と親水性物質から得られる。本発明の廃液固化剤を用いて、血液や体液等を含有する廃液を固化した場合、廃液固化剤の一部が沈降し、一部が浮遊し、浮遊した固化剤の少なくとも一部が沈降しながら膨潤し、かつ少なくとも一部浮遊したまま膨潤することにより、廃液の上下から固化が進行するので、特に、鉛直方向に長い容器を使用した場合、廃液全体を固化するまでの時間を著しく短くするか固化剤の少ない使用量で固化することが可能となる。

As described above, the waste liquid solidifying agent according to the present invention can be obtained from specific water absorbent resin particles, a substance having a specific hydrophobicity, and a hydrophilic substance. When the waste solution containing blood, body fluid and the like is solidified using the waste liquid solidifying agent of the present invention, a part of the waste liquid solidifying agent settles, a part floats, and at least a part of the floating solidifying agent settles However, because solidification proceeds from above and below the waste liquid by swelling while swelling at least partially while floating, especially when using a long container in the vertical direction, the time to solidify the whole waste liquid is significantly shortened It is possible to solidify with a small amount of solidifying agent used.

Claims (10)

廃液に固化剤を投入することによって前記廃液をゲル状に固化させる廃液の処理方法に用いられる粒子状の前記固化剤であって、
重量平均粒子径が200μm以上350μm以下である吸水性樹脂と、吸水性樹脂に対して0.05重量%以上5重量%以下のメタノール指数が100以上である疎水性物質と親水性物質を含み、
上記吸水性樹脂の吸水倍率が、40g/g以上である廃液固化剤。
A particulate solidifying agent for use in a method of treating a waste liquid which solidifies the waste liquid into a gel form by charging the waste liquid with a solidifying agent,
Seen containing a water-absorbent resin weight average particle diameter of 200μm or more 350μm or less, a hydrophobic substance and a hydrophilic substance is 0.05 wt% to 5 wt% methanol index of 100 or more relative to the water-absorbing resin ,
The waste liquid solidification agent whose water absorption magnification of the said water absorbing resin is 40 g / g or more .
疎水性物質が脂肪酸、脂肪酸アミド、脂肪酸エステル、脂肪酸金属塩である請求項1に記載の廃液固化剤。 The waste liquid solidifying agent according to claim 1, wherein the hydrophobic substance is a fatty acid, fatty acid amide, fatty acid ester, fatty acid metal salt. 疎水性物質の1分子内の炭素数が12以上である請求項1又は2に記載の廃液固化剤。 The waste liquid solidifying agent according to claim 1 or 2 , wherein the number of carbon atoms in one molecule of the hydrophobic substance is 12 or more. 親水性物質が無機微粒子である請求項1〜の何れか1項に記載の廃固化剤。 Waste solution solidifying agent according to any one of claims 1 to 3 hydrophilic substance is inorganic particles. 前記親水性物質を0.3重量%以上3.0重量%以下含む請求項1〜の何れか1項に記載の廃液固化剤。 The waste solution solidifying agent according to any one of claims 1 to 4 , which contains 0.3% by weight or more and 3.0% by weight or less of the hydrophilic substance. 廃液に処理剤を投入することによって前記廃液をゲル状に固化させる廃液の処理方法に用いられる粒子状の前記固化剤の製造方法であって、該製造方法は、アクリル酸とその塩を主成分とする単量体を重合することによって得られる、架橋構造を有し、かつその表面が架橋処理された吸水性樹脂粒子に対し、0.05〜5.0重量%メタノール指数が100以上である疎水性物質と0.3重量%以上3.0重量%以下の親水性物質とを混合する工程を含み、前記吸水性樹脂粒子は重量平均粒子径が200μm以上350μm以下に調整されており、
上記吸水性樹脂の吸水倍率が、40g/g以上であることを特徴とする、廃液固化剤の製造方法。
A method for producing the solidifying agent in the form of particles used in a method of treating a waste liquid which solidifies the waste liquid into a gel form by charging a treatment agent to the waste liquid, the production method comprising acrylic acid and its salt as main components in to be obtained by polymerizing a monomer having a crosslinking structure, and to the water-absorbing resin particles the surface thereof has been cross-linked, 0.05 to 5.0% by weight of methanol index of 100 or more wherein the step of mixing the certain hydrophobic material and 0.3 wt% to 3.0 wt% of the hydrophilic material quality, the water-absorbent resin particles is adjusted to below 350μm weight average particle diameter of 200μm or more ,
The method for producing a waste liquid solidifying agent, wherein the water absorption capacity of the water absorbent resin is 40 g / g or more .
疎水性物質が脂肪酸、脂肪酸アミド、脂肪酸エステル、脂肪酸金属塩である請求項に記載の廃液固化剤の製造方法。 7. The method according to claim 6 , wherein the hydrophobic substance is a fatty acid, a fatty acid amide, a fatty acid ester or a fatty acid metal salt. 親水性物質が無機微粒子である請求項6又は7に記載の製造方法。 The production method according to claim 6 or 7 , wherein the hydrophilic substance is inorganic fine particles. 無機微粒子が平均粒子径が200μm以下の二酸化ケイ素及びケイ酸(塩)である請求項6〜8の何れか1項に記載の製造方法。 The method according to any one of claims 6 to 8 , wherein the inorganic fine particles are silicon dioxide and silicic acid (salt) having an average particle size of 200 μm or less. 前記吸水性樹脂の微粉末を造粒する工程を含む、請求項6〜9の何れか1項に記載の製造方法。 The manufacturing method in any one of Claims 6-9 including the process of granulating the fine powder of the said water absorbing resin.
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