JP6535240B2 - Paper shock absorber manufacturing device - Google Patents

Paper shock absorber manufacturing device Download PDF

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JP6535240B2
JP6535240B2 JP2015136687A JP2015136687A JP6535240B2 JP 6535240 B2 JP6535240 B2 JP 6535240B2 JP 2015136687 A JP2015136687 A JP 2015136687A JP 2015136687 A JP2015136687 A JP 2015136687A JP 6535240 B2 JP6535240 B2 JP 6535240B2
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paper
roll
manufacturing apparatus
shock absorbing
plate
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JP2017019509A (en
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続木 政光
政光 続木
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Tanax Inc
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Description

本発明は、物品を輸送する際等に、容器と物品の間の空間に詰めて使用される紙製緩衝材を製造する装置に関する。   The present invention relates to an apparatus for producing a paper cushioning material that is used by being packed in the space between a container and an article, for example, when transporting the article.

段ボール箱などの容器に物品を収容して輸送する際に容器内で物品が動くと該物品が傷ついたり破損したりする。そこで、物品と容器の間の空間を埋め、物品に加わる衝撃を吸収するために緩衝材が用いられる。このような緩衝材の一つに、クラフト紙等のやや厚手の柔らかい紙にひだ状に皺を付け、クッション性を持たせた紙製緩衝材がある。   When an article is accommodated and transported in a container such as a cardboard box, movement of the article in the container may damage or break the article. Therefore, cushioning materials are used to fill the space between the article and the container and to absorb the impact applied to the article. One of such cushioning materials is a paper cushioning material having a cushioning property, such as kraft paper or the like, which is made of a slightly thick soft paper with a crease.

このような緩衝材は、素材となる紙を巻いたロールから紙を引き出し、幅寄せすることにより皺を付けて棒状に近い形にした後、適宜の長さに切ることにより作製する。特許文献1にはこれを電動で行う装置が記載されており、ロール状に巻かれた紙がモータで駆動されるローラによって引き出され、その原料紙ロールと引き出しローラの間に設けられた、両端を湾曲させるための成形バーと幅狭の開口に通されることによって皺が付けられる。   Such a shock absorbing material is produced by pulling out the paper from a roll on which the material paper is wound, putting a crease by pulling the paper to make it into a rod-like shape, and then cutting it into an appropriate length. Patent Document 1 describes a device that electrically performs this, in which a roll of paper is drawn by a motor driven roller and both ends are provided between the raw paper roll and the draw-out roller. The bar is crimped by passing it through a forming bar and a narrow opening for curving.

特許文献2には手動タイプのものが記載されている。この緩衝材製造装置は、紙材を巻回したロールを保持する保持部と、保持部から遠ざかるにつれて幅が狭くなる一対の側面板と、両側面板の先端に設けられた、開口を有する接続板から成るフレームが、箱容器内に収容されて成る。開口の周縁には皺寄せのための波形状が形成されており、紙材をロールから引き出し、一対の側面板で幅を狭くした後、フレーム及び箱容器の開口を通じて引っ張り出すことによって紙製緩衝材が作製される。   Patent Document 2 describes a manual type. This shock absorbing material manufacturing apparatus includes a holding portion for holding a roll on which a paper material is wound, a pair of side plates whose width is narrowed with distance from the holding portion, and a connecting plate provided with an opening at the tip of both side plates. The frame which consists of is accommodated in a box container. A corrugated shape is formed on the periphery of the opening, and the paper material is pulled out of the roll, narrowed in width by a pair of side plates, and then pulled out through the opening of the frame and box container to make a paper shock absorbing material Is made.

特表2007-530317号公報Japanese Patent Application Publication No. 2007-530317 米国特許第5,131,903号公報U.S. Pat. No. 5,131,903

特許文献1に記載のような電動タイプのものは、モータが必要であるため小型軽量化が難しく、長時間連続で使用される場合には電源が必要であるため使用場所が限られる。従って、簡単に紙製緩衝材を作製するには手動タイプのものが優れているが、特許文献2の緩衝材製造装置はフレームと箱容器の二重構造から成り、複雑であるため組み立て作業に時間がかかる。また、ロールを交換する際、箱容器からフレームを取り出す必要があり手間がかかる。しかも、ロールに紙材が残っている場合は、箱容器からフレームを取り出そうとしても、紙材がフレーム及び箱容器の開口に引っ掛かって取り出し難い。   The motorized type as described in Patent Document 1 requires a motor, so that reduction in size and weight is difficult, and when it is used continuously for a long time, a power source is required and the use place is limited. Therefore, although the manual type is excellent for easily producing a paper shock absorbing material, the shock absorbing material manufacturing apparatus of Patent Document 2 is composed of a double structure of a frame and a box container, and is complicated because it is complicated. take time. Moreover, when replacing the roll, it is necessary to take out the frame from the box container, which takes time and effort. In addition, when the paper material remains on the roll, even if it is attempted to take out the frame from the box container, the paper material is caught by the opening of the frame and the box container and is difficult to take out.

本発明は上記課題を解決するためになされたものであり、その目的は組み立て作業が容易で、且つ、紙材を巻回したロールを交換し易い構造を有する紙製緩衝材製造装置を提供することである。   The present invention has been made to solve the above-mentioned problems, and an object thereof is to provide a paper shock absorbing material manufacturing apparatus having a structure that is easy to assemble and that it is easy to replace rolls wound with paper material. It is.

上記課題を解決するために成された本発明は、長尺な原料紙材が巻回されたロールから紙製緩衝材を製造するための紙製緩衝材製造装置であって、
a) 2枚の対向する略同形の台形の板である正面板及び背面板と、該正面板及び背面板の両斜辺同士を接続する2枚の側面板から構成される本体部と、
b) 該本体部の前記台形の長底側に設けられた、該長底に平行に配置された前記ロールの軸の両端を回動可能に保持するロール保持部
を有することを特徴とする。
The present invention made to solve the above-mentioned problems is a paper shock absorber manufacturing apparatus for manufacturing a paper shock absorber from a roll on which a long raw paper material is wound,
a) A main body portion comprising a front plate and a back plate which are two opposing substantially identical trapezoidal plates, and two side plates connecting both oblique sides of the front plate and the back plate;
b) It has a roll holding portion provided on the long bottom side of the trapezoidal shape of the main body portion, which holds both ends of the axis of the roll disposed parallel to the long bottom rotatably.

本発明に係る紙製緩衝材製造装置の使用方法は次の通りである。まず、使用者が前記ロールから原料紙材を引き出し、その先端を手で絞って本体部の前記台形の短底側に形成された本体部の開口から引き出す。そして、ロールの軸の両端をロール保持部に保持させる。このとき、長尺な紙材は本体部内で長手方向にも多少の皺が寄るが、問題はない。その後、前記開口から引き出されている紙材をさらに引き出すと、本体部内での長手方向の皺が伸び、その後は紙材がロールから巻き出されて、本体部の両側面板により幅寄せされ、皺が寄った紙材が開口から引き出されてくる。適宜の長さのところでその紙材を手でちぎるか、ハサミ等で切ることにより、それを緩衝材として用いることができる。原料紙材にミシン目が付いている場合には、その箇所で切断する。   The usage method of the paper shock absorbing material manufacturing apparatus according to the present invention is as follows. First, the user pulls out the raw paper material from the roll, squeezes the tip by hand, and pulls it out of the opening of the main body portion formed on the short bottom side of the trapezoid of the main body portion. Then, both ends of the roll shaft are held by the roll holding unit. At this time, although the long paper material has some wrinkles in the longitudinal direction in the main body, there is no problem. Thereafter, when the paper material being drawn out from the opening is further drawn out, the longitudinal crease in the main body portion is extended, and thereafter, the paper material is unrolled from the roll, and is spread by the side plates of the main body portion. The loose paper is pulled out of the opening. The paper material can be used as a shock absorbing material by manually tearing it with an appropriate length or cutting it with scissors or the like. If the raw paper material has perforations, cut it at that point.

前記本体部は、1枚の段ボール、厚紙、プラスチック等のシート材を折り曲げることにより作製したものであることが望ましい。これにより、作製が容易となり、軽量化することができる。この中では、廃棄の際に環境に負荷を与えないという点で段ボール又は厚紙が望ましい。   It is desirable that the main body portion be manufactured by bending a sheet material such as a cardboard, a thick paper, a plastic or the like. This facilitates manufacture and can reduce the weight. Among these, corrugated cardboard or cardboard is desirable in that it does not burden the environment upon disposal.

その場合、前記ロール保持部は、前記側面板の2本の前記長底で挟まれた辺からシート材を内側に折り曲げることにより形成することが望ましい。これにより、ロール保持部も本体部と同じシート材で一体に形成することができ、軽量化に寄与する。   In that case, it is preferable that the roll holding portion be formed by bending a sheet material inward from a side sandwiched by the two long bottoms of the side plate. Thus, the roll holding portion can be integrally formed of the same sheet material as the main body portion, which contributes to weight reduction.

また、前記本体部の前記ロール保持部側には蓋を設けることが望ましい。この蓋は、前記同様、前記長底からシート材を延出して形成することが望ましい。   Preferably, a lid is provided on the roll holding portion side of the main body portion. It is desirable that the lid be formed by extending the sheet material from the long bottom as described above.

本発明に係る紙製緩衝材製造装置は、本体部が2枚の対向する略同形の台形の板である正面板及び背面板と、該正面板及び背面板の両斜辺同士を接続する2枚の側面板から構成され、その台形の長底側にロール保持部が設けられているという単純な構成であるため、小型かつ軽量であって、組み立て作業も容易である。また、電源が不要であるため、使用場所が限られず、紙製緩衝材が必要とされるどのような現場にも持って行き、使用することができる。   The paper shock absorbing material manufacturing apparatus according to the present invention comprises a front plate and a back plate, which are two substantially opposite trapezoidal shaped plates, and two sheets connecting the two oblique sides of the front plate and the back plate. It has a simple configuration in which the roll holding portion is provided on the long bottom side of the trapezoidal shape, and therefore, it is compact and lightweight, and the assembly operation is easy. In addition, since the power source is unnecessary, the place of use is not limited, and it can be taken and used at any site where a paper shock absorbing material is required.

そして、本発明に係る紙製緩衝材製造装置では紙製緩衝材の原料である長尺の原料紙材ロールをロール保持部に容易にセットすることができ、途中でも(未だ原料紙材がロールに残っている場合でも)容易に原料紙材ロールをロール保持部から取り外し、別の原料紙材ロールをロール保持部に取り付けることができる。このため、必要とされる種類の紙製緩衝材を短時間で切替えて製造することができる。   And in the paper shock absorbing material manufacturing apparatus according to the present invention, a long raw paper material roll, which is a raw material of the paper shock absorbing material, can be easily set in the roll holding portion. Even if it remains, it is possible to easily remove the raw material paper material roll from the roll holding portion and attach another raw material paper material roll to the roll holding portion. For this reason, the paper-made shock absorbing material of the required kind can be switched and manufactured in a short time.

なお、本発明に係る紙製緩衝材製造装置は、ロール保持部に予め原料紙材が巻回されたロールをセットしておいた形で提供(販売)するようにしてもよい。   The paper shock absorber manufacturing apparatus according to the present invention may be provided (sold) in a form in which a roll on which a raw paper material is wound is set in advance in the roll holding unit.

本発明の一実施例である紙製緩衝材製造装置の斜視図。BRIEF DESCRIPTION OF THE DRAWINGS The perspective view of the paper shock absorbing material manufacturing apparatus which is one Example of this invention. 実施例の紙製緩衝材製造装置を正面板側から見た平面図。The top view which looked at the paper-made shock absorbing material manufacturing apparatus of the Example from the front plate side. 実施例の紙製緩衝材製造装置の側面図。The side view of the paper shock absorbing material manufacturing apparatus of an Example. 実施例の紙製緩衝材製造装置の展開図。The expanded view of the paper shock absorbing material manufacturing apparatus of an Example. 実施例の紙製緩衝材製造装置のロール保持部を詳しく示す断面図。Sectional drawing which shows in detail the roll holding | maintenance part of the paper-made shock absorbing material manufacturing apparatus of an Example.

以下、本発明の一実施例である紙製緩衝材製造装置10について図面を参照して説明する。図1は本実施例の紙製緩衝材製造装置10を、紙製緩衝材の取出口12を上にして置いた場合の斜視図である。図1に示すように、本紙製緩衝材製造装置10の本体11は全体としてやや厚い板状であり、平面形状は図2に示すように、短底が非常に短い台形形状をなしている。図3に示すように、本体11の厚さは一様ではなく、台形の長底部分においてやや厚く、短底部分において薄くなっている。   Hereinafter, a paper shock absorber manufacturing apparatus 10 according to an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of the paper shock absorber manufacturing apparatus 10 of the present embodiment with the paper shock absorber outlet 12 facing up. As shown in FIG. 1, the main body 11 of the shock absorbing material manufacturing apparatus 10 of the present invention is a plate which is a little thick as a whole, and the planar shape is trapezoidal as shown in FIG. As shown in FIG. 3, the thickness of the main body 11 is not uniform, and is somewhat thick at the long bottom of the trapezoid and thin at the short bottom.

本紙製緩衝材製造装置10は1枚の段ボールを折り曲げることにより作製される。その1枚の段ボール(段ボールブランク)の展開図を図4に示す。図4に示すように、本紙製緩衝材製造装置10の段ボールブランクは、台形の正面板14及び背面板15、それらの斜辺同士を接続する第1側面板16及び第2側面板17、正面板14及び背面板15の長底からそれぞれ延出する上蓋フラップ18及び下蓋フラップ19、そして、第1側面板16及び第2側面板17の長底側から延出する第1保持フラップ20及び第2保持フラップ21から成る。   This paper shock absorber manufacturing apparatus 10 is manufactured by bending a sheet of cardboard. A developed view of the one cardboard (cardboard blank) is shown in FIG. As shown in FIG. 4, the corrugated board blank of the shock absorbing material manufacturing apparatus 10 according to the present invention comprises a front face plate 14 and a back face plate 15 having a trapezoidal shape, a first side face plate 16 and a second side face plate 17 connecting their oblique sides, and a front face plate. The upper lid flap 18 and the lower lid flap 19 extend from the long bottom of the rear plate 15 and the first holding flap 20 extend from the long bottom of the first side plate 16 and the second side plate 17, respectively. 2 consists of holding flaps 21.

その組み立て方法は次の通りである。段ボールブランクを正面板14、第1側面板16、背面板15、第2側面板17の各板の境界線で折り曲げ、正面板14と第2側面板17をロック付フラップ差込み22と糊代23により固定する。これにより本紙製緩衝材製造装置10の本体が形成される。   The assembling method is as follows. The corrugated board blank is bent at the boundary between the front plate 14, the first side plate 16, the back plate 15, and the second side plate 17, and the front plate 14 and the second side plate 17 are fitted with flaps with a lock 22 and a glue margin 23 Fix by Thus, the main body of the shock absorber manufacturing apparatus 10 is formed.

次に、第1側面板16及び第2側面板17に設けられた第1ストッパ24及び第2ストッパ25を本体11の内部側に押し込み、第1保持フラップ20及び第2保持フラップ21をそれぞれ本体11の内側に折り曲げてその先端を第1ストッパ24及び第2ストッパ25に当接させる。これにより、図5に示すように、本体11の長底側の左右にロール保持部13が形成される。   Next, the first stopper 24 and the second stopper 25 provided on the first side plate 16 and the second side plate 17 are pushed into the inside of the main body 11, and the first holding flap 20 and the second holding flap 21 are respectively 11 is bent inside, and its tip is brought into contact with the first stopper 24 and the second stopper 25. Thereby, as shown in FIG. 5, the roll holding portions 13 are formed on the left and right of the long bottom side of the main body 11.

そして、原料紙ロール30から原料紙を引き出し、先端を手で絞って細くし、本体11の台形の短底の開口(紙製緩衝材取出口)12から引き出す。そして、原料紙ロール30の軸(紙管)を左右のロール保持部13に保持させる。その後、背面板15から延出する下蓋フラップ19を90°折り曲げ、その両側端に形成された軸押さえ26、27を更に90°折り曲げる。これにより、原料紙ロール30の軸(紙管)31の両側はそれぞれ上下からしっかりと保持される。最後に、正面板14から延出する上蓋フラップ18を90°折り曲げ、ロック付フラップ差込み28により背面板15に固定する。
以上で紙製緩衝材製造装置10が完成する。
Then, the raw paper is pulled out from the raw paper roll 30, the end is squeezed by hand and made thin, and it is pulled out from the opening (paper shock absorbing material outlet) 12 of the trapezoidal short bottom of the main body 11. Then, the shafts (paper tubes) of the raw material paper roll 30 are held by the left and right roll holding units 13. Thereafter, the lower lid flap 19 extending from the back plate 15 is bent by 90 °, and the shaft retainers 26, 27 formed on both side ends are further bent by 90 °. As a result, both sides of the shaft (paper tube) 31 of the raw material paper roll 30 are firmly held from above and below. Finally, the upper lid flap 18 extending from the front plate 14 is bent 90 ° and fixed to the rear plate 15 by the lock-in flap 28.
Thus, the paper shock absorber manufacturing apparatus 10 is completed.

その後は、本体11を固定しつつ、紙製緩衝材取出口12から突出する紙材32を手で引き出し、適宜の長さのところでカッターで切断するか、原料紙にミシン目がある場合にはそこで切断する。こうして切断された部分が紙製緩衝材となる。なお、本紙製緩衝材製造装置10は、背面板15を下にしてテーブルの上に置いてもよいし、ロール保持部13を下にして(上蓋フラップ18の面を下にして)床等に置いてもよい。また、ロール保持部13を上にして吊り下げてもよい。その場合、第1側面板16と第2側面板17にそれぞれ設けた通し穴33、34と、ロール保持部13に保持された原料紙ロール30の軸(紙管)31に紐又はパイプを通して吊り下げることにより、安全な作業を行うことができる。   After that, while fixing the main body 11, pull out the paper material 32 protruding from the paper shock absorbing material outlet 12 by hand and cut it with a cutter at an appropriate length, or when the raw paper has perforations. I cut it there. The portion cut in this way becomes a paper shock absorbing material. The shock absorber manufacturing apparatus 10 may be placed on the table with the back plate 15 down, or on the floor with the roll holding portion 13 down (with the surface of the upper lid flap 18 down). You may leave it. In addition, the roll holder 13 may be suspended at the top. In that case, the string or pipe is suspended through the through holes 33 and 34 respectively provided in the first side plate 16 and the second side plate 17 and the shaft (paper tube) 31 of the raw material paper roll 30 held by the roll holding unit 13. By lowering it, safe work can be performed.

原料紙ロール30の原料紙が無くなった場合は、上蓋フラップ18及び下蓋フラップ19を開け、原料紙ロール30の空になった紙管31を取り出して、新しい原料紙ロール30を前記同様に取り付ける。また、使用の途中で原料紙を変更したい場合にも、上蓋フラップ18及び下蓋フラップ19を開け、原料紙ロール30を原料紙とともに引き出して、新しい原料紙ロール30を同様に取り付ける。正面板14(又は背面板15)に設けられた窓29により、内部にセットされている原料紙の種類及びその有無が容易に分かる。   When the raw material paper of the raw material paper roll 30 is exhausted, the upper lid flap 18 and the lower lid flap 19 are opened, the empty paper tube 31 of the raw material paper roll 30 is taken out, and the new raw material paper roll 30 is attached as described above. . Further, when it is desired to change the raw material paper in the middle of use, the upper lid flap 18 and the lower lid flap 19 are opened, the raw material paper roll 30 is pulled out together with the raw material paper, and a new raw material paper roll 30 is attached similarly. By the window 29 provided on the front plate 14 (or the back plate 15), the type and the presence or absence of the raw paper set inside can be easily recognized.

10…紙製緩衝材製造装置
11…本体
12…紙製緩衝材取出口
13…ロール保持部
14…正面板
15…背面板
16…第1側面板
17…第2側面板
18…上蓋フラップ
19…下蓋フラップ
20…第1保持フラップ
21…第2保持フラップ
23…糊代
24…第1ストッパ
25…第2ストッパ
29…窓
30…原料紙ロール
31…紙管
32…紙材
33、34…通し穴
DESCRIPTION OF SYMBOLS 10 ... Paper shock absorbing material manufacturing apparatus 11 ... Main body 12 ... Paper shock absorbing material taking-out opening 13 ... Roll holding part 14 ... Front plate 15 ... Back plate 16 ... 1st side plate 17 ... 2nd side plate 18 ... Upper lid flap 19 ... Lower lid flap 20 ... first retention flap 21 ... second retention flap 23 ... glue margin 24 ... first stopper 25 ... second stopper 29 ... window 30 ... raw material paper roll 31 ... paper tube 32 ... paper material 33, 34 ... through hole

Claims (4)

長尺な原料紙材が巻回されたロールから紙製緩衝材を製造するための紙製緩衝材製造装置であって、
a) 2枚の対向する略同形の台形の板である正面板及び背面板と、該正面板及び背面板の両斜辺同士を接続する2枚の側面板から構成される本体部と、
b) 該本体部の前記台形の長底側に設けられた、該長底に平行に配置された前記ロールの軸の両端を回動可能に保持するロール保持部
を有し、
前記本体部が、1枚のシート材を折り曲げることにより作製したものであり、
前記ロール保持部が、前記側面板の2本の前記長底で挟まれた辺からシート材を内側に折り曲げることにより形成されていることを特徴とする紙製緩衝材製造装置。
A paper shock absorbing material manufacturing apparatus for manufacturing a paper shock absorbing material from a roll on which a long raw material paper material is wound,
a) A main body portion comprising a front plate and a back plate which are two opposing substantially identical trapezoidal plates, and two side plates connecting both oblique sides of the front plate and the back plate;
b) provided on the long bottom side of the trapezoid of the body portion, it has a roll holding part for holding the opposite ends of the shaft of the roll which is arranged parallel to the long base rotatably,
The said main-body part is produced by bending one sheet material,
The paper shock absorber manufacturing apparatus , wherein the roll holding portion is formed by bending a sheet material inward from a side sandwiched by the two long bottoms of the side plate .
前記シート材が段ボールであることを特徴とする請求項に記載の紙製緩衝材製造装置。 Paper cushioning material manufacturing apparatus according to claim 1, wherein the sheet material is corrugated cardboard. 前記本体部の前記ロール保持部側に蓋が設けられていることを特徴とする請求項1又は2に記載の紙製緩衝材製造装置。 The paper shock absorbing material manufacturing apparatus according to claim 1 or 2 , wherein a lid is provided on the roll holding unit side of the main body unit. 前記正面板又は前記背面板に原料紙材確認用の窓が設けられていることを特徴とする請求項1〜のいずれかに記載の紙製緩衝材製造装置。 Paper cushioning material manufacturing apparatus according to any one of claims 1 to 3, characterized in that a window for confirming the raw material feeding member is provided on the front plate or the back plate.
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US3523653A (en) * 1967-11-29 1970-08-11 Raymond Lee Organization Inc Paper holder
JPS6432343U (en) * 1987-08-21 1989-02-28
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US5131903A (en) * 1991-03-25 1992-07-21 Sanford Levine And Sons Packaging Corp. Apparatus for crumpling and dispensing paper-like dunnage
JP4237528B2 (en) * 2003-04-09 2009-03-11 ユニ・チャーム株式会社 Exterior container
ATE432817T1 (en) * 2005-04-01 2009-06-15 Ranpak Corp MANUAL UPHOLSTERY SYSTEM AND METHOD
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