JP6531328B2 - Heat exchanger and method of manufacturing the same - Google Patents

Heat exchanger and method of manufacturing the same Download PDF

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JP6531328B2
JP6531328B2 JP2015200766A JP2015200766A JP6531328B2 JP 6531328 B2 JP6531328 B2 JP 6531328B2 JP 2015200766 A JP2015200766 A JP 2015200766A JP 2015200766 A JP2015200766 A JP 2015200766A JP 6531328 B2 JP6531328 B2 JP 6531328B2
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heat exchange
flow passage
flow
tube member
tube
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庸人 和氣
庸人 和氣
大西 人司
人司 大西
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Waki Factory Inc
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Description

本発明は、熱交換器に関し、詳しくは、扁平に形成された熱交換用チューブを複数積層することにより構成される熱交換器およびその製造方法に関する。   The present invention relates to a heat exchanger, and more particularly to a heat exchanger configured by laminating a plurality of flat heat exchange tubes and a method of manufacturing the same.

従来、この種の熱交換器としては、ステンレスやアルミニウムの薄板に折り曲げ加工や孔開け加工などを施して形成したチューブ部材を向かい合うように配置してロウ付けにより接合することにより構成される熱交換用チューブを複数積層したものが提案されている(例えば、特許文献1参照)。この熱交換器の熱交換用チューブは、外形が扁平な長方形状で、その長手方向の両端部に熱交換媒体の流出入口としての2つの貫通孔が形成されている。そして、複数の熱交換用チューブを積層して構成された熱交換器に対して熱交換用チューブの2つの流出入口の一方から熱交換媒体を供給し、他方から熱交換媒体を排出している。この熱交換器では、空気を熱交換用チューブの長手方向とは垂直となる方向に供給し、供給された空気が隣接する熱交換用チューブの間の隙間を通る際に熱交換媒体と熱交換されて加温または冷却される。   Conventionally, as a heat exchanger of this type, a heat exchange is configured by arranging and joining by mutually bonding tube members formed by bending or drilling a thin plate of stainless steel or aluminum. What laminated | stacked multiple tubes for tubes is proposed (for example, refer patent document 1). The heat exchange tube of the heat exchanger has a rectangular shape with a flat outer shape, and two through holes are formed at both ends in the longitudinal direction as an inlet / outlet of the heat exchange medium. Then, the heat exchange medium is supplied from one of the two flow inlets / outlets of the heat exchange tube to the heat exchanger configured by stacking a plurality of heat exchange tubes, and the heat exchange medium is discharged from the other. . In this heat exchanger, air is supplied in a direction perpendicular to the longitudinal direction of the heat exchange tubes, and the supplied air passes through the gaps between the adjacent heat exchange tubes to exchange heat with the heat exchange medium. Being heated or cooled.

特開2014−020672号公報JP, 2014-020672, A

こうした扁平なチューブ部材を積層してなる熱交換器では、熱交換効率を向上させるために、種々の手法が考えられている。例えば熱交換用チューブの表面にV字やW字状に形成された波の凹凸を形成したり、薄板を用いて形成されたチューブ部材の熱交換媒体の流路に流通する熱交換媒体に高圧を作用させたりしている。このように、扁平なチューブ部材を積層してなる熱交換器では、熱交換効率の更なる向上が重要な課題となっている。   In the heat exchanger formed by laminating such flat tube members, various methods have been considered in order to improve the heat exchange efficiency. For example, high pressure is applied to the heat exchange medium flowing in the flow path of the heat exchange medium of the tube member formed of V-shaped or W-shaped wave irregularities on the surface of the heat exchange tube, or formed of a thin plate. Have an effect. As described above, in the heat exchanger formed by stacking flat tube members, further improvement of the heat exchange efficiency is an important issue.

本発明の熱交換器では、熱交換効率を向上させることを主目的とする。また、本発明の熱交換器の製造方法では、熱交換効率の高い熱交換器をより簡易に製造することを主目的とする。   In the heat exchanger of the present invention, the main object is to improve the heat exchange efficiency. Moreover, in the manufacturing method of the heat exchanger of this invention, it aims mainly at manufacturing the heat exchanger with high heat exchange efficiency more simply.

本発明の熱交換器およびその製造方法は、上述の主目的を達成するために以下の手段を採った。   The heat exchanger of the present invention and the method of manufacturing the same employ the following means in order to achieve the above-mentioned main object.

本発明の熱交換器は、
金属材料を用いて向かい合わせに接合することにより熱交換媒体の2つの流出入口と該2つの流出入口を連通する連通流路とを有する扁平な熱交換用チューブを構成するよう形成されたチューブ部材を隣接する熱交換用チューブの前記2つの流出入口が整合するように複数積層して構成され、前記熱交換用チューブ内に流れる前記熱交換媒体と隣接する熱交換用チューブの間に流れる被熱交換媒体とで熱交換する熱交換器であって、
前記チューブ部材は、前記2つの流出入口が前記被熱交換媒体の流れの方向に直列に並ぶように形成されており、且つ、前記連通流路が前記2つの流出入口の一方から他方にU字形状で鏡像対称な2つの流路として形成されている、
ことを特徴とする。
The heat exchanger of the present invention is
A tube member formed to constitute a flat heat exchange tube having two outflow inlets / outlets of a heat exchange medium and a communicating flow passage communicating the two outflow inlets by joining facing each other using a metal material And a plurality of stacked layers so that the two inlets and outlets of the heat exchange tubes adjacent to each other are aligned, and flowing between the heat exchange tubes adjacent to the heat exchange medium flowing into the heat exchange tubes. A heat exchanger for exchanging heat with an exchange medium,
The tube member is formed such that the two outflow inlets are in series in the direction of the flow of the heat exchange medium, and the communication flow path is U-shaped from one of the two outflow inlets to the other. It is formed as two flow paths symmetrical in shape and mirror,
It is characterized by

この本発明の熱交換器では、複数積層された熱交換用チューブ内に流れる熱交換媒体と隣接する熱交換用チューブの間に流れる被熱交換媒体とで熱交換する。熱交換用チューブを構成するチューブ部材には、熱交換媒体の2つの流出入口と、この2つの流出入口を連通する連通流路とが形成されており、特に、2つの流出入口は被熱交換媒体の流れの方向に直列に並ぶように形成されている。このように2つの流出入口を形成することにより、2つの流出入口を被熱交換媒体の流れの方向に対して垂直な方向に直列に並ぶように形成するものに比して、流出入口の1つ分だけ被熱交換媒体の流路幅を広くすることができ、熱交換に有効な流路幅を広くすることができる。この結果、熱交換効率を向上させることができる。また、2つの流出入口は被熱交換媒体の流れの方向に直列に並ぶように形成されているから、2つの流出入口のうち被熱交換媒体の流れの下流側の一方に熱交換媒体を供給し、被熱交換媒体の流れの上流側の他方から熱交換媒体を排出するようにすれば、熱交換媒体の全体としての流れと被熱交換媒体の流れとを対向流とすることができ、熱交換効率を更に向上させることができる。さらに、2つの流出入口を連通する連通流路を、2つの流出入口の一方から他方にU字形状で鏡像対称な2つの流路として形成することにより、2つの流路に略均等に熱交換媒体を供給することができ、2つの流路で略均等に熱交換を行うことができる。これらの結果、熱交換効率を向上させることができる。   In the heat exchanger according to the present invention, heat exchange is performed between the heat exchange medium flowing in the plurality of stacked heat exchange tubes and the heat exchange medium flowing between the adjacent heat exchange tubes. The tube member constituting the heat exchange tube is formed with two flow inlets and outlets of the heat exchange medium and a communication channel communicating the two flow inlets, and in particular, the two flow inlets exchange heat. It is formed to be in series in the direction of the flow of the medium. By forming the two outflow inlets in this manner, one of the outflow inlets is formed as compared to one in which the two outflow inlets are arranged in series in the direction perpendicular to the flow direction of the heat exchange medium. The flow passage width of the heat exchange medium can be widened by three, and the flow passage width effective for heat exchange can be broadened. As a result, the heat exchange efficiency can be improved. Further, since the two outflow inlets are formed in series in the direction of the flow of the heat exchange medium, the heat exchange medium is supplied to one of the two outflow inlets on the downstream side of the flow of the heat exchange medium. If the heat exchange medium is discharged from the other upstream side of the flow of the heat exchange medium, the flow of the heat exchange medium as a whole and the flow of the heat exchange medium can be countercurrent. The heat exchange efficiency can be further improved. Furthermore, heat exchange is performed substantially equally in the two flow paths by forming the communication flow path that connects the two outflow and inlet ports as two U-shaped and mirror-symmetrical flow paths from one of the two outflow ports to the other. A medium can be supplied, and heat exchange can be performed substantially equally in the two flow paths. As a result of these, the heat exchange efficiency can be improved.

こうした本発明の熱交換器において、前記チューブ部材は外形が矩形形状に形成されており、前記2つの流出入口は前記チューブ部材の長手方向の中央に短手方向に直列に並ぶように形成されており、前記連通流路は、前記2つの流出入口の一方から前記チューブ部材の長手方向の端部に至る第1流路部と前記端部から前記2つの流出入口の他方に至る第2流路部と前記端部で前記第1流路部と前記第2流路部とを接続するように折り返す折り返し流路部とからなる2つの流路として形成されているものとすることもできる。こうすれば、チューブ部材を長手方向の中央で鏡像対称なものとすることができる。したがって、チューブ部材として、熱交換用チューブの一方側のチューブ部材と他方側のチューブ部材とを形成する必要がなく、単一形状のチューブ部材を形成すればよいことになる。これにより、部品点数を少なくすることができ、組み付け性を向上させることができる。   In the heat exchanger according to the present invention, the tube member has a rectangular outer shape, and the two flow inlets and outlets are formed in line in the transverse direction at the center of the tube member in the longitudinal direction. And the communication passage is a first passage extending from one of the two outflow inlets to a longitudinal end of the tube member and a second passage extending from the end to the other of the two outflow inlets It may be formed as two flow paths which consist of a return flow path portion which is folded back so as to connect the first flow path portion and the second flow path portion at the end portion and the end portion. In this way, the tube member can be made mirror-symmetrical at the longitudinal center. Therefore, it is not necessary to form the tube member on one side of the heat exchange tube and the tube member on the other side as the tube members, and it is sufficient to form a single-shaped tube member. Thereby, the number of parts can be reduced, and the assemblability can be improved.

この場合、前記第1流路部は前記チューブ部材の縁に沿って形成されており、前記第2流路部は前記チューブ部材の中央に沿って形成されており、前記第1流路部と前記第2流路部との間は、前記第2流路部の幅より広くなるように形成されており、前記第2流路部と前記チューブ部材の縁までの間は前記第1流路部の幅より広くなるように形成されているものとすることもできる。即ち、チューブ部材の長手方向に沿った中央ラインを考えると、第1流路部は中央ラインで2つに区分けされるチューブ部材の一方側で中央ラインから第2流路部の幅より離れてチューブ部材の縁の近くに形成され、第2流路部は中央ラインで2つに区分けされるチューブ部材の他方側でチューブ部材の縁から第1流路部の幅より離れて中央ラインの近くに形成されることになる。更にこの場合、チューブ部材を、隣接する熱交換用チューブの一方の第2流路部が他方の第1流路部と第2流路部との間の部位と向き合うように複数積層して熱交換器を構成するものとすることができる。即ち、熱交換用チューブの向きを積層する毎に熱交換用チューブの扁平面に垂直な軸を回転軸として180度回転させるようにするのである。こうすれば、第2流路部は隣接する熱交換用チューブの第1流路部と第2流路部との間の流路が形成されていない部位と向き合い、第1流路部は隣接する熱交換用チューブの第2流路部より縁側の流路が形成されていない部位と向き合うことになるから、隣接する熱交換用チューブの間の隙間を略一定に確保することができる。しかも、隣接する熱交換用チューブの間の隙間が被熱交換媒体の流れ方向に蛇行するから、被熱交換媒体の流れに若干の乱れを生じさせ、熱交換効率を向上させることができる。   In this case, the first flow path portion is formed along the edge of the tube member, and the second flow path portion is formed along the center of the tube member, and the first flow path portion The space between the second flow path portion and the second flow path portion is formed to be wider than the width of the second flow path portion, and the space between the second flow path portion and the edge of the tube member is the first flow path It may be formed to be wider than the width of the part. That is, considering the center line along the longitudinal direction of the tube member, the first channel portion is separated from the center line by the width of the second channel portion on one side of the tube member divided into two at the center line. The second flow passage portion is formed near the edge of the tube member, and the second flow passage portion is separated from the edge of the tube member on the other side of the tube member divided into two at the central line and closer to the central line Will be formed. Furthermore, in this case, a plurality of tube members are stacked such that one of the second flow passage portions of the adjacent heat exchange tubes faces a portion between the other first flow passage portion and the second flow passage portion. The exchanger may be configured. That is, each time the heat exchange tubes are stacked in an orientation, they are rotated 180 degrees around an axis perpendicular to the flat surface of the heat exchange tubes. In this case, the second flow path portion faces the portion where the flow path between the first flow path portion and the second flow path portion of the adjacent heat exchange tube is not formed, and the first flow path portion is adjacent Since the heat exchange tube faces a portion where the flow passage on the edge side of the second flow passage portion is not formed, the gap between the adjacent heat exchange tubes can be maintained substantially constant. In addition, since the gap between the adjacent heat exchange tubes meanders in the flow direction of the heat exchange medium, the flow of the heat exchange medium can be slightly disturbed to improve the heat exchange efficiency.

本発明の熱交換器の製造方法は、
熱交換器の製造方法であって、
第1金属による中心材に前記第1金属より融点の低い第2金属が両面に接合され厚みが0.3mm以下としたクラッド板材を用いて、外形が矩形形状で、長手方向の中央で短手方向に直列に並ぶように熱交換媒体の2つの流出入口を有し、前記2つの流出入口の一方から長手方向の端部に至る第1流路部と前記端部から前記2つの流出入口の他方に至る第2流路部と前記端部で前記第1流路部と前記第2流路部とを接続するように折り返す折り返し流路部とからなる鏡像対称のU字形状の2つの連通流路を有するチューブ部材を形成するチューブ部材形成工程と、
前記2つの連通流路および前記2つの流出入口が整合するように2つのチューブ部材を向かい合わせて構成される扁平な熱交換用チューブが複数積層された状態となるように前記チューブ部材を複数積層して積層体を組み付ける組み付け工程と、
前記第1金属の融点より低く前記第2金属の融点より高い温度に調整された炉を用いて前記積層体をロウ付けするロウ付け工程と、
を有することを要旨とする。
The manufacturing method of the heat exchanger of the present invention is
A method of manufacturing a heat exchanger,
Using a clad plate material in which a second metal having a melting point lower than that of the first metal is joined to both surfaces of the first metal center material and the thickness is 0.3 mm or less, the outer shape is rectangular and short at the center in the longitudinal direction A first flow passage having two flow inlets of the heat exchange medium in series in the direction, and a first flow passage extending from one of the flow outlets to a longitudinal end, and the two flow inlets from the end Two mirror-symmetrical U-shaped communication consisting of a second flow passage leading to the other and a folded flow passage folded back so as to connect the first flow passage and the second flow passage at the end. A tube member forming step of forming a tube member having a flow path;
A plurality of stacked tube members are stacked so that a plurality of flat heat exchange tubes configured by facing two tube members so that the two communication flow paths and the two outlet and inlets are aligned. And assembling the laminated body, and
Brazing the laminated body using a furnace adjusted to a temperature lower than the melting point of the first metal and higher than the melting point of the second metal;
The gist is to have

本発明の熱交換器の製造方法では、向かい合わせることにより扁平な熱交換用チューブを構成するチューブ部材を、第1金属による中心材に前記第1金属より融点の低い第2金属が両面に接合され厚みが0.3mm以下としたクラッド板材を用いて形成する。そして、熱交換用チューブが複数積層された状態となるようにチューブ部材を複数積層して積層体を組み付け、これを第1金属の融点より低く前記第2金属の融点より高い温度に調整された炉を用いて前記積層体をロウ付けする。即ち、クラッド板材に対してプレス加工などを施して複数のチューブ部材を形成し、形成した複数のチューブ部材を熱交換用チューブが複数積層された状態となるように複数積層し、この積層体を炉に入れることにより、熱交換器を完成する。完成した熱交換器は、外形が矩形形状で、長手方向の中央で短手方向に直列に並ぶように熱交換媒体の2つの流出入口を有し、2つの流出入口の一方から長手方向の端部に至る第1流路部とこの端部から2つの流出入口の他方に至る第2流路部と端部で第1流路部と第2流路部とを接続するように折り返す折り返し流路部とからなる鏡像対称のU字形状の2つの連通流路を有するチューブ部材を積層して構成されるから、上述の本発明の熱交換器となる。この結果、熱交換効率の高い熱交換器をより簡易に製造することができる。   In the method of manufacturing a heat exchanger according to the present invention, a tube member constituting a flat heat exchange tube by facing each other is joined with a second metal having a melting point lower than that of the first metal on the center material of the first metal. It forms using the clad board material which thickness was 0.3 mm or less. Then, a plurality of tube members are stacked and a stacked body is assembled so that a plurality of heat exchange tubes are stacked, and the temperature is adjusted to a temperature lower than the melting point of the first metal and higher than the melting point of the second metal. The laminate is brazed using a furnace. That is, the clad plate material is subjected to press processing or the like to form a plurality of tube members, and the plurality of formed tube members are stacked in a plurality so that a plurality of heat exchange tubes are stacked. Complete the heat exchanger by putting it in the furnace. The completed heat exchanger has a rectangular outer shape and has two outlet ports of the heat exchange medium so as to be in series in the transverse direction at the center in the longitudinal direction, and the longitudinal end from one of the two outlet ports. A return flow that turns back so as to connect the first flow passage and the second flow passage at the end with the first flow passage extending to the end and the second flow passage extending from the end to the other of the two outflow inlets The heat exchanger of the present invention as described above can be obtained by laminating the tube members having two mirror-symmetrical U-shaped communicating flow paths consisting of the passage portion. As a result, a heat exchanger with high heat exchange efficiency can be manufactured more easily.

こうした本発明の熱交換器の製造方法において、前記チューブ部材形成工程は、前記第1流路部が前記チューブ部材の縁に沿うように、前記第2流路部が前記チューブ部材の中央に沿うように、前記第1流路部と前記第2流路部との間が前記第2流路部の幅より広くなるように、前記第2流路部と前記チューブ部材の縁までの間が前記第1流路部の幅より広くなるように前記チューブ部材を形成する工程であり、前記組み付け工程は、隣接する熱交換用チューブの一方の前記第2流路部が他方の前記第1流路部と前記第2流路部との間の部位と向き合うように前記チューブ部材を複数積層する工程であるものとすることもできる。この場合、チューブ部材の長手方向に沿った中央ラインを考えると、第1流路部は中央ラインで2つに区分けされるチューブ部材の一方側で中央ラインから第2流路部の幅より離れてチューブ部材の縁の近くに形成され、第2流路部は中央ラインで2つに区分けされるチューブ部材の他方側でチューブ部材の縁から第1流路部の幅より離れて中央ラインの近くに形成されることになる。したがって、第2流路部は隣接する熱交換用チューブの第1流路部と第2流路部との間の流路が形成されていない部位と向き合い、第1流路部は隣接する熱交換用チューブの第2流路部より縁側の流路が形成されていない部位と向き合うことになるから、隣接する熱交換用チューブの間の隙間を略一定に確保することができる。しかも、隣接する熱交換用チューブの間の隙間が被熱交換媒体の流れ方向に蛇行するから、被熱交換媒体の流れに若干の乱れを生じさせ、熱交換効率を向上させることができる。   In the method of manufacturing a heat exchanger according to the present invention, in the tube member forming step, the second flow passage portion is along the center of the tube member such that the first flow passage portion is along the edge of the tube member. Thus, the distance between the second flow passage portion and the edge of the tube member is such that the distance between the first flow passage portion and the second flow passage portion is wider than the width of the second flow passage portion. The tube member is formed to be wider than the width of the first flow passage portion, and in the assembling step, one of the second flow passage portions of the adjacent heat exchange tubes is the other of the first flow passage. It may be a step of laminating a plurality of the tube members so as to face a portion between the passage portion and the second flow passage portion. In this case, considering the center line along the longitudinal direction of the tube member, the first channel portion is separated from the center line by the width of the second channel portion on one side of the tube member divided into two at the center line. The second channel portion is formed near the edge of the tube member, and the second channel portion is spaced apart from the edge of the tube member on the other side of the tube member divided into two at the center line, than the width of the first channel portion. It will be formed nearby. Therefore, the second flow path portion faces the portion where the flow path between the first flow path portion and the second flow path portion of the adjacent heat exchange tube is not formed, and the first flow path portion is the adjacent heat Since it faces the part in which the flow passage on the edge side of the second flow passage portion of the replacement tube is not formed, the gap between the adjacent heat exchange tubes can be maintained substantially constant. In addition, since the gap between the adjacent heat exchange tubes meanders in the flow direction of the heat exchange medium, the flow of the heat exchange medium can be slightly disturbed to improve the heat exchange efficiency.

実施例の熱交換器20の構成の概略を示す構成図である。It is a block diagram which shows the outline of a structure of the heat exchanger 20 of an Example. 図1におけるA−A断面を模式的に示す断面図である。It is sectional drawing which shows typically the AA cross section in FIG. 熱交換用チューブ30Aの構成の概略を示す構成図である。It is a block diagram which shows the outline of a structure of the tube 30A for heat exchange. 熱交換用チューブ30Bの構成の概略を示す構成図である。It is a block diagram which shows the outline of a structure of the tube 30B for heat exchange. 図1におけるB−B面の断面図である。It is sectional drawing of the BB surface in FIG. 図1におけるC−C面の断面図である。It is sectional drawing of CC surface in FIG.

次に、本発明を実施するための形態を実施例を用いて説明する。   Next, modes for carrying out the present invention will be described using examples.

図1は、本発明の実施例の熱交換器20の構成の概略を示す構成図である。図2は、図1におけるA−A断面を模式的に示す断面図である。実施例の熱交換器20は、空調装置や冷凍装置などの冷凍サイクルや発熱を伴って作動する機器の冷却装置などに用いられ、図1に示すように、2つのチューブ部材40により構成される熱交換用チューブ30A,30Bを交互に複数積層して構成される積層体22と、積層体22の配列方向(図中上下方向)の両側に配置されるプレート23と、各熱交換用チューブ30A,30Bの長手方向(図中左右方向)の両側に配置されるプレート24と、積層体22およびプレート23に形成される熱交換媒体の流入用流路25および流出用流路26に取り付けられる供給管27および排出管28と、を備える。この熱交換器20は、流入用流路25から各熱交換用チューブ30A,30Bに形成された後述する連通流路46,47に供給されるハイドロフルオロカーボンや水などの熱交換媒体と隣接する熱交換用チューブ30A,30Bの間の隙間に流れる空気などの被熱交換媒体との熱交換により、熱交換媒体を加熱または冷却する又は被熱交換媒体を冷却または加熱する。図2中、供給管27および排出管28の上に記載された白抜き矢印は、熱交換媒体の供給や排出の方向を示しており、熱交換器20の左右に記載された白抜き矢印は、被熱交換媒体の流れる方向を示している。   FIG. 1 is a schematic diagram showing the configuration of a heat exchanger 20 according to an embodiment of the present invention. FIG. 2 is a cross-sectional view schematically showing an A-A cross section in FIG. The heat exchanger 20 according to the embodiment is used for a refrigeration cycle such as an air conditioner or a refrigeration apparatus or a cooling apparatus for an apparatus that operates with heat generation, and is configured by two tube members 40 as shown in FIG. A laminated body 22 configured by alternately laminating a plurality of heat exchange tubes 30A and 30B, a plate 23 disposed on both sides in the arrangement direction (vertical direction in the drawing) of the laminated body 22, and each heat exchange tube 30A , 30B in the longitudinal direction (left and right direction in the figure), and the supply channels attached to the inflow channel 25 and the outflow channel 26 of the heat exchange medium formed in the laminate 22 and the plate 23 And a pipe 27 and a discharge pipe 28. The heat exchanger 20 has heat adjacent to a heat exchange medium such as hydrofluorocarbon or water supplied from the inflow channel 25 to communication channels 46 and 47 described later formed in the heat exchange tubes 30A and 30B. The heat exchange medium is heated or cooled or the heat exchange medium is cooled or heated by heat exchange with the heat exchange medium such as air flowing in the gap between the exchange tubes 30A, 30B. In FIG. 2, the white arrows described above the supply pipe 27 and the discharge pipe 28 indicate the directions of supply and discharge of the heat exchange medium, and the white arrows described on the left and right of the heat exchanger 20 are , Shows the flow direction of the heat exchange medium.

図3は、熱交換用チューブ30Aの構成の概略を示す構成図である。図4は、熱交換用チューブ30Bの構成の概略を示す構成図である。図5は、図1におけるB−B面の断面図であり、図6は、図1におけるC−C面の断面図である。   FIG. 3 is a schematic view showing a configuration of the heat exchange tube 30A. FIG. 4 is a schematic view showing a configuration of the heat exchange tube 30B. 5 is a cross-sectional view of the B-B plane in FIG. 1, and FIG. 6 is a cross-sectional view of the C-C plane in FIG.

熱交換用チューブ30Bは、図3および図4に示すように、熱交換用チューブ30Aの扁平面を水平にしたときに熱交換用チューブ30Aを鉛直軸回りに180度回転させたものと同一である。即ち、熱交換用チューブ30Bは、熱交換用チューブ30Aを180度回転させただけで、熱交換用チューブ30Aと同一となる。   The heat exchange tube 30B is the same as the heat exchange tube 30A rotated 180 degrees around the vertical axis when the flat surface of the heat exchange tube 30A is horizontal as shown in FIGS. 3 and 4. is there. That is, the heat exchange tube 30B becomes identical to the heat exchange tube 30A only by rotating the heat exchange tube 30A by 180 degrees.

熱交換用チューブ30A,30Bは、アルミニウムの板材の両面にアルミシリコン合金などのロウ材を配置して一体に圧延することによって板材とロウ材とを接合した厚さが0.2mmのいわゆるクラッド板材に対して、プレス加工や穴開け加工などを施したチューブ部材40を向かい合わせに接合することによって構成されている。チューブ部材40には、図3および図4に示すように、長手方向(図中左右方向)の中央に短手方向に直列に並ぶように2つの流出入口用貫通孔42a,42bが形成されており、この2つの流出入口用貫通孔42a,42bを連通するようにU字形状の2つの連通流路46,47が形成されている。また、2つの流出入口用貫通孔42a,42bの周囲のフランジ部44a,44bが形成されており、2つの流出入口用貫通孔42a,42bの間にはスリット49が形成されている。スリット49は、2つの流出入口用貫通孔42a,42bにおける熱交換媒体の伝熱を抑制するために設けられている。   The heat exchange tubes 30A and 30B are so-called clad plate materials having a thickness of 0.2 mm obtained by joining a plate material and a brazing material by arranging a brazing material such as an aluminum silicon alloy on both surfaces of an aluminum plate and integrally rolling it. On the other hand, it is constituted by facing and joining tube members 40 which gave press processing, punching processing, etc. to it. As shown in FIGS. 3 and 4, the tube member 40 is formed with two outflow / inlet through holes 42a and 42b at the center in the longitudinal direction (left and right direction in the figure) so as to be arranged in series in the lateral direction. The two U-shaped communication channels 46 and 47 are formed to communicate the two outflow / inlet through holes 42a and 42b. Further, flange portions 44a and 44b are formed around the two outlet and inlet through holes 42a and 42b, and a slit 49 is formed between the two outlet and inlet through holes 42a and 42b. The slits 49 are provided to suppress the heat transfer of the heat exchange medium in the two outflow / inlet through holes 42 a and 42 b.

フランジ部44a,44bは、熱交換用チューブ30A,30Bを積層したときに隣接するフランジ部44a,44bと接合するように形成されている。これにより、図6に示すように、隣接する熱交換用チューブ30A,30Bの間隔を所定間隔に保持すると共に、熱交換用チューブ30A,30Bの両端部近傍の流出入口用貫通孔42a,42bが積層方向に接続されて熱交換媒体の流入用流路25および流出用流路26を形成する。   The flanges 44a and 44b are formed to be joined to the adjacent flanges 44a and 44b when the heat exchange tubes 30A and 30B are stacked. Thereby, as shown in FIG. 6, while maintaining the space | interval of adjacent tube 30A, 30B for heat exchange at a predetermined space | interval, the through-hole 42a, 42b of outflow inlet / outlet vicinity of the both ends of heat exchange tube 30A, 30B is. Connected in the stacking direction, the heat exchange medium inflow channel 25 and the outflow channel 26 are formed.

連通流路46,47は、2つの流出入口用貫通孔42a,42bの中央を通る直線(図3,図4における上下方向の線)で鏡像対称となる一定幅の流路として形成されており、チューブ部材40の長手方向に沿った中央ラインを考えたときに、中央ラインで2つに区分けされるチューブ部材の図3における上側(図4における下側)で中央ラインから離れてチューブ部材40の縁近傍に縁に沿って流出入口用貫通孔42aからチューブ部材40の端部に至るように形成された第1流路部46a,47aと、中央ラインで2つに区分けされるチューブ部材の図3における下側(図4における上側)でチューブ部材の縁から離れて中央ライン近傍に中央ラインに沿って端部から流出入口用貫通孔42bに至るように形成された第2流路部46b,47bと、端部で第1流路部46a,47aと第2流路部46b,47bとを接続するように折り返す折り返し流路部46c,47cとにより構成されている。そして、第2流路46b,47bとチューブ部材40の縁(図3における下端、図4における上端)との間の流路が形成されていない端部ヒレ部48aの幅は、第1流路部46a,47aの幅(実施例では単に流路の幅)より広くなるように形成されており、第1流路部46a,47aと第2流路部46b,47bの間の流路が形成されていない中央ヒレ部48bの幅は、第2流路部46b,47bの幅(実施例では単に流路の幅)より広くなるように形成されている。このように連通流路46,47を形成することにより、熱交換用チューブ30A,30Bを交互に積層したときに、図5に示すように、熱交換用チューブ30A,30Bの間の隙間を、幅が略一定となるように且つ蛇行するように形成することができる。   The communication channels 46 and 47 are formed as channels having a fixed width that is mirror-symmetrical with a straight line (line in the vertical direction in FIGS. 3 and 4) passing through the centers of the two outlet / inlet through holes 42a and 42b. When considering the center line along the longitudinal direction of the tube member 40, the tube member 40 is separated from the center line at the upper side (lower side in FIG. 4) in FIG. Of the first channel portion 46a, 47a formed along the edge from the outlet / inlet through hole 42a to the end of the tube member 40 along the edge, and the tube member divided into two at the center line A second flow path portion 46b is formed on the lower side in FIG. 3 (the upper side in FIG. 4) away from the edge of the tube member and along the central line near the central line to extend from the end to the outlet / inlet through hole 42b , 7b and, the first channel part 46a at the ends, 47a and the second flow path portion 46b, folded back so as to connect the 47b turned-back channel portion 46c, it is constituted by the 47c. The width of the end fin portion 48a where the flow path between the second flow paths 46b and 47b and the edge of the tube member 40 (the lower end in FIG. 3, the upper end in FIG. 4) is not formed is the first flow path. It is formed to be wider than the width of the portions 46a and 47a (in the embodiment, simply the width of the flow path), and the flow path between the first flow path portions 46a and 47a and the second flow path portions 46b and 47b is formed. The width of the central fin portion 48b which is not formed is formed to be wider than the width of the second flow path portions 46b and 47b (in the embodiment, simply the width of the flow path). When the heat exchange tubes 30A and 30B are alternately stacked by forming the communication flow paths 46 and 47 in this manner, as shown in FIG. 5, the gap between the heat exchange tubes 30A and 30B is It can be formed so that the width is substantially constant and meandering.

実施例では、チューブ部材40を図3の熱交換用チューブ30Aと図4の熱交換用チューブ30Bとが交互に積層されるように積層配置して積層体22とし、これにプレート23,24および供給管27,排出管28を組み付け、これをロウ材の融点より高く板材の融点より低い温度(例えば610℃や620℃など)で加熱することによって当接部を接合(ロウ付け)して熱交換器20を完成する。即ち、熱交換用チューブ30A、30Bを構成するチューブ部材40の向かい合わせの接触部を接合すると共に隣接する熱交換用チューブ30A,30Bのフランジ部44a,44bの接触部を接合し、同時にプレート23,24や供給管27,排出管28を接合するのである。   In the embodiment, the tube members 40 are stacked and arranged such that the heat exchange tubes 30A of FIG. 3 and the heat exchange tubes 30B of FIG. Assemble the supply pipe 27 and the discharge pipe 28 and heat this at a temperature higher than the melting point of the brazing material and lower than the melting point of the plate (for example, 610 ° C or 620 ° C) Complete the exchanger 20. That is, the facing portions of the tube members 40 constituting the heat exchange tubes 30A, 30B are joined, and the contact portions of the flange portions 44a, 44b of the adjacent heat exchange tubes 30A, 30B are joined, , 24, the supply pipe 27, and the discharge pipe 28 are joined.

こうして構成された熱交換器20では、ハイドロフルオロカーボンや水などの熱交換媒体は、供給管27から2つの流出入口用貫通孔42a,42bにより形成される流入用流路25に供給され、各熱交換用チューブ30A,30Bの連通流路46,47を流れて2つの流出入口用貫通孔42a,42bにより形成される流出用流路26に流出し、排出管28から排出される。一方、空気などの被熱交換媒体は、流出用流路26側から各熱交換用チューブ30A,30Bに供給され、各熱交換用チューブ30A,30Bの間の隙間を蛇行して流れて熱交換媒体と熱交換を行ない、流入用流路25側から排出される。このように、熱交換媒体と被熱交換媒体とを給排することにより、熱交換媒体の全体としての流れと被熱交換媒体の流れとを対向流とすることができる。   In the heat exchanger 20 configured in this manner, a heat exchange medium such as hydrofluorocarbon or water is supplied from the supply pipe 27 to the inflow channel 25 formed by the two outlet / inlet through holes 42a and 42b, The fluid flows through the communication channels 46 and 47 of the replacement tubes 30A and 30B, and flows out to the outlet channel 26 formed by the two outlet / inlet through holes 42a and 42b, and is discharged from the outlet pipe 28. On the other hand, a heat exchange medium such as air is supplied to the heat exchange tubes 30A and 30B from the outflow flow channel 26 side, and meanders through the gaps between the heat exchange tubes 30A and 30B for heat exchange Heat exchange with the medium is performed, and the heat is discharged from the inflow channel 25 side. Thus, by supplying and discharging the heat exchange medium and the heat exchange medium, it is possible to make the flow of the heat exchange medium as a whole and the flow of the heat exchange medium opposite to each other.

以上説明した実施例の熱交換器20では、チューブ部材40を、長手方向の中央に短手方向に直列に並ぶように2つの流出入口用貫通孔42a,42bを有するように、且つ、この2つの流出入口用貫通孔42a,42bを連通するU字形状の2つの連通流路46,47を有するように形成して熱交換用チューブ30A,30Bを構成する。これにより、長手方向に対して垂直方向に被熱交換媒体を給排したときに、矩形の熱交換用チューブの長手方向の両端部に2つの流出入口用貫通孔が形成されていると共にこの2つの流出入口用貫通孔を連通する連通流路が形成されているものに比して、流出入口用貫通孔の1つ分だけ被熱交換媒体の流路幅を広くすることができ、熱交換に有効な流路幅を広くすることができる。この結果、熱交換効率を向上させることができる。また、2つの流出入口用貫通孔42a,42bは、被熱交換媒体の流れの方向に直列に並ぶように形成されているから、2つの流出入口用貫通孔42a,42bにより形成される2つの流路22,24のうち被熱交換媒体の流れの下流側を流入用流路25として熱交換媒体を供給し、被熱交換媒体の流れの上流側を流出用流路26として熱交換媒体を排出するようにすれば、熱交換媒体の全体としての流れと被熱交換媒体の流れとを対向流とすることができ、熱交換効率を更に向上させることができる。さらに、連通流路46,47を、2つの流出入口用貫通孔42a,42bの一方から他方にU字形状で鏡像対称な2つの流路として形成することにより、2つの流路46,47に略均等に熱交換媒体を供給することができ、2つの流路46,47で略均等に熱交換を行うことができる。これらの結果、熱交換効率を向上させることができる。このように鏡像対称としてチューブ部材40を形成するから、熱交換用チューブ30A,30Bの一方側のチューブ部材と他方側のチューブ部材とを形成する必要がなく、単一形状のチューブ部材40を形成すればよいことになる。これにより、部品点数を少なくすることができ、組み付け性を向上させることができる。   In the heat exchanger 20 of the embodiment described above, the tube member 40 is provided with the two outlet / inlet through holes 42a and 42b so as to be arranged in series in the lateral direction at the center in the longitudinal direction, and The heat exchange tubes 30A and 30B are formed by forming two U-shaped communication channels 46 and 47 communicating the two outflow / inlet through holes 42a and 42b. As a result, when the heat exchange medium is supplied and discharged in the direction perpendicular to the longitudinal direction, two outflow / inlet through holes are formed at both ends of the rectangular heat exchange tube in the longitudinal direction As compared with the one in which the communication flow passage communicating the two outflow inlet through holes is formed, the flow passage width of the heat exchange medium can be widened by one of the outflow inlet through holes, and the heat exchange is performed. The effective channel width can be increased. As a result, the heat exchange efficiency can be improved. Further, since the two outlet through holes 42a and 42b are formed in series in the direction of the flow of the heat exchange medium, two outlet inlet through holes 42a and 42b are formed. The heat exchange medium is supplied with the downstream side of the flow of the heat exchange medium of the flow paths 22 and 24 as the inflow flow path 25 and the heat exchange medium is supplied with the upstream side of the flow of the heat exchange medium as the outflow flow path 26 By discharging the heat exchange medium, the flow of the heat exchange medium as a whole and the flow of the heat exchange medium can be opposed to each other, and the heat exchange efficiency can be further improved. Further, by forming the communication flow channels 46 and 47 as two U-shaped and mirror-symmetrical flow channels from one of the two through holes 42 a and 42 b to the other, the two flow channels 46 and 47 can be obtained. The heat exchange medium can be supplied substantially uniformly, and heat exchange can be performed substantially equally by the two flow paths 46 and 47. As a result of these, the heat exchange efficiency can be improved. Since the tube members 40 are formed as mirror images in this manner, it is not necessary to form the tube members on one side of the heat exchange tubes 30A and 30B and the tube members on the other side, and a single-shaped tube member 40 is formed. It will be good. Thereby, the number of parts can be reduced, and the assemblability can be improved.

実施例の熱交換器20では、連通流路46,47の第1流路部46a,47aを、チューブ部材40の長手方向に沿った中央ラインを考えたときに、中央ラインで2つに区分けされるチューブ部材40の一方側で中央ラインから離れてチューブ部材40の縁近傍に縁に沿って流出入口用貫通孔42aからチューブ部材40の端部に至るように形成し、第2流路部46b,47bを中央ラインで2つに区分けされるチューブ部材40の他方側でチューブ部材40の縁から離れて中央ライン近傍に中央ラインに沿って端部から流出入口用貫通孔42bに至るように形成し、折り返し流路部46c,47cを第1流路部46a,47aと第2流路部46b,47bとを接続するように形成する。また、チューブ部材40の端部ヒレ部48aの幅を第1流路部46a,47aの幅より広くなるように形成すると共に中央ヒレ部48bの幅を第2流路部46b,47bの幅より広くなるように形成する。そして、熱交換用チューブ30A,30Bを交互に積層して熱交換器20を構成する。このため、熱交換用チューブ30A,30Bの間の隙間を、幅が略一定となるように且つ蛇行するように形成することができる。この結果、被熱交換媒体の圧損を抑制すると共に被熱交換媒体の流れに若干の乱れを生じさせ、熱交換効率を向上させることができる。   In the heat exchanger 20 of the embodiment, when considering the center line along the longitudinal direction of the tube member 40, the first flow path portion 46a, 47a of the communication flow path 46, 47 is divided into two by the center line To be separated from the central line on one side of the tube member 40 and along the edge near the edge of the tube member 40 so as to extend from the outlet / inlet through hole 42a to the end of the tube member 40; 46b, 47b are separated from the edge of the tube member 40 on the other side of the tube member 40 divided into two by the center line, and from the end to the outlet / inlet through hole 42b along the center line near the center line It forms, and it forms return channel part 46c, 47c so that 1st channel part 46a, 47a and 2nd channel part 46b, 47b may be connected. Further, the width of the end fin 48a of the tube member 40 is made wider than the width of the first flow path 46a, 47a and the width of the central fin 48b is larger than the width of the second flow path 46b, 47b. Form to be wider. Then, the heat exchange tubes 30A and 30B are alternately stacked to constitute the heat exchanger 20. Therefore, the gap between the heat exchange tubes 30A and 30B can be formed so as to meander so that the width becomes substantially constant. As a result, the pressure loss of the heat exchange medium can be suppressed, and the flow of the heat exchange medium can be slightly disturbed to improve the heat exchange efficiency.

実施例の熱交換器20では、2つの流出入口用貫通孔42a,42bの間にスリット49を形成することにより、2つの流出入口用貫通孔42a,42bにおける熱交換媒体の伝熱を抑制することができる。この結果、熱交換効率を向上させることができる。   In the heat exchanger 20 of the embodiment, the heat transfer medium of the heat exchange medium in the two outflow / inlet through holes 42a, 42b is suppressed by forming the slits 49 between the two outflow / inlet through holes 42a, 42b. be able to. As a result, the heat exchange efficiency can be improved.

実施例の熱交換器20の製造方法では、向かい合わせることにより扁平な熱交換用チューブ30A,30Bを構成するチューブ部材40をクラッド板材を用いて形成し、熱交換用チューブ30A,30Bを交互に複数積層した状態となるようにチューブ部材40を複数積層して積層体22を組み付け、これをロウ材の融点より高く板材の融点より低い温度の炉に入れて当接部を接合(ロウ付け)して実施例の熱交換器20を完成する。このため、熱交換効率の高い実施例の熱交換器20をより簡易に製造することができる。   In the method of manufacturing the heat exchanger 20 of the embodiment, the tube members 40 constituting the flat heat exchange tubes 30A and 30B are formed by using clad clad plates by facing each other, and the heat exchange tubes 30A and 30B are alternately arranged. A plurality of tube members 40 are stacked to assemble a plurality of tube members 40, and the stacked body 22 is assembled, and this is put in a furnace having a temperature higher than the melting point of the brazing material and lower than the melting point of the plate to bond the contact portion (brazing) Thus, the heat exchanger 20 of the embodiment is completed. For this reason, the heat exchanger 20 of the embodiment with high heat exchange efficiency can be manufactured more simply.

実施例の熱交換器20では、連通流路46,47の第1流路部46a,47aをチューブ部材40の長手方向の縁近傍に縁に沿って流出入口用貫通孔42aからチューブ部材40の端部に至るように形成し、第2流路部46b,47bをチューブ部材40の長手方向の中央ライン近傍に中央ラインに沿って端部から流出入口用貫通孔42bに至るように形成し、折り返し流路部46c,47cを第1流路部46a,47aと第2流路部46b,47bとを接続するように形成したが、第1流路部および第2流路部をチューブ部材の縁と中央ラインとの中央に形成するものとしても構わない。この場合、チューブ部材を向かい合わせた熱交換用チューブは、長手方向の中央ラインで鏡像対称となるから、実施例の熱交換器20の熱交換用チューブ30A,30Bに相当するものは同一形状となる。   In the heat exchanger 20 of the embodiment, the first flow path portions 46 a and 47 a of the communication flow paths 46 and 47 are arranged along the edge near the longitudinal edge of the tube member 40 from the outlet / inlet through hole 42 a The second flow path portions 46b and 47b are formed along the central line in the vicinity of the central line in the longitudinal direction of the tube member 40 so as to extend from the end to the outlet / inlet through hole 42b. Although the folded channel portions 46c and 47c are formed to connect the first channel portions 46a and 47a and the second channel portions 46b and 47b, the first channel portion and the second channel portion are formed of tube members. It may be formed at the center of the edge and the center line. In this case, since the heat exchange tubes in which the tube members face each other are mirror symmetrical at the center line in the longitudinal direction, the heat exchanger tubes 30A and 30B of the heat exchanger 20 of the embodiment have the same shape. Become.

実施例の熱交換器20では、2つの流出入口用貫通孔42a,42bの間にスリット49を形成したが、こうしたスリット49を形成しないものとしてもよい。   In the heat exchanger 20 of the embodiment, the slit 49 is formed between the two outlet through holes 42a and 42b, but the slit 49 may not be formed.

実施例の熱交換器20では、流出入口用貫通孔42a,42bの周囲にフランジ部44a,44bを形成するものとしたが、フランジ部44a,44bに代えてバーリング加工によりバーリング加工部を形成するものとしてもよい。この場合、チューブ部材の2つのバーリング加工部のうちの一方のバーリング加工部が他方のバーリング加工部に嵌合するよう一方のバーリング加工部の径を他方のバーリング加工部の径より若干小さく或いは若干大きく形成するのが好ましい。こうしたバーリング加工部を有するチューブ部材を、実施例の熱交換用チューブ30Aと熱交換用チューブ30Bとが交互に重なるように積層すれば、向かい合うチューブ部材のバーリング加工部が嵌まり合うようにすることができる。   In the heat exchanger 20 of the embodiment, the flanges 44a and 44b are formed around the outlet and inlet through holes 42a and 42b, but instead of the flanges 44a and 44b, the burring is formed by burring. It is good also as things. In this case, the diameter of one burring portion is slightly smaller than or slightly larger than the diameter of the other burring portion so that one burring portion of the two burring portions of the tube member fits into the other burring portion. It is preferable to form large. When the tube members having such burring portions are stacked so that the heat exchange tubes 30A and the heat exchange tubes 30B of the embodiment are alternately stacked, the burring portions of the facing tube members fit with each other. Can.

実施例の熱交換器20では、アルミニウムの板材の両面にアルミシリコン合金などのロウ材を接合した厚さが0.2mmのクラッド板材を用いてチューブ部材40を形成するものとしたが、0.2mmより薄いアルミニウムとアルミニウム合金によるクラッド板材や0.2mmより厚いアルミニウムとアルミニウム合金によるクラッド板材を用いてチューブ部材40を形成するものとしてもよい。また、ステンレスの板材の両面に銅やニッケルなどのロウ材を接合したクラッド板材やステンレスに板材の両面にメッキを施した板材を用いてチューブ部材を形成するものとしてもよい。さらに、銅の板材の両面にロウ材を接合したりメッキした板材を用いてチューブ部材を形成するものとしてもよい。   In the heat exchanger 20 of the embodiment, the tube member 40 is formed by using a clad plate material having a thickness of 0.2 mm in which a brazing material such as an aluminum silicon alloy is bonded to both sides of an aluminum plate material. The tube member 40 may be formed using a clad plate material of aluminum and aluminum alloy thinner than 2 mm or a clad plate material of aluminum and aluminum alloy thicker than 0.2 mm. Alternatively, the tube member may be formed using a clad plate material in which a brazing material such as copper or nickel is joined to both sides of a stainless steel plate or a plate material obtained by plating stainless steel on both sides of a plate material. Furthermore, the tube member may be formed using a plate material in which a brazing material is joined to or plated on both sides of a copper plate material.

以上、本発明を実施するための形態について実施例を用いて説明したが、本発明はこうした実施例に何等限定されるものではなく、本発明の要旨を逸脱しない範囲内において、種々なる形態で実施し得ることは勿論である。   As mentioned above, although the form for implementing this invention was demonstrated using the Example, this invention is not limited at all by these Examples, In the range which does not deviate from the summary of this invention, it becomes various forms Of course it can be implemented.

本発明は、熱交換器の製造産業などに利用可能である。   The present invention is applicable to the manufacturing industry of heat exchangers and the like.

20 熱交換器、22 積層体、23,24 プレート、25 流入用流路、26 流出用流路、27 供給管、28 排出管、30A,30B 熱交換用チューブ、40 チューブ部材、42a,42b 流出入口用貫通孔、44a,44b フランジ部、46,47 連通流路、46a,47a 第1流路部、46b,47b 第2流路部、46c,47c 折り返し流路部、48a 端部ヒレ部、48b 中央ヒレ部、49 スリット。   Reference Signs List 20 heat exchanger, 22 laminated body, 23, 24 plate, 25 inflow channel, 26 outflow channel, 27 supply pipe, 28 discharge pipe, 30A, 30B heat exchange tube, 40 tube member, 42a, 42b outflow Inlet through holes 44a and 44b flanges 46 and 47 communication channels 46a and 47a first channels 46b and 47b second channels 46c and 47c folded channels 48a end fins 48b Center fins, 49 slits.

Claims (3)

金属材料を用いて向かい合わせに接合することにより熱交換媒体の2つの流出入口と該2つの流出入口を連通する連通流路とを有する扁平な熱交換用チューブを構成するよう形成されたチューブ部材を隣接する熱交換用チューブの前記2つの流出入口が整合するように複数積層して構成され、前記熱交換用チューブ内に流れる前記熱交換媒体と隣接する熱交換用チューブの間に流れる被熱交換媒体とで熱交換する熱交換器であって、
前記チューブ部材は、前記2つの流出入口が前記被熱交換媒体の流れの方向に直列に並ぶように形成されており、且つ、前記連通流路が前記2つの流出入口の一方から他方にU字形状で鏡像対称な2つの流路として形成されており、
前記チューブ部材は、外形が矩形形状に形成されており、
前記2つの流出入口は、前記チューブ部材の長手方向の中央に短手方向に直列に並ぶように形成されており、
前記連通流路は、前記2つの流出入口の一方から前記チューブ部材の長手方向の端部に至る第1流路部と前記端部から前記2つの流出入口の他方に至る第2流路部と前記端部で前記第1流路部と前記第2流路部とを接続するように折り返す折り返し流路部とからなる2つの流路として形成されており、
前記第1流路部は、前記チューブ部材の縁に沿って形成されており、
前記第2流路部は、前記チューブ部材の中央に沿って形成されており、
前記第1流路部と前記第2流路部との間は、前記第2流路部の幅より広くなるように形成されており、
前記第2流路部と前記チューブ部材の縁までの間は、前記第1流路部の幅より広くなるように形成されている、
熱交換器。
A tube member formed to constitute a flat heat exchange tube having two outflow inlets / outlets of a heat exchange medium and a communicating flow passage communicating the two outflow inlets by joining facing each other using a metal material And a plurality of stacked layers so that the two inlets and outlets of the heat exchange tubes adjacent to each other are aligned, and flowing between the heat exchange tubes adjacent to the heat exchange medium flowing into the heat exchange tubes. A heat exchanger for exchanging heat with an exchange medium,
The tube member is formed such that the two outflow inlets are in series in the direction of the flow of the heat exchange medium, and the communication flow path is U-shaped from one of the two outflow inlets to the other. It is formed as two flow paths symmetrical in shape and mirror symmetry ,
The tube member has a rectangular outer shape, and
The two inlets and outlets are formed to be arranged in series in the lateral direction at the longitudinal center of the tube member,
The communication channel is a first channel portion extending from one of the two outflow inlets to a longitudinal end of the tube member, and a second channel portion extending from the end to the other of the two outflow inlets It is formed as two flow paths which consist of a return flow path portion which is folded back so as to connect the first flow path portion and the second flow path portion at the end portion,
The first flow passage portion is formed along an edge of the tube member,
The second channel portion is formed along the center of the tube member,
The space between the first flow passage portion and the second flow passage portion is formed to be wider than the width of the second flow passage portion,
The distance between the second flow passage and the edge of the tube member is wider than the width of the first flow passage.
Heat exchanger.
請求項1記載の熱交換器であって、
前記チューブ部材を、隣接する熱交換用チューブの一方の前記第2流路部が他方の前記第1流路部と前記第2流路部との間の部位と向き合うように複数積層してなる、
熱交換器。
The heat exchanger according to claim 1 , wherein
A plurality of the tube members are laminated such that one of the second flow passage portions of the adjacent heat exchange tubes faces a portion between the other first flow passage portion and the second flow passage portion. ,
Heat exchanger.
熱交換器の製造方法であって、
第1金属による中心材に前記第1金属より融点の低い第2金属が両面に接合され厚みが0.3mm以下としたクラッド板材を用いて、外形が矩形形状で、長手方向の中央で短手方向に直列に並ぶように熱交換媒体の2つの流出入口を有し、前記2つの流出入口の一方から長手方向の端部に至る第1流路部と前記端部から前記2つの流出入口の他方に至る第2流路部と前記端部で前記第1流路部と前記第2流路部とを接続するように折り返す折り返し流路部とからなる鏡像対称のU字形状の2つの連通流路を有するチューブ部材を形成するチューブ部材形成工程と、
前記2つの連通流路および前記2つの流出入口が整合するように2つのチューブ部材を向かい合わせて構成される扁平な熱交換用チューブが複数積層された状態となるように前記チューブ部材を複数積層して積層体を組み付ける組み付け工程と、
前記第1金属の融点より低く前記第2金属の融点より高い温度に調整された炉を用いて前記積層体をロウ付けするロウ付け工程と、
を有し、
前記チューブ部材形成工程は、前記第1流路部が前記チューブ部材の縁に沿うように、前記第2流路部が前記チューブ部材の中央に沿うように、前記第1流路部と前記第2流路部との間が前記第2流路部の幅より広くなるように、前記第2流路部と前記チューブ部材の縁までの間が前記第1流路部の幅より広くなるように前記チューブ部材を形成する工程であり、
前記組み付け工程は、隣接する熱交換用チューブの一方の前記第2流路部が他方の前記第1流路部と前記第2流路部との間の部位と向き合うように前記チューブ部材を複数積層する工程である、
熱交換器の製造方法。
A method of manufacturing a heat exchanger,
Using a clad plate material in which a second metal having a melting point lower than that of the first metal is joined to both surfaces of the first metal center material and the thickness is 0.3 mm or less, the outer shape is rectangular and short at the center in the longitudinal direction A first flow passage having two flow inlets of the heat exchange medium in series in the direction, and a first flow passage extending from one of the flow outlets to a longitudinal end, and the two flow inlets from the end Two mirror-symmetrical U-shaped communication consisting of a second flow passage leading to the other and a folded flow passage folded back so as to connect the first flow passage and the second flow passage at the end. A tube member forming step of forming a tube member having a flow path;
A plurality of stacked tube members are stacked so that a plurality of flat heat exchange tubes configured by facing two tube members so that the two communication flow paths and the two outlet and inlets are aligned. And assembling the laminated body, and
Brazing the laminated body using a furnace adjusted to a temperature lower than the melting point of the first metal and higher than the melting point of the second metal;
I have a,
In the tube member forming step, the first flow passage portion and the first flow passage portion may be formed such that the second flow passage portion is along the center of the tube member such that the first flow passage portion is along the edge of the tube member. The distance between the second flow passage and the edge of the tube member is wider than the width of the first flow passage so that the distance between the second flow passage and the second flow passage is wider than the width of the second flow passage. Forming the tube member on the
In the assembling step, a plurality of the tube members are arranged such that the second flow passage portion of one of the heat exchange tubes adjacent to one another faces a portion between the other first flow passage portion and the second flow passage portion. Step of laminating,
Heat exchanger manufacturing method.
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